SPPL-TP-Cx-ED-Specification,Installation and Operation
Contents
1. Document reference SPPL TP Cx ED Specification nstallation and Operation doc Revision Date 24 11 2010 Page 4 of 9 STODDART Specification Installation and Operation MANUFACTURING Stainless Steel Toilet amp Basin Combination Units STAINLESS PLUMBING PRODUCTS With Flectronic Flush Valves Safety Precautions for Sanitron valves The WC Electronic Dual Flush Valve and its components are for indoor use only Install the WC Electronic Dual Flush Valve and its components only in a dry environment When performing any work WC Electronic Dual Flush Valve or its connected components the transformer has to be disconnected from the power supply The transformer and the electronic module should be installed close to each other The transformer and the electronic module should be installed as far away from the flush valve as the regulations require Replace faulty components only with Sanitron original components For the installation and operation observe all relevant electrical safety plumbing and building standards Some equipment may radiates heat do not insulate any supplied equipment All supplied components should only be used for the purpose they are designed for Installation of a Sanitron Electronic Flushing Device when not factory fitted inside unit Note All plumbing installation work has to be carried out in accordance with AS NZS 3500 1 Standard Rough in Make sure during the planning phase that the prop2. Min flow pressure 200 kPa Min flow rate 1 4 l sec Max flow pressure 500 kPa Min connecting pipe size 25 mm copper Max static pressure 800 kPa WELS rating 3 STAR Refers to the minimum connection pipe size to any valve branched off the ring main pipe providing that the above required technical specifications can be met Pipe work to the valve fixture must be sized to and installed to water service rules and regulations AS NZS 3500 1 and local regulations and simultaneous demand requirements To ensure proper sizing of the pipe work for the valve it is recommended to engage a qualified hydraulic designer X E a a E E E Spare Parts EDFV 01 Article No Description 101 011 Solenoid valve head complete 100 012 Flush valve bracket 100 013 Plastic funnel with seal 100 014 Funnel fastening nut 100 015 Solenoid cable 100 016 Extension cable for push button 3m 100 017 Extension cable for solenoid valve 1m TR 1 Transformer DFM 01 Dual flush module SV 1 Electronic flush valve Document reference SPPL TP Cx ED Specification nstallation and Operation doc Revision Date 24 11 2010 Page 7 of 9 STODDART Specification Installation and Operation MANUFACTURING ae Dia Stainless Steel Toilet amp Basin Combination Units AREER With Electronic Flush Valves Schematics 4 X Se zA WATER Flush valve RATING A joint government and industry program Licence No 0135 6 litres per full flush Transf
3. duration set by the controller The time duration is adjustable Safety Precautions for Sanitron valves The Sanitron Bubbler Valve and its components are for indoor use only Install Sanitron Bubbler Valve and its components only in a dry environment When performing any work Sanitron Bubbler Valve or its connected components the transformer has to be disconnected from the power supply The transformer and the electronic module should be installed close to each other Replace faulty components only with Sanitron original components For the installation and operation observe all relevant electrical safety plumbing and building standards Some equipment may radiates heat do not insulate any supplied equipment All supplied components should only be used for the purpose they are designed for Installation of the Sanitron bubbler valve Connect the 15mm diameter water supply to the valve Plug the transformer in to the 240v 10 GPO Press the piezo button to operate the bubbler Adjust the timer to suit the desired water delivery time Warranty Upon receiving a Stoddart product inspect immediately for any visible signs of shipping damage and notify the carrier immediately When removing the product from its packing be careful not to dent or scratch outer surface Any concealed damage should be noted and reported immediately to the freight carrier A claim should be filed with carrier promptly if appropriate Stoddart M
