MLP200 Loader Package for Panel Mount Mass Flow Controller
Contents
1. 4 Click OK button B Handling Precautions e When the USB loader cable auto select button is clicked port selec tion can be done automatically e Normally 0 Loader Cable should be selected for Loader cable RS 485 3 5 Chapter 3 SETTING UP THE PARAMETERS OF THE MPC 3 6 Step 4 Setting up MPC parameters The following setup is required for running the MPC e Instantaneous flow rate e Function setup e Parameter setup e Device information Read only and cannot be changed Note e For details on the functions refer to CF Panel Mount Mass Flow Controller User s Manual Installation amp Configurations CP SP 1153E Move the cursor to the target channel of each setup item and perform the following operations e When the setting is a numerical value Enter the numerical value and press Return key e When the setting is selected by a number Press the right mouse button on a setting item The list of settings you can select will appear Select a desired item to complete the setting n Handling Precautions e About connection to the personal computer Normally the MPC is connected to the personal computer with the special cable Select Option Type Setting and set Loader cable RS 485 to RS 485 The controller is then connected through the CMC10L At this time the environment setting and communication setup on the MPC main unit must be adjusted beforehand Additionally configure the set2. Instantaneous flow rate direct setup function swi PY filter PY forced zero function SP limit function on oe ene ea en Lamers pas C 15 Flow rate alarm setup type eae a i Cam eS ee Ca ea ee ey 3 1 Valid settings 0 to 2 Address RAM 2001 EEPROM 5001 Message window 3 2 Slow start disabled Air nitrogen Referenced to 20 C 1 atmosphere ml o 0 15 to 0 25MPa Function enabled Without filter Function disabled SP limit function disabled Setting Selection Parameter display area Chapter 3 SETTING UP THE PARAMETERS OF THE MPC e Menu configuration list Opens existing data Ctrl o mee Saves the active data Ctrl s saveAs Saves the active data with name Cija po CSV Out X Pe Saves the active data in CSV format Ctrl x po HTML Out H Pe Saves the active data in HTML format Ctrl h Print Prints the active data with same contents as HTML output Recent file For opening recently used files Five most recent files Jou di ts the appicaton a em beac curt W gt g O pas Q Cc E A lt OA Displays the hint Makes the auto cell size enabled ze Initializes the cell size Cell size adjust Makes the cell size matched with the window Communicatio Read Ctrl r Digital Mass Flow Controller gt MLP R Reads the device data Write MLP Digital Mass Flow Co
3. Language and Regional Options Regional and Language Options Regional Options Customize gt Decimal symbol Select and click OK button 5 3 Revision History Date 04 06 _ CP UM 5355E 1st Edition 09 05 2nd Edition Overallrevisiom S 12 04 Sr Edition Company name changed Product name change Change in compatible OS list Handling Precautions explanation change Uninstalling the device driver explanation change Screen change Menu configuration list change Terms and Conditions We would like to express our appreciation for your purchase and use of Azbil Corporation s products You are required to acknowledge and agree upon the following terms and conditions for your purchase of Azbil Corporation s products field instruments control valves and control products unless otherwise stated in any separate document including without limitation estimation sheets written agreements catalogs specifications and instruction manuals 1 Warranty period and warranty scope 1 1 Warranty period Azbil Corporation s products shall be warranted for one 1 year from the date of your purchase of the said products or the delivery of the said products to a place designated by you 1 2 Warranty scope In the event that Azbil Corporation s products has any failure attributable to azbil during the aforementioned warranty period azbil shall without charge deliver a replacement for the sa
4. or depending on the design margin of your machine or equipment you are required to renew any Azbil Corporation s products every 5 to 10 years unless otherwise specified in specifications or instruction manuals Field instruments Sensors such as pressure flow level sensors regulating valves etc will reach the end of their life due to aged deterioration of parts For those parts that will reach the end of their life due to aged deterioration recommended replacement cycles are prescribed You are required to replace parts based on such recommended replacement cycles 6 Other precautions Prior to your use of Azbil Corporation s products you are required to understand and comply with specifications e g conditions and environment of use precautions warnings cautions notices as set forth in the technical documents prepared for individual Azbil Corporation s products such as catalogs specifications and instruction manuals to ensure the quality reliability and safety of those products 7 Changes to specifications Please note that the descriptions contained in any documents provided by Azbil Corporation are subject to change without notice for improvement or for any other reason For inquires or information on specifications as you may need to check please contact our branch offices or sales offices or your local sales agents 8 Discontinuance of the supply of products parts Please note that the production of any Azbil Corporation s pro
5. 1153E Chapter 3 SETTING UP THE PARAMETERS OF THE MPC Step 2 initialization 1 Click icon The operation is the same by selecting the File New or the Ctrl N keys gt gt The initialize dialog box appears Information i J hitialize Data Cancel 2 Click OK button gt gt A new file opens B Handling Precautions e lf the MPC is a special model not a standard model do not initialize e For instructions on initializing a special model contact the azbil Group Step 3 setting up the environment Set the communications port and font on the personal computer 1 Click icon The operation is the same by selecting the Option gt Environment Setting or Ctrl E keys gt gt The Environment Setting dialog box appears Environment Setting X Communication setup Font size 7J Port Loader cable RS 48 Station address Speed O cowi O cona Eaj 38400bps O con O COM10 0 Loader cable 1 19200bps Os O coma O C0H1 1 Station sub add Ocow4 Oconte O1 RS 485 E O cons O con13 cone com14 Communications conditions O con Ocomts 0 8 data bits even parity 1 stop bit cons O cons l 8 data bits no parity 2 stop bits O3 Fixed Cell Width C J 2 Set the communications port Select the port from the selection items 3 Set the font size Select the front size from the selection items
