APCV42 User Manual 1-2014 V1
Contents
1. APCV42 BREAKER Industry Square West Section Street HofoiAnhuiChina Fanhua STANLEY HYDRAULIC TOOLS A 7 Building Gongtou liheng DH EE TYMMISIIBIILIAAAAALAA A NOTE THE INFORMATION LISTED ON THE STICKERS SHOWN MUST BE LEGIBLE AT ALL R TIMES REPLACE DECALS IF THEY BECOME WORN OR DAMAGED REPLACEMENTS ARE AVAILABLE FROM YOUR LOCAL STANLEY DISTRIBUTOR The safety tag P N 15875 at right is attached to the tool when shipped from the factory Read and understand the safety instructions listed on this tag before removal We suggest you retain this tag and attach it to the tool when not in use DANGER FAILURE TO USE HYDRAULIC HOSE LABELED AND CER TIFIED AS NON CONDUCTIVE WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY BEFORE USING HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE ON OR NEAR ELECTRIC LINES BE SURE THE HOSE IS MAINTAINED AS NON CONDUCTIVE THE HOSE SHOULD BE REGULARLY TESTED FOR ELECTRIC CUR RENT LEAKAGE IN ACCORDANCE WITH YOUR SAFETY DEPARTMENT INSTRUCTIONS A HYDRAULIC LEAK OR BURST MAY CAUSE OIL INJEC TION INTO THE BODY OR CAUSE OTHER SEVERE PERSONAL INJURY DO NOT EXCEED SPECIFIED FLOW AND PRESSURE FOR THIS TOOL EXCESS FLOW OR PRESSURE MAY CAUSE A LEAK OR BURST DO NOT EXCEED RATED WORKING PRESSURE OF HYDRAULIC HOSE USED WITH THIS TOOL EXCESS PRESSURE MAY CAUSE ALEAK OR BURST CHECK TOOL HOSE COUPLERS AND CONNECTORS DAILY FOR LEA2. APCV4201 V SERIES AUTOMATIC PIPE CUTTER USER MANUAL Safety Operation and Maintenance 73426 1 2014 Ver 1 TABLE OF CONTENTS oy gl EEN dE E 4 oy A a tl it PRECAUTION eee ne en eee eee eee eee ee ee ee 5 TOOLS TICKERS S TAGS 6 D n d E T HOSE RECOMMENDATIONS 9 8 FIGURE T TYPICAL HOSE e EK E LE 8 HIMA REQUIREMENT 9 OPERATION S ree ee Oe Oe ee MEME ee er ee er ee 10 ea ag 1419 Perera eee ere eee i ee ee ee eee ee 10 COMPONENTS r m 10 MOUNTING PROGEDURE 11 INSTALLING CUTTING ie RT 11 GUIDE RAIL CONNEC HON 11 INSTALLING THE Rc ets crs eee 12 INSTALLING THE IDLER WAHEEL geegent 12 ADJUSTING THE CUTTING Eeer 12 TROUBLESHOOTING gie 14 Sg oO 7 29 0 pc eer ener ee nee ee 19 IMPORTANT To fill out a Product Warranty Recording form and for information on your warranty visit Stanleyhydraulic com and select the Warranty tab NOTE The warranty recording form must be submitted to validate the warranty SERVICING This manual contains safety operation and routine maintenance instructions Stanley Hydraulic Tools recommend
3. e Always store the tool in a clean dry space safe from damage or pilferage e Make sure the circuit PRESSURE hose with male quick disconnect is connected to the IN port The circuit RETURN hose with female quick disconnect is connected to the opposite port Do not reverse cir cuit flow This can cause damage to internal seals e Always replace hoses couplings and other parts with replacement parts recommended by Stanley Hydraulic Tools Supply hoses must have a mini mum working pressure rating of 2500 psi 172 bar e Do not exceed the rated flow see Specifications in this manual for correct flow rate and model number Rapid failure of the internal seals may result COLD WEATHER OPERATION If the tool is to be used during cold weather preheat the hydraulic fluid at low engine speed When using the normally recommended fluids fluid temperature should be at or above 50 F 10 C 400 ssu 82 centistokes before use STANLEY Always keep critical tool markings such as warning stickers and tags legible Tool repair should be performed by experienced personnel only Make certain that the recommended relief valves are installed in the pressure side of the system Do not use the tool for applications for which it was not intended APCV User Manual lt 13 TROUBLESHOOTING If symptoms of poor performance develop the following chart can be used as a guide to correct the problem When diagnosing faults in operation o
