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Eliet Superprof Shredder Operators Manual (pdf

1. f you turn the control handle on the steering you are still able to slowly move the machine us ing the force of the operator e f the latter is not possible and the engine no longer runs due to a blocked rotor you may wish to take off the drive belts This ensures that the rotor is no longer driven and that the engine can be restarted 9 8 Cleaning the machine It is strongly recommended that you clean the machine as per Chapter 11 5 1 after each use Failure to do so will Lead to premature wear of the bearings gaskets and drive belts Increase the risk of fire Decrease the cooling efficiency of the engine Inability to detect fractures or cracks Have a detrimental effect on the paint coating and the safety stickers Warning A machine that is no longer in good working condition may compromise the security of the user Caution Wear suitable clothing when cleaning Gloves are required Use a dry cloth a soft brush etc for cleaning To remove grease and lubricants use penetrating oil containing molybdenum disulphide This spray lubricates and also dissolves rust e t is useful to have compressed air in the vicinity so that you can use it to clean various compo nents Pay special attention to cleaning the engine in particular the cooling fins and air inlet must be thoroughly cleaned in order to guarantee optimal cooling of the engine Pressure washing of the machine is permitted However
2. Warning This notice is used to warn you about extreme danger that you must be aware of in these specific circumstances Thus remain alert in order to ensure your own Safety 6 Main parts To fully understand the content of this operator s manual you need to be fully conversant with the terminology used for www the descriptions In this chapter you can find a set of parts identi fied by name It is a good idea to take time to study the machine beforehand for an improved understanding of the descriptions provided in this user manual 2 3 4 5 6 mL II ED Si 08 MET I y ICI TZ BEL E E 1 j id d h a LII Iu rU Safety handle Wheel drive control steering wheel Petrol tank Hydraulic oil tank Protection guard Loading hopper 1 Ignition key 2 Hours run counter 3 Throttle 4 Warning light ABM green M 5 Warning light engine oil low red 6 Choke 1 2 3 4 5 6 Safety screen Instrument panel Foot brake Feed roller Sieve screen Knife drum For your information Reference in this manual to right or left hand side back or front of the unit is observed from the machine operator facing the branch feed of the machine Your ELIET dealer is at your service ready to provide you with maintenance or advice so that your ELIET machine always remains in optimal condition You can contact him for genuine ELIET service parts and lubricants These service parts
3. e Start the engine if you didn t already do this Chapter 9 4 Allow the machine to run idle for about 5 minutes Move the throttle control lever to full throttle Warning Remember When shredding at temperatures around freezing maximum branch size of branchy material is limited to 70 mm For your information Always shred at full throttle for the engine to produce its full power output Move the control lever to the centred position position 2 The feed roller starts to turn and pulls the garden waste into the loading hopper at a constant speed The maximum lift of the feed roller is 120mm Preferably the operator s position is next to the black loading hopper to introduce the garden waste In this way flying chippings finding their way from below the safety screen that are expelled from the in feed do not cause personal injury Feed the garden waste into the loading hopper and guide it towards the feed roller In the case of loose garden waste leaves etc use a branch to push the material up to the feed roller DO NOT USE a shovel or a fork to do this Never use a step for feeding the loading hopper with garden waste No attempt should be made to use your feet to push garden waste in the loading hopper e Warning Do not lean forwards to push material further into the loading hopper so that your hands NEVER go past the safety screen By reducing the amount of material that you fe
4. ssesseseesessessessessessessessesseseeseeseeseeseesessessessessesseseeseeseeseeseeseseessesses 49 11 5 5 Maintenance after 100 hours or SIX MONTD Y a 49 11 5 6 Maintenance after 200 hours or annually eese eene 50 12 Winterizing the machine ccisscsssicisivssiccisecsvivivecdectscctvivsseicecessccesssisuactecesainsssessciasscaevsesiarsiaeei 51 13 e PERI I T E G m 52 uos Pel tci con TT e 52 I5 COMI VOR DEL send d EU EM MM EE IE 53 14 Equipment specifications enses ears ee aseo eee Fa ae Ya Ee E SE Eae E TEE EE EE N Fa eo PA Ee E SEN arae Yves EYES EP Pere a vae 57 15 EC Declaration of Conformity seesseeececoseesccoocecoccooceccecocecoccoocescccosecoceosseocecoscesceossesceeoceeo 58 Appendix A eicesssccacccacescesacvensesescacecaseancscascscenacvensesessscasnceendescecsceeacvensvsnswacceacsendssevacexacuansvsvaweveeaesss 59 5 Safety symbols Certain symbols in this manual are used to provide additional information and to draw your at tention to potential risks 5 1 For your information For your information This symbol is used to draw your attention to specific information and or actions or to denote where you can find additional information relating to the subject Caution This notice identifies safe usage habits This is done to prevent incorrect actions that can result in personal injury or damage to the machine
5. Chapter 11 2 1 Disconnect the negative terminal 1 black M6 SW 10 Disconnect the positive terminal 2 red M6 SW 10 Caution First connect the positive terminal 2 red M6 SW 10 And then the negative terminal 1 black M6 SW 10 Ease the safety guard 1 upwards Pull the lock 2 downwards Make sure that both clamps 3 are re leased Topple the shredding screen 4 downward To completely remove the sieve perform the following steps Remove the hairpin clip 1 e Remove the rod 2 Warning When running engines emit carbon dioxide an odourless and colourless poisonous gas Inhaling carbon dioxide can cause nausea fainting or death Start the engine outside NEVER run the petrol engine powered machine in an enclosed area even with the windows and e doors open 11 3 1 Checking the oil level in the engine crankcase refilling Inadequate oil in the engine will cause irrevocable damage to the engine Therefore regularly check the oil level as follows e Park the machine on a level surface so that the engine is perfectly horizontal Switch off the engine and remove the ignition key from the ignition switch e Take a clean cloth Remove the dipstick 1 and use a cloth to wipe it clean the oil level shown on the dipstick is not always correct the first time that the dipstick is removed Therefore reinsert the dipstick and then remove it again The oil level mus
6. Adding additional battery ACI eessecssccessccesscesseeessccssecesseeessecssecessceseeesseeesseesseeesseeeneees 36 11 4 Machine MAINTENANCE 4 4 aeree eene eene eene otn etae tne etae etae eaaet E EE EE of 11 4 1 Checking and Sharpening the blades eese eene eene nnne nnne 21 11 4 2 Reversing and renewing the shredding knives eese nennen 39 11 4 3 Checking the drive belt for correct tension eres eene enne nnns 41 taAa Tentenina the V DE iesnu ater tie eee eS 41 11 4 5 Checking the tension of the drive chain for the feed roller sess 42 11 4 6 Checking and adjusting the tracks for correct tension eese 43 11 4 7 Changing the hydraulic oil and oil FITS eese eene eene 43 11 4 8 General lubrication eese eee esee e eese eene tenente tn tetas tate ta states stas ta sata seta sean essa sesso as 44 1 5 Maintenance schedule iss ae UR ERE EGER GEH UR GEHEN EN EDO eT 48 11 5 1 Normal maintenance schedule 4 eeeeeee eee eese eese eese en ee tn strass stans ta stan seta se sas e asta 48 11 5 2 Specific maintenance schedules ssec seven E aeu eH S SEHE REN A SE EI S SEHR SERES E EISE SE DII SERI E EE S eui 48 11 5 3 Daily maintenance eeseseseesssesssesssesssesssresssessoesssesssressoessoeeseeesseesseessoessecesseessoessoeeseeesseessoesseeesseess 49 11 5 4 Maintenance after 50 NOUTrS
7. PHS A The Vy ON GEB aA 21 IA Starina Me perol DOT EE 21 LOMO EUER We FN aa 23 So OCTROI THO TOS O s E A EEE 24 E T O a A 24 252 N a DEOS eea A EE 25 OT Ue ROO NE 0 Nm 27 POOF SE MMPH er 7 2 Ending cute our ald the oil leyel pilot dh COR eS OD cessent umet turtur et Un Ut XO UU UL ES rU DEUDA 28 9ra aere a Stalls WAIE PUNDI a ccaccisaccsiactadncansccanscncancenasnaancatacsaaactaanctaantanscaaacsaaastaanentastaacasaceaaasiaate 28 JA Motor does not operate atal durma Stari Nic cesecceecnaseccnscraszscusencaucnasecenacaaunaseeaeenaeenaccans 28 Dt Capacity CECE OASOS ss cccsacccassscaaaccasasnnsassnansesnaineiaiaieaisentaannarsrernenenasansasnnansiaannnsnnnsannte 28 9 7 6 Wheel drive does not operate when petrol engine is running eere 28 9 fr Feed roller no longer operates scicscesseccescarscccessssascassaccasccssaciasuesssuccsacecsucssecessansisuensaenasuenseeasennians 28 9 7 8 Engine no longer runs and the machine must be mowved esee 28 29 CVS SAG Me PNA CINE usuznisctd Un EUN UU UNI SCIAS EAE UI SENSUS IUE RI UE UR DIA HR SU GU HI SH HI ERES 29 10 Transporting the machine i sss ves vs ease es dv Sa yYp ee ee eE P FERAE EE eee Y aEE YER RR EE P ee E YYE RE EVE P eee ke EVER YE VE aras Tass 30 11 Maintenance tasks described in detail 44 eee Lecce ee eee eee eee eee eee e eaaet eee esoos 31 UEECIIIES Me c evden en ea een ene RII RTT 31 11 2 Genera
