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dew.IQ User Manual 5 MB - GE Measurement & Control

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2. Status Enter A screen similar to the following Version Beebe appears When you are ready to return to the dew lQ Menu x 1 FAULT AIM A ALM B5 Main menu press Cancel twice NO C NC NO C NC NO C NC 10 IQ PROBE RCDR H20 PROBE x C C V SHL RED GRN 3 6 Locking the Main Menu To lock out access to changing menu settings Main Menu from the Main Menu choose LOCK and press Display Settings Output Service Enter The display returns to normal Alarm About Logs LOCK measurement mode Note 7o unlock the menu refer to Starting Up on page 36 dew IQ Moisture Analyzer User s Manual 55 Chapter 3 Initial Setup amp Operation no content intended for this page 56 dew IQ Moisture Analyzer User s Manual Chapter 4 Data Logging Chapter 4 Data Logging 4 1 Checking the Data Log Status To check the data log status from the Logging Logging Menu Menu select Status and press Enter A Manage screen similar to the following appears Settings Eject Card The current data log status is displayed After Data Log RUNNING File 01270803 about 10 seconds or upon pressing Cancel eo Interval 60 secs whichever occurs first the screen returns to the Logging Menu Size 23 KB 4 2 The Log Settings Menu Note 7o access t
3. Cal Data Cal Reference Probe SN To enter M Series probe calibration data from the Settings Menu select Cal Data and press Enter Then enter your passcode and press Enter The following screen appears For a standard M Series probe the MH DP Cal option is highlighted by default Press Enter and continue to the next section 5 4 1 Selecting the Number of Points Edit MH DP Cal Select Cal Point Edit MH Edit DP C select Num of Points CEB 20 14 CEB 2 vV Save X Cancel 72 To select the number of points highlight Select Num of Points and press Enter The following screen appears Use the left and right arrow keys to select each digit to be changed and the up and down arrow keys to increase or decrease its value Press Enter to save the new value or Cancel to keep the previous value and return to the Edit MH DP Cal menu dew IQ Moisture Analyzer User s Manual Chapter 5 Programming the Settings Menu 5 4 2 Selecting the Calibration Point Edit MH DP Cal Select Num of Points Edit MH Edit DP C Select Hygro Cal Point E 13 00 P GED o V Save X Cancel To select the calibration point highlight Select Cal Point and press Enter The following screen appears Use the left and right arrow keys to select each digit to be changed and the up and down arrow keys to increase or decrease
4. Qaeda YODO al3MOd JOLONANOD OMV 81 ONIIM OL YOld AOLOANNOD 19018 IVNIWA31 AAQWAA E Xy SM33O2S ANIHOVW 2 1 1 X 8 Xy SHOHONV TIVMA3C ONITIISQ TI3S Jal vMQOBI VH ONILNNOW C3QN3WWOOS Z SIHONI SAA L3WITIW NI dav SNOISN3WIQ TIV l SALON SON 33S Egs 871 Nealillvd 3IOH ONILNNOW ONIAIM OL 3lOlald YOLOANNOD JAOWIA SMIYIS 1nO 55vag T NddO YOO ONIMS Z d3lS T 3ONIHNn OL O3 V M3IOJ TINd L d3lS MIA dOl 1823 1 of 3 Wall Mount Outline amp Installation ref dwg 712 Figure 39 dew IQ Moisture Analyzer User s Manual 96 Appendix A Outline and Installation Drawings NOISSIAJWOO ONI3 O 4IdO AA JANSNA OL Grut SGU LL O1SOMId NALHOIL SLAOd GASANN TIY DMI S JANSOTONI JO ACISNI NO LAN GNV19 318 vO N31HOILGONVH NOISS33IdWOO ONIA O 41dO Ad JANSN OL AU TIY NALHOIL AYNSOTONGA O La ON sql u LL Ol S3IAO9 GNV19 J19YO NI AGO GNV19 d18vO QV33lHL Y NOD SALON ON 33S IHSN QNY IO 31a vO ON 335 S ALON 335 AQOS8 GNV19 318 v2 omd vA ON 33S INN GNV19 310v2O ESL ee o Y 1823 2 of 3 Wall Mount Outline amp Installation ref dwg 712 Figure 40
5. Figure 14 Securing the dew IQ to the Panel dew IQ Moisture Analyzer User s Manual 11 Chapter 2 Installation 2 3 1 Panel Mount cont 7 Using a feeler gauge behind the display check the gasket compression and tighten the bracket screws until the gap is 0 028 0 71 mm 0 002 0 05 mm as shown in see Figure 15 below Figure 15 Checking the Gasket Compression 2 3 2 Rack Mount The rack mount dew lQ is a half rack sized component designed for mounting in a standard instrument rack See Figure 42 on page 99 for the dimensions 12 dew IQ Moisture Analyzer User s Manual Chapter 2 Installation 2 3 3 Bench Mount The bench mount dew IQ can be placed on any clean flat horizontal surface that provides adequate clearance around the unit for proper operation and configuration See Figure 44 on page 101 for the dimensions dew IQ Moisture Analyzer User s Manual 13 Chapter 2 Installation 2 3 4 Wall Mount The wall mount dew lQ consists of a panel mount unit pre installed in a standard Type 4X IP66 wall mount enclosure See Figure 39 on page 96 Figure 40 on page 97 and Figure 41 on page 96 for dimensions and installation notes The enclosure should be mounted on a vertical surface that provides adequate clearance for proper operation and configuration by completing the following steps 1 Loosen the four 4 screws on the front of the enclosure pull the door straight forward until i
6. 2007 V Save X Cancel 84 To change the date select Date and press Enter The following screen appears Use the left and right arrow keys to select each digit to be changed and the up and down arrow keys to increase or decrease its value Press Enter to save the new value or Cancel to keep the previous value and return to the previous menu To change the year select Year and press Enter The following screen appears Use the left and right arrow keys to select each digit to be changed and the up and down arrow keys to increase or decrease its value Press Enter to save the new value or Cancel to keep the previous value and return to the previous menu dew IQ Moisture Analyzer User s Manual Chapter 5 Programming the Settings Menu 5 10 Selecting the Probe Type Note Access to this menu requires a passcode see Entering Your Passcode on page 67 IMPORTANT Changing the probe type will reset the analog output measurement alarms fault alarm and output range to their factory default settings To select the probe type from the Settings Settings Menu Fault Alm Clock Menu select Probes and press Enter AutoCal Then enter your passcode and press Cal Data DpC Offset V V Ratio Enter The following screen appears Settings Menu Use the left or right arrow key to select the Select Probe correct probe type and press Enter The
7. 2 dd ATO vwoz 0 I vu0ocv seoeld 198 esojp esneg bus aii Bor men Eu eBeuew LIU a Ue y neg snes paunbay epoosseg 1 SN soles sbumes adh jeuueq Bus cuu Bui H3 AWdd H3 ANdd ew 6y de dd ew 64 de da ewj6 3da L eb odd 3eleg sun pees PUN s6o7 nue ute ing IQ probe Menu Map Usi Main 47 igure F 105 dew IQ Moisture Analyzer User s Manual Appendix B Menu Maps no content intended for this page 106 dew IQ Moisture Analyzer User s Manual Appendix C Reading the MicroSD Card Appendix C Reading the MicroSD Card C 1 Removing the MicroSD Card IMPORTANT Before physically removing the MicroSD Card refer to Ejecting the MicroSD Card on page 65 1 Locate the memory card in the lower center of the rear panel of the dew IQ and pull the left side of the flexible cover The cover is hinged on the right side see Figure 48 and Figure 49 below Ai hd Met Vu IOTI1 1211311 115116117118 MEMORY C Figure 49 The Exposed Memory Card Holder dew IQ Moisture Analyzer User s Manual 107 Appendix C Reading the Mic
8. IMPORTANT For Type 4X and IP66 installation the dew 1Q must be mounted in a rigid flat panel using the panel gasket and both mounting brackets provided 8 dew IQ Moisture Analyzer User s Manual Chapter 2 Installation 2 3 1 Panel Mount cont To mount the dew IQ in a panel with a 3 69 94 mm x 1 81 46 mm opening refer to the figures and complete the following steps 1 Remove the side panel mount label prior to installation Figure 9 Removing Side Panel Mount Label 2 Slide the gasket along the dew IQ and place it around the back of the display see Figure 10 below Figure 10 Installing the Gasket Behind the Display dew IQ Moisture Analyzer User s Manual Chapter 2 Installation 2 3 1 Panel Mount cont 3 Slide the dew IQ into the panel cutout see Figure 11 below Figure 11 Sliding the dew IQ into the Panel Cutout 4 Behind the panel insert the mounting brackets into the side holes provided see Figure 12 below Figure 12 Installing the Mounting Brackets 10 dew lQ Moisture Analyzer User s Manual Chapter 2 Installation 2 3 1 Panel Mount cont 5 Hold the chassis and lock each mounting bracket in place by sliding it toward the rear of the dew IQ see Figure 13 below Figure 13 Locking the Mounting Brackets in Place 6 Use a screwdriver to extend the bracket screws to the back of the panel and secure the dew IQ in the panel cutout see Figure 14 below
9. 97 dew IQ Moisture Analyzer User s Manual Appendix A Outline and Installation Drawings 64 0980 Al 8 1HOM OL TWAS JOOYJYIHIVIM YAdONd JYNSNA OL SAIU 8 0 SQ UL OL OL SMIYOS TIY N31HOIL 6 SNOILO3NNOO 318VO TIY 304 0S Z JO SNIGVA ANII WAWINIW FSN 8 TWAS JOOYJAIHIVIM 23dO ld JANSNI OL APU Sqrut Z OL ONIHSN YALNO N31HOIL ANY GNV19 HONOAHL FONVE ONIJWYTO 9720 8EL 0 318vO A334 Z Mv d GALSIML T3133O VT GACTSIHSNN 38 OL 33MOd 1439X3 SNOUO3NNOO TIY ONIN3dO NOdfl JO VWYO TINA GIOAY OL SNOLLO3NNOO 318V2O NY NO 33 SO TON3 3H1 3QISNI 1431 38 GINOHS 318VO 4O uZl Ol JO HLDN3T dOOTSOIANS V 9 1NOO SALON 338 0L S841 dd4 4U9 631ON 33 91 a 2d Xy SMIYJIS J3M OF v 98 T 21 A 1823 3 of 3 ref dwg 712 Wall Mount Outline amp Installation igure 41 F dew IQ Moisture Analyzer User s Manual 98 Appendix A Outline and Installation Drawings T xy gt AA 8e 76 i Jd4 ve veg sZ E sev x i N SLL XS dd rezis Zv 188 per X
10. Figure 36 below Use the arrow keys to select the desired menu option and press Enter to access the highlighted option Pressing Cancel eo from the Main Menu returns the screen to the Measurement Display Note Menu items followed by an ellipsis i e a series of three dots have sub menus while those without it take immediate action Main Menu pee Settings Output Service Alarm About Logs LOCK Figure 36 Main Menu 36 dew IQ Moisture Analyzer User s Manual Chapter 3 Initial Setup amp Operation 3 1 3 Entering Numeric Values Since the dew IQ has no numeric keypad numeric values are entered using a combination lock type of entry see Figure 37 below as an example 1 Use the left lt q and right Y arrow keys to select the digit to change The digit selected will be indicated with an 2 Use the up and down W arrow keys to increment or decrement the selected digit Note f incrementing or decrementing a digit would cause the numeric value to leave its allowable range maximum or minimum value the digit will not change 3 After you have completed your numeric entry press Enter to save the new value and return to the previous screen or press Cancel x to leave the original value intact and return to the previous screen Set Output Span MFD 60 0 060 0 DP C Min 110 0 V Save X Cancel Figure 37 Numeric Entry dew IQ Moisture Analy
11. IQ probe dew lQ will reboot in 5 seconds y Accept X Cancel dew IQ Moisture Analyzer User s Manual 85 Chapter 5 Programming the Settings Menu 5 11 Setting a Constant DP C Offset Note Access to this menu does not require a passcode This feature enables the user to add a constant DP C offset to all dew IQ readings It allows for positive or negative offset limiting up to 50 C The constant offset only applies within the calibrated range of the probe and the measurement alarms will use the constant offset within that range Use the following procedure to set the DP C Offset To set a constant DP C offset from the Settings Menu select DpC and press Settings Menu Fault Alm Clock AutoCal Probes Enter The following screen appears Cal Data V V Ratio Use the left and right arrow keys to select Enter Td Offset ae each digit to be changed and the up and down MED 50 00 A 05 00 c arrow keys to increase or decrease its value 5 50 00 Press Enter to save the new value or Save X Cancel Cancel to keep the previous value and return to the previous menu 86 dew lQ Moisture Analyzer User s Manual Chapter 6 Service and Maintenance Chapter 6 Service and Maintenance 6 1 Introduction The dew lQ is designed to be maintenance and trouble free However because of severe process conditions and other factors minor problems may occur from time t
12. LOCK To view the dew IQ system information from the Main Menu choose About and press Enter Proceed to the following sections Note The information shown in the following screens are examples only Your dew lQ will display the information for your specific unit 3 5 1 Checking the ID About dew IQ Wiring Status Version Probe Menu X GE Sensing dew IQ Copyright 2012 Unit SN 111111 Probe SN 90104 General Electric Co 52 To check the identity information of the dew lQ from the About dew IQ menu select ID and press Enter Q screen similar to the following appears The information includes serial numbers for the dew IQ unit and the attached probe To return to the About dew IQ menu press Cancel Q dew IQ Moisture Analyzer User s Manual Chapter 3 Initial Setup amp Operation 3 5 2 Checking the Status About dew IQ ID Wiring Version Probe Menu X Uptime Od 00h SD Card Installed Format is FAT16 0 27 MB used 244 68 MB free To check the status of the MicroSD card from the About dew IQ menu select Status and press Enter A screen similar to the following appears The information includes the format amount of used space and amount of free space for an installed SD card To return to the About dew IQ menu press Cancel Q 3 5 3 Checking the Software Version Note The information shown in the following screen
13. NO vuoz p se2eld IPS L ad jewoeq e t cuu Bui cuu Bui g 3 HN AWdd HW mdd 2 cw 6y do da BN de da A v AB 9 dd Jub 9 dd Es pojes spun 4 S PUN nuaw ulew dew IQ Moisture Analyzer User s Manual 104 Appendix B Menu Maps Jea 9nieA Jaju3 JOSHO Do dd aeq p Pue paa dul I josay E 9nieA Xe 19S uo I eqoid ol I Sejnuiw prepuejs I JnoH ENS 49019 BuutM aqaid ANdd XJ 89qoJd INEA sseid I SHUN SseJd mpl pc ReH NA 9 0 Peay I HW peed i Jd ED P S 1e9 da H4 eq e9 J9M0 ueds uu I oJ0z uu enieA UIN PS wu Jasoy Jaddn uuL puegino PS I quiodjas E 0187 18S edAL J9M0 H s6um s Bojesem one UOISJSA snes al paunbay epoosseg Aloe NO I 340 snes Aopeaig asojo ewnsey bu ueds jas Mdd dda Jaddn
