AH55 User Manual
Contents
1. AHS55 User Manual 1 Safety Instruction 1 All the instruction marked with sign aX must be absolutely observed or executed otherwise personal injuries or risk to the machine might occur 2 This product should be installed and operated by persons with appropriate training only 3 Before connecting power supply cords to power sources it s necessary to make sure that the power voltage is in the range indicated on the product name plate 4 Make sure to move your feet away from the pedals while power on 5 N Turm off the power and remove plug prior to the following operations Connecting or disconnecting any connectors on the control box Repairing or doing any mechanical adjustment Threading needle or raising the machine arm Machine is out of work 6 Make sure to fasten all the fasteners firmly in the control boxes prior to the operation of the system 7 Allow an interval of at least 30 seconds before repapering the system after power off 8 Repairs and maintenance work may be carried out by special trained electronic technicians 9 All the replacement parts for repairing must be provided or approved by the manufacturer 10 The controller must be firmly connected to a properly grounded outlet Be sure to connect the controller to a properly grounded CAUTION outlet If the grounding connection is not secured you may run a high risk of receiving a serious electric shock and the controller may operate abnormally2. Page of 8 2 Installation 1 Motor Installation Step 1 Mount lifting bracket When motor installed under the machine table as needed to drill holes in the following diagrams see Fig 2 1 the example for USA base table for the installation mount lifting bracket Fig 2 1 Step 2 Install the motor See Fig 2 2 and then tighten the lifting bracket C zl Contro Box E _ _ Fig 2 2 2 Controller Installation itr i ra f eei Aa q i Control BOK f i Fig 2 3 Page 2 of 8 3 Power Connection and Grounding Ground wire Green yellow must be grounded Use the correct connector and extension wire when connecting ground wire to Earth and secure it tightly see Fig 3 4 Control Box cable Brown AC220V ea Blue 7 Sie Wy a en _ RD Yel low Green Ground wire Brown AC220V M lt Yellow Green 2 F o si Ground wire Blue neutral wire a a n Box Control Box cable plug Fig 3 4 f Ensure all power cord signal wire and grounding wire not be pressed by other matter or over twisted and not be too close CAUTION to belt and belt wheel keep 3cm distance for safety A 10 220V power from a 30 380V Power source Connection S
3. fasten it and restart the system If it still does not work please replace the controller and inform the manufacturer Check if the connecting line between control panel and controller is off loose or broken restore it and restart the system If it still does not work please replace the controller and inform the manufacturer Check if the connection line between machine head synchronizer and controller is loose or not restore it and restart the system If it still does not work please replace the controller and inform the manufacturer Please try 2 to 3 more times after power down if it still does not work please replace the controller and inform the manufacturer Turn off the system power check if the motor sensor plug is loose or dropped off restore it and restart the system If it still does not work please replace the controller and inform the manufacturer Try another time after Pa down if it still does not work O please replace the controller and inform the manufacturer Turn off the system power turn on again in 30 seconds to see if it works If not try several more times if such failure happens frequently please change the controller and inform the manufacturer Turn off the system power restart the system after 30 seconds if it still does not work please replace the controller and inform the manufacturer Turn off the system power restart the system after 30 seconds if it still does not work pleas
4. V If yes please restart the controller when the normal voltage is resumed If the controller still does not work when the voltage is at normal level please replace the over voltage in controller and inform the manufacturer operation Page 4 of 8 solenoid circuit failure e ectrica current checking circuit failure locked motor roller brake circuit failure HMI communication failure machine head needle positioning failure motor original angle checking failure Motor HALL failure DSP Read Write EEPROM failure Motor over speed protection Motor reversion HMI51 Read Write EEPROM failure Motor overload Lack of oil alarm Turn off the system power check if the solenoid is connected correctly and if it is loose or damaged If yes replace it in time Restart the system upon making sure everything is in good order If it still does not work seek technical support Turn off the system power restart after 30 seconds to see if it works well If not try several more times If such failure happens frequently seek technical support Disconnect the controller power check if the motor input plug is off loose or damaged or if there is something twined on the machine head After checking and correction if the system still does not work please replace the controller and inform the manufacturer Turn off the system power check if the white brake resistance plug on the power board is loose or dropped off