4. e Operator must start in a work area without bystand ers The operator must be familiar with all prohibited work areas such as excessive slopes and danger ous terrain conditions e Establish a training program for all operators to en sure safe operation e Do not operate the tool unless thoroughly trained or under the supervision of an instructor Always wear safety equipment such as goggles ear head protection breathing protection and safety shoes at all times when operating the tool Never wear loose clothing that can get entangled in the working parts of the tool e Do not inspect or clean the tool while the hydraulic power source is connected Accidental engagement of the tool can cause serious injury e Supply hoses must have a minimum working pres sure rating of 2500 psi 175 bar e Be sure all hose connections are tight e The hydraulic circuit control valve must be in the OFF position when coupling or uncoupling the tool Wipe all couplers clean before connecting Use only lint free cloths Failure to do so may result in dam age to the quick couplers and cause overheating of the hydraulic system STANLEY Do not operate the tool at oil temperatures above 140 F 60 C Operation at higher oil temperatures can cause operator discomfort and may damage the tool Do not operate a damaged improperly adjusted or incompletely assembled tool Know the location of buried or covered services be fore starting
5. fore connecting 2 Connect hoses from the hydraulic power source to the tool fittings or quick disconnects It is good practice to connect the return hose first and disconnect it last to minimize or eliminate trapped pressure within the Climbing wrench Cutting Blade Teeth Beveling Blade C H N Omg 7 BEEN NN Lon V A YP XY e iO XS CX D Clutc WN e 3 Observe flow indicators stamped on hose couplers AN to ensure that fluid flow is in proper direction 4 Note If uncoupled hoses are left in the sun pres sure increase within the hoses may make them difficult to connect When possible connect the free ends of the hoses together 10 gt APCV User Manual STANLEY OPERATION Mounting procedure Installing The Cutting Blade 1 Tools needed for mounting are an adjustable cres cent wrench two 19mm open end wrenches and one 6mm hexagonal Allen wrench 2 Adjust the pipe cutter and cutting depth Loosen the bolts and adjust the cutting depth then re tighten bolts 12 3 4 5 6 7 8 9 Install items 1 thru 9 and make sure fasteners are tight Inner press plate Key 4 Inside shaft sleeve Beveling Blade Cutting Blade Blade press spacer Outer press plate 8 9 Locknut NOORWN Guide Rail Connection 1 Set the guide rail on the pipe and secure it with the connecting bolt Adjust the bolt so that the guide rail will not move during the cutting process 2 The guid
6. contaminates that fill teeth on teeth climbing wheel 14 gt APCV User Manual STANLEY SPECIFICATIONS APCV42 SI Flow Range s 30 45 Ipm 8 12 gpm PSS SONS RANGO MERE EE EET ED UE 70 140 bar 1000 2000 psi Weight Main Machine EET 42 kg 92 6 Ibs S A 390 mm x 300 mm x 225 mm 15 3 in x 12 in x 9 in EEC ES a e E A A DO E A IE E E E EA A 110 160 r min Saneas ke sE e PE E E A A T Um m 80 110 mm min Largest Cutting REI EE 1600 mm xo 8 SAE O ring ler 4 HTMA EHTMA Flush Face Type Male amp Female Ii Me RT TR T E EHTMA D E HTMA Type Il III STANLEY APCV User Manual 4 15 STANLEY Hefei INTACA Science Technology Development Co Ltd Add A 7 Building Gongtou Liheng Industry Square Western Section Fanhua Street the Cross Wenshan Road Hefei Anhui China Tel 0551 63498781 2 3 Fax 0551 63498780 P C 230601 http www intaca cn
7. psi 138 bar NOTE These are general hydraulic system requirements See tool specification page for tool specific requirements APCV42 User Manual lt 9 STANLEY OPERATION Pre Operation Procedures Components e PREPARATION FOR INITIAL USE Quick Connect The tool as shipped has no special unpacking or Couplers assembly requirements prior to usage Inspection to assure the tool was not damaged in shipping and does not contain packing debris is all that is required Clutch Handle Guide Rail e CHECK HYDRAULIC POWER SOURCE 1 Using a calibrated flow meter and pressure gauge check that the hydraulic power source develops a flow of 