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PC35-2010-AC Manual

1. 1128 11213 mMm 13 4 20mA Linear 14 TC3X TC3X Control L_ 15 7 8 9 1101111 112 71 8 9 110111112 t t tty t 4 y y M datas ALS CONTROL 90 200 Vac E CONTROL or AL 1 Figure 3 3 2 POWER WIRING AC Voltage Power Wiring Fuse Power In 90 260 Vac 50 60Hz 200mA Slow Blo Note The installation of fuse is optional depending on level of protection required Figure 4 3 3 INPUT WIRING RTD PT100 AND THERMOCOUPLE Sensor Input Sensor Input Thermocouple RTD Pt100 mA El 11213 213 Figure 5 Notes 1 For Thermocouple Sensors use appropriate compensated thermocouple wires 2 Use copper conductors rated for at least 75 C except on T C 3 4 OUTPUTS One Pulsed amp One Relay TC33 1100 AC pomp Two SPST Relay Output TC33 2010 AC uong by y tay dt ALM 2 A ee CONTROL CONTROL ON OFF or PID Figure 6 3 5 SOURCING 4 20MA OUTPUT WIRING Linear 4 20mA Sourcing Output TC33 2010 AC m 13 4 20mA Linear Control 15 Figure 7 NOTE All terminal screws must be tightened securely Terminal screws not properly secured can cause an electrical short that may damage property equipment or cause injury or death Terminal screws improperly secured may fall into equipment causing possible damage to property or equipment PANE
2. The serial number is recorded in the factory and cannot be changed 5 CONTROLLER CONFIGURATION The Configuration section gives information on parameter settings in each Cycle which will help to configure the controller for the desired operation However the first parameter that needs to be programmed is the Input Type EYPE in the Configuration cycle Cycle 3 see section 5 3 page 11 and Table 1 page 12 This will determine the scale for all other parameter values i e a J thermocouple has different temperature range than a K thermocouple and will have a different setpoint range 5 1 CYCLE 1 OPERATION PV After power up the display indicates the measured value INDICATION proportional to the input signal 5 2 CYCLE 2 ALARM SETPOINTS Low and high alarms are used to signal minimum and maximum temperature values as programmed in the R ISP and A2SP prompts RISP SETPOINT for Alarm 1 Tripping point for alarm 1 see Table 2 Alarm 1 page 13 Resp SETPOINT for Alarm 2 Tripping point for alarm 2 see Table 2 Alarm 2 page 13 RLE REFERENCE VALUE FOR DIFFERENTIAL ALARM a value in Alarm respect to which the differential differential low and differential Reference high alarms will be set Diferential i for alarms type 2 3 4 8 9 and 10 see Table 2 page 10 5 3 CYCLE 3 INPUT TYPE AND ALARMS CONFIGURATION INPUT
3. SENSOR OFFSET Offset value to be added to the PV to compensate sensor error Default 0 oF FS The initial blocking option inhibits the alarm from being recognized if an alarm condition is present when the controller is first energized The alarm will activate only after the occurrence of a non alarm condition followed by a new occurrence for the alarm Under Pulsed Delayed or Oscillator alarm operation the LED s associated to the alarms will only light during the actual process state e when the process is in alarm situation The alarm relay however will remain closed throughout the time delay set by the operator Under Normal operation both the LED s and alarm relays will coincide Figure 13 shows a process with a Pulsed alarm relay where A1 is the alarm setpoint and T1 is the alarm pulse 0 6500s In this figure the alarm relay T1 is ON closed over a time span that exceeds the actual process alarm A1 and its associated LED SV A Al Process time OFF gt CLOSED sper ara Alarm Relay state F OPEN Ti gt Figure 13 22 SET POINT LOW LIMIT SPLL Linear inputs Sets the lower range for SV and PV indication T C and Pt100 inputs sets the lower range for SV Default 150 SET POINT HIGH LIMIT SPHL Linear inputs Sets the upper range for SV and PV indication T C and Pt100 inputs sets the upper range for SV Default 1370 REMOTE SET POINT RSP LOW LIMIT
4. Outputs 1 2 3 4 and are designated for these outputs Therefore lo fto lo 4 are the designated outputs for the relays SSR pulsed DC and le Sis the designated output for the 0 4 20mA analog output If fo for lo e is to be used for main output control then select code 5 from Table 5 on page 25 for one of the two outputs using the A or W keys otherwise select G If lo 5 4 20mA is to be used for main output control then select code le using the 4 or v keys otherwise select Output Alarm Configuration Once the output control is configured in Cycle 6 then up to 2 alarms can be configured as well Use Table 5 on page 25 to configure which outputs will be used for alarms For example if lo iis used as the main output control then to e can be selected for either Alarm 1 through 4 codes 1 through 4 by pressing 4 or V keys The same applies to lo 5 Note Two O s cannot be configured for the same alarm output Alarm Functions After the Alarms are configured for the designated 1 O s the alarm functions can be programmed Press and hold the SET UP key to move rapidly back to the Operation Cycle Press and hold the BACK key then press the SET UP key 3 times or until FuA 1 is displayed in the PV display This is Alarm 1 Function Select the parameter for this function by using the 4 or Y keys See Table 2 on page 20 for alarm
5. PWM Pulse Width Modulation Relay SSR Pulsed DC control output Available for all l O channels e CODE 6 Digital input 1 05 Contact Closed Manual control open loop control Contact Open Automatic control e CODE 7 Digital input 1 O5 Run Stop input run YES no Contact Closed outputs enabled Contact Open outputs disabled e CODE 8 Digital input 1 05 Contact Closed linear Remote Setpoint input active external linear setpoint input Contact Open main SP active internal programmed SP e CODE 9 Digital input 1 05 Contact Open enables Ramp amp Soak program Contact Closed holds Ramp amp Soak program e CODE 10 Digital input 1 05 Selects Ramp amp Soak program 1 Used to alternate between the main Setpoint anda second Setpoint defined by the Ramp amp Soak program 1 Contact Closed selects program 1 Contact Open uses main Setpoint e CODE 11 Analog control output 1 05 only 0 20mA control output e CODE 12 Analog control output 1 05 only 4 20mA control output e CODES 13 to 16 Analog retransmission 1 05 only Configures 1 05 to output a 0 20mA or 4 20mA analog signal proportional to PV or SP NOTE Codes 6 to 16 are not available in the model PC35 2000 AC Linear Remote Set Point RSP Input The Linear Remote Set Point is a function that enables the operator to change the set point remotely via a linear signal 0 4Vdc 2Vdc or 4 20mA To enable t
6. Selects the lower range for indication of the Remote Setpoint Default 150 GH REMOTE SET POINT RSP HIGH LIMIT Selects the upper range for FIM indication of the Remote Setpoint Default 1318 bAud DIGITAL COMMUNICATON BAUD RATE SELECTION UO NOT AVAILABLE Addr SLAVE ADDRESS SELECTION NOT AVAILABLE Linear Remote Set Point RSP Input The Remote Setpoint RSP is enabled by an external digital signal in dry contact input terminals 9 10 I O 5 when programmed with the code 8 Select Remote SP input NOTE Linear Remote Setpoint RSP analog input is 0 4 to 2 0 Vdc To obtain 4 to 20mA RSP Input an external resistor shunt of 1000 0 1 tolerance is required between terminals 3 and 4 23 Sensor Types Input Table 4 Input Types Select the input type in parameter EYPE from Table 5 6 CYCLE 6 I O CONFIGURATION FOR OUTPUTS AND DIGITAL INPUTS The controller input output channels can assume multiple functions depending on configuration control output alarm output digital input and PV or SV analog retransmission These channels are identified as I O 1 0 2 1 O 3 and I O 5 The function code of each I O can be selected among the options in Table 5 Only valid function codes are displayed for each I O for example 1 01 which is a relay can be configured with functions O to 5 only and 1 05 can perform all 16 functions See page 26 for a descriptio
7. Setpoint display SV shows the SV Setpoint Variable value and used when configuring the parameters of the controller Control LED C indicates that the Controller is active with control and alarm outputs enabled If there is a control output programmed as PWM the output LED will reflect the actual state of the output ON or OFF Alarm 1 AL1 LED status of the alarm 1 LED On alarm active Alarm 2 AL2 LED status of the alarm 2 LED On alarm active Function LED F1 indicates that digital input I O 5 is active LED On terminals 9 and 10 are closed not active on PC35 2000 AC Manual LED M indicates that the controller is in manual mode LED On Flashes during auto tuning execution SETUP key used to set up the menu cycles BACK key go back to the previous displayed parameter DECREASE and INCREASE keys used to change parameter values When the controller is turned on the firmware version is displayed for approximately 4 seconds after which the controller starts normal operation The values of PV and SV are displayed and the outputs are enabled after 6 seconds Before the controller is ready to be used in a given process it requires some basic configuration such as e Input type TC Pt100 4 20mA at the EYPE prompt according to table 4 page 24 e Output type relay SSR 0 20mA 4 20mA or pulse at I O 1 I O 2 I O 5 prompts Table 5 page 25 e
8. Sets Control output ON OFF or PWM PID on terminals 13 15 4 20mA pulsed with Alarm 1 on terminals 11 12 and Alarm 2 on terminals 9 10 See REun and Pb for ON OFF and PID control description in Cycle 2 page 12 Note 4 20mA will operate as PWM in the 4mA or 20mA state This is not a linear 4 20mA output control in this configuration l Sets Control output ON OFF or PWM PID on terminals 11 12 and Alarm 2 on terminals 9 10 2 Sets Linear 4 20mA PID Control output on terminals 13 15 with Alarm 1 on terminals 11 12 and Alarm 2 on terminals 9 10 NOTE Controller model TC33 1100 AC Default e Controller model TC33 2010 AC Default 2 SETPOINT LOW LIMIT Sets the lower range for SV and PV indication Default 158 SPHL SETPOINT HIGH LIMIT Sets the upper range for SV and PV indication Default 1370 13 ALARM 1 Function code to Refer to Table 1 page 14 for R Fu function description and respective codes to set at this prompt Default 0 ALARM 2 Function code to Refer to Table 1 page 14 for ReFu function description and respective codes to set at this prompt Default 0 ALARM 1 HYSTERESIS Defines the differential range between the R IHY PV value at which the alarm is turned on and the value at which it is turned off Default G ALARM 2 HYSTERESIS Defines the differential range between the RA2HY PV value at which the alarm is turned on
9. accessed using the SETUP key move forward through the menu and the BACK key move backward through the menu The other Cycles can be accessed by pressing and holding the BACK key then pressing the SETUP key to move through each Cycle The first item in the menu of each cycle is shown in the PV display i e the Tuning Cycle displays REun in the PV display and the Alarms Cycle displays FuA 1 in the PV display etc The SETUP and BACK keys can be used independently to move back and forth through the menu after the Cycle is chosen After moving through the end of the Cycle menu the controller reverts to the Operation Cycle The chart on the following page shows the parameter menu for each Cycle To move rapidly through a Cycle menu press and hold the SETUP key 12 Cycle 1 Cycle 2 Cycle 3 Cycle 4 Cycle 5 Cycle 6 Cycle 7 OPERATION TUNING R amp S Prog ALARMS INPUT Conf I O Conf CALIBRATION PV Rtun Pron FUR i EYPE lo i Int E Boe Pb Ptol FuR2 dPPo lo 2 InHE HYSE PSPD FuRA3 Un le lo 3 oul h ir to FURY oF FS lo 4 ouHE Green Display dt PSP bLR I SPLL la 5 EJL Ruto Ct Pe bLA SPHL HEYP Por Rct to bLAJ rStt rst moon bing PE SLAY SH e SHE asl ouLL PE HYR 1 bRud Indication SuHL to HYRe Addr Green Display SESE PEN HYA3 Pr n SPR 1 LP HYAY run SPR Riel SPAI A tte SPRY Ret 1 Rete 4 3 CYCLE PROGRAM SEC
10. e One SPST Relay Alarm without contact suppression Resistive 3A 250VAC 3A 125VAC 3A 30VDC Inductive 2A 250VAC 2A 30VDC Dielectric Strenght 750Vrms between open contacts at sea level for 1 min OUTPUT model TC33 2010 AC e One isolated Linear Control sourcing 4 20mA output 500 ohms max load e Two SPST Relay Alarms without contact suppression Resistive 3A 250VAC 3A 125VAC 3A 30VDC Inductive 2A 250VAC 2A 30VDC Dielectric Strenght 750Vrms between open contacts at sea level for 1 min 2 1 MAIN DIMENSIONS AND PANEL CUTOUT 48mm 6mm 100 mm i le gt 45 2 mm to 45 8 mm AutomationDirect TC33 E co A E nm Bee 5 E E Mmm Inn Panel Cutout 2 2 ma 3 suu 7 a 1 va Not to scale Figure 1 4 3 OPERATION Operator Interface Output Led cm Process display Auto Tune Led ATE Alarm 1 Led Ail i mi tpoint di Alarm 2 Led etpoint display Setup Key Decrease Key Increase key Figure 2 Process Display PV shows the PV Process Variable value and used when configuring the parameters of the controller Setpoint Display SV shows the SV Setpoint Variable value and used when configuring the parameters of the controller Control C LED indicates that the controller is active with control If there is a control output programmed as PWM or ON OFF the output LED will reflect the actual
11. 1 HYSTERESIS Defines the differential range between Alarm 1 the PV value at which the alarm is turned on and the value at Hysteresys which it is turned off in engineering units Default ReHy ALARM 2 HYSTERESIS Defines the differential range between Alarm 2 the PV value at which the alarm is turned on and the value at Hysteresys which it is turned off in engineering units Default i FUNCTION PROTECTION See description and Figure 8 on page 15 and Figure 9 on page 16 Default Prot O No protection all cycles can be accessed Protection f No access to cycle 4 e No access to cycle 3 and cycle 4 3 No access to cycle 2 cycle 3 and cycle 4 11 Input Type Alarm Type Table 1 Input Type INPUT TYPE CODE RANGE Table ASA ES Thermocouple J G 166 to 1400 F 110 to 760 C TYPE ACTION Thermocouple K 238 to 2498 F 150 to 1370 C Low Alarm Low SPAL a Thermocouple T C 256to752 F 160 to 400 C Low Process Alarm SPAL Thermocouple E 3 130 to 1328 F 90 to 720 C High Alarm High SPAL n Thermocouple N y 238 to 2372 F 150 to 1300 C High Process Alarm t A Thermocouple R 5 32 to 3200 F 0 to 1760 C Dif Low SPAL pv gt Thermocouple S 5 32 to 3200 F 0 to 1760 C Differential B A A Pt100 Resoluti
