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001 - Medium Voltage Enclosed Switchgear

1. 24442 INIT REL 2APRS3 CURRENT IN AMPERES gm o EN o oO Q Ero O o o o 8 8 8 8 8 8 8 6 8 8 8 8 6 8 8 m U n m m 10 15 20 25 40 SOE 65E 100E 125 15 i 175 2 250 350E 400E 450E 2 RR 8988 88 888 88 888 8 8 m N o o QO 8 Q 2 Oo 88 uo CURRENT IN AMPERES 11 100000 1000 700 500 300 300 100 70 50 30 20 07 05 03 02 01 TIME IN SECONDS 53 1V23IHLSAWAS SWH NI IN3HH03 3 BY IVAV TOYLNOD bO TE B 85 ON 830103 MAXIMUM INSTANTANEOUS PEAK LET THRU AMPERES 00000 i HH TM
2. B C D E F G H J K L M N Q R 01 KEY INTERLHCK LIED BY ROCKWELL AUTOMATIO KEY QUANTITIES 01 FOLLOWING KEY QUANTITIES ARE REQUIRED TO MAINTAIN KEY N 0 ER INTERLOCK SCHEME INTEGRITY JS LINK CONNECTION d SYSTEM INTEGRITY DEPENDS ON HAVING THE NUMBER KEYS NOTED BELOW FOR EACH INTERCHANGE DESIGNATION NN i 03 IF MORE KEYS ARE AVAILABLE THE INTERLOCKING INTEGRITY IS LOST SAFETY DF PERSONNEL ONE G 2 rwn ce 1592 BF 1518BD 1512BD 1512 BT 1594T 1518 BT 1512 1512BD 1592 BF 03 AND EQUIPMENT WILL BE AFFECTET X s UNIT 14 724 IT 3 3 INIT NIT 5 INIT 648 61 NIT 7A 7B UNIT 84 94 THE CUSTOME ST ENSURE THAT HIS CHNFI ATION OF THIS EQUIPMENT INTO HIS SYSTE 0 DOES NOT RESULT IN DAMAGE TO THIS EQUIPMENT THE SYSTEM SHOWN HERE IS DESIGNED TO LEGEND 04 ACHIEVE THE FUNCTION DESCRIBED BELOW 05 DANGE L O LOCKED OPEN 05 TIE SYSTEM 06 SIDES BF SWITCHIN DEVICES ARE SUPPLIED FROM SE
3. 01 1 mu 01 ANUAL TRI 1 ARB dE I j EGT Ti I Hi 03 F1 4 na gt J e eoe 0 CT i 04 Q 2T x F1 2 4 XF J H3 06 9 c Fl x J 06 oi 07 eS _ 10 07 1 v JAA A aF 08 J1 Fel 1E 1E j 5 dr 116 019 gt 41 FROM DFTI i 16 416 S A i F BTM 1 1 1 1 gt 2 16 4031 5 c 3 3 OFF 3 NORMAL TEST 6 9 9 1 1 lt amp 15 DINT ISk 6 N 6 9 K H6 808j H 6 17 u 7 vi sv DHA av 18 DN ON 2 M IV 18 D d RET E TCO P NS 3 16 835 1 n at 16 1 om 17 NN 21 20 ray 7 e d 214 nod F L 1 1 B N po 1 Zw i JE ENAR TISEI 24 LOSE Llalla a maja m ximix m m Eum 5 F dE 9 H S 25
4. o Q Q o 8 c O e e o o o Q Q Q o o n 3 a A m 5 5 a aoe 2 a A a Q m od 1000 1000 700 700 500 500 300 300 200 200 10 100 15 100 70 20E 70 x 25E E 50 30 30E 30 20 40E 20 SOE 10 B5E 10 7 i 80E 5 5 B lw 3 125E 3 2 150E 2 175E 200 7 7 250E 5 5 Hi BOOE 3 350E 3 2 400E 2 450E ra 1 07 07 05 05 Li 03 Li 02 02 01 o o o o o e Q N m in e oS o oO c Q Q s e m N N o m An P pari m CURRENT IN AMPERES 10 TIME IN SECONDS TIME IN SECONDS 1000 700 500 300 200 100 70 50 30 20 07 05 03 02 0t MEDIUM VOLTAGE AMP TRAP FUSE TOTAL CLEARING TIME CURRENT DATA CS 3 CAT NO tet AOSSF2DORO 250E 450E GOULD SHAWMUT NEWBURYPORT MA 01950 100000
5. 2 3 4 5 GENERAL NOTES SECONDARIES ARE A 10 32 X 38 THREADED INSERT QTY 2 UNITS MUST PASS 18 5KV 60 Hz 1 MINUTE OR 22KV 60 Hz 1 SECOND SECONDARY SCREWS ARE VENDOR SUPPLIED SCREWS TO BE DIELECTRIC TEST BETWEEN PRIMARY TERMINALS AND A GROUNDED PLATE A 810 32 X 38 PHILLIPS HEAD BINDING MACHINE SCREW AT SURFACE A WITH THE SECONDARY WINDING GROUNDED POLARITY MARK 2 UNITS ARE SUITABLE FOR APPLICATIONS TO 7200VAC LINE TO LINE POLARITY MARK 3 UNITS TO MEET PARTIAL DISCHARGE PER STANDARD CAN3 CI3 M83 BOTTOM OF C T 4 UNITS MUST PASS 60kV BIL BETWEEN PRIMARY TERMINALS AND GROUNDED PLATE AT SURFACE A WITH SECONDARY WINDING GROUNDED i 5 UNITS MUST BE CSA UL LABELED 6 AMRAN DWG N 301 2 VENDOR MODIFICATIONS AND RESPONSIBILITIES ROCKWELL AUTOMATION CANADA INC ENGINEERING SHALL BE NOTIFIED 294 06 IMMEDIATELY OF ANY PROPOSED CHANGES IN MATERIALS OR PROCESSES WHICH 254 06 COULD AFFECT THE PERFORMANCE RELIABILITY OR PHYSICAL CHARACTERISTICS OF THIS DEVICE SHIPMENT SHALL BE MADE WITHOUT PRIOR APPROVAL FROM i ROCKWELL AUTOMATION ENGINEERING Y meus be 3 25 1 75 a 4 44 3 00 he TERMINAL IS TIN 3 00 pe
6. B D E G H J K M N Q R 0 FD TPSP3 FEEDER 01 SERIES 006 18 02 02 03 03 191881 0 DFTB 0 1 F 1 05 5 H 05 4 F 53 06 06 07 E 9 07 I 9 na 08 08 9 09 1 09 1 0 s 4 0 1 1 1 r 4 4 1 2 OFF 2 BE 565 2 929 3 1 1 1 5 15 6 6 19 403 17 T 19 A03 18 18 1 Diy SM oe ES TEM 19 fn SPACE HEATERS 9 20 n 20 20 215 21 22 24 24 27 27 29 29 30 30 30 30 31 31 33 34 34 35 35 36 36 37 37 38 38 39 39 40 AQ Y CERTIFIED DATE REV REVISION INT DATE ARI DUNT ATE L ORDER NO DESCRIPTION BULLETIN 18 BI 11 THIS DRAWING IS THE PROPERTY DF ROCKWELL AUTOMATION INC DR ITS SUBSIDIARIES AND NOT COPIED SED 09 DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING ROCKWELL AUTOMATION IN ROGRAM CUSTOMER DISTRIBUTOR DRAWN M KEIL PROJECT ONTROL WI TER INTE VAL BLOCK SIZE Allen Bradley DWG 11 SHEET 1C OF AutoCAD gt t t 2 5 01 FD TPSP4 FEEDER 01 SERIES 18 006 12
7. 19 9 1 N She on 2 s 13 1 A 9 20 m PITA FAK 20 LOSE Biss a m ola z m e 2 s s s E e Hg dg dg Bg 25 CLOSE D 14 Je41 4 rM 9 I le i 5 TRI Lose AUXILIARY AUXILIARY AUXILIARY AUXILIA mca SE 26 5 FP JLTILIN S pO V 4 eA FEEDER PROTECTION SYSYTE 26 am cA 1 IULTILIN NOTES P Sal ds communications FRONT PANEL REAR PANEL DUTPUT RELAY CONTACTS SHO Rical sad STERNER ITHOUT CONTROL POWER APPLIED 2 2 2 2 2 2 X EN MULTILI 3390 RELAY Tals TO BE PROGRAMMED BY THE CONTRACTOR BEFORE START OFF TOMER LIED 120V AC ATED AT 4 PPL 1 CSHT_ 98 37
8. Lamp Type Current Typical Lamp Voltage ANSI No Cat No Full Voltage Incandescent Transformer 150 mA 250 mA 6 3V AC 755 1866 800T N65 80 mA 14V AC DC 756 800T N141 Full Voltage 70 mA 24V AC DC 757 800T N157 50 mA 48V AC DC 1835 800T N365 Ce Ko vonage 22 mA 120V AC DC 949 800T N169 Resistor Flashing 150 6V AC DG 267 800T N212 57 mA 24V AC DC 24MB 800T N180 Dual Input Diode 21 mA 120V AC 90MB 800T N261 Neon 2 120 AC DC B2A 609 N9 Lamp Type Current Typical Lamp Voltage Leakage Current Cat LEDt 13 mA 22 mA 12V AC DC 3 mA 800T N362x 18 mA 21 mA 24V AC DC 3 mA 800T N319x 12 mA 17 mA 32V AC DC 3 mA 800T N363x Full Voltage 9 mA 14 mA 48V AC DC 3 mA 800T N364x 3 3 mA 6 mA 120V AC 800T N320x 4 5 mA 6 2 mA 130V AC DC 3 mA 800T N321x Transformer 50 mA 6V AC 14 mA 800T N318x XL Flashing 18 mA 24V AC DC 800T N319Fx Illuminated Selector Switches Lamp Type Current Typical Lamp Voltage ANSI No Cat No Incandescent Full Voltage 150 mA 250 mA 6 3V AC 755 1866 800T N65 Transformer 80 mA 14V AC DC 756 800T N141 CED Full Voltage 70 24V AC DC 757 800T N157 Lamp Type Current Typical Lamp Voltage Leakage Current Cat LEDt Full Voltage 13 mA 22 mA 12V AC DC 3 mA 800T N362x 18 mA 21 mA 24V AC DC 3 mA 800T N319x 12 mA 17 mA 32V AC DC 3 mA 800T N363x 9 mA 14 mA 48V AC DC 3 mA 800T N364x Full Voltage CE 3 8 mA 6 mA 120V AC
9. ULTAGE EFERENCE TOMER SHT SEE SHEET INAL BLOCK INTERCON FOR AYOUT 40 11 THIS DRAWING IS THE PROPERTY DF ROCKWELL AUTOMATION INC DR ITS SUBSIDIARIES AND MAY NOT BE COPIED SED 09 DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING ROCKWELL AUTOMATION 1 CERTIFIED DATE REV REVISION INT CUSTOMER ORDER NO DRAWN M KEIL DATE DISTRIBUTOR PROJECT DESCRIPTION DMING MAIN BULLETIN SIZE B Allen Bradley SHEET R 01 n 40 11 lt gt H 06 c Fl gt 06 I ris dt 06 Jl F2 1E Fel 1E 08 8 dk 14 Ci2 x gt gt ee 416 FROM INCOMIN 09 AIN A 1 0A 09 3 14 416 A K F 0 Ph ot 0 XR 3 OFF 3 NORMAL TEST 6 9 x pon Ue Lom I a xm
10. 0 0 i r Lj 05 AA o F5 o VA 05 06 06 06 06 DFTE 07 SH 08 1 06 09 H 1 09 n Pte e eor e gt n 0 0 2 6 6 I 16 A031 Tuy os ST 5 wen cud 18 16 19 9 5n 2C 20 26 26 55 27 29 e 30 30 30 30 35 35 36 36 37 37 38 38 39 39 0 n 40 40 CERTIFIED DATE REV REVISION INT DATE D COUNTY TE THIS DRAWING IS THE DF 7 85 N E x STOM T W ROCKWELL AUTOMATION INC DR ITS ENG PROGRAM APPROVAL NIRE SUBSIDIARIES ANT NOT PE COPIED E E 571 SED OR DISCLOSED FOR ANY PURPOSE DISTRIBUTOR EXCEPT AS AUTHORIZED IN WRITING DRAWN DATE ROCKWELL AUTOMATION IN ENSMISSIUN PUMP 7 MKEIL 2012 02 09 PROJECT 1 12576 001 12 ORDER NO DESCRIPTION BULLETIN L INTE AL BLOCK Allen Bradley ERRAN 1638098 00 REV DWG NO SHEET 5 SIZE B D E F G H J K L M N P Q R AutoCAD gt 2 01 XFMR TPSPTIB FEEDE 01 02 no Uo 45 0
11. ett User Interface Dimensions Front 79 35 350 Feeder Protection System SETPOINT GROUP 1 2 These indicators are continuously on if corresponding group provides settings for protection elements TRIP Indicator turns on when relay detects a trip condition Operates the Trip Relay to open the breaker ALARM While relay detects an alarm condition indicator flashes PICKUP Indicator lights steady when any protection feature pickup threshold exceeded DISPLAY 4 line text for easy viewing of key data LEDs 10 LED indicators for quick diagnostics KEYPAD Ten button keypad for access to device interrogation and change of settings FRONT PORT Electrically isolated front USB communication port 6 621 Rear T eHEBBBHBBHS Top 3 960 17254 7 795 Side 000000000000 000000000000 599900099000 009900009990 99900099500 029950099990 000000000999 000000
12. 48 Potential Transformer 48 Current Transformer 00 cccccccccccecessssscecececeeeessaeseeececeesenseaeas 49 Bar and Donut Current Transformers 49 50 Controller Ratings ee 50 Controller Deratings aaa pies 50 Structure Styles Dimensions and Weights 51 12 0 References norem u WR ORE de 53 Appendix A Medium Voltage Motor Control Center Specification List A 1 1500 SR020H EN P September 2009 1 0 General Bulletin 1500 1900 Medium Voltage Motor Starters 1 Introduction Rockwell Automation has produced quality medium voltage products to meet the requirements of all types of industries for well over six decades From the original oil immersed contactor to air break and vacuum contactors to solid state controllers such as Smart Motor Controllers and AC Variable Frequency Drives Rockwell Automation has developed and built a medium voltage product line that satisfies those industries demanding greater safety less maintenance longer life and reliability in motor control equipment Added to those demands is the need for smaller and more flexible medium voltage products that are more efficient and that enable a reduction in building and expansion costs The Allen Bra
13. 01 n US 0 05 05 07 Uo 09 0 80 30 a 35 11 THIS DRAWING IS THE PROPERTY DF ROCKWELL AUTOMATION INC DR ITS SUBSIDIARIES AND NOT COPIED SED 09 DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING ROCKWELL AUTOMATION IN CERTIFIED REV REVISION INT DATE ROGRAM CUSTOMER ORDER NO DISTRIBUTOR DRAWN M KEIL PROJECT DESCRIPTION INTE VAL BLOCK ONTROL WI TER BULLETIN SIZE Allen Bradley n 40 DWG 11 SHEET AutoCAD B R n on 0 06 17 JSTUMER INCOMING LINE SEE SHT c LESA rp SEM OLTAGE POWER QUALITY II T20 1 METER ANALU FILTE
14. SEE SHEET SHT TERMINAL BLOCK 39 CUSTOMER INTERCONNECTIONS 10 40 CERTIFIED DATE REV REVISION INT DATE D CBUNTY WATER SUPPL ORDER NO DESCRIPTION BULLETIN 281 THIS DRAWING IS THE PROPERTY DF 8 N TPSP i ROCKWELL AUTOMATION INC OR ITS 12 02 23 1 ENG PROGRAM 4PPROVAL Mk 2012 02 53 CUSTOMER ME DGTESPA REEDE SIZE SUBSIDIARIES ANI 41 SED DW DISCLOSEL Y PUR EXCEPT AS AUTHORIZED IN WRITING 1 DRAWN DATE ROCKWELL AUTOMATION 1 RANSMISSIUN PUMP Zn tr iad aah MKEIL 12 02 09 PROJECT I 1 1g UNITES Ce 8 Allen Bradley DISTRIBUTOR SEU d D 1638098 00 REV DWG NO SHEET B t p E E AutoCAD B C D E F G H J K L M N P Q R 06 c Fl gt 06 I rs VAA JE Ji Fel IE 1E 08 8 gt E J16 416 FROM INCOMIN 09 AIN A 10 09 15 16 A M F 0 1 E B 0 XR 3 OFF 3 NORMAL TEST 6
15. One 1592BF occupies half of a two high structure Includes complete two high structure weight with two 1592BF units Specifications 1592F M 1594F M Approximate Dimensions A imat Maximum Switch Size pproximate Inches mm Weight i Ib k 2400v 3300 4160V 4800V 6600 6900 Width Depth Height 10 ko 600A e e e e e e 36 915 36 915 91 2315 1770 804 1200A e e e e N A N A 54 1372 0 42 1067 91 2315 2500 1135 Ifan isolated low voltage panel is required the width increases by 18 inches 272 mm and weight increases accordingly Ifan isolated low voltage panel is required or incoming cables are fed from the bottom the width increases by 18 inches 272 mm and the weight increases accordingly If the 42 inch deep unit is positioned on either end of 36 inch 94 mm deep structures the width increases by an additional 4 inches 104 mm Available in all sizes except 1200A at 6600V and 6900V Allen Bradley Visit our Web site www ab com catalogs 39 Bulletin 1592BF F M 1594F M Medium Voltage Feeders Fused and Non fused Load break Switch Power Circuit Schematic 1592BF F L1 Le L3 GRD
16. INSPECTIONS OF COMPLETE VFD Continued DWI 15100 015 06 Paint Quality DWI 35500 029 DWI 15100 015 06 Components on ED DD amp BOM present Per Drawings DWI 15100 015 06 Clearances Creep age amp Bend Radii UL 347 Nema ICS3 199 DWI 15100 015 06 Pull Test very no cross threaded hardware Confirm DWI 15100 015 06 SGCT matching Supplier Records DWI 15100 015 06 Control Circuit Wiring Continuity DWI 15100 015 06 Power Circuit Wiring Continuity DWI 15100 015 06 PT wires lugs tagging wire wraps Visual DWI 15100 015 06 Warning Labels Nameplates Visual DWI 15100 015 06 Barriers in place Visual DWI 15100 015 06 Voltage Feedback Wiring Confirm HV wire DWI 15100 015 06 Fibre Optic Cables Bend Radius DWI 15600 001 03 Liquid Test Confirm liquid installation Listing of Tests Procedure Test Method Acceptance CSP 0280 004 04 Low Voltage Hi Pot 208 600 Volt circuits 2500 Vac 1 second withstand 48 120 Volt circuits 1500 Vac 1 minute withstand DWI 15100 015 06 Dielectric Withstand VFD 13 5 k Vac 1 minute 2501 5000V DWI 15100 015 06 SGCT Anode to Cathode Resistance Correct Ohmic Value DWI 15100 015 06 Voltage Sensing Board Resistance 16 kOhms DWI 15100 015 06 Control Power Calibration Correct voltage on 27 test points DWI 15100 015 06 Voltage at logic board connectors HECs and 56 V Output of IGDPS Correct
17. 02 qo 03 03 0 0 i1 F petu 05 ol o 05 F 53 06 V 06 07 TI E E e 07 I 9 na 08 08 9 09 oe 09 1 0 s 4 0 6 6 9 SPACE HEATERS k 9 T 20 26 26 55 27 29 e 30 30 30 30 35 35 36 36 39 37 38 38 39 39 0 n 40 40 CERTIFIED DATE REV REVISION INT DATE D COUNTY gt L ORDER NO DESCRIPTION BULLETIN THIS DRAWING IS THE PROPERTY OF di ONTROL INTE M LP AN d a RS ENG PROGRAM APPREVAL CUSTOMER ING INTERO Allen Bradley SUBSIDIARIES AND NOT FE COPIED ME Ole Denes 71 TER SED OR DISCLOSED FOR ANY PURPOSE k DISTRIBUTOR 1638098 00 REV DWG NO 8 T 11 EXCEPT AS AUTHORIZED IN WRITING B DRAWN DATE SHEET SH 201 012576 001 12 oF ROCKWELL AUTOMATION IN M KEIL 2012 02 09 PROJECT SIZE B D E F G H J K L M N p Q R AutoCAD gt 01 no 0 0 ne 06 ny 7 U6 17 33 n SERIES DFTB
18. s 25 ATM30 8 rt ATM0 35 3 LH1 e x WW we WA We s MEM NUN WI TN i NC pe HRANT AANT NAT N Ww ane g N Q uN 38 ooo S 2 Current in 0002 o BA 2 3 4 5 6 ALLEN BRADLEY NAMEPLATE FURNISHED BY SUPPLIER 438 X 750 NAMEPLATE TO BE STAMPED BY SUPPLIER AS DIRECTED AND MOUNTED ON THE 14 SLOTS TOP OF THE TRANSFORMER TO READ FROM THE PRIMARY SIDE i A B NAMEPLATE REFERENCE 80006 353 01 STAMP NAMEPLATE WITH s PART NUMBER num zm T PRIMARY AND SECONDARY VOLTAGES n s HERTZ AND AS SHOWN MAX MANUFACTURED DATE m TIBIA DIM B ALL PARTS MUST BE CAPABLE OF MEETING THE REQUIREMENTS SPECIFIED HEREIN 25 INSULATION AND TEMPERATURE RISE CLASS F 115 C RISE 2 TRANFORMERS MUST MEET BASIC IMPULSE INSULATION LEVEL BIL AS INDICATED BELOW 3 TRANSFORMERS MUST MEET DIELECTRIC WITHSTAND VOLTAGE AS INDICATED BELON FOR SECOND TEST TO BE REPEATED AT ROCKWELL AUTOMATION H H2 4 RATED FREQUENCY 50 60Hz 5 SECONDARY WINDINGS TO PROVIDE VOLTAGE SHOWN ON TABLE BELOW AT RATED PRIMARY VOLTAGE wam DIM D TRANSFORMERS MUST DELIVER RATED VA CONTINOUSLY AT RATED PRIMARY VOLTAGE 50 AND 60 Hz WITHOUT EXCEEDING RATED TEMPERATURE RISE I DI
19. T V 09 31 F2 1E F2 1E j 3 4F 118 019 gt 09 16 416 FROM 09 10 09 3k 18 16 F 0 1000 A 0 XR 3 OFF 3 NORMAL TEST 6 9 AUN o sr ER es ies 0 19 9 1 N The CLOSE PEELE FERRE uo und ub e 0 D TRI LOSE AUXILIARY AUXILIARY AUXILIARY AUXILIA RITICAL udo v FAILURE ELA a 5 26 5 FP JLTILIN S pO V 4 eA FEEDER PROTECTION SYSYTE 26 DM Ji ULTILIN NOTES FP SE i 4 COMMUNICATIONS FRONT PANEL EAR PANEL DUTPUT RELAY CONTACTS SHO a 5 5 215 ITHOUT CONTROL POWER APPLIED IRIG E 548 F ETHERNET 2 2 i B
20. 2 pes AUN Lm o sr ER es 0 1 M und e le e TRI LOSE AUXILIARY AUXILIARY AUXILIARY AUXILIA RITICAL udo v FAILURE ELA a 5 26 5 FPS JLTILIN 5 PU S72 i FEEDER PROTECTION DM Ji ULTILIN NOTES FP SE i 4 COMMUNICATIONS FRONT PANEL EAR PANEL DUTPUT RELAY CONTACTS SHO a 5 5 215 ITHOUT CONTROL POWER APPLIED IRIG E 548 F ETHERNET 2 2 i BUR MULTILIN SR350 RELAY She he alse a TO BE PROGRAMMED BY THE Nun i 5 CONTRACTOR BEFORE START OFF TOMER LIED 120V AC ATED AT 4 PPL Al CSHT 724 87 SHEET 07 FOR SEE SHT TERMINAL B
21. Is Fi E 30 Visit our Web site Allen Bradley www ab com catalogs Bulletin 1592BF M 1594F M Medium Voltage Feeders Fused and Non Fused Load Break Switch Description of Features Main load break switch for switching primary power source Feeder load break switch for switching other loads Isolation between upper and lower power cells The operating handle is fully interlocked with the power cell door Provisions on the operating handle for key interlocking A polycarbonate viewing window in the power cell door to view the position of the isolation handle Protective guard over the line terminals inside the power cell to barrier off medium voltage when the power door is open Feeders for 2 high structures Bulletin 1592BF fused load break switch designed as a feeder for 2 high structures Bulletin 1592F M fused load break switch designed for feeder and mains Bulletin 1594F M non fused load break switch designed for feeder and mains Specifications 1592BF 9 Starter Transformer Size kVA dre 2400 3300V 4160V 4800V 6600 6900 Width Depth Height Ib kg 200A 700 1000 1250 1250 2000 2000 36 915 36 915 91 2315 1770 804 400A 1500 2000 2500 2750 N A N A 36 915 36 915 91 2315 1770 804
22. XR 3 OFF i 3 NORMAL TEST 6 je ve Lm 1 E 19 3 1 N atk 15 13 17 ses Poor A eM ayy co 7 TRESNA 214 LOSE Biss a m ola z m e 2 s s S 2 s e Hg ud dg Bg 25 CLOSE UN 19 4241 4 rM 9 I le i 5 TRI Lose AUXILIARY AUXILIARY AUXILIARY AUXILIA mca SE 26 55 EEN JLTILIN S ae V AS AS EE FEEDER PROTECTION SYSYTE 30 J 6 5 AULTILIN NOTES P Sal ds communications FRONT PANEL REAR PANEL DUTPUT RELAY CONTACTS SHO i 2928 ETHERNET ITHOUT CONTROL POWER APPLIED
23. ab 20 4 A 3 OFF i 3 NORMAL TEST 6 9 18 OR SR TT TN 4 1 20 15 5 1 M K 20 POSS NLY 20 77 NE e CELSE Y 5 E Sens fti til tug wal e le e TRI LOSE AUXILIAR Y AUXILIARY AUXILIARY AUXILIA RITICAL 2 26 FAILURE a lt ELA 2 5 3 DUET 2 FP JLTILIN 5 5 t 28 1 Co i 8 e FEEDER PROTECTION SYSYTE 1 d eJ lt I DIGITAL INPUTS OFF E LTILIN NDTES JU 30 x I ue 1 COMMUNICATIONS FRONT PANEL REAR PANEL OUTPUT RELAY CONTACTS SHO i 2928 ETHERNET ITHOUT CONTROL POWER APPLIED 1
24. 1 MULTILIN 58350 RELAY TO BE PROGRAMMED BY THE Ni 56 8 8 5 8 8 5 88 CONTRACTOR BEFORE START OFF TOMER LIED 120V AC ATED AT 4 aps ESHT 5924 37 SEE SHT TERMINAL 39 A CUSTOMER INTE 40 40 B CERTIFIED DATE REV REVISION INT DATE r gt ORDER NO DESCRIPTION BULLETIN gt WARD COUNTY WATER SUPPL 151281 Y THIS DRAWING IS THE PROPERTY DF n TPSPZ DER T SOCK a TOATIDY ITS gual ENG PROGRAM APPROVAL ac CUSTOMER VFD TPSP3 FEEDE BUE 3 Allen Bradley SUBSIDIARIES ANI 11 SED DW DISCLOSEL Y PUR EXCEPT AS AUTHORIZED IN WRITING 1 DRAWN DATE ROCKWELL AUTOMATION I RANSMISSIUN PUMP Gia MKEIL 12 02 09 PROJECT I 1 SHEET DISTRIBUTOR SEU d D 1638098 00 REV DWG NO t p E E AutoCAD 0 CT A 04 Q e 9 Js 1 0 06 c Fi z 0 Ar 11 J1 Fel 1E 1E P ap 20 12 4i FROM INCOMIN
25. 34 35 6 5 36 Transportation and 37 Delivery TIMES 37 Loading Equipment ene saqsa 37 Special Packaging Requirements Optional 37 Table of Contents iii Section Description Page 10 0 Commissioning eere 38 Start Up Commissioning Services Optional 38 On site Training Optional sese 38 11 0 Basic Data Sheets 39 Controller Specifications esee 39 Main Horizontal Power Bus 40 Vertical Power Bus uan MIN 40 Ground BUS 2 d iE ER 40 Power Fuses and Fuse Holders 41 Power LOSSES tette rtt 41 Contactor Ratings 400A a 42 Centaeteor Ratings 600Ay 44 Control Wire and Control Relays 46 POW GI Wes e III 46 IntelliVAC Control Module Specifications 47 Control Power Transformer
26. 8 Information Drawings 8 amp Final Drawings and Manuals 8 6 0 Spare Parts uuu un uu 9 Critical Spares retten een Naik 9 Maintenance Spares u 9 On Site Inventory Agreement Optional 9 7 0 Quality Assurance nennen nnn nent 9 standard Testing 2 d ete e ERE 10 Physical Inspection anu retired beilo to 10 Factory Inspections Optional esee 11 Visual Inspection of Equipment 11 Witness Testing ee Der 11 Custom Testing visi diee eee ela eae a ener eu piod 13 1500 SR020H EN P September 2009 ii Table of Contents Section 8 0 9 0 1500 SR020H EN P September 2009 Description Page Equipment Design and Selection 14 Structure and Controller Juwana neike 14 Enclosure Types 15 Are Resistant Enclesure Optiona 15 Structure 16 Power BUS ceri e 17 Horizontal Bus 1 2 ee ees pie ele ebore oec 17 Vertical Bus inest 17 Bus and Cable Bracing see 17 hid 17 Main Isolating Switch
27. LBS Ht e o Fi 4 MEDIUM He 3 F1 Power Circuit Schematic 1592M L1 Le L3 GRD LBS IL1 p o F1 o IL2 CUSTOMER S Fi 4 INCOMING LINE IL3 gt Fi Power Circuit Schematic 1594F LA Le L3 GRD LBS Ht es MEDIUM He _ VOLTAGE LOAD H3 e 4 Power Schematic 1594M L1 Le L3 GRD LBS 1 i CUSTOMER S gt 12 4 INCOMING LINE IL3 gt 40 Visit our Web site www ab com catalogs Allen Bradley Rockwell Automation Services amp Support Global Support Local Address Peace of Mind Providing the resources you need when and where you need them Rockwell Automation has an integrated global network of ISO certified repair centers exchange hubs field service professionals IACET recognized training centers certified technical phone ses cervigos e UD ore support centers and online tools www rockwellautomation com services Meet Your Everyday Technical Needs System level support Instructor led and computer Embedded engineering Product remanufacturing Unlimited real time support or web based courses Preventive maintenance e Third party repair Unlimited online resources Virtual classroom Migrations and conversions Annual repair agreements and tools e Training assessments Start up and commissioning Live chat and support forums Workstations and job aids
28. WIT NN NAKA N W A LNS N NI Mmi BI 1 NT NY Py to TAA VA O OAS DA A A A OA A TAA N aoo LLLA LIN A N NAN S LT NX NES Ww ANS VARTA WON OIA A WS ARNS 17 7 V NEN CS VAM 4 471 23177 3 Ww NN uv pins DN T AAA VI A CAL LUVIA VIAL Uy LLLLLLLI ES NOY ELLO si ml RT 12 3OSe 301 109052 OS6IO VW l1HOdAHDBSM3N 3OSv 30S2 oyodeSsov OHOOTASSOY ON LAWMVYHS Zvud3id S9VLIOA WOIOS3W VIVO INNO MHL AAS G 3002 301 AMP TRAP sm Ferraz uu Shawmut A240T M80T A500T A720T POTENTIAL TRANSFORMER FUSES PT FUSE CAT MO RARE AE HIGHLIGHTS gt E Rated Current Limiting APPLICATIONS Primary protection for 2 4 4 8 5 0 or 7 2kV potential transformers Standard Fuse Ampere Ratings Catalog Numbers CATALOG NUMBER A240T1 2E A240T1E A240T2E A240T5E 4800V 50001 480 1 2 500 1 2 1 A480T1E AS00T1E 1 A480T2E 500 2E 1 A480T3E 500 1 A48014E 500 4 1 A480T5E A50015E 1 AT20T1 2E 1 AT20T1E 1 AT20T2E 1 AT20T3E 1 E 22 POTENTIAL
29. isto ER e gt Fo 2 05 INCOMING LINE KX 05 BL3 06 gt 9 o FL 9 9 06 e 07 on 07 09 Fe 1 1E F E F E 1 1 F Hi H 2 A 2 3 4 3 1 9 1 stp 5 9 F3 15 6 VB 3 i VOLTAGE 6 1 lt EFERENCE 17 A A maa 7 b o 20 C 20 fel spe s spero ne te rure m oa 30 QN LTILIN 11 30 POWER QUALITY METER 31 PQMII T20 C A 31 DIGRAMMABLE 20 nA ANALO IPSE ITCH INPUTS ANALOG DUTPUTS INPUTS Dv 0 feontRo Powe NL g m 33 amp lslelt sig Bl lela T e aha kes EE i s 34 i m 34 m 35 IE 35 TOMER LIED 120V 36 36 ATED AT 4 37 SHT 2A 37 oo CSH SEE SHEET i2 FOR SHT TERMINAL BLOCK LAYOUT 39 CUSTOMER INTERCONNECTIONS 0 0 10 CERTIFIED DATE REV REVISION INT DATE BED ORDER NO SULLETN 5 40 AUTOMATION INC DR ITS 25 ENG PROGRAM APPROVAL CUSTOMER INCOMIN
30. 2400 15 230 16000 MVBBHOS PRIMARY SECONDARY REFER VOLTAGE VOLTAGE TO NOTE DIELECTRIC WITHSTAND USER VOLTAGE 60 Hz DRANDALL DIMENSIONS IN BULLETIN SIZE INCHES 1500 TOLERANCES UNLESS OTHERWISE SPECIFIED ANGLES 1 TYPE EEMAC NEMA PURCHASED COMPONENT TRANSFORMER kweli REF 25638 510 511 5 SHEET Rockw amm PAUL VAN HEESWYK THIS DRAWING IS THE PROPERTY OF ROCKWELL INTERNATIONAL CORPORATION OR ITS SUBSIDIARIES 0 USED OR DISCLOSED FOR ANY PURPOSE AS AUTHORIZED IN ITING BY ROCKWELL INTERNATIONAL CORPORATION DATE 2006 04 22 DATE DWG NO 80022 154 Pro ENGINEER 2 3 4 5 7 8 a 10 32 X 500 DP 4 00 METAL INSERT MUN I 4 NOTE FUSES AND CLIPS ARE CALLED UP ON HIGHER ASSEMBLY 4 PLACES 0 PRIMARY 4 28 POLARITY DOT 30 0 offo SECONDARY POLARITY DOT el 2 98 POLARITY DOT L 9 E D a pis 85 PM E 28 X 63 4 MOUNTING i SLOTS VENDOR MOIFICATIONS AND RESPONSIBILITES i ROCKWELL AUTOMATION ALLEN BRADLEY ENGINEERING S
31. NORMAL OFF TEST circuit receptacle for external test power supply set of control circuit terminal blocks 2 high structure design for two complete motor controllers Available in optional ArcShield enclosure Also available as Prepared Space Bulletin 1512BP and Starter Kits Bulletin 1512BS Approximate Dimensions Approximate Maximum Horsepower Inches mm Weight 2400V 3300V 4160V 4800V 6600V 6900V Width Depth Height Ib kg 200A 800 1000 1250 1500 2250 2500 36 915 36 915 91 2315 1770 802 400A 1500 2250 2750 3000 4000 4000 36 915 36 915 91 2315 1770 802 Height is 128 5 inches 3264 mm with ArcShield enclosure with plenum Weight will be different with ArcShield Power Circuit Schematic 1512B Et Le L3 GRD IS GFCT o Fi gt AL Ft F1 Y Us NU Fe Fe 7 A AAJ 1 PYM SSS T Allen Bradley Visit our Web site 29 www ab com catalogs Bulletin 1512BT Medium Voltage Controller Full Voltage Transformer Feeder Unit Two High Starter r Description of Features Fixed mounted vacuum contactor Three pole gang operated non load break isolating switch with an exter
32. eese 18 Interlocking uuu eee ehe eeu lie aaa 19 Power Fuse and Fuse Holders eee 19 Vacuum Contactor Specifications esee 19 Control Wire Specifications sese 20 Low Voltage Wireway 20 Low Voltage Control Panel eee 21 Electromechanical Relay Control Optional 23 DeviceNet and IntelliCEN TER Options 7 7 aaa 24 Control Power Transformer a 27 Primary FUSES secs 27 secondary EUSes 4 en 27 Current Tr nsformer iecit ta table 28 Power Wire Specification 28 Motor Protection Devices sseseeeeeenen emen 28 Undervoltage Protection eere 28 Synchronous Control Brush Type 29 Reectifier Transformet R e 29 Field Discharge ResItor Ms 30 Field Application and Protection 30 SyncPro1M T Operating Power m 31 Synchroeneus Control Brushless Type 7 32 Prepared Spaces e e Uere 33 Starter Prepared Spaeces H 33 Load Break Switch Prepared Spaces
33. INSTALL SAFETY TAG UNDER INBOARD AUXILIARY HOUSING AS SHOWN TORQUE TO 6FT LBS 21 1 29 SECTION SECTION C C INSTALL IN RECESS 15 SW MBULDING 30 3 PHASES NO CLASSIFIED CHARACTERISTICS CONNECTING LINK PART OF MOVEABLE THREADS OF OF ROD LEVER ASSEMBLY Eo MD APPLY 2 BR 3 DRUPS OF LOCTITE 262 BEFORE THREADING INTO INSERT DETAIL DA SECTION D D LUBRICATE LINE TERMINAL ITEM 4 WITH 79327 105 IN INDICATED AREA 3 PHASES APPLY PER 80050 103 17118 20 NOTE IF NO RISER BAR USE ITEM 17 QTY 16 17 18 SEE DETAIL DA SECTION A A DIMENSIONS IN BULLETIN TYPE EEMAC NEMA INCHES 1500 Es Allen Bradle OTHERWISE SPECIFIED Neun y ANGLES 2 DECIMAL XX MEDIUM VOLTAGE THIS DRAWING IS THE PROPERTY OF ROCKWELL INTERNATIONAL CORPORATION OR ITS SUBSIDIARIES 2 03 TMT Not s COPES USED DERE TOR ANY PURPOSE AUTHORED WRITING BY ROCKWELL INTERNATIONAL CORPORATION 3 DECIMAL X
34. 13 8019 08 81 DWG NO a 70195 76 001 12D AutoCAD C GENERAL INFORMATION POWER SUPPLY 4160V 36 ALTITUDE 0 1000 m 0 3300 ft CONTROL SUPPLY 120V INCOMING LUG 350 MCM 2 Lugs per Phase INCOMING PROVISION From Bottom of unit 2A 9A COPPER HORIZONTAL BUS 1200 Amps Copper Tin Plated Insulated 60 RMS symmetrical COPPER GROUND BUS 1 4 x 2 6 4 x 51 mm ENCLOSURE NEMA Type 1 with Door Gasketing EXTERIOR PAINT ANSI 61 Light Grey LABELS English Only COMMENTS 2 x 4 Inch 51 x 102 mm Low Voltage Wire Duct THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION INC OR ITS SUBSIDIARIES AND MAY NOT BE COPIED aes a Allen Bradley Colorado River MWD CUSTOMER CERTIFIED DATE LTR REVISION R Yong 2012 02 21 ENG Program Approval 7 OF 13 2012 02 21 Rockman PWG NO 70129 76 001 12 AutoCAD UNIT DETAILS DESCRIPTION Main Fused Load Break Switch ELEMENTARY DIAGRAM NUMBER 7012576 001 12 UNIT LOCATIONS gt CATALOG NUMBER 1 8 8 9 gt 1598MB BDED 6PT 6T 84D1 804 5010D 5053 6001D CMID5 OPTIONS eT Potential Transformer Interwiring control for 3 phase voltage reference between incomers main LBS and controller Uption includes appropriate wiring to terminal blocks and fusing Note This option does not include potential transformers Two 2 500 VA potential transformers with primary
35. 8 407 gt 4941 4 16 04 19 46 9A TOTAL 9 41 1371 19 69 loves 12 08 307 11 92 E303 ids WIDTH S35 SN 11 92 303 1208 3071 ONLY DIMENSIONS SS FOR LV CONDUIT OPENINGS PLEASE REFER TO THE RESPECTIVE DIMENSTONA FRONT in mm SHIPPING SPLIT MV CONDUIT OPENINGS ARE SHOWN ON THIS DRAWING DRAWINGS 41 THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION INC OR ITS SUBSIDIARIES AND MAY NOT BE COPIED USED DR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION INC CERTIFIED DATE REV REVISION INT DATE 2012 02 17 1 Yang ENG PROGRAM APPROVAL CUSTOMER 2012 02 17 WARD COUNTY WATER SUPPLY ORDER NO DISTRIBUTOR DRAWN DATE Yang 2012 02 17 THE REYNOLDS COMPANY PROJECT TRANSMISSION PUMP STATION DESCRIPTION PLAN LAYOUT DRAWING TPSSWGR BULLETIN REV DWG NO Rockall Aqiomatifion 1 Allen Bradley SHEET 1 7012576 001 12 1 E DH C A G R AutoCAD 01 03 04 7 29 30 31 33 34 35 36 37 38 39 40 41 MVBDHO6 TPSSWGR 1592MB INCOMING MAIN A 1512BD VFD TPSP1 2 FEEDER FRONT VIEW OF STARTERS SHOWN 1512BT 1592T
36. LED TYPE IEC ISCELLANEDUS 2 OPESSURE OR M DPERATEI 2 FTN RISING PRESSURE METER S FUNCTIO x CONT TORS TWISTEL X d SE LOSING D IEEE NUMBER FUR PROTECTIVE DEVICE 24 IRE GAUGE MARKER EE ENING c 4 9 ECEPTACLE FERRITE wm 26 E KEY INTERLOCK ON ISOLATION Y 26 EMA IEC gt SWITCH DQ BREAKER M 2 qb BUT GROUNDING BALL 28 OR JACK ES Cans idi SWITCH SELECTOR MULTIPHSITIDN 1 98 m AT SOIN TARTS EL SE 0 4 KEY INTERLOCK ON MV DOD 29 A i TERMINAL A OWER ELECTRONIC DEVICES E 30 N ENERATO 30 NOTE NUMBER INDICATOR SWITCH SELECTOR WULTIPOSITION gt 4 YV TERMIN D WITH PUSHBUTTON TYPE 1 i L t 32 ROCKWELL AUTOMATION USE ONLY ONTACT MECHANIS X INDICATES CHNTACTS CLHSEI meme z eN SWITCH OE 33 I b INDICATES SWITCH PDSITIDN DFF t Au 33 RECTIFIER gt 34 SILICON CONTROLLEL AL BLOCK WN BARRIER E V LOCATION DESCRIPTION nal EMA SYN aie ATE I N 36 E END BARRIER ETRICAL GATE COMMUTATEL gt ONTACT TYPE THYRISTOR AND GATE DR VER BOARD 38 n ES
37. Maximize Your Automation Investment MRO Asset Management Network amp Security Services Safety Services Energy Services Warranty tracking Control system lifecycle services Safety assessments Energy monitoring and Consolidated asset reports Manage network convergence Safety design integration and analysis services Quick access to global Security technology policies and validation services General and comprehensive spare parts inventory procedures services energy audits Owned and managed spare parts inventory o Visit the Rockwell Automation Support Center http rockwellautomation custhelp com for technical information and assistance plus View technical application notes Subscribe for product service email notifications e Obtain software patches Submit a Question Live Chat Support Forums and more Visit Get Support Now www rockwellautomation com support to select your country and find your local support information Allen Bradley CENTERLINE IntelliCENTER SMC Flex ArcShield IntelliVAC IntelliVAC Plus PowerFlex DeviceNet and SyncPro are trademarks of Rockwell Automation Trademarks not belonging to Rockwell Automation are property of their respective companies www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Eu
38. PHASE 2 PHASE 3 FLATS ON INTERRUPTER SHAFTS MUST BE ORIENTED FRONT TO BACK TO ALLOW WRENCH INSERTION DIMENSIONS IN BULLETIN INCHES 1502 Lien TOLERANCES UNLESS Y SSNS AB Allen Bradley ANGLES 1 VACUUM CONTACTOR 2 DECIMAL MEDIUM VOLTAGE THIS DRAWING IS THE PROPERTY OF ROCKWELL INTERNATIONAL CORPORATION OR ITS SUBSIDIARIES 08 SERIES E 400A 7 2KV MECHANICALLY LATCHED 07 er Oia BY ROCKWELL INTERNATIONAL CORPORATION 3 010 BEND RADIUS ALLOWANCE DATE Rowen vems es i rh Automation 1 A B ORDER NO OF 4 80158 908 R PAUL BREWER DATE 2003 12 10 REV NO ECN NUMBER USER ID Ez C 1056 06 PBREWER AutoCAD 101 SECTION C C SECTION D D VIEW B TYPICAL ALL PHASES DO NOT GREASE BEARINGS PLASTIC BEARINGS ARE SELF LUBRICATINC DO NOT GREASE BEARINGS PLASTIC BEARINGS ARE SELF LUBRICATING ENSURE WASHER IS ORIENTED WITH C
39. SEFEERERERERE hg Hdi up Wd CLOSE nes joa DN 5 gt A I d Y TRI LOSE AUXILIARY AUXILIARY AUXILIARY AUXILIA RITICAL uz 26 FAILURE ELA 2 5 s ENT INPUT OUTPUT RELA OFF al UE ERES F JLTILIN 5 Z0 2 2 gt K Ai X B 72 9 2 FEEDER PROTECTION SYSYTE 9 P Em eu prr DIGITAL INPUTS NOTES P 30 lt lt 4 RES 3 30 FPS COMMUNICATIONS FRONT PANEL EAR PANEL RELAY CONTACTS SHO u SJ e m ETHERNET ITHOUT CONTROL POWER APPLIED A z 2 12 2 51212 BESEIENES Dd MULTILIN SR350 RELAY EN m BE PROGRAMMED BY THE NEN MG b t lb luu CONTRACTOR BEFORE START b 16 241 E E F J ASL N i 1 1 i 1 DFF 29 4 35 TOMER SUPPLIED 120V AC m 36 16 ATED AT 4 1 s M JPPL is SHT 98 37 16 241 CSH SHEET FOR SHT TERMINAL BLOCK 39 CUSTOMER INTERCONNECTIONS 10 7 40 CERTIFIED DATE REV REVISION INT DATE WARD COUNTY ATE gt L ORDER NO DESCRIPTION 7 BULLETIN 1512BT EM Hobo ur c ee pE z RUGRAM APPROVAL XFMR TPSTIA FEEDER T 3 Allen Bradley SUBSIDIARIES AND MAY N i T 41 REDE DS es UR lt DISTRIBUTOR THE NODSECOMEA 8 1638098 00 REV DWG NO EXCEPT AS AUTHORIZED IN WRITING 1 DRAWN DATE SHEET ROCKWELL AU
40. Trace or continuity checks are performed on all power wiring Control wiring is verified to ensure it is identical to that shown on the electrical diagrams using both sides of the terminal blocks as indicated 2 dielectric withstand test is performed on all buswork and power cables from phase to phase and phase to ground except solid state components low voltage controls and instrument transformers The voltage level used for this test depends on the product s nominal AC voltage See Table 1 A Table 1 A Hi POT Tests on Medium Voltage Components buon Scis 2300V to 5000V 16000 V 1 second 5000V to 7200V 22000 V 1 second 2500 V 8000 V 1 minute Drives 5000 V 13500 V 1 minute 7200 V 18500 V 1 minute 2400 V 8000 V 1 minute SMCs 3300V to 5000V 13250 V 1 minute 5000V to 7200V 18500 V 1 minute 1500 TD220D EN E J anuary 2007 Test Procedures for Medium Voltage Products 3 Component devices are functionally operated in circuits as shown on electrical diagrams or as called for by specific test instructions Calibration of Printed Circuit Boards according to specifications O Checks Programmable devices Instruments meters protective devices and associated controls are functionally tested by applying the specified control signals current and or voltages Multi function protective relays and like devices are not fully programmed these ty
41. Incomplete sequence Field voltage failure Auto load Stall protection Pull out protection power factor e Restart lockout Bulletin 1500 1900 Medium Voltage Motor Starters 31 Display Metering to be provided by SyncPro MII The product in conjunction with the PanelView 300 Micro Terminal PV will perform the following metering display functions display all detected fault conditions display the slip frequency and starting time during startup display the power factor during run mode accept set points for the following maximum asynchronous speed of synchronous speed power factor set point and trip delay maximum allowable time at stalled state maximum slip maximum allowable time at 50 speed maximum allowable time at synchronizing speed typically at 95 speed function order allows adjustment of the slope of the acceleration stall time trip curve incomplete sequence timer trip delay fault mask for PF transducer diagnostics SyncPro Il Operating Power Input Line Voltage between 115V 230V 10 50 or 60 Hz Input Power Requirements 5VA Input Current 0 2 and 10 Amps 1500 SR020H EN P September 2009 32 Bulletin 1500 1900 Medium Voltage Motor Starters 80 EquipmentDesign and Selection cont 1500 SR020H EN P September 2009 Synchronous Control Brushless Type e Exciter shall be sized based on motor information The following tab
42. MULTILIN 58350 RELAY TO BE PROGRAMMED BY THE 56 8 8 5 8 8 5 88 CONTRACTOR BEFORE START OFF TOMER LIED 120V AC ATED AT 4 ws s ESHI 37 SHEET 11 FOR SHT TERMINAL BLOCK LAYOUT 39 A CUSTOMER INTERCONNECTIONS 40 CERTIFIED DATE REV REVISION INT DATE D COUNTY TE ORDER NO DESCRIPTION BULLETIN u 40 THIS DRAWING IS THE PROPERTY WA E 1516 ROCKWELL AUTOMATION INC ITS 5 ENG PROGRAM APPROVAL EEDER SIZE SUBSIDIARIES AND N A E M MS N 11 SED DW DISCLOSEL Y PUR EXCEPT AS AUTHORIZED IN WRITING 1 DRAWN DATE ROCKWELL AUTOMATION 1 MKEIL 12 02 09 PROJECT 8 Allen Bradley 1638098 00 REV DWG NO DISTRIBUTOR SHEET 1 012576 001 12 t H J K L M N p Q R AutoCAD 0 02 BL1 i t d 9 03 0 Te 04
43. No Lens Amber Blue Clear Green Red White Contact Blocks Push to test units only 32V and 130V are LED only 240V is incandescent only 120V LED is AC only and does not contain internal shunt resistor For AC DC and internal shunt resistor order 130V AC DC LED Code 13 Glass lens available on 800T pilot lights only Not available on push to test units Visit our website www ab com catalogs Preferred availability cat nos are printed in bold e lt Allen Bradley Bulletin 800T H 30 5 mm Push Buttons Push Pull Operators 2 Position Push Pull and Push Pull Twist Release Units Non Illuminated Note A jumbo or large legend plate is recommended if space allows 2 Position Push Pull 2 Position Push Pull Twist 2 Position Push Pull Twist Cat No 800T FX6D4 Cat No 800T FXT6D4 Cat No 800H FRXT6D4 Operator Position Type 4 13 Type 4 4 13 Push Pull Push Pull Push Pull Twist Releaset Twist Releaset Maintained Maintained Button Contact Type Out In Color Cat No Cat No Cat No X N C L B X 800T FX6D4 800T FXT6D4 800H FRXT6D4 N O N C L B X Red 800T FX6A1 800T FXT6A1 800H FRXT6A1 eM NC LB N C L B 1 d 800T FX6A5 800T FXT6A5 800H FRXT6A5 Note X Closed O Open Protection Rating Color Cap Code Description No Cap Green Black Orange Finger Safe Guards Gray
44. remote low voltage cables shall be able to enter the low voltage control panel from the top or bottom of the structure Access shall be by means of removable entry plates on the top and bottom of the structure Somecontrollers shall incorporate a swing out low voltage panel which provides easier access to the power cell to make bus splicing and load cable connections When present the swing out low voltage panel shall be interlocked with the power cell compartment the panel shall not have the ability to swing open until the power cell is OFF and isolated from the main power bus e The control panel supply voltage shall be 120 or 230 VAC 50 60 Hz as specified at time of order There shall be a two pole three conductor with a grounding prong male plug to provide a means of connecting a two pole three conductor receptacle from a remote 120 V AC 60 Hz supply to operate the control circuit when it is in the TEST position 1500 SR020H EN P September 2009 22 Bulletin 1500 1900 Medium Voltage Motor Starters 80 Equipment Design Low Voltage Control Panel cont and Selection cont IntelHiVAC contactor control shall be used as standard with the following features Universal input voltage range 110 240 V AC 50 60 Hz or 110 250 VDC Consistent vacuum contactor pick up time ensuring optimal synchronization Selectable and repeatable vacuum contactor drop out times 50 775 100 130 150 175 200 or
45. 7 10 0 85 21 59 le 4 07 103 35 SIDE 4 11 104 7 10 F 03 F 7 P nu ug 2 ul P 3 47 0 08 R 8 PLACES 88 v 72 00 MOUNTING MOUNIING B i i 173 44 Y 6 0 218 Dia HOLES 3 47 6 00 88 Y 124 S 184 Ordering Description POM II JE Modifications MOD 501 20 60 VDC 20 48 VAC control power MOD 504 Removable terminal blocks MOD 525 Harsh Environments Conformal Coatin Multilink Ethernet Switch e Multinet Viewpoint Monitoring 588 Accessories for the II Control Power 90 300 VDC 70 265 VAC standard 20 60 VDC 20 48 VAC MOD 501 g ML1600 HI A2 A2 Multinet FE Visit www GEMultilin com PQM to www GEDigitalEnergy com View Guideform Specifications Download the instruction manual Review applications notes and support documents Buy a POM online 110825 v12 Multilin 350 FEEDER PROTECTION SYSTEM Intuitive and Innovative Feeder Protection KEY BENEFITS Medium voltage Utility feeders with advanced control features Easy to use and intuitive overcurrent protection and control for feeder app Effortless draw out construction eliminates requirement for ications test switches and reduces downtime Environmenta monitoring system to alarm on destructive operatin
46. 8 8 BSS a 1 a ai 7 in spuo2ag aui lt INA 2 AH HH HERE 26 TAA LLL een le Tt oe tt E CS ee eee ee ee Tiri cD A 2 5 HT Tl 1 L L 1 L Jg 3 7 oo S S S T L T T 7 Oo o r m ON 9 m S Q q 2 0 MN Current in Amperes Current in Amperes E 23 TRI ONIC TRM Ferraz ou Shawmut 1 1 2 X 13 32 MIDGET FUSES HIGHLIGHTS gt Time Delay 250 VAC Rated Tri onic TRM time delay midget fuses are rated 250 volts AC and are offered in 36 ampere ratings from 1 10A to 30A They have 12 seconds time delay at 200 rating to provide supplemental protection of small motors small transformers and other high inrush loads plus many other 250 volt applications Not for Branch Circuit Protection Features Benefits Numerous ratings for a wide variety of applications gt 250VAC rating in all sizes up to 30A gt Time delay for circuits with high inrush currrent gt Can be used with ULTRASAFE fuse holders APPLICATIONS Small Motors Small Transformers gt Lighting Circuits gt Control Circuits r a r gt 1 10 to 30A UL Listed to 250VAC Standard 248 14 CSA Certified to Standard C
47. 800 550 800 690V 800V 550V Voltage Rating 600V AC DC AC DC AC DC 600V AC DC AC DC AC DC 600V AC DC AC DC AC DC Maximum Current 65A 50 24 21 35A 25A 32A 28A 50A 41A 36A 2 5 mm 4 mm 6 mm 22 26 22 26 Wire Range Rated Cross Section 2 5 mm2 20 4mm 20 22 8 AWG 6mm 20 12 AWG 12 AWG 14 AWG 10 AWG 10 AWG 12 AWG 10 AWG Wire Strip Length 0 39 in 10 mm 0 39 in 10 mm 0 47 in 12 mm Recommended Tightening Torque 4 5 7 1 Ibein 0 5 0 8 Nem 9 0 Ibein 1 0 Nem 14 2 Ibein 1 6 Nem Density 59 pcs ft 196 pcs m 49 pcs ft 163 pcs m 37 pcs ft 123 pcs m Housing Temperature Range 58 248 F 50 120 C 58 248 F 50 120 58 248 F 50 120 C Short Circuit Current Rating See page 12 43 Terminal Blocks Cat No Pkg Qty Cat No Pkg Qty Cat No Pkg Qty Color Grey 1492 J3 100 1492 J4 100 1492 J6 100 Red 1492 J3 RE 100 1492 J4 RE 100 1492 J6 RE 100 Blue 1492 J3 B 100 1492 J4 B 100 1492 J6 B 100 Black 1492 J3 BL 100 1492 J4 BL 100 1492 J6 BL 100 Green 1492 J3 G 100 1492 J4 G 100 1492 J6 G 100 Yellow 1492 J3 Y 100 1492 J4 Y 100 1492 J6 Y 100 Orange 1492 J3 OR 100 1492 J4 OR 100 1492 J6 OR 100 Brow
