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FLOWSTAR 2005™ - Hoffer Flow Controls, Inc

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2. 63 71 USING FLOWSTAR WITH ANSI TERMINAL 64 8 APPENDIX REMOTE RBESET ett ipe e iR edocs o 69 8 1 WIRING REMOTE RESET FUNCTION 70 8 2 CLEARING THE FLOWSTAR 2005 USING AN REMOTE RESET 70 9 DRAWINGS DRAWINGS entem ree ee RE ERE e Ee RUE 71 DocNo HP 242 i FS 2005 List of Figures Figure 5 1 RS 232 RS 422 RS 485 Wiring Detail essere 31 Figure 5S2 AC Power Input nome nola ea 32 Figure 5 3 DC Power saus itp eU as p e EH ER RE ERA 33 Figure 5 4 Single Magnetic Pickup 34 Figure 5 5 Quadrature Magnetic Pickup 35 Figure 5 6 MCP Pick p Coil Input 36 Figure 5 7 Remote Signal Conditioner Interface n 37 Figure 5 8 Analog Output 8 40 0000000 eene eene nennen nest 38 Figure 5 9 Two Wire process Transmitter Input Connections eese 39 Figure 5 10 Three Wire Process Transmitter Input Connections eese eere 40 Figure 5 11 Pulse Alarm Output Wiring 41 Figure 5 12 Pulse Control Output Winring sansa 42 Figure 7 1 Program Selection eese eere one ee Hebe der ene e Mare e
3. 13 2 31312395 34v S33n1v34 WYVIV 104100 35104 N3HM JLON AV1T33 Z 104100 35104 Avay 401231102 N3d0 WMV TV 1 Av 38 A38 109100 35104 401231102 N3dO NuV TV E 09000 00000 104100 35104 FS 2005 Page 41 of 72 1 03 DocNo HP 242 Figure 5 12 Pulse Control Output Winring 81313 380913 02 13 3HL 3QON 90135 JHL NI Q330914NO9 SV SNOILONNS 10 1 05 35104 OL Q38091JNOO 48 AVN SLAdLNO 357 100 357 100 3510 2 100 3S1Nd l 100 357 104100 1OMINOO 357 Page 42 of 72 FS 2005 1 03 DocNo HP 242 6 SERIAL COMMUNICATIONS 6 1 INTRODUCTION Flowstar s communication hardware port may configured as 5 232 or RS 422 RS 485 half duplex The RS 232 port protocols may be configured as REMOTE KEYBOARD HFC 5 INTERFACE PRINTER 2010 or PRINTER The RS 422 RS 485 half duplex uses only the HFC 7 INTERFACE as the communication protocol There are three communication protocols e REMOTE KEYBOARD this is a special configuration which allows Flowstar to be connected to a remote ANSI keyboard or personnel computer via the RS 232 7 INTERFACE allows for the two way communication between a host system and Flowstar e PRINTER 2010 allows Hoffer supplied mini panel mount printer to
4. ONI STOMINOO M34JOH MU sane 1920 0065 5397 19340 0 i O qasqa 2 O ALON siren d LY AdI Ods 2 6 1 8 6 M X o0OZ 0wnmb C SLIWIT SSH90Hd SAVISCINV ANY AYNOlivasac LINGnNes SNOILOSNNOD 20196 59 4900 006 SYM 2 712096 62 OLE Vdd Mdd AISAH LLANSNOD OL 901166 59 ZOL SNVML SYM ON v SI SHIM 31 0 49540 3NOZ RELON SNOISIA38 COL SNVML os wa 2 30 ANON 1 31 HOIHW 304 ISOd Nd NOHO Lady V NI V
5. In selected pressure unit Unit is LBS GAL or KG LIT depending on the setting of S1 1 Unit is LBS GAL KG LIT depending on the setting of 51 1 5 2005 SPECIFIC VALUES FIELD SELECTION FIELD IT1 IT2 IT3 IT4 IT5 IT6 IT7 IT8 IT 1 MIN IT 1 HR IT 1 SEC IT 2 MIN IT 2 HR IT 2 SEC IT 3 MIN IT3 HR 3 SEC IT 4 MIN IT 4 HR IT 4 SEC IT 5 MIN IT 5 HR IT 5 SEC IT 6 MIN IT 6 HR IT 6 SEC IT 7 MIN IT 7 HR IT 7 SEC IT 8 MIN IT 8 HR IT 8 SEC IT 9 MIN IT 9 HR IT 9 SEC NVERSION TOTAL IT1 NVERSION TOTAL IT2 NVERSION TOTAL T3 NVERSION RATE IT1 NVERSION RATE IT2 NVERSION RATE ZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZ 485858585458 RD WR 320 AUX1 UNITS 321 AUX2 UNITS SEE TABLE 6 FOR DEFINITION 1 03 DocNo HP 242 Page 56 of 72 FS 2005 RD WR 325 RD WR 328 RD WR 329 RD WR 330 RD WR 331 RD WR 332 RD WR 333 1 03 DocNo HP 242 SPECIFIC FIELD 1 15 Rate Unit ALM1 S L Rate Unit ALM1 DBA Rate Unit ALARM1 AUDIBLE ALM2 S HI Temp Unit ALM2 5 Temp Unit ALM2 DBAN Temp Unit ALARM2 AUDIBLE ALM O S HI Pres Unit ALMO 5 10 Pres Unit ALM3 DBAN Pres Unit ALARMS AUDIBLE VALUES Page 57 of 72 FIELD SELECTION In selected CH1 Rate Unit In selected CH1 Rate Unit
6. In selected CH1 Rate Unit OFF HIGH ONLY LOW ONLY HIGH AND LOW In selected Temperature Unit In selected Temperature Unit In selected Temperature Unit OFF HIGH ONLY LOW ONLY HIGH AND LOW In selected Pressure Unit In selected Pressure Unit In selected Pressure Unit OFF HIGH ONLY LOW ONLY HIGH AND LOW FS 2005 337 340 341 342 343 RD WR RD WR 1 03 DocNo HP 242 SPECIFIC FIELD DA1 CONFIG DA2 CONFIG VALUES DA1 MAX flt Unit DA2 MAX Unit RELAY1 CONFIG RELAY2 CONFIG RELAY3 CONFIG RELAY4 CONFIG FS2005 FS2007 FS2007 Page 58 of 72 FIELD SELECTION MIMIC RATE 2 5 MIMIC FWD REV In MIMIC channel s Unit In MIMIC channel s Unit In MIMIC channel s Unit In MIMIC channel s Unit HIGH LOW ALARM2 HIGH ALARM2 LOW ALARMS HIGH ALARM3 LOW ALARM AUDIBLE PUMP INTERLOCK CH1 FWD SCALED PULSE CH1 REV SCALED PULSE PREWARN CONTROL HIGH ALARM1 LOW ALARM2 HIGH ALARM2 LOW ALARMS HIGH ALARM3 LOW ALARM AUDIBLE PUMP INTERLOCK PREWARN CONTROL FS 2005 RD WR RD WR RD WR RD WR 347 SERIAL char NONE HAND HARDWARE SHAKE 348 349 SPECIFIC VALUES FIELD SELECTION FIELD SERIAL char MODE SERIAL int MODENUM SERIAL char BAUD RATE SERIAL char REMOTE KEYBOARD PROTOCOL HF
7. 1 command e 02 data out of range Value char response 3 digit numeric from Field Format Table column DDD Value flt response may consist of 16 numeric characters with decimal point Leading zeros are not required ie 123456 789 Value int response may consist of 16 numeric characters Leading zeros are not required ie 123456789 0x03 exclusive or of each byte of data between the STX and ETX Page 45 of 72 FS 2005 6 2 3 5 ID and S1 SWITCH STATUS ID 51 switch tatus will be return when 999 18 sent the data read access value 555 following data format string describes the return message STKleeliiiilclETXICKS STK 0x02 ee error values e 00 no errors 0500 indicates Flowstar 2005 character representing the current S1 switch status BITO 0 BIT 1 S1 7 Units 1 English 0 Metric BIT 2 S1 6 Analog Output 2 BIT 3 51 5 Analog Output 1 BIT 4 51 4 Pressure Input 5 51 3 Temperature Input BIT 51 2 Local Control BIT 7 S1 1 Program Enable ETX 0x03 CKS Exclusive or of each byte of data between the STX and ETX charactors 6 2 4 WRITE DATA COMMAND CALLER MESSAGE FORMAT This command format allows the host computer system to write directly to the internal microprocessor registers of Flowstar To write data to Flowstar the read request must use the following command format STX nn WR sss ddd ET
8. Switch 51 5 4 These switches enable or disable their respective analog to digital input channel If an input channel is turned off none of its respective setup fields will be available in both the OPERATING and SETUP modes Switch 51 3 2 These switches enable or disable respective digital to analog output channel If an output channel is turned off none of its respective configuration fields will be available in the SETUP mode Switch S1 1 This switch when set to ON enables the display of English units With 51 1 set to OFF Flowstar will display in Metric units 1 03 DocNo HP 242 Page 10 of 72 FS 2005 3 31 INTRODUCTION mode is where all measured values displayed Displaying measured value is as simple as pressing a key In this mode continuous monitoring of all channels are performed The following display fields are available in the operating mode CHI TOTAL direct key selectable by pressing TOTAL CHI RATE direct key selectable by pressing RATE 2 direct key selectable by pressing TEMPI DENSITY direct key selectable by pressing TEMP2 CH3 PRES direct key selectable by pressing PRES SETPOINT 1 direct key selectable by pressing SETPI SETPOINT 2 direct key selectable by pressing SETP2 AUXILIARY 1 direct key selectable by pressing AUXI AUXILIARY 2 direct key selectable by pressing AUX2 TIME accessible by LAST and NEXT keys
9. 03 DocNo 242 Page 48 of 72 FS 2005 6 3 The following table indicated the equivalent code values for the specific keypad keys KEY EQUIVALENT Table 2 Equivalent Key Commands 1 03 DocNo HP 242 Page 49 of 72 FS 2005 following table is Field Data Table This information will be used read displayed data Table 3 Process Data Command COMMAND DESCRIPTION VALUES RD 000 CHANNEL 1 TOTAL 001 CHANNEL 1 RATE 002 CHANNEL 2 TEMPERATURE 003 FLOWING DENSITY 004 CHANNEL 3 PRESSURE 007 1 1 ANNEL 1 ACCUMULATED TOTAL VISCOSITY AUDIT TRAIL CALIBRATION AUDIT TRAIL CONFIGURATION FLOWSTAR ID and S1 STATUS See Section 6 6 1 03 DocNo HP 242 Page 50 of 72 FS 2005 The following table is the Field Data Table This information will be used to read and write to the internal registers of Flowstar SPECIFIC VALUES FIELD SELECTION FIELD 019 FLUID TYPE char GENERIC LIN LOX LAR LH2 020 COMP char MANUAL METHOD TEMPERATURE TEMP amp PRESS RD WR 022 INTELIGENT char BATCH 027 Table 4 Setup Command Data COMMAND RD WR RD WR RD WR BATCH PREWARN Unit is in CH1 Total SETPNT Units CONTROL Unit is in CH1 Total SETPNT Units t t CONTROL int DELAY MS RD WR TOTAL char UNIT 1 010 UNIT 2 011 UNIT 3 012 UNIT 4 013 UNIT 5 014 SEE TABLE 6 UN
10. 51 1 These values are displayed when FLOW CALC METHOD is set to K FACTOR or FWD REV KFACTOR 1 03 DocNo HP 242 Page 19 of 72 FS 2005 4 3 20 4 3 21 4 3 22 4 3 23 4 3 24 4 3 25 4 3 26 REV FREQ HZ 1 20 REVERSE FREQUENCY 1 through 20 are the reverse flow meter characteristics used for the flow input channel when the FWD REV KFACTOR method is selected for the FLOW CALC METHOD Enter in a floating point value These values are displayed when FLOW CALC METHOD is set to FWD REV KFACTOR REV KFAC P GAL 1 20 or REV KFAC P LIT 1 20 REVERSE KFACTOR 1 through 20 are the reverse flow meter characteristics used for the flow input channel when the FWD REV KFACTOR method is selected for the FLOW CALC METHOD Enter in a floating point value Units are depended on the setting of switch S1 1 These values are displayed when FLOW CALC METHOD is set to FWD REV KFACTOR HZ CSTK 1 20 or FWD HZ CSTK 1 20 HZ CSTK 1 through 20 are the forward flow flowmeter characteristics used for the flow input channel when the TEMP vsVISCOSITY or F R TEMP vsVISCO method is selected for the FLOW CALC METHOD Enter in a floating point value These values are displayed when FLOW CALC METHOD is set to TEMP vsVISCOSITY or F R TEMP vsVISCO KFAC P GAL KFAC P LIT 1 20 FWD KFAC P GAL or FWD KFAC P LIT 1 20 These K FACTORs are used when FLOW CALC METHOD is set to TEMP vsVISCOSITY Enter in a floating point value Units are depended on the setting of switch S1
