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User Manual Risers All Lengths

1. 11 52 11 12 SA o cc 12 5 5 Redress 12 5 6 Maintenance Record heet 14 6 TOSIN u etn rr EUER 15 7 Parts List and Drawings 16 8 30 Table 1 Technical Data 9 1 2 QU 2 Table 2 Technical Data 9 OU 3 Table 3 Maintenance 2 4 14 Table 4 9 12 QU Riser Refer Figure 5 Generic Piece Riser 16 Table 5 pb eS c E 16 Table 6 9 15 QU Riser Refer Figure 6 Generic 1 Piece Riser 17 7 00 a 17 Table 8 9 15 QU Insitu Riser Refer Figure 7 3 Piece Insitu Riser 20 Table 9 P Col prae nm 20 Table 10 9 15 QU Insitu Riser Refer Figure 8 1 Piece Insitu Riser 21 Table 11 NN or 21 Table 12 9 QU Riser Refer Figure 5 Generic Piece Riser 24 EET PR SG 24 Table 14 9 QU Insitu Riser Refer Figure 7 Piece Insitu Riser 26 Table 15 FOR AN see 26 OPS 3302 Rev B i User Manual QPhuel Risers All Lengths Table 16 9 Qu Insitu Riser Refer Figure 8 1 Piece Insitu Riser 27 ET Ne 27 Table 18 Supporting Equipment 30 FET ER PS iv Fig re 2 lici wur 2 Figure 3 NPT Save
2. Phue Unit 17 Denmore Industrial Estate Denmore Road Bridge of Don Aberdeen AB23 8JW User Manual Risers All Lengths This Manual Covers the Following Part Numbers 110 3300 110 3301 110 3302 110 3304 110 3307 110 3457 110 3458 110 3559 110 3560 110 3561 110 3562 110 3563 110 3564 110 3567 110 3585 OPS 3302 Rev B User Manual Phuel Risers All Lengths Table of Contents PROVISION Re E iii c EEE EE iv J ee 1 Ei General e 1 1 2 Product dentification 1 2 Technical SpecifiGation u enc bend 2 Technical De es riptionhu u UU EE EE 4 Collar Safe EEN 4 du Test Port Saver SUD 6 d Isolation ValVB LEAN 7 EEG RE EEE 8 4 1 Buy M PET 8 42 Making Up the Riser aras ip reet duties 8 4 3 Breaking the connection r arar 8 4 4 Replacing the Saver 5 9 45 Replacing the Isolation Valve Assembly 9 To ides en rere ct sete ere rer rer 10 4 7 ERR EE RE 10 PN 10 97 nie nan 11 5 1
3. OIL TOOLS 3 3 Isolation Valve The isolation valve fitted into the Insitu Risers allows the connection of ancillary equipment such as gauges Use of the valve permits the system to be isolated as required for the equipment to be changed Figure 4 Isolation Valve and Protector OPS 3302 Rev B 7 User Manual Phuel Risers All Lengths 4 Operation All operations to be carried out by suitably qualified and competent personnel 4 1 Lifting Thread protectors should always be fitted when lifting or moving the riser 4 1 1 Vertical The Riser should be lifted with suitable lifting clamp or cap that is rated for the total lifting load Following the instructions for the clamp or cap being used If practical leave the thread protectors fitted until ready to make up the connections 4 1 2 Horizontal Suitable slings can be wrapped around either end of the riser to allow horizontal lifting for means of transportation or fitting Always pay attention to the centre of gravity and do not continue to lift if the lubricator is not sitting horizontal as it might slip through the slings 4 2 Making Up the Riser e With the riser hanging vertically above the mating connection remove the thread protectors of both ends e Setthe Safe lok collar to the high position ready for stabbing in e Inspect the o ring for any signs of damage and apply grease if required e Inspect the mating bore and thread for any signs of damag
