Manual
Contents
1. NININJ e REle e e N N N uI Rr in e PIP MIPIM EIN NM 14 Jan 2015 Original instructions Element 30 Manual o a ES E BE A SOO ERN y KM QY 60 E ST DH Eo A A si Sn ay H o I m a pas O co oc I Lil O O lt ol O fa O 2 LL O gt m O O A gt L LEJ in i 15 Element 30 Manual Original instructions Jan 2015 PARTS LIST y A y A RD4056 Circlip RA354 Button RDA3016 Spring RD4066 Grub Screw M8 X 8 RDA3019 Arbor RDA3020 Arbor Spindle RDA3044 Flat Key RDA4033 Tapping Screw ST 4 8 X 40 RD43304 Oil Seal 712 RDA4037 Fluid Elbow Black 1 yas monas SSS arto yaa amaso SYN Bearing OTTO O yas rosa E T Pin TJ yas Roas Y moler ring 600388 Ja 20 ros O icp TJ ra ong Sd e A 2 ros A e A 2 TN ronsooe O care A RM17134 RDA3060 1 110V RDA3060 3 230V 8 Roasos o O o 39 Roasso o f oorno Ja E e A E Ting E E wje e Rle a er nN P Nie aA e 16 Element 30 Manual Original instructions Jan 2015 16 CONTROL PANEL AND PARTS LIST TA Sa gt AR nus d no SO e p ICI pos eo ES Co pons eaa ES MOE mon noi ES o CO ee ES 17 Element 30 Manual Original instructions Jan 2015 17 PIPE ADAPTOR KIT RD2311 TA FITTING INSTRUCTIONS 18 Dependent upon the size of the pipe to be cut see illustrations attach adjustable angle plates RD3328 with cap screvvs RD432. Soft Gummy Materials 10161 127 I Typical Average Applications 0762 1016 Deep Holes 1016 127 22 Difficult to machine materials will require reduced feed rates Element 30 Manual Original instructions Jan 2015 Rotabroach EI 4 47 Rotabroach warrants its machines to be free from faulty materials under normal usage of machines for a period of 12 months from initial date of purchase All other parts excluding cutters are under warranty for 90 days provided that the warranty registration card or online registration has been completed and returned to Rotabroach or its designated distributor within a period of 30 days from the purchase date Failure to do so will void the warranty If the stated is adhered to Rotabroach will repair or replace at its option without charge any faulty items returned This Warranty does not cover 1 Components that are subject to natural wear and tear caused by the use not in accordance with the operators instructions 2 Defects in the tool caused by non compliance with the operating instructions improper use abnormal environment conditions inappropriate operating conditions overload or insufficient servicing or maintenance 3 Defects caused by using accessories components or spare parts other than original Rotabroach parts 4 Tools to which changes or additions have been made 5 Electrical components are subject to manufacturer s warranty Your online regi
3. Use extension leads only intended for outdoor use when the tool is used outdoors WARNING The vibration emissions during actual use can differ from the declared total value depending on the ways in which the tool is being used Stay alert Watch what you are doing use common sense and do not operate the tool when you are tired DO NOT operate the machine when under the influence of alcohol or ANY illegal substances Check for damaged or missing parts before use of the tool it should be carefully checked to determine that it will operate properly for its intended function Warning The use of any accessory or attachment other than ones recommended in this instruction manual may present a risk of personal injury Have your machine repaired by a qualified Rotabroach technician This electric tool complies with the relevant safety rules Qualified persons using original spare parts should only carry out repairs otherwise this may result in considerable danger to the user Never operate the machine if parts are missing or damaged Never direct jets of water or flammable liquids over the drill Operator must be physically able to handle the weight of the machine Operator should be trained in the use of the machine 1 Refer to the user manual for operational and safety issues with regard to this machine 2 Dispose of the machine and electrical components correctly 3 Eye protection must be worn when operating the machine 4 Ear defende
