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TS9150 Precision Fluid Dispenser

1. ooe E 15psi 3 get dots about the size shown Try other times and pressures to see how easy it is to get just the dot size you want F 10 psi H3 Dot Test with Blue Tapered Tip TTN22 These tests show the effect of using a smaller diameter tip Blue Tip Settings Replace the green tip with the blue 22 gage tapered tip Test Pressure Time Dot Size Now turn on the timer bypass switch and press the foot pe dal to fill the tip Then turn off the timer bypass switch G 30psi 6 ellow light out and press the foot pedal _r P H 20psi 6 To make beads press the timer bypass switch yellow light 20 psi 3 i on With the tip in contact with the test sheet press and hold down the foot pedal while making a bead or stripe J 19 psi 3 K 10psi 3 Programmable Timer Each 1S9150 dispenser has a rotary timer with adjustable time ranges The DIP switch that controls the timer has been set at the factory for a time range of 0 01 to 1 0 second with the initiation set to MOMENTARY contact If a longer time range is required or foot pedal operation needs to be changed from momentary to maintained choose the appro priate dip switch setting in the chart below DIP Switch Settings 0 01 1 0 second 0 1 10 seconds 0 2 20 seconds 0 3 31 seconds 4 ON Maintained pedal contact hold foot pedal down during time cycle 4 OFF Momentary pedal contact press foot pedal once How to Use the Vacuum Control
2. Foxhunter Drive Milton Keynes MK14 6GD UK Tel 44 0 1908 686660 Fax 44 0 1908 686836 Sales and service of ADL dispensers and Main Switchboard 44 0 1908 686661 dispensing components is available through ADL authorised distributors in other countries Please contact us for specific names and addresses www adhesive dispensing co uk email info adhesivedispensers co uk Adhesive Dispensing Ltd Solutions customers stick with 2014 Adhesive Dispensing Ltd 9150 MAN Printed on recycled paper Adhesive Dispensing Ltd Adhesive Dispensing Ltd Solutions customers stick with Adhesive Dispensing Ltd Unit 501 Milton Keynes Business Centre Foxhunter Drive Milton Keynes MK14 6GD UK Tel 44 0 1908 686660 Fax 44 0 1908 686836 Main Switchboard 44 0 1908 686661 www adhesive dispensing co uk email info adhesivedispensers co uk
3. Making Timed Deposits of Watery thin Fluids The vacuum control allows low viscosity fluids even water to be consistently dispensed without drip ping between cycles The vacuum places a negative pressure on the fluid in the barrel and prevents dripping For these tests please use water 1 While holding the barrel upright in one hand remove the orange end cap and insert a blue easy flow piston Push piston down to fluid level from top as shown 2 Attach the barrel to the 10cc adapter Snap the safety clip tightly closed to prevent any dripping or bubbling Remove the tip cap and attach the 25 gage red TE715050PK tip 3 Set air pressure at 5 psi 4 Press the timer bypass switch orange light on 5 With the barrel pointing downward over a container unsnap the safety clip Then press the foot pedal to fill the tip 6 Set the timer at number 5 Press the timer bypass switch again orange light out 7 If a drop begins to form at the end of the tip slowly turn the vacuum control knob counter clockwise to stop the drop from growing Wipe the tip and adjust vacuum as necessary 8 Take the barrel and place the tip on the test sheet Press the foot pedal and release Check the dot size Increase or decrease by adjusting pressure and time If you choose not to use the piston please follow these in structions carefully 1 While holding the barrel upright in one hand twist on an or ange black or whi
4. the 10cc adapter head 71003RHB Take the 10cc barrel adapter assembly 71003RHB on the adapter head and insert the yellow male quick connect into the air output fitting on the front panel and turn clockwise to lock Place the barrel in the barrel stand During this initial testing you will not use the vacuum control Keep this control shut off turned completely clockwise do not force Sales and service www adhesive dispensing co uk info adhesivedispensers co uk Controls and Connections Time control Cycle LED Air pressure Power Barrel Air gauge regulator switch vacuum control Q Air output Timer bypass quick connect Foot pedal receptacle _ Power input Vacuum transducer Air input receptacle Sales and service www adhesive dispensing co uk info adhesivedispensers co uk Setup for Testing Power switch should be off The amount of material dispensed each cycle depends on the combination of air pressure time of air pulse viscosity of material and dispensing tip size Note For watery liquids and Cyanoacrylates refer to Making Timed Deposits of Watery thin Flu ids on page 10 The first step is to remove the tip cap from the pre filled barrel of blue test material twist and pull Replace it with an 18 gauge green tapered dispensing tip TTN18 Press the tip on and twist clock wise to lock Pull out air pressure regulator knob until it clicks into the unloc