4. Remove 2 screws and washers from test port and remove port from bottom sub Loosen and remove bottom sub from riser Loosen and remove top sub from riser Remove and discard all O rings Inspect all threads degrease and clean with wire brush Fit thread protectors Re Assembly Place the main tube section on the roller stands Remove the thread protectors Inspect the threads and clean with a wire brush Fit O rings to the connection Apply grease to the O ring threads and OD OPS 3302 Rev B 12 gt User Manual 3g Phuel Risers All Lengths OIL TOOLS e Make up the Top Sub and torque to the maximum that can be applied without using additional aids such as a cheater bar e Make up the Bottom Sub and torque to a similar level e Fit O ring to test port grease and fit to bottom sub using 2 screws and washers e Slide the Split Collar over the bottom sub make up the two halves of the split ring and tighten down until the ends are flush with the collar Back off slightly to align the holes e Insert 4 Stop pins and washers to ensure the holes are aligned OPS 3302 Rev B 13 User Manual 33 Phuel Risers All Lengths 5 6 Maintenance Record Sheet Date Type of Performed Verified Comments Performed Maintenance By By S Ou Table 3 Maintenance Record OPS 3302 Rev B 14 User Manual Phuel Risers All Lengths 6 Te
5. 4 110 3345 480 1 9 1 2 SPLIT COLLAR DW STYLE 5 117 2382 480 1 SPLIT RING 9 5 4 6 145 2176 480 1 SUB 1 2 7 110 3147 3A4 4 STOP PIN FOR 9 5 SPLIT COLLAR 8 801 0119 V90 1 O Ring B S Size 119 9 801 0366 V90 2 O Ring B S Size 366 10 801 0443 V90 1 O Ring B S Size 443 11 SHC 0583 3A4 2 Soc Hd Cap Size 1 2 Length 0 75 in 12 WNL 0580 316 6 WASHER NORDLOCK M12 100 910 3539 N66 1 DW MALE PROTECTOR 9 1 2 101 910 3540 66 1 DW FEMALE PROTECTOR 9 1 2 Table 4 9 72 QU Riser Refer Figure 5 Generic Piece Riser Number Part Number Quantity Description 8 801 0119 V90 1 O Ring B S Size 119 9 801 0366 V90 2 O Ring B S Size 366 10 801 0443 V90 1 O Ring B S Size 443 Table 5 RDK 3302 OPS 3302 Rev B 16 User Manual Phuel Risers All Lengths OIL TOOLS Item Number Part Number Quantity Description 1 110 3351 480 1 RISER 9 5 4 X 1 0M 110 3300 HV0 1 110 3310 480 1 RISER 9 5 4 X 1 5m 110 3301 HV0 1 114 3451 480 1 RISER 9 5 4 X 1 7m 110 3458 HVO 2 110 3345 480 1 l9 1 2 SPLIT COLLAR DW STYLE 3 117 2382 480 1 SPLIT RING 9 5 4 4 145 2176 480 1 SAVER SUB 1 2 7 1 1 110 3147 3 4 PIN FOR 9 5 SPLIT COLLAR 5 6 801 0119 V90 O Ring B S Size 119 7 801 0443 V90 O Ring B S Size 443 8 SHC 0583 3A4 2 Soc Hd Cap Size 1 2 Length 0 75 in 9 WNL 0580 316 6 WASHER NORDLOCK M12 100 910 3540
6. IQ Phuel Risers All Lengths Remove the two socket head cap screws and washers from the protector and remove the protector Remove the two socket head cap screws and lock washers If they appear unusually tight or difficult to move re check that the pressure has been removed Grip the isolation valve assembly and pull out using pulling and rocking motion If the assembly is difficult to remove then two 14 20 UNC screws not supplied can be used to jack out the sub e Inspect the o ring for signs of damage and replace if necessary e Inspect the seal bore for signs of damage and report if necessary e Inspect the pressure port e Tore fit the assembly apply grease to the o ring and seal bore e Push the assembly into the bore by hand as far as possible ensuring that the part is centralised in the bore e Fit the screws and washers and tighten to drive the o ring into the bore Make up each screw equally to ensure that the assembly does not become twisted e Fully tighten the screws e Refit the protector 4 6 Pre Job e Ensure thread protectors are fitted e Check maintenance record sheet and ensure the equipment has been maintained by competent personnel e Check all certification is in date e Confirm information band is fitted and correct e Ensure equipment is suitable for the maximum working pressures and services involved e Ensure O ring is seated correctly and there are no signs of damage e Ensure threads are