12. 100 Q Pt100 measurement DIN 43760 standard a 0 00385 3 wire circuit cable resistance compensation Excitation current 170pA SENSOR WIRE INPUT Thermocouples are connected to terminals 2 and 3 with positive on terminal 2 Voltage signals up to 50 mV should be connected to terminals 2 and 3 Pt100 sensors are connected to terminals 1 2 and 3 as indicated in this manual For full compensation of cable resistance only cables with equal wire electrical resistance should be used Voltage signals up to 10 Vdc should be connected to terminals 5 and 3 Current 4 to 20mA signals should be connected to terminals 4 and 3 OUTPUT Two SPST Relays without contact suppression Resistive 3A 250VAC 3A 125VAC 3A 30VDC Inductive 2A 250VAC 2A 30VDC Dielectric Strenght 750Vrms between open contacts at sea level for 1 min 2 1 MAIN DIMENSIONS AND CUTOUT 48 mm 6 mm 100 mm i 7 ke 45 2 mm to 45 8 mm AutomationDirect PM24 eu m Tutu Panel Cutout mA AL2 m 45 2 mm to 45 8 mm Ja v a not to scale Figure 1 4 3 OPERATION Operator Interface AutomationDirect PM24 Alarm 1 LED Alarm 2 LED Setup Key Decrease Key Increase Key Figure 2 Main display PV Displays the PV Process Variable value and used when configuring the parameters of the controller Alarm 1 AL1 LED status of th
13. Disable all outputs in Cycle 1 by changing run to na Change the setpoint to the desired process variable PV in the Operation Cycle This value should be below PV if overshoot will cause damage to the process Step 2 Make sure Pb is set to O in Cycle 2 page 15 This places the controller in ON OFF control Step 3 Enable all outputs by changing run to YES in Cycle 1 Once the outputs are enabled the process variable PV will approach and eventually overshoot the setpoint SV At this point the operator should note the following values see Figure 18 e The value from the highest point of overshoot to the lowest point of undershoot X e The cycle time of the oscillation T cycle repetitions per minute Using the following information and the values above the operator can determine the PID setting for the process Pb X scale range x 100 ir T cycle repetitions per minute e d T 6 Figure 18 The operator may then lock access to Cycle 2 to keep the PID parameters from being changed see Program Security section 4 3 page 13 30 PC35 Quick PID Setup Reference Key and Display Functions C LED Indicates that the Control Output is energized PV Display Indicates the process value program parameters open sensor and hardware error A1 LED Indicates the status of alarm 1 A2 LED Indicates the status of alarm 2 SV Display Indicates the set point output value program
14. Functions 7 High alarm disabled at power up 1121 3 213 2 ls 3 4 3 alls E e iep B Differential low limit alarm disabled at power up up g Differential high limit alarm disabled at power up Ha 2 G Differential alarm disabled at power up Notes 1 For Thermocouple Sensors use appropriate compensated thermocouple wires 2 Use copper conductors rated for at least 75 C except on T C where SPAn means R ISP and ResP 12 13 Alarm Functions Low Alarm Activates at present value independent of main setpoint Low process alarm activates at and below alarm setting High Alarm Activates at present value independent of main setpoint High process alarm activates at and above alarm setting Differential Low Activates at present deviation negative or positive value from Alarm Reference ALrE Low deviation alarm activates below alarm setting Figure 7 a gives a graphical description of this Differential High Activates at present deviation negative or positive value from Alarm Reference ALE High deviation alarm activates above alarm setting This is represented in figure 7 b Differential Activates when the process exceeds a specified band alarm centered around the Alarm Reference AL rE See Figure 7 c Inhibition at power up Alarm blocking at power up inhibits the relay alarm from activating when the unit is first energized The alarm will only trip after the process variable reaches a
15. Setpoint variable SV Set the remaining parameters e PID parameters or ON OFF control with hysteresis adjust e Other functions including alarms ramp and soak timer digital input etc may be useful for a better system performance 3 1 GENERAL ELECTRICAL CONNECTIONS CHECK UNIT LABEL FOR CONFIGURATION PC35 2000 AC PC35 0210 AC Sensor Input Sensor Input mA al a my ine Sse inear AA HN ra TA nol 4 4 tt 1421374 5116 112131415 1 6 13 16 N 13 16 SSR 14 PC35 2000 AC 17 aid 14 PC35 0210 AC 17 vo 2 15 18 SSR 1115 18 7 8 9 1101111112 7 8 9 1101111112 PELLA t 4 4 ozve YO 102 90 280 Vac VOS In PC35 2010 AC PC35 2110 AC Sensor Input Sensor Input dea mil E r9 RSP Outs my iv Sis a inear N a NSS Rid E H t rvs Ty 1 2 3 4 5 6 1 2 3 4 5 6 0 19 13 16 0 1 113 16 Relay pe Relay ya 14 Pc35 2010 ac 17 14 mecas2110 ac 17 0 3 vo 2 JE vo 2 DC Relay Pe 15 18 Relay EN 15 18 Pulsed 7 8 9 110111112 7 8 9 11101 11112 tt tt tt t
16. TYPE Selects the input sensor type to be connected to the ESPE indicator Default T C Type K Type This is the first parameter to be set Refer to Table 1 page 12 dPPo DECIMAL POINT POSITION Available only for input types 18 19 Decimal or 20 Defines the number of digits to be shown after the decimal Point point Programmable from 0 to 3 Default O TEMPERATURE UNIT Selects display indication for degrees un I Celsius or Fahrenheit Default O unit U degrees Celsius C l degrees Fahrenheit F fall INPUT LOW LIMIT Available for input types from 9 to 20 Defines ny the lowest value to be displayed when the input signal is at its are Low lower value For input types from 0 to 8 it defines the lowest alarm imit set point value Default 50 ta INPUT HIGH LIMIT Available for input types from 9 to 20 Defines gi a the highest value to be displayed when the input signal is at its Input High Upper value For input types from 0 to 8 it defines the highest Limit alarm set point value Default 13718 DFFS OFFSET SIGNAL INPUT Offset Offset value to be added to the PV to compensate sensor error Input Default Q A Fu FUNCTION OF ALARM 1 Refer to Table 2 page 13 for function Alarm 1 description and respective codes to set at this prompt Default 0 Function AcFu FUNCTION OF ALARM 2 Refer to Table 2 page 13 for function Alarm2 description and respective codes to set at this prompt Default O Function R IHY ALARM
17. a description of this soak Note Setting value O at E SP if rate function ramp is disabled To disable the soak function set t SP D RUN At this prompt the user sets the control output and alarms to active or to inactive Default run D inactive outputs i active outputs 10 RAMP amp SOAK r REE ramp function This function makes the process temperature rise gradually ramp from the starting point present PV to a final specified value in setpoint SV creating a heating ramp The user defines the rate of rise in degrees per minute from 0 1 to 100 0 F or C minute at the rREE prompt To disable the ramp function set OB at the r AEE prompt default BD E SP soak function When SP is reached the temperature is leveled at this point for 1 to 9999 minutes as programmed at the E SP prompt After the programmed period tE SP the output control is turned Off To restart control set at the run prompt Setting value O at E SP disable the soak function defines an infinite length soak profile default D Note 1 Setting value J at E SP if rate function ramp is disabled Note 2 After a power failure the controller will resume ramp to soak execution at the equivalent previous ramp point If the process temperature is the same as the setpoint SV no temperature drop the controller will repeat the soak segment
18. action Generally used for heating I Direct action Generally used for cooling CYCLE 2 AUTO TUNE Activates the auto tuning of PID parameters U Auto tune is off led AT off When set to G the controller is in Manual PID control or ON OFF REun control Pb 8 I Auto tune is on led AT on When setto the controller is in PID Auto tune control Default D PROPORTIONAL BAND 0 to 500 of maximum input span Pb When this parameter is set to zero Pb 0 and RE un is set to G the control action is ON OFF output mode with control hysteresis adjust Default 18 0 INTEGRAL RATE 0 00 to 25 00 rep min Integral time constant in repetitions per minute Reset Default 8 00 ir This constant is not used when controller is set to ON OFF action Pb 0 DERIVATIVE TIME 0 to 250 Derivative time constant in seconds This constant is not used when controller is set to ON OFF action de Pb 2 Default D CYCLE TIME Pulses in period per second This term is only used when EE the controller is set to PID action Default 25 in seconds CONTROL HYSTERESIS Is the hysteresis for ON OFF control set in temperature units Default 3 HSE This parameter is only used when the controller is in ON OFF mode Pb 0 SETPOINT value for ALARM 1 Set point for alarm 1 R i5P Default 6 U SETPOINT value for ALARM 2 Set point for alarm 2 ResP Default 6 0 12 Enter CONTROL OUTPUT CONFIGURATION U
19. and the value at which it is turned Default D Table 1 Alarm Functions Table 1 shows each alarm function operation with their respective code Dif SPAL A Le SV SV SPAL Differential y Band Alarm Dif SPAL By E SV SV SPAL Alarm is ON whenever e Temperature is below selected range Input Sensor 5 e Temperature is above selected range Error e Thermocouple or Pt100 is broken e Pt100 is shorted badly connected or wire impedance is too high A Alarm turn On Time for Soak see function End of Soak Timer 6 E SP on Cycle 1 7 Low alarm disabled at power up Alarm Functions 8 High alarm disabled at power up With alarm inhibition g Differential low limit alarm disabled at power up ALPOWSRUR g Differential high limit alarm disabled at power up tl Differential alarm disabled at power up TYPE CODE ACTION Low SPAL PV _ gt Low Alarm 0 A Low Temperature Alarm SPAL High Alarm High SPAL PV lt gt High Temperature i A Alarm SPAL Dif Low SPAL Py gt A SV SPAL SV Differential Low 2 Deviation Low Dif Low SPAL E A A sv SV SPAL Dif High SPAL Yi P A A sv SV SPAL Differential High 3 Deviation High Dif High SPAL A A Pp Pv SV SPAL sv where SPAL means R ISP and AeSP 14 where SPAL means R ISP and AeSP Alarm Functions Low Alarm Activates at present value independe
20. control or 0 1 to 500 0 of maximum input span Integral 1 O off or 0 01 to 25 00 rep minutes Derivative D 0 off or 1 to 250 seconds Cycle Time 0 5 to 100 0 seconds for PWM output control mode PID Autotune start from the front panel INPUT OUTPUT FEATURES The PC35 has several models each with their own standard I O features Check the label on the controller for the actual configuration of the unit The features are listed below Linear Remote Set Point input RSP Check unit label for option Isolated Digital Input 1 O 5 Check unit label for option Two SPST Relay output Out 1 and Out 2 Check unit label for option Two SSR output Out 1 and Out 2 Check unit label for option One isolated Switched DC Output I O 3 Check unit label for option Isolated Linear 0 4 20mA Output 1 O 5 Check unit label for option 2 1 MAIN DIMENSIONS AND CUTOUT 6 mm 100 mm gt je gt 45 2 mm to 45 8 mm t 48 mm PC35 ga Panel Cutout nn 2 E 45 2 mm to 45 8 mm PW O BACK Not to scale Figure 1 3 OPERATION Operator Interface Control AutomationDirect PC35 p J i O AA Process display Function LED id ENT y Setpoint display Setup Key 7 Back Key Decrease Key Increase Key Figure 2 Process display PV shows the PV Process Variable value and used when configuring the parameters of the controller
21. new alarm situation Process Process SV SPAL sv SV SPAL a Dif Low SPAL Process SV A Process SV SPAL sv SV SPAL Dif High SPAL Dif High SPAL Process Process SV SPAL SV SPAL SV SPAL SV SPAL AL on A time Dif SPAL c Dif SPAL Figure 7 14 Function Protection Prat The controller is shipped with full accessibility If you want to use the Function Protection to disable access to cycles 2 3 and 4 follow the steps below e After programming the controller for the desired operation select the level of cycle access desired in Cycle 3 at the prot parameter using the 57 or A keys e Remove the controller circuitry from the housing by using the thumb to press the tab in the lower front face of the controller then while firmly grabbing the front face at the top and bottom pull it and the circuitry from the case Warning Use caution when removing the controller from its case there may be live voltage present at the terminals This should only be done by a qualified technician It is recommended that power to the controller be disconnected prior to removing the controller from the case e View the controller in the position shown in Figure 8 and note the Protection Jumper on the top main board e Enable Function Protection locks the Prot parameter by placing the jumper over both jumper prongs as shown in figure below Needle nose pl
22. parameter values and error and alarm codes F1 LED Indicates that the digital input 1 0 5 is active BACK Used to move backward through a menu Cycle Pressing and holding the Back key while pressing the SET UP key moves the controller from one program cycle to another M LED Indicates that the controller is in manual mode This LED flashes when the controller is operating in Auto Tune SET UP Used to move wm Used to decrease the forward through a menu value of the displayed Cycle parameter Used to increase the value of the displayed parameter Set Up Cycle Parameter Access Cycle 1 Cycle 2 Cycle 3 Cycle 4 Cycle 5 Cycle 6 Cycle 7 OPERATION TUNING R amp S Prog ALARMS INPUT Conf I O Conf CALIBRATION PV Rtun Prin Fuh EYPE lo intl Plane Pb Ptol FuR2 dPPo lo 2 InHC HYSE PSPD FuRA3 Un le lo 3 oul ion ir to FuA4 oFfFf5 to 4 ouH Green Display de PSP bLR I SPLL la 5 EJL Ruto Ct Pe bLA SPHL HEYP PV Rct to bLA3 rstt rst tom bing PEI BLAM Tp r SHC as ouLL PE HYR 1 bRud Indication OuHL to HyR2 Addr Green Display SESE PEN HYA3 Pr n SPR 1 LP HYRY run SPRZ Riti SPAI Alte SPRY Ret 1 Rete 31 Quick Set Up This quick reference setup is intended to be used by experienced users that are fa
