TS 200 DS-DES/CF - Astley Hire Ltd
Contents
1. ni m MDC CIS d GE 7000 BS GS 200 GE 6000 DS GS CTM 6 2 GE 6000 DES GS CTM 6 6UK GE 7500 BS GS 200 GE 6500 05 95 6 2 GE 6500 DES GS 6 6UK 21 05 03 M6GB EE DEO IUD SOS CD O CA Set up for operation Engine diesel MOSA 1 1 09 05 BATTERY WITHOUT MAINTENANCE Connect the cable positive to the pole positive of the battery after having taken away the protection by properly tightening the clamp Check the state of the battery from the colour of the warning light which is in the upper part Green colour battery OK Black colour battery to be recharged White colour battery to be replaced DO NOT OPEN THE BATTERY 54 LUBRICANT RECOMMENDED OIL MOSA recommends selecting AGIP engine oil Refer to the label on the motor for the recommended products Please refer to the motor operating manual for the recommended viscosity REFUELLING AND CONTROL Carry out refuelling and controls with motor at level position 1 Remove the oil fill tap 24 2 Pour oil and replace the tap 3 Check the oil level using the dipstick 23 the oil level must be comprised between the minimum and maximum indicators N ATTENTION It is dangerous to fill the motor with too much oil as its combustion can pr2. m e m CD Ea TRANSPORT AND DISPLACEMENTS COVERED UNITS REV 1 06 10 Transportation must always take place with the engine off electrical cables and starting battery disconnected and fuel tank empty Be sure that the lifting devices are correctly mounted adequate for the weight of the machine with it s packaging and conform to local rules and regulations Only authorized persons involved in the transport of the machine should be in the area of movement DO NOT LOAD OTHER PARTS WHICH CAN MODIFY WEIGHT AND BARICENTER POSITION IT IS STRICTLY FORBIDDEN TO DRAG THE MACHINE MANUALLY OR TOW IT BY ANY VEHICLE model with no CTM accessory If you did not keep to the instructions you could damage the structure of the machine Weight max per person 35 kg Total max weight 140 kg 15 01 01 M4GB A 6 6UK PBI ES A o assembly CTM 6 2 PB2 Hu OMOSA 11 0104 CF CTM 200 PB3 A ATTENTION The CTM accessory cannot be removed from the machine and used separately actioned manually or following vehicles for the transport of loads or anyway for used different from the machine movements Note Lift the machine and assemble the parts as shown in the drawing CTM 6 2 gt I I 1 I I I 1 1 I zl 1 J CTM 6 6UK
3. If battery is not connected disconnect voltage regulator to prevent damage RUNNING IN During the first 50 hours do not use the unit at more than 60 of full load Check the oil level regularly 04 11 02 27270 GB Stopping the engine TS 200 DS DES CF Before stopping the engine it is compulsory to stop the load shut off any loads which are connected to the unit auxiliary outputs disconnect the electric protection device D stop welding stopping the engine Reduce the speed of the engine turning the knob 16 T on the MIN position counter clockwise and let lt lt jtidle for about 3 minutes Turn off the engine turning the knob g 16 T on the position STOP comple tely counter clockwise Electric starting version OFF CUM Remove the key Q1 turning it counter O clockwise OFF position then take it out ts NB for safety reason the key must be kept by qualified personel Shut the fuel cock 04 11 02 27270 GB MOSA REV 1 04 07 9 CD Comandi CD Bedienelemente Controls Mandos Commandes WD 230 110V vers 16 LL 59B 1 Q1 O1 Presa di saldatura Presa di saldatura Presa di messa a terra Presa di corrente in c a Comando acceler puls marcia Filtro aria motore Tappo serbatoio Silenziatore di scarico Protezione termica corrente aux Interruttore differenziale 30mA
4. 04 11 02 27270 Use as welder This symbol Norm EN 60974 1 security standards for arc welders signifies that the welders can be used in areas with increa sed risk of electrical shock CONNECT WELDING CABLES For direct current electrode positive connect work cable to negative terminal and electrode holder to positive terminal For direct current electrode negative reverse cable connections Turn them clockwise to lock them in position Loose plugs will result in poor welding and damage to both plug and socket PUSH AND TWIST Once the welding current range has been chosen by attaching the elec trode holder lead to the correspon ding socket the welding current is adjusted by turning the knob on the front panel The knob regulates the rpm of the engine N ATTENTION To reduce the risk of electromagnetic interfe rence keep the welding cable length short and keep them on or near the ground Ensure that the machine is grounded If possible welding operations should not be done near sensitive electronic devices TS 200 DS DES CF 04 11 02 27270 GB Using the generator TS 200 DS DES CF It is absolutely forbidden to connect the unit to the public mains and or another electrical power source Areas for which access by non authorized per sonnel is forbidden are the control panel at the front the endothermic motor discharge ENGINE SPEED FOR CORRECT VOLTAGE AND
5. 4 C 1 Ir ALTT iOO m 25_ Mass RPM nj _____ Pd eL Furthermore on each model it is shown the noise level value the symbol used is the following we ys db 10 10 02 M1 4 GB The indication is shown in a clear readable and indeleble way on a sticker Dichiarazione conformit Konformitatserklarung CA GB Declaration of conformity E gt Declaraci n de conformidad REV 0 06 10 CF D claration de conformit ND BCS S p A Stabilimento di Cusago 20090 MI Italia V le Europa 59 Tel 39 02 903521 Via Marradi 1 20123 Milano Italia Fax 39 02 90390466 ISO 9001 2000 Cert 0192 Sede legale DICHIARAZIONE DI CONFORMITA D claration de Conformit Declaration of Conformity Konformitatserklarung Conformiteitsverklaring Declaraci n de Conformidad BCS S p A dichiara sotto la propria responsabilit che la macchina BCS S p A d clare sous sa propre responsabilit que la machine BCS S p A declares under its own responsibility that the machine BCS S p A erklart die Aggregate BCS S p A verklaard onder haar eigen verantwoordelijkheid dat de machine BCS S p A declara bajo su responsabilidad que la m quina GRUPPO ELETTROGENO DI SALDATURA WELDING GENERATOR GRUPPO ELETTROGENO POWER GENERATOR Marchio Brand Modello Model Matricola Serial num
6. 20 11 06 60 B M107815043 BUSH 61 B M107814013 WASHER 04 11 02 27270 l D CTM 6 2 GB 212029080 OMOSA REV 1 10 05 CF N Pos Rev Cod peser 7 Desc Note 107012150 CAVALLOTTO 107012130 MANIGLIA HANDLE 205311160 ASSALE AXLE 205311180 RONDELLA WASHER 6075020 COPIGLIA PIN SPLIT 105311650 RUOTA WHEEL CTM 200 232120130 Pos Rev Cod Desert Deser 7 Note 1 107012150 CAVALLOTTO U BOLT 2a 208101051 MANIGLIA HANDLE 7 205311160 ASSALE AXLE 8 205311180 RONDELLA WASHER 9 6075020 COPIGLIA PIN SPLIT 10 105311650 RUOTA WHEEL 12 12 13 14 PB3 256020040 Pos Cod Deser 256020549 GR COPERCHIO COMPLETO COMPLETE COVEH 256029168 CESTELLO PORTA BATTERIA BATTERY HOLDER 256029160 CESTELLO P BATT COPERCHIO BATTERY HOLDER WITH COVER 209509150 BATTERIA BATTERY fino a up to REV 0 04 97 Del 74 05 del 15 07 05 372859150 BATTERIA BATTERY da from REV 1 10 05 Del 74 05 del 15 07 05 21 04 97 KA
7. Booster socket Open circuit voltage switch Stop push button Ignition coil Spark plug Range switch Oil shut down button Battery charge diode Relay Resistor Sparkler reactor Output power unit Electric siren E P 4 engine protection Engine control PCB R P M electronic regulator PTO HI control PCB PTO HI 20 l min push button PTO HI 30 l min push button PTO HI reset push button PTO HI 20 l min indicator PTO HI 30 l min indicator PTO HI reset indicator PTO HI 20 l min solenoid valve PTO HI 30 1 min solenoid valve Hydraulic oil pressure switch Hycraulic oil level gauge Preheating glow plugs Preheating gearbox Preheating indicator R C filter Heater with thermostat Choke solenoid Step relay Circuit breaker Battery charge sockets Sensor cooling liquid temperature Sensor air filter clogging Warning light air filter clogging Polarity inverter remote control Polarity inverter switch Transformer 230 48V Diode bridge polarity change Base current diode bridge PCB control unit polarity inverter Base current switch Auxiliary push button ON OFF Accelerator electronic control Actuator Pick up Warning light high temperature Commutator auxiliary power 24V diode bridge Y s commutator Emergency stop button Engine protection EP5 Pre heat push button Accelerator solenoid PCB
