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user manual electrical parallel gripper gpe ba-100069

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1. 2 4 Dimensions GPE 293 6 5mm bores for proximity switch 9 30 01 Thread Y xe Y e o a ES M4x8 mm E o NE q o S O N N 4 H8x6 mm M4x8 mm jad 30 001 Bores D4 H8x6 mm Reference number GPE 57833 MONA ECH User manual Electrical Parallel Gripper GPE 2 5 Scope of delivery Electric parallel gripper GPE stroke 12 mm with EC motor Including ECMR controller parameterised with connector 3m data cable unshielded and towable CD ROM with Windows commissioning software and Operating Instructions in German English French and Italian 2 6 Accessories GPE Inductive proximity switches PNP 6 5mm with LED security against short Ref No circuit and reverse pin connection switch gap 2mm flush mountable length 2m 508842 pluggable M8x1 508843 Connecting cable Ref No for proximity switch 3 pin highly flexible screwable M8x1 5 m with socket straight on one side 504610 5 m with socket angled on one side 504929 10 m with socket straight on one side 507528 10 m with socket angled on one side 507529 especially suitable for dynamic stress for example movement in energy carrying chains MONA ECH User manual Electrical Parallel Gripper GPE 2 7 Permissible loads Definition of the loads Fs N Clamping force per gripper finger Foy Foz N Static forces Lx Ly Lz mm Distances over which force acts Mox Moy Moz
2. ECH User manual Electrical Parallel Gripper GPE Electrical parallel grippers GPE which cannot be used any more should be recycled not as complete units but dismantled to components and disposed of according to the type of material The kind of material used for each part is shown in the spare parts lists Material which cannot be recycled should be appropriately disposed of 21 MONAECH more than technology MONTECH AG Gewerbestrasse 12 CH 4552 Derendingen Fon 41 32 681 55 00 Fax 41 32 682 19 77 info montech com www montech com
3. Nmm Static moments Fs Foy zul Foz zul Lx zul Ly zul Lz zul Lx Ly zul Ly Lz zul Lz Lx zul Mox zul Foy Lz Foz Ly Moy zul Fs Lz Foz Lx Moz zul Fs Ly Foy Lx N N N mm mm mm mm mm mm Nmm Nmm Nmm See clamping force diagram 75 100 80 100 100 1500 6000 4000 With cooperation of Mox Moy and Moz any moment may reach its permissible maximum MONA ECH User manual Electrical Parallel Gripper GPE 3 Commissioning 3 1 Installation position and assembly Electrical parallel grippers GPE can be installed in any position The GPE is assembled by means of Quick Set fixing elements SLL 20 40 SLL 55 40 or SLR 15 40 on the dovetail of the cover item 260 or via threaded or positioning holes in the cover item 260 Assembly with Quick Set fixing elements GPE with SLL 20 40 SLL 55 40 SLR 15 40 260 Assembly via threaded and positioning holes GPE with screws and pins 260 MONA ECH User manual Electrical Parallel Gripper GPE 3 2 Mounting of the gripper fingers Mounting of the gripper fingers on the outside of the gripping jaws Mounting of the gripper fingers on the inside of the gripping jaws 10 MONA ECH User manual Electrical Parallel Gripper GPE 3 3 Installation and connection of the inductive proximity switches The inductive proximity switches to be installed must fulfill the followi
4. manual Electrical Parallel Gripper GPE Item Sym Designation 410 420 430 440 460 470 480 500 510 520 530 540 550 900 910 e These are wearing parts and are available from stock 0 Not available ex stock individually upon request ESCH I2 VS O GH ESCH i SH ESCH J ES Se Cylinder head screw M3 x 6 Straight pin 4h6 x 30 Cylinder head screw M3 x 10 Cylinder head screw M3 x 8 Cylinder head screw M2 x 5 Cylinder head screw nK M3 x 6 Cylinder head screw M3 x 30 Cable screw union Cable Double pin housing Plug connector Sensor fixing nut Ribbed washer M3 Nameplate Clear cover EC Motor Controller ECMR a Price listed items available ex stock 20 Ref No 520043 502043 502503 508470 520053 520040 506035 520197 520332 520304 520303 507399 505385 41620 48508 57352 Material Steel Steel Steel Steel Steel Steel Steel Brass Various Various Various Brass Steel Polyester PU Various 6 General information 6 1 Environmental compatibility and disposal Materials used Aluminum Steel Bronze ABS acrylonitrile butadiene styrene PU polyurethane POM polyoxymethylene Brass Polyester Surface treatment Anodization of aluminum Coating of plastic Shaping processes Machining of aluminum bronze and steel Injection molding of plastics Extrusion of PU Emissions during operation None Disposal MONA
