Membrane System User`s Manual
Contents
1. TEMPERATURE CORRECTION FACTORS FOR MEMBRANE Find the temperature correction factor TCF from the table below Divide the rated permeate flow at 77 F by the temperature correction factor The result is the permeate flow at the desired temperature See example on the next page mperature rature Temperature Tem adita Temperature p 4 Temperoture p ORE Temperature F C e anoo teo 2 x 50 4 10 2 50 5 10 3 50 7 10 4 50 9 10 5 51 1 10 6 51 3 10 7 51 4 10 8 51 6 10 9 51 8 11 0 52 0 11 1 52 2 11 2 52 3 11 3 52 5 11 4 527 11 5 52 9 11 6 53 1 11 7 53 2 11 8 53 4 11 9 53 6 12 0 53 8 12 1 54 0 12 2 54 1 12 3 54 3 12 4 54 5 12 5 547 12 6 54 9 12 7 55 0 12 8 55 2 12 9 55 4 13 0 55 6 13 1 55 8 13 2 55 9 13 3 56 1 13 4 56 3 13 5 56 5 13 6 56 7 13 7 56 8 13 8 57 0 13 9 F 9 5 32 1 1 692 1 686 1 679 1 573 1 667 1 660 1 654 1 648 1 642 1 636 1 630 1 624 1 618 1 611 1 605 1 600 1 594 1 588 1 582 1 576 1 570 1 564 1 558 1 553 1 547 1 541 1 536 1 530 1 524 1 519 1 513 1 508 1 502 1 496 1 491 1 486 1 480 5 iu 57 6 14 2 577 143 57 9 14 4 58 1 14 5 58 3 14 6 58 5 147 58 6 14 8 58 8 149 59 0 15 0 59 2 15 1 59 4 15 2 59 5 15 3 597 15 4 59 9 15 5 60 1 15 6 60 3 157 60 4 15 8 60 6 15 9 60 8 160 61 0 16 1 61 2 16 2 61 3 16 3 61 5 16 4 612. Membrane System User s Manual 1 Series L1 Series User s Manua MKTF 258 This Page Left Blank 9 14 TABLE OF CONTENTS INTRGODUCTION 4 ege eus 4 dip 5 FEED WATER AND OPERATION 5 nennen emen nnne 6 REJECTION RECOVERY AND FLOW RAVTES reo deeper so ce rare a 7 SYSTEM INSTALLATION AND START UP PROCEDURES essen nennen enne enne nnne 8 MEMBRANE EEEMIENTS ce nun Erase niae gea near rare ge onerare age o 10 SYSTEM IDENTIFICAT GN A rae catre eoe REN ene E Paare 11 MEMBRANE INSTALLATION REMOVAL AND REPLACEMENT cceeessceceeeeneeeeeeeeeeeecesaaeeeeesnaeeeeeeaaes 12 OPERATION DO S AND DON TS ioiii aien erento eae ae aeo ee en aise 14 SPECIFICATIONS c hetero aeneo E nre peret E eee eet Rd teret ads 15 OPERATION AND MAINTENANCE 15 2 rettet a o eta ntu tutae o reece 16 PREPARING UNIT FOR STORAGE OR 17 REVERSE OSMOSIS 5 18 TEMPERATURE CORRECTION FACTORS FOR MEMBRANE eese eene n eene ener 20 SERVICE ASSISTANGE 026000 dre na FE p REY EP ER RET na aeo Pp 21 OPERATION LOG ie D
3. Operating Pressure psi mo MmPHidemm30Mm J 2 UE Test Parameters Static pressure test for 5 minutes Appropriate filtration must be installed in order to prevent premature membrane fouling Scale prevention measures must be taken to prolong membrane life L1 Series User s Manual MKTF 258 15 9 14 OPERATION AND MAINTENANCE The reverse osmosis process causes the concentration of impurities The impurities may precipitate come out of solution when their concentration reaches saturation levels A NOTE PRECIPITATION CAN SCALE OR FOUL MEMBRANES AND MUST BE PREVENTED 1 Periodically observe the quality and quantity of product water from the system A NOTE CHECK THE FEED WATER PRESSURE GOING INTO THE REVERSE OSMOSIS MEMBRANE A SIGNIFICANT DROP IN PRESSURE COULD INDICATE A FOULED PRE FILTER 2 A 20 increase in TDS when checking the permeate water indicates possible membrane damage and the membrane may need to be replaced It is suggested that a hand held TDS digital meter is used once per week to monitor the water quality A NOTE IF THE TDS OF THE FEED WATER EXCEEDS 1000 PPM A LARGER FLOW RESTRICTOR SHOULD BE USED TO EXTEND THE MEMBRANE LIFE 4 Itis important to maintain and or replace the carbon block regularly since the Thin Film Composite membranes are chlorine sensitive Irreversible damage will occur with any chlorine present in the feed water For additional information please review the
4. 3901 1 2 10 WNOlLdO NOMOIN 01 amp YOLINON 01 SQL HOLMS 4 am wao DN 55 84 ld QN3931 108 45 1 go do 000 HOLMS om HSMAI OLAV YOLOIMLSIY t Y33H9 ama INNIA 12 X 60 NOBMV ANAWIGSS 01 2 G wh 091 0 001 0 ld 0040 LC 831VM THSS3A OL 4 o c sa L1 Series User s Manual MKTF 258 9 14 24 L1 SERIES ELECTRICAL SCHEMATIC 110V 60HZ 00 4 HSN14 OL1nVv 3jATIVA QION310S a344 VA 001 OWA 92 OWA OLL a 71 zi NI n E HOLIMS T JXNSSJYd Ld O N L1 Series User s Manual MKTF 258 9 14 25 L1 SERIES ELECTRICAL SCHEMATIC 220V 50HZ gt 3A VA di HSN V 100 AS GION310S dl a334 S OY OWA vC OWA 022 HOLIMS 55 O N LL L1 Series User s Manual MKTF 258 9 14 26 REVERSE OSMOSIS SYSTEM WARRANTY One Year Limited Warranty Warranty Terms Subject to the terms and conditions set forth hereinafter AXEON Water Technologies hereafter warrants to the