11. ALIO H138VZI13 STOMLNOO 83 500 ANdLNO vugz y lt 1fidNI SLY0A gt Qv3uds 4 81 V 9 ASYN HLM ZONVY 1 33345 9 4 x 06 2 001 10 4 LINGNOD 03 5530044 NO 14 2 1 SNOULO3NNOO QY3MHHL Z OL OQAO 514405 M3MOd 2 00 WHO 001 q VUOZ OL SNVdS TIGVIVAY 303 12 4 1106800 70068 OL 002 539 HOOGY TAGON 1N3W MHISNI 0338 V SI S3LLIWSNYMI JHM 523104 ddv aiva 445530 3NOZ mi wj s CAL SNVML 7 N G e 301 leas ANON Wades HOIHM 804 350 N3HLO NOISE Q 0 S N V 2 iU e NO sd IST DJH ONLIEM ASSY 1X3N SY Ni G3ZINOHLNY SV 1430 3 504804 M3HLO 3000 3990 325 304 0351 0390008 38 SH3HLO OL SIS FHL OL LON STONLN00 1 40 j n Al N SNOISNANIG 031319345 3SIW3HIO SSIINN MOTA 3440 40 ALYAdOYd WILN3OLNOO 0 LL d dOHS HOW ONIMV SG V IV SNI 176 HY roud HSINH 28 1 2 T1SA09 H vo 606 2 ALD 2113 T
12. COMP METHOD The Flowstar 2005 system perform density calculations based on the setting of Compensation Method Select from MANUAL TEMPERATURE TEMP amp PRES When Compensation Method is set to Manual the Flowstar system will use Default Density When set to either TEMPERATURE or TEMP amp PRES the Flowstar system uses the data enter in the Fluid Properties tables to calculate the density GAS INHIBIT This settings enables or inhibits the GAS INHIBIT feature of the FLOWSTAR 2005 When the GAS INHIBIT error occurs totaling will be inhibited Select from e OFF e ON The default is OFF CH1 TOT CONFIG This field is used to assign display measured values in the TOTAL display for the pulsed flow input channel The following units and options are available English Units 1 03 DocNo HP 242 Page 16 of 72 FS 2005 4 35 RATE CONFIG This field 18 used assign display measured values RATE display based off pulsed flow input channel The following units and options are available LBS MIN KG MIN LBS HR KG HR LBS SEC KG SEC FT SEC GAL MIN LIT MIN GAL HR LTI HR GAL SEC LIT SEC OZ MIN GR MIN OZ HR GR HR OZ SEC GR SEC FLOZ MIN CC MIN FLOZ HR CC HR FLOZ SEC CC SEC PTS MIN MLIT MIN PTS HR MLIT HR PTS SEC MLIT SEC BBL MIN VOID BBL HR VOID BBL SEC VOID TON MIN MTON MIN TON HR MTON HR TON SEC MTON SEC UDEF MIN UDEF MIN UDEF HR UDEF HR UD
13. Cancel Auto detect Auto detect 1 03 DocNo HP 242 Page 64 of 72 FS 2005 3 When the Hyper Terminal program starts up new Connections Properties box will appear Enter the name for the new connection and choose an icon Click OK when finish Example is shown below Figure 7 3 Command Line Description Connection Description a New Connection Enter name and choose an icon for the connection Name Flows TAR Icon 4 Select the port that will be connected to the Flowstar Click OK when you are finished selecting the port Figure 7 4 Direct Connection Properties Direct Connect Coml Properties Phone Number Settings lt Direct Connect Country code Y Enter the area code without the lona distance prefix Area code Phone number Connect using Direct to Com 1 Configure OK 1 03 DocNo 242 65 72 FS 2005 5 Port Settings dialog box will appear next Set the Bit Per Second speed to 9600 Set the Flow Control to None Check the rest of the settings Click OK when all settings are corrected Figure 7 5 COM Port Properties COMI Properties Port Settings second so Data bits 8 e Stop bits 1 Flow control Advanced Restore Defaults 6 Next click on File and then on Properties The Flowstar Properties dialog will appear Click on the Setti
14. DAY OF THE WEEK Select from one of the following fields 4 3 70 TIME 24 HOUR CLK Set the time of day in 24 hour mode 4 3 71 RESTORE NEW UNIT NOTE Complete calibration is loss if Flowstar is restored To restore the unit to factory defaults perform the following steps 1 2 3 1 03 DocNo 242 Press SEL key unit will display PASSWORD entry field Enter password Press MODE key if correct password is entered then the unit will display RESTORING FACTORY DEFAULTS If the incorrect password is entered the display will return to RESTORE NEW UNIT Page 29 of 72 FS 2005 1 03 DocNo 242 5 PAGE INTENTIONALLY LEFT Page 30 of 72 FS 2005 5 INSTALLATION 5 1 INSTALLATION WIRING LAYOUT FOR INTERCONNECTIONS In considering the interconnections between the flowmeter and the flow measurement system some attention must be given to anticipated noise sources and to the coupling of these noise sources to the interconnecting wiring Noise signals may be coupled inductively or capacitively into the wiring between the sensor and the electronic measuring systems In general utilizing a shielded twisted pair for the interconnection greatly reduces this coupling The shield should be grounded on one end of the cable only In general grounding only on the electronic measuring system is best However even with proper interconnecting cabling cross talk with other signal
15. FC FC KC 60030670 ANALOG OUTPUT COMMUNICATION PORT SCALED PULSE OUTPUT SINGLE CHANNEL FLOWMETER INPUT ANALOG INPUT TEMPERATURE PRESSURE COMPENSATION POWER INPUT ALARMS ENCLOSURE STYLE ACCESSORIES OPTIONS SPECIAL FEATURES ANALOG OUTPUT TWO MAY BE SELECTED MODEL 2005 FC FC XC FC XC XC 3 0 5 D3 DUAL 0 5 VDC 4 0 10 VDC D4 DUAL 0 10 VDC 7 4 20 MA D7 DUAL 4 20 MA D3 4 ONE 0 5 VDC AND ONE 0 10 VDC D3 7 ONE 0 5 VDC AND ONE 4 20 MA D4 7 ONE 0 10 VDC AND ONE 4 20 MA COMMUNICATION PORT SELECT ONE MODEL 2005 C CC COGO OCC OC OPTION R2 RS 232 R4 RS 485 HALF DUPLEX SCALED PULSE OUTPUT TWO MAY BE SELECTED INCLUDING ALARM OPTIONS MODEL 2005 CC FC XC XC XC C OPTION 1 OPEN COLLECTOR STANDARD 2 TTL CMOS 3 DRY CONTACT SINGLE CHANNEL ONLY SEE NOVA FLOW FOR MULTIPLE CHANNELS MODEL 2005 Co XC XC XC C X KC OPTION 1 SINGLE CHANNEL FLOWMETER INPUT MODEL 2005 A REDI PULSE REDI PULSE COIL DMX MAGNETIC REDI PULSE LS COIL DRX RF REDI PULSE LS COIL DC DRY CONTACT DocNo HP 242 4 of 72 FS 2005 MODEL 2005 CONTINUED ANALOG INPUT amp TEMPERATURE PRESSURE COMPENSATION MODEL 2005 OC C OC
16. S EXPENSES FOR DOWNTIME OR FOR MAKING UP DOWNTIME DAMAGES FOR WHICH THE PURCHASER MAY BE LIABLE TO OTHER PERSONS DAMAGES TO PROPERTY AND INJURY TO OR DEATH OF ANY PERSONS HFC NEITHER ASSUMES NOR AUTHORIZES ANY PERSON TO ASSUME FOR IT ANY OTHER LIABILITY IN CONNECTION WITH THE SALE OR USE OF GOODS AND THERE ARE NO ORAL AGREEMENTS OR WARRANTIES COLLATERAL OR AFFECT ING THE AGREEMENT PURCHASER S SOLE AND EXCLUSIVE REMEDY IS THE REPAIR AND OR REPLACEMENT OF NONCONFORMING GOODS AS PROVIDED IN THE PRECEDING PARAGRAPHS HFC SHALL NOT BE LIABLE FOR ANY OTHER DAMAGES WHATSOEVER INCLUDING INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES Disclaimer Specifications are subject to change without notice Some pages are left intentionally blank HFC 9708 Table of Contents 1 INTRODUCTION tree RR he m eg e p ER th D E 1 1 14 INTRODUCTION ee 1 12 PERFORMANCE CHARACTERISTICS 44 4047420001 pE r 1 13 4 1 4 WARRANTY ua esee RM etii es 6 L5 SHIPPING AND HANDLING rr deisel Hr 6 16 ENHANCEMENT FEATURES AND OPTIONS 6 2 SELOWSTAR OVERVIEW cio tete Put e uh eet oed e e eod eerie ieee 9 21 INTRODUCTION ei Hp ORI RE en t a ER ee ahi a 9 22 HARDWARE CONFIGURATION OF SO
17. are set to PUMP INTERLOCK programs relay to function as pump interlock Page 27 of 72 FS 2005 4 3 62 SERIAL MODE Select the serial communications mode from the following RS232 RS422 RS485 4 3 63 RS 488 NODE NUM RS 485 multi drop communications requires a unique identifier for the unit Enter in an integer for this field in the range of 0 to 31 4 3 64 BAUD RATE Select one of the following to determine the serial baud rate 9600 4800 2400 1200 600 300 150 75 4 3 65 HANDSHAKE Select one of the following to set the serial handshake method NONE Recommended standard HARDWARE Jumper CTS to DTR on Flowstar s DB 9 connector If this jumper is not place on the Flowstar when HARDWARE DTR is selected then the system will perform a Continuous Reset As soon as the jumper is attached or the system is connected to a Master Computer Adapter with the proper DTR support the system will return to normal operation NOTE Flowstar 2005 firmware version 1 02 does not required the jumper for proper operation XON XOFF 4 3 66 SERIAL PROTOCOL Determine the communication mode based on the hardware Select one of the following 1 03 DocNo HP 242 REMOTE KEYBOARD HFC 5A INTERFACE PRINTER 2010 Hoffer s mini printer PRINTER Page 28 of 72 FS 2005 4 3 67 PASSWORD This field allows password to be changed from factory default of 2001 4 3 68 DATE Enter the date using the numeric keys 4 3 69
18. ld Ni NO 6770 0059 6200 9 I0 amp WND3O Svid 2 NO GUNS ISPA 3sn ASSY 1X3N NI Sv 1 30 3 SSOduAd oma 3002 39 2 3215 MYN 30 376 803 0350 SH3HIO OL NVHL MJHLO S3ONYMIIOL S3HONI NI 3uy 03501050 38 OL LON 24H 51041029 SNOISNANIG 31412345 3SIMM3HIO SSTINN Y3440H 40 1 3 0 dv HOMO ld HSIN 606 0 ON OSHS STOHLNOO 074 H3440H alya 707 05 338 AAOGV 335 ALISOOSIA SA 01 135 S 2193 NAHM Q3AV 14510 6 38055344 9 YO NI 138 SI GOHLSN dNOO Q3AY 14510
19. settings will have to be reprogrammed to the new flow rate units 4 3 45 ALARM 1 AUDIBLE This selects the condition for the channel 1 audible sonic alarm Select from the following OFF HIGH ONLY LOW ONLY HIGH AND LOW 1 03 DocNo HP 242 Page 24 of 72 FS 2005 NOTE If channel 2 is disabled by 51 5 being turned OFF then all of the channel 2 settings will not be displayed 4 3 46 ALM2 S HI TEMP UNIT This field sets the high alarm set point for channel 2 If a high alarm is not desired set it to a known condition well above the operating range of the measured value Enter a floating point number Default is 70 F 296 26 K 4 3 47 ALM2S LO TEMP UNIT This field sets the low alarm set point for channel 2 Enter a floating point number Default is 0 00 4 3 48 ALM2 DBAN TEMP UNIT This field sets the deadband for the channel 2 alarm To inhibit the high alarm the measured value must fall below the high alarm set point minus the deadband value To inhibit the low alarm the measured values must rise above the low alarm set point plus the deadband value The deadband reduces spurious alarms when close to the set points 4 3 49 ALARM 2 AUDIBLE This selects the condition for the channel 2 audible sonic alarm Select from the following OFF HIGH ONLY LOW ONLY HIGH AND LOW NOTE If channel 3 is disabled by S1 4 being turned OFF then all of the channel 3 settings will not be displayed 4 3 50 S HI PRES UNIT This f
