CSI 2130 Machinery Health Analyzer
Contents
1. 200 150 100 50 Page 2 2130 1 Ch Analyzer 2130 2 Ch Analyzer 2130 2 Ch Analyzer with Triax Single and Dual Channel The CSI 2130 is available with either one or two channels of vibration analysis The two chan nel version not only enables advanced analysis options it also brings significant efficiency improvements Emerson s patent ed dual channel data collection technique slashes measurement time by an additional 20 to 45 This increase in productivity frequently justifies the investment within the first year Portable and Durable The physical attributes of this unit make it ideal for field work in a wide variety of industrial applica tions Since its release in January 2003 the CSI 2130 has estab lished itself as the premiere instrument for vibration analysis thanks to an impressive list of capabilities E Large Color Display backlit VGA display for use anywhere E Small and Lightweight easily carried on long routes E n Field Reports color coded alarm report for each point E industrial Design IP 65 rated with optional safety rating Easy Operation The CSI 2130 is designed to be easy to use so only minimal training is required for effective operation More than just collect ing data the analyzer converts data into actionable information about machinery health For example it can automatically dis tinguish between imbalance and a bearing fault The user is in2. received an IP 65 rating certifying that it is dust and splashwater tight It is also certified to comply with international safety standards in the United States Canada and Europe for hazardous areas Accessory Options Speed Detection Accurate detection of the shaft turning speed is critical to effec tive machinery health analysis The CSI 430 Laser Speed Sensor provides the industry leading method to determine shaft speed without requiring reflective tape or any specific markings on the machine Triaxial Accelerometer The Model A0643TX is a revolu tionary new triaxial sensor Using Emerson s patented design this sensor can be magnet mounted and still provide high quality read ings in all three directions Proximity Probe Connections To measure orbits on a protection system use BNC type cables and the dual volt adapter The phase reference can be input using the generic tach cable Structural Analysis For advanced structural analysis use a modally tuned hammer See pages 10 12 for additional accessory listings Page 7 Product Data Sheet February 2006 General Specifications Physical Data Color Display m 5 75 x 4 25 146 mm x 108 mm Transflective for indoor or outdoor use liquid crystal display built in backlight 640 x 480 pixel Key Pad m Oversized easy to press keys 12 soft function keys context sensitive help key Height m 8 203 mm Depth 1 88 48 mm Width m 10
3. 25 260 mm Weight m 4 5 Ibs 2 04 kg Operating Conditions Moisture m Sealed enclosure IP 65 rated Temperature m 15 to 113 F 10 to 45 C Power Supply Battery NiMH Capacity 4 5 amp hours Voltage m 7 2V Battery Life Over 8 hours typical use longer with backlight off Data saved in the event of low battery voltage Charger Discharge Fastcharge Trickle charge Smart Charger Also functions as a continuous power supply Recharge Time 3 hours Quality Assurance NIST Traceable calibration Safety rated versions available approved to Class I Division II rating for Groups A B C amp D Performance specifications for safety rated version are identical to standard model Safety Rating Class Division Il Groups A B C amp D rd v volatile gases vapors Normally confined in closed containers acetylene butadiene hydrogen ethylese oxide acetaldehyde ethylene cyclopropane ether vapours acetone ammonia butane gasoline hexanes methane propane NOTE Partial listing of gases is meant as a guideline only Refer to applicable safety code to classify a specific site Environmental Rating IP 6 5 dust tight protected against water jets Page 8 Analyze amp Route Specifications Analysis Experts Interactive data acquisition setups for the following analysis types High Frequency High Resolution Bearing Gear Fault analysis Low Frequency
