- Datacolor Industrial
Contents
1. ON OO osa ssead 19343 ssar osa ssead ON ON 9Odd S xtpueddy ees HONILNOD TOH 444 Wla S xtpueddy sas ON 5Odd ANA y xTpueddy 3 V LVG ON V LVG NOLLYGD TANO 3 VIVO STS ACON TYANVN NNA NWADOJA 1104 DUTE AAAA AA WW MHTAJHAO 9 YLYA rout 193UH ON NOW 442 780 ON WVA OUA NNA on NNA ON duLs nusw we o g unu NUSN urey AHIBA MULTIPRECISE TC Appendix 2 96 AHIBA MULTIPRECISE TC Appendix 3 ahiba Main Menu EDIT PROGRAM RUN PROGRAM MANUAL MODE DATA DATA amp OVERVIEW CONFIGURATION Oml Oml Oml Oml Osec PRESSURE Osec DRAIN Osec END FUNCTION Manual Mode Menu MANUAL PROCESS MANUAL FUNCTION See Appendix 4 66 9C min FLOW 5 DOSAGE 2 PROG DOS PROGR DOS START DOS VOL DOS TIME RUN PROCESS END PROCESS DATA 97 98 AHIBA MULTIPRECISE TC Appendix 4 Main Menu No Running Process EDIT PROGRAM Automatic Process ERVI CONFIGURATION i E IE min GRAD _ _ C min Manual Process POWER FLOW Ga HOLD u POWER DOSAGE 2 PROG FLOW DOS PROGR 6 HOLD DOS START _ min DOSAGE DOS VOL ml DOS START mi DOS TIME DOS VOL START TIME DOS TIME mi MM DD YYYY hh mm STA2. MULTIPRECISE TC Package Dye Machine Base Unit Machine Exterior Brushed Stainless Steel 2 1 liter Dyeing Chambers That Are Independently Controlled 2 Safety Tested Pressure Lids 2 Magnetically Driven Centrifugal Pumps for Inside to Outside Flow Stainless Steel Hook for Sample Removal 2 Rubber Lids for Atmospheric Dyeing Electric Heating Water Cooling Direct Temperature Sensing in the Dyebath Control Unit with Graphical Display and Capacity for 60 Programs Programmable Functions Include Cool and Warm Water Volume Pressure and Vacuum Flow Rate Heating and Cooling Drain and Overflow Rinse Memory Card for Additional Program Storage 99 Programs Temperature Range 25 to 140 C 13 AHIBA Multiprecise TC Typical Applications Type of material 2 7 I 47 XX ANN 17 A Tops Loose Material Type of fiber Synthetic Natural Blends Min liquor ratio 1 5 14 ahiba ahiba Main Components AHIBA Multiprecise TC Main Components Stainless Steel Outer Body Memory Card Slot Display Unit Indicator Switch 12 Keypad Graphic Display Alarm Indicator Lights Status Panel Process Lights Pressure Indicator Gauge High Temperature Lid Protective Lexan Glass Inner Dyebath Glass Dyebath Withdrawal Valve Dosing Input Tubes Option gt O IBA multiprecise T
3. DOSAGE DOS VERIFICATION enter 10ml and press Enter c Verify that the dose amount is 10ml 0 5ml increase the MEASURED XX Xml by 0 3 in step d Decrease the value if the opposite is true Verify again until the dose volume is within tolerance The tolerance is XXml 0 5ml or XX 2 51 ahiba Controller 53 AHIBA MULTIPRECISE TC Keypad Display Process 1 o o eo o Dosing o tees Escape E Enter O G vette O O O O keset Power 11 datacolor mm Elements above the display 1 Process LED 2 Rotary knob 3 Switch Keypad POWER v ESCAPE F 0 9 ENTER DELETE ALARM RESET ahiba Flashes when a process program is running Display contrast control Display unit selector switch On Off switch Move cursor upward Move cursor downward Return to previous menu Function key Invert sign Alpha numeric keys Confirm input Cancel a keypad entry or a program Cancel the alarm AHIBA MULTIPRECISE TC Keypad 56 Keys Function keys F F F F F F F F F F F F GO GO MO bp N O 1 1 01 91 21 3 4 5 6 7 8 9 0 and space l amp abc def ghi j kl mno pqrs tuv WXYZ Jump cursor to beginning of previous step Jump cursor to beginning of next step Go to start
4. Check for leaks Water Flow Meter si Dyeing Beaker Temperature Calibration S X Check the beaker temperature and adjust if necessary Use calibrated temperature sensor Dosing Pump S X Check for leaks Check calibration sing calibrated beaker tubes Dosing Tubes U X Rinse with warm water ahiba 91 ahiba Appendices 93 AHIBA MULTIPRECISE TC Appendix 1 ahiba Main Menu EDIT PROGRAM RUN PROGRAM MANUAL MODE DATA DATA amp OVERVIEW CONFIGURATION PROG M CARD No PROGRAM No LOAD FROM MEM CARD PROGRAM No PROG M CARD No SAVE TO MEM CARD DEL MEM CARD PROG __ Yes press Enter No press ESC DEL ALL MEM CARD Yes press Enter No press ESC Edit Program Menu DIR PROGRAMS EDIT PROGRAM No _ DEL PROGRAM No _ DEL ALL PROGRAMS PRINT PROG No COPY PROGRAM DIR MEM CARD LOAD FROM MEM CARD SAVE TO MEM CARD DEL MEM CARD PRG DEL ALL MEM CARD COPY PROG No DESTINATION No COPY PROGRAM PRINT PROG No Yes press Enter No press ESC PRORAM NAME XXXXXXXXXXXXXXXXX TEMP C GRAD _ _ C min TIME _ min FLOW HOLD DOSAGE 2 PRGR DOS PROGR 50 DOS START min DOS VOL ml DOS TIME min ADD NEW PROCESS ADD NEW FUNCTION INSERT PROCESS 0 INSERT FUNCTION 0 DEL LAST STEP DEL STEP 0 END DEL PROGRAM No _ Yes press Enter No press ESC DEL ALL PROGRAMS Yes press Enter No press ESC 95 ahiba ssead osa 193u3
5. Display Error messages An error message will remain displayed until it is acknowledged by ALARM RESET and the fault is remedied If more than one alarm is issued the alarm with the greatest priority will be displayed The current time will not be displayed until all faults are corrected ahiba 59 60 AHIBA MULTIPRECISE TC Control Functions General remarks The AHIBA MPTC controller can store up to 99 dyeing programs Each program may contain up to 60 Time Temp steps Up to 99 additional programs may be stored on the memory card Programs remain stored even during a power failure Limit values During programming all entries are checked against the following limits TEMPERATURE 420 140 C TIME in min 000 180 GRADIENT 6 0 46 0 C min FLOVV 10 100 HOLD 0 1 FILL CVV 1 2000ml FILL WW 1 2000ml RINSE CW 1 6500ml RINSE WW 1 6500ml PRESSURE 1 120sec VACUUM 1 120sec DRAIN 1 120sec Enter a gradient only when an exact ramp is required For maximum heating or cooling rate enter 0 for a gradient ahiba AHIBA MULTIPRECISE TC Witing a Dyeing Program ahiba General Information The local memory can accommodate up to 99 programs The memory card can accommodate up to 99 programs A program may contain up to 60 steps A step consists of two types a Function or a Process A step for a Process consist of Temperature Gradient Time Flow and Dosing A step
