OPX-2A for AR Series
Contents
1. v Return to home SET operation Karai aPE HanE i T Perform return to ser home operation do HanE i o Position preset ie MED blinking display PP E ESEE w Perform position preset sf do PrESEE Y Processing is Teaching SET singed BEHEH blinking display i Perform teaching SET g y Operation data No sex selectionO p E dHEHR UU L Writing of data is in progress blinking displa Y g display Operation data No sex selection 63 i E dHEH B3 v Writing of data is in progress blinking display Broken line indicates that data writing cannot be executed when internal processing is in progress via RS 485 communication mEm bUSy is displayed even when the Ser key is pressed In the lower level except the top screen press the key to return to the previous level 13 5 Screen transitions MODE Copy mode ESC to Monitor mode l caPMH ser V Download REN LaHd IN Data bank selection 0 L7 Processing is in progress pLafHd H blinking display Tw i2. Data mode ESC to Parameter mode dAER SET V Operation data Ger No 0 quee cXdHEH UU 4 Positioning mode 5 Numerical entry G i isi ositioning mode J umerical en y J _ Writing of data is in progress gt l inc AbS5 blinking display Position SY Numerical entry m 3 Writing of data is in progress Oog PoaS H blinking display Il Op rating usen oad Numerical entry E 1 Writing of data is in progress GO uEL uuu blinking display olje _ I kere S er Operating mode Single J y Writing of data is in progress UU Fllnc zJ a g blinking display Link J X Writing of data is in progress x 3 blinking display E Link2 EU Dwell time C Writing of data is g UBaggu in progress re blinking display M Y Push motion Push current CE os Writing of data is l e t in progress blinking display Sequential aneia EI _ Numerical entry iy d Writing of data is in progress g0 SE49 a blinking display M Acceleration 2 Numerical entry E i Writing of data is in progress l Ul Hcc un blinking display a e eraio Ser l Se Deceleration za Numerical entry C 4 Writing of data is in progress Ull dEc ing blinking display a e Sy Clear data LS Clear UJ Processing is in progress gt UlU cLr da ll cLr blinking display Operation data Broken line indicates that data writing cannot be executed No 63 when internal processing is in progr
3. Ol 1 Use the US key to select the data mode 2 Press the SET key on the top screen of the data mode 3 Use the 7 1 Wy keys to select a desired operation data number 4 Press the SET key The display changes to the operation data screen 5 Use the SET key to select the operation data item you want to set 6 When pressing the SET key on the last operation data item the display returns to the operation data No screen Top screen of Operation data the data mode ser No selection 0 SET Positioning mode i dRER Pr 0G incRb5 i T MODE i 5E Operation data v i Cee Position Na No selection 1 j b B Pa5 H i MODE AM BUE Y n S5 Operating speed W Mu t i D uEL Mae uu utL MODE i J Operating mode m La X Ulli Flinc MODE i lec Sequential v positioning t J 7 nd O0 SE49 i fo i Use Acceleration JIA seri U Hcc d MODE Deceleration f m Operation data x No selection 62 Y uu UU dEc JA A 52 i Use Clear data t jg i Ly nem H 5 Operation data V UEM DUCI A No selection 63 Y Lesc 2 IQ PN AdHER b3 7K m f operations are limited by the edit lock function the screen text in gray is not shown 20 7 Data mode 7 2 Setting items When a data has been changed the new data will become effective after stopping the operation Setting item Setting range In
4. while is displayed when the signal is OFF e Input signals e Output signals Input test Output test n Hn GUE oe SU Eino L oUTO IN1 OUT1 IN2 OUT2 IN3 OUT3 IN4 OUT4 IN5 OUT5 cae Use Se to navigate through the digits IN7 Sensor test Use TJ to switch the ON OFF status 5 E n 5 ILII pl indicates the ON status E indicates the OFF status HOMES 9 4 JOG operation You can operate the motor using the keys on the OPX 2A Top screen of Operation is in JOG operation ser progress dal A 123455 Pressing the 4 1 key once causes the motor to rotate one step in the positive direction Pressing and holding the key causes the motor to rotate continuously in the positive direction Pressing the 41 key once causes the motor to rotate one step in the negative direction Pressing and holding the key causes the motor to rotate continuously in the negative direction The operating speed corresponds to the value set in the JOG operating speed parameter ID 323 Take note that when the value set in the JOG starting speed parameter ID 325 is greater than the value set in the JOG operating speed parameter ID 323 the Jog starting speed will become effective Speed VR VS JOG starting speed ID 325 TR TR yR JOG operating speed ID 323 vs 1step 1step TR Acceleration deceleration of JOG ID 324 LEss than 1s 1 s or more Time Key
5. 6 Press the SET key Rbs The blinking speed of the input value becomes quickly and the value is set V The display returns to the positioning mode screen Return to the positioning mode an 7 Press the 4 key O0 inchs The display changes to the position screen V Position 8 Press the SET key UU Po 3 The present set value of the position is displayed with blinking SET v Present value of the position blinking display 9 Use the M W gt keys to select 10000 0000000 The selected digit is displayed with blinking Use to navigate through the digits Use v to increase decrease the value v Input 10000 blinking display 10 Press the SET key OO agg The blinking speed of the input value becomes quickly and the value is set y D The display returns to the position screen Confirm the changed value quick blinking 85 2008 v Return to the position U Pab5 11 Press the m key Return to the operation data No 0 The display returns to the operation data No 0 screen dHER UU 7 Data mode 7 4 Initialization of the selected operation data All of the set value for the selected operation data number can be reverted to the initial values Top screen of the data mode dHER 1 Use the Cae key to select the data mode The DATA LED is lit SET v Operation data No 0 2 Press the S
6. pressed Before commencing the operation consider the status of the equipment and condition of its surroundings to confirm thoroughly that motor rotation will not cause any dangerous Note During operation the motor rotates at the specified operating speed while each applicable key is situations 35 9 Test mode 9 5 Data select operation Select a desired operation data number and then press the SET key and positioning operation will be performed Top screen of data Operation data No Operation is in progress select operation SET selection 0 ji set blinking display aPE dRER SELdRERDU T Be kd Ae AD f E 7K v Operation data No 7 selection 63 VI D SELdRHERB3 i Cee 9 l g A u 2 INIM ET During operation the motor rotates at the specified operating speed while each applicable key is pressed Before commencing the operation consider the status of the equipment and condition of its surroundings to confirm thoroughly that motor rotation will not cause any dangerous situations 9 6 Return to home operation You can perform a return to home operation The operating speed corresponds to the value set in the operating speed of home seeking parameter ID 353 Top screen of return Perform return to Operation is in progress to home operation ser home operation
7. A Effective immediately B Effective after stopping the operation C Effective after executing the configuration 28 8 Parameter mode ID Parameter name Description Setting range Initial value Effective 448 Electronic gear A Sets the denominator of electric gear 1 to 65535 1 449 Electronic gear B Sets the numerator of electric gear 0 Positive direction C 450 Motor rotation Sets the rotation direction of motor CCW 1 direction output shaft 1 Positive direction CW Sets whether to enable or disable 0 Disable 451 Software overtravel software overtravel detection using soft 1 n 1 Enable limits 452 Positive software Sets the value of soft limit in positive 8 388 607 A limit direction sank end 7 SEFE o Negative software Sets the value of soft limit in negative dar i 453 limit direction 8 388 607 step 8 388 608 454 Preset position Sets the preset position 0 Sets whether to enable or disable wrap 0 Disable 499 Wrap setting function 1 Enable p C 456 Wrap setting range Sets the wrap setting range 1 to 8 388 607 step 1000 480 Data setter speed Sets the display method of the speed 0 Signed 0 A display monitor for the OPX 2A 1 Absolute value 482 Absolute position Sets whether to enable or disable 0 Disable 0 C backup system absolute position backup system 1 Enable 2048 MSO operat
