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Pfeiffer Adixen ASM40 Leak Detector Manual

Contents

1. EE mL a Y l bd e sim TT IV 88 3 SI i D e n C ts n a d 9 E 2 eee P5 jJ CES L Sey err Fig 6 Dismantling the analyzer cell 20 PFEIFFER E VACUUM Maintenance replacement 5 4 2 Seals replacement Check the condition of the seals every time you work on the analyzer cell filament re placement for example change them if necessary Spare parts e 2 seals see 9 Seal is consumables As such it is not covered by the warranty Procedure 3 TF TJ LU TF TJ TT Fig 7 Replacement of the seals 2 Remove the analyzer cell from the detector see 5 4 1 gt Replace the 2 seals 3 Never lubricate the seals 5 4 3 Filament replacement Tools e Torx screwdriver supplied in the maintenance kit Consumables Flat pliers e Filament see 9 Filament is consumables As such it is not covered by the warranty Procedure The oxidation of the iridium filament is normal do not touch the filament with your fingers 2 Remove the analyzer cell from the detector see 5 4 7 gt Remove the fixing screw 4 and the washer of the defective filament gt Remove the 2 fastening clips 5 using flat pliers 2 new clips are supplied with the spare filament gt Replace the filament 2 Reset the counter of the new filament see Mainten
2. 14 4 4 Calibration on concentration sniffing test mode only 15 4 5 Calibration of a leak detector connected to a pumping unit 15 4 5 1 PP fpOSS8 semen mitos eer orm ren pie ie te Ree pene 15 4 5 2 Target value eee 15 4 5 3 Procedure eere 15 5 Maintenance replacement 00 0c cece eee eee eee n 17 5 1 Cleaning the covers 2 0 ccc eee eee eee 17 5 2 Dismantling the cover 17 5 2 1 Dismantling the front cover 17 5 2 2 Dismantling the rear cover 18 5 3 Maintenance of the internal calibrated leak 18 5 3 1 Replacement 2 0 0 eee 18 5 3 2 Recalbratnon lille 19 5 3 3 Setting isi ee re icu O Ee i IB e RR 19 5 4 Analyzer cell maintenance 00 cee ee eee 20 5 4 1 Dismantling llle 20 5 4 Seals replacement 02000e eee e eee eee 21 5 4 3 Filament repnlacement 0000 ee ee 21 5 5 Primary pump maintenance Wet Model 23 do Localization ze xen Impe geni m CR S THER RR EROR REGE 23 5 5 2 Oillevel check 23 5 5 3 Oil quality Inspechon 0c eee eee 23 5 5 4 Draining the pump 2 000 eee eee 23 5 5 5 Flushing the pump 0 00 eee eee eee eee 24 5 5 6 Filling the pump 0 eee 25 5 5 7 Primary pump replacement 000 c ee eee eee 26 5 5 8 Replacement of the internal oil mist eliminator 27 5 5 9 Installation of an external mist eliminator 27 5 6 Maintenance of
3. When dismantling the primary pump to send it to the service center keep the tightening clamp power cable and entire mist eliminator unit mist eliminator bracket screws Never send accessories with the pump After pump service or replacement gt Put the pump back into the frame in reverse dismantling order gt Reset the timer of the primary pump see Maintenance Menu in the Operating in structions 5 5 8 Replacement of the internal oil mist eliminator 5 5 9 Tools e 5 mm Allen key supplied in the maintenance kit Spare part e Oil mist eliminator see 9 Procedure 3 Make sure that the detector is off circuit breaker D at O the control panel screen is off and in a horizontal position gt Remove the storage tank 2 screws washers gt Loosen the screw 2 of the oil mist eliminator s mounting bracket 2 Remove the fixing clamp of the hose 3 and then the hose gt Replace the oil mist eliminator 3 1 2 Fig 17 Internal oil mist eliminator disassembly Installation of an external mist eliminator The operator can use an external oil mist eliminator to replace the internal oil mist elim inator installed on the detector this modification requires connecting an accessory an exhaust connector for the pump Tools e 5mm Allen key supplied in the maintenance kit e Wide flat head screwdriver e Exhaust connector see 9 e O ring see 9 e External oil mist eliminator DN 25 ISO KF connecti
4. in test mode for the hard vacuum test in test mode or Stand by for the sniffer test gt Check the leak settings corrected leak rate to take temperature and time into account if necessary see Spectro Menu of the Operating Instructions gt Press Auto cal key to launch a calibration In the case of intensive use of the detector a spare internal calibrated leak is recom mended If this is not possible the detector can still be used and calibrated using an ex ternal calibrated leak Calibration NOTICE Detector calibration When switched on the detector suggests that the operator carry out an auto calibration if calibration parameter operator For the optimal use of the detector this auto ca libration must be performed In all situations a manual or automatic calibration must be performed at least once a day to optimise the measurement reliability for high sensitivity tests if itis uncertain whether the detector is working properly during intense and continuous operation start an internal calibration at the beginning of each work session e g work in teams every 8 hours 4 3 Calibration with an external calibrated leak 4 3 1 External calibrated leak The operator must use a calibrated leak containing the tracer gas selected He 3He or H5 There are several types of external calibrated leaks with or without reservoir with or without valve covering several leak ranges Use calibrated leaks fr