14. Possible Cause Response and Action Symptom The accuracy of the moisture sensor is questioned There is insufficient time for the system to equilibrate Dew point at the sampling point is different from the dew point of the main stream Response Reads too wet during dry down conditions or too dry in wet up conditions Action Change the flow rate A change in dew point indicates the sample system is not at equilibrium or there is a leak Allow sufficient time for sample system to equilibrate and moisture reading to become steady Check for leaks Response Reads too wet or too dry Action Readings may be correct if the sampling point and main stream do not run under the same process conditions The different process conditions cause readings to vary If sampling point and main stream conditions are the same check sample system pipes and any pipe between the sample system and main stream for leaks Also check sample system for adsorbing water surfaces such as rubber or plastic tubing paper type filters or condensed water traps Remove or replace the contaminating parts with stainless steel parts Sensor or sensor shield is affected by process contaminants Sensor is contaminated with conductive particles Sensor is corroded Response Reads too wet or too dry Action Clean the sensor and the sensor shield then reinstall the sensor Response Reads high dew point Action Clean the sensor and the sensor s
15. aie ender v Euer td 92 Starting UD oes cbe esi vete od 36 Switch Shs iie rd Pes 7 System Information nnana 0 eee e 52 Checking MicroSD Card Status 0 0c ccc cece eens 53 Checking the ID 1 2 0 0 cee eee eee eee eee 52 Checking the Probe i is sie RE RE PRISE whee tas 54 Checking the Software Version ssiiissssssisssssssesees 53 Checking the Wiring Diagram 2 2 eee eee 55 T Temperature Specifications tenes 92 Testing Analog Output a2 052 chose oo rro nns 43 Fault Alattnz oes eid reU SR eq uk ee Peet ties eee 70 Measurement Alarms llisssssssssssssesss ees 51 Trimming Analog Output oocccoccccccccccc ees 44 Troubleshooting Guide 2 secxrcer erbe Re e Re ERES 88 V Volume Mixing Ratio Setting 00 80 W Wall Mount Installation ssssssssseee I 14 Warm Up TIME s peris pe t 826460566 Coke beds oe the P ERE ERERERS 92 urne cM 125 dew IQ Moisture Analyzer User s Manual 123 Index WEEE Directive os tocara daa v Wiring Alarmi Relay Sereia neina dni otha iara na aG 26 Checking the Diagram 5 siiss es esee e es 55 OP om nM 18 Diagram AC Cord i oreet ee ewe bcr COUR dept dee ERES 18 Diagram AC Terminals 00 0 cece eee eee eee 19 Diagram DC Terminals 0 cece cece eee eee eee 19 Interconnection Diagram 00 102 IQIPrODE isis nonin einer ees 23 M Seres Probet oso epi bise Reeds alee veterans lt 20 Pow
16. to the Set Log Params menu dew IQ Moisture Analyzer User s Manual Chapter 4 Data Logging 4 4 Setting the Log Interval To set the log interval from the Set Log Set Log Params Params menu select Interval and press Units Enter The following screen appears FieldSep Flags Use the left and right arrow keys to select Set Log Interval m A each digit to be changed and the up and down GEEB 86400 00005 seconds arrow keys to increase or decrease its value 1 Press Enter to save the new value or vV Save X Cancel Cancel Q to keep the previous value and return to the Set Log Params menu 4 5 Setting a Log Field Separator To designate a text character to separate the Set Log Params log fields from the Set Log Params menu Units Interval select FieldSep and press Enter The followi Flags ollowing screen appears Set Log Params Use the arrow keys to select the text character Field Separator used to separate the log fields and press Tab comma Enter The screen returns to the Set Log J Accept X Cancel Params menu dew IQ Moisture Analyzer User s Manual 59 Chapter 4 Data Logging 4 6 Setting the Log Status Flags The flags used to identify the log status are as follows Range Err No Comm Bad Message No Data Read Err Over Range No Link Auto Cal No Cal ADC Failure Under Range Bad CRC No Refs Write Err Cal Error To turn log status fla
17. 50 10 2 136 10 2 10 2 298 2010 12 60 102 136 102 102 2 19 2010 12 51 10 2 137 410 2 10 2 2n98 110 12 51 102 137 102 102 2 19 2010 12 51 10 2 13 7 10 2 10 2 2 19 2010 12 51 10 2 13 7 10 2 10 2 2 19 2010 12 51 10 2 137 410 2 10 2 2 2 19 2010 12 51 10 2 136 102 10 2 2n9 2010 12 51 102 135 302 10 2 2 19 2010 12 51 10 2 136 10 2 10 2 2 8 2010 12 51 102 136 102 102 2 19 2010 12 51 10 2 136 10 2 10 2 2 13 2010 12 51 10 2 138 10 2 10 2 2 19 2010 12 51 10 2 136 10 2 10 2 19 2 19 2010 12 51 10 2 136 10 2 10 2 Modo 02191250 I om h O ago s COOMA amp 4 A SRE Om Ready 42 25020000 ocoodooo 1 2 3 4 5 6 Li 8 9 0000003006000 coooooocococozocco Figure 62 Successful Log File Import 116 dew IQ Moisture Analyzer User s Manual Index A About Menu 3 24 cvs a 52 Alarm Menu 0 teen nt nett tenet ees 46 Alarm Relays Alarm NV DGS v ovis Evae eae cece clearance chee the E 49 Fault Alarm 3230ci c0eiee bint Palae eee teebehe nbs bebde ears 28 Fault Alarm Checking StatuS 0 0 c eee eee 68 Fault Alarm Setting scs cs iroto dada es 68 Fault Alarm Setting Options 0 cece eee 69 Fault Alarm Setting Type 0 0 eee eee ee 69 Fault Alarm Testing ua once odds oe ees ia dae ar qp Mines 70 Measurement Selecting an Output 0 cece eee eee eee 46 Measurement Selecting Status 0 cece eee eee eee eee 47 Measurement Selecting Type 0
18. 60 Microsoft Excel Import Wizard Step 2 114 dew IQ Moisture Analyzer User s Manual Appendix C Reading the MicroSD Card C 4 Setting Up a Log File cont 3 Select the desired data delimiters and click on Next gt A window similar to the one in Figure 61 below will open 4 Select each column and set the desired data format for that column see Figure 61 below Text Import Wizard Step 3 of 3 This screen lets you select each column and set Column data format the Data Format General General converts numeric values to numbers date C Text values to dates and all remaining values to text C Date vov X C Do not import column skip Advanced Data preview Figure 61 Microsoft Excel Import Wizard Step 3 dew IQ Moisture Analyzer User s Manual 115 Appendix C Reading the MicroSD Card C 4 Setting Up a Log File cont 5 When the setup is complete click on Finish and a window similar to Figure 62 below will open The log file is now properly formatted for graphing or analysis and the results may be saved as a standard spreadsheet file for future use El Microsoft Excel 02191250 Edo Ede yew Insert Format Tools Dota Window tep ae ae Da Mc GAY Xm To Wrri Mem 0 m x FH Ai xl Date Time 8 fe OS et eu l id Date Time DP C DP F DPT DPT Status Alam A Alann B 10 2 137 10 2 10 2 1 2 19 2010 12 50 10 2 137 102 102 2 19 2010 12 50 10 2 137 10 2 10 2 2 19 2010 12
19. Selecting an Output Type IMPORTANT Before changing the analog output type refer to Selecting the Analog Recorder Output on page 4 to make sure that Switch S1 is set correctly V for voltage or 1 for current To change the output type from the Output output Menu Units Test Menu select Type and press Enter A Trim screen similar to the following appears Upper Lower Output Menu Use the arrow keys to select a new output Select Output Type type Press Enter e to save the selection or 0 20mA 0 2V Cancel O to keep the previous value and V Accept X Cancel return to the Output Menu 3 3 4 Changing the Output Span To adjust the output span from the Output output Menu Units Test Menu select Upper and press Enter A Type Trim screen similar to the following appears g app Lower Use the left and right arrow keys to select Set Output S te Set Output Span each digit to be changed and the up and down CES 60 0 4060 0 DP C arrow keys to increase or decrease its value 110 0 Press Enter e to save or Cancel e to V Save X Cancel keep the previous value and return to the Output Menu dew IQ Moisture Analyzer User s Manual 41 42 Chapter 3 Initial Setup amp Operation 3 3 5 Changing the Output Zero output Menu To adjust the output zero from the Output Units Test Type Trim Upper set Output Zero ERES 6
20. X Ce 100 240 VAC 50 60 Hz 5W Fm MEMORY CARD 1Q probe Figure 18 Electrical Connections AC Power Cord units 18 dew IQ Moisture Analyzer User s Manual Chapter 2 Installation 2 6 Wiring the System cont Note Figure 18 on page 18 Figure 19 below and Figure 20 below show the three different power connections available for the dew 1Q Be sure to use the figure that corresponds to your unit All other electrical connections are identical for the three versions RELAY RATING 30VDC 3A 250 VAC 3A 24 VDC 5W ALARM A ALARM B NOJ C INCNO C NC 13 14 15 16 17 18 AE RD PROBE BHDREDIGRN MEMORY CARD Figure 19 Electrical Connections DC Power Terminals units
21. iion dnd 13 234 Wall MOUNE eati iiid n hotter bL dad ra E ipe id eo ed 14 24 Mounting the Sample System 15 2 5 Installing the Probe esee xor ree ina Air 16 26 Wiring the System csisss ee RR REF REA ee dh es REN een KR 18 26 1 Connecting an M Series Probe 60 06 cece cece eee eee 20 2 6 2 Connecting an IQ probe 06 c eee tee eee 23 26 3 Connecting the Analog Output 0 0 eee eee eee 26 26 4 Connecting the Alarm RelayS 0 ccc cece eee eee eee 26 2 6 5 Connecting the Input Power 29 Chapter 3 Initial Setup amp Operation 3 1 UsiftgthedewlQ coccion ora idu t tea eee e eie teu 35 311 StaftgUposu iei id iare edet ee rr 36 3 1 2 Accessing the Menus 0 cece eee eee eee eee 36 3 4 3 Entering Numeric ValueS 00 cece eee eee eee 37 32 Setting Up the Display 0 cece eee eee eee eee 38 321 Selecting the Primary Units sess 38 322 Setting the Decimal Places 39 3 2 3 Adjusting the Contrast 0 cece eects 39 dew IQ Moisture Analyzer User s Manual vii Contents 3 3 Setting Up the Analog Output 40 3 31 Entering the Output Menu 0 eee eee cee eee ee 40 3 3 2 Selecting the Output Units 0 cece cece eee eee 40 3 3 3 Selecting an Output Type 0 eee eee eee eee 41 3 34 Changing the Output Span 0 eee eee eee eee 41 3 35 Changing the Output Zero 42 3 3 6 Testing the Output 0c cece eee eee eee ee
22. pec er che Hie wend er b bh ee Ve ee 40 P Panel Mount A 9 Inst a Coane 8 Passcode Factory Level ooooooooooooorororrr eese 87 User Entetlng tii dada rd ais PER 67 User Factory Defd ll ses oos zesiicrbxet ourora S 127 PC Board ACCESS e 4 SlLEoCaton 1 eL beRRRReRRREARSRU ito di 7 Power Input Connecting AC Cord 2 0 cece ee 29 Connecting AC Terminals 0 000 eeee 32 Connecting DC Terminals 0000 30 dew IQ Moisture Analyzer User s Manual 121 Index Probe Checking Information 25 1 cid deed e ER Ey 54 Entering Calibration Data M Series 00 cee eee eee 72 Entering Serial Number M Series 0 00 e eee eee o 79 Installng cssc e 16 IQiprobe Cable coe ia eb ee REPRE EIER 23 IQprobe Wiring sss te RR REESE hh 23 M Series Probe Cable 2 0 eee eee eee 20 M Series Probe Wiring 0 cece eee eee 20 Mounted in Sample Cell 2 2 eee ee 17 Replacing Recalibrating 0c eee eee 89 Probe Types Spero eer 2 URINE 2 Selectirig cios caste as eee Dev Eee teens RN CEP NVERPES CPUS 85 Problems Troubleshooting sissssssssssssssseee esee 88 Publication Date sessio pirita da i R Rack Mount Installation 2 cig obere UPPER EE E PRISE 12 Ranges Analog Output 2 002 ional exte RR deeds wads 91 Recalibrating the Probe 0 eee eee 89 Recorder see Analog Output References Calibration se
23. probe cable with the bayonet type connector onto the probe and twist the shell clockwise until it snaps into a locked position approximately 1 8 turn IMPORTANT Ensure that the power is OFF before proceeding 20 dew IQ Moisture Analyzer User s Manual Chapter 2 Installation 2 6 1 Connecting an M Series Probe cont IMPORTANT To maintain good contact at the terminal block and to avoid damaging the pins on the wiring connector pull the connector straight off not at an angle the terminal block Then make the cable connections while the connector is off the unit Finally after the wiring is complete push the connector straight onto the terminal block not at an angle 2 Remove the connector from the lower terminal block on the rear of the dew lQ see Figure 22 below e H ODE 100 240 VAC A uoc 50 60Hz 5W lt gt MEMORY CARD Figure 22 Bottom Connector Removed 3 Refer to Figure 23 below and Figure 24 on page 22 to connect the end of the probe cable with the three leads to pins 16 17 and 18 on the lower terminal block 16 Shield 18 Green Figure 23 M Series Probe Cable Connections dew IQ Moisture Analyzer User s Manual 21 Chapter 2 Installation 2 6 1 Connecting an M Series Probe cont Figure 24 Making Probe Cable Connections to the Connector 4 Reinsert the connector into the lower terminal block on the rear of the dew lQ see Figure 25 below Figure 25 Rei
24. the base of the other four leads 24 dew IQ Moisture Analyzer User s Manual Chapter 2 Installation 2 6 2 Connecting an IQ probe cont Figure 28 Wiring the Cable to the Connector 4 Reinsert the connector into the lower terminal block on the rear of the dew IQ see Figure 29 below Figure 29 Reinserting the Connector into the Terminal Block Note f there is a No Link error for the IQ probe check the wiring connections and make sure there is no short between 15V and RTN dew IQ Moisture Analyzer User s Manual 25 Chapter 2 Installation 2 6 3 Connecting the Analog Output IMPORTANT Ensure that the power is OFF before proceeding Refer to Table 2 below to connect your analog recorder to pins 14 and 15 on the lower terminal block on the back of the dew IQ see Figure 22 on page 21 or Figure 27 on page 24 IMPORTANT 7o maintain good contact at each terminal block and to avoid damaging the pins on the connector pull the connector straight off not at an angle make cable connections while the connector is away from the unit and push the connector straight on not at an angle when the wiring is complete Table 2 Pin Assignments for Analog Output Wire Color PinNumber Function Ri i5 Sew 2 6 4 Connecting the Alarm Relays Note The cable for connecting the alarm relays is supplied by the customer Acceptable cables range from 16 to 26AWG The dew lQ has one fault alarm relay and