4. free stroke too long Loose or defective gear rack Defective rotation system 21 Element 30 Manual Original instructions Jan 2015 21 CUTTER SELECTION AND SPEEDS The data listed below is for reference purposes only and indicate potential starting conditions It is the responsibility of the site operation manager to determine correct application requirements Cutting Cutter diameter Materia RPM relationship surface pen mo 18 A Material to be Lower U cul Upper 6 Aluminium oT o Brass amp 40 40 50 40 50 079 122411909 Bronze cast soft eet ia La 0 E TT lis 30 p67 734 oa Steel mild mild Steel mild 24 30 Jess 734 546 E I MN N 5i FERE Sta isojaisjos Joa a7 pss 18 153 191 1 18147 01181 23 Y 2 ane e 5 E EM x pe es ad J Ww 2 DO ge da we R A Y ta Y E o A O S S E i E E E Hr ad Pi J koj J by ad de i J i O in taj J pd J ad 304 34 34 O oe N S S uh ud bd ta O OO El da ho in ta O wd A i i nji Le TE oo pa 00 5 tad oo bd J NJ D un N 30 87 Jiss These are only starting points They will vary with application and work piece condition Material or Application Type Feed Per Tooth mm Thin Walled Workpieces Oblique Entry Curved Surfaces Semi Circles Fragile Setups 0254 0508 0762 FPT with Work Hardening Materials
5. the safety overload protection device to stop the motor the motor can be restarted by operating the motor start button and may cause excessive heat which may result in inconsistent slug ejection Always ensure that the slug has been ejected from the previous hole before commencing to cut the next If the slug sticks in the cutter move the machine to a flat surface switch on the magnet and gently bring the cutter down to make contact with the surface This will usually straighten a cocked slug and allow it to eject normally Apply a small amount of light oil lubricant regularly to the slide and arbor support bearing Cutter breakage is usually caused by insecure anchorage a loosely fitting slide or a worn bearing in the arbor support Refer to routine maintenance instructions Only use approved cutting fluid Rotabroach cutting fluid has been specially formulated to maximise the cutters performance It is available in 1 litre RD208 and 5 litre RD229 Element 30 Manual C MODEL No CLEMENT A NOLOAO PO PM MACHINE WEIGHT ki MAGNET HOLDING FORCE ga CONNECT TO A SUPPLY MO LESS THAN 204 DISCONNECT FROM SUPPLY SEFORE REMOVING COVER THIS MACHINE 15 FITTED 15 WITH AN OVERLOAD CUT OUT THES 15 A MAGNETIC BASE OFSLL 1 Power When the drill is connected to the power supply the RED LED will indicate power to the drill 4 Motor ON Press the GREEN Switch to turn the motor on Proceed with cutting following all safety gu
6. 25 and washers RD4205 4 off each to the magnet sides Do not tighten Locate the machine on the centreline of the pipe taking care that the magnet isin line vvith the longitudinal axis of the pipe Switch on the magnet and move the sliding plates down to the outside diameter of the pipe Tighten the screws on both sides by hand then check once again that the full length of the moving plates is touching the pipe at the front and back fasten the plate securely Feed the safety strap through the lugs at the front of the housing around the pipe and pull tight When cutting the hole DO NOT use excessive pressure but rather let the cutter ease into the cutting surface 60 100mm PIPE DIAMETERS 100mm DIAMETER AND ABOVE Element 30 Manual Original instructions Jan 2015 18 FITTING THE CHUCK TA e To remove the arbor lay the machine on its side e Unscrew the two grub screws at the top of the arbor e When the arbor has become detached from the spindle this can then be removed e Remove the arbor support bracket and guard with the arbor retained e Mount the chuck using the chuck adaptor RD33153 e Replacing the chuck is the reverse sequence 19 MAINTENANCE Ia A In order to get the best life out of your Rotabroach machine always keep it in good working order A number of items must always be checked on Rotabroach machines Always before starting any job make sure the machine is in good working order and that there are