6. for easy identification of a process job A maximum of 18 characters including spaces can be typed in via the control panel keypad Note Program name The default name is New The program name can be entered using the keypad which is similar to that of a telephone See below for more information Key Press Repeatedly 0 space 1 AAE 1 8 2 ABC 3 DEF 4 GHI 5 JKL 6 M NO 7 PQRS 8 TUV 9 VXYZ The F key acts as a caps lock n addition the F key also can change the functionality of the delete key Pressing the F and delete keys together vvill change the delete key to either delete or backspace ahiba 67 68 AHIBA MULTIPRECISE TC Run Program Menu In the RUN PROG menu you can start or stop a program The subsequent menu depends upon whether or not a process is running If no process is running the following menu is displayed RUN PROG No DELAYED RUN P No DATA AND OVERVIEW DATA Statusline 140 120 100 80 60 40 20 P1 20 40 60 80 100 120 RUN PROG NO DELAYED RUN NO _ DATA amp OVERVIEW DATA Start a program Enter the desired program number Press ENTER to start the program Befoer the program starts a submenu will appear to allow the program to be started at any step The default step is 1 Delays the start of a program Enter the desired program number Press ENTER to call up the function Enter the start date and
7. process Menu for editing and starting a manual process only 1 step Display the current temperature or current condition An enlarged display of temperature and remaining time of the program Menu for changing the equipment configuration ahiba AHIBA MULTIPRECISE TC Edit Program Menu DIR PROGRAMS C ls ED T PROGRAM NO _ 140 DELETE PROGRAM NO _ 120 DELETE ALL PROGRAMS 100 PRINT PROG NO_ 80 COPY PROGRAM DIR MEM CARD E LOAD FROM MEM CARD DELMEM CARD PRG_ 9 DEL ALL MEM CARD By positioning the cursor 1 at the desired command line the following manipulations can be performed with the programs DIR PROGRAMS Displays the programs locations in the local memory EDIT PROGRAM No Input a new or select an existing program by entering the corresponding program number 1 99 Press ENTER to activate the program see section on Edit Program Number DEL PROGRAM No Choose a program to be deleted by entering its number 1 99 Press ENTER to call up the program Answer the confirmation prompt by ENTER or reject the command by pressing ESC DEL ALL PROGRAMS Deletes all programs in the memory by pressing ENTER Call up the function by ENTER Answer the confirmation prompt by ENTER or reject the command by ESC PRINT PROG Choose the program to be printed by pressing a program number 1 99 Call up the program by ENTER Answer the confirmation prompt by ENT
8. service life of the equipment We reserve the right to make technical changes Do Not touch the emerging cooling water Caution Hot This ideogram is a warning instruction Warning Hot surfaces DANGER OF BURN INJURIES The AHIBA Multiprecise TC should only be operated when the high temperature lid and protective glass is in place Danger of burn injuries from hot surfaces As soon as the dye bath sensor registers a temperature in excess of 140 C the heaters are shut off automatically and the cooling water starts flowing ahiba AHIBA MULTIPRECISE TC Safety Precautions amp Warnings The Ahiba Multiprecise TC should be operated only with filtered and deionized water This prevents contamination of the valves calcium deposits on parts in contact with the dye bath and in the cooling unit The dosing tube must always be filled with distilled or deionized filtered water A The pressure relief valve connected to the drain manifold is set to automatically open automatically whenever as excess of 5 bar tolerance 0 5 bar is reached Residual Risks Observe all auxiliary standards and regulations as cited in the material safety data sheets of all chemicals being used IN Datacolor assumes no responsibility for the handling of chemicals ahiba 9 ahiba Introduction amp Typical Applications AHIBA MULTIPRECISE TC Introduction amp Typical Applications ahiba AHIBA Multiprecise TC has two ind
9. ER or reject the command by ESC ahiba 65 66 AHIBA MULTIPRECISE TC Edit Program Menu COPY PROGRAM DIR MEM CARD LOAD FROM MEM CARD SAVE TO MEM CARD DEL MEM CARD PRG_ DEL ALL MEM CARD Copies a program from a local memory position to a different one Call up the sub menus by ENTER Displays the directory of the memory card Unassigned locations dot assigned locations number 1 99 Call up the function by ENTER Copies program from the memory card to the local memory Press ENTER to call up the submenu Saves the program in the local memory to the memory card Press ENTER to call up the function Answer the confirmation prompt by pressing ENTER or reject the command by ESC Deletes a program on the memory card 1 99 Press ENTER to call up the function Answer the confirmation prompt by ENTER or reject the command by ESC Deletes all programs on the memory card Press ENTER to call up the function Answer the confirmation prompt by ENTER or reject the command by ESC ahiba AHIBA MULTIPRECISE TC Edit Program Names The screen below is the default screen for a new program Additional screen information will appear as program steps are added Program Name 120 XXXXXXXXXXXXXXXXXX ADD NEVV PROCESS 100 ADD NEVV FUNCTION 80 INSERT PROCESS 0 ea INSERT FUNCTION 0 DEL LAST STEP 40 DEL STEP 0 20 END 20 40 60 80 100 120 Statusline Program names can be added
10. G GO pl ZG b WD egurrek ahiba 17 18 AHIBA MULTIPRECISE TC Main Components 1 Power Line 2 Alarm Output 3 Printer 4 Cold Water Inlet 5 Hot Water Inlet 6 Drain ahiba AHIBA MULTIPRECISE TC Various Components 1 Control panel consisting of LCD display keyboard control lights beaker control switch and memory card slot 2 dye container 1000 or 2000 ml volume with high temperature lid is shielded by a protective lexan glass thus providing additional safety for the user 3 Use the dyebath withdrawal valve to withdraw bath samples from the dyebath Place a container under the pipe bend and manual turn the knob counterclockwise to withdrawal sample 4 The dosing feed lines allow additions to the dyebaths from one or several dosing stations ahiba 19 AHIBA MULTIPRECISE TC Dye Container 20 HT Lid Dye Basket Dye Glass Pump Motor Magnetic Coupling Metal Beaker Circulation Direction from inside out Dyebath ahiba AHIBA MULTIPRECISE TC Dyebath Circulation Pump ahiba Function Principle The function principle of the Ahiba Multiprecise TC is based on the centrifugal pump system devoid of any lines and valves The magnetically driven pump feeds the treatment dye bath continuously through the material During the process the output of the p