20. 00 Hz 50 K ohm input impedance maximum input frequency is 3500 Hz Optional MCP pickup 2 of 72 FS 2005 1 2 10 1 2 11 1 2 12 1 2 13 1 2 14 PROCESS INPUTS 3 e 1 5Vdc STD 4 20 current loop Optional ANALOG 5 2 Standard 0 5Vdc 0 10Vdc 4 20mA current loop meets and exceeds 15 550 1 specifications for TYPE 3 Class L and U SERIAL COMMUNICATION e RS A22NRS 485 Half Duplex multi drop e RS 232C plug in sockets standard DIP SWITCH PROGRAMMABLE FEATURES 7 e Program Enable Local Control e Input Channel 2 e Input Channel 3 Pressure e Output Channel 1 e Output Channel 2 e Units English Metric SELF DIAGNOSTIC e Unit checks computer hardware for proper operation RAM ROM checksum RTC test only e Unit checks for transmitter signal loss and over range conditions e Unit checks phase conditions of fluid being measured and displays error messages for TWO PHASE FLOW GAS INHIBIT and OUT OF COMP RANGE INPUT POWER e 110 220 VAC 50 60hz selectable on board or 12 24 VDC with external supplied source ENVIRONMENTAL e 0 to 70 C Operating Temperature 20 to 80 C Storage Temperature ENCLOSURE e DIN Standard 43700 flame retardant glass filled Noryl case Dimensions 7 4 x 3 6 x 7 25 DocNo HP 242 3 of 72 FS 2005 13 ORDERING INFORMATION MODEL 2005 A FLOWSTAR LIQUID MASS SINGLE CHANNEL MODEL 2005
21. 1 These values are displayed when FLOW CALC METHOD is set to TEMP vsVISCOSITY or F R TEMP vsVISCO REV HZ CSTK 1 20 REV HZ CSTK 1 through 20 the reverse flow flowmeter characteristics used for the flow input channel when the TEMP vsVISCO method is selected for the FLOW CALC METHOD Enter in a floating point value These values are displayed when FLOW CALC METHOD is set to F R TEMP vsVISCO REV KFAC 1 20 These K FACTORs are used for reverse flow when FLOW CALC METHOD is set to F R TEMP vsVISCO Enter in a floating point value Units are depended on the setting of switch S1 1 These values are displayed when FLOW CALC METHOD is set to F R TEMP vsVISCO ATD DATA ATIME ATD Data Averaging Time is the amount of time that the displayed values for Temperature and Pressure are averaged Enter a numeric value from 0 1 to 10 0 seconds The default value for ATD DATA ATIME is 0 5 seconds A setting of 0 1 second means that no data averaging will occur Default value is 5 seconds NOTE If channel 2 is disabled by S1 5 being turned OFF then all of the channel 2 settings will not be displayed 1 03 DocNo HP 242 Page 20 of 72 FS 2005 4327 CH2 LOW CAL This field is used to calibrate the channels low end Set the channels input to its lowest value 1 volt or 4 mA and press the SEL key This locks in the low point corresponding to the lowest selected table entry 4 3 28 CH2 HIGH CAL This field is used to calibrate the
22. 103 dfM2ld YOSNAS OL Sy IS01 V901 SW 83134 Page 35 of 72 FS 2005 1 03 DocNo HP 242 Figure 5 6 Sinda viv 103 331 3 OL 52 1501 901 5 4 6 212 7 25 VIA LAdNI 33L3AMO 13 Page 36 of 72 FS 2005 1 03 DocNo HP 242 Figure 5 7 Remote Signal Conditioner Interface GNOO TWNOIS 1X3 ASI 3J9V4331NI YINOILIGNOD IWNOIS 310 34 Page 37 of 72 FS 2005 1 03 DocNo HP 242 Figure 5 8 Analog Output Connections 20 01 0 VNOILdO 015 20 6 0 SOIWNY IWNOILdO 02 20 01 0 1 415 20 6 0 SAS 702 vlvq OL 51014100 Page 38 of 72 FS 2005 1 03 DocNo HP 242 Figure 5 9 Two Wire process Transmitter Input Connections SYNLVYAdWAL YLWX 34055344 34MM 100 gt SNOILO3NNOO YALLINSNVYL SHIM Page 39 of 72 FS 2005 1 03 DocNo HP 242 Figure 5 10 Three Wire Process Transmitter Connections 3aniveridWaL 34055344 TWNOIS SNOLLOSNNOO YALLINSNVYL 33IM Page 40 of 72 FS 2005 1 03 DocNo HP 242 Figure 5 11 Pulse Alarm Output Wiring 40135 JYNOIINOD NI JHL SV ANY AV134 380913NOO 403 34094315 NI MOJI SV Z
23. C 003030 7 4 20 277 DUAL 4 20 MA REQUIRED IF BOTH T amp P REQUIRED TEMPERATURE COMPENSATION PRESSURE COMPENSATION ONE FLUID MODEL 2005 C OC FC OC CS KC XC XC M2 OPTION T TEMPERATURE REQUIRES RTD WITH TRANSMITTER TP TEMPERATURE amp PRESSURE REQUIRES RTD MANY FLUIDS DO NOT REQUIRE PRESSURE COMPENSATION CHECK WITH ENGINEERING FOR YOUR FLUID UVC VISCOSITY COMPENSATION TABLE MUST BE USED WITH OPTION T OR TP SPECIFY FLUID TEMPERATURE AND PRESSURE WHEN REQURED POWER INPUT MODEL 2005 A OC OC C CERO OPTION 1 115 50 60 HZ 2 220 50 60 HZ 10 5 VDC 24 VDC INSERT ACTUAL VOLTAGE FOR ANALOG OUTPUT 0 10 VDC amp 4 20 THE DC VOLTAGE REQUIRED IS 18 24 VDC ALARMS MODEL 2005 OC HI LO HIGH LOW OPEN COLLECTOR L LOW SOLID STATE RELAY 24 240 VAC 3 AMPS SPST N O H HIGH SOLID STATE RELAY 24 240 VAC 3 AMPS SPST N O HL HIGH LOW SOLID STATE RELAY 24 240 VAC 3 AMPS SPST N O L3 LOW DRY CONTACT H3 HIGH DRY CONTACT H L3 HIGH LOW DRY CONTACT ENCLOSURE STYLE MODEL 2005 OPTION PANEL MOUNT SEALED TO 4 ND MOUNTED ON DOOR SUPPLIED STANDARD WITH THREE ENTRANCE HOLES IF MORE OR LESS ARE REQUIRED USER MUST SPECIFY E EXPLOSION PROOF MEETS CLASS I GROUPS amp D CLASS II GROUPS F amp SCA STD 22 2 NO 30 amp NEMA 4 ACCE
24. C 7 INTERFACE PRINTER LC24X PRINTER RD WR RD WR PASSWORD int 0000 9999 RD WR DAY OF char WEEK RD WR TIME 24 tim hhmmss HOUR CLK 1 03 DocNo HP 242 Page 59 of 72 FS 2005 Table 5 Unit Descriptions Switch S1 1 Setting ENGLISH METRIC UNIT 2 UNIT 3 UNIT 4 UNIT 5 UNIT 6 UNIT 7 1 03 DocNo HP 242 Page 60 of 72 FS 2005 64 PRINTER PRINTER mode the Flowstar will generate Delivery Tickets when ever REMF PRINT key is depressed The attached device must be a RS 232C serial printer that supports the ASCII IBM character code table The Flowstar detects printer status only when the printer supports this feature through hardware hand shaking To enable the printer support the following settings must be made at the Flowstar 1 SERIAL MODE RS232 2 BAUD RATE baud rate of attached device 3 HANDSHAKE NONE 4 SERIAL PROTOCOL PRINTER 2010 or PRINTER The pin connections of the DB 9 communications connection on the back of Flowstar are not standard Please refer to 500 0037 FLOWSTAR COMMUNICATION CABLES when making your own cable to connect a printer to the FLOWSTAR If you printer supports PAPER OUT detection then contact Hoffer Flow Controls for information on the proper wiring of the Flowstar to your printer 1 03 DocNo HP 242 Page 61 of 72 FS 2005 1 03 DocNo 242 5 PAGE INTENTIONALLY LEFT Page 62 of 72 FS 2005 7 APPENDIX COMMUNICATIO
25. E If COMP METHOD is set to MANUAL and FLOW CALC METHOD is not set to TEMP vsVISCOSITY or F R TEMP vs VISCO then none of the Fluid Property Table entries will be displayed If COMP METHOD is set to TEMP or TEMP amp PRES then FLUID TABLE PT FLUID MAX PRES TEMP UNIT 1 20 PSAT 1 20 DSAT 1 20 and DCP 1 20 entries will be displayed If FLOW CALC METHOD is set to TEMP vsVISCOSITY or F R TEMP vsVISCO then FLUID TABLE PT TEMP 1 20 and VISCOSITY 1 20 entries will be displayed NOTE The number of entr es displayed are depended on the setting of FLUID TABLE PT FLUID TABLE PT This numeric field determines the number of points used in the Fluid Properties tables Enter a integer number from 2 to 20 FLUID MAX PRES Enter in the floating point number that corresponds to the DENS T amp HP Fluid Temperature and Maximum Pressure table entries Units for Fluid Maximum Pressure are determine by the Pressure Unit setting TEMP UNIT 1 20 Fluid Temperature Range 1 through 20 are the fluid properties temperature indexes The system well determine the interpolation points of the fluid properties table from the Temperature table The units for temperature are determine by the setting of Temperature Units PSAT PRESSURE UNITS 1 20 Saturated Pressure at Temperature 1 through 20 are the fluid properties Saturated Pressure at the programmed temperature indexes Enter a floating point number corresponding to the temperature entries in FLU
26. EF SEC UDEF SEC 4 3 6 TEMP UNITS This selection determines the units of measure used to enter and display all temperature related entries The Flowstar uses DEG K as its base temperature unit All temperature entries are converted to the base unit for storage The Flowstar uses the base temperature unit to perform all temperature related calculation The base unit values are converted back into the selected unit for display and communication accesses Select from the following DEG K DEG F DEG DEGR 1 03 DocNo HP 242 Page 17 of 72 FS 2005 4 3 7 4 3 8 4 3 9 4 3 10 4 3 11 550 UNITS This selection determines the units of measure used to enter display all pressure related entries The Flowstar uses PSIA as its base pressure unit All pressure entries are converted to the base unit for storage The Flowstar uses the base pressure unit to perform all pressure related calculations The base unit values are converted back to the selected unit for display and communication accesses Select from the following PSIA PSIG ATM BAR A BAR G KPAS A KPAS G CH1 DATA ATIME Channel 1 Data Average Time is the amount of time that the displayed rate indication is averaged A value of 0 3 second will mean that no data averaging will occur Enter a numeric value from 0 25 to 10 0 seconds The default value for DATA ATIME 15 1 second POINT NUMBER This integer field determines how many points will be u
27. FLOWSTAR 2005 USER S MANUAL December 2015 HOFFER FLOW CONTROLS INC Perfecting Measurement 107 Kitty Hawk Lane P O Box 2145 Elizabeth City North Carolina 27906 2145 1 800 628 4584 252 331 1997 FAX 252 331 2886 www hofferflow com Email info hofferflow com FLOWSTAR 2005 User s Manual DocNo HP242 Trademark Notices HyperTerminal is a registered trademark of Hilgraeve Inc Windows is registered trademark of Microsoft Inc ProComm is a registered trademark of Data Storm Technologies CrossTalk is a registered trademark of Attachmate Inc Disclaimers Specifications are subject to change without notice Some pages are left intentionally blank HOFFER FLOW CONTROLS INC MAKES WARRANTY OF ANY KIND WITH REGARD TO THIS MATERIAL INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE This manual has been provided as an aid in installing connecting calibrating operating and servicing this unit Every precaution for accuracy has been taken in the preparation of this manual however HOFFER FLOW CONTROLS INC neither assumes responsibility for any omissions or errors that may appear nor assumes liability for any damages that may result from the use of the products in accordance with information contained in the manual HOFFER FLOW CONTROLS policy is to provide a user manual for each item supplied Therefo