6. describes how to remedy trouble il Contents The Role of This Manual Organization of This User s Manual Conventions Used in This Manual Chapter 1 1 1 1 2 Chapter 2 2 1 2 2 2 3 Chapter 3 3 1 3 2 Chapter 4 4 1 4 2 Chapter 5 5 1 INTRODUCTION OVGIVIOW 665626606 roi isinan irai N EA E A E E 1 1 MM Loader functions sssssssssssssesssssessseeeesseeeerseeeresse 1 1 System Operating Environment 00 00 e cece cece eee eee e nes 1 2 E Hardwar os i oe eo ee ee ees ae eee en ees 1 2 M Hardware configuration cece eee eee eee e eee e eee ises 1 2 INSTALLATION STARTING UP AND QUITTING THE MLP MLP Installation 666 605 656 6 5 06 08 66 0 0546586 R45 bd aed oOo E ES DOD ERNE EOE S 2 1 E MLP installation procedures jie Se e Ee ER a A 2 1 Installing the USB Loader Cable Device Driver 2 6 i Installing the device driver 0 ccc ce ee ce ee ee ee eee ee ee eee ees 2 6 C Uninstalling the device driver 2 cc ce ce ec ee ee eee ete ee eee eee 2 12 Starting up and Quitting the MLP 60 e cece eee e cence eens 2 13 E Staring upthe MUP ce ces eas ste ce ce se ees deere esedaeaeeeess 2 13 E Ouitting the MUP cere cic tice cna ecahennncdcyesanstuaenseseaiecssaaes 2 13 SETTING UP THE MPC Semp FUNCTION arrere sence es cere ee eens seni ee tee einen es che 3 1 E OVGrvIoW 6 occ besos bas bebectepeurtecsesehane ban Hee e es
7. doe hey EEEa 3 1 M Screen Explanations 2s ens veo gee sce Seren sionteuesseieioteiaeieneedvas 3 1 Method Of SCIUD e sc 0ctsrcreweawsucdasstweweseeseetoscgdamaees AEA 3 4 MONITORING THE MPC OPERATING STATUS Monitoring FUNCOM 02 4cutre seer ses cee enn tes nant inpia a ea 4 1 E cae i E ee ee ee eee eee ees 4 1 M Screen explanations lt lt 1 0 s0sercsased tees aiineseneeeens ceeeeeeme 4 2 Method of ODeralion 22 2iecsss sees teocne acest ddowued eens ede deeusteaneds 4 5 mM How to operate the numeric monitor screen eee 4 5 E How to operate the trend monitor 0 cece cece ence eens 4 7 TROUBLESHOOTING Error Messages and Remedy 4 0 4s0 020ssser card eee eevee eenenens 5 1 M Setup error messages 66ic0ctrcteawiirscichinvesetteusstuseueanteantias 5 1 E Communications error messages ssssseseseseseseereress 5 1 M File error messages sessessserserrusrrrerrerrrerrerreerrerre 5 2 Other Troubleshooting 244525 0222008005503 sesasensencears son donseeaseeneees 5 3 ili Conventions Used in This Manual The following conventions are used in this manual C Handling Precautions EE Note i gt 1 2 3 OK button Option Handling Precautions indicate items that the user should pay attention to when handling the MLP200 Notes indicate useful information that the user might benefit by knowing This indicates the item or page that the user is request
8. of the MPC should read this manual This manual describes an outline of communications wiring communication procedures a list of MPC communication data how to remedy trouble and communication specifications MLP200 Loader Package for Panel Mount Mass Flow Controller Manual No CP UM 5355E This manual This manual is supplied with the MLP200 Loader Package The manual describes the software used to make various settings for MPC using a personal computer Personnel in charge of design or setting of a system using MPC must thoroughly read this manual The manual describes installation of the software into a personal computer operation of the personal computer various functions and setup procedures Organization of This User s Manual This manual is organized as follows Chapter 1 Chapter 2 Chapter 3 Chapter 4 Chapter 5 INTRODUCTION Be sure to read this chapter before you start using the Loader Package This chapter describes the required operating environment for the personal computer how to install the package and briefly introduces its features INSTALLATION STARTING UP AND QUITTING THE MLP This chapter describes how to install start up and quit SETTING UP THE MPC This chapter describes how to set up the data MONITORING THE OPERATION STATUS OF THE MPC This chapter describes how to change the settings as well as the screens monitoring the operation status TROUBLESHOOTING This chapter
9. the Yes button 3 Restart the computer 2 12 Chapter 2 INSTALLATION STARTING UP AND QUITTING THE MLP 2 3 Starting up and Quitting the MLP E Starting up the MLP Double click the MLP200A100 3 icon on the desk top or click Start button at the lower portion of the screen and select Programs MLP gt MLP200A100 gt gt The MLP is started up and the menu window is displayed Note e For the operating system details and the mouse setup refer to User s Manuals provided with Windows E Quitting the MLP Click icon at the top right of the screen The operation is the same by selecting the Menu gt Quit gt gt The MLP is completed 2 13 Chapter 3 SETTING UP THE MPC 3 7 Setup Function E Overview The setup function allows you to set the various parameters about 10 to 50 constants required for operation and write these parameters to the MPC so that it functions according to your particular control requirements When the MPC is used for the first time it will not function as required unless it is set up by using this setup function Parameters such as SP set point and control constants that are changed relatively frequently while the MPC is running can also be set from the monitor function screen By the setup function parameters that hardly need changing later once they are set are saved to file in list format before the MPC is run and the saved file is called up and written t
10. the loader is connected is displayed Remedy according to Chapter 5 TROUBLESHOOTING The following operations are possible when the device and the loader are correctly connected Monitoring of operation state and changing of parameters Operation mode 0 Valve fully closed 1 Valve control 2 Valve fully open Numeric monitor Instantaneous SP No in use displayed in table format Instantaneous SP value in use Numeric group monitor PV value control flow rate Valve drive output Setting flow rate SP 0 Setting flow rate SP 1 Setting flow rate SP 2 Setting flow rate SP 3 Integrated event setting flow rate Integrated flow rate State monitor Alarm displayed in lamp lighting Event format Changing of data External switch OK ramp Slow start operation Digital analog setting Integrated count status The procedure described below is required to change data 1 Move the pointer to the data to be changed and double click the left button of the mouse pressing the Enter key gives the same result gt gt The dialog box for data change is displayed 2 After changing the data click the OK button gt gt The data is updated e Changeable data e Operation mode e Instantaneous SP No in use e Setting flow rate SP 0 to SP 3 4 5 Chapter 4 MONITORING THE MPC OPERATING STATUS o Handling Precautions e Data change is not possible when the Numeric Monitor display is stopped e Depending on t
11. Communications _ USB loader Cable Accessory COD CaN Ra Cag BOR Cr C Be ry Maan EAA ARARA A a R LOY AAS emerge O Configuration with CMC10L MPC with RS 485 communications function only If multiple MPC units max 31 with RS 485 communications are connected the CMC10L must be used The CMC10L is a converter for RS 232C RS 485 conversion However if the PC has a 3 wire RS 485 communications port the CMC10L is not required CHI Sl at ase SS ea CARROTS Cre RIO AS55582 SELES H ISS EE ESO LOY PPO OY LISY gt Max 31 units Note Chapter 1 INTRODUCTION e Personal computer used for confirmation of operating environment Del Latitude D620 Chapter 2 INSTALLATION STARTING UP AND QUITTING THE MLP 2 1 MLP Installation E MLP installation procedures The MLP is installed on the hard disk of a personal computer After installation keep the system disk that you have purchased as a backup This section describes how to install the MLP on a personal computer L Handling Precautions e Since the CD ROM does not include an operating system for a personal computer the program cannot be used on a personal computer which does not have an OS e f you start up the Installer while another application is running the Installer may malfunction Remove other resident applications from their directories before starting up the Installer The MLP sometimes cannot be started u