8. position 3 Out in Stop f the amount of chippings block off the output opening move the machine backwards The pile may not be higher than the bottom of the rear flap With moist materials it is best to use a sieve for damp products Order number MA 002 001 001 Read the fitting instructions in Chapter 13 1 on pag 52 f the shredding chamber gets clogged up switch off the machine to remove the blockage Make sure to wait for the blades to come to a complete standstill before carrying out any opera tion on the machine For safety s sake disconnect the spark plug wire Warning In order to avoid personal serious injury or damage to properties never operate the machine without a sieve screen fitted f you notice a foreign object in the garden waste in the loading hopper perform the following steps Stop the feed roller by pushing the control handle to position 3 Move the throttle control lever to the minimum position Stop the engine using the ignition key Remove any foreign objects f you notice a strange noise during the work immediately stop shredding Stop the engine and investigate the cause of the defect Before proceeding perform the necessary repairs 9 7 Troubleshooting 9 7 1 Rotor stalls e Turn the key to the OFF position and remove it from the igni tion switch see Chapter 9 4 Open the shredding chamber see Chapter 11 2 4 Completely empty the shredding cham
9. spark arrester options ELIET AT YOUR SERVICE DIE US Customers GMT 6 8 AM till 6 PM cL ZN Phone 412 367 5185 Fax 412 774 1970 service elietmachines com 4 Table of Contents Ts IEPOGUCTION P 3 ii Carefully read this operating St ICT it il aisecneseccssccaccecesccaneeneseccsenaazecuaccaneeneaccaneecsaneazactamnes 3 i2 Identification data ELIET SHUperpfO rusxerbt ete pbEUEHHULUFUURERPUDULEEOLOF EURPPEDEUFEEUR ECC UR PDSEDED ERE EDUPRPOEESEUEELE 3 2 Warranty RR E E T T H 3 2 Wartariby CANO cose A pESAVHERASRUSEUUTMUSRUSEIRUMUITRUTERUHMNMISKUTMREM ES UTESREARUM ARUM EET 3 3 Welcome to the family of ELIET customaers ccce eee e eee e eee ee e eee eee esee eee eee se eese eoe 4 Ay Tableor Contents eirevpir PE eENEREEEREE E XX PXNERREREUE CY Y pUHRRREDRE DA FER ESER RENE SN ESSERE EE P YN TEE AREE SERE YR PERS 6 5 Sarety SymDOL s iic auerio rri XE ee eva E Yo REX Ya E EERERR RUNE e2UF ME Yo ERENE Ya EHE YER EXC Ta SUFRE SEEN b5 pab Eae dE E 8 Si FOF YOU IBTOPETEOILIOUu sepe tM EEEUKUEDEREEEEDRUEEEUKUEDEREEEPRRUPEEUKU FEED A ASS AIA ASISE AI ASASINI SAISIS SUIS 8 22 T I Gen eR ERDUEODLEEEEEEADEEAEELORELDOELEDELEDECEREEDEEEEEDODEEORELDEELDEELEEEDEDEDEEEEEEDE DEA EEL OREL DOELEEELEDEDRDUL EDU O EE DERE E EDD 8 C s i a lt recs ccesce casaecaancasccceascesaneaucesgancasaecasacs
10. starts running The engine must therefore be switched off immediately if you encounter a situation where you no longer have control over the work Switching off the engine Move the throttle control lever 1 to low speed tortoise The ABM pilot light if fitted will come on Turn the ignition key 3 to the O position and remove from the ignition switch Store the key in a safe place away from children and unauthorised persons 9 5 Moving the machine A If you either have a standard machine or a version with ABM As the machine is not self propelled it is pushed or pulled to the work site with the engine turned off Warning the machine is a heavy piece of equipment Know your own capability Overuse of your back may cause prolonged pains rheumatics and paralysis Always seek assistance when lifting things that are too heavy for you B If you have a self propelled machine ZR type e Start the engine Chapter 9 4 Move the throttle control lever so that the engine runs at low speed tortoise Make sure that the safety handle is in the neutral position Moving the machine Move the control handle forwards then the machine will move forwards The more you move the control handle forwards the faster the speed The opposite also works Turning the control handle backwards will cause the machine to move backwards at a speed proportional to the amount that you move the control handle C Last
11. 4 Every 100 hours six monthly Maintenance after 100 hours 11 5 5 Every 200 hours or annually Maintenance after 200 hours 11 5 6 11 5 2 Special maintenance A Special maintenance of the blades After inserting the blades into the rotor the blades will bed in after a brief period This can cause the tension on the bolts to decrease with the risk that the blades may become dislodged between the blade plates This can cause irrevocable fatigue failure of the blade shaft This must be prevented by scheduling extra maintenance after the brief bedding in period When Within the first five operating hours after starting up the new machine Within the first 5 hours after rotating the blades Within the first 5 hours after changing the blades What Check all blade bolts for correct torque loading and retighten if considered necessary torque loading 40 Nm Warning Failure to perform this special maintenance will compromise the safety of the operators and bystanders and can cause serious damage to the machine B Special maintenance of the drive belt The belt that transfers the power from the engine to the blade shaft is long During the bedding in period the belt will stretch naturally to a certain extent This stretching will reduce the belt tension Using the machine when the belt tension is too low will cause the belt to slip twist or wear down These three possibilities have a detrimental effect on a new belt When Wit
12. A Guaranteed A weighted sound power level 116 dB A Date 01 01 2004 Signature Frederic LIETAER CEO ELIET COMPANY Zwevegemstraat 136 B 8553 Otegem Belgium Phone 32 0 56 77 70 88 Fax 32 0 56 77 52 13 info eliet be www eliet be Appendix A Technical specifications of the lubricants and fuel Engine oil Viscosity Capacity of engine crankcase Fuel Minimum RON Capacity of fuel tank Hydraulic oil Viscosity Capacity of hydraulic system Brands SUNOCO ELF SHELL TOTAL CASTROL TEXACO MOBIL ESSO Lubricant for bearings Lubricant for pivot points Lubricant for friction surfaces Lubricant for chain transmission Lubricant for grease zerks Synthetic oil SF SG SH SJ SAE 5 W 30 SAE 10 W 30 Lok Unleaded petrol gasoline 85 7L Conforms to DIN 51524 Part 3 HVLP ISO VG 46 cSt 15 L Sunvis 846 WR HV Hydrelf DS 46 Tellus TD 46 Equivis ZS 46 Anvol WG 46 Rando HDZ 46 DTE 15 M Univis N 46 NOVATIO CLEAR LUBE NOVATIO CLEAR LUBE NOVATIO PTFE OIL NOVATIO CLEAR LUBE SUNOCO MULTI PURPOSE LR EP2
13. MANUAL Superprof 1 Introduction 11 Carefully read this user manual Elite machines are designed for safe and reliable use if they are operated in accordance with the instructions given Carefully read this user manual before using the machine Failure to observe this may result in personal injury or damage to the equipment 1 2 Identification data ELIET 2000 Note the identification data relating to your machine in the boxed areas Product code Serial Number n Year of Manufacture LLL Date of purchase 2 Warranty 2 Warranty card To be eligible to obtain warranty you must mail the completed warranty card within one month of the date of purchase to the address stated below European customers US customers ELIET NV ELIET USA Inc Zwevegemstraat 136 3361 Stafford street office B B 8553 Otegem Belgium 15204 Pittsburgh PA T 432 0 56 77 70 88 F 432 0 56 77 52 13 T 412 367 5185 F 412 774 1970 www eliet be e mail serviceGeliet be www elietmachines com Read the warranty conditions on the attached warranty card 3 Welcome D 2 e Welcome to the family of ELIET customers We would like to thank you for the confidence that you have placed in ELIET and we are con vinced that you have purchased the very best machine The operating life of your ELIET machine depends to a great extent on how you care for your machine This user manual and the en
14. Service the engine regularly in order to achieve optimum combustion Prevent battery acid from overflowing 8 Dealer preparation OINIK As an ELIET dealer you should familiarise your customers with the functioning of the machine and also point out the possible dangers while using it e You are expected to carefully go over the maintenance points of the machine together with the new owner Repeat these instructions until the new owner has fully understood everything The need for pointing out the following issue to the customer is something cannot be over em phasized All the bolts retaining the blades must be examined for security of fixings after the first 5 operating hours Torque loading 40Nm Likewise make sure to check the belt for correct belt tension after a run in period of 10 hours Each machine that leaves the factory contains a limited amount of oil and fuel The dealer must check the levels of the oil and fuel and top them up in accordance with the instructions in this manual or in the engine manual The Dealer performs a test run on the machine and confirms that everything is functioning properly such as the safety contact at the collection bag e He also checks that the bolts securing the blades are fully tight e Lastly the dealer makes sure that the warranty card is filled in completely and signed This in order to avoid any warranty disputes For more information please read the warranty condi
15. Warning OPERATING OUTDOOR POWER EQUIPMENT Under the laws of several countries or states you are not permitted to operate an internal com bustion engine using hydrocarbon fuels on any forest covered brush covered or grass covered land or on land covered with grain hay or other flammable agricultural crop without an engine spark arrester in continuous effective working order The engine on your power equipment like most outdoor power equipment is an internal combus tion engine that burns gasoline a hydrocarbon fuel Therefore your power equipment must be equipped with a spark arrester muffler in continuous effective working order The spark arrester must be attached to the engine exhaust system in such a manner that flames or heat from the system will not ignite flammable material Failure of the owner operator of the equipment to comply with this regulation is a misdemeanour under certain law e g Californian Law and may also be a violation of other state and or federal regulations laws ordinances or codes Contact your local fire marshal or forest service for spe cific information about what regulations apply in your area The standard muffler installed on the ELIET engines is not equipped with a spark arrester One must be added before use if this machine is intended to be used in an area where a Spark ar rester is required by law Contact the local authorities if these laws apply to you See your author ized engine dealer for