7. Riser OPS 3302 Rev B User Manual QPhuel Risers All Lengths Part Number 110 3561 110 3563 110 3559 110 3560 110 3562 110 3564 UD 5 125 Length A 98 13 161 12 43 02 98 13 137 5 161 12 2 49m 4 09m 1 09m 2 49m 3 49m 4 09m Make Up 94 48 157 47 39 37 94 48 133 85 157 47 Length 2 4 4 0 1 0 2 4 3 4m 4 0m Weight 638 Ibs 955 Ibs 341 16 633 Ibs 831 Ibs 951 Ibs 289 kg 433 kg 155 kg 287 kg 377 kg 431 kg Maximum Working 10 000 Psi Pressure End Connection Table 2 Technical Data 9 QU OPS 3302 Rev B User Manual Risers All Lengths 3 Technical Description 3 1 Collar Safe Lok The safe collar lock is designed to provide safe handling of the union collars In addition it can be used to prevent accidental back off of the collar The following shows the sequence for correct operation 3 1 1 Preparing the Safe Lok Collar After removing the thread protector the collar will be set in the lower position and must be moved to the high position before making up the connection With both hands raise the collar ensuring the Stop Pins go through the gaps in the raised rim Rotate the collar through 90 and gently lower onto the raised rim Ensure collar rests into the grooved area OPS 3302 Rev B User Manual Risers All Lengths OIL TO
8. N66 1 DW FEMALE PROTECTOR 9 1 2 101 910 3539 N66 1 DW MALE PROTECTOR 9 1 2 Table 6 9 72 QU Riser Refer Figure 6 Generic 1 Piece Riser Number Part Number Quantity Description 6 801 0119 V90 1 O Ring B S Size 119 7 801 0443 V90 1 O Ring B S Size 443 Table 7 RDK 3300 OPS 3302 Rev B 17 User Manual QPhuel Risers All Lengths OIL TOOLS DETAIL DETAIL C Figure 5 Generic Piece Riser 9 VG QU OPS 3302 Rev B i User Manual Phuel Risers All Lengths OIL TOOLS we er 9 500 4 ACME 79500 4 ACME AP DETAIL A m og DETAIL Figure 6 Generic 1 Piece Riser 9 7 2 QU OPS 3302 Rev B i Phuel User Manual Risers All Lengths Part Number 110 3311 480 Item Number 4 a Quantity 2 110 3309 480 TOP SUB WITH CLAMP GROOVE 3 110 3308 480 INSITU BOTTOM SUB 9 5 110 3345 480 9 1 2 SPLIT COLLAR DW STYLE Description RISER TUBE 70 5 X 6 375 110 3307 4 5 117 2382 480 6 SPLIT RING 9 5 4 145 2176 480 SAVER SUB 1 2 NPT 7 110 3147 3A4 STOP PIN FOR 9 5 SPLIT COLLAR 8 900 3019 480 ISOLATION CHECK HOUSING 9 110 2979 316 VALVE 10 190 2823 PEK VALVE SEAT 11 801 0108 90 Po a O Ring B S Size 108 13 801 0366 V90 14 801 0443 90 e OH 16 WNL 0580 316 1 _ sch 12 801 0119 V90 O Rin
9. SEAT 9 110 3571 N66 FITTING PROTECTOR FOR 8 68 OD 10 01 0108 90 Sj m n 14 WNL 0580 316 1 4 O Ring B S Size 108 WASHER NORDLOCK M12 11 801 0119 V90 O Ring B S Size 119 12 801 0438 90 O Ring B S Size 438 13 SHC 0583 3A4 Soc Hd Size 1 2 Length 0 75 in 15 117 2166 STL CIRCLIP INTERNAL 18mm DHO 18 16 190 1758 304 a 101 910 3370 N66 AFO Plug PLAA3724010A DW FEMALE PROTECTOR 9 Not Shown 100 910 3369 N66 DW MALE PROTECTOR 9 Not Shown Table 16 9 Qu Insitu Riser Refer Figure 8 1 Piece Insitu Riser Number Part Number Quantity Description 10 801 0108 V90 1 O Ring B S Size 108 11 801 0119 V90 2 O Ring B S Size 119 12 801 0438 V90 2 O Ring B S Size 438 Table 17 RDK 3559 OPS 3302 Rev B 27 User Manual Phuel Risers All Lengths ATTACH BAND HERE DETAIL C DETAIL Figure 10 3 Piece Insitu Riser 9 QU OPS 3302 Rev B User Manual d AS Risers All Lengths OIL TOOLS DETAIL DETAIL Figure 11 1 Piece Insitu Riser 9 QU OPS 3302 Rev B 29 User Manual Phuel Risers All Lengths 8 Spares Use only spares supplied or approved by Phuel Oil Tools Ltd It is recommended that sufficient quantities of the following spares be maintained to ensure that the equipment is always available when required Elastomeric spare