8. FREQUENCY Turn the welding current regulating knob fully clockwise to put the engine at its maximum rpm If the engine is not at full rpm the voltage and the fre quency of the auxiliary power will not be correct At no load the voltage can be 1096 above nominal and at full load the voltage can be 10 below nominal PLUGS AND CABLES Before connecting a load to the socket check that the cables are in good condition and that the plug is wired correctly POWER ON LIGHT The light L located above each socket lights up when there is power available from the socket If the warning light does not light check that the engine is at maximum rpm that the GFI ground fault interrupter is inserted and that the circuit breaker is functioning When drawing power from more than one socket at the same time the power available is that indicated for each socket but the total cannot exceed the maximum shown on the rating plate GROUND FAULT INTERRUPTOR SWITCH The high sensitivity ground fault interruptor switch G F I 30mA D guarantees protection against indirect contacts due to faulty ground currents When the G F l switch picks up a faulty ground current that is higher than 30mA it intervenes by immediately cutting off tension to the AC sockets In case of intervention by this protection feature reset the G F l switch bringing the lever to the ON position In case of another intervention verify that no faulty tool
9. Spia luminosa corrente alternata Spia carica batteria Spia lumin press olio oil alert Chiave di avviamento Batteria Regolatore corrente di saldatura Interruttore magnetotermico 1 Welding socket Welding socket Earth terminal A C socket Accelerator lever Engine air filter Fuel tank cap Muffler Aux current thermal switch A C output indicator Battery charge warning light Oil press warning light oil alert Starter key Battery Welding current regulator Thermal magnetic circ breaker TS 200 DS DES CF Prise de soudage Prise de soudage Prise de mise terre Prises de courant en c a Commande acc l r bouton marche Filtre air moteur Bouchon r servoir Silencieux d chappement Protection thermique courant aux Interrupteur diff rentiel Voyants tension alternative Voyant charge batterie Voyant lumin press huile oil alert Cl de d marrage Batterie R gulateur courant soudage Interrupteur magn tothermique Z2 230 110V vers Toma de soldadura Toma de soldadura Toma de puesta a tierra Toma de corriente en c a Mando de acel pulsador marcha Filtro aire motor Tap n dep sito Silenciador de descarga Protecci n t rmica corr aux Interruptor diferencial 30 mA Indicadores luminosos c alter Piloto carga bateria Indic lum pres aceite oil alert Llave de arranque Bateria Regulador corr de soldadura Interruptor magnetot rmico
10. q 0 O nei e Su O ooo ut L ELE 1 59 ojojo s Bie ae _ efe LL E Es I 09 SL O 90609 EMI 2 I MOSA REV 0 11 02 02 CO LL VO QUOIZEZZIIO NE ENS 82198 219 e O IEOIUNLUOO 0 ounpoudy Ip ojeiwp uoo ouDesip ep ejeudoud e ip e EAJOSL 5 YSON 87 J eSou WW 09 no 9 9510 a uoneuiwoued QUOIZPUILUOUS IRI 0 SIC bled QD 900719 e9ueo ezues 0 TET OM uoo v ojmyisog y QU VOL A0EZ 90 00 _ VENI LL Q o N TS 200 BS CF Voz Esquema el ctrique CD Stromlaufplan CF Schemas electriques ND pu 9955 CD Schema elettrico Electric diagram MOSA REV 1 04 07 70 6546 CO LL VO SUOIZeZZLIO NE ens ezues 19 e o opnposdi Ip uoo OUBasip eyueseud jap ejeudoud e abba e EAIASI YSON 27 9261009 Kcu l eso MW ree EN SL IN 09 91018009510 QUOIZEUILUOUS LILLI 82 95 0 TEMI OMAL OAONU 102 y 5 v LL Q Y o N VILAO Esquema el ctrique
11. BUT CSS 47 04 11 02 27270 715 Ricambi D Ersatzteile MOSA o spare parts CE Tabla de ricambios TS 200 DS DES CF REV 3 02 11 CF Pi ces de rechange WD Pos Rev Cod Descr Note 3 M307012037 PROTEZIONE ANTIVIBRANTE 4 B M222401035 ANTIVIBRANTE era 256011035 25 M272705100 PONTE DIODI 26 M272704120 REATTORE TRIFASE 27 M272704100 REATTORE DI LIVELLO 28 M271704020 SUPPORTO 29 M271704010 RESISTORE 30 M220014100 REATTORE COMPLETO 31 M232123040 FLANGIA ATTACCO MOTORE 32 M272703025 STATORE AVVOLTO Fino a REV 1 11 06 Del 202 06 20 11 06 32 M272723025 STATORE AVVOLTO Da REV 2 04 07 Del 202 06 20 11 06 33 M232123030 ALBERO CON ROTORE 34 M107011280 TIRANTE 35 M105913045 FLANGIA PORTA ALTERNATORE 36 M232123036 TIRANTE 37 M1001030 CUSCINETTO 38 M105111290 VENTOLA CON FASCETTA 39 M105311370 DISTANZIALE 40 B M272506010 CONVOGLIATORE ARIA era 271706010 41 M105112020 ANTIVIBRANTE 47 M105311380 RONDELLA Fino a REV 0 10 98 Del 91 06 07 06 06 07 06 06 47 M356403038 RONDELLADa REV 1 11 06 Del 91 06 del 50 M107302460 STARTERA CHIAVE vers DES Fino a REV 1 11 06 Del 202 06 20 11 06 51 M1302040 SPIA 12V vers DES Fino a REV 1 11 06 Del 202 06 20 11 06 52 M256027060 PANNELLO vers DES Fino a REV 1 11 06 Del 202 06 20 11 06 53 155307107 DISGIUNTORE TERMICO vers DES Fino a REV 1 11 06 Del 202 06 20 11 06 54 M256022275 REGOLATORE DI TENSIONE vers DES Fino a REV 1 11 06 Del 202 06 2
12. CD Stromlaufplan Schemas electriques ND CD Schema elettrico Electric diagram MOSA REV 0 11 02 I OLZZZ Z0 LL 70 SUOIZEZZIJO NE ens ezues 1719 e o ouinpoudu ip uoo ouDesip ajuasaud jap eyeudoud e Ip uua e IS YSON 27 S FESOLIMMM 0 0605 1046 0000800 N 32530 0051 um 09V 52 6000 nu SIA eJojeubesiq euluooelA Bed Jamog UJO 309 uoneuiuoueq Up ubed euomzeuiuouaq eq seq dx3 sig ds3 MEJIA LL Q Y o N 200 eM el 4 r l s3 ee gt I rtl I I st 58 WY pia 1 I I SEE 50 0 ol S p Sog Sd lt D lt l l N MOSA REV 0 11 02 MOSA guarantees that any request for spare parts will be satisfied To keep the machine in full working order when replacement of MOSA spare parts is required always ask for genuine parts only lt gt The requested data are to be found on the data plate located on the machine structure quite visible and easy to consult When ordering the spare parts it is recom mended to indicate O MOSTA Europa 59 20090 CUSA
13. every 10 days to make the machine work with load for 15 30 minutes for a correct distribution of the lubricant to re charge the battery and to prevent any possible bloking of the injection system For long periods of inactivity turn to the after soles service of the engine manufacturer Clean the covers and all the other parts of the machine carefully Protect the machine with a plastic hood and store it in a dry place In case of necessity for first aid and of fire prevention see page M2 5 N IMPORTANT In the storage operations avoid that polluting substances liquids exhausted oils etc bring damage to people or things or can cause negative effects to surroindings health or safety respecting completely the laws and or dispositions in force in the place AO I 04 06 07 M45GB Have qualified personnel disassemble the machine and dispose of the parts including the oil fuel etc in a correct manner when it is to be taken out of service As cust off we intend all operations to be made at utilizer s care at the end of the use of the machine This comprises the dismantling of the machine the subdivision of the several components for a further reutilization or for getting rid of them the eventual packing and transportation of the eliminated parts up to their delivery to the store or to the bureau encharged to the cust off or to the storage office etc The several operations concerning the cust o
14. hour counter M is available to simplify the determination of the working hours N IMPORTANT In the maintenance operations avoid that polluting substances liquids exhausted oils etc bring damage to people or things or can cause negative effects to surroindings health or safety respecting completely the laws and or dispositions in force in the place ENGINE and ALTERNATOR PLEASE REFER TO THE SPECIFIC MANUALS PROVIDED Every engine and alternator manufacturer has e Do not modify the components if not authorized HOT surface can hurt you maintenance intervals and specific checks for each model it is necessary to consult the specific engine or alternator USER AND MAINTENANCE manual VENTILATION Make certain there are no obstructions rags leaves or other in the air inlet and outlet openings on the machine alternator and motor ELECTRICAL PANELS Check condition of cables and connections daily Clean periodically using a vacuum cleaner DO NOT USE COMPRESSED AIR DECALS AND LABELS All warning and decals should be checked once a year and replaced if missing or unreadable STRENUOUS OPERATING CONDITIONS Under extreme operating conditions frequent stops and starts dusty environment cold weather extended periods of no load operation fuel with over 0 596 sulphur content do maintenance more frequently BATTERY WITHOUT MAINTENANCE DO NOT OPEN THE BATTERY The battery is charged automatically fro
