RL-200 2S Manual - Survey Equipment
Contents
1. as shown in the figure 3 Replace the battery cover Replace all 3 batteries with new ones Do not mix old batteries and new ones 41 Check and Adjusting Horizontal Calibration 1 Checking Calibration 1 Steadily set up a tripod approximately 50m from a staff member or wall and adjust so that the head of the tripod is horizontal Mount the instrument on the tripod in the direction shown in the right figure Y axis facing the wall 2 While pressing the X or Y key turn on the power switch 3 The flashing axis is the selected one Level sensor Select the axis to check using the arrow keys right and left and press the ENT key to lock Staff or Wall Turn on the power while pressing the X or Y key X Y 4 Select the axis using the arrow keys right and left and press the ENT key 42 4 Select Y axis by pressing the right arrow key Press the ENT key to lock 5 POSITION 1 display will flash and the instrument will begin auto leveling After the auto leveling is POSITION 1 completed the POSITION 1 light will turn on then the rotary head rotates and emits laser beam Y Example Y axis Check the laser beam on the wall 6 Turn on the power for the level sensor and press 1 the detective precision switch to select the high den DR MK tee detection mode wme2. a The X and Y axis displays will switch with each push Sad 2 Select positive or negative grade by pressing arrow keys De in 1 2 1 8 9x Up or Down __ EL 600 3 Move the cursor by pressing the arrow keys Right or Left 4 increase or decrease the number by pressing the arrow keys Up or Down 5 Press the ENT key to finish input When setting up using the remote controller Confirm the OR If the NG mark is displayed press the ENT key 5 When holding down the X or Y key while the X or Y symbol is flashing the flashing axis will reset to 00 000926 28 Menu How to Set the Menu As indicated by arrows in the figure there are 6 setting categories in the menu and selection and changes of the settings are performed using the arrow keys and ENT key 1 Press the menu key to display the menu screen As you can see the mask setting is framed with the cursor 2 Move the cursor to the item you would like to set up using the arrow keys and press the ENT key The selected item will start flashing 3 Select the setting details using the arrow keys 4 Press the ENT key to lock the setting When setting up using the remote controller make sure that OR is displayed on the transmission and reception display If NG is displayed press the ENT key once again 5 in the same manner select and change the next setting 1 Changing Masking Mode C P 30 2 Changing
3. gt 08 Safety lock system is activated Turn the power for the instrument off and then turn it back on to activate auto leveling function da CE c The instrument is set up exceeding the auto leveling range Reposition the instrument to fit into the auto leveling range in the direction specified CALIBRATION OVER ERR Checking mode identified as being exceeding calibration range Turn the power for the instrument turn it back on and start over from the beginning Error Code Description Countermeasure E 05 The rotary head is not rotating Turn the power for the instrument off and then turn it back on E 51 Internal memory error for the remote controller Turn the power for the remote controller off and then turn it back on E 60 s Encoder system error for the instrument Turn the power for the instrument off and then turn it back on E 80 s Auto leveling is not completed Turn the power for the instrument off and then turn it back on E 99 Internal memory error for the instrument Turn the power for the instrument off and then turn it back on LCD backlight is flashing Cannot be displayed Turn the power for the instrument off and then turn it back on If errors still persist after attempting to clear them contact Topcon or your dealer 58 Regulations Region Directives 9 Labels D
4. 27 How to Enter Grade 28 How to Setthe MenUu 5 ei a d ecc e Renan Maintaining POWeL SOUFCOS rrr cole te renes eed err e dame pae ev Ve poe How to Change Batteries on the Instrument How to Replace the RC 400 Batteries sssssssssssssssseseeeeeeee nere Check and Adjusting sise Horizontal Calibration 5 52 2 ce ee cet Feb ina deter eaa nine Horizontal Rotation Cone Error Sa Grade Settinig EITOr oii Ale es nl anne ae Storage Pr cautions ses sentiment a send ren eme ee ee dt es Standard ACceSSories csi cett t ee ani a e inne ESA 50 Specifications 2e nme NIU PE 55 Error Display iii PH 57 Regulations 14 Nomenclature Rotary head Laser emitting window Beam aperture RC 400 Remote Controller Display Display W Escape key Enter key Arrow keys MENU key X Y key Control panel Battery holder Battery compartment lock 15 Control panel MENU key Escape key Enter key RL 200 2S Auto leveling indicator Power switch 16 Sample Display Normal display X axis grade ints dat by X 03 4 56 NY 4 1 2 789 during leveling L FL 600 CH1 Cl Auto leveling indicator Blinks during leveling T
5. Level sensor 50 Level Sensor LS 80L Power switch The power switch turns ON or OFF by pressing On Grade precision switch Two on grade precision options are available normal precision 2mm and high precision 1mm By pressing this switch the precision options are switched alternately Confirm the precision choice by the indicator Normal precision is the default setting each time the sensor is turned on Buzzer sound switch Volume of the sensor buzzer can be alternately switched to LOW LOUD OFF by pressing the switch Indicator LS 80L Display P 52 Detect the on grade position by moving the LS 80L up and down Directional arrows and audio signals assist in locating the on grade position as the laser strikes the beam receiving window Top of LS 80L is 40mm 1 9 16 from on grade index for offset marking The indicators are located on front and back sides of the instrument Beam receiving window Turn the beam receiving window side towards RL 200 2S to detect the laser beam Buzzer speaker Auto cut off function The power will be turned off automatically if no laser beam is detected for approximately 30 minutes To turn on the level sensor press the power switch again 51 LS 80L Display Height alert warning of rotating laser A flash and a buzzer sound signifies that the height alert function of the RL 200 2S is operating Rotatin
