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SparxLift SAR User Manual

1. 107 14 101180 0 1 1 000 CUOI eee ee ne er eee ee 2 No pronounced odor No toxic contaminants at levels that make air unsafe to breathe Specific measurement of odor in gases is impractical Air normally may have a slight odor The presence of a prolonged odor should render the air unsatisfactory Refer to C G A Commodity Specification G 7 1 for complete details or contact the Compressed Gas Association 1235 Jefferson Davis Highway Arlington VA 22202 or www cganet com Quick Disconnect Nipple ur EL Belt Bracket Air Temperature Control Knob The respirator s air source must supply clean breathable air Grade D or better at all times The respirator does not purify air or filter out contaminants Connecting the respirator to a line supplying nitrogen or other harmful gases could cause death or serious injury Failure to follow these instructions could result in death or serious injury Air Pressure Continually monitor the air pressure at the point of attachment while operating the respirator A reliable air pressure gauge must be present to monitor the pressure Failure to supply the minimum required pressure at the point of attachment for your hose length will reduce airflow and could result in death or serious injury It is important to operate the Bullard climate control device in the prescribed pressure range for the
2. 45 ass epe 44OLNHSISSZOZA 44OLNHSISOSOZA SparxLift Series Welding Helmet Airline 440LnHsisootoza 2424 90690 0019600 eee os 969 kjk 81600 690 81600 61600 896 eee pepe pee 2 0 1220 EE NER 2 2208 2 1 8 ee ee ee eee ee ee ee ee oza S soeooveoH pepe socooreoH 111111 x _ A 48000 11111 d sseooorov 11111 1 1 SY 11111 Components Approval Label en T Warnings a Bullard A WARNING 1 NEVER use this respirator or any supplied air respirator in concentrations which exceed the maximum use concentrations for the respirator you have chosen 2 It is imperative to know the level of concentration of contaminants for which this respirator or any respirator is being used Otherwise it is impossible to choose an appropriate respirator 3 It is also imperative that you measure the concentration of contaminants after the welding or grinding before you send your employee s back into the area to perform other tasks such as clean up or painting Concentrations may still be high enough to exceed the maximum
3. Velra USA 1 859 234 8987 Fax 65 6745 5176 6088000327F 0414 a Bullard Frigitron 2000 Cool Climate Control Tube Instruction Sheet INCLUDES Frigitron 2000 and Belt FUNCTION The Frigitron 2000 is NIOSH approved to supply a continuous flow of cool air as part of certain Bullard supplied air respirator systems Please consult the NIOSH approval matrix in your respirator user man ual to verify that the Frigitron 2000 is NIOSH approved for your specific configuration All Bullard parts must be present and properly assembled to constitute a NIOSH approved respirator NOTE Frigitron 2000 CAN be used with a low pressure air source such as Bullard ambient air pump Models ADP20 EDP30 and ICEPUMP11 Air Temperature Control Knobs CAUTION BEFORE USING THIS PRODUCT READ AND FOLLOW ALL DIRECTIONS AND WARNINGS INCLUDING THOSE IN THE RESPIRATOR INSTRUCTION MANUAL Figure 1 A WARNING Connecting the respirator to a line supplying Nitrogen or other harmful gases could cause death or serious injury Breathing Tube Quick Disconnect Air Quality Air Pressure and Air Supply Hose Length Requirements Air Quality A WARNING The respirator s air source must supply clean breathable air Grade D or better at all times The respirator does NOT purify air or filter out contaminants Respirable air must be supplied to the point of attachment of the BULLARD air supply hose The point of
4. Contact the Compressed Gas Association 1725 Jefferson Davis Hwy Arlington VA 22202 for complete details on Commodity Specification G 7 1 Air Source Locate the source of supplied air whether it is an air compressor or an ambient air pump such as a Bullard Free Air pump in a clean air environment Locate the air source far enough from your work site to ensure the air remains contaminant free Always use an inlet filter on your air source Use suitable after cooler dryers filters carbon monoxide monitors and alarms like the Bullard Clean Air Box CAB Series as necessary to assure clean breathable air at all times The air should be regularly sampled to be sure that it meets Grade D requirements Breathing Air Pressure Air pressure must be continually monitored at the point of attachment while operating this respirator A reliable air pressure gauge must be present to permit you to continually monitor the pressure during actual respirator operation A WARNING Failure to supply the minimum required pressure at the point of attach ment for your hose length and type will reduce airflow and could result in death or serious injury The Breathing Air Pressure Tables page 7 8 defines the air pressure ranges necessary to provide SparxLift Series respirators with a volume of air that falls within the required range of 6 15 cfm or 170 425 Ipm Ref 42 CFR Part 84 Subpart J Table 8 Make sure you understand the information
5. Disconnect Coupler Figure 1 or higher quality as specified by Federal Law 42 CFR Part 84 Subpart J 84 141 b The requirements for Grade D breathable air include mE VU T M T 19 5 23 590 Hydrocarbons condensed in mg m of gas 5 mg m max Carbon MONOXIQE a n t irc 10 ppm max Carbon etre Fb bna FEE n Febr vb 1 000 ppm max No detectable odor Notoxic contaminants at levels that make air unsafe to breathe Refer to C G A Commodity Specification G 7 1 for complete details or contact the Compressed Gas Association 1235 Jefferson Davis Highway Arlington VA 22202 Air Pressure Continually monitor the air pressure at the point of attachment while operating the respirator A reliable air pressure gauge must be present to monitor the pressure A WARNING Failure to supply the minimum required pressure at the point of attachment for your hose length will reduce airflow and could result in death or serious injury It is important to operate the Bullard climate control device in the prescribed pressure range for the particular Bullard respirator you are using Operating the correct pres sure range will insure that the correct air flow is delivered to the respirator and will maintain the NIOSH approval Refer to your respirator user manuals Breathing Air Pressure Table to determine the correct p
6. When in operation turning either or both air temperature control knob clockwise will increase airflow and decrease cooling Air Temperature Control Knobs Figure 12 When the knobs are fully open there is maximum Figure 13 airflow very warm out of the exhaust ports and maximum cooling to the respira tor When the knobs are fully closed the temperature to the respirator will be very close to ambient temperatures DC50 Series Dual Cool with DC70 Series Vests This device is designed to provide a continuous supply of cool air to the respirator wearer s head top and torso by means of dual cooling tubes and a vest Air supply hose Quick disconnect coupler Zip ties Quick disconnect nipple Quick disconnect E coupler Quick disconnect nipple Cooling vest Left hand temperature Connector hose control knob for respirator Left hand temperature control knob for Dual Cool vest connector Breathing Figure 14 tiia Assembly must be conducted in an uncontaminated atmosphere Assembling the Cooling Vest 1 Insert the muffler end of the cooling vest connector hose well into the air entry sleeve of the vest Figure 14 2 Install the small nylon clamp over the air entry sleeve and cooling vest con nector hose Engage the clamp locks and squeeze until tight Figure 15 To remove 0 tighten To tighten Vest V or notch Figure 15 Figure 16 3 La
7. a Bullard SparxLift Series Welding Helmet Airline Respirator User Manual The Bullard SparxLift Series airline respirators when properly used provide a continuous flow of air from a remote air source to the respirator wearer SparxLift Series respirators offer protection from airborne contaminants that are not immediately dangerous to life or health IDLH or that do not exceed maximum use concentrations allowed by applicable OSHA EPA NIOSH ACGIH or other regulatory standards and recommendations NIOSH approved SparxLift Series airline respirators are designed by Bullard to provide respiratory protection in general purpose applications including welding grinding and Type C painting applications 19 0511 5151 Shroud F30 Series Flow Control Devices 19 0512 5152 Shroud F30 Series Flow Control Devices TC 19C 0513 5151 Shroud F40 Series Flow Control Devices TC 19C 0514 SLS2 Shroud F40 Series Flow Control Devices TC 19C 0515 5151 Shroud DC50 Series Flow Control Devices TC 19C 0516 SLS2 Shroud DC50 Series Flow Control Devices 19 0517 5151 Shroud Frigitron 2000 Series Flow Control Devices 19 0518 5152 Shroud Frigitron 2000 Series Flow Control Devices 19 0519 5151 Shroud AC1000 Series Flow Control Devices 19 0520 5152 Shroud AC1000 Series Flow Control Devices TC 19C 0521 5151 Shroud HC2400 Series Flow Control Devices 19 0522 5152 Shroud HC2400 Series Flow Co
8. 22 ALTERNATE FLOW CONTROL DEVICES PROTECTION HELMET ASEMBLY BREATHING TUBE O lt cx LLI lt S 5 5 3 S 5 S 5 19 0522 X X X X E eris LI Sh 1 11111111 88 0 11111111 87 0 11111111 8006 22111 1 p 11111110 NI 22111111 11 11 NN 21111111 1 1 0 NEENEENBL TENME NN GEO 3 EL TJI ug 11111118 11 c5 22111111 1 111111 11 ow 21111117 54 1 1 21111187 068 6 11111117 on 111111 7 5 11 o 111111 oo 21111117 0c 21111117 ILLI owe 111117 5 1 111111 oewosw 111111 ocsoossw N e ce m I 2 ce LL 1 PROTECTION CF Continuous Flow SA Supplied air 2 CAUTIONS AND LIMITATIONS A Not for use in atmosphere containing less than 19 5 percent oxygen B Not for use in atmospheres immediately dangerous to life or health C Do not exceed maximum use concentrations established by regulatory standards _ tt LI Ade _ sae l aeos leii Aen _ _ Aes Aes D Air line respirators can be used only when the respirators are supplied with respirable air meeting the requirements of CGA G 7 1 Grade D
9. 0512 TC 19C 0513 TC 19C 0514 TC 19C 0515 TC 19C 0516 TC 19C 0517 TC 19C 0518 TC 19C 0519 TC 19C 0520 TC 19C 0521 TC 19C 0527 5151 Shroud SLS2 Shroud 5151 Shroud SLS2 Shroud 5151 Shroud SLS2 Shroud 5151 Shroud SLS2 Shroud 5151 Shroud SLS2 Shroud 5151 Shroud SLS2 Shroud F30 Series Flow Control Devices F30 Series Flow Control Devices F40 Series Flow Control Devices F40 Series Flow Control Devices DC50 Series Flow Control Devices DC50 Series Flow Control Devices Frigitron 2000 Series Flow Control Devices Frigitron 2000 Series Flow Control Devices AC1000 Series Flow Control Devices AC1000 Series Flow Control Devices HC2400 Series Flow Control Devices HC2400 Series Flow Control Devices This respirator is not approved for use in any atmosphere immediately dangerous to life or health IDLH or from which the wearer cannot escape without the aid of the respirator Head SparxLift Series respirators do not meet ANSI ISEA Standard 789 1 2009 head protection requirements Eye amp Face The SparxLift helmet meets ANSI ISEA Standard 787 1 2010 787 Eye 8 Face Protection but the lenses are not shatterproof Hearing SparxLift Series respirators DO NOT provide hearing protection Use properly fitted earmuffs earplugs and or other protection when exposed to high noise levels Breathing Air Requirements Air Quality Respirable breathing air must be supplied to the point of attachm
10. 13 Respirator USE MRTT 14 17 Component Concept The Bullard SparxLift Series airline respirators consist of four components Figure 1 respirator helmet assembly breathing tube assembly flow control device and air supply hose All components must be present and properly assembled to constitute a complete NIOSH approved respirator Respirator Helmet with Suspension and Shroud 2 Breathing Tube uds 3 d Flow Control Device au e i Air Supply Hose Figure 1 Supplying Grade D or Higher Air Quality See Breathing Air Requirements on page 6 A WARNING Failure to use complete NIOSH approved Bullard components and replacement parts voids approval of entire assembly Basic parts are listed on the NIOSH Approval Label on page 2 Failure to follow these instructions could result in death or serious injury Frigitron 2000 Instruction Sheet eeeeeeeeeeneernnnne 31 32 V10 NIE Es ETT TER 33 34 V20 Instruction Sheet eeeecessseeeccceececeessssccnecceceeseesseecceeceeeeeeessssneeeeess 35 26 N Approval Label a Bullard Bullard 1898 Safety Way Cynthiana KY 41031 9303 877 BULLARD 285 5273 SN MODEL SPARXLIFT SERIES Type C Continuous Flow Supplied Air Respirator Approved Only in the Following Configurations TC