48. CSA Certified File No LR1234 LR11924 CSA C22 2 No 14 EN IEC 60947 5 1 TABLE OF CONTENTS Description Page Assembled Stations u 10 5 Emergency Stop 10 6 Push Buttons Momentary et 10 8 Non llluminated with Two Color Molded Legend Cap 10 9 Selector Switches Non Illuminated 2 POSION 10 10 BP Osis MO A PQSILU0 nE 10 14 Selector Switches Illuminated 2 POSIEIORI 10 16 10 17 Push Pull Non Illuminated 9SSPOSILOFIES 10 20 Push Pull Illuminated 2 Position 3 Position Visit our website www ab com catalogs 10 2 Preferred availability cat nos are printed in bold Description Page Specialty Operators Mechanically Interlocked Push Button Cluster Pilot Light Small Pilot Light 1 2 3 4 Way Toggle Switch Selector Push Button Cylinder Lock Push Button Padlocking Mushroom Head Flip Lever Operator Wobble Stick Break Glass Push Button Station Custom Built Stations Enclosures titus tcn ini Accessories Replacement Color Caps u uuu uuu 10 35 Selector Switch Knobs Protective Boots Locking AttaGhrmmernmtg_
49. In no event will Rockwell Automation Inc be responsible or liable for any indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Rockwell Automation Inc with respect to use of information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual when necessary we use notes to make you aware of safety considerations WARNING Identifies information about practices or circumstances that can cause an explosion in a hazardous environment which may lead A to personal injury or death property damage or economic loss MPORTANT Identifies information that is critical for successful application and understanding of the product Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attentions help you identify a hazard avoid a hazard and recognize the consequences SHOCK HAZARD Labels may be on or inside the equipment
50. Pro ENGINEER ce oo wn o ECN NUMBER MVBBV05 A 7 A A A 4 A A A A 7 A 2 7 A 4 A A 2 A A A A A 4 A 7 A A A 2 A 2 Zi CONNECTING LINK 2 J PART MOVEABLE Z LEVER ASSEMBLY Al A INSTALL SAFETY UNDER Z INBOARD AUXILIARY HOUSING 7 AS SHOWN SECTION SECTION C C A A Y 2 D TORQUE TD m 6FT LBS ATTACH GROUND BAR SECTION D D 38 TO BOTTOM OF 21 59 18 INSTALL IN RECESS DN ISOLATION SWITCH GROUND 150 SW MOULDING 30 BAR B TYP 3 A LUBRICATE LINE TERMINAL ITEM 4 Z WITH T9327 105 IN INDICATED AREA 3 PHASES E APPLY PER 80050 103 A Z x l SECTION G p Jem p E OTHERWISE SPECIFIED ASSEMBLY 2 DECIMAL MED
51. The standard mechanical latch contactors if used with electro mechanical control are designed for 1000 to 1000 meters 3300 to 3300 feet Higher altitudes are possible by changing the contactor return springs The number of contactor auxiliary contacts depends on the contactor type Some of the contacts are used in the typical control schemes Control voltage as measured at the input of the IntelliVAC module Applicable to mechanical latch contactors only O Altitude is field adjustable using a mechanical arrangement 22 Visit our Web site www ab com catalogs Allen Bradley Bulletin 15128 Medium Voltage Controller Full Voltage Non Reversing Two High Starter Specifications 400 Amp Description of Features Fixed mounted vacuum contactor Three pole gang operated non load break isolating switch with an external operating handle fully interlocked with main contactor and power cell doors A polycarbonate viewing window in the power cell door to view the position of the isolating switch Three 3 R rated current limiting power fuses Three 3 current transformers Control power transformer with primary and secondary fuses Segregated low voltage panel to house standard and optional hardware for unit control and monitoring IntelliVAC control module for each vacuum contactor mounted in low voltage panel with advanced features Additional low voltage control panel accessories including
52. 20 to 60 VDC Surge Immunity EN61000 4 5 Level 3 amp 4 199 EC 60255 22 5 ALL RANGES Conducted RF EN61000 4 6 Level 3 PHASE amp GROUND CURRENT INPUTS Voltage withstand 2 x highest nominal voltage for 10 Immunity 60255 22 6 CT Primary 1to 6000 A ms Power Frequency EN61000 4 7 ClassA amp B Range 0 02 to 20 x CT Power 15 W nominal 20 W maximum 60255 22 7 96 Input type 1 A or 5 A must be specified with consumption 20 VA nominal 28 VA maximum Voltage EC 60255 11 1596 ripple order interruptionand ipple DC interupts Nominal 50 60 Hz SERIAL Radiated amp CISPR11 CISPR22 Class A dps ied RS485 port Opto coupled Conducted EC 60255 25 Buran a Me at mied load e Baud rates up to 115 kbps Emissions curacy i3 SETA 119 x Response time 1ms typical Sinusoidal EC 60255 21 1 Class 1 52096 of reading from 0 02 to 0 19 Parity None Odd Even Vibration 9 1200 4000 feet Shock amp Bump EC60255 21 2 Class 1 CT withstand 1 second at 100 x rated current SCIT 2kV Siesmic EC 60255 21 3 Class 2 2 seconds at 40 x ie current Protocol Modbus RTU DNP 3 0 Power magnetic EC 61000 4 8 Level 5 continuous at 3 x rated current IEC 60870 5 103 Immunity Pulse Magnetic EC 61000 4 9 Level 4 SENSITIVE GROUND CURRENT INPUT ETHERNET COPPER Immunity CT Primary 1to 600A Modes 10 100 MB auto detect Damped Magnetic 61000 4 10 Level 4 Range 0 002 to 3 x CT Connector RJ 45 Imm
53. 34 94 485 88 00 Fax 1 905 201 2455 Fax 34 94 485 88 45 e mail sales multilin ge com e mail gemultilin euroGge com 20 Section 2 Please refer to our website www GEMultilin com for more detailed contact information CS00A40452 Rev ke m 1 a carec 55 CARBONE LORRAINE your Circuit Protection Resource Medium Valterr Purse FERRAZ SHAWMUT CANADA Inc CONTROL NO 730 MEDIUM VOLTAGE AMP TRAP FUSE SONO233S NI 3WIL m Q a TT T ERK 0000001 E 000004 REV 2 10 05 000005 FOLDER NO 50 HI inam 00000 am al unam BS NB uU MS 09000 tu Ju NE lt lt lt B amp scnaesam 000001 Steere aE E A T 111 FH 00004 oceans Corr H HH fe 00005 a LI mr lt 0000 8 La ONDOPmMxx a a a lt 0000 HAMT z 0 aa LL pm d m
54. 800T N320x 4 5 mA 6 2 mA 130V AC DC 3 mA 800T N321x 14 mA 48 mA 6V AC 14 mA 800T N318x Flashing 18 mA 24V AC DC 5 800T N319Fx Cluster Pilot Lights Lamp Type Current Typical Lamp Voltage ANSI No Cat Full Voltage Incandescent Transformer 195 mA 6V AC DC 381 800T N258 73 mA 12V AC DC 382 800T N259 5 Full Voltage 37 mA 24V 387 800T N260 Lamp Type Current Typical Lamp Voltage Polarity Cat LED 45 mA 6V AC DC Positive 800T N340x Transformer 36 mA 12V AC DC Positive 800T N341x Full Voltage 14 mA 28V AC DC Bi Polar 800T N80x Item is sold in multiples of 5 Order quanitity of 5 to receive package of 5 pieces Typical current draw varies with LED color The first mA value is for a green or blue LED and the second mA value is for a red or amber LED All LEDs except 120V have an internal shunt resistor for use with solid state outputs LEDs will not illuminate below listed leakage current To complete the cat no replace the x with the first letter of the desired color Amber Green Red Blue or White White LEDs only available in 6 24 120 and 130V Flashing rate is 2 Hz gt To complete the cat no replace the x with the first letter of the desired color Amber Green or Red only Visit our website www ab com catalogs Allen Bradley 10 43 Preferred availability cat nos are printed in bold Bulletin 800T H 30 5 mm Push Buttons Acce
55. MaxDuty Contact Rating Maximum thermal continuous current hh 24 A Pilot Duty 120V AC 12 A 24V DC 10A Motor Ratings 120V AC 1 5 Hp 240V AC 3 Hp 24V DC 10 A FLA 60 A LRA Time Delay Contacts Rated Operational Currents Break Max Opertnl Volts Ue Contact Rating Designation Note This device is not rated for DC applications Adjustment range 0 5 15 s 2596 n 5 Allen Bradley Bulletin 800T H 30 5 mm Push Buttons Push Button Operators Momentary Contact Push Button Units Non llluminated Flush Head Unit Extended Head Unit Booted Unit Bootless Flush Head Unit Cat No 800T A1A Cat No 800T B6A Cat No 800H R2A Cat No 800H AR1A Type 4 13 Type 4 4X 13 Bootless Button Flush Head Extended Head Flush Head Contact Type Color Cat No Cat No Cat No Cat No Green 800T A1 800T B1 800H R1 800H AR1 No Contact Black 800T A2 800T B2 800H R2 800H AR2 Red 800T A6 800T B6 800H R6 800H AR6 Green 800T A1D1 800T B1D1 800H R1D1 800H AR1D1 ees 1 N O Black 800T A2D1 800T B2D1 800H R2D1 800H AR2D1 Red 800T A6D1 800T B6D1 800H R6D1 800H AR6D1 Green 800T A1D2 800T B1D2 800H R1D2 800H AR1D2 1 800T A2D2 800T B2D2 800H R2D2 800H AR2D2 Red 800T A6D2 800T B6D2 800H R6D2 800H AR6D2 Green 800 1 800 1 800 1 800 1 s 1 N O 1 N C Black 800T A2A 800T B2A 800H R2A 800H AR2A R
56. SUBMITTAL ITEM Garney Construction NO 26 13 23 001 785 E Warren Phone 816 278 5950 Gardner KS 66030 Fax 816 278 5931 PACKAGE NO BP4 Reyn TITLE 4b Medium Voltage Metal Encl SWGR REQUIRED START PROJECT Ward County Pump Station Project REQUIRED FINISH DRAWING DAYS HELD 0 STATUS OPN DAYS ELAPSED 1 BIC FNI DAYS OVERDUE 0 RECEIVED FROM SENT TO RETURNED BY FORWARDED TO RC SS FNI NL FNI NL RC SS Revision Drawing No Description Remarks Received Sent Returned Forwarded Status Sepias Prints Date Held Elapsed 001 BP 4b Medium Voltage 2 27 2012 2 28 2012 OPN 0 1 0 1 Metal Enclosed Switchgear Urgent Submittal Garney and FNI will review concurrently Garney Construction Ward County Pump Station Project Submittal No 26 13 23 001 This submittal has been reviewed and approved with respect to the contract documents and specification sectionBP4 Reyn Approval or acceptance of the submittal does not relieve the vendor of their responsibility to comply with the contract documents Supplier Sub Date 228 12 Reviewed by rage Expedition Rockwell Automation Transmittal Approval Drawings Documentation Date February 19 2012 To Rockwell Automation 2304 Tarpley Road Carrollton Texas USA 75006 972 417 5400 Attention Kevin Nowak Subject Project TRANSMISSION PUMP STATION Customer WARD COUNTY WATER SUPPLY Distributor THE REYNOLDS COMPANY Distributor PO 1638098 00 Return Due Date March 9
57. Time will be spent on lecture and hands on training if user s equipment is available Demos are not provided 11 0 Basic Data Sheets Table 11 Specifications Bulletin 1500 1900 Medium Voltage Motor Starters 39 Description Specifications Controller aximum Rated Voltage 5 0 or 7 2 kV ominal Voltage Ratings 2400V 3300V 4160V 4800V 6600V 6900V Removable Lifting Provisions P rovided Yes V Quantity Two 2 ounting Sill Channels Removable No Weight of One Motor Controller kg Ib aximum Power Cell Door S wing cm in Dielectric Voltage Withstand Rating 2400 to 5000 V 13 25 kV Insulation Test for 60 seconds 7200 V 18 2 kV Basic Impulse Level B I L Rating 60kv e Enclosed Controller Current Rating e 50 kA RMS SYM Fault Withstand Current Rating 80 RMS ASYM Fault Withstand MVA Ratings 5000 V 350 MVA SYM as Fused NEMA Class E2 Controller 7200 V 500 MVA SYM Minimum Insulation Creepage to G round 89 mm 3 5 in and Between Phases Refer to Table 11 N Structure Dimensions and Weights on page 50 The BIL rating must be derated for altitudes above 1000 m 3300 ft Refer to Table 11 M Controller Deratings on page 48 Refer to Table 11 1 Controller Ratings and Table 11 M Controller Deratings on page 48 1500 SR020H EN P September 2009 Bulletin 1500 1900 Medium Voltage Motor Starters 11 0 Basic Da
58. Visit our Web site www ab com catalogs 15 General Features Medium Voltage Motor Controllers Description of Features cont Paint Finishes Description Hybrid epoxy power paint Color ANSI 49 medium light grey standard ANSI 61 light grey optional Procedure Continuous paint line All parts are painted before assembly Preparation Alkaline wash rinse iron phosphate rinse iron chrome sealer rinse recirculated de ionized water rinse and virgin de ionized water rinse Painting Air atomized electrostatic spray Total paint thickness 0 002 0 051 mm minimum Baking Natural gas oven at 179 C 355 F minimum Power Bus Optional Located at the center rear of the structure Mounted on the edge to a molded bus support insulator in a common vertical plane Centerline horizontal tin plated copper bus optional silver plated or insulated 1200 2000 3000 A Front rear access Ground Bus Continuous bare copper ground bus 6 x 52 mm 1 4 in x 2 in as standard 8 1 0 AWG or 6 250 MCM mechanical lug supplied at the incoming end of the lineup 1 Visit our Web site www ab com catalogs Allen Bradley Bulletin 1500 Medium Voltage Controller Components Description of Features Operating Handle and Interlock Mechanism Simple direct drive mechanism improves reliability and ensures operator safety Mechanical interlock mechanism remains part of the enclosure to Power cell comp
59. e gt 1492 04 4 4 9A 3 3 2 1 1 1492 J4M 4 4 29A 3 3 2 1 1 1492 46 4 4 30 3 8 8 2 1 1 1492 J10 4 4 4 4 46 3 50 A 2 50 A 1 1 1 1492 J16 4 67 4 62 3 71 2 67 1 1 1 1492 0495 8 3 3Q0A 2 2 114 1 1 1 1 1492 50 2 1 1 1 1 1492 J70 5 5 5 2 2 2 1 1 1 1 1492 JC3 4 4 4 3 1 1 1 1492 JD3 4 4 4 4 4 4 3 2 2 1 1492 JD3F 4 4 4 4 4 4 3 2 2 1 1492 JD3P 4 4 3 2 1 1 1492 0009 4 4 4 4 4 4 8 2 2 1 1492 JDG3 4 4 4 4 4 4 3 2 2 1 1492 JDG3P 4 4 3 2 1 1 1492 JG2Q 4 4 3 1 1 1 1492 JG3 4 4 4 4 4 4 3 3 2 1 15 88 Visit our website www ab com catalogs Allen Bradley Preferred availability cat nos are printed in bold Current Tran
60. 1 4 20 X 1 00 H H C S BUS STAB BRACKET ASS Y FUSE CLIP FUSE CLIP SPRING ADJUSTABLE ROD ASSEMBLY GROUND BAR ASSEMBLY ISO SW SHAFT CLAMP PLATE 14 AUXILIARIES Tas TT IT 80154 549 01 80154 429 01 80154 451 01 M 489 80178 302 52 40023 021 02 40195 022 03 80158 268 51 80158 507 51 80158 561 01 THIS DWG 51 40266 515 01 M 5605 ISOLATING SWITCH ASSEMBLY AUXILIARY CONTACT E RETAINING RING T 80153 280 51 REAR LINE TERMINAL ASSEMBLY 24 E EE s asi EST ASSEMBLY x EV ECN NUMBER C 1884 07 USER ID PVANHEES G5 Allen Bradley DR PAUL VAN HEESWYK DATE 1997 08 25 SHEET DWG NO 400A MOULDED ISOLATOR SWITCH 80154 5 16 WITH CLIP ON FUSES Automation ar This drawing is the property of Rockwell International Corporation or its subsidiaries BULLETIN and may not be copied used or disclosed for any purpose except as authorized in writing 1500 by Rockwell International Corporation MEDIUM VOLTAGE REFERENCE RA ORDER NO Excel MVBDHO3 ATTACH GROUND BAR ITEM 38 TO BOTTOM OF ISOLATION SWITCH GROUND BAR 8 QO
61. 2012 Scheduled Ship Date August 27 2012 RA Orders 7012576 Item s 001 to 008 These approval drawing s documentation are submitted for equipment and final scope approval before engineering can be finalized at which time manufacturing will commence Any requested changes may be subject to additional charges based on scope and possible delays in shipment Please review and return these drawings by the due date as listed above so that we may proceed with manufacturing If the drawings are not received by the deadline specified above the reserved engineering and manufacturing times and scheduled ship date may be lost The order will then be re scheduled upon the receipt of the drawings using the next available time slots in each area We reserve the right to revise the ship date based on changes and or additions to the approval drawings Please ensure the returned drawings are clearly tagged with one of the following drawing codes Code A Proceed with manufacturing along with any noted changes Information drawing s documentation will be submitted once engineering is finalized Information drawing s documentation are not intended to be used as re approval of drawings and or equipment scope Code B Do not proceed with manufacturing and submit for re approval Submittal of re approval drawings requires an additional 4 6 weeks This may delay the project an additional 4 6 weeks or more Please ensure that the appropriately tagg
62. 562 DIA PLATED COPPER DIELECTRIC TEST NOTE 1 SEE TABLE 9 2 HOLES ACCURACY d D 562 X 1 312 50 CHARACTERISTIC 2 SLOTS 9 DIMENSION 1 00 CLASSIFICATION TAB 3 25 06 P PERFORMANCE AzASSEMBLY 1 T 3 8 16UNC 2B X 50 6 00 04 THREADED INSERT LABEL NOTES 4 REQUIRED 1 CSA UL MARKING I 2 AB PART NO 3 DATE CODE NAMEPLATE pat RATIO d SEE DETAIL 88 i THIS PAGE i 15 P 1 12 00 08 6 kai Allen Bradley 5 SURFACE CURRENT TRANSFORMER 4 1200V 50 60 Hz 60kV BIL i i PART NO 2 I TRF 1 0 0 60 AMBIENT 325 15 MFG DATE 3 p 1 00 SR MADE IN INDIA 1 O MU 50 NAMEPLATE DETAIL SEE NOTE D 1 p 5 19 06 DIA 2 00 2 3 3000 5 C10 4 60 302 44000 100000 0 3 0 3 0 3 0 3 200 100 0 6 60 AMBIEN 60 KV 50 60 Hz 2 50X2 0 3 2500 5 C10 4 60 252 44000 100000 0 3 0 3 0 3 0 3 200 120 0 60 C AMBIEN 60 KV 50 60 Hz 2 50X2 0 10 3 2000 5 C10 3 60 202 44000 100000 0 3 0 3 0 3 0 3 200 125 0 60 C AMBIEN 60 KV 50 60 Hz 2 38X2 0 09 3 1500 5 10 2 60 152 44000 90000 0 3 0 8 0 3 0 3 150 125 0 60 C AMBIEN 60 KV 50 60 Hz 50 X 2 0 08 3 1200 5 C10 2 60 122 44000 70000 0 3 0 3 0 3 0 3 150 115 0 60 C AMBIEN 60 KV 50 60 Hz 38 X DIMENSIONSETM TYPE 01 3 1000 5 C10 2 60 102 44000 10000 0 3 0 3 0 3 0 3 125 95 0 6 60 C AMBIEN 6
63. 7012576 001 12 AutoCAD UNIT DETAILS DESCRIPTION Two High Full Voltage Transformer Feeder Unit ELEMENTARY DIAGRAM NUMBER 7012576 001 12 UNIT LOCATIONS gt CATALOG NUMBER 4B 6B gt 1512BT TDE 10N 10F F 3 40F FG 40NR 6B 6T 84D7 803 3950S 4010 5010D 5051 CMOD6 OPTIONS ON Push Button Located on the LV compartment odoor Green OFF Push Button Located on the LV compartment door Red HAND OFF AUTO Selector Switch ON Pilot Light Green OFF Pilot Light 1000 VA control power transformer with primary and secondary fusing for controllers Potential Transformer Interwiring control for 3 phase voltage reference between incomers main LBS and controller Uption includes appropriate wiring to terminal blocks and fusing Note This option does not include potential transformers Multilin 515 blocking and test module Fifteen 45 extra unwired terminal blocks in the low voltage compartment Mechanically Latched Contactor with the standard trip option MV contactor control circuit with IntelliVAC module Cabinet space heater and thermostat supplied in each section of the unit Power supplied from an external power source The wattage depends on AC voltage ie 85V 110V 100W e 120V 330w e 220V Key Interlock to lock the external operating handle in the OFF position 350EPSGSHESNNSNDN THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION INC
64. 80025 239 01 R FUSE 1E 4800V GOULD 5 80025 296 10 R FUSE BOLT ON A051B1DARO 19R O O O O O O gt B 6 spare lamps of each type and size 800T N318G 6V FULL VOLTAGE LED GREEN 800T N318R 6V FULL VOLTAGE LED RED 2 N 2 sets of each type of test cable Not Applicable D 2 sets of each type of special wrench or tool for primary disconnecting devices Not Applicable E 1 elevating table type lifting device for installation of contactors Not Applicable 1 spare relay and timer of each type Not Applicable 11 6 Multilin Power Quqlity Energy Cost Management KEV BENEFITS Power quality metering with waveform capture and e Supports DNP 3 0 and Modbus protocols historical data logging Digital and analog I Os for control and alarms Easy to program and use with keypad and large illuminated e Voltage disturbance recording capability for electrical 40 character display sag and swell events e Multiple communication ports for integration with DCS and SCADA systems rssesa gt aFCFnrYY qc Metering of distribution feeders transformers generators Commercial industrial utility capacitor banks and motors Flexible control for demand load shedding power factor etc Medium and low voltage systems FEATURES Monitoring and Metering Communications lalb icin Front RS232 serial port 1 200 to 19 200 bps e Va Vb Vc Vab Vbc Two rear R
65. B Allen Bradley SUBSIDIARIES ANL NOT FE COPIED 5 s THE REYNOLDS COMPAN mE 41 SED OR DISCLOSED FOR ANY PURPOSE DISTRIBUTOR 1638098 00 REV DWG NO EXCEPT AS AUTHORIZED IN WRITING B DRAWN DATE SHEER ROCKWELL AUTOMATION T MESS pen TRANSMISSION P TATION ite 1 012576 001 12E m B 1 G H J K L M N 1 Q R AutoCAD gt sel 6 a a 2 d 5 2 02 0 03 Us As 06 06 07 07 DFTE vB 08 m 08 09 A 09 LBSA 0 80 0 1 m 2 lt STORAGE ONL 6 6 7 9 9 20 20 22 23 23 25 5 26 26 2 27 29 30 30 36 37 37 0 gt T 2 0 CERTIFIED DATE REV REVISION INT DATE ORDER NO DESCRIPTION BULLETIN Eg DEAE c ARD COUNTY WATER SUPPL 1 B THIS DF ELS ABE CUSTOMER ONTROL WIRING INTERCONNECTIONS AN m di E C Rat Rx ENG PROGRAM APPROVAL E L WIRING INTERCONNECTI m AB Allen Bradley SUBSIDIARIES DT COPIED AN THE PEYN IMPAN 11 11 SED OR DISCLOSED FOR ANY PURPOSE DISTRIBUTOR D 1 REV DWG NO SHEET 5 EXCEPT AS AUTHORIZED IN WRITING BY DRAWN DATE ROCKWE
66. Button Position Button Type Color Cat No 800T FC16F Cat No 800H CRA22A Type 4 4 13 Bootless Contact Arrangement Booted Upper Flush Green Lower Extended Red Upper Flush Green Lower Mushroom Red Upper Flush Green Lower Extended Red Upper Flush Black Lower Flush Black Upper Flush Black Lower Flush Black Upper Flush Black Lower Flush Black Contact Configuration Type Position Cat No Cat No Cat No Cat No Cat No Cat No 1 N O n 800T FB16A 800T FC16A 800H FRA22A 800H CRB16A 800H CRA22A 1 800T FA22A 1 N C E 10 8 6 2 ONC 800T FA22F 800T FB16F 800T FC16F 800H FRA22F 800H CRB16F 800H CRA22F 800T FA22 800T FB16 800T FC16 800H FRA22 800H CRB16 800H CRA22 Boot material is hypalon with brass threaded insert See page 10 37 for additional boot materials amp A II en B ra dl e Visit our website www ab com catalogs 10 23 Preferred availability cat nos are printed in bold Bulletin 800T H 30 5 mm Push Buttons Accessories Contact Blocks Packaged in kit form for field installation All necessary mounting hardware is provided with each contact block kit Contact ratings are listed on page 10 4 Note It is not recommended to mount more than four contact blocks on any one non illuminated operator maximum two blocks deep Contact blocks cannot be stacked onto power modules so illuminate
67. TOLERANCES UNLESS f 7 02 GE tBe7zBoes ae AB Allen Bradley EQUIVALENT PURCHASED PART 2 DECIMAL XX MEDIUM VOLTAGE THIS DRAWING IS THE PROPERTY OF ROCKWELL INTERNATIONAL CORPORATION OR ITS SUBSIDIARIES AND MAY BE COPIED USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN 0 3 G E E B 2 7 B 0 2 S 05 NEEDED WRITING BY ROCKWELL INTERNATIONAL CORPORATION z e SHORTING TERMINAL BLOCK digg P owane SHORTING TERMINAL BLOCK 0 06 eee ee UO REP mr a IG No 01 2 SEE NOTE ABOVE NONE Rockwell gt MATERIAL FINISH 8 Automation 5 orper No OF 1 80025 211 MVBBHO3 Auto CAD THREADED EN 80023 214 437 687 ROUND SI DW UNPAINTED AR UNDER B BRACKETS F 2 GRUU ING T C 1707 03 TMASON e o Ej o TOLERANCES UNLESS OTHERWISE SPECIFIED DIMENSIONS IN INCHES NO CLASSIFIED CHARACTERISTICS FIGHI BEND RADIUS ALLOWANCE 395 Ll ANGLES 1 2 DECIMAL XX 3 DECIMAL XXX Es S x MVBBH02 REV NO ECN NUMBER USER ID BULLET
68. publication 1500 PL030 EN P for relative charges Custom Testing The customer specifications for the customer test must be provided to Rockwell Automation at least two months prior to testing date at which time Rockwell Automation will provide a cost and schedule impact for completing the testing requirements This test will be priced on a per project basis based on the scope of the test and location 1500 SR020H EN P September 2009 14 Bulletin 1500 1900 Medium Voltage Motor Starters 80 Equipment Design and Selection 1500 SR020H EN P September 2009 Structure and Controller The medium voltage motor controllers shall consist of a single structure or a line up of structures containing the following An isolated compartment for horizontal power and ground bus A terminal provision to feed the bus Removable backplates An allowance for top or bottom entry of the power and or control cables top entry may not be possible with arc resistant option Anallowance for top or bottom exit of the load cables from the controller through isolated metal wireway s top exit may not be possible with arc resistant option Viewing window in the power cell door Removable lifting angles or brackets e Non removable sill channels Paint Finishes Description Hybrid epoxy powder paint Color ANSI 49 medium light grey standard ANSI 61 light grey optional Painting Air atomized electrostatic spray Total
69. 0 1 F 1 05 AA oO FS oL VA 05 A F 06 06 06 06 07 07 08 1 08 09 1 09 n Pte e eor e gt n 0 0 5 d 15 Al ISk 6 1 6 LLL LL LLLLLLLLLLL LLLLLLLLLLLT LL POD a a s 7 18 18 19 9 20 20 26 26 55 27 29 e 30 40 30 30 35 35 36 36 37 37 38 28 39 39 0 n TU CERTIFIED DATE REV REVISION INT DATE D COUNTY THIS DRAWING IS THE DF 7 85 N E x STOM T W ROCKWELL AUTOMATION INC DR ITS ENG PROGRAM APPROVAL NIRE SUBSIDIARIES ANT NOT PE COPIED E E 571 SED OR DISCLOSED FOR ANY PURPOSE DISTRIBUTOR EXCEPT AS AUTHORIZED IN WRITING DRAWN DATE ROCKWELL AUTOMATION IN ENSMISSIUN PUMP 7 MKEIL 2012 02 09 PROJECT 1 12576 001 12 ORDER NO DESCRIPTION BULLETIN L INTE eBT AL BLOCK Allen Bradley D 8 1638098 00 REV DWG NO SHEET lt 1 SIZE G H 1 1 N p Q R
70. 1 10 0 in steps of 0 1 sec Range 4 20mA Level accuracy 0 02 Hz oe of full ms 25 PULSE OUTPUT Timing accuracy 3 cycles elay output rogrammable 20 g gt Internal burden resistance 250 Parameters Ms ve kvarh e E E PULSE INPUT Interval 65000 in steps of 1 Required voltage 20 V applied i P i i Max inputs 5 Pulse width 00 2000 ms in steps of 10 ms Pickup level 20 70 00 in steps of 0 01 Hz i idth d P i Min pulse width 150 ms Min pulse interval 500 ms Dropout level Pickup 0 03 Hz Min off time 200 ms ms delay 0 1 10 0 in steps of 0 1 sec Level accuracy 0 02 Hz imi ot COMMUNICATIONS w Timing accuracy 3 cycles COMMUNICATIONS Dielectric voltage EN60255 5 POWER FACTOR MONITORING COM1 COM2 type RS485 2 wire half duplex isolated withstand Required voltage 20 V applied COMS type RS232 9PIN Impulse voltage EN60255 5 Pickup level 0 50 lag 0 50 lead in steps of 0 01 Baud rate 1 200 19 200 bps withstand Dropout level 0 50 lag 0 50 lead in steps of 0 01 Protocol ModBus RTU and DNP 3 0 level 2 Insulation resistance EN60255 5 Time delay 0 5 600 0 in steps of 0 5 sec Functions Read write setpoints Damped Oscillatory IEC61000 4 18 IEC60255 Timing accuracy 0 1 sec Rend actual values 22 1 Electrostatic Discharge EN61000 4 2 IEC60255 T powes supa 2 INPUTS SAMPLED DURATION a RF immunity EN610
71. 10 40 CIE r 10 42 Replacement Keys it ipta setutae 10 44 Approximate Dimensions amp Shipping Weights 10 51 Allen Bradley Bulletin 800T H 30 5 mm Push Buttons Specifications Specifications Contact ratings Electrical Ratings Refer to the contact ratings tables on page 10 4 Dielectric strength 2200V for one minute 1300V for one minute Logic Reed Electrical design life cycles 1 000 000 at max rated load 200 000 at max rated load Logic Reed Mechanical Ratings Vibration 10 2000 Hz 1 52 mm displacement peak to peak max 10 G max except Logic Reed Shock 1 2 cycle sine wave for 11 ms gt 25 contact fragility and no damage at 100 G Degree of protection Type 1 4 12 13 800T Type 1 4 4X 12 13 800H EN IEC 60529 IP66 65 Mechanical design life cycles Momentary non illuminated 10 000 000 min Push buttons Momentary illuminated 250 000 min Push pull twist to release 250 000 min Selector switches Non illuminated 1 000 000 min Illuminated key operated 200 000 min Potentiometers 25 000 min All other devices 200 000 min Contact operation Shallow mini and low voltage contact blocks Slow double make and break Logic Reed and sealed switch contact blocks Single break magnetic Wire gauge Terminal screw torque 18 14 AWG 18 10
72. 240 msec for tighter coordination with power fuses Altitude compensation 1 000 to 5 000 meters to eliminate mechanical hardware changes at high altitude 400 Amp vacuum contactors Power loss ride through TDUV with selectable drop out time 0 2 0 5 1 0 or 2 0 sec Anti kiss and anti plugging protection Status indication LEDs and relay outputs allows integration in control system and aids troubleshooting Temporary motor jog function separate input to allow process set up Delayed motor re start prevents rapid cycling of vacuum contactor protecting the connected motor and avoiding nuisance clearing of power fuses Capable of field upgrade to either IntelliVAC Plus or Intelli V AC MC if desired ntelliVAC Plus contactor control shall be available as an option building on the capabilities of IntelliVAC with the following additional features DeviceNet communication DeviceLogix control Digital inputs 8 rated for 110 to 250 VAC or VDC and outputs 2 rated up to 250 VAC or VDC all with LEDs indicating status Support for multi contactor MC control schemes with up to four slave IntelliV AC MC units connected on RS485 and DeviceLogix pre configured for standard MV controller logic can also define Custom MC control configurations Enhanced operational information and diagnostics with features like real time clock extended contactor close time monitoring and tracking
73. 2750 4750 800 600 A 600 2500 450 700 540 2250 4000 7000 800 A 9000 800 A with vented door 800 3500 6000 9000 N A Option The power cell doors are vented Specify unit modification 100T to configure Not available with arc resistant option The horsepower values are based on assumed F ull Load Current and a Service Factor of 1 0 motor data The actual Full Load Current and Service Factor ratings determine the limits standard current and basic impulse level ratings are valid up to an altitude of 1000 m 3300 ft For applications above 1000 m 3300 ft the maximum continuous current and B I L withstand ratings shall be reduced per Table 11 M oec Table 11 M Controller Deratings Power Cell Rating Reduce Altitude Range 180 360 600 A 800 A withstand Ratha BY Reduce Max Continuous Current Rating By 1000 to 2000 m 3 300 to 6 600 ft 10A 10A 15 20 6 0 kV 2001 to 3000 m 6 601 to 9900 ft 20 20 30 40 12 0 kV 3001 to 4000 m 9 901 to 13 200 ft 30A 30A 45 A 60A 18 0 kV 4001 to 5000 m 13 201 to 16 500 ft 40A 40A 60 A 80 24 0 KV 9 Currentderatings shown are the minimum levels Additional derating may be required due to power fuse limitations Please consult factory for additional details 1500 SR020H EN P September 2009 Bulletin 1500 1900 Medium Voltage Motor Starters 51
74. 4 cus n LOTTA ines eeerr gt gt 3o m _ il 8665568 d ss HEH et LH us mmo guww x5 5 m LLL manun z gt LP SEDED Fon S gamm CUN PI LECCE ILLE Lee g wo Hh fo See ee eee O A S ox o PCH ttt HE oboe z TIT EEN I Etti NE T 1 i THE II I III E 0001 ERR HH ooz I3 E HHHH LL TTTI HHH i oo Z SEEE HHH EITT I HH i rr IL SS ico mua i _ EHH ir ss amas masan I L1 T TELELLHUCLLILCLLIT oL Li pr Tt i Li HOLLI LIT o o o o o o o o o on mn m m gn m a m o o o m m G o 5 8 m a i SON033S NI 11 CURRENT IN AMPERES TIME IN SECONDS 1000 700 500 300 200 100 70 50 30 20 10 07 05 03 09 01 MEDIUM VOLTAGE AMP TRAP
75. 5 1 0 E 2 EXCITI EXCITAT E Model 23 Window Diameter 2 00 Approximate weight 8 5 1 5 a a E ger ce HHEH NUMBER RATIO CLASS 1802 BO 5 BOS esc 8 ouMs 75 C 23 101 100 5 0 6 0 6 24 48 0 051 2 0 2 0 23 151 150 5 C10 0 6 0 6 0 6 12 24 0 076 20 20 23 201 200 5 10 0 3 0 6 0 6 12 24 0 114 20 15 23 251 250 5 20 0 3 0 3 0 6 0 6 1 2 0 143 2 0 1 5 23 301 300 5 C20 0 5 03 0 3 0 6 12 0 171 15 1 33 23 401 400 5 C20 0 5 0 5 0 5 0 5 0 6 0 226 15 1 0 23 501 500 5 C50 0 5 0 5 0 3 0 3 0 3 0 286 15 1 0 23 601 600 5 C50 0 3 0 5 0 3 0 3 0 3 0 343 1 33 1 0 ECC Al E ITI ENT 18 Section 2 USA Canada Asia Latin America Tel 1 800 547 8629 Fax 1 905 201 2455 e mail sales multilin ge com Europe Middle East Africa Tel 34 94 485 88 00 Fax 34 94 485 88 45 e mail gemultilin euro ge com Please refer to our website www GEMultilin com for more detailed contact information CS00A40452 Rev Models 21 22 23 24 25 E LOT S 7 Z 1 Pil HSE 1 94 er HF gt LABEL 2 HOLE 4 Hl rey 131 DOM i Outline Models 21 22 23 24 25 USA Canada Asia Latin America Europe Middle East Africa Tel 1 800 547 8629 Tel
76. 800T XD5 K 800T XT 800T XD1M 1 eae T 800TC XD4S wired in series with 1 N O monitoring contact 1 N C 800T XD6 L 800T XS 800T XD2M 2 1 N C L B 800T XD4M 4 Note Modular suffix codes can be used when specifying selector switches with multiple contact blocks Contact blocks with normally closed contacts meet direct drive positive opening standard requirements when properly fused to IEC 269 1 and 269 2 Shallow mini contacts 10 A gl or N type cartridge fuse PenTUFF contacts 6 A gl or N type cartridge fuse Specify Bulletin 800TC for finger safe contact blocks Example Cat No 800T XA becomes Cat No 800TC XA t 800T operator using sealed switch and logic reed contact blocks and installed in a suitable enclosure are UL Listed as suitable for use in Class I Division 2 Zone 2 hazardous locations S Additional contacts cannot be stacked on XA2 and XA2R contact blocks For contact ratings see page 10 4 gt For use with 2 position push pull or push pull twist operators only Must be mounted on the first level of the operator The monitoring contact automatically closes when the S M C B is properly installed onto the operator If the S M C B is separated from the operator the N O monitoring contact automatically opens Screw Retainer 2 Shallow Contact Block Hardware Actuator Extender Description Cat No Contact Block Mounting Screw 800T N335 Screw Retainer 800T N336 Actuator E
77. BE CLOSED AT ANY ONE TIME T 17 7 1 A H 1 AC 60H TOMER SUPPLIEI TOME LIEI 18 18 19 9 INCOMING MAIN VFD TPSPi FEEDE VFD TPSPe FEEDER XFMR TPSTIA FEEDE TIE BREAKE FMR TPSTIB FEEDE VFD TPSP3 FEEDER VFD TPSP4 FEEDER INCOMIN Al B m 20 20 ALL AL2 AL BLL BL2 BL 1 AIN PDWER 1 OWER 1 eL 1L2 IL Le eL e 22 e LA LA 24 L n L n L n L 0 24 I 1 Ere 1 1 Ere I Ere IS Ere 7 I LBS4 K1 K TIE L BSI M x 1 T 198 T 100E T 1 1 1 x Cj 1 og 1 i CONTROL CONTROL CONTROL CONTROL Mer E 7 7 iE E 7 R 1 1 1 1 1 on T arce x ve des 7 Y u 28 29 29 E7 By 30 30 1 1 F F F F F p TTET p HL He p HL He H P TLT T p TUTET a 34 34 35 T Y 35 I F m E TO XFMR TASTI TPSITL SERIES 7012577 001 12 36 UNIT 2A 36 TH VFD TPS 7 37 e 39 40 z 40 m 1 y CERTIFIED DATE REV REVISION INT DATE WARD COUNTY ATE gt L ORDER NO DESCRIPTION BULLETIN EN en ENG PROGRAM APPROVAL ONE LINE Sur B Allen Bradley SUBSIDIARIES ANT NOT FE COPIED AN 5 E THE REYNOLDS COMPAN 41 SED DR DISCLOSED FOR ANY PURPOSE DISTRIBUTOR 0 1638098 00 REV DWG 11 AS THOR ED 1 j F DRAWN DATE ANSMIS amp 5 lt I ROCKWELL AUTOMATION T MESS TRANSMISSIO
78. BETWEEN THE VITS SHALL BE 14 NLESS OTHERWISE NOTEI 3 FPS FEEDER PROTECTION SYSTEM SC SURGE CAPACITOR 3 ABBREVIATIONS 4 FCT GROUND FAULT CURRENT TRANSFORMER SAFETY GROUNI AC ALTERNATING CURRENT 5 GROUNI STB SHORTI TERMINAL BLOCK 15 DIRECT CURRENT 6 IS ISOLATING SWITCH SWITCH 6 DUNI 17 TCO INTELLIVAC MODULE TRIP COIL OUTPUT LN Lo OLTAGE 18 TS TEST SUPPLY POINT 18 EDI VOLTAGE 19 XTB TRANSFORMER FEEDER TERMINAL BLOC 9 E EARTH GROUNI 2 20 SAFETY ND 214 21 TE IGNAL GROUNI 24 24 29 29 30 30 31 31 34 34 35 35 36 36 7 37 39 40 z 40 NEN 4 N CERTIFIED DATE REV REVISION INT DATE ARD CBUNTY ATE S L ORDER NO DESCRIPTION BULLETIN N p LAT 2 s NE 3 B Allen Bradley SUBSIDIARIES AND MAY NOT F c VIC 3 11 V PURPOSE E DISTRIBUTOR LARRA o x REV DWG s AUTHORIZED J DRAWN DATE SHEET ROCKWELL AUTOMATION IN ES TRANSMISSION STATION 1 1 6 001 B e D E G H J K L M N Q h AutoCAD
79. C 600A SWITCH C W AUXILIARY DESCRIPTION S amp C 600A SWITCH HANDLE amp INTERLOCK S amp C 600A SWITCH CAN AUXILIARY PBREWER BULLETIN 1592 1594 REFERENCE RA ORDER NO 255222R2 T204 255522R2 T204 255522R2 W T204 ECN NUMBER C 1559 03 E 24 5 o 5 E E 2 amp 8 m This drawing is the property of Rockwell gt 298 c SBE 2 t 85 3825S oe 268 sue 2568 e 5 Sow XE 898 923 859 o Stu lt gt See 35 252 EED a 255222R2 W T204 IT PARTNO EN i Excel 2 3 4 4 5 6 1 8 REPAIR PARTS REFERENCE CONTROL KNOB 80025 618 01 NAMEPLATE 80025 626 01 ENGLISH 80025 62602 FRENCH 80025 626 03 BLANK 80025 626 04 SPANISH 80025 626 05 GERMAN 80025 626 06 RUSSIA 80025 626 07 PORTUGESE 80025 626 08 INDONESIAN 80025 626 09 ITALIAN 80025 626 10 POLISH ESCUTCHEON PLATE 80025 621 01l JUMPER BETWEEN TERMINALS SWITCH BODY 80025 628 01 ea a ee a JUMPER NO PART NUMBER Ole SUPPLIED BY SPRECHER AND SCHUH COVER PUNCHING REFERENCE 80027 197 ESCUTCHEON PLATE 10 S S LE2 25 10354 CHI POLISH mamana SIZE TYPE EEMAC NEMA 08 A S LE2 25 SCHEMA 10354 CHI INDONESIAN amp ASSEMBLY AB Allen Bradley 07 S S LE2 25 SCHEMA 10354 CHI PORTUGUESE B PURCHASED C
80. DNP3 0 IEC 60870 5 104 2E Standard Ethernet Copper amp Fiber MTRJ MODBUS TCP IP DNP3 0 IEC 60870 5 104 IEC 61850 OSE 3bE Standard Ethernet Copper amp Fiber MTRJ MODBUS TCP IP DNP3 0 IEC 60870 5 104 IEC 61850 H Harsh Environment Conformal coating Note 1 G1 G5 and 51 55 must match corresponding 1 5 there cannot be 5A and 1A mixing Visit www GEMultilin com 350 to Accessories for the 350 Download the instruction manual Multilink Ethernet Switch ML2400 F HI HI A2 A2 A6 G1 Review applications notes and support documents Viewpoint Maintenance VPM 1 Buy a 350 online e Viewpoint Monitoring IEC 61850 VP 1 61850 View the 350 brochure 110609 V19 MULTILIN BLOCKING AND TEST MODULE FEATURES 14 Pole switchbank CT inputs short when current switches are open Current injection for each phase Ability to visually isolate open trip relay output circuits QUIPUT RELAYS PHASE 8 C T PHASE C C T CROUND C T Cover provided ct ph L p pt 3 v cou 1A 5a sa cou Suitable for utility and industrial use SIsisisisisisisisisisisisis Ie sisIs ise e s 515 test plugs available DESCRIPTION The 515 Blocking and Test Module provides an effective means of trip blocking relay isolation and testing of Multilin relays By opening the switches and inserting test plugs phase and residual currents fr
81. DRAWING IS THE PROPERTY DF ROCKWELL AUTOMATION INC OR ITS SUBSIDIARIES AND MAY NOT BE COPIED USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION INC CUSTOMER Colorado River MWD CERTIFIED DATE LTR REVISION R Yang 2012 02 21 ENG Program Approval 13 2012 02 21 Rockman PWG NO 70129 76 001 12 C AutoCAD 01 03 04 06 07 08 09 7 20 214 22 26 27 28 29 30 31 32 34 36 37 38 39 40 D VFD TPSP1 COUP EXIDN X _VFD TPSPe N CUP EXID N X LINE CONDUIT OPENING BOTTOM ENTRY INCOMING MAIN A INCOMING MAIN A 1592 8 9400 13721 VFD TPSP1 2 FEEDER TPSTIA CBOTTOM EXITOA N 1512 36 00 914 XFMR TPSTIA FEEDER 1512 VFD TPSP3 TD VFD TPSP4 EXIT N XFMR TPSTIB BOTTOM EXIT gt TIE BREAKER XFMR TPSTIB FEEDER 15941 36 00 9141 1512BT 36 00 9141 36 00 9141 _ VFD TPSP3 4 N 1512BD FEEDER X 36 00 914 LINE CONDUIT OPENING BOTTOM ENTRY INCOMING MAIN B INCOMING MAIN B 1592MB 54 00 1372 1A 46 36 00 914 4 407 E I 494 16 04 6 19 4 1 baias 108 5351 2 c 1 J 6A 108 5351 4
82. Disturbance Recorder VDR The Voltage Disturbance Recorder VDR function adds to the PQM the ability to monitor and record Sag and Swell disturbances It can record up to 500 sag swell events for all voltages simultaneously Waveform Capture Voltage and current waveforms can be captured and displayed on a PC using the EnerVista program supplied with the PQM Il or using third party software Distorted peaks or notches from SCR switching provide clues for taking corrective action Event Recorder Alarms setpoint triggers input and output events can be stored in a 150 event record and time and date stamped by the internal clock This is useful for diagnosing problems and system activity Minimum and maximum values are also continuously updated and time stamped Trace Memory The POM can be configured to record a maximum of 36 cycles of data on all voltage and current inputs based on overvoltage undervoltage overcurrent or switch input state change EnerVista Software EnerVista Launchpad EnerVista Launchpad is a powerful software package that provides users with all of the setup and support tools needed for configuring and maintaining GE Multilin Products Launchpad allows configuration of devices in real time by communicating using RS232 RS485 Ethernet or modem connections The intuitive user interface makes it simple to enter setpoints read metered values monitor status and evaluate power
83. Donut Type 80022 162 Curves MV Fuses Curves Potential Transformer Fuses Curves TRM Fuses Curves ATM Fuses Control Power Transformer 80022 154 Potential Transformer 600V A 80022 164 Current Transformer Bar Type 80022 188 Shorting Terminal Block 80025 211 Surge Capacitor 80025 214 Load Break Switch 80025 420 Test Switch 80025 597 Lightning Arrester 80026 428 400A Moulded Isolator Switch Clip On 80154 516 400A Moulded Isolator Switch Bolt On 80154 544 Vacuum Contactor Mechanically Latched 80158 908 Tab 5 MCC Technical Data Medium Voltage Motor Controllers Specification Guide 1500 SRO20H EN P Medium Voltage Controllers Selection Guide 1500 SG001B EN P Publication 7012576 February 2012 Ward County Water Supply Transmission Pump Station Rockwell Automation Order Number 7012576 Subject Comments and Clarifications for Spec Section 26 13 23 up to and including Addendum 3 Date February 19 2012 1 00 GENERAL 101 WORK INCLUDED 1 01 A B Comply 1 02 QUALITY ASSURANCE 1 02 A D Comply 1 03 SUBMITTALS 1 03 A 1 1 03 A 2 a 1 03 A 2 b c 1 03 A 2 d g 1 03 A 2 h j 1 03 A 2 k 1 1 03 A 2 m 1 03 A 2 n 1 03 A 2 0 1 03 A 2 p 1 03 A 2 q 1 03 B D 1 03 E 1 03 F G Comply See current document See Tab 3 4 See Tab 1 See Tab 2 See Tab 5 See Tab 1 See Tab 5 See current document See Tab 2 See Tab 1 Comply ATS is not within RA s scope of supply Compl
84. Electrical Life Operations x 1000 250 Switching Frequency Electrically Held 600 Operations per hour Mechanical Latch 150 Opening and Closing Times Series E aximum Closing Time 120 240 VAC milliseconds 150 Time 120 to 240 VAC milliseconds 60 Opening and Closing Times Series D aximum Closing Time 50 or 60 Hz milliseconds 200 50 or 60 milliseconds 240 aximum 0pening Time Fast Drop pear Mechanical Latch 30 or 60 Hz milliseconds 60 Capacitor Switching max KVAR 2400 V 2000 System Voltage 4160 V 3000 6900 V 4000 General Standard Altitude Capability meters feet 9 1 000 to 5 000 3 300 to 16 500 Contactor Weight kg Ibs 45 100 Auxiliary Contact Rating A600 Auxiliary Contacts on the Vacuum Contactor 3N 0 3N C Thevoltage and current ratings listed are valid up to 1 000 m 3 300 feet Please refer to Table 11 M Controller Derating Chart on page 48 for ratings above this altitude Control voltage as measured at the input of the IntelliVAC control module Provided that regular maintenance is performed A contactor drop out delay may be configured with the IntelliVAC control module refer to publication 1503 UM051 EN P FDO FastDrop Out NDO Normal Drop Out The number of contactor auxiliary contacts depends on the contactor type Some of the contacts are used in the typical control schemes used Altitude adjustment required oocoQ 1500 SR02