5. Hall sensors yellow 4 GND Hall sensors green 5 Hall sensor 1 blue 6 Hall sensor 2 violet 7 Hall sensor 3 grey 8 Legend n c not connected Plug connector pin assignment marking 3 5 Wiring of controller MONA ECH User manual Electrical Parallel Gripper GPE Output cable 10 x 0 25 mm Wire color Plug connector item 530 white brown green red blue yellow grey pink black violet CON OD OO A N gt D 2 2 Please refer to Chapter 3 4 Internal wiring and cable connections and Operating Instructions BA 100078 ECMR EC Motor Controller electrical and software part 13 MONA ECH User manual Electrical Parallel Gripper GPE 4 4 1 Maintenance Lubrication switched off and cannot be switched on by unauthorized persons A During maintenance work on the GPE it must be ensured that the drive energy is It is essential to use only Kl ber oil Paraliq P460 Montech Ref No 504721 as lubricant Lubrication interval 800 operating hours Lubrication of ballscrew Loosen cheese head screws item 480 and remove cover item 340 Move gripping jaws item 30 to approx 2 mm before opened end position Apply a few drops of lubricant to the ballscrew item 80 through the lubricating opening in the housing item 10 Close and open gripping jaws item 30 several times Repeat process 3 4 times Invert cover item 340 over motor item 330 and double pin housing item 520
6. MON AECH USER MANUAL ELECTRICAL PARALLEL GRIPPER GPE Mechanical Part BA 100069 Starting from serial number 427127 English edition 02 2008 MONA ECH User manual Electrical Parallel Gripper GPE Contents 1 Important information 2 1 1 Introduction 2 1 2 EU conformance to EU Directive on Machines Appendix II A 2 1 3 Product description and application 2 1 4 Dangers 2 1 5 Additional information 3 1 6 Validity of the User Manual 3 2 Technical Data 4 2 1 GPE Technical Data 4 2 2 GPE Gripping force diagram with Speed gt 50 5 2 3 GPE Opening and closing times 5 2 4 Dimensions GPE 6 2 5 Scope of delivery 7 2 6 Accessories GPE 7 2 7 Permissible loads 8 3 Commissioning 9 3 1 Installation position and assembly 9 3 2 Mounting of the gripper fingers 10 3 3 Installation and connection of the inductive proximity switches 11 3 4 Internal wiring and cable connections 13 3 5 Wiring of controller 13 4 Maintenance 14 4 1 Lubrication 14 4 2 Replacement of the motor 16 4 3 Toothed belt tension 17 5 Parts list for GPE 18 6 General information 21 6 1 Environmental compatibility and disposal 21 MONA ECH User manual Electrical Parallel Gripper GPE 1 Important information 1 1 Introduction This User Manual describes the mechanical design the technical data the load limits installation maintenance and spare parts of the electrical parallel gripper GPE 1 2 EU conformance to EU Di
7. and fix with cheese head screws item 480 Lubrication of ballscrew 14 330 Lubricating opening 10 30 480 340 MONA ECH User manual Electrical Parallel Gripper GPE In applications with more than 60 cycles minute it is advisable additionally to lubricate the guide rollers item 70 and the rollers item 40 at the same time Loosen cheese head screws item 470 and remove cover plate item 310 Remove both apron plates item 300 Close gripping jaws item 30 and apply a few drops of lubricant to the guide rollers item 70 Open gripping jaws item 30 and apply a few drops of lubricant to the rollers item 40 Mount both apron plates item 300 and fix cover plate item 310 with cheese head screws item 470 Lubrication of guide rollers 40 70 30 40 300 310 Les 470 Lubricate item 40 Lubricate item 70 15 MONA ECH User manual Electrical Parallel Gripper GPE 4 2 Replacement of the motor Loosen cheese head screws item 480 and remove cover item 340 Pull motor plug connector out of double pin housing item 520 Loosen the cheese head screws item 460 and remove motor item 330 Push new motor item 330 into motor flange item 240 and push the toothed belt item 250 over the toothed wheel on the motor item 330 by tilting the motor item 330 Bring motor item 330 into a position parallel to the housing item 10 and fix