5. DB 2013 06 F 600 Pumping ASM 340 F137 A TES Sa AA A A A d q Qty Remarks N P A334533 Description Ref F137 Ext pump connect bellows 340 Integra 51 PFEIFFER VACUUM Spare parts User s Manual ASM 340 DB 2013 06 F 700 Vacuum block ASM 340 Ref Description P N Qty Remarks GO71 Inlet port filter 340 103395 1 G074 Vacuum block filter 340 122237 1 Spare parts User s Manual ASM 340 PFEIFFERE VACUUM 52 DB 2013 06 F 800 Pipes Connections Seals ASM 340 S 1 M Ref Description P N Qty Remarks H008 Bellows SS DN16KF L 250 mm 068369 1 H051 SS mesh filter 70 um DN40 KF 067636 1 H165 O Ring 3 6 x 29 3 FPM 082025 1 H166 Vacuum block filter 340 122237 1 H170 Draining connector 340 Wet 107646 1 H171 Ext pump connect bellows 340 Integra A334533 1 E Spare parts User s Manual ASM 340 PFEIFFER E VACUUM 53 DB 2013 06 F 900 Cover ASM 340 1115 1116 Ref Description P N Qty Remarks 1114 Protection cover 340 A006733 1 1115 Lifting handle 340 A333918 1 1116 DN25KF Inlet Pipe Frame 340 A334286 1 Spare parts User s Manual ASM 340 PFEIFFER E VACUUM 54 DB 2013 06 Filtres d entr e Inlet filters Eingang Filters J175 J176 J177 J178 J179 J180 F 1000 Options and accessories ASM 340 J181 J182 J183 J077 J078 J174 Ref Description P N Qty Remarks J0
6. 2 Put the funnel included with the detector in the oil fill opening 3 See Fig 15 d 1 ky X o Ad 2 One 5 dH mis Fig 14 Oil fill opening gt Pour the flushing oil very slowly full 1 liter can into the filling opening gt When all the flushing oil has been emptied into the container remove the drain con nector gt Fill the pump with fresh oil see 5 5 6 gt Tighten the filling plug on the pump NOTICE Only use approved operating fluids The pumps are factory tested using adixen oil 2 The same oil must be used during operation The oil safety data sheet is available on the website DANGER Health risk in case of oil contact The pumps are delivered empty of oil the oil is delivered in separate containers gt Wear mask gloves protective glasses to fill the pumps with oil e 1 funnel supplied with the product e 1oilcan 1 liter see 9 gt Make sure that the detector is off circuit breaker at O the control panel screen is off and in a horizontal position gt Make sure that the detector is off circuit breaker D at O control panel switched off and power cable disconnected and in a horizontal position gt Make sure the drain connector is not connected gt Loosen the filling plug 1 Fig 14 gt Install the funnel in
7. Example calibration with a leak of 2 10 mbar l s the displayed leak rate is 2 10 5 108 25 10 mbar l s 4 3 3 Calibration procedure with external leak in Hard Vacuum test gt Allocate a function key to Auto Cal see Configuration Menu in the Operating In structions gt Configure the following settings e test method hard Vacuum see Test Menu e type of calibrated leak external see Spectro Menu e calibration operator see Advanced Menu gt Check the settings and value of the external calibrated leak used see Spectro Menu Correct the temperature month and year if necessary gt Select the tracer gas of the external calibrated leak gt Place the external calibrated leak on the detector inlet port gt Verify that the detector is on Stand by mode 2 Press the Auto Cal function key to start the calibration 2 Follow the instructions provided by the leak detector press Next to move to the next stage At the end of the calibration the detector returns to Stand by mode X Recommended procedure when the measuring range differs from the value of the Ke internal calibrated leak 4 3 4 Calibration procedure with external leak in sniffing test gt Allocate a function key to Auto Cal see Configuration Menu in the Operating In structions 2 Configure the following settings e test method sniffing see Test Menu e type of calibrated leak external see Spectro Menu e calibration ope