11. MULTIPRECISE TC Table of Contents Controller ooo EE sh e erita eo een ees 53 Keypad Display ocaci n aan 55 AS sanieren niert 56 Activating Programming the 57 LCD Display uuruuu E E 59 Control FUNCIONS Hussein 60 Writing a Dyeing Program een a irre 61 Program Example ee a a 63 Main Men td 64 Edit Program Men socia id aa 65 Edit Program Names urn hrs nenn 67 Run Program Menu ii a a area 68 Display actual VAES iio ee 70 Manual Program Messi arts at at ee 72 Configuration MST rra 73 Communications Me a Sa a a AAA 74 Dose Verification MST rss 75 User Setup iseinean iaiaeiaeiaa 76 Controller Messages uuruuu uapa ich 78 Error Messages 79 ueu a LARA 81 ARIAS Ee ee er 85 Cleaning O 87 PUMP 05000 0200000 000 88 B eakernehamber u ua ua kette 89 izle O 90 Maintenance LIS ra eek 91 Apbendices n uuu a ein 93 ahiba Safety Precautions and Warnings ahiba AHIBA MULTIPRECISE TC Safety Precautions amp Warnings Safety Precautions and Warnings The unit weight is approximately 68KG 149 lbs It is recommended that a minimum of 4 persons lift the unit To prevent an electrical shock or fire have a qualified electrician connect the unit to the appropriate power source Using an extension cord without protective grounding will invalidate protection Only operate the equipment as i
12. ODE MANUAL FUNCTION DRAIN XXsec Ensure the beaker lid is on to build pressure up so water is pushed out of the beaker C Release pressure in the chamber by pressing the manual Pressure Relief valve switch located next to the chamber as shown below Note It is important to maintain atmospheric pressure during calibration for accuracy Pressure Relief Switch ahiba 49 50 AHIBA MULTIPRECISE TC Calibration Water Flow Meter Calibration A B Go to CONFIGURATION USER SETUP CAL WATER FLOW The menu as shown below appears PULSE ltr 2220 EXECUTE Move cursor to EXECUTE and press Enter Measure the water in the beaker To measure the water drain the water by opening the manual valve withdrawal knob To help push water out close the lid and go to MANUAL FUNCTION PRESSURE The volume should be 200 2 ml Repeat to ensure that the first data is correct If the measured volume is differnet and exceeds the tolerance then enter the new value per the following formula 1 200 XXX 2220 YYYY 200 Where XXX is the measured volume drained out of the beaker And YYYY is the new value to be entered in Pulse Ltr The newly enter value has not been saved To save value press EXECUTE again When finished press Esc twice Press Enter when confirmation menu appear SAVE PARAMETERS Yes press Enter No press Esc Verif
13. P1 20 40 60 80 100 120 PRINTER BAUD RATE PRINT INTERVAL 00 00 Pressing ENTER on the selected field will activate the selection The baud rate options are 300 1200 2400 4800 9600 and 19200 Use or v and press ENTER to make selection This option allows actual data to be printed out via RS232 port at an interval specified by the user ahiba AHIBA MULTIPRECISE TC Dose Verification Menu ahiba DOSE VERIFICATION RINSE Oml DRAIN Omi CALIBRATE Statusline Leo L DOSE VERIFICATION RINSE Oml Menu to verify calibration result Enter desired volume and press Enter DOS VOL 0 0ml EXECUTE Used for rinsing dosing tube or fill prime the tube vvith vvater After entering the desired volume and pressing Enter a confirmation menu will appear TIP Always perform this rinse at the end of the day This action will prevent chemicals from crystalizing in the dosing tubes and dosing pump diaphragm thus prolonging the life of the dosing pump DRAIN Oml CALIBRATE Used for draining the remaining liquid in the tube Key in the desired volume and press Enter The total volume in the tube is approximately 6ml Menu for calibrating the dosing pump TIP f more than one dosing is in a process select one solution for calibration However during Dose Verification as above test all dosing solutions for accuracy There may be a slight difference in the volume due to solution concentrat
14. R wait 10 sec press POWER O K If the problem is not solved consult Datacolor Ahiba customer service The nearest office can be found through the Datacolor Worldwide Office Locator at www datacolor com or by contacting Datacolor Corporate Headquarters 609 924 2189 and asking for customer support or email Hwsupport datacolor com 2 Continue the process by pressing CONTINUE or cancel by pressing END 3 Press ALARM RESET key 78 ahiba AHIBA MULTIPRECISE TC ERROR Messages ahiba Display Info Description Action STATUS ERROR PARAMETER FAILURE HIGH TEMPERATURE PWR FAILURE AT hh mm FLOW MOTOR FAILURE Internal fault in the controller EEPROM parameter not OK or lost Parameters must first be programmed DATABASE FAILURE Program memory error all programs have been deleted Temperature is too high The monitor controller has been triggered Heater is turned off Prower outage exceeds 2 minutes Controller does not detect motor movement 1 1 3 1 2 1 PT100 FAILURE Tist OUT OF RANGE STACK UNDERFLOW LOW BATTERY Press Esc or goto RUN menu Process held Temperature sensor failed Temperature monitoring has tripped Internal program error Battery low Programs can be lost Expecting user action to continue dosing operation Undefined error Replace sensor or 1 INFO 1 Save the pro
15. RT TIME MM DD YYYY hh mm ahiba AHIBA MULTIPRECISE TC Appendix 5 Main Menu EDIT PROGRAM No Process Running 120 0 END DATA amp OVERVIEW CONFIGURATION p o Manual Automatic Process 12 0 a 0 180 min ahiba 99 AHIBA MULTIPRECISE TC Appendix 6 s Bnaxoq ss zd Touedsuq zequq osa ON sssad sox sTeouexu SMGALHMNYGYa HAVS yosqneqd dna s xz sn z qus WHLNH HLNOFXA 131 sasTnd buTr3Tx u uM 008 0222 0074 008 anva anva anva 00Z6T 0096 0087 0077 0021 00 MAN YALNA AA 55 MAN 40 45 AUOMSSYA MOTA HHLVM TVO u s sjJJO puogA3938s z zzng ATuO T uuosz q Ida oa P9I0T1IS9Y ss s v NOLLVTIVLSNI 40 45 wasn NOLLYOINAWNOD AWIL Las L Xtpueddy puyborg 22 2309T9S TMHLNH 00 00TVANALNI LNIYd ALVAdAvVa HALNTUA udAL HALNIUd 3904s590 dH 08X4 uosdu NOLLYANDIANOD 3 KIKO wu yu 92 T 0002 80 20 AWIL LAS AA WN Wvdoodd 1104 De UFEN ahiba 100 AHIBA MULTIPRECISE TC Appendix 7 ahiba Configu