4. 3 Ib Mini Sledge Modal Force Hammer 12 Ib Sledge Modal Force Hammer Dual channel volt adapter 25 pin to 2 BNC Dual channel accel adapter Turck connectors 4 channel accelerometer input multiplexer for 2130 CSI 430 Laser Speed Sensor Emerson s patented triaxial sensor with integral magnet Modal Hammer Page 11 Product Data Sheet February 2006 Machinery Health Management Current Clamps A341B Clip on AC current clamp 1 0 to 600 Amp AC A341C Clip on AC current clamp 50 mA to 150 Amp AC A341D Clip on AC current clamp 0 05 mA to 1000 Amp AC Cables D24859 2130 Volts straight cable BNC to Turck 4 long D24861 2130 tach cable 404B connector to blue Turck 2 m D24862 2130 tach cable BNC to blue Turck 4 D24863 1 2130 SpeedVue cable LEMO to Turck 18 long D24863 2 2130 SpeedVue cable LEMO to Turck 6 ft long D24973 2130 accel hammer straight cable BNC to Turck 6 5 2m D24809 2 SpeedVue cable for 2120A 6 ft long 65116 Ext cable for Turck Accel connector 6 5 P 65117 Ext cable for Turck Accel connector 19 8 65118 Ext cable for Turck tach connector 6 5 65119 Ext cable for Turck tach connector 19 8 Battery Pack D24777 Battery Pack for A2130A2 D24974 Battery Pack for A21302Q Other accessories A0130FS Folding Desk Stand for CSI 2130 91411 2130 Adhesive Screen Protectors 10 pack D24937 SpeedVue mounting strap for 2130 97017 2130 Printed User Manual Note Descriptio
5. up to 300 000 lines Averaging Normal Exponential Peak Hold Order Tracking Synchronous Time and Negative Averaging Number of Averages m 5 000 in route mode 10 000 in Job mode unlimited in Monitor mode Integration m None Single Double Analog or Digital Trigger Vibration level Pretrigger Tach Pretach Anti Aliasing Filters attenuate all alias components to below noise floor Amplitude Units Metric or English acceleration velocity displacement or user programmable Frequency Units Hz CPM Orders Scaling m Linear or Log both X and Y axes Windows m Hanning or Uniform Cursor m Single Harmonic Moving Harmonic Sideband Memory 80 MB total 32 MB for programs and data storage expandable with off the shelf Flash RAM cards 16 MB for operating system Powered Inputs m 2 mA 20 V ICP power supply 15 V Non Powered Inputs m 24 V range Input Impedance m greater than 125 k ohms Tach TTL input built in conditioning for non TTL signals adjustable trigger Pseudo tach Generates tach pulses for hidden shafts Triaxial Internal multiplexer for automatic sequencing of triaxial measurements Output Communication with Host Computer with USB Ethernet Serial or E mail able data files applies to dual channel models Balancing Specifications Basic Mode offers m Pre configured jobs for single and two plane balancing Full calculator
6. 006 The CSI 2130 stands alone as the fastest and most powerful vibration data collector but its capabilities also include E Advanced vibration analysis E Cross Channel Analysis E Transient Analysis E Dynamic balancing E Laser shaft alignment E Motor Monitoring Routine data and corrective main tenance jobs can be uploaded to the companion AMS Suite Machinery Health Manager soft ware for analysis and reporting Condition alarms can generate alerts in Emerson s PlantWeb digital architecture which can be viewed via the AMS Suite Asset Portal AMS Asset Portal provides a single unified view of predictive maintenance and equipment per formance on the mechanical equipment electrical systems process equipment and intelligent field devices in your facility MACHINERY HEALTH ANALYZER Prev Point Prev Equip Start Acq Complex data from vibration signals is condensed into machinery health infor mation and presented in an easy to understand bar graph format Details are available at the push of a button Fastest Route Data Collection As shown below data collection time can be reduced by as much as 70 compared to the CSI 2120 and even more when com pared to other instruments Faster data collection translates into more machines being monitored and more time dedicated to the important task of machinery analysis Relative Data Collection Time in Seconds 300 2120 Analyzer 250
7. 130S2 Analyze application A213083 Advanced Analyze application A213084 Advanced Transient application A213085 ODS Modal application A2130S7 Advanced Balancing application A2130S8 Basic Laser Alignment application A2130S9 Advanced Laser Alignment application Standard Accessories D24642 2130 Protective rubber jacket A063902 USB communications cable D24899 2130 hand strap qty 2 D24834 2130 hand pad qty 2 D24933 Shoulder strap for vibration meters D24892 Hardshell carrying case 93140 Power Supply 65010 Power Cord 91413 Screen protector starter pack Reorder using P N 91411 Vibration Measurement Accessories A0760GP Accelerometer A090835 Magnet A6121BL Cable 2 pin MIL to BNC blue 4 A6121RD Cable 2 pin MIL to BNC red 4 D24844 Coiled accelerometer cable 2 pin to Turck 8 extended A06280A Dual channel accel adapter 25 pin to 2 BNC Balancing Accessory Package A648 4 channel multiplexer A0404P1 1 20K RPM Infrared Phototach Kit including m A040801 Phototach power supply A403 Reflective tape 3 rolls m 24862 Phototach cable D24786 Hard shell suitcase Page 10 Machinery Health Management Standard Laser Accessories include D23465 A8211 A8AA10 A821510 99451 D24492 A8AA55 B821007 B8210 CHN 99510 B8100 EXT2 A8215C2 PM B8000RF Expansion Paks A1730B1 A8730EZ IN A8730EZ A873015 IN A873015 CU A873025 IN A873025 CU Mounting posts 4 Super fast smart charging station Tape Measure Direc