4. 90 Toilet Roll Holder Left Side Access Electronic Dual Flush Each of these models is available in optional Heavy Duty variant with HD added to end of product code Document reference SPPL TP Cx ED Specification nstallation and Operation doc Revision Date 24 11 2010 Page 1 of 9 STODDART Specification Installation and Operation MANUFACTURING Stainless Steel Toilet amp Basin Combination Units STAINLESS E EUEIMNG ERSO With Electronic Flush Valves CONTENTS CONTENT a E E N A O N E A A E E E oaere eenceseseosee cane 2 RECOMMENDATIONS seirian OEN IN AEE NEEE OEE EE ORNE SEEE EEOAE NENETS TOANE EE EE GNERE EE POR EOE 3 RESPONSI DI EMME rA A EENE EEEE EE EEEE EA 3 COPE AA A E E E EE S cen E eee ee 3 FEATURES iaa A E laine Miuamanaltatatins Maueiandtataiatas 3 REFERENCED AUSTRALIAN STANDARDS cccccecccececceeeeee cess sees seen trr Prt rrtt 1t PrE PrE PrEEPENPENONENOEEEOEEEPENPEEEEPEEEPEEEEEEEEEEEEEEEEEEt 3 INSTALLATION OF PRODUC Toerien ireen enirere riho reee er r E N EEE betabeboeeatheis branhonedrbokebioid 4 RE ENTO S era A AN SANEA A E A AA 4 Installation of Toilet Pan and Basin Combination Unit s sssssrssrssssesrnsrnsrnsrnsrrsrnrrrrnrrnrnnrtsrterrtrrnrrerrntrrtrrerrerrerne 4 Electronic Flushing Device Purchased with Combi Unit or Separately ccccseeseeeeeceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeaeseaeees 4 DEEN E OMe Meee eT ee ee ee ee ee eT eT eT eT eT E A ener eer re eer ee ee ere ee 4 PMG I
5. CONDA S eena EA A E E REEE aE EA AAAA 9 Document reference SPPL TP Cx ED Specification nstallation and Operation doc Revision Date 24 11 2010 Page 2 of 9 STODDART Specification Installation and Operation MANUFACTURING Stainless Steel Toilet amp Basin Combination Units TAREE Lue ee eae With Electronic Flush Valves RECOMMENDATIONS Upon receiving a Stoddart product inspect immediately for any visible signs of shipping damage and notify the carrier immediately When removing the product from its packing be careful not to dent or scratch outer surface Any concealed damage should be noted and reported immediately to the freight carrier A claim should be filed with carrier if appropriate RESPONSIBILITIES Stoddart thoroughly inspect all products before they are despatched from our factory Stoddart Manufacturing will not accept responsibility for shipping damage The Plumber is responsible to ensure that the system is installed in accordance with all specific requirements of local codes and regulations including AS 3500 If questions or complications should arise during the installation of a Stoddart product that cannot be solved using the accompanying instructions please contact our offices or local representatives Note It is the responsibility of the plumber to install this product in accordance with AS3500 SCOPE This product is designed to be used in institutions and public facilities where vandalism resistance and or sec
6. EEA E AAAA AA A seca A pan cada S S EE T A E E EPET A asia 4 Supplied with the Sanitron WC Electronic Dual Flush Valve EDFV 01 are the following components 4 Safety Precautions for Sanitron vaWVeS sssssssessrsersrsrrrrrrrnrrrrrnrrnrrnrarranranrarrrnrrnrrnranranrarrnrrnrnnrnnrnrnrnnennnnt 5 Installation of a Sanitron Electronic Flushing Device when not factory fitted inside unit ccccceecseeeseeeseeeeeeeeeees 5 POI a E A E E E toned E E E E 5 E E E PEE A E AE ESEAS E A A T eee eee 5 EB AE IEE OID E AEE E A E E AA A AEA A E T tee oa A T A T TA 6 Valve Head Assembly uecisccscccnccsucccneeeneeeneeeneee Hees Hees Hees AEDs AEESAEEEAAEEA ESSA ELSA ELSEEDSEELLEESELLLELEELLEEAESEEDSESTEEEAEEE IESE BEES 7 Troupe ITO OI seated ete a seeps dee EREEREER EERIE EEE EE EERE Set len EEE CEE ARERR 7 Hydraulic conditions required at the flush valve sssessessesnrsnrsnrsnrsnrsnnsnnnrnnnnnnnnananrsnrannnnnnnrnrnnrnnrnnrnrnennnne 7 etale doaa SE A E E E E E E A E A A A T E E A a f B Ee EENEN PA E E E AA A O A T A T T AT AA 9 O ON teeters ter A E ry A E EEEN E E E 9 Safety Precautions for Sanitron vaWVe S s sssssrssrsrrsrrrrrrrrrnrrnrrnrsnrrnrsnranranranrrnranranranranrarrnnnnrnnrnnrnrnrnrennrnt 9 Installation of the Sanitron bubbler valve sssssssssssnssnnrrrrnrrnrrnrarrsnrsnrnrnnrnnrnnrnrrnrrnrrnnrnnnnnrnnrnnrnnrnnnnnnrnnnnt 9 WE E eee E E E eae ee ae 9 SoN E dateno e E E N AEA A EAA A AA A 9 Customer
