Model 5306 Water Cooled, Extruded Aluminum Reflector User Manual
Contents
1. Instruction Manual StripIR Model 5306 Another quality product from PROVIDING CONTROLLED ENERGY DRYING 4 CURING 4 HEATING 7128 Shady Oak Road e Eden Prairie MN 55344 952 949 9009 Fax 952 949 9559 www researchinc com sales researchinc com Model 5306 User s Manual Rev 112811 106837 001 Rev 1 Table of Contents Section 1 Introduction 1 1 Section 2 Features amp Benefits 2 1 Section 3 Specifications 3 1 DUE NSIONS 35 i A busua a uyapis AE ES 3 2 Ordering Information ieietu eeso ooreen asie e EE eoe E aE 3 3 Accessories Spare amp Replacement Parts cseeseeeeceseceeeeeeeeeeeeeseesaesaes 3 3 Section A Safety a ne Section 5 Installation 5 1 Un pack and Check for Damage asnasan 5 1 S 2 Mounting the H eaferusu su ua nn nn 5 1 5 3 Heater Cooling Connections raens e a a a 5 2 34 Electrical Connections siie SS Sau uuu usus 5 2 6 1 Lamp Removal Replacement Installation a 6 1 6 2 Quartz Window Cleaning and Replacement a 6 4 6 3 Cleaning the Reflector cccsscsissecssceedsegebssc sera nsn2. 510 5 19 4 491 5 16 6 421 5 5306 25 3550 29 5 749 3 28 8 730 3 26 660 4 5306 38 3800 42 5 1079 5 41 8 1060 5 39 990 6 Figure 3 1 Model 5306 Dimensions 106837 001 Rev 1 3 2 Ordering Information Model 5306 Model Product Description 5306 Infrared Strip Heater Installed lamp included Code Length Lighted Lamp Length Reflector Length Overall Heater Length 02 1000 05 1000 10 2000 16 3000 25 3550 38 3800 2 in 51 mm 5 in 127 mm 10 in 254 mm 16 in 406 mm 25 in 635 mm 38 in 965 mm 2 56 in 65 mm 5 in 127 mm 11 in 279 mm 16 in 406 mm 25 in 635 mm 38 in 965 mm 5 3 in 133 mm 8 8 in 222 mm 13 8 in 349 mm 19 4 in 492 mm 28 8 in 730 mm 41 8 in 1061 mm 6 in 152 mm 9 5 in 241 mm 14 5 in 368 mm 20 1 in 511 mm 29 5 in 749 mm 42 5 in 1080 mm Optional Equipment 0 No optional controls 0 2 Controller including potentiometer 3 4 0 0 Controller including potentiometer and timer 0 Controller including an input for a remote 4 20 mA control signal Ordering Example Model 5306 Model Heating Chamber Length Optional Equipment Typical Model Number 5306 16 3000 03 Accessories Spare amp Replacement Parts Model 5306 Model Description W 5306 02 W 5306 05 W 5306 10 W 5306 16 W 5306 25 W 5306 38 106587 001 103390 00
3. Control option is a complete heating solution designed with a number of features including heater on off control switching potentiometer local control and a timer 106837 001 Rev 1 2 1 Section 3 SPECIFICATIONS 5306 02 5306 05 5306 10 5306 16 5306 25 5306 38 16060 22082 5802 8160 je 35 QIHI20 QIH240 01H240 QIH240 QIH600 QIH480 pty 1000RI2 1000R12 2000R12 3000R12 5000R12 3800R12 Lamp Part Number 106587 001 103390 002 103390 004 103390 012 103390 008 103390 010 a Inches 2 56 65 5 0 127 11 0 279 16 0 406 25 0 635 38 0 965 Watt Density W in 266 133 125 125 Rated Voltage 120 240 240 240 600 480 Total Power Dissipated Rated Voltage Watts 1000 1000 2000 3000 5000 3800 Ton Currente Rated 8 3 4 2 8 2 12 5 8 3 7 9 Voltage Amps 1 San 0 15 0 5 0 15 0 5 0 25 0 9 0 40 5 0 6 2 2 0 45 1 7 1 Cooling water must be used on all Model 5306 heaters while in operation 106837 001 Rev 1 3 1 10 32 X 1 2 LENGTH MOUNTING SCREWS 4 1 4 OD TUBING WATER PORT REFLECTOR LENGTH A OPTIONAL QUARTZ WINDOW 2 WINDOW OPTION Model Number Dimension A Inches mm B Inches mm C Inches mm 5306 02 1000 6 152 4 5 3 133 4 2 5 63 5 5306 05 1000 9 5 241 3 8 8 222 3 6 152 4 5306 10 2000 14 5 368 3 13 8 349 3 11 279 4 5306 16 3000 20 1
4. 5306 02_ 1 T T 106834 002 Reflector 5306 05_ Toif T T 106834 003 Reflector 5306 10 J T TP i TT 106834 004 Reflector S306 16 T fJ T if 106834 005 Reflector 530625 o To TT T f 1 106834 006 Reflector 5306 38 1 13 106835 001 End Cover 2 2 2 2 2 2 087851 011 Option Quartz Window Kit 5306 02 1 087851 001 Option Quartz Window Kit 5306 05 1 14 08785 1 003 Option Quartz Window Kit 5306 10 1 087851 030 Option Quartz Window Kit 5306 16 1 08785 1 007 Option Quartz Window Kit 5306 25 1 08785 1 009 Option Quartz Window Kit 5306 38 1 106837 001 Rev 1 7 1