5. Precision Fluid Dispenser TS9150 USER GUIDE Sales and service www adhesivedispensers co uk info adhesivedispensers co uk Tel 44 0 1908 686660 Fax 44 0 1908 686836 f j Adhesive Dispensing Ltd Solutions customers stick with The 1TS9150 fluid dispenser provides many years of trouble free productive service This Operating Guide will help you maximize the usefulness of your new dispenser Please spend a few minutes to become familiar with the controls and features of your new dis penser Follow our recommended testing ad vice Review the information we have includ ed based on many years of industrial fluid dis pensing experience Most questions you will have are answered in this guide However if you need assistance please contact us or your authorised ADL dis tributor In the UK call free 0800 094 0958 In the US call 866 735 4456 Our Promise Specifications Input voltage Selectable 100 120 220 VAC 50 60Hz 26 20 VA Internal voltage 24 VDC Foot pedal voltage 9 VDC Air input 80 to 100 psi 5 5 to 6 9 bar Air output 0 io 100 psi 0 to 6 9 bar Cycle rate gt 600 minute Time repeat 0 1 Time ranges programmable seconds 0 01 to 1 0 sec 0 1 to 10 sec 0 2 to 20 Sec 0 3 to 31 sec B36 x 84 x 234 Alb o7 219x216x67cm 1 87 kg We pledge that you will be completely satisfied with our range of dispensing products We strive to ensure that every ADL pro
6. bout a 45 an gle to the work surface a0 45 Barrel Racks Sales and service www adhesive dispensing co uk info adhesivedispensers co uk ADL Components Tapered tips gauge standard 14 16 18 20 22 25 27 TTN14 TTN16 TTN18 TTN20 TTN22 TTN25 TTN27E colour Olive Grey Green Pink Blue Red Clear opaque rigid TTN14E TTN16E TTN18E TTN20E TTN22E TTN25E TTN27E Precision stainless steel tips gauge 0 5 14 914050 TE 15 915050 TE 18 918050 TE 20 920050 TE 21 921050 TE 22 922050 TE 23 923050 TE 25 925050 TE 27 927050 TE 30 930050 TE 32 932050 TE 34 934025 TE 1 0 914100 TE 915100 TE 918100 TE 920100 TE 921100 TE 922100 TE 923100 TE n a n a n a n a n a 45 914050 45BTE 915050 45BTE 918050 45BTE 920050 45BTE 921050 45BTE 922050 45BTE 923050 45BTE 925050 45BTE 927050 45BTE 930050 45BTE n a n a colour Salmon Grey Green Pink Blue Red Orange 90 914050 90BTE 915050 90BTE 918050 90BTE 920100 90BTE 921050 90BTE 922050 90BTE 923050 90BTE 925050 90BTE 927050 90BTE 930050 90BTE n a n a Barrel and Piston Kits QTY 3cc 50 5cc 50 10cc 50 30cc 50 55cc 50 Clear Barrels White Pistons 903 NW 905 NW 910 NW 930 NW 955 NW Clear Barrels Red Pistons 903 NR 905 NR 910 NR 930 NR 955 NR Adapter Assemblies QTY 3cc 50 5cc 50 10cc 50 30cc 50 55cc 50 QTY All 50 www adhesivedispense
7. duct is supplied to high quality standards If you feel that you are not receiving the support you require or if you have any questions or comments please email or call us for an immediate response Our goal is to provide high performance equipment and components and to build long term customer relationships based on excellent quality service value and trust Contents Initial Steps One Unpack and use the checklist enclosed with the Dispenser Kit to identify all items If there is any discrepancy please call us immediately Two Power and compressed air should be available where the dispenser is to be set up Air pressure should be between 80 and 100 psi 5 5 and 6 9 bar If you are not using an ADL five micron filter regulator TSD800 6 be certain your factory air is properly filtered and dry and a regulated constant air pressure is supplied to the dispenser Warning Bottled nitrogen can be used If high pressure bottled air or nitrogen is used a high pressure regulator must be installed on the bottle and set at 100 psi maximum The TSD800 6 filter regulator is not recommended Three ACTIVATE your Two Year Limited Warranty Please fill in and return the Warranty card Or if you prefer call the appropriate number listed below provide the serial number of your dis penser and respond to a few short questions In the UK call free 0800 094 0958 In the US call 866 735 4456 Connection ssssessssessnsssnnrn
