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User Manual - BME Shared Lab Resource

1. Upper Limit Stop Load Cell d gt Limit Switch Actuator Pin W 7 System Enabled Light Adapter Lower Test Space Emergency Stop Handset Mat Power Switch Base Adapter Power Cord Base Lower Limit Stop Z m JI Controller Leveling Foot Model C45 Maximum Rated Force Capacity 50 kN 100 kN 30 Introduction MTS Criterion Series 40 Product Manual Specifications Specifications This section provides specifications for MTS Criterion Electromechanical Material Testing System frames and accessory mounting dimensions Note Specifications are subject to change without notice Contact MTS for verification of critical specifications MTS Criterion Series 40 Product Manual Introduction 31 Specifications Common Specifications The following specifications are for all MTS Criterion frames Specifications for the specific models are located in the following tables CALIBRATION STANDARD ISO 7500 CLass 0 5 oR ASTM E4 ISO 7500 CLASS 1 Force range 1 100 of rated force capacity 0 5 1 of force rated capacity Rated force capacity at max test speed 100 Maximum test speed at rated force 100 capacity Force indicating accuracy 0 5 of indicating Speed accuracy Set speed lt 0 01 mm min speed accuracy is within 1 0 of set speed Set speed gt 0 01 mm min speed accuracy is within 0 2 of set speed Position accuracy within 0 5 Strain accuracy ASTM
2. MTS 1 J MTS Criterion Series 40 Product Manual be certain 100 231 445 A Copyright information Trademark information Proprietary information Software validation and verification Publication information 2011 MTS Systems Corporation All rights reserved MTS is a registered trademarks and MTS Criterion and MTS Insight are trademarks of MTS Systems Corporation within the United States These trademarks may be protected in other countries Software use and license is governed by MTS End User License Agreement which defines all rights retained by MTS and granted to the End User All Software is proprietary confidential and owned by MTS Systems Corporation and cannot be copied reproduced disassembled decompiled reverse engineered or distributed without express written consent of MTS MTS software is developed using established quality practices in accordance with the requirements detailed in the ISO 9001 standards Because MTS authored software is delivered in binary format it is not user accessible This software will not change over time Many releases are written to be backwards compatible creating another form of verification The status and validity of MTS operating software is also checked during system verification and routine calibration of MTS hardware These controlled calibration processes compare the final test results after statistical analysis against the predicte
3. 87 80 in 3 Standard 1930 mm 75 98 in 370 mm 14 57 in 34 02 in Model C44 Maximum Rated Force Capacity 10 kN 30 kN MTS Criterion Series 40 Product Manual Introduction 41 Specifications 240 mm 9 45 in 1107 mm 43 58 in Mii Extended Length 2565 mm 100 98 in 140 mm 5 51 in E Standard 2265 mm 89 17 in 1316 mm S 51 81 in Model C45 Maximum Rated Force Capacity 50 kN 100 kN 42 Introduction MTS Criterion Series 40 Product Manual Installation Contents Frame Location and Ventilation 44 Leveling the Load Frame 45 Installing Optional Enclosures 47 Controller Connections 50 Accessory Mounting Dimensions 61 MTS Criterion Series 40 Product Manual Installation 43 Frame Location and Ventilation Frame Location and Ventilation To ensure proper ventilation locate the load frame approximately 300 mm 12 inches from adjacent walls and equipment Allow approximately m 3 feet behind the equipment for service access Do not block the vent holes on the sides or bottom of the frame For comfortable working conditions and proper equipment operation heat dissipation of the equipment must be considered in providing adequate heating or air conditioning in the laboratory area Heat dissipation can be approximated by summing the heat losses going into a room 1 kVA is equivalent to 860 kcal hr 3 400 Btu hr and the gains from other sources such a
4. Protect hoses and cables Record changes Provide test area guards Do not disable safety devices Use appropriately sized 18 fuses Provide adequate lighting Provide means to access out of reach components Ensure equipment is secure Perodically run consistancy checks Safety On rare occasions a fastener can fail even when it is correctly installed Failure usually occurs during torquing but it can occur several days later Failure of a fastener can result in a high velocity projectile Therefore it is a good practice to avoid stationing personnel in line with or below assemblies that contain large or long fasteners Keep the floors in the work area clean Do not leave tools fixtures or other items not specific to the test lying about on the floor system or decking Protect electrical cables from excessive temperatures that can cause the cables to harden and eventually fail Ensure that all cables have appropriate strain relief devices installed at the cable and near the connector plug Do not use the connector plug as a strain relief Protect all system hoses and cables from sharp or abrasive objects that can cause the hose or cable to fail Never walk on hoses or cables or move heavy objects over them Consider system layout and route hoses and cables away from areas that expose them to possible damage When removing hydraulic hoses for equipment repair or changing testing components for example hydr
5. Connecting cables with power applied can cause damage to the equipment Ensure that the power is turned off before connecting cables Controller connectors Ji USB This is a standard USB 2 0 connector that accepts a USB B cable connector and connects to the computer This provides a communications interface between the testing software on the PC and the controller This is used to allow the software to change settings in the controller and to receive data from the controller MTS Criterion Series 40 Product Manual Installation 51 Installing Cables J2 Handset This is intended to interface to the handset Specifics for this connector are 12V output power with 200 mA current limit RS422 driver differential RS422 receiver differential e Interlock input Handset shorts between INTLK and INTLK when it is connected 8 pin RJ 45 connector PIN SIGNAL 1 Transmit Transmit 12V INTLK INTLK Analog GND Receivet Orn on ao G N Receive J3 Interlock J3 is intended for remote interlock connection If not used jumper plug P N 049 635 901 must be installed to enable system interlocks to be cleared 11111 O Q N gt 52 Installation MTS Criterion Series 40 Product Manual Installing Cables J4 Encoder This connector is intended for encoder based transducers Specifics for this connector are Power 5 V 0 25 V at 100 m
6. MTS testing software has various method templates available The method templates in the General Testing Package provide a starting point in configuring test methods that conform to your testing needs The General Testing Package is separated into four specific testing categories MTS Tensile MTS Compression MTS Flex MTS Peel Tear MTS Criterion Series 40 Product Manual Software Many additional features can be purchased to meet your company s specific needs Some of these features might already be part of the system you ordered or they can be added to your system as your requirements change Refer to the testing software manual for additional information MTS Criterion Series 40 Product Manual Introduction 25 Load Frame Components Load Frame Components The following figures show the various components for the single column and two column load frames To familiarize yourself with the various components of your frame refer to the figure that shows your model number For dimensions see the specification tables in the Specifications on page 31 Top Beam Ball Screw Cover Limit Rod Crosshead Upper Limit Stop Load Cell Limit Switch Actuator inside Adapter Lower Limit Stop Pin System Enabled Light Mat Power Switch Base Adapter Power Cord Leveling Foot Handset Model C42 Maximum Rated Force Capacity 5 kN 26 Introduction MTS Criterion Series 40 Product Man
7. cut or crushed cables and hoses shorted wires overstressed feedback devices and damaged components within the control loop Eliminate any condition that could cause unexpected crosshead motion Do not use RF Keep radio frequency RF transmitters away from the workstation computers q y y transmitters remote terminals and electronics consoles Intense RF fields can cause erratic operation of the more sensitive circuits in the system Hazard Labels The following hazard labels and icons are located on the test frame LABEL DESCRIPTION V 2 Lift the machine upright Moving parts present Moving parts can crush and cut Keep hands away from moving parts 20 Safety MTS Criterion Series 40 Product Manual Hazard Labels LABEL DESCRIPTION Flying objects Danger of eye injury Wear safety glasses Tip over hazard Use outriggers when machine is standalone Do not start operate or service machine until you read and understand the operator s manual Failure to do so could result in serious injury There are no customer serviceable parts on the MTS Criterion electromechanical frames To turn the pulley manually move the crosshead upward and downward Pulleys can be turned by hand when power is disabled WEEE The Waste Electrical and Electronic Equipment WEEE symbol means that the controller and its electronic parts must not be disposed of as unsorted munici
8. troubleshoot Write down relevant information After you call If You Contact MTS by Phone To enable the Call Center agent to connect you with the most qualified technical support specialist available identify your system as one of the following types Hlectromechanical material test system Hydromechanical material test system Vehicle test system e Vehicle component test system Aero test system Prepare to perform troubleshooting while on the phone e Call from a telephone close to the system so that you can implement suggestions made over the phone Have the original operating and application software media available e Ifyou are not familiar with all aspects of the equipment operation have an experienced user nearby to assist you In case Technical Support must call you Verify the notification number Record the name of the person who helped you e Write down any specific instructions MTS logs and tracks all calls to ensure that you receive assistance for your problem or request If you have questions about the status of your problem or have additional information to report please contact Technical Support again and provide your original notification number MTS Criterion Series 40 Product Manual Technical Support 9 Before You Begin Preface Before You Begin Safety first Before you use your MTS product or system read and understand the Safety manual and any other safety i