23. remove the mounting clamp and insert the controller into the panel cut out Place the unit into the panel cut out and slide the mounting clamp from the rear to a firm grip at the panel The internal circuitry can be fully removed from the housing without disconnecting any wiring By using the thumb just press the tab in the lower part of the front panel grab the front panel firmly and pull the front face and circuitry from the housing Warning Use caution when removing the controller from its case there may be live voltage present at the terminals This should only be done by a qualified technician It is recommended that power to the controller be disconnected prior to removing the controller from the case 3 8 ERROR MESSAGES The connection and configuration errors for most of the problems encountered in using the controller are shown below A final revision of parameters will save time and further losses Error messages are displayed to help the user to identify possible problems Process is below the selected sensor range Process is above the selected sensor range Li LI Controller or sensor error Example e Broken thermocouple or Pt100 e Pt100 badly connected short circuited or high cable resistance 3 9 SERIAL NUMBER ACCESS To read the controller s serial number 8 digits hold down the BACK key for a few seconds The first four digits will appear in red on the top
24. shows the percentage of MV applied to the control output When in manual control open loop the MV value can be manually changed When in auto mode the MV value can only be viewed To distinguish the MV display from the SV display the MV is shown flashing intermittently MV is the percentage of control output i e if 4 20mA is the control output and 50 50 is the value in the SV display then the output will be 12mA If a relay any PWM is used as the control output and the Cycle Time LE is set for 10 seconds and 50 50 is the value in the SV display then the relay will be ON closed for 5 seconds and OFF open for 5 seconds Act CONTROL ACTION For Auto Mode only Reverse Action set rE usually used for heating e Direct Action set d ir usually used for cooling Default rE b IRS Offset manual reset for MV Manipulated Variable or of Output Control Range 100 to 100 Default 8 2 OUTPUT LOW LIMIT minimum percentage value for MV of Output Control when in automatic control and PID Default 0 0 ouHL OUTPUT HIGH LIMIT Maximum percentage value for MV of Output Control when in automatic control and PID Default 00 0 Prin RAMP AND SOAK PROGRAM SELECTION Selects the ramp and soak program to be executed 7 programs possible To disable function set to B Refer to Cycle 3 page 16 section 5 3 for R amp S programming Default value Q SESE SOFT START Ti
25. state of the output ON or OFF If there is a Linear 4 20mA control output the LED will be continuos ON Auto Tune AT LED indicates that the controller is in Auto Tune mode LED On Auto Tune active Alarm 1 AL1 LED indicates the status of the alarm LED On alarm active Alarm 2 AL2 LED indicates the status of the alarm LED On alarm active SET UP key used to set up menu cycles Decrease key used to change parameter values Increase key used to change parameter values When the controller is initially energized the firmware version is displayed for approximately 4 seconds after which the controller starts normal operation The values of PV temperature and SV setpoint are displayed and the outputs are enabled after 6 seconds Before the controller is ready to be used in a given process it requires some basic configuration such as Input Type T C or Pt100 at the EYPE prompt section 5 3 page13 e Output Configuration control alarms at Entr prompt section 5 3 page13 e Setpoint Variable SV e PID parameters or hysteresis for ON OFF control see Cycle 2 page 2 Other functions including alarms ramp to soak etc may be useful for a better system performance 3 1 GENERAL ELECTRICAL CONNECTIONS Model TC33 2010 AC Model TC33 1100 AC Rtd Rtd PATA PAI
26. tee Eo oe A area hacia ere coda a 33 Error Codes Table cccecec cece eeeeeeeeeeeeeeeeaeeeeeaes 34 1 16 DIN Series PC35 USER S MANUAL Manual Rev 2 4 c Dus CE Firmware Version 1 5x LISTED 2 PC 35 1 16 DIN Microprocessor Based PID Process Controller MAIN FEATURES Universal multi sensor input without hardware change Accept thermocouples J K T S RTD Pt100 4 20mA 0 50mV and 0 5Volts Selectable F C temperature RTD Pt100 with 1 temperature resolution 328 to 986 F 200 to 530 C and 0 1 temperature resolution 199 9 to 986 0 F 199 9 to 530 0 C Programmable Scaling 1999 to 9999 with selectable decimal point for mA mV and Volts sensor input Programmable Ramp amp Soak up to 49 segments with alarm output events Square Root Function selectable input type 19 Sensor break protection in any condition Modular Output options Relay SSR Isolated Linear 4 20mA 0 20mA or Isolated DC Pulsed Output Up to 4 different Set Point alarms can be used on the same I O output Up to 2 programmable timer alarms Process Variable or Setpoint 0 20mA 4 20mA isolated analog retransmission optional See section 5 6 page 25 code 11 and 12 Auto Manual bumpless transfer One isolated digital input 1 O 5 with programmable functions optional Linear Remote Setpoint input 0 4V to 2 0V or 4 20mA using a shunt resistor of 100Q 0 1 tolerance optional See Section 5 5 page 2
27. with selectable decimal point for mA mV and Volts input Selectable F C temperature RTD Pt100 with 1 temperature resolution 326 to 986 F 199 to 530 C and 0 1 temperature resolution 199 9 to 986 0 F 199 9 to 530 0 C Input sample rate 10 reading per second 100 ms Output Alarms Dual stationary SPST Alarm Relays with individual hysteresis adjustment Sensor break protection in any condition Easy to set programming menu Firmware version displayed during power up High impact ABS enclosure Dimensions 48x48x106mm Power 90 to 260Vac SPECIFICATIONS Dimensions 48 x 48 x 106mm 1 16 DIN Approximate weight 200g max Panel cut out 45 5 x 45 5mm 0 3mm Terminal connection screws accepting 16 24 AWG or 6 3 mm fork lugs Power 90 to 260Vac 50 60Hz Consumption 7VA max Operating environment O to 50 C 32 to 122 F humidity 10 to 90 RH non condensing Flame Retardant ABS Plastic Case Warm up time 15 minutes max INPUT Keypad selection of input type refer to table 1 Display resolution 0 1 F C or 1 F C RTD Pt100 1999 to 9999 fully scalable for mA mV and Volts input Input sample rate 10 per second 100 ms Accuracy Thermocouples J K T E N 0 2 of span 1 C 1 digit Thermocouples R S 0 25 of span 3 C 1 digit Pt100 mA mV and Volts 0 2 of span 1 digit Input impedance 0 50mV and thermocouples gt 10MQ 0 10 Volts DC gt 1MQ 4 20 mADC
28. 10 AC PC35 2010 AC and PC35 2110 AC 27 5 7 CYCLE 7 CALIBRATION NOTE All input and output types are factory calibrated Experienced personnel only should access this cycle If in doubt do not press the w or 4 keys in this cycle To access this cycle press and hold the SETUP and BACK keys for approximately 6 seconds while in Cycle 6 I O Configuration until Int E is shown in the PV display INPUT LOW CALIBRATION Sets the Process Variable low calibration Inl E offset Several keystrokes at w or might be necessary to increment one digit INPUT HIGH CALIBRATION Sets the Process Variable span calibration gain OUTPUT LOW CALIBRATION Sets the analog current output low calibration offset OUTPUT HIGH CALIBRATION Sets the analog current output span calibration gain COLD JUNCTION OFFSET CALIBRATION Sets the cold junction in F EJ Lor C offset calibration A good thermometer or a temperature simulator should be used to properly adjust this parameter HARDWARE TYPE Configures the controller to recognize the actual installed optional hardware I O 3 and I O 4 module The parameters menu will show the parameters relative to the optional hardware HEYP D 1 0 3 and O 4 disabled l 1 0 3 active 2 1 0 3 and 1 O 4 active 3 Factory reserved don t use REMOTE SET POINT LOW CALIBRATION Sets the Remote Set Point re StC lo
29. 2 0 0 0 coco conca nnnna nana n rn rra nana nara 12 4 1 Initial Startup ariaa a a a A aE E 12 4 2 Menu Cycle Parameter Access 0oooococcccconcncncononinconanano 12 Cycle Meni tinta hee ccts 13 4 3 Cycle Program Security ococococcccccccoconnncncoconcncnincnnnns 13 5 Configuration nepe ena a aa Ee paia aai 13 5 1 Cycle 1 Operation irere aeia Aa i Ea 14 5 2 Cycle 2 General Tuning o ooocccocccnccccncncnccncnonanancnnnnns 15 5 3 Cycle 3 Ramp amp Soak Profile l a 16 Table 1 Ramp amp Soak Event Alarms 2 2255 18 5 4 Cycle 4 Alarms Configuration c ceeeeeeeeeeeeeeees 19 Table 2 Alarm Functions eeceeeeeeeeeeees 20 Table 3 Advanced Timer Alarms 0 200000 22 5 5 Cycle 5 Input Configuration oooooccocccociccnincncoconananos 23 Table 4 Input Types oooococccnccococcccncnnnoncncncnncnnnnnns 24 Wire Sensor Input ooococccocccococncncncnccoconnnnonnncnnncnnn 24 5 6 Cycle 6 I O Configuration cceceeeee ee eeeeeee teenies 25 Table 5 I O Code Functions seeeeeeeee ees 25 5 7 Cycle 7 Calibration 20 0 0 0 ceceeeeeeeeeee eee ee eeeeeeeeeeees 28 2 6 PID Auto Tune ici de 28 7 PID Manual Tune 2 00ccccceeeeeeee ee ee ee ee eeeeeeeeeees 29 Table 6 Manual PID Tuning e eeeeeeee 29 Quick PID Set Up Reference oooococccoccccccoconcococococonnnnno 31 Notes
30. 2 on page 13 using the 5 or A keys If another limit alarm is desired then press the SETUP key once until A2Fu is shown in the display then select the Alarm Type for alarm 2 6 Alarm Set Points After setting up the Alarm Functions press the SETUP key several times until the Indication Cycle is reached PV display From the Indication Cycle press and hold the SETUP key for approximately 4 seconds until A SP is shown in the display Cycle 2 Select the value of the set point for Alarm 1 using the 5 or 4 keys If a second alarm limit was programmed then press the SETUP key once until RESP is shown in the display Select the value of the set point for this alarm using the Fv or 4 keys as well This will set up the controller for limit alarm operation All parameter settings are stored in non volatile memory when scrolling to the next parameter or if the value has not been changed within a 20 second period 18 NOTES 19 20 21 PM24 Error Codes Table for Temperature Process Controllers Configuration Sheet Document C0504 The connection and configuration errors for most of the problems encountered Name Date in using the controller are shown below A final revision of the connections and parameters w
31. 3 Programmable Soft Start 0 to 9999 seconds Dual Display PV red and SV green Firmware version displayed during power up Digital serial number Seven levels password protection via keyboard SPECIFICATIONS Dimensions 48 x 48 x 106mm 1 16 DIN Approximate weight 200g max Panel cut out 45 5 x 45 5mm 0 3mm Terminal connection screws accepting 6 3mm fork lugs Power 90 to 260Vac 50 60Hz Consumption 7VA max Operating environment 0 to 50 C 32 to 122 F humidity 10 to 85 RH n c 1 16 DIN Flame Retardant ABS Plastic Case Warm up time 15 minutes max INPUT Keypad selection of input type Display resolution 0 1 F C or 1 F C RTD Pt100 1999 to 9999 fully scalable for mA mV and Volts input Input sample rate 5 per second 200 ms Accuracy Thermocouples J K T 0 2 of span 1 C 1 digit Thermocouple S 0 25 of span 3 C 1 digit Pt100 0 2 of span 0 5 C 1 digit Current 4 20mA and voltage 50mV or 5Vdc max 0 2 of span Input impedance 0 50mV and thermocouples gt 10MQ 0 5V gt 1MQ 4 20mA 100Q dynamic Pt100 measurement DIN 43760 standard a 0 00385 3 wire circuit cable resistance compensation Excitation current 170pA Optional Remote Set Point RSP analog input 0 4 to 2 0 Vdc second linear input For 4 to 20mA Input an external resistor shunt of 100 ohms 0 1 toll Is required between terminals 3 and 4 OUTPUT CONTROL OPTIONS Mechanical
32. Alarm SPAL Dif Low SPAL e gt A A Differential SV SPAL sv LOW d IFL Deviation Low Dif Low SPAL A L PV sv SV SPAL Dif High SPAL PV gt A Differential sv SV SPAL HIGH d FH Deviation High Dif High SPAL ppv A SV SPAL SV Dif SPAL dl Lor el sv SV SPAL Differential Band Alarm d iF Dif SPAL EN te SV SV SPAL where SPAL means SPR I SPR SPA 20 Alarm Functions Low Alarm Activates at present value independent of main setpoint SV Low process alarm activates at and below alarm setting High Alarm Activates at present value independent of main setpoint SV High process alarm activates at and above alarm setting Differential Low Activates at present deviation negative or positive value from main setpoint SV Low deviation alarm activates below alarm setting Figure 12 a below gives a graphical description of this Differential High Activates at present deviation negative or positive value from main setpoint SV High deviation alarm activates above alarm setting This is represented in Figure 12 b Differential Activates when the process exceeds a specified band alarm centered around the main setpoint SV See Figure 12 c Process Process SV SPAL Dif Low SPAL a Dif Low SPAL Process Process SV A SV SPAL E pre Dif High SPAL SV SPAL Process Process SV SPAL SV SPAL sv SV
33. AutomationDirect PC35 Configuration Sheet Main Setpoint SV Cycle 5 INPUT DEFAULT CODE VALUE CHARACTERISTICS FUNCTION Not Available D EX naa Not Available Not Available Z3 3 EJ CI Ea Ea eaj CI 1 1 0 3 comes standard in the PC35 2110 AC only and is shipped from the factory with this I O inactive To enable 1 0 3 see I O Defaults in section 5 6 page 25 of the PC35 Operator s Manual Page of 2 CODE VALUE Select Ramp amp Soak Program to be executed Pr n in Cycle 1 page 14 of PC35 Operator s Manual Default 3 Ea 3 E3 CJ Ea E3 ea EI calea eal alal rd Perce a ea ae NO CODE VALUE CHARACTERISTICS FUNCTION E c3 0 Ca Z3 Ea EI Ca oo EE i EIEE na E ca C3 Ca Ln ll ZJ EJ Ea EJ Ln Not Available Ln Page 2 of 2 AutomationDirect 1 16 DIN Series Operator s Manual PC35 PID Microprocessor Based Process Controller AI sq se SSS SSS PC35 Operator s Manual Made In USA Manual Rev 2 4 Firmware Version 1 5x January 2008 Technical Support We strive to make our manuals the best in the industry We rely on your feedback to let us know if we are reaching our goal If you cannot find the solution to you