8. M 41 t gt keys to enter the parameter ID Press the SET key The display changes to the parameter setting screen Use the M W 91 keys to enter the value Parameter selection Top screen of the Example Electronic parameter mode ser gear A SET Parameter setting PAr juu 8 2 Setting example This section explains how to assign the TIM output to the OUT1 output 1 O Use the le key to select the parameter mode The PAR LED is lit Press the SET key on the top screen of the parameter mode Use the M 41 1 gt keys to enter ID 2209 in the OUT1 output function selection parameter Press the SET key The present set value of the OUTI output is displayed with blinking Use the M 4 1 t6 gt keys to enter 72 72 indicates the TIM output Press the SET key The blinking speed of the input value becomes quickly and the value is set The display returns to the OUT1 signal mode selection parameter screen 8 Parameter mode Top screen of the parameter mode PRr SET v Select parameter d UUUU Use e gt to navigate through the digits Use Q Ww to increase decrease the value v OUT output function selection ID 2209 id elg Present value blinking display T7 Use e to navigate through the digits Use Q Q to increase dec
9. Upload the applicable data to set the OPX 2A data again na dHER The specified data bank number does not contain data Check the data bank number 39 10 Copy mode 10 4 Uploading to the OPX 2A In this operation data saved in the driver is uploaded to the specified data bank number Upload driver data to the OPX 2A Data bank Upload successful Top screen of upload ser selection 0 J set blinking display erre epee MS Rl exe SAJE L SAuE g SRuE as x 9 i Data bank NA selection 3 JSRu E J 1 L3 j D Hioc Do not turn off the driver power while the upload blinking Doing so may damage the data 10 5 Verifying data is still in progress while the display is In this operation data in the specified data bank number are verified against the corresponding data saved in the driver If the verification finds that the two sets of data match Error will be shown Good will be shown If the two do not match Verification is in Top screen of Data bank progress Verification result verification SET selection 0 i SET blinking display Matched gp Juke FY U P Good ry Verification result Databank Unmatched selection 3 i E Error uEr F
10. 52 M4 4 START 11 MS3 32 RO 39 R7 46 R14 53 M5 5 SSTART 12 MS4 33 R1 40 R8 47 R15 6 JOG 13 MS5 34 R2 41 R9 48 MO e NET OUT output function selection parameters 0 Not used 10 M82 R 35 R3 45 R13 61 LS R 72 TIM 1 FWD R 11 MS3 R 36 R4 46 R14 62 HOMES R 73 AREA1 2 RVS R 12 M84 RH 37 R5 47 R15 63 SLIT R 74 AREA2 3 HOME R 13 M85 RH 38 R6 48 M0 R 65 ALM 75 AREA3 4 START R 16 FREE R 39 R7 49 M R 66 WNG 80 S BSY 5 SSTART HR 17 C ON R 40 R8 50 Ma R 67 READY 82 MPS 6 JOG_R 18 STOP R 41 R9 51 M3 R 68 MOVE 7 JOG_R 32 RO 42 R10 52 M4_R 69 END 8 MS0 R 33 R1 43 R11 53 M5 R 70 HOME P 9 MS1 R 34 R2 44 R12 60 LS R 71 TLC ARD AD and ARD CD only 8 4 Initializing parameters You can revert parameters saved in the driver to their initial values Perform Initialize operation data of the copy mode For the operation check the screen transitions of the copy mode on p 14 or 10 6 Initializing driver data on p 41 32 9 Test mode 9 Test mode 9 1 Overview of the test mode e Direct I O test You can check the ON OFF status of each input signal of the driver You can also switch the ON OFF status of each output signal on the OPX 2A There is also a direct I O test function with which you can check the connection status of the driver e JOG operation You can operate the motor using the keys on the OPX 2A e Data select operation You can perform t
11. 6 Basic operations of the OPX 2A MODE Use the six keys Cesc SET 48 WW 991 to set data and operate the motor E Operation flow The OPX 2A is operated according to the flow shown below Level 1 Top screen in each mode Level 2 Item selection screen Level 3 EESE 2 AS Use 225 to Use ser to move navigate through ito the lower level the modes ue 3 4 LIE ESE 10 _ MODE Use 225 to move to the upper level p T mn i 0 10 110 co T y e 8 Use to Use y to a e ESC move to the move to the previous item next item mn d IILI u o L e y MODE Use the esc key to select a desired operation mode appropriate for your intended operation MODE Esc key to select the test mode indicated Example If you want to use a function in the test mode press the by alit TEST LED The top screen of the test mode is displayed Press the SET key to move to the lower level Use the 4 4 1 keys to select a desired item To move to the lower level press the SET key To return to the previous level press the Um key As explained above use the SET key to navigate through the levels and use the 7101 keys to select a desired item This is the basic operation flow If the SET key on the OPX 2A is pressed while internal processing is being performed the top scr
12. Data bank selection 3 L Processing is in progress Lofld 2 J blinking display Upload LORS osse 5HuE Y IN F Data bank selection 0 LT Processing is in progress p5HuE blinking display Tw Y Data bank selection 3 Processing is in progress GAGE J blinking display Y Verification ec eee uEr FH Y x Data bank selection 0 Verification result Matched suEr F4 B Good S Tw Y Data bank selection 3 Eu Verification result Unmatched uEr iFY 3 Errar S SET Y Initialize operation data D Processing is in progress pina ER ER blinking display j amp Initialize parameters LED 4 Processing is in progress in ac PH r blinking display JE Initialize all data LE Processing is in progress moe a L blinking display 14 Broken line indicates that data writing cannot be executed when internal processing is in progress via RS 485 communication mEm bUSy is displayed even when the s key is pressed In the lower level except the top screen press the key to return to the previous level 6 Monitor mode 6 Monitor mode 6 1 Overview of the monitor mode e Monitoring the operating status You can monitor the motor speed command position operation data number corresponding to the current operation and operation data number currently selected in real time e Checking alarms warnings clearing alarm warning records and resetting alarms e If an alarm or warning genera
13. Y Y y Clear warning SET Alarm sr 0 records p HL Unb clir ay Alarm record 1 Processing is latest in progress AL r blinking display z Tu Direct VO monitor EU Y dia Alarm record 10 Input monitor oldest P AL rp r n PEA Y Y Sensor monitor Clear alarm records H L E pc PPT TES 5 E n 5 gee FEC CLr i 7K v Processing is V o in progress Output monitor blinking display al t nnn Absolute position SET error alarm reset HL33 r5t V A RE Processing is in progress T blinking display Alarm reset EUR HL r5t Y T Processing is in progress blinking display 1 0 5 Screen transitions e There are the following restrictions while the edit lock function is effective Data mode parameter mode Although they are displayed on the screen they are unable to operate Clearing the alarm and warning records clear data position preset teaching copy mode They are not displayed on the screen e When the HMI input is OFF you can operate all functions of the monitor mode uploading and verification of the copy mode and viewing of the parameter mode MODE
14. construed as any form of performance guarantee Oriental Motor is not liable whatsoever for the performance of these third party products O Copyright ORIENTAL MOTOR CO LTD 2011 Please contact your nearest Oriental Motor office for further information ORIENTAL MOTOR U S A CORP Technical Support Tel 800 468 3982 8 30 A M to 5 00 P M P S T M F 7 30 AM to 5 00 PM C S T M F E mail techsupport orientalmotor com www orientalmotor com ORIENTAL MOTOR EUROPA GmbH Headquarters and D sseldorf Office Tel 0211 52067 00 Fax 0211 52067 099 Munich Office Tel 089 3181225 00 Hamburg Office Tel 040 76910443 Fax 040 76910445 ORIENTAL MOTOR UK LTD Tel 01256 347090 Fax 01256 347099 ORIENTAL MOTOR FRANCE SARL Tel 01 47 86 97 50 Fax 01 47 82 45 16 ORIENTAL MOTOR ITALIA s r l Tel 02 93906346 Fax 02 93906348 Fax 089 3181225 25 SHANGHAI ORIENTAL MOTOR CO LTD Tel 400 820 6516 Fax 021 6278 0269 TAIWAN ORIENTAL MOTOR CO LTD Tel 02 8228 0707 Fax 02 8228 0708 SINGAPORE ORIENTAL MOTOR PTE LTD Tel 465 6745 7344 Fax 65 6745 9405 ORIENTAL MOTOR MALAYSIA SDN BHD Tel 03 22875778 Fax 03 22875528 ORIENTAL MOTOR THAILAND CO LTD Tel 466 2 251 1871 Fax 66 2 251 1872 INA ORIENTAL MOTOR CO LTD KOREA Tel 080 777 2042 Fax 02 2026 5495 ORIENTAL MOTOR CO LTD Headquarters Tokyo Japan Tel 03 6744 0361 Fax 03 5826 2576