8. ment of inertia J kgcem 5 9 Max cycles per minute 80 Drive Brushless electronic commutated DC motor toothed belt and ballscrew Hall sensor resolution 1 mm 0 263 Rated motor power W 25 Protection type IP42 Repeatability 2 mm 0 05 Check on end position open closed 3 inductive proximity switches Supply voltage current 24VDC 1 5A Ambient Temperature C 10 50 Rel humidity 5 85 without condensation Purity of the air Normal workshop atmosphere Warranty period 2 years from the date of delivery Mounting position a Material Aluminum steel bronze plastic 1 Stroke of the jaws per signal combination with evaluation of the 6 hall sensor signal combinations per motor revolution 2 Scatter of the clamped end position measured for 100 successive strokes at constant motor temperature 3 See accessories MONA ECH User manual Electrical Parallel Gripper GPE 2 2 GPE Gripping force diagram with Speed gt 50 Current 100 80 60 40 20 40 45 50 55 60 65 70 Fs N Fs Gripping force per gripping finger N Important The gripping force is influenced by the deformation of the application specific gripping fingers 2 3 GPE Opening and closing times Speed 100 90 80 70 60 50 100 80 60 Current t Opening closing times from 40 edge change at the input Direction s 30 20 0 08 0 1 0 15 0 2 0 3 t s MONA ECH User manual Electrical Parallel Gripper GPE
9. ng conditions Switch gap 2mm Flush mountable Housing diameter 6 5mm Minimum housing length 6 5 27mm The proximity switches are mounted by removing the respective closure screw item 280b screwing the supplied sensor fixing nut item 540 into the housing item 10 and pushing the proximity switch until it stops in the bottom of the hole in the housing item 10 Fixing is carried out by tightening the sensor fixing nut item 540 Installation of the inductive proximity switches a 280b Proximity switch pos closed Proximity switch 540 pos open Polling of the clamping position the gripper fingers must be designed so that the clamping position is in the region of an end position of the gripping jaw lt 1 mm before the nominal stroke end In order to ensure polling of the clamping position via the inductive proximity switches Connecting cable to proximity switch N To ensure that the forces can never act on the proximity switches the connecting cables should always be provided with tension reliefs 11 MONA ECH User manual Electrical Parallel Gripper GPE The electrical connection is made according to the following diagram Connection of the inductive proximity switches DC voltage brown DC voltage brown 12 3 4 Internal wiring and cable connections Motor Designation Wire color Plug connector Motor winding 1 brown 1 Motor winding 2 red 2 Motor winding 3 orange 3 U
10. rective on Machines Appendix II A Rules and standards complied with Machinery guidelines 89 392 EEC 91 368 EEC Manufacturer Montech AG Gewerbestrasse 12 CH 4552 Derendingen Tel 41 32 681 55 00 Fax 41 32 682 19 77 1 3 Product description and application Electrical parallel grippers GPE are electrically operated moment controlled grippers for internal and external gripping of parts They are used wherever workpieces have to be regularly clamped for workpiece transport handling The load limits which were specified by the technical data must be complied with in all circumstances Overloading can lead to faults and failure of the devices 1 4 Dangers The use of electrical parallel grippers GPE in an installation is only permissible when they are guarded by movable isolating protective devices as per EN 292 2 para 4 2 2 3 Failure to comply with this protective measure can result in injury due to fingers being squeezed or knocked particularly in machines which start up automatically It is essential to comply with the operating conditions and safety instructions described in the controller User Manual It is essential to comply with the stated load limits During operation the surface of the motor may reach up to 100 C The motor must not be touched if the temperature has exceeded 40 C measurement of the surface temperature During maintenance work on the GPE it must be ensured that the drive energy has been