5. HOUSING FILTER WHT WHT 2 5 X 10 SGL O RING NPR 3 8 FNPT AXEON 200621 200658 CARTRIDGE SEDIMENT POLYPRO 2 5 X 107 5 MIC SDF 25 1005 AXEON CARTRIDGE CARBON BLOCK 2 5 X 10 10 MIC CBF 25 1010 AXEON 10 n 208122 HOUSING MEMBRANE FRP 2514 1 4 P X 1 4 C FNPT 200387 n 204222 HOUSING MEMBRANE FRP 2521 1 4 P X 1 4 C FNPT 12 200386 HF4 2514 DRY AXEON 2 MEMBRANE HF4 2521 DRY AXEON 202862 207702 PLUG 1 4 GRAY O RING EPDM 1 2 FRP 300E 207701 207704 O RING EPDM 2 5 FRP 300E CLAMP TRUE LOCK 30455 2 5 FRP 300E 207917 TRANSFORMER 110V 60H2 24VAC 4 0 AMP 207705 7 7 207918 TRANSFORMER 230V SOHZ 24VAC 4 0 AMP TOC 8 206806 WRENCH HOUSING FILTER SGL O RING 360 DEG 2 5 SLIM LINE PENTEK 9 SCREW TRUE LOCK 6 25 31655 FASTENER FRP 300E L1 Series User s Manual MKTF 258 11 9 14 MEMBRANE INSTALLATION REMOVAL AND REPLACEMENT Installation and replacing membranes in the pressure vessels is an easy process if you have the proper information and tools at hand Please refer to the following instructions when removing and replacing membrane elements A WARNING ALL PRESSURE GAUGES MUST READ ZERO BEFORE PROCEEDING BEFORE ATTEMPTING DISCONNECT THE POWER FROM THE SYSTEM AND BLEED ALL WATER PRESSURE FROM THE SYSTEM 1 Remove the end cap from the right fe
6. manufacturer s membrane specification sheets 5 The product line has a one way check valve installed The check valve should be checked regularly and replaced if it is not properly sealing 6 Keep the feed water temperature above 4 C 36 F A NOTE EXTREMELY COLD FEED WATER WILL LOWER THE PRODUCT WATER OUTPUT AND INCREASE PUMP PRESSURE L1 Series User s Manual MKTF 258 16 9 14 PREPARING UNIT FOR STORAGE OR SHIPMENT Prior to shipping or storing your system the system should be cleaned with an appropriate cleaner flushed with water and protected from biological attack with an appropriate solution for membrane elements The membrane housing s and plumbing lines of the system must be completely drained Any water remaining in the plumbing of a system may freeze causing serious damage Preparing system for storage 1 Totally fill membrane elements in the membrane housing with 2 M 100 solution venting the air outside of the pressure vessels Use the overflow technique circulate the M 100 solution in such a way that the remaining air in the system is minimized after the recirculation is completed 2 Check the pH once a week When the pH becomes 3 or lower change the preservation solution 3 Repeat this process at least once a month During the shutdown period the plant must be kept frost free or the temperature must not exceed 113 45 Preparing unit for shipment 4 Disconnect the in
7. original purchaser hereafter the Customer that the systems and products manufactured by AXEON are free from defects in material and in workmanship for twelve 12 months from the Warranty Commencement Date as defined below only when used strictly in accordance with the applicable operating instructions and within the range of the operating conditions specified by AXEON for each such product This Warranty does not extend to systems equipment or components manufactured by others nor to systems equipment or components manufactured by others and distributed by AXEON This Warranty does not extend to equipment or components manufactured by others which have been incorporated into an AXEON product but if allowable AXEON hereby assigns without warranty to the Customer its interest if any under any warranty made by the manufacturer of such equipment or component This Warranty does not cover disposable items such as fuses o rings regeneration materials chemicals or other such disposable items which must be replaced periodically under the normal and foreseeable operating conditions of the goods warranted hereby Warranty Commencement Date The Warranty Commencement Date for each AXEON product shall be the later of the date of 1 receipt by the Customer or 2 the date of installation at the Customer s premises provided that such installation must occur within three 3 months of shipment from the AXEON s manufacturing facility in Teme