15. is being reset blinking display cleared 2while the display is blinking Doing so may damage the data e Some alarms cannot be reset on the OPX 2A Check by the following table To reset these alarms you must cycle the driver power 6 Monitor mode e Alarm code list Code Alarm name Resetting on the OPX 2A ERU ME Oink 10 Excessive position deviation 12 Excessive position deviation during Possible 4 current OFF 20 Overcurrent Not possible 5 21 Main circuit overheat Possible 2 ee Overvoltage ARD i D Not possible 23 Main power off S 25 Undervoltage Possible 27 Backup battery undervoltage 7 28 Sensor error 8 29 CPU peripheral circuit error Not possible 9 2D Main circuit output error 5 30 Overload Possible 2 31 Overspeed 33 Absolute position error Possible 7 34 Command pulse error Possible 2 41 EEPROM error 9 42 Initial sensor error Not possible 43 Initial rotor rotation error 8 45 Motor combination error 4A Return to home incomplete Possible 7 51 Regeneration unit overheat Not possible 2 60 LS both sides active 61 Reverse limit sensor connection 62 Home seeking error 63 No HOMES 64 TIM Z SLIT input error Possible 66 Overtravel 67 Software overtravel 6A Home seeking offset error 7 70 Invalid operation data 71 Electronig gear setting error Not possible 72 Wrap settin
16. mode 20 7 2 Setting items 21 7 8 Setting example 22 7 4 Initialization of the selected operation datae ime e 23 7 5 Initialization of all operation data 23 8 Parameter mode 24 8 1 Operation in the parameter mode 24 8 2 Setting example 25 8 3 Parameter list sessessssss 26 W Operation data ee 26 Bl Parameters euo ceo ere i Nr R 27 8 4 Initializing parameters 32 9 lest MOS icc ake eterno per ers 33 9 1 Overview of the test mode 33 9 2 Operation in the test mode 34 9 3 Direct I O test seessseesss 34 9 4 JOG operation sssssssss 35 9 5 Data select operation 36 9 6 Return to home operation 36 9 7 Presetting the position 36 O58 Teaching itte 37 TO Gopy ITiode cc coto per Ec tret cro 38 10 1 Overview of the copy mode 38 10 2 Operation in the copy mode 38 10 3 Downloading to the driver 39 10 4 Uploading to the OPX 2A 40 10 5 Verifying data 40 10 6 Initializing driver data 41 1 Safety precautions 1 Safety precautions The precautions described below
17. n a on PP oar sar ol vy wUivu 3 4 How to read the LED indicators When the operation mode is changed or an alarm or warning generates a corresponding LED will be lit While the motor is operating or the edit lock function is enabled the condition is also indicated by the illumination of a corresponding LED Lit in the parameter mode r Lit in the test mode Lit in the data mode r Lit in the copy mode Lit in the monitor mode Not used MON DATA PAR TEST COPY ALM WNG MOVE LOCK Lit when an alarm is present Not used Lit when a warning is present Lit when the edit lock function is Lit while the motor is operating Notused enabled 3 5 Types of operation modes The OPX 2A has multiple operation modes The operation mode will change every time the EG key is pressed The display starts in the monitor mode when the power is turned on 9 When the operation mode is changed the LED indicator corresponding to the previous mode will turn off and the one corresponding to the new mode will be lit Identify the current operation mode based on the LED indicator currently lit Monitor mode MON Data mode DATA Copy mode COPY The mode changes k ESC J every time the key J is pressed Test mode Parameter mode PAR TEST 3 Preparation 3
18. press the SET key to move to the lower level Press the 4 1 key three times and select the alarm record clear screen Press the SET key All alarm records are cleared E Warning When a warning generates a corresponding warning code will be displayed You can also check or clear warning records Warning record 1 Present warning ser latest iR nb DULL Unb T l Warning record 2 ji em NA vali 8 gt G TJO Warning record 10 z i oldest t ll u E Ro oL Warning records are being i Ue Clear warning records Vf LH Y set cleared blinking display Monner HS Sly eke ie Nt e y j erue cu duae EL Te f operations are limited by the edit lock function the screen text in gray is not shown Note e Do not turn off the driver power while warning records are being cleared while the display is 18 blinking Doing so may damage the data e You can also clear the warning records by turning off the driver power e Warning code list 6 Monitor mode Code Warning name Code Warning name 10 Excessive position deviation 31 Overspeed 12 Excessive position deviation during current OFF 48 Battery connection error 21 Main circuit overheat 71 Electronic gear setting error 22 Overvoltage 72 Wrap setting error 25 Undervoltage 84 RS 485 communication error 30 Overload e How to check a war
19. the acceleration deceleration rate 0 001 to 1000 000 1 000 ation of JOG or time for JOG operation ms kHz or s 325 JOG starting speed Sets the starting speed for JOG 0 to 1 000 000 Hz 500 B operation Sets whether to use the common 326 Acceleration deceler acceleration deceleration or the 0 Common 1 ation type acceleration deceleration specified for 1 Separate the operation data Acceleration deceler 4 0 ms kHz 327 ation unit Sets the acceleration deceleration unit fas 0 C 0 2 sensor mode 352 Bo a for return to home 153 xonsoF mode 1 p i 2 Push mode 353 Operation speed of Sets the operating speed for 1 to 1 000 000 Hz 1000 home seeking return to home operation Acceleration deceler Sets the acceleration deceleration 354 ation of rate or time for return to home ene nat 1 000 home seeking operation 355 Starting speed of Sets the starting speed for 1 to 1 000 000 Hz 500 home seeking return to home operation 356 Position offset of Sets the amount of offset from 8 388 608 to 8 388 607 0 home seeking mechanical home step B 357 Starting direction of Sets the starting direction for home 0 Negative direction 1 home seeking detection 1 Positive direction 7 Sets whether or not to concurrently use 358 A D the SLIT input for return to home 9 operation 0 Disable 0 TIM signal detection Sets Whether or not to concurrently use 1 Enable 359 with Pom EE the TIM signal for return to home 9 operation Operatio
20. 238 NET IN14 input 1 function selection 2239 NET IN15 input 2 function selection 2240 NET OUTO output 48 function selection 2241 NET OUT1 output 49 function selection 2242 NET OUT2 output 50 function selection 2243 NET OUTS output 4 C function selection 2244 NET OUT4 output 70 function selection 2245 NET OUTS output 67 function selection 2246 NET OUT6 output 66 function selection 2247 NET OUT7 output 65 function selection Sets the function of NET OUTO to See table on p 32 NET OUT8 output NET OUT15 2248 80 function selection 2249 NET OUT9 output 73 function selection 2250 NET OUT10 output 74 function selection 2251 NET OUT11 output 75 function selection 2252 NET OUT12 output 72 function selection 2253 NET OUT1 3 output 68 function selection 2254 NET OUT14 output 69 function selection 2255 NET OUT15 output 71 function selection V uhr Sets the condition in which a 2304 adr eed communication timeout occurs in DR 0 meou RS 485 communication A 2305 Communication Sets the condition in which a RS 485 1 to 10 times 3 error alarm communication error alarm generates WAS F 0 None 2563 na TNR aetna oa RS 485 aS Evan number 1 parity id i d 2 Odd number 2564 Communication stop Sets the stop bit of RS 485 0 1 bit 0 D bit communication 1 2 bit 2565 Transmission Sets the transmission waiting time of 0 0 to 1000 0 ms 10 0 waiting time RS 485 communication 5 ndicates the timing for the d
21. 500 automatic return return operation 2084 JOG travel amount 9985 the travel amount for JOG 1 to 8 388 607 step 1 operation Indicates the timing for the data to become effective A Effective immediately B Effective after stopping the operation C Effective after executing the configuration 29 8 Parameter mode ID Parameter name Description Setting range Initial value Effective Overilow rotation Sets the condition that an excessive position deviation alarm generates 2112 alarm during current when the motorisin a state of current 0 01 to 300 00 rev 100 00 A OFF OFF 2176 INO input function 3 selection 2177 IN1 input function 4 selection 2178 IN2 input function 48 selection 2179 IN3 input function l l l 49 selection Sets the function of input terminals INO bl 2 IN4 input function to IN7 eee ony es 2180 p 50 selection 2181 IN5 input function 16 selection 2182 ING input function 18 selection 2183 IN7 input function 24 selection 2192 INO input logic level setting 2193 IN1 input logic level setting 2194 IN2 input logic level setting 2139 Se Dore 0 Normally open Sets the INO to IN7 input logic 0 IN4 input logic level Be 1 Normally closed 2196 setting 2197 INS input logic level setting 2198 IN6 input logic level C setting 2199 IN7 input logic level sett