5. gar 6 4 Section 7 Spare amp Replacement Parts 7 1 106837 001 Rev 1 Section 1 INTRODUCTION The Model 5306 StripIR Infrared line heater is designed for use in any application that reguires a clean responsive non contact heat source Typical applications for the Model 5306 include E Drying paint E Curing adhesive E Drying ink E Forming plastic E Stress relieving metal E Heat treating The Model 5306 includes the following major components Heater Module The heater consists of a specular aluminum reflector that directs the infrared energy generated by one ceramic end seal T 3 style quartz halogen lamp factory installed in the heater Heated lengths of 2 56 5 11 16 25 and 38 inches 65 127 279 406 635 and 965 mm are offered for the Model 5306 Additional lamps can be ordered separately from the heater Water Cooling Adequate cooling water is required during operation of the Model 5306 Flexible tubing and plumbing fittings are supplied with each heater for easy installation Required cooling water flow rates are listed in Specifications 106837 001 Rev 1 1 1 Electrical Cable The Model 5306 heater is electrically wired from the T3 lamp to intermediate terminal block within the heater An 8 foot 2 4 m electrical cable is supplied with each heater Optional Quartz Window A quartz window can be ordered along wit
6. procedure to remove reinstall clean the quartz window 1 2 6 3 Remove the quartz window from the heater by removing the screws on the window brackets and carefully set the window aside Take care so that the quartz window does not bind and subsequently chip or crack as it is removed If cleaning the window use a non abrasive glass cleaner and a clean dry lint free cloth After cleaning do not touch the inside surface of the window unless wearing cotton gloves Reinstall the quartz window by replacing the screws in the window brackets Cleaning the Reflector A clean reflector provides the greatest radiant efficiency If the reflector surface becomes contaminated it reflects less energy The energy that is not reflected is absorbed by the reflector and removed by the cooling water This energy is lost energy The following procedure should be used to clean the Model 5306 reflector 1 2 Remove the lamp as described in Section 6 1 Lamp Removal Replacement Installation Clean the reflector with a mixture of warm water and common household ammonia followed by a thorough wipe down using a clean water dampened flannel cloth Depending on the type of contamination present on the reflector a suitable solvent may be required to remove the contamination The solvent must be selected based on its inability to adversely affect the aluminum reflector Thoroughly wipe the reflector using the warm water household amm
7. 2 103390 004 103390 012 103390 008 103390 010 103390 001 103390 003 103390 005 103390 007 103390 009 106684 001 106685 001 M5306 106837 001 Rev 1 Quartz Window Kit for 2 Inch 51 mm length 5 Inch 127 mm length 10 Inch 254 mm length 16 Inch 406 mm length 25 Inch 635 mm length 38 Inch 965 mm length Quartz Halogen Ceramic End Seal Infrared Lamp for Model 5194 02 1000 watts 120 volts Model 5194 05 1000 watts 240 volts Model 5194 10 2000 watts 240 volts Model 5194 16 3000 watts 240 volts Model 5194 25 5000 watts 600 volts 3550 480 volts Model 5194 38 3800 watts 480 volts Other Available Lamps Model 5194 05 500 watts 120 volts Model 5194 10 1000 watts 240 volts Model 5194 16 1600 watts 240 volts Model 5194 25 2500 watts 480 volts Model 5194 38 3800 watts 570 volts Accessories Electrical Power Cable 8 foot 2 4 m length Water Cooling Supply Kit Additional Operation Manual Section 4 SAFETY GENERAL The Model 5306 heater is designed for safe operation Nevertheless installation maintenance and operation of the heater can be dangerous for a careless operator or maintenance person For your safety and the safety of others read the instructions in this Instruction Manual and follow these safety practices to help prevent accident or injury INFRARED RADIATION CAUTION Continuous exposure to high intensity infrared radiation at close proximity co
8. R COOLING CONNECTIONS Each Model 5306 is designed with two quick disconnect fittings protruding from the top of the heater cover The fittings located at the outer ends of the heater are the inlet outlet cooling water ports Both fittings accept 1 4 inch outer diameter flexible nylon tubing A 20 ft 6 m length of tubing and two additional quick disconnect fittings are shipped with each Model 5306 heater The tubing should be cut to specific lengths so that cooling water can be supplied to the heater The additional fittings should be used for connecting the tubing directly to the cooling water source Once cut to the appropriate lengths each individual tube length should be inserted into the appropriate fittings on both the heater and