25. to 140 F Calibrated Accuracy at 77 F 25 C 2 C 43 6 from 65 to 10 C 85 to 50 F 3 C 5 4 F from 80 to 66 C 112 to 87 F Repeatability 0 5 C 0 9 F from 65 to 10 C 85 to 50 F 1 0 C 1 8 F from 80 to 66 C 112 to 87 F Traceability All moisture probe calibrations are traceable to National Institute of Standards and Technology NIST standards or National Physical Lab U K NPL as accredited by Irish National Accreditation Board INAB dew IQ Moisture Analyzer User s Manual 93 Chapter 7 Specifications no content intended for this page 94 dew IQ Moisture Analyzer User s Manual Appendix A Outline and Installation Drawings Appendix A Outline and Installation Drawings This appendix includes the following dew IQ drawings dew IQ Moisture Analyzer User s Manual Wall Mount Outline amp Installation Ref Drawing 712 1823 sheet 1 of 3 Wall Mount Outline amp Installation Ref Drawing 712 1823 sheet 2 of 3 Wall Mount Outline amp Installation Ref Drawing 712 1823 sheet 3 of 3 Rack Mount Outline amp Installation Ref Drawing 712 1824 sheet 1 of 1 Panel Mount Outline amp Installation Ref Drawing 712 1825 sheet 1 of 1 Bench Top Outline amp Installation Ref Drawing 712 1826 sheet 1 of 1 Interconnection Diagram Ref Drawing 702 1381 sheet 1 of 1 95 Appendix A Outline and Installation Drawings
26. two high low alarm relays Each alarm relay is a single pole double throw contact set with the following contacts see Table 3 below for the connector pin assignments Normally Open NO Common C Normally Closed NC Table 3 Pin Assignments for Alarm Relay Contacts Contact FautArm MarmA AlarmB moe 1 4 7 Emme 2 5 Nomaly desea 3 6 9 26 dew IQ Moisture Analyzer User s Manual Chapter 2 Installation 2 6 4a Connecting the High Low Alarms A and B IMPORTANT Ensure that the power is OFF before proceeding Each of these alarms can be set to trip on either a high or low condition For a high alarm the alarm will trip if the input exceeds the setpoint For a low alarm the alarm will trip if the input drops below the setpoint To wire the high low alarm relays complete the following steps 1 Remove the connector from the upper terminal block on the rear of the dew lQ see Figure 30 below IMPORTANT 7o maintain good contact at each terminal block and to avoid damaging the pins on the connector pull the connector straight off not at an angle make cable connections while the connector is away from the unit and push the connector straight on not at an angle when the wiring is complete Figure 30 Removing the Upper Connector 2 Make the Alarm A and Alarm B connections to upper terminal block connector as indicated in Table 3 on page 26 3 Reinsert the connector i
27. 0 eee eee eee 48 Measurement Selecting Units 0 cece eee eee eee ee 47 Measurement Setting the Span 00 eee eee ee 50 Measurement Setting the ZerO 0 eee 50 Measurement Setting Up 0 eee 46 Specifications 29 505 pri ro Seis eb bed ie e A 91 Mu 51 WINING LeeueRuterpeetu id 26 Alarm Types Explained 0 0 0 cc cc ccc Kienu nire tT ui Eidi 49 Alarms see Alarm Relays Analog Output Changing the Span ect ener bre VERE EPI IEM n ERU bes 41 Changing the Zero 6 eee aai 42 Ranges 2 RES Re T CAERI CHER CRRE eR da ee eth wares S 91 Selecting lorV 0 eee eee eee e 4 Selecting Type iis sesssie bie ee vei ee ERES RCKEPE Y one mes 41 Selecting Units sexo cion Rhe tx reet Ve RA dae e 40 Setting Discordia Peed MAR ERBEN PM PR EIE 40 Signal Specifications s 0 6cs508 cianaret arse Siiaws Weegee send bees 91 TOS scada ta as e 43 Linien Sots any htt ne Ned ous ls hy coos ia ca tes 44 AutoCal Initiate NOW 2 200 ita oie ser aia ces 71 sube cc 70 dew IQ Moisture Analyzer User s Manual 117 Index B Bench Mount Installation 0 eee eee 13 C Cable IQDIODe vss etch ind hoe A MU ERIS MI ERN 23 M Series Probe iodo ir al e dad 20 Calibration Entering Data M Series Probe 0 eee eee 72 Probe Factory isis Le ieee expe PSPUM RICH RR 89 Reading Setting References 2 eee o 77 Viewing Data IQ probe crisi cerci eiiis cc
28. 0 0 110 0 DP c 110 0 7Save X Cancel Menu select Lower and press Enter A screen similar to the following appears Use the left and right arrow keys to select each digit to be changed and the up and down arrow keys to increase or decrease its value Press Enter to save the new value or Cancel to keep the previous value and return to the Output Menu dew IQ Moisture Analyzer User s Manual Chapter 3 Initial Setup amp Operation 3 3 6 Testing the Output To verify proper operation of connected recording or SCADA equipment the dew IQ can output test signals of known value Based on the percent of range selected the Test Menu causes the dew lQ to output test signals that can be easily calculated As examples the test signals for three commonly used range percentages are shown in Table 6 below Table 6 Output Test Value Examples Output Type 5096 100 10 00 mA 20 00 mA 12 00 mA 20 00 mA 1 00 V 2 00 V To test the system output from the Output Output Menu Units Menu select Test and press Enter The Type Trim dew 1Q will check the output settings and a Upper Mic screen similar to the following appears Use the left and right arrow keys to select Output Test Value me E each digit to be changed and the up and down ED 110 00 4050 00 amp arrow keys to increase or decrease its value ead Press Enter to save the new value or V Apply X Exi
29. 3 544 Entering the Dew Point Calibration 0 oo o oo 74 55 Viewing Calibration Data for an IQ probe 0 cee eee eee ees 75 55 1 Selecting the Calibration Point 0 cece eee eee 75 55 2 Reading the FH Value 76 55 3 Reading the DP Value 0c ccc crcr eee eee eee eee 76 5 6 Reading and Setting the Calibration References o ooooo 77 5 6 1 Setting the Calibration High Reference n 78 5 6 2 Setting the Calibration Low Reference sssssssue 78 5 7 Entering an M Series Probe Serial Number 0 ccceceeeneeeees 79 5 8 Setting the Volume Mixing Ratio 0 cece eee cece e eee ees 80 5 8 1 Setting the Pressure Units 0 cece eects 80 5 8 2 Setting the Pressure Value 0c cece cece eee 81 58 3 Setting the k x PPMv Multiplier 0 ccc eee eee eee 81 dew IQ Moisture Analyzer User s Manual ix Contents 59 Setting the System Clock cece eect eee eee eee eed 82 59 1 Setting the HOUr eee I 82 5 9 2 Setting the Minutes 0 c cece cece eee m 83 59 3 Setting the Month 0 cece cece cence eee eee eee 83 59 4 Setting the Date isisisi eee eee eee eee eee 84 5 9 5 Setting the Years 2 eo ee cete ER hd Ada dace teen 84 5 10 Selecting the Probe Type 0 ccc c eee eter eee eee eed 85 5 11 Setting a Constant DP C Offset 86 Chapter 6 Service and Maintenance 6 1 IMOMUCHON A s
30. All rights reserved Technical content subject to change without notice 910 295 Rev B
31. C SPDT relays rated for 3 A at 250 VAC 30 VDC The alarm relays may be set to any level within the range of the instrument and are programmable from the front panel dew IQ Moisture Analyzer User s Manual 91 Chapter 7 Specifications 7 1 Electronics cont Alarm Setpoint Repeatability 0 2 F 0 1 C dew point Datalogger MicroSD SDHC up to 32 GB capacity 4 GB MicroSD card included Display 128 x 64 matrix LCD Display Functions Dew point temperature F or C ppmv with a constant pressure input Sensor signals for diagnostics Power Requirements Universal power supply 100 240 VAC 50 60 Hz or 24 VDC nominal 5W maximum power Temperature Operating 20 to 60 C 4 to 140 F Storage 40 to 70 C 40 to 158 F Warm Up Time Meets specified accuracy within three minutes Configurations Panel Mount rated Type 4X and IP66 Half Rack 9 5 Bench Top Wall Mount rated Type 4X and IP66 92 dew IQ Moisture Analyzer User s Manual Chapter 7 Specifications 7 2 Moisture Measurement Sensor Type Thin film aluminum oxide Moisture Probe Compatibility Compatible with all Panametrics M Series aluminum oxide moisture probes and the IQ probe Dew Frost Point Temperature Overall range capability 110 to 60 C 166 to 140 F Standard 80 to 20 C 112 to 68 F with data to 110 C 166 F Ultra Low 110 to 50 C 166 to 58 F High Range Data 80 C to 60 C 112
32. Files menu Note When a new log is created the New Log option in the Manage Log Files menu changes to a Pause Close option dew IQ Moisture Analyzer User s Manual 61 Chapter 4 Data Logging 4 7 2 Pausing or Closing a Log After a new log is created it can be paused or manage Log Files closed at any time To pause or close a log Directory from the Manage Log Files menu select Erase Log Pause Close and press Enter The following screen appears Manage Log Files The log file name is shown in the header File 06150618 cece Select Pause or Close and press Enter Exa The screen returns to the Manage Log Files V Accept X Cancel menu Note After a log is paused the Pause Close option in the Manage Log Files menu changes to a Resume Close option 62 dew IQ Moisture Analyzer User s Manual 4 7 3 Resuming a Log Chapter 4 Data Logging Manage Log Files A paused log can be resumed or closed at any Resume Close Directory Erase Log time To resume or close a log from the Manage Log Files menu select Resume Close and press Enter The following screen appears Manage Log Files Select Resume or Close and press Enter File 06150618 GHE CLOSE y Accept X Cancel The screen returns to the Manage Log Files menu Note After a log is resumed the Manage Log Files menu displays the Pause Close option again Note fa log is running an d t
33. GE Measurement amp Control Moisture dew IQ Moisture Analyzer User s Manual f 910 295 Rev B imagination at work August 2014 GE Measurement amp Control dew IQ Moisture Analyzer User s Manual 910 295 Rev B August 2014 WWW ge mcs com 2014 General Electric Company All rights reserved Technical content subject to change without notice no content intended for this page Preface Information Paragraphs Note paragraphs provide information that provides a deeper understanding of the situation but is not essential to the proper completion of the instructions mportant paragraphs provide information that emphasizes instructions that are essential to proper setup of the equipment Failure to follow these instructions carefully may cause unreliable performance Caution paragraphs provide information that alerts the operator to a hazardous situation that can cause damage to property or equipment Warning paragraphs provide information that alerts the operator to a hazardous situation that can cause injury to personnel Cautionary information is also included when applicable Safety Issues WARNING Itis the responsibility of the user to make sure all local county state and national codes regulations rules and laws related to safety and safe operating conditions are met for each installation dew IQ Moisture Analyzer User s Manual iii Preface Auxiliary Equipment Local Safety
34. Installation 2 2 Selecting the Analog Recorder Output Note By default the analog recorder output is set to the current output Note Customers must provide their own cable for connecting the analog recorder output Cables ranging from 16 to 26 AWG are acceptable The dew lQ has one isolated analog recorder output The analog recorder output provides either a current or voltage signal as determined by the position of switch 1 on the main PC board Complete these steps to check or reset switch S1 see Figure 8 on page 7 WARNING Never connect line voltage or any other power input to the analog recorder output terminals 1 Make sure the dew IQ is turned OFF and unplugged For wall mount and bench mount units remove the dew IQ from its enclosure before proceeding see the appropriate figures in Appendix A WARNING The dew IQ must be isolated or disconnected from all voltage sources before changing the recorder output 2 Remove the screw at the top of the back panel see Figure 4 below FAULT ALARM A ALARM B INC 100 240 VAC 50 60Hz 5W Figure 4 Back Panel AC cord version shown 4 dew IQ Moisture Analyzer User s Manual Chapter 2 Installation 2 2 Selecting the Analog Recorder Output cont 3 Lift the back edge of the top cover see Figure 5 below 22117755 100 240 VAC 50 60Hz su Figure 5 Lifting the Back Edge of the Cover 4 Slide the cover toward the back of the dew lQ s
35. Passcode on page 67 To set the volume mixing ratio from the Settings Menu select V V Ratio and press Settings Menu Fault Alm Clock AutoCal Probes Enter Then enter your passcode and Cal Data DpC Offset press Enter Proceed to the following sections 5 8 1 Setting the Pressure Units To set the pressure units select Press Units volume Mixing Ratio and press Enter The following screen Press Value appears k x PPMv Volume Mixing Ratio Use the left and right arrow keys to highlight Pressure Units Bar g PSI g new units or Cancel O to keep the previous y Accept X Cancel units and return to the Volume Mixing Ratio menu the desired units Press Enter to save the 80 dew IQ Moisture Analyzer User s Manual Chapter 5 Programming the Settings Menu 5 8 2 Setting the Pressure Value Volume Mixing Ratio To set the pressure value select Press Value Press Units k x PPMv and press Enter The following screen appears Line Pressure Use the left and right arrow keys to select GEEB 70000 000 00101 325 kPa a ED 0 000 vV Save X Cancel each digit to be changed and the up and down arrow keys to increase or decrease its value Press Enter to save the new value or Cancel Q to keep the previous value and return to the Volume Mixing Ratio menu 5 8 3 Setting the k x PPMv Multiplier Vo
36. Standards The user must make sure that he operates all auxiliary equipment in accordance with local codes standards regulations or laws applicable to safety Working Area WARNING Auxiliary equipment may have both manual and automatic modes of operation As equipment can move suddenly and without warning do not enter the work cell of this equipment during automatic operation and do not enter the work envelope of this equipment during manual operation If you do serious injury can result WARNING Make sure that power to the auxiliary equipment is turned OFF and locked out before you perform maintenance procedures on the equipment Qualification of Personnel Make sure that all personnel have manufacturer approved training applicable to the auxiliary equipment Personal Safety Equipment Make sure that operators and maintenance personnel have all safety equipment applicable to the auxiliary equipment Examples include safety glasses protective headgear safety shoes etc Unauthorized Operation Make sure that unauthorized personnel cannot gain access to the operation of the equipment iv dew IQ Moisture Analyzer User s Manual Preface Environmental Compliance Waste Electrical and Electronic Equipment WEEE Directive GE Measurement amp Control is an active participant in Europe s Waste Electrical and Electronic Equipment WEEE take back initiative directive 2002 96 EC The equipment that you bought has req