16. Water e Water pressure 5 bar 72 5 psi maximum e Water hardness lt 10 dH e Water consumption approx 6 54L min 1 7 gpm e Water Connections warm water inlet 10mm ID 3 8 ID cool water inlet 10mm ID 3 8 ID drain 25mmlD 1 mmID Temperature Operating 5 C to 40 C 80 max relative humidity up to 31 C 50 relative humidity up to 40 C altitude up to 2000 meters Cooling water lt 20 C ideal e Accuracy 1 0 C 38 ahiba AHIBA Multiprecise TC Technical Data ahiba The following fuses are used for circuit protection Note Fuses must be changed by a trained technician Power Interface Board F1 6 2 Main Fuse F main SAT 24V Unregulated Power Supply Fps 25AT 39 ahiba Procedure for Dosing 41 AHIBA Multiprecise Dosing Manual Mode Dosing can be activated from manual mode or program mode In manual mode there is only one dosing step allowed while in program mode dosing can be activated multiple times The MPTC dosing system is semi automatic this means that operator interaction is required The controller will alert the operator with an alarm and with an instruction on the LCD display There are only two types of action required One is exchanging between chemical bottle and water The second is keypad entries to continue the program Manual Mode 1 Before beginning a process Ensure dosing tubes have been primed wit
17. as programmed When dosed amount is reached An alarm message is displayed on the LCD display status line Press Esc or go to Run Program Menu At this time the first dosing solution has been dosed out of the dosing beaker but some still remains in the dosing tube After pressing Esc key or go to Run Program Menu the message as shown in Fig 2 will appear Follow the instructions on the screen After pressing the Enter key dosing continues for the remaining dosing auxiliary in the tube First dosing is completed The desires amount of the first dosing auxiliary is now in the dyeing beaker and the dosing tube is filled with water An alarm message as in Fig 1appears After pressing Esc or go to Run Program Menu the display will appear as shown in Fig 3 After pressing the Enter key the process continues 45 AHIBA MULTIPRECISE TC Dosing Program Mode 9 Second dosing begins repeat steps 1 7 10 All dosing will repeat steps 1 7 except the last dosing steps 1 6 C 1 INSERT TUBE IN 2ND 140 SOLUTION 2 PRESS ENTER TO CONTINUE 770 100 80 60 40 20 20 40 60 80 100 120 Statusline Fig 3 ahiba ahiba Calibration 47 AHIBA MULTIPRECISE TC Calibration Water Flow Meter Water Flow Meter Calibration A Ensure tube is filled with water Go to MANUAL MODE MANUAL FUNCTION FILL CW 50ml to fill tube with water B Drain beaker Go to MANUAL M
18. ass and two seals and center it on the edge of the thermal bowl Re install inner protective glass 7 Re install outside protective glass ahiba 89 AHIBA MULTIPRECISE TC Maintenance Leak Test Leak Test If any element has been replaced proceed as follow Fill dye container up to the level of the upper glass seal Close the lid and build up pressure to 3 bar function PRESSURE For safety reasons leak test may be performed only in dye chamber filled with water The inside and outside protective glass must be in place For approximately 3 minutes check the pressure gauge on the front of the unit If a loss of pressure or a leak in the dye chamber is obvious the dye chamber mounting glass seals must be checked and replaced if necessary 90 ahiba AHIBA MULTIPRECISE TC Maintenance List Maintenance List Legend U User S DCI Service Support Accessories Wash thoroughly Machine Keep the exterior surfaces clean MEH Dyeing Chamber Check for leaks and cracks in glass Replace seals or glass if necessary Cooling Water Inlet Warm Water Inlet and drain Check that tubing is securely fastened onto plumbing nipples Lid Check o ring ensure lid seals properly check for leaks If necessary replace o ring Manual Pressure Relief Valve With pressure in chamber press button and ensure gauge drops pressure Adjust check valve if necessary Internal Plumbing
19. ature Automatic process running P The current program step is displayed in every line The following values are displayed Tis CT Actual temperature Tset Set temperature of the step TIME min Duration of Tset to be maintained starts when the Tset temperature is reached GRAD _ _ C m Nominal gradient C min POWER 5 Current heating or cooling power Heating Cooling FLOW _ Motor RPM HOLD m Will stop process when the nominal value is reached 0 1 OFF ON START TIME MM DD yy hh mm Starting time of the currently running program PROGRAM No _ Number of the currently running program STEP No _ Current step in the process ahiba AHIBA MULTIPRECISE TC Display Actual Values ahiba Manual process M The following process values are displayed Tis de Tset de Time _ min GRAD _ _ C m POWER FLOW HOLD START TIME MM DD yy hh mm Actual temperature Set temperature of the step Duration of Tset to be maintained Nominal gradient C min Current heating or cooling power Heating Cooling Motor flow Will stop process when the nominal value is reached 0 1 OFF ON Starting time of the currently running program 71 AHIBA MULTIPRECISE TC Manual Program Menu 72 In the MANUAL menu you can start and stop a 1 step dyeing process The menu below is displayed when you enter into the MANUAL menu MANUALPROCESS MANUAL FUNCTION P1 20 Statuslin
20. avity The drain cannot be level or higher ahiba 29 AHIBA Multiprecise TC Power Connection Establishing the power connection Multiprecise TC Serial No XXXX 230 380 VAC 50 60Hz P 2700W 1 N PE Max Temp s ANSI UL STD 3101 1 Prior to connecting the Ahiba Multiprecise TC ensure that the local line 1 voltage agrees with the line voltage specified on the name plate N A qualified electrician must connect the proper line receptacle to the end of the power cable in order to meet local requirements See the diagrams on the following page for main power supply connections 30 ahiba AHIBA Multiprecise TC Power Connections ahiba Main Power Supply Connection The Ahiba Multiprecise TC is shipped without a power disconnect plug A certified electrician must install an appropriate plug that meets local requirements The Plug must be rated for 20 amps 480V minimum 3L N GN For 380 V AC standard mains e g Europe 380 V AC 3 N PE 50 60 Hz 3300 VV _ N MULTIPRECISE TC 2 E E E w APN eo VA A For 220 V AC high power mains e g U S A Canada Japan 220 V AC 3 PE 50 60 Hz 3300 W 2 L b A AHIBA 3 uom d MULTIPRECISE TC PE If the unit is connected permantly to the main power supply then a 13 amp minimum circuit breaker must be installed as a mean for disconnec