11. DC70 Vest Instruction Sheet Air Pressure Breathing air pressure must be continually monitored at the point of attachment while operating the respirator A reliable air pressure gauge must be present to monitor the pressure during respirator operation A WARNING Failure to supply the minimum required pressure at the point of attachment for your hose length and type will reduce airflow and could result in death or serious injury Make certain that your breathing air compressor has sufficient capacity to deliver a minimum of 30 cfm per respirator wearer at all times Because Dual Cool has two cool tubes it requires a higher than normal volume of air The Breathing Air Pressure Table in your respirator user manual defines the air pressure ranges necessary to provide the respirator with a volume of air that falls within the required range of 6 15 cubic feet per minute cfm or 170 425 liters per minute Ipm See 42 CFR Part 84 Subpart J 84 150 Air Supply Hose To maintain your Bullard respirator s NIOSH approval use only approved Bullard 10 Series hose s in lengths of 50 to 300 feet or Bullard V5 Series hose in lengths of 25 to 50 feet Bullard V11 hose to hose adapters MUST be used to connect 10 hose lengths together Secure connection s until wrench tight and leak free A WARNING Use of any other air supply hose voids NIOSH approval of the entire respirator assembly and could reduce the airflow to the respirato
12. Drive 04 03 Y Toll free within USA 877 BULLARD 285 5273 Tel 449 2642 999980 Singapore 387383 2014 Bullard All rights reserved 150 9001 Tel 1 859 234 6616 Fax 49 2642 9999829 Tel 65 6745 0556 Serien Fax 1 859 234 8987 Fax 65 6745 5176 _ 6082800120 0414 a Bullard DC50 Series Dual Cool Climate Control Tube and DC70 Vest Instruction Sheet For use with Airline Respirators The DC50 Dual Cool tube is approved by NIOSH to supply a continuous flow of cool air to certain Bullard supplied air respirators Please consult the NIOSH approval matrix in your respirator user manual to verify that the DC50 is NIOSH approved for your specific configuration All Bullard parts must be present and properly assembled to constitute a NIOSH approved respirator Air Quality Requirements Grade D breathing air must be supplied to the point of attachment of the Bullard air supply hose where the air supply hose connects to the fitting Always use an inlet filter on your air source and monitors and alarms as necessary to assure clean breathable Grade D air Supplied breathing air must at least meet or exceed the requirements for Type 1 gaseous air as described in the Compressed Gas Association Commodity Specification G 7 1 Grade D or higher quality and specified by Federal Law 42CFR Part 84 Subpart J 84 141 b and 29 CFR 1910 134 0 1 1 The requirements for Grade D breathable air include DNO vato
13. Gear including harness and knob set SLBAT1 Battery SLCLP Lens Cover Pack five front lenses two inner lenses SLFCL Front Cover Lens 10 pack buuepio a Bullard One Year Limited Warranty Bullard warrants to the original purchaser that the SparxLift Respirator will be free of defects in material and workmanship under normal use and service for a period of one 1 year from the date of purchase Bullard s obligation under this warranty is limited to repairing or replacing at its option articles that are returned within the warranty period and that are after examination shown to Bullard s satisfaction to be defective subject to the following limitations a Respirator and all components must be returned to the Bullard factory with shipping charges prepaid b Respirator and all components must not be altered from its original factory configuration C Respirator and all components must not have been misused subjected to negligent use or damaged in transport d The date of purchase is within the one year warranty period A copy of the purchaser s original invoice showing the date of purchase is required to validate warranty coverage In no event shall Bullard be responsible for damages for loss of use or other indirect incidental consequential or special costs expenses or damages incurred by the purchaser notwithstanding that Bullard has been advised of the possibility of such damages A
14. at the point of attachment to within the approved pressure range on the Breathing Air Pressure Table 2 For helmets with the SLS1 shroud insert your chin into the shroud and pull the helmet upward toward the face Adjust the drawstring for a snug but comfortable fit 3 For helmets with the SLS2 shroud Widen the turtleneck with your hands and insert your head chin first Then pull onto your yead Adjust the draw string for a snug but comfortable fit 4 Make any final adjustments to the helmet headgear 5 Fasten the flow control device belt around the waist or hips and adjust for comfort 6 Re check air pressure and adjust if necessary 7 With the air still flowing into your respirator you are now ready to enter the work area Final Donning Figure 18 NOTE OSHA regulation 29CFR 1910 134 does not require fit testing of loose fitting hoods and helmets Doffing When finished working leave the work area wearing the respirator with the air still flowing Once outside the contaminated area Remove the Helmet Disconnect the air supply hose using the quick disconnect fittings Unbuckle and remove the waist belt Clean and inspect components as necessary Place components in storage A WARNING Failure to heed these instructions could result in death or serious injury LEAVE WORK AREA IMMEDIATELY IF Any respirator component becomes damaged Airflow into respirator hood stops or slows down Air pressure
15. could result in death or serious injury Assembling the Respirator Before using your SparxLift Series respirator complete the helmet adjust ments including welding settings as outlined in pages 10 11 1 Install the shroud starting at the top of the helmet and matching the loop sections of Velcro on the shroud to the corresponding hook sections of Velcro on the helmet and secure with pressure 2 Connect the breathing tube to the helmet by threading the threaded end of the breathing tube into the threaded port on the back of the shroud until finger tight 3 Connect the Bullard air supply hose that is part of the NIOSH approved assembly to the Grade D air source 4 With air flowing connect breathing tube assembly to the air supply hose with the quick disconnect fittings Pull to make sure the connection is secure Connecting Donning amp Using the Flow Control Device Find specific instructions related to the flow control device you are using and then follow the instructions entitled Donning the SparxLift Respirator on page 16 F30 Series Flow Control Devices This series of flow control device is a straight non adjustable nipple Lace the belt through the slide buckle Thread the breathing tube onto the device The air supply hose will attach to the quick ha disconnect nipple on the device Figure 3 F40 Series Flow Control Devices This series of flow control device allows the user to make small
16. follow these instructions could result in death or serious injury This climate control system is not recommended for cooling the air supply when the air temperature is less than 70 F Since the system may cool the incoming air by more than 30 F it is possible for ice to form in the breathing tube and reduce the airflow Failure to observe this warning could result in death or serious injury Air Quality Requirements Respirable air must be supplied to the point of attachment of the BULLARD air supply hose that is part of the NIOSH approved system The point of attachment is where the air supply hose connects to the fitting that contains a pressure gauge used to monitor the pressure of the air provided to you Locate the source of supplied air in a clean environment far enough from your work site to ensure the air remains contaminant free Always use an inlet filter on your air source and any monitors and alarms as necessary to assure clean breathable air at all times Supplied breathing air MUST meet or exceed the requirements for Type 1 gaseous air described in the Compressed Gas Association Commodity Specification G 7 1 Grade D or higher quality as specified by Federal Law 42 CFR Part 84 Subpart J 84 141 b and 29 CFR 1910 134 1 ii The requirements for Grade D breathable air include DONIS cep uM NEL E 19 5 23 500 Hydrocarbons in MG M of gas tnntentnntntentn nte tttttttun 5 mg m max Carbon MONOXIQE 10
17. gauge drops below the minimum specified in the Breathing Air Pressure Table Breathing becomes difficult You become dizzy nauseous too hot too cold or ill You taste smell or see contaminants inside respirator hood Your vision becomes impaired SparxLift Series Welding Helmet Airline Respirator User Manual A WARNING Do not store respirator in your work area or leave it unattended in a con taminated environment Respirable contaminants can remain suspended in the air for several hours after work actively ceases even though you may not see them Proper work practice requires you to hear the respirator until you are outside the contaminated area If you place or store the res pirator in a contaminated environment contaminants dirt and dust could get into the respirator When you put the respirator back on you could breathe in contaminants upon reuse Failure to heed these instructions could result in death or serious injury Inspection Cleaning and Storage Do not use volatile solvents to clean this respirator or any parts and as semblies Strong cleaning and disinfecting agents and many solvents can damage the plastic parts Components need to be completely clean and completely dry when stored Helmet Check your helmet shell and filter on a regular basis when in normal use and after extended periods of storage Never use a cracked or damaged helmet as this may result in personal injury and will voi
18. or higher quality E Use only the pressure ranges and hose lengths specified in the User s Instructions J Failure to properly use and maintain this product could result in injury or death M All approved respirators shall be selected fitted used and maintained in accordance with MSHA OSHA and other applicable regulations N Never substitute modify add or omit parts Use only exact replacement parts in the configuration specified by the manufacturer O Refer to User s Instructions and or maintenance manuals for information on use and maintenance of these respirators S Special or critical User s Instruction and or specific use limitationa apply Refer to User s Instructions before donning N 22 eo E mmr 22 eo H 2 XS0Z0d IXX1X0Z90 1 0 2 10230 19 104896 JQSH x XABCDEMNOS x ABCDEMNOS epee pe pepe pepe PP Pt Teepe ace nos 1 1 1 5111111 ABDEMNOS Respirator User Manual ACCESSORIES x 22 I ABDEMNS XIX 1 ABCDEMNOS a 211 IX ABDEMNOS _ fx txt xix x x ABDEMNOS fac Px netus M Pec TP aco os _ 1 xix ABCDEMNOS PPP P P P p PPX px o ABDRMNOS _ J18XINN 1500106
19. pipe adaptor adaptor AIR SOURCE male quick discon nect C V13 hose to pipe female quick disconnect coupler adaptor at air source AIR SOURCE Americas Europe Asia Pacific Bullard Bullard GmbH Bullard Asia Pacific Pte Ltd 1898 Safety Way Lilienthalstrasse 12 LHK Building Cynthiana KY 41031 9303 e USA 53424 Remagen Germany 701 Sims Drive 04 03 Toll free within USA 877 BULLARD 285 5273 Tel 49 2642 999980 Singapore 387383 Tel 1 859 234 6616 Fax 49 2642 9999829 Tel 65 6745 0556 Fax 1 859 234 8987 Fax 65 6745 5176 34 ISO 9001 certified 2014 Bullard All rights reserved 6088000900F 0414 a Bullard Bullard V20 Hose Kits include one V20 rubber starter hose with female quick disconnect coupler on one end and quick disconnect nipple on the other Installation Instructions Connect the respirator s breathing tube fitting to the female quick disconnect coupler on the V20 hose 2 Connect the quick disconnect nipple on the hose to the point of attachment on your breathing air source Respirable Breathing Air Respirable breathing air must be supplied to the point of attachment of the approved breathing air supply hose Government regulations require that all breathing air meet the specifications for Grade D breathing air as described in Compressed Gas Association Commodity Specification G 7 1 1989 and specified by Federal Law 30 CFR Part II S
20. port To obtain air that is closer to ambient temperature turn air temperature control knob counterclockwise If knob is fully closed your respirator will receive air at ambient temperature 7 When finished working leave the work area wearing the respirator With the air still flowing into the hood remove the hood and then disconnect the air supply hose using the quick disconnect coupler attached to the Hot Cold Tube Heat Shield Instructions The climate control heat shield is designed to work with the Bullard AC1000 HC2400 CT HCT or ACL99 climate control devices Assembly The heat shield is designed to work with the standard nylon belt part 4612 supplied with the climate control devices or the vinyl belt part 36501 l Determine whether the climate control device will be worn vertically or horizontally on the waist 2 If the device will be worn in the horizontal position align the tube on the heat shield as shown in Figure 3 If the tube will be worn in the vertical position align the tube on the heat shield as shown in Figure 4 3 Lace the belt supplied with your climate control device through both the heat shield slots and the climate control belt bracket slots lt gt Bullard Figure 3 Figure 4 Americas Europe Asia Pacific Bullard Bullard GmbH Bullard Asia Pacific Pte Ltd 1898 Safety Way Lilienthalstrasse 12 LHK Building Cynthiana KY 41031 9303 USA 53424 Remagen Germany 701 Sims