85. G H J K L M N 1 Q R B G H J L M N Q R 01 GENERAL NOTES DEVICE DESIGNATIONS 01 COLOUR DESIGNATIONS 0 EMOTE EQUIPMENT AC ALTERNATI ENT L LIGHTNING ARRESTO 02 03 bH VOLTAGE DOO QUNTED DEVICE INTELLIVA ODULE VACUUN ONTACTOR AUXILIARY IN LV LOW OLTAGE ak SACK 03 0 FOR CUSTOMER USE BTM BLOCKING AND TEST MODULE LBS LOAD BREAK SWITCH sue 04 05 ECHANICAL INTERLOCK CH INTELLIVAC MODULE CLOSING COIL OUTPUT OV METAL OXIDE VARISTOR 05 06 RENT LIMITI T CONTROL POWER TRANSFORMER MAIN CONTACTO it 06 07 DANGER HRE THAN DNE LIVE CIRCUIT SH CABINET SPACE HEATE V MAIN CONTACTOR INTELLIVAC MODULE EREE 07 08 SHT CABINET SPACE HEATER THERMOSTAT MTB MAIN LBS TERMINAL BLOCK 08 AUTION ORG ORANGE SE OF SHORTING TERMINAL BLOCK WILL OVERRIDE METERING DEVICES AND OR PROTECTION RELAYS 09 Tos RENT TRANSFORMER MEDIUM VOLTAGE 09 REI LTILIN TO BE PROGRAMMED BY THE CUSTOMER BEFORE START UP 0 DFTB DRIVE FEEDER TERMINAL BLOCK E EARTH POTENTIAL 0 HITE WIRED FROM THE TIE BREAKE 1 EC INTELLIVAC MODULE EXTERNAL CAPACITOR INPUT T POTENTIAL TRANSFORMER 1 YELLH L ONTROL WI ITHIN THE UNITS SHALL BE 14 A LESS OTHERWISE NOTED F FUSE 1 POWER QUALITY METER 2 L ONTROL WI
86. HOLES FOR 50 12 DIA ANCHOR BOLTS REMOVABLE LIFTING ANGLES 2 16 17 4111 100 25 x 3 00 76 NON REMOVABLE SILL CHANNELS 8 LHAD CABLE CDNDUIT HPENING 36 00 9141 p 30 00 7621 23 68 601 3 00 X 5 00 76 X 1271 2 31 59 31 38 7971 462 1171 36 00 914 DIMENSIONS in mm FRONT THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION INC OR ITS SUBSIDIARIES AND MAY NOT BE COPIED USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION INC Colorado River MWD CERTIFIED DATE REVISION Yang 2012 02 21 ENG Approves SHEET 4 OF is DWG NO 70125 76 001 12 do AutoCAD CUSTOMER STRUCTURE DETAILS PLAN LABELED POWER CELL BOTTOM NOTE ROOF PLAN 66 55 565 s 5 41 137 2 50 63 16 04 407 EC 17 00 432 1 90 55 2292 r I B 568 X 9 00 144 X 2291 30 00 762 1 E 1 papa STRUCTURE CODE PG 300 X 3 00 76 X 761 100 25 CONTACT FACTORY FOR SEISMIC MOUNTING INFORMATION FLOOR PLAN LOAD CABLE CONDUIT OPENING FOR BOTTOM COMPARTMENT CONTROL WIRE CONDUIT OPENING MOUNTING HOLES FOR 50 12 DIA ANCHOR BOLTS REMOVABLE LIFTING ANGLES 8 1 00 25 x 3 00 761 NON REMOVABLE SILL CHANNELS 11 92 303 e eJ c m B 5 6
87. Humidity Cyclic 1 60068 2 30 kvar 0 1 6 500 0 in steps of 0 1 EFT EEE ANSI C37 90 1 kVA 0 1 6 500 0 in steps of 0 1 ISO anufactured to an 1509001 MEASURED VALUES registered program ACCURACY cULus e83849 NKCR 7 UL508 UL1053 C22 2 No 14 PARAMETER of full scale RESOLUTION RANGE EN60255 5 EN61000 6 2 Voltage 30296 1VOLT 20 0fVT 100 of VT Current 202 1 1 of CT 150 of CT Voltage unbalance 1 01 0 1000 Current unbalance 1 0 1 0 100096 KW 30496 0 01 kW 0 999 999 99 kW kvar 30496 O0lkvar 0 999 999 99 kvar 30496 0 01 kVA 0 999 999 99 kVA kWh 30496 1kWh 232 kWh kvarh 30496 1kvarh 23 kvarh kvAh 30496 1kvAh 232 kVA Power factor 1 0 01 300 10 Frequency 0 02 Hz 0 01 Hz 20 00 70 00 Hz kw demand 30496 01kw 999 999 99 kw kvar demand 30496 0 1 kvar 999 999 99 kvqr 04 0 1 999 999 99 kva Amps demand 202 1 0 7 500A Amps THD 220 01 00 1000 Volts THD 20 01 00 1000 Crest factor 04 _ 1 999 Please refer to the Multilin POMII Power Quality Meter Instruction Manual for complete technical specifications www GEDigitalEnergy com 587 T E 5 gt 5 pA de II Power Quality Meter POM Dimensions MOUNT F 4 34 110 24 4 PANEL 7 36 186 94 Pon 8 RAGS e s B m O CJ OS FRONT MOUNTING A
88. If storage temperature fluctuates or if humidity exceeds 8546 space heaters should be used to prevent condensation The equipment should be stored in a heated building having adequate air circulation The equipment should never be stored outside Rockwell Automation products are built using materials that comply with Class 1 Industrial Clean Air sulfur environments as defined in IEC Standard 60654 4 Operating Conditions for Industrial Process Measurement and Control Equipment and G1 as defined in ISO 71 04 1985 Environmental Conditions for Process Measurement and Control Systems Airborne Contaminants The equipment shall operate at altitudes from 0 to 1000 m 3 300 ft above sea level without derating For applications above 1000 m 3 300 ft the maximum current and Basic Impulse Levels B I L of the controllers shall be derated and vacuum contactors may be compensated for operation at the specified altitude see page 48 Seismic Qualifications The controller can be provided such that it shall withstand certain horizontal and vertical accelerations seismic zones 1 2 3 and 4 without overturning or lateral movement when bolted down mounted per the Seller s recommended installation instructions Note The seismic qualification does not indicate that the equipment will operate properly during or after a seismic event 1500 SR020H EN P September 2009 8 Bulletin 1500 1900 Medium Voltage Motor Starters 4 0 Obligations
89. M N p Q R AutoCAD gt t t 2 5 01 FI CIPSPE FEEDER 01 SERIES 12 002 12 02 qo 03 03 0 0 i1 F petu 05 ol o 05 F 53 06 V 06 07 TI E E e 07 I 9 na 08 08 9 09 oe 09 1 0 s 4 0 6 6 9 SPACE HEATERS k 9 T 20 26 26 55 27 29 e 30 30 30 30 35 35 36 36 39 37 38 38 39 39 0 n 40 40 CERTIFIED DATE REV REVISION INT DATE D COUNTY gt L ORDER NO DESCRIPTION BULLETIN THIS DRAWING IS THE PROPERTY OF di ONTROL INTE M LP AN d a RS ENG PROGRAM APPREVAL CUSTOMER ING INTERO Allen Bradley SUBSIDIARIES ANL NOT FE COPIED NE RE YN IER SED OR DISCLOSED FOR ANY PURPOSE k DISTRIBUTOR 4 1638098 00 REV DWG NO S 7 EXCEPT AS AUTHORIZED IN WRITING F DRAWN DATE 2 501 012576 001 12 ROCKWELL AUTDMATIDN IN M KEIL 2012 02 09 PROJECT SIZE B D E F G H J K L M N p Q R AutoCAD gt t Ez 7A a 01 XFMR TPSPTIA FEEDE 01 02 no US US
90. MN USA WI USA OH USA OH USA WI USA WIUSA IN USA Mexico WI USA Dominican Republic NY USA Mexico OH USA Site Main Activities Contracts Design Purchasing Production Warehousing Contracts Warehousing Contracts Design Contracts Design Production Warehousing Contracts Design Purchasing Support Service Contracts Design Purchasing Production Warehousing Remanufacturing Contracts Purchasing Design Warehousing Repair Remanufacturing Contracts Design Purchasing Production Warehousing Contracts Production Warehousing Contracts Production Warehousing Contracts Design Purchasing Production Repair Warehousing Contracts Design Purchasing Production Warehousing Design Purchasing Production Remanufacture Repair Lack of fulfillment of conditions as set out in the Certification Agreement may render this Certificate invalid DET NORSKE VERITAS CERTIFICATION ZWOLSEWEG 1 2994 LB BARENDRECHT NEDERLAND TEL 31 10 2922 688 WWW DNV COM WWW DNV NL
91. N333 Resistor 1096 Drop Neons gt Voltage Voltage 120V AC DC 240V AC DC 800T N333 800T N334 120V AC DC 800T N332 Neon modules contain resistors gt Specify Bulletin 800TC for finger safe power modules Example Cat No 800T N332 becomes 800TC N332 1 34 Visit our website www ab com catalogs Allen Bradley Preferred availability cat nos are printed in bold Bulletin 800T H 30 5 mm Push Buttons Accessories Continued Miscellaneous Continued Description Cat No T 800T H x US IEC Finger Safe Terminal Guards n 4 Snap on accessories which provide IEC IP2X and VGB finger safe f Cat No protection Y TA 800T N323 Single terminal guards for single circuit contact blocks full voltage ua e modules LED modules etc 800T XD1 XD2 XD3 XD4 XD5 P XD6 XAP XD1P XD2P PC and QC e Note Must be ordered in multiples 100 pieces 1 Cat No 4 Y 5 Cat Transformer covers for transformer only 800T N324 800T N324 800T N322 Note Must be ordered in multiples of 25 pieces IEC Finger Safe Accessories Multi terminal side cover for use on single or double circuit contact blocks 800T XA 2 XA4 XA7 XAR XA2R XA4R 800T N323 XD1R and XD2R Note Must be ordered in multiples of 25 pieces m Gray 800T p s E Trim Washer 4 Used to mount the operator properly when a legend plate is n
92. NEUTRAL mans 00 i F Perferrred 4 wire configuration OBSERVE CT amp VT VTon Ton Vien POLARITY E ____ AWREWVEDRECIA2OVOUAGE une ON m l PHASE 8 CT PHASECCT OPTIONAL NEUTRAL CONTROL POWER FEET 90 300 VDC PHASEA PHASEB PHASEC NEUTRAL OO CURRENT INPUTS Vi Va Vs Vw POEM SNC Q INPUTS CURRENT INBUTS 2 ie T Me MC m Multilin f 2 VTs 2 1 2 ELEMENTS 1 D P z fue Power Quality Metering System USE SHIELDED TWISTED 5 USE HEAVY E PAIR WIRE H GAUGE WIRE 55 i 48 A COM1 ooh 85485 TO FROM L NUTA ud DEVICE Qa SWITCHGEAR s GROUND BUS amp 1 n 1 in COM2 i SW RS485 TO FROM e DEVICE 33 14 15 16 17 18 19 20 PHASEC e ANY VOLTAGE Due E 4 20mA n al D TRANSDUCER i m i gt lt e n PHASECCT ci E a8 TOPLC mm o __ oR E SCADA i E SYSTEM i lt ip T DRY Pepe DR meh
93. OR ITS SUBSIDIARIES AND MAY NOT BE COPIED USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION INC CUSTOMER River CERTIFIED DATE INT R Yong 2012 02 21 ENG Program Approval SHEET 2012 02 21 DWG NO 7012576 001 12 C AutoCAD UNIT DETAILS DESCRIPTION Tie Load Breok Switch ELEMENTARY DIAGRAM NUMBER 7012576 001 12 UNIT LOCATIONS gt CATALOG NUMBER 5 gt 1594 5053 5053 Key Interlock for o two 2 Main one 1 Tie Load Break Switch arrangement THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION INC OR ITS SUBSIDIARIES AND MAY NOT BE COPIED USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION INC Colorado River MWD CERTIFIED DATE INT R Yong 2012 02 21 ENG Approves SHEET OF 1 090 0 7012576 001 12 CUSTOMER C AutoCAD ENGRAVING LIST MASTER NAMEPLATE IF SPECIFIED UNIT NAMEPLATES 90 13mm HIGH LETTERING 187 5mm HIGH LETTERING 14 LETTERS LINE LL 22 LETTERS MAX LINES 1 3 3 LINES MAXIMUM 20 LETTERS MAX LINES 2 8 00 X 6 00 51mm X 152mm en TPSSWGR 1195 X 3 625 29mm X 92mm WHITE W BLACK LETTERS WHITE W BLACK LETTERS INCOMING MAIN A VFD TPSP1 FEEDER V
94. Structure Styles Dimensions and Weights The structures shown below are the standard configurations For other structure types and complete dimension details consult the factory for assistance Structure Styles LV Low Voltage Compartment MV Medium Voltage Compartment Power Cell 1 2 3 4 5 PLENUM PLENUM LV LV LV MV LV MV LV MV MV MV LV MV LV MV MV MV 1 2R 1 2 RXP 1 10 1 10 1 12 7 8 9 10 PLENUM PLENUM PLENUM LVA MVA LV MV LV MV MV MV LV LV e e LVB MVB LV MV MV MV 23 2 3XP 14 70XP 24 0 24 1 11 12 13 PLENUM PLENUM MV MV LV LV LV LV e MV MV MV MV 24 3 24 3XP 1 3XP 9 Optional 1500 SR020H EN P September 2009 52 Bulletin 1500 1900 Medium Voltage Motor Starters 11 0 Basic Data Sheets cont Table 11 Structure Dimensions and Weights Bulletin Dimensions Power Cell 661 mm 2315 mm x 915 mm 490 kg 597 mm 1 1512A 1 High 400 A FVNR Controller 26 in x 91 in x 36 in 1078 165 23 51 2 1512A 1 High 400 A FVNR Controller 661 mm x 3264 mm x 915 mm 600 kg 597 mm Arc Resistant 9 26 in x 128 5 in x 36 in 1320 Ibs 23 5 in 915 mm x 2315 mm x 915 mm 614 kg 508 mm 36 in x 91 in x 36 in 3500s Q0 0in 4 1512A 1 High 600A FVN
95. The medium voltage motor controller shall consist of a metal enclosed free standing dead front vertical steel structure Each structure shall contain the following items Tin plated copper horizontal power bus optional e Acontinuous bare copper ground bus e main non load break isolating switch and operating handle Vacuum contactor s Three 3 current limiting power fuses for NEMA Class E2 operation e Three 3 current transformers control power transformer A low voltage control panel Space for necessary auxiliary control and metering devices Top and bottom plates to accommodate cable entry exit Enclosure Types The medium voltage product line shall be available in a NEMA Type 1 IEC IP10 general purpose enclosure as standard Optional enclosures are NEMA Type 1 with door gasketing IEC IP21 NEMA Type 12 dust tight and drip proof IEC IP52 or NEMA Type 3R outdoor IEC IP34 non walk in styles Each enclosure shall be properly sized to dissipate the heat generated by the controller within the limits of the specified environmental operating conditions Arc Resistant Enclosure optional The medium voltage motor controller s shall be provided with an arc resistant enclosure design select units consult factory for availability The arc resistant units will meet the requirements per IEEE C37 20 71M Type 2 Accessibility and provide the following benefits e Reinforced structure to cont
96. This system must be registered to ISO 9001 and regularly reviewed and audited by a third party registrar incoming material shall be inspected and or tested for conformance to quality assurance specifications sub assemblies shall be inspected and or tested for conformance to vendor s engineering and quality assurance specifications printed circuit boards with active components shall be burned in for a minimum of 2 hours at 65 149 F 1500 SR020H EN P September 2009 10 Bulletin 1500 1900 Medium Voltage Motor Starters 7 0 eet Assurance cont 1500 SR020H EN P September 2009 Standard Testing The following tests shall be carried out in accordance with applicable requirements and or specifications of Canadian Standards Association CSA Underwriters Laboratories UL National Electrical Manufacturers Association NEMA European Standard EN and International Electrotechnical Commission IEC Functional checks shall be performed wherever possible otherwise inspection and continuity checks shall be made A HI POT dielectric withstand test shall be performed on all buswork and cables from phase to phase and phase to ground except solid state components low voltage controls and instrument transformers The voltage level used for this test depends on the product s nominal AC voltage Component devices shall be functionally operated in circuits as shown on electrical diagrams or as called for by
97. VT in steps of 0 01 Pickup Level 40 00 to 70 00 Hz in steps of 0 01 Dropout Level Pickup 0 03 Hz Time Delay 0 0 to 600 0 s in steps of 0 Time Delay 0 to 6 cycles Time Delay selected Accuracy Operate Time ypically 10 cycles 0 1 2 5 change Level Accuracy 0 01 Hz OVERFREQUENCY 810 Pickup Level 40 00 to 70 00 Hz in steps of 0 01 Dropout Level Pickup 0 03 Hz Time Delay 0 0 to 600 0 s in steps of 0 1 Time Delay 0 to 6 cycles Time Delay selected Accuracy Operate Time Typically 10 cycles 0 1 2 5 change Level Accuracy 0 01 Hz TRANSIENT RECORDER Buffer size 3s No of buffers 1x192 3x64 6x32 No of channels 14 Sampling rate 32 samples per cycle Triggers Manual Command Contact Input Virtual Input Logic Element Element Pickup Trip Dropout Alarm Data AC input channels Contact input state Contact output state Virtual input state Logic element state EVENT RECORDER Number of events 256 Header relay name order code firmware revision event number date of event cause of event per phase current ground current sensitive ground current neutral current per phase voltage VTs connected in Wye or phase phase voltages VTs connected in Delta system frequency power power factor thermal capacity Retained for 3 days Content Data Storage Setup Date and time Daylight Saving Time IRIG B Auto detect DC shift or Amplitude Modulated Amplitude modul
98. XFMR TPST1A TIE BREAKER FEEDER 1512BT XFMR TPST1B FEEDER 1512BD VFD TPSP3 4 FEEDER 1592MB INCOMING MAIN B 1797 1 70 75 SSHEPARD uj m z 2 z u DIMENSIONS IN MILLIMETRES TOLERANCES UNLESS OTHERWISE SPECIFIED ANGLES 1 1DECIMAL 308 2 DECIMAL 4025 TYPICAL 18 CABINET DOOR LAYOUT ON PL OFF PL ON PB OFF PB SS PLUG eS DS YS DY wa MULTILIN PQM 515 TESTBLOCK MULILIN 350 oon N BULLETIN TYPE EEMAC NEMA 1500 TYPICAL STARTER DOOR LAYOUT PARTS MUST CONFORM TO ROCKWELL AUTOMATIO ENVIRONMENTAL SPECIFICATION 970 20 01 DIMENSIONS IN CUSTOMER LAYOUT MEDIUM VOLTAGE 1500 STARTERS Allen Bradley THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION OR ITS SUBSIDIARIES AND MAY NOT BE COPIED USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION DR Steven Shepard DATE 23 02 2012 CHKD DATE REV NO Rockwell Automation REF ISHEET 1 DWG NO A B ORDER NO 7012576 001 12SL Pro ENGINEER 01 01 CUSTOMER ORDER NI I DISTR THE REYNOLDS COMPANY i DISTRIBUTOR ORDER 2 0 1638098 TRANSMISSION PUMP STATION i ORDER ATION ORDER NUMBER 701 I 08 SERIES N B
99. are possible by changing the contactor return springs The number of contactor auxiliary contacts depends on the contactor type Some of the contacts are used in the typical control schemes used oococ 43 1500 SR020H EN P September 2009 44 Bulletin 1500 1900 Medium Voltage Motor Starters 11 0 Basic Data Sheets cont Table 11 Bulletin 1502 Medium Voltage 800 Amp Contactor Ratings Description Specification Voltage Ratings 9 Maximum Rated Voltage 7200 2400 3300 4160 SEEN 4800 6600 6900 Dielectric Voltage Withstand Rating For 60 seconds kV 18 2 20 IEC Basic Impulse Level B 1 L Withstand Phase to Ground Phase to Phase kV 60 Frequency Ratings Hertz 50160 Current Ratings 9 Rated Continuous Current Amps 800 Maximum Interrupting Current Rating LA E eae do 7200V 12 500 Maximum Interrupting MVA Rating ATUM 7200 V 150 Short Circuit Withstand at R ated Voltage Current Peak cycle 85 Short Time Current Rating Capability E 21 Chop Current Average 5 Amps 0 5 Make and Break Capability at Rated Voltage 8 0 Ambient Temperature C 40 Contactor Coil Data Series E Control Voltage i Ven Coil Voltage VAC Close Current Apc 200 milliseconds 12 110 to 240VAC N2XVcx Hold Current 0 7 or Max Pick up Voltage 95 110 to
100. both ends of the chassis right angles Insert the 8 screws provided in the accessory pouch into the tapped holes with the vibration proof nut between the tab and the panel Tighten each screw until the end of the screw butts firmly against the front panel Ensure the nut is installed tightly against the bent tab Nylon inserts in these nuts prevent them from vibrating loose The 515 test switch module should now be securely mounted to the panel with no movement PHYSICAL DIMENSIONS ready for rear terminal wiring When completed place the front cover over the mounted 515 test module and push the fasteners at both ends down into place as shown in Figure 2 DETAILED OPERATION To put the 515 Blocking amp Test Module into operation additional parts have been provided 1 package containing at least 28 terminal nuts 14 white tags for identification of each of the switches The 515 provides a means of trip blocking relay isolation and testing of Multilin relays The 515 accomplishes this with a total of 14 switches There are 6 single pole throw switches for use with the output relays and 4 groups of 2 switches each for use with the current transformers as illustrated in Figure 1 u E S 5 MULTILIN TEST SWITCHES FRONT Figure 2 RECOMMENDED PANEL CUTOUT 245 Figure 4 215 ANDERSON AVE MARKHAM ONT L6E 183 10 68 270 5 EM FACTORY TEL 905
101. for example drive or motor alert people that dangerous voltage present BURN HAZARD Labels may be on or inside the equipment for example drive or motor to alert people that surfaces may reach dangerous temperatures CENTERLINE is a registered trademark of Rockwell Automation Inc Table Contents Section Description Page 1 0 General ua IA 1 i 1 Overview of CENTERLINE MV Controller Features 1 Low Voltage 1 Power Bus Compartment 2 Power Cell Compartment esee 2 VACUUM 3 ENCIOSUTES u u 4 Squirrel Cage Induction Motor Controllers 5 Brush and Brushless Synchronous Motor Controllers 5 Miscellaneous Units u u aa 5 Custom Engineered Units 9 2 0 SCOPE 6 3 0 Codes and Standards 6 Environmental Conditions 7 Seismic Qualifications uu U enne 7 4 0 Obligations of Seller seen 8 Deviations ua pu 8 5 0 Drawings and Manuals
102. for proper torque requirements Verify and adjust mechanical interlocks for permanent location Confirm all sectional wiring is connected properly Re verify control wiring from any external control devices Setup auxiliary equipment with customer supplied parameters e Exercise the controller in Test Mode combination controllers Confirm cabling of controller to Motor and Line Feed Apply Medium Voltage to the controller and perform operational checks e Run the controller motor system throughout the operational range to verify proper performance User s personnel shall be required on site to participate in the start up of the system Start up service is to be quoted at a per diem rate with an estimate of time required for commissioning On site Training Optional The Seller shall provide a qualified instructor to provide personnel with training that is specific to the MV controller system installed at the user s facility The training session will be one 1 day in duration and will be customized for the user s needs Manuals and documentation are provided for each participant to a maximum of eight participants per class The training will cover the following topics e Basic motor theory Controller hardware Contactor hardware e Hardware replacement procedures Power device replacement procedures as applicable Faultanalysis and troubleshooting Preventative maintenance procedures
103. lt y a Baten E e RELAY LOCATION DESCRIPTION ARROW DIRECTION RELATIVE ULL RID N TO FLO OF DRAWING ONLY 0 n S CERTIFIED DATE REV REVISION INT DATE D COUNTY TER SUPPL ORDER NO DESCRIPTION BULLETIN SS THIS DRAWING IS THE PRUPERTY e 7 ROCKWELL AUTONATION INC DR ITS 02 23 ENG PROGRAM APPROVAL 2012 02 23 FUSTOMER och ee SIZE Allen Bradley SUBSIDIARIES ANI NOT PE COPIED 11 SED OR DISCLOSED FOR ANY PURPOSE DISTRIBUTOR THE EXCEPT AS AUTHORIZED IN WRITING 1 DRAWN DATE ROCKWELL AUTOMATION 1 ANSMISS PUMP mE Z Hw M KEIL 12 02 09 PROJECT i 1 2576 001 E OF O 1638098 00 REV DWG SHEET 22 B ti E E Z R AutoCAD Unit Location Ward County Water Supply Transmission Pump Station Preliminary Bill of Materials Incoming Main 1A 2A 8A 9A Series Number 7012576 001 12 7012576 005 12 ED Number DD Number Catalog No Part No 80022 154 03 80253 324 51 80006 316 01 80154 736 52 80253 066 53 80253 175 51 H 17350 PQMII 80010 900 96 80025 239 01 80025 296 11 80026 428 02 80026 444 02 80144 789 02 80153 275 53 80157 371 63 80158 254 52 80178 214 51 80178 215 51 80253 006 52 80253 228 51 80255 003 LABKITREQD FA 80253 174 51 80253 176 51 149
104. meet all applicable engineering and workmanship standards and specifications All components are verified against engineering documentation to be present and correctly installed 2 Warning nameplates isolation barriers and mechanical interlocks must provide sufficient safety isolation for personnel and equipment Warning labels and nameplates must be present and in their specified positions to advise personnel of possible hazards solation barriers must be in place within the cabinet Such barriers protect personnel from touching live medium voltage components in an area that otherwise does not have power supplied to it Verify operation of isolation switch handle and door interlocks The interlocking prevents the opening of any medium voltage door on a medium voltage cabinet when the isolation switch handle has been moved to the full ON position 3 All bus and bus connections are checked for proper clearance creepage phasing and torque www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation Vorstlaan Boulevard du Souverain 36 1170 Brussels Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax
105. of Seller 5 0 Drawings and Manuals 1500 SR020H EN P September 2009 Deviations Any exceptions or deviations shall be defined in writing at the time of bid Information Drawings Orders shall include a submittal of three 3 paper prints of the dimension drawing and electrical drawings two for customer and one for Seller s local representative at the time engineering 15 finalized These drawings shall be suitable for photocopying Approval Drawings If requested at the time of order entry approval drawings shall be available at no charge The approval submittal shall include 3 bond paper prints of the dimension drawing and electrical drawings supplied at the published lead time after order receipt by Seller Submittal of approval drawings requires an additional weeks Approval drawings can be sent electronically via the Internet as an alternative to sending them by mail Note Seller shall allow the customer two 2 weeks to review the drawings This period starts on the date that the drawings are shipped to customer and ends on the date that the drawings must be back to Seller If drawings are returned earlier than two 2 weeks then lead time shall be adjusted accordingly Final Drawings and Manuals Certified drawings instruction and maintenance manuals 3 sets shall be provided on CD and sent within 30 days of final product shipment Final drawings shall be available in DXF format at no charge 6 0 Spare Part
106. of overcurrent elements to override the higher overload currents resulting from re energization of feeder after a long period of time Breaker Failure The Breaker Failure function is used to determine when a trip command sent to a breaker has not been executed within a selectable time delay In the event of q breaker failure the 350 will issue an additional signal to trip the breakers connected to the same busbar or signal the trip of upstream breakers Autoreclose Reclose can be initiated externally or from an overcurrent protection Up to four reclose operations are available each with a programmable dead time For each reclose shot the relay can be programmed to block any overcurrent element Automation and Integration Inputs amp Outputs The 350 features the following inputs and outputs for monitoring and control of typical feeder applications 8 contact Inputs with programmable thresholds 2 Form A output relays for breaker trip and close with coil monitoring 5Form C output relays IEC 61850 GOOSE The 350 supports IEC 61850 Logical Nodes which allows for digital communications to DCS SCADA and higher level control systems In addition the 350 also supports IEC 61850 GOOSE communication providing a means of sharing digital point state information between 350 s or other 61850 compliant IED s Eliminates the need for hardwiring contact inputs to contact outputs via communication m
107. of up to 9 characters on right side Rule sets listed are mutually exclusive only one can be chosen For blank toggle or cluster pilot legend order Cat No 800T X619 Visit our website www ab com catalogs Allen Bradley 10 45 Preferred availability cat nos are printed in bold Bulletin 1492 FB Fuse Holders Overview Product Selection Bulletin 1492 FB DIN Rail Mounting Fuse Holders Compact size requiring less panel space than open style fuse holders Handle isolates the fuse from power when installing or removing fuse Table of Contents eee g s Product Selection this page Approximate J e 1 2 Front finger protection per IEC EN 60529 Dimensions 7 30 Optional blown fuse indicators allow easy troubleshooting of Standards Compliance electrical circuits UL 512 CSA 22 2 No 39 EN IEC 60947 3 EN IEC 60269 2 1 Easy insertion removal of fuses no special tools required fi Mounts on standard 35 mm DIN Rail 25 Marker ready Terminals shipped in open position and are ready for wiring Certifications UL Listed UR Recognized Component CSA Certified CE Marked Bulletin 1492 FB fuse holders provide a safe and convenient means for installation of class CC J and midget fuses The class CC fuse holder is designed to reject a midget fuse or international 10 x 38 mm fuse The class J fuse holder will reject all fuses oth
108. paint thickness 002 0 051 mm min Appropriate starter units to meet the application requirements The motor control center s MCC shall have provisions to enable them to be bolted together to form a rigid free standing assembly and shall be designed to permit bus extension for future controller additions to the left and or the right Each structure shall have two 2 non removable base sill channels and removable lifting angles or brackets for ease of handling and installation The medium voltage controllers shall be designed in two basic styles 1 1 medium voltage controller in 1 vertical section 2 High Two 2 medium voltage controllers in one 1 vertical section The structure shall be divided into three 3 isolated compartments Main power and ground bus compartment Power cell compartment Low voltage compartment Metal or insulating barriers shall be provided between each vertical section between the low voltage compartment and the power cell and or main power bus compartment and between the power cell and main power bus compartment Personnel shall have access to the low voltage compartment with the controller energized without being exposed to any medium voltage Bulletin 1500 1900 Medium Voltage Motor Starters 15 The medium voltage motor controllers shall be for 3 phase 3 wire 50 60 Hz applications rated 2400 3300 4160 4800 5500 6600 6900 or 7200 volts
109. rating Power wire shall be rated for 8 0 kV regardless of the unit rating Motor Protection Devices For each starter unit a Bulletin 592 thermal electromechanical E1 Plus E3 E3 Plus or Bulletin 825P solid state motor protection overload relay shall be supplied The overload protection relay shall be connected to the secondary of the three 3 current transformers Note Alternate motor protection relays shall also be made available Undervoltage Protection Optional undervoltage protection devices or circuits serve to protect the motor by not permitting the starter to remain energized in an undervoltage condition Bulletin 1500 1900 Medium Voltage Motor Starters 29 Instantaneous undervoltage protection is supplied as standard The IntelliVAC can be configured to provide time delay undervoltage TDUV protection This feature is available to keep electrically held contactors closed during a voltage dip or brief power loss If the undervoltage condition persists beyond the set delay time the contactor will be opened and an undervoltage fault condition will Synchronous Control Brush Type Synchronous exciter optional shall be sized based on motor information The table in Section 11outlines the exciter sizing and SCR bridge output capability details The assembly shall be either three phase or single phase depending on the output current requirements t shall have an integral single or three phase firin
110. ten LED s that provide status indication for various conditions of the relay and the system The LED indications are color coded to indicate the type of event Feeder protection settings in one easy step Fast and accurate configuration in one simple screen 3 Series setup software protection summary for viewing a summary of Protection amp Control configuration 276 Distribution Feeder Protection 350 Feeder Protection System Typical Wiring Diagram DIRECTION OF POWER FLOW FOR POSITIVE WATTS ABC POSITIVE DIRECTION OF LAGGING VARs FEEDER Cts BUS Vts gt FEEDER OR 5A T 1A 52 T CONNECTION CONNECT AUX VT AS REQUIRED pe iL et CONTROL POWER I Es D5 Ee De E7 D7 E8 pe 9 1 1 1 1 1 14 Bil ad x x x1 H3x1 x EC v v Vel Yel Ve Ve Mel v 4 Fnassi LJ UJ UJ U
111. to complex power monitoring tasks DeviceNet lets your cost effectively integrate many low level manufacturing functions NetLinx open network technology provides seamless communications throughout your enterprise DeviceNet ControlNet and EtherNet IP Flexibility and commonality of communications across the product offering makes Intelligent Motor Control easy to use QUALITY COMPONENTS FOR OEM MARKET OEM Frames and components leverage the existing family of motor controllers built by Rockwell Automation They also incorporate some of the most fundamental high volume components available in our OEM product line for Original Equipment Manufacturers and electrical equipment companies Bulletin 1502 vacuum contactors are a comprehensive line of vacuum contactors used as isolating contactors or as bypass contactors Light weight and maintainability are but two of the features of this fixed mounted design Bulletin 1503F OEM components are a series of medium voltage frame mounted components designed to mount into new or existing structures or enclosures These assemblies can also be used to retrofit existing motor controllers These products are available as a complete OEM frame or sold individually as components Bulletin 1503E MV SMC Flex OEM kits are a series of solid state reduced voltage components designed to mount into new or existing structures or enclosures These assemblies can also be used to retrofit existing motor co
112. 0 KV 50 60 Hz 38 X INCHES o inr TOLERANCES UNLESS 06 3 800 5 C10 2 60 801 44000 10000 0 3 0 3 0 3 0 3 100 15 0 a 60 KV 50 60 Hz 38 X 3 OTHERWISE SPECIFIED EQUIPMENT Allen Bradley 05 3 600 5 C10 2 60 601 44000 10000 0 2 2551 03 053 80 65 0 6 60 C AMBIENT 60 KV 50 60 Hz 38 X ANGLES 1 CURRENT TRANSFORMER 3 99 39099 Oa SOSO We dpt a m USE 03 3 400 5 C10 2 60 401 44000 55000 0 3 0 3 0 3 0 6 80 60 0 60 C AMBIEN 60 KV 50 60 Hz 25 X 2 3 DECIMAL X XXX o2 3 300 5 CI0 2 60 301 26000 50000 0 3 0 3 06 1 2 65 so 1 0 9 60 AMBIENT KV 50 60 Hz 25 x E PAUL BRENER DATE 006055 01 3 200 5 C10 2 60 201 26000 50000 0 3 0 6 1 2 2 4 40 35 0 6 60 AMBIEN 60 KV 50 60 Hz 25 X 87 AMRAN BAR TYPE TRANSFORMER PEAK DYNAMIC SHORT TIME 80 1 80 5 B0 9 BI 8 10C 10C IMPULSE mo mro PART Wo SHORT TIME THERMAL CURRENT METERING RELAY RET REF 80022 160 80025 160 SHEER 1 DWG NO i RATING AMPS RMS AT at AT RATING FACTO 80022 188 SYMMETRICAL 50 AND 60 Hz 60 Hz 50 Hz 9 MVBCHOS t Pro ENGINEER SHORTING SHORTING TERMINAL BLOCK TERMINAL BLOCK OOOO OO 80023 211 03 80023 211 01 80023 211 02 NOTE 01 GE EB27B045S DATE OR EQUIVALENT DIMENSIONS IN BULLETIN TYPE EEMAC NEMA INCHES
113. 00 170 Inverter pO 100 Using an ohmmeter check each element of the voltage sensing boards The readings should be approximately 16 kohms Look for consistent readings between the resistors Perform calibration tests on all power supplies transducers and control boards TECHNICAL DATA TYPICAL TEST PROCEDURES FOR MEDIUM VOLTAGE PRODUCTS Rockwell ALLEN BRADLEY e ROCKWELL SOFTWARE Automation 2 Test Procedures for Medium Voltage Products Scope This document provides a general description of the tests performed on medium voltage products manufactured at the Rockwell Automation facility in Cambridge Ontario Canada testing procedures are developed and controlled under the guidelines of the Rockwell Automation Quality System This system is registered to ISO 9001 and is regularly reviewed and audited by a third party registrar The following tests are carried out in accordance with applicable requirements and or specifications of Canadian Standards Association CS A Underwriters Laboratories UL National Electrical Manufacturers Association NEMA European Standard EN and International Electrotechnical Commission IEC and to the capability of the Rockwell Automation Cambridge test facility Electrical 1 Functional checks are performed wherever possible otherwise inspection and continuity checks are made Continuity checks are performed on all parts of the control circuit that cannot be verified by cycling
114. 00 4 3 IEC60255 CYCLE ATATIME CYCLES CONTROL POWER 22 3 Metered values 64 ALL 2 Input 20 MS 50 60 H Fast Transient EN61000 4 4 1 60255 2 Disturbance 22 4 Trece memory 16 ALL continuous Power 10 VA nominal 20 VA maximum Surge Immunity EN61000 4 5 1 60255 Harmonic spectrum 256 1 1 Holdup 100 ms typical 120 VAC VDC 22 5 DEMAND MONITORING Conducted RF Immunity EN61000 4 6 IEC60255 Measured values Phase A B C N current 226 3f real power kW perating Temperature 10C to 60C Radiated amp Conducted CISPR11 CISPR22 3f reactive power kvor Humidity operating up to 9596 non Emissions EC60255 25 3f apparent power kVA condensing 8 55C Sinusoidal Vibration EC60255 21 1 Measurement type Thermal exponential Pollution Degree 2 Shock amp Bump EC60255 21 2 9096 response time Ingress Protection IPAO front IP20 back Power magnetic EC61000 4 8 programmable Immunity 5 60 min steps of 1 min PACKAGING Pulse Magnetic Immunity IEC61000 4 9 Block intervol rolling demond time in Shipping box 8 1 2 Lx 6 H x 6 D Voltage Dip amp EC61000 4 11 interva 215 mm x 152 mm x 152 mm interruption programmable 5 60 min steps Ship weight 5 Ibs 2 3 kg Ingress Protection EC60529 of 1 min NOTE LCD contrast impaired below 20 C Environmental Cold EC60068 2 1 Pickup level A 10 7 500 in steps of 1 Environmental Dry heat 1 60068 2 2 kW 0 1 6 500 0 in steps of 0 1 Relative
115. 000909 555000550000 005500055000 555559055500 000009000099 8000900090990 000009000099 09099009990 000509900099 595550005600 000090000099 900990009900 000099000099 555000500000 009900009900 68 00000000000 900000000000 00000000000 60000000000 90000000000 00000000000 90000000000 00000000000 90000000000 20000000000 900000000000 00000000000 2 8 350 Feeder Protection System Technical Specifications PHASE NEUTRAL GROUND TIME OVERCURRENT 51P 51N 51G Pickup Level 0 05 to 20 00 x CT in steps of 0 01 x CT Dropout Level 97 to 99 of Pickup gt 1x CT Pickup 0 02 x CTG 1 1X CT ANSI Extremely Very Moderately Normally Inverse Definite Time 0 05 s base curve IEC Curve A B C Short IAC Extreme Very Inverse Short User Curve FlexCurve A B programmable curves 0 05 to 20 00 in steps of 0 01 Curve Shape Curve Multiplier Reset Time Instantaneous Linear Time Delay 3 of expected inverse time or 1 Accuracy cycle whichever is greater Level Accuracy Pickup Level 0 005 to 3 x CT in steps of 0 001 x CT Dropout Level 97 to 99 of Pickup I gt 0 1 x CT Pickup 0 002 x CT I lt 0 1 x CT ANSI Extremely Very Moderately Normally Inverse DefiniteTime IEC Curve A B C Short Inverse IAC Extreme Very Inverse Short Inverse Use
116. 00H Type 4 4X 13 PR QR RR Neon is only available in amber or clear Description Transformer or Dual Input Full Voltage or Resistor NeonS Push to Test Voltage 48V AC 50 60 Hz Dual Input Diode 120V AC 50 60 Hz Dual Input Transformer Relay Note Push to Test supplied with factory jumpered Contact Block e Illumination Options Transformer Full Voltage Description Incandescent Flashing Incandescent gt Resistor Neon Blank No Options Blank Incandescent H LED Diode type dual input provides circuit isolation via opposing diodes Not recommended for use with solid state outputs and neon indicators gt Flashing lamps are only available in 6V and all transformer units 36 LEDs available in red green amber blue and white White LEDs only available in 6V 24V 120V and 130V full voltage and all transformer units LED color matches lens color except clear lens supplied with white LED and white lens supplied with amber LED All LEDs except 120V have an internal shunt resistor for use with solid state outputs 10 18 240V AC 50 60 Hz 277V AC 50 60 Hz 480V AC 50 60 Hz 600V AC 50 60 Hz 6V AC DC 12V AC DC 24V AC DC 32V AC DC 48V AC DC 120V AC DC 130V AC DC 240V AC DC 11 120V AC DC Resistor 10 120V AC DC 20 240V AC DC 120V AC 24V AC DC Dual input diode only
117. 02 LABKITREQD FA 80253 149 51 02 22 12 4010 5010D Part Description Qty CPT 1KVA 4200 115 230 50 60HZ 1 CPT UNDER 2KVA TOP CELL 2H 1 CPT 110 120V ASSY COMP NTS LEGEND PLATE HAND OFF AUTO LEGEND PLATE ON DANGER LABEL AUTO START ENG DANGER LABEL LIVE CIRC ENG LEGEND PLATE OFF MULTILIN BLOCKING amp TEST MODUL MECH LATCH TRIP BUTTON ASSY MV DOOR ASSEMBLY 2 UNIT STR GASKETING FOR 36 2 DOORS LABEL KIT 5KV DR ENGLISH PILOT LIGHTS DEVICES LED ASSY PILOT LIGHTS DEVICES LED ASSY 800H PUSHBUTTONS 800H PUSHBUTTONS SELECTOR SWITCH ASSEMBLY NAMEPLATE WHITE BLANK 350EP5G5HESNNSNDN 20A CARTRIDGE ASSY 700 CPM STAMPING INSTRUCTNS FUSE LABEL 1E 4800V 5 FUSE A480T1E FUSE BOLT ON A051B1DARO 19R MECHANICAL DOOR INTERLOCK ASSY VACUUM CONTACTOR MTG PLATE THERMOSTAT amp HEATER ASSY TRANSFORMER amp BRACE ASSY 400A MOULDED ISOLATOR SW B O HANDLE MODULE ASSEMBLY RH SIDEPLATE ASSY 2 UNIT STR 400A ML SER E INTELLIVAC CONT DONUT CT 300 5 RATIO TOP CABINET ASSY 2 TRAILER FB BOLT TYPE FUSES DONUT CT PWR WIRE 4 0 TOP EXIT BAR ASSY 1512B T T EXIT 2 UNIT CAB ASSY INSTRUCTIONS 1512 B LABEL KIT REQUIRED FA LABEL KIT 5KV FA ENGLISH Ck k 5 1 Ny 12 52 1 of 2 80253 151 51 1492 FB1M30 1492 J4 80006 047 10 80006 047 33 80018 529 56 800
118. 0H EN P September 2009 46 Bulletin 1500 1900 Medium Voltage Motor Starters 11 0 Basic Data Sheets cont Table 11 D Control Wire and Control Relays Description Specifications Control Wire All Medium Voltage structures shall be equipped with control wire which meets the following specifications Type TEW Stranded Copper Wire Tinned AWG Size Control Circuit 14 AWG AWG Size Current Transformer Circuit 12 AWG Number of Strands 19 Maximum Voltage Rating 600 V Maximum Rated Temperature 105 C 221 F Electro Mechanical Relays Control Relays used in the medium voltage produce line shall conform to the following design standards rT x Es Drop Out Time a 3 lI z m Sealed Current a an Table 11 Power Wire Description Specifications Power wire used to feed the primary of the control power transformer or potential transformers is as follows AWG Size PT 8 AWG 12 AWG Insulation Rating 8 0 kV Maximum Temperature Rating 150 C 302 F The controller shall be wired with the following non shielded stranded wire type based on the current ratings i Insulation Maximum paz Rating 200 32 EP CSPE MV90 8 0 kV 90 C 194 F 400 34 0 EP CSPE MV90 8 0 kV 90 C 194 F 450 350 MCM EP CSPE MV90 8 0 kV 90 C 194 F 600 2 x 4 0
119. 2 Approximate Dimensions Dimensions are in inches millimeters Dimensions are not intended to be used for manufacturing purposes 1492 MC5X5 1492 MC6X5 Preferred availability cat nos are printed in bold NIU 3 1 Height b t n b Ld Width For Class CC Fuse For Class J Fuse For Midget Fuse Dimension 30A 30A 60A 30A Height 3 19 in 81 mm 4 65 in 118 mm 4 65 in 118 mm 3 19 in 81 mm Depth 2 51 in 64 mm 2 76 in 70 mm 3 23 in 82 mm 2 51 in 64 mm One Pole 0 71 in 18 mm 1 41 in 36 mm 1 57 in 40 mm 0 71 in 18 mm Width Two Pole 1 41 in 36 mm 2 83 in 72 mm 3 15 in 80 mm 1 41 in 36 mm Three Pole 2 13 in 54 mm 4 25 in 108 mm 4 72 in 120 mm 2 13 in 54 mm Visit our website www ab com catalogs AB 7 30 Allen Bradley 12 Bulletin 1492 Screw Connection Terminal Blocks Standard Feed Though Blocks 1492 J3 1492 J4 1492 J6 El Dimensions not intended to be E 4 1 4 P used for manufacturing purposes D g DY E Note Height dimension is measured m me 024 I from top of rail to top of terminal 3 Q ANA A einn 8 ri 6 1 mm 8 block 2 36 60 mm 2 36 60 mm 2 36 60 mm Specifications Feed Through Terminal Block Feed Through Terminal Block Feed Through Terminal Block Certifications AY CSA IEC ATEX CSA IEC ATEX CSA IEC ATEX