7. I 6 Motor OFF To stop the motor press the RED switch The motor will stop and the magnet will remain on The GREEN switch will turn on Go back to step 3 to start over CutSmart2 Technology Designed for you to get the most out of your machine and your cutters CutSmart2 has an easy to read panel that indicates when you are drilling with too much force which will damage the machine and the cutters Allow the cutter to do the work and you will find that a much smoother hole and faster drilling time is achieved Element 30 Manual Original instructions Jan 2015 8 MAGNET DETECTION TA Itis advised that vvhen vvorking on thin material a packing piece should be used to increase the material thickness under the magnet VVorking on thin material vvithout a packing piece vvill reduce the magnet holding force It is advised that the drill is to be operated on ferrous material 6mm thick and above Damage to the magnet base such as pitting will affect the strength of the magnet holding force MAGNET HOLDING FORCE 9 EXTENSION CABLE SELECTION I A y A The machines are factory fitted with a 3 metre length of cable having three conductors 1 5mm LIVE NEUTRAL and EARTH If it becomes necessary to fit an extension cable from the power source care must be taken in using a cable of adequate capacity Failure to do so will result in a loss of traction by the magnet and a reduction of power from the motor Assuming a normal AC
8. Rotaknoaen ELEMENT of Magnetic drilling machine Model Number Element30 1 Element30 3 This machine Serial Number cecsscesescesees is CE approved Rotakaoacn Rotabroach Ltd Imperial VVorks Sheffield Road Sheffield South Yorkshire United Kingdom S9 2YL Tel 44 0 114 2212 510 Fax 44 0 114 2212 563 Email info rotabroach co uk Website www rotabroach co uk Element 30 Manual Original instructions Jan 2015 Thank you for purchasing our Element 30 magnetic drill We would really like your feedback on this machine Other Products by Rotabroach Thank you for your purchase Element 30 Manual Original instructions CONTENTS OF THE MANUAL y Y A 13 14 15 16 17 18 19 20 21 22 Intended use General safety rules Information plate symbols Specification Operational safety procedures Operating instructions Control panel operation Magnet detection Extension cable selection Mounting of cutters Capstan operation Remedies for hole making problems Wiring diagram Exploded view of complete machines Exploded view of gearbox and motor units Control Panel and parts list Pipe adapter kit RD2311 Fitting the chuck Maintenance Trouble shooting Cutter selection speeds and feeds Warranty Jan 2015 Page O WO O ONN DW Hf HA NNNPRP RP RP RP RP RP RP PB WN e O OO WON UWN F O P N List of Contents with Magnetic Drill Unit RD4329 Safety Strap RD4088 4mm A F Tee Ha
9. dependent feature by using safety strap RD4329 or other means to reduce the potential free movement should the magnet become detached from the work piece Failure to do so may result in personal injury ALWAYS wear approved eye protectors ear defenders and recommended PPE at ALL times when operating the machine Disconnect from power source when changing cutters or working on the machine Cutters and swarf are sharp ALWAYS ensure that hands are adequately protected when changing cutters or removing swarf Use a tool or brush where necessary to remove any swarf or the cutter from the arbor Before operating the machine ALWAYS ensure cutter retaining screws are secured tightly Regularly clear the work area and machine of swarf and dirt paying particular attention to the underside of the magnet base ALWAYS remove tie rings watches and any loose adornments that might entangle with the rotating machinery before operating ALWAYS ensure that long hair is securely enclosed by an approved restraint before operating the machine Should the cutter become stuck in the work piece stop the motor immediately to prevent personal injury Disconnect from power source and turn arbor to and fro DO NOT ATTEMPT TO FREE THE CUTTER BY SWITCHING THE MOTOR ON AND OFF Wear safety gloves to remove the cutter from the arbor If the machine is accidentally dropped ALWAYS thoroughly examine the machine for signs of damage and check that it functions correctly BEFORE resumi