21. tend lare etn 19 5 23 500 Hydrocarbons in mg m of gas 5 mg m max Carbon monoxide 10 ppm max Carbon dioxide 1 000 ppm max 0 We No pronounced odor No toxic contaminants at levels that make air unsafe to breathe Specific measurement of odor in gaseous air is impractical Air normally may have a slight odor The presence of a pronounced odor should render the air unsatisfactory Contact the Compressed Gas Association 1235 Jefferson David Highway Arlington VA 22202 or www cganet com for complete details on Commodity Specification G 7 1 A WARNING Before using this product read and follow all directions and warnings including those in the respirator instruction manual The respirator s air source must supply clean breathable air Grade D or better at all times The respirator does not purify air or filter out contaminants Connecting the respirator to a line supplying Nitrogen or other harmful gases could cause death or serious injury The DC50 Dual Cool tube cannot be used with a low pressure air source such as an ambient air pump Failure to follow these instructions could result in death or serious injury For technical assistance contact Bullard Customer Service at 877 BULLARD 285 5273 www bullard com 28 a Bullard DC50 Series Dual Cool Climate Control Tube and
22. use concentrations of many respirators including supplied air respirators 4 Do not assume that the concentrations you measured at an earlier time must be or probably are the same now for a different task or operation Concentrations may vary significantly depending on a host of factors including but not limited to the number of welders grinders engaged in the operation whether the operation is in an enclosed or partially enclosed structure whether ventilation is used and the type of ventilation 5 This respirator when properly fitted and used in conjunction with adherence to OSHA regulations and industry standards will provide a reasonable degree of protection to the wearer The respirator significantly reduces but may not totally eliminate the breathing of contaminants depending on the work practices involved Where concentrations of contaminants are excessive respirator wearers may obtain a higher level of protection from a self contained breathing apparatus SCBA respirator At this time there are no side by side field studies for comparison However OSHA does assign higher protection factors to SCBAs Ideally the employer should measure concentrations inside the breathing zone on a periodic basis to ensure that the wearer is receiving adequate protection 6 Before using this respirator Federal Law requires that the employer shall identify and evaluate the respiratory hazard s in the workplace and that this evaluation shall include a re
23. Dual Cool assembly is on your right hand side 3 Don the vest Use the Velcro closure strips to adjust loosely for size NOTE The vest should mount over the belt with the Dual Cool unit positioned in the V of the vest found on the right hand side Figure 1 Snap the quick disconnect nipple found on the end of the cooling vest connector hose into the quick disconnect coupler on the Dual Cool Figure 3 Don the respirator by following the directions in your respirator instruction manual If you do not have instructions contact Bullard Customer Service at the address or phone number given below ON With the approved Bullard air supply hose connected to the breathing air source and with air flowing into the hose connect the quick disconnect coupler on the air supply hose to the quick disconnect nipple on the Dual Cool Figure 3 N Adjust the air pressure at the point of attachment to within the approved pressure range found in the respirator user manual Figure 4 Pressure gauge Point of attachment AEN Grade D Air supply hose breathable air source Figure 4 DC50 Series Dual Cool Climate Control Tube and DC70 Vest Instruction Sheet a Bullard Operating the Dual Cool Tube 1 To obtain cooler air turn the air temperature control knobs counterclockwise Figure 3 Maximum cooling is obtained when knobs are open completely and when there is maximum airflow out of the Dual Cool tu
24. NY IMPLIED WARRANTIES INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN DURATION TO ONE 1 YEAR FROM THE DATE OF PURCHASE OF THIS PRODUCT Some states do not allow the exclusion or limitation of incidental or conse quential damages or allow limitations on how long an implied warranty lasts so the above limitations or exclusion may not apply to you This warranty gives you specific legal rights and you may have other rights which vary from state to state Europe Bullard GmbH Lilienthalstrasse 12 53424 Remagen Germany Tel 49 2642 999980 Fax 449 2642 9999829 Americas Bullard 1898 Safety Way Cynthiana KY 41031 9303 USA Toll free within USA 877 BULLARD 285 5273 Tel 1 859 234 6616 Fax 1 859 234 8987 Return Authorization The following steps must be completed before Bullard will accept any returned goods Please read carefully Follow the steps outlined below to return goods to Bullard for repair or replacement under warranty or for paid repairs 1 Contact Bullard Sales Support by telephone or in writing at Bullard 1898 Safety Way Cynthiana KY 41031 9303 Toll free 877 BULLARD 285 5273 Phone 859 234 6616 In your correspondence or conversation with Sales Support describe the problem as completely as possible For your convenience your sales support specialist will try to help you correct the problem over the phone 2 Verify with your sales suppor
25. Safety Way Lilienthalstrasse 12 Cynthiana KY 41031 9303 USA 53424 Remagen Germany Toll free within USA 877 BULLARD 285 5273 Tel 49 2642 999980 Tel 1 859 234 6616 Fax 49 2642 9999829 Fax 1 859 234 8987 Asia Pacific Bullard Asia Pacific Pte Ltd LHK Building 701 Sims Drive 04 03 Singapore 387383 Tel 65 6745 0556 Fax 65 6745 5176 Frigitron 2000 Cool Climate Control Tube Instruction Sheet Pressure Point of Gauge Attachment e D cc Air Supply Hose Grade D Breathable Air Source Figure 2 ISO 9001 certified 2014 Bullard All rights reserved 6088000321E 0414 a Bullard V10 Breathing Air Supply Hose Installation Instructions V10 Starter Hose Kit Includes One V10 starter hose with female quick disconnect coupler on one end and standard female hose thread on the other One V13 hose to pipe adaptor One V17 quick disconnect nipple 4696 469650 and 4696100 only NOTE 46917FF includes female Snap Tite couplers on each end 46917FM includes male Snap Tite nipple 46919 includes male Snap Tite nipple V10 Extension Hose Kit Includes One V10 extension hose with female fittings on both ends One V11 3 8 hose to 3 8 hose adaptor One V13 3 8 hose to 3 8 pipe adaptor V10 Starter Hose Instructions 1 Connect the respirator s breathing tube fitting to the female quick disconnect coupler on the V10 starter hose 2 Attach V12 hose to pi
26. V13 hose to pipe adapter and V17 1 4 industrial interchange nipple 5454 25 Extension Hose includes V11 hose to hose adapter and V13 hose to pipe adaptor 5457 50 Extension Hose includes V11 hose to hose adapter and V13 hose to pipe adaptor 5458 1007 Extension Hose includes 11 hose to hose adapter and V13 hose to pipe adaptor SparxLift Series Welding Helmet Airline Respirator User Manual Breathing Air Supply Hose 1 4 I D For Use with Bullard Free Air Pumps V20 Description V2050ST 50 Flow Thru Starter Hose includes 1 2 coupler on end and 1 2 Industrial Interchange nippler on other end V20100ST 100 Flow Starter Hose includes 1 2 coupler on end and 1 2 Industrial Interchange nippler on other end V2025STSHUTOFF 25 Shutoff Starter Hose includes 1 2 coupler on end and 1 2 Industrial Interchange nippler on other end Exploded View Diagram 2 GP if 4 AM if C b xS T Mu 7 104 EV c f T E 2 22 z mc A 22 94 s 1 7 gt e 3 4 2 Ji Pd Replacment Helmet Part Number Description Includes SLH Sparx Lift Helmet Complete Helmet Assembly Shroud not included Replacment Helmet Parts Part Number Description SLSHELLBLU Helmet Shell does not include harness or knob set SLGL Inner Protective Lens Grinding 3 pack SLRCL Inside Cover Plate 5 pack SLADF Auto Darkening Filter SLPBA Push Button Assembly SLHCA Hinge Cap Assembly SLHG Head
27. adjustments to the airflow by turning the black knob shown in Figure 4 ey Lace the belt through the slot in the metal Thread the breathing tube onto the device The air supply hose will attach to the quick disconnect nipple on the device AC1000 AC100035 Series Flow Control Devices f This device is designed to provide a continuous supply of cool air to the respirator wearer Lace the belt through the device bracket e and heat shield slots either horizontally or vertically as preferred See Figures 9 and 10 Figure 5 Secure the AC1000 to the heat shield with plastic tie as provided The air supply hose will attach to the quick disconnect nipple on the device If the device is to be worn in the horizontal position align the tube on the heat shield as shown in Figure 9 If the device is to be worn in the vertical position align the tube on the shield as shown in Figure 10 Bullard Figure 10 Figure 9 Thread the breathing tube firmly onto the device as shown in Figure 6 The air supply hose will attach to the quick disconnect nipple on the Air Supply Hose device Quick Disconnect Coupler When in operation turning the air temperature control knob counterclockwise will increase cooling and decrease overall air flow Quick Disconnect Nipple Air Temperature Control Knob Breathing Tube 4 Belt Bracket When in operation turning the air temperature control knob
28. asonable estimate of employee exposures to respiratory hazard s and an identification of the contaminant s chemical state and physical form Do not exceed maximum use concentrations established by OSHA EPA NIOSH ACGIH or other regulatory standards All approved respirators shall be selected fitted used and maintained in accordance with MSHA OSHA NIOSH and other applicable regulations 7 Improper respirator use may damage your health and or cause your death Improper use may also cause certain life threatening delayed lung diseases such as Silicosis pneumoconiosis or asbestosis 8 Do not wear this respirator if any of the following conditions exist a The atmosphere is immediately dangerous to your life or health IDLH b You cannot escape without the aid of the respirator c The atmosphere contains less than 19 596 oxygen d The work area is poorly ventilated e Unknown contaminants are present or f Contaminant concentrations are in excess of regulations or recommendations as described in item 2 above 9 Do not wear this respirator until you have passed a complete medical evaluation perhaps including a lung x ray conducted by qualified medical personnel and have been trained in the respirator s use maintenance and limitations by a qualified individual appointed by your employer who has extensive knowledge of Bullard SparxLift Series respirators 10 Do not modify or alter this respirator in any manner Use only NIOSH approv
29. attachment is where the air supply hose connects to the fitting that con tains a pressure gauge used to monitor the pressure of the air provided to you Locate the source of supplied air in a clean environment far enough from your work site to ensure the air remains contaminant free Always use an inlet filter on your air source and any monitors and alarms as necessary to assure clean breathable air at all times Supplied breathing air MUST meet or exceed the requirements for Type 1 gaseous air described in the Compressed Gas Association Commodity Specification G 7 1 Grade D or higher quality as specified by Federal Law 30 CFR Part II Subpart J 11 121 b The requirements for Grade D breathable air include NE 19 5 23 590 Hydrocarbons condensed in mg m of 5 5 mg m max Carbon TOM ONO 2 10 ppm max 0 8 1 000 gut No detectable odor No toxic contaminants at levels that make air unsafe to breathe Refer to C G A Commodity Specification G 7 1 for complete details or contact the Compressed Gas Association 1235 Jefferson Davis Highway Arlington VA 22202 Air Pressure Continually monitor the air pressure at the point of attachment while operating the res pirator A reliable air pressure gauge must be present to monitor the pressure A WARNING Failure to su