37. c eisai 75 Clock Setting rece uer te Gases gates Ueda bij gal RR be ne 82 Contrast AdJUstifig be voos Deseret a dees 39 D Data Logging Programming opes itinere 57 Specifications liiis e 92 dew IQ Configurations v 34 aie cee bhA eC Rr CLR aon CREE RERO 8 92 Ecc 1 Removing the Top Cover 0 0 0 cece cece ee eee EES E 4 Wiring Connections e EE wel E Heed veer sane whee E 18 Display Menu Adjusting the Contrast 0 cee cece eee eens 39 PrOGFAMIMING s s zo s oo aya rapto ohne area hiaes eo QN REG Der 38 Selecting Primary Units 0 00 00 e eee eee ee 38 Setting Number of Decimal Places 0 0 0 0 0 cece cece eee eee 39 Document Number 00 cece rr rr i Drawings Outline amp Installation 0 eee ee 95 E Ejecting the MicroSD Card siena e E R eee eee 65 Electronics SA ER ER a E A aA 1 A t eR ESRE geeni aii eet eked cietern he 8 Specifications 0 6 eee e 91 Environmental Compliance 00 cece cece eee eee eee ee v European Compliance 0 0 cece eee aa na ena 91 118 dew IQ Moisture Analyzer User s Manual Index F Fault Alarm Description cee cece eee eee eee eee e eee e eee e eee 28 Setting lt n cours Dexa See be eee eco eder pe or gren coves 68 WANING ncc 28 Features Capabilities 0 0 0 eee eee eee eens 1 G Gasket Panel Mount Installation 0 cece eee eee eee 9 I ID CHECKING sss uocem rrr e
38. cers reerd eaii cece eee eee e 77 Replacing the Probe o o ooooooooooooorrrcrar rr 89 Return POlCY 20 54 ese P RETPPPRLTent RP REPRE RR PERPE ER Gd 126 S Safety Auxiliary Equipmenht A ricresce iskrenie ev REIR Re iv Generallssues 0 eee eee e eee a eee iii Personal Equipment 0 c cece eee eee ee iv Sample Cell Desorption m 16 Photogtapli split elis d x ERR RIAT Mawes perks 17 Sample System Mounting 0 0 0 ees 15 Serial Number Entering for M Series Probe 20 eee eee 79 Viewing for IQ probe ooooooococoorororar III 54 122 dew IQ Moisture Analyzer User s Manual Index Service Menu 455 ls ria daa 87 Settings Men sacs 454s by Aches n PRX i y ERES RENE E P ENDRAMAS 67 Software Version Checking 0 00 eee e eee eee eee eee 53 Specifications scies Rr gees bbb denies beast cede Yodo been ee 91 Alarm RelayS 0 0 0 0 ccc cece eect net ete n ett n eens 91 Analog Output Signal seres eile bee Ebay vd ER RR os 91 Data Logging izaera bleh le gg eta gate PR RE EU d et Ra dis 92 Electronics oe ete geet PbS esiin i eee eee Y RUE 91 European Compliance ies en orga pb us ee Quum Rc beds 91 Inp t POWER iii et eb e ee b de er ee eee ee 92 iS sven ouch os satire ud E per EE EEEN EPEA 91 Moisture Measurement 0 00 cece eee eee eee 93 Molst re Sigrial os nee crue copar gaseosa ERES 91 Temperature css ec set yet RRESEERENS E eS 92 Warm Up Time
39. ces from the Settings Menu Settings Menu select Cal Data and press Fault Alm Clock AutoCal Probes Enter Then enter your passcode and DpC Offset V V Ratio press Enter The following screen appears To view or edit the calibration reference 1D Cal Data settings select Cal Reference and press MH DP Cal Enter Proceed to the next section Probe SN dew IQ Moisture Analyzer User s Manual 71 Chapter 5 Programming the Settings Menu 5 6 1 Setting the Calibration High Reference Edit Cal Refs High Reference Low Reference High MH Ref GEEB 15 0000 3 0419 MH 0 0000 7Save X Cancel To update the high reference setting from the Edit Cal Refs menu select High Reference and press Enter A screen similar to the following appears Use the left and right arrow keys to select each digit to be changed and the up and down arrow keys to increase or decrease its value After the changes have been made press Enter The screen returns to the Edit Cal Refs menu 5 6 2 Setting the Calibration Low Reference Edit Cal Refs High Reference Low Reference Low MH Ref GEER 15 0000 0 1752 MH 0 0000 Save X Cancel 78 To update the low reference setting from the Edit Cal Refs menu select Low Reference and press Enter A screen similar to the following appears Use the left and rig
40. code for access will display a U in the lower right corner to indicate that the Settings menu has been Unlocked dew IQ Moisture Analyzer User s Manual 67 Chapter 5 Programming the Settings Menu 5 2 Setting the Fault Alarm Note Access to this menu requires a passcode see Entering Your Passcode on page 67 To configure the fault alarm from the Setti M i Settings Menu Settings Menu select Fault Alarm and press Clock AutoCal Probes Enter Then enter your passcode and Cal Data DpC Offset V V Ratio press Enter 5 2 1 Setting the Fault Alarm Status To check the status of the fault alarm from Fault Alarm the Fault Alarm menu select Status and press Type Enter The following screen appears Options Test Fault Alarm To change the status of the fault alarm select Set Fault Alarm OFF or ON and press Enter The screen OFF 93 returns to the Fault Alarm menu J Accept X Cancel 68 dew lQ Moisture Analyzer User s Manual Chapter 5 Programming the Settings Menu 5 2 2 Setting the Fault Alarm Type Note For more information on alarm types see How the Alarm Types Work on page 49 To check or change the fault alarm type select Fault Alarm Status Type and press Enter The following Type screen appears Options Test To change the type of fault alarm used select Fault Alarm the non highlighted option and press Fault Rela
41. d erar ode terme oae cte eoa Mend e dee dern 87 62 TheService Menu ccc cece ccc cence Henn 87 6 3 Troubleshooting Common Problems cccceeeceeeeeeeeeeeees 88 64 Replacing Recalibrating Moisture Probes 0oooocoooococmmmmm 89 65 Cleaning the dew IQ Front Panel 00sec eee e eee eee eee 90 Chapter 7 Specifications TL Electronics aii coins is ii que nena ma 91 7 0 Moisture Measurement isses 93 Appendix A Outline and Installation Drawings Appendix B Menu Maps Appendix C Reading the MicroSD Card C1 Removing the MicroSD Card 0 cece cece cece eee eee eee ee 107 C2 Connecting the MicroSD Card to aPC cece cece esee 109 C3 Accessing the Log FileS ccc cece eee eects 110 CA Setting Up a Log Fil es riu ce ee otro in xen 113 Default Factory Passcode ssssesee enn nnns 127 X dew IQ Moisture Analyzer User s Manual Chapter 1 Features and Capabilities Chapter 1 Features and Capabilities 11 Introduction The dew lQ is a single channel hygrometer that measures moisture content in gases It is suitable for a wide range of process conditions in applications that require real time moisture measurement The dew IQ accepts any calibration range provided with GE probes see Chapter 7 Specifications for more information It comes equipped with two standard alarm relays one fault alarm relay and a single analog output It also has onboard data logging capabili
42. d press Enter The Lower following screen appears Units Test Type Alarm Menu A Use the arrow keys to select OFF or ON and Set Alarm Status press Enter The display returns to the FF orr G3 Alarm Menu y Accept X Cancel 3 4 3 Selecting the Alarm Units To select the alarm units from the Alarm Alarm Menu A Select Upper Menu select Units and press Enter The Status Lower 1 Sg following screen appears Type Use the arrow keys to select the desired alarm Select Alarm Unit a ds units Press Enter to save the selection or ik a Cancel O to keep the previous value and return to the Alarm Menu Note f the IQ probe is being used FH replaces MH dew IQ Moisture Analyzer User s Manual 47 Chapter 3 Initial Setup amp Operation 3 4 4 Selecting an Alarm Type To change the alarm type from the Alarm Menu A Select Upper Menu select Type and press Enter A Status Lower screen similar to the following appears Units Test Use the arrow keys to select an alarm type Select Alarm m see How the Alarm Types Work on page 49 In Band Press Enter to save or Cancel e to Out Band keep the previous value and return to the Alarm Menu 48 dew IQ Moisture Analyzer User s Manual Chapter 3 Initial Setup amp Operation 3 4 5 How the Alarm Types Work The available alarm types see Figure 38 below for t
43. du josey ONIEA sseJd 3d 12D 9918S I Sod 10016 SHUN sseJd 3591 19 da HW soned NA ON 2180 IED ON sex UUM aqoid H UOISJOA snes a H MON 189 sano sS S9A suondo JeuuoN m ERR ejesded ed lL H Vn eggy peo pafa NO 340 seja qeL ewwog deg plait spuooeg Jos enuajul J yb HW AWdd Quy d dd cub 9 dd sBumes 607 ese13 oa Aoa pomer sojo wns y suun asojgjasned 607 M N snes paunbay epoosseg lojoe 4 i ebeuen wey yned smes paunbay apoosseg Jasn eowes sBumes s6o7 snes 607 uo spuedaq dul i jesey 3sa1 GNE XEN os weds wus Jamo eel o anen UNS un daddy o uu pueg ino 4 Le L deb pueg ul I jutodjes _ ozs adL 19001 5 a w 6w ueds yes fo HW ANdd ew 6y do da H Jaddn 5 w b 9 dd ysnipy 5 T spun mm B jsenuot vuoz o
44. e 43 33 7 Trimming the Output 0 c sii iadaaa enbia 44 34 Setting Up the Measurement Alarms 00 cece cece eee eee eee 46 34 1 Selecting an Alarm Output 0 0 cece c eee eee eee ee 46 34 Selecting the Alarm Status 00 00 ccc e cece eee eee eee 47 343 Selecting the Alarm Units 0c cece c eee eee eee ee 47 344 Selecting an Alarm Type ccc cece eee eens 48 345 Howthe Alarm Types Work 0c cece eee eee eee eee 49 3 4 6 Setting the Alarm Span 00 00 cece cece eee 50 347 Setting the Alarm Zero 0 cece cece cece eee eee eee 50 3 4 8 Testing the Alarm Relays 00sec cece eee teen ee 51 35 Viewing System Information 0c cece cence teen eee eee 52 35 Checking the ID isi ic eve ss aware eis Sah bs vide eee 52 352 Checking the Status 2 4 csset RE ER Ret euh 53 35 3 Checking the Software Version 0oooocoocococccccnco ros 53 354 Checking the Probe ssssissssssesseseeeneennn 54 355 Checking the Wiring 0 cece cece eee eee eee eee 55 36 Locking the Main Menu 0 cece eee eee m 55 Chapter 4 Data Logging 41 Checking the Data Log Status oooooccoccccccncccnccnrnnrncs 57 42 TheLog Settings Menu cc cece cect eee Ih 57 43 Setting the Log Units cece cece ee eee eee eee 57 44 Setting the Log Interval 0c cece e cece ene eee eee eee 59 45 Setting a Log Fi
45. e available log files are listed in the window File Edt View Favorites Tools Help Qu O sen dr S S X iD Address er F a E s E U2190950 02191010 02191030 02191035 02191116 02191250 Figure 55 List of Log Files 3 Click on the desired log file and a window similar to Figure 56 below opens The data in the log file is listed in the window nm ya c Date Time 2 19 2010 Status Alarm A Alarm E 10 2 10 10 10 10 10 10 10 10 10 10 10 2 19 2010 2 19 2010 2 19 2010 2 19 2010 2 19 2010 2 19 2010 2 19 2010 2 19 2010 2 19 2010 FAI RN NNN A NAN NN I OeomeoooonM AMwuausoade S5 MN NN NNN MRNA opoopo MN RN NNN RANA ooooooooooooocoooo Ooocooooocooooooooo Figure 56 Log File Data dew IQ Moisture Analyzer User s Manual 111 Appendix C Reading the MicroSD Card C 3 Accessing the Log Files cont 4 The dew lQ log files can be opened with a spreadsheet program such as Microsoft Excel Launch the spreadsheet program and select Open see Figure 57 below El Microsoft Excel Book1 Figure 57 Opening a Log File in Microsoft Excel 5 Click on the name of the desired log file see Figure 58 below fi 02191035 E 02191116 5 cn r Figure 58 Selecting the Log File to Open 112 dew lQ Moisture Analyzer User s Manual Appendix C Reading the MicroSD Card C 4 Setting Up a Log File 1 Make sure that the file type is set to All Types and then op
46. e connected equipment as the Zero Trim value as follows Note Since you cannot trim 0 mA or 0 V for negative offsets trim for the lower end of the scale is always at the 4 mA or 0 4 V output level Use the left and right arrow keys to select Enter Out Reading ee GEER 5 2000 each digit to be changed and the up and down 04 0000 ma arrow keys to increase or decrease its value 3 0000 Press Enter to save or Cancel e to vV Save X Cancel keep the previous value Output Trim The Output Trim menu returns with Trim Span highlighted To change the span value press Reset Trim Drum Zero Enter A screen similar to the following appears This step causes the dew IQ to output 20 000 mA or 2 V on the output being trimmed The output value should then be read using the connected analog device or a DVM Enter the value read from the connected equipment as the Span Trim value as follows Use the left and right arrow keys to select each Enter Out Reading p ED 22 2000 digit to be changed and the up and down 20 0000 m arrow keys to increase or decrease its value 10 0000 Press Enter to save the new value or v Save X Cancel Cancel to keep the previous value Trimming is complete To verify the accuracy see Testing the Output on page 43 dew IQ Moisture Analyzer User s Manual 45 Chapter 3 Initial Setup amp Operation 3 3 7 Trimming the Output cont Example 1 Tr
47. e previous menu dew IQ Moisture Analyzer User s Manual Chapter 5 Programming the Settings Menu 5 9 2 Setting the Minutes Thu 2 4 2010 13 44 Hour Year Month Date Set Minutes 0 59 MED 59 44 0 V Save X Cancel To change the minutes select Minutes and press Enter The following screen appears Use the left and right arrow keys to select each digit to be changed and the up and down arrow keys to increase or decrease its value Press Enter e to save the new value or Cancel Q to keep the previous value and return to the previous menu 5 9 3 Setting the Month Thu_2 4 2010 13 44 Hour Year Minutes Date Set Month 1 12 EE 12 02 cm 1 JV Save X Cancel To change the month select Month and press Enter The following screen appears Use the left and right arrow keys to select each digit to be changed and the up and down arrow keys to increase or decrease its value Press Enter e to save the new value or Cancel Q to keep the previous value and return to the previous menu dew IQ Moisture Analyzer User s Manual 83 Chapter 5 Programming the Settings Menu 5 9 4 Setting the Date Thu 2 4 2010 13 44 Hour Minutes Month Year Set Date GE 20 04 1 Save X Cancel 5 9 5 Setting the Year Thu 2 4 2010 13 44 Hour Minutes Month Date Set Year ED 2099 2010
48. ee Figure 6 below 100 240 VAC y 50 60Hz SW MEMORY CARO Figure 6 Sliding the Cover to the Rear dew IQ Moisture Analyzer User s Manual 5 Chapter 2 Installation 2 2 Selecting the Analog Recorder Output cont 5 Lift the cover away from the enclosure see Figure 7 below aaa z i i a 5 n t LI p Uo e 1900 240 VAC a 50 60Hz SW RARA AAA Figure 7 Removing the Cover 6 dew IQ Moisture Analyzer User s Manual Chapter 2 Installation 2 2 Selecting the Analog Recorder Output cont 6 Locate switch S1 see the highlighted area in Figure 8 below CAUTION Use proper ESD grounding prior to setting the MN switch 7 Set switch S1 to the desired position V for voltage or for current 8 After setting the switch reinstall the cover and secure it with the rear enclosure screw For wall mount and bench mount units reinstall the dew lQ in its enclosure see the appropriate figures in Appendix A dew IQ Moisture Analyzer User s Manual 7 Chapter 2 Installation 2 3 Mounting the Electronics The dew IQ is available in the following configurations e Panel mount see page 8 Rack mount see page 12 Bench mount see page 13 e Wall mount see page 14 Proceed to the appropriate section for mounting your dew lQ electronics 2 3 1 Panel Mount The panel mount unit can be installed in a panel up to 0 25 in 6 mm thick See Figure 43 on page 100 for the required panel cutout dimensions