22. 63 vii LIE dRER B3 p X T e During operation the motor rotates at the specified operating speed while each applicable key is pressed Before commencing the operation consider the status of the equipment and condition of its surroundings to confirm thoroughly that motor rotation will not cause any dangerous situations e f operations are limited by the edit lock function the teaching cannot be performed 37 10 Copy mode 10 Copy mode The OPX 2A has four data banks and operation data and parameters can be saved in each of these data banks Since an non volatile memory is used as the data memory element stored data will be retained even after the power is turned off 10 1 Overview of the copy mode e Download Copy data saved in the OPX 2A to the driver e Upload Copy data saved in the driver to the OPX 2A e Verification Verify data in the OPX 2A against the corresponding data in the driver e Initializing driver data Revert data saved in the driver to their initial values Note e Stop the motor operation before changing to the copy mode e When moving from the top screen of the copy mode to the lower level the following inputs will be disabled START SSTART HOME JOG FWD RVS and MSO to MS5 e If the SET key is pressed while executing the internal processing via RS 485 communication mEm bUSy may be displayed Check 5 Screen transitions on p 10 when mEm bUSy
23. 68 Acceleration No 0 Aus to to Sets the acceleration rate in positioning 831 Acceleration No 63 operation and continugus operation 0 001 to 1000 000 woa m kH pus A RUD Sets the deceleration rate in positioning She OF 895 Deceleration No 63 operation and continuous operation 896 Push current No 0 to to H N value of push motion 0 0 to 50 0 20 0 959 Push current No 63 p 1024 Dwell time No 0 to to eee e 0 000 to 50 000 s 0 000 1087 Dwell time No 63 inked motion operation 2 This item is effective when the acceleration deceleration rate type parameter ID 326 is set to separate If this parameter is set to common the values of the common acceleration rate ID 320 and common deceleration rate ID 321 parameters will be used 26 E Parameters 8 Parameter mode ID Parameter name Description Setting range Initial value Effective 0 Immediate stop 1 Deceleration stop Sets how the motor should stop when a 2 Immediate stop amp 256 STOP input action STOP input is turned ON Current OFF 3 Deceleration stop amp Current OFF Sets whether to enable or disable 0 Disable 257 Hardware overtravel hardware overtravel detection using 1 k 1 Enable LS inputs 258 Civertravelsctioh Sets the motor action to take place 0 Immediate stop 0 upon the occurrence of overt
24. Adjusts the motor e poe th reaction 1 to 50 10 A to the position deviation Adjusts the motor response in reaction 291 Speed loop gain to the speed deviation 10 to 200 180 Sped loop inteqral Sets the decreases the deviation that 292 gt p p 9 cannot be adjusted with the speed loop 10 0 to 200 0 ms 100 0 time constant gain 293 Speed filter Adjusts the motor response 0 to 200 ms 1 294 Moving average Sets the time constant for the moving 1 to 200 ms 1 time average filter Common Sets the common acceleration rate or 320 eseleratidn time in positioning operation and continuous operation 0 001 to 1000 000 1 000 C Sest the common deceleration rate or ms kHz or s B ommon Dus 321 time in positioning operation and deceleration continuous operation Sets the starting speed in positioning operation and continuous operation 322 Starting speed The motor will operate at the starting 0 to 1 000 000 Hz 500 speed if the operating speed is below the starting speed ndicates the timing for the data to become effective A Effective immediately B Effective after stopping the operation C Effective after executing the configuration 27 8 Parameter mode ID Parameter name Description Setting range Initial value Effective 323 JOG operation Sets the operating speed for JOG 1 to 1 000 000 Hz 1000 speed operation 324 Acceleration deceler Sets
25. ET key on the top screen of the data mode dHER BU The display changes to the operation data No 0 screen SET v Positioning mode 3 Press the SET key OD incAbS5 The display changes to the positioning mode screen Ones Clear data 4 Press the key once DO cLr The display changes to the clear data screen GE Clear 5 Press the SET key do OG ckr The display changes to the screen to execute clearing v Processing is in progress 6 Press the SET key blinking display The display blinks and the operation data No 0 is cleared da Ul zsLr 7 5 Initialization of all operation data All of the operation data saved in the driver can be reverted to the initial values Perform Initialize operation data of the copy mode For the operation check the screen transitions of the copy mode on p 14 or 10 6 Initializing driver data on p 41 23 8 Parameter mode 8 1 24 8 Parameter mode You can set parameters relating to motor operation and control These parameters are saved in the driver Before setting parameters read the AR Series FLEX Built in Controller type USER MANUAL carefully to understand the basic operations functions and other details of the driver Note e Parameters have significant bearing on motor operation Before setting any parameter make sure you fully understand the content of the parameter e f operations are limited by
26. Orientalmotor HH Data Setter OPX 2A AR Series CE Built in Controller Type OPERATING MANUAL Thank you for purchasing an Oriental Motor product This Operating Manual describes product handling procedures and safety precautions e Please read it thoroughly to ensure safe operation e Always keep the manual where it is readily available Table of contents Safety precautions 3 Iit OC CHIOT acie notado npe seed css 4 Preparation oce oar didt 5 3 1 Checking the product 5 3 2 Names and functions of parts 5 3 3 How to read the display 6 3 4 How to read the LED indicators 6 3 5 Types of operation modes 6 3 6 Basic operations of the OPX 2A 7 3 7 Edit lock function sssssus 8 3 8 Rewriting the driver s non volatile MEMON px 8 Installation and connection of the OPX 2A A 9 4 1 Location for installation 9 4 2 Installation method 9 4 3 Connecting to the driver 9 Screen transitions 10 Monitor mode esssseees 15 6 1 Overview of the monitor mode 15 6 2 Operation in the monitor mode 15 6 3 Monitor itOMs cceccccceeeseseseeeeeeeees 16 Data mode ut sedet 20 7 1 Operation in the data
27. SET blinking display aPE HanE HanE da Hank ET During operation the motor rotates at the specified operating speed while each applicable key is pressed Before commencing the operation consider the status of the equipment and condition of its surroundings to confirm thoroughly that motor rotation will not cause any dangerous situations 9 7 Presetting the position In this operation the command position is preset by rewriting the value in the preset position parameter ID 454 Top screen of Perform position Processing is in progress position preset SET preset SET blinking display P PrESEE lda PrESEE da PrESEE ETSI If operations are limited by the edit lock function the preset function cannot be performed 36 9 8 Teaching 9 Test mode You can operate the motor using the keys on the OPX 2A and reflect the attained position in the operation data The absolute mode will be automatically selected as the operation mode of any position data set by teaching The operating speed acceleration deceleration rate and starting speed of teaching are the same as the corresponding settings applicable to JOG operation Top screen of Operation data No Data is being written teaching Perform teaching ser selection 0 ji ser blinking display EERcH E dRER UU E dRER BB l Operation data No T selection
28. Y 3 MODE Gc v If a verification error occurs a code indicating the nature of the Verification will not be performed and the display will return to error will blink on the display the top screen of verification Blinking display Description Action p J E A dieseag li cu e Check the product series of the driver re ona e Check the data bank number on the OPX 2A HEHd Err Perform verification again If the same error An error occurred while data was being verified bcc Err occurs the data saved in the OPX 2A may be damaged Upload the applicable data to set the OPX 2A data again The specified data bank number na dHEH does not contain data Check the data bank number 40 10 Copy mode 10 6 Initializing driver data In this operation data saved in the driver are reverted to their initial values Top screen of Initialize operation Processing is in progress initialization SET data l ser blinking display Eds Eien xip ine in ic dHER o 10 dREHR 7K i Lesc Initialize v set Processing is in progress parameters vi blinking display EE S AEE z n in PHe on ic PHr UA A Processing is in progress Initialize all data set blinking display i Ji n ALL UL om oc ALL gt X i i GIG x acc No