10. STOP PIN FOR 9 SPLIT COLLAR 8 801 0119 V90 1 O Ring B S Size 119 9 801 0361 90 2 O Ring B S Size 361 10 01 0438 90 1 B S Size 438 11 SHC 0583 3A4 2 Soc Hd Cap Size 1 2 Length 0 75 in 12 WNL 0580 316 6 WASHER NORDLOCK M12 100 910 3369 N66 1 DW MALE PROTECTOR 9 101 910 3370 N66 1 DW FEMALE PROTECTOR 9 Table 12 9 QU Riser Refer Figure 5 Generic 3 Piece Riser Number Part Number Quantity Description 8 801 0119 V90 1 O Ring B S Size 119 9 801 0361 V90 2 O Ring B S Size 361 10 801 0438 V90 1 O Ring B S Size 438 Table 13 RDK 3561 OPS 3302 Rev B 24 User Manual Phuel Risers All Lengths OIL TOOLS DETAIL 8 Figure 9 Generic 3 Piece Riser 9 QU OPS 3302 Rev B 25 CHR User Manual Phuel Risers All Lengths OIL TOOLS Part Number Description 110 3573 480 RISER TUBE 70 1 X 5 125 110 3560 0 1 110 3575 480 RISER TUBE 110 4 X 5 125 110 3562 HVO 1 110 3576 480 RISER TUBE 134 1 X 5 125 110 3564 HV0 Item Number Quantity _ 7 145 2176 480 SAVER SUB 1 2 NPT 8 110 2329 3A4 STOP PIN FOR 9 SPLIT COLLAR 9 190 2823 VALVE SEAT 10 110 2979 316 VALVE 11 110 3571 66 FITTING PROTECTOR FOR 8 68 OD 12 801 0108 90 O Ring B S Size 108 13 801 0119 90 O Ring B S Size 119 14 801 0361 V90 O Ring B S Size 361 15 801 0438 V90 O R
11. clean e Inspect for signs of damage e Pressure test to 1 2x the maximum well pressure Carry out a collar lock test and ensure correct operation e Ensure all connections are tight and that the test port is tightly fitted 4 7 During Job Ensure collar is fully down Avoid excessive movement 4 8 Post Job Inspect for signs of damage especially to o rings and threads Ensure threads are clean Ensure thread protectors are fitted OPS 3302 Rev B 10 User Manual Phuel Risers Lengths 5 Maintenance All maintenance to be carried out by suitably qualified and competent personnel 5 1 Introduction Regular maintenance of the equipment using Phuel redress kits or Phuel approved parts is essential to its continued safe operation Ensure that the pre and post job operating procedures are followed and that maintenance records are kept 5 2 Schedule The maintenance schedule may be governed by international or company standards and the following is considered to be the minimum requirements 5 2 1 Pre amp Post Job Refer to Section 4 6 and Section 4 8 for details 5 2 2 Yearly e Disassemble riser see 5 5 1 clean and degrease all components Inspect the condition of all sealing surfaces and surface coatings e Re coat threads and sealing surfaces if necessary If in doubt contact Phuel Oil Tools Ltd Replace all elastomeric seals with items from redress kit Regrease components Re assemble see 5 5 2 Pressu
12. OLS 3 1 2 Making up the Safe Lok Collar Lift and stab the pin into the mating box and check that there are no signs of damage to the o ring caused by being misaligned while stabbing in With both hands raise the collar clear of the grooved area on the raised rim and rotate through 90 Lower the collar until it reaches the top of the threads Turn the collar anticlockwise until the start of the thread is found and then start turning clockwise to make up the collar to the box thread Tighten the collar down OPS 3302 Rev B User Manual Risers Lengths 3 1 3 Breaking the Safe Lok Collar Unscrew the collar completely Lift the collar up ensure the stop pins go through the gaps in the raised rim Rotate the collar 90 and lower gently so that the pins rest in the grooved