10. diators cookers and refrigerators Electric safety can be further improved by using a high sensitivity 30 m A 0 1s residual current device RCD 4 Keep other persons away DO NOT let untrained persons especially children touch the tool or the extension cord and keep them away from the work area 5 Store idle tools when not in use All tools should be stored in a dry locked up place out of reach of children Do not force the machine It will do the job better and safer at the rate for which it was intended Use the right tool e Do not force small tools to do the job of a heavy duty tool e Do not use this tool for purposes not intended e g do not use the magnetic drill to cut tree logs 8 Dress properly Do not wear loose clothing or jewellery they can be caught in moving parts e Non skid footwear is recommended when working outdoors e Wear a protective hair covering to contain long hair This will reduce the risk of entanglement 9 Use protective equipment when using this machine e Use safety glasses to prevent debris from damaging eyes e Use ear defenders or ear plugs for hearing protection e Use face or dust masks if cutting operations create dust e Use protective gloves to prevent swarf or debris cutting the skin 10 When using the drill always ensure a safe operating distance from any swarf and do not reach into the cutting area or near the cutter when the machine is running 11 Connect dust extraction and collecting
11. e Clean magnet Use extreme care file any imperfections flush to surface Confirm power supply and output from control unit check supply cable See causes and remedies above New arbor bushing is needed Light pressure only is needed until a groove is cut The groove then serves as a stabilizer Replace or re sharpen Sharpening service is available Improve centre punch and or replace worn parts Replace part or parts Adjust where necessary Re sharpen or replace Take care not to start a cut on swarf Adjust setscrews and lubricate Clear cutter Remove cutter clean part thoroughly and replace Always have a new cutter on hand to refer to for correct tooth geometry together with instruction sheet See causes and remedies 2 Tighten grub screws supporting the slide Retighten Inject oil of light viscosity into the coolant inducing ring and check that oil is being metered into cutter when pilot is depressed If not check pilot groove and arbor internally for dirt or apply oil externally Even a small amount of oil is very effective Ensure correct gear is use for the cutter Refer to instructions and a new cutter for proper tooth geometry Use sufficient steady pressure to slow the drill down This will result in optimum cutting speed and chip load Element 30 Manual Original instructions Jan 2015 13 VVIRING DIAGRAM TA To display board To Magnet sensor Display B
12. equipment if devices are provided ensuring these are properly connected and used 12 Do not abuse the cord never pull the cord to disconnect it from the socket Keep the cord away from heat oil and sharp edges 12 Secure work where possible use clamps or a vice to hold the work It is safer than using your hand 13 Do not overreach Keep proper footing and balance at all times 14 Maintain tools with care e Keep cutting tools sharp and clean for better and safer performance e Regularly check the machine for any vvear or damage e Ensure the machine is clean and free from debris prior to use Element 30 Manual Original instructions Jan 2015 15 16 17 18 19 20 21 22 23 24 25 26 27 3 INFORMATION PLATE SYMBOLS TA Remove from the mains prior to any maintenance e Follow instructions for lubricating and changing accessories Inspect tool cords periodically and if damaged have them repaired by an authorized Rotabroach service facility Inspect extension cords periodically and replace if damaged Keep handles dry clean and free from oil and grease Disconnect tools when not in use before servicing and when changing accessories such as cutters disconnect tools from the power supply Form the habit of checking to see that keys and adjusting wrenches are removed from the tool before turning it on Avoid unintentional starting Ensure the magnet is OFF before plugging the machine in