6. When mounting the instrument to the tripod tighten the centering screw securely Failure to tighten the screw properly could result in the instrument falling off the tripod causing injury Tighten securely the leg fixing screws of the tripod on which the instrument is mounted Failure to tighten the screws could result in the tripod collapsing causing injury Do not carry the tripod with the tripod shoes pointed at other persons A person could be injured if struck by the tripod shoes Keep hands and feet away from the tripod shoes when fixing the tripod in the ground A hand or foot stab wound could result Tighten the leg fixing screws securely before carrying the tripod Failure to tighten the screws could lead to the tripod legs extending causing injury User Wear the required protectors safety shoes helmet etc when operating Exceptions from Responsibility The user of this product is expected to follow all operating instructions and make periodic checks of the product s performance The manufacturer or its representatives assumes no responsibility for results of a faulty or intentional usage or misuse including any direct indirect consequential damage and loss of profits The manufacturer or its representatives assumes no responsibility for consequential damage and loss of profits by any disaster an earthquake storms floods etc A fire accident or an act of a third party and or a usage any other usual condi
7. page 29 and press the ENT key to lock entry 2 Search for the channels available on active or standby RL 200 25 When the search is completed searched channels will be displayed 3 Use the arrow keys up and down to position the cursor on the channel you want to select and then press the ENT key B You may set the channel from 1 to 9 When using more than one units do not use the same channel at the same time Setting Channel __ FL ECO Chi eh ec RPM ES fer EE E 600 Chi c5 CHANNEL SEARCHING RC 1 CHS CHANNEL SEARCH b CH1 9 0001 RC T7 CHS Channel setting by searching 33 4 Sensitivity Level The sensitivity level allows the user to select the vibration level that is permitted during auto leveling or grade setting Set a sensitivity level to suit the location where the instrument is used such as places that undergo many vibrations and also in consideration of the operational precision Two sensitivity levels can be set large and small vibrations Manual setting will stop the auto leveling function Large vibration Small vibration Manual If the manual setting is selected the auto leveling function will not operate so the grading setting precision will not be assured at all The manual setting will also deactivate the settings for X and Y grades H Do not use the manual setting for sensitivity level except in special circumstances 3
8. 4 5 Safety Lock System When the instrument system detects a shock this function informs the operate of it A safety lock is also called a height alert In case the safety lock system setting is ON Safety Lock System will active This will be active around 10 minutes after turning on the power Should the installed status of the instrument suddenly change when auto leveling is functioning and laser beam is being emitted through for example unnecessary contact by the user the auto leveling function will automatically stop to protect operational precision In such a case the rotary head will act as below When 6 Warning transmission is activated it will rotate slowly When 6 Warning transmission in not activated the rotation will stop s fat Inactive CAC chi cb a lt gt Error Blinks alternately How to reactivate Turning off the power for the instrument and then turning it back on will activate the auto leveling function 35 6 Alarm Signal When used with the Topcon level sensor the RL 200 2S can communicate alarm signals directly to the sensor This helps enable the user to be completely aware of potential problems before they can become serious E Active m Inactive L Nm SOC Chi co p lt 36 Maintaining Power Sources How to Change Batteries on the Instrument Rechargeable battery BT 67Q Installing 1 Insert Ni MH BT 67Q battery pack into the DB 75C battery holder 2
9. 400 can also control plural RL 100 2S 22 Power Switch When the power switch on the instrument is turned on auto leveling and automatic grade setting will activate When using the RC 400 for wireless remote control also turn the instrument ON or OFF by pressing the power switch on the RC 400 When transmission had not been correctly performed NG will appear at the lower left of the screen In such case please turn the power on once again Always turn off the power for the RC 400 before turning off the power for the instrument after the operation If you forget to turn off the power for the instrument before one for RC 400 the instrument will go into standby mode and the power will not turn off completely When the power is not turned off for the instrument Standby mode off the power by remote controller The power of instrument will turn off completely after Sze keeping standby mode 3 hours he 5 Instrument will go into standby mode when turning 23 The channel on the RL 200 2S is not same as one on the RC 400 1 if the channel on the main unit is different from that on the remote control when the povver switch is turned ON the channel on the main unit will be automatically searched for SEARCHING will be displayed 2 When the search is finished the available channel and serial number of the instrument will be displayed If more than one channel is displayed use the arrow