8. 22 SYSTEM DRAWING 23 1 200 5 5 5 24 L1 SERIES ELECTRICAL SCHEMATIC 110 60 7 24 L1 SERIES ELECTRICAL SCHEMATIC 220V 50HZ isses eene enne nennen nnne nnne nenas 26 REVERSE OSMOSIS SYSTEM 27 L1 Series User s Manual MKTF 258 3 9 14 INTRODUCTION Your L1 Series RO System is a durable piece of equipment which with proper care will last for many years This User s Manual outlines installation operation maintenance and troubleshooting details vital to the sustained performance of your system If your system is altered at the site of operation or if the feed water conditions change please consult your local dealer or distributor for assistance gt NOTE IN ORDER TO MAINTAIN THE MANUFACTURER S WARRANTY AN OPERATING LOG MUST BE MAINTAINED AND COPIES WILL NEED TO BE SENT TO YOUR LOCAL DEALER OR DISTRIBUTOR FOR REVIEW mt NOTE PRIOR TO OPERATING OR SERVICING THE REVERSE OSMOSIS SYSTEM THIS USER S MANUAL MUST BE READ AND FULLY UNDERSTOOD KEEP THIS AND OTHER ASSOCIATED INFORMATION FOR FUTURE REFERENCE AND FOR NEW OPERATORS OR QUALIFIED PERSONNEL NEAR THE SYSTEM L1 Series User s Manual MKTF 258 4 9 14 SAFETY The
9. 5 6 24 2 75 7 24 3 75 9 24 4 76 1 245 763 246 76 5 24 7 76 6 24 8 76 8 24 9 77 0 25 0 77 2 054 77 4 25 2 77 5 25 3 777 25 4 77 9 25 5 78 1 25 6 78 3 257 78 4 25 8 78 6 25 9 Corrected Flow Rate Measured Flow Rate Feed Water Temp 1 056 1 053 1 049 1 045 1 042 1 038 1 035 1 031 1 028 1 024 1 021 1 017 1 014 1 010 1 007 1 003 1 000 0 997 0 994 0 991 0 988 0 985 0 982 0 979 0 977 0 974 79 0 26 1 792 26 2 79 3 26 3 79 5 26 4 797 26 5 79 9 26 4 80 1 26 7 80 2 26 8 80 4 26 9 80 6 27 0 80 8 27 1 81 0 27 2 81 1 27 3 81 3 27 4 81 5 27 5 81 7 27 6 81 9 27 7 82 0 27 8 82 2 27 9 82 4 08 0 82 6 28 1 82 8 28 2 82 9 28 3 83 1 28 4 83 3 28 5 83 5 28 6 837 28 7 83 8 28 8 84 0 28 9 84 2 29 0 84 4 29 1 84 6 29 2 847 29 3 84 9 29 4 85 1 29 5 85 3 29 6 85 5 29 7 85 6 29 8 85 8 29 9 0 965 0 962 0 959 0 957 0 954 0 951 0 948 0 945 0 943 0 940 0 937 0 934 0 932 0 929 0 926 0 924 0 921 0 918 0 915 0 913 0 910 0 908 0 905 0 902 0 900 0 897 0 894 0 892 0 889 0 887 0 884 0 882 0 879 0 877 0 874 0 871 0 869 0 866 If a system is rated to produce 5 gpm of permeate water 0 77 F the same system will produce more water at a higher temperature It will also produce less water at a lower temperature Use the temperature correction table to obtain the
10. 7 16 5 619 166 62 1 167 622 16 8 624 169 62 6 17 0 62 8 17 1 63 0 17 2 63 1 17 3 63 3 17 4 63 5 17 5 637 17 6 639 17 7 64 0 17 8 642 17 9 1 464 1 459 1 453 1 448 1 443 1 437 1 432 1 427 1 422 1 417 1 411 1 406 1 401 1 396 1 391 1 386 1 381 1 376 1 371 1 366 1 361 1 356 1 351 1 347 1 342 1 337 1 332 1 327 1 323 1 318 1 313 1 308 1 304 1 299 1 294 1 290 1 285 1 281 6 i 64 8 18 2 64 9 18 3 65 1 18 4 65 3 18 5 65 5 18 6 65 7 18 7 65 8 18 8 66 0 18 9 66 2 19 0 66 4 19 1 66 6 19 2 66 7 19 3 66 9 19 4 67 1 19 5 67 3 19 6 67 5 19 7 67 6 19 8 67 8 19 9 68 0 20 0 68 2 20 1 68 4 20 2 68 5 20 3 68 7 20 4 68 9 20 5 69 1 20 6 69 3 20 7 69 4 20 8 69 6 20 9 69 8 21 0 70 0 21 1 70 2 21 2 70 3 21 3 70 5 21 4 70 7 21 5 70 9 21 6 71 1 21 7 71 2 21 8 71 4 21 9 1 1 267 1 262 1 258 1 254 1 249 1 245 1 240 1 236 1 232 1 227 1 223 1 219 1 214 1 210 1 206 1 201 1 197 1 193 1 189 1 185 1 180 1 176 1172 1 168 1 164 1 160 1 156 1 152 1 148 1 144 1 140 1 136 1 132 1 128 1 124 1 120 1 116 1 112 72 0 22 2 72 1 22 3 72 3 22 4 72 5 22 5 727 22 6 72 9 22 7 73 0 22 8 73 2 22 9 73 4 23 0 73 6 23 1 73 8 23 2 73 9 23 3 74 1 23 4 74 3 23 5 74 5 23 6 747 23 7 74 8 23 8 75 0 23 9 75 2 24 0 75 4 24 1 7
11. 9 46 99 0 Test Parameters 550 TDS Filtered 5 Micron De Chlorinated Municipal Feed Water 77 Degrees 15 Permeate Recovery 6 5 7 0 pH Range at the Specified Operating Pressure Data Taken After 30 Minutes of Operation Maximum Pressure drop for each element is 13 psi Minimum salt rejection is 96 Permeate flow for individual elements may vary 20 Description Description 4 2514 14 355 6 1 1 27 94 0 75 19 05 2 4 60 96 4 4014 14 355 6 1 1 27 94 0 75 19 05 3 95 100 3 HF4 2521 21 533 4 1 1 27 94 0 75 19 05 2 4 60 96 4 4021 21 533 4 1 1 27 94 075 19 05 3 95 100 3 4 2540 40 1016 0 1 1 27 94 0 75 19 05 2 4 60 96 4040 40 1016 0 1 1 27 94 075 19 05 3 95 100 3 Under certain conditions the presence of free chlorine and other oxidizing agents will cause premature membrane failure Since oxidation damage is not covered under warranty the manufacturer recommends removing residual free chlorine by pretreatment prior to membrane exposure Wet tested membrane elements must be kept sealed and moist when in storage Drying out may occur and damage the membrane permanently Prevent elements from freezing or being exposed to direct sunlight Wet tested elements are vacuum sealed in a polyethylene bag containing AXEON M100 Membrane Preservative and then packaged in a cardboard box Discard the permeate for the first t