30 40 Ipm 8 10 gpm at 140 bar 2000 psi 2 Make certain the hydraulic power source is equipped with a relief valve set to open at 2100 2250 psi 145 155 bar maximum 3 Check weather the hydraulic circuit adapts to the EE requirement for the open or close center of the tool Hook For Idler ER Connecting Bolt For Guide Rail Wheel e Check tools 1 Make sure all tool accessories are correctly installed Failure to install tool accessories properly can result in Adi S damage to the tool or personal injury Side Plate Se ads Adjusting J 2 There should be no signs of leaks Plate 3 The tool should be clean with all fittings and fasten ers tight Main Body H Ip e T X e Connect hose AS NS AC CN IK Wheel 1 Wipe all hose couplers with clean lint free cloth be
8. your work To avoid personal injury or equipment damage all tool repair maintenance and service must only be performed by authorized and properly trained per sonnel Do not exceed the rated limits of the tool or use the tool for applications beyond its design capacity Always keep critical tool markings such as labels and warning stickers legible Always replace parts with replacement parts recom mended by Stanley Hydraulic Tools Make sure guide rail is securely fastened Keep all body parts away from rotating parts acci dental contact could result in injury or death Use care when handling the pipe cutter Do not carry the tool by the hoses Warning Use of this tool on certain materials during cutting could generate dust potentially containing a variety of hazardous substances such as asbestos silica or lead Inhalation of dust containing these or other hazardous substances could result in serious injury cancer or death Protect yourself and those around you Research and understand the materials you are cutting Follow correct safety procedures and comply with all applicable national state or provisional health and safety regulations relating to them including if appropriate arranging for the safe disposal of the materials by a qualified person APCV42 User Manual 4 5 TOOL STICKERS amp TAGS APCV42 BREAKER WEIGHT 93lb 42kg FLOW 7 9 gpm 30 42 Ipm MAX PRESS 2500psi 172bar NOM PRESS 1500psi 103bar
9. KS DO NOT FEEL FOR LEAKS WITH YOUR HANDS CONTACT WITH A LEAK MAY RESULT IN SEVERE PERSONAL INJURY IMPORTANT READ OPERATION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT USE ONLY PARTS AND REPAIR PROCEDURES APPROVED BY STANLEY AND DESCRIBED IN THE OPERATION MANUAL TAG TO BE REMOVED ONLY BY TOOL OPERATOR SEE OTHER SIDE STANLEY HYDRAULIC TOOLS A 7 Building Gongtou liheng Industry Square West Section Fanhua Street Hefei Anhui China DANGER D DO NOT LIFT OR CARRY TOOL BY THE HOSES DO NOT ABUSE HOSE DO NOT USE KINKED TORN OR DAMAGED HOSE MAKE SURE HYDRAULIC HOSES ARE PROPERLY CON NECTED TO THE TOOL BEFORE PRESSURING SYSTEM SYSTEM PRESSURE HOSE MUST ALWAYS BE CON NECTED TO TOOL IN PORT SYSTEM RETURN HOSE MUST ALWAYS BE CONNECTED TO TOOL OUT PORT REVERSING CONNECTIONS MAY CAUSE REVERSE TOOL OPERATION WHICH CAN RESULT IN SEVERE PERSONAL INJURY DO NOT CONNECT OPEN CENTER TOOLS TO CLOSED CENTER HYDRAULIC SYSTEMS THIS MAY RESULT IN LOSS OF OTHER HYDRAULIC FUNCTIONS POWERED BY THE SAME SYSTEM AND OR SEVERE PERSONAL INJURY BYSTANDERS MAY BE INJURED IN YOUR WORK AREA KEEP BYSTANDERS CLEAR OF YOUR WORK AREA WEAR HEARING EYE FOOT HAND AND HEAD PRO TECTION TO AVOID PERSONAL INJURY OR EQUIPMENT DAMAGE ALL TOOL REPAIR MAINTENANCE AND SERVICE MUST ONLY BE PERFORMED BY AUTHORIZED AND PROPERLY TRAINED PERSONNEL IMPORTANT READ OPERATION MANUAL AND SAFETY INSTRUCTIONS FOR THI