16. are manufactured to the same stringent accu racy requirements and standard of craftsmanship as the original equipment Caution For your safety use only genuine ELIET parts on ELIET machines T Safety regulations T1 Safety messages BQ 505 010 050 BQ 505 010 150 BQ 505 010 100 yvy BQ 505 010 120 Decal location 1 and 2 filling of the oil tank Sticker 1 uses icons to denote all the general safety regulations Read this user manual carefully in its entirety before attempting to operate this machine Always wear the appropriate protective garment when operating the machine protective gloves safety goggles hearing protectors Performing maintenance or operating the machine can be source of hand injuries Be attentive and careful Sticker 2 reminds the user to keep by standers a safe distance away 10m Sticker 1 affixed to the feed opening warns that no attempt should be made to put your hands past the safety screen While sticker 2 located on the safety screen warns the user of the danger of hand injuries and of flying debris These are two risks inher ent in chipping branchy material which are catered for by the safety screen JITE ys BQ 505 010 160 ELET EF EUGRTE PFEF BQ 505 112 116 BQ 505 010 130 BQ 505 010 070 These stickers on the safety covers of both the V belt and the chain warn the user that a V belt or chain is fit
17. ation In view of the fact that the shredders often operate in extreme conditions ELIET considers it im portant to use high quality materials ELIET therefore recommends the use of special lubricants from the assembly stage onwards The following parts require regular lubrication e Pivot points and friction surfaces see A on page 42 Grease zerks see B on page 42 Bearing see B on page 43 Chains and gears see D on page 43 Caution Before performing lubrication make sure to switch off the engine and to remove the key from the ignition switch Gloves must also be worn during this maintenance A Lubrication of pivot points and friction surfaces eee n i id F O oe A L oar i MN hh Pal Uae LETITITITITTIMC Se This group includes the following locations on the machine Ground drive control pivot points Ball joints of the hydraulic valves Nylon sealing plates for the feed roller guides Throttle control lever pivot point Choke lever Quick closing sieve screening system Screen locking pin Pivot points of the safety guard Wheel drive brake guide Parking brake foot pedal Use the following procedure Whenever possible disassemble the hinge or the joint Spray some penetrating oil containing molybdenum disulphide onto the frictions surfaces and allow the oil to penetrate Wipe away all traces of old lubricant and dirt In the event of some parts not be
18. ber and make sure that no pieces of wood are wedged in the knife drum 1 If despite this the knife drum is still jammed this indicates a mechanical problem e g a bearing that has seized etc Caution Wear protective gloves as the blades are razor sharp TIU E ys 9 7 2 Engine cuts out and the oil level pilot light comes on Stop the engine and remove the ignition key Check the engine oil see Chapter 11 3 1 if necessary top it off e f the oil level is OK this problem could also be caused by an electrical defect 9 7 3 Engine stalls while running Safety cap open Oil low level fault Out of petrol Electrical defect 9 7 4 Starter motor does not operate during starting e Safety guard is open e Battery is in a low state of charge Defect in electric circuits Engine oil low level fault 9 7 5 Capacity decreases Dirty air filter Fuel filter in need of cleaning Dirty or fouled spark plug Blades are blunt e Incorrect tension of V belt 9 7 6 Wheel drive does not operate when petrol engine is running e Safety handle is not in neutral position Defect in the hydraulic circuit 9 7 7 Feed roller no longer operates Engine speed too low ABM in disorder Contact your ELIET dealer Problem in the hydraulic circuit valve Chain broken 9 7 8 Engine no longer runs and the machine must be moved If the engine is not running the rear wheels are no longer driven
19. d protective garment and work in a well ventilated area Switch off the engine and remove the ignition key from the ignition switch e Check to be sure electrolyte level is between the minimum and maximum marks Inspect the six compartments for correct level by looking through the transparent battery case e f the level is not correct unscrew the caps from the battery Use only distilled water to top up to the correct electrolyte level e Refit the caps to the battery Caution Do not inhale vapours from the battery acid During this maintenance do not rub your eyes with your hands Should battery acid splatter into the eyes or onto the face rinse the affected area immediately with clean cold water If there is any further discomfort seek prompt medical attention Wash your hands immediately after performing this maintenance Note NEVER add additional acid add only distilled water 11 4 Machine maintenance 11 4 1 Checking and sharpening the blades Caution As a precaution remove the ignition key from the machine and disconnect the battery see Chapter 11 2 3 before performing maintenance on the machine in order to prevent accidents Sharp shred knives will give the machine optimum performance and provide maximum operating speed Enhance your own work comfort by taking some time to check the blades and if neces sary sharpen them SHARP BLADES OPTIMUM PERFORMANCE For your information T
20. danger that stretches up to 10m around the machine Do not take any risks and immediately stop the machine as soon as anyone enters the danger area When leaving the machine the engine must be switched off Always wait until the blades come to a complete standstill before carrying out any operation Once the engine is running focus all your attention on operating the machine 7 3 6 Periodic maintenance Periodic maintenance is essential For this reason strictly follow the maintenance schedule in this user manual see Chapter 11 A maintenance counter will help you keep track of the hours run contact Eliet for additional information When replacing parts as a result of wear or failure always request genuine ELIET service parts from your ELIET dealer This is important in the interests of your own safety Always make sure the engine is switched off and the battery cables disconnected before per forming repairs or maintenance For your information Also read the engine manual that comes supplied with the machine This contains the information required for the correct use and maintenance of the engine Also read the engine manual in order to carry out all maintenance according to the safety rules given by the engine make 7 3 7 Preserving Nature Use the machine in a manner that respects environmental regulations Avoid unnecessary machine running while not at work Avoid spilling petrol while refuelling e
21. e to use the parking brake 2 Do not forget that the machine has a high centre of gravity Therefore use ropes to secure both sides of the machine to the vehicle This en sures that the machine is not toppled over when the vehicle goes around a bend Do not overload the vehicle Refer to Chapter 14 specifications sheet to find out the exact weight of the shredder 11 Maintenance tasks described in detail 11 1 General For your information The dealer s personnel are always at your service The ELIET dealer can always rely on comprehensive support from ELIET NV so that we can work together to find a solution for any problem that you may have For a repair or for the mainte nance of the engine you can always contact your ELIET dealer or a maintenance service that is recognized by the engine manufacturer If you need to contact these services please provide us with the Model Number and Serial Number of both the machine and the engine and also describe the problem in detail Caution Only use genuine ELIET replacement parts These service parts are manufactured to the same strict quality control requirements and degree of craftsmanship as the original equipment For your safety use only genuine ELIET parts on ELIET machines Perform maintenance in a room intended for this purpose This room must be Spacious Easily accessible Well lit Dust free Clean and tidy Quiet These characteristics are imp
22. ed into the machine it will operate more opti mally e n the case of branches it is recommended to feed in the thickest part of the branch first It is preferable to feed thick branches into the left hand side of the loading hopper e You can determine the feeding in speed as follows Without ABM You listen to the sound of the engine if you hear that the engine speed decreases substantially this indicates that the engine is encountering problems speed decreases below 2500 rev min If this happens stop the material from being fed in by moving the control handle away from you position 3 When the engine returns to its normal speed you can restart the feed roller by moving the control handle to the centre position position 2 With ABM The feed roller stops when engine speed is too low lt 2 50 rpm the green warning light 1 lights up When the engine returns to its normal speed restart the feed roller With speed governing If you selected this option rotary knob un derneath the loading hopper you can control the speed of the feed roller according to the material to be fed in By adjusting the knob in the range of 1 to 10 you can obtain maximum efficiency By pulling the control handle to position 1 the feed roller changes direction This is useful if a piece of wood becomes wedged under neath the feed roller To stop the material from being fed in push the control handle to N 1 2 Jw