49. eld Separator 0 ccc eect eee eee 59 46 Setting the Log Status Flags ccc eee eee teen e eee 60 viii dew IQ Moisture Analyzer User s Manual Contents AT Managing Log FIil s deter nin tette ep fads xen ed 61 471 Creatinga New Log ccc cece cece teen ees 61 472 Pausing or Closing a LOG 6 cece eee tiai rnerennisnn is 62 47 3 RESUMINGALOD rsrsrs reris iieu hn eheu 63 474 Viewing the Log Directory 0 c cece eee eee ees 63 475 Deleting Log FileS ccc cece eee eee eee eee ees 64 48 Ejecting the MicroSD Card 0 0 ccc cece eee eee eee eee 65 49 Viewing Data Log Files 0 ccc cece eee eee eee II 66 Chapter 5 Programming the Settings Menu 5 l Entering Your PaSSCOd nsss usis eere ker Cer eere ta 67 52 Setting the Fault Alarm 0 cece cece eee ee e 68 5 2 1 Setting the Fault Alarm Status cc cee ee eee eee 68 52 2 Setting the Fault Alarm Type 0 cece cece eee eee ee eee 69 52 3 Setting the Fault Alarm Options c ese e eee eee 69 524 Testing the Fault Alarm n 0 cece cece eee 70 5 3 Setting AutoCal mocos em e e as 70 54 Entering Calibration Data for an M Series Probe oo o oooooo 72 541 Selecting the Number of Points 0 00 eee eee eee 72 54 2 Selecting the Calibration Point 00sec eee eee eee 73 5 4 3 Entering the MH Calibration 0 0 00 cece cece eee ee 7
50. electrical shock hazards Always de energize the unit prior to wiring or unwiring of the AC power terminals to avoid electrical shock This symbol in Figure 20 below indicates the presence of aer we NO C NC 100 240 VAC 16 17 18 50 60 Hz 5W 1 CALLE PROBE RED GRN MEMORY CARD L1 L2 N G Figure 20 Electrical Connections AC Power Terminal units dew IQ Moisture Analyzer User s Manual 19 Chapter 2 Installation 2 6 1 Connecting an M Series Probe The M Series probe must be connected to the dew IQ with a continuous run of GE two wire shielded cable When connecting the probe protect the cable from excessive strain bending pulling etc and avoid subjecting the cable to temperatures above 65 C 149 F or below 50 C 58 F Note Standard factory assembled cables see Figure 21 below are available from GE in lengths up to 600 meters 2000 feet Figure 21 Two Wire Shielded M Series Probe Cable To connect the probe cable refer to the accompanying photographs and complete the following steps 1 Insert the end of the
51. en the selected log file by double clicking on the file name A window similar to the one in Figure 59 below will open Text Import Wizard Step 1 of 3 The Text Wizard has determined that your data is Delimited If this is correct choose Next or choose the data type that best describes your data r Original data type Choose the file type that best describes your data Gelimited Characters such as commas or tabs separate each field C Fixed width Fields are aligned in columns with spaces between each field Start import at cow fi Fie origin Windows ANSI Preview of file F 102191250 LOG Date TimeDP CDP FDP CDP CStatusAlarm Alarm B E 213 7 10 2 10 200 213 7 10 2 10 200 lap 19 2010 12 50 51 10 213 7 10 2 10 200 Ip 213 6 10 2 10 200 4 Figure 59 Microsoft Excel Import Wizard Step 1 dew IQ Moisture Analyzer User s Manual 113 Appendix C Reading the MicroSD Card C 4 Setting Up a Log File cont 2 Follow the directions on the screen make changes if necessary and then click on Next A window similar to the one in Figure 60 below will open Text Import Wizard Step 2 of 3 This screen lets you sat the delimiters your data contains You can ee how your text is affected in the preview below v Delimiters Treat consecutive deliriters as one Tab Semicolon Comma I space I other Text qualifier f z Date Time 12 50 45 12 50 48 12 50 51 12 50 54 Figure
52. enu 3 4 7 Setting the Alarm Zero Alarm Menu A Select Upper Status Units Test Type Enter MIN Alm Value CEB 60 0 000 0 DP C 110 0 7Save X Cancel 50 To adjust the alarm zero from the Alarm Menu select Lower and press Enter A screen similar to the following appears Use the left and right arrow keys to select each digit to be changed and the up and down arrow keys to increase or decrease its value Press Enter to save the new value or Cancel to keep the previous value and return to the Alarm Menu dew IQ Moisture Analyzer User s Manual Chapter 3 Initial Setup amp Operation 3 4 8 Testing the Alarm Relays Alarm Menu A Select Upper Status Lower Units Type Alarm Menu A Alarm is TRIPPED Trip V Accept X Cancel To test the alarm relay and devices connected to it from the Alarm Menu select Test and press Enter A screen similar to the following appears Use the left and right arrow keys to select Reset or Trip and press Enter If Reset was selected the message Alarm is RESET appears If Trip was selected the message Alarm is Tripped appears Press Cancel O to return to the Alarm Menu dew IQ Moisture Analyzer User s Manual 51 Chapter 3 Initial Setup amp Operation 3 5 Viewing System Information Main Menu Display Settings Output Service Alarm Logs
53. er Input AC Cord eines e RR anent RT PER sedans 29 Power Input AC Terminals 00 cee eee eee ee 32 Power Input DC Terminals 0 e eee eee eee 30 124 dew IQ Moisture Analyzer User s Manual Warranty Warranty Each instrument manufactured by GE Sensing is warranted to be free from defects in material and workmanship Liability under this warranty is limited to restoring the instrument to normal operation or replacing the instrument at the sole discretion of GE Sensing Fuses and batteries are specifically excluded from any liability This warranty is effective from the date of delivery to the original purchaser If GE Sensing determines that the equipment was defective the warranty period is one year from delivery for electronic or mechanical failures one year from delivery for sensor shelf life If GE Sensing determines that the equipment was damaged by misuse improper installation the use of unauthorized replacement parts or operating conditions outside the guidelines specified by GE Sensing the repairs are not covered under this warranty The warranties set forth herein are exclusive and are in lieu of all other warranties whether statutory express or implied including warranties or merchantability and fitness for a particular purpose and warranties arising from course of dealing or usage or trade dew IQ Moisture Analyzer User s Manual 125 Warranty Return Policy Ifa GE Sensing inst
54. er Terminals The DC power cable with 14 to 26 AWG conductors is supplied by the customer To connect the power cable to the dew IQ input power terminals see Figure 19 on page 19 complete the following steps 1 Remove the input power connector from the rear panel of the dew IQ see Figure 33 below 24 VDC 5W Figure 33 Removing the DC Power Connector 30 dew IQ Moisture Analyzer User s Manual Chapter 2 Installation 2 6 56 Connecting the DC Power Terminals cont 2 Strip the three power cable conductors by about 3 8 10 mm 3 Insert each wire into the appropriate connector pin see Table 4 below and tighten each screw to secure the wires in place Table 4 Pin Assignments for DC Power Connector Wire Color i Function V GND Symbol Ground IMPORTANT Be sure that the dew IQ chassis ground connection is properly grounded 4 Reinsert the power connector into the rear panel of the dew IQ as shown in Figure 34 below Figure 34 Reinserting the DC Power Connector dew IQ Moisture Analyzer User s Manual 31 Chapter 2 Installation 2 65c Connecting the AC Power Terminals IMPORTANT Unlike the DC power connector which has screw terminals the AC power connector has spring finger terminals It is essential that this connector be removed from the dew lQ for wiring to avoid putting stress on the PCB which may cause damage to the board The AC power cable with 14 to 26 AWG conduc
55. eturn to the Cal Data menu dew IQ Moisture Analyzer User s Manual Chapter 5 Programming the Settings Menu 5 5 Viewing Calibration Data for an IQ probe Note Access to this menu requires a passcode see Entering Your Passcode on page 67 Note Jf you are using an M Series probe see Entering Calibration Data for an M Series Probe on page 72 To view the IQ probe calibration data from Settings Menu the Settings Menu select Cal Data and press Fault Alm Clock Probes Enter Then enter your passcode and DpC Offset V V Ratio press Enter The following screen appears For an IQ probe the FH DP Cal option is Cal Data highlighted by default Press Enter and continue to the next section 5 5 1 Selecting the Calibration Point To select the calibration point highlight Read FH DP Calibration Select Cal Point and press Enter The Read FH Value following screen appears Read DP Value Use the left and right arrow keys to select Select H Cal Point is erect Nro ce onn each digit to be changed and the up and down ET arrow keys to increase or decrease its value 0 Press Enter to save the new value or vV Save X Cancel Cancel to keep the previous value and return to the Read FH DP Calibration menu dew IQ Moisture Analyzer User s Manual 75 Chapter 5 Programming the Settings Menu 5 5 2 Reading the FH Value To view the FH ca
56. gs on or off from the Set Set Log P Set Log Params Log Params menu select Flags and press Units Interval Enter The following screen appears FieldSep Set Log Params Use the arrow keys to select OFF or ON and Log Status Flags ott G3 press Enter The screen returns to the Set Log Params menu Then press Cancel O to v Accept X Cancel return to the Logging Menu 60 dew IQ Moisture Analyzer User s Manual Chapter 4 Data Logging 4 7 Managing Log Files To manage the log file status from the Logging Menu Logging Menu select Manage and press Status Enter If no log has been created the Settings Eject Card following screen appears 4 7 1 Creating a New Log Note The New Log option is available only if there are no logs currently running or paused All running or paused logs must be closed before proceeding Note that a closed log cannot be resumed To create a new log from the Manage Log Manage Log Files Files menu select New Log and press Directory Enter A screen similar to the following Erase Log s appears Log Created A file name which corresponds to the date New Log and time the log is started is assigned to the a new log by the dew lQ For example a log was created started on May 1 at 4 37 pm will be named 05011637 After about 10 seconds or upon pressing Cancel whichever occurs first the screen returns to the Manage Log
57. he Settings option in the Logging Menu the log file must be stopped see Pausing or Closing a Log on page 62 4 3 Setting the Log Units From the Logging Menu select Settings and rogiag Menu Status press Enter O The following screen Manage a ears is Eject Card To set units to log from the Set Log Params Set Log Params menu select Units and press Enter The Interval following screen appears FieldSep Flags dew IQ Moisture Analyzer User s Manual 57 Chapter 4 Data Logging 4 3 Setting the Log Un Units to Log win Units to Log Choose Unit Action LT RAY Remove y Accept X Cancel Select Unit 1 MELENA 9 gt DP F kg m PPMv MH mg m its cont Use the arrow keys to select the unit to log and press Enter The following screen appears To change the unit setting select Modify and press Enter The following screen appears Use the arrow keys to select the first unit to be logged and press Enter The screen returns to the Units to Log menu Note f the IQ probe is being used FH replaces MH Units to Log Choose Unit Action To remove a unit from the Units to Log menu le BEa4 Remove y Accept X Cancel select Remove and press Enter Select the unit to be removed press Enter to delete 58 the selected unit Press Cancel e to return
58. he dew lQ are e Setpoint The alarm activates when the selected parameter exceeds the upper limit It deactivates when the selected parameter is less than the lower limit e Inner Band The alarm activates when the selected parameter is between the upper limit and the lower limit It deactivates when the selected parameter exceeds the upper limit or is less than the lower limit Outer Band The alarm activates when the selected parameter exceeds the upper limit or is below the lower limit It deactivates when the selected parameter is between the upper limit and the lower limit Trip Upper Setpoint Hysteresis Lower Reset 7 Reset BU AT se Trip In Band T Trip Reset ut a Out Band Reset ET Reset A Trip A Figure 38 Available Alarm Types dew IQ Moisture Analyzer User s Manual 49 Chapter 3 Initial Setup amp Operation 3 4 6 Setting the Alarm Span Alarm Menu A Select Status Lower Units Test Type Enter MAX Alm Value ED 60 0 000 0 DP C MENS 110 0 Save X Cancel To adjust the alarm span from the Alarm Menu select Upper and press Enter A screen similar to the following appears Use the left and right arrow keys to select each digit to be changed and the up and down arrow keys to increase or decrease its value Press Enter to save the new value or Cancel to keep the previous value and return to the Alarm M
59. he dew lQ reboots due to a power failure the log returns to its status prior to the power failure 4 7 4 Viewing the Log Directory Manage Log Files To view the existing log file names select New Log Erase Log Directory and press Enter A screen similar to the following appears File Listing When a log file is highlighted the date time 1 Gebietes 5 01281240 and size of that log file is shown at the bottom 2 01270802 6 01281241 of the screen Use the arrow keys to move 3 01270803 7 01281242 4 01281238 8 01281243 from one log file to another To return to the 1 27 2010 08 01 162 bytes dew IQ Moisture Analyzer User s Manage Log Files menu press Cancel Q Manual 63 Chapter 4 Data Logging 4 7 5 Deleting Log Files To erase existing log files from the Manage Ma L Fil a AA Log Files menu select Erase Log and press Pause Close Directory Enter The File Listing screen appears Using the arrow keys move to the name of File to Erase 1 CHEXDEDES 5 01281240 the log file to be deleted and press Enter 2 01270802 6 01281241 3 01270803 7 01281242 Ihe following screen appears 4 01281238 8 01281243 1 27 2010 08 01 162 bytes File to Erase Using the arrow keys select YES to erase the ERASE Log 01281243 log file or NO to keep the log file Press ves amp 9 Enter and the screen re