30. be s exhaust ports To obtain air that is closer to ambient temperature turn air temperature control knobs clockwise If knobs are closed completely your respirator will receive air that is essentially at ambient temperature NOTE There are separate controls to adjust the temperature of the air that is distributed to the vest and the breathing zone The right hand knob con trols the air temperature to the respirator the left hand knob controls the air temperature to the cooling vest Figure 3 2 When finished working leave the work area wearing the respirator With the air still flowing remove the hood and then disconnect the air supply hose using the quick disconnect coupler attached to the Dual Cool Cleaning Machine wash the vest in warm water using a gentle cycle Use a mild laundry detergent Air dry only After cleaning carefully inspect the vest for any signs of damage If any damage is detected remove the vest from service BUILD YOUR www BuildYourBullard com Americas Europe Asia Pacific Bullard Bullard GmbH Bullard Asia Pacific Pte Ltd x 1898 Safety Way Lilienthalstrasse 12 LHK Building ISO 9001 Cynthiana KY 41031 9303 USA 53424 Remagen Germany 701 Sims Drive 404 03 Toll free within USA 877 BULLARD 285 5273 Tel 49 2642 999980 Singapore 387383 2014 Bullard All rights reserved Tel 1 859 234 6616 Fax 49 2642 9999829 Tel 65 6745 0556
31. ce 50 2 75 2 100 3 150 3 200 4 250 4 300 5 HC240030 HC240030B Industrial Interchange 65 75 67 87 71 80 73 82 79 87 82 91 87 95 90 98 HC240030S HC240037 CEJN 63 71 66 75 60 77 72 78 78 84 81 89 85 92 91 96 HC240038 68 77 71 80 74 83 76 83 82 89 85 91 88 97 93 100 HBue Series Pressure Table pressures in psi Hot Operation Flow Consol TTE Ws pe Type a Series Air Supply Hose Lengths maximum hose sections in parentheses Device 50 2 75 2 100 3 150 3 200 4 250 4 300 5 _ HC240030 HC240030B Industrial Interchange 75 84 75 87 81 90 82 90 87 97 92 100 97 104 101 107 HC240030S DC5040 Series Pressure Table pressures in psi Flow contol mnn Type b oro Series Air BENE 5 Hose Lena ose section in parentheses Device 250 4 300 5 DC5040 DC5040B Industrial Interchange 58 73 63 79 69 85 74 86 83 97 89 103 97 112 103 118 DC5040S 005047 CEN DC5040SW DC5040BSW Industrial Interchange 5 90 77 94 82 101 84 102 91 112 98 117 104 125 111 125 DC5040SSW SparxLift Series Welding Helmet Airline Typical Breathing Air Source and Respirator Configurations Bullard SparxLift Series Airline Respirator Flow Control Respirator User Manual Bullard Free Air Pump Point of Attachment Grade D Breathing Air Cylinder System Breathing Air Compresso
32. ce out of the direct sun and protected from moisture and extreme heat storage temperature range is 20C to 50C Flow Control Device Inspect the flow control device for tears cracks holes or excessive wear that might reduce the degree of protection originally provided If any signs of excessive wear are present replace the device immediately or remove the respirator from service To clean the breathing tube hand sponge with warm water and mild deter gent being careful not to get water inside Rinse and air dry After cleaning once again carefully inspect for signs of damage Store in a clean dry place out of the direct sun and protected from moisture and extreme heat storage temperature range is 20C to 50C Air Supply Hose Air supply hose s should be inspected closely for abrasions corrosion cuts cracks and blistering Be sure the hose fittings are crimped tightly to the hose so that no air can escape Make sure the hose has not been kinked or crushed by any equipment that may have rolled over it If any of the above signs are present or any other signs of excessive wear are detected replace the hose s immediately or remove the respirator from service The air supply hose s should be hand sponged with warm water and mild detergent rinsed and air dried Do not get water inside the air supply hose After cleaning once again carefully inspect air supply hose s for signs of damage Store in a clean dry place out of t
33. ce the belt supplied with your climate control device through both the heat shield slots and the climate control belt bracket slots 4 Use plastic zip ties 2 inlcuded to secure the climate control to the heat shield Figure 14 95 103e11dsey 59 101300 014 gt gt Flow Control Devices Respirator Use a Bullard To remove To tighten Vest V or notch Figure 15 Figure 16 Assembling the Dual Cool Tube Assembly and Donning Screw the hose connector that is on the end of the breathing tube to threaded connector on Dual Cool 2 Lace the belt through the slots in the belt bracket Figure 14 Page 15 3 Don the belt belt bracket and Dual Cool Adjust belt comfortably but loosely around your waist insuring that the Dual Cool assembly is on your right hand side 4 Don the vest Use the Velcro closure strips to adjust loosely for size NOTE The vest should mount over the belt with the Dual Cool unit positioned in the V of the vest found on the right hand side Figure 15 5 Snap the quick disconnect nipple found on the end of the cooling vest connector hose into the quick disconnect coupler on the Dual Cool Figure 14 Page 15 6 To obtain cooler air turn the air temperature control knobs counterclockwise Figure 14 Page 15 Maximum cooling is obtained when knobs are open completely and when there is maximum airflow out of the Dual Cool tube
34. clean dry hands and avoid getting dirt inside the cartridge when exchanging batteries Tig Rating t d Storage Clean gt N ing an aa Bullard Changing the Inner Cover Plate on the SparxLift From inside the helmet unclip the installed cover plate from the shell noting the locking tags on either side of the helmet see diagram Remove the film from both sides of the new cover plate and then insert first one side and then the other into the relevant slots on each side of the helmet NOTE Always check to ensure that the locking tags on each side of the helmet are properly mated with the slots in the cover plate and that the four raised guides on the helmet shell are located in the matching slots in the cover plate Maintaining the Auto Lift assembly on the SparxLift Assembling and disassembling the Auto Lift assembly on the SparxLift is a simple process but should be done according to the following instructions to ensure problem free operation of the helmet Locate the spring 10 3L in the recess on the outside of the helmet shell ensuring that the end of the spring is hooked into the hole provided and pointing upwards Springs are handed R L and if reversed the Auto Lift mechanism will not work Place the spring retainer 10 2L over the spring and ensure that the tongue of the retainer is located in the slot provided on the side of the helmet shell Mo
35. clean off any dirt or debris before re use Changing the Front and Rear Cover Plates Unclip and open the front cover as shown in the diagram You will then be able to remove and replace the front cover lens as required Before installing the new cover lens remove the protective film from both sides To change the rear cover lens gently remove the cartridge from the helmet you will then be able to unclip the inner cover lens and replace it Again you must remove the protective film from both sides of the cover lens before installing it NOTE Always use genuine SparxLift parts Never use a welding helmet without both front and rear cover lenses installed Changing the battery The SparxLift uses two 3V lithium Ion batteries CR2032 as a main power source These batteries are user replaceable and should be replaced immediately when the battery warning light comes on and or at least every three years Always replace both batteries at the same time with brand new batteries Never install previously used batteries in your helmet To replace the batteries slide out the battery holders from either side of the cartridge and discard the old batteries Install the new batteries in the battery holders and slide the battery holders back into the cartridge Always note the polarity of the batteries and install them as shown in the diagram and as marked Batteries rely on good electrical contact to function properly and so always use
36. climate control device Tighten hose connectors firmly 2 Lace the belt supplied with the Cool Tube through the belt bracket 3 With the approved Bullard V20 air supply hose connected to the air source and with air flowing into the hose connect the quick disconnect coupler on the air supply hose to the quick disconnect nipple on the Frigitron 2000 4 Adjust the air pressure at the point of attachment to within the approved pressure range Figure 2 5 Put the hood on by following the directions in your respirator instruction manual If you do not have instructions contact Bullard Customer Service at the address or phone numbers given below 6 To obtain cooler air turn either or both of the air temperature control knobs clockwise Figure 1 Maximum cooling is attained when either or both knobs are fully open and when there is maximum airflow out of the Frigitron exhaust ports To obtain air that is closer to ambient temperature turn either or both air tempera ture control knob counterclockwise If both knobs are fully closed your respirator Will receive air at ambient temperature 7 When finished working leave the work area wearing the respirator With the air still flowing into the hood remove the hood and then disconnect the air supply hose using the quick disconnect coupler attached to the Frigitron 2000 BUILD YOUR www BuildYourBullard com Americas Europe Bullard Bullard GmbH 1898
37. clockwise es i Figure 6 will increase airflow and decrease cooling When the knob is fully open there is maximum airflow very warm out of the exhaust port and maximum cooling to the respirator When the knob is fully closed the temperature to the respirator will be very close to ambient temperatures HC24000 HC240035 Series Flow Control Devices This device is designed to provide a continuous supply of warm or cool air to the respirator wearer Lace the belt through the device bracket and heat shield slots either horizontally or vertically as preferred See Figures 9 and 10 Belt Figure 7 Flow Control Bracket Secure the HC2400 to the heat shield Valve TT hing with plastic tie as provided Blue Side RedSide Breat 4 Muffler for for Cool Air Warm Air Quick Disconnect Air Supply Nipple Hose Quick Disconnect 54 Figure 8 SparxLift Series Welding Helmet Airline Respirator User Manual If the device is to be worn in the horizontal position align the tube on the heat shield as shown in Figure 9 If the device is to be worn in the vertical position align the tube on the shield as shown in Figure 10 The air supply hose will attach to the quick disconnect nipple on the device Bullard Figure 10 Figure 9 For Warm Air during operation Screw the flow control valve and muffler onto the blue side of the HC2400 Thread the breathing tube firmly on
38. d your warranty Please replace any worn or damaged parts as necessary Genuine SparxLift replace ment parts are available from your authorized Bullard distributor Never expose the filter cartridge to direct contact with water or solvents After removing the welding filter from the shell the shell can be cleaned using a mild detergent and water solution Sweat bands can be washed A silicone based lubricant may be used on moving parts if necessary but is not normally required The filter may be carefully wiped with a cloth dampened with household window cleaning solution Please be careful not to scratch or otherwise damage the filter cartridge with fragments of welding spatter or other abrasive dirt Refer to the relevant parts diagram for illustrations regarding assembly and disassembly Store in a clean dry place out of the direct sun and protected from moisture and extreme heat storage temperature range is 20C to 550 Breathing Tube Inspect the breathing tube for tears cracks holes or excessive wear that might reduce the degree of protection originally provided If any signs of ex cessive wear are present replace the breathing tube immediately or remove the respirator from service To clean the breathing tube hand sponge with warm water and mild deter gent being careful not to get water inside Rinse and air dry After cleaning once again carefully inspect breathing tube for signs of damage Store in a clean dry pla
39. e requirements Please note this example is provided for illustration purposes only SEVORE manufactures the helmet for Bullard Technical Specifications we m Im Shade Level RF H gt 1Amp RF L gt 10Amp 3V Lithium battery CR2032 2ea replaceable Solar Cell Power Saver The SparxLift solar cell array minimizes battery use by supplying continuous power during welding The optimized auto on off power management circuits ensure stable performance and maximum battery life under all conditions Dual Sensors Plus Pre Shading Z Slide cartridges incorporate the latest advances in sensor and preshading technology By sensing FR and using specially programmed circuits the Z Slide responds reliably under the most demanding conditions From Low amp TIG work to simple stick welding the Z Slide can be depended upon to respond reliably every time and with the Brilliant Clear X View screen welding is now even easier and more enjoyable Brilliant Clear X View Technology By incorporating the best optically correct UV and IR filters with special ultra fast low distortion LCD panels the SparxLift has made a quantum leap in filter clarity and performance When combined with the proprietary electronic control technology the results are simply amazing Blazingly fast beautifully clear and extremely stable the SparxLift series cartridge sets new industry standards in performance protection and control The required filter dark