23. entral clamping bolt 3 M12 SW19 until all the slack is taken up Check the tracks for correct tension and turn the clamping bolt 3 further inwards or outwards if track tension is too high Remember to tighten the lock nut 2 to secure the clamping bolt 3 As you go along thoroughly clean and lubricate the track holder Refit the guard using the 2 bolts using a reverse sequence to that given for removal 11 4 7 Changing the hydraulic oil and oil filter Switch off the engine and remove the ignition key from the ignition switch Clean the area around the filler opening and suction pipe Open the filler opening 4 of the hydraulic tank e Obtain a container that has a capacity of at least 15 I Remove bolt 1 and allow the oil to drain M12 SW 19 After the oil has been drained remove the nuts 2 M5 SW 8 Cut away the jointing compound and remove the filter Carefully remove any jointing compound residues so that no residues enter the oil tank Replace the filter e Be over generous in the application of new jointing compound for a good seal e Refit the filter and the drain plug Fill the oil tank with fresh oil see Appendix A for recommended oil Clean off any spilled oil and inspect for signs of leakage Caution Do not allow the suction hose oil plug and filler cap to become dirty This minimises the chance of a hydraulic defect and premature wear 11 4 8 General lubric
24. filter again in an absorbent cloth in order to remove the excess oil e Clean the cartridge by tapping it gently against a flat surface e Refit the cartridge with the UP mark showing upwards and screw down e Refit the pre cleaner to the cartridge e Refit the cover and secure the cover using the hold down clamps 11 3 5 Changing the air filter These actions are almost identical to cleaning the air cleaner see Chapter 11 3 4 The only differ ence here is that the cartridge is replaced New air cleaners of the correct type are available from your ELIET Dealer or from an authorized Briggs amp Stratton service centre B amp S order number 3940185 11 3 6 Changing the engine fuel filter Switch off the engine and remove the ignition key from the ignition switch Warning Always allow the machine to cool down this is to avoid fire hazard or danger of explosion Loosen the retaining straps 2 and 3 using a universal wrench Remove the filter from between the straps e Insert the new filter whilst taking note of the direction of the arrow marked on the filter New filters are available from your local Eliet dealer or from a B amp S service center B amp S order Number 496629 Retighten the straps Clean up any spilt fuel e Start the engine and inspect for signs of leakage 11 3 7 Adding additional battery acid Warning Battery acid is corrosive and therefore dangerous Wear safety glasses an
25. fitting the shredding knives check that all bolts are tight torque loading 40Nm Torque loading 40Nm When fitting the blades always position the nuts on the 1 left hand side of the blade plate This order of assembly ensures that the nuts are tightened by the direction of rotation of the engine As areminder Always position the nuts on the belt pulley 2 side e The bolts must be rechecked and if necessary tightened after 5 operating hours CAUTION Incorrectly installed or badly installed blades can pose a danger to the operator and the machine If this happens you are no longer covered by the warranty Remove the belt guard Chapter 11 2 1 e Place an 8 kg load on the V belt midway between the two pulleys e f this produces a 1 cm deflection then belt tension is correct 11 4 4 Tightening the V belt Loosen the guide bolts 5 amp 6 and unscrew them 1 5 cm M1O SW 17 Position a metal plate between the base of the engine and the bolt 6 and retighten this bolt M1O SW 17 Partially unscrew the 4 bolts retaining the engine 1 2 3 4 M10 SW 17 Push the engine forwards via the tensioning bolt 6 Ensure correct belt tension Align the belt pulleys To do so use a straight slat length 1200 mm and hold it against both belt pulleys When the alignment is correct the slat will touch the belt pulleys at 4 locations Position a metal plate between the base of the engi
26. from the ignition switch Wear suitable clothing Maintenance after 50 hours see Chapter 11 5 4 Change STD blades or reverse RESIST blades see Chapter 11 4 2 Replace the oil filter see Chapter 11 3 3 Check the level of battery acid see Chapter 11 3 7 11 5 6 Maintenance after 200 hours or annually Caution Before performing any maintenance stop the engine and remove the key from the ignition switch Wear suitable clothing Maintenance after 100 hours see Chapter 11 5 5 Change RESIST blades if fitted see Chapter 11 4 2 Changing the hydraulic oil and oil filter see Chapter 11 4 7 e Air cleaner change see Chapter 11 3 5 Changing the engine fuel filter see Chapter 11 3 6 Changing spark plugs read the engine manual Checking the tracks see Chapter 11 4 6 Cross Country models only After performing maintenance or a repair make sure that you correctly refit ALL guards 12 Winterizing the machine Clean the machine see Chapter 11 5 1 Store the machine in a dry place that is protected from rain and if necessary cover it with a tarpaulin Always allow the machine to cool down before storage e f the machine is to be stored outside it must be well protected with a tarpaulin Ensure that water does not directly fall onto the machine At ELIET we strongly recommend that the machine is stored at a location that is well protected from the weather etc W
27. gine manual provided will assist you in this respect If you follow the instructions and suggestions in these manuals your ELIET machine will operate for a very long time in optimal condition Read this instruction manual carefully before operating this machine This will prevent you from operating the device incorrectly For your own safety take into account the safety instructions stated in the relevant chapter Even if you are thoroughly familiar with operating such equipment it is still advisable to read these pages carefully At ELIET all our machines and devices are subjected to a policy of continuous change and there fore the specification of your machine may differ slightly in terms of shape technology and ac cessories The descriptions and technical data in this manual are accurate at the time of printing Certain illustrations and descriptions may not be applicable to your specific machine but instead relate to a different version of the machine In turn we trust that you will understand that the texts and illustrations in this manual cannot lead to any claims If you still have any questions after you have read this manual we request you to contact your ELIET dealer ELIET AT YOUR SERVICE EDIEN European customers GMT 1 from 08 00 to 18 00 HRS ZZN cL Zwevegemstraat 136 Phone 32 0 56 77 70 88 B 8553 Otegem Fax 32 0 56 77 52 13 Belgium Email service eliet be
28. he blades can be sharpened without having to disassemble them Use a small angle grinder with a grinding disc suitable for steel Caution Always wear safety glasses and hearing protection when grinding knives Gloves are also mandatory for performing the maintenance work Warning The blade has two cutting edges reversible blade Even though one side of the blade can be blunt the other side can still be razor sharp Caution Make sure that all chippings in the immediate vicinity have been removed This minimises the risk of fire Voorzijde Rugzijde Open the shredding chamber see Chapter 11 2 4 Vue de face Vue arri re Always grind the blade along the angled cutting edge 1 Front Back Never grind the rear side of a blade In the case of RESIST blades the profile is on the rear side If you grind away the teeth the blade will lose a great deal of its cutting force The grinding is performed by moving the grinding disc along the angled cutting edge Avoid excessive grinding in the same location prevent local discoloration of blades this denotes heating that causes the material structure to change locally and the hardness to decrease Vorderseite Ruckseite e Retain the existing cutting angle The top of the knife is subjected to the heaviest loads during shredding Sharpen this as little as possible so that it is not weakened Caution Minimise the duration of the grinding as much as possib
29. hen winterizing the machine for long periods it is recommended to perform the following steps Perform a 50 hour overhaul see Chapter 11 5 4 Check all nuts and bolts for correct tightness and where necessary retighten them Places where the paint coating is damaged are repainted or covered with grease in order to pre vent rust Original ELIET paints in the same colour are available from your ELIET Dealer article no BX 043 200 400 13 Options 13 1 Sieve screening You can choose from three types of sieves that can be easily interchanged The three types are e Sieve with 30 mm diameter holes order number MA 006 001 008 e Sieve with 35mm diameter holes order number MA 006 001 009 Shredding screen for leaves and damp material order number MA 006 001 006 Sieve for leaves and damp material Fitting the sieve Open the safety guard Open the sieve by pulling the clamp backwards 1 Make sure that the hooks are com pletely released e Remove the hairpin clip 2 Pull the rod 3 out and remove the sieve from the machine Change the sieve e Refit the rod 3 Check that the shaft correctly retains the sieve e Refit the hairpin clip 2 Place the hooks against the sieve e Snap the clamp 1 shut When the hooks are correctly adjusted slight tension exists If this is not the case loosen the lock nut 1 M8 SW13 screw the hook 2 one turn inwards or outwards according to