21. datacolor A MULTIPRECISE TC o Committed to Excellence Dedicated to Quality Certified to ISO 9001 2000 in Manufacturing Centers Worldwide 2009 Datacolor Inc Datacolor and other Datacolor product trademarks are the property of Datacolor Inc User Documentation Ahiba MULTIPRECISE TC Published October 2003 Version 2003 1 Doc No 62 990036 ENG AHIBA MULTIPRECISE TC Table of Contents ahiba Safety Precautions and MSI rr Symbols That Appear on Urru Important Notes Introduction amp Typical AOOIIGGUOTZ rr Operating Principle Typical Applications Main Components a Front Left Side Various Component Dye Container Dyebath circulation Priming dosing pum Material carrier PUMP ezia razia aaa rea a a tate 0077000000 000 Installation and BSA A Initial Steps Water Supply and Drain Power Connection Printer Connection optional rra Alarm Light Optional sener Procedure for Dosing Dosing Manual MOS rren Dosing Program Modes u u iia rad Calibration Calibration Water Flow Meter Calibration Dsoing 11 13 14 15 17 18 19 20 21 22 23 25 27 28 30 32 33 35 37 38 39 41 43 45 47 49 51 AHIBA
22. e 40 60 80 100 120 MANUAL PROCESS MANUAL FUNCTION Press ENTER to call up the submenu as shown below TEMP 20 0 C GRAD 0 0 lt min TIME 0 min FLOW 10 DOSAGE 0 NONE RUN PROCESS END PROCESS DATA Press ENTER to call up the function FILL CVV 0 ml FILL VVVV o ml RINSE CW Oml RINSE WW Oml VACUUM 0 sec PRESSURE sec DRAIN 0 sec END FUNCTION ahiba AHIBA MULTIPRECISE TC Configuration Menu In this menu you can configure your equipment to suit your application See appendix 6 SET TIME ba COMMUNICATIONS DOSAGE 129 USER SETUP 100 INSTALLATION 80 60 40 20 P1 20 40 60 80 100 120 Statusline SET TIME Enter the system time and date Press ENTER to call up the function To store the data press ENTER COMMUNICATION Select the printer type Epson FX80 HP Deskjet or equivalent Select the baud rate setting for printer Select an interval for which the data is to be printed out DOSAGE This menu allows the user to perform dosing related functions such as RINSE DRAIN and CALIBRATION See appendix 7 INSTALLATION Call up the installation menu Access is restricted to factory an DCI personnel USER SETUP Here you can choose the setting of the alarm beeper the sensor offset and the menu language ahiba 73 74 AHIBA MULTIPRECISE TC Communication Menu PRINTER BAUD RATE PRINT INTERVAL 00 00 Statusline 140 120 100 80 60 40 20
23. ependently operated dyeing chambers which continuously circulate the dyebath through the sample duplicating a beam and package dyeing process Dyeing chambers may be configured as 2 1 liter baths 2 two liter baths or 1 one liter and 1 2 liter baths The unit has a variable speed pump that provides a gentle flow in an inside to outside direction assuring level dyeings on all substrates The unit is designed to accurately simulate beam and package dyeing production in a laboratory environment This versatile unit is capable of dyeing all types of substrates The Multiprecise TC may be purchased with an automatic dosing apparatus allowing dosing of auxiliaries during the dyeing process This unit uses a diaphragm metering pump to dispense the chemicals automatically linear progressive degressive into the dyeing chambers The Multiprecise TC utilizes one controller that independently operates the two dyeing chambers Equipped with the latest controller technology functions such as bath volume pressure flow speed rinse cycle and end of process drains are programmed quickly and easily The graphical interface displays information such as temperature dosing time and amounts and residual dyeing time for the operators reference The use of a memory card allows unlimited storage of dyeing programs and allows easy editing and copying functions to accommodate all dyeing processes In summary the Multiprecise TC features the following
24. for a Function can be any one of these function FILL RINSE PRESSURE VACUUM DRAIN HOLD Note Programming can be executed from either active unit Procedure 1 With cursor a 1 choose ED T PROGRAM in the main menu Press ENTER to activate the submenu Choose DIR PROGRAMS Press ENTER to activate the program directory submenu The display now shows a complete overview of the program memory positions that have been used Press ESC once to return to the EDIT PROGRAM menu With the cursor 4 choose ED T PROGRAM No Enter the number of the program to be created or the number of an existing program Press ENTER The first step is displayed The first step is to name the program The default name NEW will appear See section Menu Edit Program names Press ENTER to accept file name and proceed with program editing Enter the program values by referring to the example on the following page This is a simple example of a dyeing process Try to program this example 61 AHIBA MULTIPRECISE TC Introduction Program Example Introduction The Multiprecise TC is a dual unit machine Each unit runs independently and controlled by a single controller The control function for both units can be accessed by switching the display information via the display unit selector switch The active unit information is shown on the display indicated by UNIT X at the top right of the LCD displa