7. STODDART Specification Installation and Operation MANUFACTURING STAINLESS PLUMBING PRODUCTS This manual is suitable for the following models standard Square Models SPPL TP CS NT FA ED SPPL TP CS T FA ED SPPL TP CS NT RA ED SPPL TP CS T RA ED Standard Round Models SPPL TP CR2 R35 T RA ED SPPL TP CR2 R35 T LSA ED SPPL TP CR2 L35 T RA ED SPPL TP CR2 L35 T RSA ED SPPL TP CR2 R45 T RA ED SPPL TP CR2 R45 T LSA ED SPPL TP CR2 L45 T RA ED SPPL TP CR2 L45 T RSA ED SPPL TP CR2 C90 T RA ED SPPL TP CR2 C90 T BSA ED SPPL TP CR2 C90 NT BSA ED SPPL TP CR2 L90 T RA ED SPPL TP CR2 L90 T RSA ED SPPL TP CR2 R90 T RA ED SPPL TP CR2 R90 T LSA ED Stainless Steel Toilet amp Basin Combination Units With Electronic Flush Valves Specification nstallation and Operation Manual For Stainless Steel Toilet Pans amp Basin Combination Units With Electronic Flush Valves Toilet amp Basin Combi Square No Toilet Roll Holder Front Access Electronic Dual Flush Toilet amp Basin Combi Square Toilet Roll Holder Front Access Electronic Dual Flush Toilet amp Basin Combi Square No Toilet Roll Holder Rear Access Electronic Dual Flush Toilet amp Basin Combi Square Toilet Roll Holder Rear Access Electronic Dual Flush Toilet amp Basin Combi Round Type 2 Toilet amp Basin Combi Round Type 2 Toilet amp Basin Combi Round Type 2 Toilet amp Basin Combi Round Type 2 Toilet amp Basin Combi Round Type 2 T
8. anufacturing will not accept responsibility for shipping damage The Standard Terms and Conditions of Sale clearly details Standard Warranty Policy Plumbing Products offer additional conditions as follows e Warranty on materials and labour is limited to 12 months from date of installation e The Warranty does not cover damage caused by abuse misuse or improper application or improper installation e Warranty Claims must be submitted in writing to Stoddart Manufacturing within 14 days of observation of fault e Items may be returned to Stoddart s Factory by the Customer for warranty inspection For valid warranty claims Stoddart will repair or replacement the item and return it to the Customer promptly e For installed products Photos must accompany the Warranty Claim for effective consideration e fa site visit is required to conduct warranty repairs such work will be carried out during normal business hours e g 8am to 5pm Mon to Fri Cleaning I nstructions All surfaces of the product should be cleaned with mild soap and water or a neutral product Carefully rinse away all surplus cleaning product IMPORTANT Never use harsh or abrasive cleaners on stainless steel Do not use Chlorinated or bleach water Customer Complaints All customer complaints regarding Stoddart Stainless Steel Toilets should be referred to Customer Service Department Stoddart Manufacturing 149 Jackson Road 4109 Sunnybank Brisbane Ph 61 7 33455011 F
9. ax 61 7 33441000 Email sunnybank stoddart com au Web www stoddart com au Document reference SPPL TP Cx ED Specification nstallation and Operation doc Revision Date 24 11 2010 Page 9 of 9
10. l surfaces Note Protect the product by wrapping in plastic until all other work is complete and the system ready to be put into operation Electronic Flushing Device Purchased with Combi Unit or Separately Approved Models Sanitron WC Electronic Dual Flush Valve Art No EDFV 01 Alternative flushing valves and buttons can be paired to these toilets however no performance testing has been conducted by Stoddart Manufacturing Description The Sanitron WC Flush Valve Art No EDFV 01 is a mains powered transformer 240V to 12V Electronic Dual Flush for in ceiling or in duct installation Function A user pushes the full or half flush button to activate the flush Prior to connecting the toilet the plumber must test the flush volume for the actual line pressure amp adjust the time on the flush controller to set the required flush volume The half flush is adjusted automatically A new flushing cycle can only be activated after the previous cycle has finished To prevent misuse and enhance water saving the controller module will allow only a maximum of 6 flushes per minute Once the valve has been flushed 6 times within one minute the controller will not allow another flush for 45 seconds Supplied with the Sanitron WC Electronic Dual Flush Valve EDFV 01 are the following components 1 x DFM 01 Electronic dual flush module 1 x TR 1 Transformer 240V to 12Vdc 1 x SV 1 Electronic Flush valve 3m extension cable for actuator buttons