9. zero point 9 Start Starts the test action Only if the testing software is active 10 Crosshead Down Moves the crosshead in the downward direction while depressed Only if Handset Enable is active 11 Crosshead Up Moves the crosshead in the upward direction while depressed Only if Handset Enable is active 12 Fault When lit indicates an active fault or interlock 13 Handset enable Pressing with an interlock active attemps to clear the interlock Pressing when there are no active interlocks enables the handset for local control When the indicator is lit the handset is enabled for control of the crosshead 14 Display Four lines 20 characters per line 84 Operation MTS Criterion Series 40 Product Manual Maintenance Routine Maintenance Overview Checklist Routine Maintenance Overview Checklist Recommended Service CALENDAR TIME USING 8 HOURS RUNNING TIME DAILY WEEKLY ANNUALLY RATE PER DAY RUNNING TIME HOURS 8 40 2000 Check shunt calibration X Clean work area machine surface X Activate and reset limits and Emergency Stop Inspect cable connections PC Maintenance Back up testing software files reg cal files MTst Hard drive defragment MTS System Inspection Check adjust drive belt tension refer to table MTS Inspect drive belts for excessive wear MTS Inspect cable connections MTS System Checks Check Emergency Stop MTS Check upper limit
10. MTS Check lower limit MTS Check load cal shunt cal MTS Lubrication Crosshead ball screw 2 white lithium grease MTS Guide column zerk fittings MTS Drivetrain bearings if applicable MTS Frame and Work Area Clean off frame and work area MTS Denotes services performed by equipment operators Most of these procedures involve visual checks that should not interfere with testing system operation These checks are also completed by trained field service engineers on each Routine Maintenance visit T Denotes service performed by trained field service engineers as part of an MTS Routine Maintenance plan Some of these procedures require special service tools and or specific service training to complete MTS Criterion Series 40 Product Manual Maintenance 85 Routine Maintenance Overview Checklist General Cleaning Monthly Maintenance 86 Semiannual Maintenance Removing Mats Maintenance There are no customer serviceable components on the MTS Criterion frames Maintenance consists of keeping the frame and work area clean general inspection checking interlocks and scheduled frame calibration Be careful not to spill and cleaning liquid on the frame Inadvertent electrical component contamination with detergents or cleaning fluids can cause circuits to short resulting in equipment damage Disconnect the power cord from the wall outlet before cleaning or inspecting any part of the test frame Obse
11. Manual Installing Cables J8 and J9 DC Two external DC conditioner connectors are provided Up to two external Conditioner transducers can be connected such as axial or transverse extensometers biaxial extensometer auxilary load cells pressure gages LVDTs with external conditioning or strain gaged components PIN SIGNAL TEDS data EX EX FB RCAL1 FBR RCAL2 FBR FB EXS B amp B OJN EXS _ e TEDS ground J10 Aux Pw1 The connector is the auxilary Power connector It can provide power to external devices Pin assignments are as follows PIN SIGNAL 1 12V 400 mA max combined with Pin 6 2 AGND 3 12V 400 mA max 4 PGND 5 5 V 400 mA 6 12 V 400 mA max combined with Pin 1 7 AGND 8 DGND 9 24 V 400 MTS Criterion Series 40 Product Manual Installation 55 Installing Cables J11 Guard The connector should be connected to the safety system Enclosure switch or jumpered for crosshead motion Enclosure switch has two NC contacts One must be connected between Pin 1 and Pin 6 The other must be connected between Pin 2 and Pin 7 GUARD_CONFIG1 2 jumpers determine if crosshead motion slows to 540 mm min or comes to a complete stop when the enclosure door opens That is to say No Jumpers complete stop with door open Jumpers from Pin3 Pin8 and Pin5 Pin9 crosshead slows to 540 mm min with the enclosure doo
12. The electronic document has many hypertext links displayed in a blue font All blue words in the body text along with all contents entries and index page numbers are hypertext links When you click a hypertext link the application jumps to the corresponding topic MTS Criterion Series 40 Product Manual Preface 13 General Safety Practices Safety General Safety Practices This section provides information about safety issues that pertain to electromechanical systems in general These issues include statements to the intended use and foreseeable misuse of the system the hazard zone definition for the graphical hazard labeling that is affixed to your product and other more general safety information that relates to the high performance characteristics of MTS Criterion electromechanical systems MTS Criterion test systems are designed to generate motions and forces and impart these motions and forces into a test specimen When you prepare to operate the system and during system operation ensure the following Do not use or allow personnel to operate the system who are not experienced trained or educated in the inherent dangers associated with high performance electromechanical machines and who are not experienced trained or educated with regard to the intended operation as it applies to this test system Do not disable safety components or features including limit detectors light curtains or proximity switches
13. at a position just above the expected maximum crosshead travel in the upward direction when tension testing or just above the test starting point when compression testing Tighten the stop securely on the limit rod MTS Criterion Series 40 Product Manual Operation 75 Setting Crosshead Travel Limits Moving the crosshead 76 Operation 3 Set the lower limit stop at a position just below the starting position when tension testing or just below the expected maximum crosshead travel in the down direction when compression testing Tighten the stop securely on the limit rod Limit Rod Crosshead Limit Switch Actuator Lower Limit Stop When the crosshead contacts either the upper or lower limit stop the test stops If this happens there are three ways to get the crosshead moving Resetting while in a limit disables the hardware interlock and allows motion If the hardware has failed the crosshead could move unexpectedly The hardware is reset as soon as the crosshead has moved out of the limit Press Motor Reset in TestWorks 4 software Then use the crosshead capabilities of your software virtual handset Move the crosshead away from the limit until the switch closes and the crosshead can move in both directions again See the TestWorks software manual for further details Manually move the adjustable limit along the range of travel away from the crosshead until the limit switch is no longer active Then press
14. detectors Do not attempt to operate the system without appropriate personal safety gear for example hearing hand and eye protection Do not use specimens that are combustible flammable pressurized or explosive Whenever possible use tongs or similar device to handle specimens during specimen installation Do not use humans as specimens or allow humans to ride in or on the test specimen or the test system for any purpose unless the system is man rated and all associated safety conditions are strictly enforced Do not modify the system or replace system components using parts that are not MTS component parts or effect repairs using parts or components that are not manufactured to MTS specifications Do not operate the system in an explosive atmosphere Do not use the system in a test area where uncontrolled access to the test system is allowed when the system is in operation If you have system related responsibilities that is if you are an operator service engineer or maintenance person you should study safety information carefully before you attempt to perform any test system procedure MTS Criterion Series 40 Product Manual Safety 15 Safety Practices Before System Operation You should receive training on this system or a similar system to ensure a thorough knowledge of your equipment and the safety issues that are associated with its use In addition you should gain an understanding of sys
15. key driver to loosen the two M6 bolt connectors on the lower horizontal aluminum extrusion MTS Criterion Series 40 Product Manual Other service 5 Remove the lower profile from the safety enclosure frame 6 Open the front door and carefully remove the rubber mat as the rubber mat can tear at the corners To install the mat please perform the procedures in reverse RN Bolt Connector Upper Profile Cover Glass Bolt Connector Mat Lower Profile Removing the Mat of C42 Model Other service Regular inspection and service of the drive motor system and crosshead positioning components are needed to prolong the life of your frame and keep it performing optimally This type of service is typically preformed by MTS field service engineers or MTS authorized service representative Contact your MTS authorized representative for additional information Note MTS offers annual maintenance and calibration plans Contact your sales representative for more information MTS Criterion Series 40 Product Manual Maintenance 87 Troubleshooting SYMPTOMS Failure in Windows system Basic Troubleshooting SOLUTIONS Turn off the computer and start again Check to see if the failure is gone if the failure still exist ask your IT Department to check into the problem If your IT Department can t solve the issue delete the current windows system and install it again If after the re install the iss