25. grams and call Datacolor customer support Follow instructions on the display 1 WATER FLOW FAILURE Controller does not receive motor signal 1 79 ahiba Protection 81 AHIBA MULTIPRECISE TC Protection ahiba Excess Temperature As soon as the dye chamber sensor registers a temperature in excess of 140 C the heater is shut off automatically and cooling water starts flowing Excess Pressure An automatic pressure relief valve inside the unit is set to automatically release pressure at 5 bar 0 5 bar A manual pressure relief valve located in front of the beaker may be activated by pushing down the button It will release excess pressure to the drain manifold Before opening a beaker lid hold down the manual pressure relief valve and watch the pressure gauge on the front of the unit Make sure the pressure reading is at 0 before opening the beaker lid Glass Protection The dye chamber is protected by inside and outside lexan protective tubing The inside protective tube must not be removed from the beaker The outside protective tubing must remain installed if dyeing is done under pressure or if dyeing temperature is above 85 C 185 F 83 ahiba Maintenance 85 AHIBA MULTIPRECISE TC Maintenance Cleaning ahiba Dye chamber Rinse the dye beaker thoroughly after each processing action Datacolor does not recommend using brushes for manual clea
26. h water Insert dosing tubes into the dosing auxiliary 2 Process begins when Dos Start time is reached Dosing pump turns ON at 80 pump power to fill tube dead volume with dosing solution 3 Begin Dosing Dosing begin with the speed rate as programmed 4 When Dose amount is reached An alarm message in the Status Line will appear Press Esc or go to Run Program Menu EDIT PROGRAM be RUN PROGRAM MANUAL MODE DATA 100 DATA amp OVERVIEW CONFIGURATION a 40 20 20 40 60 80 100 120 Fig 1 ahiba 43 44 AHIBA MULTIPRECISE TC Dosing Manual Mode At this the desired dosing solution amount has been dosed out of the dosing beaker but some of it still remains in the dosing tube After pressing Esc key or go to Run Program Menu the message below will appear C 1 INSERT TUBE 140 IN WATER E 2 PRESS ENTER TO CONTINUE 100 80 60 40 20 20 40 60 80 100 120 Fig 2 ahiba AHIBA MULTIPRECISE TC Dosing Program Mode ahiba Single Dosing Same operation as in manual mode Multiple Dosing Before beginning a process Ensure dosing tube is filled with water Insert dosing tube in the first dosing auxiliary Begin Process When Dos Start time is reached the dosing pump turns on at 50 pump power to fill the tube dead volume with the first dosing auxiliary First dosing begins Dosing begins with the speed rate
27. in hoses see the following page AN Use only filtered softened cooling water lt 10 dH Water filters part number 942332 are available from Datacolor The water pressure must be 5 bar 72 5 psi or less no less than 2 5 bar 36 25 psi The water pressure must be consistant in order to achieve accuracy during a water fill If pressure flucuates 2 psi 14 bar it is recommended that pressure regulating valves be installed on the hot and cold incoming water lines Pressure regulating valves can be purchased from Datacolor 62 500048 Valves should be set for minimum pressure The cooling water temperature should be lt 20 C 68 F The tube from the drain outlet 3 must be installed so that human contact with discharging water is impossible danger of burnings 28 ahiba AHIBA Multiprecise TC Set up Water Inlet and Drain Connections Use pressure hoses 1and 2 with a nominal inner diameter of 10mm 3 8 Use pressure hose 3 with a nominal inner diameter of 1 25mm 1 The drain hose must be able to withstand temperatures up to 140 C 284 F If hot drops are performed drain should be hard plumbed Hot water inlet nipple 4 Cold water inlet nipple 5 Drain nipple 6 Slide hoses 1 2 and 3 over the hose nipples 4 5 and 6 and secure with hose clamps 7 AN Important The drain connection must be lower than the Multiprecise drain output This drain works on gr
28. ing steps available Program does not exist Program can not be copied because target program exists Stay within the limits N A N A Note the maximum allowable program size N A Select a new memory position Program busy MEMORY CARD READ ONLY INSERT MEMORY CARD PRINTER BUSY Printer not ready Invalid value in step _ Found lost programs Program is currently being executed Editing is not possible Memory card is write protected see back of memory card No memory card inserted Program is currently printing and can not be started yet Printer is not connected turned off out of paper Value entered is out of limit or not valid Controller information message Wait for program to end or exit existing program Insert the memory card without write protection Insert memory card Wait for end of printing Reset printer Re enter correct value Info only ahiba 77 AHIBA MULTIPRECISE TC Controller Messages There is no program in Empty Database memory or all programs have 3 been deleted Incorrect Password Incorrect password Re enter password Invalid Memory Card Incompatible Memor Wrong Memory card Size Use correct memory p Y should be 256k card Card Unknown Fault Controller internal failure 1 Please wait Program is loading Wait for program to load Completed Process is done Info only 1 Press POWE
29. ion and viscosity Ifthe difference is out of the required tolerance adjust the dosing volume during programming to compensate 75 76 AHIBA MULTIPRECISE TC User Setup Menu BUZZER PROGEND _ BUZZER SAFETYBOND _ OFFS SEN C MAX FILL XXXX ml CALL WATER FLOW PASSWORD SETUP LANGUAGE Statusline 140 120 100 80 60 40 20 P1 20 40 60 80 100 120 Buzzer ProgEnd _ Buzzer SafetyBond Offs Sen _ C MAX FILL xxxx ml CAL WATER FLOW PASSWORD SETUP LANGUAGE Set Beep duration at end of program Input value 0 15 sec Beep Input value 1 15 min Beep Beep alarm when the temperature is out of tolerance 0 OFF 1 ON Recalibration of the offset temperature Input in 10 0 C Sets maximum water fill in the beaker Calibrating water flow meter To ensure accuracy calibrate at leat every six months Installing a password will prevent accidental deleting of programs in the controller memory or memory card Changing menu text from english to a different a available language See appendix 6 ahiba AHIBA MULTIPRECISE TC Controller Messages Display Info Description Action Restricted access New program Old program Memory full Program non existing Program existing Limmited data that can be edited during the program Program to be edited will be created as new Program to be edited exists No further programm