11. switched off and cannot be switched on by unauthorized persons MON4 ECH User manual Electrical Parallel Gripper GPE 1 5 Additional information The aim of the present User Manual is to enable users to employ electrical parallel grippers GPE correctly and safely Should further information be required in relation to your particular application please contact the manufacturer When reordering User Manuals it is essential to quote the reference number the product name and serial number This document can be obtained from our homepage www montech com Nameplate M H CH 4552 DERENDINGEN GERWERBESTRASSE 12 Produkt Reference number Product name C Serial number Montech AG Management oo U D Wagner C Wullschleger 1 6 Validity of the User Manual Our products are continually updated to reflect the latest state of the art and practical experience In line with product developments our User Manuals are continually updated Every User Manual has an article number e g BA 100069 and an edition number e g 02 2008 The article number and the date of edition are evident on the title page Validity Main device Full name Short name Reference number Electrical Parallel Gripper GPE GPE 57833 MONA ECH User manual Electrical Parallel Gripper GPE 2 Technical Data 2 1 GPE Technical Data Stroke Total travel of jaws mm 12 Opening closing time s See diagram Weight kg 0 91 Mass mo
12. t for GPE 5 Exploded view 140 130 120 100 60 O qa Te st UL O l Te 480 40 Ko Item Sym Designation o 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 210 240 250 260 270 280 300 310 330 340 400 SA 2 IA E In Lg EF e Em Kn GH Eh SH ES H mn E E SR SH ES ea co gt ooo Oo SD Electrical Parallel Gripper GPE Casing Roller holder Gripping jaw Roller Straight pin Damper Guide roller Ballscrew Circlip Adjusting disk Support ring Bearing bush Deep groove ball bearing Hexagon nut M7 x 0 75 Bearing cover Toothed wheel Clamping bushing Centering sleeve Hexagon nut M6 x 0 75 Deep groove ball bearing Guide peg Motor flange Toothed belt Cover Buffer Closure screw Apron plate Cover plate Motor with toothed wheel Cover Straight pin 3h6 x 8 Ref No 57833 57397 57387 56377 56385 502027 57392 46289 56646 520045 56645 57092 57177 505244 57389 57179 56649 510010 56405 520042 508279 56644 56659 520079 56386 57394 56660 56388 56387 57528 57464 502021 MONA ECH User manual Electrical Parallel Gripper GPE Material Aluminum Steel Steel Steel Steel Steel Steel Steel diverse Steel Steel Steel Steel Steel Steel Aluminum Aluminum steel Steel Steel Steel Steel Bronze Aluminum PU Aluminum PU Steel POM Steel Various ABS Steel 19 MONA ECH User
13. with the cheese head screws item 460 to the motor flange item 240 note position of cable exit Check toothed belt tension and set the correct tension according to section entitled Toothed belt tension if the tension is too low Insert motor plug connecter on the double pin housing item 520 Note loop the cable so that the cable cannot make contact with the projecting motor shaft when the cover item 340 is mounted Invert cover item 340 over motor item 330 and double pin housing item 520 and fix the cheese head screws item 480 Installation of motor 480 Cable exit note position 520 460 10 240 250 16 MONA ECH User manual Electrical Parallel Gripper GPE 4 3 Toothed belt tension Loosen cheese head screws item 430a and remove cover item 260 Slightly loosen cheese head screws item 430b Pull motor flange item 240 with motor item 330 away from the housing item 10 so that the toothed belt item 250 is stretched without initial tension AN Excessive tension of the toothed belt item 250 can lead to destruction of the motor bearing Hold the motor flange item 240 and tighten cheese head screws item 430b Mount cover item 260 and fix with cheese head screws item 430a Toothed belt tension 430b DANA q 430a 330 260 240 250 10 17 MONA ECH User manual Electrical Parallel Gripper GPE Parts lis

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