16. 00 Ib 468 kg 1030 Ib 425 kg 935 Ib Power requirements 36 Introduction 200 230 V AC 10 Amp 50 60 Hz 2000 W 1 Phase 200 230 V AC 12 Amp 50 60 Hz 2400 W 1 Phase MTS Criterion Series 40 Product Manual Specifications of Model C45 PARAMETER Maximum rated force capacity SPECIFICATION 50 kN Specifications 100 kN Force capacity options 1 kN 2 5 kN 5 KN 10 kN 20 kN 30 kN 50 kN 220 Ibf 500 Ibf 1100 Ibf 2200 Ibf 4400 Ibf 6600 Ibf 11000 Ibf 1 kN 2 5 kN 5 kN 10 kN 20 kN 30 kN 50 kN 100 kN 220 Ibf 500 Ibf 1100 Ibf 2200 Ibf 4400 Ibf 6600 Ibf 11000 Ibf 22000 Ibf Frame type 2 Guide columns 2 Guide columns Floor standing Floor standing Test zone Single or Dual Single or Dual Maximum test speed 750 mm min 29 53 in min 750 mm min 29 53 in min Minimum test speed 0 005 mm min 0 0002 in min 0 005 mm min 0 0002 in min Position resolution Vertical test space crosshead travel Standard Length Extended Length 0 000047 mm 0 0000019 in 1000 mm 39 37 in 1300 mm 51 18 in 0 000047 mm 0 0000019 in 1000 mm 39 37 in 1300 mm 51 18 in Space between columns 600 mm 23 62 in 600 mm 23 62 in Frame height Standard length Extended length 2265 mm 89 17 in 2565 mm 100 98 in 2265 mm 89 17 in 2565 mm 100 98 in Frame width 1316 mm 51 81 in 1316 mm 51 81 in Frame depth 957 mm 37 68 i
17. 4 in Frame height Standard length Extended length 1296 mm 51 in 1596 mm 62 83 in Frame width 700 mm 27 56 in Frame depth 632 mm 24 88 in Weight Standard length with enclosure Standard length without enclosure Extended length with enclosure Extended length without enclosure 160 kg 352 Ib 129 kg 284 Ib 178kg 392 Ib 143 kg 315 Ib Power Requirements MTS Criterion Series 40 Product Manual 200 230 V AC 5 Amp 50 60 Hz 1000 W 1 Phase Introduction 33 Specifications Specifications of Model C43 part 1 of 2 PARAMETER Maximum rated force capacity SPECIFICATION 10 kN 30 kN 50 kN Force capacity options 100 N 250 N 500 N 1 kN 2 5 kN 5 kN 10 kN 20 Ibf 50 Ibf 110 Ibf 220 Ibf 500 Ibf 1100 Ibf 2200 Ibf 100 N 250 N 500 N 1 kN 2 5 kN 5 kN 10 kN 20 kN 30 kN 20 Ibf 50 Ibf 110 Ibf 220 Ibf 500 Ibf 1100 Ibf 2200 Ibf 4400 Ibf 6600 Ibf 100 N 250 N 500 N 1 kN 2 5 kN 5 kN 10 kN 20 kN 30 kN 50 kN 20 Ibf 50 Ibf 110 Ibf 220 Ibf 500 Ibf 1100 Ibf 2200 Ibf 4400 Ibf 6600 Ibf 11000Ibf Frame type 2 Guide columns 2 Guide columns 2 Guide columns Table top Table top Table top Test zone Single Single Single Maximum test speed 2000 mm min 1020 mm min 750 mm min 78 7 in min 40 16 in min 29 53 in min Minimum test speed 0 005 mm min 0 005 mm min 0 005 mm min 0 0002 in min 0 0002 in min 0 0002 in min P
18. 50 kN HO7RN F 3G2 5 mm compatible with standards of ELOT PECSO for certification 100 kN HO7RN F 3G4 mm2 compatible with IEMMEQU PECSO for certification Note Electrical connections must be made by qualified personnel and is their responsibility for using the proper power disconnect that conforms to local codes and regulations when connecting the machine to the buildings main power The customer is responsible for providing an electrical power disconnect that is easy to operate and easy to reach It must also meet IEC 60947 1 and IEC 60947 3 standards Recommended circuit breaks would be ones that are of the thermal magnetic type with characteristics suitable for large inductive loads D type trip characteristic If fuses are used it is recommended that they are of the time delay type with dual elements These recommendations should be followed to avoid nuisance tripping MTS Criterion Series 40 Product Manual Installing Cables Installing Cables Exercise care when connecting cables Ensure that you are using the correct cables and that all connections are secure When you are finished double check to ensure that all components are connected properly To maintain EMC compliance and help ensure optimal performance MTS recommends ordering all system cables from MTS Cables should be installed so that they are protected from conditions that could damage the cable There is dangerous voltage inside the machine
19. A max e Signals Quadrature A and B with index I Logic Differential receivers can connect single ended Maximum Rate 100 000 lines sec 400 000 counts sec Pin assignments are as follows PIN SIGNAL TEDS data Analog GND B O a OJN TEDS ground MTS Criterion Series 40 Product Manual Installation 53 Installing Cables J5 Digital The J5 connector routes the Digital I O from the insight control board to J12 on the MTS Criterion interface board The pin assignment below is only for reference The cable from J5 to J12 must be connected for system operation PIN SIGNAL DIN1 DIN2 DIN3 DOUT1 DOUT2 DOUT3 No Contact 12 V O G WO N DIN1 _ e DIN2 DIN3 h AJOJN DOUT1 DOUT2 DOUT3 15 Analog GND J6 and J7 Monitor Two monitor connectors are provided There are several possible uses for analog monitor outputs external data acquisition tuning troubleshooting and so forth For tuning it is desirable to monitor command and feedback or command and error simultaneously while changing the controller parameters Therefore two monitor outputs are provided Specifics for these connectors are 54 Installation Analog 10 5 V Calibrated to 10 V 16 bit resolution minimum BNC connectors MTS Criterion Series 40 Product
20. E83 or ISO 8513 Security protection Over Force travel limits over voltage and others Over force protection 10 Data acquisition rate 1000 Hz Conirol loop rate 1000 Hz Environmental requirements Operating temperature Operating humidity Storage temperature Maximum storage humidity Maximum altitude For indoor use only 5 40 C 41 104 F 5 85 Noncondensing 18 49 C 0 120 F 90 Noncondensing 2000 m 6562 ft Motor and drive system AC Servomotor Ball screws Preloaded Position measurement Encoder Additional DC conditioning channels 2 channels Additional incremental encoder 1 channel conditioning channels 32 Introduction MTS Criterion Series 40 Product Manual Model Specifications Specifications Specifications of Model C42 PARAMETER Maximum rated force capacity Force capacity options Frame type Test zone SPECIFICATION 5 kN 1100 Ibf 1 N 5N 10 N 25 N 50 N 100 N 250 N 500 N 1 kN 2 kN 5 kN 0 2 Ibf 1 Ibf 2 Ibf 5 Ibf 10 Ibf 20 Ibf 50 Ibf 110 Ibf 220 Ibf 450 Ibf 1100 Ibf 1 Guide column table top Single Maximum test speed 2000 mm min 78 7 in min Minimum test speed 0 005 mm min 0 0002 in min Position resolution 0 00005 mm 0 000002 in Vertical test space crosshead travel Standard length Extended length 650 mm 25 6 in 950 mm 37 4 in Clearance from loading axis to column cover 100 mm 3 9
21. Maintenance and 97 2000 Hours 2000 Hours PC Maintenance and System Inspection 2000 Hours Annual Service Interval Recommendation PC MAINTENANCE SYSTEM INSPECTION BACK UP HARD DRIVE INSPECT CLEAN INSPECT DRIVE INSPECT CABLE TESTING DEFRAGMENT CONTROLLER BELTS FOR CONNECTIONS SOFTWARE FILES EXCESSIVE REG CAL WEAR FILES DATE PERFORMED BY PERFORMED BY PERFORMED BY PERFORMED BY PERFORMED BY NOTES 98 Electromechanical Load Unit Maintenance and MTS Criterion Series 40 Product Manual 2000 Hours System Checks DATE 2000 Hours Annual Service Interval Recommendation SYSTEM CHECKS CHECK EMERGENCY STOP PERFORMED BY CHECK UPPER LIMIT PERFORMED BY CHECK LOWER LIMIT PERFORMED BY CHECK LOAD CAL SHUNT CAL PERFORMED BY NOTES 2000 Hours MTS Criterion Series 40 Product Manual Electromechanical Load Unit Maintenance and 99 2000 Hours 2000 Hours Lubrication DATE 2000 Hours Annual Service Interval Recommendation LUBRICATION CROSSHEAD BALL SCREW WHITE LITHUM GREASE PERFORMED BY BEARING IN BASE PLATE WHITE LITHUM GREASE PERFORMED BY DRIVE TRAIN BEARINGS IF APPLICABLE PERFORMED BY NOTES 100 Electromechanical Load Unit Maintenance and MTS Criter
22. Motor Amp Reset in TestWorks 4 software or Handset Enable on the handset If TestWorks 4 software is not active press Handset Enable on the handset Then use the manual handset control to move the crosshead until the limit switch is no longer active MTS Criterion Series 40 Product Manual Crush Zone Hazards Crush Zone Hazards Crush Zone Locations Precautions It is important to stay clear of any potential crush zones when the system is operating Know where the crush zones are in your system and protect yourself and others from those crush zones with appropriate safety devices The following paragraphs describe crush zones and precautions to take while working around crush zones Crush Zones A crush zone exists between the platen and crosshead on load units where the crosshead and specimen move both areas are shown Keep clear of any mechanical linkage that moves within a closed area If the linkage should move when the system starts or due to mechanical failure very high forces can be present that could pinch cut or crush anything in the path of linkage movement Never allow any part of your body to enter the path of machine movement or to touch moving machinery linkages hoses cables specimens and so forth These present serious crush points or pinch points MTS Criterion Series 40 Product Manual Operation 77 Fixture Mounting Fixture Mounting MTS offers a wide variety of fixtures Mountin
23. Screw _ olde g Sleeve Plate Assembly Load Cell Model C43 10 kN o O Cap Screw Washer Plate Assembly Load Cell lt Model C43 20 30 80 Operation MTS Criterion Series 40 Product Manual Load Cell Mounting Threaded Stud Supernut with Jackbolts Plate Assembly Load Cell Cap Screw Plate Assembly Load Cell _ Model C44 10 KN 20 KN and 30 kN MTS Criterion Series 40 Product Manual Operation 81 Load Cell Mounting Threaded Stud Supernut with Jackbolts Sleeve Plate Assembly Load Cell Model C45 50 kN and 100 kN Load Cell Bolt Torque Specifications LoAD CELL TvPE BOLT THREAD LUBE AND TORQUE TO WRENCH SIZE 1N S Beam M3 5 Nem M2 hex 5 N 250N S Beam M6 x 1 mm 5 Nem M5 hex 500 N 2 kN S Beam M6 x 1 mm 10 Nem M5 hex 5 kN S Beam M12 x 1 25 mm 20 Nem M10 hex 100 N 500 N Low Profile M6 x 1 mm 10 Nem M5 hex Bending Beam 1 kN 5 kN Low Profile M12 x 1 25 mm 20 Nem M10 hex Shear Beam 10 kN Low Profile M12 x 1 25 mm 40 Nem M10 hex Shear Beam 20 kN Low Profile M12 x 1 25 mm 65 Nem M10 hex Shear Beam 30 kN Low Profile M12 x 1 25 mm 90 Nem M10 hex Shear Beam 50 kN and 100 kN Low Profile M27 x 2 mm 27 Nem M6 hex Shear Beam Torque supernut jackbolts to the torque specified in the table in a crisscross pattern Bring jackbolts to 33 of full torque then bring to 6696 of full torque and then t