34. Bore When set to this output is used for control Refer to Cycle 3 page 13 Select the alarm function from Table 1 on page 14 After this alarm function is chosen press the SET UP key again to move to ReFu and follow the same steps if a second alarm is desired based on the control action set above in 5 Press the SET UP key again and the controller reverts to Cycle 1 Set Point Program the set point in Cycle 1 by pressing the w or 4 keys to increase or decrease the set point SV Display to the desired value Auto Tune Press and hold the SET UP key for 4 seconds to advance to the Tuning Cycle Cycle 2 REun will be displayed in the PV display Press the v or 4 keys until the number is displayed in the SV display The controller is now set for Auto Tune Cycle Time optional Press the SET UP key several times until CE is displayed in the PV display The default cycle time is factory set for 16 seconds If a different cycle time is desired then press the w or 4 keys to increase or decrease the value shown in the SV display 20 10 Alarm Set Points Press the SET UP key two more times in Cycle 2 until R ISP is displayed in the PV display Press the or A keys to increase or decrease Alarm 1 set point in the SV display to the desired value R iSP should be programmed only if the Output Configuration Entr in 5 above is set to D or 2 When set to t
35. L ASSEMBLY First remove the mounting clamp and insert the controller into the panel cut out Place the unit into the panel cut out and slide the mounting clamp from the rear to a firm grip at the panel The internal circuitry can be fully removed from the housing without disconnecting any wiring By using the thumb just press the tab in the lower part of the front panel grab the front panel firmly and pull the front face and circuitry from the housing Warning Use caution when removing the controller from its case there may be live voltage present at the terminals This should only be done by a qualified technician It is recommended that power to the controller be disconnected prior to removing the controller from the case 3 6 ERROR MESSAGES The connection and configuration errors for most of the problems encountered in using the controller are shown below A final revision of parameters will save time and further losses Error messages are displayed to help the user to identify possible problems Process temperature is below the selected sensor range Process temperature is above the selected sensor range L I LI Controller or sensor error Example e Broken thermocouple or Pt100 e Pt100 badly connected short circuited or high cable resistance 4 MENU SYSTEM The Parameter Menu System is organized into four basic cycles This is shown in the chart below After the last p
36. LE 4 CALIBRATION LEVEL NOTE All input and output types are factory calibrated This cycle should only be accessed by experienced personnel If in doubt do not press the 5 or A keys in this cycle incl SENSOR OFFSET CALIBRATION Sets the temperature sensor low calibration offset The display shows only the corrected Input Low temperature and not the offset added A signal simulator should be Calibration used to inject a low value signal to properly adjust the offset inHt INPUT HIGH CALIBRATION Sets the sensor input circuit gain or high calibration A signal simulator should be used to inject a high Input High value signal to properly adjust the offset Calibration CJL COLD JUNCTION OFFSET CALIBRATION Sets the cold junction Cold Junction C offset calibration A good thermometer or a temperature simulator Low Calibration Should be used to properly adjust this parameter PID AUTO TUNE OPERATION During auto tune the temperature is controlled in ON OFF mode until is reaches the programmed Set Point SV Depending on process characteristics large oscillations above and below SV may occur and auto tuning may take several minutes to be concluded The standard procedure is as follows Disable all outputs at the run prompt in the Operation Cycle Cycle 1 by selecting D Disable the TREE and E SP in Cycle 1 by selecting B for each Enable auto tuning at the REUn prompt in the Tuning Cyc
37. PEI Default O RAMP AND SOAK EVENT 1 to 7 Set of 7 Event programs with 15 PE possible codes that define which alarms must be activated during a to ramp and soak program segment PE Alarm function depends on r 5 setting see Table 1 R amp S Event Alarm Function Default O LINK TO PROGRAM Number of the next profile program to be linked to LP follow the current profile Profiles can be linked to make larger programs of up to 49 segments Default 8 Seven ramp and soak profiles with up to 7 segments each can be programmed Longer profiles of up to 49 segments can be created by linking 2 or more profiles SP SP4 SP5 sp6 SV SP2 SP1 SP3 SPO SEL SPO T2 T3 T4 T5 T6 T7 11 72 T3 T4 0 time time Example of a complete ramp and soak profile Example of a profile with fewer segments T4 is set 0 Figure 9 Figure 10 To execute a profile with fewer segments just program O zero for the time intervals that follow the last segment to be executed 16 The program tolerance Peal defines the maximum deviation between PV and SV for the execution of the profile If this deviation is exceeded the program will be interrupted until the deviation falls to within the tolerance band Programming 0 zero at this prompt disables the tolerance and the profile execution will not to be halted even if PV does not follow SV time priority as opposed to SV priority sv Pro
38. Points R I5P and ResP in Cycle 2 etc The first parameter that needs to be programmed is the Input Type EYPE in the Input Cycle Cycle 3 see section 5 3 page 13 After all parameters are set enable the controller operation by changing the run parameter back to 1 This enables all outputs The following menu Cycles give information on programming each parameter All parameter settings are stored in non volatile memory after moving to the next parameter or if the value has not been changed within a 20 second period 5 1 CYCLE 1 OPERATION CYCLE 1 PV AND SV INDICATION PV Indication PV Th j RED display e status display shows the present value of PV Temperature SV Indication SV Adjust the desired temperature value Setpoint for the controlled system by pressing w or 4 within the limit defined in the parameter SPHL in Cycle 3 GREEN display TEMPERATURE RATE OF RISE The user defines the rate of temperature rise from the starting temperature to the value set in r ALE SV Rate is defined in F or C per minute programmable range 0 to 100 0 minute Default 8 0 ramp See page 11 for a description of this To disable the ramp function set FREE 30 TIME FOR SOAK Time in minutes in which the temperature will remain at the selected E SP soak setpoint in SV display Set 0 to 9999 minutes Default 3 E 5P See page 11 for
39. Relays Dual SPST without contact suppression Resistive 3A 250VAC 3A 125VAC 3A 30VDC Inductive 2A 250VAC 2A 30VDC Dielectric Strenght 750Vrms between open contacts at sea level for 1 min Dual Solid State Relay SSR Triac 1Amp 20V to 240VAC zero crossing without contact suppression Isolated Single Logic Pulse for SSR drive 0 12Vdc 15mA max Isolated 0 20mA or 4 20mA for control output PV or SP retransmission 1500 levels resolution 5000 max load For 0 1 5V linear output with external 2500 0 1 shunt resistor to be connected to terminals 5 and 6 optional OUTPUT CONFIGURATION Model PC35 2000 AC Two SPST Relays output Model PC35 0210 AC Two Solid State Relay and One Linear 4 20mA output Model PC35 2010 AC Two SPST Relays and One Linear 4 20mA output Model PC35 2110 AC Two SPST Relays One 12Vdc Pulsed and One Linear 4 20mA output Any of the above options can be selected as the main control output and the remaining outputs can be set as alarms ALARMS Up to 3 output alarms optional can be set with 9 different functions for each one Other alarm features are e 2 Timing alarms programmable from 0 to 6500 sec with advanced functions e Independent power up inhibition of the 4 alarms e Programmable hysteresis deadband for the 4 alarms PID CONTROL e User selectable as ON OFF w hysteresis or P Pl PID and PID Autotune e Proportional Band P 0 on off
40. SPAL SV SPAL ba time Dif SPAL c time Dif SPAL Figure 12 21 Alarms 1 and 2 can be programmed to have timer functions The 4 modes of operation are Normal Pulsed Delayed or Oscillator The desired function can be achieved programming the parameters R IE l A tke Ade P and Ret see Table 3 Table 3 Advanced Timer Alarm for alarm 1 and alarm 2 5 5 CYCLE 5 INPUT CONFIGURATION Input Type is the first parameter that needs to be set INPUT TYPE Selects the input signal type to be connected to the process variable input Refer to Table 4 page 24 EYPE This is the first parameter to be set The second parameter that needs to be set is the Output Control in the I O Configuration Cycle Cycle 6 See page 25 section 5 6 and Table 5 DECIMAL POINT POSITION For linear input types 16 17 18 and 19 dPPo only Selects the decimal point position to be viewed in both PV and SV Default oF F TEMPERATURE INDICATION IN C OR F Selects the display Un E indication to be in C or F Only available if input type is other than 16 17 18 or 19 Default peri if T2 ACTION Function Alarm Normal 0 0 ouput J Alarm Event Alarm o Delayed 0 1s to 6500s Output pa TP Alarm Event Alarm EA Pulse 1s to 6500s 0 Output Alarm Event Alarm ee A Oscillator 1s to 6500s 1s to 6500s Suput M Alarm Event
41. TIME 2 Defines the oFF state time for the alarm 1 output after being on during the time selected on ALARM 1 TIME 1 Program zero to disable this function Default 8 Ret i ALARM 2 TIME 1 Defines the time 6500 sec max during which the alarm 1 output will be on when alarm 1 is active Program zero to disable this function Default 8 Rete ALARM 2 TIME 2 Defines the time during which the alarm 2 output will be after being on during the time selected on ALARM 2 TIME 1 Program zero to disable this function Default O Table 3 page 22 shows the advanced features that can be achieved with this time function The controller has optional up 3 alarms check unit label for option Only alarms 1 and 2 have front panel LED s associated to them The alarms can be configured to operate in any of the nine functions listed on Table 2 19 Table 2 Alarm functions TYPE PROMPT ACTION No active alarm This output can be used as a digital Disabled oF F output to be set by the serial communication Sensor Break IE Alarm will be ON if PV sensor breaks input signal is Input Error rr out of range or Pt100 is shorted Event Alarm 5 Can be activated at a specific segment of ramp and Ramp and Soak r soak program Factory l Don t use Factory Reserved Reserved rFR iL ry Low Alarm Low SPAL PV gt Low Process Lo A Alarm SPAL High Alarm High SPAL NP High Process Hi A
42. Temperature Soak Y PV Time Figure 8 Single Ramp The controller allows the temperature to gradually rise from an initial value to a final specified value in setpoint creating a heating ramp The user may determine the rising time of the ramp on the controller which defines the velocity of the temperature in degrees per minute 11 5 2 CYCLE 2 TUNING AND ALARMS 5 3 CYCLE 3 INPUT TYPE AND OUTPUT CONFIGURATION CYCLE 3 EYPE INPUT TYPE Selects the input sensor type to be connected to the controller Default T C Type K This is the first parameter to be set D TIC type J 58 to 1400 F 50 to 760 C TIC type K 130 to 2498 F 90 to 1370 C 2 TIC type S 32 to 3200 F 0 to 1760 C 3 RTD Pt100 with 0 1 resolution 199 9 to 986 0 F 199 9 to 530 0 C Y RTD Pt100 with 1 resolution 328 to 986 F 200 to 530 C 5 TIC type T 148 to 752 F 100 to 400 C 6 TIC type E 22 to 1328 F 30 to 720 C 7 TIC type N 130 to 2372 F 90 to 1300 C B TIC type R 32 to 3200 F 0 to 1760 C NOTE In case of sensor break or failure an error Erro message is displayed and the control output is turned off un ib TEMPERATURE UNIT Selects display indication for degrees Celsius or Fahrenheit Default O U degrees Celsius C l degrees Fahrenheit F ACE ACTION CONTROL Default O U Reverse
43. UNCTION OFFSET CALIBRATION Sets the cold Cold Junction Low Calibration junction C offset calibration A good thermometer or a temperature simulator should be used to properly adjust this parameter 16 Main display Indicates the process temperature program parameters and alarms A1 LED Indicates the status of alarm 1 SET UP Used to move forward throught a menu Cycle Used to advance to the next Cycle when pressed and held for 4 seconds pa A2 LED Indicates the status of alarm 2 Used to increase the value of the displayed parameter Used to decrease the value of the displayed parameter Set Up Cycle Parameters Cycle 1 Cycle 2 Cycle 3 Cycle 4 INDICATION ALARMS CONFIGURATION CALIBRATION PV R ISP Indication Alarm 1 EYPE Input Type Ir inL Input Low Calibration ReSP Alarm 2 dPPo Decimal Point Position 1 r ImHt Input High Calibration ALrE Differential unit Unit 1 NLL Input Low Limit roo t Ji Cold Junction Low Calibration 1 I in HL Input High Limit OFFS Offset Signal Input RiFu Alarm 1 Funtion AeFu Alarm 2 Funtion R IHY Alarm 1 Hysteresis RHY Alarm 2 Hysteresis Prot Security Protection 17 Quick Set Up This quick reference setup is intended to be used by experienced users that are familiar w
44. URITY Each menu Cycle can be locked protected by pressing BACK and 4 keys simultaneously for 3 seconds a short blink of the display confirms the lock cycle Press BACK and w keys for 3 seconds to unlock a short blink of the display confirms the unlock cycle This will alternately lock or unlock the a and wr keys to avoid tampering 5 CONFIGURATION PROGRAMMING The configuration section gives information on parameter settings in each Cycle which help to configure the controller for the desired operation However the first parameter that needs to be set is the Input type EYPE in the INPUT Cycle 5 see 5 5 page 23 and Table 4 page 24 This allows access to those parameters that operate with the designated input Output Configuration is the second parameter that needs to be set see Cycle 6 section 5 6 page 25 and Table 5 13 In each Cycle the PV display shows the menu parameter and the SV display shows the value of that parameter i e Auto will be shown in the PV display and YES or no will be shown in the SV display Again the and Y will change the parameter value 5 1 CYCLE 1 OPERATION 5 2 CYCLE 2 GENERAL TUNING Rtun AUTO TUNE YES enables the auto tuning of the PID parameters and no disables it manual tune Default no Pb PROPORTIONAL BAND 0 to 500 of maximum input span Select 8 zero for ON OFF control w hysteresis D