8. Temp rature Temperature 23 C Coeff de temp r Temperature coeff 2 Fig 5 Example of identification label 5 4 Analyzer cell maintenance NOTICE Cleanliness guarantee During vacuum component maintenance operations avoid any contamination which could subsequently result in the degassing of the parts To avoid this 2 perform the maintenance in an appropriate area clear dust free and ventilated gt use non woven materials 2 dust the parts with filtered dry air 2 wear unpowdered vinyl gloves clean room gloves 5 4 1 Dismantling Tools e Torx amp screwdriver supplied in the maintenance kit Procedure Risk of burning associated with hot surfaces When in operation certain mechanical parts can reach high temperatures If the detec tor was used recently gt Let it cool down for at least 15 minutes before working on the analyzer cell gt When relevant use protective gloves in accordance with the EN 420 standard gt Create an air inlet in the cell via the Maintenance Menu see Operating Instruc tions gt Shut down the detector Position the circuit breaker D on O control panel switched off and mains power cable disconnected 2 Remove the front cover see 5 2 1 gt Disconnect the harness 1 from the cell gt Loosen the 6 fixing screws 2 of the cell gt Free the analyzer cell manually and vertically
9. Dichtung Ref Description P N Qty Remarks A006 DN16KF Calibrated Leak Adaptator Kit 110715 1 A007 DN25KF Calibrated Leak Adaptator Kit 110716 1 A013 Tee Reducing DN25 25 16KF 068269 1 A016 Calib Leak With Valve 1 3 10 6 DN25KF FV4610 1 A020 Clamp DN20 25KF 083264 1 A024 Centering Ring SS Per DN25KF 068189 1 A025 Funnel 067592 1 A027 Vacuum Silicon Grease 100 g Box 064600 1 A036 3G Cell Analyzer Chamber Transport 114386 1 A037 3G Detection maintenance Kit 114718 1 A040 Brucelles Tweezers 115396 1 Spare parts User s Manual ASM 340 DB 2013 06 PFEIFFER VACUUM 45 F 200 Monitoring and display ASM 340 B037 Ref Description P N Qty Remarks B037 Control Panel Black 340 122446S 1 Spare parts User s Manual ASM 340 PFEIFFER E VACUUM 46 DB 2013 06 F 300 Power and electrical supply ASM 340 C141 C067 C002 C003 C004 C005 I C006 Ref Description P N Qty Remarks C002 Cable Main Power 2 m Italy 104758 1 C003 Cable Main Power 2 m Switzerland 103718 1 C004 Cable Main Power 2 m UK 104411 1 C005 Cable Main Power 2 m USA 103567 1 C006 Cable Main Power 2 m France Germany 103566 1 C066 Fan 20MD 182 192 340 101094 1 C067 Fan Grill 120x120 mm 101094 056067 1 C097 Grille Filter for Fan ASI20 22 104754 1 C139 Protection grill 120x120 mm 104753 1 C141 Fan 80x80x25 mm 340 121658 1 Spare parts U
10. Out start condition 40 PFEIFFER VACUUM Malfunctions 7 2 Troubleshooting guide The troubleshooting guide helps correct the malfunctions reported on the detector s con trol panel or affecting the detector It can be consulted from an interactive application specifically developed for the technical documentation 7 2 4 Installation of the application 2 Insert the Operating manual CDRom into the CD DVD player of the computer gt Launch the ASM340 application gt Select the language gt Select the interactive application Troubleshooting gt Install the application on your computer PFEIFFER E ASM 340 leak detector H ad xe nN E Leak detector Operating instuctions by PFEIFFER VACUUM ASM 340 Operating instructions ASM 340 Maintenance instructions E ASM 340 Memo Zi E RS 232 Operating instructions RS 232 Memo W 15 pin Input ouput board Operating instructions Consulting and printing this documentation requires the 37 pin Input ouput board Operating instructions Adobe Reader software If the application does not start Bluetooth Operating instructions you must install the Adobe Reader software Accessories Operating instructions Install E Fig 36 Selection of the interactive application 7 2 2 Consultation of the application E Create a shortcut on the computer desktop for direct access to the Troubleshoo ting application gt L
11. reservoir Tools Spare parts Procedure Flat pliers 2 flat head screwdrivers Special tool see 9 Torque wrench 13 N m Clean lint free cloth e e e e e e Oil reservoir see 9 gt Create an air inlet in the cell see Maintenance Menu in the Operating Instructions 2 Make sure that the detector is off circuit breaker D at O the control panel screen is off and in a horizontal position gt Let it cool down for 10 mn if necessary gt Remove the front cover see 5 2 1 gt Loosen the fixing screw 1 and remove the coil 2 Do not dismantle the operator 3 N WAND Fig 20 Dismantling the coil PFEIFFER E VACUUM 29 Maintenance replacement 5 6 3 Replacing the operating fluid reservoir Risk of intoxication in case of contact with substances hazardous to health Always take appropriate precautions when handling the operating fluid reservoir 2 Dispose of operating fluid reservoirs in accordance with the applicable legislation Safety data sheet available upon request or at www pfeiffer vacuum com gt Take the required safety precautions to avoid creating health risks or polluting the en vironment in case of contamination 2 Decontaminate the parts affected before performing maintenance work Operating fluid filling The operating fluid reservoir is sufficiently filled with operating fluid e 2 Do not add additional operating fluid Fig 21 Assembly Disassembl