30. hin the first 10 operating hours after starting up the new machine Within the first 10 hours after changing a belt What Check the belt tension see Chapter 11 4 4 11 5 3 Daily maintenance Caution Before performing any maintenance stop the engine and remove the key from the ignition switch Wear suitable clothing Check for signs of leakage Open the shredding chamber see Chapter 11 2 4 Clean the machine see Chapter 9 8 e Inspect the blades and if necessary sharpen them see Chapter 11 4 1 Check the machine for signs of abnormal wear or fractures Check the bolts for correct tightness Blades wheels bearings engine Check the oil level in the engine crankcase see Chapter 11 3 1 11 5 4 Maintenance after 50 hours Caution Before performing any maintenance stop the engine and remove the key from the ignition switch Wear suitable clothing Daily maintenance see Chapter 11 5 3 Change the engine oil see Chapter 11 3 2 Clean the air cleaner see Chapter 11 3 4 Check the belt tension see Chapter 11 4 3 e Reverse STD blades see Chapter 11 4 2 Check the chain tension and if necessary adjust the tension see Chapter 11 4 5 Check the level of hydraulic oil see Chapter 11 4 7 General lubrication see Chapter 11 4 8 11 5 5 Maintenance after 100 hours or six monthly Caution Before performing any maintenance stop the engine and remove the key
31. ing accessible use compressed air to remove all traces of old lubricant and dirt e g in the joints of pivot points When the pivot points are clean apply new lubricant ELIET recommends Novatio Clearlube as a lubricant for pivot points and ball joints ELIET would recommend Novatio PFT grease for friction surfaces Wipe away any excess lubricant e B Greasing via the grease zerks fitted This group includes the following locations on the machine Grease zerk on the pivot point of feed roller 1 Grease zerks on pivot point of castors 2 Grease zerks on the bearings of the castors 3 Grease zerks on the track guide bearings Cross Country model Use the following procedure Clean the grease zerk Using a suitable grease pump apply new grease ELIET recommends Sunoco Multi Purpose Crease e Pumping the grease gun one or two times is sufficient to distribute the grease Wipe away any grease that comes out of the joints This group includes the following locations on the machine Bearing of the feed roller Bearing of the knife drum Use the following procedure Spray some penetrating oil containing molyb denum disulphide into the bearing and the area around and allow the oil to penetrate Wipe away any external dirt Spray more penetrating oil into the bearing joints Allow the bearing to rotate possibly by starting the drive that moves the bearing CAUTION make sure that al
32. is actuated Chain and belt guards These guards provide protection from the moving belt and chain These guards can only be re moved using tools The machine must not be started if these guards are not correctly fitted Sound absorption The acoustic housing accommodating the knife drum gives excellent noise reduction whilst shredding there fore minimising noise nuisance for both the operator and the surroundings Rugged construction The robust construction not only adds to the long operating life of the machine but also provides additional user safety whenever there is an unforeseen emergency Safety handle 1 If you press the bottom of the safety handle the feed roller stops as soon as this handle reaches position 3 If you move the handle to position 2 the feed roller pulls the material into the machine If you move the handle to position 1 the feed roller rotates in the opposite direction so that any material that has been fed in is ejected Operating positions of the safety handle Caution The description above is applicable to the operator moving the bot tom of the safety handle If the operator moves the top of the safety handle then the numbers of the control positions are reversed Safety screen legend 2 above The safety screen is specially designed to protect the operating personnel against flying wood chips Any attempt by the operator to insert his hands beyond this steel sheet is st
33. ker summarizes in 18 items a number of important safety messages taken from the user manual Caution However this does not imply that there s no need to read the manual Order number BQ 505 010 200 BQ 505 010 180 This sticker is located on the battery support tray It warns the user of the potential hazards of battery acid Order number BQ 505 010 180 A CAUTION THE HAD HDH CAPACITY OF TAS SHELTER MAH EE Le nki Pol BIDET BAT DOCG READ TAL Me FDE EFERSIIEN BSTC TOO REDI POM NOST KISS BQ 505 010 190 This sticker is located on the loading hopper at the infeed opening It reminds the user to operate the unit observing the stated capacity Order number BQ 505 010 190 BQ 505 010 200 This sticker is located near the mo tor starter mechanism Each time the machine is started the operator is re minded to inspect and service the blades before turning on the machine Order number BQ 505 010 250 This sticker is found near the identification sticker Here our American customers will find the phone number for techni cal support in case of problems Order Number BQ 505 010 240 BQ 505 010 240 7 2 Safety provisions Safety screen The safety screen 1 avoids access to the blades No tools are required to open the screen but the motor is shut off on open ing the screen The motor can be turned on again once the screen is closed that is when the safety limit switch 2
34. l dangerous zones are adequately shielded Once again wiped away any dirt that is forced out by the penetrating oil Use compressed air to remove all traces of penetrating oil from the bearing and from the bear ing joints Apply new lubricating oil ELIET recommends Novatio ClearLube as a lubricant Wipe away any excess lubricant D Lubricating the chains and the gearwheels This group includes the following locations on the machine Chain drive of the feed roller Use the following procedure Remove the guards to expose the drive see Chapter 11 2 2 Wipe away all grease in and around the drive Use penetrating oil containing molybdenum disulphide to dissolve the lubricant When the drive is clean and all traces of grease and dirt have been removed you can apply new lubricant Use a small brush to apply the lubricant to the teeth of the gearwheels Use Sunoco Multi Pur pose Grease or a product of the same quality t is better to use a thin liquid lubricant that can penetrate into the chains For this ELIET recommends Clear Lube lubricant spray from Novatio e After applying the lubricant the guards are carefully refitted in order to keep out dust and dirt as much as possible All these greases are available from your ELIET Dealer 11 5 Maintenance schedule 11 5 1 Normal maintenance schedule Daily after each use Daily maintenance 11 5 3 Every 50 hours Maintenance after 50 hours 11 5
35. l interventionS essessessessessessesseseesseseeseeseesessessessessessesoesoeseeseeseesessessessessessesoesoeseeseeseeseeseesesse 32 ked Removing the Det disp sasecsvsersscssssssesssssriessessessspessenesaerieseeinentsseiene aa 32 11 2 2 Removing the chain guard essesseessesseessesseeseesseeseessesseessesseessesseeseesseeseessessressesseeseesseeseesseeseesee Du 11 2 3 DISCONNECTING the battery uisssseesceseereereeseeresreseereks eek eee peek eU FEE VUE FEE EF R EF Eee FEE EFE PEE Fe PEE e tF ke Probe EYES 33 11 2 4 Opening the shredding chamMber sssessssseeseesseeseessesseessesseessesseeseesseeseessesseessesseeseesseeseesseeseesee 33 13 Engine Taalbteblef e B ussreriiiSEEPSEEEE FERE FERRE NEFF EEEVEREEENEFEREREFEE FERAE FEEEEEEIGEEREE FERE FERAE FEE EEEFR SERRE EFE EEEER EE EEPEPEEREYS 33 11 3 1 Checking the oil level in the engine crankcase refilling eese 34 11 3 2 Engine oil CHANGE ccseccssccssscescessscesscsesscesccesscessecessesesseesseeesseeeseesseeesseessesesseesssecseeeesseesseees 34 11 3 3 Replacing the oil filter eese eene nnnm ennn nnne nnns 35 HSA Cleaning the air MEY eascssssrsssssssccsssesseseesseriesseissinspenienenerien Ei 35 11 3 5 Changing the air filt f eeeseeeseessesseessesseessesseeseesseeseessesseessesseessesseeseesseeseessesseessesseeseesseeseesseeseesee 36 11 3 6 Changing the engine fuel filter eese eese eene eene rne nnne nn strass tnn sensns 36 11 3 7
36. le in order to prevent heating up If a blade becomes discoloured this denotes heating and significantly decreases the operating life of the blade Correct and timely sharpening of the shredding knives will extend their x operating life If the top of the blade is rounded off the shredding effi ciency will be reduced In this event further grinding of the blade serves no purpose This is the time to reverse or renew the blades lh O K 11 4 2 Reversing and renewing the shredding knives Warning Wear protective gloves as the knives are razor sharp Knives sharpened at regular intervals ensure a knife life in excess of 50 hours for each blade edge 100 hours with RESIST blades When one cutting edge becomes worn you can reverse the blade If both blade edges are worn renew the knife as a Set A To reverse a shredding knife proceed as follows Open the shredding chamber see Chapter 11 2 4 For your information Reverse the blades as a pair as shown in the photos in order to work in an organised manner Disassemble the blades by removing the two M8 bolts from each blade In this situation always use two ring spanners fitted with long steels M8 SW 13 e f the bolts or nuts are damaged they must be renewed Release the shred knives using a self grip wrench Changing the blades of group 1 Blade pairs 1 2 3 and 4 Remove a knife from the left hand side rotate i
37. lean them first e Close the safety guard and allow it to rest on the belt conveyor An additional switch valve situated at the underside of the feed hopper enables you to start the belt conveyor Remove the locking pin 2 first and then press the control handle down Note After machine start up first switch on the discharge belt conveyor before feeding branch es into the feeding hopper Detaching the belt conveyor Caution Always switch off the engine before removing the conveyor belt Open the safety guard Disconnect the hydraulic quick fit connectors Connect the two hydraulic pipes to each other in order to prevent damage or contamination e Refit the blanking caps to the hydraulic quick fit connectors of the machine Using two persons support the belt conveyor and unhook it Caution Do not underestimate the weight of this discharge belt conveyor Set the control to the OFF position and lock it using a hairpin clip e Refit the cover in the guides of the safety guard Adjusting the height of the belt conveyor You can set the belt conveyor to an angle thus allowing you to change the loading height For this you must move the transverse beam 1 on which the belt conveyor rests at the rear of the machine Several attachment holes 2 are provided First detach the belt conveyor from the machine before unscrewing this transverse beam Loosen the M8 bolts on either side SW13 Move the t