15. on firms or individuals but keeps the right to refuse services or information publication which it judges discutible unright or illegal GE MS TS EAS 10 10 02 M1 01 GB GE_ MS_ TS EAS INFORMATION Dear Customer We wish to thank you for having bought from MOSA a high quality set Our sections for Technical Service and Spare Parts will work at best to help you if it were necessary To this purpose we advise you for all control and overhaul operations to turn to the nearest authorized Service Centre where you will obtain a prompt and specialized intervention rs In case you do not profit on these Services and some parts are replaced please ask and be sure that are used exclusively original MOSA parts this to guarantee that the performances and the initial safety prescribed by the norms in force are re established ts The use of non original spare parts will cancel immediately any guarantee and Technical Ser vice obligation from MOSA NOTES ABOUT THE MANUAL Before actioning the machine please read this manual attentively Follow the instructions contained in it in this way you will avoid inconveniences due to negligence mistakes or incorrect maintenance The manual is for qualified personnel who knows the rules about safety and health installation and use of sets movable as well as fixed You must remember that in case you have difficulties for use or installation or others our Technical Serv
16. on the machine is prohibited Do not use the machine if it is not in good technical condition The machine must be in good working order before being used Defects especially those which regard the safety of the machine must be repaired before using the machine SYMBOLS AND SAFETY PRECAUTIONS GE_ MS_ TS_ SAFETY PRECAUTIONS N DANGEROUS This heading warns of an immediate danger for persons as well for things Not following the advice can result in serious injury or death N WARNING This heading warns of situations which could result in injury for persons or damage to things N CAUTION To this advice can appear a danger for persons as well as for things for which can appear situations bringing material damage to things N IMPORTANT NOTE N ATTENTION These headings refer to information which will assis you in the correct use of the machine and or accessories 26 11 99 M2GB D MOSA MOSA REV 2 06 10 o lt 00 o STOP Read absolutely and be duly attentive Read and pay due attention GENERAL ADVICE f the advice is not respected damage can happen to persons or things HIGH VOLTAGE Attention High Voltage There can be parts in voltage dangerous to touch The non observance of the advice implies life danger FIRE Danger of flame or fire If the advice is not respected fires can happen HEAT Hot surfaces If the advice is not respected burns or damage
17. to things can be caused EXPLOSION Explosive material or danger of explosion in general If the advice is not respected there can be explosions WATER Danger of shortcircuit If the advice is not respected fires or damage to persons can be caused SMOKING The cigarette can cause fire or explosion If the advice is not respected fires or explosions can be caused ACIDS Danger of corrosion If the advice is not respected the acids can cause corrosions with damage to persons or things WRENCH Use of the tools If the advice is not respected damage can be caused to things and even to persons PRESSION Danger of burns caused by the expulsion of hot liquids under pressure gt gt gt e A ACCES FORBIDDEN to non authorizad peaple SYMBOLS AND SAFETY PRECAUTIONS PROHIBITIONS harm for persons Use only with safety clothing ng It is compulsory to use the personal Man protection means given in equip ment Use only with safety clothing A It is compulsory to use the personal protection means given in equipment Use only with safety protections Itis a mustto use protection means suitable for the different welding works e with only safety material It is prohibited to use water to quench fires on the electric machines with non inserted voltage It is prohibited to make interventions before having disinserted the voltage No smoking It is prohibi
18. 0 11 06 55 M256027059 SCATOLA SUPPORTO REGOLATORE vers DES Fino a REV 1 11 06 Del 202 06 20 11 06 60 B M107815043 BOCCOLA ISOLANTE 61 B M107814013 RONDELLA ISOLANTE Pos Rev Cod Descr Note 3 307012037 PROTECTION VIBRATION DAMPER 4 B M222401035 VIBRATION DAMPER was 256011035 25 M272705100 DIODE BRIDGE ASSY 26 M272704120 REACTOR 27 M272704100 LEVEL REACTOR 28 M271704020 SUPPORT 29 M271704010 RESISTOR 30 M220014100 COMPLETE REACTOR 31 M232123040 FLANGE FIXING ENGINE 32 M272703025 STATOR Up to REV 1 11 06 Del 202 06 20 11 06 32 M272723025 STATOR From REV 2 04 07 Del 202 06 20 11 06 33 M232123030 SHAFT WITH ROTOR 34 M107011280 TIE ROD 35 M105913045 FLANGE ALTERNATOR HOLDER 36 M232123036 TIE ROD 37 M1001030 BEARING 38 M105111290 FAN 39 M105311370 SPACER 40 B M272506010 AIR DUCT was 271706010 41 M105112020 VIBRATION DAMPER 47 M105311380 WASHER Up to REV 0 10 98 Del 91 06 07 06 06 47 M356403038 WASHER From REV 1 11 06 Del 91 06 07 06 06 50 M107302460 STARTER KEY vers DES Up to REV 1 11 06 Del 202 06 20 11 06 51 M1302040 RED WARNING LIGHT 12V vers DES Up to REV 1 11 06 Del 202 06 20 11 06 52 M256027060 PANEL vers DES Up to REV 1 11 06 Del 202 06 20 11 06 53 M155307107 THERMAL SWITCH 15A 250V vers DES Up to REV 1 11 06 Del 202 06 20 11 06 54 M256022275 VOLTAGE REGULATOR vers DES Up to REV 1 11 06 Del 202 06 20 11 06 55 M256027059 BOX SUPPORT REGULATOR vers DES Up to REV 1 11 06 Del 202 06
19. 2 09 17 02 09 1 M256752200 YANMAR L100N YANMAR ENGINE L100N Da From REV 2 02 11 Del 12 09 17 02 09 ta 272722200 MOTORE YANMAR L100AE DEG YANMAR ENGINE L100AE DEG Fino a Up to REV 0 11 02 Del 202 06 20 11 06 ta 256862200 MOTORE YANMAR L100AE DEG YANMAR ENGINE L100AE DEG Da From REV 1 04 07 Del 202 06 20 11 06 Fino a Up to REV 1 04 07 Del 285 11 01 08 la M256762200 MOTORE YANMAR L100N YANMAR ENGINE L100N Da From REV 2 02 11 Del 285 07 11 01 08 2 M272701050 BARELLA PROTECTIVE FRAME 5 M272708005 CARENATURA FRAME 6 M272708205 SCATOLA DI BASE CASE BOTTOM HALF 1 M102044400 PRESA DI SALDATURA WELDING SOCKET 8 M102301310 PRESA DI SALDATURA WELDING SOCKET 9 M272708235 GRIGLIA DI ASPIRAZIONE NTAKE GRATE 11 M272707015 COPERCHIO SCATOLA ELETTRICA COVER ELECTRICAL BOX 12 M1302220 SPIA 220V WARNING LIGHT 230V Fino a Up to REV 1 04 07 Del 52 08 03 03 08 12 M1302530 SPIA 220V WARNING LIGHT 220V Da From REV 2 02 11 Del 52 08 03 03 08 12b 1302160 SPIA 110V WARNING LIGHT 110V Fino a Up to REV 1 04 07 Del 52 08 03 03 08 12b M1302520 SPIA 110V WARNING LIGHT110V Da From REV 2 02 11 Del 52 08 03 03 08 13 M307047250 PRESA 110V 16A EEC SOCKET 110V 16A 2 P N 13a M218137280 PRESA CEE 48V 32A EEC SOCKET 48V 32A 14 M306467107 PROTEZIONE TERMICA AUX THERMOPROTECTION 20AMP 250 V 15 M307017240 X PRESA 220V 16A EEC SOCKET 16 220V 2P T 16 305907270 PRESA 1