8. edispensers co uk For Thinner Fluids If you use low to medium viscosity fluids the white PE piston has several advantages First vacuum adjustment is much less sensitive Second the piston prevents fumes from the fluid being exhausted into the work environment Third the piston prevents fluid backflow into the dispenser if the barrel is inadvertently turned upside down Fourth using the piston makes it easy and safe to change tips without dripping Note If you use watery thin fluids such as solvents cyanoacrylates and anaerobics specify the blue Easy Flow pistons Available in 3cc 5cc 10cc and 30 55cc sizes PE Whitem piston prevents fluid backflow Ma Y m8 U Blue Easy Flow piston for improved control of very low viscosity fluids Note The Easy Flow piston works OK with an air gap between the barrier and fluid Fumes cannot escape No air gap when using the EEEE White PE piston Note If you choose not to use a piston please refer to page 11 for instructions i p Sales and service www adhesive dispensing co uk info adhesivedispensers co uk For Cyanoacrylates and Solvents Caution Do not completely fill barrels The optimum fill is a maximum 2 3 of the barrel capacity If the fluid you are dispensing is pourable take the barrel twist on a tip cap and pour your fluid in If appropriate insert the PE piston see page 13 Carefully press the piston down unti
9. fluid is pushed out onto the paper Repeat this whenever you change to a new tip With the tip filled turn off the timer bypass switch orange light out Take the Dot Test sheet supplied and put the tip on a 1 4 circle holding the barrel as shown Press the foot pedal Check the dot size Make several more similar dots and note the size consistency Remember When the orange timer bypass switch is on a continuous flow of material will occur as long as the foot pedal is pressed The orange light must be off to make timed deposits g0 45 m i i i Note always bring the tip into contact with i Fi the work surface substrate at the shown an if gle After the tip is in position press the foot i F pedal Release the pedal and remove the tip G by lifting straight up Sales and service www adhesive dispensing co uk info adhesivedispensers co uk Changing Deposit Size Making Beads Green Tip settings The dot size is determined by the tip diameter the air pres Test Pressure Time Dot Size sure output setting and the pulse time For large dots use a large tip higher pressure and more time Usually you want to A 30 psi Hf use as short a time pulse as possible To increase the dot size slightly increase output air pressure or increase tip size B 20 psl f or increase both C 10 psi HT Dot Test with Green Tapered Tip TTN18 20 psi 3 First follow the settings illustrated on the right and you will
10. ked position Turn clockwise to ad just the air pressure to 30 psi 2 1 bar for the initial tests Always set the pressure desired by turning the air regulator knob clockwise To reduce the pressure turn the knob counter clockwise until the gauge reads a lower pressure than desired Then increase and stop at desired pressure Push knob in to lock Set time control to 7 Dispense cycle time increases from 0 01 second minimum to 1 0 second as knob is turned clockwise Be sure vacuum control is turned off turn clockwise for initial tests Press power switch to turn on the dispenser It will light green Press timer bypass switch It will light orange In this operation mode the timer will be bypassed to fill the dispensing tip before you begin testing A continuous flow of material will occur as long as the foot pedal is pressed Please continue to page 8 for test procedures Sales and service www adhesive dispensing co uk info adhesivedispensers co uk Making Timed Deposits of Medium to Thick Fluids You are now ready to test the dispenser with a thick non levelling fluid such as a sealant paste or grease Check your initial settings A Air gauge reads 30 psi B Timer is set at number 7 C Green tapered tip is on the test barrel D Power and timer bypass switches are on Holding the barrel as shown rest the tip on a piece of card or paper Press the foot pedal until the tip fills and some