13. ffectively 2 Cutter skips out of centre punch mark at initiation of cut 3 Excessive drilling pressure required 4 Excessive cutter breakage 5 Excessive cutter wear 11 Cause Material being cut may be too thin for efficient holding Swarf or dirt under magnet Irregularity on magnet contact or work piece Insufficient current going to magnet during drilling cycles Magnetic base is not holding effectively Worn arbor bushing and or ejector collar Too much feed pressure at start of cut Cutter is dull worn chipped or incorrectly sharpened Poor centre punch mark weak pilot spring pilot not centred in centre punch mark Worn or bent pilot worn pilot hole Loose bolts on motor bushing support bracket main casting or loose gib adjusting set screws Incorrectly re sharpened worn or chipped cutter Coming down on swarf lying on surface of work piece Gibs out of adjustment or lack of lubrication Swarf accumulated packed inside cutter Steel swarf or dirt under cutter Incorrectly re sharpened or worn cutter Cutter skipping Slide needs adjustment Cutter not attached tightly to arbor Insufficient use of cutting oil or unsuitable type of oil Incorrect speed See cause and remedy above Incorrectly re sharpened cutter Insufficient or spasmodic cutting pressure Remedy Attach an additional piece of metal under the magnet or mechanically clamp magnetic base to work piec
14. hese tools are UK designed and manufactured with globally sourced components and conform to the requirements of EEC Document HD 400 1 and BS 2769 84 Suitable only for a single phase 50 60Hz A C power supply DO NOT USE ON D C SUPPLY Do not use your magnetic drill on the same structure when arc welding is in progress D C current will earth back through the magnet and cause irreparable damage WARNING THIS APPLIANCE MUST BE EARTHED NB ANY MODIFICATIONS TO THIS MACHINE WILL INVALIDATE THE GUARANTEE Element 30 Manual Original instructions Jan 2015 5 OPERATIONAL SAFETY PROCEDURES TA READ BEFORE USING THE MACHINE VVhen using electrical tools basic safety precautions should alvvays be follovved to reduce the risk of electric shock fire and personal injury Ensure the magnet is OFF before plugging in the machine Do NOT use in wet or damp conditions Failure to do so may result in personal injury Do NOT use in the presence of flammable liquids gases or in high risk environments Failure to do so may result in personal injury BEFORE activating the machine inspect all electrical supply cables including extension leads and replace if damaged DO NOT use if there are any signs of damage Only use extension cables approved for site conditions BEFORE activating the machine ALWAYS check the correct function of all operational systems switches magnet etc BEFORE operating the machine MUST be securely restrained to a fixed in
15. idelines CutSmart2 Technology Green Zone Yellow Zone Perfect try to keep in A little too much the green zone for pressure on the drill the best cut and ease off to get back optimum machine to the green zone performance 8 Original instructions 7 CONTROL PANEL OPERATION TA S FITTED 5 WITH AN OVERLOAD CUT OUT THES IS A MAGNETIC BASE DOLL 2 Magnet ON To turn the magnet ON or OFF depress the large button on the control panel A GREEN LED will indicate the magnet is ON DISCOMMECT PROM SUPPLY BEFORE REMOVING COVER THES MACHENE tS FITTED E WITH AN OVERLOAD CUT OUT THES E A MAGNETIC BASE DARL 5 Cutting See below for detailed description of the CutSmart2 visual indicator Red Zone Overload Back off immediately as too much force will cause the motor to cut off if you continue Jan 2015 E MODEL Nor ELEMENT A NDIOAD FUO RPM MACHINE WEIGHT up MAGNET HOLDING FORCI in ONMECT TO A SUPPLY MO LESS THAN 204 DISCONNECT FROM SUPPLY BELFORT REMOVING COVIR THES MACIONE 85 FITTED 1 WITH AN OVERLOAD CUT OUT Tres 5 A MAGNETIC BASE ORL 3 Motor switch When the magnet has power the GREEN switch will light up to indicate motor start MODEL No ELEMENT NO LOAD PIED MACHINE WIGHT ags MAGNET HOLDING FORCE Kgs CONNECT TO A SUPPLY NO LESS THAN 204 DOSCONNECT FROM SUPPLY BEPORE SEMOVING COVER THES MAGIONE tS FITTED IS WITH AN OVERLOAD CUT OUT TPES 5 A MAGNETIC BASE DAL
16. inally tighten the screws using a spanner Lastly tighten the arbor bearing bracket Check machines grease The gearbox grease should be checked once a month to ensure all moving components are covered to prevent wear The grease should be changed at least once a year to ensure you gain the best from your machine Check Armature of the machine This should be checked at least once a month to check that there are no visual signs of damage to the body or to the commutator Some signs of wear will be seen on the commutator over a period of time but this is normal this is the part that comes into contact with the brushes however if there are any signs of abnormal damage the part should be replaced 20 Element 30 Manual