the cooling water sources Figure 5 2 details a typical installation for the Model 5306 heater Proper coolant flow must be maintained during operation of the heater See Section 3 Specifications for required cooling water flow for each Model 5306 heater size 54 ELECTRICAL CONNECTIONS The T3 lamp of the Model 5306 is electrically wired to an intermediate terminal block within the heater Each heater is supplied with an 8 foot 2 4 m electrical cable If ordered with the PC option this cable is directly hard wired into the Model 5620 power controller 106837 001 Rev 1 5 2 Section 6 MAINTENANCE The repair and maintenance of the Model 5306 includes replacement of the T3 style lamp and quar
9. h each size of the Model 5306 When installed in the heater the quartz window protects the aluminum reflector and lamp from contaminants released in the heating process resulting in maximum efficiency of the heater Optional Power Control System The Model 5306 can be ordered with the Controller option This configuration consists of the heater the Model 5420 ControlIR power controller and eight feet 2 4 m of electrical cable connecting the heater to the controller Please see the Model 5420 ControlIR product data sheet for further detail Figure 1 1 Model 5306 with the Controller Option 106837 001 Rev 1 1 2 Section 2 FEATURES amp BENEFITS The design and functionality of the Model 5306 supplies a variety of features and related benefits Rapid Response The quartz halogen lamps heat up and cool down instantly in response to power control signals They reach 90 percent of full operating temperature within three seconds of a cold start The radiant energy dissipates to ten percent five seconds after the power supply is disconnected Continuous Operation The cast end enclosures and extruded aluminum construction of the Model 5306 combined with the liquid allows the heater to withstand continuous high temperature operation Controllable Energy Output The infrared energy emitted from the heater can be adjusted to match the heating requirements of a variety of applications The Model 5306 ordered with the
10. hen working with hot plates propane or acetylene torches soldering irons and other equipment that operates at extremely high heat 2 Remove all solids liquids and gases that burn easily from the area around the heater 3 Know where the nearest fire extinguisher is located and how to use it 4 Know how to put out fire from all the types of material near the heater 106837 001 Rev 1 4 2 Section 5 INSTALLATION 5 1 UNPACK AND CHECK FOR DAMAGE Remove the Model 5306 heater from its shipping container and associated packaging Check the unit for any potential damage due to shipping In the unlikely event damage has occurred keep all shipping containers and materials in order to file a damage claim with the shipping company responsible for shipping the unit 52 MOUNTING THE HEATER The Model 5306 heater should be mounted to a framework or structure that is designed to support the weight of the heater and provide stability to the unit Four 10 32 threaded holes are located on the top surface of the heater and are designed for mounting the heater see Figure 3 2 Note All Research Inc lamps associated with the Model 5306 heater are designed for vertical operation except for the lamps used in the 5306 02 Model 5420 Controller B SIDE VIEW OPTIONAL EQUIPMENT Model C100 Chiller Unit Heat Cool Safety Kit P N 107109 001 Figure 5 1 Typical Model 5306 Installation 106837 001 Rev 1 5 1 5 3 HEATE
11. l blocks out of the lamp clips and set the old lamp aside for disposal The model 5306 02 does not have lamp clips but a half circle groove that the lamp fits in While holding the replacement lamp by the ceramic end seals place the lamp into the lamp clips located on each end of the heater Orient the lamp so that the gas fill tip formed into the quartz tube of the lamp points out away from the reflector Insert the bare wire of each insulated lamp lead into the ceramic terminal block position that previously held the old lamp Push each lead wire into the terminal block far enough so that when tightened the setscrew will hold the lead securely Tighten the setscrews in each terminal block so the lead wires are held securely Note tighten the terminal block set screws to a torque of 0 6 Ft Lbs 0 82 N m Form a loop within each lead along its length from the top of the cooling manifold and the ceramic terminal block This loop will act as a strain relief within the lead during normal operation of the heater Reinstall the quartz window by replacing the screws in the window brackets Reinstall both end covers and secure each to the heater with the two screws per end cover Note tighten the end cover screws to a torque of 1 7 Ft Lbs 2 3 N m 106837 001 Rev 1 6 3 6 2 Quartz Window Cleaning and Replacement The optional quartz window can be replaced or removed from the Model 5306 for periodic cleaning Use the following