11. l it contacts the flu id The barrel is now ready for use If you are dispensing solvents cyanoacrylates or anaerobics use the Easy Flow piston If your fluid is thick or non levelling you can spoon it into the barrel with a spatula Or if the fluid comes packed in a 1 10 gallon cartridge try loading the barrel with a caulking gun Then press in the PE piston to move the fluid to the bottom of the barrel and to remove trapped air Fill procedure for pourable fluids NG For Thick Fluids Fill procedure for thick fluids shown caulk gun 2 3 maximum fill 2 3 maximum fill Fill procedure for cyanoacrylates or watery thin fluids We offer productive alternatives to traditional barrel loading methods Here are a few sug gestions that can help keep your work area clean save time and reduce the chance of en trapped air in the fluid 1 You could use the ADL TS900 12 barrel loader Pack the fluid into the 12 ounce car tridge as shown Then place the pre filled car tridge into the barrel loader Using air pres sure the barrel loader fills the barrel with pis ton from the bottom up If the fluid comes packed in a 1 10 gallon 310 ml caulking type cartridge use the ADL 900 110 barrel loader 2 If you receive frozen epoxies or other fluids in medical type syringes with a manual plung er ask your fluid packager to use ADL indus trial grade barrels or request our luer to luer fitting TSD931 28 to t
12. n be returned to ADL for re pair 1 Check to be sure timer bypass switch is off orange light out 2 Check DIP switch positions see page 9 Note The ADL timer is very reliable Most questions about the timer are resolved by simply turning the timer bypass switch off orange light out ALWAYS SWITCH OFF THE DISPENSER WHEN NOT IN USE TO CONSERVE POWER Suggestions amp Reminders 1 Always use an ADL piston to make your barrel loading dispensing and handling cleaner safer and more accurate Caution If you dispense watery thin fluids and choose not to use white PE pistons do not increase vacuum pressure rapidly and do not tip the barrel Vacuum may pull liquid into the air hose or when tipped liquid may flow back into the dispenser 2 Always use new barrels and tips Carefully dispose of after use This procedure ensures maximum cleanliness prevents contamination and provides proper safe ty 3 Do not completely fill the barrel For most fluids optimum fill is a maximum 2 3 of the barrel capaci ty For cyanoacrylates or watery thin fluids optimum fill is 1 2 of the barrel capacity 4 Use the ADL syringe barrel racks to help organize bench space for filled barrels 5 Depending on the type of work you are doing it may be easier to bring the work to the barrel Mount the barrel on a stand such as the ADL 7300X 6 To ensure smooth fluid flow and to make consistent deposits always have the tip at a
13. nnnsnnrneens 4 5 Setup for Testing ccsceeseeseceeeeeeeees 6 7 Testing the Dispensers sssseseenn 8 9 Making Timed Deposits of Medium to Thick Fluids Changing Deposit Size and Drawing Stripes Programmable Timer ccscseseeseeeeees 9 How to Use the Vacuum Control 10 11 Making Timed Deposits of Watery thin Fluids Component Dispensing System 12 13 Loading the Barrel Reservoirs 14 15 Schematic amp Parts 16 Troubleshooting ceceeeeeeeeeeeeeeeees 17 Suggestions amp Reminders 18 Reordering Components 000008 19 Two Year Limited Warranty 05 20 Meets applicable CE requirements Foot pedal assembly Air input hose Mains air 100 psi max L Check voltage label on dispenser Adapter assembly Adhesive Dispensing Ltd Solutions customers stick with KNN i Male quick connect insert and twist to lock Sales and service www adhesive dispensing co uk info adhesivedispensers co uk Connection Connect the air input hose to a plant air source Set mains air supply within 80 to 100 psi 5 5 to 6 9 bar Where required use an ADL five micron filter regulator TSD800 6 Push the air input hose in to the dispenser Standard 6mm OD hose push fit Push in the foot pedal connector tighten the threaded collar Refer to Making Timed Deposits of Watery thin Fluids on page 10 if applicable Attach the 10cc barrel 910 N to
14. ransfer the material Please call an ADL Product Specialist for addi tional application assistance TS900 12 Barrel Loader 120z Specify 9TS900 110 for prefilled 1 10 gallon caulking P7 F i m a E Barrel Rack SR03 90W holds 90 3cc barrels SR05 60W holds 60 5cc barrels SR10 40W holds 40 10cc barrels SR30 24W holds 24 30 55cc barrels 7 Filling the cartridge for the barrel loader TSD931 28 Luer to luer fitting 2 3 maximum fill NO POWER POWER BUT NO LIGHT POWER LIGHT BUT MACHINE DOES NOT OPERATE INCONSISTENT DOTS MATERIAL SUCK BACK TIMER SEEMS INOPERATIVE Troubleshooting 1 Check voltage at wall outlet 2 Check fuse Replace fuse 3 Unplug from wall remove top cover visually inspect for any loose or shorted connections Module must be replaced 1 Unplug power input cord 2 Check foot pedal connection foot pedal and internal switch 1 Check dispensing tip barrel and material for possible clogging 2 Check air gauge to be sure air pressure is not varying 3 Check to see if there are air bubbles in the material being dis pensed 1 Use White PE pistons or Easy Flow Blue to prevent this See pages 12 13 2 If it occurs attach an empty barrel put timer bypass switch on put barrel in a cup and press the pedal to expel the sucked back fluid 3 If problem cannot be corrected contact an ADL Product Spe cialist for assistance Dispensers ca