24. and back door of enclosure Install front door on hinges and check for proper alignment of safety switch adjust as needed Rear door does not use a safety swith but is latched with a 6 mm bolt using a 5 mm hex wrench to tighten MTS Criterion Series 40 Product Manual Installation 47 Installing Optional Enclosures 48 Installation Load Frame Tv P ick M7 S m I Front Door Installing Front Door of Enclosure MTS Criterion Series 40 Product Manual Installing Optional Enclosures Back Door Load Frame Installing Back Door of Enclosure MTS Criterion Series 40 Product Manual Installation 49 Controller Connections Controller Connections Connecting the Main Power 50 5 KN through 100 kN Electrical disconnect Installation The input voltage of MTS Criterion frames rated 100 KN or less is single phase 200 230 V 50 60 Hz Note Local electrical codes supercede any information found here For MTS Criterion frames equal or less than 10 KN use 3 holes type I socket C13 style on the Criterion for power input specification of power wire is HOSVV F 3G1 mm compatible with standards of KEMA KEUR CEBEC 5 5 5 VDE SABS IEMMEQU for certification For MTS Criterion frames more than 10 KN use the 3 wires cable that is provide for power input and connect to the customer electrical box and disconnect The type of power cable is listed below 10 kN
25. are required Spirit or bubble level Socket wrench M8 hex key wrench for C44 model M10 hex key wrench for C45 model To level the frame base Place a spirit or bubble level on the center of the base beam Loosen the top nut on each leveling foot using the socket wrench Using an M14 hex key wrench alternately adjust the height of each leveling foot while you monitor the spirit or bubble level reading Rotate the spirit or bubble level 90 to verify that the load frame is level side to side and front to back When the machine is level tighten the top nut on each leveling foot using the socket wrench Frame Base MTS Criterion Series 40 Product Manual Installing Optional Enclosures Installing Optional Enclosures Customer must evaluate risks due to ejected parts or materials from the test specimens If Test Area Guard is not selected by customer then for protection against ejected parts or materials from test specimens and to control access to the machinery the Customer must provide a Test Area Guard to protect personnel Every MTS Criterion Series 40 Material Test System has an optional test area enclosure The optional enclosure is comprised of front and back enclosures and can enclose the test space completely When shipping front door and back door of enclosure are removed from the frame and packaged separately After the frame is placed in its testing location you need to install front door
26. aulic grips make sure to cap the hose ends to avoid spilling hydraulic fluid If you change any operating procedure write the change and the date of the change in the appropriate manual Use protective guards such as cages enclosures and special laboratory layouts when you work with hazardous test specimens for example brittle or fragmenting materials or materials that are internally pressurized Your system might have active or passive safety devices installed to prevent system operation if the device indicates an unsafe condition Do not disable such devices as it can result in unexpected system motion Whenever you replace fuses for the system or supply ensure that you use a fuse that is appropriately sized and correctly installed Undersized or oversized fuses can result in cables that overheat and fuses that explode Either instance creates a fire hazard Ensure adequate lighting to minimize the chance of operation errors equipment damage and personal injury You need to see what you are doing Make sure you can access system components that might be out of reach while standing on the floor For example ladders or scaffolding might be required to reach load cell connectors on tall load units Make sure the equipment is secure or provide vibration isolation Some testing can be performed at resonant frequencies that might cause the equipment to vibrate and move during testing Pressing the Emergency Stop button causes the
27. can cause a rapid unexpected system response which can result in severe personal injury death or damage to equipment Also ensure that all cables are connected after you make any changes in the system configuration Avoid long periods of work without adequate rest In addition avoid long periods of repetitious unvarying or monotonous work because these conditions can contribute to accidents and hazardous situations If you are too familiar with the work environment it is easy to overlook potential hazards that exist in that environment MTS Criterion Series 40 Product Manual Safety 19 Hazard Labels Stay Clear of moving Stay clear of mechanical linkages connecting cables and hoses that move equipment avoid crush because you can get pinched crushed tangled or dragged along with the points equipment High forces generated by the system can pinch cut or crush anything in the path of the equipment and cause serious injury Stay clear of any potential crush points Most test systems can produce sudden high force motion Never assume that your reactions are fast enough to allow you to escape injury when a system fails Know the causes of The high force and velocity capabilities of MTS systems can be destructive and unexpected crosshead dangerous especially if crosshead motion is unexpected The most likely causes motions of unexpected crosshead response are operator error and equipment failure due to damage or abuse such as broken
28. d response of the calibration standards With these established methods MTS assures its customers that MTS products meet MTS exacting quality standards when initially installed and will continue to perform as intended over time MANUAL PART NUMBER PUBLICATION DATE 100 231 445 A January 2011 MTS Criterion Series 40 Product Manual Contents Technical Support 7 How to Get Technical Support 7 Before You Contact MTS Service Representative 7 If You Contact MTS by Phone 8 Preface 11 Before You Begin 11 Conventions 12 Documentation Conventions 12 Safety 15 General Safety Practices 15 Safety Practices Before System Operation 16 Safety Practices While the System Is in Operation 19 Hazard Labels 20 Introduction 23 About This Manual 23 Inappropriate Use 23 Description 24 Frame Controller 24 Software 24 Load Frame Components 26 Specifications 31 Common Specifications 32 Model Specifications 33 Dimensions 38 Installation 43 Frame Location and Ventilation 44 Leveling the Load Frame 45 MTS Criterion Series 40 Product Manual Contents 3 Leveling the Table Top Load Frame 45 Leveling the Floor Standing Load Frame 46 Installing Optional Enclosures 47 Controller Connections 50 Connecting the Main Power 50 Installing Cables 51 Accessory Mounting Dimensions 61 Model C42 Accessory Mounting Dimensions 62 Model C43 Accessory Mounting Dimensions 64 Model C44 Accessory Mounting Dimensions 67 Model C45 Accesso
29. epeated use of the limit stops in this way may cause excessive wear which can result in the limit stop failing to stop the crosshead Refer to the Warning below for more information on unexpected crosshead motion Proper end of test conditions can be set from the software Do not use limit stops to end a test Crosshead Limit Stops WARNING Unexpected crosshead motion can occur during testing Failure to set the limit stops could cause injury from unexpected crosshead motion and cause possible damage to test fixtures Always set the limit stops before starting a test Note Set the crosshead limit stops after you establish the crosshead starting position but before you start the test The travel limit stops are two adjustable blocks mounted on the limit switch rod which is located inside the column of the machine Limit stops have thumbscrews that you tighten and release by hand and you can move them to any position on the limit rod Position these stops just beyond the test parameters to prevent crosshead over travel When the crosshead reaches the maximum pre set travel the limit switch actuator contacts one of these stops Contact between the limit actuator and the limit stop moves the limit switch rod and activates the limit switches This stops crosshead motion Setting the limit Stops set the limit stops Ensure that the crosshead is stationary and that the test parameters are set 2 Set the upper limit stop
30. evaluate risks due to ejected parts or materials from the test specimens If Test Area Guard is not selected by customer then for protection against ejected parts or materials from test specimens and to control access to the machinery the Customer must provide a Test Area Guard to protect personnel Page 1 of 2 DoC Criterion January 24 2011 MTS Criterion Series 40 Product Manual Declaration of Conformity 103 Manufacturer MTS Systems Corporation 14000 Technology Drive Eden Prairie MN 55344 2290 U S A Authorized Representative Stefan Strand MTS Systems Norden AB S dra Langebergsgatan 16 SE 421 32 Vastra Fr lunda Sweden Applicable Directive s Machinery Safety Directive 2006 42 EC Low Voltage Directive 2006 95 EC EMC Directive 2004 108 EC Harmonized or Other Standards Referenced EN ISO 12100 2 Safety of machinery Basic concepts general principles for design Part 2 Technical principles EN 61010 1 Safety requirements for electrical equipment for measurement control and laboratory use Part 1 General requirements EN 61326 1 Electrical equipment for measurement control and laboratory use EMC requirements Part 1 General requirements EN 55011 Industrial scientific and medical ISM radio frequency equipment Electromagnetic disturbance characteristics Limits and methods of measurement Group 1 class A non domestic where RF is NOT used in the treatment of material Technical Construction File i