10. AS TOPCON INSTRUCTION MANUAL ROTATING LASER RL 200 2S Japan Surveying Instruments Manufacturers Association 31492 90030 Foreword Thank you for purchasing the Topcon RL 200 2S Rotating Laser It is one the world s most advanced and accurate grade setting lasers To quickly and effectively use the RL 200 2S please read these brief instructions carefully and keep them in a convenient location for future reference Precautions Guarding the instrument against shock When transporting the instrument provide some protection to minimize risk of shock Heavy shocks may affect beam accuracy Sudden changes of temperature A sudden change in temperature may cause water condensation on the glass used for the laser emission part In such a case let the instrument stand for a while to allow it to adjust to the temperature prior to actual use Caution Use of adjustment controls or performance procedures other than those specified herein may results in hazardous radiation exposure Precautions for Safe Operation For the safe use of the product and prevention of injury to operators and other persons as well as prevention of property damage items which should be observed are indicated by an exclamation point within a triangle used with WARNING and CAUTION statements in this instruction manual The definitions of the indications are listed below Be sure you understand them before reading the manual s main text
11. Definition of Indication Ignoring this indication and making an operation error could WARNING possibly result in death or serious injury to the operator Ignoring this indication and making an operation error could CAUTION possibly result in personal injury or property damage A This symbol indicates items for which caution hazard warnings inclusive is urged Specific details are printed in or near the symbol Q This symbol indicates items which are prohibited Specific details are printed in or near the symbol This symbol indicates items which must always be performed Specific details are printed in or near the symbol General e O OP Warning Do not perform disassembly or rebuilding Fire electric shock or burns could result Do not use the unit in areas exposed to high amounts of dust or ash in areas where there is inadequate ventilation or near combustible materials An explosion could occur When securing the instrument in the carrying case make sure that all catches including the side catches are closed Failure to do so could result in the instrument falling out while being carried causing injury Caution Do not use the carrying case as a footstool The case is slippery and unstable so a person could slip and fall off it Do not place the instrument in a case with a damaged case or belt The case or instrument could be dropped and cause injury Power Supply OOOO OOP Warning Do not sho
12. Insert the battery pack into the instrument and turn the battery cover knob to LOCK Charging 1 Plug the AC DC converter AD 11 into the DB 75C battery holder 2 Plug the converter power cord into the appropriate AC outlet 3 When charging is complete after approximately seven hours unplug the converter from the connector on the DB 75C battery holder 4 Unplug the converter power cord from the AC receptacle 37 The LED of DB 75C will indicate charging status Red ON Charging Green ON Charging completed Green flashing Ni MH BT 67Q battery pack is not installed correctly Red flashing Ni MH BT 67Q battery pack protection feature is working automatically RL 200 2S can be used in this state The instrument has a protection feature which works when nickel hydride batteries are overcharged or when the batteries are under a high or low temperature 70 C or higher or 0 C or lower state In such a case charging will stop automatically to protect nickel hydride batteries Recharging should be performed room temperature ranging from 10 to 40 C Always use the AC DC converter provided with the product E 1 The Ni MH BT 67Q rechargeable battery can be charged while using the laser 2 The Ni MH BT 67Q rechargeable battery can be charged when the battery holder is removed from the instrument This allows the option of alternately using two battery packs to always maintain a fully
13. When information is received by the instrument it sends out signal of its confirmation to the remote controller Please check the display to make sure that the entry is correctly performed It will not be displayed on the display screen of the instrument Transmission and reception display s 20K Transmitting Complete Incomplete TOPCON RC 400 21 the instrument 2 It is necessary to install batteries when using the remote controller Install the batteries by referring to How to Replace the RC 400 Batteries on page 41 3 The power of the remote controller shuts off automatically after about 60 seconds when key or leveling operations have been completed Auto Cut Off Function Press the power switch once to restore power to the remote controller after the auto cut off function has been activated 5 1 The working range of the remote controller is up to a distance of about 300 m from Common use of RC 400 remote controller RC 400 remote controller can control plural RL 200 2S When you are using plural RL 200 2S at your job site you can use your RC 400 for the other RL 200 2S unit Change the channel to receive the internal data of each RL 200 2S to the RC 400 by operating the RC 400 This function enables operating of each RL 200 2S by transmitting and displaying the data of each unit to the remote controller before operation See page 33 for the operation 3 Setting channel The RC
14. charged pack 3 The Ni MH BT 67Q rechargeable battery can be removed from the DB 75C battery holder and 4xD size dry cell batteries alkaline can be installed 4 The DB 75 dry cell battery holder cannot be used to charge the BT 67Q Ni MH battery pack Use the DB 75C charging battery holder instead 38 BT 67Q DB 75C E 1 For longer battery life conform to the suggested charging time to the extent possible 2 The battery source will discharge when stored and should be checked before using with instrument 3 Be sure to charge stored battery source every 3 or 6 months and store in a place at 30 C or below If you allow the battery to become completely discharged it will have an effect on future charging 39 Dry battery How to replace dry batteries 40 1 Remove the battery cover by turning the battery cover knob to OPEN 2 Remove the old batteries and replace with new batteries 4xD size dry cell batteries matching and as shown in the figure 3 Replace the battery cover and turn the knob to LOCK Replace all 4 batteries with new ones Do not mix old batteries and new ones How to Replace the RC 400 Batteries 1 Keep pushing the battery cover in 1 direction and then try to slide the cover in 2 direction The cover does not move but it will be open 2 Remove the old batteries and replace with new batteries three AA batteries matching and