portion of the raised rim The connection can now be separated without any risk of dropping the collar 3 2 Test Port Saver Sub The saver sub provides the ability to change a damaged pressure fitting without repairing or replacing a major component The saver sub is held in place by two socket head cap screws and is sealed by means of an o ring The Saver sub can be replaced with a blank version to avoid the need to fit a pressure blanking plug that would otherwise protrude from Riser assembly 11 I gt m NPT Saver Sub Figure 3 NPT Saver Sub OPS 3302 Rev B a User Manual 3g Phuel Risers Lengths
13. e or debris and clean and grease if necessary e Lower the connection and centralise to ensure that the o ring is not loaded on one side Ensure that the connection has stabbed fully home and that there are no signs of o ring debris e Release the Safe lok collar and make up the threads until the Safe lok engages in the lower groove e Store the thread protectors in a safe place for use later 4 3 Breaking the connection e Ensure that all pressure is bled off The free movement of the collar is an indication of this e Unscrew the collar fully e Lift the collar and ensure the Stop Pins pass through the gaps in the raised rim rotate the collar 90 and lower gently into the grooved area OPS 3302 Rev B 8 User Manual 33 Phuel Risers All Lengths of the rim Release the weight of the collar and ensure that it is supported correctly Lift up the riser to break the connection Visually inspect the o ring and male end to make sure that no damage has occurred Report if necessary Fit the thread protector to the bottom of the riser at this time to prevent damage when moving To do this the Safe Lok collar must be set to the low position Fit the thread protector to the other thread unless a lifting cap is being used 4 4 Replacing the Saver Sub It is not expected that the saver sub would need to be replaced during normal operations but if damage occurs to a pressure fitting or a leak is found during pressure testing then this proced
14. g B S Size 119 O Ring B S Size 366 O Ring B S Size 443 15 SHC 0583 3A4 Soc Hd Cap Size 1 2 Length 0 75 in WASHER NORDLOCK M12 17 117 2166 STL CIRCLIP INTERNAL 18mm DHO 18 18 190 1758 416 AFO Plug PLAA3124010A 19 110 3475 66 4 4 4 101 910 3540 66 FITTING PROTECTOR FOR 9 5 OD 100 910 3539 66 DW MALE PROTECTOR 9 1 2 Not Shown DW FEMALE PROTECTOR 9 1 2 Not Shown Table 8 9 72 QU Insitu Riser Refer Figure 7 Piece Insitu Riser Item Number Part Number Quantity Description 11 801 0108 V90 1 O Ring B S Size 108 12 801 0119 V90 2 O Ring B S Size 119 13 801 0366 V90 2 O Ring B S Size 366 14 801 0443 V90 2 O Ring B S Size 443 Table 9 RDK 3307 OPS 3302 Rev B 20 Bue User Manual Risers All Lengths Part Number 110 3452 480 Number Quantity 1 Description QTS RISER 9 5 4 X 1 5m 110 3457 HV0 2 110 3345 480 9 1 2 SPLIT COLLAR DW STYLE 3 117 2382 480 SPLIT RING 9 5 4 900 3018 480 ISOLATION CHECK HOUSING 4 5 145 2176 480 SAVER SUB 1 2 NPT 7 110 2979 316 VALVE 8 190 2823 PEK VALVE SEAT 1 1 1 1 6 110 3475 N66 1 FITTING PROTECTOR FOR 9 5 OD 1 1 9 110 3147 3A4 4 STOP PIN FOR 9 5 SPLIT COLLAR 10 01 0108 90 1 11 801 0119 90 2 O Ring B S Size 119 12 801 0443 90 2 O Ring B S Size 443 13 190 1758 304 1 AFO Plu