45. action Wires Sensor Input Sensor Input Sensor Input Sensor Input mV and Volts Sensor Input Thermocouple Qurrent RTD Pt100 AN Mm fia lee a H Notes Figure 14 1 For Thermocouple Sensors use appropriate compensated thermocouple wires 2 Use copper conductors only rated at least 75 C except on T C 24 CODE I O Type I O Function g Off No Function Alarm Output Alarm 1 Output e Alarm Output Alarm 2 Output 3 Alarm Output Alarm 3 Output 4 Alarm Output Not Available 5 Control Output PWM CONTROL Output Relays SSR or Pulsed DC 6 Function Input Automatic Manual mode change 7 Function Input Run Stop mode change 8 Function Input Select Remote Set Point Input g Function Input Executes Holds selected Ramp amp Soak profile g Function Input Enable Disable R amp S profile 1 selection 11 Analog Control Output 0 to 20mA Analog control output e Analog Control Output 4 to 20mA Analog control output 3 PV Analog Output 0 to 20mA PV retransmission 4 PV Analog Output 4 to 20mA PV retransmission S SP Analog Output 0 to 20mA SP retransmission 6 SP Analog Output 4 to 20mA SP retransmission 25 The description for the functions follows e CODE 0 no function The I O channel programmed with code 0 will not be used by the controller e CODES 1 to 3 Alarm output Available for all I O channels The selected channel can be used as output for alarms 1 to 3 e CODE 5
46. arameter in one level is reached the controller returns to the Operation Cycle and the display will indicate the measured temperature CYCLE ACCESS 1 Operation Free access parameters 2 Tuning and Alarms 3 Input Type and Configuration Reserved access 4 Calibration NOTE The display will also go back to the measured temperature whenever the display is inactive for 20 seconds or more 4 1 INITIAL STARTUP When the controller is initially energized the Firmware version is displayed for approximately 4 seconds in the PV display after which the controller reverts to normal operation mode or Operation Cycle This is SET UP Cycle 1 The upper display PV shows the Process Variable temperature and the lower display SV shows the Set Point Variable in this cycle The controller remains in this cycle while under normal operation Important Firmware version of controller must match the version indicated on the bottom front cover of this manual 4 2 GENERAL SETUP CYCLE PARAMETERS The cycles need only to be accessed when a change of parameters is necessary except for Set Point change To reach the other parameters the user must keep the SETUP key pressed for about 4 seconds After this time the controller will show the first parameter of the next cycle i e REun for Cycle 2 By keeping the SETUP key pressed for another 3 seconds the next cycle will be accessed Release the SETUP key when the desired c
47. cocccccconcocononcocnnnncnnconncinnos 19 Terminal connection screws accepting 16 to 24 AWG wires or 6 3 mm fork Notesi sponta DEA PEA Mer a a a eer TED ee 21 lugs E y Power 90 to 260Vac 50 60Hz Consumption 7VA max Configuration Sheet ooooocococococcccconcncconcncnononanancnnnnncncncncnoncnnnnns 22 Operating environment O to 50 C 32 to 122 F humidity 10 to 85 RH non condensing Flame Retardant ABS Plastic Case Warm up time 15 minutes max INPUT e Keypad selection of input type refer to Cycle 3 e Display resolution 0 1 F C or 19F C RTD Pt100 e Input sample rate 10 per second 10Hz e Accuracy Thermocouples J K T N E 0 2 of span 1 C 1 digit Thermocouples S R 0 25 of span 3 C 1 digit Pt100 0 2 of span 0 5 C 1 digit e Input impedance Thermocouple gt 10MQ e Pt100 measurement DIN 43760 standard a 0 00385 3 wire circuit cable resistance compensation Excitation current 170pA PID CONTROL e User selectable as ON OFF w adjustable hysteresis or manual P Pl PID and PID Autotune e Proportional Band Pb 0 ON OFF control or 1 to 500 of maximum input span Integral Ir O off or 0 01 to 25 00 rep minutes Derivative Dt O off or 1 to 250 seconds Cycle Time 0 5 to 99 9 seconds for PWM PID output control PID Autotune start from the front panel OUTPUT model TC33 1100 AC e One isolated Pulsed DC Output Control 12Vdc pulsed 15mA max
48. display and the second four will appear in green on the bottom display The serial number is recorded in the factory and cannot be changed 11 4 MENU SYSTEM The Parameter Menu System is organized into seven basic cycles This is shown in the chart below Cycle Access 1 Operation Free access parameters Important Disable all outputs prior to programming by pressing the SET UP key until run is displayed in the PV display Then using the 4 or v keys select no in the SV display This will keep any information from effecting the process prematurely Cycle Parameter Menu 2 Tuning 3 Ramp 8 Soak Program 4 Alarms Reserved access parameters 5 Input Configuration 6 I Os 7 Calibration 4 1 INITIAL STARTUP When the controller is initially energized the Firmware version is displayed for approximately 4 seconds in the PV display after which the controller reverts to the normal operation mode or Operation cycle This is SETUP Cycle 1 The upper display PV shows the Process Variable and the lower display SV shows the Set Point Variable in this cycle Important Firmware version of controller must match the version indicated on the bottom front cover of this manual 4 2 MENU CYCLE PARAMETER ACCESS The Operation Cycle is the default Cycle and all parameters in this menu can be
49. displayed parameter y SET UP Used to move forward through a menu Cycle Used to advance to the next Cycle when pressed and held for 4 seconds Used to decrease the value of the displayed parameter Set Up Cycle Parameter Access Cycle 1 _Cycle 2 Cycle 3 Cycle 4 OPERATION TUNING INPUT Conf CALIBRATION PV Indication Rkeun ESPE mE pst Pb un inHE SV Indication ir CE CJL GREEN display dt Entr rREE E SPLL E SP HYSE SPHL run R ISP RiFu Resp Afu R IHY AeHY TC33 Quick Set UP This quick reference setup is intended to be used by experienced users that are familiar with the TC33 set up menu or those that only need basic PID operation This guide will show how to configure the input output control and basic alarm function For Detailed programming information refer to the Table of Contents to find the required instructions for a particular function Follow these steps below 19 Operation Connect power input to the proper terminal conections See page 6 sections 3 1 amp 3 2 After power up the controller is in the Operation Cycle Cycle 1 Refer to Cycle Menu on previous page Disable all outputs by pressing the SET UP key until run is displayed in the PV display Press the w or 4 keys until O is displayed in the SV display The controller outputs are now disabled To move from one Cycle menu to the next press and hold the SET UP ke
50. e alarms LED On alarm active Alarm 2 AL2 LED status of the alarms LED On alarm active SETUP key used to set up the menu cycles DECREASE key used to change parameter values INCREASE key used to change parameter values IMPORTANT When the controller is turned on the firmware version is displayed for approximately 4 seconds after which the controller starts normal operation The value of PV is displayed and the outputs are enabled after 6 seconds Prior to first operation the controller should be fully configured The user must set basic parameters such as input type EYPE alarm set points R ISP and R2SP etc 3 1 ELECTRICAL CONNECTIONS Sensor Al mA al 1121314 516 13 16 K es 17 15 18 7 8 9110111112 1414 yy Power In AL 2 AL 1 90 260 V L N Figure 3 3 2 POWER WIRING AC Voltage Power Wiring Fuse Power In 90 260 Vac 50 60Hz 200mA Slow Blo Note The installation of fuse is optional depending on level of protection required 3 3 INPUT SIGNAL WIRING Sensor Input Thermocouple mV RTD Pt100 E AN po pa A O A Figure 4 Sensor Input Volts NOTE Use copper conductors rated for at least 75 C For Thermocouple sensors use appropriate compensated thermocouple wires 6 3 4 OUTPUT ALARM WIRING Dual SPST Relay Ou
51. efault 0 8 PV Indication Red SV Indication Green PV AND SV INDICATION The status display shows the present value of PV Process Variable The parameter display shows SV Set Point Variable SV cannot be adjusted if Pr n Ramp 8 Soak Program is a value other than B zero The status display shows whenever PV exceeds the maximum range or there is no signal at the input In case of hardware error the status display will show Erro where n is the error code number in the SV display If an erro code number is displayed the controllers hardware is damaged Consult factory for repair or replacement HYSE CONTROL HYSTERESIS engineering units This parameter is only shown for ON OFF control Pb 0 Default 8 Ir INTEGRAL RATE 0 00 to 25 00 Integral time constant in repetitions per minute Reset Default BOO de DERIVATIVE TIME O to 250 Derivative time constant in seconds Default O CYCLE TIME PWM period in seconds Can only be changed if proportional band is other than zero Default 8 0 Ruto CONTROL MODE YES indicates automatic control mode closed loop PID or ON OFF ma indicates manual control mode open loop Bumpless transfer from auto lt gt to manual mode is available If in doubt program YES PV Indication Red MV Indication Green MANIPULATED VARIABLE VALUE MV The upper display shows PV value and the lower display
52. endent safety equipment with its own independent sensor that will shut down the process Important Firmware version of controller must match the version indicated on the bottom front cover of this manual TC33 Temperature Controller 1033 Operators Manual Manual Rev 2 2 Firmware Version 1 4x Table of Contents TC33 Description Page 1 Main Features uti ode tea ge ceed 3 1 16 DIN PID Autotune 2 Specifications emir Ia CEI 3 o al ad ts 4 Temperature Controller PID Control uscar ere te ies 4 QUIPUL Ache MAS A e a Role taihnd hese 4 2 1 Main DIMENSIONS 0 cece eee ee cece eee eeeeeeeeeteeeneeneeneaeenes 4 MAIN FEATURES 3 Operation RSE E A tota 5 Temperature multi sensor input without hardware change 3 1 General Electrical CONNECTIONS ococcccconccccononorononnrarnanarnnnos 6 Accepts thermocouples J K S T N E R and RTD Pt100 SS OS A an Dual Display PV red and SV green e EA ot oo o 4 Selectable F C temperature 3 5 Sourcing 4 20mA Output Wiring cocoonoccnnoccnooccnnococooncaaoT RTD Pt100 with 1 temperature resolution 328 to 986 F 200 to 530 C and 3 6 Panel Assembly cccccec eee ec eee eee cece a iiaae iiaea 8 0 1 temperature resolution 199 9 to 986 0 F 199 9 to 530 0 C 3 7 Error Messages ccccceeeseeesesceeseecesseecesseseesseseeseseeeeeeess 8 Input sample rate 10 reading per second 100 ms aM S 8 Isolated 4 to 20mA linear control output opti
53. ent function the alarms to be activated must be selected for r function and are programmed at the PE 1 to PET prompts The number to be programmed at the prompt defines the alarms to be activated 5 4 CYCLE 4 ALARMS CONFIGURATION FUR i ALARM 1 FUNCTION Select options from Table 2 page 20 Default oF F FuRe ALARM 2 FUNCTION Select options from Table 2 Default oFF FUA3 ALARM 3 FUNCTION Select options from Table 2 Default oFF FuAY ALARM 4 FUNCTION Select options from Table 2 Default oF F bLA i bL Re bLAJ bLAY ALARM BLOCK 1 TO 4 This function blocks the alarm at power up when the unit is first energized YES enables and no inhibits this blocking function When enabled the alarm will not be active at power up waiting for PV Process Variable to reach anon alarm situation From this point on the alarm will be free to actuate should a new alarm situation occur HYR 1 ALARM 1 HYSTERESIS Defines the differential range between the PV value at which the alarm is turned on and the value at which it is turned off in engineering units Default O HYR ALARM 2 HYSTERESIS Same as above HYA3 ALARM 3 HYSTERESIS Same as above HYAY ALARM 4 HYSTERESIS Same as above RIE ALARM 1 TIME 1 Defines the time 6500 sec max during which the alarm 1 output will be an when alarm 1 is active Program zero to disable this function Default 8 R ite ALARM 1
54. functions After the 1 alarm function is selected press the SET UP key to move to the next Fu Re and select the 2 alarm function from Table 2 A full description of alarm configurations is shown on page 19 32 Alarm Set Points To set the alarm set points press and hold the SET UP key to move back to Cycle 1 Then press and hold the BACK key and press the SET UP key once or until Run is displayed in the PV display This is the General Tuning Cycle Cycle 2 Use the SET UP key to move through the cycle until SPA is displayed in the PV display Use the 4 or w keys to select the set point for Alarm 1 Press the SET UP key again to move to the set point for Alarm 2 and do the same The Alarm s are now configured Auto Tune amp Cycle Time In the General Tuning Cycle use the BACK key to move to the top of the menu to Rtun This is the Auto Tuning parameter Use the 4 or Y keys to select YES in the SV display This enables the PID Auto Tuning function The default for the Cycle Time in the menu cycle is 16 seconds If a different Cycle Time is required then press the SET UP key until Ct is displayed in the PV display Change the Cycle Time by pressing the 4 or IY keys to the desired setting The controller is now ready for basic process operation Set Point Press and hold the SET UP key to move rapidly back to Cycle 1 Program the set point in by pressin
55. g connection and Erre indicates that a voltage greater than 30VDC was input into the sensor and the Auto Zero circuit was damaged It is necessary to rev i se the controller Auto Span Problem This error is caused by a wrong connection and Err 4 indicates that a voltage greater than 30VDC was input into the sensor and the Auto Span circuit w as damaged It is necessary to revise the controller This kind of error is caused when for instance a 4 20mA signal goes through the mV or Thermocouples input and can introduce signals of up to Err 6 30VDC at the input point and force the Auto Zero and Auto Span to w ork outside the limits that guarantee the precision of the controller This error goes away when the signal is removed from the input and the NOTE The controllers do not accept AC Voltage or AC Current in the sensor input This type of signal can damage the controller AutomationDirect PM24 Configuration Sheet Process Setpoint Cycle 3 CODE VALUE CHARACTERISTICS FUNCTION Ca C3 5 3 C3 13 Zaje AutomationDirect 1 16 DIN Series Operator s Manual PM24 Microprocessor Based Process Temperature Limit Controller y _ _ GE EE EE _G_ GE E E EEE GOA C CEOEOECOCCC C e e __pedq _ _ SSS SSS PM24 Operator s Manual Made In USA Manual Rev 2 2 Firmware Version 1 50 March 2003 Technical Support We s