31. g these fixtures typically involves installing the fixture or load cell onto a mounting clevis pin adapter and securing it with a mounting dowel pin To further secure a fixture some configurations also include locking collars A typical mounting configuration is shown in the following figure Locking Collar Mounting Dowel Mounting Pin Pin Clevis Pin Adapter Load Frame Adapter 78 Operation MTS Criterion Series 40 Product Manual Load Cell Mounting Load Cell Mounting Mounting load cells typically involves securing the load cell to the frame via a threaded bolt along with associated hardware in most cases a flat washer adapter sleeve and plate assembly The following figures show the standard mounting configurations Load cell mounting adapter bolts should be lubricated with light oil or grease before being assembled and torqued to specifications See Load Cell Bolt Torque Specifications on page 82 When installing a mounting bolt or an adapter bolt into load cell check the length of bolt to avoid bottoming the bolt in the load cell hole Doing so will permanently damage the load cell On C42 S beam style cells support the grip adapter while torquing the adapter bolt to prevent damaging the load cell from torque twist Cap Screw Washer O Sleeve 9 Plate Assembly Load Cell Model C42 1 N 5 KN MTS Criterion Series 40 Product Manual Operation 79 Load Cell Mounting Cap
32. heck bolt ratings and torques Safety Practices Before System Operation Know where the lockout tagout point is for all of the supply energies associated with your system This includes the hydraulic pneumatic electric and water supplies as appropriate for your system to ensure that the system is isolated from these energies when required Most facilities have internal procedures and rules regarding safe practices within the facility Be aware of these safe practices and incorporate them into your daily operation of the system Know the location of all the system Emergency Stop buttons so that you can stop the system quickly in an emergency Ensure that an Emergency Stop button is located within 2 meters 6 feet of the operator at all times Before you operate the system for the first time make a trial run through the operating procedures with the power off Locate all hardware and software controls and know what their functions are and what adjustments they require If any control function or operating adjustment is not clear review the applicable information until you understand it thoroughly Accidents can happen even when you are careful Arrange your operator schedules so that a properly trained person is always close by to render first aid In addition ensure that local emergency contact information is posted clearly and in sight of the system operator Be aware of potential crush and pinch points on your system and keep person
33. ial testing system there is a connector for the load cell under the crosshead on one of the columns For an optional dual testing zone material testing system there is a connector for the load cell under the top beam on one of the columns and there are two connectors for the load cell under the crosshead on one of the columns When using the upper testing zone the upper load cell is connected to the connector under the top beam on the one of columns and the two connectors under the crosshead are connected by a jumper cable When using the lower testing zone the lower load cell is connected to the back one of two connectors under the crosshead Pin assignments are as follows PIN SIGNAL EX EX No Contact FB FB No Contact SHIELD TEDS O ao OJN No Contact EXS N RCAL1 FBR RCAL2 FBR aj TEDS EXS MTS Criterion Series 40 Product Manual Accessory Mounting Dimensions Accessory Mounting Dimensions You can attach numerous testing accessories and fixtures to the load frame for specialized tests The following figures show the standard mounting holes in each style of load frame Use these standard mounting holes to mount your accessories Avoid tapping new holes that may weaken or otherwise compromise the integrity of the load frame The following sections de
34. ion Series 40 Product Manual 2000 Hours Frame and Work Area DATE 2000 Hours Annual Service Interval Recommendation FRAME AND WORK AREA CLEAN REPLACE AIR FILTER PERFORMED BY CLEAN GUIDE COLUMNS WITH WD40 D G S SERIES FRAMES PERFORMED BY CLEAN OFF FRAME AND WORK AREA PERFORMED BY NOTES 2000 Hours MTS Criterion Series 40 Product Manual Electromechanical Load Unit Maintenance 101 Declaration of Conformity MTS MTS Systems Corporation 14000 Technology Drive Eden Prairie MN 55344 2290 Telephone 952 937 4000 Fax 952 937 4515 ORIGINAL DECLARATION OF CONFORMITY IN ACCORDANCE WITH ANNEX II 1A OF COUNCIL DIRECTIVE 2006 42 EC Equipment identification CRITERION ELECTROMECHANICAL MATERIAL TESTING Serial No select one only SYSTEMS Oooo ORE j O C O C4ACdE C Optional Equipment Mode Advantage Pneumatic grip Advantage screw action grip Equipment Description The MTS CRITERION ELECTROMECHANICAL MATERIAL TESTING SYSTEMS C42 C43 C44 AND C45 50 N to 100 kN with TestWorks Software is intended to perform testing of materials and components including plastics metals composites adhesives textiles wood and paper products ceramics elastomers and foam Includes the following sub systems of the machine Frame Motor Amplifier Controller Handset and Cables Customer must
35. lation Model C43 Accessory Mounting Dimensions Crosshead 5x10 Deep 18 5 Thru Dowel Hole for Orientation 2x Model C43 10 kN Crosshead Mounting Dimensions 5x10 Deep 35 Thru Dowel Hole for Orientation Model C43 30 kN 50 KN Crosshead Mounting Dimensions MTS Criterion Series 40 Product Manual Installation 65 Model C43 Accessory Mounting Dimensions Top beam M16 7H 2x 30 Deep Model C43 10 KN Top Beam Mounting Dimensions M16 7H 2x 30 Deep Model C43 30 KN 50 KN Top Beam Mounting Dimensions 66 Installation MTS Criterion Series 40 Product Manual Model C44 Accessory Mounting Dimensions Model C44 Accessory Mounting Dimensions Base beam M8 7H 4x 400 Horizontal Clearance 20 Deep M10 7H 4x 5x10 Deep 25 Deep Dowel Hole for Orientation 2x Model C44 Base Beam Mounting Dimensions Crosshead Dowel Hole for Orientation 2x 82 M8 7H 4x 25 Deep Model C44 Topside of Crosshead Mounting MTS Criterion Series 40 Product Manual Installation 67 Model C44 Accessory Mounting Dimensions 5x10 Deep 018 5 Thru Dowel Hole for Orientation 2x Model C44 Underside of Crosshead Mounting Top beam M16 7H 2x 35 Deep Model C44 Topside of Top Beam Mounting Dimensions 68 Installation MTS Criterion Series 40 Product Manual Model C44 Accessory Mounting Dimensions 18 5 Thru 5x10 Deep pal Dowel Hole for O
36. n 957 mm 37 68 in Weight Standard length with enclosure Standard length without enclosure Extended length with enclosure Extended length without enclosure 1398 kg 3076 Ib 1350 kg 2970 Ib 1436 kg 3160 Ib 1380 kg 3036 Ib 1398 kg 3076 Ib 1350 kg 2970 Ib 1436 kg 3160 Ib 1380 kg 3036 Ib Power requirements MTS Criterion Series 40 Product Manual 200 230 V AC 12 Amp 50 60 Hz 2400 W 1 Phase 200 230 V AC 22 Amp 50 60 Hz 4400 W 1 Phase Introduction 37 Specifications Dimensions 38 Introduction 146 mm 5 75 in Extended Length 99 1596 M 62 83 in P rm N Standard 1296 mm 51 in Model C42 Maximum Rated Force Capacity 5 kN MTS Criterion Series 40 Product Manual 145 5 71 in Cu 710 mm 27 95 in 72mm 2 83 in M 173 mm gt Model C43 Maximum Rated Force Capacity 10 kN MTS Criterion Series 40 Product Manual Specifications M Extended Length 1891 mm 7445 in rs Standard 1591 mm 62 64 in Introduction 39 Specifications 160 mm 6 30 in 742 mm 29 21 in Extended Length SS 2039 mm N 80 28 SS mm Standard 1739 mm 68 46 in 30 24 in Model C43 Maximum Rated Force Capacity 30 kN 50 kN 40 Introduction MTS Criterion Series 40 Product Manual Specifications 142 mm 5 59 in 709 mm Extended Length 2230 mm N
37. n accordance with Annex VII Part A A copy electronic and paper of the Technical Construction File for this machinery is available on request from Authorized Representative We MTS Systems Corporation hereby declare that the machinery described above conforms with the relevant provisions of Annex Essential Health and Safety Requirements of Directive 2006 42 EC and that the Annex VIII Conformity Assessment Procedure has been carried out Placeofissue Dateofissue Signature Name and Title Rich Baker Vice President Engineering Page 2 of 2 DoC Criterion January 24 2011 104 Declaration of Conformity MTS Criterion Series 40 Product Manual a MTS PC MTS Systems Corporation http www mts com en Global index asp ISO 9001 Certified QMS
38. nel and equipment clear of these areas When the system electrical power is turned on minimize the potential for electrical shock hazards Wear clothing and use tools that are properly insulated for electrical work Avoid contact with exposed wiring or switch contacts Whenever possible turn off electrical power when you work on or in proximity to any electrical system component Observe the same precautions as those given for any other high voltage machinery Keep bystanders at a safe distance from all equipment Never allow bystanders to touch specimens or equipment while the test is running Do not wear neckties shop aprons loose clothing or jewelry or long hair that could get caught in equipment and result in an injury Remove loose clothing or jewelry and restrain long hair Remove flammable fluids from their containers or from components before you install the container or component in a test system If desired you can replace the flammable fluid with a non flammable fluid to maintain the proper proportion of weight and balance To ensure a reliable product fasteners such as bolts and tie rods used in MTS manufactured systems are torqued to specific requirements Over torquing or under torquing a fastener can create a hazardous situation due to the high forces and pressures present in MTS test systems MTS Criterion Series 40 Product Manual Safety 17 Safety Practices Before System Operation Practice good housekeeping