28. FTWARE 8 2 2 9 3 ee e EL 11 31 INTRODUCTION rt tre tete PEE Sep n e e 11 3 2 OPERATING MODE KEYBOARD 11 3 3 OPERATING MODE LED AND SONIC ALARM OPERATIONS 12 34 SERROR MESSAGES m ane a 13 4 SETUP MODE OPERATIONS te ec pe hee riv ee nass 15 41 INTRODUCTION aa inert here LP arian ES te ertt pe i PR rep cee 15 42 KEYBOARD OPERATION e tem RR PER eR 15 43 lt SETUP MODE FIELD 5 5 oerte he e e a asus o er te eere 16 35 INSTALLEATION nt tte t ter Wo RUE Be E e Ie ee e e Oe nean 31 5 1 INSTALLATION WIRING LAYOUT FOR INTERCONNECTIONS 31 5 2 INSTALLATION OF THE 5 31 6 SERA COMMUNICATIONS fecit ne et eee Fine eie rete ei dne 43 61 INTRODUCTION eer te eee re e teen oe e repete 43 62 JHEC 7T PROTOCOL 0 sh 44 6 3 EABEEBS as Se Ee k sQ 49 64 PRINTER 5 scien aote hene aO Goma tana etat bla qr ttp ient 61 7 APPENDIX COMMUNICATIONS OPTIONS
29. G HR LBS SEC KG SEC FT SEC GAL MIN LIT MIN GAL HR LTI HR GAL SEC LIT SEC OZ MIN GR MIN OZ HR GR HR OZ SEC GR SEC FLOZ MIN CC MIN FLOZ HR CC HR FLOZ SEC CC SEC PTS MIN MLIT MIN PTS HR MLIT HR PTS SEC MLIT SEC BBL MIN VOID BBL HR VOID BBL SEC VOID TON MIN MTON MIN TON HR MTON HR TON SEC MTON SEC UDEF MIN UDEF MIN UDEF HR UDEF HR UDEF SEC UDEF SEC 1 03 DocNo HP 242 Page 23 of 72 FS 2005 Conversion units available the Auxiliary displays English Units LBS FT GAL KG MIN LBS MIN LIT MIN GAL MIN 4 3 42 ALMI S H RATE UNIT This field sets the high alarm set point for channel 1 If a high alarm is not desired set it to a known condition well above the operating range of the measured value Enter a floating point number Default is 200 00 4 3 43 ALMI S L RATE UNIT This field sets the low alarm set point for channel 1 Enter a floating point number Default is 0 00 4 3 44 ALMI DBA RATE UNIT This field sets the deadband for the channel 1 alarms To inhibit the high alarm the measured value must fall below the high alarm set point minus the deadband value To inhibit the low alarm the measured values must rise above the low alarm set point plus the deadband value The deadband reduces spurious alarms when close to the set points If channel 1 flow rate units are change after the programming of the Alarm 1 settings then the Alarm 1
30. ID TEMP 1 20 Units for PSAT TEMP are determined by the setting of PRESSURE UNITS PSAT is displayed when ever COMP METHOD is not set to MANUAL DSAT DENSITY UNITS 1 20 Saturated Density at Temperature and Saturated Pressure 1 through 20 are the fluid properties Density at programmed temperature indexes and program saturated pressure Enter a floating point number corresponding to the temperature entries in FLUID TEMP 1 20 Units for DSAT amp SP are determined by the setting of 51 1 DSAT is display when COMP METHOD is set to either TEMP or TEMP amp PRESS DCMP DENSITY UNITS 1 20 Compressed Density corresponding to Fluid Temperature and Maximum Pressure Enter floating point number corresponding to the Compressed Density at the indexed programmed temperature and high pressure The units for DCP are determine by switch setting of S1 1 1 03 DocNo HP 242 Page 22 of 72 FS 2005 4 3 39 VISCOSITY 1 20 VISCOSTIY 1 20 corresponds to the fluid viscosity at indexed temperature range of the fluid properties table Enter floating point values VISCOSITY 1 20 are displayed when FLOW CALC METHOD is set to TEMP vsVISCOSITY or F R TEMP vsVISCO 4 3 40 AUX 1 UNITS AND AUX 2 UNITS This selection set the units to be used when the AUX 1 or AUX 2 key is depressed in the OPERATING mode Total units available on the Auxiliary displays English Units 4 3 4 Rate units available on the Auxiliary displays English Units LBS MIN KG MIN LBS HR K
31. IT 6 015 FOR UNIT 7 016 DEFINITION UNIT 8 017 UNIT 9 018 1 03 DocNo HP 242 Page 51 of 72 FS 2005 RD WR SSS SPECIFIC VALUES FIELD SELECTION 028 CH1 RATE char IT1 MIN IT1 HR IT1 SEC IT2 MIN IT2 HR SEE TABLE 6 IT 2 SEC FOR IT 3 MIN DEFINITION IT3 HR IT 3 SEC IT 4 MIN IT 4 HR IT 4 SEC IT 5 MIN IT 5 HR IT 5 SEC IT 6 MIN IT 6 HR IT 6 SEC IT 7 MIN IT 7 HR IT 7 SEC IT 8 MIN IT 8 HR IT 8 SEC IT 9 MIN IT 9 HR IT 9 SEC Z 2 Z 7 Z 2 2 2 Z Z Z Z Z Z 2 2 Z 2 Z 2 Z Z 222 TEMP UNITS u mu PRESSURE UNITS RD WR 030 RD WR 031 CH1 DATA ATIME RD WR 032 POINT 1 03 DocNo HP 242 Page 52 of 72 FS 2005 SPECIFIC VALUES FIELD C1 PULSE WEIGHT RD WR FLOW CALC SINGLE KFACTOR METHOD KFACTOR TEMP vsVISCOSITY FWD REV KFACTOR F R TEMP RD WR vsVISCOSITY RD WR 035 DEF TEMP In selected temperature unit RD WR DEF PRES In selected pressure unit RD WR 037 DEF DENS Unit is LBS GAL or 1 KG LIT dependent the setting of S1 1 RD WR 038 BASE DENS Unit is LBS GAL or CH1 KG LIT dependent on the setting of 51 1 DEF Unit is P GAL or P LIT KFACTOR dependent on the setting of 51 1 USER DEFINE Unit is USER GAL TO UDEF USER LIT UDEF dependent on the setting of S1 1 RD WR RD WR 041 thru 060 FWD FREQ 1 Unit is Hz cycles per t
32. NS OPTIONS 1 03 DocNo 242 Page 63 of 72 FS 2005 71 USING FLOWSTAR with ANSI TERMINAL Flowstar 2005 is configurable for use with ANSI terminal this configuration FLOWSTAR may be connected to a ANSI terminal via the RS 232 communication option when SERIAL PROTOCOL 18 configured for REMOTE TERMINAL Control is also possible by using a ANSI compatible communications software on a personal computer HyperTerminal included with Windows 95 is ANSI compatible Other examples of ANSI compatible communication software are ProCom CrossTalk Telix and Windows 3 X Terminal Listed below are the steps necessary to used HyperTerminal application with the Flowstar 1 Using your mouse point to the START button located on the Task Bar Click on START point to Accessories and drag the pointer of mouse down to the Hyper Terminal Folder Click on the HyperTerminal folder and it will appear on the screen Figure 7 1 Program Selection C Program Files Accessories HyperTerminal File Edit View Help AT amp T Compus Direct hticons dll hypertmm Mail kt Cormect Coml ht abject s selected E DOKB 2 Double click on the Hyper Terminal icon the Hyper Terminal program will start Figure 7 2 Icon Selection New Connection HyperTerminal File Edit View Call Transfer Help Di es ola w New Connection Enter a name and choose an icon for the connection Name Icon ELITE
33. NdNOD 680 OL 301934409 15 014 3M 680 6 6 8 8 4 4 9 9 6 6 v 4 2 WO2 5 Ge 02 012 MOLO3NNOO 5 09 08 33L dWOO 680 OL YOLISNNOD 159073 680 WOLOSNNOD 5280 1 005 423 M3d VIVO ONY XL 201176 G3G0V 5 Nid SYM 6 Nid 18 NZ alva NOU 41495341 3NOZ SNOISIASY 9 400 006 u rm OD Q rm u r WNOIS 0123 09 0193 09 31 33 690 680 22 54 NVISMOTH 390 490 454 512 Q 0 0 MOLO3NNOO 30193NN09 SIVA 5280 JIA 680 49150074 1 ST YALLINSNV UL 044 028 13000 ONIMVSO NOILV TIVISNI 60622 ALIO HL38VZTT3 STOMLNOD 83430H SiSd 000 001 0 fili 00009 0 SiSd 00009 0 00002 0 SiSd 000 1 0 001 0 31841 1 V 1700 005 SYM ON OLS T3COM 504 504 OL BL 403 834 3 adv T 413530 3102 SNOISIAJH Sal 02172172172102 2002208 SiS 0 7 1300 QNhON 3570 0 5 1300N SAY91 SIYM C LENA 018 300 SNOLLO3NNOO TYORLITO 1301 m NOILVTIVISNI 60622 ON
34. SSORIES OPTIONS MODEL 2005 46 OC OC OPTION F MOUNTED ON FLOW METER OPTIONS ND amp E ONLY IF MOUNTED X RISER ON FLOWMETER IS REQUIRED H HEATERS FOR OPTIONS ND amp E ONLY MS CONNECTORS FOR ND INCLUDES MATING CONNECTORS SPECIAL FEATURES MODEL 2005 46 OC OC OC OCC SP ANY SPECIAL FEATURES THAT ARE NOT COVERED IN THE MODEL NUMBER USE A WRITTEN DESCRIPTION OF THE SP NOTE 1 INSERT X MODEL NUMBER FOR EVERY OPTION NOT SPECIFIED 2 THERE CAN TOTAL OF 4 OUTPUTS SELECTED FROM THE SCALED DIGITAL OUTPUTS AND ALARM SECTIONS DocNo HP 242 5 of 74 FS 2005 1 4 WARRANTY Hoffer Flow Controls warrants that all equipment will be free from defects in workmanship and material provided that such equipment was properly selected for the service intended properly installed and not misused Equipment which is returned transportation prepaid to Hoffer Flow Controls within 12 months after delivery of goods or 18 months from date of shipment on equipment for destination outside the United States and is found by Hoffer Flow Controls inspection to be defective in workmanship or material will be repaired or replaced at Hoffer Flow Controls sole option free of charge and returned shipped using the lowest cost transportation prepaid In the event of product failure contact Hoffer Flow Controls at 919 331 1997 or 800 628 4584 for issuance o
35. TUP mode After configuration and calibration parameters have been entered or viewed press the MODE key once more to return to the OPERATING mode If the SETUP mode is entered the last item selected will be displayed again The default password is 2001 42 KEYBOARD OPERATION The FS 2005 uses an alternate key functionality when in the SETUP modes 4 2 1 1 2 3 4 5 6 7 8 9 and 0 These keys facilitate numeric entry in selected SETUP fields 4 2 2 SEL REM Changes a selected SETUP fields discrete selection 423 LAST NEXT Scrolls forward and backwards through the SETUP fields 424 STOP Changes the sign of floating point number i e Default Temperature CH2 MPs etc 4 245 and AUTO Perform no functions in this mode except where noted 4 2 6 MODE When pressed causes the program to exit the SETUP mode Any altered values are stored in non volatile memory EEPROM 1 03 DocNo HP 242 Page 15 of 72 FS 2005 4 3 SETUP MODE FIELD DESCRIPTIONS 4 3 1 4 3 2 4 3 3 4 3 4 Many of the field selections in the SETUP modes optional dependent 51 setup switch If the specific channel selector switch is not enabled then all of the configuration calibration fields for that channel will not be displayed FLUID TYPE Selects the Fluid that is being delivered Select from the following Fluid Type setting does not effect the calculation accuracy of the Flowstar GENERIC LIN LOX LAR LH2