120. 2 FB1M30 1492 J4 80025 211 01 80145 871 52 80253 229 51 80255 066 F 22013 H 17731 LABKITREQD PL 80145 851 53 80178 046 53 80178 046 57 80149 626 53 80253 066 58 80253 178 51 25172 551 02 40259 304 54 7012576 001 FBOM 7012576 001 12E 7012576 001 12D 1592MB BDED 6B 6PT 6T 84D1 804 5010D 5053 6001D 6002 Part Description Qty CPT 1KVA 4200 115 230 50 60HZ 1 CPT 110 120V ASSY COMP NTS DANGER LABEL LIVE CIRC ENG 18 MV DOOR SPEC PAINT T1 GASKETING FOR 18 DOORS LABEL KIT 5KV DR ENGLISH NAMEPLATE WHITE BLANK PQMIIT20CA STAMPING INSTRUCTNS FUSE LABEL 1E 4800V 5 FUSE A480T1E FUSE BOLT ON A051B3DARO0 57X SURGE ARR DIST CLASS 6KV RMS SURGE ARR STN CLASS 6KV RMS 600AMP LBS KEY ASSY OFF STR HTR ASSY W T STAT 400W 18 BARRIER ASSY HANDLE COVER PLATE ASSY SPEC ASSY INST LIGHTNING ARRST MTG MTG ASSY DIST CL LA 600A LBS 18 CAB ASSY SPEC PNT LV BARRIER ASSY ASSY INSTRU 18 INC SER B LABEL KIT REQUIRED FA LABEL KIT 5KV FA ENGLISH LABEL KIT 5KV PL ENGLISH MIDGET FUSE HLDER 1 1 2 X13 32 IEC ONE CIRCUIT FEED THROUGH B SHORTING TERMNL BLOCK 4 POLE 21A ATM FUSE ASSY 18 LV PANEL ASSY STD SCREWS LV PANEL ASSY 18 36 INCOM 1492 TERMINAL BLOCK BARRIER TB N P FOR LIVE TERMINALS LABEL KIT REQUIRED PL MV TRANSFORMER MTG PLATE ASSY MV POTENTIAL TRANSFORMER ASSY MV POTENTIAL TRANSFORMER ASSY DOOR 600A LBS MAIN BE SPL PT GASKETING FOR 36 1560 DOOR LABEL KIT 5KV DR ENGLISH 0 5
121. 22 2 No 248 14 Standard Fuse Ampere Ratings Catalog Numbers AMPERE RATING CATALOG NUMBER TRM1 10 TRM15 100 TRM2 10 TRM3 10 TRM4 10 TRM1 2 Melting Time Current Data 1 10 3 1 2 Amperes 250 Volts AC 1000 700 500 300 200 Time in Seconds AMPERE RATING CATALOG NUMBER TRM6 10 AMPERE RATING CATALOG NUMBER TRM1 6 10 AMPERE RATING CATALOG NUMBER 5 6 10 AMPERE CATALOG RATING NUMBER 10 AMPERE CATALOG RATING NUMBER 3 TRM3 TRM8 10 TRM1 TRM1 1 8 1 1 4 TRM1 4 10 TRM1 8 10 TRM2 TRM2 1 4 TRM2 1 2 TRM2 8 10 UNS N UN 5 66 Current in Amperes o Melting Time Current Data 4 30 Amperes 250 Volts AC C5 TRM3 2 10 TRM3 1 2 TRM4 TRM4 1 2 5 1000 700 dS 500 4 09 300 A 10 200 63 100 10A 70 12 1 eh 15A 2 20A d 2 SoA LN 20 10 I 10 14 2 7 6 Ligh 5 E FTT 2 1 S amy 25 N 1 2 7 Bos 23 07 05 03 02 01 Nw Une aye NW e o o Sues oo Current in Amperes i 004 0001 AMP TRAP is
122. 248 1 0 600 48X 1 5 800 57 2 0 Fully Loaded Bus using yta Watts 1200 150 2000 200 3000 200 Control Power Transformer Losses The losses from a 500 VA control power transformer fully loaded is approximately 50 W per controller Low Voltage Panel Losses The losses from the standard control circuit is approximately 25 W per controller 1500 SR020H EN P September 2009 42 Bulletin 1500 1900 Medium Voltage Motor Starters 11 0 Basic Data Sheets cont Table 11 Bulletin 1502 Medium Voltage 400 Amp Contactor Ratings Description Specification Voltage Ratings Maximum Rated Voltage 1200 2400 3300 4160 System Voltages 4800 6600 6900 Dielectric Voltage Withstand Rating For 60 seconds kV 18 2 20 IEC Basic Impulse Level B I L Withstand Phase to G round P hase to P hase kV 60 Frequency Ratings Hertz 50160 Current Ratings 9 Rated Continuous Current Amps 400 Maximum Interrupting Current R ating 2010 em ES UMEN 7200V 6000 Maximum Interrupting MVA Rating x 3 MU 7200 75 Short Circuit Withstand at Rated Voltage Current P eak cycle 60 Short Time Current Rating Capability ror TEES Y T Chop Current Average RMS Amps 0 5 Make and Break Capability at Rated Voltage 4 0 Ambient Temperature aC 40 Contactor Coil Data Series E Control Volt
123. 250 VDC Drop out Voltage 75 VDC Trip Current Apc 200 milliseconds 5 2 Ver Trip Voltage 70 Contactor Coil Data Series D Control Voltage Ver Coil Voltage Vct Coil Inrush Current A Electrically Held 131 Coil Inrush Current A Mechanical Latch 131 120 VAC 110 VDC Col gt Mechanical Latch Trip 5 6 Coil Continuous Current A 0 24 Coil Pick up Voltage VAC 102 Coil Drop out Voltage VAC 15 00000 schemes used 1500 SR020H EN P September 2009 The voltage and current ratings listed are valid up to 1 000 m 3 300 feet Please refer to Table 11 M Controller Derating Chart on page 48 for ratings above this altitude Control voltage as measured at the input of the IntelliVAC control module Provided that regular maintenance is performed A contactor drop out delay may be configured with the IntelliVAC control module refer to publication 1503 UM051 EN P FDO FastDrop Out NDO Normal Drop Out The number of contactor auxiliary contacts depends on the contactortype Some ofthe contacts are used in the typical control Bulletin 1500 1900 Medium Voltage Motor Starters 45 Table 11 C Bulletin 1502 Medium Voltage 800 Amp Contactor Ratings cont Description Specifications Operational Characteristics E Electrically Held 250 Mechanical Life Operations x 1000 Mechanical Latch 100
124. 294 6222 PANEL inches 50 50 mm E an 3 BEND TABS TO CAPTURE COVER IN PANEL AFTER INSTALLATION INTO PANEL CUTOUT 5 PLACES TOP amp BOTTOM 3 PLACES SIDES Figure 3 904017A2 DWG FAX 905 294 8512 515 DETAILED OPERATION Isolation or opening of the relay s output circuits is accomplished with the six switches at terminals 1 through 6 and 15 through 20 These switches can be used to simply open the protection relays output contacts and thus provide a means of blocking trips The 4 remaining groups of 2 switches at termi nals 7 through 14 and 21 through 28 are used for shorting of the CT inputs injection of test current and measuring of CT current The 4 groups correspond to Phase 1 Current Phase 2 Current Phase 3 Current and Ground Current Each group is made up of two switches The first switch for the Phase 1 group is at terminal 7 and 21 and is configured as in Figure 5 Note that terminals 7 and 21 are shorted together regardless of whether the switch is open or closed The second switch for the Phase 1 group is at terminals 8 and 22 It is configured as in Figures 6 amp 7 Note that this switch operates as make before break When this switch is closed terminals 8 and 22 are shorted together When this switch is open terminals 8 and 22 open and 22 shorts with 7 and 21 This in turn shorts Phase 1 CT It is essential that the CT is connected to the shorted side of the swit
125. 3 80018 529 56 80098 973 09 80145 871 52 7012576 003 FBOM 4010 5010D 5051 Part Description Qty CPT 1KVA 4200 115 230 50 60HZ 1 CPT UNDER 2KVA BOT CELL 2 1 CPT 110 120V ASSY COMP NTS LEGEND PLATE HAND OFF AUTO LEGEND PLATE ON DANGER LABEL AUTO START ENG DANGER LABEL LIVE CIRC ENG LEGEND PLATE OFF MULTILIN BLOCKING amp TEST MODUL MECH LATCH TRIP BUTTON ASSY MV DOOR ASSEMBLY 2 UNIT STR PILOT LIGHTS DEVICES LED ASSY PILOT LIGHTS DEVICES LED ASSY 800H PUSHBUTTONS 800H PUSHBUTTONS SELECTOR SWITCH ASSEMBLY NAMEPLATE WHITE BLANK 350EP5G5HESNNSNDN 2 5 CABLE CLAMP amp BAR 2C1 250X 20A CARTRIDGE ASSY 700 CPM 100E GOULD FUSE LABEL INSTR FUSE CLIP ON A055F1DORO 100E 1E 4800V 5 FUSE A480T1E VACUUM CONTACTOR MTG PLATE THERMOSTAT amp HEATER ASSY TRANSFORMER amp BRACE ASSY 400A MOULDED ISOLATOR SW C O HANDLE MODULE ASSEMBLY KEY INTERLOCK ASSY F OFF 400A ML SER E INTELLIVAC CONT DONUT CT 100 5 RATIO BOTT TRAILER FB CLIP TYPE FUSES 2 PWR WIRE DONUT CT BOT EXIT MIDGET FUSE HLDER 1 1 2 X13 32 IEC ONE CIRCUIT FEED THROUGH B 4 2A 250V FUSE LABEL 8A 250V FUSE LABEL 1512B PC WIRE HARNESS TEW BUL 1503 INTVAC 400A M L 2 1A ATM FUSE ASSY nnn nnn nnn nan pani 1 of 2 80158 824 52 80178 370 52 80253 058 51 80255 062 22013 17731 251083 251094 7012576 003 SC LV TEST SWT ENG CONTACTOR CTRL M
126. 359 in steps of 1 Angle Accuracy 4 Operation Delay 20 30 ms Directionality Co existing forward and reverse Polarizing Voltage Current Dual Polarizing Voltage Vo calculated using phase voltages ts must be connected Wye Vo measured by Vaux input 3VO provided by an external open delta connection Polarizing Current 19 MTA From 0 to 359 in steps of 1 Angle Accuracy 4 Operation Delay 20 to 30 ms PHASE AUXILIARY UNDERVOLTAGE 27P 27X Minimum Voltage Programmable from 0 00 to 1 25 x VT in steps of 0 01 Pickup Level 0 00 to 1 25 x VT in steps of 0 01 Dropout Level 01 to 10496 of pickup Curve Definite Time Inverse Time Time Delay 0 0 to 600 0 s in steps of 0 1 Operate Time ime delay 30 ms 60Hz V lt 0 85 x PKP ime delay 40 ms 50Hz V 0 85 x PKP Time Delay 3 of expected inverse time or Accuracy cycle whichever is greater Level Accuracy Per voltage input PHASE AUXILIARY NEUTRAL NEG SEQ OVERVOLTAGE 59P 59X 59N 59_2 Minimum Voltage Programmable from 0 00 to 1 25 x V in steps of 0 01 Pickup Level 0 00 to 1 25 x VT in steps of 0 01 Dropout Level 96 to 9996 of pickup Time Delay 0 0 to 600 0 s in steps of 0 Operate Time ime delay 35 ms 60Hz V gt 1 x PKP ime delay 40 ms 50Hz V gt 1 x PKP Time Delay 0 to 1 cycle Time Delay selected Accuracy Level Accuracy Per voltage input UNDERFREQUENCY 81U Minimum Voltage 0 00 to 1 25 x
127. 536 Wye Delta Non Reversing 1542 1546 Reduced Voltage Reactor Reversing 1586 Potential Transformer Disconnect a 1596B Corner Unitu dee aac 1599CU Synchronous Part Winding Non Reversing 1932 Synchronous Part Winding Reversing eee 1936 Synchr Reduced Voltage Autotransformer Non Reversing 1972 Synchr Reduced Voltage Autotransformer Reversing 1976 Synchronous Reduced Voltage Reactor Non Reversing 1982 Synchronous Reduced Voltage Reactor Reversing 1986 1500 SR020H EN P September 2009 6 Bulletin 1500 1900 Medium Voltage Motor Starters 2 0 Scope 3 0 Codes and Standards 1500 SR020H EN P September 2009 This specification outlines the overall fabrication performance and functional requirements for a medium voltage motor controller for use with polyphase motors The complete controller shall meet the overall design requirements as specified herein The starter shall be V 3 phase hp or kW rated and used for the starting of motors induction synchronous wound rotor The controller shall be manufactured by a single vendor The Seller s equipment shall be designed manufactured and tested to meet or exceed the applicable requirements of the latest standards p
128. 600V Class 1 The DeviceNet cable used to connect a DeviceNet unit to a DeviceNet port shall be round cable rated 8 amperes 600V Class 1 The addition or removal of a unit from the DeviceNet system shall not interrupt the operation of other units within the system DeviceNet Cable Layout A DeviceNet trunkline shall be routed through the low voltage wireway located on the top of each MV MCC section to prevent accidental mechanical damage during MV MCC installation A DeviceNet dropline shall be routed into the low voltage control panel of each MV MCC unit Two 2 DeviceNet ports shall be provided in the low voltage control panel of each unit to simplify installation of DeviceNet products Power Supplies The MV MCC manufacturer shall check the user s design to ensure adequate power supplies have been specified to conform to DeviceNet requirements The power supply shall provide 24Vdc for the DeviceNet system and be rated no less than 8 0 amperes Bulletin 1500 1900 Medium Voltage Motor Starters 25 DeviceNet System Performance The DeviceNet system shall be designed to operate at 500k Baud to maximize the system performance unless precluded by the cumulative length of the trunk and drop lines The DeviceNet system is to be qualified to communicate and perform under normal and adverse MV MCC electrical environments e g vacuum contactor electrical operation and unit short circuit fault Unit Monitoring Each unit shall b
129. 8 X 9 00 144 X 889 30 00 762 21 08 535 36 00 914 DNUS 23 69 602 8 300 x 500 76 X 127 2 31 591 31 38 797 36 00 914 DIMENSIONS in mm THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION INC OR ITS SUBSIDIARIES AND MAY NOT BE COPIED CUSTOMER 0 USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION INC Colorado River MWD CERTIFIED DATE REVISION R Yang 2012 02 21 ENG Approves SHEET 5 OF is DWG NO 70125 76 001 12 AutoCAD E STRUCTURE DETAILS PLAN LABELED DD PLAN 2 50 63 TIE LOADBREAK SWITCH 6004 90 25 2292 30 00 762 STRUCTURE CODE 3 00 X 3 00 25 23 76 X 76 1 00 25 NDTE CONTACT FACTORY FOR SEISMIC MOUNTING INFORMATION CONTROL WIRE CONDUIT OPENING FEODOR PEAN MOUNTING HOLES FOR 50 181 DIA ANCHOR BOLTS EIE 3 62 92 REMOVABLE LIFTING ANGLES 8 100 551 x 3 00 761 NON REMOVABLE SILL CHANNELS 9 31 2371 36 00 9141 30 00 7621 23 69 602 3 00 X 3 00 76 761 31 38 7971 36 00 9141 DIMENSIONS in mm THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION INC OR ITS SUBSIDIARIES AND MAY NOT BE COPIED USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION INC CUSTOMER Colorado River CERTIFIED DATE ENG Program Approval m SHEET
130. 800T J5A 800T J19A 800H JR5A 1 N O 1 N C S gt MeS 800T J91A 800T J20A 800H JR91A Note X Closed O Open 800 T J 2 b c f e cont d Protection Rating Knob Lever Type Operators Cam Option Code Description Standard Knob Code Description Metal Type 4 13 Code Operator Function KC1 Cam Plastic Type 4 4 13 Maintained KC7 Cam Class 1 Div 2 Zone 2 Spring Return from Left KD7 Cam Logic Reed Spring Return from Right KE7 Cam 1 N O 1 N C Spring Return from Both KQ1 Cam 1 800T XAR on white side KQ7 Cam 2 N O 2 N C KR1 Cam 2 800T XARs Maintained KR7 Cam 1 on white on black Spring Return from Left KT1 Cam Sealed Switch Spring Return from Right KT7 Cam 1NO 1N 6 Spring Return from Both KU7 Cam 1 800T XAP on white side Type 2 N O 2 N C 4 4X 13 OT ODE Contact Blocks RM Wm Maintained Description on white ins on blac Spring Return from Left Red Spring Return from Right Stackable Sealed Switch Green Spri Ret f Both 1 N O 1 N C 1NO 1NC 1 800T XAY on white side 1 800T XA on white side Yellow 2 N O 2 Orange 2 N O 2 N C 2 800T XAYs 2 800T XAs 1 on white side 1 on black Packet of 1 on white side 1 on black side Colored side Inserts One insert of each color T NC eee EARTE KB7 Cam Std 1 800T XAV on white side t If an overlapping cam is required JA Red KA1 Cam 2 N O 2 N C consult your local distributor JG Gray KA7 Ca
131. 852 2508 1846 Medium Voltage Products 135 Dundas Street Cambridge ON N1R 5X1 Canada Tel 1 519 740 4100 Fax 1 519 623 8930 www ab com mvb Publication 1500 TD220D EN E January 2007 Supersedes Publication 1500 TD220C EN E November 2006 Copyright O 2006 Rockwell Automation Inc All rights reserved Printed in Canada Rockwell Automation Final Factory Tests and Inspections Procedure Inspection Acceptance IN PROCESS INSPECTIONS DWI 15100 015 06 Low Voltage Panel Wiring Workmanship Standards Drawing Conformance DWI 15100 015 06 Power Cage Module Inspection DWI 15100 015 06 Sub Assembly In Process Check DWI 15100 015 06 Up ender assembly In Process Check DWI 15100 015 06 Final Assembly In Process Check DWI 15100 015 06 Rear Panel Assembly amp Completion of Assembly Wiring In Process Check CSP 2490 179 03 PRINTED CIRCUIT BOARD TEST DWI 15100 015 06 Drive Control Board PCB Board Functional Test DWI 15100 015 06 Communication Interface Board PCB Board Functional Test DWI 15100 015 06 Signal Conditioning Board PCB Board Functional Test DWI 15100 015 06 XIO Board PCB Board Functional Test DWI 15100 015 06 Isolated gate Drive Power Supply Board PCB Board Functional Test DWI 15100 015 06 Operator Interface Board PCB Board Functional Test DWI 15100 015 06 Transient Suppression Board PCB Boar
132. 900 Medium Voltage Motor Starters 1 0 General cont 1500 SR020H EN P September 2009 Features cont Vacuum Contactors cont Fixed Mounted Devices Fixed mounted design eliminates the safety issues typically associated with drawout contactors Compact design of the contactor eliminates the need for it to be removed from the power cell No drawout stab and finger assemblies which require routine maintenance Enclosures Choice of NEMA IP environmental classification Type 1 IP10 Type 1 with gasket IP21 Type 12 IP52 Type 3R IP34 Optional arc resistant design tested to IEEE C37 20 7 Type 2 Accessibility During an arc flash the ArcShield controller safely redirects the arc flash energy out the top of the unit and away from personnel This level of protection is also maintained when the low voltage door is open for maintenance purposes Standard lifting brackets removable to facilitate installation Paint Finishes Description Hybrid epoxy powder paint Color ANSI 49 medium light grey standard ANSI 61 light grey optional Painting Air atomized electrostatic spray Total paint thickness 002 0 051 mm min Optional arc resistant design tested to IEEE C37 20 7 Type 2 Accessibility Bulletin 1512A AT 200 400 450 600 800 9 Amps Bulletin 1512B BT 200 to 400 Amps Bulletin 1562E refer to Publication 1560E SR022 EN P Bulletin 1591A 18 an
133. 98 973 09 80145 871 52 80158 824 52 80178 370 52 80253 058 51 80255 062 F 22013 H 17731 LABKITREQD PL X 251083 X 251094 02 22 12 LABEL KIT 5KV PL ENGLISH MIDGET FUSE HLDER 1 1 2 X13 32 IEC ONE CIRCUIT FEED THROUGH B 2A 250V FUSE LABEL 8A 250V FUSE LABEL 1512B PC WIRE HARNESS TEW BUL 1503 INTVAC 400A M L 2 1 ATM FUSE ASSY SC LV TEST SWT ENG CONTACTOR CTRL MOD INTELLIVAC LV ASSEMBLY 2 LV PANEL ASSY INSTR 1512 B 1492 TERMINAL BLOCK BARRIER TB N P FOR LIVE TERMINALS LABEL KIT REQUIRED PL 2 AMP 250V MINI FUSE TRM2 8 AMP 250V MINI FUSE TRM 8 12 52 PM po N WOW 2 of 2 Ward County Water Supply Transmission Pump Station Preliminary Bill of Materials Feeder Unit Location 4B 6B Series Number 7012576 003 12 7012576 007 12 ED Number 7012576 001 12E DD Number 7012576 001 12D Catalog No 1512BT TDE 1OFF 1ON 3 4OFFG 4ONR 6B 6T 84D7 803 3950S Part No 80022 154 03 80253 055 51 80253 324 51 40011 079 13 40011 079 32 80006 253 01 80006 316 01 80011 027 05 80025 779 01 80123 009 51 80153 591 74 80253 359 55 80253 359 60 80253 361 51 80253 361 52 80253 362 51 H 17350 SR350 26152 103 02 40266 515 01 80010 901 06 80025 200 06 80025 239 01 80153 479 02 80153 646 53 80154 132 67 80154 516 51 80157 982 51 80157 983 53 80158 908 52 80158 975 64 80253 014 51 80253 022 52 1492 FB1M30 1492 J4 80006 047 10 80006 047 3
134. A I dm ANE oy M EACTOR SATURABLE CORE INDIN J SURGE SUPPRESSOR s MAINTAINED 4 16 INDUCTION MOTOR i 0 0 nu J V 0 E LA 55 55 ALLY OPEN N INDUCTIDN MACHINE H WINDINC i 5 SWITCH DISCONNECT FUSEI 2 ECHANICALLY CONNECTEL NORMALLY CLOSED BREAK L m m L OPENING TIME DELAY CONTACT 3 L 1 SABLE MULTICHI TRANSFORMER WITH und E AGNETIC CORE SWITCH DI FUSEI IACHINE NDUS NORMALLY OPE NORMALLY CLOSEL CLOSING TIME DELA CONDUCTOR CROSSING OF PATHS CONDUCTORS NOT CONNECTED u X e lt J N LIGHT INDICATIN x lt TRANSFORMER CURRENT VARISTOR ILUT SIGNALLING SWITCHBOARD NEMA IE 7 ALLY NORMALLY LOSEL 17 18 THERMOCOUPLE A 18 ONDUCTO NCTION OF CONNECTED 4 19 PATHS CONDUCTORS OR WIRE SH TO TEST NA lt gt ITCH FLOW ACTUATED x m NIE yx E IE r 4 5 5 INCREASE IN FLOW INDIEATI HALL EFFECT SENT SENSO HEATSINK 2 ITCH LIQUID LEVEL 14 CONDUCTOR SHIELDEI f ACTUATED FLOAT LIGHT INDICATIN MA 21 SINGLE OR MULTICONDUCTOI 2 CLHSING HN RISING LEVEL
135. AUXILIARY SWITCH HOUSING 80154 422 01 AUXILIARY SW CAM FOLLOWER M 6 1 4 LOCKWASHER INDICATION 5 80154 4 1 ISO SW SHAFT BEARING 89 1 4 20 X 1 00 H H C S 80178 302 52 BUS STAB BRACKET ASS Y 80154 5 SPACER 80158 268 51 ADJ USTABLE ROD ASSEMBLY 80158 507 51 GROUND BAR ASSEMBLY ISO SW SHAFT CLAMP PLATE ISOLATING SWITCH ASSEMBLY AUXILIARY CONTACT E RETAINING RING REAR LINE TERMINAL ASSEMBLY ASSEMBLY ECN NUMBER USER ID 22 C 2383 08 MSMITH6 This drawing is the property of Rockwell International Corporation or its subsidiaries and BULLETIN may not be copied used or disclosed for any Allen Bradley MEDIUM VOLTAGE SHEET 2 DWG NO 2 80154544 WITH BOLT ON FUSES Aistomation Excel PARTS SHOWN IN DASHED LINES ARE FOR 7 2KV PRIMARY FUSE PROVISION 5 4 120V SEE NOTE 2 SECTION SOME CROSSHATCHING OMITTED FOR CLARITY ASSEMBLIES 51 THRU 60 amp 71 THRU 73 SHOWN SEE SHEET FOR DETAIL amp SECTION VIEWS Ole NOTES NOMINAL CONTACT GAP 0 190 LUBRICATE MATING SURFACES OF ACTUATOR PLATE WASHER AND SPRING WITH NYOGEL 7596 T9327 105 WEIGHT 49 LB TORQUE 5 16 HARDWARE TO 132 IN LB TORQUE 1 4 HARDWARE TO 72 IN LB HIGH ALTITUDE COMPENSATION IS PROVIDED ON THE INTELLIVAC CONTROL MODULE DIMENSION DRAWING REFERENCE 80154 275 N PHASE 1
136. B3M30 L Pieces per Carton 2 All major fuse brands and current ranges have been evaluated for this fuse holder Due to the heat they generate the following fuses must be derated Ferraz Shamut ATQR 1 25 0 42 A max Ferraz Shamut ATQR 1 40 0 47 A max Allen Bradley Visit our website www ab com catalogs Preferred availability cat nos are printed in bold 1 29 Bulletin 1492 Fuse Holders Specifications Accessories Approximate Dimensions Specifications For Class CC Fuse For Class J Fuse For Midget Fuse 30A 30A 60A 30A Certifications UL CSA CE UR CSA CE Maximum Voltage Rating 600V AC DC Fuse Withstand Rating 200 kA 50 kA Fuse Reject Feature Yes No Operating Temperature 4 130 F 20 4 55 C Contact Material Silver Ag 110 600V AC DC or 110 600V AC DC or Working Voltage LED 12 72V DC 110 600V 12 72V AC DC Leakage Current LED 2 0 Wire Size 16 4 AWG Cu 14 1 AWG Cu 10 1 AWG Cu 16 4 AWG Cu Recommended Wire Strip Length 0 44 in 11 mm 0 8 in 20 mm 0 44 in 11 mm 2 2 5 Nem 2 2 5 Nem Terminal Torque 18 22 Ibin 3 5 4 Nem 31 35 Ibein 18 22 Ibin Accessories Description Fuseholder Identification Slide in Markers The following are blank cards Squares slip into molded slot Pkg Quantity Refer to terminal block marking systems on page 12 8
137. C20 0 5 0 5 0 5 0 5 0 6 0 168 1 5 1 33 21 401 400 5 50 0 3 0 5 0 5 0 3 0 6 0 253 1 5 1 0 21 501 500 5 C20 0 5 0 5 0 5 0 5 0 6 0 283 1 5 10 21 601 600 5 50 0 5 0 5 0 5 0 5 0 3 0 339 1 33 0 21 751 750 5 C50 0 5 0 5 0 5 0 5 0 3 0 424 0 0 8 21 801 800 5 50 0 3 0 3 0 5 0 3 0 3 0 452 0 0 8 21 102 1000 5 C100 0 3 0 3 03 0 3 0 3 0 565 0 0 8 E EXCITI ENT Hz Section 2 17 Models 21 22 23 24 25 EXCITAT E Model 22 Window Diameter 1 63 Approximate weight 9 Ibs CATALOG CURRENT Repay METERING CLASS 2 NUMBER RATIO CLASS BO 1 BO2 BO 5 BO 18 us o M 9 75 30C 55C 5 22 101 100 5 C10 0 6 12 2 4 2 4 48 0 060 20 20 22 151 150 5 C10 0 5 0 6 1 2 1 2 2 4 0 090 2 0 2 0 22 201 200 5 C20 0 5 0 3 0 6 1 2 1 2 0 120 2 0 1 5 a 22 251 250 5 C20 0 3 0 3 0 6 0 6 1 2 0 150 1 5 1 5 22 301 300 5 C20 0 5 0 3 0 3 0 6 0 6 0 180 1 5 1 33 22 401 400 5 C20 0 3 0 3 0 3 0 3 0 6 0 241 1 5 1 0 22 501 500 5 C50 0 5 0 3 0 3 0 3 0 3 0 301 1
138. Chop Current Average RMS Amps 0 5 0 5 Make and Break Capability at Rated Voltage kA 4 0 8 0 Ambient Temperature C 40 40 Contactor Coil Data VAC Close Current 200 ms 43 12 110 to 240 V AC 2 xV Hold Current Aoc 248 0 7 CE CTL n or Max Pick up Voltage 95 95 110 to 250 V DC V DC Drop out Voltage 15 15 Va V Trip Current Apc 200 ms 9 55 52 Trip Voltage 70 70 Operational Characteristics rr Electrically Held 2500 250 Mechanical Life Operations x 1000 Mechanical Latch 100 100 Electrical Life Operations x 1000 1000 250 S Electrically Held 600 600 Switching Frequency Operations per hour Mechanical Latch 150 150 2400 V 800 2000 Capacitor Switching max kVAR System Voltage 4160 V 1400 3000 6900 V 2000 4000 General 1000 0 5000 1000 to 5000 Standard Altitude C apabilities meters feet 9 3300 to 16500 3900 to 16500 Contactor Weight kg lbs 218 48 45 100 Auxiliary Contact Rating A600 A600 Auxiliary Contacts on the Vacuum Contactor max 3 N 0 3 N C 3 N 0 3 N C voltage and current ratings listed are valid up to 1 000 m 3 300 feet ThelEC rating at 7200 V RMS Sym is 5300 amps 66 MVA Provided that regular maintenance is performed as detailed in publication 1500 SR020 EN P Thefullalttude range is available with the IntelliVAC control module only and the IntelliVAC is to be configured accordingly refer to publication 1503 UM051 EN P
139. D amp SCH M L 28355 101 25 3 8 16 WASHER NUT CONICAL M 353 3 8 FLAT WASHER 1 13 O D M 131 3 8 16 X 1 25 HHCS M 733 3 8 FLAT WASHER 3 4 O D MVBDVO3 USER ID PBREWER ECN NUMBER C 1056 06 REV NO 2 DECIMAL XX 34 03 3 DECIMAL XXX 010 BEND RADIUS ALLOWANCE INCHES 1502 TOLERANCES UNLESS OTHERWISE SPECIFIED ML DO 5 KV FP 1000 5000M ML 5 KV FP 1000 5000M ML BASIC ASSEMBLY ML 7 2 KV FP 1000 5000M ASSEMBLY 1000 5000M SUB TITLE EH CHAT FP ML ANGLES 1 VACUUM CONTACTOR MEDIUM VOLTAGE SERIES E 400A 7 2KV INTELLIVAC CONTROL MECHANICAL LATCH REF 80158 691 Automation 80158 819 DO DRAW OUT PRIMARY FUSE MOUNTING MECHANICAL LATCH THIS Di AND PROVISION Allen Bradley RAWING IS THE PROPERTY OF ROCKWELL INTERNATIONAL CORPORATION OR ITS SUBSIDIARIES MAY NOT COPIED USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL INTERNATIONAL CORPORATION DR PAUL BREWER DATE 2003 12 10 sumer 4 DWG No OF 4 80158 908 AutoCAD LISTEN THINK MEDIUM VOLTAGE CONTRO
140. Description White No Guards 1 N O Red Guards on Terminals Blue 1 N C Yellow 1 N C L B Head Typet 1 N O 1 N C Type Contact Block Description 4 4X 13 Operator Position Logic Reed u TNO Mushroom Head Push Pull lt Description 1 N C 90 mm Anodized Aluminum Head Push Pull Jumbo Mushroom Head Blank No Contacts on Push Pull operator Jumbo Mushroom Head Push Pull with E Stop 1 N O 63 mm Anodized Aluminum 1 N C Head Push Pull 1 N C L B 63 mm Anodized Aluminum Head Push Pull with 1 NO 1 N C E Stop Push Pull Twist to Release Jumbo Head Push Pull w Twist to Release In 1 N O 1 N C 1 N O 1 N C 1 N O 1 N C L B 1N O 1 N C gt x O x O x x O 2 N C L B Note X Closed O Open Normally closed late break contact When button is pushed from the OUT to IN position the mechanical detent action of the operator occurs before electrical contacts change state When the button is pulled from the IN in the OUT position the electrical contacts change state before the mechanical detent occurs Devices with N C L B contacts meet EN 418 and IEC 60947 5 5 standards for emergency stop applications Not valid with head Type J or JT Visit our website www ab com catal Allen Bradley 10 19 Preferred availability cat nos printed in bold Bull
141. E 4800V 5 FUSE A480T1 2E THERMOSTAT amp STRIP HEATER ASSY k nnn k Gy E 1 of 2 80025 420 04 80144 773 01 80145 442 56 80157 615 02 80178 408 80178 409 51 80185 261 53 80253 142 64 LABKITREQD FA 80253 177 51 7012576 001 FBOM 600AMP LBS LINE AT BOT W AUX INTERLOCK ASSY RHSIDEPL 600A MAIN BE SPEC PT STRIP HEATER BARRIER 600A LBS ASSY INSTRUCTIONS 600A LBS B O MAIN FUSE MNTG 600 5 CT ASSY INCOMER CAB PARTS 60LBS MAIN BOTT BOLT LABEL KIT REQUIRED FA LABEL KIT 5KV FA ENGLISH 2 of 2 Ward County Water Supply Transmission Pump Station Preliminary Bill of Materials VFD Feeder Unit Location 7A 7B Series Number 7012576 002 12 7012576 006 12 ED Number 7012576 001 12E DD Number 7012576 001 12D Catalog No 1512BD ADE 1OFF 1ON 3 4OFFG 4ONR 6B 6T 84D7 803 3950S Part No 80022 154 03 80253 055 53 80253 324 51 40011 079 13 40011 079 32 80006 253 01 80006 316 01 80011 027 05 80025 779 01 80123 009 51 80153 591 74 80253 066 55 80253 150 51 80253 359 55 80253 359 60 80253 361 51 80253 361 52 80253 362 51 H 17350 SR350 40266 515 01 80010 900 76 80025 239 01 80025 296 10 80144 886 56 80153 479 02 80153 646 53 80154 132 60 80154 544 51 80157 982 51 80158 002 53 80158 908 52 80158 975 57 80253 004 52 80253 015 51 80253 020 52 80253 100 51 80255 0
142. EP CSPE MV90 8 0 kV 90 C 194 F 800 2 x 350 kcmil EP CSPE MV90 8 0 kV 90 C 194 F 1500 SR020H EN P September 2009 Table 11 IntelliVAC Control Module Specifications Bulletin 1500 1900 Medium Voltage Motor Starters 47 IntelliVAC Catalog Numbers Vacuum Contactor Type 1503VC BMC5 IntelliVAC 1503VC BMC5 EM1 IntelliVAC Plus Electrically Held or Mechanical Latch 1503VC BMC5 MC1 IntelliVAC Electrically Held Ratings and Approvals AC 110 to 240 V 47 to 63 Hz Input Voltage DC 110 to 250V nrush max 25 A peak cycle dle max 125 mA Close max 113A Hold max 300 mA Latch Trip max 7 0A Input Current nrush max 725A dle max 355 mA Close 48 Hold 100 mA Latch Trip max 3 7A Command Inputs AC 100 to 240 V 9 mA max DC 50 to 250 V 9 mA max IntelliVAC Plus Inputs 9 100 to 240 V 9 mA max DC 50 to 250 V 9 mA max Status Output Contacts AC 250 V 5 A R load 9 DC 30 V 5 A R load IntelliVAC Plus Output Contacts O AC 250 V 5 A R load DC 30 V 5 A R load Standards and Approval cULus IEC CE values are rms except where noted Close current duration is 200 milliseconds o Common ratings for all versions of In
143. ER NIT NUMBER EQUIPMENT DESCRIPTION AGE DESCRIPTION SHEET 95 09 09 0 PROJECT TITLE AND DRAWING INDEX 0 GENERAL NOTES AND DEVICE DESIGNATIONS ONE LINE DIAGRAM AND KEY INTERLOCKING POWER IRING INTERCONNECTIONS ONTROL WIRING INTERCONNECTIONS AND TERMINAL BLOCK LAYOUTS 19576 008 15 DRIVE RELATED STARTER FEEDER 12576 002 1 3 DRIVE RELATED STARTER FD TPSP2 FEEDER 1 1012577 003 12 4 XFMR 1 FEEDER 012577008012 TIE BREAKER 9 12577 007 12 3 FMR TPSTIB FEEDER aU 018576 006 18 DRIVE RELATED STARTER VF D TPSP3 FEEDE 012576 006 12 DRIVE RELATED STARTER VFD TPSP4 FEEDER 12577 005 12 INCOMING MAIN I SYMBOL TABLE 29 29 an 0 30 3U 35 36 36 37 37 n n 40 CERTIFIED DATE REV REVISION INT DATE D COUNTY oL ORDER NO DESCRIPTION BULLETIN THIS DRAWING IS THE PROPERTY js ROCKWELL AUTOMATION INC OR ITS ENG PROGRAM APPROVAL CUSTOMER TY VATER SUPPL 12 02 23 1 2 B Allen Bradley out z THE REYNOLDS COMPAN 11 SED D DISCLDSEI Y PURI DISTRIBUTOR D4 1638098 00 WE DWG NO om 11 AWN MKEIL 2012 02 09 PROJECT pel SOT Me 1 012576 001 12 oF E DH C F
144. FD TPSP2 FEEDE EMPTY UNIT XFMR TPST1A FEEDER TIE BREAKER EMPTY UNIT XFMR TPSTIB FEEDE VFD TPSP3 FEEDER VFD TPSP4 FEEDER INCOMING MAIN B THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION INC OR ITS SUBSIDIARIES AND MAY NOT BE COPIED USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION INC CUSTOMER Colorado River MWD CERTIFIED DATE R Yang 2012 02 21 LTR REVISION I ENG Program Approval SHEET 12 OF 13 2012 02 21 Rockman PWG NO Automation 70129 76 001 12 AutoCAD J i LOAD CONTROLLER DATA 1 3A 3B 84 94 7A 7B 1592 151980 1512BT 1594T 1500 500 h kVA i EN 1 UNIT LOCATION BULLETIN LOAD RATING DRIVE SERVICE FACTOR LOAD CABLE EXIT DIRECTION 0 4 91 0 2 D 1 300 5 100 5 9R 100E 75 60 97 LOAD LUG SIZE amp QTY PER PHASE OVERLOAD ELEMENTS C T RATIO 600 5 POWER FUSE RATING 6 MAXIMUM CONTINUOUS CURRENT ALLOWED BY FUSES A e s POWER CELL RATING A e SERVICE FACTOR FULL LOAD CURRENT A 1 LOCKED ROTOR CURRENT A ACCELERATION TIME OF LOAD s MAXIMUM LOCKED ROTOR TIME s POWER FACTOR DC FIELD CURRENT A DC FIELD VOLTAGE V INDUCED CURRENT AT SPEED A LOAD CONTROLLER i FIELD DISCHARGE RESISTANCE THIS
145. FUSE CONTROL NO 730 FOLDER NO SD CAT NO AOSIBIDARD 18R REV E AO51B2DARU 32R AO51B2DARQ 38R AOS1B3DARO 4BX A051B3DAR0 57X 188 38R 5 5 MAX 4BX R 57 5 2KV MAX TOTAL CLEARING TIME CURRENT CURVE FERRAZ SHAWMUT NEWBURYPORT MA 01350 109858 CURRENT IN 2 8 8 8 8 8 8 8 e828 8 8 888 8 8 8 8 8 88 8 8 8 8 8 8 8 8 8 8 8 8 8 8 a i ag E 195 L ES 3oR 38R LL El 48X l 57X M PARALLEL 32R FUSES PARALLEL 38R FUSES 22656606 PARALLEL mm 48X FUSES PARALLEL HH 57X FUSES a L LLL Ju IE B _ BI I O RS 8 8 o 8 8 2000 000 5000 7000 10000 20000 30000 50000 70000 100000 200000 300000 500000 700000 1000000 CURRENT IN AMPERES 1000 700 500 300 200 100 70 50 30 30 07 05 03 02 01 TIME IN SECONDS MAXIMUM I
146. G MAIN H SUE Allen Bradley SUBSIDIARIES AND MAY NOT BE COPIED 7 E 2012 02 23 THE PEYN a 11 SED OR DISCLOSED FOR ANY PURPOSE DISTRIBUTOR RS 1638098 00 REV DWG NO a 11 EXCEPT AS AUTHORIZED JN WRITING B DRAWN DATE SHEET 21 ROCKWELL AUTOMATION 1 RANSMISSIEN PUMP STATION 2 MKEIL 2012 02 09 PROJECT 1930 TATID 1 12576 001 12E o 1 F G H J K L M N 1 Q R B C D E F G H J K L M N P Q R 01 WIRIN WITCHES AND Il JT DEVICE OUTPUT DEVICES RESISTORS APS INDINGS AND GROUND ROTECTION OL 5 02 n DNDUCTUR DR a i m 9 CONDUCTIVE PATH RS GEE THRI a DIL OPERATI 4 F APARTI 03 CIRCUIT BREAKER ONTROL POWEI 0 WITCH TOGGLE CONDUCTOI MAINTAINED POSITION 7 NERA R ASAC ATED OR CUTURE TRANSEER SINGLE ENUE n OIL BLOWOUT RESISTOR GENERAL FUSE CONTROL PO VOT SUPPLIED BY ROCKWELL AUTOMATION Q 06 E 06 07 SHBUTTON m ET E 0 A c 3 FAN RESISTOR ADJUSTABLE 4 3 A ON YN MEUM ALLY KE Er 36 INDUCTION MDTDS g POTENTIOMETER A REL S THERMAL es T DOOR INTERLOCK 0 0 LLY CLOSED EREAK olo 08 08 IE VEMA IE EMA IE 09 L 09 BUS BAR 4 SITO MS BURY E
147. HALL BE NOTIFIED IMMEDIATELY OF ANY PROPOSED CHANGES IN MATERIALS OR PROCESSES WHICH COULD AFFECT THE PERFORMANCE RELIABILITY OR PHYSICAL CHARACTERISTICS 6 63 5 63 OF THE DEVICE 4 44 NO SHIPMENT SHALL BE MADE WITHOUT PRIOR APPROVAL FROM ALLEN BRADLEY E ENGINEERING a DIMUNIT 8 60 o OTHERWISE PART AB Allen Bradley 6 82 ANGLES POTENTIAL TRANSFORMER MEDIUM VOLTAGE 2 DECIMAL X XX THIS DRAWING IS THE PROPERTY OF ROCKWELL INTERNATIONAL CORPORATION OR ITS SUBSIDIARIES G c 03 AND MAY NOT BE COPIED USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN ul T WRITING BY ROCKWELL INTERNATIONAL CORPORATION aa lt gt 3 DECIMAL X XXX 2 2 00VA 425vA 3 2 45 1825 o 3x 4500 120 som LEM NM dii 600VA 425VA 0 3X 4200 120 60Hz PPL CIMI CHKD DATE TEET ev TURIE 600VA 425VA PT3 2 45 242SSRE 0 3 2400 120 60Hz Rockwell en H part THERMAL RATING 30 C 55 C GE ITI PART NO ACCURACY VOLTAGE RATIO Automation o 80022 5 Pro ENGINEER U
148. IN SIZE TYPE EEMAC NEMA 1500 E A B ORDER NO SURGE CAPACITOR MEDIUM VOLTAGE MU Automation Allen Bradley Medium Voltage Business PART THIS DRAWING IS THE PROPERTY OF ALLEN BRADLEY AND MAY NOT BE COPIED USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ALLEN BRADLEY S MAGGIE DATE 910627 7200V 3 PHASE GE N DATE SHFFT 1 DWG NO am 3 80025 214 AutoCAD 2002 03 19 N Rockwell Allen Bradley DR PAUL BREWER DATE lt a Q amp 9 lt gt gt XNY LIX3 dOL 30334 AHLN3 INOLLOS NIV Xn V WO 1X3 WOLLOG Y30334 dOL NIY 0 UU e 15 EIE EN Es _ EN L L Es L EN 3 L L 1 Es I i f i f BILL OF MATERIAL MEDIUM VOLTAGE S amp C 600A MINI RUPTER LBS OPERATING HANDLE amp INTERLOCK E I s m NI E NI BSI NI _ E LOADBREAK S amp
149. IUM VOLTAGE 8 3 DECIMAL XXX 3 010 H amp 5 HE B 80154 516 MVBDHO3 AutoCAD NOTE REVERSE CONTACTS PER 40266 515 02 AS REQUIRED FOR N C CONTACTS 1 N O AND 1 N C AUXILIARIES 2 N O AND 2 N C AUXILIARIES 3 AND 1 N C AUXILIARIES 3 N O AND 2 N C AUXILIARIES 2 N O AND 1 N C AUXILIARIES 1 N O AUXILIARY 2 N O AUXILIARY 3 N O AUXILIARY 3 N O AND N C AUXILIARIES 2NO amp 2NC OEM e e o N PART NO DESCRIPTION AMOUNT 80154 432 01 ISOLATING SWITCH HOUSING j t 80154 434 52 SHAFT ASSEMBLY 80158 175 51 MOVEABLE TERM ASS Y 40195 034 02 STATIONERY LINE TERMINAL 80154 431 01 MOVEABLE SHUTTER 80154 428 01 SHUTTER LEVER 80154 426 52 GROUND BAR 80154 424 02 ISOLATOR BUS LINK 40195 133 01 NYLON SHOULDER SCREW 80025 182 01 5 16 18 NYLON HEX NUT 80158 770 01 PIN 28459 351 13 HAIR PIN COTTER M 3270 5 16 FLATWASHER 875 O D 80154 550 02 SHOULDER SCREW M 1058 5 16 X 75 H H C S M 390 5 16 18 HEX NUT M 1243 5 16 FLATWASHER M 180 5 6 LOCKWASHER M 3910 5 16 24 X 75 H H C S M 417 5 16 18 X 1 00 H H C S M 2230 1 4 FLATWASHER M 247 5 16 18 X 625 H H C S 80154 548 52 DRIVE LEVER M 8770 1 4 20 X 75 H H T R S 80011 183 01 AUXILIARY SAFETY TAG 80154 542 51 AUXILIARY SWITCH HOUSING 80154 422 01 AUXILIARY SW CAM FOLLOWER 28181 143 09 318 18 X 7 8 P H T C S 1 4 LOCKWASHER INDICATION SHEET ISO SW SHAFT BEARING AUXILIARY CAM
150. Input 1 On L Trigger 2 Gontact Input 2 On Trigger 3 Logic Element 1 Trip PKP Trigger Logic AND I Timer Pickup Delay 2ms Timer Dropout Delay Sms Relays Relay 3 1 Block 1 Virtual Input 1 On Block 2 Virtual Input 2 On Block3 _ Remote Input 1 On Block Logic OR Remote Input 1 n Sixteen logic elements available for applications such as manual control interlocking and peer to peer tripping flash the relay can be set to communicate to any upstream or downstream devices via IEC 61850 GOOSE messaging Cable Thermal Model The cable thermal modelelement protects eeder cables against overheating due excessive load emperature rise of current carrying conductors based on the amount of current flow I2R and alarms when emperature rise exceeds a threshold value This protection feature is essential o ensure the longevity of electrical eeders particularly important to prevent premature cable failures expensive repair costs and system down time It estimates the Neutral Ground Directional Overcurrent The directional ground overcurrent isolates faulted feeders in ring bus or parallel feeder arrangements It also allows detection of back feed of fault current from feeders with motors Control Cold Load Pick Up Cold Load Pick up allows automatic or manudl blocking or raising of trip settings for a period after the breaker has been closed This feature adapts the pick up
151. J UJ gnd POWER SUPPL momo m m CURRENT INPUTS VOLTAGE INPUTS thee GROUND BUS Breaker Aux Contacts FERA GE Multilin A2 9 Ij TRIP er 52a BED Vip 58 ae 520 C1 2 350 52a i INPUT 3 O A CLOSE C4 INBUT Feeder Protection System 2ciose H aa y id C5 INPUT 5 5 Bs 520 C6 INPUT 6 A5 C7 INPUT7 z 3 AUXILIARY B6 C8 INPUT 8 Uae C9 INPUT S a g B7 C10 INPUT 10 g 4 AUXILIARY t A7 C11 COMMON 5 r 1c 2 cHassis GND A8 PERSONAL 5 AUXILIARY B9 Front Panel COMPUTER 7 i i 9 B10 1 pel o OUTPUT CONTACTS USB SHOWN WITH AMIBEUSE Rear 7 CRITICAL a CONTROL POWER 0 e COMMUNICATIONS FAILURE B12 RELAY IRIG B 85485 I 4 WIRE ETHERNET DELTA VT CONNECTION _ OPTIONAL _ F2 F1 F5 F4 F3 EE GROUND BUS SEE COMMUNICATIONS WIRING IN INSTRUCTION MANUAL COM noa nore q 898728 CDR Mounting 4 100 0 010 104 1 0 25 Pw 0 200 5 1 mm 6 900 0 010 175 3 0 25 6 000 0 010 152 4 mm 0 25 mm 4 000 30 010 101 6 mm 30 25 mm
152. LL AUTOMATION IN TS PR PROJECT TRANSMISSION PUMP STATION 1 J12576 001 12E jor B C F G H J K L M N p Q R AutoCAD gt t t 2 5 01 VFD IPSPICORLEDBEK 01 SERIES 2231623 ONS 02 no US 0 DFTB 0 05 ol o 05 F 53 06 V 06 07 TI E E e 07 I 9 na 08 08 9 09 oe 09 1 0 s 4 0 6 6 9 SPACE HEATERS k 9 T 20 26 26 55 27 29 e 30 30 30 30 35 35 36 36 39 37 38 38 39 39 0 n 40 40 CERTIFIED DATE REV REVISION INT DATE D COUNTY gt L ORDER NO DESCRIPTION BULLETIN THIS DRAWING IS THE PROPERTY OF di ONTROL INTE M LP AN d a RS ENG PROGRAM APPREVAL CUSTOMER ING INTERO Allen Bradley SUBSIDIARIES ANL NOT FE COPIED NE RE YN IER SED OR DISCLOSED FOR ANY PURPOSE k DISTRIBUTOR 4 1638098 00 REV DWG NO S 11 EXCEPT AS AUTHORIZED IN WRITING F DRAWN DATE x 501 012576 001 12 ROCKWELL AUTDMATIDN IN M KEIL 2012 02 09 PROJECT SIZE B D E F G H J K L
153. LLERS Rockwell Allen Bradley Rockwell Software Automation MEDIUM VOLTAGE MOTOR CONTROL Manufacturers share the challenge of efficiently controlling motors to improve performance reduce power consumption and protect motor investment Of all the motors in your manufacturing process medium voltage motors can have a large impact on your continued success Developing medium voltage motor control and protection has been a core discipline for Rockwell Automation for more than 100 years Medium Voltage products from across the line starters to soft starters and variable frequency AC drives deliver enhanced protection in applications ranging up to several thousand horsepower Bringing motors up to speed in a controlled manner limiting wear on the motor and other mechanical components and protecting your investment are key benefits of Rockwell Automation medium voltage systems O E M frames and components provide OEMs and electrical equipment companies with custom engineered solutions and high quality components Both the medium voltage controller and SMC product lines offer smaller more flexible individual components to reduce building and expansion costs Open frame style structures are also available with most medium voltage components already mounted within the frame All OEM components are manufactured to meet UL CSA CE and IEC standards Allen Bradley9 medium voltage motor controllers are available in a wide range of contro
154. LOCK LAYOUT 39 CUSTOMER INTERCONNECTIONS 40 0 CERTIFIED DATE REV REV SION INT DATE D COUNTY TE lt 40 THIS DRAWING IS THE PROPERTY DF i WA A lt iem P STOM VFD TPSP2 FEEI ROCKWELL AUTDMATIDUN INC ITS PE ENG PROGRAM APPROVAL SIZE SUBSIDIARIES AND MAY N 1 SD 11 SED D DISCLOSET Y PUR EXCEPT AS AUTHORIZED IN WRITING DRAWN DATE ROCKWELL AUTOMATION 1 RANSMISSIUN PUMP Gia MKEIL 12 02 09 PROJECT I 1 12576 001 12E L ORDER NO DESCRIPTION BULLETIN Allen Bradley 1638098 00 REV DWG NO DISTRIBUTOR SHEET t H J K L M N p Q R AutoCAD
155. M C WIRE LEADS AND MARKINGS 2 1 HIGH VOLTAGE H LEADS ARE 14 AWG AND 3 50 FEET LONG 2 2 LEAD WIRE TO BE I5KV 105 C UL LISTED PAIGE ELECTRIC TUF HIDE GTO 15 OR EQUIVALENT 2 3 WIRE MARKINGS REQUIRED ON HI AND H2 2 PER LEAD THE FIRST MARKING APPROXIMATELY T 0 50 INCHES FROM THE CORE AND THE SECOND MARKING APRROXIMATELY 24 00 FROM THE CORE 2 4 SECONDARY X LEADS TO BE MOUNTED ON TERMINAL BLOCK ES i i S 1200 PRIMARY RATED CPT 3 1 PART 05 15 RATED FOR THE FOLLOWING VOLTAGES 1200 PRIMARY 120 240 SECONDARY DIM E 6900 PRIMARY 115 230 SECONDARY MAX 6600 PRIMARY 110 220 SECONDARY VENDOR MODIFICATIONS AND RESPONSIBILITIES ROCKWELL AUTOMATION ENGINEERING SHALL BE NOTIFIED IMMEDIATELY OF ANY PROPOSED CHANGES N MATERIALS OR PROCESSES WHICH COULD AFFECT THE PERFORMANCE RELIABILITY OR PHYSICAL CHARACTERIST ICS OF THIS DEVIC E cA NO SHIPMENT SHALL BE MADE WITHOUT PRIOR APPROVAL FROM ROCKWELL AUTOMATION ENGINEERING NO CLASSIFIED CHARACTERISTICS D 06 4800 120 240 N A 1 38 5 15 6 15 5 15 1 00 25KV 16000 TT MEDIUM VOLTAGE 05 1200 20 240 3 1 1 50 5 15 9 00 8 00 9 63 35KV 22000 2 AND MAY NOT BE 04 6000 5 230 N A 1 50 5 15 9 00 8 00 9 63 35KV 22000 g 1209 115 230 wa 7 38 5 75 6 75 5 75 7 00 25kv 16000 5 5 yaya Kk CPT 210 TO 1200 VOLT 3300 10 220 DUAL VOLTAGE CPT S
156. Max Duty 6 8 Ibein Typical operating forces Operators without contact blocks Flush extended button standard mushroom jumbo plastic mushroom 2 Ibs max Jumbo and extended aluminum mushroom head 3 95 Ibs max Maintained selector switch 3 6 inelb max Spring return selector switches 3 6 inelb to stop 0 2 inelb to return Illuminated push buttons and push to test pilot lights 5 Ib max 2 position push pull 7 5 max push or pull 3 position push pull 8 Ib max push to in position or pull to center position 15 Ib max pull to out position Twist to release or push pull 9 Ibs max push or pull 30 ineoz max twist 6 ineoz minimum return Potentiometer Rotational torque 3 12 ineoz stopping torque 12 inelb minimum Standard 1 Ib Logic Reed 1 Ib max Contact block Sealed switch 3 Ib max at 0 205 in plunger travel Stackable sealed switch 1 Ib max Environment ti Temperature range perating 40 131 F 40 55 C Storage 40 185 F 40 85 Note Operating temperatures below freezing are based on the absence of moisture and liquids Consult your local Rockwell Automation sales office or Allen Bradley distributor for use in lower temperature applications Humidity Performance Data See Important 3 Allen Bradley 50 9596 RH from 77 140 F 25 60 C per Procedure IV o