15. controller screen Switching Masking Mode Split masking Direction Mode 1 Mode 2 X axis As seen As seen xe from above from above You can select either Mode 1 or Mode 2 for the masking mode The relationship between the arrow keys and masking directions are shown in the above figure 31 Masking Mode Setting 1 Follow steps 1 2 for the masking setting 2 Each press of the X or Y key toggles Mask Mode 1 and Mask Mode 2 3 Press the ENT key to lock the entry When setting up with the remote controller make sure that OR is displayed on the transmission and reception display If NG is displayed press the ENT key once again Mode 1 c Mode 2 2 How to change the rotary head speed 300 600 900 R P M o head speed can be set to 300 600 or 900 Changing rotary head speed Press the menu key to display the menu screen Use the arrow keys to select the changing rotary head speed and press the ENT key When the head speed starts flashing select the desired speed using the arrow keys and press the ENT key Sample display EL aA 600 Chi 25 Rotation speed 32 3 Setting channel Setting from the control panel of the instrument Only channel on the instrument can be changed Setting from the remote controller Only channel on the remote controller can be changed Changing a channel setting by searching RC 400 only 1 Set channel display to SEARCH Refer to How to Set the Menu on
16. e Error Perform the following check after completing Horizontal Calibration on the previous page Datum position Wall Minimum about 50 m 164 ft gt SS Wall Wall A y 1 Set the laser centered between two walls approximately 50 164 ft apart Orient the instrument so one axis either X or Y is facing the walls Grade should be set to 0 00 in both axes 2 Locate and mark the position of the rotating laser beam on both walls using the level sensor 3 Turn off the instrument and move the instrument closer to wall A 1 m to 2 m 3 ft to 6 ft Do not change the axis orientation of the instrument Turn the instrument on 4 Again locate and mark the position of the rotating laser beam on both walls using the level sensor 5 Measure the distance between the first and second marks on each wall 6 If the difference between each set of marks is less than 5 mm 7 32 of an inch no error exists If the difference between wall A side and wall B side exceeds 5 mm 7 32 of an inch contact your dealer or Topcon 46 Grade Setting Error Perform the following check only after completing Horizontal Calibration and Horizontal Rotation Cone Error 1 Checking 1 Setup the Y side facing the staff as shown in the figure Staff Level 2 Cl tesi ee ee h1 h2 Nail 1 Nail 2 1 2m Tl 30m Securely position Nail 1 and Nai
17. eam emitted under normal conditions When disposing of the instrument destroy the battery connector so that the laser beam cannot be emitted Operate the instrument with due caution to avoid injuries that may be caused by the laser beam unintentionally striking a person in the eye Avoid setting the instrument at heights at which the path of the laser beam may strike pedestrians or drivers at head height 10 Only those who have received training as per the following items shall use this product Read the manual for usage procedures for this product Hazardous protection procedures read Laser Safety Information Requisite protective gear read Laser Safety Information Accident reporting procedures stipulate procedures beforehand for transporting the injured and contacting physicians in case there are laser induced injuries When the instrument is not being used turn off the power 11 Standard System Components Rechargeable battery type Dry battery type 1 Instrument nnn 1 Instrument ori 1pc 2 Remote controller RC 400 2 Level Sensor LS 80L 1pc 3 Level Sensor LS 80L gt 3 Level Sensor Holder Model 6 1pc 4 Level Sensor Holder Model 6 1pc 4 Battery holder DB 75 1pc 5 Battery holder DB 75C 1pc 5 D size dry cell batteries 2 4pcs 6 Ni MH ba
18. eclarations Country Regulations FCC Compliance This device complies with Part 15 of the FCC Rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation Contains FCC ID PH3XE972 NOTE This equipment has been tested and found to comply with the limits for a Class A U S A FCC Eie ia digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense This equipment should be installed and operated with at least 20cm and more between the radiator and person s body excluding extremities hands wrists feet and ankles 59 WARNING Change or modifications not expressly approved by the party responsible for compliance could void the user s authority to operate the equipment Specified cables must be used for connection to computer and or peripherals
19. from a laser safety officer In case of any failure do not disassemble the instrument Contact TOPCON or your TOPCON dealer Visible laser Laser output 2 5mW 28 LASER LIGHT IS EMITTED FROM THIS APERTURE AVOID Re Beam aperture LASER RADIATION AVOID DIRECT EYE EXPOSURE LASER RADIATION WAVE LENGTH 685nm 5mW MAXIMUM OUTPUT AVOID DIRECT EYE EXPOSURE eee CLASS 3R LASER PRODUCT TOPCON POSITIONING SYSTEMS INC 7400 National Drive Livermore CA94551 U S A MANUFACTURED Explanatory Label 30 DATED JULY 20 2001 excel SORRA Each label is differed by the market A Warning Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure Never intentionally point the laser beam at another person The laser beam is injurious to the eyes and skin Do not look directly into the laser beam Doing so could cause permanent eye damage Do not stare at the laser beam Doing so could cause permanent eye damage Never look at the laser beam through a telescope binoculars or other optical instruments Doing so could cause permanent eye damage Sight targets so that the laser beam does not stray from them A Caution Perform checks at start of work and periodic checks and adjustments with the laser b