36. The CLEAR key resets channel 1 total to zero unless Chl Accum Total is display then the key will clear ACCUM TOTAL Also clears any AUX channel that is configured for total unless CHI ACCUM TOTAL is displayed LAST NEXT SEL REM MODE These keys allow the operator to scroll through the display fields individually In addition to the key selected fields there are several miscellaneous fields which can only be viewed by scrolling past the original fields TIME DATE This key acknowledges an alarm condition It sets blinking LED s to solid It will also silence the sonic alarm Pressing this key will generate a ticket when FS 2005 unit is configure for printing and a printer is attached Prompts you for a password This occurs only if the 51 7 switch is set to ON position during power up Password entry is facilitated by using the numeric keys Entry of a proper password will shift the unit into the SETUP mode Pressing the MODE key while in the SETUP mode will cause the Flowstar unit to switch to the OPERATING mode 3 3 OPERATING MODE LED AND SONIC ALARM OPERATIONS During normal operating conditions in which none of the alarm conditions are met the LED s and SONIC ALARM are in the off state If an alarm condition is met then the associated LED will blink and the sonic alarm will sound This is considered an alarming condition To silence the alarm the SEL key must be pressed This will cause the sonic a
37. X CKS STX nn WR 555 444 CKS 1 03 DocNo HP 242 0x02 unit id 00 31 Write command specific data 3 characters specifying the specific field 000 421 Value char response 3 digit numeric from Field Format Table column Value flt response may consist of 16 numeric characters with decimal point Leading zeros are not required ie 123456 789 Value int response may consist of 16 numeric characters Leading zeros are not required ie 123456789 0x03 exclusive or of each byte of data between the STX and ETX Page 46 of 72 FS 2005 After receiving write command from host Flowstar will respond with read response command This response will be in the following format STX ETX CKS STX 0 02 00 01 invalid command 02 data out of range ETX 0x03 CKS exclusive or of each byte of data between the SIX and ETX DATA FORMAT DESCRIPTIONS Data may be transmitted Flowstar using data formatted as either character char floating flt numeric or an integer int numeric value Refer to the FIELD DATA TABLE for specific field formats For all char fields 3 digit numeric entries are required corresponding to the specific field as listed in the FIELD DATA TABLE Floating fields may consist of up to 16 numeric characters with a decimal point ie 293 034 Leading zeroes not required here Integer values m
38. and SSS keyboard input key number 1 000 ETX 0x03 CKS exclusive or of each byte of data between the STX and ETX Upon completion of the requested command Flowstar will return an error code for the control command using the following STX ee ETX CKS STX 0x02 ee error codes 00 errors 01 invalid command 02 data out of range 03 access denied Access is denied under the following conditions e A FLOW condition exist e Unit is in the SETUP mode ETX 0x03 CKS exclusive or of each byte of data between the SIX and ETX 1 03 DocNo HP 242 Page 44 of 72 FS 2005 6 2 2 READ DATA COMMAND CALLER MESSAGE FORMAT This group of commands allows the host computer system to read process conditions and unit calibration data To access data from Flowstar the read request must use the following command format STX sss ETX CKS 5 nn RD SSS ETX CKS 0 02 unit id 00 31 RS485 This value will 00 for RS232 Read command 3 characters specifying the specific field 000 421 as outlined in the Field Format Table 0x03 exclusive or of each byte of data between the SIX and ETX After receiving a read command from the host Flowstar will respond with the read response command This response will be in the following format 1 03 DocNo HP 242 STX ddd ETX CKS STX 0x02 CKS error codes 00 errors
39. any flowmeters are much more repeatable than they are linear When this is true as it is in turbine flowmeters higher measurement accuracy can be achieved by a linearization routine Most commonly higher precision is achieved with the FLOWSTAR by exploiting the repeatability of 05 to 1 over the repeatable flow range The FLOWSTAR improves linear turbine flow measurement accuracy s to 0 1 over 20 1 to 100 1 repeatable flow ranges Flowstar can store up to 20 calibration points for channel 1 and up to 5 points for channels 2 and 3 The unit continuously samples the flowmeter frequency averaged over a programmed period Stored calibration points are then accessed to determine the closest available calibration information Using a linear interpolation routine the actual calibration factor is determined and used in the instrument calculations to achieve the highest possible accuracy INSTRUMENT COMMUNICATION OPTIONS The RS 232 communication port permits many of the desirable commonly required interface connections to user supplied printers modems terminals and for some computer interfaces The signals on this port meet or exceed the requirements of RS 232 The 9 pin connector supports the most commonly required handshaking signals When used with remote computer interface or terminal the port may be used to request information or to command the Flowstar unit Most of the capabilities can be controlled from the remote device in a
40. ay also consist of up to 16 characters Leading zeroes are not required here All characters between the STX and ETX must be ASCII alpha numeric characters In addition all alphabetic characters must be in upper case 1 03 DocNo HP 242 Page 47 of 72 FS 2005 6 2 5 CHECKSUM DETERMINATION The following routine used in the serial protocol calculates a checksum of all data bytes between the STX and ETX character It takes as input a pointer to a string and the length of the string to calculate the checksum on Its output is an unsigned character containing the checksum The checksum itself is an exclusive or of all the bytes of data From Boolean algebra EXCLUSIVE OR EOR xy x y chksum amp buff chksum buff ptr Notice the similarity in the code to perform the EXCLUSIVE OR function The rest of the code in the routine will perform the EOR the correct number of times on the input data string The format ASCII EBCDII GRAY CODE or what ever of the bytes forming the string is completely irrelevant The following is a sample C program which may be used for the determination of the correct checksum unsigned char check sum unsigned char buff ptr unsigned int abslen unsigned short int i unsigned char chksum chksum in_buff_ptr for i 1 lt abslen in_buff_ptr i chksum chksum amp in_buff_ptr chksum amp in_buff_ptr return chksum 1
41. be connected to the Flowstar 2005 e PRINTER allows a standard serial printer to be connected to the RS 232 port of the Flowstar A standard serial printer is a output printing device that supports RS 232C interface and ASCII IBM character code The Flowstar can detect an OFF LINE printer if and only if the printer supports this feature through hardware hand shaking The pin out wiring of the DB 9 connector on the back of the Flowstar is not standard Please refer to drawing 500 0037 Flowstar Communication Cables when making the connection between Flowstar and your computer 1 03 DocNo HP 242 Page 43 of 72 FS 2005 62 7 PROTOCOL protocol allows for two way serial communications between 5 232 RS 422 RS 485 port to host computer communication string consists of a start transmission code unit ID number a command code specific data requested data sent end of transmission and checksum 6 2 1 CONTROL COMMAND CALLER MESSAGE FORMAT The following command format is used to perform remote operation of the Flowstar keypad Execution of these commands will change the displayed information on the unit The executed command will simply function as if the key were pressed on the actual unit Flowstar will not respond back to the host with the new displayed data until a read data transmission is generated STX sss ETX CKS STX 0x02 unit id 00 31 CT control comm
42. channels high end Set the channels input to its highest value 5 volt or 20 mA and press the SEL key This locks in the high point corresponding to the highest selected table entry 4 329 CH2 MP UNIT 1 2 These values are used to determine the measured value used in channel 2 The units used to program CH2 MEASUREMENT POINT are determined by the setting of Temperature Unit NOTE If channel 3 is disabled by S1 4 being turned OFF then all of the channel 3settings will not be displayed 43 30 CH3 LOW CAL This field is used to calibrate the channels low end Set the channels input to its lowest value 1 volt or 4mA and press the SEL key This locks in the low point corresponding to the lowest selected table entry 4 3 31 CH3 HIGH CAL This field is used to calibrate the channels high end Set the channels input to its highest value 5 volts or 20 mA and press the SEL key This locks in the high point corresponding to the highest selected table entry 4 3 32 CH3 MP UNIT 1 2 These values are used to determine the measured value used in channel 3 The units used to program CH3 Measurement Points are determine by the setting of Pressure Unit For proper operation both of the measurement points must be specified 1 03 DocNo HP 242 Page 21 of 72 FS 2005 4 3 33 4 3 34 4 3 35 4 3 36 4 3 37 4 3 38 The display of the Fluid Property Table entries are depended on the settings of COMP METHOD FLOW CALC METHOD and FLUID TABL
43. convert mass units back into volume units Base Density is usually expressed at standard conditions Base Density unit is dependent on setting of 51 1 Default value is 8 3316 LB GAL 4 3 16 DEFK P GAL or P LIT This is the default K Factor which will be used when the FLOW CALC METHOD is selected to SINGLE KFACTOR Unit is depended on the setting of switch S1 1 4 3 17 USER GAL TO UDEF or USER LIT TO UDEF This field is used when the channel 1 total or rate are configured for user s defined units Enter a value that when multiplied by gallons or liters will give the user the proper units The unit used is dependent on the setting of switch S1 1 The display of the HZ HZ CSTK and KFACTOR entries are depended on the setting of FLOW CALC METHOD and CH1 POINT NUMBER 4 3 18 FREQHZ 1 20or FWD FREQ HZ 1 20 FREQUENCY 1 through 20 are the flow meter characteristics used for the forward flow input channel when the KFACTOR or FWD REV KFACTOR method is selected for the FLOW CALC METHOD Enter in a floating point value These values are displayed when FLOW CALC METHOD is set to K FACTOR FWD REV KFACTOR 4 3 19 KFAC P GAL 1 20 KFAC P LIT 1 20 FWD KFAC P GAL 1 20 or FWD KFAC P LIT 1 20 K FACTOR 1 through 20 are the forward flow meter characteristics used for the flow input channel when the KFACTOR or FWD REV KFACTOR method is selected for the FLOW CALC METHOD Enter in a floating point value Units are depended on the setting of switch