30. ning since brush hairs may become stuck in the drain valve resulting in leaks in the system Outer Casings The outer skins of the Ahiba Multiprecise TC are made of stainless steel Use a mild non abrasive detergent or glass cleaner to clean any spills that mat occur Front Display Panel The front display panel is a powder coated stainless steel Use a mild non abrasive detergent or glass cleaner to clean any spills that occur Extra care should be taken in this area due to electronics 87 AHIBA MULTIPRECISE TC Maintenance Pump 88 Dismantling the Body of the Pump There may be two reasons why the body of the pump may have to be dismantled a Cleaning of individual parts b Replacement of worn parts To do so use a slotted screwdriver or a coin to undo the bearing neck 1 Following this bearing disk 5 impeller 6 and magnet 7 may be removed from the body of the pump 3 Remove the bearing nut 4 by rotating it counterclockwise from the side socket 2 va ahiba AHIBA MULTIPRECISE TC Maintenance Beaker Chamber Replace Glass 1 Drain dye chamber function DRAIN 2 Remove protective glass 1 by pulling it 1 up 3 Use 6mm socket wrench and remove the 4 csk hex socket screvvs 2 on the flange 3 above the glass cylinder 4 Remove inside protective glass 4 by pulling it up 5 Remove beaker glass 5 by pulling it up 6 Replace gl
31. nstructed by the users manual Uses of the equipment other than specified in this manual will impair the instrument For your safety turn the power switch OFF and remove the ARNING power cord from the electrical outlet before cleaning or performing maintenance on the Multiprecise TC To avoid electric shock or fire all repairs to the electrical and mechanical components should be performed by a qualified service technician The following symbols appear on this equipment Surface is hot Caution High Voltage Please observe the following ideograms Indicates that a specific action is prohibited Indicates that the following function requires precautions Indicates important general information ahiba 7 AHIBA MULTIPRECISE TC Safety Precautions amp Warnings Important Notes AG E Please complete the product quality survey form and return it to the address printed on the form Thank you for helping us to evaluate the quality of our products and services This user s guide is an essential part of the AHIBA Multiprecise TC Please retain a copy as a reference Carefully read the user s manual before installing and operating AHIBA Multiprecise TC gt PPOHHHHEH Maybe operated maintained and repaired only by authorized and trained personnel May be operated only if the unit functions properly May be operated as laboratory dyeing equipment Careful cleaning enhances the reliability and extends the
32. of virtual screen Go to end of virtual screen ABC DEF GHI JKL MNO PQRS TUV WXYZ ahiba AHIBA MULTIPRECISE TC Activating Programming the Unit Do not proceed unless the unit has been installed according to the ro installation instructions Switch on the unit by pressing the power on off button The display is activated After a few seconds the self diagnostic program is executed The main menu is displayed ahiba 57 58 AHIBA MULTIPRECISE TC Activating Programming the Unit EDIT PROGRAM d RUN PROGRAM m MANUAL MODE DATA 100 DATA amp OVERVIEW CONFIGURATION 40 20 20 40 60 80 100 120 Status line Time error and status messages are displayed in the status line The last character of the status line indicates if a process is running No process blank Manual process M blinking Automatic process PC blinking Hold process blinking Delayed run process D blinking Time display Time is displayed in the status line no M P or H blinking when a process is running when a program is running when a program has been halted when a program is set to run at a later time in the following format MM DD yyyy hh mm e g 03 02 2001 15 37 MM month DD day yyyy year hh hour mm minute Status messages A status message is acknowledged by pressing any key It is then replaced by the current time ahiba AHIBA MULTIPRECISE TC LCD
33. ration Menu SET TIME COMMUNICATION DOSAGE USER SETUP INSTALLATION DRAIN ml Yes presslEnterl No press ESC CALIBRATE ml MEASURED ml DOSE VERIFICATION RINSE Oml DRAIN Oml CALIBRATE RINSE ml Yes presslEnterl No press ESC 101 Manufactured at Datacolor Technology Suzhou Co Ltd No 288 Shengpu Road Suzhou Industrial Park Export Processing Zone B Suzhou Jiangsu P R China Customer inquiries Datacolor Lawrenceville NJ 08648 Tel 1 609 924 2189 www datacolor com
34. the dosage system must be cleaned thoroughly so that deposits of auxiliaries and or dyestuffs can be avoided in the next process 22 ahiba AHIBA MULTIPRECISE TC Material Carrier ahiba The different material carriers and accessories are made of rust and acid resistant stainless steel Loaded material carriers are coupled to the body of the pump and locked in place inside the dye container as one unit Example 1 Handle 2 Locking Screw 3 Locking Lid Teflon 4 Loaded Metal Dye Tube 5 Coupling 6 Body of the Pump 23 ahiba Installation and Start Up AHIBA Multiprecise TC Initial Steps ahiba Setup and connect the warm water inlet supply Setup and connect the cool water inlet supply Connect the drain The tube from the drain outlet must be installed so that human contact with discharging water is impossible Danger of burnings Connect printer optional Connect the external alarm lamp optional Connect mains power Switch on power Application Information 27 AHIBA Multiprecise TC Water Supply and Drain Connections Shown with dosing option e Place the Ahiba Multiprecise TC on a sturdy level table Note Allow a minimum of 6 inches between the back of the unit and a wall to allow space for hoses Choose a location in such a way that occurance of heat backup and for direct sunlight will be avoided Connect the 1 warm water inlet 2 cold water inlet and 3 dra