20. g laser battery warning A flash shows that the RL 200 2S power is low High precision mode Normal precision mode Higher than datum position Buzzer sound High frequent beep sound Move the sensor downward Datum position Buzzer sound Continuous beep sound Lower than datum position Buzzer sound Low frequent beep sound Move the sensor upward Battery remaining display the RL 200 2S on The vvarning displays 1 and 2 are the functions that the LS 80L detects alarm signal from the RL 200 2S l The LS 80L can be canceled the alarm detection from To be canceled the detection Press the povver svvitch while pressing the buzzer sound switch when powering Flashing alternately is still usable 1 Dead battery new one 52 Battery is sufficient The power is low but laser Replace the dry battery with Detective range Display Precision 1mm Y omm width 2mm T Oma width lt 5mm 10mm width iJ gt 10mm 20mm width Lew J gt 15mm 30mm width more than 15mm more than 30mm width a ie Level sensor is moved upward or downward from laser beam 53 Replacing Battery 1 1 Keep pushing the battery cover in 1 direction and then try to slide the cover in 2 d
21. hed a process by which Topcon customers may return used rechargeable Nickel Metal Hydride Ni MH Nickel Cadmium Ni Cd Small Sealed Lead Acid Pb and Lithium lon Li ion batteries to Topcon for proper recycling and disposal Only Topcon batteries will be accepted in this process Proper shipping requires that batteries or battery packs must be intact and show no signs of leaking The metal terminals on the individual batteries must be covered with tape to prevent short circuiting and heat buildup or batteries can be placed in individual plastic bag Battery packs should not be dissembled prior to return Topcon customers are responsible for complying with all federal state and local regulations pertaining to packing labeling and shipping of batteries Packages must include a completed return address be prepaid by the shipper and travel by surface mode Under no circumstance should used recyclable batteries by shipped by air Failure to comply with the above requirements will result in the rejection of the package at the shipper s expense Please remit packages to Topcon Positioning Systems Inc C O Battery Return Dept 150 7400 National Dr Livermore CA 94551 DON T THROW AWAY RECHARGEABLE BATTERIES RECYCLE THEM 62 Region Country Directives Regulations Labels Declarations Canada ICES This Class A digital apparatus complies with Canadian ICES 003 Cet appareil num rique de
22. ight LS 80L Beam detection window Beam detection precision High precision Normal precision Beam detection indication Power source Operating time 20 C 68 F Auto cut off delay Protection against water and dust Operating temperature Storage temperature Dimensions Weight 56 3xAA size dry cell batteries alkaline Approx 300m Approx 3 months Alkaline manganese dry battery Life of battery may significantly shorten in the cold region 20 C to 50 C 4 F to 122 F 30 C to 60 22 F to 140 F 157 L x 64 VV x 37 H mm 6 8 L x 2 5 VV x 1 4 H in 0 25kg 0 5lbs Including dry cell batteries 50 mm 2 0 in 1 mm 0 04 in 2 mm 0 08 in Liquid crystal both sides and buzzer 2xAA size dry cell batteries alkaline Approx 120 hours Using alkaline manganese dry cell batteries Approx 30 minutes without beam detection IP66 Based on the standard IEC60529 20 C to 50 C 4 F to 122 F 30 C to 60 22 F to 140 F 146 L x 76 W x 26 H mm 5 7 x 2 9 x 1 0 in 0 19 kg 0 41 Ibs including dry cell batteries Error Display Error Code Description Countermeasure EN RL BATTERY LOW Batteries of the instrument are dead Replace the batteries of the instrument EN RC 400 BATTERY LOW Batteries of the remote controller are dead Replace the batteries of the remote controller dm
23. in order to meet FCC emission limits CAUTION This device and its antenna s must not be co located or operating in conjunction with any other antenna or transmitter End user cannot modify this transmitter device Any unauthorized modification made on the device could avoid the user s authority to operate this device Declaration of Conformity Model Number RL 200 2S RC 400 Trade Name TOPCON CORPORATION Manufacture Name TOPCON CORPORATION Address 75 1 Hasunuma cho ltabashi ku Tokyo 174 8580 JAPAN Country JAPAN U S A Representative Responsible party TOPCON POSITIONING SYSTEMS INC Address 7400 National Drive Livermore CA94551 U S A Telephone number 925 245 8300 60 Region Directives Regulations Labels Declarations California WARNING Handling the cord on this product or cords associated USA Proposition65 with accessories sold with this product will expose you to lead a chemical known to the State of California to cause birth defects or other reproductive harm Wash hands after handling 61 California and NY U S A Recycling Batteries DON T THROW AWAY RECHARGEABLE BATTERIES RECYCLE THEM Topcon Positioning Systems Inc United States Return Process for UsedRechargeable Nickel Metal Hydride Nickel Cadmium Small Sealed Lead Acid and Lithium lon Batteries In the United States Topcon Positioning Systems Inc has establis
24. irection The cover does not move but it will be open 2 Take out the old batteries and replace with new ones into the battery box 3 Press the lid down and click to close 2 54 Specifications RL 200 2S Accuracy Auto leveling range Measuring range Diameter Rotation speeds Light source Povver suppIy Operating time 20 C 68 F Tripod screw Protection against water and dust Operating temperature Storage temperature Dimensions Laser beam height Weight 7 5 2 1100 6 3608 9 ft with LS 80L 300 600 900 rpm Changeable L D Visible laser 4xD size dry cell batteries alkaline Ni MH battery pack BT 67Q It can be charged while using it Approx 100 hours Alkaline manganese dry battery Approx 90 hours Ni MH battery pack BT 67Q Flat and dome head type W 5 8 x11 threads IP66 Based on the standard IEC60529 20 C to 50 C 4 F to 122 F 30 to 60 C 22 F to 140 F 174 L x 218 W x 253 H mm 6 9 L x 8 6 W x 10 0 H in 209mm Height from the instrument s bottom surface to the center point of laser beam 3 4kg 7 5165 Dry battery type Including dry cell batteries 3 6kg 7 9lbs Ni MH battery type Including BT 67Q 55 RC 400 Power source Operating distance Operating time 20 C 68 F Operating temperature Storage temperature Dimensions We