56. g the 4 or Y keys in the Operation Cycle to increase or decrease the set point to the desired value Enable Process Outputs Press the SET UP key to display Auto and press the 4 or Ly to select YES This allows automatic operation Press SET UP key again until run is displayed in the PV then press the or iY keys to select YES All outputs are now enabled and the controller is fully operational NOTES 33 Error Codes Table for Temperature Process Controllers Document C0504 The connection and configuration errors for most of the problems encountered in using the controller are shown below A final revision of the connections and parameters will save time and further losses Error messages are displayed to help the user to identify possible problems Error Codes Table Display Cause Show s Ed Process or temperature is below the selected sensor range Process or temperature is above the selected sensor range Sensor error Example 1 No connections on the sensor input terminals 2 Broken thermocouple open wire or broken RTD Pt100 3 RTD Pt100 badly connected short circuited or high cable resistance RTD Pt100 badly connected short circuited or high cable resistance connection is fixed normally input signals of up to 30VDC do not damage the controller s hardw are Auto Zero Problem This error is caused by a won
57. gram 1 Program 2 SP5 SPO SP3 SP3 SPO RTI T2 T3 T4 T5 T Figure 11 Example of two linked programs 17 Ramp amp Soak Program and Event Alarm Table 1 Ramp amp Soak Event alarm function Code prs oe dente oe U Xx e Xx 3 Xx Xx 4 Xx 5 X X 6 X X 7 Xx Xx Xx 8 X 9 X X 10 X X li X Xx Xx ie X X 3 Xx X X 1H X X X iS X Xx Xx Xx 18 To configure and execute a Ramp and Soak program e Set Control Mode to manual in the Operation Cycle Cycle 1 e Set the Control Enable run to no in the Operation Cycle Cycle 1 e Program the Tolerance value Ptol Set Point PSP Segment Time PE and Event PE if required in the Ramp amp Soak Program Cycle Cycle 3 e Set the Control Mode to automatic in the Operation Cycle e Select Ramp and Soak program Pr m to be executed 1 to 7 in the Operation Cycle e Set the Control Enable run to YES in the Operation Cycle to start the process Before executing the program the controller waits for PV to reach the first set point PSPQ if Ptol is different than zero If any power failure occurs then the controller will resume at the beginning of the previous segment Ramp and Soak event alarms The ramp and soak event function is used to activate alarms at any segment of program 1 This applies only to program 1 To enable this ev
58. he use of the RSP select code B Select Remote Set Point Input for fo 5 in Cycle 6 Then connect a discrete input dry contact across terminals 9 10 as shown in figure 15 a on the following page A linear input signal must then be connected to terminals 3 4 as shown in Figures 15 b or 15 c The Remote Set Point function RSP is enabled when terminals 9 10 are closed When this function is used then the 4 20mA Analog Output terminals 5 6 cannot be used 26 REMOTE SET POINT WIRING mA Input Volts Input Shunt Resistor 9110 i q EA 3 a 1 0 5 Input 0 4Vdc 2 0Vdc 4 20mA Input Input Figure 16 OUTPUT WIRING 2 SPST Relay 2 Solid State Relay Switched DC Output A 2 SPST Relay Output Output 12Vdc 15mA max Output woos 13 AN 13 16 9 folla 12 ut ut E 14 e E 17 u03 yyy y talt ra watts 18 Ou 104 102 a pio Out1 Out2 Figure 16 0 4 20mA Linear Output 0 5 Out 5 Linear a gt Figure 17 1 This output configuration is standard only in the PC35 2010 AC and PC35 2110 AC 2 This output configuration is standard only in the PC35 0210 AC 3 This output configuration is standard only in the PC35 2110 AC 4 This output configuration is standard only in the PC35 2000 AC 5 This output configuration is standard only in the PC35 02
59. his output is used for control Refer to Cycle 3 page 13 Press the SET UP key again and ReSP is displayed in the PV display Follow the same steps if Alarm 2 is configured Press the SET UP key to go back to the Operation Cycle Cycle 1 11 Enable Process Outputs In the Operation Cycle press the SET UP key until run is displayed in the PV display Press the w or 4 keys to change the SV value to f All outputs are now enabled and the controller is fully operational in PID auto tune mode NOTES 21 1C33 Configuration Sheet Name Date Part Project Main Setpoint SV Cycle 3 CONFIGURATION Default CODE VALUE CHARACTERISTICS FUNCTION CHARACTERISTICS FUNCTION Error Codes Table for Temperature Process Controllers Document C0504 The connection and configuration errors for most of the problems encountered in using the controller are shown below A final revision of the connections and parameters will save time and further losses Error messages are displayed to help the user to identify possible problems Error Codes Table Display Show Cause Process or temperature is below the selected sensor range Process or temperature is abov e the selected sensor range Sensor error Example Erro 1 No connections on the sensor input term
60. ics Make sure the process can accept these oscillations and fast control output changes without being damaged The recommended auto tune procedure is as follows Follow the procedure above except program a setpoint 10 20 below the final desired value After auto tune is complete the M LED is off change the setpoint to the final desired value If auto tuning results are not satisfactory refer to section 7 and Table 6 for manual fine tuning procedure NOTE Certain processes behave in very irregular manners In these cases control type On Off with hysteresis adjust is recommended 7 PID MANUAL TUNE The operator may choose to tune the controller manually for optimum process perfomance once all parameters are set This can be achieved by using Table 6 below or by determining the values for the propotional band Pb integral rate lr and derivative time dE by following the steps on page 30 The procedure on page 29 should only be done on processes that will not be damaged by large fluctuations in the process variable PV Table 6 Suggestions for manual tuning of PID parameters PARAMETER RESPONSE SOLUTION Proportional Band Slow Response Decrease Proportional Band Large Oscillation Increase Integral Rate Slow Response Increase Integral Rate Large Oscillation Decrease Derivative Time Slow Response or Instability Off de D Derivative Time Large Oscillation Increase 29 Step 1
61. iers are recommended for changing jumper position e Disable Function Protection unlocks the Prot parameter by placing the jumper over both jumper prongs as shown in figure below e Once the desired protection is obtained slide the controller back in the case making sure that the main board and power supply board stay in the circuit board channels at the top and bottom side walls of the case Use the palm of the hand to press the front panel flush into the controller housing _ Front Panel Back of Controller wn Microprocessor Function Protection Jumper T Transparent View of Relays E a UNLOCK LOCK Figure 8 15 CYCLE 4 CALIBRATION LEVEL NOTE All input and output types are factory calibrated This cycle should only be accessed by experienced personnel If in doubt do not press the w or 4 keys in PM24 Quick Setup Reference Key and Display Functions this cycle Inl E SENSOR OFFSET CALIBRATION Sets the temperature sensor low calibration offset The display shows only the Input Low corrected temperature and not the offset added A signal Calibration simulator should be used to inject a low value signal to properly adjust the offset InHE INPUT HIGH CALIBRATION Sets the sensor input circuit gain or high calibration Input High A signal simulator should be used to inject a high value signal to Calibration properly adjust the offset EJL COLD J
62. ill save time and further losses Partit Error messages are displayed to help the user to identify possible problems P roject Error Codes Table Display Show Cause Process Setpoint Process or temperature is below the selected sensor range Cycle 3 mer Process or temperature is abov e the selected sensor range CONFIGURATION CODE VALUE CHARACTERISTICS FUNCTION l Sensor error Example Erro 1 No connections on the sensor input terminals 2 Broken thermocouple open w ire or broken RTD Pt100 3 RTD Pt100 badly connected short circuited or high cable resistance Err RTD Pt100 badly connected short circuited or high cable resistance This kind of error is caused when for instance a 4 20mA signal goes through the mV or Thermocouples input and can introduce signals of up to Err 6 30VDC at the input point and force the Auto Zero and Auto Span to w ork outside the limits that guarantee the precision of the controller This error goes away w hen the signal is remov ed from the input and the connection is fixed normally input signals of up to 30VDC do not damage the controller s hardw are Auto Zero Problem This error is caused by a w ong connection and CODE VALUE CHARACTERISTICS FUNCTION Erre indicates that a voltage greater than 30VDC was input into the sensor and the Auto Zero circuit was damaged It is necessary to revise the controller Aut
63. inals 2 Broken thermocouple open w ire or broken RTD Pt100 3 RTD Pt100 badly connected short circuited or high cable resistance Err RTD Pt100 badly connected short circuited or high cable resistance This kind of error is caused when for instance a 4 20mA signal goes through the mV or Thermocouples input and can introduce signals of up to Err 6 30VDC at the input point and force the Auto Zero and Auto Span to w ork outside the limits that guarantee the precision of the controller This error goes away when the signal is removed from the input and the connection is fixed normally input signals of up to 30VDC do not damage the controller s hardw are Auto Zero Problem This error is caused by a w ong connection and Erre indicates that a voltage greater than 30VDC was input into the sensor and the Auto Zero circuit was damaged It is necessary to revise the controller Auto Span Problem This error is caused by a wrong connection and Err Y indicates that a v oltage greater than 30VDC was input into the sensor and the Auto Span circuit was damaged It is necessary to revise the controller NOTE The controllers do not accept AC Voltage or AC Current in the sensor input This type of signal can damage the controller
64. ith the PM24 set up menu or those that need only basic limit alarm operation This guide will show how to configure the input and basic alarm functions For detailed programming information refer to the Table of Contents to find the required instructions for a particular function Follow these steps 1 Indication Connect Power and Input wiring to the proper terminal connections page 6 After power up the controller is in the Indication Cycle and shows the PV in the display 2 Input Type Press and hold the SETUP key until EYPE is shown in the display approximately 7 seconds Select the Input Type from Table 1 on page 12 by using the 5 or A keys If Input Type is linear codes 18 19 or 20 proceed to 3 If Input Type is temperature codes O 17 proceed to 4 3 Decimal Point Position Used only if input is linear Input Types 18 19 or 20 After selecting the Input type in Cycle 3 press the SETUP key once until dPPa is shown in the display Select the desired decimal point position using the 5 or 4 keys 4 Unit Used only if Input Type is temperature Input Types 0 17 After selecting the Input Type in Cycle 3 press the SETUP key twice until Un it is shown in the display Using the 5 or 4 keys select the unit 2 C and F 5 Alarm Functions While still in Cycle 3 press the SETUP key a few times until R Fu is shown in the display Select the Alarm Type from Table
65. le Cycle 2 by selecting Enable all outputs at the run prompt in Cycle 1 by selecting 1 During auto tune the AT LED is ON Once auto tune is complete the AT LED turns OFF The recommended procedure is as follows Follow the procedure above except program a setpoint 10 15 below the final desired value After auto tune is complete the AT LED is off change the setpoint to the final desired value If auto tuning results are not satisfactory refer to section 6 5 and Table 2 for manual fine tuning procedure NOTE Certain processes behave in very irregular manners In these cases control type On Off with hysteresis adjust is recommended 17 5 5 PID MANUAL TUNING Table 2 Suggestions for manual tuning of PID parameters PARAMETER RESPONSE SOLUTION Proportional Band Slow Response Decrease Proportional Band Large Oscillation Increase Integral Rate Slow Response Increase Integral Rate Large Oscillation Decrease Derivative Time Slow Response or Instability Off dt D Derivative Time Large Oscillation Increase The operator may choose to tune the controller manually for optimum process performance once all parameters are set This can be achieved by using Table 2 or by determining the values for the proportional band Pb integral rate ir and derivative time dE The procedure below should only be implemented on processes that will not be damaged by large fluctuations i
66. me in seconds during which the controller limits the MV of Output Control value progressively from 0 to 100 It is enabled at power up or when the control output is activated To disable function set to B Default 8 Fun CONTROL ENABLE YES indicates that the control output and alarms are enabled and na indicates they are disabled SPR ALARM 1 PRESET Tripping point for alarm 1 Default 158 SPRZ ALARM 2 PRESET Tripping point for alarm 2 Default 150 14 SPA3 ALARM 3 PRESET Tripping point for alarm 3 Default 150 SPAH ALARM 4 PRESET Tripping point for alarm 4 Default 150 15 5 3 CYCLE 3 RAMP AND SOAK PROFILE PROGRAMMING PROGRAM TO BE VIEWED Selects the ramp and soak profile program Pr n to be edited viewed in the following cycle prompts 7 programs available Default RAMP AND SOAK TOLERANCE maximum deviation between PV and Pto SV Whenever this deviation is exceeded the time counter is halted until toL deviation lowers to within the tolerance Set zero to disable this function Default O PSP RAMP AND SOAK SET POINTS 0 to 7 Set of 8 SV values which to define the ramp and soak profile segments See also PE 1 to PEN and PSP PE to PE below Default 150 PE RAMP AND SOAK SEGMENTS TIME 1 to 7 Set of 7 time intervals in to minutes 9999 max for the 7 segments of the ramp and soak program