12. No CP UM 5355E LP MLP200 Loader Package for Panel Mount Mass Flow Controller User s Manual Thank you for purchasing the MLP200 Loader Package for Panel Mount Mass Flow Controller This manual contains information for ensuring correct use of the MLP200 It also provides necessary information for installation maintenance and trou bleshooting This manual should be read by those who design and maintain devices that use the MLP200 Be sure to keep this manual nearby for handy reference Azbil Corporation IMPORTANT Do not apply a strong force while connecting a loader plug Failure to do so might damage the instrument L Handling Precautions Application of excessive force to the loader plug might cause communication failure If such failure happens reconnect the loader plug correctly NOTICE Be sure that the user receives this manual before the product is used Copying or duplicating this users manual in part or in whole is forbid den The information and specifications in this manual are subject to change without notice Considerable effort has been made to ensure that this manual is free from inaccuracies and omissions If you should find an error or omis sion please contact the azbil Group In no event is Azbil Corporation liable to anyone for any indirect special or consequential damages as a result of using this product 2004 2012 Azbil Corporation All R
13. con O cows 0 8 data bits even parity 1 stop bit O11 O cons O cons 1 8 data bits no parity 2 stop bits Fixed Cell Width as Cancel USB loader cable auto select Device manager Note e When the USB loader cable auto select button is clicked port selection can be done automatically Note e Ifthe MLP loader CD ROM is not available execute drvsetup exe on the computer on which the MLP is installed The setup program is normally installed in C Program Files MLP MLP200 Then install the device driver 2 11 Chapter 2 INSTALLATION STARTING UP AND QUITTING THE MLP E Uninstalling the device driver J Handling Precautions e Removing the driver requires restarting the computer Close other applications first and then uninstall the driver e To uninstall the driver administrator rights are required on the computer Uninstalling should be done by the administrator or by a user who belongs to the administrator group 1 Execute the driver removal program 1 Open Control Panel Click Add or Remove Programs and select Windows Driver Package Yamatake YCslp USB 04 10 2008 2 0 2 8 or click Programs and Features and select Windows Driver Package Prolific Ser2pl64 Ports 11 19 2009 2 0 13 130 Then click Change Remove or Uninstall or change a program Uninstall Driver Package All devices using this driver will be removed Do you wish to continue 2 Click
14. creen while the trend monitor is running However the loader cannot be quitted or the screen cannot be transited to the Setup screen To do so quit the trend monitor Note e If the check mark vw on the left of the item at the bottom of screen is removed the graph for that item is not displayed Stopping the data sampling Select Trend Monitor Trend Monitor Stop The trend monitor is then stopped Saving sampled data The data sampled using the trend monitor can be saved into a file in the CSV format The sampled data saved in the CSV format can be processed using spreadsheet applications such as Microsoft Excel 1 Handling Precautions e The data can be saved into a file even while the trend monitor is running e Save the sampled data before trend start or CSV data read After trend start or CSV data read is executed the sampled data is overwritten Saving clipboard graph output Contents displayed on the Trend Monitor such as SP value PV value and valve amperage can be directly saved to the clipboard in the form of a screenshot 4 9 Chapter 5 TROUBLESHOOTING 5 1 Error Messages and Remedy m Setup error messages Loader system Can t start up three or more MLP Three or more loaders are started Click OK button error 200s at once at the same time E Communications error messages Communication Time out The message cannot be received Check the cable connections and within a period of
15. displayed e Step 6 Connect your personal computer to the MCP with the cable before downloading Step 1 setting up the loader type Set up the loader type to match the MPC model number Note e When the Read button is clicked under the condition that the cable is connected to the MPC the data is read out from the MPC By this operation the downloading of the incorrect parameters caused by model number setup error can be avoided 1 Click T icon The operation is the same by selecting the Option Type Setting or the Ctrl T keys gt gt The Type Setting dialog box is displayed emt asset x MPCOOO2 NeOeeex Gas type ON Air nitrogen OS Oxygen OR Helium Control flow range 500 0 020 to 0 500L min standard Opi 0 08 to 2 000 min standard 0005 0 10 to 5 00L min standard 0020 0 4 to 20 0L min standard Opt ion 0 None O1 With analog input output function 2 With RS 485 communication function 2 Set the Control flow range and Option 3 Select from the selection items for each setting item 4 Click OK button o Handling Precautions e Type set here is the setting for internal use on the loader The model number of the MPC will not change even if the type is changed on the loader e For an explanation of each of the specifications refer to gt Panel Mount Mass Flow Controller User s Manual Installation amp 3 4 Configurations CP SP
16. ducts may be discontinued without notice For repairable products we will in principle undertake repairs for five 5 years after the discontinuance of those products In some cases however we cannot undertake such repairs for reasons such as the absence of repair parts For field instruments we may not be able to undertake parts replacement for similar reasons Azbil Corporation Advanced Automation Company 1 12 2 Kawana Fujisawa Kanagawa 251 8522 Japan URL http www azbil com azbil Specifications are subject to change without notice 09 1st edition June 2004 W 4th edition July 2012 F
17. e If writing fails the message Communications error has occurred is displayed If writing is not possible refer to gt Chapter 5 TROUBLESHOOTING 3 7 Chapter 4 MONITORING THE MPC OPERATING STATUS 4 1 Monitoring Function E Overview To enter the monitor screens click Monitor in the menu screen There are two screens of Numeric monitor and Trend monitor for the monitor Each screen can be selected by the menu bar of the screen e Numeric Monitor screen This screen is for performing operations such as monitoring operating status changing setups or switching modes e Numeric display of the various operating parameters parameters can be changed e Lamp indication of operating status of the various running modes lamp indications can be operated e Alarm display representative and detailed Trend Monitor screen This screen is for monitoring the running state of the MPC in the form of a trend graph e The screen displays graphs showing the trends in SP value PV value and valve drive output If the personal computer is connected by RS 485 communications trends for up to 5 units can be displayed e Screen display of digital data trends for max of six data items e Export of sampled data as CSV file e Trend screen dumps e Sampling cycle Variable within the range 1 to 3600s e Max sampling count 60 000 fixed regardless of number of data items to sample Note e A CSV file is the data format that can be