25. key up down to position the cursor on the channel you want to select Press the ENT key to select that channel CHANNEL SEARCH If the message shown left appears it may indicate that the NOT FOUND radio transmission fails Please turn on the power for the instrument and the remote controller once again 24 Battery Status Display Remaining battery level is displayed at the lower bar in the display area Battery is sufficient Battery is sufficient __ FL B00 Chi 25 Battery is sufficient Battery remaining display Rotating laser display RL Remote controller display RC The power is low but laser is still usable Indication continues until batteries are dead O E 8 i RL BATTERY LOW Dead batteries of RL 200 2S or RC 400 Recharge or the battery or replace the dry batteries with new ones RC 400 BATTERY LOW Displayed on the RC 400 only If an AC DC converter is connected to the main instrument when the main instrument is displaying RL BATTERY LOW the remaining battery level display will not change Once the power is turned off the battery remaining display will reset For handling batteries see the Maintaining Power Sources on page 37 25 Setting Grades Grade can be set in both axes X and Y as shown below Grades can be set in the range indicated below X 10 to 10 Y 5 to 25 Grade axes and axis symbols are as show
26. l 2 exactly 30m apart 2 Turn on power for the instrument and verify the staff height of Nail 1 and Nail 2 at grade setting of 0 with level sensor and record At this time the staff height for Nail 1 and Nail 2 should recorded as h1 and h2 mm Check the level sensor is set at high precision 47 3 Set Y axis grade to 1 000 Align read the elevation of the laser beam in millimeters at Nail 1 and Nail 2 Designate these elevations as h3 at Nail 1 and h4 at Nail 2 4 Using the elevation readings for h1 h2 h3 and h4 complete the equation belovv 48 h h1 h3 h2 h4 Y X X 0 30000 mm 100 30000 100 If the calculated result is the range of 0 990 to 1 010 the instrument is normal If the calculated result for either axis is out of the range contact your dealer or Topcon Repeat the procedure aligning the X axis on the line created by Nail 1 and Nail 2 Storage Precautions 1 Always clean the instrument after use 1 If the instrument got wet with rain wipe it well before storing in the storage case 2 Wipe away stain or dirt with soft cloth after dusting 2 Clean storage case using cloth moistened with neutral detergent or water Do not use ether benzene thinner or other solvents 3 Store with the batteries removed when operation is halted for more than a month 49 Standard Accessories Level sensor holder model 6 Level sensor holder model 6
27. la classe A est conforme la norme NMB 003 du Canada This equipment should be installed and operated with at least 20cm and more between the radiator and person s body excluding extremeties hands wrists feet and ankles Contains IC 3070C XE972 The term IC before the radio certification number only signifies that Industry Canada technical specifications vvere met Operation is subject to the following two conditions 1 this device may not cause interference and 2 this device must accept any interference including interference that may cause undesired operation of the device L utilisation de ce dispositif est autoris e seulement aux conditions suivantes 1 il ne doit pas produire de brouillage et 2 l utilisateur du dispositif doit tre pr t accepter tout brouillage radio lectrique re u m me si ce brouillage est susceptible de compromettre le fonctionnement du dispositif 63 The installer of this radio equipment must ensure that the antenna is located or pointed such that it does not emit RF field in excess of Health Canada limits for the general population consult Safety Code 6 obtainable from Health Canada s website www hc sc gc ca rpb This device has been designed to operate with the antennas listed below and having a maximum gain of 0 61dB Antennas not included in this list or having a gain greater than 0 61dB are strictly prohibited for use with this device The required ante
28. lowing information is only for EU member states The use of the symbol indicates that this product may not be treated as WEEE household waste By ensuring this product is disposed of correctly you EU Directi will help prevent potential negative consequences for the environment and human health which could otherwise be caused by inappropriate waste handling of this product For more detailed information about the take back and recycling of this product please contact your supplier where you purchased the product or consult TOPCON CORPORATION El EU Battery Directive EU EU Battery This symbol is applicable to EU members states only Directive Battery users must not dispose of batteries as unsorted general waste but treat properly 66 TOPCON CORPORATION 75 1 Hasunuma cho Itabashi ku Tokyo 174 8580 Japan http www topcon co jp Please see the attached address list or the following website for contact addresses GLOBAL GATEWAY http global topcon com
29. m the center of the laser beam 7 Check the position of the laser beam Y on the wall mE Move the sensor up or down until the LCD indicator Press the ENT key after check identifies the center of the laser beam 8 After fixing the beam press the ENT key Y The display will change to flashing POSITION 2 POSITION 2 43 9 Loosen the tripod and rotate the instrument 180 and retighten to fix The Y side of the instrument should be facing the wall After the auto leveling is completed the display will change to A V then the rotary head rotates and emits laser beam 10 Following step 7 mark the laser beam position for Y If the two lasers being marked are misaligned for less than 3 5mm adjustment is not necessary Turn Check the misalignment of laser beam of Y and Y on the wall If one of the 3 center indicators is lit calibration is normal Misalignment of Y and Y laser beam within 3 5mm is considered normal Turn off the power to complete the checking required move on to 2 How to adjust 180 ensure that the height of the off the power for the instrument If adjustment is 5 When rotating the instrument instrument is aligned 2 How to adjust After completing the checking in step 10 go on to A the adjustment specified below v 1 Using the arrow keys up and down adjust the Y using the up down arrow keys of the laser beam to