15. g PLAA3124010A O Ring B S Size 108 CIRCLIP INTERNAL 18mm DHO 18 15 SHC 0583 3A4 6 Soc Hd Cap Size 1 2 Length 0 75 in 14 117 2166 STL 1 16 WNL 0580 316 10 100 910 3539 N66 1 101 910 3540 N66 1 WASHER NORDLOCK M12 DW MALE PROTECTOR 9 1 2 Not Shown DW FEMALE PROTECTOR 9 1 2 Not Shown Table 10 9 1 2 QU Insitu Riser Refer Figure 8 1 Piece Insitu Riser Number Part Number Quantity Description 10 801 0108 V90 1 O Ring B S Size 108 11 801 0119 V90 2 O Ring B S Size 119 12 801 0443 V90 2 O Ring B S Size 443 Table 11 RDK 3457 OPS 3302 Rev B 21 User Manual Phuel Risers All Lengths r9 50 4 ACME DETAIL DETAIL 1 2 NPT Figure 7 3 Piece Insitu Riser 9 2 QU OPS 3302 Rev B User Manual Phuel Risers All Lengths 9 500 4 AMEN 79 500 4 ACME DETAIL DETAIL Figure 8 1 Piece Insitu Riser 9 72 QU OPS 3302 Rev B p User Manual s 3 Phuel Risers All Lengths OIL TOOLS Item Number Part Number Quantity Description 1 110 3573 480 1 RISER TUBE 70 1 X 5 125 110 3561 0 1 110 3576 480 1 RISER TUBE 134 X 5 125 110 3563 HVO 2 110 2289 480 1 BOTTOM SUB 9 4 3 110 3572 480 1 TOP SUB WITH CLAMP GROOVE 4 110 3570 480 1 9 SPLIT COLLAR DW STYLE 5 117 2054 480 1 SPLIT RING 9 4 6 145 2176 480 1 SAVER SUB 1 2 NPT 7 110 2329 3A4 4
16. ing B S Size 438 16 SHC 0583 3A4 Soc Hd Cap Size 1 2 Length 0 75 in 17 WNL 0580316 1 WASHER NORDLOCK M12 18 117 2166 STL CIRCLIP INTERNAL 18mm DHO 18 19 190 1758 416 AFO Plug PLAA3724010A 100 910 3369 66 DW MALE PROTECTOR 9 Shown 101 910 3370 N66 DW FEMALE PROTECTOR 9 Not Shown 2 110 3572 480 TOP SUB WITH CLAMP GROOVE 3 110 3574 480 1 INSITU BOTTOM SUB 9 4 110 3570 480 1 9 SPLIT COLLAR DW STYLE 5 110 2054 480 SPLIT RING 9 4 6 900 3018 480 1 ISOLATION CHECK HOUSING 1 4 NI Table 14 9 QU Insitu Riser Refer Figure 7 3 Piece Insitu Riser Item Number Part Number Quantity Description 12 801 0108 V90 1 O Ring B S Size 108 13 801 0119 V90 2 O Ring B S Size 119 14 801 0361 V90 2 O Ring B S Size 361 15 801 0438 V90 2 O Ring B S Size 438 Table 15 RDK 3560 OPS 3302 Rev B 26 Bue User Manual Risers Lengths Part Number 110 3569 480 Number Quantity Description RISER TUBE 1 0m x 5 125 110 3559 HV0 2 110 3570 480 9 SPLIT COLLAR DW STYLE 3 110 2054 480 SPLIT RING 9 4 4 145 2176 480 5 SAVER SUB 1 2 110 2329 3A4 STOP PIN FOR 9 SPLIT COLLAR 6 900 3018 480 ISOLATION CHECK HOUSING 7 110 2979 316 a 2 2 2 amp 2 2 VALVE 8 190 2823 PEK VALVE
17. l security to avoid unnecessary movement of the collar Ensure the identification band plate is fitted and is displaying the correct information as per the Tag Sheet Index This equipment and the equipment it is attached to is heavy never position yourself below suspended load Finger Glove and loose clothing trap area Care to be taken to avoid trapping fingers gloves and loose clothing during stabbing procedure Figure 1 Riser Safety OPS 3302 Rev B iv User Manual Phuel Risers All Lengths 1 Introduction 1 1 General The Phuel Riser or Lubricator is pressure containing cylinder used when performing wireline operations Its purpose is to allow the wireline tool string to be raised above the wellhead valve allowing entry and exit from the well bore The Riser body is constructed in three pieces with a metal to metal ACME sealing connection backed by an o ring Risers up to 1 7m length have a 1 piece body The end connections are Otis type with the Phuel safe lok features incorporated as standard This user manual serves as an introduction to the equipment and contains the relevant specifications operation planning and maintenance instructions parts list and drawings 1 2 Product Identification Phuel products are identified by a unique serial number that facilitates full product traceability Each product is supplied with a documentation pack that contains product certificati