60. hield then reinstall the sensor Also install a proper filter i e sintered or coalescing element Response Reads too wet or too dry Action Return probe to factory for evaluation Stream particles causing abrasion 88 Response Reads too wet or too dry Action Return probe to factory for evaluation dew IQ Moisture Analyzer User s Manual Chapter 6 Service and Maintenance 6 4 Replacing Recalibrating Moisture Probes For maximum accuracy moisture probes should be returned to the factory for recalibration every 6 12 months depending on the application Under very severe conditions more frequent calibrations are recommended However under very mild conditions less frequent calibrations are necessary Contact a GE applications engineer for your specific recommended calibration frequency All new or recalibrated moisture probes must be installed in accordance with the instructions in Chapter 2 Installation IMPORTANT 7o maintain good contact at the terminal block and to avoid damaging the pins on the wiring connector pull the connector straight off not at an angle the terminal block Then make the cable connections while the connector is off the unit Finally after the wiring is complete push the connector straight onto the terminal block not at an angle After the probe has been installed and wired enter the probe calibration curve data as described in Chapter 5 Programming the Settings Menu Each pr
61. ht arrow keys to select each digit to be changed and the up and down arrow keys to increase or decrease its value After the changes have been made press Enter The screen returns to the Edit Cal Refs menu dew IQ Moisture Analyzer User s Manual Chapter 5 Programming the Settings Menu 5 7 Entering an M Series Probe Serial Number Note This section applies only to an M Series probe The Probe SN menu is not available for an Q probe Note Access to this menu requires a passcode see Entering Your Passcode on page 67 To update the probe serial number from the Settings Menu Settings Menu select Cal Data and press Fault Alm Clock AutoCal Probes Enter Then enter your passcode and DpC Offset V V Ratio press Enter The following screen appears To view or edit the probe serial number select Cal Data MH DP Cal Probe SN and press Enter The following screen appears Cal Reference ites ME podus SN Use the left and right arrow keys to select ED 99999999 each digit to be changed and the up and down 10000000 arrow keys to increase or decrease its value 0 After the changes have been made press V Save X Cancel Enter The screen returns to the Cal Data menu dew IQ Moisture Analyzer User s Manual 79 Chapter 5 Programming the Settings Menu 5 8 Setting the Volume Mixing Ratio Note Access to this menu requires a passcode see Entering Your
62. ias EP ewes 2 Main Menu AbOUt Mehl sesos TREES OR SCSRE DIE PIS NES e Ra Beene 52 ACC iii EE E EE E IE p 36 AlarmMenll cicle alos data 46 Display Menu ii as OR Ra id 38 Lock Menu i c vossie bee Rer les DOOR bbe ened ele ee ORE Gre 55 LOGS MODU race ichs acte Gobet nig sauce sion edades 57 Menu Map IQ probe 0 eee e 105 Menu Map M Series Probe 0 eee eee eee 104 Output Menu o 053403466 pee ERIS daa Rees 40 Service Mer ssa rene a ia ei la diss 87 Settings Mel oca RERPGE edes 67 Menu Map Main Menu IQ probe 2 0 0 eee eee eens 105 Main Menu M Series Probe 2 0 eee eee 104 120 dew IQ Moisture Analyzer User s Manual Index MicroSD Card Accessing the Log Files 110 Checking Status ets ser Re kehrte Fete d ERA Rd E 53 Connecting to a PC 250205 b 64 tenes Ree cede deeds E ET P RERAS 109 Ejecting seeker Sonus whee ales Race RO RR RR RR on a Ra OR ct 65 lO lo A i e a a a d EE a a a 107 A 107 Setting Up a Log File oo soie e Re er ere eT 113 Moisture Measurement Specifications oooooooooommmmmmmmm o 93 Moisture Signal Specifications 0 0 eee eee 91 Mounting ceu lie cia 8 Sample System caida ir rie ii ea nds ERE 15 Multiplier Setting KX PPMV 0 eee eee eee eee 81 N Numeric Values Entering 0 ccc eee eee eee eee 37 0 Offset Entering Constant DP C cece eee 86 Outline amp Installation Drawings ssssssses cece ee 95 Output Menu aces
63. im is reset then Trim Zero is selected The connected output device reports 3 977 mA The operator enters 3 977 as the Zero Trim value Trim Span is selected The connected output device reports 19 985 mA The operator enters 19 985 as the Span Trim value D o YS BS The dew lQ adjusts the output accordingly to align the output with the readings by the connected output device or a DVM 6 Using the Test Menu the operator verifies that a test value of 0 now reads 4 000 mA at the connected output device and a test value of 10046 now reads 20 000 mA 3 4 Setting Up the Measurement Alarms The dew IQ has with two programmable high low alarm relays and one fault alarm relay Use the instructions in this section to set up these alarms 3 4 1 Selecting an Alarm Output To set up the alarms on the Main Menu Alarm Menu A Upper choose Alarm and press Enter Then from Status Lower the Alarm Menu choose Select and press Units Test Type Enter A screen similar to the following appears Alarm Menu A Use the arrow keys to select the output A or Select Alarm B to be set up and press Enter The B display returns to the Alarm Menu y Accept X Cancel 46 dew IQ Moisture Analyzer User s Manual Chapter 3 Initial Setup amp Operation 3 4 2 Selecting the Alarm Status To select the alarm status from the Alarm Alarm Menu A Select Upper Menu select Status an
64. ing Make sure you do not cross the threads 2 Tighten the probe securely 3 Identify the sample cell inlet port as the connection that is perpendicular to the installed probe sensor the probe shield should always be left in CAUTION For maximum protection of the aluminum oxide AN place E H Sample Cell _A Figure 17 Probe Sample Cell Assembly dew IQ Moisture Analyzer User s Manual 17 Chapter 2 Installation 2 6 Wiring the System Wiring the dew IQ system includes the following steps Connecting the probe see page 20 or page 23 Connecting the analog recorder output see page 26 Connecting the alarms see page 26 Connecting the input power see page 29 WARNING To ensure safe operation the dew IQ must be installed and operated as described in this manual Also be sure to follow all applicable local safety codes and regulations for installing electrical equipment WARNING For wall mount units refer to Figure 4Lon page 98for the service loop required on all cable connections Refer to Figure 18 below or Figure 19 or Figure 20 on page 19 and Figure 45 on page 102 when making the electrical connections dew lQ components can be damaged if electrical connections are not made correctly 1 This symbol in the three following figures is a reminder that the RELAY RATING lo uses gt 250 VAC 3A
65. its value Press Enter to save the new value or Cancel to keep the previous value and return to the Edit MH DP Cal menu 5 4 3 Entering the MH Calibration Edit MH DP Cal Select Num of Points Select Cal Point Edit DP C Set MH 00 GEEB 4 0000 0 0000 0 0000 J Save X Cancel To enter the MH calibration value for the selected point highlight Edit MH and press Enter The following screen appears Use the left and right arrow keys to select each digit to be changed and the up and down arrow keys to increase or decrease its value Press Enter e to save the new value or Cancel to keep the previous value and return to the Edit MH DP Cal menu dew IQ Moisture Analyzer User s Manual 73 Chapter 5 Programming the Settings Menu 5 4 4 Entering the Dew Point Calibration Edit MH DP Cal Select Num of Points Select Cal Point Edit MH Edit DP C Set DP C 00 EEES 4100 00 110 00 c 200 00 Save X Cancel 74 To enter the dew point calibration value for the selected point highlight Edit DP C and press Enter The following screen appears Use the left and right arrow keys to select each digit to be changed and the up and down arrow keys to increase or decrease its value Press Enter to save the new value or Cancel to keep the previous value and return to the Edit MH DP Cal menu Press Cancel e to r
66. libration value for the selected point highlight Read FH and press Read FH DP Calibration Select Cal Point Enter The following screen appears Read DP Value The FH value is for viewing only When you Viewing FH 00 are ready press Cancel E to return to the 10 6821 Read FH DP Calibration menu X Exit 5 5 3 Reading the DP Value To view the DP calibration value for the selected point highlight Read DP and press Read FH DP Calibration Select Cal Point Read FH Value Enter The following screen appears The DP value is for viewing only When you Viewing DP 00 are ready press Cancel Q to return to the 110 00 Read FH DP Calibration menu Press Cancel twice to return to the Settings Menu X Exit 76 dew IQ Moisture Analyzer User s Manual Chapter 5 Programming the Settings Menu 5 6 Reading and Setting the Calibration References Note This section applies only to an M Series probe The Cal Reference menu is not available for an Q probe Note Access to this menu requires a passcode see Entering Your Passcode on page 67 IMPORTANT The dew lQ is factory programmed with high and low reference MH values These values are generated from a factory lab calibration and should not be changed without first consulting GE technical support Changes to these values will alter the accuracy of your measurements To update the calibration referen
67. lume Mixing Ratio To set the multiplier value select k x PPMv Press Units Press Value k x PPMv and press Enter The following screen appears fk x PPMv Multiplier Use the left and right arrow keys to select ED 100 000 001 000 CE 0 001 vV Save X Cancel each digit to be changed and the up and down arrow keys to increase or decrease its value Press Enter e to save the new value or Cancel to keep the previous value and return to the Volume Mixing Ratio menu dew IQ Moisture Analyzer User s Manual 81 Chapter 5 Programming the Settings Menu 5 9 Setting the System Clock Note Access to this menu does not require a passcode settings Menu Fault Alm OLEA AutoCal Probes Cal Data DpC Offset V N Ratio 5 9 1 Setting the Hour Thu 2 4 2010 13 44 Year Minutes Month Date Set Hour 0 23 ED 23 13 o V Save X Cancel 82 To set the system clock from the Settings Menu select Clock and press Enter to display the current day date and time To make changes see the following sections To change the hour select Hour and press Enter The following screen appears Use the left and right arrow keys to select each digit to be changed and the up and down arrow keys to increase or decrease its value Press Enter to save the new value or Cancel to keep the previous value and return to th
68. may be used to read the dew IQ MicroSD card on a PC The log files are stored in text format and any word processing or spreadsheet program may be used to read the data See Reading the MicroSD Card on page 107 for instructions and examples on how to work with the dew IQ log files 66 dew IQ Moisture Analyzer User s Manual Chapter 5 Programming the Settings Menu Chapter 5 Programming the Settings Menu 5 1 Entering Your Passcode To access the Settings Menu proceed as follows To access the Settings menu from the Main Main Menu Display Menu select Settings and press Enter Output Service Alarm About Logs LOCK The Settings Menu is the only user menu that requires a passcode The passcode is a four digit number that enables only authorized users to enter setup data The dew IQ prompts you to enter your passcode whenever you attempt to program most of the Settings Menu options as shown below IMPORTANT See page 127 near the end of this manual for your factory default passcode Use the left and right arrow keys to select each digit to be changed and the up and down 0000 arrow keys to increase or decrease its value After the passcode has been entered press Enter to proceed User Passcode V Save X Cancel Note The AutoCal Clock and DpC Offset submenus do not require a passcode for access Note After entering your passcode all menus that require the pass
69. nd to avoid damaging the pins on the connector pull the connector straight off not at an angle make cable connections while the connector is away from the unit and push the connector straight on not at an angle when the wiring is complete 2 Make the fault alarm connections to upper terminal block connector as indicated in Table 3 on page 26 3 Reinsert the connector into the upper terminal block on the rear of the dew IQ 28 dew IQ Moisture Analyzer User s Manual Chapter 2 Installation 2 6 5 Connecting the Input Power There are three input power configurations available for the dew IQ AC power cord not used for wall mount units DC power terminals available for all configurations AC power terminals available for all configurations Proceed to the appropriate section to connect your input power 2 6 5a Connecting the AC Power Cord To install the AC power cord included with the dew IQ simply plug the female connector end of the cable into the male connector on the rear panel of the dew IQ see Figure 31 below and Figure 32 on page 30 Note This configuration is not used for AC powered wall mount units Figure 31 Inserting the AC Power Cable dew IQ Moisture Analyzer User s Manual 29 Chapter 2 Installation 2 6 5a Connecting the AC Power Cord cont ic AN E C 100 240 VAC 50 60Hz SW MITT Figure 32 The AC Power Cable Installed 2 65b Connecting the DC Pow
