Mast-R-Fence and Rout-R-Fence
Contents
1. Tool Company Operating Instructions and Parts Manual Mast R Fence and Rout R Fence Models 04010 and 04100 JessEm Tool Company 61 Forest Plain Road Orillia Ontario Canada L3V 6H1 Local 705 726 8233 Fax 705 327 0295 Toll Free 1 866 272 7492 Website www jessem com Email jessem jessem com Thank you for choosing this product from JessEm Tool Company We appreciate your support and hope that our product serves you well This product is designed to provide many years of reliable service provided it is used as intended and taken care of This user manual will assist you in assembly and general operation of this product It is not our intent to teach you about woodworking It is assumed that you are an experienced woodworker with the basic skills and experience necessary to use this product safely If after reading the following instructions if you are unsure or uncomfortable about safely using this product we urge you to seek additional information through widely available woodworking books or classes As part of our Continuous Product Improvement Policy JessEm products are always advancing in design and function Therefore there may be differences between what is shown in our catalogs website or at retail display and what is sold at time of purchase We reserve the right to make positive changes to our products at our discretion JessEm Tool Company Warranty All JessEm products are warranted to be free from defects2. the table Fig 4 Figure 5 Take one of the fence track assemblies and line it up with the mark you made in figure 4 Make a mark on the underside of the table top to locate the same position on the bottom of the table Fig 5 Figure 6 Flip the table top over and position the fence bracket upside down and line up the front edge with the mark you made in step 5 Using a pencil or a 3 16 diameter drill bit mark the 4 holes for mounting the fence bracket Pre drill the holes using a 1 16 diameter drill bit and be sure you don t drill through the table top surface Fig 6 Using the 6 x 34 wood screws secure the fence track assembly to the table Repeat all steps for the second fence bracket For JessEm Table Top If you are mounting the fence to a JessEm table top the top is already pre drilled for the fence mounting angle brackets With the table upside down position the left and right fence track assemblies and attach to the table with the 6mm x45mm socket head cap screws for phenolic tables and 4 8mm x 25mm wood screws for MDF tables and proceed to the next step Figure 7 Leveling the Fence Track Place the fence on the table top in its upright position and allow it to hang over the table edge and lie across the front end of the fence track Raise the fence track assembly so that it is positioned flush to the bottom of the fence as it rests on the table top With a 10mm wrench or socket tighten
3. in material and workmanship JessEm will repair or replace any product which upon inspection proves to be defective for a period of 1 year from dated receipt and proof of purchase All warranty claims should be made direct to JessEm Tool Company Contact JessEm for a warranty claim return authorization and instructions to proceed The consumer is responsible for shipping costs to return product to JessEm Tool Company We will repair or replace the product at our discretion and JessEm Tool will return shipment to you at no charge Warranty Limitations This warranty does not cover e Repairs or alterations made or attempted by anyone other than JessEm Tool Company or an authorized JessEm service professional Normal wear and tear Abuse misuse or neglect Improper care or maintenance Continued use after partial failure Products that have been modified in any way Products used with improper accessories Premature thread wear due to adjusting height with electric or cordless drill Important Safety Precautions e Before operating any machinery or power tool read and understand all safety instructions in the owner s manual for the tool or machine e f you do not have a manual contact the manufacturer and obtain one before using any tool or machine e Always wear eye protection in compliance with ANSI safety standards when operating any power tools or machinery e Always use proper guards and safety devices when operating power to