35. time mm dd yyyy hh mm and press ENTER Activate the overview mode Press ENTER to call up the function Display the detailed data menu Press ENTER to call up the function ahiba AHIBA MULTIPRECISE TC Run Program Menu ahiba If process is running the following menu is displayed DATA amp OVERVIEW DATA END HOLD CONTINUE Statusline DATA amp OVERVIEW DATA END HOLD CONTINUE Activate the overview mode Press ENTER to call up the function Display the detailed data menu Press ENTER to call up the function See the following page Display Actual Values Terminate the current process Press ENTER to end the process Answer the confirmation prompt by ENTER or reject the command by ESC Hold the current process Also used to continue a process after a programmed HOLD Depending upon the initial situation either the HOLD or the CONTINUE menu is activated Press ENTER to call up the function Answer the confirmation prompt by ENTER or reject the command by ESC 69 70 AHIBA MULTIPRECISE TC Display Actual Values When the DATA menu is selected the actual process values are displayed This display can only be exited with ESCAPE Depending upon the operating mode M or P the values are displayed as follows refer to Appendix 4 No process running If no process is running the ACTUAL temperature is displayed as follows Tis Actual temper
36. tion The circuit breaker must be in close proximity to the unit and vvithin easy reach of the operator The circuit breaker should be marked as the disconnecting device for the unit SE 31 AHIBA Multiprecise TC Printer Connection Optional 1 Connect the serial printer via the RS 232 printer cable to the printer port 1 Supported printer types HP Deskjet or equivalent 2 Configure the serial printer 8 data bits 1 stop bit no parity bit 3 Setup the AHIBA Multiprecise TC control unit See Table of Contents for chapter on programming the controller 32 ahiba AHIBA MULTIPRECISE TC Alarm Light Optional Alarm Light Optional gt N Pin 3 In Ve a EOI 24v N Instrument Connector Amp 206430 1 Pins Amp 66101 2 Mating Connector Connector Amp 206429 1 Pin Amp 66099 2 ahiba 33 ahiba Technical Data AHIBA MULTIPRECISE TC Technical Data e External dimensions 540 x 660 x670mm HxWxD e Weight 68 kg 150 Ib e Connections RS 232 C for printer data format 8 data bits 1 stop bit no parity 000 QS Pin no Signal Description 1 CD nput signal level 3 TXD Output data 5 GND Ground C 91E 4pole plug for flashing alarm light ahiba 37 AHIBA Multiprecise TC Technical Data Electrical voltages power Voltage 230V 10 or 380V 10 50 60Hz 3 phase e Max heating power 2800 W e Total power input 3300 W max
37. ump may be regulated and programmed infinitely variably speed amount up to a maximum output of 7 liters minute 100 flow Dyebath circulates from the inside to outside The body of the pump is connected to the material carrier by a bayonet coupling and may be placed into the dye container as one complete unit The carrier must be locked into position by rotating the carrier inside the beaker using the loading hook Two pins on the bottom surface of the pump will engage into slots at the bottom of the beaker and the pump will sit level inside the beaker Power up the pump motor only after inserting the body of the pump to ensure magnetic flow between drive and pump magnets Do not drop pump Blows may impair the strength of the magnet Pump Complete 1 Bearing Journal 2 Glide Bearing 3 Pump Body 4 Bearing Disc 5 Paddle Wheel 6 Magnet 6 pole 6 21 AHIBA MULTIPRECISE TC Dosing Pump Diaphragm dosing pumps are used in the Ahiba Multiprecise TC allowing linear progressive or degressive dosages The dosing inlets are located on the left side of the unit ensuring rapid distribution of the dosing liquid within the dye container Dosing Lines Attention Before running a process you must prime the dosing lines This is controlled utilizing the controls on the front display panel The lines must be completely filled up so that no dosage errors will occur At the end of a process
38. y where X indicates if Unit 1 or 2 is being displayed Program Example ADD NEW FUNCTION Enter STEP 01 FILL 600ml Enter NEW PROCESS STEP 02 HOLD Enter NEW PROCESS Enter STEP 03 Temp 60 0 C Enter GRAD 6 0 C Min Enter TIME 10 Min Enter FLOW 70 Enter DOSAGE 1 LIN Enter DOS START 1 Min Enter DOS VOL 20 ml Enter DOS TIME 20 min Enter STEP 04 Temp 80 0 C Enter GRAD 4 0 C Min Enter TIME 30 Min Enter FLOW 70 Enter DOSAGE 2 PROG Enter DOS PROGR 70 Enter DOS START 5 Min Enter DOS VOL 5ml Enter DOS TIME 25 min Enter 62 ahiba AHIBA MULTIPRECISE TC Program Example ahiba STEP 05 TEMP GRAD TIME FLOW DOSAGE DOS DEGR DOS START DOS VOL DOS TIME STEP 06 DRAIN STEP 07 RINSE CW STEP 08 DRAIN 80 0 C 4 0 C Min 30 Min 70 3 DEGR 70 5 Min 20 ml 25 min 30 sec 2000 ml 30 sec Enter Enter Enter Enter Enter Enter Enter Enter Enter Enter Enter Enter 63 AHIBA MULTIPRECISE TC EDIT PROGRAM RUN PROGRAM MANUAL MODE DATA DATA amp OVERVIEW CONFIGURATION Main Menu 140 120 100 80 60 40 20 20 40 60 80 100 120 By positioning the cursor 4 1 at the desired command line you can branch to the following sub menus EDIT PROGRAM RUN PROGRAM MANUAL MODE DATA DATA amp OVERVIEW CONFIGURATION 64 Menu for editing deleting copying programs Menu for running programs
39. y Calibration Result F Go to MANUAL FUNCTION FILL CW 100ml G Verify that the volume is 100ml 2 H Repeat for 200ml and 400ml If necessary repeat steps D F above ahiba AHIBA MULTIPRECISE TC Calibration Dosing ahiba General Instruction The dosing accuracy of fluids is dependent on the type of chemicals as well as thier stock solution concentration specific gravity The Ahiba MPTC is calibrated with water at the factory It is required for the operator to recalibrate the unit with the chemical to be used By means of calibration the exact quantity can be dosed varying specific gravities can therefore be calibrated out Equipment needed Measuring cylinder graduated beaker Recommeneded beaker size is 50ml for better accuracy CALIBRATE a Ensure tube is primed with water If not go to CONFIGURATION DOSAGE PRIME TUBE b Fill graduated beaker with 50ml of water and insert dosing tube into the beaker c Go to CONFIGURATION DOSAGE CALIBRATE press Enter key d When finished record the volume dosed Volume dosed 50ml remaining volume in the beaker e Repeat and calculate the average value Enter the average value in MEASURED XX Xml and press Enter key f Press Esc to exit and then Enter key to save value DOSING VERIFICATION a Fill graduated beaker with with 50ml of water and insert dosing tube in the beaker b Go to CONFIGURATION
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