18. ed to refer to The numbers with the parenthesis indicate steps in a Sequence or indicate corresponding parts in an explanation Indicates a selection button in screens displayed on the personal computer Indicates messages and menus displayed on the personal computer Option Type Setting gt gt Ctrl key A key Ctrl A key Indicates the order to select the Option first and then select the Type Setting displayed on the personal computer Indicates the result of an operation details displayed on the personal computer or devices or the state of a device after an operation Indicates keys on the keyboard Indicates the operation of pressing the A key with the Ctrl key on the keyboard held down Chapter1 INTRODUCTION 1 1 Overview The MLP200 simply called MLP from here on is an engineering tool for Panel Mount Mass Flow Controller simply called MPC from here on The MLP runs on Windows XP Vista 32 bit 7 32 bit and 64 bit simply called Windows from here on on a personal computer Note e Install MLP on the hard disk following the procedure in CFH Installing procedures page 2 1 Use the system disk that you have purchased as the backup system o Handling Precautions e This disk does not contain the system and cannot be used as they are E Loader functions The MLP has the following functions e Setup function e Monitor function Setup function Th
19. g screen appears 3 SOFTWARE LIGENSE AGREEMENT PLEASE READ THE FOLLOWING SOFTWARE LICENSE AGREEMENT CAREFULLY BEFORE CONTINUING NOTE YAMATAKE GORPORATION HEREINAFTER REFERRED TO 45 YAMATAKE IS WILLING TO LICENSE THIS SOFTWARE TO YOU HEREINAFTER REFERRED TO 45 THE USERS ONLY ON THE CONDITION THAT THE USER ACCEPTS ALL OF THE TERMS CONTAINED IN THIS AGREEMENT BY CLICKING ON THE AGREE BUTTON THE USER AGREES TO BE BOUND BY THE TERMS OF THIS AGREEMENT IF THE USER DOES NOT AGREE TO THESE TERMS YAMATAKE Is UMWILLING TO LICENSE THE SOFTWARE TO THE FROM WHOM CUSTOMER PURCHASED FOR A Don t agree 4 If you agree to the software license agreement and wish to install the loader click the Agree gt button If you abort the installation click the Don t agree button gt gt When clicking the Agree gt button the following screen appears J2 Get Registration Information Please enter the name and company of the registered owner of MLPZO04100 into the fields below All fields must be filled in to proceed Mame lt Back Cancel 5 Enter a registered user name and company name and then click the Next gt button gt gt The following screen appears 3 Display Registration Information This software has already been installed by the tollowing person If you are not licensed to use this software you may not install this software onto your computer Cance
20. h our sales representative and understand detail specifications cautions for operation and so forth by reference to catalogs specifications instruction manual etc in case that you intend to use Azbil Corporation s products for any purposes specified in 1 through 6 below Moreover you are required to provide your Equipment with fool proof design fail safe design anti flame propagation design and other designs of protection safety circuit on your own responsibility to ensure the reliability and safety whereby preventing problems caused by failure or nonconformity 1 For use under such conditions or in such environments as not stated in technical documents including catalogs specification and instruction manuals 2 For use of specific purposes such as Nuclear energy radiation related facilities For use outside nuclear energy controlled areas For use of Azbil Corporation s Limit Switch For Nuclear Energy Machinery or equipment for space sea bottom Transportation equipment Railway aircraft vessels vehicle equipment etc Antidisaster crime prevention equipment Burning appliances Electrothermal equipment Amusement facilities 3 Supply systems such as electricity gas water supply systems large scale communication systems and traffic air traffic control systems requiring high reliability 4 Facilities that are to comply with regulations of governmental public agencies or specific industries 5 Machinery or equip
21. handled in third party spreadsheet software such as Microsoft Excel In this format sampled trend data can be interpreted in spreadsheet software These screens can be used to perform the following operations e Monitoring of operating status and changing of parameters in the Numeric Monitor screen e Switching of the operation mode in the Numeric Monitor screen e Monitoring of trends and sampling of data while the MPC is operating e Monitoring of alarm states in the Numeric Monitor screen J Handling Precautions e About connection to the personal computer When making the setup or operating the monitor using the loader connect the loader cable 4 1 Chapter 4 MONITORING THE MPC OPERATING STATUS 4 2 e Before starting the trend monitor configure the settings suitable for the trend monitor e The sampling cycle sometimes shifts due to fluctuations in the communications cycle To perform measurement at exact times use the special recorder or data logger Screen explanations Numeric monitor screen H MLP200 Monitor Screen Numeric Monitor OFF Trend Monitor OFF File Numeric Monitor M Option O Trend Monitor Help Numeric Monitor Integrated event flowrate Integrated flowrate e Menu configuration list File Ee Quits the Monitor window Ctrl Q Numeric Numeric a Starts stops the monitor Ctrl M Monitor M Start Stop M Option O Reset ane Resets the integrated flow ra
22. he function settings a data change may not be made even if the data change procedure is followed For details refer to gt Panel Mount Mass Flow Controller User s Manual Installation amp Configurations CP SP 1153E Use of the command line Data can be read or written or the mode switched by directly entering communications commands on the command line J Handling Precautions e Use of the command line is not generally required and sending an erroneous command can cause problems For instructions on setting the command type address data etc contact the azbil Group e For details on communications commands and data addresses refer to gt Panel Mount Mass Flow Controller User s Manual Installation amp Configurations CP SP 1153E Checking details of alarms You can check the details of alarms in the Alarm window when an alarm occurs e Click E icon The operation is the same by selecting the Option Q Alarm A e The details of the alarm that is occurring are displayed n Handling Precautions e This window displays the details of currently occurring alarms and does not have a function for restoring the MPC To restore the MPC you must perform the appropriate remedy described in Panel Mount Mass Flow Controller User s Manual Installation amp Configurations CP SP 1153E 4 6 Chapter 4 MONITORING THE MPC OPERATING STATUS E How to operate the trend monitor Setup Select Graph setup Stat