12. EED WATER TEMPERATURE ABOVE 100 F FEED WATER AND OPERATION SPECIFICATIONS Nothing has a greater effect on a reverse osmosis system than the feed water quality NOTE IT IS VERY IMPORTANT TO MEET THE MINIMUM FEED WATER REQUIREMENTS FAILURE TO DO SO WILL CAUSE THE MEMBRANE TO FOUL AND VOID THE MANUFACTURER S WARRANTY OPERATING LIMITS Operating Parameters Feed Temperature 40 85 F System Inlet Pressure 45 85 PSIG Maximum Operating Pressure 77 F 120 PSIG Nominal f any of the feed water parameters are not within the limits given consult your local dealer or distributor for assistance Feed Water Requirements Maximum SDI Rating 3 Maximum Turbidity 1 NTU Maximum Free Chlorine and or Chloramines 0 PPM pH continuous 3 11 pH cleaning 30 min 2 12 f any of the feed water parameters are not within the limits given consult your local dealer or distributor for assistance NOTE HIGHER TDS AND OR LOWER TEMPERATURES WILL REDUCE THE SYSTEM S PRODUCTION L1 Series User s Manual MKTF 258 6 9 14 REJECTION RECOVERY AND FLOW RATES L1 Series Reverse Osmosis Systems are designed to produce permeate water at the capacities indicated by the suffix in the system s name under the conditions listed above For example the L1 300 produces 300 gallons per day of permeate water at the listed operating test conditions The amount of total dissolved s
13. ND IT IS SUGGESTED THAT IT NOT BE IN DIRECT SUNLIGHT OR EXTREME COLD 3 Connect the 3 8 tube fitting to an incoming water source The minimum water pressure should be at least 30 psi The system s minimum operating pressure is 80 PSI but the optimum operating pressure is 100 psi A NOTE DO NOT OPERATE AT A PRESSURE EXCEEDING 125 PSI The operating pressure can be increased on the face of the booster pump by turning the hex screw clockwise 4 Connect the concentrate 3 8 tubing waste line to drain Plug the booster pump transformer into a power supply of 110 volts 60 Hz 6 This system has been designed with an auto flush restrictor This restrictor automatically flushes the reverse osmosis system for 30 seconds every time it starts up and once every hour when the system is producing water A NOTE THE TANK PRESSURE SWITCH WILL SHUT THE SYSTEM OFF AUTOMATICALLY WHEN THE BLADDER TANK IS FULL L1 Series User s Manual MKTF 258 8 9 14 7 The sediment filter and carbon must be serviced regularly for optimal performance The filters and water quality should be checked every two weeks minimum 8 Dispose of the product water until the conductivity of the product water reaches your desired level Use any TDS or Conductivity meter to monitor the product water quality A minimum quality of 96 NaCl rejection is recommended NOTE ANY CHLORINE EXPOSURE WILL DAMAGE THE MEMBRANE PERMANENTLY 9 This system has been fact
14. Safety section of this User s Manual outlines the various safety headings used throughout this manual s text and are enhanced and defined below NOTE INDICATES STATEMENTS THAT PROVIDE FURTHER INFORMATION AND CLARIFICATION CAUTION INDICATES STATEMENTS THAT ARE USED TO IDENTIFY CONDITIONS OR PRACTICES THAT COULD RESULT IN EQUIPMENT OR OTHER PROPERTY DAMAGE WARNING INDICATES STATEMENTS THAT ARE USED TO IDENTIFY CONDITIONS OR PRACTICES THAT COULD RESULT IN INJURY OR LOSS OF LIFE FAILURE TO FOLLOW WARNINGS COULD RESULT IN SERIOUS INJURY OR EVEN DEATH DO NOT UNDER ANY CIRCUMSTANCE REMOVE ANY CAUTION WARNING OR OTHER DESCRIPTIVE LABELS FROM THE SYSTEM am PLEASE READ THE ENTIRE MANUAL BEFORE PROCEEDING WITH THE INSTALLATION AND STARTUP YOUR FAILURE TO FOLLOW ATTACHED INSTRUCTIONS OR OPERATING PARAMETERS MAY LEAD TO THE PRODUCT S FAILURE WHICH CAN CAUSE PROPERTY DAMAGE AND OR PERSONAL INJURY e USE WHERE THE WATER IS MICROBIOLOGICALLY UNSAFE OR OF UNKNOWN QUALITY WITHOUT ADEQUATE DISINFECTION BEFORE OR AFTER THE SYSTEM PRETREATMENT MUST BE SUFFICIENT TO ELIMINATE CHEMICALS ORGANICS OR INORGANICS THAT COULD ATTACK THE MEMBRANE MATERIAL e ALWAYS TURN OFF THE UNIT SHUT OFF THE FEED WATER AND L1 Series User s Manual MKTF 258 5 9 14 DISCONNECT THE ELECTRICAL POWER BEFORE WORKING ON THE UNIT NEVER ALLOW THE PUMP TO RUN DRY NEVER ALLOW THE UNIT TO FREEZE OR OPERATE WITH A F