30. n in the diagram below 10 25 X axis Plus Minus Ma 1096 Panel side 26 Aligning Direction of Grade When using the laser with a percent of grade entered the laser must be properly aligned so the slope of the laser beam is parallel to the desired direction of grade The sighting collimator on top of the instrument is calibrated to the grade axis of the laser beam Follow the steps below to align the laser to the desired direction of grade 1 Establish a target line parallel to desired direction of grade 2 Set up the laser over this line drop a plumb bob from the tripod mounting screw 3 Rough align the instrument to the direction of grade Make sure it is properly oriented for the grade to be entered positive or negative See page 26 4 Place a rod or other target dovvn range on the target line 5 While sighting through the collimator adjust the QR instrument until the sight is aligned with the target See the figures on the T ep right he Plus direction Minus direction 27 Single axis a Dual axes p dc Se P 2d wa NES UN X axis Y axis Grade range e ue X 10 to 10 nn Grade range or X 10 to 10 Y 5 to 25 Y 5 to 25 How to Enter Grade 1 Press the X Y key to begin grade input The axis symbol will flash and it will go into grade entry y X 0 3 4 5 6y status
31. nna impedance is 50 ohms To reduce potential radio interference to other users the antenna type and its gain should be so chosen that the equivalent isotropic ally radiated power e i r p is not more than that permitted for successful communication Australia C Tick The compliance label indicates that the product complies with the applicable standard and establishes a traceable link between the equipment and the manufacturer importer or their agent responsible for compliance and for placing it on the Australian market 64 Region Directives Labels Declarations Country Regulations EMC NOTICE E R amp TTE ET CE Under auch conditions please at instrument performance before use R amp TTE Directive ROTATING LASER RL 200 2S REMOTE CONTROLLER RC 400 Hereby TOPCON CORP declares that the above mentioned equipment is in compliance with the essential requirements and other relevant provisions of Directive 1999 5 EC EU R amp TTE Please inquire below if you wish to receive a copy of Topcon s Declaration of Conformity Topcon Europe Positioning B V Essebaan 11 2908 LJ Capelle IJssel The Netherlands Tel 31 10 4585077 Fax 31 10 2844949 http www topcon positioning eu index asp 65 Region Directives 9 Labels Declarations Country Regulations WEEE Directive This symbol is applicable to EU members states only Fol
32. osition Buzzer sound Low frequent beep sound Move the sensor upward 1 Set the instrument on a tripod or smooth surface and turn on the povver When using the remote controller turn on the power for the instrument and then the power for the remote controller 2 Set X and or Y axis grades 3 Turn on the level sensor Check the operation surface by using the level sensor If high precision detection is desired select that setting on the level sensor 4 Check the rotating beam elevation using the level sensor For more information about level sensor refer to Level Sensor LS 80L on page 51 section 19 Preparation and Functions Power Source Connect the battery according to the battery type purchased For charging and battery replacement instructions see the Maintaining Power Sources on page 37 section Setting Up Instrument Set the instrument on a tripod or smooth surface The instrument must be within horizontal 5 degrees of true level for auto leveling to operate 20 RC 400 Remote Controller When using the remote controller turn on the power for the instrument and then the power for the remote controller Key operation Press the ENT key after each key operation to lock the entry There will be interactive transmission between the instrument and the remote controller When the ENT key is pressed entered information is transmitted from the remote controller to the instrument
33. ransmission and Rotation speed rpm Channel reception display On remote controller only Battery remaining Transmitting Rotating laser display RL Remote controller display RC 2 08 Complete Menu screen display Incomplete NN m Chi eo See Menu on page 29 17 Key Functions Enter key End Operation of Data Input and Sends data to the instrument Escape key Cancels input or escape to previous status XIV XIY hey Sets each grade axis Menu and arrow keys Selects menu items Inputs the grades of X Y axis a Sets the masking direction Y Power switch On Off of the RL 200 2S and RC 400 RC 400 has auto cut off 60 seconds function RL 200 2S LED Display There is an LED that signals auto leveling of the control panel screen of the main instrument Flashing Auto leveling or grade setting is in process The rotary head is not rotating ON solid Auto leveling grade setting is complete The rotary head is active and emits the laser beam You can stop the auto levelling function Refer to 4 Sensitivity Level on page 34 to stop the function 18 Basic Operation Normal precision mode High precision mode Level sensor Higher than datum position Buzzer sound High frequent beep sound Move the sensor downward Datum position Buzzer sound Continuous beep sound Lower than datum p