157. N TATION gars 1 012576 001 19E 5 m B 1 G H J K L M N p Q R AutoCAD I 01 I J1 B C ERIES 1 UTE SERIES 02 IT 24 IT 24 TO VFD TPSP TH VFD na 0 1 1 001 19E 2 04 1 gt ERIE 1 a e he n z IT e a n va TH TH VFD TPSP3 3 Yo 06 4 A 06 07 07 FEEDE n 7 FD TPSP2 FEEDER CS EA INCUMINC AIN FD TPS FEEDES TPST1A FEEDER TIE BREAKE TPSTIB FEEDER FD TPSP4 FEEDE INCOMING MAIN B 25 1592MB 1512 1512 151eBT 1594T 1512 BT 1512 BD 1512 BI 1598ME 09 SERIE SERIES SERIES SERIES SERIE S RIE SERIE 11 5 T Te 15 6 I3 6 17 L LV L L 7 18 18 26 29 an i0 30 ze 7 z 30 STOMER PLIED GROUNI STOME LIED GROUNI Hz TO XFMR TPST OHz 35 USTOMER SUPPLIED CUSTOMER SUPPLIET 35 36 36 37 39 10 CERTIFIED DATE REV REVISION INT DATE ORDER NO DESCRIPTION BULLETIN au 40 m 7 SION N DA WARD COUNTY WATER SUPPL DER NO c i N THIS DRAWING IS THE PROPERTY DF s WER WIRING INTERCONNECTIONS 0 in ENG PROGRAM APPROVAL dom non CUSTOMER 1
158. N Push Button Located on the LV compartment coor Green OFF Push Button Located on the LV compartment cdoor Red EMERGENCY STOP XPush Pull Pushbutton Located on the LV compartment door Red Red ON Pilot Light Green OFF Pilot Light 1000 VA control power transformer with primary and secondary fusing for controllers Potential Transformer Interwiring control for 3 phase voltage reference between incomers main LBS ond controller Option includes appropriate wiring to terminal blocks and fusing Note This option does not include potential transformers 1 low voltage surge suppressor across each 120V coil in the control circuit where possible Multilin 515 blocking and test module Fifteen 15 gt extra unwired terminal blocks in the low voltage compartment Mechanically Latched Contactor with the standard trip option MV contactor control circuit with IntelliVAC module Cabinet space heater and thermostat supplied in each section of the unit Power supplied from an external power source The wattage depends on AC voltage ie 85V 110V 100W 120V 330W e 220V SSOEPSGSHESNNSNDN THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION INC OR ITS SUBSIDIARIES AND MAY NOT BE COPIED USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION INC Colorado River MWD CERTIFIED DATE INT R Yong 2012 02 21 ENG Approves SHEET OF 13 OFC 0
159. NSTANTANEOUS PEAK LET THRU AMPERES 1000000 700000 500000 300000 200000 100000 70000 S0000 30000 20000 10000 MEDIUM VOLTAGE RIhP TRRP FUSE CAT NO AOSIBIDARO 19R AOS1B2DARO 32R A051B2DARO 38R AOS1B3DAR 48X AOSIB3DARO 57X 198 38 S SKV MAX 48X amp 57X S 2KV PERK LET THRU HRTR FERRAZ SHAWMUT NEWBURYPORT MA 01950 o 10 102655 PARALLEL 57X PARALLEL 48X NAI PARALLEL 38 57 PARALLEL 325 5 zog 58 32 19R RS o o o Q Q Q Q Q Q Q Q Q e 2 o o o o o N m P lt o o o N ur P lt o _ e m AVAILABLE CURRENT IN RMS SYMMETRICAL AMPERES CONTROL NO 569 REV D S 17 04 TIME IN SECONDS MEDIUM VOLTAGE AMP TRAP FUSE MINIMUM MELTING TIME CURRENT DATA CS 3 CAT NO AOSSFIDORO 10E 200E AOSSF 2DORO 250E 450E GOULD SHAWMUT NEWBURYPORT MA 01950 24443 INIT REL 2 CURRENT IN AMPERES
160. NTING INFORMATION B LINE CABLE CONDUIT OPENING FLOOR PLAN 37 69 957 CONTROL WIRE CONDUIT OPENING 21 62 549 a 4 39 112 9 31 237 MOUNTING HOLES FOR 50 191 DIA ANCHOR BOLTS REMOVABLE LIFTING ANGLES 8 1 00 25 x 3 00 76 NON REMOVABLE SILL CHANNELS 12 00 X 20 00 305 X 5081 36 00 9141 j 30 00 7621 23 69 602 3 00 X 446 _f 76 X 113 2 31 591 31 38 7971 2 31 591 54 00 1372 DIMENSIONS in mm FRDNT THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION INC OR ITS SUBSIDIARIES AND MAY NOT BE COPIED USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION INC Colorado River MWD CERTIFIED DATE REVISION Yang 2012 02 21 ENG n SHEET 3 OF is DWG NO 70125 76 001 12 E AutoCAD CUSTOMER E STRUCTURE DETAILS PLAN LABELED PLAN 2 50 631 6 62 1681 5 41 1371 5 68 X 9 00 144 X 2291 90 95 2292 19 46 494 16 04 4071 4 65 1181 30 00 762 STRUCTURE CODE 2 3 MODIFIED 3 62 92 12 08 3071 1 00 551 NOTE CONTACT FACTORY FOR SEISMIC MOUNTING INFORMATION FLOOR PLAN 25 29 642 CONTROL WIRE CONDUIT OPENING 11 92 303 EACH OPENING PROVIDES ACCESS TD Ses 133 BOTH TOP amp BOTTOM COMPARTMENTS KR M a e o E fae OE MOUNTING
161. OD INTELLIVAC LV ASSEMBLY 2HI LV PANEL ASSY INSTR 1512 B 1492 TERMINAL BLOCK BARRIER TB N P FOR LIVE TERMINALS 2 AMP 250V MINI FUSE TRM2 8 AMP 250V MINI FUSE TRM 8 NS 2 of 2 Ward County Water Supply Transmission Pump Station Preliminary Bill of Materials Tie Breaker Unit Location 5 Series Number 7012576 008 12 ED Number 7012576 001 12E DD Number 7012576 002 12D Catalog No 1594T BDED 5053 Part No Part Description 80149 622 53 DOOR 600A LBS MAIN TE SPL PT 80253 066 58 GASKETING FOR 36 1560 DOOR 80253 178 51 LABEL KIT 5KV DR ENGLISH 80253 290 51 DOOR LUBRICANT APPLICATION H 17350 NAMEPLATE WHITE BLANK 80025 420 03 600AMP LBS LINE AT TOP 80144 773 01 INTERLOCK ASSY 80144 789 02 600AMP LBS KEY ASSY OFF 80145 443 56 RHSIDEPL 600A MAIN TE SPEC PT 80255 104 600AMP LBS ASSY INSTRU DRAWING LABKITREQD FA LABEL KIT REQUIRED FA 80253 177 51 LABEL KIT 5KV FA ENGLISH 7012576 008 FBOM Qty ao u x lof1 7012576 Ward County Water Supply Preliminary Spare Parts Furnished as per Spec 26 13 23 Part Number Total Qiy Spare Parts Furnished as per Spec 26 13 23 3 08 A 6 spare fuses of each type and size including MV fuses for each pump station 80145 871 52 R 2 1A ATM FUSE ASSY 6 X 251083 R 2 AMP 250V MINI FUSE TRM2 X 251094 R 8 AMP 250V MINI FUSE TRM 8 25172 551 02 R 5 4800V GOULD 5 FUSE 80025 200 06 R FUSE CLIP ON A055F1DORO 100E
162. OMPONENT LE NES PRPO 05 LE2 25 SCHEMA 10354 CHI _ GERMAN z Em 3 WRITING BY ROCKWELL INTERNATIONAL CORPORATIOI TREE S S LE2 25 SCHEMA 10354 CHI SPANISH muc pull eue ara LE2 25 SCHEMA 10354 CHI BLANK ossa ETE zn S S LE2 25 SCHEMA 10354 CHI BILINGUAL or A CHIC ENGLISH 77 z as Automation MVBBHO5 Pro ENGINEER METAL _ DISC THREADED 3 8 16 TYP B NIE _ 3 PHASE LIGHTENING ARRESTOR 3 80 AND KV _ _ 6 93 02 SHOWN D _ gt 95 4 0 Ld F NOTE UNDIMENSIONED DETAILS ARE FOR REFERENCE ONLY G FINISH RN al QM E INCHES TOLERANCES UNLESS OTHERWISE SPECIFIED PURCHASED PART Allen Bradley quauity THIS DRAWING IS THE PROPERTY OF ROCKWELL INTERNATIONAL CORPORATION OR ITS SUBSIDIARIES AND MAY NOT BE COPIED USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN USER ID ANGLES MEDIUM VOLTAGE 2 DECIMAL X XX 03 WRITING BY ROCKWELL INTERNATIONAL CORPORATION 3 DEC a sS 9 200 12 10 Md a PS REF Rockwell RE se et Automation
163. ONVEX SIDE AGAINST BEARING AS SHOWN SECTION G G SECTION EXPLODED FOR CLARITY EXPLODED FOR CLARITY MVBDH03 SECTION F F DIMENSIONS IN BULLETIN TYPE INCHES 1502 p TOLERANCES UNLESS OTHERWISE SPECIFIED ASSEMBLY PBREWER B Allen Bradley 2 DECIMAL XX MEDIUM VOLTAGE THIS DRAWING IS THE PROPERTY OF ROCKWELL INTERNATIONAL CORPORATION OR ITS SUBSIDIARIES 08 SERIES E 400A 7 2KV MECHANICALLY LATCHED 0 MA 07 Vina BY ROCKWELL INTERNATIONAL CORPORATION INTELEIVACT CONTROL DR PAUL BREWER DATE 2003 12 10 m CHKD Ronwen e m a Automation s 15 90 AutoCAD BEND RADIUS ALLOWANCE ECN NUMBER USER ID C 1056 06 REV NO 1 2 8 4 5 6 AMOUNT 7 8 PART NO DESCRIPTION 80158 698 01 CONTACTOR BASE 1 80155 550 51 MAIN 5 ASSEMBLY 80153 556 51 VACUUM ASSEMBLY 80158 745 51 COIL amp CORE ASSEMBLY 80153 553 02 AUXILIARY ACTUATOR 80153 564 01 BEARING 80153 565 01 FRONT STOP 80153 566 02 SPRING ACTUATOR PLATE 80153 570 02 FUSE BUS TAB G 6618 S8 elo olo 2 e mw FUSE CLIP 80026 473 01 METAL CLIP 80157 211 02 FRONT STOP BOLT RETAINER 80006 334 01 LIFTING HAZARD LABEL 80158 672 51 MECHANICAL LATCH ASSEMBLY 80158 908 51 BASIC ASSEMBL
164. PARATE 1 lt KEY INTERLOCK ON ISOLATION SWITCH 06 OWER SOURCES DE ENERGIZE TIE SWITCH BEFORE SERVICING FAILURE TO DE ENERGIZE POWER CAN RESULT IN SEVERE 11 1L1 1L1 eLi L1 eLi 07 INJURY DEATH 3 T T ae 07 TWO 2 MAIN ONE gt TIE LOAD ITCH ARRANGEMENT 13 1L3 1L3 L3 08 ONLY TWO OF THE THREE 3 SWITCHES CAN BE CLOSED AT ANY ONE TIME I 08 GRI GRI GRI E GRI GRD E GRI E GRI 09 INTERLOCK SCHEME j 09 THE INTERLOCK SCHEME IS DESIGNED TO PREVENT ACCESS TO MEDIUM 55 5 SS SS OLTAGE CELLS UNTIL ALL SOURCES FEEDING THAT CELL HAVE BEEN REMOVED S SHIPPING SPLIT i OPERATE XFMR TPSTIA FEEDER i IF TPSTIB IS DN AS INDICATED BY THE PILOT LIGHT PUSH THE OFF BUTTON TO OPEN THE CONTACTOR CUSTOMER TO CONNECT UNITS AT SHIPPING SPLITS SS AS INDICATED OPEN THE TPSTIB ISOLATION SWITCH AND LOCK IT OPEN TD REMOVE KEY SING BUS LINKS SUPPLIED BY ROCKWELL AUTOMATION REFER TD 3 KEY CAN BE USED TO UNLOCK THE TPSTIA ISOLATION SWITCH SUBLICATION 1500 UMOSSB EN P AND DWG 80158 99 2 NOTE ONLY ONE D OF THE TWO lt 2 SWITCHES CAN CLOSED AT ANY ONE TIME gt TO OPERATE XFMR TPSTIB FEEDER D IF TPSTIA IS DN AS INDICATED BY THE PILOT LIGHT PUSH THE OFF BUTTON OPEN THE CONTACTO 1 2 OPEN 1 ISOLATION SWITCH AND LOCK IT OPEN TO REMOVE KEY 1 3 KEY CAN BE USED TO UNLOCK THE TPSTIB ISOLATION SWITCH r NOTE ONLY ONE D THE TWO lt 2 SWITCHES CAN
165. R Controller 915 mm x 3264 mm x 915 mm 113 kg 857 mm Arc Resistant 9 36 in x 128 5 in x 36 in 1700 Ibs 33 75 in 1 1422 mm x 2315 mm x 915 mm 016 kg 597 mm OA EAREN 56 in x 91 in x 36 in 1800 Ibs 23 5 ee eee ine 915 mm x 2315 mm x 915 mm 802 kg 508 mm 6 1512B 2 High 400 A FVNR Controller 36 in x 91 in x 36 in 1770 Ibs 20 0 in 7 15128 2 High 400 A FVNR Controller 915 mm x 3264 mm x 915 mm 1050 kg 857 mm Arc Resistant 9 36 in x 128 5 in x 36 in 2310 Ibs 33 75 in 8 1562E 200 to 400A RVSS Controller 915 mm x 3264 mm x 915 mm 886 kg 857 mm Arc Resistant 36 in x 128 5 in x 36 in 1950 Ibs 33 75 in i 457 mm x 2315 mm x 915 mm 272 kg 394 mm ncoming mem 18 in x 91 in x 36 in 600 Ibs 15 5 in TT 457 mm x 3264 mm x 915 464 kg 394 mm n 1020 lbs 15 5 in cs 915 mm x 2315 mm x 915 mm 363 kg 857 mm s Noming PE sim 36 in x 91 in x 36 in 800 Ibs 33 75 in Tu 915 mm x 3264 mm x 915 mm 663 kg 857 mm 12 ncoming Line Unit Arc Resistant O 36 in x 128 5 in x 36 in 1459 Ibs 33 75 in B 1512A 1 High 800 A Controller 1575 mm x 3264 mm x 915 mm 1400 kg 857 mm Arc Resistant 9 62 in x 128 5 in x 36 in 3080 Ibs 33 75 in Height dimension includes plenum 953 mm 37 5 in which is removed for shipping and installed by customer For other controller types contact factory for complete structure and d
166. RF Immunity EEE ANSIC37 90 2 20V m Data transfer rate 115 kbps 80 1Ghz FORM A RELAYS ESD EEE ANSIC37 90 3 8KV CD 15KV ian F CERTIFICATION AD Configuration i Low voltage directive EN60255 5 UL508 e83849 NKCR Operate time lt 8 ms EN60255 27 EN61010 1 Safety UL C22 2 14 e83849 NKCR7 Continuous gt 10A CE EMC Directive EN60255 26 UL1053 682849 NKCR current EN50263 EN61000 6 2 01508 30 A per ANSI 637 90 North America cULus UL1053 C22 2 No 14 DIMENSIONS for 0 2s Size Refer to Dimensions Chopter Breqk 24V 1A 48V 05A 125V 03 ISO Manufactured under a registered Weight 4 1 kg 9 0 Ib inductive L R 40 ms A 250V 0 2A quality program 1509001 Break DC 24V 10A 48V 6A 125V 0 5 OPERATING ENVIRONMENT resistive A 250V 0 3A Ambient operating 40 C to 60 C 40 F to 140 F Break AC 720 VA 250 VAC Pilot duty A300 temperature inductive Ambient storage 40 C to 85 C 40 F to 185 F Break AC 277 VAC 10A shipping resistive temperature Humidity Operating up to 95 condensing 55C As per IEC 60068 2 30 Variant 2 6days FORM A VOLTAGE MONITOR Applicable voltage 20 to 250 VDC Trickle current 1to 2 5 mA FORM C RELAYS Configuration Contact material Operate time Continuous current Make and carry for 0 2s Break DC inductive L R 40 ms Break DC resistive Break AC inductive Break AC resistive 5 five e
167. S485 serial ports with ModBus and DNP 3 0 protocol Ethernet connectivity provided by MultiNet e VIunbalance True PF crest and K factor Hz W var VA EnerVista software is provided for setup and monitoring functions Wh varh VAh W cost External dial in modem capabilities Demand AW var VA Harmonic analysis through 63rd with THD and TIF Protection amp Control Event recorder 150 events Load shedding Waveform capture Power factor control Data logger 98 000 events Pulse input totalizing Voltage Disturbance Recorder VDR 500 events Energy 581 POM II Power Quality Meter Introduction GE Multilin has set a new standard in metering technology with the introduction of the POM This meter designed on he latest industry specifications provides accurate and reliable three phase power metering with an optional Ethernet and iber communications module in a small and modern package The be used for a variety of applications including metering of distribution feeders ransformers generators and motors Robust Metering and Power Quality Capabilities in One Package The POM is an ideal choice when continuous monitoring of a three phase system is required It provides metering for current voltage real and reactive power energy use cost of power power factor and frequency Waveform capture and Voltage Disturbance Recorder continuously monitors power quality P
168. Shawmut ATM 1 1 2 x 13 32 MIDGET FUSES Amp trap midget fast acting ATM fuses are rated 600 volts AC with a 100kA interrupting rating These ratings give the ATM a wide range of gt For supplemental protection of small applications not covered by other midget fuses motore and In addition ratings of 30 35 30 40 and 30 50 gt Extended ratings for special protection of amperes are offered for specific applications such capacitors and circuits with high inrush currents as capacitor protection These ATM fuses must gt 500VDC ratings for a wide variety of still be considered 30A fuses because of their applications dimensions but are able to withstand much higher inrush currents and tougher duty cycles gt gt Can be used with ULTRASAFE fuse holders Not for Branch Circuit Protection HIGHLIGHTS APPLICATIONS KTTS Fast Actin gt AC 1 10 to 30A gt UL Listed to HN GOOVAC 100kA I R Standard 248 14 gt Special Ratings circuits up to 600VAC AONO SHA above 30A and 500100 with 600VAC 10 I R ise tandari A gt DC 1 10 to 30A 500VDC 100 LR 1 10 to 30A Melting Time Current Data 1 10 30 50 Amperes 600 Volts AC San TR ES n to Standard Fuse Ampere Ratings Catalog Numbers AMPERE CATALOG AMPERE CATALOG RATING NUMBER RATING NUMBER ATM1 10 ATM6 ATM1 8 ATM8 ATM2 10 ATM10 ATM 12 15 TM20
169. TDMATIDN 1 WEB PROJECT 10 TATION 1 1 001 12 OF tue B e D E G J K M N p Q R AutoCAD gt t E Q R 01 TS ADU Ae ft 01 02 TIE 03 0 0 0 0 de n 05 05 05 06 lt 06 07 6 1 TIE 07 05 J11 na ae lead 08 08 08 19 412 n9 09 0 0 6 6 17 7 9 2 20 20 20 29 eu an 30 35 35 36 36 37 37 39 SEE SHT 0 0 M CERTIFIED DATE REV REVISION INT DATE ARD COUNTY WATER SUPPL ORDER NO DESCRIPTION BULLETIN THIS DRAWING IS THE PROPERTY DF A CUSTOMER J All B ROCKWELL AUTOMATION INC DR ITS PR ENG PROGRAM APPROVAL SIZE SUBSIDIARIES AND AN a IMPA 41 SED DISCLOSED FD PURPOSE DISTRIBUTOR 1638098 00 REV DWG NO SHEET 17 11 EXCEPT AS AUTHORIZED JN WRITING B DRAWN DATE z ROCKWELL AUTOMATION 1 RANSMISSIUN PUMP STATION 1 MKEIL 2012 02 09 PROJECT T ISSIE i 1 12 OF m B G H J K L M N p Q R AutoCAD 06 c Fl gt d 06
170. TRANSFORMER FUSES Ferraz Shawmut E rated PT fuses are current limiting fuses with high interrupting rating used for primary winding protection of potential transformers They are small dimension ferrule type fuses and mounted in standard clips Ratings are 1 2E to 5E at 2 4 4 8 9 0 and 7 2kV Features Benefits gt Current limiting protection for transformers gt Ferrule mounting for ease of installation in standard clips gt Compact size saves valuable mounting space gt Fiberglass melamine body provides dimensional stability in harsh industrial environments gt Metal embossed catalog number for lasting identification gt A240T gt A500T AC 1 2E to 5E AC 1 2E to 5E 2400VAC 50 I R Sym 5000VAC 50kA I R Sym A480T AT20T AC 1 2E to 5E AC 1E to 2E 4800VAC SOKA I R Sym 7200VAC 50 Sym Dimensions CATALOG NO DIMENSIONS inches FUSE CLIPS PREFIX A B t CENTERS CAT NO C08917P C08917P C08917P Use 2 clips per fuse Ferraz m Shawmut POTENTIAL TRANSFORMER FUSES AMP TRAP A240T A480T A480T1 2E to 5E Melting Time Current Data PT Fuses 4800V A240T1 2E to SE Melting Time Current Data PT Fuses 2400V Ec a lll eee s LLL L T U LLL P ee E 111 II HL T PTT
171. UR MULTILIN SR350 RELAY She he alse a TO BE PROGRAMMED BY THE Nn i 5 CONTRACTOR BEFORE START OFF TOMER LIED 120V AC ATED AT 4 ESHT 5924 37 SEE SHEET 09 FOR SHT TERMINAL BLOCK LAYOUT 39 CUSTOMER INTERCONNECTIONS 40 40 CERTIFIED DATE REV REVISION INT DATE D COUNTY ORDER NO DESCRIPTION BULLETIN THIS DRAWING IS THE PROPERTY OF i v 5 VEM ST E ROCKWELL AUTDMATIDUN INC ITS ui ENG PROGRAM APPROVAL Wc Sud fete EHSCIPRIIESEPEDE SEE SUBSIDIARIES ANI 11 SED DW DISCLOSEL Y PUR EXCEPT AS AUTHORIZED IN WRITING 1 DRAWN DATE ROCKWELL AUTOMATION I RANSMISSIUN PUMP Gia MKEIL 12 02 09 PROJECT I 1 12576 00112 _ we 8 Allen Bradley 1638098 00 REV DWG NO DISTRIBUTOR SHEET t B H J K L M N p Q R AutoCAD 06 FL gt 06 4F 10 15 1E Fel 1E 4 j 19 C18 p 3 10 FROM INCUMIN x 09 i AIN E 0A 09 16
172. Ue Make Break 120 300 1800VA 180VA AC 300 15 C300 0 120 15A 15A 24 150 69VA DC 150 DC 13 Q150 024 Logic Reed Contact Ratings Minimum DC 5V 1 Maximum DC 30V 0 06 A AC 150V 0 15 A Should only be used with resistive loads Materials Used in 800H Type 4X Operators Thermoplastic Polyester Fiberglass Reinforced Bushings Mounting Rings Sockets Thermoplastic Polyester Non illuminated button caps Transparent Amorphous Nylon Pilot light lens cap Illuminated button caps Glass Filled Crystalline Nylon Thrust washer Mineral Filled Nylon Trim washer Nitrile Synthetic Rubber Gaskets and internal seals Visit our website www ab com catalogs 10 4 Preferred availability cat nos are printed in bold xu PenTUFF Low Voltage Contact Ratings Minimum DC 5V 1 mA Maximum thermal continuous current 2 5 A AC 1 0 A DC Bulletin 800T units with 800T XAV contacts have ratings as follows Utilization Category Rated Operational Currents Max Opertnl Volts Ue IEC NEMA Volts Ue Make Break 120 300 1800VA 180VA on pene 0500 15A 1 5A 24 150 28VA DC 150 DC 13 R150 0 24 10 Snap Action Contact Ratings Rated Operational Currents Max Opertnl Contact Rating Volts Ue Designation Volts Ue Make Break 120 300 7200VA 720VA AC 300 24 72 60 10 230 250 0 2 A 115 125
173. XX Por DR PAUL VAN HEESWYK 1997 08 25 BEND 400A MOULDED ISOLATOR SWITCH RADIUS ALLOWANCE Rockwell REF 80153 373 SHEET 1 DWG NO Automation OF 2 80154 544 AutoCAD MSMITH6 ECN NUMBER USER ID 2383 08 REV NO REVERSE CONTACTS PER 40266 515 02 AS REQUIRED FOR N C CONTACTS SUB TITLE NO AUXILIARIES 1N O AND 1 N C AUXILIARIES 2 N O AND 2 N C AUXILIARIES 3N O AND 1 N C AUXILIARIES 3N O AND 2 N C AUXILIARIES 2 N O AND 1 N C AUXILIARIES 1N O AUXILIARY 2 N O AUXILIARY 3N O AUXILIARY 3N O AND 3 N C AUXILIARIES 2NO amp 2 NC FOR OEM UE o IT PART NO DESCRIPTION AMOUNT 80154 432 01 ISOLATING SWITCH HOUSING 1 SFT SSE 80158 175 51 MOVEABLE TERM ASS Y 3 STOREY UNE tl ae SEE 4 1 80154 431 01 SHUTTER SHUTTER LEVER 80154 426 52 GROUND BAR 1 2 2 3 2 40195 133 01 NYLON SHOULDER SCREW 80025 182 01 5 16 18 NYLON HEX NUT 80158 770 01 28459 351 13 HAIR PIN COTTER M 3270 5 16 FLATWASHER 875 O D 80154 550 02 SHOULDER SCREW 80016 026 02 5 16 18 HEX SOCKET SET SCREW M 390 5 16 18 HEX NUT 5 16 FLATWASHER 5 16 LOCKWASHER 5 16 24 X 75 H H C S 5 16 18 X 1 25 H H C S 1 4 FLATWASHER 5 16 18 X 625 H H C S 80154 548 52 DRIVE LEVER 80011 183 01 AUXILIARY SAFETY TAG 80154 542 51
174. Y 80153 569 02 LINE TERMINAL 5KV FP 80156 765 02 LINE TERMINAL 7 2KV FP 80156 767 52 FUSE BUS TAB ASSEMBLY 80153 567 01 RETURN SPRING 0 1000 80158 743 52 AUXILIARY CONTACTS ASSEMBLY E H 80158 744 52 AUXILIARY CONTACTS ASSEMBLY M L 80157 194 51 PHASE 1 FINGER ASSEMBLY 80157 194 52 2 FINGER ASSEMBLY 80157 194 53 PHASE 3 FINGER ASSEMBLY 80157 202 01 LEVER ARM 80157 198 02 CCT PLUG BRACKET 80018 491 01 PLUG WIRE 80025 592 01 CCT PLUG 80157 199 52 HANDLE ASSEMBLY 80010 319 07 RATING LABEL 80010 319 08 RATING LABEL 80010 319 09 RATING LABEL 80006 229 01 LABEL FOR CONTACTOR ENGAGEMENT 28325 523 25 RING 28300 096 26 FLATWASHER 046 THICK 28311 017 01 BOWED WASHER M 471 5 16 18 X 1 25 HHCS M 417 5 16 18 X 1 00 HHCS M 1058 5 16 18 X 75 HHCS 5910 5 16 24 X 75 HHCS 1245 5 16 FLATWASHER 180 5 16 LOCKWASHER M 390 5 16 18 HEX NUT 1256 1 4 20 X 1 50 HHCS 489 1 4 20 X 1 00 HHCS M 8770 1 4 20 X 75 HHTRS M 2230 1 4 FLATWASHER M 6 1 4 LOCKWASHER M 7 1 4 20 HEX NUT M 8764 10 52 X 58 HHTRS 28107 107 01 5 16 24 X 1 00 HHCS 80113 649 24 W
175. age Coil Voltage Vcr Electro Mechanical Relay Control Mechanical Latch Only Close Current Apc 5 6 Trip Current Apc 60 Pick up Voltage 102 Trip Voltage 84 IntelliVAC Control Electrically Held amp Mechanical Latch VAC Close Current Apc 200 milliseconds 4 3 110 to 240 VAC V2 X Vet Hold Current Apc 0 48 or Max Pick up Voltage 95 110 to 250 VDC Drop out Voltage 75 9 VDC Trip Current 200 milliseconds 5 5 Ver Vcr Trip Voltage 70 is 5300 Amps 66 MVA The voltage and current ratings listed are valid up to 1 000 m 3 300 feet Please refer to Table 11 M Controller Derating Chart on A contactor drop out delay may be configured with the IntelliVAC control module refer to publication 1503 UM051 EN P The full Altitude range is available with the IntelliVAC control module only and the IntelliVAC is to be configured accordingly refer to publication 1503 UM051 EN P The standard mechanical latch contactors if used with electro mechanical control are designed for 1000 to 1000 meters 3300 to 3300 feet Higher altitudes are possible by changing the contactor return springs 9 page 48 for ratings above this altitude ThelEC rating at 7200 V RMS Sym Control voltage as measured at the input of the IntelliVAC control module Provided that regular maintenance is performed 6 schemes used 1500 SR020H EN P September 2009 The number o
176. ages above 5000 V are supplied according to the application Table 11 Potential Transformer Description Specifications Voltage Class 5 0 kV 7 2kV Frequency 50 60 Hz Standard Capacity VA Rating 425 VA 300 VA Optional VA Ratings None 2400 V AC Primary Voltage Single Phase 1 7200 V AC 4800 V AC Rated Secondary Voltage 120 V AC 60 Hz 110 V AC 50 Hz Basic Impulse Level Rating 45 kV 60 kV Metering Accuracy 0 3 WX 0 6 MY 1 27 0 3 WXMY 1 2 Z 1500 SR020H EN P September 2009 Table 111 Potential Transformer Ratings Bulletin 1500 1900 Medium Voltage Motor Starters 49 PT Burden Designation VA Burden PF W 12 5 0 1 X 25 0 7 M 35 0 2 Y 75 0 85 150 0 85 Z 200 0 85 Table 11 Current Transformer Description Specifications Bar Wound Primary Donut Toroid Bar 7 2 KV Vol Donut 600 V Bar 60 kV Basic Impulse Level B I L Rating Donut Dee Momentary Short Circuit Current Rating Withstands the Let Through of the fuse Secondary Current Rating 50A 7 5 A Bar and Donut Maximum Continuous S econdary Current at 30 C 86 F ambient Most ratios Type Metering Relaying 0 3 BO 1 0 6 BO 5 Accuracy Bar 0 6 BO 9 10720 1 2 B1 8 10 20 most ratios Bar Current Transformer Rated Short Circuit Time Thermal Current 18 RMS for 1 sec Rated S
177. ain arc flash material at faults up to 40 kA 0 5 seconds e Arc vent to exhaust arc flash material Plenum or chimney to redirect arc flash material Reinforced low voltage panel sealed to prevent entry of arc flash material 1500 SR020H EN P September 2009 16 Bulletin 1500 1900 Medium Voltage Motor Starters 80 Equipment Design and Selection cont 1500 SR020H EN P September 2009 Structure and Controller cont Structure Finish As standard all exterior and interior metal parts except for the power cell back plates and low voltage panel shall be painted ANSI 49 medium light gray 3R shall be ANSI 61 All metal back plates in the power cell and low voltage compartments shall be painted high gloss white for high visibility Optional field touch up spray can s matching the enclosure color shall be supplied when requested Description Hybrid epoxy powder paint Standard color ANSI 49 medium light gray optional ANSI 61 light gray Procedure Continuous paint line parts are painted before assembly Preparation Alkaline wash rinse iron phosphate rinse iron chrome sealer rinse recirculated de ionized water rinse and virgin de ionized water rinse Painting Air atomized electrostatic spray Total paint thickness 0 002 0 051 mm minimum Baking Natural gas oven at 179 C 355 F minimum Notes 1 W
178. al Visual Inspection of Equipment If requested a review of the electrical and mechanical drawings for the purchased equipment will be done with the Application Engineer and or Project Manager prior to commencing the inspection Any questions or clarifications prior to commencing the Factory Inspection will be addressed at this time The Rockwell Automation Application Engineer and or Project Manager will also review what will occur during the Factory Inspection The Factory Inspection consists of a customer visit to the factory with the intent to view the customer specific equipment at various stages of building existing at time of the visit There is no preparation of the equipment in any way for the inspection and is a means to allow the customer to verify the progress of the order without any disruption to the manufacturing cycle No power is applied during the factory inspection At the conclusion of the Factory Inspection the customer will reconvene with the RA Application Engineer and or Project Manager to discuss any concerns or issues that arose during the inspection The Application Engineer and or Project Manager will advise the customer at the earliest possible time with an outline of financial and or schedule impact of the changes Please refer to the current Medium Voltage Price Book publication 1500 PL030 EN P for relative charges Witness Testing A review of the electrical and mechanical drawings for the purchased
179. and secondary fusing for controllers Four 4 pole shorting terminal blocks Twenty 20 extra unwired terminal blocks in the low voltage compartment Cabinet space heater and thermostat supplied in each section of the unit Power supplied from an external power source The wattage depends on AC voltage ie 85W 110V 100W e 120V 330W e 220V Key Interlock for a two 2 Main one 1 Tie Load Break Switch arrangement Distribution Class Tranquell Heavy Duty arrestor Heavy duty arrester suitable for all indoor applications as well as outdoor applications located in an area with yearly ground flash density of up to 4 per sq km PQMIIT20CA O OO THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION INC OR ITS SUBSIDIARIES AND MAY NOT BE COPIED USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION INC Colorado River MWD CERTIFIED DATE INT R Yong 2012 02 21 ENG Program Approval SHEET o 2012 02 21 DWG NO 7012576 001 12 CUSTOMER C AutoCAD C UNIT DETAILS DESCRIPTION 2 High VFD Input Contactor Units ELEMENTARY DIAGRAM NUMBER 7012576 001 12 UNIT LOCATIONS gt CATALOG NUMBER 3B 7 7B gt 1519BD ADE OPTIONS N FF ESTP 40NR 4DFFG 6B CUSTOMER 1ESTP 10N 10F F 40F F G 40NR 6B 6T 17 84D7 803 3950S 4010 5010D CMOD6 O
180. artment eliminate setup adjustment Low voltage compartments Power bus compartments The Rockwell Automation Medium Voltage Controller Bulletin 1500 is comprised of three core elements Power cell door is interlocked with the handle mechanism to prevent the door from being opened when the cell is energized Power Cell Compartment Isolation Switch Electrical and mechanical interlocks prevent the switch from opening when the contactor is energized Ensures normal operation only when the switch is fully closed Allows for separate source testing when in the OFF position Grounded in the OFF position Current Transformers Three 3 current transformers are supplied as standard for overload protection and metering Five 5 amp secondary output Visible Isolation When the open position a visible barrier isolates the power cell from the power bus compartment Status of the isolation switch can be viewed through a window in the power cell door Isolated Cable Ducts Control Power Transformers Easy access for cable installation 110 120 or 220 240 V AC Ample room for stress cones 500 VA as standard with 350 VA extra capacity Provides isolated load cable compartments between top and Appropriately sized primary and secondary fuses 1000 VA 2000 VA 3000 VA CPTs optional Vacuum Contactor Modular design for simplified maintenance and reliability Fixed mounted
181. ated 1 to 10 V pk pk DC shift TTL Input impedance 40kOhm 10 RTC Accuracy 1 min month LOGIC ELEMENTS Number of logic 8 elements Trigger source 3 inputs per element Block inputs per 3 element Supported AND OR NOT Pickup Dropout operations timers Pickup timer 0 to 6000 ms in steps of 1 ms Dropout timer 0 to 6000 ms in steps of 1 ms BREAKER CONTROL Operation Asserted Contact Input Logic Element Virtual Input Manual Command Function Opens closes the feeder breaker Reclose attempts Up to 4 shots Time Delay 0 to 3 cycles AR Dead Time selected Accuracy Elements Inputs Outputs Breaker Status 52 status BREAKER FAILURE Pickup Level 0 05 to 20 00 x CT in steps of 0 01 Dropout Level 97 to 98 of pickup Time Delay 0 to 1 cycle Timer 1 Timer 2 Accuracy Level Accuracy per CT input BREAKER TRIP COUNTER Trip Counter Limit 1 to 10000 in steps of 1 Pickup COLD LOAD PICKUP BLOCKING Operation Automatically current level or by command asserted input Function Block IOC functions raise TOC pickup for selected period of time Time Delay 0 to 1 cycle block Time Accuracy 50 ms outage time 5 min 1 outage time gt 5 min AMBIENT TEMPERATURE High Temperature 20 C to 80 C in steps of 1 C Pickup Low Temperature 40 C to 20 C in steps of 1 C Data storage RAM battery backed up Pickup Time Delay 1 to 60 min in steps of 1 min 50 t t
182. ated load cable compartments between top and bottom power cells two high structures Bulletin 1500 1900 Medium Voltage Motor Starters 3 Features cont Power Cell Compartment cont Swing Out Low Voltage Panel Allows for easy access to install load cables Maximizes low voltage panel space Current Transformers Bar type current transformers are supplied as standard for overload protection and optional metering Vacuum Contactors Modular Construction Designed to be interchangeable with other contactors of the same rating and design series e Horsepower rated devices are located elsewhere in the power cell so the contactor does not limit unit ratings Easily removed for maintenance and repair Vacuum Bottles Designed to industry specifications Arcing confined inside vacuum bottle for ionized gas protection Mounted on the front of the contactor for visible inspection Contact wear indicators located on the bottle eliminates the need for special tools Excellent dielectric recovery provides high switching frequency up to 600 operations per hour Long Electrical and Mechanical Life 1 000 000 electrical operations 400 A 2 500 000 mechanical operations 400 A Low Current Chop No surge suppression required for most applications Reduces the chance of cable or motor insulation failure caused by voltage spikes 1500 SR020H EN P September 2009 4 Bulletin 1500 1
183. bus with removable cover plates for accessibility 1 4 x 2 continuous copper ground bus Line load and control wire conduit openings with removable cover plates at the top or bottom of the structure Base mounting sill channels with mounting holes and removable lifting means Hybrid epoxy powder paint finish Controller Standard Features NEMA Class E2 design Removable lifting angles or brackets Non removable sill channels Removable backplates Top or bottom plates to accommodate cable entry exit Tin plated copper horizontal power bus located in an isolated compartment x 2 continuous bare copper ground bus Amain non load break isolation switch with visible blades and shutter mechanism and operating handle Mechanical and electrical interlocks between isolation switch vacuum contactor and MV door Vacuum contactor s Three 3 current limiting power fuses for NEMA Class E2 operation Three 3 current transformers Control circuit transformer with primary and secondary fuses A low voltage control panel Space for necessary auxiliary control and metering devices Polycarbonate viewing window in power cell door Allen Bradley IntelliVAC control module for each vacuum contactor mounted in low voltage panel with advanced features Universal input voltage 110 240V AC 50 60 Hz or 100 250V DC Selectable vacuum contactor drop out time and consistent pick up time Altitude comp
184. c C 120 240V Sec Standard 500 VA 1000 VA C 2000 VA C 3000 VA Starter Options Pilot devices L Push buttons LC Selector switches L Pilot lights Qty Colors L Transformer type Push to test Other Auxiliary relays timers describe L Other describe Other Units L Feeder Load Break Switches Description L Solid State Starters Description Drives Description A4 Motor Control Center Specification Checklist Comments Additional Notes www rockwellautomation com Power Controland Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwankec WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation Vorstlaan Boulevard du Souverain 36 1170 Brussels Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tcl 852 2887 4788 Fax 852 2508 1846 Medium Voltage Products 135 Dundas Street Cambridge ON N1R 5X1 Canada Tel 1 519 740 4100 Fax 1 519 623 8930 www ab com mvb Publication 1500 SRO20H EN P September 2009 Supersedes Publication 1500 SR020G EN P June 2008 Copyright O 2009 Rockwell Automation Inc All rights reserved Printed in Canada General Overview of Rockwell Automation Standard testing on the Powerflex drive The following list provides an overview of the testing w
185. ch as shown in Figure 8 Otherwise danger ously high voltages would be present at the open circuited current transformer Also note that currents can be injected into the protec tion relay from a secondary injection test set See Figure 8 With the switch between terminals 7 and 21 open and the switch between terminals 8 and 22 closed as shown in Figure 9 a 515 test plug can be inserted between terminals 7 and 21 to monitor the CT current See Figure 10 Note that the 515 test plug is made up of two conductors separated by an insulator as shown in Figures 10 amp 11 215 ANDERSON AVE MARKHAM ONT L6E 1B3 CLOSED X OPEN 7 8 E OPEN 21 22 8 BY INSERTING THE QUEL PWG CLOSED PHASE 1 CT SHORTED Figure 8 Figure 10 SINGLE POLE ARRANGEMENT HANDLE i TWO POLE SHORT GIRGUHTIING ARRANGMENT WITH TEST JACK BLACK HANDLE 51 95 020A2 ONG FACTORY TEL 905 294 6222 FAX 905 294 8512 Bulletin 800T H 30 5 mm Push Buttons Product Overview 30 5 mm mounting hole Bulletin 800T 800H 30 5 mm Push Buttons Type 4 13 watertight oiltight Bul 800T Type 4 4X 13 corrosion resistant watertight oiltight Bul 800H Heavy industrial stations and operators Table of Contents See below Standards Compliance UL 508 Certifications UL Listed File No E14840 E10314 Guide No NKCR NOIV
186. ch Trip max 7 0 A Inrush max 25 Input Current Idle max 35 mA DC Close max 48A Hold max 100 mA Latch Trip 3 7 A AC 110 to 240 V 9 mA max DC 50 to 250 V 9 mA max AC 110 to 240 V 9 mA max DC 50 to 250 V 9 mA max AC 250V 5A R load 9 DC 30 V 5A R load AC 250 V 5A R load IntelliVAC Plus Output Contacts DC 30 V 5 A R load Standards and Approval cULus CSA IEC CE All AC values are rms except where noted The maximum currents shown are for either the 400 or 800 A Bulletin 1502 vacuum contactors Close current duration is 200 milliseconds ratings for all versions of IntelliVAC except where noted Available with IntelliVAC Plus 1503VC EMC1 only Command Inputs IntelliVAC Plus Inputs Status Output Contacts e Allen Bradley 20 Visit our Web site www ab com catalogs Bulletin 1500 Medium Voltage Controller Components Vacuum Contactors Description of Features The Allen Bradley vacuum contactors are designed as fixed mounted devices for heavy duty industrial performance This design eliminates the worries typically associated with drawout contactors The compact design of the contactor eliminates the need for it to be removed from the power cell Also there are no drawout stab and finger assemblies which require routine maintenance The S
187. combination with an overload relay under certain conditions for the short circuit protection of non motor loads when possible i e primary protection of power transformers The medium voltage controller shall have fixed power fuse holders that are separately mounted in the power cell not on the contactor and be located to allow easy inspection and replacement without any disassembly The power fuses shall provide visual condition indication by way of a spring actuated blown fuse indicator The power fuse size shall be selected when motor data and the protective device characteristics are known Vacuum Contactor Specifications The electrically magnetically held or mechanically latched optional style medium voltage contactor shall be the Allen Bradley Bulletin 1502 vacuum type The following current ratings shall be available 400 amp 800 amp The contactor shall have visual contact wear indicators No special tools are required for checking contact wear Vacuum bottles and coil maintenance shall be facilitated while the contactor is mounted within a power cell Removal of contactor is not required 1500 SR020H EN P September 2009 20 Bulletin 1500 1900 Medium Voltage Motor Starters 80 Equipment Design and Selection cont 1500 SR020H EN P September 2009 Vacuum Contactor Specifications cont The contactor shall be fixed mounted inside the power cell Fixed mounting provides solid continuous contact wh
188. ct TPSSWGR Warranty Date February 19 2012 Rockwell Automation is providing the following warranty for TPSSWGR to be installed at the Ward County Transmission Pump Station Parts and Labor Warranty 24 months following the installation adjusting and acceptance testing and the start of actual operation of the equipment or 30 months from shipment whichever occurs first Richard Yang P Eng Rockwell Automation Application Engineer MV Drives Ph 519 740 4100 ext 2496 Email rdyang ra rockwell com LISTEN THINK SOLVE lof 1 STRUCTURE LAYOUT TPSSWGR 7012576 7012576 7012576 SERIES ND 001 12 002 12 003 12 L LTAGE WIRE DUCT 3 lt a gt LJ z z a a LJ z z a 2 a gt lt LJ x 5 x o 24 13703 ik 36 914 36 914 APPROX 2300 1770 1770 SHIPPING 1045 805 805 WEIGHT TOTAL APPROXIMATE SHIPPING WEIGHT 13450 61145 TOTAL WIDTH 288 7315 WEIGHT lb kg LV LOW VOLTAGE MV MEDIUM VOLTAGE SS SHIPPING SPLIT DIMENSIONS in Emm THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION INC OR ITS SUBSIDIARIES AND MAY NOT BE COPIED USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION INC ra e Colorooo River MWD CUSTOMER The Reynolds C
189. ction before potential failures occur Reduce unwanted downtime by 75 while increasing overall production efficiency by 1096 or more COMMUNICATIONS Because you have a wide range of application needs Intelligent Motor Control offers a variety of motor control technologies Simplified control technologies are designed to suit your needs DeviceLogix component technology increases the control possibilities with function block diagrams that operate at the device level DriveLogix offers embedded Login control SCALABLE FUNCTIONALITY for application programmability and control of auxiliary functions in one package One High MV SMC Flex IntelliCENTER PowerFlex 7000 Controller Controller Controller AC Drive Integrated Architecture enables you to reduce your total cost of ownership by using a single control infrastructure for the entire range of factory automation applications large or small Reuse engineering designs and practices to reduce development time and cost Quickly respond to customer or market demands Reduce maintenance costs and downtime Easily access plant and production data from business systems Inter or better management decision making COMMUNICATIONS The key to intelligence in motor control Utilize open networked architecture to enhance motor protection share diagnostic information and speed troubleshooting for a more productive intelligent process From simple I O
190. d 36 inch incomer Derating required for 800A units Bulletin 1500 1900 Medium Voltage Motor Starters 5 The medium voltage product line shall provide various starting methods and options Squirrel Cage Induction Motor Controllers Bulletin Numbers Full Voltage Reversing sau nusqa Dua s 1506 Full Voltage Non Reversing eere 1512 Multi Speed Non Reversing eee 1522 Solid State Reduced Voltage sese 1562 Reduced Voltage Autotransformer Non Reversing 1572 Reduced Voltage Autotransformer Reversing 1576 Reduced Voltage Reactor Non Reversing 1582 Brush and Brushless Synchronous Motor Controllers Full Voltage Non Reversing sa 1912 Full Voltage essercene slosita e nennen 1906 Miscellaneous Units eret 1591 Load Break Switches eese 1592 1594 Rockwell Automation also offers MV solid state soft starters Refer to Publication 1560E SRO22 EN P for details The following custom engineered units are available upon request i e for wye delta wound rotor applications etc Custom Engineered Units Static EXCiters fi Sa eile eis Rer i a a 1271 Multi Speed Reversing 1526 Part Winding Non Reversing aaa 1532 Part Winding Reversing eese 1
191. d 800T QH10R 800T QTH10R 800H QRH10R 800H QRTH10R Full Voltaget 120V AC only Green 800T QH10G 800T QTH10G 800H QRH10G 800H QRTH10G LED Amber 800T QH10A 800T QTH10A 800H QRH10A 800H QRTH10A Red 800T QH24R 800T QTH24R 800H QRH24R 800H QRTH24R 24V AC DC Green 800T QH24G 800T QTH24G 800H QRH24G 800H QRTH24G Amber 800T QH24A 800T QTH24A 800H QRH24A 800H QRTH24A No Lamp 0 250V AC DC No Lens 800T QN25 800T QTN25 Red 800T P16R 800T PT16R 800H PR16R 800H PRT16R Incandescent Green 800T P16G 800T PT16G 800H PR16G 800H PRT16G Amber 800T P16A 800T PT16A 800H PR16A 800H PRT16A Transformer Red 800T PH16R 800T PTH16R 800H PRH16R 800H PRTH16R LED Green 800T PH16G 800T PTH16G 800H PRH16G 800H PRTH16G Amber 800T PH16A 800T PTH16A 800H PRH16A 800H PRTH16A No Lamp No Lens 800T PN16 800T PTN16 Includes one standard Cat No 800T XA 1 1 contact block For typical pilot light wiring diagrams see page 10 63 Operator only supplied without power module lamp lens cap or contact blocks t All pilot lights except push to test without sealed contacts and dual input transformer relay are rated for Class 1 Division 2 applications Push to Test Protection Rating Code Description Lamp Test Options Code Description No Test Option iU Metal Type 4 13 H Plastic Type 4 4 13 b Finger Safe Guards Code Description Blank No Guards Guards Terminals Power Module Type 8