Original instructions Jan 2015 20 TROUBLE SHOOTING Magnet and motor do not function The magnet svvitch is not connected to the povver supply Damaged or defective vviring Defective fuse Defective magnet svvitch Defective control unit Defective povver supply Magnet does function the motor does not Damaged or defective vviring Carbon brushes are stuck or vvorn out Defective magnet svvitch Defective on off switch Defective control unit Defective armature and or field defective protective reed switch Magnet does not function the motor does Defective magnet Defective fuse Defective control unit Hole cutters break quickly holes are bigger Play in the guide than the hole cutter Bent
17. ndled Hexagon Key RD4152 3mm Hexagon Key RD33153 Drill Chuck Adaptor RD43099 Drill Chuck RDA3105 Safety Glasses RDA3067 1 110V Carbon brush 2x Spare RDA 3067 3 230V Element 30 Manual Original instructions Jan 2015 1 INTENDED USE TA The intended use of this magnetic drill is to drill holes in ferrous metals The magnet is used to hold the drill in place whilst the drill is functioning It is designed for use in fabrication construction railways petrochemical and any other applications when drilling ferrous metal Any deviation from its intended use will not be covered by warranty 2 GENERAL SAFETY RULES y Y A WARNING When using electric tools basic safety precautions should always be followed to reduce the risk of fire electric shock and personal injury including the following Read all these instructions before attempting to operate the machine Remove the power supply before carrying out any adjustment servicing or maintenance 1 Keep work area clear cluttered areas and benches invite injuries 2 Consider work area environment e Do not expose tools to rain e Do not use tools in damp or vvet locations e Keep work area well lit 500 Lux recommended e Do not use tools in the presence of flammable liquid or gases e Ensure there is adequate space to gain access to the plug mains and motor on off switches 3 Guard against electric shock Avoid body contact with earthed or ground surfaces e g pipes ra
18. ng drilling Regularly inspect the machine and check for any damaged or loose parts ALWAYS ensure when using the machine in an inverted position that only the minimum amount of coolant is used and that care is taken to ensure that coolant does not enter the motor unit Cutting tools may shatter ALWAYS position the guard over the cutter before activating the machine Failure to do so may result in personal injury On completion of the cut a slug will be ejected DO NOT operate the machine as the ejected slug may cause injury When not in use ALWAYS store the machine in a safe and secure location ALWAYS ensure that approved ROTABROACH agents conduct repairs 6 OPERATING INSTRUCTIONS TA Keep the inside of the cutter clear of swarf It restricts the operating depth of the cutter Ensure that the coolant bottle contains sufficient cutting oil to complete the required operating duration Refill as required Occasionally depress the pilot to ensure cutting fluid is being correctly metered To start the machine follow the control panel operation instructions ALWAYS switch off the motor by depressing the RED stop button DO NOT switch off the motor by turning the magnet switch to zero Apply light pressure when commencing the cut of a hole until the cutter is introduced into the work surface Pressure can then be increased sufficiently to load the motor Excessive pressure is undesirable it does not increase the speed of penetration and will cause
19. no damaged or loose parts Any loose parts must be tightened Before proceeding with any maintenance work be certain that the power supply is disconnected fmachinetrdomage x machine for damage cesto ION AO ION Check brushwear XK Check magnetic base X Check alignment of er mean IN Check grease J XK Check armature O X Visually check the machine for damage The machine must be checked before operation for any signs of damage that will affect the operation of the machine Particular notice must be taken to the mains cable if the machine appears to be damaged it should not be used failure to do so may cause injury or death Check operation of the machine The machines operation must be checked to ensure that all