12. screws 1 2 and their washers gt Disconnect the harness 3 and the ground point 4 gt Remove the rear cover Wet and Dry Models gt Before reassembling the front cover make sure that the 5 fixing screws for the rear cover on the frame are in place and properly screwed 5 3 Maintenance of the internal calibrated leak 5 3 1 Replacement Tools e 2 5 mm Allen key supplied in the maintenance kit Spare parts e Internal calibrated leak see 9 NOTICE Change the internal calibrated leak if it has significant impact marks 18 PFEIFFER E VACUUM 5 3 2 Recalibration 5 3 3 Setting Maintenance replacement Ms Fig 4 Calibrated leak maintenance gt Remove the front cover see 9 gt Disconnect the temperature sensor 3 from the calibrated leak Never separate the temperature sensor from the calibrated leak gt Loosen the 2 fixing screws 2 without removing them gt Rotate the internal calibrated leak by 90 Replace the leak 1 gt Rotate the calibrated leak by 90 so that the temperature sensor is positioned under neath the valve gt Connect the temperature sensor 3 gt Update the settings of the internal calibrated leak see Spectro Menu of the Operat ing Instructions Most calibrated leaks can be used for many ye
13. the filling opening 3 2 Put the funnel included with the detector in the oil fill opening 3 PFEIFFER E VACUUM 25 Maintenance replacement Fig 15 Oil filling and oil level check gt Fill with oil to the highest level gt Tighten the filling plug 1 gt Replace the oil fill cap tightly 1 5 5 7 Primary pump replacement NOTICE Drain the primary pump before removing it from the detector and before any pro duct shipment Tools Spare e 5 mm Allen key supplied in the maintenance kit parts e Pair of scissors e Primary pump see 9 Procedure 3 Make sure that the detector is off circuit breaker at O the control panel screen is off and in a horizontal position 2 Remove the front and rear covers see 5 2 2 Remove the tightening clamp 1 gt Disconnect the pump power cable 2 gt Cut the plastic fixing clamp 4 of the pump power cable 1 Fig 16 Dismantling the primary pump 2 Loosen the screw washer of the mist eliminator s mounting bracket 3 then re move the mist eliminator gt Loosen the 4 fixing screws washers of the pump underneath the detector frame 26 PFEIFFER VACUUM Maintenance replacement
14. the oil level must be checked regularly gt If the oil level is not between the Min and Max marks adjust it see 5 5 6 Fig 12 Oil level check 5 5 3 Oil quality inspection For the pump to function in optimal conditions oil quality must be checked regularly Thickening and darkening of the oil combined with a burning smell are signs of lubricant deterioration gt Drain the pump see 5 5 4 gt Flush it using fresh oil see 5 5 5 gt Fill the pump with fresh oil see 5 5 6 5 5 4 Draining the pump NOTICE Drain the primary pump before removing it from the detector and before any pro duct shipment DANGER Health hazard in case of contact with the operating fluid Contact with or inhaling products such as oil from the pump can cause irritation gt Wear appropriate protective equipment when carrying out maintenance or adding draining oil PFEIFFER E VACUUM 23 Maintenance replacement Tools Consumables Procedure Risk of intoxication in case of contact with substances hazardous to health Appropriate precautions should always be taken when handling waste oil gt Wear appropriate protective equipment when draining and flushing the pump gt Do not pour waste oil down the drain Have it destroyed by a qualified company if ne cessary gt Take the necessary safety precautions to avoid generating health risks or polluting the environment in case of contaminatio
