TB6560HQT4-v3 4 AXIS DRIVER USER MANUAL
Contents
1. 8 with limit switch can connection 4 aixs limit switch 9 Support four microstepping 1 1 2 1 8 1 16 CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONYS EMAIL SWJ_119 YAHOO CN 10 12 36V single switching power supply microchips to use as a 5V power supply stable and heat small 4 TB6560T4V1 Appearance Parallel port EE 2 eo 24 36V DC supply SM therein a gr EZ The 5th expand p f oF W Sa oe axis port DU gece It R a i WEE 5 aay i Fan port can Limit switch for 4 axis choose any wi e e e 5 Interface and its definition Parallel port 25 pin parallel port control is defined as follows CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONYS EMAIL SWJ_119 YAHOO CN DB25 control pin PIN The pin of the drive board Comment 1 EN All axes enable 2 STEPX X First axis pulse signal 3 DIRX X First axis direction of the signal 4 STEPY Y Second axis pulse signal 5 DIRY Y Second axis direction of the signal 6 STEPZ Z Third axis pulse signal 3 DIRZ Z Third axis direction of the signal 8 STEPA A Fourth axis pulse signal 9 DIRA A Fourth axis direction of the signal 10 LIMIT 1 Limit input interface 1 11 LIMIT 2 Limit input interface 2 12 LIMIT 3 Limit input interface 3 13 LIMIT 4 Limit input interface 4 14 Relay 15 Blank 16 STEPB B Fifth axis pulse signal 17 DIRB B Fifth axis directio2. Block Delete 8 ia d A Re 9 amp Set Next Line M1 Optional stop E FU UUUU D Line 0 Flood Lt Auto Tool Zero FRO 6 004 RPM 04 _Run From Here E Mode Remember Return Ge S ov o Elapsed 6 00 On Off 09 00 00 SIE Spindle Speed ess Reset Emerg Z inhibit Units Min G Codes M Codes _ 0 000 Units Rev om Histo Clear Mach3Mill Fig3 mach3 setting menu Shown in Fig3 open the CONFIG menu under the PORT amp PIN menu 16 CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONYS EMAIL SWJ_119 YAHOO CN Encoder MPG s Spindle Setup Mill Options Port Setup and Axis Selection Re H Input Signals Output Signals Fort 1 Port Hex Mode IZ Port Enable re Port Enable TC Wax CL Mode enabled 0x378 Port 0x278 Port 7 Max NC 10 Wave Drive Entry in Hex 0 9 Entry in Hex 0 9 Program restart IT Pins 2 9 as inp Restart if changed I Sherline 1 2 Pulse mo X gt ped ModBus InputQutput Suppo File No File Loads Hi AAS000Hz C 60000hz ModBus PlugIn Supported C 65000hz TCP Modbus support 100khz Note Software must be restarted and motors kernel speed is Event Driven Serial Co I Servo Serial Link Feedb Feedrate 6 00 On Off MM SE rgency Mode Active Z innibit UnitsMin 0 00 G Codes M Codes 0 000 Units Rev _ 0 00 Histo Clear Mach3Mill Fig4 frequency setting Circle 1 is for setting the fundamental frequency this parameter affect the motor rotation
3. close to 1000 per minute to switch under the conditions of such application driven programs such as the use of traditional or integrated chip segment is too low due to leaving the system speed range is too small or because of the excessive breakdown of the high increase in cost may also occur due to decline in high frequency torque caused by vibration and noise TB6560AHQ driver chip s advantages 1 motor vibration low noise As the chip comes with 16 sub TB6560AHQ chip functionality to meet nearly every minute to switch from a few to the application requirements and automatically generates a pure sine wave control current and other high integrated chip compared to the same high speed torque is not only not fall under the contrary increase TB6560AHQ chip can withstand the peak due to the driving voltage of 40V 3 5A peak current for the motor torque in the large high speed continuous operation under the offer of the technical support CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONYS EMAIL SWJ_119 YAHOO CN 2 supports a variety of stepper motor selection customers can choose a hybrid moment slightly larger or permanent magnet stepper motor so that the motor operates at maximum torque of between 30 50 the electrical costs of almost unchanged chip provides high current set up and multi range current decay mode supporting the same power index a variety of different parameters under the stepper motor 3 an embedded easy to