10. LY NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROP ERLY TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND AFTER EACH USE STORE IN A CLEAN DRY AREA DO NOT REMOVE THIS TAG OVL SIHL AAOWSAY LON OG SEE OTHER SIDE SEE OTHER SIDE Shown smaller than actual size THE TAG SHOWN BELOW IS ATTACHED TO CONDUCTIVE HOSE DO NOT USE THIS HYDRAULIC HOSE ON OR NEAR ELECTRIC LINES THIS HOSE IS CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS BULGES OR DAMAGE TO NOT LABELED OR CERTIFIED AS NON CONDUCTIVE USING THIS HOSE ON OR NEAR COUPLINGS IF ANY OF THESE CONDITIONS EXIST REPLACE THE HOSE IMMEDIATELY ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY AFTER EACH USE STORE IN A CLEAN DRY AREA TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELEC TRIC LINES DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING CUTTING OR CONTACT WITH HIGH TEMPERATURE SURFACES DO NOT USE IF KINKED DO NOT USE HOSE TO PULL OR LIFT T
11. OOLS POWER UNITS ETC ee SEE OTHER SIDE RECH ER SEE OTHER SIDE OVL SIHL AAOWSY LON OG ei lt kK 2 I He Ww gt O Ww D He O zZ O O Shown smaller than actual size STANLEY APCV42 User Manual 4 7 HOSE RECOMMENDATIONS suonoeuuo BSOH eoid L eunDi lt lt lt MO 14 z 5 E 2 O Nun l 2 e u MO14 gt gt gt lg D q I amp te JXNSSJHd 0 8 001 9 09 67 OL EL 8 0 dn Gz 0 dn 09 67 QL EL S4 oog emsei 6e ve Dunes eA eA Lotte uuejs s oineJp Au WNW Lm owe wmm s Do Zen ENEE unum unu su ae emsed a 96 EM ee ele eee L su ws aes s ss SraW wm ses rar suoneotdde somo fue 10 pesn oq 10u pous sn we wwu o e ou n sn oe mea e ws edel eer popuenul si reto stu olneupAy 104 pesn 9q oj pepueaiul s yeyo siu i 99usguuJoJJed 00 WNWIXEW eJnsue O S4 oog uag amp el G o dn ogadn Ob 6L S OL G m om Lore sees et o eanesord ol Lan oe wa o m eom scan evs or Seene eseul udi omu Jed son SYOLONGNOD 1VOIW12313 YVAN ASN LON OQ KE 19q 4 40 pIEJg 9JIM SOH 9AHonpuo wud6 ajnuiw sed suojjeb uo peseq sy pu lj ias oe un on ae eona onan vest er soy snoue Jo steet esou unuu sXonJJ 13exong API 104 plesg JeqiJ SOH 9Anonpuo2 uoN paye pepueululoo9J SMOUS juBu y O yey oul snes Bun UN me
12. S TOOL BEFORE USING IT USE ONLY PARTS AND REPAIR PROCEDURES APPROVED BY STANLEY AND DESCRIBED IN THE OPERATION MANUAL TAG TO BE REMOVED ONLY BY TOOL OPERATOR SEE OTHER SIDE SAFETY TAG P N 15875 Shown smaller then actual size 6 APCV42 User Manual STANLEY HOSE TYPES The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy draulic system There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic Tools They are Certified non conductive constructed of thermoplastic or synthetic rubber inner tube synthetic fiber braid reinforcement and weather resistant thermoplastic or synthetic rubber cover Hose labeled certified non conductive is the only hose authorized for use near electrical conductors Wire braided conductive constructed of synthetic rubber inner tube single or double wire braid reinforce ment and weather resistant synthetic rubber cover This hose is conductive and must never be used near electrical conductors Fabric braided not certified or labeled non conductive constructed of thermoplastic or synthetic rubber in ner tube synthetic fiber braid reinforcement and weather resistant thermoplastic or synthetic rubber cover This hose is not certified non conductive and must never be used near electrical conductors HOSE SAFETY TAGS To help ensure your safety the follo
13. e rail will determine the straightness of the cut start and end points of the cut Keep this in mind when installing the guide rail ER mE wn 3 a B STANLEY APCV User Manual lt 11 OPERATION Installing The Pipe Cutter 2 Your set up should look as pictured below note the position of the cutting wheel 1 Set the pipe cutter on the pipe and the guide wheel on the guide rail ES 6 E ca Contact odi vr Position 3 Connect the hydraulic hoses from the power supply Installing The Idler Wheel Adjusting The Cutting Depth 1 Connect the two sides of the idler wheel to the hooks 1 Start the hydraulic power unit and with the blade rotat on the main unit ing adjust the cutting depth 2 Move the clutch to the ON position and the unit will begin to cut T 3 To stop the pipe cutter first move the clutch to the OFF position then turn off the power unit 4 Loosen the nut holding idler wheel to the unit then raise the blade 12 APCV User Manual STANLEY OPERATION NOTICE In addition to the Safety Precautions found in this manual observe the following for equipment protection and care e Make sure all couplers are wiped clean before con nection e The hydraulic circuit control valve must be in the OFF position when coupling or uncoupling hydrau lic tools Failure to do so may result in damage to the quick couplers and cause overheating of the hy draulic system