15. 77 20 um Poral Filter D 114 mm 105847 1 J078 5 um Poral Filter D 114 mm 105848 1 J174 O ring Q 5 mm D 114 mm 082152 1 J175 20 um Poral Filter DN25 25 KF 105841 1 J176 20 um Poral Filter DN40 40 KF 105842 1 J177 20 um Poral Filter DN40 25 KF 105843 1 J178 5 um Poral Filter DN25 25 KF 105844 1 J179 5 um Poral Filter DN40 40 KF 105845 1 J180 5 um Poral Filter DN40 25 KF 105846 1 J181 SS mesh filter 70 um DN16 KF 072721 1 J182 SS mesh filter 70 um DN25 KF 072857 1 J183 SS mesh filter 70 um DN40 KF 067636 1 Spare parts User s Manual ASM 340 DB 2013 06 PFEIFFER E VACUUM 55 F 1000 Options and accessories ASM 340 Accessoires divers Miscellaneous accessories Verschiedenes Zubeh ren Ref Description P N Qty Remarks J185 RC 500 WL remote control 340 PT 445 432 T 1 J186 Cable transmitter ASM340 RC500WL A466613 1 J187 Cable remote ASM340 RC500WL A465975 1 J188 Bypass Kit Europe 340 PT 445 411 T 1 J189 Bypass Kit US 340 PT 445 413 T 1 J190 Bypass kit cable 340 A465982 1 J191 Gauge cable 3 m 340 A333746 1 J192 Gauge cable 10 m 340 A333747 1 J193 Gauge cable 20 m 340 A333748 1 J194 Cart Transport ASM340 122570 1 Spare parts User s Manual ASM 340 DB 2013 06 PFEIFFER VACUUM 56 Ww A PASSION FOR PERFECTION VACUUM Are you looking for a Pfeiffer Vacuum GmbH perfect vacuum solution Headquarters Please contact us T 49 6441 802 0 info pfeiffer vacuum de Ed 03 Date 2014105 P
16. Indicates that the operator must CONTROLLED LIFTING gt handle the product using the devices shown on this label PLEASE SEE THE OPERATING INSTRUCTIONS c comply with the rules for moving the equipment taking weight and 6 PFEIFFER E VACUUM dimensions into account Locate a grounding point on the product Product subject to the treatment of waste electronic and electrical equipment in accordance with directive 2002 95 EC Other labels see Operating Instructions Safety and maintenance information 2 Safety and maintenance information 2 1 Safety precautions A Duty to inform Every person who is involved in maintenance and servicing work on the pump must read wu and follow the safety relevant parts of all associated documents NOTICE Exclusion of liability Pfeiffer Vacuum accepts no responsibility concerning equipment damage disrupted service or physical injury resulting from maintenance carried out by technicians who have not been trained in safety rules EMC electrical hazards chemical pollution Lia bility and warranty claims shall be inadmissible in this case Risk of electric shock Voltage and current can cause electric shock Only skilled authorised people may carry out maintenance work 2 Insulate and lock the power supply circuit by positionning the circuit breaker on O gt Disconnect the power cable from all power sources before any work on the product and or removing the covers Oth
17. Tool F100 Monitoring and Display F200 Power and electrical supply F300 Automatic control system and electronic circuits F400 Measurement F500 Pumping F600 Vacuum block F700 Pipes Connections Seals F800 Cover F900 ASM 340 specific accessories F1000 44 PFEIFFER VACUUM Tools ASM 340 Connection accessories Verbindungzubeh r Accessoires de raccordement Fuites calibr es Helium Helium calibrated leaks Helium Testleck F 100 D signation Designation Beschreibung Cl emmanch e Box shank nut spinner Rohrsteckschl ssel mit Heft Tournevis pour vis TORX 6X35 Screwdriver for TORXO screw 6x35 Handschrauben f r TORX Schrauben 6x35 Vis CHc M 4x80 Screw CHc M 4x80 Edelstahlschraube CHc M 4x80 Vis CHc M 4x12 Screw CHc M 4x12 Edelstahlschraube CHc M 4x12 Rondelle E Washer Unterlegscheibe Vis CHc M 3x6 3 Screw CHc M 3x6 Edelstahlschraube CHc M 3x6 Rondelle 3 Washer Unterlegscheibe 10 11 Fusible 5 x 20 F16 3A Fuse 5x 20 F1 6 3 Sicherung 5 x 20 F1 6 3 A Cl six pans m le de 2 5 mm 2 5 Allen wrench Innensechskantschl ssel 2 5 mm Cl six pans m le de 3 mm 1 9 3 Allen wrench nnensechskantschl ssel 3 mm Cl six pans male de 4 mm 9 4 Allen wrench Innensechskantschl ssel 4 mm 12 Cl six pans m le de 5 mm 9 5 Allen wrench Innensechskantschl ssel 5 mm 13 Joint cellule d analyse 3G 1 3GAnalyser cell O r ng 3G Zelle
18. Translation of the original instructions A PASSION FOR PERFECTION e es M ASM 340 Leak detector mr VACUUM Table of contents Table of contents 1 About this manual 4 1 1 Validity dne SR ree Gaiden ter pote eph desir 4 1 1 1 Applicable documents 4 1 2 Conventions 5 1 2 1 Safety instructions 20 0000s 5 1 2 2 Pictographs 0 eee 6 1 2 3 Instructions Abbreviations use 6 1 24 Labele 6 2 Safety and maintenance Information 7 2 1 Safety precautions 7 2 2 Protective equipment 0 ee eee 8 2 3 Maintenance preparation 0000s 8 2 4 Tools and spare parts 9 3 Maintenance intervals and responsibilities Lee 10 3 1 Maintenance time monitoring llle 11 4 Calibration ucc ire SE Ne DRE GRE qa RO GR npe EUR e ee 12 41 PUPPOSCs 26 4 eo bow lo Ie esie re OE RE eH Ine seta des 12 4 2 Calibration with the internal calibrated leak 12 4 2 1 Internal calibrated leak llllilllllllllllllnn 12 4 2 2 Procedure 0c cee eee 12 4 3 Calibration with an external calibrated leak 13 4 3 1 External calibrated leak 0 0 00 13 4 3 2 Adaptor for external calibrated leaks 13 4 3 3 Calibration procedure with external leak in Hard Vacuum test 14 4 3 4 Calibration procedure with external leak in sniffing test