20. 6 400V 3P N T EEC SOCKET 16 400V 3P N T 17 219937130 COPERCHIO INTERRUT DIFFERENZ COVER GFI 18 219937036 STAFFA BRACKET 19a M105111540 INTERRUTTORE DIFFERENZIALE GROUNDFAULT INTERRUPTOR GFI vers 400 230 48 19b M220237105 INTERRUTTORE DIFFERENZIALE GROUNDFAULT INTERRUPTOR vers 230 110 110 19c M105277325 INTERRUTTORE MAGNETOTERMICO CIRCUIT BREACKER vers 230 110 110 20 09049105 COMANDO ACCELERATORE MOTORE ENGINE ACCELLERATOR CONTROL era was 272709105 21 M307017037 _ STAFFA BRACKET 22 M307809880 CONDENSATORI 3x80 UF CAPACITOR BOX 3X80 UF 23 M218017226 MORSETTIERA TERMINAL BOARD 42 M109019702 MANOPOLA HAND GRIP 43 M272707010 SCATOLA ELETTRICA ELECTRICAL BOX 44 M272707020 PANNELLO FRONTALE FRONT PANEL vers 400 230 48 45 M272717020 PANNELLO FRONTALE FRONT PANEL vers 230 110 110 50 M107302460 INTERRUTTORE ACCENS A CHIAVE STARTER KEY Da From REV 1 04 07 Del 202 06 20 11 06 51 1302040 SPIA 12V ROSSA RED WARNING LIGHT 12V Da From REV 1 04 07 Del 202 06 20 11 06 Fino a Up to REV 1 04 07 Del 52 08 03 03 08 51 1302500 SPIA 12V ROSSA RED WARNING LIGHT 12V Da From REV 2 02 11 Del 52 08 03 03 08 04 11 02 27270 e Ricambi CD Ersatzteile CA Spare parts CE Tabla de ricambios TS 200 DS DES CF REV 1 04 07 CF de rechange QD lt y QU uw SR S ved IN 59 w D see Or SO 205555 KIRS ANN A Y
21. D ELECTRODES in accordance with A W S Standard MOSA 1 0 10 03 CE The information here below are to be intended only as indicative since the above norm is much larger For further details please see the specific norms and or the manufacturers of the product to be used in the welding process RUTILE ELECTRODES E 6013 Easily removable fluid slag suitable foe welding in all position Rutile electrodes weld in d c with both polarities electrode holder at or and in a c Suitable for soft steels R 38 45 kg mm Also for soft steels of lower quality BASIC ELECTRODES E 7015 Basic electrrodes wels onlu in d c with inverse polarity on the electrode holder there are also types for a c Suitable for impure carbon steels Weld in all position HIGH YIELD BASIC ELECTRODES E 7018 The iron contained in the coating increases the quality of metal added Good mechanical properties Weld in all position Electrode holder at inverse polarity Wid deposit of nice aspect also vertical Workable high yield Suitable for steels with high contens of sulphur impurities CELLULOSIC ELECTRODES E 6010 Cellulosic electrodes weld only in d c with polarity electrode holder ground clamp Special for steels run on pipes with R max 55 kg mm Weld in all position volatile slag ELECTRODES IDENTIFICATION ACCORDING TO A W S STANDARDS 2 digits type of coating and electric power conditions see table 3 1 digits weldin
22. GO MI ITALY SS Tel 39 02 90352 1 fax 39 02 90390466 1 serial number cum TS 0000 GE 2 model of welder and or generating set lt 4 n position Em 9 quantity 3 0 n table 5 IM I Sp SPARE PARTS PIECES DE RECHANGE ERSATZTEILE au T EA 3 4 19 13 18 17 16 20 21 22 o 21 22 23 ABBREVIATIONS AND 5 5 EV When ordering specify the engine type and the auxiliary voltage ER Engine with recoil starter only ES Engine with electric starter only VE E A S version only QM When ordering specify the length in meters VS Special version only SR request only 14 12 986Q16M31 22 03 00 R1GB Ricambi D Ersatzteile MOSA o spare parts Tabla de ricambios TS 200 DS DES CF REV 1 04 07 Pi ces de rechange amp D DS 1 DES 1a 19C 23011101x2 19b 23011101x2 Ls TE IT IT i 110v 12b 400Y2301481 110v 12b 230v 12 14 12 230 19a 400Y2301481 18 17 110v 13 48v 13a 110v 13 15 230V 44 400Y230148l 230v 15 16 400V 45 23011101x2 21 43 23 22 04 11 02 27270 e Ricambi CD Ersatzteile MOSA Spare parts CE Tabla de ricambios TS 200 DS DES CF REV 2 02 11 Pi ces de rechange QD Pos Cod Descr Note 1 M272702200 YANMAR L100AE DG YANMAR ENGINE L100AE DG Fino a Up to REV 1 04 07 Del 1
23. NCTION MEANS Appropriated Carbonate anhydride or carbon dioxyde powder foam nebulized water Not to be used Avoid the use of water jets Other indications Cover eventual shedding not on fire with foam or sand use water jets to cool off the surfaces close to the fire Particular protection Wear an autorespiratory mask when heavy smoke is present Useful warnings Avoid by appropriate means to have oil sprays over metallic hot surfaces or over electric contacts switches plugs etc In case of oil sprinkling from pressure circuits keep in mind that the inflamability point is very low THE MACHINE MUST NOT BE USED IN AREAS WITH EX PLOSIVE ATMOSPHERE 10 06 00 M2 51 CD amp PRECAUTION ENGINE DRIVEN WELDER GE_ MS_ TS_ AAA MOSA 1 0 03 00 INSTALLATION AND ADVICE BEFORE USE The operator of the welder is responsible for the security of the people who work with the welder and for those in the vicinity The security measures must satisfy the rules and regulations for engine driven welders The information given below is in addition to the local security norms Estimate possible electromagnetic problems in the work area taking into account the following indications Telephonic wirings and or of communication check wirings and so on in the immediate vicinity Radio and television receptors and transmettors Computer and other checking devices Critical devices for safety and or for industrial che
24. Oil pressure switch Water temperature switch Water heater Engine connector 24 poles Electronic GFI relais Release coil circuit breaker Oil pressure indicator Water temperature indicator Battery voltmeter Contactor polarity change Commutator switch series parallel Commutator switch Key switch on off QEA control unit Connector Frequency rpm regulator Arc Force selector Device starting motor Fuel electro pump 12V c c Start Local Remote selector Choke button Switch CC CV Connector wire feeder 420V 110V 3 phase transformer Switch IDLE RUN Hz V A analogic instrument EMC filter Wire feeder supply switch Wire feeder socket DSP chopper PCB Power chopper supply PCB Switch and leds PCB Hall sensor Water heather indicator Battery charge indicator Transfer pump selector AUT 0 MAN Fuel transfer pump GECO generating set test Flooting with level switches Voltmeter regulator WELD AUX switch Reactor 3 phase Switch disconnector Solenoid stop timer VODIA connector F EDC4 connector OFF ON DIAGN selector DIAGNOSTIC push button DIAGNOSTIC indicator Welding selector mode VRD load 230V 1 phase plug V Hz analogic instrument Engine protection EP6 G EI relay supply switch Radio remote control receiver Radio remote control trasnsmitter Isometer test push but
25. TECTION TROUBLE SHOOTING MAINTENANCE STORAGE CUST OFF DIMENSIONS RECOMMENDED ELECTRODES ELECTRICAL SYSTEM LEGEND ELECTRICAL SYSTEM SPARE PARTS TABLES SPARE PARTS 04 11 02 27270 GB MOSA MOSA 1 0 10 02 N ATTENTION This use and maintenance manual is an important part of the machines in question The assistance and maintenance personel must keep said manual at disposal as well as that for the engine and alternator if the machine is synchronous and all other documentation about the machine GB Copyright CE We advise you to pay attention to the pages concerning the security see page M1 1 MOSA O All rights are reserved to said Company It is a property logo of MOSA division of B C S S p A All other possible logos contained in the documentation are registered by the respective owners The reproduction and total or partial use in any form and or with any means of the documentation is allowed to nobody without a written permission by MOSA division of B C S S p A To this aim is reminded the protection of the author s right and the rights connected to the creation and design for communication as provided by the laws in force in the matter In no case MOSA division of B C S S p A will be held responsible for any damaga direct or indirect in relation with the use of the given information MOSA division of B C S S p A does not take any responsibility about the shown information
26. TS 200 DS DES CF 272709003 GB USE AND MAINTENANCE MANUAL SPARE PARTS CATALOG MOSA 04 11 02 27270M00 approvato da DITE sera a O M LI CA DESCRIPTION OF THE MACHINE TS 200 DS DES CF REV 0 02 11 CF The TS 200 engine driven welder ia a unit which ensures the function as a a current source for are welding b a current source for the auxiliary generation Unit meant for industrial and professional use powered by an endothermic engine it is composed of various main parts such as engine alternator electric and electronic controls the fairing or a protective structure The assembling is made on a steel structure on which are provided elastic support which must damp the vibrations and also eliminate sounds which would produce noise ENGINE FRONT PANEL FRAME VIBRATION DAMPER ALTERNATOR sara A MOSA Quality system MOSA REV 3 02 09 THE INTERNATIONAL CERTIFICATION NETWORK CERTIFICATE IQNet and its partner hereby SRAGIM organization BCS S p A Head Office and Operative Unit Viale Mazzini 161 1 20081 Abbiategrasso Ml Operative Units Via Valbrina 17 19 1 42045 Luzzara RE Viale Europa 59 1 20090 Cusago for the following field of activities y Design production and servicing of tractors agricultural and green maintenance machines engine driven welders and generating sets has implemented and maintains a Quality Management System which