4. the front bolt of the fence assembly Fig 7 Move the fence back and use it to position the rear end of the bracket in the same way and tighten the rear bolt Then tighten the center bolt to complete the leveling of the fence track Repeat this process for the fence track on the other side of the table When tightening the fence track mounting bolt on Model 04010 the T nut will tighten in the T track and hold the fence track securely When tightening the fence track mounting bolt on Model 04100 you will need a 10mm wrench to hold the hex nut while tightening the hex bolt securely Figure 8 Mounting the Fence to the Tracks Slide the 34 hex T nut for the extension Knob into the T slot next to the scales on the fence track Fig 8 The extension Knobs will thread into these nuts to hold the fence in position To do so position the end of the fence over the track and look directly down through the open slot in the base of the fence frame and visually line up the hole in the rectangular T nut Then insert the threaded tip of the extension knob through the slot fence and into the threaded hole in the T nut Fig 9 Twisting the lock down knob clockwise will fasten the fence to the tracks and hold the fence firmly in position Figure 9 Figure 10 Adjusting the Fence Track Scales The scales on the fence tracks are adjustable for added versatility in positioning the fence To adjust the scale
5. 100 004 04100 005 04100 006 04100 007 04100 008 04100 009 04100 010 04100 011 04100 012 04100 013 04100 014 04100 015 04100 016 04100 017 04100 018 04100 019 04100 Rout R Fence Parts List Description Fence Track Mtg Angle Wood Screw Fence Track Mtg Nut Fence Track Mtg Angle Fence Miter Track Fence Track Mtg Washer Fence Track Mtg Bolt Fence Face Mtg Bolt Fence Face Fence Clamping Knob Fence Clamping Nut Knob Extension Clamping Knob Vacuum Port Mtg Screw Vacuum Port Dust Chute Vacuum Port Square Nut Fence Extrusion Fence Shimming Bar Fence Guard Fence Guard Locking Knob Qty Na Nna PHVB NOODNONNON OOD MND CO C amp C Part Specification 4 8MX25M M6 6 5MX14 5MX1 2M M6X16 M6X45 M8 M6X20 M6 04100 Rout R Fence Item No COON OofF WN Part No 04010 001 04010 002 04010 003 04010 004 04010 005 04010 006 04010 007 04100 010 04010 009 04010 010 04100 007 04010 012 04100 012 04100 015 04100 011 04100 009 04010 017 04100 013 04100 014 04010 020 04100 018 04100 015 04010 023 04010 Mast R Fence Il Parts List Description Scale Mounting Bar and Scale Fence Track Fence Bracket Mtg Track Screw Track Mounting Angle Flat Washer Fence Track Scale Locking Knob Fence Track Mtg bolt Fence Clamping Nut Centering bushing bolt 1 2 Nylon Spacer Fence Face Bolt Fence Face Clamping Knob Centering bushing nut Knob Extension Fence Clamping Knob Fence Extrus
6. 7 Remove one side of the fence sub fences by unscrewing the black knob and removing the sub fence bolts Fig 18 Once the sub fence has been removed notice the end of the fence extrusion The fence extrusion is designed with mating male profiles designed to accept the offset tracks Fig 19 Side the offset tracks onto the fence extrusion take care that you install both offsets on the same side Fig 20 Both offsets should always be installed on the same side to insure the sub fence is offset the same distance at the top and bottom of the sub fence Once the offset tracks are securely in place reinstall the sub fence with the sub fence bolt washer and black locking knob Figure 18 k F Figure 19 Figure 20 Attaching the Router Bit Guard Take the clear polycarbonate guard and two of the black knurled knobs and two 1 4 square nuts Insert each Knob through each slot in the guard and thread a square nut onto each bolt end Line up the nut on the guard assembly and slide each nut into the T slot starting from the end of the fence Fig 21 Then slide the guard to the center of the fence and adjust the guard slightly higher than and above the router bit Be sure the guard clears the bit Adjust and tighten securely before each use and after all bit changes Figure 21 Tool Company Tools That Make A Difference Item No COON Oo fF WN Part No 04100 001 04100 002 04100 003 04
7. ion Vacuum Port Dust Chute Screw Vacuum Port Dust Chute Fence Shimming Bar Fence Guard Vacuum Port Dust Chute nut Fence Scale ONOAA A NORVGUNANDND 2 Ss ol PO DO NO N ND Specification M5X12 6 5X14 5X1 2 M6X16 M8 M6X15 M6X45 M6 M8 M6X20 99U 4 Y ISEN OLOVO
8. ols and machinery e Carefully check router bits before each use Do not use if damage or defect is suspected e Do not exceed the recommended RPM for any router bit e Do not wear loose clothing or jewelry that may catch on tools machinery or equipment e Unplug the tool or machine when mounting or making any adjustments to mechanical performance Routing Safety Precautions e Always make sure the fence on your router table is locked firmly into position before each use e Never force the bit or overload the router beyond the expectations of the tool e Be sure that at least 3 4 of the shank length is inserted securely in the router collet e Never bottom out the bit in the collet Allow 1 8 clearance between bottom of sank and bottom of collet e Always rout in two or more passes when large amounts of stock must be removed e Use reduced RPM speeds for larger diameter router bits Suggested Router Bit Speeds CALIFORNIA PROPOSITION 65 Bit Diameter Max Speed WASSEN 1 25mm 24 000 RPM This product contains lead known to the State of California to cause cancer or reproductive 1 1 4 2 30 50mm 18 000 RPM harm Components made of brass are known to contain lead Wash hands after using this 2 1 4 2 1 2 55 65mm 16 000 RPM product 3 3 1 2 75 90mm 12 000 RPM Tools Required for Assembly e Phillips screw driver e 10mm wrench or socket e 3 16 Drill Bit e 1 16 Drill Bit N