39. never you use or handle chemicals for example cleaning fluids hydraulic fluid batteries contaminated parts electrical fluids and maintenance waste refer to the appropriate MSDS documentation for that material and determine the appropriate measures and equipment required to handle and use the chemical safely Ensure that the chemical is disposed of appropriately Interlock devices should always be used and properly adjusted Interlock devices are designed to minimize the chance of accidental damage to the test specimen or the equipment Test all interlock devices for proper operation immediately before a test Do not disable or bypass any interlock devices as doing so could allow crosshead movement regardless of the true interlock condition Never rely on system limits such as mechanical limits or software limits to protect you or any personnel System limits are designed to minimize the chance of accidental damage to test specimens or to equipment Test all limits for proper operation immediately before a test Always use these limits and adjust them properly Do not bump wiggle adjust disconnect or otherwise disturb a sensor such as an accelerometer or extensometer or its connecting cable when power is applied Do not change any cable connections when electrical power is applied If you attempt to change a cable connection while the system is in operation an open control loop condition can result An open control loop condition
40. nformation provided with your system Improper installation operation or maintenance can result in hazardous conditions that can cause severe personal injury or death or damage to your equipment and specimen Again read and understand the safety information provided with your system before you continue It is very important that you remain aware of hazards that apply to your system Other MTS manuals In addition to this manual you may receive additional manuals in paper or electronic form Manuals located on the product information CD will contain information that pertains to your test system such as e Hydraulic and or mechanical accessory manuals Assembly drawings e Parts lists e Operation instructions e Preventive maintenance tasks Controller and application software manuals are typically included on the software CD distribution disc s MTS Criterion Series 40 Product Manual Preface 11 Conventions Conventions Documentation Conventions 12 Hazard conventions Notes Special terms Illustrations Electronic manual conventions Preface The following paragraphs describe some of the conventions that are used in your MTS manuals Hazard notices may be embedded in this manual These notices contain safety information that is specific to the activity to be performed Hazard notices immediately precede the step or procedure that may lead to an associated hazard Read all hazard notices carefully and follo
41. o 100 full torque 82 Operation MTS Criterion Series 40 Product Manual Handset Control Handset Control The handset has an encoder and buttons to help you during specimen installation and test execution The handset also has an alphanumeric display and LEDs to provide feedback AT C VIT LOAD 1 0 0021 kN DISP 1 0 00532 mm gis Handset functions The handset is intended to be used for specimen loading or setup In some applications it can be used to completely run a test Handset Controls and Indicators part 1 of 2 CONTROL INDICATOR DESCRIPTION 1 Page Displays the next four lines of text in the display 2 Active When lit indicates the system is active motion is possible 3 F1 and F2 Programmable functions that are set up in the software as digital inputs This allows you to define the test function that is start test pause hold position and so forth 4 Thumb wheel Makes fine crosshead adjustment towards display up away from display down Only if Handset Enable is active 5 Pause Pauses the test action This must be pressed again for the test to resume Only if the testing software is active 6 Stop Stops motion MTS Criterion Series 40 Product Manual Operation 83 Handset Control Handset Controls and Indicators part 2 of 2 7 Connector RJ 45 to Controller 8 Crosshead Return Returns the crosshead to the original position
42. orough knowledge of the system s operating capabilities can help to determine an appropriate and safe approach to its operation Safety Practices Before System Operation Read all manuals Locate and read hazard 16 placards labels Safety Before you apply power to the test system review and complete all of the safety practices that are applicable to your system The goal by doing this is to improve the safety awareness of all personnel involved with the system and to maintain through visual inspections the integrity of specific system components Study the contents of this manual and the other manuals provided with your system before attempting to perform any system function for the first time Procedures that seem relatively simple or intuitively obvious can require a complete understanding of system operation to avoid unsafe or dangerous situations Find read and follow the hazard placard instructions located on the equipment These placards are placed strategically on the equipment to call attention to areas such as known crush points and electrical voltage hazards MTS Criterion Series 40 Product Manual Locate lockout tagout points Know facility safe procedures Locate Emergency Stop buttons Know controls Have first aid available Know potential crush and pinch points Know electrical hazards Keep bystanders safely away Wear proper clothing Remove flammable fluids from test specimen C
43. osition resolution 0 00005 mm 0 00006 mm 0 00006 mm 0 000002 in 0 0000024 in 0 0000024 in Vertical test space crosshead travel Standard length Extended length Space between columns 1000 mm 39 37 in 1300 mm 51 18 in 425 mm 16 73 in 1000 mm 39 37 in 1300 mm 51 18 in 420 mm 16 54 in 1000 mm 39 37 in 1300 mm 51 18 in 420 mm 16 54 in Frame height Standard length Extended length 1591 mm 62 64 in 1891 mm 74 45 in 1739 mm 68 46 in 2039 mm 80 28 in 1739 mm 68 46 in 2039 mm 80 28 in Frame width 794 mm 31 26 in 826 mm 32 52 in 826 mm 32 52 in Frame depth 34 Introduction 757 mm 29 8 in 768 mm 30 24 in MTS Criterion Series 40 Product Manual 768 mm 30 24 in Specifications of Model C43 part 2 of 2 Weight Standard length with enclosure Standard length without enclosure Extended length with enclosure Extended length without enclosure 224 kg 493 Ib 184 kg 405 Ib 244 kg 537 Ib 196 kg 431 Ib 371 kg 816 Ib 396 kg 872 Ib 328 kg 722 Ib 345 kg 759 Ib Specifications 371 kg 816 Ib 328 kg 722 Ib 396 kg 872 Ib 345 kg 759 Ib Power requirements MTS Criterion Series 40 Product Manual 200 230 V AC 10 Amp 50 60 Hz 2000 W 1 Phase 200 230 V AC 12 Amp 50 60 Hz 2400 W 1 Phase 200 230 V AC 12 Amp 50 60 Hz 2400 W 1 Phase Introduction 35 Specifications Specifica
44. pal waste Proper disposal is required by approved electronic waste collection agencies Customers in the EC region who desire to return an end of life controller and its electronic parts are encouraged to contact your local MTS Systems Sales Service Offices for instructions MTS Criterion Series 40 Product Manual Safety 21 About This Manual Introduction About This Manual Purpose The purpose of this manual is to help you understand your testing system its capabilities and operating requirements This manual provides information for all MTS Criterion Series 40 Material Test System From the lowest force model 5 KN to the highest 100 KN Read each section carefully and refer to the manual whenever you need assistance Inappropriate Use Before you attempt to use the MTS Criterion Series 40 Material Test System read and understand this manual Improper installation or operation of this product can result in hazardous conditions that can cause severe personal injury or death and damage your equipment and specimen Contents Description 24 Load Frame Components 26 Specifications 31 MTS Criterion Series 40 Product Manual Introduction 23 Description Description Frame Controller Software 24 Introduction Every MTS Criterion Series 40 Material Test System is comprised of a load frame electronic frame controller and testing software The load frame has a rectangular shape and includes a base unit and one o
45. plemented by an AQV252G PhotoMOS relay with a 0 75 Amp poly fuse in series Although the device is rated at 60 V peak it is recommended that a maximum of 48 V be applied If the load is highly inductive such as a relay coil an appropriate snubber network should be used near the coil terminals to prevent large flyback voltages from exceeding the device ratings Insight Controller 2 7 KOW MTS Criterion Series 40 Product Manual Appendix 93 Electromechanical Load Unit Maintenance and Service Logs Contents 8 Hours Daily 96 40 Hours Weekly 97 2000 Hours 98 PC Maintenance and System Inspection 98 System Checks 99 Lubrication 100 Frame and Work Area 101 MTS Criterion Series 40 Product Manual Electromechanical Load Unit Maintenance and 95 8 Hours Daily 8H DATE ours Daily 8 Hours Daily Service Interval Recommendation SHUNT CALIBRATION CHECK PERFORMED BY CLEAN WORK AREA MACHINE SURFACE PERFORMED BY NOTES 96 Electromechanical Load Unit Maintenance and MTS Criterion Series 40 Product Manual 40 Hours Weekly DATE 40 Hours Weekly 40 Hours Weekly Service Interval Recommendation VERIFY LIMITS AND EMERGENCY STOP PERFORMED BY INSPECT CABLE CONNECTIONS PERFORMED BY NOTES MTS Criterion Series 40 Product Manual Electromechanical Load Unit
46. ps should be removed if the load frame could be tipped over 2 Isolate the system from electrical power 3 When the system electronics control software and the system PC are powered down turn off the system s main electrical supply and disconnect all cables 4 Disconnect all cables from the controller 5 Cover the material testing machine with a dust cover such as plastic foil Allow for sufficient ventilation or place a dehumidifier near to the equipment 6 Place the accessories and the instruction manual in a clean dust protected place such as a tool cabinet Electrical components and parts can contain hazardous chemicals and compounds Always refer to local codes that govern the disposal of potentially hazardous materials and follow these codes for the proper handling and disposal of these materials Customer should follow internal safety policies for safe disposal of parts of the machine Refer to MSDS for oils and greases that are used on the machine MTS Criterion Series 40 Product Manual Decommissioning 91 Additional Digital I O Information Appendix Additional Digital I O Information The digital inputs have an MOCD223 optical isolator with 2 7 Kohm 2 Watt series resistor To reliably turn on they need 1 mA of current This means the minimum input high voltage is 4 0 V DC The maximum input voltage is 28 0 V DC The device should be off for input voltages less than 1 0 V The digital outputs are im