67. miliar with the PC35 set up menu or those that need only basic PID operation This guide will show how to configure the input output control and basic alarm function For detailed programming information refer to the Table of Contents to find the required instructions for a particular function Follow these steps 1 Operation Connect power input to proper terminal connections After power up the controller is in the Operation Cycle Cycle 1 See Above Cycle Menu Disable all outputs by pressing the SET UP key until run is displayed in the PV display Press the 14 or keys until no is shown in the SV display The controller outputs are now disabled Press the SET UP key again and values will be shown in the PV and SV displays To move from one Cycle to the next press and hold the BACK key then press the SET UP key Input Type Press and hold the BACK key then press the SET UP key 4 times Input Cycle 5 or until EYPE is displayed in the PV display Select the Input Type code from Table 4 on page 24 using the A or W keys i e T C J 0 T C K 1 etc Output Control Configuration From Input Cycle 5 press and hold the BACK key then press the SET UP key once to move to the Output Configuration menu Cycle 6 or until fo 1is displayed in the PV display Use the SET UP key to move forward through the I O s and BACK to move backward There are five optional outputs with the PC35 they include relays SSR pulsed DC and one 0 4 20mA
68. n of codes To configure a relay output any PWM output for main control select code for lo Por to e To configure Pulsed DC output for main control select code 5 for la 3 1 0 3 is only available in the PC 2110 AC and must be enabled in Cycle 7 see I O Defaults below To configure linear output analog for main control select codes 1 for l for fo F This is the second parameter to be set Table 5 Code functions for I O 1 to 1 O 5 TYPE INPUT CODE CHARACTERISTICS Tc J gp range 110 to 760 C 166 to 1400 F Tc K range 150 to 1370 C 238 to 2498 F Tc T e range 160 to 400 C 256 to 752 F Tc S 5 range 0 to 1760 C 32 to 3200 F Pt100 6 range 199 9 to 530 0 C 199 9 to 986 0 F Pt100 1 range 200 to 530 C 328 to 986 F 4 to 20 mA 8 Tc J linearization Programmable range 110 to 760 C 4 to 20 mA g Tc K linearization Programmable range 150 to 1370 C 4 to 20 mA 10 Tc T linearization Programmable range 160 to 400 C 4 to 20 mA 13 Tc S linearization Programmable Range 0 to 1760 C 4 to 20 mA iy Pt100 linearization Prog Range 199 9 to 530 0 C 4 to 20 mA 15 Pt100 linearization Prog Range 200 to 530 C 0 to 50mV 6 Linear Programmable indication 1999 to 9999 4 to 20 mA Mn Linear Programmable indication 1999 to 9999 0 to 5 Volts 8 Linear Programmable indication 1999 to 9999 4 to 20mA 19 Square Root Extr
69. n the process variable Step 1 Disable all outputs in Cycle 1 by changing run to D Change the setpoint to the desired process variable PV in the Operation Cycle This value should be below PV if overshoot will cause damage to the process Step 2 Make sure Pb is set to D in Cycle 2 page 13 This places the controller in ON OFF control Step 3 Enable all outputs by changing run to fin Cycle 1 Once the outputs are enabled the process variable PV will approach and eventually overshoot the setpoint SV At this point the operator should note the following values see Figure 10 e The value from the highest point of overshoot to the lowest point of undershoot X e The cycle time of the oscillation T Using the following information and the values above the operator can determine the PID setting for the process e Pb X scale range x 100 ir T cycle repetitions per minute e dt T 6 PV sv Figure 10 18 TC33 Quick PID Setup Reference Key and Display Functions C Led Indicates that the PV display Indicates the Control Output is energized La process temperature program Ca parameters sensor errors AT Led Indicates that the ATE controller is in AutoTune mode i SV display Indicates the AN setpoint program parameter A1 Led Indicates the status eN values and alarm codes of alarm 1 A2 Led Indicates the status of alarm 2 4 Used to increase the value of the
70. nt of main setpoint Low process alarm activates at and below alarm setting High Alarm Activates at present value independent of main setpoint High process alarm activates at and above alarm setting Differential Low Activates at present deviation negative or positive value from main setpoint Low deviation alarm activates below alarm setting Figure 9 a on page 16 gives a graphical description of this Differential High Activates at present deviation negative or positive value from main setpoint High deviation alarm activates above alarm setting This is represented in Figure 9 b on page 16 Differential Activates when the process exceeds a specified band alarm centered around the main setpoint See Figure 9 c on page 16 15 Inhibition at power up Alarm blocking at power up inhibits the relay alarm from activating when the unit is first energized The alarm will only trip after the process variable reaches a new alarm situation Alarm Hysteresis Defines the differential range between the PV value at which the alarm is turned on and the value at which it is turned off Alarm Functions Graphic Process Process SV SPAL sv SV SPAL time Dif Low SPAL a Dif Low SPAL Process i A SV SPAL UEM Dif High SPAL b Dif High SPAL Process SV SPAL Process Process SV SPAL ALAN SV SPAL A A TE y time Dif SPAL c Dif SPAL Figure 9 5 4 CYC
71. o Span Problem This error is caused by a wrong connection and Err Y indicates that a v oltage greater than 30VDC was input into the sensor and the Auto Span circuit was damaged It is necessary to revise the controller NOTE The controllers do not accept AC Voltage or AC Current in the sensor input This type of signal can damage the controller 22 AutomationDirect TC33 Configuration Sheet Main Setpoint SV Cycle 3 CODE VALUE CHARACTERISTICS FUNCTION Z EJ Ca 3 f3 C3 C3 ca in E Ca AutomationDirect 1 16 DIN Series Operator s Manual TC33 PID Microprocessor Based Temperature Controller _ _ _ _ X X i _ _aaq__SS SSSSS SSS SSS TC33 Operator s Manual Made In USA Manual Rev 2 2 Firmware Version 1 40 July 2003 Technical Support We strive to make our manuals the best in the industry We rely on your feedback to let us know if we are reaching our goal If you cannot find the solution to your particular application or if for any reason you need additional technical assistance please call us at 770 844 4200 Our technical support group is glad to work with you in answering your questions They are available weekdays from 9 00am to 6 00pm Eas
72. o property or equipment This instrument is not intended for use in life safety applications Important For applications where physical injury or equipment damage might occur in the event our product fails we recommend the installation of independent safety equipment with its own independent sensor that will shut down the process Important Firmware version of controller must match the version indicated on the bottom front cover of this manual PC35 Process Controller Table of Contents Description Page 1 Main Features 2 77 605 002 d a i eae 4 2 Sp cifications ate es et a 4 INDUE Lera O os Ae 5 Output Control 0c cece cece cence eeeee eee eee eeeeeaeeeaeeees 5 Alanim unto eee deters as 6 PID Control cocci Seti Botarett sk Ae eA Se er ee 6 VO Features cuina ts 6 2 1 Main Dimensions isss ecaa e a Eaa 6 A a di dere a AE 7 3 1 General Electrical Connections 0ceeeeeeee eee 8 3 2 POWT WINO ceras ias 9 3 3 Sensor Input Wiring ooooonococcncnccccnconinininccconinananinn 9 3 4 Linear Remote Setpoint Input eeeeeeeeeeees 9 3 5 Output Wiring 1 2 and 3 eee eee ee eee eee eee teeta 10 3 6 Input I O 5 amp Output 5 Wiring ecceeeeeeeee eens ee eee 10 3 7 Panel Assembly voca eee a a bens canteens 11 3 8 Error Messages is i2 siceistn carrito cr ape Aani 11 3 9 Serial Number ACCESS 0ooococccococncocnconcncncnnnananonininnnnos 11 4 Menu System
73. on 0 19 7 199 9 to 986 0 F 199 9 to 530 0 C Low Pt100 Resolution 1 B 326 to 986 F 199 to 530 C Deviation Low Dif Low SPAL A 4 to 20mA g Linearized J 166 to 1400 F 110 to 760 C de a o 2 4 to 20mA G Linearized K 238 to 2498 F 150 to 1370 C Dif High SPAL Pv p gt 4 to 20mA Linearized T 256 to 752 F 160 to 400 C Differential A TO 4 to 20mA 12 Linearized E 130 to 1328 F 90 to 720 C High 4 to 20mA 13 Linearized N 238 to 2372 F 150 to 1300 C Deviation High Dif High SPAL A 4 to 20mA 4 Linearized R 32 to 3200 F 0 to 1760 C cs 3 A Ai 4 to 20mA S Linearized S 32 to 3200 F 0 to 1760 C Dif SPAL r gt 4 to 20mA 5 Linearized Pt100 199 9 to 986 0 F 199 9 to 530 0 C T 4 E 4 to 20mA 7 Linearized Pt100 326 to 986 F 199 to 530 C Differential vdd 0 to 50mV iB Linear Programmable range from 1999 to 9999 Band Alarm Tore 4to 20mA 9 Linear Programmable range from 1999 to 9999 Ah a gt de 0 to 10V g0 Linear Programmable range from 1999 to 9999 SV SPAL NOTE In case of sensor break or failure an error Erro message is displayed Alanis ON whenever e Process is below selected range Input Sensor e Process is above selected range Error e Thermocouple or Pt100 is broken open Wires Sensor Input Pt100 is shorted badly connected or wire impedance is Sensor Input ae y RTD Pt100 7 A e 6 mai alarm a at power up E A N 1 T 1 T gt 1 Alarm
74. on cycle Cycle 1 The display will also revert to the Indication cycle after 20 seconds if the parameters in a cycle are not changed Once in a desired parameter the display will alternate the name and value The value can then be changed by pressing the 57 or a key The following page shows the Cycle Parameter Menu Cycle Parameter Menu Cycle 1 Cycle 2 Cycle 3 Cycle 4 INDICATION ALARMS CONFIGURATION CALIBRATION PV A ISP EyPE intl Indication Alarm 1 Input Type Input Low Calibration ReSP dPPo IMHE Alarm 2 Decimal Point Position Input High Calibration ALrE un fk CS Differential Unit LJL Cold Junction Low Int L Calibration Input Low Limit InHL Input High Limit OFFS Offset Signal Input A Fu Alarm 1 Funtion ReFu Alarm 2 Funtion R IHY Alarm 1 Hysteresis RHY Alarm 2 Hysteresis Prot Security Protection NOTE Any changed parameter is saved into non volatile memory when scrolling to the next parameter or 20 seconds after the new parameter is changed 4 3 DIGITAL SERIAL NUMBER ACCESS To read the controller s serial number 8 digits hold down the 4 key for a few seconds and the first four digits will appear on the display To read the second four digits hold down the m key for a few seconds and the second four digits will appear on the display completing the 8 digits serial number
75. onal a incl Gace Lega a dade edged ea E A Ramp and Soak one controlled ramp and one timed soak are standard 4 2 Set Up Cycle Parameters 0 cece cece ee etree eee tent eeeeeeeees 9 oe or manual PID control or ON OFF control with Cycle Menu iii a id 9 4 3 Digital Senai Number INCCOSS mone eh eo eens ees 9 Sensor break protection in any condition Independent alarm hysteresis adjust 5 Confi ti 10 Easy to set programming menu Configuration ener nenes Firmware version displayed during power up 5 1 pas 1 ee A TEA A E DE y Digital serial ee y 9 P amp OAK eaii dense i e e aeaa dioei eet 5 2 Cycle 2 Tuning amp Alams 0020 2 alicia teeters 12 High impact ABS enclosure 5 3 Cycle 3 Input Configuration cccceee cece eeeeeeeceeeeeeeeees 13 Dimensions 48x48x106mm Alarms Configuration occccccocnccnccnnccoocnnnnnononnonnnnnnononnnos 13 Power 90 to 260Vac 50 60Hz Table 1 Alarm Functions o ooooococcccconcnccononcnoncnccnccnccnnncnnns 14 5 4 Cycle 4 Calibration ooooococnnnnococcccococccoconcncconoconnnncnnnnnn 16 5 5 PID Auto Tune Operation 00 0 eee eee eens 17 SPECIFICATIONS 5 6 PID Manual Tuning oococcocccoconcoconcncononcnconcnconinnnnnncnnnnrnnnnos 18 Table 2 PID Manual Tuning ooooocccccccccconononccinoniciconnons 19 Dimensions 48 x 48 x 106mm 1 16 DIN Approximate weight 200g max Panel cut out 45 5 x 45 5mm 0 3mm Quick PID Set Up Reference oocococcoc
76. r particular application or if for any reason you need additional technical assistance please call us at 770 844 4200 Our technical support group is glad to work with you in answering your questions They are available weekdays from 9 00am to 6 00pm Eastern Standard Time We also encourage you to visit our website where you can find technical and non technical information about our products and our company Visit us at www automationdirect com for additional information and FAQ s on our process controllers General Safety Information Electrical Hazards and Warnings Prior to connecting the controller read the user s manual for proper connection and operating information Follow National Electrical Code NEC safety requirements when wiring and connecting a power source and sensors or other devices to the controller Failure to do so could result in injury death or damage to equipment and property Make sure the proper input voltage is applied to the controller Improper voltage will result in damage to the unit Use caution when removing the controller from its case there may be live voltage present at the terminals This should only be done by a qualified technician All terminal screws must be tightened securely Terminal screws not properly secured can cause an electrical short that may damage property equipment or cause injury or death Terminal screws improperly secured may fall into equipment causing possible damage t