18. on and material inspection reports The serial number is always etched on the surface of the product but can sometimes be difficult to find or read after painting A stainless steel band secures the nameplate tag that is stamped with the information shown This tag should be located in the first instance to ensure that this manual PHUEL OIL TOOLS LTD refers to the correct equipment A customer DESCRIPTION amp SIZE identification number is also included to allow CUSTOMER ID No the customer to track the asset in their system PHUEL ID No 06 XXX XX MWP amp SERVICE TEST DATE OPS 3302 Rev B 1 User Manual GQPhuel Risers All Lengths 2 Technical Specification 4 110 3300 110 3301 110 3302 110 3304 110 3458 110 3585 110 3567 110 3307 110 3457 I D 6 375 Length A 43 4 63 08 98 14 129 63 70 96 82 39 161 13 98 14 62 69 1 10 1 6m 2 49m 3 92m 1 8m 2 09m 4 09m 2 49m 1 59m Make Up 39 78 59 46 94 49 125 99 67 94 78 74 157 48 94 49 59 07 Length 1 0m 1 5m 2 4m 3 2m 1 7m 2 0m 4 0m 2 4m 1 5m Weight 299 Ibs 368 Ibs 533 Ibs 643 Ibs 395 Ibs 462 lbs 752 bs 556 Ibs 382 Ibs 135 kg 167 kg 242 kg 292 kg 179 kg 210 kg 341 kg 252 kg 172 kg Maximum Working 6 500 Psi Pressure End Connection 9 5 4 Acme Table 1 Technical Data 9 12 QU Figure 2
19. r Subir rper tore tur ra toner ronem Ferd e tons 6 Figure 4 Isolation Valve and Protector 7 Figure 5 Generic Piece Riser 9 0 18 Figure 6 Generic 1 Piece Riser 9 8 4 19 Figure 7 Piece Insitu Riser 9 1 2 OU 22 Figure 8 1 Piece Insitu Riser 9 1 2 OU 23 Figure 9 Generic Piece Riser 9 OU 25 Figure 10 3 Piece Insitu Riser 9 QU 1 28 Figure 11 1 Piece Insitu Riser 9 29 OPS 3302 Rev ii Ewe User Manual Risers All Lengths Revision History Issue Release Date Description Rev A 01 Apr 10 Initial Issue Rev B 09 Sept 10 Addition of 9 4 Risers OPS 3302 Rev B User Manual Phuel Risers All Lengths OIL TOOLS Safety WARNING Trapped air requires considerable time to compress and when it is compressed is highly dangerous It has enough stored energy to separate parts with considerable force All pressure equipment has a particular pressure rating and care must be taken to ensure that no item is used in a situation that may cause its working pressure to be exceeded All personnel involved in pressure testing must be formally trained competent and utilising the appropriate PPE Safe Lok devices where used should be checked for positiona
20. re test to maximum working pressure in accordance to testing procedure see 6 e Inspect paint work and repair as necessary 5 2 3 Five Yearly e Yearly Maintenance plus the following e Carry out surface on all component threads and damaged surfaces Pressure test to maximum working pressure witnessed by certifying authority where applicable e Repaint OPS 3302 Rev B 11 User Manual QPhuel Risers All Lengths 5 3 Safety Many of the components are heavy and should not be lifted without lifting aids Ensure all pressure testing is carried out in the appropriate testing area by suitably qualified personnel Wear appropriate personal protective equipment Do not over exert yourself while using torque wrenches Use appropriate mechanical advantages when available Ensure that all tools and equipment are in good condition and are suitable for the intended use Clear up any fluid spills immediately to avoid slips 5 4 Tools The following tools are required 2 x Memac Chain Wrench No3 with 14 chain Other pipe wrenches may be used but will mark equipment 3 8 hex Allen key Ye Spanner 7 8 Spanner If NPT plug to be fitted 2 x Roller Stands Wire Brush 5 5 Redress Procedure 5 5 1 5 5 N Dis Assembly Place riser on the roller stands Remove 4 stop pins and washers from the split collar Loosen split rings from collar and remove from split collar Remove split collar from bottom sub