15. XEON TO OTHER THAN WHAT IS SET FORTH ABOVE THIS WARRANTY GIVES THE CUSTOMER SPECIFIC LEGAL RIGHTS AND THE CUSTOMER MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM JURISDICTION TO JURISDICTION THE PARTIES RECOGNIZE AND AGREE THAT IN ALL RESPECTS THE LAWS OF THE STATE OF CALIFORNIA SHALL APPLY TO AND SHALL GOVERN ANY INTERPRETATION OR LEGAL SIGNIFICANCE OF THIS DOCUMENT NO WARRANTY OR OTHER LIABILITY OF AXEON TO CUSTOMER UNDER THIS AGREEMENT OR OTHERWISE WILL IN ANY EVENT EXCEED THE COST OF REPLACEMENT OF THE APPLICABLE AXEON PRODUCT PART OR ACCESSORY THAT IS SUBJECT TO ANY BREACH OF AXEON S WARRANTY AXEON WILL NOT BE LIABLE FOR ANY DAMAGE TO ANY PROPERTY OF CUSTOMER OR TO CUSTOMER S CUSTOMERS FOR ANY CONSEQUENTIAL INCIDENTAL OR ECONOMIC LOSS OR COMMERCIAL DAMAGE WHATSOEVER REMEDIES HEREIN PROVIDED ARE EXPRESSLY MADE THE SOLE AND EXCLUSIVE REMEDIES FOR BREACH OF ANY WARRANTY OR OTHER OBLIGATION HEREUNDER EXPRESS OR IMPLIED OR FROM THE OPERATION OF LAW L1 Series User s Manual MKTF 258 29 9 14
16. correct flow L1 Series User s Manual MKTF 258 20 9 14 Example 5 59 F 5 1 42 3 52 gpm 5 77 F 5 1 5 gpm 5 84 5 0 89 5 62 If service assistance is required please complete the following process SERVICE ASSISTANCE Contact your local dealer or distributor Prior to making the call have the following information available system installation date serial number daily log sheets current operating parameters e g flow operating pressures pH etc and a detailed description of the problem L1 Series User s Manual MKTF 258 21 9 14 OPERATION LOG Date of Start Company Up Date of Last Location Cleaning Week Of System Serial DATE TIME HOUR OF OPERATION FILTER INLET PRESSURE PSI FILTER OUTLET PRESSURE PSI CONCENTRATE PRESSURE PSI PUMP DISCHARGE PRESSURE PSI FEED FLOW GPM PERMEATE FLOW GPM CONCENTRATE FLOW GPM RECOVERY FEED TEMPERATURE FEED TDS PPM PERMEATE TDS PPM REJECTION FEED PH PERMEATE PH SCALE INHIBITOR FEED PPM IRON mg L FREE CHLORINE mg L HARDNESS GPG L1 Series User s Manual MKTF 258 22 9 14 L1 Series User s Manual MKTF 258 SYSTEM DRAWING 23 9 14 11 300 FLOW DIAGRAM 31112
17. cula California In no event shall the Warranty Commencement Date exceed three 3 months from the shipment from AXEON s manufacturing facility The Customer shall provide proof of purchase in order to exercise rights granted under this Warranty If requested by AXEON the Customer must also provide proof of the installation date Proof of installation shall be returned by Customer to AXEON within thirty 30 days after installation by virtue of supplying a Warranty Validation Card supplied with each AXEON product fully completed and signed in ink by Customer and the authorized installer of the product Warranty Service AXEON S OBLIGATION UNDER THIS WARRANTY IS LIMITED TO THE REPAIR OR REPLACEMENT AT AXEON S SOLE DISCRETION OF ANY PRODUCT OR L1 Series User s Manual MKTF 258 27 9 14 COMPONENT THEREOF PROVED TO BE DEFECTIVE IN MATERIAL OR WORKMANSHIP WITHIN THE COVERED WARRANTY PERIOD The Customer at the Customer s risk and expense shall be responsible for returning such product or component only after obtaining a Return Goods Authorization RGA number from AXEON arranging for freight prepaid and in conformance with any special packaging and shipping instructions set forth on the operation documentation or RGA instructions or as otherwise reasonably required to AXEON s address set forth below together with 1 RGA number issued by AXEON at Customer s request 2 proof of purchase and if necessary proof of installatio