23. id product to the place where you purchased or repair the said product and deliver it to the aforementioned place Notwithstanding the foregoing any failure falling under one of the following shall not be covered under this warranty 1 Failure caused by your improper use of Azbil Corporation s products noncompliance with conditions environment of use precautions etc set forth in catalogs specifications instruction manuals etc 2 Failure caused for other reasons than Azbil Corporation s products 3 Failure caused by any modification or repair made by any person other than azbil or azbil s subcontractors 4 Failure caused by your use of Azbil Corporation s products in a manner not conforming to the intended usage of that product 5 Failure that the state of the art at the time of Azbil Corporation s shipment did not allow us to predict or 6 Failure that arose from any reason not attributable to Azbil Corporation including without limitation acts of God disasters and actions taken by a third party Please note that the term warranty as used herein refers to equipment only warranty and Azbil Corporation shall not be liable for any damages including direct indirect special incidental or consequential damages in connection with or arising out of Azbil Corporation s products 2 Ascertainment of suitability You are required to ascertain the suitability of Azbil Corporation s products in case of your use of the same with your
24. ights Reserved The pF is a registered trademark of Azbil Corporation in Japan Micro Flow Sensor are trademark of Azbil Corporation in Japan The Role of This Manual In all four manuals have been prepared for the MPC Read the manual according to your specific requirements The following lists all the manuals that accompany the MPC and gives a brief outline of the manual If you do not have the required manual contact the azbil Group or your dealer Panel Mount Mass Flow Controller Manual No CP UM 5317E This manual is supplied with the product Personnel in charge of design and or manufacture of a system using this unit must thoroughly read this manual This manual describes the safety precautions installation wiring and primary specifications For further information about operation refer to other manuals Installation amp Configurations Panel Mount Mass Flow Controller Installation amp Configurations Manual No CP SP 1153E This manual describes the hardware and all functions of this unit Personnel in charge of design manufacture operation and or maintenance of a system using this unit must thoroughly read this manual This manual also describes the installation wiring all functions and settings of this unit operating procedures troubleshooting and detailed specifications Panel Mount Mass Flow Controller Communication Functions Manual No CP SP 1154E Those using the communication functions
25. ion address setup Trend monitor color setup and Trend trigger setup at Option O Setup and make the settings below for each sampled data As the cycle and display upper lower limits are common to all channels e Graph setup left axis is flow rate right axis is valve amperage Setting Item Setting Range n Setting Setting of sampling cycle 1 to 3600s Display low limit Lower value of left vertical 1999 to display upper of left axis axis of screen display limit Display high limit Upper value of left vertical Display lower limit to of left axis axis of screen display 9999 Display low limit Lower value of right vertical 1999 to display upper 10 of right axis axis of screen display limit Display high limit Upper value of right vertical Display lower limit to 110 of right axis axis of screen display 9999 1 Handling Precautions e Be sure to change the sampling cycle setting only when trend monitor ing is stopped e Station address a only for RS 485 communications Setting Item Setting Item Desoripton Setting Range Factory Setting Station address Sets the station address to 0 Not used which the data is transmitted 1 to 127 Station address Station Fixed 0 sub address o Handling Precautions e Can be set only if 1 RS 485 is selected for Loader cable RS 485 at step 3 Setting up the environment on page 3 5 4 7 Chapter 4 MONITORING THE MPC OPERATING STATUS e Selecti
26. is function is for setting up parameters required for the operation of the MPC on the personal computer and writing setting them to the MPC Monitor function After the setup parameters have been written to the MPC is running switching of modes operating mode instantaneous SP No in use etc run state and alarm occurrence can be checked The run state can also be checked on the Trend screen and sampled data can be output in CSV format so that it can be handled in third party spreadsheet software such as Microsoft Excel 1 Handling Precautions e The monitor target Is limited to only one unit when the loader jack on the rear panel is used for performing monitoring 1 1 Chapter 1 INTRODUCTION 1 2 System Operating Environment The following system environment is required for using the loader E Hardware Personal Computer Target model PC AT compatibles with a Pentium chip or higher 32M byte or more Operating system Windows XP Home XP Professional Vista 32 bit 7 32 bit and 64 bit 1 port or more Use USB loader cable Peripheral Devices 800 X 600 dot or more 1024 X 768 dot or more 16 bit color or more Hard disk drive Hard disk with at least 40M byte of free space Pointing device Windows compatible mouse or equivalent device Serial port 9 pin serial port 1ch or more Use CML10L E Hardware configuration General configuration connected with USB loader cable MLP200 j
27. it now What do you want the wizard to do Install from a list or specific location Advanced Click Next to continue Ce Ce gt gt Retrieval of the device driver starts Found New Hardware Wizard gt gt When the device driver is found the following window appears Hardware Installation The software you are installing for this hardware Yamatake USB Loader Comm port has not passed Windows Logo testing to verify its compatibility with Windows XP Tell me why this testing is important or destabilize the correct operation of your system J Microsoft strongly 2 9 Chapter 2 INSTALLATION STARTING UP AND QUITTING THE MLP 3 Click Continue Anyway gt gt Installation of the device driver starts Found New Hardware Wizard Please wait while the wizard installs the software F Yamatake USB Loader Comm port fi Ycslp sys To C WINDOWS system32 DRIVERS gt gt When the device driver installation is complete the following window appears Found New Hardware Wizard Completing the Found New Hardware Wizard The wizard has finished installing the software for F Yamatake USB Loader Comm port Click Finish to close the wizard 4 Click Finish gt gt When the installation is complete the notification shown below appears on the task tray and Windows now correctly recognizes the USB loader cable i Found New Hardware x Your new hardware is installed and