70. nserting the Connector into the Terminal Block 22 dew IQ Moisture Analyzer User s Manual Chapter 2 Installation 2 6 2 Connecting an IQ probe Complete the following steps to wire an IQ probe to the dew IQ 1 Insert the end of probe cable see Figure 26 below with the connector onto the probe and twist the connector head clockwise until it is secure IMPORTANT Ensure that the power is OFF before proceeding Figure 26 Four Wire IQ probe Cable dew IQ Moisture Analyzer User s Manual 23 Chapter 2 Installation 2 62 Connecting an IQ probe cont IMPORTANT 7o maintain good contact at the terminal block and to avoid damaging the pins on the wiring connector pull the connector straight off not at an angle the terminal block Then make the cable connections while the connector is off the unit Finally after the wiring is complete push the connector straight onto the terminal block not at an angle 2 Remove the connector from the lower terminal block on the rear of the dew IQ see Figure 27 below 100 240 VAC A _ MEMORY CARO Figure 27 Bottom Connector Removed 3 Refer to Table 1 below and Figure 28 on page 25 to connect the end of the probe cable with the four leads to pins 10 11 12 and 13 on the lower terminal block Table 1 1Q probe Wiring Connections C Wirecoior PmNumber Funcion 11 12 13 The cable shield lead requires no connection to the dew 1Q and should be wrapped around
71. nto the upper terminal block on the rear of the dew IQ dew IQ Moisture Analyzer User s Manual 27 Chapter 2 Installation 2 6 4b Connecting the Fault Alarm If enabled the dew IQ fault alarm trips when one or more of the following faults occurs power failure range error configurable or watchdog function system reset Note The watchdog function is a supervisory circuit that automatically resets the unit whenever a system error occurs The fault alarm has two possible operating modes Fail Safe Mode Using pins 2 and 3 provides a normally closed contact When the dew lQ is operating in a non fault state the fault alarm relay is energized to open the contact between pins 2 and 3 When a fault occurs the fault alarm relay is de energized to close the contact between pins 2 and 3 and trigger the alarm Non Fail Safe Mode Using pins 1 and 2 provides a normally open contact When the dew lQ is operating in a non fault state the fault alarm relay is de energized with an open the contact between pins 1 and 2 When a fault occurs the fault alarm relay is energized to close the contact between pins 1 and 2 and trigger the alarm IMPORTANT Ensure that the power is off before proceeding To wire the fault alarm relay complete the following steps 1 Remove the connector from the upper terminal block on the rear of the dew lQ see Figure 30 on page 27 IMPORTANT 7o maintain good contact at each terminal block a
72. o time Some of the most common problems and recommended maintenance procedures are discussed in this chapter If you cannot find the information you need in this chapter please consult GE for help beyond the instructions in this chapter If you do you may CAUTION Do not attempt to troubleshoot the dew IQ A damage the unit and void the warranty This chapter covers the following topics The Service Menu see below Troubleshooting common problems see page 88 e Replacing recalibrating moisture probes see page 89 e Cleaning the dew IQ front panel see page 90 Proceed to the appropriate section to perform any of the above tasks 6 2 The Service Menu The dew IQ Service menu is intended for use only by trained service engineers and requires the use of a Factory Level Passcode for access Use the left and right arrow keys to select each digit to be changed and the up and down arrow keys to increase or decrease its value After the passcode has been entered press v save X Cancel Enter to proceed Service Passcode 0000 dew IQ Moisture Analyzer User s Manual 87 Chapter 6 Service and Maintenance 6 3 Troubleshooting Common Problems If the dew IQ measurements read too wet or too dry or if they do not make sense there may be a problem with either the probe or a process component Refer to Table 7 below to troubleshoot and solve such problems Table 7 Troubleshooting Guide for Common Problems
73. obe is shipped with its own Calibration Data Sheet which includes the serial number for that probe dew IQ Moisture Analyzer User s Manual 89 Chapter 6 Service and Maintenance 6 5 Cleaning the dew IQ Front Panel When necessary use the procedure below to clean the front panel of the dew IQ You will need the following items Clean lint free cloth Cleaning solution soap and warm water To clean the front panel complete the following steps 1 Moisten the cloth with the cleaning solution 2 Gently wipe the front panel clean 3 Usea dry cloth to dry the front panel 90 dew IQ Moisture Analyzer User s Manual Chapter 7 Specifications Chapter 7 Specifications 7 1 Electronics Intrinsic Safety External safety barrier for moisture input optional on M Series probe European Compliance Complies with EMC Directive 2004 108 EC and 2006 95 EC Low Voltage Directive Installation Category II Pollution Degree II Input Moisture signal from an M Series probe or an IQ probe Analog Output Single internal isolated recorder output internally optically isolated 10 bit 0 1 resolution Switch Selectable Output Ranges 0 2 V 10 kQ minimum load resistance 0 20 mA 400 maximum series resistance 4 20 mA 400 Q maximum series resistance The outputs are user programmable within the range of the instrument and the corresponding sensor or transmitter Alarm Relays One fail safe fault relay Two standard Form
74. ontent intended for this page 128 GE DECLARATION Sensing OF CONFORMITY DOC 0045 Rev HB We GE Sensing 1100 Technology Park Drive Billerica MA 01821 USA declare under our sole responsibility that the dew IQ Moisture Analyzer to which this declaration relates is in conformity with the following standards EN 61326 1 2006 Class A Table 2 Industrial Locations EN 61326 2 3 2006 EN 61010 1 2012 Overvoltage Category II following the provisions of the 2004 108 EC EMC and 2006 95 EC Low Voltage Directives The unit listed above and any ancillary equipment supplied with it do not bear CE marking for the Pressure Equipment Directive as they are supplied in accordance with Article 3 Section 3 sound engineering practices and codes of good workmanship of the Pressure Equipment Directive 97 23 EC for DN 25 Ae y A E A Billerica October 2013 Fekar Issued Mr Gary Kozinski Certification amp Standards Lead Engineer CC ae Mambor of T V NORD Group Customer Support Centers U S A The Boston Center 1100 Technology Park Drive Billerica MA 01821 U S A Tel 800 833 9438 toll free 978 437 1000 E mail sensing ge com Ireland Sensing House Shannon Free Zone East Shannon County Clare Ireland Tel 435 361 470291 E mail gesensingsnnservices ge com An ISO 9001 2008 Certified Company www ge mcs com en about us quality html www ge mcs com 2014 General Electric Company
75. ra VU I Ir Finn 6 8 17 19 YY AHOW3W MS D0A vC pons 38OUd UV AHOW3W MS ZH 09 05 IVA 0b7 00L er pl 9 Ne n r amp b by 33MOd OV X90174 TVNIWa3laL E JIMO4 OG 32018 TVNIW3HL 380sd G E S 8L t ba m n Ost Oa Ou Ou Wav Linw4 1381 Figure 45 Interconnection Diagram ref dwg 702 dew IQ Moisture Analyzer User s Manual 102 Appendix B Menu Maps Appendix B Menu Maps This appendix includes the following dew IQ menu maps Main Menu Map for M Series probe Main Menu Map for IQ probe dew IQ Moisture Analyzer User s Manual 103 Appendix B Menu Maps 6 Je9A nna Jejug NS 8q04q 2 T 19SHO Do dd erg ecuasajay wo1 Quo m i eqodor T aouaiajay YBIH Sejnuiw piepuejs EN aouasajay eo JnoH 40019 90 40 YP3 3 AWdd O ELM S9q0Jd
76. re desired The yai X Cancel screen returns to the Display Menu 3 2 3 Adjusting the Contrast To adjust the display contrast from the Display Menu Display Menu use the arrow keys to select Unit Select Decimal Contrast and press Enter The following screen appears Use the Right Left arrow keys to increase or Adjust Display 2 4 to save the changes or press Cancel to J Save X Cancel discard the changes The screen returns to the Display Menu decrease the display contrast Press Enter dew IQ Moisture Analyzer User s Manual 39 Chapter 3 Initial Setup amp Operation 3 3 Setting Up the Analog Output 3 3 1 Entering the Output Menu Main Menu Display Alarm Logs To set up the output from the Main Menu Settings Choose Output and press Enter The Service About LOCK following screen appears 3 3 2 Selecting the Output Units Output Menu Type Upper Lower Test Trim Select Output Unit g m DP F kg m PPMv MH mg m From the Output Menu select Units and press Enter The following screen appears Use the arrow keys to select the desired units and press Enter The screen returns to the Output Menu Note f the IQ probe is being used FH replaces MH 40 dew IQ Moisture Analyzer User s Manual Chapter 3 Initial Setup amp Operation 3 3 3
77. ress this key to save an entry and or to advance to the next screen Cancel In most instances press this key to reject an entry and or to return to the previous screen e Left Right Arrow Keys Use these keys to move the cursor along a row one character at a time in the direction indicated e Up Down Arrow Keys Use these keys to move the cursor between rows one row at a time in the direction indicated Note n those instances when the keys behave in a manner unique to a specific screen the differences will be described in that section dew IQ Moisture Analyzer User s Manual 35 Chapter 3 Initial Setup amp Operation 3 1 1 Starting Up After installation the dew IQ moisture analyzer can be configured to meet the user s requirements While programming the instrument refer to one of the following menu maps Figure 46 on page 104 when using an M Series probe this probe is used for the programming examples in this chapter Figure 47 on page 105 when using an IQ probe Upon the application of power the dew IQ proceeds through several displays until a measurement mode screen similar to the following appears After startup the Main Menu needs to be unlocked To unlock the menu press 4 8 C 10 214 Cancel Enter Cancel 3 1 2 Accessing the Menus After unlocking the menu as confirmed by the absence of the padlock icon in the lower right corner press Cancel Qo to display the Main Menu see
78. roSD Card C 1 Removing the MicroSD Card cont 2 Push in the memory card until it clicks and then release it see Figure 50 below Figure 50 Pushing in on the MicroSD Card 3 After the MicroSD card is partially ejected pull it from the dew IQ chassis see Figure 51 below MEMORY Figure 51 Removing the MicroSD Card 108 dew IQ Moisture Analyzer User s Manual Appendix C Reading the MicroSD Card C 2 Connecting the MicroSD Card to a PC 1 Plug the MicroSD card into a card reader see Figure 52 below Figure 52 Plugging the MicroSD Card into a Card Reader 2 Connect the card reader to a PC see Figure 53 below Caps Lor Figure 53 Plugging the Card Reader into a PC dew IQ Moisture Analyzer User s Manual 109 Appendix C Reading the MicroSD Card C 3 Accessing the Log Files 1 From the PC open My Computer and find the card reader in the Devices with Removable Storage section see Figure 54 below S My Computer File Edit View Favorites Tools Help Bec A 27 yo Search le Folders Address 4 My Computer Hard Disk Drives SS Se System Disk Data Disk D C Devices with Removable Storage y Removable Disk F Figure 54 Locating the Card Reader 110 dew IQ Moisture Analyzer User s Manual Appendix C Reading the MicroSD Card C 3 Accessing the Log Files cont 2 Click on the Removable Disk icon and a window similar to Figure 55 below opens Th
79. rument malfunctions within the warranty period the following procedure must be completed 1 Notify GE Sensing giving full details of the problem and provide the model number and serial number of the instrument If the nature of the problem indicates the need for factory service GE Sensing will issue a RETURN AUTHORIZATION NUMBER RAN and shipping instructions for the return of the instrument to a service center will be provided If GE Sensing instructs you to send your instrument to a service center it must be shipped prepaid to the authorized repair station indicated in the shipping instructions Upon receipt GE Sensing will evaluate the instrument to determine the cause of the malfunction Then one of the following courses of action will then be taken 126 If the damage is covered under the terms of the warranty the instrument will be repaired at no cost to the owner and returned If GE Sensing determines that the damage is not covered under the terms of the warranty or if the warranty has expired an estimate for the cost of the repairs at standard rates will be provided Upon receipt of the owner s approval to proceed the instrument will be repaired and returned dew IQ Moisture Analyzer User s Manual dew IQ Moisture Analyzer Passcode Default Factory Passcode Your passcode is 2719 Please remove this page and put it in a safe place for future reference 127 Passcode dew IQ Moisture Analyzer no c
80. s is intended as typical examples only Your unit always displays your actual information About dew IQ ID Wiring Status Probe Menu X Prog STD 001 A To check the software version of the dew IQ from the About dew IQ menu select Version and press Enter A screen similar to the following appears The information includes the program number i e the firmware version To return to the About dew IQ menu press Cancel Q dew IQ Moisture Analyzer User s Manual 53 Chapter 3 Initial Setup amp Operation 3 5 4 Checking the Probe Note The information shown in the following screens is intended as typical examples only Your unit always displays your actual information To check the probe details from the About about dew I dew IQ menu select Probe and press ID Wiring vits ad Enter A screen similar to one of the 1 following appears For an M Series probe this probe information enu Probe Standard is shown To return to the About dew IQ menu press Cancel z a For an IQ probe this probe information is enu Probe shown To return to the About dew IQ menu IQ probe v 1 A S N 90104 press Cancel 54 dew IQ Moisture Analyzer User s Manual Chapter 3 Initial Setup amp Operation 3 5 5 Checking the Wiring To view the dew IQ wiring diagram from the M About dew IQ menu select Wiring and press ID i S AnG p