4. of motor rated current 3 8 wire motor connected in series the output current is set to 70 of motor rated current 4 8 wire motor parallel connection the output current can be set to 1 4 times more than the motor rated current 8 wire motor connection 4 wire motor Im parallel good performance in high speed 8 wire motor in series high torque in low speed 6 wire motor in high torque mode 6 wire motor in high speed mode Note The current setting 15 30 minutes after you run motors such as the motor 13 CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONYS EMAIL SWJ_119 YAHOO CN temperature is too high it should reduce the current settings if after reducing the current value the motor output torque is not enough please improve the cooling conditions to ensure that motors and drives are not hot 11 MACH3 software use introduction 11 1 Mach3 activate Session Profile Current Profiles Create Profile ac n Delete Profile Plasma Fig open MACH Shown in Figl open the MACH3 software and then select mach3MILL then OK CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONYS EMAIL SWJ_119 YAHOO CN FA Mach3 CNC Controller Eile Config Function Cfg s View Wizards Operator PlugIn Control Help Program Run Alt 1 MDI Alt2 ToolPath Att4 File NoFieloaded NoFieloaded o File Loaded Edit G Code Recent File Close G Code Load G Code Set Next Line Line 0 Run From Here Rewind Ctrl W Sin
5. speed Set up and select Circle 2 then will shown in below Fig5 to set up the Pulse and Direction 17 CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONYS EMAIL SWJ_119 YAHOO CN I AIR ToolPath Alt4 Offsets ANS Settings AKG Diagnostics Akt 7 Mill gt G15 G80 G17 G40 G20 G Scale m Engine Configuration Po Encoder MPG s Spindle Setup fill Options Port Setup and Axis Selection Motor Outputs Input Signals Output Signals Signal Dir Pint Dir LowActive Step Low Ac x Axis Y Axis C Axis Spindle Fig 5 The pin setting of Dir Step Pls click output signals as below Fig6 after set up the Dir and Step to set up the En and Relay CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONYS EMAIL SWJ_119 YAHOO CN MDI Akt ToolPath Ata Offsets ANS Settings Alt6 Diagnostics Ak 7 l M il gt G15 G80 G17 G40 G20G Encoder MPG s Spindle Setup Port Setup and Axis Selection Motor Outputs 1 OE OE OE OE OE OE CG e e e Ge oO o p OE OE OE OE OE OE OY r DH Tins 2 9 1 14 16 and IT are output pins Bo other pin ine u Flood Out 8 Auto Tool Zera Ungsiwlin J UU_ Run From Here Twel Remember Retuma JUntsrev 0 00 I Elapsed 00 00 00 MultiPass A nnn Fig 6 En and spindle relay Pin setting 11 3 Limit switch mach3 setting Click input signal setting as Fig7 19 CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONYS EMAIL SWJ_119 YAHOO CN Engine
6. 000 H 0 0000 eer FRO 00 Jte Line 0 Run From Here Auto Tool Zero Remember Return _ 309 OWOFF oan ON OFF Ctri Akt J RPM o0 S ov 0 Spindle Speed Flood Ctrl F CV Mode On Off Z Inhibit Ge Codes M Codes 0 000 ee Units Min Units Rev meng SCH History Mach3Mill Clear RI 8 HIT G X Click Load G code then open the file which contain the MACH3 sofware Mach3 click G code file IGC0de to chose a G code as Fig 9 21 CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONYS EMAIL SWJ_119 YAHOO CN SHAD O code gt S bal top A E balld tap RMA a Cross tap WI mi NestCircle tap d E roadrunner tap Ab esi Shapes tap FAS File No File Loaded ws er Edit G Code en are pa Recent File a Close G Code HAS Load G Code THEM roadrunner TEHE I C tap Set Next Line M HEH Remember Return Feedrate Elapsed 00 00 00 0 On Off SE Sr s Reset Emergen Z Inhibit Units Min 0 00 G Codes M Codes 0 000 Units Rev 0 00 Mach3Mill Fig 9 Open MACH3 with self G code testing procedures Mie Coby pew Weards Operator Help Program Ran ANA MDE AG Teothuth Amt Otfeets AMS Settings AMS Diagnostics Ap MilL gt G15 G1 G1 G40 G20 G90 G34 G54 G49 GE Toold Job Display GO X0 0845 Y0 0341 F5000M3 F500061 X0 0936 Y 0 0037 G1 X0 1031 Y 0 0416 G1 X0 1130 Y 0 0795 s Edit G Code R
7. CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONYS EMAIL SWJ_119 YAHOO CN TB6560HQT4 v3 4 AXIS DRIVER USER MANUAL Catalogue EC 1 OV ELVIS Wiesner eran Susans EELER AEN 2 2 TBOS560AHQ advantag en ra aa p TEE EE na Ti a n 3 2 1 At low speed operation System Adhyantages 3 2 2 In high speed operation System Acdhyantages 3 3 TB6560T4V1 Driver Board Imtrodueton aan 4 4 TB6560T4V connection drawmg nesese see 5 5 The definition of interface pins sasuseno iniiai 5 6 The setting of current microstepping decay mode T 6 13 current EE 7 CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONYS EMAIL SWJ_119 YAHOO CN 6 2 microstepping SCttIN Gg ccceccecccceseesceseeeesecsseseceseeseeseesesseesseecseeeeseaeesesaecsesecseeeeseseeeeeaees 8 7 The connection of kinds of stepper motors nennen nen 9 8 The connection of limit swtch eeeeecsseseeecseeseseceeesesececsaeseccescseeceeseeseceeseeseceeeaeeeceeeaeeeeeeeaees 11 9 The connection of 4 expand ax18 E 12 10 The match between driver board and stepper motorg een 12 11 MACH software user mmtroducton ennaa neoa 14 Fily Macha software open 0c an tesa ative ata cats dno Serle ana a a a ar Eea Ea S aeren aan 14 11 2 mach3software basic Setting cccccsceeceseescesseseesecseeeceseesceseesessecseesecsseeeseaeesesaeeseeeesnaes 16 11 3 The limit switch setting in MACH 19 11 43 Run of theG c0de 2 2 eege ee ee E Ee 20 1 Overview The PC Engraving is a Multifunction Engraving Machine c
8. Configuration Ports amp Pins Encoder MPG s Spindle Setup 1 Mill Options Port Setup and Axis Selection Motor Outputs Output Signals HotKey Pin Number Active Low l5O 0 10 50 0 0 0 0 I0 9 5 OE OE OE OE OE OE OE OE OE OE 1 uf 0 x 0 x 1 0 x 0 x 1 of 0 x 0 x 1 inputs Only these 5 pin Block Delete _SetNextLine pm optiona stop Ip Line 0 Flood Ctri F 8 _Run From Here CV Mode Fig 7 11 4 G Code run G code is the instruction of CNC procedures mach3 sofware self with G code for customer testing machine easier click menu File as Fig 8 20 CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONYS EMAIL SWJ_119 YAHOO CN FA Mach3 CNC Controller File Config Function Cfg s View Wizards Operator PlugIn Control Help gt _ gt DI Alt2 ToolPath ARA Offsets ats Settings Alt6 Diagnostics Alt 7 Close File s Exit a J Scale zum e L HUOT 1 0000 Scale 1 0000 Mil gt G15 G80 G17 G40 G20 G90 G94 G54 G49 G99 G64 697 F60 000000 GO x0 000000 YO 000000 Z0 200000 M3 560 000000 G43H5 GO X0 000000 Y0 000000 20 200000 GO X1 179950 Y4 004260 Z0 200000 4144 FAQEN YA NNMAN o annanan Edit G Code Recent File Close G Code Rewind Ctri W J Single BLK Alt N m Reverse Run m File D Mach3 SCoderoadrunner tap FRO 100 OverRidden ap SRO Too D S Load G Code Block Delete 8 Set Next Line M1 Optional Stop Dia 0 0
9. MOTOR CO LTD CONTACT PERSON TONY S EMAIL SWJ 119 YAHOO CN 2 TB6560AHQ advantage 2 1 At low speed operation System Advantages Low speed operating system is the clock frequency is not high with small current drive based systems such as the speed of a few per minute to 100 turn the user under the conditions in such applications such as the use of traditional driving scheme or a result of integrated chips segmentation is too low leaving low speed vibration is too large or had to choose a high drive segments so that the cost of an unnecessary increase TB6560AHQ driver chip s advantages 1 Motor vibration low noise Because the chip comes with an optional sub 2 4 16 enough to meet nearly every minute to switch from a few of the applications 2 embedded drive less heat chip built in cooling large enough alone to support small current driven thermal requirements 3 support a variety of stepper motor selection customers can choose a hybrid or a slightly larger torque permanent magnet stepper motor the motor work in the allowed maximum torque of between 30 50 the electrical costs of almost unchanged chip provides multi range current set up and current decay mode supporting the same power index a variety of different parameters under the stepper motor 2 2 In high speed operation System Advantages High speed operating system refers to a higher clock frequency and a large current drive based systems such as the speed of
10. drive small size cooling large current drive the chip surface to facilitate cooling radiator outside the company can also be directly connected to the user s original controller metal shell the embedded drives small size easy to heat In short due to a high degree of TB6560AHQ chip the external circuit is extremely simple highly reliable support NEMA23 and some NEMA34 stepper motor tens to nearly turn the wide speed range applications will enable CNC equipment R amp D costs and production costs both declined 3 TB6560T3V1 Driver Board Introduction The company introduced TB6560T3V1 is the company s accumulated years of design experience drives that the design made of 3 axis engraving machine drive Main features except the 6560 itself the other features are as follows 1 it can drive four ais The 5 axis expansion to facilitate your needs 5 axis machining when working 2 With optical isolation and DCDC power supply isolation the full protection of your computer parallel port and equipment 3 Spindle relay output easy to use software such as mach3 to control spindle start and stop 4 Semi flow control functions and effective to stop the motor when the current is reduced to a minimum 5 Interface with a fan you can add fan under your choice 6 With 4 way 0 8 3 5A peak rated output of two phase adjustable current bipolar stepper motor drive 7 Standard parallel port interface support for MACH2 KCAM4 series software