38. les carefully TIP It is a good idea to become acquainted with the characteristics of a self propelled machine and do so in a quiet spacious location without bystanders Note You can move the throttle control lever to increase the speed of the machine This will increase the speed of the engine Read the previous tip before operating the machine at working speed 9 6 Operating the machine 9 6 1 Before starting work Wear proper apparel protective gloves and safety equipment as instructed in this manual see Chapter 7 3 A good gardener is well organized and plans his work This will enable you to have perfect control to avoid accidents The wood should be systematically stacked before commencing the work thick branches thin branches leaves and damp products Ensure that the material does not contain any foreign objects Never run the machine in an enclosed area If this is done there is a danger of being poisoned by the exhaust fumes from the engine Always shred with the engine at full throttle Caution Once the engine is running the shredding knives are rotating therefore irrevocably shredding anything that is introduced into the loading hopper 9 6 2 Shredding proper Be careful when performing work While operating the machine focus your con centration completely on the work e Drive the machine to the work site Open the back cover 1 This enables you to make a larger pile of chippings
39. ly If you have the Cross Country version version with caterpillar tracks e Start the engine Chapter 9 4 Move the throttle control lever so that the engine runs at low speed tortoise Move the safety handle to the neutral position To move the machine perform the following steps NOTE The control handle consists of two separate handles where the left hand handle controls the left hand track and the right hand handle controls the right hand track To move the machine straight ahead forwards or backwards Move both control handles at the same time Moving both control handles will cause the machine to move forwards moving them backwards will cause the machine to move backwards e Caution If you do not move both control handles by the same amount the machine will not move in a Straight line To turn to the right By moving the left hand control handle 1 through a larger angle than the right hand control handle the machine turns to the right The greater the difference between the control handles the faster the machine will turn To turn to the left Move right hand control handle 2 through a larger angle than the left hand handle 1 will cause the machine to turn to the left To turn the machine on the spot Move each handle in opposite directions The machine may quickly change direction during a turn WARNING KEEP YOUR FEET SAFE The operator must be on his guard and move the control hand
40. ly Tracks 180 x 37 x 72 Front wheels pneumatic tyres 400 4 4 ply Wheel drive ie Hydraulic motors Danfoss Hydraulic pump Sauer Sundstrand 3 2 cc 210 bar Sound power level Lp A 105 dB A Airborne sound power level Lw A 115 dB A Guaranteed sound power level Lw A 116 dB A Engine make B amp S Vanguard Accessories RESIST blades Sieve for damp products Sieve with 30 mm openings Sieve with 35 mm openings Tractor tyres Feed roller speed governor Discharge conveyor up to2 m Trailer for quick transport 15 EC Declaration of Conformity Machine Super Prof 2000 Stock no MA 006 010 113 Stock no MA 006 020 113 Stock no MA 006 030 113 Stock no MA 006 040 113 Stock no MA 006 050 113 The previously mentioned machine has been designed and manufactured to comply with the fol lowing European CE regulations EN 13515 Forestry machinery wood chippers safety ELIET mfg cy hereby declares that after performing a hazard analysis it is fully aware of the potential hazards and risks associated with the machine In this knowledge the necessary steps have been taken in line with Machine Directive 98 37 EEC in order to ensure absolute operator safety for the operator when the machine is used correctly The assessment of the airborne sound power level and the guaranteed sound power level was carried out strictly in accordance with European Directive 2000 14 EG annex III Airborne sound power level LwA 115 dB
41. m of stickers Read and observe all safety messages posted on the motor Under no conditions whatsoever may the original design of the machine be modified without written consent of ELIET Under no circumstances must a safety item be shunted disassembled or switched off As shredding involves ongoing considerable physical effort take regular breaks for food intake rest and drinking It is unsafe for persons suffering heart problems and or having balance disturbances to operate the machine Avoid inhaling the exhaust fumes from the machine Exhaust gases contain toxic particles which could prove fatal Never start the engine in an enclosed area 7 3 2 Careful and security conscious use This machine is designed solely for shredding branchy material prunings leaves and all kinds of organic garden debris Any use other than the designated operation is at the risk and responsibil ity of the operator Never attempt to shred branches that are frozen e Think about what you are doing whenever you operate the machine Do not be tempted to let routine dull your attention Never act impulsively or in reflex e Despite the extensive safety features do not seek out dangerous situations e Take care to preclude any tools falling into the in feed funnel e Do not feed foreign materials string stones metal plastic textile etc According to the manufacturer this model will take branches up to 120 mm diameter For y
42. ne and allow it to idle for 20 seconds Stop the engine and wait for 30 seconds Then gradually fill the engine with the rest of the oil until it reaches the F Ful mark on the dipstick Immediately clean away any spilt oil Insufficient oil in the engine can cause irrevocable serious damage to the engine 11 3 3 Changing the oil filter Swing the safety screen upwards Remove the belt guard Chapter 11 2 1 Hold a receptacle underneath the filter Remove the used filter 1 after allowing the oil to drain if stubborn use an oil filter wrench Apply a film of new oil to the sealing gasket of the new filter e Screw the new filter onto the mounting base until the gasket just touches e Tighten the filter to of a turn Add the recommended amount of oil in the manner described above 11 3 4 Cleaning the air filter Undo the hold down clamps retaining the cover of the air filter 1 and remove the cover Caution If the engine has just been stopped the exhaust will still be hot Before removing the the filter use compressed air to remove dirt and dust building inside the filter housing Gently remove the pre cleaner from the cartridge Remove the nut and the sheet of the filter medium first and then remove the cartridge Prevent the carburettor from becoming dirty Clean the pre cleaner using liquid detergent and water Dry the filter in a clean cloth soak it in oil then dry the
43. ne and the guide bolt 5 Then screw the guide bolt 5 further in to adjust the belt alignment When the belt is perfectly aligned retighten the 4 tensioning nuts When the engine is tensioned remove the metal plates between the engine block and the guide bolts 5 amp 6 and screw the guide bolts until they just touch the engine block Lock the guide bolts using the lock nuts M1O SW 17 11 4 5 Checking the tension of the drive chain for the feed roller Remove the chain guard see Chapter 11 2 2 Check the tension of the chain If the chain is too slack slacken the bolts 3 amp 5 M8 SW13 Tension the chain by tightening the nut on the threaded rod 4 M6 SW10 Caution The tension on the chain must not be excessive When the chain tension has been adjusted to the correct value tighten bolts 3 amp 5 M8 SW13 e Refit the chain guard For this use the two bolts 1 and 2 M10 SW17 11 4 6 Checking and adjusting the tracks for correct tension Cross Country model A Checking for correct tension e Lift the track somewhere in the middle between the drive sprocket and the tensioner f you can lift it for about 1 cm from the tensioner track tension is OK f not the track needs retensioning B Adjusting the tension Loosen the 2 bolts M10 SW17 first and then remove the guard protecting the track guides Unscrew the lock nut 2 M12 SW19 Screw in the c
44. never point the water jet for long peri ods in the direction of bearings electrical contacts or filler caps Water is known to be the main cause of corrosion and must therefore be avoided at all times A washing out of the lubricant is possible for this reason plan a lubrication task after thorough cleaning The engine manufacturer does not recommend water cleaning 10 Transporting the machine i Make sure to clear the shredding chamber before moving the machine Make sure the infeed opening is free of branchy material e The maximum allowable lateral slope angle amounts to 10 Use slip resistant ramps to load the machine into a van or a trailer Make sure that they are securely attached to the vehicle or trailer Under no circumstances must the angle of the up and or down ramp be greater than 209 Be careful and composed when loading and unloading the shredder so that the machine does not tip over and give rise to an accident When coming down the ramp move down backwards facing the machine f gravity causes the machine to descend more quickly down the slope than is desired quickly move the control handle to the other drive direction This enables you to hydraulically brake the machine Make sure to properly secure the machine to the vehicle during transportation Use the fixed parts of the vehicle frame to attach ropes Two attachment points 1 are provided for securing ropes Always be sur