27. ber conforme con qua est en conformit a conforms with the mit den Vorschriften di in overeenkomst 15 m t de nhoud van gemeenschapsrichtliinemen gerelateerde modificaties comple con los requisitos de la Directiva Comunitaria y sus anexos 2006 42 CE 2006 95 CE 2004 108 CE Nome e indirizzo della persona autorizzata a costituire il fascicolo tecnico Nom et adresse de la personne autoris e composer le Dossier Technique Person authorized to compile the technical file and address Name und Adresse der zur Ausf llung der technischen Akten ermachtigten Person Persoon bevoegd om het technische document en bedrijf gegevens in te vullen Nombre y direcci n de la persona autorizada a componer el expediente t cnico ing Benso Marelli Amministratore Delegato CEO V le Europa 59 20090 Cusago MI Italy Cusago I g Benso Marelli Amministratore Delegato CEO MM 083 0 04 06 10 M1 4 1 Technical data TS 200 DS DES CF Technical data TS 200 DS CF TS 200 DES CF D C WELDING C C Duty cycle 190A 35 160A 60 120A 100 Welding current regulation I scale 20 100A Il scale 90 190A Welding voltage 98V Welding voltage 20 27V GENERATOR Three phase generation 6 kVA 400V 8 7 A Single phase generation 5 KVA 230V 21 7 A Single phase generation 2 5 KVA 110 V 22 7 A Single phase generation 2 kVA 48V 41 6A Frequency 50 Hz Cos 0 8 ALTERNATOR Self excited self regulated brushless Self exc
28. cks Peapol who for instance use pace maker hearing aid for deaf or something and else Devices used for rating and measuring The immunity of other devices in the operation area of the welder Make sure that other used devices are compatible If it is the case provide other additional measures of protection The daily duration of the welding time DUPLI IM po Make sure that the area is safe before starting any welding operation Do not touch any bare wires leads or contacts as they may be live and there is danger of electric shock which can cause death or serious burns The electrode and welding cables etc are live when the unit is operating not touch any electrical parts or the electrode while standing in water or with wet hands feet or clothes nsulate yourself from the work surface while welding Use carpets or other insulating materials to avoid physical contact with the work surface and the floor Always wear dry insulating glovers without holes and body protection Do not wind cables around the body Use ear protections if the noise level is high Keep flamable material away from the welding area Do not weld on containers which contain flamable material Do not weld near refuelling areas Do not weld on easily flamable surfaces Do not use the welder to defrost thaw pipes Remove the electrode from the electrode holder when not welding Avoid inhaling fumes by providing a ven
29. e data plate and on page named technical data in this same manual Maximum leaning of the machine in case of dislevel 10 A 20 max 10 26 11 99 M2 6GB Installazione e dimensioni Luftzirkulation und abmessungen M CA GB Installation and dimensions CE Instalaci n y dimensiones TS 200 DS DES CF CF Installation et dimensions ND en ys e 5 gt 1 _ 104 ______ I E c Ort A i NL fon 2 e o Se y lt 4 2 718 e A mc P d 04 11 02 27270 D 68 GD UNPACKING 0204 t Be sure that the lifting devices are correctly mounted adequate for the weight of the machine with it s pack aging and conforms to local rules and regulations When receiving the goods make sure that the product has not suffered damage during the transport that there has not been rough handling or taking away of parts contained inside the packing or in the set In case you find damages rough handling or absence of parts envelopes manuals etc we advise you to inform immediately our Technical Service i iE THE For eliminating the packing materials the User must keep to the norms in force in his country 1 Take the machine C out of the shipment packing Take out of the envelope A the user s manual B 2 Read the user s manual B the plates fixed on the machine the data plate A e O
30. e socket Welding control Welding current ammeter Welding current regulator Current transformer Welding voltage voltmeter Welding sockets Shunt D C inductor Welding diode bridge Arc striking resistor Arc striking circuit 110V D C 48V D C diode bridge E P 1 engine protection Engine stop solenoid Acceleration solenoid Fuel level transmitter Oil or water thermostat 48V D C socket Oil pressure switch Fuel warning light Battery charge warning light Oil pressure warning light Fuse Starter key Starter motor Battery Battery charge alternator Battery charge voltage regulator Solenoid valve control PCBT Solenoid valve Remote control switch Remote control and or wire feeder socket Remote control plug Remote control welding regulator E P 2 engine protection Fuel level gauge Ammeter Frequency meter Battery charge trasformer Battery charge PCB Voltage selector switch 48V a c socket Thermal relay Contactor G EI and circuit breaker 42V EEC socket G FI resistor TE P engine protection Solenoid control PCBT Oil level transmitter Engine stop push button T C 1 Engine start push buttonT C 1 24V socket Thermal magnetic circuit breaker S C R protection unit Remote control socket Remote control plug Insulation moitoring E A S connector E A S PCB
31. ff invol ve the manipulation of fluids potentially dangerous such as lubricating oil and battery electrolyte The dismantling of metallic parts liable to cause injuries or wounds must be made wearing heavy gloves and using suitable tools The getting rid of the various components of the machine must be made accordingly to rules in force of law a o local rules Particular attention must be paid when getting rid of lubricating oils battery electrolyte and infla mable liquids such as fuel cooling liquid The machine user is responsible for the observance of the norms concerning the environment conditions with regard to the elimination of the machine being cust off and of all its components In case the machine should be cust off without any previous disassembly it is however compulsory to remove tank fuel engine lubricating oil cooling liquid from the engine battery NOTE BCS is involved with custing off the machine only for the second hand ones when not reparable This of course after authorization In case of necessity for first aid and fire prevention see page M2 5 N IMPORTANT In the cust off operations avoid that polluting substances liquids exhausted oils etc bring damage to people or things or can cause negative effects to surroindings health or safety respecting completely the laws and or dispositions in force in the place 04 06 07 M45GB eo El M O SA RECOMMENDE
32. fulfills the requirements of the following standard ISO 9001 2008 Issued on 2010 10 19 Validity date 2012 03 05 Registration Number IT 3722 Gianrenzo Prati President of CISO ANCE Mex APCER Po CCC Cyprus ublic Cro Cert Croatic DOS Holding GmbH ny DS Denmari vela HKQAA Hong Ko ng Chin 1 ICONTEC C 6 nbi ia IMNC Mexico JQA Japar MSZT Hungary Nemko AS No NSAI Ireland sia SII Israel SIQ Slovenia SIRIM RAS Internatic p al Ma si ia SOS Switzerland SRAC Romania TEST Russia TSE Turkev YUQS Ser sented in the U SA by AFNOR Ce ortific ation CISQ DQS Holding G and NSAI Inc alid at the time of issue of this certificate Updated information is available under www ignet certification co Michael Drechsel President of IONET IQNet Partners AENOR Spain AFNOR Certification France AIB Vingotte Internatio onal Belgiu CISQ Italy CQC China CQM China COS Czech i din ELOT Greece FCAV Brazil OR A Ver Inspecta Certification Finland IRAM Arg PCBC Poland Quality Austria Austria RR Rus IQNet is The list of IQNet partner amp m uU E2Net ICIM I ISO 9001 2008 Cert 0192 UNI EN ISO 9001 2008 MOSA has certified its quality system according to UNI EN ISO 9001 2008 to ensure a constant highquality of its products This certification covers thedesign production and servicing of engine dri venwelders and generating sets The certi