28. l Chapter 2 INSTALLATION STARTING UP AND QUITTING THE MLP 6 Click Next gt button gt gt The following screen appears J3 Choose Destination Location Note e To change the installation destination directory click Browse button 7 Click Next gt button gt gt The following screen appears J2 Select Components _ ite h M Sample program G Builder Re 4 Sample programi F BASID POF file japanese POF filetenelish i ii s amp 2a eo ies Note e Check the necessary files To display a PDF file Adobe Reader is required If Adobe Reader is not already installed on your PC download it from the Adobe Systems webpage 2 3 2 4 Chapter 2 INSTALLATION STARTING UP AND QUITTING THE MLP 8 Check on put a check mark W software components you wish to install and click Next gt button gt gt The following screen appears FEF Select Start Menu Group InstallStudia 7 00 Professional Edition Irfanview JRG Jude take Microsoft Office Microsoft Visual Studio NET 2003 Powertoys for Windows sF Note e To change the program folder enter the new folder name 9 Click Next gt button gt gt The following screen appears sa Start Installation Chapter 2 INSTALLATION STARTING UP AND QUITTING THE MLP E 10 Click Next gt button gt gt The following screen appears 2 Installation Complete 11 Click Fini
29. machinery equipment etc hereinafter referred to as Equipment on your own responsibility taking the following matters into consideration 1 Regulations and standards or laws that your Equipment is to comply with 2 Examples of application described in any documents provided by Azbil Corporation are for your reference purpose only and you are required to check the functions and safety of your Equipment prior to your use 3 Measures to be taken to secure the required level of the reliability and safety of your Equipment in your use Although Azbil Corporation is constantly making efforts to improve the quality and reliability of Azbil Corporation s products there exists a possibility that parts and machinery may break down You are required to provide your Equipment with fool proof design fail safe design anti flame propagation design safety design or the like so that the said Equipment may satisfy the level of the reliability and safety required in your use whereby preventing any occurrence of physical injuries fires significant damage and so forth 3 Precautions and restrictions on application Azbil Corporation s products other than those explicitly specified as applicable e g azbil Limit Switch For Nuclear Energy shall not be used in a nuclear energy controlled area radiation controlled area Any Azbil Corporation s products shall not be used for with medical equipment In addition you are required to conduct a consultation wit
30. ment that may affect human lives human bodies or properties 6 Other machinery or equipment equivalent to those set forth in items 1 to 5 above which require high reliability and safety 4 Precautions against long term use Use of Azbil Corporation s products including switches which contain electronic components over a prolonged period may degrade insulation or increase contact resistance and may result in heat generation or any other similar problem causing such product or switch to develop safety hazards such as smoking ignition and electrification Although acceleration of the above situation varies depending on the conditions or environment of use of the products you are required not to use any Azbil Corporation s products for a period exceeding ten 10 years unless otherwise stated in specifications or instruction manuals 5 Recommendation for renewal Mechanical components such as relays and switches used for Azbil Corporation s products will reach the end of their life due to wear by repetitious open close operations In addition electronic components such as electrolytic capacitors will reach the end of their life due to aged deterioration based on the conditions or environment in which such electronic components are used Although acceleration of the above situation varies depending on the conditions or environment of use the number of open close operations of relays etc as prescribed in specifications or instruction manuals
31. ng trend monitor colors When each button is selected the color selection screen will appear Select a desired color Clicking Default will return the color setting to its initial value BEEBE eee ok Cancel e Setting up the trend trigger eeceeeeoeeceoeee2eaeneeeno CE E E E E E E E E a a E E a a e eeeeceeeocoeeeeeeeeer When setting up the trend triggers the trend can be started and stopped according to the status of the numeric monitor The trend trigger setup is valid only while the numeric monitor is running When setting up the trend save triggers the trend can be saved according to the status of the numeric monitor The file is saved into a specified trend save folder in the TREND Y Y Y Y MM DD HH MM SS CSV format 4 8 Chapter 4 MONITORING THE MPC OPERATING STATUS Starting the data sampling When the setup is completed start up the trend monitor Click Pt icon The same operation can be started by selecting Trend Monitor Trend Monitor Start The data sampling is started and then the trend of the specified parameters is displayed on the screen e Once the trend monitor is started it continues until the stop operation is performed or the data for 60 000 cycles is sampled e If the stop operation is not performed the data is overwritten onto the old data when the data sampling for 60 000 cycles is completed e The screen can be transited to the Numeric Monitor s
32. nstalling the driver digconnect the USB connector Install USB loader cable driver Install MLP E Please select install program 1 Click the Install USB loader cable driver button gt gt The following screen appears Yamatake USB Loader Cable Driver Installer Welcome to the USB Loader Cable Driver Installer This wizard will walk you through updating the drivers for your Yamatake USB device To continue click Next j Cancel Chapter 2 INSTALLATION STARTING UP AND QUITTING THE MLP 2 Click the Next gt button gt gt The following screen appears Yamatake USB Loader Cable Driver Installer End User License Agreement SaveAs Pit J lt Back J Next gt J _ Cancei 3 Select AGREE and click the Next gt button gt gt The following screen appears Yamatake USB Loader Cable Driver Installer Installing the software for your Toaster device Software Installation L STOP Installation 2 7 Chapter 2 INSTALLATION STARTING UP AND QUITTING THE MLP 2 8 Install the device driver 1 Usually when Windows recognizes the USB loader cable the window shown 4 Click the Continue Anyway button gt gt The installation program then starts up and after it is completed the follow ing screen appears Yamatake USB Loader Cable Driver Installer Congratulations The drivers were successfully installed on this computer You can now connect you