8. Order Tracking Synchronous Time Averaging Bump Test on and off line Coastdown peak hold and peak phase Turning Speed Detection vibration and laser Rotor Fault Detection Cross Channel Phase and Orbit Analysis Data Analysis Speed 400 line 1000 Hz spectrum m 0 14 sec avg 1600 line 1000 Hz spectrum m 0 5 sec avg Analysis Capabilities Noise Floor Less than 0 2 micro volts per root Hz over 1 000 Hz frequency range PeakVue m Built in with selectable filters Demodulation Built in with selectable filters SST Built in Low Frequency processing Dual Channel Fully matched independently config urable Simultaneous dual channel col lection Filtered Orbit analysis Cross Channel Synchronized cross channel Phase and Coherence Full Spectrum or Single Frequency Dynamic Analysis Overall Spectra Waveform 12 analy sis parameters 1 3 Octave A weight ing Phase Bode Nyquist Signal Range Autoranging maintains optimum dynam ic range 16 bit A D Converter has 96 dB Dynamic Range coupled with ana log integration provides better than 120 dB for typical applications Frequency Range m 740 ranges from DC 10 Hz to DC 80 KHz Low Frequency Response DC coupling on non powered inputs allows flat response to DC for non inte grated signals Resolution 1 3 Octave 100 200 400 800 1600 3200 6 400 12 800 lines True Zoom provides effective resolution of
9. Product Data Sheet V 2130 020306 February 2006 CSI 2130 Machinery He E Data collection vibration analysis alignment and balancing in a single unit Compact rugged design holds up to any plant environment E ntuitive operation shortens the learning curve for faster implementation E ntelligent design speeds operation to maximize productivity Embedded intelligence unlocks powerful technology solutions E Modular format offers a clear expansion path to protect your investment www assetweb com Machinery Health Management The Route application in the CSI 2130 uses pre defined settings to provide instant feedback about machinery health in an easy to read color bar graph Overview Maintenance departments today are asked to run with fewer staff and smaller budgets than ever before In this do more with less environment maintenance per sonnel can t afford to continuous ly chase the next breakdown They need to quickly and accu rately identify developing faults and then get to the root cause of the machinery problem so that it can be fixed once and for all An effective technology solution must be sim ple to operate reducing training requirements while providing fast actionable information to pri oritize maintenance activities Emerson developed the CSI 2130 Machinery Health Analyzer with these requirements in mind V EMERSON Process Management Product Data Sheet February 2
10. changes These spectra can then be viewed indi vidually or in a Cascade plot Correlate Vibration and Process Variables Use the dual channel feature of the CSI 2130 to correlate machin ery vibration with process vari ables This is accomplished by inputting the process information as a volt signal into one channel while monitoring vibration on the other Unsurpassed Versatility The CSI 2130 incorporates a modular design so that it can be configured to specifically address your current situation As your needs evolve it can be easily and affordably expanded to enhance your capabilities while protecting your initial investment This versa tile unit can be purchased as a single or dual channel analyzer with or without route measure ment capability as a dedicated field balancer or as a laser align ment calculator Put together any combination of capabilities to match your requirements Additional modules are also avail able for transient and structural analysis Machinery Health Management f j ou MACHINERY HEALTH ANALYZ go o0 7 Ne enter ectrum i G Ti ond R ie gt Q U a 9 TI B ai N The Cascade application captures machine vibration during start up coast down or over an extended period of time Top half of screen shows spectra individually bottom half of screen shows cascade plot Advanced Cross Channel Analysis Standard data collection ser