47. r open PIN SIGNAL GUARD1A GUARD2A GUARD_CONFIG1 No Contact GUARD CONFIG2 GUARDIA GUARD2A GUARD_CONFIG1 oo nN oo ao B amp B OJN GUARD_CONFIG2 56 Installation MTS Criterion Series 40 Product Manual Installing Cables J12 Digital 1 0 Insight J12 connector routes the Digital I O from the MTS Insight control board to J5 on the MTS Criterion interface board The pin assignment below is only for reference The cable from J12 to J5 must be connected for system operation PIN SIGNAL 1 VCC No Contact DOUT3 DOUT2 DOUT1 2 3 4 5 6 DIN3 7 8 9 DIN2 DIN1 GND 10 DOUT3 11 DOUT2 12 DOUT1 13 DIN3 14 DIN2 15 DIN1 MTS Criterion Series 40 Product Manual Installation 57 Installing Cables 58 J13 Digital I O User Installation Digital I O signals include three optically isolated inputs three optically isolated outputs and 12 V power Functions of each digital input or output are software selectable A typical example might be connecting an external switch see Additional Digital I O Information on page 146 Only DINI and DOUT2 amp 3 are available for external use DIN2 amp DOUT are used for Fault Status communications with the software DIN3 is used for Enclosure door switch status Pin assignments are as follows If the optional enclosure is not used DING is still required by the con
48. r two vertical columns The two column models have a fixed upper transverse beam The moving crosshead is driven by precision ball screws on the load frame The crosshead is coupled to the ball screw s with high strength precision ball nuts and rides on the ball bearings This configuration is very efficient in minimizing friction and wear The ball screws are preloaded This feature removes the backlash so that position can be measured with increased accuracy over non preloaded ball screws The load frame drive is located in the frame base The drive motor is connected to the lower end of the ball screws by a series of belts and drive pulleys On the two column machines motor rotation causes synchronous rotation of the ball screws which causes the crosshead to move up or down On the single column machines motor rotation causes the rotation of the single ball screw which causes the crosshead to move up or down The frame controller is responsible for the following Provides main data and signal processing power Detects the activation of limit switches Provides the interface between the software computer and the frame Provides digital servocontrol for speed and position accuracy automatically identifies accessories including load cells and extensometers with the self identify feature Communicates with the handset e Provides programmable data acquisition rate up to 1000 Hz maximum Commands the motor
49. rientation 0 Deep 2x Model C44 Underside of Top Beam Mounting Dimensions MTS Criterion Series 40 Product Manual Installation 69 Model C45 Accessory Mounting Dimensions Model C45 Accessory Mounting Dimensions Base beam 600 Horizontal Clearance M10 7H 4x 80 M12 7H 6x 30 Deep sA x s M12 7H 4x 80 27 7 Thru SMOD Dowel Hole for Orientation 30 Deep 2x Model C45 Base Beam Mounting Dimensions Crosshead 5x10 Deep Dowel Hole for Orientation 60 2x Key M12 7H 6x 6100 30 Deep Model C45 Topside of Crosshead Mounting 70 Installation MTS Criterion Series 40 Product Manual Model C45 Accessory Mounting Dimensions 5x10 Deep 33 Thru Dowel Orientation Model C45 Underside of Crosshead Mounting Dimensions Top beam M24 7H 2x 50 Deep 499 33 Thru e Model C45 Topside of Top Beam Mounting Dimensions MTS Criterion Series 40 Product Manual Installation 71 Model C45 Accessory Mounting Dimensions 5x10 Deep Dowel Hole for Orientation 33 Thru 2x Model C45 Underside of Top Beam Mounting Dimensions 72 Installation MTS Criterion Series 40 Product Manual Operation This section describes the actions performed during normal day to day operation of the MTS Criterion frame For information on using the MTS Criterion frame in actual testing refer to the testing software manual Contents Main Power Switch I O and Emergency Stop 74 Se
50. rve all manufacturers recommendations and cautions when using any cleaning solution Cleaning solution can cause damage to injury To avoid hazardous conditions always follow the manufacturers recommendations and cautions Clean the frame as often as needed Use a damp lint free rag to clean the side covers base and crosshead If necessary mild detergent or cleaning fluid can be used Verify that the Emergency Stop button is functioning properly Test the limit switches by manually moving the adjustable limits a limit switch fault should be indicated on the computer screen Verify any additional interlocks are functioning properly for example the interlock switches on the door of a test area enclosure Verify the speed and position accuracy of the frame This requires standards and other equipment typically not available for routine maintenance Contact your MTS field service engineer for assistance Some installation and maintenance situations may require you to remove the load frame mat covers in order to access components within the base of machine To remove the mat of the C42 model 1 Using a ball end 5 mm hex driver remove the two M6 bolts holding the upper horizontal aluminum extrusion on the rear guard and remove the extrusion 2 Remove the upper profile from the safety enclosure frame 3 Gently remove the clear polycarbonate from the safety enclosure and place it in a safe place 4 Use the ball end 5 mm hex
51. ry Mounting Dimensions 70 Operation 73 Main Power Switch I O and Emergency Stop 74 Setting Crosshead Travel Limits 75 Crush Zone Hazards 77 Fixture Mounting 78 Load Cell Mounting 79 Handset Control 83 Maintenance 85 Routine Maintenance Overview Checklist 85 Otherservice 87 Troubleshooting 89 Decommissioning 91 Appendix 93 Additional Digital I O Information 93 Electromechanical Load Unit Maintenance and Service Logs 95 8 Hours Daily 96 40 Hours Weekly 97 4 Contents MTS Criterion Series 40 Product Manual 2000 Hours 98 PC Maintenance and System Inspection 98 2000 Hours 99 System Checks 99 2000 Hours 100 Lubrication 100 2000 Hours 101 Frame and Work Area 101 Declaration of Conformity 103 MTS Criterion Series 40 Product Manual Contents 5 How to Get Technical Support Technical Support How to Get Technical Support Start with your manuals Technical support methods Outside the U S The manuals supplied by MTS provide most of the information you need to use and maintain your equipment If your equipment includes software look for online help and README files that contain additional product information If you cannot find answers to your technical questions from these sources you can use the Internet e mail telephone or fax to contact MTS for assistance MTS provides a full range of support services after your system is installed If you have any questions about a system or product con
52. s furnaces and personnel 44 Installation MTS Criterion Series 40 Product Manual Leveling the Load Frame Leveling the Load Frame Leveling the Table Top Load Frame Level the table top load frame immediately after you position it for installation This prevents the base from rocking and provides a level test surface for more accurate test results Equipment The following items are required e Spirit or bubble level Open end wrench Procedure To level the frame base 1 Place a spirit or bubble level on the center of the base beam 2 Loosen the top nut on each leveling foot 3 Using an open end wrench alternately adjust the height of each leveling foot while you monitor the spirit or bubble level reading 4 Rotate the spirit or bubble level 90 to verify that the load frame is level side to side and front to back 5 When the machine is level tighten the top nut on each leveling foot Frame Base Loosen the top nut Turn bottom nut to adjust level Leveling Foot MTS Criterion Series 40 Product Manual Installation 45 Leveling the Floor Standing Load Frame Leveling the Floor Standing Load Frame Equipment Procedure Turn the top end of the foot to adjust the level 46 Installation Level the load frame immediately after you position it for installation This prevents the base from rocking and provides a level test surface for more accurate test results The following items
53. scribe each style of load frame separately Look for the section pertaining to your specific model for the appropriate dimensions Note All measurements in the following figures are shown in mm MTS Criterion Series 40 Product Manual Installation 61 Model C42 Accessory Mounting Dimensions Model C42 Accessory Mounting Dimensions Base beam M16 7H 35 Deep 5x10 Deep Dowel Hole for Orientation 2x Model C42 Base Beam Mounting Dimensions Crosshead 5x10 Deep Dowel Hole for Orientation 2x 013 Thru Model C42 Crosshead Mounting Dimensions 62 Installation MTS Criterion Series 40 Product Manual Model C42 Accessory Mounting Dimensions Top beam r M16 7H 30 b Model C42 Top Beam Mounting Dimensions Installation 63 MTS Criterion Series 40 Product Manual Model C43 Accessory Mounting Dimensions Model C43 Accessory Mounting Dimensions Base beam 425 Horizontal Clearance M8 7H 4x 20 Deep 186 5x10 Deep M10 7H 4x 20 35 Dowel l Orientation Model C43 10 kN Base Beam Mounting Dimensions M8 7H 4x 20 Deep 420 Horizontal Clearance 180 184 M10 7H 4x M16 7H 5 10 Deep Thru Dowel Hole for Orientation 2x 25 Deep Model C43 30 kN 50 kN Base Beam Mounting Dimensions MTS Criterion Series 40 Product Manual 64 Instal
54. system configuration MTS Criterion Series 40 Product Manual Technical Support 7 If You Contact MTS by Phone Know relevant For a computer problem have the following information available computer information Manufacturer s name and model number Operating software type and service patch information Amount of system memory Amount of free space on the hard drive where the application resides Current status of hard drive fragmentation Connection status to a corporate network Know relevant For software application problems have the following information available software information The software application s name version number build number and if available software patch number This information can typically be found in the About selection in the Help menu The names of other applications on your computer such as Anti virus software Screen savers Keyboard enhancers Print spoolers Messaging applications If You Contact MTS by Phone A Call Center agent registers your call before connecting you with a technical support specialist The agent asks you for your Contact number Name Company name Company address Phone number where you can be reached If your issue has a notification number please provide that number A new issue will be assigned a unique notification number 8 Technical Support MTS Criterion Series 40 Product Manual Identify system type Be prepared to