18. ed water side of the membrane housings This is done by removing the two half moon retaining disks using a 5 Allen wrench the end plug should then freely slide out of the pressure vessel 2 Remove the membrane bag containing the membrane element from the shipping box The membrane should be contained within a plastic oxygen barrier bag NOTE WEAR GLOVES FOR THE FOLLOWING STEPS IN ORDER NOT CONTAMINATE THE MEMBRANE 3 Cut the bag open as close as possible to the seal at one end of the bag so the bag may be re used if necessary 4 Make sure that all parts are clean and free from dirt Examine the brine seal and permeate tube for nicks or cuts Replace the O rings or brine seal if damaged 5 Flow directions should be observed for installation of the membrane element into the pressure vessels REPLACING THE MEMBRANE ELEMENT A WARNING THE BRINE SEAL MUST BE IN THE SAME POSITION AS IT WAS FOR FACTORY PRE INSTALLED MEMBRANE ELEMENT THE BRINE SEAL IS A L1 Series User s Manual MKTF 258 12 9 14 RUBBER SEAL THAT PROTRUDES ON ONE SIDE OF THE MEMBRANE AND IS ALWAYS ON THE FEED SIDE OF THE MEMBRANE ELEMENT FOR L1 SERIES RO SYSTEMS THE BRINE SEAL SHOULD BE ON THE RIGHT SIDE OF THE MEMBRANE HOUSING 1 8 Remove membrane element from the right feed water side of the membrane housing Long nose pliers may be necessary to pull the old membrane element out of the membrane element housing Lubricate the br
19. ine seal and o rings with a non petroleum based lubricant such as Dow Corning 111 Do not use a petroleum based lubricant Install membrane through the right side feed water of the membrane housing with brine seal located on the feed water side With a smooth and constant motion push the membrane element into the housing so the brine seal enters the housing without coming out of the brine seal groove Re install the end plug 6 Figure 1 A on the right side by gently twisting the end cap while pushing it onto the housing Ensure that you do not pinch or fatigue any o rings while re installing the end plug Push the end plug on until the outer diameter of the plug is flush with the outer diameter of the pressure vessel Insert the two half moon retaining disks until they are fully seated Subsequently fasten using a 5 Allen wrench Reconnect any fittings that may have been disconnected when the membrane pressure vessels were disassembled To Start Up the system please refer to the Initial Start Up section of this manual am CAUTION WET MEMBRANES ARE SHIPPED IN A PRESERVATIVE SOLUTION THE MEMBRANES MUST BE FLUSHED FOR AT LEAST 30 MINUTES TO REMOVE THE PRESERVATIVE FROM THE MEMBRANE DISCARD ALL OF THE PERMEATE WHICH IS PRODUCED DURING THE FLUSH PERIOD L1 Series User s Manual MKTF 258 13 9 14 OPERATION DO S AND 5 DO Change the cartridge filters regularly e Monitor the
20. let concentrate pre filter and permeate plumbing 5 Drain all water from the pre filter cartridge housings by unscrewing the housings removing the pre filter cartridges and drain the water from the housings 6 Disconnect the tubing from the connectors on the permeate and concentrate inlets and outlets Allow the system to drain for a minimum of eight hours or until the opened ports quit dripping After draining is complete reconnect all of the plumbing L1 Series User s Manual MKTF 258 17 9 4 REVERSE OSMOSIS TROUBLESHOOTING SYMPTOMS POSSIBLE CAUSES CORRECTIVE ACTION Low Inlet Pressure Low supply pressure Increase inlet pressure Cartridge filters plugged Change filters Solenoid valve malfunction Replace sol valve and or coil Motor may not be drawing correct current Leaks Use clamp on amp meter to check the motor amp draw Fix any visible leaks Low Permeate Flow Cold feed water See temperature correction sheet Low operating pressure See low inlet pressure Defective membrane brine seal Inspect and or replace brine seal Fouled or scaled membrane Clean membranes High permeate flow Damaged product tube o rings Inspect and or replace Damaged or oxidized membrane Exceeding maximum feed water temperature Replace membrane See temperature correction sheet Poor permeate quality Low operating pressure See low in
21. let pressure Damage product tube o rings Inspect and or replace Damaged or oxidized membrane Replace membrane Membrane fouling L1 Series User s Manual MKTF 258 Metal Oxide Fouling Colloidal Fouling Improve pretreatment to remove metals Clean with acid cleaners Optimize pretreatment for colloid removal Clean with high pH anionic cleaners Scaling CaSO4 CaSO3 BaSO4 5102 Increase acid addition and antiscalant dosage for CaVO3 and CaCO4 Reduce recovery Clean with acid cleaners Biological Fouling Shock dosage of Sodium Bi Sulfate Continuous feed of Sodium Bi Sulfate at reduced pH Chlorination and de chlorination Replace cartridge filters Organic Fouling Activated Carbon or other pretreatment Clean with high pH cleaner Chlorine Oxidation Check Chlorine feed equipment and de chlorination system Abrasion of membrane by Crystalline Material 18 Improve pretreatment Check all filters for media leakage 9 14 ABNORMAL FLOW Permeate flow should be within 20 of the rated production after correcting the feed water temperatures above or below 77 F Check your permeate flow meter to determine the permeate flow rate A NOTE TO DETERMINE THE TEMPERATURE CORRECTION FACTOR LOCATE THE TEMPERATURE CORRECTION TABLE IN THIS USER S MANUAL AND FOLLOW THE DIRECTIONS L1 Series User s Manual MKTF 258 19 9 14