192. d Functional Test DWI 15100 015 06 Voltage Sensing Board PCB Board Functional Test DWI 15100 015 06 Drive Control Board PCB Board Burn In DWI 15100 015 06 Communication Interface Board PCB Board Burn In DWI 15100 015 06 Signal Conditioning Board PCB Board Burn In DWI 15100 015 06 XIO Board PCB Board Burn In DWI 15100 015 06 Isolated gate Drive Power Supply Board PCB Board Burn In DWI 15100 015 06 Operator Interface Board PCB Board Burn In DWI 15100 015 06 Transient Suppression Board PCB Board Burn In DWI 15100 015 06 Voltatge Sensing Board PCB Board Burn In INSPECTIONS OF COMPLETE VFD CSP 2490 198 08 Quality Control Inspection Card Summary report card for all 7000 DWI 15100 015 06 Bus Compartment Connection Check Visual Check Torque seal DWI 15100 015 06 Cable Termination Direction Visual DWI 15100 015 06 CT Polarity Per Drawing DWI 15100 015 06 LEM Polarity Per Drawing DWI 15100 015 06 Phase to Phase Bus Clearance 3 min DWI 15100 015 06 Phase to Ground Bus Clearance 3 min DWI 15100 015 06 Power Cables Braced 18 inch max DWI 15100 015 06 Structure Grounded in 2 places Confirm DWI 15100 015 06 Power Rating of Cable bus fuses CT s Per Drawing 7000 family Quality Control Test Listing doc January 2008 Rockwell Automation
193. d operators are limited to two contact blocks Sealed switch contact blocks are not stackable and are limited to two blocks per operator Time delay contacts are only available as one circuit per operator Shallow Block PenTUFF Low Voltage Logic Reed Block Sealed Switch Block Stackable Sealed Contact Block Switch Block PenTUFF Logic Reed Sealed Stackable Sealed Shallow Block Low Voltage Block Blockt Switch Blockt Switch Blockt Contact Type Cat No Code Cat No Code Cat No Code Cat No Code Cat No Code 1 N O 800T XD1 D 800T XD1V H 800T XD1R V 800T XD1P R 800T XD1Y 5 1 N C 800T XD2 E 800T XD2V U 800T XD2R w 800T XD2P s 800T XD2Y 6 1 N O E M 800T XD3 G 800T XD3V 1 N C L B gt 800T XD4 J 800T XD4V Q 1 N O N C gt 800T XA A 800T XAV F 800T XAR T 800T XAP P 800T XAY 7 2 N O 800T XA28 M 800T XA2RS Y 800T XA2Y 8 2 N C 800T XA4 N 800T XA4R 2 800T XA4Y 9 1 N C L B 1 N O 800T XA1 B 1 N C L B 1 N C 800T XA7 C Note Modular suffix codes can be used when specifying selector switches with multiple contact blocks Self Monitoring Mini Block Time Delay Block MaxDuty Block Contact Block S M C B Mini Block Blocks MaxDuty Block Contact Type Contact Type Cat No Code Cat No Cat No Code 1 N C L B 1 N O
194. design eliminates hot spots and reduces maintenance Visible contact wear indicator eliminates the need for special tools Swing out Low Voltage Panel for 2 high structure Allows for easy access to install load cables Maximizes low voltage panel space Allen Bradley Visit our Web site www ab com catalogs 17 Bulletin 1500 Medium Voltage Controller Components Description of Features cont Low Voltage Compartment Low Voltage Compartment Control Panel Separate 120 volt source is required for Test position control power Allows testing and troubleshooting of the power cell without exposing personnel to medium voltage Prevents backfeeding medium voltage through the control power transformer in Test mode Isolated Compartment All low voltage components are located in the low voltage panel Low voltage panel interior painted white for better visibility Power cell low voltage panel and bus compartment are isolated from each other for better fault containment IntelliVAC control module 18 Visit our Web site www ab com catalogs Power Bus Compartment Centerline Bus Design Designed as an integral part of the structure Dissipates heat more efficiently Edge to edge configuration maximizes resistance to magnetic forces and minimizes moisture or dust collection Molded bus brace reduces maintenance and provides better distribution of forces during a fault Accessible witho
195. dley CENTERLINE family of medium voltage controllers are available for system voltage ratings from 2400 to 6900 volts and can be applied to motors ranging in size from 75 kW 100 hp to 7 500 kW 10 000 hp At Rockwell Automation we know that there is more to being a world class supplier than just having the right product That is why we have developed a variety of flexible delivery programs If speed is critical to your selection our ezShip delivery program may be just what you require The ezShip program offers a variety of controllers options and accessories to choose from Overview of CENTERLINE MV Controller Features Low Voltage Compartment Control Panel Provision is made to connect external control power during TEST mode Allows testing and troubleshooting of the power cell without exposing personnel to medium voltage Prevents backfeeding medium voltage through the control power transformer Isolated Compartments low voltage components are located in the low voltage panel Low voltage panel interior painted white for better visibility Power cell low voltage panel and bus compartment are isolated from each other for improved safety 1500 SR020H EN P September 2009 2 Bulletin 1500 1900 Medium Voltage Motor Starters 1 0 General 1500 SR020H EN P September 2009 Overview of CENTERLINE MV Control Features cont Power Bus Compartment CENTERLINE Bus Design e Designed as an integral
196. e Frequency Advanced Device Health Diagnostics The 350 performs comprehensive device health diagnostic tests during startup and continuously at runtime to test its own major functions and critical hardware These diagnostic tests monitor for conditions that could impact system reliability Device status is communicated via SCADA communications and the front panel display This continuous monitoring and early detection of possible issues helps improve system availability by employing predictive maintenance IRIG B IRIG B is a standard time code format that allows time stamping of events to be synchronized among connected devices within 1 millisecond An IRIG B input is provided in the 350 to allow time synchronization using a GPS clock over a wide area The 350 IRIG B supports both AM and DC time synchronization with an auto detect feature that removes the requirement for manual selection Power System Troubleshooting Analyze power system disturbances with transient fault recorder and event records 274 350 Feeder Protection System Temperature Monitoring The 350 continually monitors ambient temperature around the relay and alarms when the device is exposed to extreme temperatures and undesirable conditions such as air conditioning unit or station heoter failures The EnerVista Viewpoint maintenance tool allows users to review and analyze the time period a 350 r
197. e a minimum dielectric strength of 49 5 Vertical Bus Vertical power bus risers shall be provided from the main horizontal power bus to the unit isolating switch line terminals It shall be made of tin plated copper and rated according to the unit size Bus and Cable Bracing The horizontal vertical bus work and the cabling bus in the main power cell s shall be braced and tested in accordance with NEMA ICS 3 2 and UL 347 The bus work and cabling shall be braced to withstand the let through energy allowed by the largest fuse during a short circuit fault Ground Bus A continuous bare copper ground bus shall be provided along the entire length of the controller lineup A mechanical lug for 8 1 0 AWG or 6 250 MCM cable shall be supplied at the incoming end of the lineup The standard ground bus shall be 6 x 52 mm 1 4 in x 2 in bare copper Optional tin plating shall be available 1500 SR020H EN P September 2009 18 Bulletin 1500 1900 Medium Voltage Motor Starters 80 Equipment Design and Selection cont 1500 SR020H EN P September 2009 Main Isolating Switch The main power cell shall have an externally operated 3 pole gang operated fixed mounted non load break isolating switch providing the following features The isolating switch shall isolate the power bus compartment from the power cell by means of a positively driven shutter mechanism to prevent accidental contact with line terminals in the power b
198. e operations Monitoring amp Diagnostics Event Recording Events consist of a broad range of change of state occurrences including pickups trips contact operations alarms and self test status The 350 relay stores up to 256 events time tagged to the nearest millisecond This provides the information required to determine sequence of events which facilitates diagnosis of relay operation Event types are individually maskable in order to avoid the generation of undesired events and includes the metered values at the moment of the event Oscillography Transient Fault Recorder The 350 captures current and voltage waveforms and digital channels at 32 samples per cycle Multiple records can be stored in the relay at any given time with a maximum length of 192 cycles Oscillography is triggered either by internal signals or an external contact Trip Close Coil Monitoring The 350 can be used to monitor the integrity of both the breakertrip and closing coils and circuits The supervision inputs monitor both the battery voltage level while the outputs monitor the continuity of the trip and or closing circuits by applying a small current through the circuits 350 Feeder Protection System Basic Metering Metered values include e Current la Ib Ic In Ig 159 Phase to phase and phase to ground voltages for bus and line Van Vbn Vcn Vab Vbc Vca Active power 3 Reactive power 3 Phase
199. e supplied with Intelli V AC Plus for vacuum contactor control and unit monitoring The eight 8 digital inputs shall be used to monitor the status of the isolation switch as well as other non intelligent devices The two 2 digital outputs are available for use in the control system customer to program and additional control hardware Solid State Controllers Each solid state controller SMC Flex unit shall have a DeviceNet communication module to communicate the status over DeviceNet Unit Protection Available options for protection include 825P modular E3 Plus equipped with optional DeviceNet module Programming of Parameters The DeviceNet MAC ID number node address shall be loaded into each unit per the drawings All other parameters shall be left at the factory default setting The DeviceNet System components shall be preconfigured to operate at the appropriate baud rate 1500 SR020H EN P September 2009 26 Bulletin 1500 1900 Medium Voltage Motor Starters 80 Equipment Design and Selection cont 1500 SR020H EN P September 2009 Software The DeviceNet MV MCC shall be provided with pre configured software The software shall be capable of viewing multiple MV MCC line ups The software communication driver shall allow the software to be installed and located on Ethernet ControINet or DeviceNet The software shall be capable of displaying the following e Unit Monitor View Dynamically c
200. eak switch Incoming metering options Transition Load Termination Located in Section No LI Top LI Bottom No of cables per phase Cable Size L Lugs by others Crimp compression lugs Located in Section No L Top Bottom No of cables per phase Cable Size L Lugs by others Crimp compression lugs Ampere size Fused LI Non Fused Located in Section No Top Bottom of cables per phase _ Cable Size L Lugs by others _ Crimp compression lugs No of current transformers required No of potential transformers required Ammeter L Ammeter _ Watt hour L Power Monitor Switch meter Voltmeter Voltmeter Digital meter Describe Switch NEN C Other Existing structure Describe or series number Outgoing Load Cable Connection L Top Bottom Load Cables per phase Load Cable Size specify 12 Motor Cortrol Center Specification Checklist A3 Combination Starter Units Starter Types C 1 high 2 high 1 D FVTF 2 high L FVR RVAT RVR L BTSYN BLSYN L Prepared space for FVNR only Other Motor Protection Relays L Allen Bradley Bulletin 825P L Allen Bradley Bulletin 592 Eutectic Alloy Type LI Other specify Unit Nameplates 3 line C 6 line L Black letters on white L White letters on black Control Power L Separate Control 120 volts L Control Power Transformer C 120V Se
201. ed 800T A6A 800T B6A 800H R6A 800H AR6A 800 T A 1 A y a b f A S a d cont d f cont d f cont d Color Cap Code Description Description Grays TNO Whites Red 1 N C 1 N O Blue 1 N O E M 1 N C Yellow 1 N C L B 2 N O 1N O 1 N C 2 N C 2 2 1N O 1 N C 2 N O 2 N C Description Jumbo Mushroom Head Plastic T Jumbo Mushroom Head ype Metal 4 4X 13 1 N O Depress close delayed 1 N O opening 1 N C 1 N C Depress open delayed ZNO closure 2 N C Note Special Mushroom Head options only apply to Flush Head Mushroom Head operator Extended Head Type Code D DR Mushroom Head Mushroom Head less Color Cap Contact Block s Bootless Description Guarded Head Booted Head 1 N O 1 N C 1 N O E M 1 N C L B 1 N O Mini TNS NG M 1 N O 1 N C 2 N O 2 N C N 2 N O 2 N C Class 1 Div 2 Zone 2 Time Delay Contacts Logic Reed Series C field installable kits can 1 N O only be used with Series T or later operators Adjustable range of 0 5 to 15 s 2596 Maximum continuous current Ith 5 A 2 N O 2 N C 2 N O 2 N C Snap action contacts feature a quick make quick break snap action mechanism that is only available on factory assembled units Maximum continuous current Green 1 N C L B 1 N O dig 10 A Black 2 Underlying opera
202. ed drawings are returned to Richard Yang rdyang ra rockwell com lofl Rockwell Automation Submittal Documentation Medium Voltage Equipment TPSSWGR Ward County Water Supply Transmission Pump Station RA Order 7012576 Table of Contents Page 1 of 2 Description Rockwell Publication Transmittal Ward County Table of Contents this document Comments and Clarifications for Section 26 13 23 Warranty Letter Tab 1 Dimensional Drawings Dimensional Drawing 7012576 001 12 1 Plan Layout Drawing 7012576 001 12PL Elevation Drawing 7012576 001 12SL Tab 2 Electrical Drawings Electrical Drawing 7012576 001 12E_1 Tab 3 Bill of Materials Preliminary Bill of Materials Incoming Main 7012576 001 FBOM Preliminary Bill of Materials Feeder 7012576 002 FBOM Preliminary Bill of Materials XFMR Feeder 7012576 003 FBOM Preliminary Bill of Materials Tie Breaker 7012576 008 FBOM Preliminary Spare Parts List Furnished Publication 7012576 February 2012 Rockwell Automation Submittal Documentation Medium Voltage Equipment TPSSWGR Ward County Water Supply Transmission Pump Station RA Order 7012576 Table of Contents Page 2 of 2 Description Rockwell Publication Tab 4 Component Datasheets PQM II Power Quality Meter POMII Multilin 350 350 Multilin 515 Blocking and Test Module 80025 779 30 5mm Push Buttons 800H Fuse Holders 1492FB Screw Connection Terminal Blocks 1492J Current Transformer
203. elay is exposed to certain temperature ranges Security Security Audit Trail The Security Audit Trail feature provides complete traceability of relay setting changes at any given time and is NERC CIP compliant The 350 maintains a history of the last 10 changes made to the 350 configuration including modifications to settings and firmware upgrades Security Setting Reports include the following information f Password was required to change settings e MAC address of user making setting changes Listing of modified changes Method of setting changes Keypad Front serial port Ethernet etc Password Control With the implementation of the Password Security feature in the 350 relay extra measures have been taken to ensure unauthorized changes are not made to the relay When password security is enabled changing of setpoints or issuing of commands will require passwords to be entered Separate passwords are supported for remote and local operators and separate access levels support changing of setpoints or sending commands Advanced Communications The 350 incorporates the communication technologies making it the easiest and the most flexible feeder protection relay for use and integration into new and existing infrastructures The 350 relay provides the user with one front USB and one rear RS485 communication port Also available with the 350 is a rear communication port with Ethernet Fiber and Co
204. ensation Power loss ride through TDUV may require additional hardware external capacitor Anti kiss and anti plugging protection Delayed motor re start and temporary motor jog function One device is suitable for all contactors and control schemes Input Voltage e 2400V 3300V 4200V 6600V or 6900V AC 5 10 3 phase 50 60 Hz 3 Ambient Temperature 050 to 40 C 32 F to 104 F with relative humidity of up to 95 non condensing Enclosure Types NEMA Type 1 General purpose IP10 NEMA Type 1 w g General purpose with gasket IP21 NEMA Type 12 Dust tight and drip proof IP52 NEMA Type 3R Non walk in weatherproof IP34 Arc Resistant NEMA Type 12 Accessibility Type 2B Tested per IEEE C37 20 7 2001 Standards Canadian Standards Association CSA Industrial Control Equipment C22 2 No 14 and TIL D 21 American Nation Standards Institute ANSI Instrument Transformers C57 13 Institute of Electrical amp Electronic Engineers IEEE National Electrical Code NEC Occupational Safety amp Health Act OSHA Guide for Harmonic Control and Reactive Compensation of Static Power Converters IEEE 519 1992 National Electrical Manufacturers Association NEMA Medium Voltage Controllers Rated 1501 to 7200 V AC ICS 3 2 formerly ICS 2 324 Underwriters Laboratories Inc UL High Voltage Industrial Control Equipment 347 European Directives for EMC
205. equipment will be done with the Application Engineer and or the Project Manager prior to commencement of the Witness Test Any questions or clarifications will be addressed at this time The Rockwell Automation Application Engineer and or Project Manager will also review what will occur during the Witness Test The Witness Test will be broken down into two individual elements equipment physical inspection and electrical inspections 1500 SR020H EN P September 2009 12 Bulletin 1500 1900 Medium Voltage Motor Starters 70 Quality Assurance cont 1500 SR020H EN P September 2009 Witness Testing cont Physical Inspection The physical inspection will consist of the following items Ensure all power and ground bus connecting hardware is present and labeled Ensure correct engraving of Unit and Master nameplates Equipment physical layout and dimensions verified against engineering documentation components are verified against engineering documentation to be present and correctly installed Warning nameplates isolation barriers and mechanical interlocks must provide sufficient safety isolation for personnel and equipment Verify operation of isolation switch handle and door interlocks Electrical Inspection The electrical inspection will consist of the following items A Hi Pot dielectric withstand test is performed on all bus work and power cables from phase to phase and phase to ground Control p
206. er Annunciator Alarm Screens Trending Reports Automatic Event Retrieval e Automatic Waveform Retrieval EnerVista Integrator EnerVista Integrator is a toolkit that allows seamless integration of GE Multilin devices into new or existing automation systems by sending GE device data to HMI DCS and SCADA systems Included in EnerVista Integrator is OPC DDE Server GE Multilin Drivers e Automatic Event Retrieval e Automatic Waveform Retrieval EnerVista Viewpoint Monitoring Plug and Play Screens power quality information Viewpoint Monitoring PQM II analysis screen for detailed Lem vr vor B 483 V 496 A Vbn Ib 1185 Computed Values for 2VT conn 117 Viewpoint Monitoring POM II real time overview screen for detailed device status www GEDigitalEnergy com 585 Ta 7 5 eo a POM II Power Quality Meter Typical Wiring ALTERNATIVE CT VT CONNECTIONS AWIRE WYE 120 VOLTAGE ANY VOLTAGE SVIS 1 3VTs 1 je A l PHASE al PHASE B CT i PHASECCT B 8 l LOAD PHASECCT i x T i NEUTRAL CT i l I BEBE epo pe s e CSES 2 a 1 voutace PHASEC
207. er Connect two 4 to 20 mA transducers for process variable measurement and control Future Expansion The uses non volatile flash memory for firmware storage This allows future product upgrades to be loaded via the serial port Upgrades can also be downloaded from the GE Multilin website Options There are a variety of options available to the user allowing a range of custom configurations Transducer Four Analog Outputs Four isolated analog outputs can be used to replace eight analog transducers Output signals can be selected from any of the measured parameters for direct interface to a PLC or other devices Analog Input POM Il meter can accept two analog inputs from external devices Meter can be programmed to activate a control relay based on analog input from transducers temperature level PLANT CONTROL SYSTEM 8 POM Trove Redundancy in high security systems is provided by the 2nd RS485 comm port www GEDigitalEnergy com Communications Second Rear Comm Port An additional rear RS485 comm port is provided for simultaneous monitoring by process instrument electrical or maintenance personnel Control Three output relays and four inputs allow measured parameters from the standard POM to be combined with setpoints and 1 05 for control applications With the control option three output relays and four switch inputs are added along with p
208. er than a class J fuse The class CC and J holders are UL Listed and CSA Certified for branch circuit protection Class CC and J fuses are excellent for wire protection small motor loads and group protection of small motor loads The midget holders are UL Recognized and CSA Certified when supplementary 1 1 2 in x 13 82 in fuses are applied The midget fuse holder is also CE Marked for 10 x 38 mm IEC midget fuses The 1492 FB fuse holder family is designed for use in many OEM applications such as power supplies equipment protection primary and secondary control transformers solenoids lighting and heater loads and drives Product Selection For Class CC Fuse For Class J Fuse For Midget Fuse 30 30A 60A 30A Description Cat No Cat No Cat No Cat No 1 Pole Fuse Block 1492 FB1C30 1492 FB1J30 1492 FB1J60 1492 FB1M30 1 Pol Fuse Block with Indication 1492 FB1C30 L 1492 FB1J30 L 1492 FB1J60 L 1492 FB1M30 L One Pole 1 le Fuse Block with Indication 1492 FB1C30 D1 1492 FB1M30 D1 12 72V Pieces per Carton 6 2 Pole Fuse Block 1492 FB2C30 1492 FB2J30 1492 FB2J60 1492 FB2M30 Two Pole 2 Pole Fuse Block with Indication 1492 FB2C30 L 1492 FB2J30 L 1492 FB2J60 L 1492 FB2M30 L Pieces per Carton 3 3 Pole Fuse Block 1492 FB3C30 1492 FB3J30 1492 FB3J60 1492 FB3M30 Three Pole 3 Pole Fuse Block with Indication 1492 FB3C30 L 1492 FB3J30 L 1492 FB3J60 L 1492 F
209. eries E contactors are designed for operation with Rockwell Automation s IntelliVAC family of control modules Advantages Lightweight compact design High interrupting capability Low chop current Visual contact wear indicator no measurement tools required Provisions for mechanical interlocking to isolation switch Excellent dielectric recovery allowing for high switching frequency Single coil core magnet assembly 800 A only Control power transformer primary fuse holders 400 A only Minimal maintenance required All major components are easily accessed from the front Mechanical latch design optional Easily integrated into control circuit with quick connector and wire harness optional Designed to complement the advanced features of the IntelliVAC contactor control module Allen Bradley Applications Medium Voltage 1 000 to 7 200 V vacuum switching for Motor Starters asynchronous synchronous Full voltage Reduced voltage Variable frequency drives Transformer feeder units Capacitors Product Approvals UL347 CSA22 2 No 14 and TIL D 21 EC 60470 CE Mark Modular Construction Designed to be interchangeable with other contactors of the same rating Horsepower rated devices are located elsewhere in the power cell not on the contactor Easily removed for maintenance and repair Vacuum Bottles Designed to industry specifications Arcin
210. essaging Transmits information from one relay to the next in as fast as 8 ms Enables sequence coordination with upstream and downstream devices When Breaker Open operation malfunctions GOOSE messaging sends a signal to the upstream breaker to trip and clear the fault Logic Elements The 350 relay has sixteen Logic Elements available for the user to build simple logic using the state of any programmed contact virtual remote input or the output operand of a protection or control element The logic provides for assigning up to three triggering inputs in an AND OR gate for the logic element operation and up to three blocking inputs in an AND OR gate for defining the block signal Pickup and dropout timers are available for delaying the logic element operation and reset respectively Virtual Inputs Virtual inputs allow communication devices the ability to write digital commands to the 350 relay These commands could be open close the breaker changing setting groups or blocking protection elements Multiple Settings Group Two separate settings groups are stored in nonvolatile memory with only one group active at a given time Switching between setting groups 1 and 2 can be done by means of a setting a communication command or contact input activation The two settings groups allow users to store seasonal settings such as for summer and winter or alternate profiles such as settings during maintenanc
211. etin 800T H 30 5 mm Push Buttons Specialty Operators Potentiometer Units amp Potentiometer Unit Cat No 800T U24 Potentiometer Unit Cat No 800H UR4 Type 4 13 Type 4 4X 13 Type 4 13 Type 4 4X 13 Potentiometer Potentiometer Potentiometer Potentiometer Resistance Cat No Cat No Resistance Cat No Cat No Operator Only without 007 375 00 1025 25 800T U37 800H UR37 Resistive Element 50 800T U41 800H UR41 150 Q 800T U4 800H UR4 75 kQ 800T U46 800H UR46 500 Q 800T U12 800H UR12 100 kQ 800T U49 800H UR49 1000 Q 800T U13 800H UR13 150 800T U50 800H UR50 1500 Q 800T U16 800H UR16 400 800T U54 800H UR54 2500 Q 800T U19 800H UR19 500 800T U55 800H UR55 5000 800T U24 800H UR24 1 MQ 800T U57 800H UR57 10 gt 800T U29 800H UR29 2 MQ 800T U59 800H UR59 15 800T U34 800H UR35 3 MQ 800T U62 800H UR62 20 kQ 800T U35 800H UR35 4MQ 800T U64 800H UR64 Single turn operation with 312 rotation Does not meet Class 1 Div 2 applications t Rated for 300V AC DC 2 W maximum Specify Bulletin 800TC or 800HC for finger safe potentiometers Example Cat No 800T U29 becomes Cat No 800TC U29 8 For use with Type J potentiometers having a shaft length of 7 8 in 22 2 mm and a shaft diameter of 1 4 in 6 3 mm Mechanically Interlocked Maintained Push Button Units Cat No 800T FA22A Cat No 800T FB16A Type 4 13
212. f MIL STD BIOC Method 507 1 cycling test Visit our website www ab com catalogs Preferred availability cat nos are printed in bold 10 3 10 Bulletin 800T H 30 5 mm Push Buttons Specifications Continued Standard Contact Ratings Minimum 24V 24 mA Maximum thermal continuous current 10 A AC 2 5 A DC Bulletin 800T units with 800T XA contacts have ratings as follows Max Opertnl Utilization Category Rated Operational Currents Volts Ue IEC NEMA Volts Ue Make Break 120 600 7200VA 720VA AC 600 AC 15 A600 20 60 720VA 24 72 60 10 28 600 69VA DC 600 DC 13 Q600 24 283 25 For applications below 24 24 mA PenTUFF or Logic Reed contacts are recommended Sealed Switch Contact Ratings Minimum 5V 1 Maximum continuous current hp 5 A Bulletin 800T units have control circuit ratings with sealed switch contact blocks as follows Max Opertnl Utilization Category Rated Operational Currents Volts Ue IEC NEMA Volts Ue Make Break 120 600 3600VA 360VA AC 600 AC 15 B600 0 120 30A 3A 24 300 138VA DC 300 DC 13 P300 0 24 50A Stackable Sealed Switch Contact Ratings Minimum 5V 10 mA digital 24V 1 mA analog Maximum continuous current hh 2 5 A Bulletin 800T untis have control circuit ratings with sealed switch contact blocks as follows Max Opertnl Utilization Category Rated Operational Currents Volts Ue IEC NEMA Volts
213. f contactor auxiliary contacts depends on the contactortype Some of the contacts are used in the typical control Bulletin 1500 1900 Medium Voltage Motor Starters Table 11 8 Bulletin 1502 Medium Voltage 400 Amp Contactor Ratings cont Description Specifications Contactor Coil Data Series D Coil Inrush Current A Electrically Held 1 3 Coil Inrush Current A Mechanical Latch 11 5 120VAC CoilInrush Current A Mechanical Latch Trip 51 110 VDC Coil Continuous Current A 0 13 Coil Pick up Voltage VAC 102 Control and Coil Drop out Voltage VAC 75 Coil Voltage Coil Inrush Current A Electrically Held 8 3 Coil Inrush Current A Mechanical Latch NA 230 VAC CoilInrush Current A Mechanical Latch Trip NA 210 VDC Coil Continuous Current A 0 11 Coil Pick up Voltage VAC 190 Coil Drop out Voltage VAC 140 Operational Characteristics n Electrically Held 2500 Mechanical Life Operations x 1000 Mechanical Laich 100 Electrical Life Operations x 1000 1000 Switching Frequency Electrically Held 600 Operations per hour Mechanical Latch 150 Opening and Closing Times Series E Electro Mechanical Relay Control Mechanical Latch Orly aximum Closing Time 120 VAC 50 or 60 Hz milliseconds 160 aximum Opening Time 120 VAC 50 or 60 Hz milliseconds 50 I
214. flux feedback signal DWI 15100 015 06 Machine Converter Test Connected to Motor Load open loop stability output waveforms at minimum speed output phase relationship adjust speed to 60 Hz checking for normal noise amp vibration check machine converter voltage amp current relationship DWI 15100 015 06 Load Test Connected to fully rated dynamometer load 1 hour rated load test 1 2 hour torque step test 7000 family Quality Control Test Listing doc January 2008 DNY DET NORSKE VERITAS MANAGEMENT SYSTEM CERTIFICATE Certificate No CERT 09379 2004 USA RvA Rev 1 This is to certify that ROCKWELL AUTOMATION at 1201 South 2 Street Milwaukee WI 53204 USA HQ has been found to conform to the Management System Standard ISO 9001 2008 This Certificate is valid for the following product or service ranges The Design Manufacture Re Manufacture Distribution Support and Service of Automation Components and Systems Initial Certification date Place and date June 01 1992 Houston Texas March 10 2011 Z Jor the Accredited Unit This Certificate is valid until J Y DNV CERTIFICATION B V NS THE NETHERLANDS May 17 2013 MGMT SYS RvA C024 The audit has been performed under the supervision of Accredited by the RvA Pat Jackson udy Frueboes Lead Auditor Management Representative Lack of fulfillment of conditions as set out
215. g board The bridge rectifier shall incorporate a solid state field switch mounted directly on the bridge assembly This switch shall remove the discharge resistor connection at the appropriate time An integral field switch snubber assembly shall be provided to provide protection and diagnostics for proper operation of the solid state switch e exciter shall be regulated using a closed loop feedback from the DC field current This provides a constant current based on the user setting A DC current transducer DCCT shall be used to measure current A field current adjustment potentiometer shall be provided on the front of the door 3 2 field DC ammeter shall be provided on the front of the door Rectifier Transformer The rectifier transformer shall be integral to the controller It shall be sized according the requirements of the field and rectifier bridge load The transformer shall be energized de energized by the main MV contactor The transformer shall have a minimum 25 kV BIL rating It shall be dry type Appropriately sized primary and secondary fuse protection shall be provided Main Power fuses for the motor controller shall not be used as the primary protection for the rectifier transformer 1500 SR020H EN P September 2009 30 Bulletin 1500 1900 Medium Voltage Motor Starters 80 Equipment Design and Selection cont 1500 SR020H EN P September 2009 Field Dischar
216. g conditions and plan preventative maintenance Easy to use interface and set up in one simple step Accelerated Li e Cycle Tested to ensure reliability of relay operation under abnormal conditions Advanced power system diagnostics to increase reliability through fault and disturbance recording capabilities APPLICATIONS Industrial feeders with enhanced breaker monitoring diagnostics etc e Distribution utility down stream breaker protection FEATURES Protection and Control Phase neutral and ground TOC and IOC Undervoltage overvoltage frequency Neutral ground directional Negative sequence Overcurrent ANSI IAC IEC flex curves Cable Thermal Model Protection Breaker Failure Cold Load Pick Up Four shot auto reclose 8 digital inputs 7 contact outputs Two setting groups Metering amp Monitoring Event Recorder 256 events Oscillography with 32 samples per cycle IRIG B clock synchronization Relay health diagnostics Security audit trail Metering current voltage power frequency Dig ital Energy Flexible communications with multiple ports amp protocols to allow seamless integration into new and existing infrastructure Arcflash mitigation via zone inter tripping flex curves and multiple settings group Powerful Security Audit Trail tool to increase security and minimize system risks by tracking setting changes Application flexibility with the
217. g confined inside vacuum bottle for ionized gas protection Mounted on the front of the contactor for visible inspection Contact wear indicators located on the bottle eliminates the need for special tools Excellent dielectric recovery provides high switching frequency Long Electrical and Mechanical Life 1 000 000 electrical operations 400 A 2 500 000 mechanical operations 400 A Visit our Web site www ab com catalogs 2 Bulletin 1500 Medium Voltage Controller Components Vacuum Contactors Specifications Bulletin 1502 Medium Voltage Contactor Ratings 400A 800A Voltage Ratings Maximum Rated Voltage 1200 1200 System Voltages 2400 3300 4160 4800 6600 6900 Dielectric Voltage Withstand Rating For 60 seconds kV 18 2 20 kV IEC Basic Impulse Level B I L Withstand Phase to Ground Phase to P hase kV 60 60 Frequency Ratings Hertz 50 60 50 60 Current Ratings Rated Open Continuous Current 400 800 2400 V 6300 12500 Maximum Interrupting Current Rating 5000 V 6300 12500 RMS Sym Amps 7200 9 6000 12500 Maximum Interrupting Rating u Sym MVA 5000 V 50 100 1200 V 15 150 Short Circuit Withstand at Rated Voltage Current Peak 1 4 cycle 60 85 For 1 second 6 0 12 0 Short Time Current Rating Capability For 30 seconds kA 24 18
218. ge Resistor e The field discharge resistor shall be mounted internal to the main structures Ifthe resistor is too large to be mounted internally it shall be mounted on the roof of the structure in a protective enclosure mounted the resistor and its enclosure shall be removed for shipment e The resistor will be sized based on the motor data provided by the user at the time of order placement e The resistor will be steel grid or wire edge wound type Field Application and Protection The Bulletin 1902 SyncProII programmable field application and protection system shall be used for squirrel cage brush type synchronous motors This system shall consist of a Rockwell Automation programmable small logic controller MicroLogix M 1200 with the following additional peripheral items PanelView 300 Phase Angle Transducer e Analog Digital Pulse Board Conditioning Resistors Interposing Relays FCR and ESR Specialized firmware for synchronous control and protection This system must provide supervisory protection and field control to a brush type synchronous motor controller proper field application timing squirrel cage protection against long acceleration and stall conditions as well as running pull out protection by monitoring motor power factor It shall provide the following Protection Control to be provided by SyncProll Squirrel cage winding protection Field winding application control
219. hen optional custom paint color is specified including ANSI 61 all external surfaces shall be painted to the custom color requirement except for the external isolating switch handle assembly lifting angles and lifting brackets 2 All unpainted steel parts shall be plated for corrosion resistance Bulletin 1500 1900 Medium Voltage Motor Starters 17 Power Bus Horizontal Bus The main horizontal power bus shall be located at the center rear of the structure to provide optimum heat distribution ease of maintenance and splicing The power bus shall be mounted on the edge to a molded bus support insulator in a common vertical plane This mounting method provides superior short circuit withstand capability and protection against the accumulation of dust and tracking between phases The power bus shall be made of tin plated copper and be available in one of the following continuous current ratings 1200 2000 or 3000 amps Optional silver plated power bus shall be available Access shall be provided to the bus compartment from the front or the rear of the structure to allow for installation and regular maintenance of the power and ground bus splice connections When optional insulated power bus is specified for the main horizontal bus a sleeve type heat shrink insulating material with good flame resistance and self extinguishing properties shall be used This material shall have a minimum wall thickness of 1 4 mm 0 055 in and provid
220. her for better fault containment Swing out low voltage panel for easy access to install load cables Isolated load cable compartments between top and bottom power cell Easy access for cable installation and stress cones Bar type current transformers are supplied as standard for overload protection and metering POWER BUS COMPARTMENT CENTERLINE bus designed as an integral part of the structure Dissipates heat more efficiently Edge to edge configuration maximizes resistance to magnetic forces and minimizes moisture or dust collection Molded bus brace reduces maintenance and provides better distribution of forces during a fault Accessible without a ladder for installation and maintenance Allows for incoming line cables to enter through the top or bottom of the compartment OPTIMIZE PLANT PERFORMANCE amp PROTECT YOUR INVESTMENT We understand that you need to control performance reduce downtime improve safety increase productivity and perform diagnostics That s why we ve combined leading edge motor control and protection devices with the advanced networking and diagnostic capabilities of Rockwell Automation s Integrated Architecture to provide you with Intelligent Motor Control PROTECTION Thanks to integrated I O and advanced diagnostic and protection capabilities all Intelligent Motor Control products constantly monitor the motor operation to help you follow performance trends and take remedial a
221. hich is completed on each drive by our quality control personnel before shipment of the product This is not what is done during a witness test as it has already been competed during our regular testing procedures 1 10 11 Read all the notes on the DD and ED and review the DD and ED to develop an understanding of the job requirements Check all power connections for tightness by putting a wrench on or pulling on each connection Check all connections for cross threaded hardware Check for the required clearances between components between phase to phase and phase to ground Visually check to verify electrical clearances creepage allowances and bend radii are within the design specifications Perform continuity checks on all parts of the control circuit which cannot be verified by cycling Trace or perform continuity checks on all power wiring Perform a Dielectric Withstand Test ensuring that any components that cannot handle such a test such things like the Power supply boards the voltage sensing boards are not in the circuit for this test Using ohmmeter check L1 L2 L3 to R S T to confirm that all devices are commoned up Hipot to the following values for 1 minute Less than 2500 volts 8 0 KVac 2501 to 5000 volts 13 5 KVac 5001 to 7200 volts 18 5 KVac about 21ma Verify that no SCRs and GTOs have been damaged as a result of the dielectric test by measuring from anode to cathode on all devices 6
222. hort Time Mechanical Current 40 kA RMS for 1 sec B I L rating of 60 kV when used with 8 0 kV power cable The maximum rating depends on the C T ratio ooce Accuracy depends on the ratio but most meet bar type specification Some donut CTs used for ground fault protection may have secondaries of different current ratings 1500 SR020H EN P September 2009 50 Bulletin 1500 1900 Medium Voltage Motor Starters 11 0 Basic Data Sheets cont Table 11 K Environmental Ratings Environmental Ratings UL CSA NEMA IEC Operating Temperature Range 0 to 40 C 32 F to 104 F A 20 C to 47506 4 F to 149 F Altitude 1 000 meters 3 300 feet Humidity 5 to 95 non condensing Pollution Degree 2 Seismic UBC Rating 9 1 2 3 4 Some units may require special bracing Contact factory for more information Table 11 L Controller Ratings Starter Size NEMA Type 1 Enclosure Type 1 12 3R Enclosure Arc Resistant EPIS Max Continuous Max Continuous Horsepower Current amps 2400V 4160V 6900V Current amps 2400V 4160V 6900V unit 400 A 4000 400 1750 3000 450 400 1750 3000 4500 2 unit structure 3000 with standard 3500 blank doors 6500 2 unitstructure 300TopCel 1250 2250 3500 with vented door 360BotomCel 1500 2500 4500 Option 660 Total Structure
223. ile lowering maintenance requirements considerably The contactor shall be interlocked with the non load break isolating switch both electrically and mechanically which shall provide the following safety features Prevent the isolating switch from being opened or closed when the contactor is in the closed position Prevent the opening of the medium voltage door when the isolating switch is in the closed position Prevent the closing of the isolating switch when the medium voltage door of the controller is open Remove control power from the CPT PT or external power source to the control circuit when the isolating switch and contactor are in the open position Control Wire Specifications The control wire shall be insulated with a flame retarding thermoplastic compound flexible stranded tinned copper wire supported and neatly bundled Red wire shall indicate AC control blue wire shall indicate DC control and green wire shall indicate ground Other colors or combinations may be used for specific applications The control wire shall be isolated from high voltage components in the power cell whenever possible and wire markers which are numbered according to the electrical diagram shall be provided at each end of the wire of the control wire terminations shall be a screw type tin plated copper compression type terminal block or connector which firmly grips the conductor Non insulated locking type fork tongue