40. e 4 3 Lace the belt supplied with your climate control device through both the heat shield slots and the climate control belt bracket slots 4 Use plastic zip tie to secure the climate control unit to the heat shield Figure 3 Figure 4 Asia Pacific Bullard Asia Pacific Pte Ltd LHK Building ISO 9001 701 Sims Drive 04 03 certified Singapore 387383 Tel 65 6745 0556 Fax 65 6745 5176 02014 Bullard All rights reserved 6088001035H 0314 taa Bullard Includes Hot Cold Tube Flow Control Valve Belt Bracket Belt and Heat Shield Function The HC2400 is NIOSH approved as part of certain Bullard supplied air respirator systems to supply a continuous flow of warm or cool air Please consult the NIOSH approval matrix in your respirator user manual to verify that the HC2400 is NIOSH approved for your specific configuration All Bullard parts must be present and properly assembled to constitute a NIOSH approved respirator NOTE HC2400 cannot be used with a low pressure air source such as an ambi ent air pump A WARNING Before using this product read and follow all directions and warnings including those in the respirator instruction manual Connecting the respirator to a line supplying Nitrogen or other harmful gases could cause death or serious injury This climate control system is not recommended for cooling the air supply when the air temperature is less than 70 F 21 C Since
41. e to do so may result in injury and will void the warranty he SparxLift is not designed for overhead welding without the use of additional protection Check your helmet for physical damage and test it regularly If your helmet is damaged or is not working normally have it tested and repaired before use Always select the appropriate shade before use according to the type of welding and current amperes used When in doubt refer to your authorized safety representative 95 810Jeg suonjeinbyuo 1010 14594 Helmet Use Weld gt e ing a Bullard Helmet and Head Harness Adjustment Please make the appropriate adjustment s to the head harness to ensure a comfortable and secure fit It only takes a few moments and helps ensure you are properly protected The SparxLift harness allows you to adjust the distance and angle between your eyes and the filter window You can also adjust the circumference of the headband to ensure a comfortable but firm fit Please make these adjustments before use based on the illustrations in figures shown below Markings The appropriate available shade number markings and range are indicated on the product Please ensure that the appropriate shade number is selected before welding Used properly the SparxLift provides eye and face protection to meet or exceed ANSI ISEA Z87 1 2010 EN379 and EN175 and other relevant Standards where indicated The following example illustrates thes
42. ed SparxLift Series components and replacement parts manufactured by Bullard for use with this respirator Failure to use NIOSH approved Bullard components and replacement parts such as lenses hoses flow control devices and climate control devices voids NIOSH approval of the entire respirator invalidates all Bullard warranties and could cause death serious injury lung disease or exposure to other hazardous or life threatening conditions In the past Bullard has tested after market or pirate air control valves In these tests only four 4 CFM of air was allowed into the breathing zone Incoming air flow is very important to the respirator user and is instrumental in keeping contaminants out of the breathing zone of the respirator user This respirator was designed and certified by NIOSH to provide a minimum of six 6 CFM to the wearer Buying replacement parts that are not manufactured by Bullard and intended for this respirator not only voids NIOSH approval and Bullard warranties but also exposes the respirator user to an unreasonable health risk and may result in fines from OSHA l Inspect all components of this respirator system daily for signs of wear tear or damage that might reduce the degree of protection originally provided Immediately replace worn or damaged components with NIOSH approved Bullard SparxLift Series components or remove the respirator from service See INSPECTION CLEANING AND STORAGE section on page 17 for proper mainte
43. ent of the approved Bullard air supply hose The point of Respirator Air Supply Hose Point of Attachment Pressure Gauge 7 E attachment is the point at which the air supply hose connects to the air source A pressure gauge attached to the air source is used to monitor the pressure of air provided to the respirator wearer see Figure 2 Grade D Breathable Air Source Figure 2 Use either a V13 hose to hose pipe adapter or a quick disconnect coupler to attach the air supply hose A WARNING This respirator MUST be supplied with clean breathable air Grade D or better at all times This respirator does NOT purify air or filter out con taminants Failure to follow these instructions could result in death or serious injury Supplied breathing air must AT LEAST meet the requirements for Type 1 gaseous air as described in the Compressed Gas Association Commodity Specification G 7 1 Grade D or higher quality and as specified by Federal Law 42 CFR Part 84 Subpart J 84 141 b and 29 CFR 1910 134 i The requirements for Grade D breathable air include OXygen 19 5 23 500 Hydrocarbons condensed 0 RR RO 5 mg m3 max Carbon 10 ppm max Carbon 1 000 ppm max E Lack of noticeable odor No toxic contaminants at levels that make air unsafe to breathe
44. f attachment on to your breathing air source NOTE Teflon tape should be used on the NPT threads of the V13 adaptor fitting or the V17 quick disconnect nipple Respirable Breathing Air Respirable breathing air must be supplied to the point of attachment of the approved breathing air supply hose Government regulations require that all breathing air meet the specifications for Grade D breathing air as described in Compressed Gas Association Commodity Specification G 7 1 1989 and specified by federal Law 30 CFR Part IT Subpart J 11 121 b A WARNING DO NOT connect your Bullard breathing air supply hose to nitrogen toxic gases inert gases or other non breathable non grade D air sources Breathing air hose connection fittings must be incompatible with fittings for other industrial gases as described by the Compressed Gas Association Point of attachment Air pressure at the point of attachment must be regulated with the ranges specified on your respirator s MSHA NIOSH approval label NOTE You can repeat the extension hose connection steps using Bullard 10 hoses However do not exceed the lengths specified on the approval label or in the instruction manual for your specific respirator 33 a Bullard V10 Breathing Air Supply Hose Installation Instructions V10 Breathing Air Supply Hose and V10 Extension Hose Kit Assembly 3 breathing tube fitting female quick disconnect coupler V11 hose to hose V13 hose to
45. ffs earplugs and or other hearing protection when exposed to high noise levels 21 Historically the incidence of disease from overexposure to toxic substances almost always occurs because the OSHA regulations and industry standards applicable to the work practices involved are not followed It is therefore imperative that the employer understand and follow all of these standards and regulations REMEMBER Respiratory protection is but one component of safe work practices To minimize the chances of overexposure all safety regulations and standards must be followed and Respiratory protection is the last line of defense to be employed The employer must first eliminate or minimize the levels of toxic substances in the work place by accepted engineering control measures Assuming the employer and the wearer do their part this respirator should provide the wearer with an adequate degree of protection Technical Assistance For technical assistance call or write Bullard 1898 Safety Way Cynthiana KY 41031 9303 Toll free 877 BULLARD 285 5273 Phone 859 234 6616 Fax 859 234 6858 info bullard com www bullard com sbuiuJeM Operations a Bullard Operations Protection Respiratory NIOSH approved SparxLift Series airline respirators are designed by Bullard to provide respiratory protection in general purpose applications including welding grinding and Type C painting applications TC 19C 0511 TC 19C
46. g vest connector hose Engage the clamp locks and squeeze until tight Figure 2 To remove A o tighten To tighten Figure 2 Head Shield Assembly Instructions The HSDC climate control heat shield is designed to work with the Bullard DC50 Dual Cool climate control device Assembly The heat shield is designed to work with the standard nylon belt part 4612 supplied with the climate control device 1 Lace the belt supplied with your climate control device through both the heat shield slots and the climate control belt bracket slots 2 Use plastic zip ties 2 inlcuded to secure the climate control to the heat shield Figure 3 Donning the Dual Cool Tube and Cooling Vest 1 Screw the hose connector that is on the end of the breathing tube to threaded connector on Dual Cool Lace the belt through the slots in the belt bracket Figure 3 Air supply hose Quick disconnect coupler Zip ties Quick disconnect nipple Quick disconnect coupler Quick disconnect nipple S 9 Heat Shield S control knob for Dual Cool vest Cooling vest ub Left hand Connector hose CN JURE temperature NY control knob for ended respirator 2 connector Left hand 2 SAA temperature elt Bracket connector Belt Figure 3 Breathing tube 2 Don the belt belt bracket and Dual Cool Adjust belt comfortably but loosely around your waist insuring that the
47. ghten firmly A WARNING For adequate air flow attach the muffler and flow control valve to the end of the hot cold tube that is opposite the breathing tube end Failure to observe this warning could result in death or serious injury DO NOT USE THE HC2400 WITHOUT THE MUFFLER AND FLOW CONTROL VALVE 2 Lacethe belt supplied with the HC2400 through the belt bracket Slots are provided for wear ing the tube either vertically or horizontally on the waist See Heat Shield instructions below 3 With the approved Bullard air supply hose connected to the air source and with flowing into the hose connect the quick disconnect coupler on the air supply hose to the quick disconnect nipple on the Hot Cold Tube BUILD YOUR www BuildYourBullard com HC2400 Hot Cold Climate Control Tube Instruction Sheet 4 Adjust the air pressure at the point of attachment Figure 2 to within the approved pressure range See the Respirator Breathing Air Pressure table in the respirator user manual 5 Put the hood on by following the direc tions in your respirator instruction manual If you do not have instructions contact Bullard Customer Service at the address or phone numbers below 6 Turn flow control valve to adjust the flow and temperature of incoming air Point of attachment Figure 1 Maximum cooling or warming is attained when knob is fully open and when there is maximum airflow out of the HC2400 exhaust
48. he direct sun and protected from moisture and extreme heat storage temperature range is 20C to 50C obe103S pue uoredsug gt Ordering Information a Bullard Ordering Information Respirator Assemblies Respirator Assemblies For Use With Compressed Air includes welding helmet shroud breathing tube with cover flow control device with 1 4 nipple and belt Air Supply Hose must be purchased Separately SLS1 LF Shroud SLS2 Hood Shroud Description SLS13X SLS23X Continuous Flow Assembly SLS14X SLS24X Adjustable Flow Assembly 5151 10003 5152 20003 1000 Series Cool Tube Assembly SLS1HC24003X SLS2HC24003X HC2400 Series Hot Cool Tube Assembly Replace X with digit corresponding to desired nipple type when ordering 0 Industrial Interchange 1 Schrader 2 Snap Tite 3 Snap Tite Brass 4 Snap Tite Stainless 7 CEJN 8 Bayonet Replacement Shrouds Part Number Description SLSI Sparx Lift Loose Fitting Shroud SLS2 Sparx Lift Hood Style Shroud Replacement Breathing Tubes Part Number Description SARHBT Spectrum Breathing Tube Breathing Air Supply Hose 3 8 I D For Use with Compressed Air V10 Description 4696 25 Starter Hose includes coupler V13 hose to pipe adapter and V17 1 4 industrial interchange nipple 469650 50 Starter Hose includes coupler V13 hose to pipe adapter and V17 1 4 industrial interchange nipple 4696100 100 Starter Hose includes coupler