22. n date 3 a Return Goods Authorization Form 4 a description of the suspected defects 5 the serial number of the AXEON product alleged to be defective and 6 a description of the type of water and pretreatment equipment which has been utilized in connection with the product if any AXEON shall in AXEON s reasonable discretion be the sole judge of whether a returned product or component is defective in material or workmanship Required or replaced products or components shall be returned surface freight In genuine emergency situations AXEON will at AXEON s sole discretion forward replacement parts to Customer without waiting for authorized return of the questionable part s In such cases Customer will issue a purchase order or other payment guarantee prior to shipment If the returned part is found to have been misused or abused or the defective part is not received by AXEON within thirty 30 days the Customer will be invoiced for the replacement part s provided This Warranty does not cover or include labor and or travel to the Customer s premise or location or any other location Charges of 1000 per day plus associated travel expenses will be incurred by the Customer in providing the Warranty Service at any location other than AXEON s main headquarters that is if AXEON deems that the product is not covered by said Warranty AXEON reserves the right to precondition such travel to Customer s premises upon prepayment of AXEON s anticipa
23. olids TDS rejected by the membrane is expressed as a percentage For example a 98 5 rejection rate means that 98 5 of total dissolved solids do not pass through the membrane To calculate the 96 rejection use the following formula 96 Rejection Feed TDS Product TDS Feed TDS x 100 Example 98 5 550 8 25 550 x 100 A NOTE ALL TDS FIGURES MUST BE EXPRESSED IN THE SAME UNITS TYPICALLY PARTS PER MILLION PPM OR MILLIGRAMS PER LITER MG L L1 Series Reverse Osmosis Systems are designed to reject up to 98 5 NaCl unless computer projections have been provided or stated otherwise The amount of permeate water recovered for use is expressed as a percentage To calculate recovery use the following formula Recovery Product Water Flow Rate Feed Water Flow Rate x 100 Example 28 0 14 0 50 x 100 A NOTE ALL FLOW RATES MUST BE EXPRESSED IN THE SAME UNITS TYPICALLY GALLONS PER MINUTE GPM L1 Series User s Manual MKTF 258 7 9 14 SYSTEM INSTALLATION AND START UP PROCEDURES 1 Inspect the system for any damage that could have occurred during shipment Although our systems have been individually inspected complete a quick inspection of the fittings tubing and other components 2 Please provide a reasonable amount of space for installation and leave 6 inches of space below the filter housings for ease of maintenance NOTE THE REVERSE OSMOSIS SYSTEM SHOULD BE INSTALLED INDOORS A
24. ory wired and preset with a pressure switch at 20 40 psi which is only to be used with a pressurized bladder tank If using an atmospheric storage tank a float switch will be required to turn the system on and off L1 Series User s Manual MKTF 258 9 9 14 MEMBRANE ELEMENTS L1 Series Reverse Osmosis Systems equipped with Thin Film Composite TFC HF4 Extra Low Energy membranes unless otherwise specified General membrane element performance characteristics are listed below HF4 Extra Low Energy Membranes Operating Limits Membrane Type Polyamide Thin Film Composite pH Range Short Term Cleaning 30 1 13 Maximum Operating Temperature 113 F 45 C Maximum Feed Silt Density Index 5 Maximum Operating Pressure 600 psi 41 bar Chlorine Tolerance 0 ppm E pH Range Continuous Operation 2 11 Maximum temperature for continuous operations above pH10 is 95 F 35 c Product Specifications Applied Permeate Nominal Salt Applied Permeate Nominal Salt Description Pressure Flow Rate Rejection Description Pressure Flow Rate Rejection psi bar gpd m3 d psi gpd 3 4 200386 4 2514 100 6 89 225 0 85 99 0 200389 4 4014 100 6 89 600 2 27 99 0 200387 4 2521 100 6 89 400 1 51 99 0 200390 4 4021 100 6 89 1000 3 79 99 0 200388 4 2540 100 6 89 850 3 22 99 0 200391 4 4040 100 6 89 2500