components are working correctly 19 Element 30 Manual Original instructions Jan 2015 Machine Brushes should be checked to make sure there is no abnormal vvear present this should be checked at least once a week if used frequently If the brush has vvorn more than 2 3 the original length the brushes should be changed Failure to do so may cause damage to the machine Magnetic base before every operation the magnetic base should be checked to make sure that the base is flat and there is no damage present An uneven magnet base vvill cause the magnet not to hold as efficiently and may cause injury to the operator Adjustment of slide and bearing bracket alignment An essential requirement
20. oard 1 2 3 4 5 6 Control board No Function Wire Colour 3 Mains Neutral Input Blue No Function Wire Colour Power ON LED OV Red Power ON LED 12V Red Magnet ON LED 12V Red A B C Magnet ON LED OV Red D E Magnet Switch OV Red 12 Element 30 Manual Original instructions Jan 2015 14 EXPLODED VIEVV OF MACHINE TA 13 Element 30 Manual Original instructions Jan 2015 PARTS LIST VA Screvv M5 X 16 CSK HD RD45607 CSK Washer RDA3032 Guard Support 4 RDA3031 Slide Channel Screw M4 X 14 BTTN HD Element 30 Guard Motor Assembly RDA4201 6 RDA3029 RDA2002 1 110 RDA2002 3 230 8 RD45624 Needle Bearing HK3516 9 RDA3013 Bearing Bracket ao RO30117 2301 RDA3O23 8 B Magnet pa foao Sd MB Wester SSS PO 12 079 v Spring Washer SSCS Cs 1177 rwmen O ia rozar SSS Spring Washer TJ as E E E ras A E E e strain E E ih Side Pane SSS Se ANC INEA EN E Ja aa ronaoo SSCS captan Washer E SO as roz004 SS ant tle Assembly TJ 26 ROAST Serev MEX16CAPHD ar ros ao sto support SSCS a osos Gib sig 17 5100 JI 0 rosa ms shak root Washer Ja PD 31 ro SSCS Screw K22 CAP DJ as razo IT Screw E P36 poazos net TJ ar omo ab Chan tachment Ja as roa206 SS Sev va ja xa esto E P40 sos OT vend insert TJ a Rows SS Screws xO APH E E e A E E at JE 44 TRDaseva EE as monos O et ide Panel JI Pas E T aa rozar SSS Screw MARIA CAPO aa ooo TT casta
21. of the machine is that the slide can move in a smooth and controlled manner free of lateral movement and vibration This situation can be maintained by periodic adjustment of the slide and is accomplished in the following manner 1 Place the machine in an upright position and by means of the capstan raise the slide to its highest position Clean the brass gib strips and apply a small amount of light machine oil to the wear surfaces 2 Now lower the slide back to its lowest position Bring the slide into the center of the dovetail slide housing and loosen screws thus allowing free movement of the arbor support bracket 3 Commencing with the middle screws gently feed in all the screws until slight resistance is encountered 4 Operate the slide up and down a few times to test the movement and make any further necessary adjustments Try to ensure that all the screws are exerting a uniform pressure on the slide from top to bottom A perfectly adjusted slide will operate freely up and down without any sideways movement 5 Now raise the slide to its highest position Slightly undo the arbor bearing bracket and using fingers only tighten the screws 6 Place the machine on a steel plate connect to power supply and switch on the magnet Start up the motor If the arbor is incorrectly aligned the arbor support bracket will be seen to oscillate Make any necessary further adjustments to the bracket to ensure correct alignment of the spindle and f
22. rs must be worn when operating the machine Element 30 Manual Original instructions Jan 2015 4 SPECIFICATION y Y A Maximum hole cutting capacity in 2 3C steel 32mm dia x 35mm deep Arbor bore 19 05mm 3 4 dia Voltages Normal full load 850 W Electro Magnet 69W Size 165mm long 80mm wide Holding Force at 20 C with 25mm 8000N minimum plate thickness The use on any material less than 25mm thick will progressively reduce the magnetic performance If possible substitute material should be positioned under the magnet and work piece to equate to a suitable material thickness If this is not possible an alternative secure method of restraining the machine MUST be used Total Load magnet motor 919W Overall Dimensions Height maximum extended Height minimum Width including Capstan fitting ength Overall including Guard Nett Weight Element 30 1 Element 30 3 Vibration total values triax vector sum in accordance with Vibration emission value Vibration emission value EN61029 1 a 2 273m 5 a 1 935 m s Uncertainty K 1 5m s Uncertainty K 1 5m s Level of sound pressure in accordance with EN61029 1 Sound pressure LpA Sound pressure LpA 87 9 dB A 86 0 dB A Acoustic povver LvvA Acoustic power LwA 100 9 dB A 99 0 dB A uncertainty K 3dB A uncertainty K 3dB A Ear and eye defenders must be worn when operating this machine Wear gloves to protect hands when operating the machine T