49. ice and ensure a minimum distance of 1M between workers Failure to do so may result in injury or malfunction of the auto darkening mechanism Please do not wear the helmet when you are not welding In some circumstances the auto darkening mechanism may be unexpectedly triggered resulting in reduced vision and subsequent injury to yourself or others Bullard does not support the use of SparxLift range of products in combination with any other manufacturers products To use parts that are not provided by Bullard may void your warranty and result in personal injury Please use only genuine SparxLift parts and spares as provided by your authorized Bullard distributor Bullard reserves the right to make improvements change or otherwise modify the specifications materials and design of any and all Bullard products at their sole discretion with a view to ensuring continuous improvement Never attempt any unauthorized modifications or alterations to your Bullard product To do so may result in personal injury and void your warranty Thank you for purchasing a Bullard product If you have any questions regarding this or any other Bullard product please contact your authorized Bullard distributor SUOHne gt W Respirator Use Flow Control Devices a Bullard SparxLift Respirator Use A WARNING Do not put on or remove this respirator in a hazardous atmosphere except for emergency escape purposes Failure to follow this warning
50. ill extend the life of your investment Inspection Check your helmet shell and filter on a regular basis when in normal use and after extended periods of storage Never use a cracked or damaged helmet as this may result in personal injury and will void your warranty Please replace any worn or damaged parts as necessary Genuine SparxLift replacement parts are available from your authorized Bullard distributor Cleaning NOTE Never expose the filter cartridge to direct contact with water or solvents After removing the welding filter from the shell the shell can be cleaned using a mild detergent and water solution Sweat bands can be washed A silicone based lubricant may be used on moving parts if necessary but is not normally required The filter may be carefully wiped with a cloth dampened with household window cleaning solution Please be careful not to scratch or otherwise damage the filter cartridge with fragments of welding spatter or other abrasive dirt Refer to the relevant parts diagram for illustrations regarding assembly and disassembly SparxLift Series Welding Helmet Airline Respirator User Manual A CAUTIONS The SparxLift is designed for personal eye and face protection from harmful radiation sparks and welding spatter produced under normal welding conditions Please follow good industry and safety practices and use additional protection where necessary Cover plates are strong and of industry standard qualit
51. in the Breathing Air Pressure Table before using this respirator 1 Find your flow control valve climate control device in the box heading and column 1 2 Be sure your Bullard air supply hose s column 3 is approved for use with your flow control valve climate control device 3 Determine that your Bullard air supply hose is within the approved length column 3 4 Make sure you have not exceeded the maximum number of hose sections column 3 5 Set the air pressure at the point of attachment within the required pressure range for your flow control valve climate control device and air supply hose type and length Accurate pressure readings can only be attained when air is flowing into the respirator SparxLift Series Welding Helmet Airline Respirator User Manual Bullard air supply hose s as part of a NIOSH approved system MUST be used between the breathing tube connection fitting on the wearer s belt and the point of attachment to the air supply page 9 Bullard quick disconnect fittings as part of a NIOSH approved system MUST be used to connect V20 hose lengths together When connecting lengths of V10 hose only use Bullard V11 hose to hose adapters Secure connection s until wrench tight and leak free Total connected hose length and number of hoses MUST be within the ranges specified on the Breathing Air Pressure Table pages 7 8 and the respirator s NIOSH approval label pages 2 3 The breathing tube connection fitt
52. ing MUST be secured to the belt that is supplied with this respirator Securing the air entry connection fitting helps prevent the air supply hose from snagging disconnecting or pulling the respirator helmet off your head S Special or Critical Users Instructions Breathing Air Pressure Tables These tables define the air pressure ranges necessary to provide the SparxLift with a volume of air that falls within the required range of 6 15 CFM or 170 425 according to U S Government Regulations 42 CFR Subpart J 84 150 Table 8 First find the table with the correct flow control device then find the air supply hose length the value within the corresponding box represents the proper operating air pressure The maximum number of hose sections allowed is listed in parentheses after the hose length V10 Series Air Supply Hose Lengths maximum hose sections in parentheses 22 jo ooo 3 ooo Flow Control Nipple Type V10 Series Air Supply Hose Lengths Device 25 1 50 2 75 2 100 3 150 3 200 4 250 4 300 5 Industrial Interchange 15 27 18 31 21 35 23 36 27 43 30 47 34 52 37 56 F35 Series Pressure Table pressures in psi _ 1 002 Flow Control Nipple Type V20 Series Air Supply Hose Lengths maximum hose sections in parentheses Device 7280 50 0 poo ww svo FRIGITRON 2000 Series Pressure Table pressures in psi Flow Control Nipple Type V20 Series Air Supply Hose Lengths maxim
53. is page intentionally left blank 21 a Bullard Notice The pages remaining in this User Manual are User Instruction Sheets to provide necessary information to end users regarding the use and care of each flow control device and air supply hose type approved for use with the SparxLift Series welding helmet airline respirator When purchasing a replacement flow control device or replacement air supply hose the Instruction Sheet pertaining to the specific flow control device or air supply hose will be packed and shipped with the part being ordered and will be an exact copy of the document for that flow control device or air supply hose that is found in this User Manual Notice Bullard AC1000 Cool Climate Control Tube Instruction Sheet For use with Bullard Airline Respirators Includes AC1000 Cool Tube belt bracket nylon belt and heat shield Function The AC1000 is designed to supply a continuous flow of cool air to certain Bullard supplied air respirators Please consult the NIOSH approval matrix in your respirator user manual to verify that the 1000 is NIOSH approved for your specific configuration All Bullard parts must be present and properly assembled to constitute a NIOSH approved respirator NOTE The AC100035 is designed to operate at low pressures Before using this product read and follow all directions and warnings including those in the respirator instruction manual Failure to
54. ls or vessels unless the confined space is well ventilated and the contaminant concentrations are below the upper limit recommended for this respirator In addition follow all procedures for confined space entry operation and exit as defined in applicable regulations and standards including 29 CFR 1910 146 16 If you have any questions concerning the use of this respirator or if you are not sure whether the atmosphere you are working in is immediately dangerous to life or health IDLH ask your employer All instructions for the use and care of this product must be supplied to you by your employer as recommended by the manufacturer and as required by Federal Law 29 CFR 1910 134 7 Do not use this respirator for underwater diving 18 Leave work area immediately if Any respirator component becomes damaged Airflow into respirator stops or slows down The air pressure as indicated on the gauge drops below the minimum specified in the Breathing Air Pressure Table in the SparxLift Series User Manual Breathing becomes difficult You become dizzy nauseous too hot too cold or ill You taste smell or see contaminants inside the respirator hood Your vision becomes impaired 19 Eye amp Face Protection The SparxLift Helmet provides ANSI ISEA Z87 1 2010 High Impact Face Protection but the lenses are not shatterproof 20 Hearing Protection SparxLift Series respirators DO NOT provide hearing protection Use properly fitted earmu
55. n Instructions Quick Disconnect Coupler 1 2 Industrial Interchange 1 2 Industrial Interchange 1 2 Industrial Interchange ISO 9001 certified 2014 Bullard All rights reserved Bullard and Free Air are registered trademarks of Bullard 60810010726A 0414
56. nance of SparxLift Series respirators 12 This respirator must be supplied with clean breathable air at all times Be certain your employer has determined that the breathing air source at the point of attachment provides at least Grade D breathable air air meeting the requirements as described in the Compressed Gas Association Commodity Specification CGA G 7 1 and as specified by Federal Law at 42 CFR Par 84 Subpart J 84 141 b and 29 CFR 1910 134 1 The point of attachment is the point at which the air supply hose connects to the air source This respirator does not purify air or filter out contaminants 13 Use only the hose lengths and pressure ranges specified in the instruction manual pressure gauge attached to the air source is used to monitor the amount and adequacy of air provided to the respirator wearer see page 7 14 Do not connect the respirator s air supply hose to nitrogen oxygen toxic gases inert gases or other non Grade D air sources To prevent this the employer must use airline couplings that are incompatible with outlets for other gas systems as required by OSHA regulation 29 CFR 1910 134 1 8 Check the air source before using the respirator Failure to connect to the proper air source could result in death or serious injury SparxLift Series Welding Helmet Airline Respirator User Manual A WARNING 15 Do not use this respirator in poorly ventilated areas or confined spaces such as tanks small rooms tunne
57. ntrol Devices The SparxLift Helmet is also NIOSH approved for use with the EVA PAPR TC 21C 0940 and TC 21C 0941 The protective helmet meets ANSI ISEA Standard 787 1 2010 787 Eye amp Face Protection Anti fog wipes coatings are not required for use with SparxLift SparxLift Series respirators are compatible with Grade D breathing air sources such as breathing air compressors or Bullard Free Air Pumps Bullard offers the appropriate approved breathing tube assembly and air supply hose to connect the SparxLift Series respirator to these breathing air sources A WARNING Read all instructions and warnings before using this respirator Save this manual for future reference Failure to follow these instructions could result in death or serious injury Table of Contents Component I 1 Approval Lape lS inaenea aia 2 3 en HER 4 5 811 6 Breathing Air PRES SUNG spans 8 Respirator Configurations cccsccsessssessscsescseesesseecseseseeesesseeeseesseseaesseeesnees 9 Los cu 9 Welding Helmet USB rari povcr ERE Dk ew GV CE Erro CE 10 11 Cleaning and 5 ekle Graco aa bueno 12 40 0 1 001
58. particular Bullard respirator you are using Operating the correct pressure range will insure that the correct air flow is delivered to the respirator and will maintain the NIOSH approval Refer to your respirator user manuals Breathing Air Pressure Table to determine the correct pressure that should be used with the climate control device This table defines the pressure ranges necessary to provide the respirator with a volume of Grade D air that falls within the U S Government required range of 6 15 cfm or 170 425 Ipm See 42 CFR Part 84 Subpart J 84 150 The Breathing Air Pressure Table defines the air pressure ranges necessary to provide the respirator with a volume of air that falls within the required range of 6 15 cubic feet per minute cfm or 170 425 liters per minute lpm Be sure you understand the information in the BREATHING AIR PRESSURE TABLE before using the respirator a Bullard Air Supply Hose To maintain your Bullard respirator s NIOSH approval use only approved Bullard 10 Series hose s in lengths of 25 to 300 feet or Bullard V5 Series hose in lengths of 25 or 50 feet between the 1000 5 quick disconnect fitting and the point of attachment to the hose Bullard V11 hose to hose adaptors MUST be used to connect V10 hose lengths together Secure connection s until wrench tight and leak free The 100035 is compatible only with Bullard V20 Series Air Supply Hose A WARNING Use of any other air supply hose void