29. are intended to prevent danger or injury to the user and other personnel through safe correct use of the product Use the product only after carefully reading and fully understanding these instructions Also read the Safety precautions sections in the operating manuals that came with the product you are combining with the OPX 2A W Handling the product without observing the instructions that accompany a Warning arning symbol may result in serious injury or death Cauti Handling the product without observing the instructions that accompany a Caution aution symbol may result in injury or property damage Note The items under this heading contain important handling instructions that the user should observe to ensure safe use of the product A Warning General Do not use the product in explosive or corrosive environments in the presence of flammable gases locations subjected to splashing water or near combustibles Doing so may result in fire electric shock or injury e Assign qualified personnel the task of installing wiring operating controlling inspecting and troubleshooting the product Failure to do so may result in fire electric shock or injury e When the driver s protection function is triggered first remove the cause and then clear the protection function Continuing the operation without removing the cause of the problem may cause malfunction of the motor and driver leading to
30. ata to become effective A Effective immediately C Effective after executing the configuration D Effective after turning the power ON again 31 i 8 Parameter mode E Setting range of function selection parameters e IN input function selection parameters 0 Not used 8 MSO 18 STOP 35 R3 43 R11 51 M3 1 FWD 9 MS1 24 ALM RST 36 R4 44 R12 52 M4 2 RVS 10 MS2 25 P PRESET 37 R5 45 R13 53 M5 3 HOME 11 MS3 26 P CLR 38 R6 46 R14 4 START 12 MS4 27 HMI 39 R7 47 R15 5 SSTART 13 MS5 32 RO 40 R8 48 MO 6 JOG 16 FREE 33 R1 41 R9 49 M1 7 JOG 17 C ON 34 R2 42 R10 50 M2 e OUT output function selection parameters 0 Not used 10 M82 R 35 R3 45 R13 61 LS R 72 TIM 1 FWD R 11 MS3 R 36 R4 46 R14 62 HOMES R 73 AREA1 2 RVS R 12 M84 R 37 R5 47 R15 63 SLIT R 74 AREA2 3 HOME R 13 M85 R 38 R6 48 M0 R 65 ALM 75 AREA3 4 START R 16 FREE R 39 R7 49 M1 R 66 WNG 80 S BSY 5 SSTART HR 17 C ON R 40 R8 50 Ma R 67 READY 82 MPS 6 JOG_R 18 STOP R 41 R9 51 M3 R 68 MOVE 7 JOG R 32 RO 42 R10 52 M4 R 69 END 8 MS0 R 33 R1 43 R11 53 M5 R 70 HOME P 9 MS1 R 34 R2 44 R12 60 LS R 71 TLC ARD AD and ARD CD only e NET IN input function selection parameters 0 Not used 7 JOG 16 FREE 35 R3 42 R10 49 M1 1 FWD 8 MSO 17 C ON 36 R4 43 R11 50 M2 2 RVS 9 MS1 18 STOP 37 R5 44 R12 51 M3 3 HOME 10 MS2 27 HMI 38 R6 45 R13
31. een will not change to any of its sub screens and mEm bUSY will be shown on the display Be sure to wait until all internal processing is completed before pressing the SET key 3 Preparation E How to input values As an example how to change 30 to 100 is explained Basic operations e Use the M 4 1 keys to increase decrease the value or change the sign Use the 21 keys to move to the digit you want to edit f positive and negative values are differentiated each value is preceded by a sign You can edit the digit currently blinking 1 First change the 10 s place from 3 to 0 103 Press the key once to move to the 10 s digit you want to edit Once 2 Press the 4 key three times to change the value to 0 40490 13 times 3 Next change the 100 s place from 0 to 1 AUUH Press the key once to move to the 100 s digit you want to edit B Once 4 Press the key to change the value to 1 1410700 Once 5 Next change the sign 4 ilu Press the key once to move to the sign digit you want to edit B Once 6 Press the 7 1 or 4 1 key once to change the sign to 4400 Bor 7 After all digits have been changed press the SET key to e 100 confirm the value All digits comprising the value blink for approx 2 seconds SET Once Confirmed If the value you have input is outs
32. ess via RS 485 communication dH xd 51 mEm bUSy is displayed even when the 7 key is pressed In the lower level except the top screen press the key to return to the previous level 11 5 Screen transitions MODE MODE Parameter mode ESC Test mode ESC PAr EESE SET se Y Y Parameter selection Direct I O test a ee Example Electronic EESE dio p pel A 0448 Input test in 130104000 SET IN Y J Parameter setting Sensor test oonu i SEnS nu SET A Y y Output test SET Writing of data is aie queen in progress X o M blinking display utput test all kases V JOG operation dab x A eee Operation is in progress 124456 Data select SET operation c aPE dRER H T r 14 Operation data No ser selectionO pISELdRERUHD Perform positioning fse operation sf 1 RcEdRERUDD i Processing is Operation data No ser in Bop B RES oo blinking display T Perform positioning sex Operation p HcEdRERB3 Processing is in progress 12 blinking display 5 Screen transitions to Copy mode M M M
33. g error 81 Network bus error Possible 83 Communication switch setting error Not possible 84 RS 485 communication error 85 RS 485 communication timeout Possible 8E Network converter error FO CPU error Not possible Lit ARD AD and ARD CD only 2 This alarm cannot be released by the alarm reset AL rSt Release the alarm by the absolute position error alarm reset AL33 rSt 17 6 Monitor mode e How to reset an alarm 1 While an alarm is displayed press the SET key to move to the lower level Press the 4 1 key to select the alarm reset screen Press the SET key The alarm is reset e How to reset an absolute position error 1 While an alarm is displayed press the SET key to move to the lower level Press the 4 1 key twice to select the absolute position error alarm reset screen Press the SET key The absolute position error alarm is reset e How to check an alarm record You can check up to ten most recent alarms starting from the latest one 1 2 While an alarm is displayed press the SET key to move to the lower level The latest alarm is displayed Press the 41 key The second latest alarm is displayed Every time the 4 1 key is pressed the next older alarm will be displayed Use the 41 keys to select the alarm record you want to check e How to clear all alarm records You can clear all alarm records at once 1 2 3 While an alarm is displayed
34. he positioning operation e Return to home operation You can perform the return to home operation e Position preset You can set the preset value as the command position e Teaching You can operate the motor using the keys on the OPX 2A and reflect the attained position in the operation data Note e Stop the motor operation before changing to the test mode e When you move from the top screen of the test mode to a lower level the following inputs will be disabled START SSTART HOME JOG FWD RVS and MSO to MS5 e In the direct I O test if the screen moves to the lower level all of I O signals and operation will be disabled e If the SET key is pressed while executing the internal processing via RS 485 communication mEm bUSy may be displayed Check 5 Screen transitions on p 10 when mEm bUSy is displayed Be sure to wait until all internal processing is completed before pressing the SET key e If Error is displayed when data select operation return to home operation position preset or teaching function is performed check whether an alarm generates e When the HMI input is OFF test mode cannot be executed 33 9 Test mode 9 2 Operation in the test mode 1 Use the Cec key to select the test mode 2 Press the SET key in the top screen of the test mode The display changes to the test mode item screen 3 Use the M 41 keys to select the item you want to perform Top screen of the
35. ide the setting range Error will be displayed for 1 second If this error display appears input a different value that falls within the setting range 3 7 Edit lock function Enable the edit lock function if you want to prevent operation data and parameters from being edited or cleared Operation data and parameters cannot be changed or deleted while the edit lock function is enabled e Setting the edit lock function In the top screen of each operation mode press the Um key for at least L R Dc 5 seconds The display will show LocK and the edit lock function will be enabled TOK The LOCK LED in the LED indicator area will also be lit LOCK lit e Canceling the edit lock function Again in the top screen of each operation mode press the D key for at TI UnLach least 5 seconds The display will show UnLocK and the edit lock function will be cancelled Lock The LOCK LED in the LED indicator area will turn off 3 8 Rewriting the driver s non volatile memory Operation data and parameters are saved to the driver s non volatile memory The non volatile memory can be rewritten approx 100 000 times The non volatile memory will be rewritten after one of the following operations is performed Edit any operation data or parameter e Download data from the OPX 2A to the driver Initialize dri