11. ewind CHL Recent File Single BLK ATM Close G Code Reverse Rum Load GCode RPM 0 Block Delete Set Hext Line M1 Optional Stop I S 283337 Line EO pe j Flood Cube 8 Aan Toot Zero nerement 401 _ Rum From Hera Remember Return Elsad 00 00 01 aon MultiPass Loop 0 Times on MOI Jog OWOFF Ctrl td Zong SC Bs CG Code M Codes spouse on 0000 Lower Z inhibit by 0 0000 on each pass Bes i Cleat Status Brofite JMachsmm 22 CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONYS EMAIL SWJ_119 YAHOO CN Fig 10 Open the G code you can see the red RESET flashing you can use mouse click the RESET to stop the flashing then you can press circle 2 position CYCLESTART run If you want to run yourself G code the way is same to find yourself G code file then open the code is ok Also if you need to manual then you can press TAB key to open the manual control panel as Fig 11 Program Aun ans MDI ANZ Toowemans onsen ans Sotings ans Diagnostics ap 7 Ale File ioFiie Loaded ge Edit G Code j RocomFile Close GCode a 4 a DL O lt DX LLEI PH DM DH HELL rs Ob ON Roverse Rum _ Load G Code Setpeatee 7 m Wi Line oO Flood Orif 8 _Run From era Owen ov move 23
12. gle BLK ARM Reverse Bun Block Delete M1 Optional Stop 9 Flood Ctrl F D On Off Emergency Mode Z inhibit G Codes M Codes 0 000 Histo Clear Tool 0 e Dia 0 0000 Auto Tool Zero Remember Return Elensed 00 00 00 Jog ON OFF Ctrl Alt J Fig 2 mach3 main table Load Load Wizards Offsets AtS Settings ANG Diagnostics At 7 Mil gt G15 G80 G17 G40 G20 G90 G94 G54 G49 G99 G64 G97 Scale mm 1 0000 Scale mumm Scale u lege Last Wizard SRO 100 g t RPM o S ov 0 FRO Gm ee Units Min Units Rev 0 004 memm oani Mach3Mill Spindle Speed Open the MACH3 as Fig2 there are some common buttons then let us set up it 15 CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONYS EMAIL SWJ_119 YAHOO CN 11 2 Mach3 software setting FA Mach3 CNC Controller Eile Config Function Cfg s View Wizards Operator PlugIn Control Help Se Pot Motor Tuning e General Config R a Scale mm System Hotkeys _ 0 0000 1 0000 Homing Limits ToolPath A Slave Axis 1 0000 Backlash Fixtures ToolTable Config Plugins Spindle Pulleys Safe_Z Setup Save Settings pAl2 ToolPath An Offsets ANS Settings AKG Diagnostics atz Mil gt G15 G80 G17 G40 G20 G90 G94 G54 G49 G99 G64 697 Conversational Rewind OM Edit G Code Rewind Ctrl W Recent File Single BLK ARM mme FS ci eng Ai Close G Code Reverse Run i Ieren ey 100 100 Ji Sada
13. itch Yaris limit switch m X axis limit switch com CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONYS EMAIL SWJ_119 YAHOO CN 9 The 5 aixs expansion port connection RY output PU CK Pulse CW Direction EN Enable 10 Drive board and motor match The driver can drive two or four phase stepper motors motor drive in order to obtain the most satisfactory results need to select a reasonable set of supply voltage and current The supply voltage level of the decision of the high speed electrical performance while the current settings determine the motor output torque CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONYS EMAIL SWJ_119 YAHOO CN 1 A supply voltage selected In general the more high of the supply voltage the more torque in high speed and able to avoid missing step at high speed On the other hand the voltage is too high may damage the driver also big shock in low speed 2 output current settings For the same motor the greater the current set value the greater the motor output torque but the high heat for motor and driver Therefore the general situation is that the current is set to supply long term work machine when warm but not too hot when the values 1 when 4 or 6 lead wires stepper motors in high speed mode the output current is set to equal or slightly less than the motor rated current value 2 when 6 lead wires stepper motor in high torque mode the output current is set to 70