33. ntroller W a Type Setting Environment Setting Writes the data to the device Ctrl w Changes the type setup Ctrl t Changes the environment setup Ctrl e Option Setup data Instantaneous Ctrl Shift a flow rate A Function setup B Ctrl Shift b Parameter setup Ctrl Shift c C Device iin aa Ctrl Shift d D Setup H PDF Installation and Displays the MPC user s manual F1 Configuration Communication Displays the MPC user s manual for functions communications Loader Displays the MLP200 user s manual this manual Displays the handling precautions Displays the version informations Information Version A ole D o 3 3 Chapter 3 SETTING UP THE PARAMETERS OF THE MPC 3 2 Method of Setup Configure setup in offline state without connecting the cable to MPO Click the Option on the menu screen Set up in the following steps The following tasks are performed Step 1 Setting up the loader type Step 2 Initialization clearing previous setting values Step 3 Setting up the environment Step 4 Setting up MPC parameters Step 5 Saving setup data Step 6 Downloading the setup n Handling Precautions e Operations in steps 1 to 5 are required before the setup parameters are entered on the MPC Be sure to perform these steps Otherwise the MPC may be set up incorrectly For example the required setup items may not be displayed or unnecessary items may be
34. o the MPC in a single operation E Screen explanations Menu screen e Menu configuration list Displays the Setup window Ctrl S Monitor Displays the Monitor Trend Ctrl M window oe Option E Changes the environment setup Ctrl E Quit Quits the application Ctrl Q Help Jo o Version A Displays the version information Ctrl A 3 1 Chapter 3 SETTING UP THE PARAMETERS OF THE MPC Setup screen Operation selection at alarm occurrence Operating mode selection by key operation is enabled Control continued alarm ignored ox d 00 A100 5000 iF Menu bar File Edit Display Communication Setup Option Help Tool bar Oe Md et Ge o Unlocked C i i C OCY i flow pisses B Function setup Key lock T E Operating mode selection selection by key operat 1 Number of instantaneous flow rate setups selectio 0 Number of SPs 1 SP 0 only Event output 1 type assignment 0 Not used OFF at all times Event output 2 type assignment 0 Not used OFF at all times External switch input 1 function assignment 0 Not used External switch input 2 function assignment 0 Not used Valve automatic shut off when the integration eve 0 Function disabled Selection Resetting the integrated value at start of contro 0 Function disabled window 3 Upper lower limit alarm used 0 0 Slow start setup Gas type selection Flow rate display Inlet pressure adjustment
35. p depending on the combination of other applications and drivers For details on Windows and personal computer settings refer to the User s Manuals provided with Windows and the personal computer The following descriptions and sample screens are based on a personal computer with Windows XP as the OS 1 Set the CD ROM in the CD ROM drive of your personal computer gt gt The installation program starts automatically and the USB MLP selection screen appears MLP install O Before installing the driver digconmect the USB connector Install USB loader cable driver Install MLP Please select install program 2 Click Install MLP button gt gt The following screen appears A Welcome Welcome to MLPZO0A100 Setup program This ga program will install MLF2008100 on vour computer a It is strongly recommended that you exit all Windows programs before running this Setup Program Glick Cancel to quit Setup and close any programs you have running Glick Next to continue with the Setup program WARNING This program is protected by copyright law and International treaties Unauthorized reproduction or distribution of this program or any portion of it may result in severe civil and criminal penalties and will be prosecuted to the maximum extent possible under law Cancel 2 1 Chapter 2 INSTALLATION STARTING UP AND QUITTING THE MLP 3 Click Next gt button gt gt The followin
36. r device to this computer IF your device came with instructions please read them first Driver Name Status y Yamatake YCsIp USB Ready to use 5 Click Finish button to complete the installation Insert the USB loader cable into the USB port gt gt When Windows recognizes the USB cable the notification shown below appears on the task tray and the driver installation wizard appears i Found New Hardware x USB Serial Controller below appears In some cases depending on the Windows environment it may not appear Select No not this time and click the Next gt button Found New Hardware Wizard Welcome to the Found New Hardware Wizard Windows will search for current and updated software by looking on your computer on the hardware installation CD or on the Windows Update Web site with your permission Read our privacy policy Can Windows connect to Windows Update to search for software O Yes this time only Yes now and every time connect a device Click Next to continue Chapter 2 INSTALLATION STARTING UP AND QUITTING THE MLP 2 For the retrieval location of the device driver to be installed select the Install the software automatically Recommended and click the Next gt button Found New Hardware Wizard This wizard helps you install software for USB Serial Controller E lf your hardware came with an installation CD QP or floppy disk insert
37. ready to use Chapter 2 INSTALLATION STARTING UP AND QUITTING THE MLP 5 Select Control Panel gt System gt Hardware gt Device Manager for Windows XP and find the port number for the Yamatake USB Loader Comm from Ports COM amp LPT Device Manager File Action View Help e mM EER aA HIRA 9EFBA3B1DA S Batteries Computer Disk drives 2 Display adapters EB DVD CD ROM drives Floppy disk controllers J Floppy disk drives S IDE ATA ATAPI controllers gt Keyboards Mice and other pointing devices B Network adapters i 3 Communications Port COM1 F Communications Port COM2 F Printer Port LPT1 A Yamatake USB Loader Comm port COM3 SB Processors amp SCSI and RAID controllers Sound video and game controllers Storage volumes H 4 6 Start the MLP select Menu gt Option and set to the communications port number obtained in the previous step Then press the OK button to complete the configuration Environ ment Settine kJ Communication setup Font size Port Loader cable RS 48f j address Speed O7 cowi Ocons S 0 38400bps O cone Oconto 1 19200bps O 8 O coma Ocomi jm lon sub add 2 9600bps 0 Loader cable Ocomws Ocome O1 RS 485 o agt he Ocows Oconmis SUES MERE O CONG O COM14 Communications conditions O
38. sh gt button gt gt When the installation is completed successfully the screen will return to the Windows screen 2 5 Chapter 2 INSTALLATION STARTING UP AND QUITTING THE MLP 2 2 Installing the USB Loader Cable Device Driver A device driver must be installed before using the USB loader cable Follow the procedure below to install the device driver 2 6 Installing the device driver L Handling Precautions e Be sure to follow the procedure below when installing the device driver The USB cable may not be recognized if the procedure is not followed If the cable is not recognized uninstall the driver and then install it again e Administrator privileges on the computer are required for driver installa tion Installation should be done by the administrator or by a user who belongs to the administrator group The USB loader cable is supported on Windows XP Vista 32 bit version 7 32 bit version and 64 bit ver sion Itis not supported on 64 bit Windows XP or on Windows 2000 Windows 95 Windows NT MS DOS or PC DOS e If there are multiple USB ports connect the USB loader cable to the same port every time If it is connected to a different port there is a chance that driver installation may be required again 1 Put the MLP CD ROM into the CD ROM drive of the personal computer gt gt The installation program is then started up automatically and the following screen appears o MLP install T Before i