45. ortant to enable maintenance to be performed in an optimal man ner Caution Improper maintenance may subsequently compromise the safety of the operator Prior to doing service operations first make sure to disconnect the battery cables Disconnect the terminal When performing maintenance always wear gloves and also safety glasses for some operations These are included with the machine 9 TIP The maintenance work described can essentially be performed by any person who possesses the requisite technical knowledge However ELIET recommend that the machine should be handed in to an ELIET dealer for a major overhaul each year Your ELIET dealer is always at your service for maintenance and advice He stocks genuine ELIET service parts and lubricants His staff can always obtain advice and service from ELIET so that they can provide you with an impeccable after sales service 11 2 General interventions Warning For your own safety After performing the maintenance refit ALL guards NEVER OPERATE THE MACHINE WITHOUT SAFETY GUARDS 11 2 1 Removing the belt guard VUL Ease the safety guard 1 sideways Remove bolt 2 M8 SW 13 Remove bolt 3 M1O SW 17 Remove the guard 11 2 2 Removing the chain guard Ease the safety guard 1 sideways Remove the bolts 2 and 3 M10 SW 17 The safety guard can now be removed 11 2 3 Disconnecting the battery Remove the belt guard
46. our own safety on no account should any attempt be made to introduce stems thicker than the stated capacity The machine is not designed to be subjected to the stated maximum capacity for longer peri ods As a guideline no more than 10 96 of the garden waste that is to be fed into the machine may have a diameter in excess of 90 mm Never stand on a step when feeding garden waste into the loading hopper Do not use a fork or a shovel to or a fork to feed the machine with garden waste Do not use your feet to feed garden waste in the loading hopper Never work in conditions where light intensity is less than 500 Lux Always remember to lock the wheels under shredding so as to prevent the machine form mov ing For deontological reasons ELIET accept no responsibility whatsoever for any accidental injury to pets or persons caused by its machines 7 3 3 Responsibilities of the Operator All persons using the machine are assumed to be fully conversant with the safety instructions e The operator is fully liable for the use of the machine in regard to himself and to third parties Operators are presumed to possess a certain level of maturity that permits them to make deci sions based on common sense Underage persons must not operate the machine However this does not apply to youths above the age of 16 years who are learning to operate the machine under the supervision of an experi enced operator A disabled person ma
47. ransverse beam to another attachment hole and then refit the bolts Tighten the bolts so that the belt conveyor remains secure when it is operating Hook the belt conveyor back onto the machine and check that the loading height is adequate Checking the belt conveyor for correct belt tracking In the event of inaccurate belt tracking it must be aligned for true running Always check the belt conveyor for correct tracking when fitted to the machine e Start the engine and switch on the belt conveyor Allow the machine to run for two minutes until the shredding chamber is completely empty Caution Do not perform this maintenance in a confined area that does not have an extraction system for exhaust gases Warning Always wear Safety glasses to protect you from material kickback e The guides at the top return roll enable you to set the conveyor for correct belt tracking When the conveyor tracks to the right tighten the left hand side by screwing the threaded rod on this left hand guide down If a substantial amount of tension already exists on the conveyor you can try to move the conveyor to the left by loosening the guide on the right hand side Never try to make too much adjustment at once first allow the conveyor to stabilise so that you can evaluate the result of your action e f the conveyor tracks to the left then perform the above procedure but replace left with right Checking the conveyor belt for correct
48. rictly forbidden Out In Stop Safety wear For your safety we strongly recommend to use the safety kit sup plied as standard It contains your Personal Protective Equipment PPE This safety set consists of safety glasses ear defenders and a pair of riggers gloves 7 3 Safety regulations 7 3 1 General safety precautions The Owner Manual must stay with the unit during its complete service life It serves as a refer ence for the user and enables the machine to be used and maintained in accordance with the correct instructions Always refer to this instruction manual if you have any doubts about an action that you are about to perform e f the instructions stated in this manual are not clear to you do not hesitate to contact your Eliet dealer for further explanation ELIET s helpdesk 32 0 56 777088 is also at your disposal during office hours to provide answers for your questions Read the chapter that is meant for the dealer see Chapter 8 and immediately check whether or not the machine has been delivered in accordance with the instructions Carefully observe all safety instructions when using the ELIET machine Carefully read all the instructions relating to the use of the machine All these instructions relate to your personal safety When you purchase the machine first allow the dealer or a professional to give you some instruc tion Read and observe all safety messages posted on the machine in the for
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50. t reach the F Full mark on the dipstick f not top off Note do not overfill First clean the area around the filler cap 2 before topping up the oil Remove the filler cap and remove the dipstick so that the crankcase is ventilated Caution Topping off the oil level is a meticulous job do not overfill the reservoir to extend engine life and maximize engine performance Gently replenish the oil reservoir Regularly check the oil level on the dipstick to see when the desired level has been reached Only use the recommended oil see Appendix A Once the crankcase is replenished with the correct oil place the check plug back in position and securely retighten the oil filler cap e Immediately clean away any spilled oil Caution Make sure that no dirt enters the crankcase via the filler cap Warning Filling the engine with oil is performed in TWO steps Read all of the text carefully Make sure that the engine is horizontal Allow the engine to run until it reaches normal operating temperature then switch off the engine and remove the ignition key D Hold a receptacle capacity 2 I underneath the oil drain plug 1 Open the fill cap SW 22 see photo in Chapter 11 3 1 Open the sump plug 1 and allow the contents to drain into the receptacle e Refit the oil drain plug SW 22 e Partially fill the engine with 1L of fresh oil and refit the filler cap Start the engi
51. t through 180 and fit it in the same position but to the right hand disk Rotate the blade previously removed from the right hand blade disk and fit it in the empty hole drilled in the left hand blade disk Repeat this procedure for each blade 8 of group 1 group 1 Check Check that the rear of each blade is towards the wall of the shredding cham ber If this is not the case correct the blades that are incorrect Changing the blades of group 2 4 knife discs Disassemble two blades that are diametrically opposite each other Ro tate them through 180 and change them over Do the same with the two remaining blades Repeat this operation for the three remaining blade disks of group 2 Check The front side bevelled edge of each blade of group 2 mounted ona fluted part of a blade disc must point towards the centre axis When this is not the case adjust B To renew a shredding knife proceed as follows New sets of knives are available form your ELIET Dealer under the following part number STD blades BU 401 300 201 Resist blades BU 401 300 302 When renewing the blades simply remove the old blades and replace them with new blades First remove any dirt between the blade plates before you insert a new blade To do so use a stripping knife Use the same procedure as for reversing the blades See checks for both groups On renewing shredding knives always fit new bolts and nuts D When re
52. ted behind the shielding panel It is strictly forbidden to operate the machine with the safety guards removed Sticker affixed to the top of the safety screen Warns the user of the danger of hand injuries once the screen has been eased away This decal is affixed to the back of the machine at the safety screen This sticker reminds the user of the machine to examine the bolts retaining the blades for security of fixings within the 5 hour bedding in period of fitting new blades or reversing existing blades This decal is displayed on the side of the loading hopper The legend specifies the guaranteed A weighted sound power level Lw A emission from the machine under calibrated conditions This decal is located on the side of the WINE WON loading hopper It lists all the identifica TARRA ot SMS Prodani code MA OO O80 443 senior 123458 tion data relating to the machine ce ee Model model number serial number year n Med of manufacture engine power rating weight guaranteed A weighted sound power level Lw A This sticker also lists the manufacturer s details The CE label means that the machine complies with the governing European machinery directive Caution Safety stickers becoming damaged illegible or removed through use or cleaning must be immediately renewed Stickers are available at your approved ELIET Dealer The following stickers apply exclusively to our American Customers lt This stic