224. ime lt 5 mi METERING SPECIFICATIONS sss min Parameter Accuracy Resolution Range Temperature Configuroble 90 to 98 of pickup 3 Phase Real Power MW 1 of full scale 0 1 MW 3000 MW Dropout 3 Phase Reactive Power 1 of full scale 0 1 Mvar 3000 Mvar Temperature 10 C Mvar Accuracy 3 Phase Apparent Power 1 of full scale 0 1 MVA 3000 MVA Timing Accuracy 1 second MVA E Power Factor 30 05 0 01 0 99 to 1 00 Frequency 0 05 Hz 0 01 Hz 40 00 to 70 00 Hz 279 350 Feeder Protection System CONTACT INPUTS TRIP CLOSE SEAL IN TYPE TESTS Inputs 8 Relay 1 trip seal in 0 00 to 9 99 s in steps of 0 01 Dielectric voltage 2 3KV Selectable 17 33 84 166 VDC withstand thresholds close 0 00 to 9 99 sin steps of 0 01 Impulse voltage EN60255 5 5KV Recognition time 1 2 cucle withstand Debounce time 1 to 64 ms selectable in steps of 1 HIGH RANGE POWER SUPPLY Damped EC 61000 4 18 2 5KV CM 1KV ms Oscillatory EC 60255 22 1 DM Nominal 120 to 240 VAC 125 to 250 VDC Continuous 2mA Range Electrostatic EN61000 4 2 Level 4 ge 60 to 300 VAC 50 60 Hz N current draw 84 to 250 VDC Discharge EC oer Type opto isolated inputs RF immunity EN61000 4 3 Level 3 External switch wet contact Ride through time 35 ms EC 60255 22 3 Maximum input 300 VDC LOW RANGE POWER SUPPLY Fast Transient EN61000 4 4 Class A and 8 voltage Nominal 24 to 48 VDC Disturbance EC R
225. imension details Depth dimension includes plenum which extends 254 mm 10 in in front of structure Available up to 5 kV Refer to Publication 1560E SR022 EN P for additional details 1500 SR020H EN P September 2009 12 0 References Publication Number 1500 2 13 1500 2 21 1500 2 7 1500 2 8 1500 SG001_ EN P 1500 TD220_ EN P 1500 UM055_ EN P 1502 UM050_ EN P 1502 UM051_ EN P 1502 UM052_ EN P 1901 UM020_ EN P 1912B UM050_ EN P QES BR001 EN D 6500 CO001 EN P INTERNET Bulletin 1500 1900 Medium Voltage Motor Starters 53 Title Vacuum Contactor Switches Surge Phenomenon and its Effects Application of Surge Protection to Vacuum Contactors Medium Voltage Bus Support Copper Power Bus Tin vs Silver Plate Selection Guide Medium Voltage Controllers Test Procedures for Medium Voltage Products User Manual CENTERLINE Medium Voltage Controller 400A Series B Two High Cabinet User Manual Medium Voltage Contactor 400 A Series D User Manual Medium Voltage Contactor 800 A User Manual Medium Voltage Contactor 400 A Series E Installation Manual 1901 SyncPro User Manual Brush Type Synchronous Motor Controller 36 400A Rockwell Automation Control Systems Terms and Conditions www ab com mvb 1500 SR020H EN P September 2009 54 Bulletin 1500 1900 Medium Voltage Motor Starters 1500 SR020H EN P September 2009 Appendix A CENTERLINE Med
226. imes are based on receipt of all information at time of order Shipment of equipment will commence approximately weeks after the Seller receives a written purchase order Actual on site delivery will depend on the site location Unless specified transportation is determined by the Seller based on shipment by the lowest cost carrier and charged to Buyer Loading Equipment As standard the Seller must utilize tractors and trailers equipped with air ride features reducing the chance of damage and the need for extra packaging All trailers shall have logistic posts allowing the most secure loading Special Packaging Requirements Optional The Seller must use custom designed crates to reduce the possibility of air or sea transit damage and offer vacuum shrink wrap to eliminate moisture or humidity damages 1500 SR020H EN P September 2009 38 Bulletin 1500 1900 Medium Voltage Motor Starters 10 0 Commissioning 1500 SR020H EN P September 2009 Start Up Commissioning Services Optional Start up will be performed at the User s site The Seller will provide the following pre installation meeting with the User to review The start up plan The start up schedule The controller s installation requirements Inspect the controller s mechanical and electrical devices enclosed Perform a tug test on all internal connections within the controller and verify wiring e Verify critical mechanical connections
227. imize interruptions and downtime Multiple time current curves are available including IAC IEC ANSI and IEEE curves Additional user programmable flex curves can be used to customize and meet specific coordination requirements The TOC has both linear and instantaneous reset timing function to coordinate with electro mechanical relays Instantaneous Overcurrent Phase Ground Neutral The instantaneous element provides fast clearance of high magnitude faults to prevent damage to the power infrastructure and the equipment connected to it 350 Feeder Protection System Neutral Overcurrent The neutral signal is derived as the residual sum of the three phase CTs eliminating the need for an additional ground sensor Sensitive Ground Overcurrent Sensitive ground protection feature detects ground faults on high impedance grounded systems in order to limit damage to conductors and equipment Special low ratio CT s are used for this purpose to detect low magnitude ground faults Over Under Voltage Protection Overvoltage Undervoltage protection features can cause a trip or generate an alarm when the voltage exceeds a specified voltage setting for a specified time Frequency Protection The 350 offers overfrequency and underfrequency elements to improve network grid stability using voltage or frequency based load shedding techniques It also provides back up protection when protecting feeders and other frequency se
228. in the Certification Agreement may render this Certificate invalid DET NORSKE VERITAS CERTIFICATION B V ZWOLSEWEG 1 2994 LB BARENDRECHT NEDERLAND TEL 31 102922 688 WWW DNV COM WWW DNV NL DNY DET NORSKE VERITAS APPENDIX TO CERTIFICATE Site Name Rockwell Automation Rockwell Automation Rockwell Automation Rockwell Automation Rockwell Automation Rockwell Automation Rockwell Automation Rockwell Automation Rockwell Automation Rockwell Automation Rockwell Automation Rockwell Automation Rockwell Automation Rockwell Automation Rockwell Automation Rockwell Automation This Appendix refers to Certificate No CERT 09379 2004 USA RvA Rev 1 ROCKWELL AUTOMATION locations included in the certification are as follows Site Address 135 Dundas St 2802 Bloomington Rd 2 Executive Dr 10120 West 76th St Ste B 1506 East 16th St One Allen Bradley Dr 6680 Beta Drive 6400 W Enterprise Dr 1201 S 2 St 225 West 45 Ave Camino Vecinal No 3051 1500 Peebles Dr Zona Franca De Las Americas KM22 Las Americas Ave 100 Precision Dr Blvd Encino 101 Parque Industrial 8440 Darrow Rd Site City Cambridge Champaign Chelmsford Eden Prairie Ladysmith Mayfield Heights Mayfield Village Mequon Milwaukee Munster Nuevo Leon Monterrey Richland Center Santo Domingo Shirley Tecate Twinsburg Site State Country Ontario Canada IL USA MA USA
229. is open or closed Notes 1 Acircuit diagram shall be sent with each prepared space compartment 2 No structural modifications shall be required when installing the starter kit or fused load break switch feeder kit 3 The prepared space shall be required when installing the starter kit or fused load break switch feeder kit 4 The prepared space shall be located in the top power cell when the load cables exit through the bottom of the structure 5 Installation of starter kits into prepared space locations must be completed in compliance with NFPA 70E or equal guidelines Bulletin 1500 1900 Medium Voltage Motor Starters 35 Starter Kits When a starter transformer controller kit is ordered to convert a prepared space power cell into a functioning medium voltage controller for motor or transformer loads the following parts shall be provided The main power fuse clips bottom fuse support interphase barriers and main current limiting power fuses The control power transformer including current limiting power fuses e main current transformers complete with barrier plates and hardware for the mounting of the necessary power and control wiring The low voltage door complete with optional controls meters and wiring e low voltage panel with the interconnecting control wiring labels relays and terminal blocks The main vacuum contactor mounted on a base plate allowing for easy ins
230. ith each prepared space to indicate this e The electrical and mechanical interlocks including the contactor interlock rod assembly and hardware Appropriate barriers and wire duct for load cables The power cell door with door screws and viewing window The anodized clip on the power cell that interlocks with the operating handle is removed This prevents the switch from closing whether the power cell door is open or closed e blank low voltage door 1500 SR020H EN P September 2009 34 Bulletin 1500 1900 Medium Voltage Motor Starters 80 EquipmentDesign and Selection cont 1500 SR020H EN P September 2009 Prepared Spaces cont Load Break Switch Prepared Spaces When a prepared space for a fused load break switch feeder is ordered for a 2 high structure the following items shall be supplied The 400 A load break switch shipped in the open position including interphase barriers and Lexan cover connected to the external operating handle Note A mechanical interlock shall be installed to keep the switch in the open position a label is included with each prepared space to indicate this The top power fuse support assembly less the fuse clips Appropriate barriers and wire duct for load cables The power cell door with door screws and viewing window The anodized clip on the cell that interlocks with the operating handle is removed This prevents the switch from closing whether the power cell door
231. ium Voltage Motor Control Center Specification Checklist for Bulletin 1500 and Bulletin 1900 Check boxes and fill in blanks as required Customer User Prepared by Office Project Reference Standards UL Labeled NEMA L ICS Specification No CSA Certified L Service Entrance Othe Incoming Power Line Voltage 12400 13300 4160 4800 6000 6600 17200 Other Power 3 phase 3 wire 3 phase 4 wire Frequency 50Hz C 60 Hz Available Fault Current ___ Environmental Elevation meters L Above sea level Below sea level Motor Motor Full Load Amps Motor Service Factor _ 1 0 1 15 L Other specify RTDs None 100 ohm Platinum 1 10 ohm Copper 100 ohm Nickel 1120 ohm Nickel Structure NEMA Type LI Type 1 L Type 1 w gasket L Type 12 L Type 3R non walk in Paint Color ANSI 49 medium light gray ANSI 61 light gray L Special paint describe Options 2 x4 wireway 6 x6 wireway 1 Export crating Arc Resistant Type 2 Accessibility per IEEE C37 20 7 C Other 2 Motor Cortrol Certer Specification Checklist Bus Horizontal power bus 60 RMS symmetrical Horizontal ground bus 1 1200 A copper 2000Acopper 3000 A copper L Tin plated Silver plated Insulated L 1 4 x 2 unplated copper 1 4 x 2 tin plated copper Incoming Line Termination To main power bus Incoming line unit Main load br
232. l formats allowing the flexibility to select the best match for the application Medium voltage full voltage controllers reduced voltage controllers solid state reduced voltage controllers two speed controllers synchronous controllers and load break switches provide integrated intelligence and the lowest cost solution for starting motors At Rockwell Automation we are committed to providing the products and services that our customers demand Over the past eighty years Allen Bradley medium voltage CENTERLINE controllers have set the standard by which others are measured Our unmatched quality and innovative designs have made us the leader in medium voltage motor control products ADVANCED DIGITAL CONTROL OF VACUUM CONTACTORS The Allen Bradley Bulletin 1503VC IntelliVAC controller offers a superior and efficient means of controlling vacuum contactors IntelliVAC controllers are a quantum leap beyond traditional electromechanical control circuits Here are just a few of the beneficial characteristics The performance and flexibility of digital control allowing the control of a wide array of contactor types 400A 800A electrically held and mechanical latch Enhanced reliability as a result of embedded self diagnostics and better coordination between unit power fuses and the vacuum contactor drop out time Increased productivity with features like power loss ride through TDUV and contactor anti kiss which were p
233. le outlines the standard exciter sizing and output capacity details Voltage Maximum Current 10A 125V DC 20A The exciter shall be made up of A single phase bridge rectifier A power rheostat door mounted A3W7 DC ammeter DC Application Contactor Timing relay Slip guard relay or Bulletin 825P modular protection system with voltage option card The exciter shall be powered from the main control circuit transformer of the controller Control Circuit Transformer size will be a minimum of 500VA Bulletin 1500 1900 Medium Voltage Motor Starters 33 Prepared Spaces When specified a controller shall be factory constructed with a prepared space to enable the addition of a FVNR controller or to complete a fused load break switch feeder 200 or 400 amp in the future on site using a starter transformer kit or a load break switch feeder kit Not available for arc resistant controller Note The two high structure is the most common structure offering this prepared space feature However it shall also be available for the one high 400 amp FVNR structure Starter Prepared Spaces When a prepared space for a future controller is ordered for a one or two high structure the following items shall be supplied The main non load break isolating switch and external operating handle A mechanical interlock shall be installed to keep the switch in the open position a label is included w
234. lectromechanical silver alloy 8 ms 10A 30 A per ANSI C37 90 24V 1A 48V 05A 125V 03 A 250V 0 2A 24V 10A 48V 6A A 250V 03A 720 VA 250 VAC Pilot duty A300 125V 0 5 277 VAC 10A Pollution degree Overvoltage category Ingress Protection IP40 Front IP10 back 280 Distribution Feeder Protection 281 350 Feeder Protection System Ordering 350 E D Description Base Unit Phase Currents 1A three phase current inputs G1 1A ground current input 51 S5 Power Supply L Faceplate E Ground Currents 1A sensitive ground current input 5A sensitive ground current input 24 48 Vdc Standard faceplate LCD full menu actual values and setpoints with 8 Inputs 7 Outputs 2 Form A 5 Form Only fo 0 Extended Overcurrent Protection 49 50P 2 50G 2 5ON 2 51 1 51G 1 51N 1 Advanced overcurrent protection 49 50 2 50G 2 SON 2 51P 1 51G 1 51N 1 50 2 46 CLP 50BF Autoreclose 79 Lockout 86 Directional Neutral Overcurrent Protection 67N 1 67G 1 Voltage Metering Neutral and Ground Directional elements 67N 1 67G 1 Voltage Metering Voltage Protection Neutral and Ground Directional elements 27P 1 27X 1 59P 1 59N 1 59X 1 59 2 1 81012 81U 2 67N 1 67G 1 gt ES fe 1E Standard Ethernet Copper amp Fiber MTRJJ MODBUS TCP IP
235. ls to monitor the status of the protected asset maintain the relay and integrate the information measured into DCS or SCADA monitoring systems Convenient COMTRADE and sequence of event viewers are an integral part of the 350 set up software and are included to ensure proper protection and system operation Simplified Feeder Setup The 350 Feeder Protection System includes a simplified setup process This simplified feeder setup consists of minimal settings and can be accessed through the relay front panel or via the EnerVista Setup software Once the information is entered the simplified setup will generate a settings file provide documentation indicating which settings are enabled and an explanation of the parameters entered Viewpoint Monitoring Viewpoint Monitoring is a simple to use and full featured monitoring and data recording software package for small systems Viewpoint monitoring provides a complete HMI package with the following functionality Plug and play device monitoring e System single line monitoring and control Annunciator alarm screens 350 Feeder Protection System Trending reports Automatic event retrieval e Automatic waveform retrieval Display A 4 line liquid crystal display LCD allows visibility under varied lighting conditions When the keypad and display are not being used the metering summary page is displayed to show critical metered values LEDs The 350 relay has
236. lugs shall be provided on the control wire terminating on the control power transformer s and current transformers Low Voltage Wireway An optional low voltage wireway shall be available across the roof of the structure There are two 2 sizes of low voltage wireway available 51 mmx 102 mm 2 in x 4 in 152 mmx 152 mm 6 in x 6 in The low voltage wireway shall allow a convenient method of interconnecting control wire from one controller to another when interfacing with a master panel or with programmable controller circuits Bulletin 1500 1900 Medium Voltage Motor Starters 21 Low Voltage Control Panel Each controller shall have a separate front accessible low voltage control compartment The compartment shall be completely isolated using metal barriers between the low voltage compartment and the power cell and or main power bus compartments for utmost safety Optional meters protection relays selector switches operators indicating lights etc shall be mounted on the front of the low voltage control panel and arranged in a logical and symmetrical manner The low voltage panel shall provide the following features Space shall be provided for low voltage control devices transducers and metering e Necessary terminal blocks shall be supplied Extra terminal blocks can be supplied as an option There shall be low voltage control panel access from the front without turning the controller OFF
237. m 2 800T XAVs S Not available with wing levers 1 on white side 1 on black See Table 1 for cam selections side and associated targets Contact Cam Codes Block Suffix Contact Block Side E 8 A B A B A B A B x O O x x O O x O X O x O x O x O x O x O x O x x O O x x O O x x O O x x O O x O O O x O O O x x O O x x O O x OJ x O x O x O x x O x O O O x O O O x O x O x O x O x O x O x O x O x O x O x O x O x O xX O x O x O x Visit our website www ab com catalogs amp Allen Bradley 10 12 Preferred availability cat nos are printed in bold b Bulletin 800T H 30 5 mm Push Butto Pilot Lights Pilot Light Units ns Transformer Type Pilot Light Cat No 800T P16R Push to Test Pilot Light Cat No 800T PT16R Type 4 13 Type 4 4X 13 Pilot Light Push to Test Pilot Light Push to Test Type Lamp Type Volts Color Cat No Cat No Cat No Cat No Operator Only 800T S00 800T SBOOXX 800H SROO 800H SRBOOXX Red 800T Q24R 800T QT24R 800H QR24R 800H QRT24R Incandescent 24V AC DC Green 800T Q24G 800T QT24G 800H QR24G 800H QRT24G Amber 800T Q24A 800T QT24A 800H QR24A 800H QRT24A Re
238. minimizing control hardware and wiring IntelliVAC controllers are designed to perform with Bulletin 1502 vacuum contactors These industry proven contactors are available in 400A and 800A ratings up to 7 200 volts Allen Bradley IntelliVAC Control Module The IntelliVAC control module has a universal input voltage range 110 240 VAC 50 60 Hz or 110 250 VDC Consistent vacuum contactor pick up time ensures optimal synchronization Selectable and repeatable vacuum contactor drop out times 50 75 100 130 150 175 200 or 240 msec for tighter coordination with power fuses Altitude compensation 1 000 to 5 000 meters eliminates mechanical hardware changes at high altitude 400 Amp vacuum contactors Power loss ride through logic TDUV with selectable drop out time 0 2 0 5 1 0 or 2 0 sec requires only an external capacitor Anti kiss and anti plugging protection Status indication LEDs and relay outputs allows integration in control system and aids troubleshooting Temporary motor jog function separate input to allow process set up Delayed motor re start prevents rapid cycling of vacuum contactor protecting the connected motor IntelliVAC Plus Control Module The IntelliVAC Plus control module has the same feature as the IntelliIVAC with the additional capabilities below DeviceNet communication DeviceLogix control Digital inputs 8 rated for 110 to 250 VAC or VDC and output
239. n 1492 J3 BR 100 1492 J4 BR 100 1492 J6 BR 100 White 1492 J3 W 100 1492 J4 W 100 1492 J6 W 100 Accessories Cat No Pkg Qty Cat No Pkg Qty Cat No Pkg Qty Mounting Rails Aim Symmetrical DIN Steel 199 DR1 10 199 DR1 10 199 DR1 10 1 m Symmetrical DIN Aluminum 1492 DR5 10 1492 DR5 10 1492 DR5 10 1 m Hi Rise Sym DIN Aluminum 1492 DR6 2 1492 DR6 2 1492 DR6 2 1 m Angled Hi Rise Sym DIN Steel 1492 DR7 2 1492 DR7 2 1492 DR7 2 End Barriers Grey 1492 EBJ3 50 1492 EBJ3 50 1492 EBJ3 50 Blue 1492 EBJ3 B 50 1492 EBJ3 B 50 1492 EBJ3 B 50 Yellow 1492 EBJ3 Y 50 1492 EBJ3 Y 50 1492 EBJ3 Y 50 1492 ERL35 20 1492 ERL35 20 1492 ERL35 20 Screwless End Retainer DIN Rail Normal Duty 1492 EAJ35 100 1492 EAJ35 100 1492 EAJ35 100 DIN Rail Heavy Duty 1492 EAHJ35 50 1492 EAHJ35 50 1492 EAHJ35 50 Center Jumper 10 pole 1492 CJJ5 10 20 1492 CJJ6 10 20 1492 CJJ8 10 20 Screw Center Jumper 4 pole 1492 CJJ5 4 50 1492 CJJ6 4 50 1492 CJJ8 4 50 Screw Center Jumper 3 pole 1492 CJJ5 3 50 1492 CJJ6 3 50 1492 CJJ8 3 50 Screw Center Jumper 2 pole 1492 CJJ5 2 50 1492 CJJ6 2 50 1492 CJJ8 2 50 Plug in Center Jumper 50 Pole 1492 CJLJ5 50 10 1492 CJLJ6 41 41 pole 10 Plug in Center Jumper 10 Pole 1492 CJLJ5 10 20 1492 CJLJ6 10 20 Plug in Center Jumper 9 Pole 1492 CJLJ5 9 20 Plug in Center Jumper 8 Pole 1492 CJLJ5 8 20 Plug in Center Jumper 7 Pole 1492 CJLJ5 7 20 Pl
240. nal operating handle fully interlocked with main contactor and power cell doors A polycarbonate viewing window in the power cell door to view the position of the isolating switch Three 3 E rated current limiting power fuses Three 3 current transformers Control power transformer with primary and secondary fuses Segregated low voltage panel to house standard and optional hardware for unit control and monitoring IntelliVAC control module for each vacuum contactor mounted in low voltage panel with advanced features Additional low voltage control panel accessories including NORMAL OFF TEST circuit receptacle for external test power supply 400 Amp set of control circuit terminal blocks 2 high structure design for two complete transformer controllers Available in optional ArcShield enclosure Also available as Prepared Space Bulletin 1512BP or Starter Kit Bulletin 1512BU Specifications Approximate Dimensions Approximate Transformer Size kv A Inches mm Weight Fi i Ib kg 200A 700 1000 1250 1250 2000 2000 36 915 36 915 91 2315 1770 802 e 400 1500 2000 2500 2150 N A N A 36 915 36 915 91 2315 1770 802 Heightis 128 5 inches 3264 mm with ArcShield enclosure with plenum Weight will be different with ArcS hield Power Circuit Schematic 1512BT Le L3 GRD TRANSFORMER
241. nsitive power equipment Arc Flash Mitigation The 350 relay is equipped with multiple setting groups and two user definable inverse curves FlexCurves A and B for fast and reliable arc flash mitigation and breaker operation In the event of an arc Protection Features TRIP CLOSE f MONITORING 350 RELAY LOAD METERING TRANSIENT RECORDER EVENT RECORDER ANSI Device Numbers amp Functions Device umber Function 27 Phase Undervoltage 27X Auxiliary Undervoltage 49 hermal Model 50P Phase Instantaneous Overcurrent 50N Neutral Instantaneous Overcurrent 50G Ground Sensitive Ground nstantaneous Overcurrent 50BF Breaker Failure 502 egative Sequence Overcurrent 51P Phase Timed Overcurrent 51G Ground Timed Overcurrent 51N eutral Timed Overcurrent 59 Phase Overvoltage 59X Auxiliary Overvoltage 59N Neutral Overvoltage 59 2 egative Sequence Overvoltage 67G Ground Directional Overcurrent 67N Neutral Directional Overcurrent 79 Autoreclose 81U Underfrequency 810 Overfrequency CLP Cold Load Pickup Latched Lockout available as a standard feature 273 350 Feeder Protection System Logic Designer er Contact Input 1 On Contact Input 2 On Logic Bement 1 Trip PKP Mirtual Input 2 On Name Alarm 1 Function Disabled Asserted On Trigger 1 Contact
242. ntelliVAC Control Electrically Held amp Mechanical Latch aximum Closing Time 120 240 VAC milliseconds 100 70 Time 120 to 240 VAC milliseconds 60 Opening and Closing Times Series D aximum Closing Time 50 or 60 Hz milliseconds 160 Time 50 or 60 Hz milliseconds 130 aximum Opening Time m Fast Drop Outand Mechanical Latch 50 or 60 Hz milliseconds 90 Capacitor Switching max KVAR 2400 V 800 System Voltage 4160 V 1400 6900 V 2000 General Standard Altitude Capability meters feet 1000 to 5000 3300 to 16500 Contactor Weight kg Ibs 21 8 48 Auxiliary Contact Rating A600 Auxiliary Contacts on the Vacuum Contactor Max 9 3 N 0 3N C Thevoltage and current ratings listed are valid up to 1 000 m 3 300 feet Please referto Table 11 M Controller Derating Chart on page 48 for ratings above this altitude The IEC rating at 7200 V RMS Sym is 5300 Amps 66 MVA Control voltage as measured at the input of the IntelliVAC control module Provided that regular maintenance is performed A contactor drop out delay may be configured with the IntelliVAC control module refer to publication 1503 UM051 EN P The full Altitude range is available with the IntelliVAC control module only and the IntelliVAC is to be configured accordingly refer to publication 1503 UM051 EN P If used with electro mechanical control contactors are designed for 1000 to 1000 meters 3300 to 3300 feet Higher altitudes
243. ntrollers These products are available as an OEM frame and components The Bulletin 857 motor and feeder protection device includes all the essential protection functions needed to protect feeders and motors in distribution networks of utilities heavy industry power plants and offshore applications The Bulletin 857 can also be used to retrofit existing motor controllers The IntelliVAC control module is an efficient and flexible solution for controlling medium voltage contactors used in motor starter and feeder applications The IntelliVAC control model manages 400 and 800 amp contactors as well as both electrically held and mechanically latched contactor types The IntelliVAC Plus is an enhanced version of the IntelliVAC control module Some of incremental benefits are DeviceNet communications including IntelliCENTER software compatibility digital I O 8 inputs and 2 outputs DeviceLogix control and enhanced diagnostics General Features Medium Voltage Motor Controllers Description of Features Designed for Safety Convenience and Reliability The Allen Bradley medium voltage controller offers Three isolated compartments Power bus Low voltage Power cell Large swing out low voltage panel painted white for high visibility Test circuit and plug for remote control power supply External operating handle to operate the isolation switch Bolted power cell door s Centerline amp horizontal power
244. o track relay exposure to extreme environmental conditions by monitoring and alarming at high ambient temperatures This data allows users to proactively schedule regular maintenance work and schedule upgrade activities The diagnostics data enables the user to understand degradation of electronics due to extreme conditions Cost Effective Robust Design The 350 is subjected to Accelerated Life Testing ALT to validate accurate relay function under specified normal conditions The device is further tested for durability through Highly Accelerated Life Testing HALT where it undergoes extreme operating conditions The robust 350 design ensures long term operation Reduced Life Cycle Cost The 350 is designed to reduce total installation and life cycle cost for feeder protection The draw out construction of the device reduces downtime during maintenance and decreases extra wiring needed for relay testing and commissioning Multiple Options Several option for protection communications are provided to match basic to high end application requirements Protection The 350 feeder protection system offers protection control and monitoring in one integrated economical and compact package Timed Overcurrent Phase Ground Neutral The 350 has three phase TOC elements which enables coordination with upstream and downstream protection devices such as fuses overload relays etc to maximize fault selectivity and min
245. of contactor usage Intelli CENTER software compatibility Configurable using either RS Networx or handheld configuration terminal Bulletin 193 DNCT for DeviceNet 1500 SR020H EN P September 2009 Bulletin 1500 1900 Medium Voltage Motor Starters 23 InteliVAC MC contactor control shall be available as an option for use in multi contactor applications one IntelliVAC Plus can control up to four IntelliVAC MC control modules in a Master Slave configuration with the following features incremental to IntelliVAC Communication board with RS485 to allow IntelliVAC MC to be controlled by IntelliVAC Plus Address indication 7 segment LED for RS485 Electromechanical Relay Control Optional Control panel complete with pilot control relays and DC economizing circuit to control the vacuum contactor 1500 SR020H EN P September 2009 24 Bulletin 1500 1900 Medium Voltage Motor Starters 80 EquipmentDesign and Selection cont 1500 SR020H EN P September 2009 DeviceNet and IntelliCENTER Options General The MV motor controller MV MCC shall have DeviceNet cabling integrated throughout the sections Each Motor Starter and Soft Starter in the MV MCC line up shall be supplied with a means to communicate via DeviceNet and have the capability of monitoring at least 2 devices in each starter DeviceNet Cable The DeviceNet cable used for the trunk line and drop lines shall be flat cable rated 8 amperes
246. om the pri mary CTs can be monitored Currents can be injected into the relay from a secondary 515 TEST SWITCHES es niai FRONT VIEW injection test set during commissioning CONTROL CIRCUIT lt PHASE 1 CT Prior to withdrawal the trip and auxiliary circuits must be opened first to prevent nuisance tripping and CT s can then be LINE 22 shorted Conversely when the test is done and the relay is put back in operation the CT 23 Zes switches should be closed first to ensure e normal operation of the relay prior to clos 98401182 0WG ing the trip and auxiliary circuits Figure 1 1601 0024 A4 04 18 96 215 ANDERSON AVE MARKHAM ONT L6E 1B3 FACTORY TEL 905 294 6222 FAX 905 294 8512 515 e MULTILIN MOUNTING amp INSTALLATION The 515 Blocking and Test Module consists of a metal chassis attached to the 515 test switches that slides into the panel A single cutout in the panel as per the dimensions shown in Figure 4 is required to mount the 515 test switches Slide the metal chassis attached to the 515 test switches into the cutout from the front of the panel While firmly applying pressure from the front of the 515 module to ensure the chassis fits snugly bend out the retaining tabs as shown in Figure 3 Usually the retaining tabs will be sufficient to hold the 515 module securely in place If additional fastening is desired bend out the clamping screw tabs at
247. ompany DR WARD COUNTY WATER SUPPLY CERTIFIED DATE RDER NO B ORDER NO 7012576 2012 02 21 ENG Program Approval 2012 02 21 aet 7912576 001 12D C AutoCAD J STRUCTURE LAYOUT SERIES 7012576 7012576 008 12 007 12 ROOF FLOOR us lt A o oO gt x r3 x a ul pd O fes 2 gt lt 44 2 E e 2 x e 7012576 7012576 006 12 005 12 i w vul TAGE WIRE DUCT LV LOW VOLTAGE MV MEDIUM VOLTAGE THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION INC OR ITS SUBSIDIARIES AND MAY NOT BE COPIED USED OR DISCLOSED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION INC CUSTOMER River MWD ss ENG Program Approval 2012 02 21 2300 045 WEIGHT lb SS SHIPPING SPLIT Allen Bradley SHEET o DWG NO 7012576 001 12 DIMENSIONS in mm AutoCAD STRUCTURE DETAILS PLAN LABELED ROOF PLAN 2 50 63 MAIN LOADBREAK SWITCH 600A 37 62 955 90 95 2292 30 00 762 22 12 562 B 300 X 4 46 76 X 113 STRUCTURE CODE B 300 X 3 00 85 46 76 X 761 100 25 4 39 112 18 00 4571 36 00 9141 NOTE CONTACT FACTORY FOR SEISMIC MOU
248. onfigured based on reading data from devices in MV MCC line up Sizeable view to allow ease of viewing multiple MV MCC line ups Unit nameplate information Unit status indicators ready running warning fault no communication e Unit Monitor View Pre configured for specific unit Realtime monitoring via analog dials and trending Data configurable for customized monitoring Modifying device parameters e Speadsheet View User configurable for customized monitoring Sorting and cascading functions Custom user fields e Event Log Track history of MV MCC unit Automatic logging of trips alarms and changes Manual entry of events e Documentation Front elevation drawings One line drawings Unit wiring diagrams User manuals Spare parts lists Testing The interwired DeviceNet MV MCC shall be powered up configured and tested in an ISO9001 facility to ensure each unit communicates properly prior to shipment Bulletin 1500 1900 Medium Voltage Motor Starters 27 Control Power Transformer The control power shall be 110 120 or 220 240 V AC and shall be obtained from a control power transformer located in each controller power cell or from a separate control source As standard the dry type CPT shall be 500 in size with approximately 350 VA extra capacity for the customer s use when the standard control circuit is supplied Appropriately sized primary and seconda
249. or Vertical Bus Thickness 0 045 in 45 mils Anti hygroscopic 0 5 to 196 i 900 V mil Dielectric Strength 40 5 kV total Ground Bus Ground Bus Material Bare copper Optional Ground Bus Material Tin plated copper Continuous Current Rating at 40 C 104 F 600A Dimensions per Phase 600A 6 x 51 mm 1 4 x 2 in Cross Sectional Area 600A 32 mm 0 5 in 2 total 1500 SR020H EN P September 2009 Table 11 Specifications cont Bulletin 1500 1900 Medium Voltage Motor Starters 41 Description Specifications Power Fuses and Fuse Holders This section details the power fuse and fuse holder technical information to which each medium voltage product conforms It includes information E rated and R rated fuses as well as mounting dimensions Fuse Types Typical R Rated 2R to 12R A480R 5 0 kV 19R to 38R 48X 57X A051B 5 0 kV 2R to 38R 48X 57X A072 7 2 kV Interrupting Ratings 5 5 kV 8 25 kV 50 kA RMS SYM 80 kA RMS ASYM E Rated 10E to 900E A055 5 5 kV 10 to 200E Interrupting Ratings 5 5 kV 8 25 kV A825X A083B 8 25 kV 50 RMS SYM 80 RMS ASYM Mounting Center Dimensions Clip On 304 8 mm 12 0 in Bolt On 454 2 mm 17 88 or511 6 mm 20 14 in Power Losses Power Cell Losses approximate Power Bus Losses approximate Current A Fuse Size Ei 90 6R 125 180 12R 35 240 18R 91 360
250. ot 800T N292 4 being used a Note Must be ordered in multiples of 10 pieces Bl Plastic 800H g Trim Washer Used to mount the operator properly when a legend plate is not 800H N148 being used Cat No 800T N292 Note Must be ordered in multiples of 10 pieces ES Metal 800T Thrust Washer 9 Used to prevent rotation of operators in a keyed or notched hole sa 7 N Note Must be ordered in multiples of 10 pieces je O Plastic 800H k Thrust Washer a aN Ae Used to prevent rotation of operators in a keyed or notched hole Note Must be ordered in multiples of 10 pieces Cat No 800T N293 800T gt Etching Fluid 800T N188 Used to blacken freshly engraved aluminum legend plates Cat No 800T N188 Photo Description Color Cat No 800T H Closing Button Grey 800T N1 Where an enclosure or flush plate with more than the required number of openings is used this neat appearing button can be supplied to close the unused openings Cat No 800T N1 Black 800T N1B Power modules excluding transformers and dual inputs e lt Allen Bradley Visit our website www ab com catalogs Preferred availability cat nos are printed in bold 10 39 1 f Bulletin 800T H 30 5 mm Push Buttons Accessories Continued Replacement Lamps Pilot Lights Illuminated Push Buttons Illuminated Push Pull Illuminated Push Pull Twist to Release
251. otect the transformer s from overloads The standard control circuit shall have one leg of the secondary grounded 1500 SR020H EN P September 2009 28 Bulletin 1500 1900 Medium Voltage Motor Starters 80 Equipment Design and Selection cont 1500 SR020H EN P September 2009 Current Transformer The medium voltage power cell shall include three 3 current transformers of sufficient VA capacity to meet the requirements of all the devices connected to them Each current transformer shall have the primary rating sized appropriately in relation to the full load current rating of the motor or feeder The secondary of the current transformers shall have a five amp 5 A output and an accuracy suitable for the type and quantity of protection or metering devices connected to it current transformer control wiring shall be terminated on the current transformer with locking type fork tongue lugs An appropriate load termination location shall be provided to accommodate lugs with single or two hole mounting for connection of the load cables when either bar or donut type current transformers are supplied The power cell shall have provisions to locate a toroid donut style ground fault sensing current transformer when the optional zero sequence ground fault protection feature is required Power Wire Specification As standard the power cell shall be wired with the appropriate size of power wire based on the controller current
252. ovides continuous monitoring of a three phase system It provides metering of current voltage real and reactive power energy use cost of power power factor and frequency Ethernet communications are available through the optional Multinet module Metering POM llis a true RMS meter with 0 296 accuracy for voltage and currents The POM provides advanced features for monitoring and metering which include la 16 Ic In e Va Vb Vc Vab Vbc VI unbalance True PF crest and K factor e Hz W var VA e Wh varh VAh W cost Demand W var VA Keypad and illuminated 40 character display provides local setpoint settings and monitoring of values and status Mounting Versatility II panel mount with display offers an easy local interface Standard models have RS485 communications for programming and monitoring Users can replace expensive additional devices by adding the CONTROL TRANSDUCER and POWER analysis options to the POM II as required Alarms Any of the assignable outputs may be used to trigger an alarm for specific applications Simple alarm messages provide easy notification CONDITION APPLICATION overcurrent motors tronsformers undercurrent pumps compressors neutrol current leakage unbalance current unbalance motors equipment protection motors load transfer pumps equipment overvoltage undervoltage phase sequence overfrequency generators underfrequency load shedding po
253. ower at the rated voltage is applied to the equipment and a functional demonstration of customer purchased options and control devices is completed Instruments meters protective devices and associated controls are functionally tested by applying the specified control signals current and or voltages The operation of the vacuum contactor is demonstrated DeviceNet or Intelli CENTER system operation where applicable SMC Starters only Applying rated voltage to the equipment and connecting to a test motor in our Medium Voltage Test facility Motor control is functionally demonstrated by starting and stopping the test motor Synchronous Starters only Voltage is injected into the power circuit within the controller at the secondary and operation is demonstrated using a resistive load NOTE There will be no medium voltage applied and the testing will be conducted in the low voltage test bay for all products except the MV SMC Starters Bulletin 1500 1900 Medium Voltage Motor Starters 13 At the conclusion of the Witness Test the customer will reconvene with the RA Application Engineer or Project Manager to discuss any concerns or issues that arose during the test The Application Engineer and or Project Manager will advise the customer at the earliest possible time with an outline of financial and or schedule impact of any changes identified during the witness test Please refer to the current Medium Voltage Price Book
254. part of the structure Dissipates heat more efficiently Edge to edge configuration maximizes resistance to magnetic forces and minimizes moisture or dust collection Molded bus brace reduces maintenance and provides better distribution of forces during a fault e Accessible without a ladder for installation and maintenance Allows for incoming line cables to enter through the top or bottom of the compartment Power Cell Compartment Non Load Break Isolation Switch Electrical and mechanical interlocks prevent the switch from opening or closing when the contactor is energized Ensures normal operation only when the switch is fully closed Allows for separate source testing when in the OFF position Blades are grounded in the OFF position Visible Isolation e When in the open position a visible barrier isolates the power cell from the power bus compartment Status of the isolation switch can be viewed through a window in the power cell door Handle and Interlock Mechanism Simple direct drive mechanism improves reliability and ensures superior operator safety Mechanical interlock mechanism remains part of the enclosure to eliminate setup adjustment Power cell door is interlocked with the handle mechanism to prevent the door from being opened when the cell is energized Isolated Cable Ducts e Easy access for cable installation Ample room for stress cones Provides isol
255. pes of devices are only functionally tested The product must function in accordance with the electrical diagram 5 1 Medium Voltage Starters are inspected for the following Electrical interlocking Motor protection and ground fault if applicable 5 2 Medium Voltage Smart Motor Controllers SMCs are inspected for the following Electrical interlocking Motor protection and ground fault Motor start tests at rated voltage Motor stop tests if applicable at rated voltage 5 2 Medium Voltage Drives are inspected for the following Control Power Failure Test Rectifier Gating Checks nverter Gating Checks Line Converter Tests Machine Converter Tests Load Tests a Drives are accelerated to the test motor s nominal frequency under load decelerated to 10 Hz then accelerated back to test motor s nominal frequency with a ramp time of approximately ten seconds This cycle can be repeated continuously for up to one hour b Drives are tested under constant load at the test motor s nominal frequency 5 3 MV OEM components are inspected per the following when applicable Electrical interlocks Gating checks performed on SCRs 180 and 360A units Optional witness testing and combined drive motor testing is available Contact your Rockwell Automation representative for more details 1500 TD220D EN E J anuary 2007 4 Test Procedures for Medium Voltage Products Physic al Inspection 1 The product must