21. s are supplied in Viton material as standard Many other materials are available please specify when ordering 8 1 1 Individual Items Individual items may be ordered as required using the part number specified Note O Rings conform to industry standards and may be substituted with those from other suppliers at the sole risk of the user 8 1 2 Supporting Equipment The following test fixtures are available for order directly from Phuel Oil Tools Ltd Part No Item Description Comments 205 2105 480 Blank Test Sub 111 2493 HVO Lubricator Manifold 111 3482 HVO Riser Manifold Table 18 Supporting Equipment OPS 3302Rev B 30
22. sting All testing is to be carried out in the designated test area and by suitably qualified and competent personnel WARNING Trapped air requires considerable time to compress and when it is compressed is highly dangerous It has enough stored energy to separate parts with considerable force On completion of reassembly fit the appropriate test caps to either end of the riser and NPT plug to the test port Fill with test fluid and bleed off any air in the system Apply pressure of 500 psi and ensure pressure holds for minimum of 10 minutes Increase pressure to Maximum Working Pressure refer Table 1 or Table 2 allow to stabilise and maintain this pressure until it is evident there are no apparent leaks Testing to be carried out to Test pressure when decreed by maintenance schedule Bleed off pressure drain test fluid and dry Remove test caps and plug Apply coating of de watering solution to protect the bore and threads Fit thread protectors On completion of all maintenance ensure the maintenance record sheet Para 5 6 Example is completed OPS 3302 Rev B 15 CHA User Manual Risers All Lengths OIL TOOLS 7 Parts List and Drawinqs Item Number Part Number Quantity Description 1 110 3311 480 1 RISER TUBE 70 5 X 6 375 110 3302 HV0 1 110 3312 480 1 RISER TUBE 102 X 6 375 110 3304 2 110 2827 480 1 BOTTOM SUB 9 5 4 3 110 3309 480 1 TOP SUB WITH CLAMP GROOVE
23. ure should be followed Ensure that the pressure is bled off Do not remove the pressure fittings at this time as they can be used to provide grip to remove the plug Remove the two socket head cap screws and lock washers If they appear unusually tight or difficult to move re check that the pressure has been removed Grip the pressure fitting and pull out the saver sub with a pulling and rocking motion If the pressure fitting has been removed already then two 14 20 UNC screws not supplied can be used to jack out the sub Inspect the o ring for signs of damage and replace if necessary Inspect the seal bore for signs of damage and report if necessary If required remove the pressure fitting clean and inspect the pressure port To re fit the sub apply grease to the o ring and seal bore Push the sub into the bore by hand as far as possible ensuring that the part is centralised in the bore Fit the screws and washers and tighten to drive the o ring into the bore Make up each screw equally to ensure that the sub does not become twisted Fully tighten the screws 4 5 Replacing the Isolation Valve Assembly It is not expected that the saver sub would need to be replaced during normal operations but if damage occurs to a pressure fitting or a leak is found during pressure testing then this procedure should be followed Ensure that the pressure is bled off Remove any pressure fittings or gauges OPS 3302 Rev B 9 User Manual

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