59. pe adaptor to the standard 3 8 threaded female fitting on the the starter hose 3 Connect V13 adaptor to the point of attachment on your breathing air source 4 4696 469650 and 4696100 includes V17 male quick disconnect 1 4 Industrial Interchange for connection to coupler at air source NOTE Teflon tape should be used on all NPT threads including the V13 adaptor fitting and the V17 quick disconnect nipple V10 Extension Hose Instructions V10 Quick Starter Hose Disconnect Hose Model Length Coupler Industrial Interchange Snap Tite Schrader Snap Tite Snap Tite Snap Tite Snap Tite Industrial Interchange Industrial Interchange 4696 25 feet 25 feet 25 feet 25 feet 25 feet 50 feet 50 feet 50 feet 46915 46913 46916 46918 46917 46919 469650 4696100 100 feet V10 Extension Hose Model 54512 100 feet Extension kits allow you to add Bullard breathing air supply hose to your Bullard respirator s starter hose or to another length of Bullard extension hose For information on maximum permissible hose lengths and approved air pressure ranges please refer to the instruction manual packaged with your Bullard respirator 1 Remove V13 hose to pipe adaptor from starter hose and replace it with the V11 hose to hose adaptor supplied with the extension kit 2 Connect the V11 adaptor to the extension hose 3 Now attach the V13 adaptor to the extension hose and connect the adaptor to the point o
60. pply the minimum required pressure at the point of attachment for your hose length will reduce airflow and may expose you to life threatening conditions diseases or death The BREATHING AIR PRESSURE TABLE in your respirator user manual defines the air pressure ranges necessary to provide the respirator with a volume of air that falls with in the required range of 6 15 cubic feet per minute cfm or 170 425 liters per minute lpm See 30 CFR Part IT Subpart J 11 124 7 Be sure you understand the informa tion in the BREATHING AIR PRESSURE TABLE before using the respirator Air Supply Hose To maintain your Bullard respirator s NIOSH approval use only approved Bullard V20 Series hose s in lengths of 25 300 feet between the Frigitron s quick disconnect fitting and the point of attachment to the hose Bullard quick disconnect fittings MUST be used to connect V20 hose lengths together Use of any other air supply hose voids the NIOSH approval on the entire respirator assembly and could reduce the airflow to the respirator possibly resulting in serious injury or death to the respirator wearer A WARNING Before connecting the Frigitron 2000 to the respirator be sure the breathing air at least meets the minimum Grade D requirements See Air Quality section on front page a Bullard Preparation and Use of the Frigitron 2000 1 In an uncontaminated atmosphere screw the end of the breathing tube to the fitting on the
61. r possibly resulting in death or serious injury to the respirator wearer Failure to observe these warnings could result in death or serious injury Compressed air must be dry enough to prevent ice buildup in the cold airstream Ice could reduce airflow into the respirator hood A WARNING The DC50 Dual Cool climate control system is not recommended for cooling the air supply when the air temperature is less than 70 F Because the DC50 Dual Cool may cool the incoming air by more than 30 F it is possible for ice to form in the breathing tube and reduce the airflow Failure to observe these warnings could result in death or serious injury Ordering Information CATALOG NUMBER DESCRIPTION DC5040 1 4 Industrial Interchange Hansen compatible quick discon nect nipple adjustable temperature control CH60 connector hose heat shield and belt DC70ML Medium Large Cooling Vest DC70XLXXL X Large XX Large Cooling Vest DC705X 5X Large Cooling Vest CH60 Connector Hose 4612 Nylon Belt HSDC Heat Shield a Bullard DC50 Series Dual Cool Climate Control Tube and DC70 Vest Instruction Sheet Assembly and Use Assembly must be conducted in an uncontaminated atmosphere Assembling the Cooling Vest 1 Insert the muffler end of the cooling vest connector hose well into the air entry sleeve of the vest Figure 1 Figure 1 Vest V or notch 2 Install the small nylon clamp over the air entry sleeve and coolin
62. r with storage tank Suitable After Cooler Dryers with filters and carbon monoxide monitor as required Compressed Breathing Air System Device Bullard 41 Series Airline Filter Point of Attachment The point of attachment is the point at which the air supply Gr n hose connects to the air source A pressure gauge attached ei op to the air source is used to monitor the pressure of air ug i gr 9 57 provided to the respirator wearer EU 2 ur Breathing Air Compressor 1 with storage tank Before Use The auto darkening welding filter in the SparxLift has been designed for arc welding and gas cutting It is suitable for all normal arc welding processes such as MIG MAG TIG SMAW Plasma Arc and Air Carbon welding Before use the shade control should be adjusted to the appropriate level based upon ANSI ISEA Z87 1 2010 ANSI 749 1 2012 EN169 European Standard specifications or equivalent or other appropriate safety guidelines When in doubt please consult your safety representative or your authorized Bullard distributor The SparxLift provides continuous protection from ultraviolet and infrared radiation to the maximum level indicated on the product and as described in the relevant Standards This protection is fail safe and is not compromised by loss of battery power or o
63. ressure that should be used with the climate control device This table defines the pressure ranges necessary to provide the respira tor with a volume of Grade D air that falls within the U S Government required range of 6 15 cfm or 170 425 Ipm See 42 CFR Part 84 Subpart J 84 150 The Breathing Air Pressure Table defines the air pressure ranges necessary to provide the respirator with a volume of air that falls within the required range of 6 15 cubic feet per minute cfm or 170 425 liters per minute Be sure you understand the information in the Breathing Air Pressure Table before using the respirator To use the table follow the steps identified below 1 Confirm the air source and climate control device 2 Confirm your choice of Bullard air supply hose s to use with your Cool Tube 3 Determine that your air supply hose does not exceed the maximum approved hose length or number of hose sections 4 Set the air pressure at the point of attachment within the required pressure range for your air supply hose length a Bullard Air Supply Hose To maintain your Bullard respirator s NIOSH approval use only approved Bullard V10 Series hose s in lengths of 25 to 300 feet 7 62m 91 4m or Bullard V5 Series hose in lengths of 25 feet 7 6m or 50 feet 15 2m between the Hot Cold Tube s quick disconnect fitting and the point of attachment to the hose Bullard V11 hose to hose adaptors MUST be used to connect V10 ho
64. s NIOSH approval on the entire respirator assembly and could reduce the airflow to the respirator Failure to observe this warning could result in death or serious injury Preparation and Use of the AC1000 lIn an uncontaminated atmosphere screw the hose connector fitting on the end of the breathing tube to the fitting on the 1000 Tighten hose connectors firmly Figure 1 2 Lace the belt supplied with the Cool Tube through the belt bracket Slots are provided for wearing the tube either vertically or horizontally on the waist See Heat Shield instructions 3 With the approved Bullard air supply hose connected to the air source and with air flowing into the hose connect the quick disconnect coupler on the air supply hose to the quick disconnect nipple on the 1000 Cool Tube Quick Disconnect Belt Bracket 4 Adjust the air pressure at the point of attachment to within the approved pressure range Figure 2 See the Air Pressure section on the front page 5 Don the respirator by following the directions in your respirator instruction manual If you do not have instructions contact Bullard Customer Service at the address or phone numbers given below 6 To obtain cooler air turn the air temperature control knob counterclockwise Figure 1 Maximum cooling is attained when knob is fully open and when there is maximum airflow out of the 1000 exhaust port To obtain air that is closer to ambient temperature t
65. s exhaust ports 8 To obtain air that is closer to ambient temperature turn air temperature control knobs clockwise If knobs are closed completely your respirator Will receive air that is essentially at ambient temperature 1 NOTE There are separate controls to adjust the temperature of the air that is distributed to the vest and the breathing zone The right hand knob controls the air temperature to the respirator the left hand knob controls the air temperature to the cooling vest Figure 14 Page 15 A WARNING Do not put on or remove these respirators in a hazardous atmosphere except for emergency escape purposes Failure to heed these warnings could result in death or serious injury Connecting the Air Supply Hose Before using your SparxLift Series respirator assemble the respirator using the instructions given on page 9 1 Connect Bullard air supply hose to an air source supplying Grade D breathable air as defined on page 8 Turn on breathing air source tighten 2 With air flowing and the connected breathing tube assembly to the flow control device see Figure 17 Connect quick disconnect fitting on flow control device to quick disconnect coupler on air supply hose Once fitting is secured release coupling sleeve to lock fittings together Pull on both hoses to make sure they are attached securely Figure 17 Adjusting the Air Pressure and Final Donning 1 Adjust the air pressure
66. se lengths together Secure connection s until wrench tight and leak free Use of any other air supply hose voids NIOSH approval of the entire respirator assembly and could reduce the airflow to the respirator possibly resulting in serious injury or death to the respirator wearer A WARNING Before connecting the Hot Cold Tube to the respirator be sure the breathing air at least meets the minimum Grade D requirements See Air Quality section on front page Compressed air must be dry enough to prevent ice buildup in the cold airstream Ice could reduce airflow into the respirator hood Failure to observe these warnings could result in death or serious injury Preparation and Use of the HC2400 1 For Warm Air a In an uncontaminated atmosphere screw the nylon hose connector on the end of the breathing tube onto the RED side of the HC2400 Tube b Screw the flow control valve and muffler onto the blue side of the HC2400 Tube Figure 1 Tighten both connections firmly For Cool Air a In an uncontaminated atmosphere unscrew the nylon hose connector on the end of the breathing tube from the hose threads on the RED side of the HC2400 Tube b Unscrew the muffler and flow control valve from the blue side of the Hot Cold Tube Then screw the flow control valve and muffler to the RED side Tighten firmly c Screw the nylon hose connector on the end of the breathing tube onto the BLUE side of the HC2400 Tube Figure 1 Ti
67. state can be selected by using the shade control The SparxLift can be adjusted between shades 9 to 13 with the embossed arrow on the dial indicating the current adjustment Always use the appropriate shade for the welding operation you d are undertaking When in doubt please consult the relevant Standards or your authorized safety representative Recommended shade numbers according to BS 679 DIN 4647 1 and EN169 Welding Process Covered MIG neavy 10 1 12 13 14 metals TIG on all metals 10 1 12 13 14 and alloys a our agn s ae B iA boda 11 12 13 cutting NENNEN Microplasma 7 10 11 12 13 14 15 arc welding According to the conditions of use the next greater or the next smaller scale number can be used Arc air gouging SparxLift Series Welding Helmet Airline Respirator User Manual Delay Control The delay functions should be used to set the recovery delay from dark to light of the welding filter according to welding method and current 6060 xS EM i 91972 a SERWOGLAS Parts 1 Solar Cell Panel T SERVOGLAS E 2 Sensor F ey 4 3 LCD Filter Plate 4 Shade Control 5 Delay Control 6 Sensitivity Control 7 RF Sensor Switch 8 Low Battery Indicator Light Sensitivity Control Where problems are encountered during welding at low amps e g TIG or there is a high level of ambient light please follow these Switch Start with the sensitivi
68. t specialist that the product should be returned to Bullard Sales Support will provide you with written permission and a return authorization number as well as the labels you will need to return the product 3 Before returning the product decontaminate and clean it to remove any hazardous materials which may have settled on the product during use Laws and or regulations prohibit the shipment of hazardous or contaminat ed materials Products suspected to be contaminated will be professionally discarded at the customer s expense 4 Ship products to be returned including those under warranty with all transportation charges pre paid Bullard cannot accept returned goods on a freight collect basis Returned products will be inspected upon return to the Bullard facility Bullard Sales Support will telephone you with a quote for required repair work which is not covered by warranty If the cost of repairs exceeds stated quote by more than 2096 your sales support specialist will call you for authorization to complete repairs After repairs are completed and the goods have been returned to you Bullard will invoice you for actual work performed ISO 9001 certified Asia Pacific 2014 Bullard All rights reserved Bullard Asia Pacific Pte Ltd LHK Building 701 Sims Drive 04 03 Singapore 387383 Tel 65 6745 0556 Fax 65 6745 5176 60810010355B 1014 SparxLift Series Welding Helmet Airline Respirator User Manual Th