11. mode Advanced Mode adds m Up to 4 planes m Up to 8 sensor inputs Up to 6 different speeds Automatic unit conversion Automatic weight splitting Trial weight estimation Special Features Vector Averaging Eliminates background vibration Balancing Watchdog Automatically detects secondary machinery faults Graphic User Interface Provides data stability indicator Displays live imbalance vector Eliminates confusion about weight placement A2130A1 _ Y Std 1 ch Route Anal e Cascade A21301Q __ Safety rated 1 ch Route Analyze Cascade A2130A2 Std 2 ch Route Analyze Cascade A21302Q Safety rated 2 ch Route Analyze Cascade 1 ch Vibration Analyzer Package 2 ch Vibration Analyzer Package 1 ch Adv Balance Analyzer Package Basic Laser Align Pkg 8215 cabled heads Basic Laser Align Pkg 8215 RF heads Adv Laser Align Pkg 8215 cabled heads Adv Laser Align Pkg 8215 RF heads Machinery Health Management Alignment Specifications Basic Mode offers m Auto sweep includes partial sweep m Manual 4 point Soft foot detection Thermal growth compensation m Live machine moves Jackshaft applications m Record notes and observations m Store and recall jobs Advanced Mode adds m QuickSpec alignment checker Manual sweep Dual pass mode uncoupled shafts CSI Laser Heads Communication m Standard via cables m Vertical machine alignment m C face alignme
12. nalysis This is essential for diagnostics of turbomachinery start up and coast down or machines with short repetitive duty cycles This data can be examined directly on the CSI 2130 Analyzer or with the VibPro module in AMS Machinery Manager Page 6 Field Balancing The Advanced Balancing applica tion transforms the CSI 2130 into a powerful field balancer This application combines advanced technology with simple straight forward operation for a fast effec tive solution to your balancing problems The graphical user interface automatically guides the user through the balance check list so that only minimal training is required for effective operation for simple one or two plane bal ancing and an advanced mode for more complex jobs Full job documentation can be sent direct ly to a printer or stored on a PC using the UltraMgr module of AMS Machinery Manager The Advanced Balancing applica tion offers two new solutions to the challenge of field balancing Vector Averaging This technique systematically removes back ground vibration that would other wise contaminate the calculated solution Balancing Watchdog this patent ed technology automatically checks the vibration data on the machine while the user performs the balance job The Watchdog is able to identify and alert the user to severe structural faults such as looseness or resonance that would otherwise make the job dif ficult or impossible
13. ns are for illustrative purposes only Packages and part numbers subject to change without notice Emerson Process Management 2006 Emerson Process Management The contents of this publication are presented for informational purposes only and while every effort has Asset Optimization Division been made to ensure their accuracy they are not to be construed as warranties or guarantees express 835 Innovation Drive or implied regarding the products or services described herein or their use or applicability All sales are governed by our terms and conditions which are available on request We reserve the Knoxville Tennessee 37932 right to modify or improve the designs or specifications of our products at any time without notice T 24 All rights reserved AMS Machinery Health PlantWeb and PeakVue are marks of one of the Emerson 865 675 2400 Process Management group of companies The Emerson logo is a trademark and service mark of Emerson Electric Company F 865 218 1401 All other marks are the property of their respective owners S EMERSON www assetweb com Process Management
14. nt Straightness measurement Enhanced soft foot detection m Cableless measurement m Data averaging Optional RF where permitted Special Features Dual built in inclinometers m Custom machine configuration m Custom tolerance values m Additional live move options Upload jobs to software Dual axis position sensors On board signal processing Better than 1 u precision A813025 IN __ Adv Laser Align Pkg 8225 cabled heads if ell eal sila A813025 CU j Adv Laser Align Pkg 8225 RF heads iaj p m f ie LTT TTT tel fel Pe Page 9 Product Data Sheet February 2006 CSI 2130 Packages A2130A1 1 channel CSI 2130 with std accessories A21301Q 1 channel safety rated CSI 2130 with std accessories A2130A2 2 channel CSI 2130 with std accessories A21302Q 2 channel safety rated CSI 2130 with std accessories A8130Z1 1 channel vibration only with std accessories A81302Z2 2 channel vibration only with std accessories A8130B1 1 channel balance only with std balance accessories A8130EZ IN Basic Laser Align Package with 8215 cabled heads A8130EZ Basic Laser Align Package with 8215 RF heads A813015 IN Advanced Laser Align Package with 8215 cabled heads A813015 CU Advanced Laser Align Package with 8215 RF heads A813025 IN Advanced Laser Align Package with 8225 cabled heads A813025 CU Advanced Laser Align Package with 8225 RF heads Firmware Applications A2130S0 Route Analyze Cascade applications A2