14. f the tool always make sure the hydraulic power source is supplying the cor rect hydraulic flow and pressure as listed in the table Use a flowmeter known to be accurate Check the flow with the hydraulic fluid temperature at least 80 F 27 C SYMPTOM CAUSE SOLUTION Blade Turning but climbing Clutch not in correct location Set the clutch handle in run or on wheel does not turn position Blade speed slow Power unit low on oil Check power unit for proper oil level Clutch turned to stop position Compressed spring in clutch too Adjust the compressed spring and or but blade continues to run tight or shifting block has been repair or replace shifting block damaged Low efficiency of blade Incorrect oil flow Check power unit Be sure flow rate is 30 45 Ipm 8 12 gpm Relief valve setting incorrect Check that the relief valve is set to open at 148 151 bar 2150 2200 psi Cut out of alignment Noise and or vibration Nut holding blade loose Check blade sharpen or replace if damaged Rotation speed too slow Blade chain is too loose causing Tighten the tie bolt climbing wheel to idle rotation Badly worn blade Sharpen or replace blade Climbing wheels worn resulting in Sharpen or replace wheels inadequate gripping Obstructions in drive chain causing Make sure drive chain is clean and free unit to idle of obstructions Check for broken links Pipe being cut has heavy rust Clean contaminates and climbing wheel or
15. on which if not avoid ed may result in property damage This signal word indicates a situation which if not avoided will result in damage to the equipment This signal word indicates a situation which if not avoided may result in dam IMPORTANT age to the equipment Always observe safety symbols They are included for your safety and for the protection of the tool LOCAL SAFETY REGULATIONS Enter any local safety regulations here Keep these instructions in an area accessible to the operator and mainte nance personnel DT E 4 gt APCV42 User Manual STANLEY SAFETY PRECAUTIONS Tool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose These safety precautions are given for your safety Re view them carefully before operating the tool and before performing general maintenance or repairs Supervising personnel should develop additional pre cautions relating to the specific work area and local safety regulations If so place the added precautions in the space provided in this manual The APCV42 Hydraulic Pipe Cutter will provide safe and dependable service if operated in accordance with the instructions given in this manual Read and understand this manual and any stickers and tags attached to the tool and hoses before operation Failure to do so could result in personal injury or equipment damage
16. ratures can cause operator discomfort at the tool 3 hp 2 24 kW 5 hp 3 73 kW 6 hp 5 22 kW 7 hp 4 47 KW Filter Min full flow filtration Sized for flow of at least For cold temp startup and max dirt holding capacity 25 microns 30 gpm 114 Ipm 25 microns 30 gpm 114 Ipm 25 microns 30 gpm 114 Ipm 25 microns 30 gpm 114 Ipm Hydraulic fluid Petroleum based premium grade anti wear non conductive Viscosity at min and max operating temps 100 400 ssu 100 400 ssu 20 82 centistokes 100 400 ssu 100 400 ssu NOTE When choosing hydraulic fluid the expected oil temperature extremes that will be experienced in service determine the most suitable temperature viscosity characteristics Hydraulic fluids with a viscosity index over 140 will meet the requirements over a wide range of operating temperatures SSU Saybolt Seconds Universal CLASSIFICATION AAAA EHTMA HYDRAULIC SYSTEM REQUIREMENTS Flow Range 3 5 4 3 gpm 13 5 16 5 Ipm 1870 psi 129 bar 4 7 5 8 gpm 18 22 Ipm 1500 psi 103 bar 7 1 8 7 gpm 27 33 Ipm 1500 psi 103 bar 9 5 11 6 gpm 36 44 Ipm 1500 psi 103 bar 11 8 14 5 gpm 45 55 Ipm 1500 psi 103 bar Nominal Operating Pressure at the power supply outlet System relief valve setting 2495 psi at the power supply outlet 172 bar 2000 psi 138 bar 2000 psi 138 bar 2000 psi 138 bar 2000