69. the system may cool the incoming air by more than 30 F 17 C it is possible for ice to form in the breathing tube and reduce the airflow Failure to follow these instructions could result in death or serious injury Air Quality Air Pressure and Air Supply Hose Length Requirements Air Quality A WARNING The respirator s air source must supply clean breathable air Grade D or better at all times The respirator DOES NOT purify air or filter out contaminants Failure to observe this warning could result in death or serious injury Respirable air must be supplied to the point of attachment of the Bullard air supply hose The point of attachment is where the air supply hose connects to the fitting that contains a pressure gauge used to monitor the pressure of the air provided to you Locate the source of supplied air in a clean environment far enough from your work site to ensure the air remains contaminant free Always use an inlet filter on your air source and any monitors and alarms as necessary to assure clean breathable air at all times Supplied breathing air MUST meet or exceed the requirements for Type 1 gaseous air described in the Compressed Gas Association Commodity Specification G 7 1 Grade D Muffler HC2400 Hot Cold Climate Control Tube Instruction Sheet Flow Control Valve Belt Bracket Breathing Tube Red Side for Warm Air Blue Side for Cool Air Quick Disconnect Air Supply Hose Nipple Quick
70. ther electronic failure The SparxLift welding filter cartridge is fitted with two independently operated sensors that detect the welding arc and respond accordingly resulting in the appropriate darkened filter state as set by the user and as indicated on the scaled adjustment Please note that professional judgement may be required to achieve the best results When in doubt consult an authorized safety representative or your Bullard distributor and always maintain a conservative attitude towards operation Two replaceable lithium batteries type CR2032 3V are used as major power sources An additional solar cell panel extends battery life and ensures T a Bullard Clear Air Box re efficient operation When operating normally the welding helmet will switch on automatically and switch off automatically to save power a few minutes after the last welding arc has been detected To provide a general check of system status you may wish to set the shade control to 11 and hold the helmet towards a bright incandescent light source Under normal circumstances the filter will change from light to dark state and back to light state again as you move the helmet away Please note that if you have any questions or there is any doubt about the performance of your Bullard product you should refer to your authorized safety representative or Bullard distributor NOTE Always use genuine SparxLift front and inside cover plates Failur
71. to the red side of the HC2400 Turning the flow control valve will adjust temperature and flow When the valve knob is parallel to the HC2400 tube the valve is fully open and the warming is at maximum When the valve knob is perpendicular to the HC2400 tube the valve is fully closed and the airflow is maximum and the temperature will be approximate ly equal to the ambient temperature For Cool Air during operation Screw the flow control valve and muffler onto the red side of the HC2400 Thread the breathing tube firmly onto the blue side of the HC2400 Turning the flow control valve will adjust temperature and flow When the valve knob is parallel to the HC2400 tube the valve is fully open and the cooling is at maximum When the valve knob is perpendicular to the HC2400 tube the valve is fully closed and the airflow is maximum and the temperature will be approximate ly equal to the ambient temperature Frigitron 2000 Series Flow Control Device This device is designed to provide a continuous sup ply of cool air to the respirator wearer Lace the belt through the device bracket Thread the breathing tube firmly onto the device as shown in Figure 12 Figure 11 The air supply hose will attach to the quick discon Breathing Tube nect nipple on the device Quick Disconnect Nipple When in operation turning either or both air temperature control knobs counterclockwise will increase cooling and decrease overall air flow
72. ty LOW gently turn anticlockwise until the knob stops and adjust upwards as required If this does not solve the problem set the sensitivity control in the middle position and hold the helmet close to the target object and adjust the shade control completely clockwise If the welding filter stays in the light state leave the control set at this point If the filter switches to the dark state turn the shade adjustment back until the filter just switches into the light state The filter should now be adjusted correctly If the welding filter still does not respond appropriately please adjust the sensitivity control again having previously adjusted the shade control as explained above To achieve optimum results in very unusual circumstances you may need to perform this process again having first reset the sensitivity control to low RF Sensor New RF High Low switch for even better RF sensitivity control Switch to high for extremely low amp TIG down to 1 amp or when using shielded cables and welders Switch to low when working near other welders or in areas of high RF interference to avoid false triggers and for general welding steps First try adjusting the sensitivity control NOTE Maintenance NOTE Always ensure that all maintenance procedures are conducted in a clean dry place Use clean dry hands and avoid direct contact with any glass surfaces Handle cover plates and welding filter by the edges and carefully
73. ubpart J 11 121 b Point of Attachment Air pressure at the point of attachment must be regulated within the ranges specified on your respirator s NIOSH approval label A WARNING V20 1 2 Breathing Air Supply Hose Installation Instructions V20 Breathing Air Supply Hose Assembly Breathing Tube Fitting Female Quick Disconnect Coupler POPPI IGS Quick Disconnect Nipple 1 Do not connect your Bullard breathing air supply hose to nitrogen toxic gases inert gases or other non breathable non grade D air sources Breathing air hose connection fittings must be incompatible with fittings for other industrial gases as described by the Compressed Gas Association Failure to observe this warning may result in death or serious injury a Bullard Starter Hose Model V20 Series For use with Free Air pumps V2025ST V2050ST V20100ST Americas Bullard 1898 Safety Way Cynthiana KY 41031 9303 USA Toll free within USA 877 BULLARD 285 5273 Tel 1 859 234 6616 Fax 1 859 234 8987 Starter Hose V2025STSHUTOFF V2050STSHUTOFF V20100STSHUTOFF Europe Bullard GmbH Lilienthalstrasse 12 53424 Remagen Germany Tel 49 2642 999980 Fax 49 2642 9999829 V20 1 2 Breathing Air Supply Hose 25 feet 50 feet 100 feet Asia Pacific Bullard Asia Pacific Pte Ltd LHK Building 701 Sims Drive 04 03 Singapore 387383 Tel 65 6745 0556 Fax 65 6745 5176 Installatio
74. um hose sections in parentheses Device 7280 50 0 poo ww svo F40 Series Pressure Table pressures in psi _ a ae Flow Control Nipple Type V10 Series Air Supply Hose Lengths maximum hose sections in parentheses Device 25 1 50 2 75 2 100 3 150 3 200 4 250 4 300 5 Industrial Interchange 24 31 26 35 28 38 30 39 34 46 3 50 40 55 43 58 59146 aJnssaJg ILY 1 1 Breathing Air Pressure Tables a Bullard AC1000 Series Pressure Table pressures in psi a MENSES eee eee Flow Control TT Nipple Type e n Series Air A nly Hose Lenc hs maximum mse sections in Reqular Cold Operation Device 25 1 75 2 100 3 150 3 200 4 250 4 300 5 AC100030 AC100030B Industrial Interchange 65 84 66 85 67 87 69 89 72 91 75 94 77 96 80 98 1000305 AC100037 AC100035 Series Cool Tube Pressure Table pressures in psi uu UU c 2 Flow Consol IT Nipple Type V20 Series Air Supply Hose Leng hs maximum mse sections in Regular Operation Device 25 1 50 2 75 2 100 3 150 3 200 4 250 4 AC100035 AC100035B Industrial Interchange 50 54 50 54 50 54 AC100035S HC2400 Series Pressure Table pressures in psi Cold Operation SESS How Consol TIT Nipple Type a Series Air Supply Hose Lengths maximum hose sections in parentheses Devi
75. unt the cartridge holder assembly over the spring retainer ensuring that the notches in the top of the spring retainer are nested into the matching slots on the cartridge holder assembly nsert the slotted bolt into the hole and over the end of the spring While holding the slotted bolt in place with your thumb look inside the shell and locate the black washer over the end of the bolt which should now be visible on the inside of the shell Note that the black washer has internal fins that mate with the end of the slotted bolt nsert the self tapping screw into the washer and screw it in Avoid over tightening Use a coin to tension the springs on each side by turning the head of the slotted bolts with a coin Avoid over tensioning Test the Auto Lift mechanism after each adjustment Usually turning the screw a few clicks or about 180 degrees gives perfect results Storage and Temperature Range Your SparxLift welding helmet is strong and durable It is designed to work in temperatures between 5C and 4 55C Do not use your helmet in very hot conditions where temperatures exceed 65C Always store your helmet in a clean dry place out of the direct sun and protect it from exposure to moisture or extreme heat min max storage temperature is 20C 700 Avoid unnecessary impact or compression of your helmet and never use a helmet that is damaged Your Bullard welding helmet is a quality professional tool and careful storage w
76. urn air temperature control knob clock wise If knob is fully closed your respirator will receive air at ambient temperature 7 When finished working leave the work area wearing the respirator With the air still flowing into the hood remove the hood and then disconnect the air supply hose using the quick disconnect coupler attached to the AC1000 Cool Tube Point of attachment Grade breathable air source Pressure gauge Air supply hose Figure 2 Americas Bullard 1898 Safety Way Cynthiana KY 41031 9303 USA Toll free within USA 877 BULLARD 285 5273 Tel 1 859 234 6616 Fax 1 859 234 8987 Europe Bullard GmbH Lilienthalstrasse 12 53424 Remagen Germany Tel 449 2642 999980 Fax 449 2642 9999829 Air Temperature Control Knob AC1000 Cool Climate Control Tube Instruction Sheet Heat Shield Instructions The climate control heat shield is designed to work with the Bullard 1000 HC2400 CT HCT or ACL99 climate control devices Assembly The heat shield is designed to work with the standard nylon belt part 4612 supplied with the climate control devices l Determine whether the climate control device will be worn vertically or horizontally on the waist 2 If the device will be worn in the horizontal position align the tube on the heat shield as shown in Figure 3 Tf the tube will be worn in the vertical position align the tube on the heat shield as shown in Figur
77. y but they are breakable The SparxLift is a quality welding helmet but is not designed to provide protection from severe impact such as broken grinding wheels or debris from other broken tools corrosive liquids explosions or other extreme incidents We recommend you always adopt a conservative attitude towards safety and take additional precautions as required and recommended in the relevant safety standards relating to the operation you are undertaking The welding filter is not designed to be waterproof Please do not use your helmet in the rain or other inclement weather To do so may reduce the life of your helmet and result in damage or injury n the event that your helmet or welding filter is exposed to direct contact with or is submerged in water or other liquid immediately stop using the helmet remove the filter cartridge from the shell remove the batteries from the filter inspect carefully for damage and if necessary mop up excess moisture with a paper towel and then leave to dry in a warm not hot place out of direct sunlight Never place your helmet in an oven or microwave to dry Before use perform all normal system checks and if in any doubt contact your Bullard distributor Your SparxLift helmet is a precision engineered professional protection product and must be maintained in good condition to ensure your personal protection When working in the vicinity of other welders it is necessary to adopt good industry standard pract

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