39. t existing is input Input an existing file name Make sure that the correct path and filename are given This filename is a reserved A file name reserved for the device Input a correct file name device name name is input Use a different filename Disk error Not enough free space on disk The disk free capacity is insufficient Keep a sufficient disk free capacity The device is not ready The disk is not ready Prepare the disk and restart the operation Cannot make file The CD ROM is specified as save Save the file to another directory destination File name too long The file name is too long Use 255 characters or less for the file name Pass name The path does not exist An illegal path name is input Input a correct path name and error Make sure that the correct path is restart the operation given File information Illegal file size The file is corrupted Corrupted file cannot be used error Illegal file information Create a file again Chapter 5 TROUBLESHOOTING 5 2 Other Troubleshooting Numeric values are not displayed If a decimal point symbol other than period Check that the decimal point symbol correctly is set the loader does not function correctly is period If not set the decimal point symbol to period Note e period should be set as the decimal separating symbol in the Windows con trol panel Example for Windows XP go to Control Panel Date Time
40. te flow rate Command Line C Displays the Command Line window Trend Changes the display to the trend Monitor 1 monitor Chapter 4 MONITORING THE MPC OPERATING STATUS Trend monitor screen SOOO LS 8 C UUUlUm File Trend monitor Option Numeric Monitor Help BSHB al aad gt hlad aR 00 00 00 12 Sone ee nanana naee panenn nnuneeennenannnanananananenannnmnananenannnnna 12 ID a a c eee nese nese cees esc enseeeceesccenens 10 E a tatehtatatetatatattatetenaatehsaiettetatatietatetatatataataietatetattetatae 8 BF nnn nnn nnn rn nn en wenn nnn n nnn seen seen seecececaee bmn wen nena wenn nena nen ewes sens cen aces esesasenasenaa 6 5 th ee ete See ee ee eee ee ee eee Eee 4 Bip anon anna sae sce essen esac ese ensee nase nce snsacaaesseas bina cna a cca i cea cc na ceaescea sna sd aecn sa nanten 2 0 0 00 00 00 ely SP1 ly PVv1 gt Bly Valve1 el Aam f f OKlampf e EVI fF OW EV2 fF Of DM ovoz f e Menu configuration list Trend Trend monitor Starts stops the trend monitor Ctrl T monitor Er Start Stop T y CSV Read Reads the trend data in CSV Lair format CSV Out X Outputs the trend data in CSV Ctrl X format Clipboard Graph Outputs an image of the graph to Ctrl C Out the Clipboard Numeric Changes the display to the Monitor numeric monitor Help Version A Displays the version information e Operating status display The table below sho
41. the time out time contacts An instrument other than MPC is Use the loader with it connected to connected MPC The main unit is not connected Cannot open communications port The communication port cannot be Do not run the loader and other application using the communication port at the same time A communications error has The system error occurs Re operate or quit the loader to occurred or restart Windows Check the connected Inconsistency occurs on the Check the communication setup instrument communication setup Trend monitor is active The monitor screen cannot be quitted Quit the monitor screen after the while the trend monitor is running trend monitor has been completed MPC Cannot support currently The loader currently in use is not Contact the azbil Group or its dealer status error connected Digital Mass Flow applicable to the version of the main Controller unit A miss match of model this Mismatch of model numbers Click Read model on the device and loader model selection screen to read Stop upload out the MPC model No Parameter settings exceeded Attempt to write data outside the After reading out the data from range Some data possibly not allowable range the MPC review the parameter settings Chapter 5 TROUBLESHOOTING E File error messages File name This filename is not valid An invalid file name is input Input a correct file name error This file cannot be found A file name no
42. tings on the MPC in the offline mode the cable is not connected to the MPC For details refer to gt Panel Mount Mass Flow Controller User s Manual Communication Functions CP SP 1154E Step 5 saving setup data When you have finished making the settings save the setup Saving setups in advance and using saved setups greatly reduces the time and load when setting up the loader The following items are saved e Type e Setup parameters 1 The operation is the same by selecting the File Save As or Ctrl A keys gt gt The Save As dialog box appears Chapter 3 SETTING UP THE PARAMETERS OF THE MPC Save As i x Save in 4 My Documents e l c EJ File name Save as Ippe MLP20041 O0file mia Cancel 2 Enter the file name and click Save button ti Step 6 downloading the setup Write the set parameters or parameters called up from a saved file to the MPC 1 Use the special loader cable to connect the personal computer to the MPC body 2 Turn the MPC ON 3 Click g icon The operation is the same by selecting Communication gt Write MLP Digital Mass Flow Controller in the pull down menu gt gt The message Writing is going to be executed is displayed 4 Click OK button gt gt This starts writing of the setup parameters During writing the message Please wait is displayed When writing ends the message Normal end is displayed g Handling Precautions
43. ws the relationship between the numerical value displayed at the bottom of the screen and the operating status J amerie cispray Nam 0 Noalarm Alarm occurrence OK lamp Lamp OFF vrev 0 a ON DI1 to DI2 4 3 Chapter 4 MONITORING THE MPC OPERATING STATUS e icon list Returns the graph tothe start time C a Returns the graph by 1 2 screen 4 Returns the graph by 1 4 screen C p Advances the graph by 1 4 screen C a Advances the graph by 1 2 screen pi Advances the graph to the latest time Q___ Zoos outthe graph Zooms in the graph Specify a time scale of the graph Imin e Zooming the graph Drag the mouse from the upper left portion to the lower right portion with the left mouse button kept pressed e Canceling the zoomed graph Drag the mouse from the lower right portion to the upper left portion with the left mouse button kept pressed 4 4 Chapter 4 MONITORING THE MPC OPERATING STATUS 4 2 Method of Operation E How to operate the numeric monitor screen Start of monitoring start of communications The operation described below is required to start monitoring Otherwise monitoring and rewriting of data cannot be performed e Click icon The operation is the same by selecting Numeric Monitor Numeric Monitor Start gt gt During normal operation The data on the MPC is displayed During an error The message Check the device to which
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