33. fying institute ICIM which is a member ofthe International Certification Network IQNet awarded the official approval to MOSA after an examination of its operations at the head office andplant in Cusago MI Italy This certification is not a point of arrival but a pledgeon the part of the entire company to maintain a levelof quality of both its products and services whichwill continue to satisfy the needs of its clients aswell as to improve the transparency and thecom munications regarding all the company s activesin accordance with the official procedures and inhar mony with the MOSA Manual of Quality CISQ is a member of ICIM CERTIFICATO n 0192 5 CERTIFICATE No SI CERTIFICA CHE IL SISTEMA DI GESTIONE PER L ALITA DI WE HEREBY CERTIFY THAT THE QUALITY MANAGEMENT SY OPERATED BY BCS S p A UNITA OPERATIVE OPERATIVE UNITS Sede e Unit Operativa Viale Mazzini 161 20081 Abbiategrasso MI Unit Operative Via Valbrina 17 19 42045 Luzzara RE Viale Europa 59 20090 Cusago MI Italia E CONFORME ALLA NORMA IS IN COMPLIANCE WITH THE STANDARD UNI EN ISO 9001 2008 PER LE SEGUENTI ATTIVITA FOR THE FOLLOWING AC TIVITIES EA 18 Progettazione produzione ed assistenza di trattori macchine per agricoltura e manutenzione del verde motosaldatrici e gruppi elettrogeni Design production and servicing of tractors agricultural and green maintenance machines engine driven welders and generating
34. g positions see table 2 Li Descrizione 2 3 digits tesile strenght of g 9 Cellulose electrodes for the weld deposit see table 1 Cellulose electrodes for a c symbol for Rutile electrode for d c Coated Rutile electrode for a c electrode High yield rutile electrodes T 60 000 70 000 Basic electrodes for d c Basic electrodes for c a High yield basic electrodes for d c inverse polarity Acid electrodes for flat or front position welding for d c pole and for a c High yield rutile electrodes for flat or front plane position welding for d c and a c High yield acid electrodes for flat or front plane position welding for d c pole and a c High yield basic electrodes for flat or front plane Table 1 position welding for d c inverse polarity Extra high yield acid electrodes extra high penetration if required for flat position welding only for d c pole and a c 80 000 90 000 100 000 110 000 120 000 for all positions for plane and verticl for plane posotion only Table 2 Table 3 10 10 03 M55GB MOSA lt TANDO gt CD CISA o ELECTRICAL SYSTEM LEGENDE 7 10 09 CF Alternator Wire connection unit Capacitor El Welding PCB transformer Fuse 400V 3 phase socket 230V 1phase socket 110V 1 phase socket Socket warning light Hour counter Voltmeter Welding arc regulator 230V 3 phas
35. he TN or TT di stribution system the differential switch guarantees protection against indirect contacts In the case of powering complex installations re quiring or employing additional electrical protection devices the coordination between the protection devices must be verified For the grounding connection use the terminal 12 comply to local and or current regulations in force for electrical installations and safety 90 30 16 07 03 M20 R A GB 1 the fuel cock 2 turn the welding current control knob 16T to the maximum fully counter clockwise 3 hold the starting handle pro perly 4 pull the starting handle slow until you feel resistance 46 6 then return it slowly TS 200 DS DES CF 7 push the decompression le ver down and release 8 hold the starting handle firmly 9 pull the rope hard and fast Pull it all the way out Use two hands if necessary ELECTRIC STARTING VERSION Effect the operations 1 2 and 7 as reported in the para Recoil starter OFF Qe Turn the starting key Q1 completely dp clockwise until the motor starts Letthe engine run for some minutes before drawing the load case of unsuccessful start up do not insist for longer than 5 seconds Wait 10 seconds before attempting another start up Emergency recoil start Turn the starting key Q1 in ON position and repeat the process of recoil starting
36. hort circuit or a current absorption occurs above the data specified on the 9 label of the unit MES 04 11 02 2727 D CA Engine protection REV 1 04 07 The warning lamps brighten by turning the engine starting key Q1 and they switch off after some seconds The engine protection in case of low oil pressure is shown by the warning light 01 without the engine stopping The same as for as the battery charger warning 01 light in concerned the anomaly is shown without the engine stopping If the trouble should persist please turn to your Assistance Centre Once the cause of the problem is removed to assu re the protection it is enough to put the starting key Q1 to zero OFF position and start the engine again TS 200 DES CF TS 200 DES EL 4 04 11 02 27270 GB CD MOS o TROUBLE SHOOTING 1 0 04 04 CE PROBLEM No welding current but auxiliary output is OK MOSA Weld poorly Intermittently welds poorly No welding output and no auxiliary power output p Lod POSSIBLE CAUSE 1 Defective diode bridge 1 Defective diode bridge 1 Short circuit in wiring 2 Defective condenser 3 Defective stator 4 Short circuited diode bridge only for models with electronic control of welding current WHAT DO 1 Check the diodes of the bridge p Is the remote control switch in thd internal position Check the diodes and SCR s of the br
37. ice is always at your disposal for explanations or interventions The manual for Use Maintenance and Spare Parts is an integrant part of the product It must be kept with care during all the life of the product In case the machine and or the set should be vielded to another user this manual must also given to him Do not damage it do not take parts away do not tear pages and keep it in places protected from dampness and heat You must take into account that some figures contained in it want only to identify the described parts and therefore might not correspond to the machine in your possession INFORMATION OF GENERAL TYPE In the envelope given together with the machine and or set you will find the manual for Use Maintenance and Spare Parts the manual for use of the engine and the tools if included in the equipment the guarantee in the countries where it is prescribed by law Our products have been designed for the use of generation for welding electric and hydraulic system ANY OTHER DIFFERENT USE NOT INCLUDED IN THE ONE INDICATED relieves MOSA from the risks which could happen or anyway from that which was agreed when selling the machine MOSA excludes any responsibility for damages to the machine to the things or to persons in this case Our products are made in conformity with the safety norms in force for which it is advisable to use all these devices or information so that the use does not bring damage to
38. idge Check the transformer which supplies power to the welding control PCB If is OK replace the 1 Check the open circuit welding voltage If itis OK the diode bridge is OK If it is 1 3 or 2 3 of the nominal value check the diodes or the SCR s connectors are clean and making good contact Check that shunt connections are tight 2 Replace welding current control PCB 1 Check the wiring inside the welder for a short circuit between cables or to ground 2 If the wiring is OK short circuit the condenser to be sure that it is discharged disconnect all wires from condenser and using an ohmmeter check that the condenser is not short circuited 3JIf the condenser box is OK disconnect all leads from the stator except for those going to the condenser box and check the output from the alternator If there is no output from the welding winding and the auxiliary winding replace the stator 4 If there is output from all windings reconnect the diode bridge and check if there is welding current If not the diode bridge is defective If there is welding current connect the auxiliary power leads one at a time until there is no output at this point the short circuit is in that line 06 04 04 40 1 D MAINTENANCE REV 0 06 10 Have qualified personnel do maintenance and troubleshooting work Stop the engine before doing any work inside the machine If for any reas