44. e is displayed and totaling is inhibited 1 03 DocNo HP 242 Page 13 of 72 FS 2005 3 4 6 TWO PHASE WARNING Two Phase Warning is flashed whenever the flowing pressure is within 25 PSIA of the linearized Saturated Pressure Temperature This error message is disabled when Gas Inhibit occurs 347 COMP RANGE OUT This error message is displayed whenever process input variables temperature and pressure exceeds the programmed temperature and pressure ranges of the Fluid Properties Table 348 PRINTER IS OFF LINE Printer is Off Line is displayed whenever a connected printer is Out of Paper or is Off Line If a printer does not support Paper Out detection then Flowstar will not be able to detect a Paper Out error Check you printer documentation Hoffer Flow Controls sells a special cable for connecting a serial printer to the Flowstar In order for a serial printer to be used with the Flowstar it must support the ASCII IBM character table and be RS232C compatible 349 STOPFLOW If an attempt is made to print a ticket when the Flowstar is configured for a printer and flow is present then Stop Flow error message will be flashed 1 03 DocNo HP 242 Page 14 of 72 FS 2005 4 5 5 41 INTRODUCTION After key 18 pressed the mode password entry screen is displayed Enter the proper password and press the MODE key the Flowstar will enter the SE
45. f a Returned Material Authorization RMA number 15 SHIPPING AND HANDLING CAUTION The FLOWSTAR is a Static sensitive devise and standard practice for static sensitive parts should be observed In the event of malfunctioning equipment the following guidelines should be observed for the preparation and shipment of the equipment Failure to do so may result in the material reaching its destination damaged The electronic unit due to its STATIC SENSITIVE nature should be wrapped in a material conforming to MIL B 81705 Type I and packaged in a heat sealable bag conforming to MIL P 81997 These steps are necessary to protect the equipment from electrostatic charge s that may occur during handling The package should then be marked with a sensitive electronic device caution label conforming to MIL STD 129 Appendix C The equipment should then be wrapped in cushioning material and placed into a close fitting box conforming to PPP B 636 Domestic class The exterior shipping container should be marked with a sensitive electronic device caution label conforming to MIL STD 129 Appendix C Clearly mark the factory provided RMA number on all paperwork and shipping packaging 16 ENHANCEMENT FEATURES AND OPTIONS Many instruments may be used with turbine flowmeters Few offer the following enhancements for increasing the accuracy of the measurement system 1 03 DocNo HP 242 Page 6 of 72 FS 2005 1 6 1 1 6 2 LINEARIZATION M
46. he minimum allowable input or the wiring to the transmitter fails shorts or open circuit The minimum allowable input value depends the hardware selected and be 0 4 mA When Temperature Signal Loss occurs the system will use the Default Temperature for compensation PRESSURE XTMR OVER RANGE Pressure transmitter Over Range is flashed when ever the Pressure input ch3 exceeds the maximum allowable input value The maximum allowable input value depends on the hardware selected and be 5 10 vdc 20 mA When Pressure Xtmr Over Range failure occurs the system will use the Default Pressure for compensation PRESSURE SIGNAL LOSS Pressure Signal Loss is flashed whenever the pressure transmitter output falls below the minimum allowable input or the wiring to the transmitter fails shorts or open circuit The minimum allowable input value depends on the hardware selected and can be 0 4 or 4 mA When Pressure Signal Loss occurs the system will use the Default Pressure for compensation TOTALING STOPPED GAS INHIBIT Totaling Stopped Gas Inhibit is flashed whenever gas is detected in the fluid being measured The Flowstar 2005 does not detect the presence of gas directly Gas detection is based upon entered values in the Fluid Properties Table and the current Temperature and Pressure When ever the flowing pressure of the fluid drops below the value of the Saturated Pressure Temperature the Gas Inhibit messag
47. hru FWD second FREQ 20 RD WR 061 thru 080 FWD KFAC 1 Unit is P GAL or P LIT thru FWD depending on the setting KFAC 20 of 51 1 RD WR 081 thru 100 REV FREQ 1 Unit is Hz cycles per 1 03 DocNo HP 242 Page 53 of 72 FS 2005 555 SPECIFIC VALUES FIELD RD WR 101 thru 120 REV 1 Unit is P GAL or P LIT thru REV depending on the setting KFAC 20 of S1 1 RD WR 121 thru 140 FWD Unit is Hz CSTK Used HZ CSTK 1 on Viscosity thru FWD calculations HZ CSTK 20 RD WR 141 thru 160 FWD KFAC 1 Unit is P GAL or P LIT thru FWD depending on the setting KFAC 20 of S1 1 Used on Viscosity calculations RD WR 161 thru 180 REV Unit is Hz CSTK Used HZ CSIK 1 on Viscosity thru REV calculations HZ CSTK 20 RD WR 181 thru 200 REV KFAC 1 Unit is P GAL or P LIT thru REV depending on the setting KFAC 20 of S1 1 Used on Viscosity calculations RD WR 202 CH2 POINT NUMBER RD WR 205 thru 209 CH2 MP In selected temperature UNIT unit 1thru 5 RD WR 210 CH3 POINT NUMBER RD WR 213 thru217 CH3 MP UNIT 1thru 5 RD WR FLUID TABLE PT ATD DATA ATIME 1 03 DocNo HP 242 Page 54 of 72 FS 2005 RD WR 260 thru 279 RD WR 280 thru 299 RD WR 300 thru 319 1 03 DocNo HP 242 SPECIFIC VALUES FIELD FLUID MAX PRES TEMP UNIT 1 thru 20 PSAT UNIT 1 thru 20 DSAT UNIT 1 thru 20 DCP UNIT 1 thru 20 VISCOSITY 1 thru 20 Page 55 of 72 FIELD SELECTION In selected pressure unit In selected temperature unit
48. ield sets the high alarm set point for channel 3 If a high alarm is not desired set it to a known condition well above the operating range of the measured value Enter a floating point number Default is 185 3 PSIG 200 0 PSIA 4 3 51 ALM3 S LO PRES UNIT This field sets the low alarm set point for channel 3 Enter a floating point number Default is 0 00 1 03 DocNo HP 242 Page 25 of 72 FS 2005 4 3 52 ALM3 DBAN PRES UNIT This field sets the deadband for the channel 3 alarms To inhibit the high alarm the measured value must fall below the high alarm set point minus the deadband value To inhibit the low alarm the measured values must rise above the low alarm set point plus the deadband value The deadband reduces spurious alarms when close to the set points 4 3 53 ALARM 3 AUDIBLE This selects the condition for the channel 3 audible sonic alarm Select from the following OFF HIGH ONLY LOW ONLY HIGH AND LOW If S1 3 is set to off then the settings for Digital to Analog Channel 1 will not be displayed 4 3 54 CONFIG This field select the mode of operation for digital to analog output channel 1 Select from the following MIMIC CHI used to configure the analog output to mimic rate MIMIC CH2 used to configure the analog output to mimic CH2 temperature MIMIC CH3 used to configure the analog output to mimic CH3 pressure MIMIC 1 FWD REV used to configure the analog output to mimic forward and
49. known sources of measurement error The front membrane panel features a two line 16 character alpha numeric display that indicates function and unit of measure in English or Metric units The display is a backlit LED type with 32 8 13 mm character height is a bubble switch membrane type and sealed to NEMA 4X rating The unit is factory programmed when purchased with a Hoffer turbine flowmeter This feature should save the user numerous hours of set up time that is associated with other microprocessor based units available in the marketplace Programming is done through the front panel keyboard as well as via a two way RS 232 or RS 422 RS 485 half duplex multi drop communication port Two analog input channels are available These two channels are used for temperature and pressure inputs Two analog output signals are available for transmission of process variables to remote data acquisition systems or chart recorders A scaled pulse output is provided for such applications as driving a remote flow totalizer or computer pulse input card High and low alarms are available in either an open collector pulse form or OPTO 22 rely form 1 22 PERFORMANCE CHARACTERISTICS 121 DISPLAY e Two line 16 char Alpha numeric LCD LED backlit Character height 0 32 super twist 20 degree viewing angle Options Front display heater less LED backlight for battery supplied operations 122 ANNUNCIATORS 6 LED indicat
50. larm to be silenced and the LED will stop blinking and remain in the on condition This will indicate that an alarming condition is met and that it has been acknowledged This is the alarm acknowledged state If the alarm condition subsides the LED and sonic alarm if still on will deenergize This is the cleared state If another alarm condition is met then the same sequence of events will occur The steady LED on state of a previously acknowledged alarm will remain the same The alarm conditions are fully configurable in the SETUP mode When in the SETUP mode all alarm conditions are held in the cleared state 1 03 DocNo HP 242 Page 12 of 72 FS 2005 34 ERROR MESSAGES 3 4 1 3 4 2 3 4 3 3 4 4 3 4 5 During normal operation the Flowstar 2005 displays various error messages depending on current operating conditions These error messages indicated phase state of the fluid being measure and transmitter operation status The error messages are described below TEMPERATURE XTMR OVER RANGE Temperature transmitter Over Range is flashed when ever the Temperature input ch2 exceeds the maximum allowable input value maximum allowable input value depends on the hardware selected and can 5 10 or 20 mA When Temperature Over Range failure occurs the system will use the Default Temperature for compensation TEMPERATURE SIGNAL LOSS Temperature Signal Loss is flashed whenever the transmitter output falls below t