15. stantly notified about the nature of devel oping faults at the time of meas urement so that he can focus his attention on critical machine issues immediately Embedded Intelligence The ability to perform additional tests at the machine site trans forms simple data collection into Machinery Health Management The full VGA screen displays standard and PeakVue data at the same time The PeakVue plot bottom right provides clear indication of a rolling element bearing fault that is not visible at all in the standard reading bottom left an effective machinery health pro gram In today s demanding work environment however it is diffi cult to find the time to acquire these skills That s why Emerson developed and patented the Analysis Expert as an integral part of the CSI 2130 Embedded diagnostics enable even a novice user to conduct sophisticated tests with the touch of a button The bottom line impact is that users can quickly harness the full power of the CSI 2130 in the field Bearing and Gear Analysis Detecting imbalance or misalign ment is easy with any instrument but the CSI 2130 makes child s play out of detecting developing faults on bearings and gears as well Emerson s patented PeakVue processing applies digital technology to detect stress waves the earliest sign of bearing and gear wear In comparison demodulation and other analog technologies typical ly can not detect such faul
16. t connect cable Screwdriver Hard shell suitcase Quick mount brackets amp chains 2 Basic Package only Standard mount brackets 2 Adv Package only Standard mount chains 2 Adv Package only Hex ball driver Adv packages only Extension Blocks 2 Adv packages only Pass Mode Cable RF packages only RF adapter RF packages only Balance Expansion Pak for 2130 Basic Laser Expansion Pak 10x10 mm cabled heads Basic Laser Expansion Pak 10x10 mm RF heads Adv Laser Expansion Pak 10x10 mm cabled heads Adv Laser Expansion Pak 10x10 mm RF heads Adv Laser Expansion Pak 20x20 mm cabled heads Adv Laser Expansion Pak 20x20 mm RF heads Phototachs Strobes and Speed Sensors A0430L3 A0404B1 A0404P1 A444003 SpeedVue laser speed sensor package for 2130 404B IR Phototach for 2130 404B IR Phototach for 2130 with external power Computerized strobe light package for 2130 Special Vibration Sensors A0120LF A0220HF A0222H1 A0222H2 A0623SS Triaxial Accelerometer A0643TX D24826 D25064 Low frequency accel top connect 2 pin High frequency accel top connect 2 pin 60 kHz high freq accel top connect stud mount 60 kHz high freq accel top connect epoxy mount SST kit for low frequency measurements Triax accelerometer for CSI 2130 Mounting pad for A0643TX Cable for A0643TX Modally tuned Impact Hammer A034701 A034703 A034712 Adapters A06290V A06280A A648 1 Ib Small Modal Force Hammer
17. to complete The user can take corrective action to remove the structural fault balance the rotor and leave the machine in reliable operating condition Machinery Health Management J MACHINERY HEALTH ANALY Dual Live Move 2 2 f 7 Jam LYZER Vertical Stop O Miis Horizontal ernate Applications for Advanced Balancing and Alignment make it possible to detect and correct machinery faults with the same unit Laser Alignment The Advanced Laser Alignment application offers a graphically driven user interface and wireless operation to quickly and easily complete alignment jobs Emerson s advanced laser sys tem uses built in dual inclinome ters to automatically determine the shaft position so the user simply rotates the shaft and the solution is plotted on the screen The live move option then updates the change in alignment condition during the machine move Full job documentation is available using the UltraMgr mod ule in AMS Machinery Manager The Laser Alignment Expansion Pak adds this important capability to any CSI 2130 analyzer Motor Current Analysis Together with the MotorView module in AMS Machinery Manager the CSI 2130 performs non intrusive analysis of the rotor and stator condition in induction motors This can be accom plished with a standard current clamp or Emerson s patented flux monitoring Industrial Ratings Designed for use in industrial environments the CSI 2130 has