53. tions on the warranty card 9 Operating instructions 9 1 Preliminary checks Caution Before starting to shred always run through the checklist below Checklist 1 Check the oil level of the machine See 11 3 1 Checking the oil level of the engine 2 Ensure there is enough petrol in the tank If necessary fill up the tank with petrol see Chapter 9 2 Filling up with petrol Check whether the air filter is not too dirty if considered necessary see Chapter 11 3 3 Cleaning the air filter 4 Satisfy yourself that the shredding knives are firmly in place and in good condition If they need to be sharpened this must be done first Chapter 11 4 1 If one detects cracks or fractures in a blade this blade must be immediately renewed see Chapter 11 4 2 Reversing and renewing the shredding knives For safety s sake tighten the balde bolts see the list in annex for bolt torque loading 5 Check whether all safety provisions on the machine still operate see Chapter 7 2 Safety features Once these items have been checked and approved you can prepare the area of operation see Chapter 9 3 and move the machine to the work site 9 2 Filling up with petrol Top up if the machine runs short of petrol It s a good idea to only use fresh petrol see Appendix A Use lead free petrol preferably 98 or 99 octane Any other fuels are prohibited read the engine manual Warning Under certain conditions petrol is highl
54. tracking Perform this maintenance with the engine switched off Support the conveyor halfway along its length on the underside of the frame Remove the conveyor from the frame e The maximum conveyor misalignment is 50 mm e f this misalignment exceeds 50 mm the conveyor will run too loosely on the rollers with this causing increased wear Remove the bolts on the side of the tension guide Screw the threaded rod in so that the guide retensions the conveyor e f it is found that belt tension is correct allow the machine to run for a brief period in order to check the alignment f necessary readjust the tension see Chapter 13 2 3 Once the conveyor belt runs true and tracking is OK securely tighten the guide bolts 14 Equipment specifications Super Prof 2000 sm za zramm CROSS COUNTRY Number of chopping motions per minute 48000 Branch shredding capacity wheel barrows hour 48 o 048 6 Dimensions L x W x H 1830 x 835 x 1 380 mm Weight 332 kg 352 kg 355 kg 420 kg Number of blades 24 HS steel reversible shred knives Shredding width 480 mm Drive Petrol engine Power 18 HP Transmission V belt Gates Quad Power Il XPB 2410 Anti Motor Block system ABM system Feed roller toothed roller 18 m min toothed roller 23 m min Infeed opening W H 660 x 510 mm Feed in height 1 005 mm 1 000 mm Frame 3 mm and 4 mm steel plate Finish Epoxy polyester Wheels Rear wheels pneumatic tyres 600 x 9 6 p
55. uel comes into contact with the eyes or is taken internally obtain medical attention immediately 9 3 Preparing the work area Clear the area first where the machine is to be used In addition the paths along which the plant trimmings are removed must be kept clear thus releasing the operator from the worries of tripping up over them The operator must also ensure that his safety is not compromised Make sure to locate the machine such that flying chippings expelled from the discharge output do not cause damage to persons or properties On slopes never operate the machine no forward backward or lateral slope Make sure to sort the material beforehand In this way the operator is sure that no foreign objects will enter the machine with the material Foreign objects are defined as any non organic object or branchy material in excess of the stated capacity such as metal stone plastic pvc cords Some of these can cause serious damage to your machine or can be ejected virtually as projectiles towards the user Aways position the machine so that the wind will blow the dust produced away from the engine 9 4 Starting the Petrol Engine Caution Never start the machine if the engine cooling fins are not clean and free of debris to protect it form overheating For your information Also read the engine manual Warning Never run the engine indoors Exhaust gases contain toxic substances and may lead to into
56. whether too little or too much tension exists and then retighten the lock nut 13 2 Belt conveyor The belt conveyor is installed at the rear of the machine and transports the shredded material upwards The length of the belt conveyor is 2 5m The height of the belt conveyor can be adjusted from 1 65m to 1 90m It is driven by a hydraulic motor that is independently activated Care must be taken to ensure that the belt conveyor is switched on when you start feeding material Attaching the belt conveyor Caution Prior to fitting the belt conveyor to the machine always be sure to switch off the engine Warning The cover is part of the safety guard and prevents you from coming into contact with the blades Removing this cover results in an inferior degree of protection Be extremely careful and never insert your hands underneath the safety guard e Refit the spring flat washer and bolt into their locations place so as not to loose them Using 2 persons hold the belt conveyor at both sides Caution The belt conveyor weighs approximately 45 kg do not underestimate this weight Prevent back injuries by bending your knees when lifting the weight Hook the belt conveyor onto the attachment points 1 provided on the shredder Make sure that the hydraulic pipes do not become damaged during this operation Connect the quick fit connectors prevent the connector ends from becoming dirty if neces sary c
57. xication or suffocation Before starting the engine check whether adequate oil and fuel is present in the engine If neces sary read the following sections Chapter 11 3 1 Checking the oil level of the engine Chapter 9 2 Filling up with petrol Warning Before starting up the machine make sure to wear the ear defenders supplied as Standard Ensure the shredding chamber is empty This is to avoid starter mechanism overloading Be sure the shredder hopper is empty no tools Make sure the safety grid is closed and the safety switch is actuated If not the machine cannot be started Move the throttle control lever 1 to the mid position Close the choke lever 2 by pulling the knob e Turn the ignition key 3 to the 1 position and make sure the red oil level pilot light 4 comes on This lets you check the pilot light for proper operation Move the key to the 2 position the start motor cranks the engine and the green pilot light 5 of the ABM system will come on for a few seconds Release the key when the engine starts e Push the choke 2 fully home At ELIET we recommend to keep maximum engine speed at 3 200 rpm Never make any altera tions to this factory set maximum speed setting Warning The drive shaft for the blades is directly driven by the engine These blades are permanently connected to and driven by the engine This means that the machine becomes dangerous as soon as the engine
58. y flammable and extremely explosive Fire and explosion caused by petrol can result in serious burns or damage to property Do not add fuel while engine is running Always allow a few minutes for the engine to cool off before topping up with fuel Only use fresh petrol Never add oil to fuel Because of the short shelf life of fuel it is good practice to buy fuel in small quantities Store petrol in an approved container Keep this container out of the reach of children e Store fuel in a well ventilated area away from open flames sparks and heat sources Never top up fuel at a location where work is to be performed later Always keep all persons at least 10 m away from the work area This is done to prevent any fires from occurring Clean the area around the fuel tank cap 1 and then remove this cap Never fill a tank to over 8596 of the tank s capacity Top up with fuel until the level is approximately 20 mm from the top of the tank In short do not fill the tank completely to the tank filler opening Always use a funnel or spout to pour the petrol into the tank Suitable fun nels can be obtained from your ELIET dealer e Refit the cap onto the tank as soon as possible Be careful not to spill petrol onto clothing If petrol does come into contact with your clothing change this clothing at once e It is unsafe and thus expressly forbidden to fill the fuel tank in the vicinity of smokers or naked flames f f
59. y only operate the machine when under the supervision of an experienced operator Children and animals must be kept well away from the machine ELIET recommend that the machine should not be lent to others However if this is done only lend it to persons who are conversant with the machine Always ensure that the user is aware of the potential hazards and ensure that he reads the manual before he uses the machine an indicative list of potential hazards can be found at Appendix This machine must only be operated by persons who are in good physical condition If you become tired during the work take a rest in due time Persons consuming alcohol or drugs must not operate this machine 7 3 4 Personal Protective Equipment PPE You must wear suitable clothing to operate this machine That is clothing covering the whole body heavy protective gloves and closed nonslip footwear Do not wear loose fitting clothing a shawl for instance should be avoided by all means Long hair should be contained using a cap or a headband or worn in a ponytail For the protection of the most sensitive senses ELIET recommends ear defenders and safety goggles e Shredding may result in dust production If this dust irritates your lungs we recommend that you wear a dust mask conform to directive 89 686 EC 7 3 5 Zone of danger Graphical representation of the zone of danger During the work do not allow bystanders to enter the zone of

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