51. lines or power lines may still occur and should be avoided Physical isolation of the wiring reduces the chance of potential problems 5 2 INSTALLATION OF THE FLOWSTAR FLOWSTAR should be placed in a convenient location which maintains access to the unit should repairs or readjustment be required Refer to following installation diagrams for proper connections of input power process sensors process output and control outputs Figure 5 1 RS 232 RS 422 RS 485 Wiring Detail RS 232 RS 422 WIRING SHIELD SIGNAL COMMON DSR CTS NOTE DTR DSR AND CTS ARE PROVIDED ONLY FOR RS 232 1 03 DocNo HP 242 Page 31 of 72 FS 2005 Figure 5 2 Power QNnON9 3572 IVYLNIN Z INN 10H INN QNnON9 LAdNI 43MOd OV Page 32 of 72 FS 2005 1 03 DocNo HP 242 Figure 5 3 DC Power Input 35 5 NONNWOOD 33MOd 20 1 43MOd OL GOL 1 43MOd 90 Page 33 of 72 FS 2005 1 03 DocNo HP 242 Figure 5 4 Single Magnetic Pickup Input 102 Y YOSNAS OL 6 212 7 25 Sv 1S01 V901 SMN 4 DILINOVW VIA 1 4 313A MO 14 Page 34 of 72 FS 2005 1 03 DocNo HP 242 Figure 5 5 Quadrature Sinda SOW 8 0000 5 2 S e19 vos 5102 df x29Id DILJNOVN 1 103 JILJNOVN 5 5 OL St IS01 V901 SW
52. manner similar to the operator panel Many requirements arise for the RS422 RS 485 half duplex communication option With this port several instruments may be connected together over greater distances and communicate to a central computer over higher speeds than is possible with the RS 232 communication port In a multi drop configuration the port has a unique feature which permits it to only become active when its corresponding instrument identifier is called 1 03 DocNo HP 242 Page 7 of 72 FS 2005 THIS PAGE INTENTIONALLY LEFT BLANK 1 03 DocNo HP 242 Page 8 of 72 FS 2005 2 FLOWSTAR OVERVIEW 21 INTRODUCTION The FLOWSTAR 2005 has two modes of operation the OPERATING and SETUP modes This OPERATING mode is used during normal operations The SETUP mode is used to enter in the calibration parameters of the connected flowmeter The SETUP mode is also used to configure the operation parameters of the Flowstar during factory and on site customization The SETUP mode is accessed by proper entry of a password Operator input to the Flowstar is by an 20 key membrane keypad The system displays information on a 2 line by 16 character LCD display LED indicator lamps and a sonic alarm are provided Alarm conditions can be accessed through the communications port using the Hoffer Interface 2 22 HARDWARE CONFIGURATION OF SOFTWARE OPTIONS Several fields in both the OPERATION and SETUP modes are dependent on the switch setting of S1 Thi
53. ngs tab and set Emulation to ANSI Click OK after making the setting Figure 7 6 Connection Properties FLOWSTAR Properties Phone Number Settings Function arrow and ctrl keys act as 6 Terminal keys C Windows keys Emulation _ Terminal Backscroll buffer lines 500 three times when connecting or disconnecting ASCII Setup 1 03 DocNo HP 242 Page 66 of 72 FS 2005 7 You adjust size and position of terminal window Hyper Terminal It should look something like the example shown below when its properly working Figure 7 7 Program Display Direct Connect Coml HyperTerminal File Edit View Call Transfer Help 8 als Connected 0 24 14 ANSI 19600 8 N 1 1 03 DocNo HP 242 Page 67 of 72 FS 2005 7 1 1 ANSI TEMINAL KEY MAPPING ANSI terminals and emulation programs will accept commands from the keyboard and send then to the Flowstar The following table shows the key mapping used to control Flowstar from ANSI terminals and PC emulation programs Table 6 ANSI Key Mapping for Remote Terminal Flowstar Keys PC Keys TOTAL 1 RATE 2 P 1 3 ENSITY ES 5 EAT DUAL 6 SEP1 7 SEP2 8 AUX1 9 AUX2 0 START STOP SHIFT MODE LAST lt NEXT gt SEL CLI 7 1 2 ANSI TERMINAL SCREEN REFRESH If the display on you PC or ANSI terminal becomes garbled press the small le
54. ols Customer Service Department telephone number 252 331 1997 or 1 800 628 4584 BEFORE RETURNING ANY PRODUCT S TO HOFFER FLOW CONTROLS PURCHASER MUST OBTAIN A RETURNED MATERIAL AUTHORIZATION RMA NUMBER FROM HOFFER FLOW CONTROLS CUSTOMER SERVICE DEPARTMENT IN ORDER TO AVOID PROCESSING DELAYS The assigned RMA number should then be marked on the outside of the return package and on any correspondence FOR WARRANTY RETURNS please have the FOR NON WARRANTY REPAIRS OR following information available BEFORE contacting CALIBRATIONS consult HOFFER FLOW HOFFER FLOW CONTROLS CONTROLS for current repair calibration charges Have 1 number under which the product was the following information available BEFORE contacting PURCHASED HOFFER FLOW CONTROLS 2 Model and serial number of the product under 1 number to cover the COST of the warranty and repair calibration 3 Repair instructions and or specific problems relative 2 Model and serial number of the product and to the product HFC 9708 3 Repair instructions and or specific problems relative to the product LIMITED WARRANTY HOFFER FLOW CONTROLS INC HFC warrants HFC s products goods described in the specifications incorporated in this manual to be free from defects in material and workmanship under normal use and service but only if such goods have been properly selected for the service intended properly installed and properly operated and maintained Thi
55. only DATE accessible by LAST and NEXT keys only ACCUM accessible by LAST and NEXT key only 1 DUAL DISPLAY direct key selectable by pressing HEAT VISCOSITY accessible by LAST and NEXT key only AUDIT TRIAL CAL accessible by LAST and NEXT key only AUDIT TRIAL CON accessible by LAST and NEXT key only NOTE DUAL DISPLAY display both the flowrate and the total for channel 1 The actual measured value and units displayed for each channel depends on the individual channels configuration selected in the SETUP mode 32 OPERATING MODE KEYBOARD OPERATION This section details each keys function and response when pressed in the OPERATING mode 3 21 TOTAL RATE Selects the display values for the pulsed flow channel 1 Actual display values are dependent on the SETUP configuration for channel 1 3 2 22 TEMP2 Select the display value for corrected flowing Density Actual display values are depended the configuration of Flowstar and setting of switch S1 1 3 2 59 TEMPI PRES Select the display values for input channels 2 and 3 respectively Actual display values are dependent on the SETUP configurations for each channel 1 03 DocNo HP 242 Page 11 of 72 FS 2005 3 2 4 3 2 5 3 2 6 3 2 7 3 2 8 3 2 9 SETP1 SETP2 CLEAR If or PRES were the previously selected display fields then their respective alarm set points will be displayed else the Flowstar will display CH1 set points
56. ors for high low flow temperature pressure 1 piezo electric sonic alarm 123 OUTPUTS 4 DocNo HP 242 Output features are designed to meet as wide a variety of user applications as possible Each output will be software selectable from a list of available outputs All units will come standard with active low NPN open collector outputs For applications requiring additional output capabilities a selection of on board modular relays will be provided for each output 1 of 72 FS 2005 1 2 4 1 2 5 1 2 6 OPTIONAL 22 MODULE SELECTION AC MODULE FEATURES Built in LED status indicator Removable fuse 4000 VAC optical isolation Withstands one second surge 5 amps Current rating of Amps at 45 Line voltage 24 to 280 Vac Operating temperature 30 to 70 C DRY CONTACT MODULE FEATURES 100 VDC 130 VAC switching volts 0 5 amps switching current 1 5 amps carry current 5 000 000 cycle life 1500 VDC isolation voltage Operating temperature 0 to 70 C SOFTWARE SELECTABLE OUTPUT CHOICES select any 4 KEYPAD INPUT DocNo HP 242 FLOW RELATED SCALED PULSE OUT ALARM RELATED ALARM High and Low setpoints for process control 12 key numeric 8 key mode control keypad bubble switch membrane Single channel pulse input 10 mVrms to 5 Vrms 10 to 1000 Hz 50 K ohm input impedance maximum input frequency is 3500 Hz Quadrature detection pulse input 10 mVrms to 5 Vrms 10 to 10
57. pe Pope tee dedere et as 64 Figure 7 2 Icon Selections ic eben tope metre Pr e 64 Figure 7 3 Command Line 65 Figure 7 4 Direct Connection Properties rera su ua uu 65 Ligure 7 5 COM Port Properties DI RHEIN EUER IR ERR 66 Figure 7 6 Connection Properties rne en eto 66 Ligure 7 7 Program Display iure Rm aar PR 67 List of Tables Table 1 SI Swatch PF nctions rea eee ee eter 9 Table 2 Equivalent Key 49 Table 3 Process Data Command tette eot eter e pertes re ree p een 50 Table 4 Setup Command 51 Table 5 Unit Descriptions oer rendere rr ee p tbe bem ate E ee eg A 60 Table 6 ANSI Key Mapping for Remote Terminal eese een nennen 68 DocNo HP 242 5 2005 1 INTRODUCTION 11 INTRODUCTION Flowstar series is a cost effective family of flow products designed to accept inputs from pulse producing flowmeters This manual details instructions on the installation and use of the Model 2005 Volumetric flowrate indicator totalizer for liquids Performance enhancement features such as flowmeter linearization are available Such performance enhancement techniques greatly improve the accuracy of the flow measurement system by correcting for
58. re all applicable user manuals should be examined before attempting to install or otherwise connect a number of related subsystems During installation care must be taken to select the correct interconnecting wiring drawing The choice of an incorrect connection drawing may result in damage to the system and or one of the components Please review the complete model number of each item to be connected and locate the appropriate manual s and or drawing s Identify all model numbers exactly before making any connections A number of options and accessories may be added to the main instrument which are not shown on the basic user wiring Consult the appropriate option or accessory user manual before connecting it to the system In many cases a system wiring drawing is available and may be requested from HOFFER FLOW CONTROLS This document contains proprietary information which is protected by copyright AII rights are reserved No part of this document may be photocopied reproduced or translated to another language without the prior written consent of HOFFER FLOW CONTROLS INC HOFFER FLOW CONTROLS policy is to make running changes not model changes whenever an improvement is possible This affords our customers the latest in technology and engineering The information contained in this document is subject to change without notice RETURN REQUESTS INQUIRIES Direct all warranty and repair requests inquiries to the Hoffer Flow Contr