9. ote This is required if you are not mounting to a JessEm table top Assembling the Fence Tracks There are two different types of fence tracks depending upon which model fence you have purchased Fence model 04010 Master Fence has a table mounting bracket provided with a T nut slot for mounting the fence to the bracket Fig 1 When assembling the table mounting bracket to the fence track use a 6mm hex bolt l with a flat washer and insert the bolt Rennes into the lower slots on the fence track Screw the T nuts onto the bolts Slide the T nuts into the T slot on the table mounting bracket Do not tighten this assembly at this stage Fence model 04100 Router Fence has a table mounting bracket but does not have the T slot in the bracket as Model 04010 Mount the table bracket directly to the fence track using 6mm hex bolts and flat washers Fig 2 Do not tighten this assembly at this stage Figure 2 Figure 3 Mounting the Fence Tracks to the Table Note If you are mounting the fence to a JessEm table top proceed to the next page section For JessEm table Measure the distance from the front edge of your table to the center of the bit hole in the table top Transfer a mark the same distanced on both the left and right edges of the table top Then draw a Figure 4 From the center line you drew come three inches toward the front of the table and mark a small line on both the left and right sides of
10. re square to the front of the table just until the nylon spacer comes out of the track Then tighten the bolt on the spacer being very careful not to change its position Fig 13 Figure 13 Slide the fence back to the center of the table Re check to see if the fence is centered on the table If not repeat until you achieve your desired result Installing the Sub Fences Locate the sub fences in the packaging Place the sub fence against the front of the fence extrusion Fig 14 Align the holes in the sub fence with the slots in the fence extrusion Insert the 6mm x 45mm screws through the hole in the front of the sub fences Fig 15 Place the 6mm washer over the sub fence bolt Screw the black knob onto the sub fence bolt Fig 16 Repeat these steps for the remaining two holes Repeat these for the other Sub fence Figure 14 Figure 15 Figure 16 4 Figure 17 Installing Sub Fence Offset Track Fence Model 04010 and Model 04100 are both equipped with sub fence offset tracks These offset tracks are designed to be installed two allow for a 1 32 or 1 16 offset of the sub fence Notice the female profile of the extrusion you will see that one side of the profile is deeper than the other side The small side is 1 32 and the deeper side is 1 16 The sub fence offset tracks are located on the backside of the fence in a specially designed storage location Fig 1
11. s loosen the knurled nut underneath the fence track adjust the scale and re tighten the nut Fig 10 You can use the scales as a zero reference point by adjusting the scales to O once your fence is set up in your desired position relevant to the router bit you are using Please note that fence scales are only available on Model 04010 Fence scales are not available for Model 04100 Figure 11 Centering the Fence to the Table The Mast R Fence offers a unique means of keeping the fence centered on the table with a nylon bushing Take the 6mm x 15mm bolt and insert into the 1 2 nylon spacer and thread on one of the square 6mm nuts Do not thread the square nut on all the way Slide the square nut into the front T slot under the left end of the fence Fig 11 Leave the assembly loose and approximately 1 in from the end of the fence Note Fence Model 04100 does not come with the nylon bushing for centering Model 04010 is the only fence equipped with this feature Figure 12 Slide the fence with the nylon spacer attached into the T slot on the left fence track Fig 12 The nylon spacer should be slightly loose to allow for some movement Now slide the fence back and center the fence left to right with the center of the bit opening Make sure it is parallel with the front edge of the table or miter track Now slide the fence keeping it square use the scales on the fence track to ensure you a
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