17. s that servicing of hydraulic tools other than routine maintenance must be performed by an au thorized and certified dealer Please read the following warning SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR SERVICE OF THIS TOOL REPAIRS AND OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER For the nearest authorized and certified dealer call Stanley Hydraulic Tools at 503 659 5660 and ask for a Cus tomer Service Representative APCV42 User Manual a 3 STANLEY SAFETY SYMBOLS Safety symbols and signal words as shown below are used to emphasize all operator maintenance and repair ac tions which if not strictly followed could result in a life threatening situation bodily injury or damage to equipment This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death This safety alert and signal word indicate an imminently hazardous situation A DANGER which if not avoided will result in death or serious injury This safety alert and signal word indicate a potentially hazardous situation which if not avoided could result in death or serious injury This safety alert and signal word indicate a potentially hazardous situation which if not avoided could result in death or serious injury This signal word indicates a potentially hazardous situati
18. ungepss mm Hio asoH HNO9 sine o 00 oJnssaJd Sul uunj9J dey o1 p pu u 9Je suoi STANLEY 8 APCV42 User Manual HTMA EHTMA REQUIREMENTS HTMA HYDRAULIC SYSTEM REQUIREMENTS TOOL TYPE TYPE TYPE Il TYPERR TYPE Ill Flow Range Nominal Operating Pressure 4 6 gpm 15 23 Ipm 1500 psi 103 bar 7 9 gpm 26 34 lpm 1500 psi 103 bar 9 10 5 gpm 34 40 lpm 1500 psi 103 bar 11 13 gpm 42 49 Ipm 1500 psi 103 bar at the power supply outlet 2100 2250 psi 145 155 bar 2100 2250 psi 145 155 bar 2200 2300 psi 152 159 bar 2100 2250 psi 145 155 bar System relief valve setting at the power supply outlet Maximum back pressure at tool end of the return hose 250 psi 17 bar 250 psi 17 bar 250 psi 17 bar 250 psi 17 bar 400 ssu 82 centistokes 400 ssu 82 centistokes 400 ssu 82 centistokes 400 ssu 82 centistokes Measured at a max fluid viscosity of at min operating temperature 140 F 60 C 140 F 60 C 140 F 60 C 140 F 60 C Temperature Sufficient heat rejection capacity to limit max fluid temperature to at max expected ambient temperature Min cooling capacity at a temperature difference of between ambient and fluid temps 40 F 40 F 40 F 40 F NOTE 22 C 22 C 22 C 22 C Do not operate the tool at oil temperatures above 140 F 60 C Operation at higher tempe
19. wing DANGER tags are attached to all hose purchased from Stanley Hydraulic Tools DO NOT REMOVE THESE TAGS If the information on a tag is illegible because of wear or damage replace the tag immediately A new tag may be obtained from your Stanley Distributor THE TAG SHOWN BELOW IS ATTACHED TO CERTIFIED NON CONDUCTIVE HOSE DANGER DANGER FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRIC LINES MAY RESULT IN OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE DEATH OR SERIOUS INJURY KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY ELECTRIC LINES HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING ABRASION CUTTING OR CONTACT WITH HIGH TEMPERATURE SURFACES DO NOT USE IF KINKED DO NOT BEFORE USING HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE USE HOSE TO PULL OR LIFT TOOLS POWER UNITS ETC ON OR NEAR ELECTRIC LINES WIPE THE ENTIRE LENGTH OF THE HOSE AND FIT CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS BULGES OR DAM TING WITH A CLEAN DRY ABSORBENT CLOTH TO REMOVE DIRT AND MOISTURE AND TEST HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE INACCORDANCE WITH AGE TO COUFLINGS IF ANY OF THESE CONDITIONS EXIST REPLACE THE HOSE SAFETY DEPARTMENT INSTRUCTIONS IMMEDIATE
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