19. WA w245 Temperature too high 2 ER e50 cell zero stability ER e56 background trouble ER e57 lack of sensitivity ER e58 sensitivity too high ZER e65 background too hig ER e70 peak adjust error ER e80 cal leak year erro ER e85 Temperature Too High ER e89 emission lost ER e95 cell zero off limits ER e96 Autocal failure 27 code ER e97 temperature too hig ER e98 temperature too low ER e160 snif probe clogged WA w220 Filament Request Off 3 WA w241 auto cal required WA w244 VHS uncalibrated ER e188 high vac pump speed ER e192 Fil Current Too High ER e194 fil2 collector short ER e195 fil1 collector short ER e205 Primary pump failure ER e206 ACP Temp Too High ER e210 Primary Pump Failure ER e220 No collector voltage ER e224 15 V cell failure ER e230 filaments 1 amp 2 bad ER e235 cell pres gt 1e 03 mbar ER e238 no cell com ZER e239 No High Vac Pump com ER e241 high vac pump speed ER e243 EEPROM error ER e245 high vac pump fail ER e247 check ATH connector ER e248 check MDP connector ZER e251 15V cell failure ER e252 24 V cell failure ER e253 time keeper ram fail 2ER e255 An error occured 2 4 code 4 ER e180 emission failure ER e185 triode safety ER e248 check MDP connector ER e75 peak search error ER e99 24 V DC troubles WA w203 external calib Leak WA w205 auto cal aborted 5 WA W97 temperature too high WA W98 temperature too low WA W230 auto cal required WA W255
20. account the correction factor applied Maintenance replacement 5 1 5 2 5 2 1 Maintenance replacement Cleaning the covers gt Clean the covers using a lint free cloth and a product which does not damage printed surfaces and self adhesive labels Dismantling the covers Tools e 5mm Allen key supplied in the maintenance kit Dismantling the front cover gt Shut down the detector Position the circuit breaker D on O control panel switched off and mains power cable disconnected 2 Install the blanked off flange on the detector s inlet port gt Remove the black flange around the inlet port 2 Lift the lid of the storage tank loosen and remove the 2 upper fixing screws gt Loosen and remove the 2 side fixing screws Fig 2 Location of the front cover dismantling screw gt Remove the front cover and extricate it from the detector 1 5 mm max see 5 2 1 gt On the supervisor board disconnect the connector from the control panel to fully re lease the cover 9 fi C 45 Ra ley o LS EA PEE be TH sos S Fig 3 Disassembly of the front cover PFEIFFER E VACUUM 17 Maintenance replacement 5 2 2 Dismantling the rear cover gt Remove the front cover see 5 2 1 gt Disconnect the primary external pump if it is connected to the back of the detector Do not leave the clamp on the pipe connection 5 gt Loosen and remove the 5 fixing
21. an harness 1 of fan V2 from the 24V distribution board 2 gt Loosen the 2 fixing screws 3 gt Replace the fan respecting the correct direction Fig 26 Maintenance of the turbomolecular pump fan 5 8 4 Replacement of the exhaust fan gt Remove the front cover see 5 2 1 gt Disconnect the fan harness 1 of the fan V3 gt Loosen the 4 fixing screws 2 washers per screw gt Replace the fan respecting the direction arrows gt Position the protective grill 2 and attach the unit using the 4 fixing screws 2 wash ers per screw gt Connect the fan harness 1 respecting the and polarities PFEIFFER E VACUUM 33 Maintenance replacement Fig 27 Maintenance of the exhaust fan 5 9 Air filters maintenance 5 9 1 Air filters location Ab a 9 Fig 28 Air filters location 1 Air filter no 1 2 Air filter no 2 3 Air filter of the vacuum block Tools Spare e 13 mm and 17 mm spanners for the air filter of the vacuum block parts e Air filters see 9 5 9 2 Replacement of air filters no 1 and no 2 2 Unclipping the air filter gt Replacing the used filter follow the assembly order indicated below 1 2 3 do not forget the grill 1 ZA Fig 29 Air filt
22. ance Menu in the Operating In structions Fig 8 Dismantling the filament PFEIFFER E VACUUM 21 Maintenance replacement 22 PFEIFFER E VACUUM F1 Filament 1 in the menu F2 Filament 2 in the menu gt Make sure that the filament connectors 6 are perpendicular to the supporting surface and parallel to each other Fig 9 Positioning the filament gt Fit the new filament in its housing against the 2 centring stops 7 Attach it with the screw 4 and washer supplied with the filament using the Torx amp screwdriver gt Take a fastening clip 5 with the flat pliers this clip will ensure electrical contact be tween the filament and the cell A Fig 10 2 Fit the clip on the connector 6 and on the strip of the filament 8 B Fig 10 2 Push in the clip with the pliers until it stops C Fig 10 gt Repeat the last 3 operations for the second connector 2 Reset the counter of the new filament see Maintenance Menu in the Operating In structions Fig 10 Fitting of the fastening clip Maintenance replacement 5 5 Primary pump maintenance Wet Model 5 5 1 Localization Fig 11 Primary pump location 5 5 2 Oil level check For the pump to function in optimal conditions