256. pmext wama _ CONTACT l ws cmemwus SWITCH INPUTS Preferred 3 wire configurotion 5 MUT S 4 asm COM3 m H gt me z 85232 FRON PHASEBCT gt RS232 INTERFACE c PHASE Om 15 16 i7 PHASE PHASEC CURRENT INPUTS NOTES 1 Relay contact state shown with control power not applied An Transducer Option L Control Option CAUTION USE HRC FUSES FOR VT PRIMARY TO ENSURE ADEQUATE INTERRUPTING CAPACITY PHASEC CURRENT INPUTS PHASEA 586 www GEDigitalEnergy com A m CONNECTOR 2 CONNECTOR PERSONAL COMPUTER Technical Specifications INPUTS II Power Quality Meter UNDERVOLTAGE MONITORING AC CURRENT ANALOG OUTPUTS Required voltage 20 V applied Conversion rue RMS 64 samples cycle Accuracy 3196 of full scale reading Pickup level 0 50 0 99 in steps of 0 01 x VT CT input and 5 A secondary OUTPUT Dropout level 0396 of pickup Burden 0 2 VA Time delay 0 5 600 0 in steps of 0 5 sec Overload 20 x CT for 1 sec 0 1maA 1 Option 4 20 mA T20 Option Phases Any one any two all three 00 x CT for 0 2 sec Max load 24000 6000 p
257. pper Through the use of these ports continuous monitoring and control from a remote computer SCADA system or PLC is possible latest The 350 supports popular industry standard protocols enabling easy direct integration into electrical SCADA and HMI systems The protocols supported by the 350 include EC 61850 EC 61850 GOOSE DNP 3 0 Modbus RTU Device Summary Device Type 0 950 EPOGOHSSNM2EDN BLOA 10000018 3 115200 Setting Changes History 09 15 2010 Ea 0 0 0 04 40 11 PM Set 001572010 04 41 36 PM SECURITYICHANGE HISTORY REPORT 09 15 2010 diae Erer eae 04 41 36 PM Eit imus acne 54 5 2010 04 54 39 PM g Changes Detail History 09 15 2010 Config Revision Number 04 44 48 PM Generated at September 15 2010 16 56 05 99 15 2010 Ground CT Primary 04 46 20 PM 09 15 2010 04 51 48 PM 09 15 2010 04 51 40 PM 09 15 2010 04 51 48 PM 09 15 2010 L 04 51 48 GE Multilin Trace any setting changes with security qudit trail 275 e Modbus TCP IP e IEC 60870 5 103 IEC 60870 5 104 These protocols make it easy to connect to a Utility or Industrial automation system eliminating the need for external protocol converter devices EnerVista Software The EnerVista suite is an industry leading set of software programs that simplifies every aspect of using the 350 relay The EnerVista suite provides all the too
258. provisions to be padlocked with up to three 3 padlocks in the open position and one 1 padlock in the closed position The closed position shall be located and marked but shall be drilled out by the USER to allow insertion of the padlock The power cell door on each controller shall be interlocked with the isolating switch such that the door s cannot be opened when the isolating switch is fully closed and the isolating switch cannot be closed with the door s open without circumventing the interlock using a tool Bulletin 1500 1900 Medium Voltage Motor Starters 19 Interlocking Mechanical interlocking including cable interlocks horizontal and vertical ram interlocks shall be provided to prevent the opening of any power cell door or medium voltage compartment until the non load break isolating switch 18 fully in the open position and power is removed the external operating handle must be in the OFF position Optional key interlocks configured to operate with the operating handle or power cell door shall be available when interlocking is required with another specified device i e main breaker load break switch starter etc Power Fuses and Fuse Holders Depending on the type of load R rated or E rated current limiting power fuses shall be provided R rated fuses shall be used for the short circuit protection of medium voltage motors and motor controllers E rated fuses are general purpose fuses and shall be used in
259. quality Powerful troubleshooting features make it easy to retrieve and view voltage amp current waveshapes and harmonic analysis This vital information can help provide early warning of problems and prevent equipment damage or nuisance breaker tripping 4 z ii i E i Simplified IED Setup EnerVista Launchpad Setup and Analysis II setup program contains many tools and reports that simplify device configuration and allows viewing of power system events IC GEL WE CEN Voltage and current waveforms provide valuable insights into system problems 584 www GEDigitalEnergy com i Record trends of measured parameters over time Included in Launchpad is a document archiving and management system that ensures critical documentation 15 up to date and available when needed by automatically checking for and downloading new versions of manuals applications notes specifications and service bulletins Viewpoint Monitoring Viewpoint Monitoring is a simple to use full featured monitoring and dota recording software package for small systems Viewpoint Monitoring provides a complete HMI package that instantly puts critical real time device data on your PC through pre configured graphical screens with the following functionality Plug amp Play Device Monitoring e System Single Line Monitoring Control POM II Power Quality Met
260. r Curve FlexCurve A B 0 05 to 20 00 in steps of 0 01 per CT input Curve Shape Curve Multiplier Reset Time Instantaneous Linear Time Delay 3 of expected inverse time or 1 Accuracy cycle whichever is greater Level Accuracy per CT input PHASE NEUTRAL GROUND NEGATIVE SEQUENCE INSTANTANEOUS OVERCURRENT 50P 50N 50G 50 2 Pickup Level 0 05 to 20 x CT in steps of 0 01 x CT Dropout Level 97 to 9996 of Pickup 9 1 1x CT Pickup 0 02 x CT lt 1 x CT Time delay 0 00 to 300 00 sec in steps of 0 01 Operate Time 30 ms 9 60Hz I gt 2 0 x PKP No time delay 35 ms 9 50Hz I gt 2 0 x PKP No time delay Time Delay 0 to 1 cycle Time Delay selected Accuracy Level Accuracy SENSITIVE GROUND INSTANTANEOUS OVERCURRENT 50SG Pickup Level 0 005 to 3 x CT in steps of 0 001 x CT Dropout Level 97 to 99 of Pickup I gt 0 1 x CT Pickup 0 002 x CT I lt 0 1 x CT per CT input Time delay 0 00 to 300 00 sec in steps of 0 01 Operate Time 30 ms 60Hz I gt 2 0 x PKP No time delay 35 ms 50Hz I gt 2 0 x PKP No time delay Time Delay 0 to 1 cycle Time Delay selected Accuracy Level Accuracy per CT input Directionality Co existing forward and reverse Operating Ground Current Ig Polarizing Voltage Vo calculated using phase voltages Mts must be connected in Wye Vo measured from Vaux input 3V0 provided by an external open delta connection MTA From 0 to
261. reviously offered as optional features Motor and process protection with delayed restart built in NON LOAD BREAK ISOLATION SWITCH Electrical and mechanical interlocks prevent the switch from opening when the contactor is energized Ensures normal operation only when the switch is fully closed Allows for separate source testing when in the position Grounded in the position When in the open position a visible barrier isolates the power cell from the power bus compartment Status of the isolation switch can be viewed through a window in the power cell door HANDLE AND INTERLOCK MECHANISM Simple direct drive mechanism improves reliability and ensures operator safety Mechanical interlock mechanism remains part of the enclosure to eliminate setup adjustment Power cell door is interlocked with the handle mechanism to prevent the door from being opened when the cell is energized LOW VOLTAGE COMPARTMENT Separate 120 volt source is required for Test position control power Allows testing and troubleshooting of the power cell without exposing personnel to medium voltage Prevents backfeeding medium voltage through the control transformer in Test mode All low voltage components are located in the low voltage panel Low voltage panel interior painted white for better visibility POWER CELL COMPARTMENT Power cell low voltage panel and bus compartment are isolated from each ot
262. rogrammable phases have to go Full scale 5096 of CT Max out T put 1 1 21 below pickup to operate Frequency up to 32nd harmonic Level accuracy Per voltage input Accuracy 0 2 of full scole true RMS Isolation 36 VDC isolated active source Timing accuracy 0 1 sec AC VOLTAGE OUTPUT RELAYS OVERVOLTAGE MONITORING Conversion rue RMS 64 samples cycle Voltage Make Carry Make Carry Pickup level 01 125 in steps of 0 01 x VT VT pri sec Direct or 120 72 000 69 240 Continuous 0 2 SEC Break Dropout level 9796 of pickup Input range 20 600 VAC E 30 VDC 5 30 5 Time delay 0 5 600 0 in steps of 0 5 sec Full scale 50 600 VAC autoscaled Resistive 125 VDC 5 30 0 5 Phases Any one any two all three Burden lt 0 1 VA 250 VDC 5 30 03 programmable phases have to Frequency up to 32nd harmonic 30VDC 5 30 5 exceed pickup to operate Accuracy 30 296 of full scale true RMS Inductive125 VDC 5 30 0 25 Level accuracy Per voltage input SWITCH INPUTS Vr 7ms 250 VDC 5 30 0 15 Timing accuracy 0 1 sec Type Dry contact e 120 VAC 5 30 5 UNDERFRE Resistance 000 2 max ON resistance Resistive 250 VAC E 30 5 QUENCY MONITORING Voltage 24 VDC 2 mA Inductive 120 VAC 5 30 5 Required voltage 20 V applied Duration 00 ms minimum 0 4 250 VAC 5 30 5 level 20 70 00 in steps of 0 01 Hz Configuration FORM C NO NC Dropout level Pickup 0 03 Hz ANALOG INPUT Contact material SILVER ALLOY Time delay 0
263. rogrammable setpoints and 4 assignable output relays allow control functions to be added for specific applications Communications Made Easy Integrate process instrumentation and electrical requirements in a plant automation system by connecting POM II meters to a DCS or SCADA system Meter provides multiple communication ports that can provide data simultaneously to multiple masters such as SCADA DCS BMS etc Meter supports both ModBus and DNP 3 0 protocol A computer running EnerVista software can change system setpoints monitor values status and alarms Continuous monitoring minimizes process downtime by immediately identifying potential problems due to faults or changes Industry leading software makes setup simple The PQM comes complete with EnerVista GE Multilin s suite of software tools for managing the entire lifecycle implementation of the POM EnerVista contains all of the tools for setting up and configuring your in minutes via RS232 RS485 external modem or Ethernet LAN Ethernet capability With the optional Multinet module users can add Ethernet capability to their meter Multinet is Ethernet communications module that allows connection of up to 30 ModBus devices providing ModBus TCP IP communications for these devices over Ethernet This allows connection to Fiber Optic LAN and WAN systems for remote access to data on the POM II Standard Features The POM pr
264. rogrammable setpoints to make a mini RTU Output relays can also be controlled via the communication port or assigned to different setpoints for custom programming to accommodate many applications such as Undercurrent alarm for pumps Over and undervoltage for generators Unbalance alarm for rotating machines Dual level power factor for capacitor bank switching Underfrequency demand output for load shedding resulting in power cost savings kWh kvarh and kVAh pulse output for PLC interface Power Analysis Data Logger Trending Trending is useful as a troubleshooting aid when a problem is detected Measured values can be selected and plotted with a programmable sampling rate to suit the time interval of interest The generated chart recorder screen can be printed or 583 T E 5 5 2 Il Power Quality Meter exported to other programs for report writing Harmonic Analysis Non linear loads such as variable speed drives computers and electronic ballasts can cause harmonics which may lead to problems such as nuisance breaker tripping telephone interference transformer capacitor or motor overheating Harmonic analysis can be used for fault diagnosis such as detecting undersized neutral wiring need for a harmonic rated transformer or effectiveness of harmonic filters Details of the harmonic spectrum are useful and available with the power analysis option Voltage
265. rope Middle East Africa Rockwell Automation NV Pegasus Park De Kleetlaan 12a 1831 Diegem Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Medium Voltage Products 135 Dundas Street Cambridge ON N1R 5X1 Canada Tel 1 519 740 4100 Fax 1 519 623 8930 www ab com mvb Publication 1500 SG001B EN P March 2011 Copyright 2011 Rockwell Automation Inc All rights reserved Printed in Canada Supersedes Publication 1500 SG001A EN P September 2006 Medium Voltage Motor Controllers Allen Bradley Bulletin 1500 1900 Specification Guide Rockwell Allen Bradley Rockwell Software Automation Important User Information Solid state equipment has operational characteristics differing from those of electro mechanical equipment Safety Guidelines for the Application Installation and Maintenance of Solid State Controls Publication SGI 1 1 available from your local Rockwell Automation sales office or online at http literature rockwellautomation com describes some important differences between solid state equipment and hard wired electromechanical devices Because of this difference and also because of the wide variety of uses for solid state equipment all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable
266. ry fuses will be supplied Optional sizes of 1000 VA 2000 VA and 3000 VA control power transformers shall also be available The secondary circuit of the transformer s shall be disconnected from the control circuit by means of the isolating switch auxiliary contacts This is to prevent backfeeding through the transformer s and to isolate the power cell when the control circuit is in the TEST mode The standard control power transformers used in the controller shall be a compensated type with an output accuracy of approximately 496 over nominal at no load They shall be designed to maintain voltage at in rushes of up to 60046 which results in a 226 over voltage at full load Notes 1 The control power transformers may be used for metering ONLY IF the accuracy of the application does not require conformance to any potential transformer accuracy ratings 2 The maximum quantity size of the CPT s available in a two high FVNR controller rated 7200 volts is 2 500 VA with bolt on power fuses or 1 1000 VA and 1 500 VA with clip on power fuses Primary Fuses The primary side of the control power transformers and or potential transformers shall be protected by current limiting fuses sized according to requirements The interrupting rating of the primary fuses shall be 50 kA symmetrical Secondary Fuses The secondary side of the control power transformer and or potential transformers shall be fused appropriately to pr
267. s 7 0 Quality Assurance Bulletin 1500 1900 Medium Voltage Motor Starters 9 Recommended spare parts list and prices shall be supplied with the bid Also the address of the manufacturer s closest parts stocking location to the user shall be provided on request Critical Spares These spare parts are identified as being associated with long lead times and or are critical to the unit s operation They should be held in reserve by the customer to limit unforeseen downtime Maintenance Spares These parts are identified as being required by customers to regularly perform scheduled maintenance on their equipment They include but are not limited to consumable spares that are required to be exchanged during scheduled customer maintenance periods Seller shall assist in determining an appropriate level of spare parts in conjunction with the customer s bill of material which may include circuit breakers full voltage starters load break switches and other auxiliary equipment and the customer s current installed base On site Inventory Agreement Optional Seller shall offer an on site inventory agreement in which the Seller will stock in the closest stocking location and supply as needed all spare parts required by the user The user shall have a controlled immediate access to this inventory 365 days a year All inspection and testing procedures shall be developed and controlled under the guidelines of the seller s quality system
268. s 2 rated up to 250 VAC or FDC with all LEDs indicating status Support for multi contactor MC control schemes with up to four slave IntelliVAC MC units connected on RS485 and DeviceLogix pre configured for standard MV controller logic can also define Custom MC control configurations Enhanced operational information and diagnostics with features like real time clock extended contactor close time monitoring and tracking of contactor usage IntelliCENTER software compatibility Configurable using either RS Networx or handheld configuration terminal Bulletin 193 DNCT for DeviceNet IntelliVAC MC Control Module The IntelliVAC MC control module has the same feature as the IntelliVAC with the additional capabilities below Communication board RS485 to allow the MC module to be controlled by one IntelliVAC Plus for multi contactor control schemes Visit our Web site www ab com catalogs 19 Bulletin 1500 Medium Voltage Controller Components IntelliVAC Family Specifications IntelliVAC Catalog Number Vacuum Contactor Type 1503VC BMC5 IntelliVAC 1503VC BMC5 EMI IntelliVAC Plus Electrically Held or Mechanical Latch 1503VC BMC5 MC1 IntelliVAC MC Electrically Held Ratings and Approvals AC 110 to 240 V 47 to 63 Hz 9 Volge DC 110 to 250 V Inrush max 25 A 1 2 cycle Idle max 125 mA AC Close max 11 3A Hold max 300 mA Lat
269. sformer Models 21 22 23 24 25 Window Diameter 1 25 1 65 2 00 2 50 5 15 Instrument Transformers Inc a division ot GE Multilin REGULATORY AGENCY APPROVALS w E93779 LR89403 Manufactured to meet the requirements of ANSI IEEE C57 13 Classified by U L in accordance with IEC 44 1 APPLICATION Relaying and metering FREQUENCY 50 400 Hz INSULATION LEVEL 600 Volts 10 kV BIL full wave Terminals are brass studs No 8 32 with one flatwasher lockwasher and regular nut Order mounting bracket kit 0221800541 separately Multi ratios available upon request Model 22 EXCITATIO E Model 21 Window Diameter 1 25 Approximate weight 10 Ibs ANSI METERING CLASS SECONDARY CONTINUOUS BO 1 2 5 BO B1 8 9 5975 essc 21 500 50 5 12 24 0 026 2 0 2 0 T 21 750 75 5 C10 0 6 1 2 2 4 4 8 0 042 20 20 N 21 101 100 5 C10 0 6 1 2 1 2 24 48 0 065 20 2 0 21 151 150 5 20 0 3 0 6 0 6 1 2 24 0 098 2 0 15 21 201 200 5 20 0 3 0 5 0 6 0 6 12 0 126 2 0 1 5 21 251 250 5 20 0 3 0 3 0 3 0 6 12 0 158 1 5 1 5 d 21 301 300 5
270. specific test instructions Instruments meters protective devices and associated controls shall be functionally tested by applying the specified control signals current and or voltages Medium Voltage starters shall be inspected for the following Electrical interlocking Motor protection and ground fault if applicable Physical Inspection The product must meet all applicable engineering and workmanship standards and specifications All components shall be verified against engineering documentation to be present and correctly installed Warning plates isolation barriers and mechanical interlocks must provide sufficient safety isolation for personnel and equipment Warning labels and nameplates must be present and in their specified positions to advise personnel of possible hazards Isolation barriers must be in place within the cabinet Such barriers protect personnel from touching live medium voltage components in an area that otherwise does not have power supplied to it Operation of isolation switch handle if supplied and door interlocks must be verified The interlocking prevents the opening of any medium voltage door on a medium voltage cabinet when the isolation switch handle has been moved to the full ON position bus and bus connections shall be checked for proper clearance creepage phasing and tightness torque Bulletin 1500 1900 Medium Voltage Motor Starters 11 Factory Inspections Option
271. ssories Continued Blank and Custom Legend Plates Aluminum Type 4 13 800T Blank Custom Legend Plates Standard Legend Plate Jumbo Legend Plate Standard Jumbo Legend Plate Color Cat No Cat No Grey 800T X559 800T X559J Red 800T X621 5 8007 621 Yellow 800T X679 800T X679J Grey with Custom Text 800T X559E 800T X559JE Red with Custom Text 800T X621E 800T X621JE Yellow with Custom Text 800T X679E 800T X679JE Specialty Legend Plates Automotive Legend Plate Half Round Legend Plate Automotive Half Round Legend Plate Color Cat No Cat No Grey Blank 800T X700 800T X59 Red Blank 800T X701 800T X121 Grey with Custom Text 800T X700E 800T X59E Red with Custom Text 800T X701E 800T X121E Note Include text with custom legends All half round legend plates must be ordered in quantities of 25 Custom Text Guidelines Legend Size No of Lines Max No of Characters per Line 1 Line of 14 standard 2 Lines of 14 Jumbo 5 Lines 14 Automotive 4 Lines 20 Custom Legend Plates for 4 Way Toggle and Cluster Pilot Lights Legend Size Cat Text Options Standard 800T X619E Aluminum with Custom Text 2 lines of up to 14 characters on top 1 line of up to 14 characters on bottom 1 vertical line of up to 7 characters on left side 1 0 1 vertical line of up to 7 characters on right side 1 vertical line of up to 9 characters on left side 1 vertical line
272. ta Sheets cont Table 11 Specifications cont Description Specifications Main Horizontal Power Bus Standard Bus Bar Material Tin plated copper Optional Bus Bar Material Silver plated copper Continuous Current Rating at 40 C 104 F 1200 2000 and 3000 A Maximum Full Load Temperature Rise 65 C 149 F Maximum Full Load Temperature 105 C 221 F Short Circuit Withstand Current Rating 3 sec 60 RMS SYM 96 ASYM Type of Bus Bracing Molded glass polyester Anti hygroscopic 1200A Qty1 6x 100 mm 1 4 x 4 in Dimensions per Phase 2000A Qty2 6x 100 mm 1 4 x 4 in 3000 Qty2 9 5x 127 mm 3 8 x 5 in 1200A 65mm 1 0 in 2 total Cross Sectional Area per Phase 2000 A 129 mm 2 0 in 2 total 3000 A 242 mm 3 75 in 2 total Insulating Material Between Phases and Ground Air Standard Type Sleeve heat shrink Material Polyolefin 1 4 mm aterial for Thickness 0 055 in 55 mils Anti hygroscopic 0 5 to 196 Dielectric Strength Vertical Power Bus Bus Bar Material Tin plated copper Continuous Current Rating at 40 C 104 F 400 600 and 800 A T i 50 kA RMS SYM Short Circuit Withstand Current Rating cycle 80 kA ASYM Type Sleeve heat shrink Material Polyolefin 1 14 mm Insulation Material f
273. tallation in the power cell The contactor shall include the mechanical interlocking plate ready for connection of the interlock rod assembly e anodized clip for the power cell door This allows the external operating handle to work properly Instructions and identification nameplates The power circuit to and from the vacuum contactor shall be connected in accordance with the circuit diagram provided with the starter kit 1500 SR020H EN P September 2009 36 Bulletin 1500 1900 Medium Voltage Motor Starters 80 Equipment Design and Selection cont 1500 SR020H EN P September 2009 Feeder Kits When a feeder kit is ordered to convert a load break switch prepared space power cell into a functioning medium voltage 400 A fused load break switch the following parts shall be provided The main power fuse clips bottom fuse support interphase barriers and main current limiting power fuses The control power transformer including current limiting power fuses The load terminal assembly complete with mounting barrier plates and hardware for the mounting of the necessary power and control wiring The anodized clip for the power cell door This allows the external operating handle to work properly Instructions and identification nameplates 90 Transportation and Equipment Bulletin 1500 1900 Medium Voltage Motor Starters 37 Delivery Times Estimated drawing and shipment delivery t
274. telliVAC except where noted Available with IntelliVAC Plus 1503VC EMC1 only This kit includes a Plus control board half of the enclosure to house both control boards as well as product labels and documentation to aid in the field upgrade This kit includes an MC control board half of the enclosure to house both control boards as well as product labels and documentation to aid in the field upgrade wire harness is required for Bulletin 1502 vacuum contactors when IntelliVAC is used The maximum currents shown are for either the 400 or 800 A Bulletin 1502 vacuum contactors 1500 SR020H EN P September 2009 48 Bulletin 1500 1900 Medium Voltage Motor Starters 11 0 Basic Data Sheets cont Table 11 G Control Power Transformer Description Specifications Type Dry Voltage Class 5 0 and 7 2 kV Frequency 50 60 Hz Standard Capacity VA Rating 500 1000 VA Optional VA Ratings 2000 VA 3000 VA Primary Voltage Single Phase 2400 V AC 4800 V AC 3300 V AC 6600 V AC 4160 V AC 7200 V AC Rated Secondary Voltage 110 120 or 220 240 V AC Basic Impulse Level Rating 25 kV Primary Fuses Type Current Limiting b 3 ia Maximum Continuous Current Sized According to Requirements Interrupting Rating 50 RMS SYM 80 RMS ASYM Secondary Fuses Type ATM Maximum Continuous Current Sized According to Requirements Primary volt
275. tors are flush head type except red which are extended 2 NC head Boot material is hyplon with brass threaded insert 1NGLB 1N6C Not available for booted operators t A2 and A2R contact blocks cannot be stacked upon but can stack on 1 NO 1 N C other contact blocks 2 N O 2 N C 8 Jumbo mushroom heads not available in white color Visit our website www ab com catalogs Allen Bradley 10 7 Preferred availability cat nos printed in bold Used only when ordering Operator DX DRX 1 N C Mini Orange B Bulletin 800T H 30 5 mm Push Buttons Selector Switches Continued 3 Position Selector Switch Units Non Illuminated Standard Knob Operator Knob Lever Operator Standard Knob Operator Cat No 800T J2A Cat No 800T J17A Cat No 800H JR2A Type 4 13 Type 4 4X 13 Operator Position Standard Knob Knob Lever Standard Knob M Maintained Contact Type S Spring Return Cat No Cat No Cat No MMM 800T J2 800T J17 800H JR2 S MM 800T J4 800T J18 800H JR4 No Contacts M MeS 800T J5 800T J19 800H JR5 SoMc S 800T J91 800T J20 800H JR91 MMM 800T J2A 800T J17A 800H JR2A S M M 800T J4A 800T J18A 800H JR4A X M M amp S
276. ublished by the following organizations e Canadian Standards Association CSA Industrial Control Equipment C22 2 No 14 American National Standards Institute ANSD Instrument Transformers C57 13 e Institute of Electrical amp Electronic Engineers IEEE e National Electrical Code NEC Occupational Safety amp Health Act OSHA e Guide for Harmonic Control and Reactive Compensation of Static Power Converters IEEE 519 1992 e National Electrical Manufacturers Association NEMA Medium Voltage Controllers Rated 1501 to 7200V AC ICS 3 2 formerly ICS 2 324 e Underwriters Laboratories Inc UL High Voltage Industrial Control Equipment 347 e European Directives for Safety and EMC Note It shall be the responsibility of the user and or installer to know and meet all local codes standards and OSHA requirements Bulletin 1500 1900 Medium Voltage Motor Starters 7 Environmental Conditions The controller shall accept nominal plant power of 2400V 3300V 4200V 6600V 6900V 4800V 5500V or 7200V AC 10 3 phase 50 60 Hz 3 The standard controller shall operate in an ambient temperature range of 0 to 40 32 F to 104 with a relative humidity of up to 95 non condensing Higher ambient temperature conditions are to be supported with factory assistance The equipment shall be capable of being stored in an environment with an ambient temperature range of 40 C to 85 40 F to 185
277. ug in Center Jumper 6 Pole 1492 CJLJ5 6 20 Plug in Center Jumper 5 Pole 1492 CJLJ5 5 20 Plug in Center Jumper 4 Pole 1492 CJLJ5 4 60 1492 CJLJ6 4 60 Plug in Center Jumper 3 Pole 1492 CJLJ5 3 60 1492 CJLJ6 3 60 Plug in Center Jumper 2 Pole 1492 CJLJ5 2 60 1492 CJLJ6 2 60 Insulated Side Jumper 24 Pole 1492 SJ5B 24 50 Insulated Side Jumper 10 Pole 1492 SJ5B 10 50 Screw Type Jumper Notching Tool 1492 T1 1 1492 1 1 1492 1 1 Other Accessories Partition Plate 1492 EBJ16 20 1492 EBJ16 20 1492 EBJ16 20 Test Plug Socket 1492 TPS23 20 1492 TPS23L 50 1492 TPS23L 50 Test Plug 1492 TP23 20 1492 TP23 20 1492 TP23 20 Test Plug Stackable 1492 TPJ5 25 1492 TPJ6 25 Electrical Warning Plate 1492 EWPJ5 25 1492 EWPJ5 25 1492 EWPJ8 50 Group Marking Carrier 1492 GM35 25 1492 GM35 25 1492 GM35 25 Marking Systems 1492 M5X12 144 5 1492 M6X12 120 card 5 1492 MR8X12 84 card 5 Snap in Marker Cards 1492 M5X5 200 card 5 1492 5 200 card 5 1492 M8X5 160 card 5 Use of center jumpers may affect spacings requiring derating of terminal blocks See page 12 78 for details Visit our website www ab com catalogs amp 12 8 Allen Bradley Preferred availability cat nos are printed in bold Bulletin 1492 Terminal Block Accessories Specifications In general accessories for terminal blocks are not eligible for recognition b
278. unity Input type 1 A or 5 A must be specified with Protocol Modbus TCP IP DNP 3 0 Voltage Dip amp EC 61000 4 11 0 40 70 8096 order IEC 60870 5 104 IEC 61850 GOOSE interruption dips 250 Nominal 50 60 Hz 300 cycle frequency ETHERNET FIBER interrupts Burden lt 0 1 VA at rated load Fiber type 100 MB Multi mode Damped EC 61000 4 12 2 5KV CM 1KV Accuracy 1 of reading at 0 1x CT Wavelength 1300 nm Oscillatory DM 3 of reading from 0 02 to 3 x CT Connector MTRJ Conducted RF EC 61000 4 16 Level 4 20 of reading from 0 002 to 0 019 Transmit power 20 dBm Immunity 0 150khz x Receiver 31 dBm Voltage Ripple EC 61000 4 17 15 ripple CT withstand 1 second qt 100 x rated current sensitivity Ingress Protection 60529 IP40 front 2 seconds at 40 x rated current Power budget 9 dB IP10 Back continuous at 3 x rated current Maximum input 11 8 dBm Environmental EC 60068 2 40C 16 hrs power Cold PHASE AUX VOLTAGE INPUTS distance 7 miles Environmental IEC 60068 2 2 85C 16hrs I uplex alf fu ue Mf E ae 50 to 220 V Protocol Modbus TCP IP DNP 3 0 Relative Humidity IEC 60068 2 30 6day variant 2 Ur toto ary 000 IEC 60870 5 104 IEC 61850 GOOSE Cyclic 50760 EEE ANSI 37 90 1 4KV 2 5 frequency Damped EEE ANSI 37 90 1 2 5KV 1Mhz Accuracy 1 0 of reading Standord Compliant with USB 2 0 Oscillatrory Voltage withstand 260 VAC continuous specification
279. uration wiring testing commissioning and maintenance This cost effective relay also offers enhanced eatures such as diagnostics preventative maintenance arc flash mitigation and security Easy to Use Drawout Construction The 350 offers a complete drawout feature eliminating the need for rewiring after testing has been concluded The withdrawable feature also eliminates the need to open the switch gear door and disconnect communication cables eg Ethernet fiber copper RJ45 etc prior to removing the relay from the chasis Effortless Retrofit The small and compact 350 enables multiple relays to be mounted side by side on medium voltage panels It also allows easy retrofit into existing S1 and S2 cutouts with adapter plates Easy to Configure Fast amp Simple Configuration The 350 requires minimal settings for configuring standard feeder protection applications The entire feeder protection setup can be completed in one easy step Advanced Communications Easy integration into new or existing infrastructure With several Ethernet and serial port options and a variety of protocols the 350 provides advanced and flexible communication selections for new and existing energy management SCADA and DCS systems Easy to Use and Configure qi Easy to Configure 1 simple step Advanced amp Flexible Communication Options Enhanced Diagnostics Preventative Maintenance The 350 allows users t
280. us compartment The main power cell door shall have a viewing window through which the operator can verify that the isolating switch is open The isolating switch shall only have the ability to interrupt the no load magnetizing current of the control power transformer s CPT and or potential transformers PT supplied inside the controller power cell In the OFF position the isolating switch shall provide a means of grounding appropriate medium voltage power cell components discharging stored energy thus providing safer operation and maintenance Three rating sizes shall be available 400 amp 600 amp 800 amp One or more N O and N C auxiliary contacts shall be arranged to open the secondary circuit of the CPT and or PT de energizing the control circuit This is to ensure there is no load on the isolating switch when it is opened or closed The contacts shall also prevent backfeeding through the CPT and or PT and isolate the power cell when the control circuit is in the TEST mode It shall only be possible to operate the TEST control circuit when the isolating switch is in the open position The auxiliary contacts shall have a NEMA contact ratings of 2 x A600 and 2 x P600 The isolating switch shall remain connected to the external operating handle at all times The isolating switch shall also be mechanically and electrically interlocked with the main contactor s The external isolating switch operating handle shall have
281. use of programmable logic elements Cold Load Pickup auto reclose multiple settings group etc User Interface 4line display for easy viewing of key data e 10LED indicators for quick diagnostics Front USB and rear RS485 serial communications Multiple Communication Protocols IEC 61850 IEC 61850 GOOSE MODBUS TCP IP MODBUS RTU DNP 3 0 IEC 60870 5 104 IEC 60870 5 103 EnerVista Software EnerVista Software an industry leading suite of software tools that simplifies every aspect of working with Multilin devices Quick amp easy configuration requiring minimal settings for most feeder applications 270 S 7 u c 45 5 3 2 5 22 2 211 350 Feeder Protection System Overview The 350 relay is a member of the 3 Series family of Multilin relays This protective device is used to perform primary circuit protection on medium voltage feeders and down stream protection for distribution utilities The basic protection function of this relay includes multiple phase ground and neutral time and instantaneous overcurrent ements for coordination with upstream nd downstream devices Additionally the ontrol features such as cold load pick up e q device provides essential feeder breaker C blocking breaker failure and auto reclose The robust 350 streamlines user work low processes and simplifies engineering asks such as config
282. ut a ladder for installation and maintenance Allows for incoming line cables to enter through the top or bottom of the compartment Allen Bradley Bulletin 1500 Medium Voltage Controller Components IntelliVAC Family IntelliVAC Plus IntelliVAG Description of Features The Allen Bradley Bulletin 1503VC family of IntelliVAC controllers offers a superior efficient and flexible means of controlling vacuum contactors The IntelliVAC family offers a scalable solution for multiple medium voltage control applications The IntelliVAC family has three main products IntelliVAC provides basic control capabilities for 400 and 800 Amp contactors electrically held and mechanical latch using a single device It offers enhanced reliability through better diagnostics and coordination between the power fuses and the vacuum contactor drop out time Productivity is improved using the power loss ride through TDUV and contactor anti kiss and anti plugging features IntelliVAC Plus builds on IntelliVAC with incremental benefits such as DeviceNet communication including IntelliCENTER software compatibility digital I O 8 inputs 2 outputs DeviceLogix control and enhanced diagnostics ntelliVAC MC is used in multi contactor applications allowing one IntelliVAC Plus to control up to four MC control modules in a Master Slave configuration Control and timing logic is handled in DeviceLogix
283. voltage amp polarity DWI 15100 015 06 Signal Conditioners Correct voltage polarity amp dip switch setting DWI 15100 015 06 56 Volt Logic Supply LEDs illuminated Correct input voltage Correct output voltage DWI 15100 015 06 UPS if required Setup per manufacturer s instructions DWI 15100 015 06 Circuit Boards Flash procedure DWI 15100 015 06 Gate Drive Power Supplies Calibrate per procedure DWI 15100 015 06 Heat Sink Thermistors Trips drive when pulled DWI 15100 015 06 System Test Mode External I O Pressure Transducer DWI 15100 015 06 Scaling Resistors Calibrate DWI 15100 015 06 Diagnostic Trend Buffer Set up DWI 15100 015 06 I O Checks Function Test DWI 15100 015 06 4 10 mA Transducers if required Calibrate 7000 family Quality Control Test Listing doc January 2008 Rockwell Automation DWI 15100 015 06 Ground Fault If Zero Sequence CT is Demonstrate trip function purchased DWI 15100 015 06 Control Power Test DC Fail Circuit DWI 15100 015 06 Test Mode 1 Check Rectifier Gating Check Inverter Gating DWI 15100 015 06 Line Converter With Rated Voltage applied check phase rotation and phase relationship DWI 15100 015 06 Idc Test With current circulating in the DC Link check DC waveform for correct pattern amp ripple check AC waveform phase angle notch depth and current balance check
284. wer factor capacitor banks Switch input process control p t Connect up to 52 ModBus devices to your Ethernet network www GEDigitalEnergy com Communications Integrate process instrumentation and electrical requirements in a plant automation system by connecting II meters to a DCS or SCADA system Initially POM meters can be used as stand alone units Open architecture allows connection to other ModBus compatible devices on the same communication link At a later stage POM can be integrated in a complete plant wide system for overall process monitoring and control The standard comes complete with a rear RS485 and front RS232 port RS232 port can be used for data collection printing reports or problem analysis without disturbing the main RS485 communication interface at rear The standard meter provides RS485 ModBus 1 200 to 19 200 bps e DNP 3 0 Level 2 Protocol Mini RTU SCADA system component Measure actual values e Read status ssue control commands Load all setpoints from a file Change individual setpoints A computer running EnerVista software can change system setpoints monitor values status and alarms Continuous monitoring minimizes process downtime by immediately identifying potential problems due to faults or changes 25 PQMAUX 420mA v j RELAY we e transducer 1 420mA 12 1 transducer II Power Quality Met
285. xtender 800T N337 Visit our website www ab com catalogs lt Allen Bradley 10 33 Preferred availability cat nos are printed in bold 10 Bulletin 800T H 30 5 mm Push Buttons Accessories Continued Power Modules Full Voltage Power Module Transformer Power Module Dual Input Power Modules Cat No 800T N330 Cat No 800T N326 Cat No 800T N296 Transformer Cat No 800T N290N Diode Full VoltageS TransformerS Dual Input Voltage Cat No Voltage Cat No Type Voltage Cat No 48V AC 50 60 Hz 800T N325 Transformer 120 800T N296 BV AGDE 120V 50 60 gt 800T N326 MOMS 24V AC DC 800T N290N 24V AC DC 800T N330 240V AC 50 60 Hz 800T N327 120V AC DC 800T N291N 120V AC DC 277V AC 50 60 Hz 800T N327Y 480 AC 50 60 Hz 800T N328 240V AC DC 800T N331 600V AC 50 60 Hz 800T N329 Transformer type dual input provides circuit isolation via a miniature type relay This module is used in conjunction with a 120V transformer Diode type dual input provides circuit isolation via opposing diodes Not recommended for use with solid state outputs and neon indicators t 240V full voltage module contains 50 dropping resistors for use with a 120V incandescent lamp Specify Bulletin 800TC for finger safe power modules Example Cat No 800T N330 becomes 800TC N330 Resistor Power Module Neon Power Module Cat No 800T N332 Cat No 800T
286. y 1 04 STANDARDS 1 04 Acknowledged 1 05 DELIVERY STORAGE AND HANDLING 1 05 A D 1 05 E 1 05 F Comply RA standard 150W 120V cabinet space heaters shall be provided Comply 1 06 COORDINATION 1 06 A B Comply Page 1 of 2 135 Dundas Street Cambridge Ontario Canada NIR 5X1 Tel 1 519 581 7424 Fax 1 519 740 9871 Rockwell Automation 2 00 PRODUCTS 2 0 METAL ENCLOSED LOAD INTERRUPTER SWITCHGEAR 2 01 A B 4 Comply 2 01 B 5 The cable exit directions have been selected based on the Contract drawing 2 01 B 6 12 Comply 2 01 C D Comply 2 00 MISCELLANEOUS 2 02 A H Comply 2 02 I Not applicable 2 02 J L Comply 3 00 EXECUTION 3 01 INSTALLATION 3 01 A B Comply 3 02 INSTALLATION 3 02 A Comply 3 03 TESTING 3 03 A J Comply 3 04 TRAINING 3 04 A F Comply 3 05 FIELD QUALITY CONTROL 3 05 A D Comply 3 06 WARRANTY 3 06 A C Comply 3 07 CLEAN AND ADJUST 3 07 Comply 3 08 SPARE PARTS 3 08 A F Comply See Tab 3 Please feel free to contact me directly regarding any technical issue or concern Sincerely Richard Yang P Eng Application Engineer MV Drives Rockwell Automation Canada Tel 1 519 740 4100 ext 2496 Email rdyang ra rockwell com Page 2 of 2 135 Dundas Street Cambridge Ontario Canada NIR 5X1 Tel 1 519 581 7424 Fax 1 519 740 9871 Rockwell Automation Ward County Transmission Pump Station Rockwell Automation Order Number 7012576 Subje
287. y UL CSA or other third party approval aggencies The suitability of the installation must be judged in the end use application due to the wide variety of possible uses However accessories are designed to meet and are tested to the terminal block assembly requirements such as electrical spacings etc Maximum number of multiple wire connections for copper conductors of the same cross section and type for Allen Bradley IEC Terminal Blocks Cat Nos 1492 J and L products are all recommended for one conductor per terminal Wire range is defined in the cat page for each of the products Wire Size AWG 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 1 1 0 2 0 3 0 Cat No Number of the Same Size Wires Per Terminal 1492 H4 4 4 8 2 2 1 1492 H5 4 4 3 2 2 1 1492 H6 4 4 8 2 2 1 1492 H7 4 4 3 2 2 1 1492 J2Q 4 4 4 3 1 1 1 1492 J3 4 4 4 4 4 4 3 3 2 1 1492 J3F 4 4 4 4 4 4 3 3 2 1 1492 J3TW Single Side 4 4 4 4 4 4 3 3 2 1 mr 1492 J3TW Twin Side 4 4 4 3 1 1 1

001 - Medium Voltage Enclosed Switchgear

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