59. reverse flow When DA1 CONFIG is set to MIMIC CHI rate and CH1 RATE CONFIG units are changed after programming of the DA output channels then the DA output minimum and maximum values will have to be reprogrammed 4 3 55 DA1 MIN UNIT Enter a floating value that corresponds to the minimum value expected on the selected mimic channel This value will correlate to 0 volts or 4 mA output depending on the hardware selected Unit is determine by the mimic channel s selected unit 4 3 56 DAI MAX UNIT Enter a floating value that corresponds to the maximum value expected on the selected mimic channel This value will correlate to 5 volts 10 volts or 20 mA output depending on the hardware selected Unit is determine by the mimic channel s selected unit If S1 2 is set to off then the settings for Digital to Analog Channel 2 will not be displayed 1 03 DocNo HP 242 Page 26 of 72 FS 2005 4 3 57 DA2 CONFIG This field select the mode of operation for the digital to analog output channel 2 Select from the following MIMIC used to configure the analog output to mimic rate MIMIC CH2 used to configure the analog output to mimic CH2 temperature MIMIC used to configure the analog output to mimic CH3 pressure MIMIC CH1 FWD REV used to configure the analog output to mimic forward and reverse flow When DA2 CONFIG is set to MIMIC CHI rate and CH1 RATE CONFIG units are changed after programming of the DA ou
60. s switch is located on the back of the Flowstar This switch determines which channels are selected and is only used during power up Changes after power up to the 51 selector switch have no effect on program operation until a subsequent power up If a channel is not selected then its OPERATING and SETUP fields will not be displayed 51 switch block is located on the back side of the PCA 138 PCB The following table details the operation of the S1 switch block Table 1 51 Switch Functions 51 SWITCH read FUNCTION left to right OFF DOWN ENGLISH UNITS METRIC UNITS ENABLE ANALOG OUTPUT 2 DA2 INHIBIT ANALOG OUTPUT 2 DA2 NABLE ANALOG OUTPUT INHIBIT ANALOG OUTPUT 2 DA1 ENABLE CHANNEL 3 PRES INPUT INHIBIT CHANNEL 3 PRES INPUT 5 ENABLE CHANNEL 2 TEMP INHIBIT CHANNEL 2 TEMP INPUT INPUT ENABLE LOCAL CONTROL INHIBIT LOCAL CONTROL PROGRAM ENABLE PROGRAM LOCKOUT 1 03 DocNo HP 242 Page 9 of 72 FS 2005 2 2 1 2 2 2 2 2 3 2 2 4 2 2 5 Switch 81 7 PROGRAM ENABLE option determines whether 5 mode 18 available Turning this switch on enables MODE key Turning this switch off prevents entry into the SETUP mode and changing of SETUP parameters using the communication interfaces Switch S1 6 The switch enables LOCAL CONTROL of the Flowstar When system is used via communication set this switch off to disable the START STOP CLEAR MAN AUTO and REM keys
61. s warranty shall extend for a period of one 1 year from the date of delivery to the original purchaser or eighteen 18 months if the delivery to the original purchaser occurred outside the continental United States This warranty is extended only to the original purchaser Purchaser Purchaser s sole and exclusive remedy is the repair and or replacement of nonconforming goods as provided in the following paragraphs In the event Purchaser believes the goods are defective the goods must be returned to HFC transportation prepaid by Purchaser within twelve 12 months after delivery of goods or eighteen 18 months for goods delivered outside he continental United States for inspection by HFC If HFC s inspection determines that the workmanship or materials are defective the goods will be either repaired or replaced at HFC s sole determination free of additional charge and the goods will be returned transportation paid by HFC using he lowest cost transportation available Prior to returning the goods to HFC Purchaser must obtain a Returned Material Authorization RMA Number from HFC s Customer Service Department within 30 days after discovery of a purported breach of warranty but no later than the warranty period otherwise such claims shall be deemed waived See the Return Requests Inquiries Section of this manual If HFC s inspection reveals the goods are free of defects in material and workmanship or such inspection reveals the goods
62. sed in a linearization lookup table Allowed values are from 0 to 20 Default value is 20 C1 PULSE WEIGHT Enter a value which corresponds to the pulses per unit of measure selected on the channels display field For example 1 00 will represent 1 pulse unit 10 will equal 10 pulses unit and 0 1 will equal 1 pulse per 10 units Default value is 1 00 This setting is only valid when RELAY X CONFIG where X can be 1 or 2 15 set to FWD SCALED PULSE or REV SCALED PULSE FLOW CALC METHOD Select from the following based on the type of measurement calculation desired SINGLE KFACTOR uses DEF K KFACTOR TEMP vsVISCOSITY FWD REV KFACTOR F R TEMP vsVISCO 4 3 12 DEF TEMP UNIT This is the temperature used to provide compensation when channel 2 fails or is turned off Default Temperature unit is depended on setting of TEMP UNITS Default value is 70 F 294 26 K 1 03 DocNo HP 242 Page 18 of 72 FS 2005 4 3 13 DEF PRES UNIT This is the pressure used to compensate liquids to conditions when channel 3 fails or is turned off Default Pressure unit is depended on the setting of PRESSURE UNIT Default value is 185 3 PSIG 200 0 PSIA 4 3 14 DEF DENS LBS GAL KG LIT This is the default density used to convert volume units to mass units when COMP METHOD is set to MANUAL The Default Density unit is dependent on the setting of switch S1 1 Default is 8 3316 LB GAL 4 3 15 B DENS LBS GAL or KG LIT This is the base density used to
63. tput channels then the DA output minimum and maximum values will have to be reprogrammed 4 3 58 DA2 MIN UNIT Enter a floating value that corresponds to the minimum value expected on the selected mimic channel This value will correlate to 0 volts or 4 mA output depending on the hardware selected Unit is determine by the mimic channel s selected unit 4 3 59 DA2 MAX UNIT Enter a floating value that corresponds to the maximum value expected on the selected mimic channel This value will correlate to 5 volts 10 volts or 20 mA output depending on the hardware selected Unit is determine by the mimic channel s selected unit 4 3 00 RELAY 1 2 CONFIG Each relay can have the following selections ALARM HIGH FLOW RATE ALARMI LOW FLOW RATE ALARM2 TEMP OVER RANGE LOW TEMP PRES OVER RANGE 3 LOW PRES ALARM AUDIBLE This will occur based on the conditions that the audible alarm are set to FWD SCALED PULSE select this item if a forward scaled pulsed output is desired REV SCALED PULSE select this item if a reverse scaled pulsed output is desired PUMP INTERLOCK programs relay to function as pump interlock 4 3 61 RELAY 3 4 CONFIG Each relay can have the following selections 1 03 DocNo HP 242 ALARM HIGH FLOW RATE ALARM LOW FLOW RATE ALARM2 TEMP OVER RANGE ALARM2 LOW TEMP ALARM3 PRES OVER RANGE ALARM3 LOW PRES ALARM AUDIBLE This will occur based on the conditions that the audible alarm
64. tter lt k gt to refresh the display 1 03 DocNo HP 242 Page 68 of 72 FS 2005 8 APPENDIX REMOTE 1 03 DocNo 242 69 72 FS 2005 81 Wiring Remote Reset Function If using the Flowstar internal power supply wire the Remote Reset per the drawing below Normally Open H Momentary 15 VDC Push Button GND Remote Reset Flowstar 2005 470 Ohm 5 1W Control Input _ WARNING If using an external power supply to supply voltage to the Remote Reset circuit the power supply should have an output of 5 to 16 VDC 82 Clearing the Flowstar 2005 using an REMOTE RESET The Remote Reset functions in the same manner as the CLEAR key located on the Flowstar Please refer to the OPERATING MODE section of this manual for information on using the CLEAR key To clear the Flowstar while CH1 total is being displayed press and release the Remote Reset button 1 03 DocNo HP 242 Page 70 of 72 FS 2005 9 DRAWINGS DRAWINGS 1 03 DocNo HP 242 Page 71 of 72 FS 2005 1 03 DocNo 242 5 PAGE INTENTIONALLY LEFT Page 72 of 72 FS 2005 1301 amp w 3NON Soar GUNS SNOILVOINQWAOO SVLISMO 13 606 6 ALIO HL38VZIT3 510 1 3 M33JOH XL NM i NM t MOM 1 0 01 9 30103NNOO 5 0 08 YAL
65. were improperly used improperly installed and or improperly selected for service intended HFC will notify the purchaser in writing and will deliver the goods back to Purchaser upon i receipt of Purchaser s written instructions and ii the cost of transportation If Purchaser does not respond within thirty 30 days after notice from HFC the goods will be disposed of in HFC s discretion HFC does not warrant these goods to meet the requirements of any safety code of any state municipality or other jurisdiction and Purchaser assumes all risk and liability whatsoever resulting from the use thereof whether used singly or in combination with other machines or apparatus This warranty shall not apply to any HFC goods or parts thereof which have been repaired outside HFC s factory or altered in any way or have been subject to misuse negligence or accident or have not been operated in accordance with HFC s printed instructions or have been operated under conditions more severe than or otherwise exceeding those set forth in the specifications for such goods THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE HFC SHALL NOT BE LIABLE FOR ANY LOSS OR DAMAGE RESULTING DIRECTLY OR INDIRECTLY FROM THE USE OR LOSS OF USE OF THE GOODS WITHOUT LIMITING THE GENERALITY OF THE FOREGOING THIS EXCLUSION FROM LIABILITY EMBRACES THE PURCHASER

FLOWSTAR 2005™ - Hoffer Flow Controls, Inc

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FLOWSTAR 2005&trade; - Hoffer Flow Controls, Inc

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FLOWSTAR 2005™ - Hoffer Flow Controls, Inc