23. ars 6 years even though the tracer gas is permanently escaping the leak rate is very low compared with the amount of tracer gas contained in the reservoir annual loss is indicated on the calibrated leak identifica tion label However to guarantee the reliability of the test we recommend that you regularly reca librate 3 years maximum every leak with reservoir to check its leak rate this applies to both internal and external calibrated leaks Return the leak to your Pfeiffer Vacuum service center for recalibration purposes gt The setting of the calibrated leak must be updated every time a calibrated leak inter nal or external is replaced or after a recalibration see Spectro Menu in the Operating Instructions This operation can be carried out with the information featured on the calibrated leak identification label or the certificate supplied with the calibrated leak e lftype internal is set for the calibrated leak the internal calibrated leak parameters are displayed in the menu e Ittype external is set for the calibrated leak the external calibrated leak parameters are displayed in the menu PFEIFFER E VACUUM 19 Maintenance replacement Made in Fi i 1 RRE Cc adixen FUITE HELIUM CALIBREE by PFEIFFER VACUUM HELIUM CALIBRATED LEAK N EC12434 NE MNT Valeur value 1 2E 7 mbar l s 10 Date de calibration Calibration date 17 Nov 2012 Pertes par an Loss per year 2
24. ary pump Two possible DN 25 ISO KF connections on the rear or under the detector frame The leak detector is delivered with the connection at the rear PFEIFFER E VACUUM 35 Maintenance replacement Fig 32 Rear connection Fig 33 Connection under the detector frame ch Stopgap plug DN 25 ISO KF pipe connection N 5 10 3 Connection of the primary pump under the frame Tools e 5mm Allen key supplied in the maintenance kit e 1 plastic DN 25 ISO KF blank off flange delivered with the detector Procedure 4 Warranty terms It is the user s responsibility to protect detectors from any contamination which may be produced by the primary external pump particles or backscattering of oil on the detec tor for example Any contamination or deterioration of the detector due to the connected primary pump will not be considered by the manufacturer under this warranty 2 Remove the pump covers see 5 2 1 see 5 2 2 2 Remove the stopgap plug 1 from the frame which is simply clipped on gt Remove the 4 M6 x 16 screws 3 and their pipe connection washers 2 Release the pipe connection 2 and put the 4 screws 3 and their washers back gt Remove the 4 M6 x 12 screws 4 and their washers gt Place the pipe connection 2 in its casing on the frame and secure it with the 4 screws 4 and their washers 36 PFEIFFER VACUUM Maintenance replacement gt Put the covers back on
25. aunch the Troubleshooting application gt Select the navigation language 1 gt Select the product and the appropriate key word 2 gt Launch the search 3 gt Select a symptom 4 the origin and diagnosis of this symptom are displayed 5 PFEIFFER E VACUUM 41 Malfunctions eg M c o A top Mer caca m e 42 PFEIFFER E VACUUM Service 8 Service Pfeiffer Vacuum offers first class customer service On Site maintenance for many products Overhaul repair in the nearby Service Location Fast replacement with refurbished exchange products in mint condition Advice on the most cost efficient and quickest solution Detailed information addresses and forms at www pfeiffer vacuum com Service Overhaul and repair in the Pfeiffer Vacuum Service Center The following general recommendations will ensure a fast smooth servicing process gt Fill out the Service Request Product Return form and send it to your local Pfeiffer Vacuum Service contact 2 Include the confirmation on the service request from Pfeiffer Vacuum with your ship ment gt Fill out the declaration of contamination and include it in the shipment mandatory The Declaration of contamination is valid for any product device including a part ex posed to vacuum 2 Dismantle all accessories and keep them gt Close all the ports flange openings by using the original protective covers or metallic airtigh