36. ing 2208 OUTO output 70 function selection 2209 OUT output 69 function selection 2210 OUT2 output l l 73 function selection Sets the function of output terminals See table on p 32 OUT3 output OUTO to OUT5 2211 67 function selection 2242 OUT4 output 66 function selection 2213 OUTS output 65 function selection 2224 NET INO input 48 function selection 2225 NET IN1 input 49 function selection 2226 NET IN2 input 50 function selection NET IN3 input Sets the function of NET INO to Een function selection NET IN6 See table on p 32 2228 NET IN4 input 3 function selection 2229 NET INS input 18 function selection 2230 NET IN6 input 16 function selection ndicates the timing for the data to become effective A Effective immediately C Effective after executing the configuration 30 8 Parameter mode ID Parameter name Description Setting range Initial value Effective 2231 NET IN7 input 0 function selection 2232 NET IN8 input 8 function selection 2233 NET IN9 input 9 function selection 2234 NET IN10 input 10 function selection NET IN11 input Sets the function of NET IN7 to 2295 function selection NET IN15 Sbe table on pres 2236 NET IN12 input 6 function selection 2237 NET IN13 input 7 function selection 2
37. ing mode and pressing the SET key the screen to set the dwell time is displayed Input the dwell time using the 48 W 1 291 keys and press the SET key Operating mode Single Ull Flinc I scj Push motion ae Processing is in progress i ce Link2 Dwell time SET blinking display onono onnon i G Link aw 21 7 Data mode 7 3 Setting example 22 This section explains how to change the the positioning mode and position of the operation data No 0 Positioning mode Changes from incremental mode to absolute mode Position Changes from 0 step to 10000 steps Top screen of the data mode dHER 1 Use the 57 key to select the data mode The DATA LED is lit SET v Operation data No 0 2 Press the SET key on the top screen of the data mode dHEHRH UD The display changes to the operation data No 0 screen SET v Positioning mode 3 Press the SET key ODO inc ALS The display changes to the positioning mode screen SET v Present value of the positioning mode blinking display 4 Press the SET key again ue The present set value of the positioning mode is displayed with blinking V Change to absolute mode blinking display 5 Press the 4 key once to select AbS LCA S SET v Confirm the changed value quick blinking
38. injury or damage to equipment Repair disassembly and modification Do not disassemble or modify the data setter This may cause electric shock or injury Refer all such internal inspections and repairs to the branch or sales office from which you purchased the product Caution General Do not use the motor and driver beyond their specifications or electric shock injury or damage to equipment may result Operation Provide an emergency stop device or emergency stop circuit external to the equipment so that the entire equipment will operate safely in the event of a system failure or malfunction Failure to do so may result in injury Disposal To dispose of the data setter disassemble it into parts and components as much as possible and dispose of individual parts components as industrial waste 2 Introduction 2 Introduction Only qualified personnel should work with the product Use the product correctly after thoroughly reading the section Safety precautions on p 3 The product described in this manual has been designed and manufactured for use in general industrial machinery and must not be used for any other purpose Oriental Motor Co Ltd is not responsible for any damage caused through failure to observe this warning E Overview of the product The OPX 2A is a data setter that lets you set operating data and parameters perform monitoring etc So that the OPX 2A is used correctly and safely th
39. ion No 0 selection 2049 MS1 operation No 1 selection MS2 operation No 2050 2 selection Sets the operation data No 0 to 63 B 2051 MS3 operation No corresponding to MSO to MS5 input 3 selection 2052 MS4 operation No 4 selection 2053 MS5 operation No 5 selection C 0 Home output 2054 HOME P function Sets the timing to output the HOME P 4 Return to home 0 A selection output complete output ARD KD Sets whether to enable or disable 0 Disable 0 2064 Moving average moving average 1 Enable C ARD AD ARD CD Sets the filter function to adjust the 0 Speed filter 0 Filter selection motor response 1 Moving average 2065 Speed error gain 1 Adjusts vibration during operation j ibrati i i 0 to 500 45 A 2066 Speed error gain 2 Adjusts vibration during acceleration deceleration 2067 Control mode Sets the control mode of the driver b Normal mode 0 1 Current control mode F Sets whether to enable or disable 20987 SMooth driver smooth drive function 0 Disable Automatic return Sets whether to enable or disable 1 Enable 2080 0 action automatic return operation 2081 Operation speed of Sets the operating speed for automatic 1 to 1 000 000 Hz 1000 automatic return return operation 2082 Ra Reid Sets the acceleration deceleration rate 0 001 to 1000 000 1 000 or time for automatic return operation ms kHz or s return B 2083 Starting speed of Sets the starting speed for automatic 0 to 1 000 000 Hz
40. is displayed Be sure to wait until all internal processing is completed before pressing the SET key e When operations are limited by the edit lock function copy mode cannot be operated e When the HMI input is OFF uploading and verification can only be executed 10 2 Operation in the copy mode 1 Use the I key to select the copy mode 2 Press the SET key in the top screen of the copy mode 3 Use the M Wy keys to select the item you want to perform Top screen of the copy mode ser Download caPMH Lofld Upload 4 iG JSHuE e Verification WI V JdJuEr FM Aone xT Lec Initialization WY Ce MUR dana el y i 38 10 Copy mode e What happens when the SET key is pressed while the motor is operating Downloading and initialization cannot be executed during operation Pressing the SET key will generate an error and oPE Err will be shown aPE Err Be sure to stop the motor operation before pressing the SET key e What happens when the SET key is pressed while the edit lock is enabled While the edit lock is enabled you cannot move to any lower level from the top screen of the copy mode Pressing the SET key will generate an error and LocK Err will be shown Be sure to cancel the edit lock before pressing the SET key Lach Err Refer to OPERATING MANUAL Before Use fo
41. itial value Description Selects how to specify the position travel amount T 0 Incremental mode AME Positioning mode 0 in positioning operation absolute mode or 1 Absolute mode incremental mode Position 8 388 608 to 0 Sets the position distance for positioning 8 388 607 step operation Operating speed 1 to 1 000 000 Hz 4000 Sets the operating speed in positioning operation and continuous operation 0 Single Sets perform positioning operation as 1 Link Operating mode 2 Link2 0 single motion linked motion or push motion 3 Push motion operation Sequential 0 Disable 0 Sets enable or disable sequential positioning positioning 1 Enable operation Acceleration Sets the acceleration rate in positioning operation 0 001 to 1000 000 1 000 and continuous operation ms kHz or s Sets the deceleration rate in positioning operation Deceleration ok and continuous operation Push current 0 0 to 50 0 20 0 Sets the current value of push motion operation Dwell time 0 000 to 50 000 s 0 000 Sets the dwell time to be used in linked motion operation 2 This item is effective when the acceleration deceleration rate type parameter ID 326 is set to separate If this parameter is set to common the values of the common acceleration rate ID 320 and common deceleration rate ID 321 parameters will be used E How to set the dwell time When displaying the Link2 on the operat
42. ks provided on top and bottom of the OPX 2A In this condition press the OPX 2A forward to release 4 3 Connecting to the driver Plug the connector attached to the end of the OPX 2A cable Driver into the data edit connector on the driver and then turn on the power to the driver Data edit connector Illustration shows ARD KD Note e When operation data and parameters are set on the OPX 2A they will be stored in the driver Once stored in the driver the data will not be cleared even after the OPX 2A is disconnected from the driver e Turning on the power to the driver will also turn on the power to the OPX 2A Turning off the driver power will turn off the OPX 2A power e Turn off the driver power before connecting or disconnecting the OPX 2A cable 5 Screen transitions 5 Screen transitions Top screen MODE Monitor mode ESC n nn fser V Command speed a rEu tl uS E n i Command position p p Warning record 1 X latest l pU nb 1 Operation number T aPE n L1 Warning record 10 Vv oldest cae number UaLb I0 Xx E of