14. n of the signal 18 25 GND CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONYS EMAIL SWJ_119 YAHOO CN 6 The setting of current microstepping and current decay mode adjustable Microstepping setting M1 M2 Decay mode setting D1 D2 6 1 Current decay mode setting Board marked D1D2 match with DIP swtich 1 and 2 to set the value of switching current decay D1 D2 ON ON 100 ON OF 25 OF ON 50 OF OF 0 DI D2 Working mode CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONYS EMAIL SWJ_119 YAHOO CN ON ON Fast decay OF ON 50 of fast decay ON OF 25 of fast decay OFF OFF Slow decay Q The stepper motor driver board the specific role of current decay What is this A The stepper motor is basically a breakdown of the way current subdivision law according to the phase current sine wave to be tangent to the current point as subdivision points In the phase current to reach sub point control is necessary to control the current decay otherwise it would be if there will be no way to accurately point overshoot stay in the breakdown of perspective The motor at different speeds in different choices of decay mode Fast decay at high speed low speed when the slow decay Slow decay at high speed there will be vibrations high noise problem Low selection of quick decay can lead to motor weakness and in severe cases closed position Motor Control IC the current decay is
15. ollects engrave and Milling The machine mainly applicable to Processing of a variety of mold like Embossing plate Shoe mold Button mold zipper mode Text die and stamping die design equipment molds glass molds and so on The machine also applies to the advertising industry like Division licenses signs architectural models badges badges nameplates panels logo numbers signs craft decoration furniture decoration and so on Besides applies to portrait landscape calligraphy lettering seals and other graphic art sculpture YIN YANG Wen profile relief production Our shop products 4 axis engraving machine drive using high performance dedicated micro step away from the computer control chip TB6560 Open microcomputer control according to user requirements to functional design to the driver board the composition of the minimum control system he control panel is suitable for any small and medium driven two phase or four phase hybrid stepper motor And have current 0 6A 1 2A 1 8A 2 5A 4 stalls adjustable function support MACH2 MACH3 Series software support KCAM4 Series software extensive application and mold machining engraving and other graphic applications As a result of new bipolar constant current chopping technique high precision the motor is running little vibration low noise smooth operation safe and convenient the vast number of DIY enthusiasts and engraving machine manufacturers product of choice CHANGZHOU RATTM
16. the target of H bridge switch the control mode Slow decay when the high side pipes closed fast decay time high or low side tubes are closed Mixed decay is a first a rapid decay and then a slow decay mixing ratio of decay time is also a result of chip and power are not the same as 6 2 microstepping setting Board marked M1M2 match with DIP swtich 3 and 4 to set the value of switching microstepping resolution MI M2 Working mode OFF ON 1 16 ON ON 1 8 ON OFF 1 2 OFF OFF 1 Remark For motor run smoothly please try to select high segments such as 1 16 microstepping CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONYS EMAIL SWJ_119 YAHOO CN 6 3 current setting Current setting T1 T2 Board marked T1T2 match with DIP swtich 1 and 2 to set the value of switching current setting Tl T2 Current OFF ON 25 2 5A ON ON 50 2 5A ON OFF 75 2 5A OFF OFF 100 2 5A 7 The connection of kinds of stepper motors 4 lead wires stepper motor CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONYS EMAIL SWJ_119 YAHOO CN A 6 lead wires stepper motor NO CONNECT NO CONNECT 8 lead wires stepper motor 10 CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONYS EMAIL SWJ_119 YAHOO CN B B Stepper motor A A B B connection AP AM BP BM of board port 8 The limit switch port connection as axis limit switch date Z axis limit sw
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