25. system and keep a daily log Run the system as much as possible on a continuous basis Always feed the pump with filtered water DON T Permit chlorine to enter membrane housing with the feed water Shut down the system for extended periods Operate the system with insufficient feed flow Operate the pump dry L1 Series User s Manual MKTF 258 9 14 SPECIFICATIONS Product Specifications L1 200 Design Configuration Single Pass Single Pass Feed Water Source ppm TDS 1000 TDS 1000 Sendo Recovery 50 Rejection and Flow Rates Nominal Salt Rejection 98 5 Permeate FLow gpm lpm 0 21 0 79 Concentrate Flow gpm lpm 0 21 0 79 Connections Fed 3 8 Tube Pemea 5 8 Tbe Concenrae ri 3 8 Tube Membranes Membrane Per Vessel Membrane Quantity Vessels LLL ee Pumps Motor hp kw N A Electrical System Dimensions Product flow and recovery rates are based on feedwater conditions of 550 ppm TDS at 77 F Treatment ability of the RO system is dependent on feed water quality Higher TDS and or lower temperatures will reduce product flow Performance projections should be run for each installation Operating Limits Mex Tubidiy NTU O Free Chlorine ppm Min Fedme o m y oS Ambient Temperaire or Metodes o 1 Min Ambient Tempere Meme o Conio o 3 Min Feed Pressure pi 5
26. ted costs of attending such premises Voidability of Warranty This Warranty shall be void and unenforceable as to any AXEON product which has been damaged by accident mishandling abuse or has been repaired modified altered disassembled or otherwise tampered with by anyone other than AXEON or an authorized AXEON service representative or if any replacement parts are not authorized by AXEON have been used or the product has not been installed operated and maintained in strict accordance and adherence with the operating documentation and manuals for such product Any expressed warranty or similar representation of performance set forth in the operation documentation for media or resin incorporated into an AXEON product shall be void and unenforceable unless the feed water requirements set forth in the operating documentation for such product are unequivocally and strictly adhered to L1 Series User s Manual MKTF 258 28 9 14 Limitations and Exclusions THIS WARRANTY AND REMEDIES DESCRIBED HEREIN AND HEREINABOVE ARE EXCLUSIVE AND IN LIEU OF ANY AND ALL OTHER WARRANTY OR REMEDIES EXPRESSED OR IMPLIED INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE IN NO EVENT SHALL AXEON BE LIABLE FOR ANY CONSEQUENTIAL INCIDENTAL OR OTHER SIMILAR TYPES OF DAMAGES FOR DAMAGES FOR THE LOSS OF PRODUCTION OR PROFITS OR INJURY TO PERSON OR PROPERTY NO PERSON HAS ANY AUTHORITY TO BIND A
27. wenty four hours of operation The permeate flow product water flow varies with feed water temperature For membrane warranty information please contact the manvfacturer The manufacturer believes the information and data contained herein to be accurate and useful The information and data are offered in good faith but without guarantee as conditions and methods of use of products are beyond the manufacturer s control The manufacturer assumes no liability for results obtained or damages incurred through the application of the presented information and data It is the user s responsibility to determine the appropriateness of these products for the user s specific end uses L1 Series User s Manual MKTF 258 10 9 14 ISO VIEW SYSTEM IDENTIFICATION TOP COVER REMOVED FOR CLARITY TOP VIEW TRANSFORMER MOTOR AND TOP COVER REMOVED FOR CLARITY ITEM NO PART NUMBER 200772 DESCRIPTION RESTRICTOR FIXED 800 ML MIN AUTO FLUSH 1 47 QC AQUATEC 1 2 200962 200771 VALVE CHECK ACETAL 3 8 QC X 3 8 QC JG SWITCH TANK PRESSURE 20 40 PSI 3 8 QC AQUATEC 207974 204165 VALVE SOLENOID 3 8 QC 24V INTERELEKTRIK GAUGE PM GLY FILL 0 100 PSI BAR 2 5 DIA 1 4 AXEON 200904 200768 GAUGE PM GLY FILL 0 300 PSI BAR 2 5 DIA 1 4 PUMP BOOSTER 8800 3 8 QC AQUATEC 207039 207282 PUMP BOOSTER 5800 3 5GPM SOPSI 12V 3 8 JG AQUATEC
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