23. spindle Shaft extending from the motor is bent Pilot bent Motor running roughly and or seizing up Bent spindle Shaft extending from the motor is bent Triangular guide not mounted straight Dirt between spindle and triangular guide Motor making a rattling sound Gear ring bottom of the armature worn out Gear s worn out No grease in gear box Motor humming big sparks and motor has no Armature damaged force Field burned Carbon brushes worn out Motor does not start or fails Damaged or defective wiring Damage to armature or field coil Damaged or defective brushes Guiding takes a great deal of effort Guide is set too tight Guide is dry Guide gear rack rotation system is dirty or damaged Insufficient magnetic force Damaged or defective wiring Bottom of magnet not clean and dry Bottom of magnet not flat Work piece is not bare metal Work piece is not flat Work piece is too thin less than 10mm Defective control unit Defective magnet Frame under voltage Damaged defective wiring Defective magnet Motor seriously dirty Fuse blows when magnet switch is turned on Damaged or defective wiring Wrong value fuse Defective magnet switch Defective control unit Defective magnet Fuse blows when motor is started up Damaged or defective wiring Wrong value fuse Motor running roughly Defective armature and or field Carbon brushes worn out Defective control unit Rotation system
24. stration can be submitted at www rotabroach co uk The warranty claim must be logged within the warranty period This requires the submission or sending of the complete tool in question with the original sales receipt which must indicate the purchase date of the product A complaint form must also be submitted prior to the return This can be found online at www rotabroach co uk Failure to complete this form will result in the delay of your claim All goods returned defective must be returned pre paid to Rotabroach in no event shall Rotabroach be liable for subsequent direct or indirect loss or damage THIS WARRANTY IS IN LIEU OF ANY OTHER WARRANTY EXPRESSED OR IMPLIED INCLUDING ANY WARRANTY OF MERCHANTABLITY OR FITNESS FOR A PARTICULAR PURPOSE ROTABROACH RESERVE THE RIGHT TO MAKE IMPROVEMENTS AND MODIFICATIONS TO DESIGN WITHOUT PRIOR NOTICE Known and Trusted Worldwide for Quality Performance and Reliability 23
25. supply of the correct voltage it is recommended that the following extension lengths shall not be exceeded For 110v supply 3 5 metres of 3 core x 1 5mm For 230v supply 26 metres of 3 core x 1 5mm ALWAYS DISCONNECT THE MACHINE FROM THE POWER SOURCE BEFORE CHANGING CUTTERS 10 MOUNTING OF CUTTERS TA The machine has been made to accept cutters having 19 05mm 3 4 dia Weldon shanks The following procedure is to be used when mounting cutters Lay the machine on its side with feed handles uppermost ensuring arbor is wound down to its lowest point to enable access to socket screws RD4066 Take appropriate pilot and place through the hole in cutter shank Insert shank of cutter into bore of arbor ensuring alignment of two drive flats with socket screws Tighten both screws using hexagon key Element 30 Manual Original instructions Jan 2015 11 CAPSTAN OPERATION TA The quick release capstan is a feature offers that offers the user simple dual side operation To remove the capstan simply do the following 1 Press in the central button on the capstan hub holding onto the capstan arms 2 VVith the button pressed in pull the capstan avvay from the main body holding on to the capstan arms 3 Re insert the hexagonal shaft into the hexagonal slot to attach the capstan 10 Element 30 Manual 12 REMEDIES FOR HOLE MAKING PROBLEMS Original instructions Jan 2015 1 Magnetic base vvon t hold e
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