5. ack tracking mode see amp express have i E P no back tacking Fig 3 1 Fig 3 2 Fig 3 3 Page 6 of 8 Start end back tracking setting Under operator mode see Fig 4 1 press key and ww key the LED will display and the first and third lights are bright see Fig 4 2 it express start end back tracking mode is selected Press Wi and key again will cancel the start end back tracking mode see Fig 4 3 The firstand third z0 lights are bright grae express have startand Bei end back tacking Fig 4 1 Fig 4 2 Fig 4 3 When there is a failure the error code will flash As is shown in the following figure the error codes are 08 Fig 5 1 and 11 Fig 5 2 respectively 4 a 2 ll e Fig 5 1 Fig 5 2 Temporary speed setting During idle mode The user can adjust temporary speed by 4 Ikey or key Press Bey Temporary speed can be increased Temporary speed max speed can be set to Level of A setting Press Bey The temporary speed can be decreased minimum speed can be set to 200rpm The speed can be set default after resetting power 2 Parameter Adjustment Instructions There are three buttons under the digital tube one is P one is the other is Under status display continue press P key the parameter setting mode will start a will appear signifying A parameter Now if press and you can change par
6. ameter index there are altogether 5 parameters A b C d and E are displayed in a circle which are shown as A a E d E they signify speed levels up correction needle positioning number of forward backward fixed sewing and solenoid output setting respectively If press vou can change parameter index too but there are altogether 5 parameters E d C b and A are displayed in a circle which are shown as d E b m Detailed setting shall be done as the following Page 7 of 8 Speed Level Setting Up Correction Needle Position Setting Setting number of pre fixed sewing Setting number of post fixed sewing Function Speed selection scope is 1 9 with 1 slowest and 9 fastest Maximum speed is set by HMI and the operator cannot set it Press button P once LED will display A Press button P again to start speed setting then press button or to choose speed levels press each time the speed will be one level faster or slower After speed setting press P to save and exit c6 Press P and press button or press button four times to choose LEB to display the letter b Press P to start up correction needle position setting press or to set the parameter 0 signifies up needle position 1 signifies correction needle position After setting press button P to save After pressing button P press button tw
7. e replace the controller and inform the manufacturer Turn off the system power restart the system after 30 seconds if it still does not work please replace the controller and inform the manufacturer Add oil to the needle rod and set the P22 parameter at 4000 resume the working time after the last oil adding or you can press button P to close the alarm and continue to use Page 5 of 8 Embed Operation Panel with two automatic controllers 1 Operation Panel Introduction The controller display screen is a 8 digit LED digital tube which can show operation status error code and parameter adjustment information LED display have four modes no back tacking Fig 1 1 start back tacking Fig 1 2 end back tacking Fig 1 3 start and end back tacking Fig 1 4 Ly NO lightbright express have no back tacking Fig 1 3 Fig 1 4 Start back tracking setting Under operator mode see Fig 2 1 press vi key once the LED will display and the first light is bright see Fig 2 2 it express start back tracking mode is selected Press key again will cancel the start back tracking mode see Fig 2 3 in Fig 2 1 Fig 2 2 Fig 2 3 End back tracking setting Under operator mode see Fig 3 1 express key once the LED will display and the third light is bright see Fig 3 2 it express end back tracking mode is selected Press key again will cancel the end b
8. ee Fig 3 5 If the system have no Neutral point then this servo motor is not suitable for this connection CAUTION e iva 0 a Fig 3 5 Page 3 of 8 Caution Must have a Neutral point 4 Definition of controller interface E quma E merle 8 A E R ies aE Baa aman a Ji eee x el a TER J sosna i see Be nh Beek GM a Se The drive ability of the LED jack It can drive six LED diode which the rated current is 20mA and the rated voltage is 3V Recommendatory LED diode parameter as follows VF Min 3 0V Max 3 6V test condition IF 20mA Peak Forward Current Max 80mA Continuous Forward Current Max 35mA 5 Recovery processing and maintenance Turn off the system power restart after 30 seconds if the controller still does not work please replace it and inform the manufacturer Disconnect the controller power and check if the input voltage is too low lower than 176V If yes please restart the controller when the normal voltage is resumed If the controller still does not work when the voltage is at normal level please replace the controller and inform the manufacturer over voltage when Disconnect the controller i wer and check 1f the input voltage is the machine is off too high higher than 264
9. o times or press button three times LED will display the letter C Press button P to start fixed sewing setting and press or to set the number of fixed sewing Number of fixed sewing setting range is 0 9 0 signifies no fixed sewing set 1 9 signifies number of fixed sewing After setting press button P to save After pressing button P press button three times or press button two times LED will display the letter d Press button P to start fixed sewing setting and press or to set the number of fixed sewing Number of fixed sewing setting range is 0 9 0 signifies no fixed sewing set After setting press button P to save 386P00386 Page 8 of 8 2009 8
Download Pdf Manuals
Related Search