43. n current of Sets the operating current for 360 push motion ina iE SERM operation o 9 to 100 0 100 0 home seeking ased on the rated current being 100 384 Overload alam Sets the condition in which an overload 0 1 to 30 0 s 50 alarm generates Cvartiowtrotatioh Sets the condition that an excessive A 385 alarm during current Position deviation alarm generates 0 01 to 300 00 rev 3 00 ON when the motor is in a state of current ON 388 Return to home Sets whether to enable or disable 0 Disable 0 C incomplete alarm return to home incomplete alarm 1 Enable i Sets the temperature at which a main 40 to 85 C 416 overeat warming circuit overheat warning generates 104 to 185 F 99 417 Overload warning Sets the condition that an overload 0 1 to 30 0 s 5 0 warning generates 418 Overspeed warning pe the ondition that Anoverspeed 1 to 5000 r min 4500 warning generates ARD KD 15 0 to 63 0 V 63 0 419 Overvoltage warning Sets the voltage at which an ARD AD ARD CD overvoltage warning generates NO vat 435 A 120 to 450 V i ARD KD 15 0 to 63 0 V 18 0 Undervoltage Sets the voltage at which an 2 REV warning undervoltage warning generates ARD AD ARD CD 120 120 to 280 V Guartldwitotation Setse the condition that an excessive 421 warning during position deviation warning generates i 001 to 300 00 rev 3 00 current ON when the motor is in a state of current ON Indicates the timing for the data to become effective
44. ning record You can check up to ten most recent warnings starting from the latest one 1 While a warning is displayed press the SET key to move to the lower level The latest warning is displayed 2 Press the 4 1 key The second latest warning is displayed 3 Every time the 41 key is pressed the next older warning will be displayed Use the 48 41 keys to select the warning record you want to check e How to clear all warning records You can clear all warning records at once 1 While a warning is displayed press the SET key to move to the lower level 2 Press the 4 key and select the warning record clear screen 3 Press the SET key All warning records are cleared B Direct I O monitor You can check the ON OFF status of each I O signal of the driver Top screen of the direct I O monitor ser Input monitor dia I nN esc Sensor monitor f a A SEnS nu Output monitor NT ag L2 9 alit 1 ieu 2 ae 2 gt g Each digit on the 7 segment LED display corresponds to a signal If the signal is ON the corresponding digit is lit If the signal is OFF the digit is unlit e Input signals Input monitor e Output signals Output monitor n HON I n alt nn gn L INO OUTO IN1 OUT1 IN2 OUT2 IN3 OUT3 IN4 OUT4 IN5 OUT5 IN6 IN7Z Sensor mo
45. nitor 5 E fi 5 J I J I L LS LS HOMES SLIT 19 7 Data mode 7 Data mode Up to 64 sets of motor operation data can be set Once set the operation data is stored in the driver The data will not be lost even after the OPX 2A is disconnected from the driver Before setting operation data read the AR Series FLEX Built in Controller type USER MANUAL carefully to understand the basic operations functions and other details of the driver ET e Operation data has significant bearing on motor operation Before setting any operation data make sure you fully understand the content of the operation data e f operations are limited by the edit lock function or HMI input operation data cannot be edited e Operation data can also be set by selecting the ID with the parameter mode e f the value you have input is outside the setting range Error will be displayed for 1 second If this error display appears input a different value that falls within the setting range e If SET key is pressed while executing the internal processing via RS 485 communication mEm bUSy may be displayed Check 5 Screen transitions on p 10 when mEm bUSy is displayed Be sure to wait until all internal processing is completed before pressing the SET key 7 1 Operation in the data mode
46. oroughly read the AR Series FLEX Built in Controller type USER MANUAL and understand the basic operating procedures and other details of the driver E Features of OPX 2A The OPX 2A can be used to save data in addition to setting of operation data and parameters There are four destinations data banks to save data Driver OPX 2A Set operation data and parameters y Dri Up to 4 sets of operation data river and parameters can be saved z o 34 Data bank 0 mauumunmunuuuuuuuuuumuuuuuumuumud es Copy one set to the driver Data bank 1 EEHSEEHHHSEHEESEREEEEHEHEEHEEESEEHEEERENE Data bank 2 REEHERHEREHREEREEEEEEEEERSEHEENEEN Data bank 3 SO The OPX 2A can be used for the following purposes e Set driver operation data and parameters Monitor the operating status of the motor e The data and parameters set in the driver can be saved to the OPX 2A e The data and parameters saved in the OPX 2A can be copied to another driver connected to the OPX 2A E Specifications Connection Mini DIN 8 pins 96 W x 72 H x 21 5 D mm 3 78 W x 2 83 H x 0 85 D in Cable length 5m 16 4 ft Mass 0 25 kg 8 8 oz External dimensions E Hazardous substances RoHS Directive 2002 95 EC 27Jan 2003 compliant 3 Preparation 3 Preparation This chapter explains the items you should know before using the OPX 2A 3 1 Checking the product Verify that
47. r the procedure to cancel the edit lock 10 3 Downloading to the driver In this operation data in the specified data bank number are downloaded to the driver Download OPX 2A data to the driver x E Gooo S oO Top screen of Data bank Download successful download SET selection 0 i set blinking display LoAd LLL LaRd Li L aA d gr Ly Q Data bank selection 3 Lofld Note e Some parameters will become effective after cycling the power or executing a configuration When these parameters were changed by downloading cycle the driver power or execute a configuration e Do not turn off the driver power while the download is still in progress while the display is blinking Doing so may damage the data If a download error occurs a code indicating the nature of the error will blink on the display Download will not be performed and the display will return to the top screen of download Blinking display Description Action Prad Err The product series of the driver to which data is downloaded is wrong e Check the product series of the driver e Check the data bank number on the OPX 2A HEHd Err bhcc Err An error occurred while data was being downloaded Perform download again If the same error occurs the data saved in the OPX 2A may be damaged
48. ravel 1 Deceleration stop Positioning Sets the output range of the END 259 completion signal signal the motor operation converges 0 0 to 18 0 1 8 range within this angular range Positioning s Sets the offset for the END signal the _ n eee pee signal offset for converging angular range d s A 261 AREAt positive Sets the position of AREA1 positive direction position direction AREAt1 negative Sets the position of AREA1 negative 262 jo direction position direction 263 AREA positive Sets the position of AREA2 positive direction position direction 8 388 608 to 0 264 AREA negative Sets the position of AREA2 negative 8 388 607 step direction position direction AREAS positive Sets the position of AREAS positive 265 p te Aer direction position direction AREAS negative Sets the position of AREA3 negative 266 Aet x ide direction position direction Minimum ON time Sets the minimum time during which pr for MOVE output the MOVE output remains ON Mos De MS d 268 LS logic level Sets the LS input logic 269 HOMES logic level Sets the HOMES input logic 0 Normally open 0 C 1 Normally closed 270 SLIT logic level Sets the SLIT input logic Sets the motor operating current based 3 288 RUN current on the rated current being 100 0 0 to 100 0 100 0 Sets the motor standstill current as a 289 STOP current percentage of the rated current based 0 0 to 50 0 50 0 on the rated current being 10096 290 Position loop gain
49. rease the value v Set the OUT1 output to 72 blinking display Tg G5 Confirm the value quick blinking 728 Return to the OUT1 output function selection parameter id Ce28lg 25 8 Parameter mode 8 3 Parameter list There is an unique ID in each parameter With the OPX 2A set the parameter selecting the ID E Operation data Operation data can also be set by selecting the data mode Executes the recalculation and setup after changing the operation data ID Parameter name Description Setting range Initial value 640 Positioning mode No 0 Selects how to specify the position travel ae h 0 Incremental mode to to amount in positioning operation absolute JeAbsolute mode 0 703 Positioning mode No 63 mode or incremental mode i 21 Position No 0 Sets the position distance for positioning 8 388 608 to to to 0 575 Position No 63 operation 8 388 607 step 576 Operating speed No 0 TN to to Sets the Pn speed in positioning 0 to 1 000 000 Hz 1000 639 Operating speed No 63 operation and continuous operation 704 Operating mode No 0 Sets perform positioning operation as nde to to single motion linked motion or 2 Link2 0 767 Operating mode No 63 push motion operation 3 Push motion a e positioning No 0 Sets whether to enable or disable 0 Disable 0 1023 Sequential positioning No 63 sequential positioning operation 1 Enable 7