39. ited self regulated Type three phase asynchronous Insulating class H ENGINE Mark Model Yanmar L 100 N Type Cooling system Diesel 4 Stroke air Cylinders Displacement 1 435 Output 6 5 kW 8 8 HP Speed 3000 rpm Fuel consumption Welding 60 1 Wh Engine oil capacity 1 61 Starter recoil electric GENERAL SPECIFICATIONS Tank capacity 5 9 Running time Welding 60 5 5h Protection IP 23 Dimensions Lxwxh mm 900x550x622 Weight 130 Kg 131 Kg Acoustic power LwA pressure LpA 99 LWA 74 dB A 7 m Dimensions and weight are inclusive of all parts without wheels and towbar CTM For fixed installation only POWER Declared power according to ISO 3046 1 temperature 25 C 30 relative hummidity altitude 100 m above sea level Its admitted overload of 10 each hour every 12 h In an approximative way one reduces of 196 every 100 m altitude and of 2 5 for every 5 C above 25 ACOUSTIC POWER LEVEL ATTENTION The concrete risk due to the machine depends on the conditions in which it is used Therefore it is up to the end user and under his direct responsibility to make a correct evaluation of the same risk and to adopt specific precautions for instance adopting a I P D Individual Protection Device Acoustic Noise Level LWA Measure Unit dB A it stands for acoustic noise released in a certain delay of time This is not submitted to the distance of measurement Acoustic Pressure Lp Measure Unit dB A i
40. m the battery charger circuit suppplied with the engine Check the state of the battery from the colour of the warning light which is in the upper part Green colour battery OK Black colour battery to be recharged White colour battery to be replaced THE ENGINE PROTECTION NOT WORK WHEN THE OIL IS OF LOW QUALITY BECAUSE NOT CHARGED REGULARLY AT INTERVALS AS PRESCRIBED IN THE OWNER S ENGINE MANUAL 05 09 05 M43GB e STORAGE REV 0 06 07 In case the machine should not be used for more than 30 days make sure that the room in which it is stored presents a suitable shelter from heat sources weather changes or anything which can cause rust corrosion or damages to the machine t Have qualified personnel prepare the machine for storage GASOLINE ENGINE Start the engine It will run until it stops due to the lack of fuel Drain the oil from the engine sump and fill it with new oil see page M25 Pour about 10 cc of oil into the spark plug hole and screw the spark plug after having rotated the crankshaft several times Rotate the crankshaft slowly until you feel a certain com pression then leave it In case the battery for the electric start is assembled disconnect it Clean the covers and all the other parts of the machine carefully Protect the machine with a plastic hood and store it in o dry place DIESEL ENGINE For short periods of time it is advisable about
41. on the machine must be operated while working inside pay attention moving parts hot parts exhaust manifold and muffler etc electrical parts which may be unprotected when the machine is open e Remove guards only when necessary to perform maintenance and replace them when the maintenance requiring their removal is complete MOVING e Use suitable tools and clothes PARTS can injure See pag M1 1 NOTE By maintenance at care of the utilizer we intend all the operatios concerning the verification of mechanical parts electrical parts and of the fluids subject to use or consumption during the normal operation of the machine For what concerns the fluids we must consider as main tenance even the periodical change and or the refills eventually necessary Maintenance operations also include machine cleaning operations when carried out on a periodic basis outside of the normal work cycle The repairs cannot be considered among the main tenance activities i e the replacement of parts subject to occasional damages and the replacement of electric and mechanic components consumed in normal use by the Assistance Authorized Center as well as by MOSA The replacement of tires for machines equipped with trolleys must be considered as repair since it is not de livered as standard equipment any lifting system The periodic maintenance should be performed accor ding to the schedule shown in the engine manual An optional
42. ovoke a sudden increase in rotation speed Y Check that the dry air filter is correctly installed and that there are no leaks around the filter which could lead to infiltrations of non filtered air to the inside of the motor DRY AIR FILTER Air cooled systems 2 OIL BATH AIR FILTER Fill the air filter using the same engine oil up to the level indicated on the filter i FUEL Do not smoke or use open flames during refuelling operations in order to avoid explosions or fire hazards Fuel fumes are highly toxic carry out operations outdoors only or in a well ventilated environment Avoid accidentally spilling fuel Clean any eventual leaks before starting up motor Refill the tank with good quality diesel fuel such as automobile type diesel fuel for example For further details on the type of diesel fuel to use see the motor operating manual supplied Do not fill tank completely leave a space of approx 10 mm between the fuel level and the wall of the tank to allow for expansion In rigid environmental temperature conditions use special winterized diesel fuels or specific additives in order to avoid the formation of paraffin e GROUNDING CONNECTION The grounding connection to an earthed installation is obligatory for all models equipped with a diffe rential switch circuit breaker In these groups the generator star point is generally connected to the machine s earthing by employing t
43. persons or things While working it is advisable to keep to the personal safety norms in force in the countries to which the product is destined clothing work tools etc Do not modify for any motive parts of the machine fastenings holes electric or mechanical devices others if not duly authorized in writing by MOSA the responsibility coming from any potential intervention will fall on the executioner as in fact he becomes maker of the machine t Notice this manual does not engage MOSA who keeps the faculty apart the essential characteristics of the model here described and illustrated to bring betterments and modifications to parts and accessories without putting this manual uptodate immediately 7 10 10 02 M 1 1 GB amp cemark EN REV 5 03 11 Any of our product is labelled with marking attesting its conformity to appliable directives and also the fulfillment of safety requirements of the product itself the list of these directives is part of the declaration of conformity included in any machine standard equipment Here below the adopted symbol CE marking is clearly readable and unerasable and it can be either part of the data plate Vle Europa 59 20090 CUSAGO MI ITALY AES Ve Eiropa 502000 TY htp wewmossit infosmosait MOEA LS tel 39 02903521 fax 39 0290390466 Made n http www mosait e mail infoemosait
44. s are connected or replace the G F I switch with another of matching specifications and or contact the Service Department rs Notes verify the operation of the G F l switch atleast once a month by pressing the TEST button The generator must be running and the differential lever in the ON position CIRCUIT BREAKERS FOR SOCKETS If you overload the socket the circuit breaker will automatically switch off the power To reset the circuit breaker disconnect the load wait a few seconds for the circuit breaket to cool down and then push the button The button should stay depressed If the circuit breaker button does not stay in let it cool down and try again If it still will not stay in call the service wp IE ON OFF L1 ON 0 FF CIRCUIT BREAKER Before reconnecting the load check that the power required is within the rating of the socket A load which is too large for the socket will cause the cir cuit breaker to intervene If after reconnecting the load the circuit breaker opens again check the connections wires etc of the load to find the fault UNIT FITTED WITH THERMAL MAGNETIC BRE AKER Turn on the thermal magnetic breaker Z2 by pushing it to the ON position The thermal magnetic breaker is a safety device which protects the circuit in the event of a mal function In this case the switch disconnects the three and single phase circuit when in any part of the electric connections a s