77. ra eiseelex eee cal 8 4 2 Set Up Cycle Parameters oo cee ee ener eee eee eee ee inaia 8 Cycle Menu aca dins 9 4 3 Serial Number ACCESS 0 0 0 0 ce ceceeeee cece ee ee eee e teen etna ee eeeeeeeeeees 9 5 Controller Configuration c ccceeeeeeec ee ec eens ee ee eeeeeee eee 10 5 1 Cycle 1 Operation s22 il wt ieee el eaves 10 5 2 Cycle 2 Alarm Setpoints cccccceceec ee eeeeeeeeeeee senses eeeeees 10 5 3 Cycle 3 Input amp Alarm Configuration ooooocococcococincoccnconono 11 Table 1 Input Type cc cece cee ee ec eee eee ee eee ee ea eee eeeaeeaees 12 Wire Sensor Input ici die aie 12 Table 2 Alarm Type 0 c ccececeeeeeee eee eeeeeeeeeeteeeeeeees 13 Alarm FUNCHONS cocos rica diante oe eeenden deve iant iiin 14 Function Protection secci n tdci de 15 5 4 Cycle 4 Calibration oooococcnnccccccccccnncnconnccconnconncnnonininaninos 17 Quick Set Up Reference oooooccoccccccconccoconccnconccononconcnnnnncnonnninns 18 NOTES cia Ri is 20 Configuration Sheet 2 0 0 0 i a e a a aya idat 22 1 16 DIN Series PM24 Operator s Manual Manual Rev 2 2 Firmware Version 1 50 PM24 1 16 DIN Microprocessor Based Temperature Process Limit Controller eeeee y MAIN FEATURES Process Temperature multi sensor input without hardware change Accepts 7 thermocouples RTD Pt100 DC mA mV and Volts All inputs are factory calibrated Programmable Scaling 1999 to 9999
78. rt below Cycle 1 Indication 2 Alarms 3 Configuration 4 Calibration 4 1 INITIAL STARTUP When the controller is initially energized the Firmware version is displayed for approximately 4 seconds after which the controller reverts to the normal operation mode in the Indication cycle The value of the process variable PV is displayed and the outputs are enabled after 6 seconds Important The Firmware version of the controller must match the version indicated on the bottom front cover of this manual 4 2 SETUP CYCLE PARAMETER ACCESS The Indication cycle is the default cycle for the controller and only shows the PV All other cycles have parameters that can be accessed and changed to configure the controller as needed The cycles need only to be accessed when a change of parameters is necessary To reach the other parameters the user must keep the SETUP key pressed for approximately 4 seconds After this time the controller will display the first parameter of the next cycle By keeping the SETUP key pressed for another 3 seconds the next cycle will be accessed Release the SETUP key when the desired cycle is reached Press the SETUP key once to access the next parameter in the same cycle or quickly press the SETUP key to move through the parameters in the cycle After the last parameter in a cycle is reached pressing the SETUP key one last time will bring the controller back to the Indicati
79. t aer Tosh Sen IES Figure 3 3 2 POWER WIRING High Voltage Fuse Power In 90 260 Vac 50 60Hz 200mA Slow Blo Note The installation of fuse is optional depending on level of protection required Figure 4 Note Use copper conductors rated for at least 75 C maximum ambient temperature 50 C 3 3 SENSOR INPUT WIRING Sensor Input Sensor Input s ipt Sensor Input mV and Volts Current ensor Inpu Thermocouple RTD Pt100 re Pel Eel Be E E Figure 5 Note For Thermocouple Sensors use appropriate compensated thermocouple wires For RTD Pt100 Sensor 3 4 LINEAR REMOTE SETPOINT INPUT Remote Setpoint mA Input Pout Volts Input Shunt Resistor C oy Oy 3 4 3 4 0 4Vdc 2 0Vdc 4 20mA Input Input Figure 6 Linear Remote Set Point RSP analog input 0 4 to 2 0 Vdc second linear input For 4 to 20mA Input an external resistor shunt of 100 ohms 0 1 toll Is required between terminals 3 and 4 NOTE This option is not available on model PC35 2000 AC 3 5 OUTPUT WIRING OUT 1 OUT 2 AND OUT 3 OPTIONS CHECK UNIT LABEL FOR CONFIGURATION 2 SPST Relay 2 Solid State Relay DC Pulsed Output 2 SPST Relay Output Output 12Vdc 15mA max Output wos 13 S 13 16 9 ioja 2
80. tern Standard Time We also encourage you to visit our website where you can find technical and non technical information about our products and our company Visit us at www automationdirect com for additional information and FAQ s on our process controllers General Safety Information Electrical Hazards and Warnings Prior to connecting the controller read the user s manual for proper connection and operating information Follow National Electrical Code NEC safety requirements when wiring and connecting a power source and sensors or other devices to the controller Failure to do so could result in injury death or damage to equipment and property Make sure the proper input voltage is applied to the controller Improper voltage will result in damage to the unit Use caution when removing the controller from its case there may be live voltage present at the terminals This should only be done by a qualified technician All terminal screws must be tightened securely Terminal screws not properly secured can cause an electrical short that may damage property equipment or cause injury or death Terminal screws improperly secured may fall into equipment causing possible damage to property or equipment This instrument is not intended for use in life safety applications Important For applications where physical injury or equipment damage might occur in the event our product fails we recommend the installation of indep
81. tput Alarms sel Out 2 Out 1 Figure 5 3 5 PANEL ASSEMBLY First remove the mounting clamp and insert the controller into the panel cut out Place the unit into the panel cutout and slide the mounting clamp from the rear to a firm grip at the panel The internal circuitry can be fully removed from the housing without disconnecting any wiring By using the thumb just press the tab in the lower part of the front panel grab the front panel firmly and pull the front face and circuitry from the housing Warning Use caution when removing the controller from its case there may be live voltage present at the terminals This should only be done by a qualified technician It is recommended that power to the controller be disconnected prior to removing the controller from the case 3 6 ERROR MESSAGES The connection and configuration errors for most of the problems encountered when using the controller are shown below Error messages are displayed to help the user to identify possible problems Process temperature is below the selected sensor range Process temperature is above the selected sensor range _ El Controller or sensor error Example Broken open thermocouple mA mV or Volts open loop Pt100 badly connected short circuited open or high cable resistance 4 MENU SYSTEM The Parameter Menu System is organized into four basic cycles This is shown in the cha
82. trical short that may damage property equipment or cause injury or death Terminal screws improperly secured may fall into equipment causing possible damage to property or equipment This instrument is not intended for use in life safety applications Important For applications where physical injury or equipment damage might occur in the event our product fails we recommend the installation of independent safety equipment with its own independent sensor that will shut down the process Important Firmware version of controller must match the version indicated on the bottom front cover of this manual PM 24 Limit Controller Table of Contents Description Page 1 Main Features iii toto EA ds ner seamen 3 2 Specifications aeea aye eile nese ee eens 3 A ie ig deve eanee EES 4 Sensor Wire Input cceceee eee ee cece eee eee ea eeeeeeeeee eee 4 OUtpUb mesita a 4 2 1 Main Dimensions occoocconcncnconcnconcncononcononcnnnncnnonanrnnnnroncnnnn 4 Se Operation 02 ad Meee A a a a tos ee 5 3 1 Electrical Connections icense ecni iiia a 6 3 2 Input Signal Wiring 2 0 00 eee eee eee cent ee eee teeta ea eeaeeeeeeanees 6 3 3 Output Alarm Wiring 2 2 cece eee ee eee e eee teeta eaten teeta eeeeeees 7 3 4 Panel Assembly ccccecec cece ee ee ee ee esate eee esse esse eaeeseeeeaes 7 3 5 Error Messages miii eines aberdeen AS 7 4 Menu System e bce ii nie eee eek 8 4 4 InitialsStamtup ccs coves n
83. trive to make our manuals the best in the industry We rely on your feedback to let us know if we are reaching our goal If you cannot find the solution to your particular application or if for any reason you need additional technical assistance please call us at 770 844 4200 Our technical support group is glad to work with you in answering your questions They are available weekdays from 9 00am to 6 00pm Eastern Standard Time We also encourage you to visit our website where you can find technical and non technical information about our products and our company Visit us at www automationdirect com for additional information and FAQ s on our process controllers General Safety Information Electrical Hazards and Warnings Prior to connecting the controller read the user s manual for proper connection and operating information Follow National Electrical Code NEC safety requirements when wiring and connecting a power source and sensors or other devices to the controller Failure to do so could result in injury death or damage to equipment and property Make sure the proper input voltage is applied to the controller Improper voltage will result in damage to the unit Use caution when removing the controller from its case there may be live voltage present at the terminals This should only be done by a qualified technician All terminal screws must be tightened securely Terminal screws not properly secured can cause an elec
84. ut ut waf 14 i 14 17 lee yyy E 15 al 15 18 Cuts 10 1 UO 2 PE aa Outt Out 2 Figure 6 1 This output configuration is standard in the PC35 2010 AC and the PC35 2110 AC 2 This output configuration is standard in the PC35 0210 AC 3 This output configuration is standard in the PC35 2110 AC 4 This output configuration is standard in the PC35 2000 AC 3 6 WIRING INPUT I O 5 AND OUTPUT 5 I O 5 CHECK UNIT LABEL FOR CONFIGURATION DIGITAL INPUT LINEAR OUTPUT dry contact input 0 4 20mA output 1 0 5 1 0 5 Out 5 Linear o olf E dE E ga In Figure 8 1 Digital input 1 O 5 dry contact input configuration is standard in the PC35 0210 AC PC35 2010 AC and PC35 2110 AC see table 5 codes 6 to 10 When this function is used then the 0 4 20mA output terminals 5 6 cannot be used 2 Linear output I O 5 0 4 20mA output configuration is standard in the PC35 0210 AC PC35 2010 AC and PC35 2110 AC see table 5 codes 11 to 16 When this function is used then the digital input terminals 9 10 cannot be used 12 Those configurations 1 O 5 are not available in the PC35 2000 AC NOTE All terminal screws must be tightened securely Terminal screws not properly secured can cause an electrical short that may damage property equipment or cause injury or death Terminal screws improperly secured may fall into equipment causing possible damage to property or equipment 10 3 7 PANEL ASSEMBLY First
85. w calibration offset Several keystrokes at fw or 4 might be necessary to increment one digit REMOTE SET POINT HIGH CALIBRATION Sets the Remote Set Point re SHO span calibration gain Several keystrokes at w or 4 might be necessary to increment one digit 6 PID AUTO TUNE During auto tune the process is controlled in ON OFF mode at the programmed Set Point SV Depending on the process characteristics large oscillations above and below SV may occur and auto tuning may take several minutes to be concluded The following page gives the standard procedure for auto tune 28 The standard auto tune procedure is as follows Disable the control output at the run prompt in the Operation Cycle Cycle 1 by selecting no Select auto mode operation at the Auto prompt in Cycle 1 by selecting YES Disable the ramp and soak function by setting Pr n to D in Cycle 1 then program the setpoint SV variable close to the desired process variable PV Enable auto tuning at the Atun prompt in the Tuning Cycle Cycle 2 by selecting YES Enable the control output at the run prompt in Cycle 1 by selecting YES During auto tune the M LED flashes Once auto tune is complete the M LED turns off Note During the auto tune procedure the soft start function will not operate and large oscillations will be induced around the setpoint depending on the process characterist
86. y for 4 seconds The first parameter in the Cycle will be displayed in the PV display Input Type From the Operation Cycle press and hold the SET UP key for approximately 7 seconds to advance to the Input Cycle Cycle 3 EYPE will be displayed in the PV display Select the input type from section 5 3 on page 13 using the w or A keys For example D shown in the SV display designates a type J thermocouple for the input sensor Temperature Unit While in Cycle 3 press the SET UP key until un E is displayed in the PV display Press the w or 4 keys to select the temperature unit in the SV display B for C or 1 for F Control Action Press the SET UP key again in Cycle 3 until Act is displayed in the PV display Press the w or 4 keys to select the control action in the SV display B for reverse action generally used for heating or for direct action generally used for cooling Output Configuration Press the SET UP key again in Cycle 3 until Cntr is displayed in the PV display Select control output configuration B f or 2 in the SV display using the Y Or 4 keys See section 5 3 on page 13 for a description of these configurations Alarm Functions Press the SET UP key 2 more times in Cycle 3 until A Fu is displayed in the PV display R iFu should be programmed only if the Output Configuration Cntr in 5 above is set to
87. ycle is reached Press the SETUP key once to go to the next menu parameter in the cycle The PV display will show the parameter and the SV display will show the value in the parameter To change the value of the parameter press the w or 4 keys until the desired value is reached Cycle Menu System Cycle 1 Cycle 2 Cycle 3 Cycle 4 OPERATION TUNING INPUT Conf CALIBRATION PV Indication Rtun YPE int penaoa Ph un I inHT SV Indication ir CE CIL GREEN display dt Entr c REE SPLL E SP SPHL run RiFu RESP ReFu R IHY ROHY 4 3 DIGITAL SERIAL NUMBER ACCESS To read the controller s serial number 8 digits hold down the 4 key during the power up The first four digits will appear in red on the top display and the second four digits will appear in green on the bottom display The serial number is recorded in the factory and cannot be changed 5 CONFIGURATION Prior to first operation the controller should be fully configured After the controller is energized and is in normal operation mode press the SET UP key several times until the run parameter is displayed Using the w or 4 keys change the value to G this disables all outputs After disabling all of the outputs the user can now set the basic parameters such as Input Type EYPE in Cycle 3 the desired control Set Point 5P in Cycle 1 the Alarm Set

PC35-2010-AC Manual

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