11. n Document reference SPPL TP Cx ED Specification nstallation and Operation doc Revision Date 24 11 2010 Page 6 of 9 STODDART Specification Installation and Operation MANUFACTURING E Stainless Steel Toilet amp Basin Combination Units SENEE RN Papas Eanes With Electronic Flush Valves Valve Head Assembly Remove the lid from the flush valve When assembling the solenoid valve head onto the flush valve make sure that the holes are on the same side fig 3 Trouble Shooting Unit will not flush when pressing full or half flush button Check that the power is switched on all cable connectors are plugged in and the water is turned on Check that the solenoid valve head has been assembled the correct way see fig 3 f the above is correct and unit will not work unplug the transformer from the power point for a few seconds and than plug it back in If above checked out o k contact service Unit stopped flushing after several activations The controller has a build in function that temporarily 45 sec suspends further flushing once the unit has been flushed more than 6 times within a minute Wait for 45 seconds the unit will reset itself or unplug the transformer and re connect after a view seconds If above checked out ok Contact service Too much flush volume Shorten the flush time Not enough flush volume Lengthen the flush time Hydraulic conditions required at the flush valve
12. n 6 times within one minute it will stop flushing for 45 seconds Document reference SPPL TP Cx ED Specification nstallation and Operation doc Revision Date 24 11 2010 Page 5 of 9 STODDART Specification Installation and Operation MANUFACTURING Stainless Steel Toilet amp Basin Combination Units STAINLESS PLUMBING PRODUCTS With Electronic Flush Valves In Ceiling Installation Tranformer gt Power point FI sii DFM 01 Module f dn Ceiling Ts I For minimum cavity size of 90 mm mount Install the extension valve side ways cable for the push buttons into a duct not supplied The supplied cable length is 3m Depending on the actuator button supply the appropriate cutout in the wall refer to the Flush pipe min 40 installation instruction mm DWV Pipe not for the buttons for details supplied INNAAANANANANAAAAARARARRAAAN OG ARRARARARAAREARARARRRARARRRREREEREELERERRREREERRREREY MANAAAANAANAN Dimension X by pan supplier Elevation Section fig 1 In Duct Installation ler Stopcock not supplied ae i Depending on the o actuator button supply the appropriate cutout in the wall refer to the min 40 mm installation instruction DWV Pipe not for the buttons for details supplied Power OFERON ne UNANANAAAAANAANARAAAREARARAN BU ANANAANLANANANENAANEARAARARARERRRARRERERRARRREARERRRS EXAANAAAANNANT Dimension X by pan supplier In duct elevation Sectio
13. nd Basin Combination Unit All Stoddart Toilet pan and basin combination units are supplied with mounting holes pre punched for easy installation Remove the packing Remove the access panels from the Combi unit Locate the in the correct position amp set level Check the alignment of the toilet connection pipes Mark the mounting hole positions onto the floor and wall Remove the Combi Unit Prior to installing flush valves flush the water lines first Connect actuator button wires and solenoid wires to the controller Test flush valve discharge to bucket amp set timer to deliver correct volume of water Install M10 fixing bolts in the wall and secure the Z clip to floor Fit the furnco flexible coupling to the sewer discharge pipe Fit the key seal to the inlet pipe The entire key seal is to be inside the flush pipe when toilet is in position Fit a 40mm PVC trap to the Combi Unit basin outlet Position the toilet in the correct location whilst coupling the toilet waste to the sewer discharge pipe Tighten the flexible coupling fasteners and the wall mounting bolts Connect the 40mm basin trap to the 40mm sewer discharge pipe Connect the flush valve to water supply test amp check for leaks Connect bubbler valve to water supply test amp check for leaks Tighten all fasteners Apply no pick sealant around base and wall Test Flush mechanism and check for leaks Fit and secure access panels Clean stainless stee