12. onia mixture followed by the dampened flannel cloth Replace the lamps quartz window if so desired and the heater end covers as outlined in Section 6 1 Lamp Removal Replacement Installation 106837 001 Rev 1 6 4 Section 7 SPARE amp REPLACEMENT PARTS Figures 7 1 Model 5306 Parts Identification ITEM PART NO DESCRIPTION 5306 02 5306 05 5306 10 5306 16 5306 25 5306 38 1 054979001 Panhead Screw 2 56X3 6 NA 2 2 2 2 2 2 054979026 Panhead Screw 440X34 1 2 2 2 2 2 3 054979 099 Panhead Screw 832X58 6 6 6 6 6 6 4 054979 123 Panhead Screw 10 32X5 4 4 4 4 4 4 5 063042001 Plug 1 2NPTX 1 44G j 1 J 6 100571 001 TerminalBlock 0A 1 2 2 2 2 2 106587 001 Lamp 01H120 1000W 1 J P CTC j 103390 002 Lamp 01H240 1000W CT 1 T T T 103390 004 Lamp 01H2402000W J P i J j 103390 012 Lamp 01H2403000W J CT Tif _103390 008 _ Lamp QIH600 so00w To T T 103390 010 JLamp QIH480 3800W J TT T J f 8 1038530001 Fittting 1 8NPTx 1 4 2 2 2 2 2 2 9 103831001 SpingCip NA 2 2 2 2 2 10 106684 001__ PowerCable Assembly t 1 1 J 1 f i l j 11 106833 002 EndCastng 5 0 2 2 2 2 2 __106834 001__ Reflector
13. tz window and cleaning of the reflector 6 1 LAMP REMOVAL REPLACEMENT INSTALLATION The T3 style lamp is installed into the Model 5306 heater when shipped from the factory The following procedure details the process to replace the lamps in the Model 5306 reference Figure 6 1 6 2 amp 6 3 Note e Remove all power from the heater BEFORE attempting to install replace the lamp e Allow a minimum of 12 inch 12 mm of slack in the lamp lead so that the lead is not taut when inserted into the lamp terminal block e Always take care to handle all lamps by the ceramic end seals and use clean cotton or latex gloves to prevent contamination of the quartz lamp envelope 1 Remove end cover screws 2 per end cover 2 Remove end covers on both ends of the heater Figure 6 1 Model 5306 End Cover Removal 106837 001 Rev 1 6 1 3 If installed in the heater remove the quartz window from the heater by removing the screws on the window brackets and carefully set the window aside see Figure 6 2 Take this opportunity to clean the window using non abrasive cleaning solvent and clean soft cotton cloth see Section 6 2 Figure 6 2 Model 5306 Quartz Window Removal 4 Loosen do not remove the setscrews in the ceramic terminal block on each end of the heater see Figure 6 3 106837 001 Rev 1 6 2 10 11 Figure 6 3 Model 5306 Lamp Removal While holding the lamp gently pull the lead wires out of the ceramic termina
14. uld be harmful to eyes or skin Although infrared lamps emit negligible ultra violet electromagnetic radiation harmful burns can still result if an operator is in close contact with lamps being operated at high intensity Because of the brilliant light emitted by infrared lamps at full intensity it is recommended that eyes be shielded from the glare if observing the lamps for an extended period of time Use suitable shaded lenses or dark glasses HIGH TEMPERATURES Parts of the heater may exceed 500 F 260 C Contact with the lamps reflector or metal parts near the lamps may cause severe burns WARNING NEVER place hands under or in front of the heating elements ALWAYS allow heating element to cool at least three minutes before touching the lamps or adjacent parts ELECTRICAL SAFETY There is danger of electrical shock when servicing the heater CAUTION Observe all applicable local and national electrical codes and ensure that a safe electrical ground system 1s installed before attempting to operate the heater Refer to the Section 5 for proper installation procedures WARNING ALWAYS disconnect the external power lines prior to servicing the heater ALWAYS disconnect the power lines AND any optional interlock circuits before installing or changing lamps NEVER operate the heater with end covers removed 106837 001 Rev 1 4 1 FIRE SAFETY Ie Obey the same fire safety rules you observe w
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