18. ts until much later and sometimes not at all PeakVue processing not only offers the earliest warning of developing faults it also provides an indication of severity Measurements can be reliably trended to determine the optimal timing for maintenance With PeakVue machinery faults are clearly visible in the wave form Opening up important new options for fault detection and diagnosis Page 3 Product Data Sheet February 2006 ANALYZER Filtered orbits can be displayed and transferred back to the software Orbits provide information about the health of sleeve bearing machines Full Spectrum of Measurement Another unique feature of the CSI 2130 is its exceptional frequency range Using Emerson s patented Slow Speed Technology SST the analyzer can accurately measure signals on critical low speed equipment that would be out of range for other vibration analyzers On the other end of the spectrum the CSI 2130 also boasts the highest frequency range available It can measure signals up to 80 000 Hz which is important for accurate diagnosis of centrifugal compressors and other high speed machinery Page 4 Variable Speed Analysis Variable speed analysis is essen tial to any effective machinery health program because most critical pieces of equipment must be operated at varying speeds to accommodate the changing pro duction demands While most vibration systems do not take variable speed into account d
19. ur ing data collection the CSI 2130 automatically adapts all of its diagnostic tools to variable turn ing speeds during routine data collection This provides an accu rate evaluation of developing problems in the field Add Prediction to Online Monitoring Many online monitoring systems installed in plants today serve as nothing more than a shutdown switch in case a catastrophic con dition develops By feeding the signals from these systems into the CSI 2130 it is possible to add predictive capabilities by identify ing faults before a catastrophe occurs Orbit plots can be gener ated to identify problems such as misalignment and shaft rubs Trending data also provides valu able insight into developing cracks and other types of struc tural faults Monitoring Trouble Spots The CSI 2130 also serves as a temporary on line monitor It can automatically acquire and store data such as the overall vibration fault frequencies associated with specific fault types or even the complete spectrum over an extended period of time With line power it is possible to monitor machine health for longer spans up to a month e g to capture the break in period for new equip ment or to ensure that a machine with a known fault can make it to the next outage Capture Machine Shutdowns For analysis of transient events the CSI 2130 is able to collect a series of snapshots of machine vibration during start up coast down or process
20. ves as an excellent base for identify ing developing machinery faults but often times cross channel analysis is required to identify the root cause of the fault Expand the vibration analysis application with the cross channel module to determine the actual movement of the shaft during operation and to identify structural faults such as cracks and resonances While the dual channel CSI 2130 comes standard with the ability to display orbits for turbo machinery analy sis the optional Advanced Cross Channel application expands these capabilities to include impact testing and other types of cross channel analysis As a further enhancement the ODS Modal application Operational Deflection Shapes makes short work out of structural analysis by automatically config uring the required series of cross channel tests Cross channel data can also be analyzed in the VibPro module of the AMS Machinery Manager application or exported to spe cialized ODS Modal analysis soft ware Page 5 Product Data Sheet February 2006 The program offers a basic mode The Advanced Transient application records the vibration signature from machine start up coast down or during process disruptions for advanced analysis Transient Analysis The Advanced Transient Analysis application expands the power of any single or dual channel ana lyzer to record the raw vibration signal over a prolonged period of time for post processing and a
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