34. rotary head speed P 32 3 Setting channel P 33 6 Alarm Signal P 36 5 Safety Lock System P 35 4 Sensitivity Level P 34 29 1 Changing Masking Mode Sets up masking laser beam shutter and change shut off directions Masking Laser beam shutter setting Depending on the status of the location where the instruments are used laser beam emission to unnecessary direction can be shut off 1 Press the MENU key to display the menu screen The mask setting will be displayed on the right in the upper side of the screen 2 Use the arrow keys to position on the Mask SERRE display and press the ENT key The state when masking is not activated Laser beams are emitted to all directions 3 Select the direction you desire to mask using Displays the masking direction the arrow keys Each press repeats mask activating Displays the direction that laser releasing beam is emitted 4 When desired masking is displayed press the ENT key to finish The status in which the X direction is masked Laser beam is shut off in the X direction Confirm the OK mark on the display 30 When setting up using the remote controller After completing 1 through 4 of the above setting procedures check that the transmission and reception display is showing OR If the NG mark is displayed press ENT again OK and will be displayed only on the remote
35. rt circuit Heat or ignition could result Do not use voltage other than the specified power supply voltage Fire or electrical shock could result Do not use damaged power cords plugs or loose outlets Fire or electric shock could result Do not use power cords other than those designated Fire could result Do not use batteries other than those designated An explosion could occur or abnormal heat generated leading to fire Do not place articles such as clothing on the battery charger while charging batteries Sparks could be induced leading to fire Use only the specified battery charger to recharge batteries Other chargers may be of different voltage rating or polarity causing sparking which could lead to fire or burns Do not heat or throw batteries into fire An explosion could occur resulting in injury OP 000 Do not use the battery or charger for any other equipment or purpose Fire or burns caused by ignition could result To prevent shorting of the battery in storage apply insulating tape or equivalent to the terminals Otherwise shorting could occur resulting in fire or burns Do not use batteries or the battery charger if wet Resultant shorting could lead to fire or burns Do not connect or disconnect power supply plugs with wet hands Electric shock could result Caution Do not touch liquid leaking from batteries Harmful chemicals could cause burns or blisters Tripod 60e gt gt Caution
36. the center of Y and Y remote controller adjust the Y laser beam to 2 Press the ENT key when the laser beam is the center of the Y and Y correctly positioned in the center Y center Y Le Y rotating laser beam 44 3 CALCULATING will flash indicating that the After positioning the laser beam press the ENT calibration value is being calculated by the key instrument Do not touch the instrument until END is displayed to signify operation completed If you CALCULATING touch the instrument you will need to recalibrate 4 When is displayed press the ENT key Y The screen will return to the axis selection screen If you wish to continue with checking the X axis go END back to step 3 for calibration check 5 When you have completed the adjustment turn off After calibration value is fixed press the ENT the power key After adjustment is completed go through the Y checking procedure to check if the adjustment was done accurately X Y 4 The screen goes back to the axis selection screen error code CALIBRATION OVER ERR Check the procedure again and perform any inspections and adjustments If this error code is displayed again repair is required Contact your dealer or Topcon 5 If the correction value calculated exceeds the allowable range the RL 200 2S will display 45 Horizontal Rotation Con
37. tions The manufacturer or its representatives assumes no responsibility for any damage and loss of profits due to a change of data loss of data an interruption of business etc caused by using the product or an unusable product The manufacturer or its representatives assumes no responsibility for any damage and loss of profits caused by usage except for explained in the user manual The manufacturer or its representatives assumes no responsibility for damage caused by wrong movement or action due to connecting with other products Laser Safety Information The RL 200 2S is classified as a class 3R Laser Product according to IEC Standard Publication 60825 1 Ed 2 0 2007 and United States Government Code of Federal Regulation FDA CDRH 21CFR Part1040 10 and 1040 11 Complies with FDA performance standards for laser products except for deviations pursuant to Laser Notice No 50 dated June 24 2007 Laser Safety This product projects a visible laser beam during operation This product is manufactured and sold in accordance with Performance Standards for Light Emitting Products FDA BRH 21 CFR 1040 or Radiation Safety of Laser Products Equipment Classification Requirements and User s Guide IEC Publication 60825 1 provided on the safety standards for laser beam As per the said standard RL 200 2S standard model is classified as Class 3R Illa Laser Products These are simple products to operate and do not require training
38. ttery pack BT 67Q 1set 6 AA size dry cell batteries 3 2pcs 7 AC DC converter AD 11 1pc 7 Carrying case 1pc 8 AA size dry cell batteries 5pcs 8 Instruction 1vol 9 Carrying case 1pc 10 Instruction manual 1vol Please make sure that all of above items are in the box when you unpack 1 2 3 Batteries included in the package are to confirm the initial operation Please replace the batteries provided with new batteries alkaline as soon as possible 12 Contents iae Tol re MADE 1 E Precautions for Safe Operation 542 BE m Exceptions from Responsibility uf Laser Safety Information 8 Standard System Components siens 12 aci 13 Nomenclature esde 15 Sample Displays sien til oe re erae eden ay eee Pare TEE e EG eta ae 17 Key Functions o dene tea ne iste oe as med 18 RL 200 2S LED Display 18 Basic Operation 19 Preparation and Functions Power Source 20 Setting Up Instrument 20 RC 400 Remote Controller 21 Power Switch 23 Battery Status Display 25 Setting Grades 26 Aligning Direction of Grade
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