26. er assembly gt Clipping the entire air filter 34 PFEIFFER E VACUUM Maintenance replacement 5 9 3 Replacement of the vacuum block air filter 3 2 fe O T 1 mE ir AS 9 2 3 4 Fig 30 Maintenance of the vacuum block air filter 2 Remove the front cover see 5 2 1 gt Loosen the filter connector 2 with the 13 mm spanner to free the tube 1 gt Loosen the connector 3 with the 17 mm spanner gt Loosen the connector 2 of the new filter 4 2 Install the new filter in reverse dismantling order and tighten the connectors 5 10 Connection the primary pump Integrable Model NOTICE Integrable Model Connection of the primary pump 2 It is imperative that the primary pump is connected and switched on before the de tector is activated Fig 31 Example Primary pump connected to the back of the detector 5 10 1 Characteristics of the primary pump e Wet or Dry pump in DN 25 ISO KF e Empty limit lt 1 mbar 5 10 mbar recommended e Minimum throughput 1 m h If used as a sniffer with a Smart probe minimum throughput 3 m h e Maximum throughput 100 m h A greater throughput does not improve the performance of the leak detector primary pump combination e Maximum 2 m long flexible tube between the detector and primary pump 5 10 2 Connection of the prim
27. er located hazardous energies Electrical circuit and other pressurized circuits as nitrogen are potential hazards gt Always lock out these energy sources before working on the product NOTICE Work Handling the detector The operator must not work on the product to move it or carry out maintenance until it has come to a complete shutdown When the circuit breaker is set at O you must 2 Unplug the power cable gt Wait for the control panel screen to turn off completely before working on the product and or removing the covers e Wait 5 minutes after switch off before working on the product e When you order spare parts you must mention everything featured on the product nameplate e Comply with all safety and risk prevention instructions in accordance with local safety standards e Regularly check compliance with all precautionary measures e Do not switch on the product if the covers are not in place e To return the product to one of our Pfeiffer Vacuum service centers read the after sales Service procedure and complete the declaration of contamination available on our website e Use the original packaging to return the product to a Pfeiffer Vacuum service center the manufacturer shall not be held liable for any damage resulting from transport in unsuitable packaging PFEIFFER E VACUUM 7 Safety and maintenance information 2 2 Protective equipment o Q SS A O LN O A O A In some s
28. ew 3 to free the gauge gt Position the new gauge 4 gt Tighten the retainer screw 2 gt Connect the gauge harness 1 2 Adjust the gauge see chapter Internal Pirani gauge calibration in the Operating In structions PFEIFFER E VACUUM 31 Maintenance replacement 5 8 Maintenance fans 5 8 4 Localization Fi g 23 Fan location V1 Air inlet fan V2 Turbomolecular pump fan V3 Air Exhaust fan Tools e Philips screwdriver Spare parts e Fan grill see 9 5 8 2 Replacement of the air inlet fan gt Remove the front cover see 5 2 1 2 Remove the rear cover see 5 2 2 2 Remove the air filter of the rear cover Fig 24 Maintenance of the air inlet fan 2 Disconnect the harness 1 of the fan V1 gt Loosen the 4 fixing screws 2 Keep the 4 metal hooks 4 of the old fan gt Attach the grill 3 to the unprotected side of the new fan Fit the 4 metal hooks 4 onto each angle of the fan gt Position the fan respecting the direction arrows 2 Fit the fan and attach the unit using the 4 fixing screws gt Connect the fan harness 1 respecting the and polarities 32 PFEIFFER VACUUM Maintenance replacement Fig 25 Placing of fan and harness 5 8 3 Replacement of the turbomolecular pump fan 2 Remove the front cover see 5 2 1 2 Disconnect the f
29. g guide 41 7 2 1 Installation of the application 41 7 2 2 Consultation of the application 41 rag NEE ENEE NEEN E NEEN EES EEN eee 43 Spale partS is eer fele a eoa a sds dada Saeb aged DE pisada a 44 9 1 Ordering information llli 44 PFEIFFERE VACUUM 3 4 About this manual 1 Aboutthis manual 1 1 Validity This maintenance manual is intended for the customers of the Pfeiffer Vacuum Compa ny It describes the product maintenance operations which can be performed by the user on the product concerned This documentation must be used with the operating manual of the product of the same name The current maintenance manuals are also available on the Internet at www pfeiffer vac uum com This manual covers products with the following part numbers Part number Description JSVAO0A