14. oilet amp Basin Combi Round Type 2 Toilet amp Basin Combi Round Type 2 Toilet amp Basin Combi Round Type 2 Toilet amp Basin Combi Round Type 2 Toilet amp Basin Combi Round Type 2 Toilet amp Basin Combi Round Type 2 Toilet amp Basin Combi Round Type 2 Toilet amp Basin Combi Round Type 2 Toilet amp Basin Combi Round Type 2 Toilet amp Basin Combi Round Type 2 Pan Right 35 Toilet Roll Holder Rear Access Electronic Dual Flush Pan Right 35 Toilet Roll Holder Left Side Access Electronic Dual Flush Pan Left 35 Toilet Roll Holder Rear Access Electronic Dual Flush Pan Left 35 Toilet Roll Holder Right Side Access Electronic Dual Flush Pan Right 45 Toilet Roll Holder Rear Access Electronic Dual Flush Pan Right 45 Toilet Roll Holder Left Side Access Electronic Dual Flush Pan Left 45 Toilet Roll Holder Rear Access Electronic Dual Flush Pan Left 45 Toilet Roll Holder Right Side Access Electronic Dual Flush Pan Centre 90 Toilet Roll Holder Rear Access Electronic Dual Flush Pan Centre 90 Toilet Roll Holder Both Side Access Electronic Dual Flush Pan Centre 90 No Toilet Roll Holder Both Side Access Electronic Dual Flush Pan Left 90 Toilet Roll Holder Rear Access Electronic Dual Flush Pan Left 90 Toilet Roll Holder Right Side Access Electronic Dual Flush Pan Right 90 Toilet Roll Holder Rear Access Electronic Dual Flush Pan Right
15. onal compliance with relevant or corresponding AS 3688 2005 other joint components where Australian Standard for the pipe or fitting interfacing other authorized Pipe Threads of Whitworth Form Part 2 Fastening Pipe components Threads Flushing Valve Shall comply with AS 5200 020 AS 5200 020 2004 Installation Warranty Installation instructions shall be provided by AS3500 2 2003 the manufacture Shall comply with the applicable clauses AS NZS 1730 1996 Document reference SPPL TP Cx ED Specification nstallation and Operation doc Revision Date 24 11 2010 Page 3 of 9 STODDART Specification Installation and Operation MANUFACTURING Stainless Steel Toilet amp Basin Combination Units STAINLESS PLUMBING PRODUCTS With Flectronic Flush Valves INSTALLATION OF PRODUCT Requirements All Stoddart Toilet amp Basin Combination Units fitted with an electronically operated flush valve require the following e Flow to the flush valve face must be 1 0 1 5 litres sec Operating dynamic water pressure must be 250kPa minimum Static line pressure must not exceed the limits of the specified valve It is recommended to install a water filter to protect the flushing valve A 240V 10A GPO must be located in an accessible area to power the valve amp controllers Water supply connection for bubbler valve must be 15mm diameter Water supply connection for flush valve must be 20mm diameter Installation of Toilet Pan a
16. ormer Bi litres per half flush 3 8 litres per average flush When tested in accordance with Standard AS NZS 6400 Ai r br a ke For more AA A hay compare www waterrating gov au Flush buttons Cable with gray pee dashed line Transformer connect to connection Flush button Flush button connection connection not connected 1A WC Dual Flush Module DFM 01 _ DFM 01 Module Full Flush Half Flush Automatic Start Off Max load on valve contact Input 12Vdc t 10 FULL FLUSH TIME Om atte tales HALF AUTO ANITRON Flush time adjustment fig 5 Typical installation in combi tower Document reference SPPL TP Cx ED Specification nstallation and Operation doc Revision Date 24 11 2010 Page 8 of 9 STODDART Specification Installation and Operation MANUFACTURING Stainless Steel Toilet amp Basin Combination Units STAINLESS PLUMBING PRODUCTS With Flectronic Flush Valves Electronic Bubbler Valve and Controls Approved Models Sanitron Electronic Valve Kit EBV 01 Part no EBV 01 complete with Transformer Solenoid valve SV 2A Valve body SV 2B 1 Piezo button amp 2 cables Description The Sanitron Electronic valve kit is a mains powered transformer 240V to 12V electronic valve that supplies water to the bubbler via a piezo button and timer controller Function A user pushes the button to activate the bubbler The water flows to the bubbler for the time