81. t Cancel O to keep the previous value and return to the Output Menu dew IQ Moisture Analyzer User s Manual 43 Chapter 3 Initial Setup amp Operation 3 3 7 Trimming the Output The Trim Menu enables the operator to compensate for differences in the 0 4 20 mA or 0 2V dew lQ test outputs and the readings on a connected output device To trim the analog output Select Trim from the Output Menu and press Output Menu Units Test Enter The following screen appears Type Upper Upper When performing a Trim operation the Output Tri PME dew IQ requires you to first reset the trim To ee reset the trim output select Reset Trim and press Enter The following screen appears Output Trim Use the left or right arrow keys to select YES Reset Out Trim and press Enter This cancels any 39 previous trim values and returns the dew lQ pls Ay ct to its factory adjustment The display returns to the previous screen To trim the zero value select Trim Zero and output Trim Reset Trim press Enter A screen similar to the following appears This step causes the dew IQ to output 4 000 mA or 0 4 V on the output being trimmed The output value should then be read using the connected analog device or a DVM 44 dew IQ Moisture Analyzer User s Manual Chapter 3 Initial Setup amp Operation 3 3 7 Trimming the Output cont Enter the value read from th
82. t V V Ratio i To change the AutoCal interval settings select AutoCal Settings Interval and press Enter A screen similar cal Now to the following appears 70 dew IQ Moisture Analyzer User s Manual Chapter 5 Programming the Settings Menu 5 3 Setting AutoCal cont Use the left and right arrow keys to select Enter AutoCal Interval ux each digit to be changed and the up and down GC 72 OR H arrow keys to increase or decrease its value o ours 0 Press Enter to save the new value or V Save X Cancel Cancel to keep the previous value and return to the AutoCal Settings menu To manually initiate an immediate one time AutoCal Settings Interval AutoCal select Cal Now and press Enter A screen similar to the following appears AutoCal Settings To initiate the AutoCal select Yes To cancel AutoCal N AutoCal Now the AutoCal select No Press Enter to Yes K confirm your selection and return to the Accept X Cancel AutoCal Settings menu dew IQ Moisture Analyzer User s Manual 71 Chapter 5 Programming the Settings Menu 5 4 Entering Calibration Data for an M Series Probe Note Access to this menu requires a passcode see Entering Your Passcode on page 67 Note f you are using an 1Q probe see Viewing Calibration Data for an IQ probe on page 75 Settings Menu Fault Alm Clock AutoCal Probes DpC Offset V V Ratio
83. t stops and then swing the door open it is hinged on the left side 2 Install four 4 self drilling wall anchors in your mounting location per the hole pattern shown in Figure 39 on page 96 3 Mount the enclosure on the wall using four 4 8 x 1 1 2 machine screws in the four mounting holes provided 4 Prior to operation the door must be closed and secured with the four screws located at the corners 14 dew IQ Moisture Analyzer User s Manual Chapter 2 Installation 2 4 Mounting the Sample System The sample system is normally fastened to a flat metal plate that has four mounting holes Upon request GE can also provide the sample system in an enclosure A typical sample system is shown in Figure 16 below PRESSURE REGULATOR COOLING il COIL SAMPLE CELL gt SAMPLE INLET SAMPLE CELL SAMPLE OUTLET ASSEMBLY PRESSURE GAUGE Y ASSEMBLY E N NEEDLE VALVE NEEDLE VALVE NEEDLE VALVE COALESCER DRAIN Figure 16 Typical Sample System dew IQ Moisture Analyzer User s Manual 15 Chapter 2 Installation 2 4 Mounting the Sample System cont Complete the following steps to mount the sample s
84. ter ee das UE eR IEEE NERIS M4 UR on s 52 Information Paragraphs isssssssssssssssss see iii itia Setup cris O 35 Input Power Specifications poseeris 0 eee eee eee eee 92 Installation Bench MOUN Ue sima hd ease Spo Ea ue Edad e ed ui ded 13 Drawings cerci prateria eiin bender inks tebe edie ES 95 Panel Mount 0 cece cece rr 8 do c pH 16 Rack MOUNE eee evt trusted eek eee ade 12 Wall MOUNE ocio tardaron rre 14 Interconnection Diagram escoria riera be 102 Intrinsic AY ise eta a A tata 91 IQ probe Photographie cece oec auri beve lines cris 2 Viewing Calibration Data issssssssssse II 75 K k x PPMv Multiplier Setting 0 ccc eee eee eee eee 81 L Loek Menu aud ita ai 55 dew IQ Moisture Analyzer User s Manual 119 Index Logs Checking the Status siiis euo 42005 sabes A ebb ends LIA 57 Creating a New Log 2 eee eee 61 Deleting Log Files 12e cortos Ree ERE TEET ER ETE RUPES 64 Managing Log Files 0 cece eee eee eee 61 MON P IH ns 57 Setting a Field Separator 2 eee ee 59 Setting Status Flags iis sies tisti eee alee eee ee a ee eens 60 Setting theInterval siros 900 ois rd ates sees 59 Setting UMS ic ee ees Ors eb ient eee ota 57 Settings Merl oki p Ras ad up RU ERE owe ens Meese 57 Viewing Log Files leseie sik e ei ee RR ee beeen bare wee 63 66 M M Series Probe Entering Calibration Data sers serrr serur eee eee 72 Photographers taeraren e e 4 Ide t
85. tors is supplied by the customer To connect the power cable to the dew IQ input power terminals refer to Figure 20 on page 19 and complete the following steps 1 Remove the input power connector from the rear panel of the dew IQ as shown in Figure 35 below Figure 35 Removing the AC Power Connector 32 dew IQ Moisture Analyzer User s Manual Chapter 2 Installation 2 65c Connecting the AC Power Terminals cont 2 Strip the three power cable conductors by about 3 8 10 mm 3 Using a small screwdriver to assist in opening each spring finger terminal insert each wire into the appropriate connector pin see Table 5 below Table 5 Pin Assignments for AC Power Connector Wire Color i Function Line Line 2 230 VAC or Neutral Ground 4 Reinsert the power connector into the rear panel of the dew IQ dew IQ Moisture Analyzer User s Manual 33 Chapter 2 Installation no content intended for this page 34 dew IQ Moisture Analyzer User s Manual Chapter 3 Initial Setup amp Operation Chapter 3 Initial Setup amp Operation 3 1 Using the dew IQ All programming of the dew IQ is done via the front panel keypad and display as illustrated below Display Left Arrow UpArrow Right Arrow Cancel Down Arrow Enter The front panel components perform the following functions Display The programming menus and options are shown on the LCD display screen Enter In most instances p
86. turns to File Listing If YES was selected the erased log y Accept X Cancel file is no longer listed If NO was selected the log file is still listed Press Cancel O to return to the Manage Log Files menu 64 dew IQ Moisture Analyzer User s Manual Chapter 4 Data Logging 4 8 Ejecting the MicroSD Card Ejecting the MicroSD card requires two steps 1 Closing all active logs Complete this step by following the instructions in Pausing or Closing a Log on page 62 2 Ejecting the MicroSD card Accomplish this as follows IMPORTANT Physically removing the MicroSD card from the dew 1Q without first closing all active logs and ejecting the card will not damage either the card or the dew lQ but it may result in data loss To eject the SD card from the Logging Menu eere Menu Status select Eject Card and press Enter The Manage following screen appears Settings Eject Card Logging Menu Use the arrow keys to select EJECT or Eject SD Card Ejec CANCEL and press Enter The screen EJECT returns to the Logging Menu Press V Accept X Cancel Cancel e to return to the Main Menu If EJECT was selected above the MicroSD card may now be physically removed from the dew IQ To remove and read the card see Appendix C Reading the MicroSD Card on page 107 dew IQ Moisture Analyzer User s Manual 65 Chapter 4 Data Logging 4 9 Viewing Data Log Files Any standard MicroSD card reader
87. ty using a micro SD card 1 2 Electronics You can program the meter using the keys on the front panel see Figure 1 below The dew IQ universal power supply accepts voltages from 100 to 240 VAC or you may order the 24 VDC configuration Figure 1 Front Panel dew IQ Moisture Analyzer User s Manual 1 Chapter 1 Features and Capabilities 1 3 Probes The moisture probe is the part of the system that comes in direct contact with the process The dew IQ uses any GE M Series probe see Figure 2 below or an IQ probe see Figure 3 below to measure dew point temperature in C or F The sensor assembly is secured to the probe mount and is protected with a sintered stainless steel shield see Figure 2 below Note Other types of shields are available upon request Shield USA Figure 3 IQ probe 2 dew IQ Moisture Analyzer User s Manual Chapter 2 Installation Chapter 2 Installation 2 1 Introduction Installing the dew lQ includes the following steps Selecting the analog recorder output see page 4 Mounting the electronics see page 8 Mounting the sample system see page 15 Installing the probe page 16 Wiring the system see page 18 WARNING To ensure safe operation the dew IQ must be installed dew IQ Moisture Analyzer User s Manual and operated as described in this manual Also be sure to follow all applicable local safety codes and regulations for installing electrical equipment Chapter 2
88. uired the extraction and use of natural resources for its production It may contain hazardous substances that could impact health and the environment In order to avoid the dissemination of those substances in our environment and to diminish the pressure on the natural resources we encourage you to use the appropriate take back systems Those systems will reuse or recycle most of the materials of your end life equipment in a sound way The crossed out wheeled bin symbol invites you to use those systems If you need more information on the collection reuse and recycling systems please contact your local or regional waste administration Visit http www ge mcs com en about us environmental health and safety 1741 weee req html for take back instructions and more information about this initiative dew IQ Moisture Analyzer User s Manual V Preface vi no content intended for this page dew IQ Moisture Analyzer User s Manual Contents Chapter 1 Features and Capabilities ll introductio creta ve rere po v IR hes th RUPPISEPPTN RIP ERR 1 IS essei hr Hen RR REA RREXPR S I3 3 PR YER wee 1 L3 PROBES Em 2 Chapter 2 Installation 21 Introduction seais ir a ERE 3 22 Selecting the Analog Recorder Output iiic 4 23 Mounting the Electronics 00 ccc cece eee eee eee eee eens 8 2 1 Panel MOUNG sai msia esi rtm ederet eee trie pes 8 2 32 JRackMOUht ii iles rara ridad 12 233 BENCHIMOUNE cd iier tette ke Er tene
89. y ERRE Normal Enter The screen returns to the Fault Alarm menu Accept X Cancel 5 2 3 Setting the Fault Alarm Options To check or change the Fault Alarm options Fault Alarm Status select Options and press Enter The Type following screen appears Test Fault Alarm To set the Alarm on Range Error response Alarm on Range Error 3 select Yes or No and press Enter The Yes KO screen returns to the Fault Alarm menu Then Accept X Cancel press Cancel O to return to the Settings Menu dew IQ Moisture Analyzer User s Manual 69 Chapter 5 Programming the Settings Menu 5 2 4 Testing the Fault Alarm To test the Fault Alarm select Test and press Fault Alarm Status Enter The following screen appears Type Options Fault Alarm To reset the fault alarm select Reset and press Fault Alm is TRIPPED s i Enter To trip the fault alarm select Trip Trip and press Enter Press Cancel e twice v Accept X Cancel to return to the Settings Menu 5 3 Setting AutoCal Note Access to this menu does not require a passcode Note The AutoCal Settings menu is only available for an M Series probe This menu is not available for an IQ probe To change the AutoCal settings from the Setti M settings Menu Settings Menu select AutoCal and press Fault Alm Clock Probes Enter The following screen appears Cal Data DpC Offse
90. ystem 1 Fasten the sample system plate or enclosure to a vertical wall or panel with a bolt in each of the four corners 2 Connect the sample system inlet to the process and the outlet to the return using appropriate stainless steel fittings and tubing until the probe has been properly installed see CAUTION Do not start the process flow through the system N the following section 2 5 Installing the Probe The following probes are available for use with the dew IQ M Series probe see Figure 2 on page 2 Q probe see Figure 3 on page 2 GE probes are usually installed in a sample system to protect the probe from any damaging elements in the process The probe is mounted in a cylindrical container called the sample cell which is included as part of your sample system Standard M Series probes and the IQ probe are mounted in the sample system or the process line with 3 4 16 straight threads that are sealed with an o ring Other fittings are available for special applications process line without a sample system consult GE for proper installation instructions and precautions CAUTION Ifthe probe is to be mounted directly in the 16 dew IQ Moisture Analyzer User s Manual Chapter 2 Installation 2 5 Installing the Probe cont Refer to Figure 17 below and complete these steps to install the probe in the sample cell 1 Insert the probe into the sample cell and thread the probe into the sample cell fitt
91. zer User s Manual 37 Chapter 3 Initial Setup amp Operation 3 2 Setting Up the Display When the screen is unlocked press the Main Menu Settings Cancel eo key and the Main Menu appears Output Service with several options To set up the display Alarm About Logs LOCK select Display and press Enter The following screen appears 3 2 1 Selecting the Primary Units A To select the units for the primary display Display Menu select Unit Select and press Enter The Dacimat following screen appears Contrast a Use the arrow keys to select the desired units Select Display Unit DP and press Enter The screen returns to the PPMv MH Display Menu mg m Note Jf the IQ probe is being used FH replaces MH 38 dew IQ Moisture Analyzer User s Manual Chapter 3 Initial Setup amp Operation 3 22 Setting the Decimal Places To set the decimal places for unit values from Display M oo the Display Menu use the arrow keys to select Unit Select Decimal and press Enter The following CREUSE screen appears Note The decimal places setting determines the number of digits displayed to the right of the decimal point for the value if possible Use the arrow keys to change the number of set DP C Format CEB 1 decimal places and press Enter or press 1 imal i Cancel if no changes a

dew.IQ User Manual 5 MB - GE Measurement & Control

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dew.IQ User Manual 5 MB - GE Measurement &amp; Control

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dew.IQ User Manual 5 MB - GE Measurement & Control