45. sets Data Emissione corrente Data di scadenza Current issue Expiring date 19 10 2010 05 03 2012 MSA First issue 30 05 1994 o ACCREDIA S The advantages for MOSA clients are Constant quality of products and services at thehigh level which the client expects Continuous efforts to improve the products andtheir performance at competitive conditions Competent support in the solution of problems Information and training in the correct applicatio nand use of the products to assure the security ofthe operator and protect the environment Regular inspections by ICIM to confirm that the requirements of the company s quality systemand ISO 9001 are being respected All these advantages are guaranteed by the CER TIFICATE OF QUALITY SYSTEM No 0192 issued by ICIM S p A Milano Italy www icim it 10 10 02 M01 GB M 01 M 1 01 M 1 1 M 1 4 M 1 5 M2 M 2 5 M 2 6 M 2 7 M 4 1 M 6 5 M 20 M 21 M 22 M 31 M 34 M 37 M 39 6 M 40 1 M 43 M 45 M 46 M 53 M 55 M 60 M 61 R 1 DR TS 200 DS DES CF QUALITY SYSTEM COPYRIGHT NOTES MARCHIO CE DATI TECNICI SYMBOLS AND SAFETY PRECAUTIONS INSTALLATION AND ADVICE BEFORE USE INSTALLATION AND ADVICE INSTALLATION UNPACKING TRANSPORT AND DISPLACEMENTS ASSEMBLY CTM 6 2 PB3 SET UP FOR OPERATION STARTING THE ENGINE STOPPING THE ENGINE CONTROLS USE AS A WELDER USE AS A GENERATOR ENGINE PRO
46. t measures the pressure originated by sound waves emission Its value changes in proportion to the distance of measurement The here below table shows examples of acoustic pressure Lp at different distances from a machine with Acoustic Noise Level LWA of 95 dB A Lp a 1 meter 95 dB A 8 dB A 87 dB A Lp a 7 meters 95 dB A 25 dB A 70 dB A Lp a 4 meters 95 dB A 20 dB A 75 dB A Lp a 10 meters 95 dB A 28 dB A 67 dB A PLEASE NOTE the symbol when with acoustic noise values indicates that the device respects noise emission limits according to 2000 14 CE directive D MOSA MOSA 1 0 11 99 SYMBOLS IN THIS MANUAL The symbols used in this manual are designed to call your attention to important aspects of the operation of the machine as well as potential hazards and dangers for persons and things IMPORTANT ADVICE Advice to the User about the safety cs N B The information contained in the manual can changed without notice Potential damages caused in relation to the use of these instructions will not be considered because these are only indicative Remember that the non observance of the indications reported by us might cause damage to persons or things It is understood that local dispositions and or laws must be respected WARNING Situations of danger no harm to persons or things Do not use without protective devices provided Removing or disabling protective devices
47. ted to smoke while filling the tank with fuel No welding It is forbidden to weld in rooms containing explosive gases ADVICE No harm for persons and things Use only with safety tools adapted to the specific use It is advisable to use tools adapted to the various maintenance works Use only with safety protections specifically suitable P Itis advisable to use protections suitable for the different welding works Use only with safety protections ws Itis advisable to use protections suitable for the different daily checking works Use only with safety protections it is advisable to use all protections while A shifting the machine Use only with safety protections It is advisable to use protections suitable for the different daily checking works and or of maintenance 26 11 99 M2 1GB CD MOS A amp INSTALLATION AND ADVICE BEFORE USE GE MS TS CE AN MOSA 1 0 06 00 A The installation and the general advice concerning the operations are finalized to the correct use of the ma chine in the place where it is used as generator group and or welder Stop engine when fueling Do not touch electric devices if you are barefoot or with wet Do not smoke avoid flames sparks or electric tools when fueling clothes Unscrew the cap slowly to let out the fuel vapours Always keep off leaning sur Slowly unscrew the cooling liquid tap if the liquid must be topped
48. tilation system or if not possible use an approved air breather Do not work in closed areas where there is no fresh air flow Protect face and eyes protective mask with suitable dark lens and side screens ears and body non flamable protective clothers Mn 30 03 00 M2 5GB CD MOSSA INSTALLATION AND ADVICE AA cola MOSA REV 1 06 07 INSTALLATION AND ADVICE BEFORE USE Check that the air gets changed completely and the hot air sent out does not come back inside the set so as to cause a dangerous increase of the temperature GASOLINE ENGINES Use in open space air swept or vent exhaust gases which contain the deathly carbone oxyde far from the work area DIESEL ENGINES t Use in open space air swept or vent exhaust gases far from the work area t Make sure that the machine does not move during the work block it possibly with tools and or devices made to this purpose MOVES OF THE MACHINE t At any move check that the engine is off that there are no connections with cables which impede the moves PLACE OF THE MACHINE N ATTENTION For a safer use from the operator DO NOT fit the machine in locations with high risk E re gt of flood POSITION Please do not use the machine in weather Place the machine on a level surface at a distance of at 0 sti 9 conditions which are beyond IP protection least 1 5 m from buildings or other plants shown both in th
49. ton Remote start socket Transfer fuel pump control Ammeter selector switch 400V 230V 115V commutator 50 60 Hz switch Cold start advance with temp switch START STOP switch Polarity inverter two way switch Engine protection EP7 AUTOIDLE switch AUTOIDLE PCB A4E2 ECM engine PCB Remote emergency stop connector V A digital instruments and led VRD PCB Water in fuel Battery disconnect switch Inverter Overload led Main IT TN selector NATO socket 12V Diesel pressure switch Remote control PCB Pressure turbo protection 26 07 04 M60GB 02 CO LL VO 77 ens ezuas 1719 e o ounpoudu ip uo oubesip zu s ud jap eyeudoud e abba p e enast IS YSON 27 V 0LO S 9p9Sc 002 0L Z72 N e e1ode S9 SAC 0009 5390 lt P y rete AMAMI AU BMG 920 Jeuiseq euiupejN lt AWLIAIN ODVSNI 0600Z EE SI eleq auoyeubasiq BUIUDIE N Bed 3V0011 4ewue gt gt 3oefoJd uoneuiuoue E wol4 euorzeuiuoue Bed eq dx ES T W TN 900Z 60 6Z Ip uoo y 70 A O FR S A muc VOZ 2 IO BE ES 5 ad UO 0006 000 se 9
50. up faces during work operations BOARD The vapor and the heated cooling liquid under pressure can burn face eyes skin Static electricity can demage Do not fill tank completely the parts on the circuit Wipe up spilled fuel before starting engine Mi 9 909 An electric shock kill CHECKIN Shut off fuel of tank when moving machine where it is assembled Avoid spilling fuel on hot engine Sparks may cause the explosion of battery vapours or whatever event which may cause serious injuries or death predispose the first aid in accordance a FIRST AID In case the operator shold be sprayed by accident from corrosive liquids hot toxic gas with the ruling labour accident standards or of local instructions Skin contact Wash with water and soap Eyes contact Irrigate with plenty of water if the irritation persists contact a specialist Do not induce vomit as to avoid the intake of vomit into the lungs send for a doctor Suction of liquids from If you suppose that vomit has entered the lungs as in case of spontaneous vomit take the subject to the lungs hospital with the utmost urgency Inhalation In case of exposure to high concentration of vapours take immediately to a non polluted zone the person involved gt FIRE PREVENTION In case the working zone for whatsoever cause goes on fire with flames liable to cause severe wounds or death follow the first aid as described by the ruling norms or local ones EXTI
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