17. osed installation location see fig 1 amp 2 for the flush pipe and flush valve is obstruction free do not install additional bends along the flush pipe other than the bend on the bottom of the flush pipe Supply a 240 V power point inside the ceiling space or service duct see fig 1 or 2 also 4 in Safety Precautions above The cable length of the transformer is about 1 5m Install the DFM 01 electronic module close to the power point see also 4 in Safety Precautions above Determine the size and install the water supply pipe to the requirement of the installation refer to the relevant Standards see also fig 4 page 4 for technical information on the flush valve Install an appropriately sized ball valve as a stopcock not supplied The stopcock should be positioned right next to the flush valve Install the flush valve and the flush pipe 40 mm DWV not supplied in the required location see also fig 1 or 2 Prior to installing the solenoid valve head onto the flush valve flush the lines first Remove the cover plate from the flush valve and install the solenoid vale head see fig 3 Test all plumbing connections for leaks When the tests are finished close the stopcock Install the supplied extension cables for the actuator buttons reaching from the DFM 01 module see fig 1 or to the installation location of the buttons and secure the cable ends It is recommended to install the cables in a cable duct For in ceiling installation make pro
18. urity is required The product is manufactured to the requirements of AS1172 1 and associated reference standards The product incorporates a toilet pan and basin in one combined unit The toilet pan and basin are pushbutton operated The product is manufactured as a P trap design with a rear water inlet P S converters are commercially available for applications requiring S trap sewer connection FEATURES Fully shrouded stainless steel pan Fully welded seamless outer construction Secure access panels Flushing volume tested with specific flushing devices to achieve 4 5 3 litre flush Integral hand basin Suicide resistant design REFERENCED AUSTRALIAN STANDARDS Markings amp Labels Unit Marking to include Maker s Name Model AS 1172 1 2005 Section 4 identification Watermark License No amp Flushing volume AS 5200 000 2006 Appendix B Installation amp Maintenance Manual to state valve manufacturers name model to be used in a matched AS 6400 2005 Clause 2 4 6 performance set Copper alloy products marked DR Dezincification resistance Dezincification resistance applicable to copper alloy AS 2345 2006 components in contact with mains water Contamination of water Products For Use In Contact With Drinking Water AS 4020 2005 Pipes and Fittings Dimensional compliance with relevant or corresponding AS 3688 2005 Australian Standard for the pipe or fitting Joints i e Spigots sockets flanges Dimensi
19. visions for a ceiling access to service the flush valve Fit out Connect the activator buttons to the extension cable Connect the extension cables from the buttons and the solenoid valve to the DFM 01 module see also fig 5 Plug the transformer lead into the DFM 01 module see also fig 5 Plug the transformer into the power point and switch on the power Adjust the flush time setting on the DFM 01 module to the active the correct flush volume as outlined in the relevant Australian Standard The module is pre set to approximately 5 seconds o Temporarily connect a measuring bucket to the end of the flush pipe o Open the flush valve stopcock and activate the full flush o Compare the collected water volume with Australian Standard requirements o If too much water is discharged shorten the flush time With a small screwdriver turn the potentiometer on the controller anti clockwise see fig 5 o If not enough water is discharged extend the flush time With a small screwdriver turn the potentiometer on the controller clockwise see fig 5 o The half flush sets itself automatically After testing install the Toilet Combination unit Activate the valve several times Check on the valve that there is no water spillage on the airbrake It is possible that the flush valve will squeak for the first few operations It is caused by trapped air inside the valve The squeaking should stop after a few flushes Note If the flush valve is activated more tha
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