50. rotating direction You can select the value display format using the display mode of the data setter speed parameter ID 480 E Command position You can check the command position of the motor with reference to the home position If a resolution is set an appropriate value based on the resolution is shown as steps E Operation number You can check the operation data number corresponding to the data used in the current positioning operation E Selected number You can check the operation data number currently selected B Alarm When an alarm generates a corresponding alarm code will be displayed You can also reset alarms or check and clear alarm records Present alarm arm record 1 latest y AL cd e Do not turn off the driver power while an alarm is being reset or alarm records are being arm record 2 D HRL e2e Alarm record 10 oldest P t AL IU Clear alarm records lli mer cell yr Absolute position error alarm reset ALFI r Ge Alarm reset t HL rb5t f operations are limited by the edit lock function the screen text in gray is not shown 4JRL33 e8k J gt fft rsk J gt Alarm records are being cleared blinking display AHLrEE amp ELrC Alarm is being reset blinking display Alarm
51. te e Some parameters will become effective after cycling the power or executing a configuration When these parameters were changed by initializing cycle the driver power or execute a configuration e Do not turn off the driver power while the initialization is still in progress while the display is blinking Doing so may damage the data 41 Unauthorized reproduction or copying of all or part of this manual is prohibited If a new copy is required to replace an original manual that has been damaged or lost please contact your nearest Oriental Motor branch or sales office Oriental Motor shall not be liable whatsoever for any problems relating to industrial property rights arising from use of any information circuit equipment or device provided or referenced in this manual Characteristics specifications and dimensions are subject to change without notice While we make every effort to offer accurate information in the manual we welcome your input Should you find unclear descriptions errors or omissions please contact the nearest office Orientalmotor is a registered trademark or trademark of Oriental Motor Co Ltd in Japan and other countries Other product names and company names mentioned in this manual may be registered trademarks or trademarks of their respective companies and are hereby acknowledged The third party products mentioned in this manual are recommended products and references to their names shall not be
52. tes a corresponding alarm code or warning code will be displayed You can check the code to identify the details of the alarm warning Up to ten most recent alarms warnings can be displayed starting from the latest one You can also clear alarm warning records You can reset the alarms currently present e Checking I O signals You can check the ON OFF status of each I O signal of the driver 6 2 Operation in the monitor mode 1 Use the S1 key to select the monitor mode 2 Press the SET key in the top screen of the monitor mode 3 Use the 7 1 W keys to select the item you want to monitor Top screen of the monitor mode SET Speed l nan bess ef E LI i Kove Th i J Command position 52 Y Y n ctus P i wove Y i Operation number 9 aPE n a i T T i Selected number Q Sa UT 5EL n f mm 5o wove i Alarm 4 l 4 i nn rr A L x LI LI i wove Fk Warning g Y Y NN Unl aa MODE PM O E n i C Direct O monitor DM d a 7X pun Ae Y 4 15 6 Monitor mode 6 3 Monitor items 1 6 E Motor speed You can check the command speed of the motor unit r min While the motor is rotating in the CCW direction o is shown in front of the displayed value If the speed is indicated by an absolute value no sign is shown to indicate the
53. test mode SET Direct I O test EESE E c JOG operation W Juan 5c Data select n operation t aPE dRLER 5 Return to home a operation t aPE HanE sc Position preset W P PrESEE Us Teaching t i Benen Sc t v f operations are limited by the edit lock function the screen text in gray is not shown e What happens when the SET key is pressed while the motor is operating While the motor is operating you cannot move to any lower level from the top screen of the test mode Pressing the SET key will generate an error and oPE Err will be shown aPE Err Be sure to stop the motor operation before pressing the SET key 9 3 Direct I O test When checking the connection condition of the driver perform the direct I O test Top screen of the direct I O test SET Input test gt mn JU It H6 ggg 34 Sensor test W W GEnS ID Output test W G alt gt 9 Test mode Each digit on the 7 segment LED display corresponds to a signal The LED is lit when the input signal is ON and it is unlit when the input signal is OFF Use the 4 1 4 1 keys to switch the ON OFF state of the output signal O is displayed when the signal is ON
54. the edit lock function or HMI input parameters cannot be edited e f the value you have input is outside the setting range Error will be displayed for 1 second If this error display appears input a different value that falls within the setting range e If SET key is pressed while executing the internal processing via RS 485 communication mEm bUSy may be displayed Check 5 Screen transitions on p 10 when mEm bUSy is displayed Be sure to wait until all internal processing is completed before pressing the SET key e f a nonexistent parameter ID is entered id Error will be displayed for 1 second Check the ID and enter the correct one E Timing for the setting value to become effective When a parameter is changed the timing for the new value to become effective varies depending on the parameters which are the following four types Effective immediately Executes the recalculation and setup immediately when writing the parameter Effective after stopping the operation Executes the recalculation and setup after stopping the operation Effective after executing the configuration Executes the recalculation and setup after executing the configuration Effective after turning the power ON again Executes the recalculation and setup after turning the power ON again Operation in the parameter mode ee Ie Use the 5 key to select the parameter mode Press the SET key on the top screen of the parameter mode Use the
55. the items listed below are included Report any missing or damaged items to the branch or sales office from which you purchased the product e Data setter OPX 2A sssssssss unit e OPERATING MANUAL CD ROM 1 pc Information esseeeeeeeeererenene 1 copy 3 2 Display This area shows the motor position operation data parameters alarms etc LED indicators These LED indicators are used to indicate the operation mode of the OPX 2A and the driver status Use this button to change the operation mode or move to the upper level Use this button to select data or change the displayed item or move to the lower level Use these buttons to change the selected item or set data and parameters Use these buttons to increase or decrease the value or change the selected item Use these buttons to navigate through each data or parameter to a desired digit E Notation In this manual keys are denoted by symbols such as amp amp 1 SET M Y t6 gt In figures a simplified illustration of the display and LED indicators is used as shown below 3 Preparation 3 3 How to read the display The display consists of 7 segment LEDs The number 5 and alphabet S are the same e Numbers fedis 2 455b TgisSiu Hshecg d E FesLlj H wef Ace
56. ver operation data and parameters 4 Installation and connection of the OPX 2A 4 Installation and connection of the OPX 2A 4 1 Location for installation The OPX 2A is designed and manufactured for installation in equipment Install it in a well ventilated location that provides easy access for inspection The location must also satisfy the following conditions Inside an enclosure that is installed indoors provide vent holes Operating ambient temperature 0 to 40 C 32 to 104 F non freezing Operating ambient humidity 85 or less no condensation Area that is free of explosive atmosphere or toxic gas such as sulfuric gas or liquid Area not exposed to direct sun Area free of excessive amount of dust iron particles or the like Area not subject to splashing water rain water droplets oil oil droplets or other liquids Area free of excessive salt Area not subject to continuous vibration or excessive shocks Area free of excessive electromagnetic noise from welders power machinery etc Area free of radioactive materials magnetic fields or vacuum 1000 m 3300 ft or less above sea level 4 2 Installation method Using a metal plate of 1 to 3 mm 0 04 to 0 12 in in thickness insert the OPX 2A into the mounting hole from the front side and securely affix the OPX 2A e Dimension of mounting hole mm in 92 Tn 3 62 Se 0 7 68 0 2 68 30 028 Removing method Press all of the four hoo
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