15. rs co uk info adhesivedispensers co uk Tel 44 0 1908 686660 Fax 44 0 1908 686836 Black Head 3 ft clear hose 70303RHB 70503RHB 71003RHB 73003RHB 73003RHB End Cap 903 EC 905 EC 910 EC 930 EC 930 EC Tip Cap 900 ORTC Amber Barrels White Pistons 903 DW 905 DW 910 DW 930 DW 955 DW Black Head 6ft clear hose 70306RHB 70506RHB 71006RHB 73006RHB 73006RHB Black Barrels White Pistons 903 BW 905 BW 910 BW 930 BW 955 BW i Warranty ADL Two Year Limited Warranty All specified components of Adhesive Dispensing Ltd ADL dispensers are warranted to the original end user for two years from date of purchase Within the period of this warranty ADL will repair or replace free of charge any defective component on return of the part or the complete dispenser prepaid to the Warehouse In no event shall any liability or obligation of ADL arising from this warranty exceed the purchase price of the equipment Before using user shall determine the suitability of the prod uct for his intended use and user assumes all risk and liabil ity whatsoever in connection therewith This warranty is valid only when clean dry filtered air is used on the equipment ADL makes no warranty whatsoever of merchantabil ity or fitness for a particular purpose In no event shall ADL be liable for incidental or consequential damages Adhesive Dispensing Ltd Unit 501 Milton Keynes Business Centre
16. te tip cap Using a small funnel fill about 2 3 full with your fluid 2 Open the white safety clip and attach the barrel to the 10cc adapter 3 Close the white safety clip as tight as possible 4 Increase vacuum by gently turning vacuum control knob counter clockwise 5 Then without tipping the barrel upside down remove the tip cap and attach the 25 gauge red TE 725050PK tip 6 Open the safety clip Your material may begin to bubble Re duce vacuum by turning vacuum control knob clockwise 7 If a drop begins to form at the end of the tip slowly turn the vacuum control knob counter clockwise to stop the drop from growing Wipe the tip and adjust vacuum as necessary Now the fluid is in proper balance It does not bubble or drip Repeat tests as before keeping the air pressure low and ad In the UK call 44 0 1908 686660 In the US call 866 735 4456 IMPORTANT Some things to remember If you do not use the piston when dispensing thin fluids Do not tip the barrel upside down or lay flat This will cause the liquid to run into the dispenser Open FEIA When changing tips iit r A or attaching a tip cap TA Z snap the safety clip A completely closed to HA Aj prevent any dripping CAL or bubbling Closed Use an ADL filter trap 1400 FLT This filter trap will impede the flow should the low viscosity liquid be sucked back towards the dispenser Regardless of the fluid viscosit
17. y using the correct piston will give you improved results White PE piston for most fluids blue Easy Flow piston for watery thin fluids and red flat wall piston for thick stringy fluids See pages 12 13 for a complete description of how our pistons work and the benefits they can bring to your applications For Thick Fluids If you dispense thick fluids several problems may occur First the repetitive air cycles can bore tunnels through non levelling fluids causing spitting and inconsistent deposits Second thick fluids contain trapped air that leads to drooling and oozing These problems are eliminated by using the PE piston That s because the white pistons pre vent tunnelling by providing a barrier to the pulsed air cycles and prevent oozing by responding to the pressure of trapped air with a slight suck back movement after the dispense cycle The white PE piston is used for most fluids However if you are applying RTV silicone and find that the piston bounces and causes stringing switch to the red flat wall piston The PE pistons make barrel filling easier too As you load the fluid in air is trapped in the bottom and throughout the fluid Simply insert a PE piston and gently press down on the fluid as far as possible This action forces out most of the air and results in consistent deposits Air Pressure ON Air Pressure OFF No drips or ooze Sales and service www adhesive dispensing co uk info adhesiv

TS9150 Precision Fluid Dispenser

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