55. system to automatically run a consistency check The Emergency Stop button should be pressed occasionally to run the constancy check MTS Criterion Series 40 Product Manual Safety Practices While the System Is in Operation Safety Practices While the System Is in Operation Wear appropriate personal protection Provide test area guards Expect specimen temperature changes Handle chemicals safely Know system interlocks Know system limits Do not disturb sensors Ensure secure cables Stay alert Wear eye protection when you work with electromechanical testing machines breakable specimens or when anything characteristic to the specimen could break apart Wear ear protection when you work near electric motors pumps or other devices that generate high noise levels Some systems can create sound pressure levels that exceed 70 dbA during operation Wear appropriate personal protection equipment gloves boots suits respirators whenever you work with fluids chemicals or powders that can irritate or harm the skin respiratory system or eyes Use protective guards such as cages enclosures and special laboratory layouts when you work with hazardous test specimens for example brittle or fragmenting materials or materials that are internally pressurized During cyclic testing the specimen temperature can become hot enough to cause burns Wear personal protection equipment gloves when handling specimens Whe
56. tact Technical Support in one of the following ways For technical support outside the United States contact your local sales and service office For a list of worldwide sales and service locations and contact information use the Global MTS link at the MTS web site www mts com gt Global MTS gt choose your region in the right hand column gt choose the location closest to you Before You Contact MTS Service Representative Know your contact number and system number Identify the problem MTS can help you more efficiently if you have the following information available when you contact us for support The contact number contains your company number and identifies your equipment type such as material testing or simulation The number is typically written on a label on your equipment before the system leaves MTS If you do not know your MTS contact number contact your sales engineer When you have more than one MTS system the system model number and series number identifies your system You can find your these number in your order paperwork or directly on your equipment Describe the problem and know the answers to the following questions How long and how often has the problem occurred you reproduce the problem e Were any hardware or software changes made to the system before the problem started What are the equipment model numbers What is the controller model if applicable What is the
57. tem functions by studying the other manuals supplied with your test system Contact MTS for information about the content and dates of training classes that are offered It is very important that you study the following safety information to ensure that your facility procedures and the system s operating environment do not contribute to or result in a hazardous situation Remember you cannot eliminate all the hazards associated with this system so you must learn and remain aware of the hazards that apply to your system at all times Use these safety guidelines to help learn and identify hazards so that you can establish appropriate training and operating procedures and acquire appropriate safety equipment such as gloves goggles and hearing protection Each test system operates within a unique environment which includes the following known variables Facility variables facility variables include the structure atmosphere and utilities Unauthorized customer modifications to the equipment Operator experience and specialization Test specimens Because of these variables and the possibility of others your system can operate under unforeseen circumstances that can result in an operating environment with unknown hazards Improper installation operation or maintenance of your system can result in hazardous conditions that can cause death personal injury or damage to the equipment or to the specimen Common sense and a th
58. tions of Model C44 PARAMETER Maximum rated force capacity SPECIFICATION 10 kN 30 kN Force capacity options 100 N 250 N 500 N 1 kN 2 5 kN 5 kN 10 kN 20 Ibf 50 Ibf 110 Ibf 220 Ibf 500 Ibf 1100 Ibf 2200 Ibf 100 N 250 N 500 N 1 kN 2 5 kN 5 kN 10 kN 20 kN 30 kN 20 Ibf 50 Ibf 110 Ibf 220 Ibf 500 Ibf 1100 Ibf 2200 Ibf 4400 Ibf 6600 Ibf Frame type 2 Guide columns 2 Guide columns Floor standing Floor standing Test zone Single or Dual Single or Dual Maximum test speed 2000 mm min 78 7 in min 1020 mm min 40 16 in min Minimum test speed 0 005 mm min 0 0002 in min 0 005 mm min 0 0002 in min Position resolution 0 000049 mm 0 0000019 in 0 00006 mm 0 0000024 in Vertical test space crosshead travel Standard length Extended length 1000 mm 45 28 in 1300 mm 51 18 in 1000 mm 45 28 in 1300 mm 51 18 in Space between columns 400 mm 15 75 in 400 mm 15 75 in Frame height Standard length Extended length 1930 mm 75 98 in 2230 mm 87 80 in 1930 mm 75 98 in 2230 mm 87 80 in Frame width 864 mm 34 02 in 864 mm 34 02 in Frame depth 694 mm 27 32 in 694 mm 27 32 in Weight Standard length with enclosure Standard length without enclosure Extended length with enclosure Extended length without enclosure 435 kg 957 Ib 399 kg 878 Ib 458 kg 1008 Ib 415 kg 913 Ib 445 kg 979 Ib 409 kg 9
59. trol system to bypass the low speed safety system Note PIN SIGNAL 1 DIN1 2 DIN2 3 DIN3 4 DOUT1 5 DOUT2 6 DOUT3 7 No Contact 8 VCC 9 DIN1 10 DIN2 11 DIN3 12 DOUT1 13 DOUT2 14 DOUT3 15 Analog GND MTS Criterion Series 40 Product Manual Installing Cables J14 E Stop This connector is intended to connect to a remote Emergency Stop switch If not used a jumper plug must be installed If you are building a cable the maximum length is 30 48 m 100 ft with 18 AWG The switch should be wired normally closed such that when the switch is pressed an interlock is generated Pin assignments are as follows ESTOP3 emergency stop switch with two sets of contacts optional remotely mounted OUT optional ESTOP output for accessory includes two contact outputs and one feedback For use with pneumatic hydraulic grip controls furnaces environmental chambers and so on PIN SIGNAL 1 ESTOPB_OUT 2 No Contact 3 ESTOP_OUT_MONITOR 4 ESTOP_OUT_MONITOR 5 ESTOP3B 6 ESTOPA_OUT 7 ESTOP3B 8 ESTOP3A 9 ESTOPB_OUT 10 No Contact 11 No Contact 12 No Contact 13 ESTOP3A 14 ESTOPA OUT 15 No Contact MTS Criterion Series 40 Product Manual Installation 59 Installing Cables Crosshead load cell connector 60 Installation Lower Testing Zone Load Cell Connector Shown on Model C44 For a single testing zone mater
60. tting Crosshead Travel Limits 75 Crush Zone Hazards 77 Fixture Mounting 78 Load Cell Mounting 79 Handset Control 83 There are rotating parts inside the machine Operating the machine without side covers or bellows in place can expose the operator to rotating parts that could cause injury if contact is made Do not operate the MTS Criterion test frame without the side covers and bellows in place Specimen debris can enter the side covers and puncture bellows causing erratic machine operation Material fragments can puncture the bellows and damage the ball screw Damaged bellows should be replaced before operating the MTS Criterion Test Frame Be aware of the potential of material fragments puncturing the bellows and damaging the ball screw and be aware of the material properties and the hazards generated by the materials during testing See General Cleaning on page 86 There are potential hazards during material testing Hazards generated by the materials during testing can cause injury or death Ensure that only qualified trained personnel should be allowed to operate the machine Keep bystanders away during machine operation MTS Criterion Series 40 Product Manual Operation 73 Main Power Switch 1 and Emergency Stop Main Power Switch 1 0 and Emergency Stop Main power switch 1 0 Emergency Stop 74 Operation The main power switch is located on the right side of the frame base Select position l to
61. turn the power on to the load frame and the controller When the power is on the displays on the frame control panel illuminate Select position O to turn off power to the load frame and the controller The frame is also equipped with an Emergency Stop button The Emergency Stop will cut the power to the motor and should be used for emergency purposes only The Emergency Stop should be periodically pressed when the controller is powered but not when a test is running The controller continously monitors the redundant Emergency Stop chain and will generate a fault alerting the user if any problems are detected Pressing Emergency Stop allows the active state to be checked To shut down the motor power and stop the test program press the Emergency Stop button Twist the switch clockwise to release it Use the Emergency Stop button to shut down your test if something unexpected should happen Emergency Stop MTS Criterion Series 40 Product Manual Setting Crosshead Travel Limits Setting Crosshead Travel Limits There are two levels of crosshead limit stops that act to protect the crosshead from traveling too far in either direction The first level stops are the upper and lower limit stops that you manually set as described below The second level limits are not user adjustable and act as a backup in case the first level limits malfunction The limit stops are not intended to be an end of test condition to end every test R
62. ual Load Frame Components Limit Rod Upper Limit Stop Limit Switch Actuator Ball Screw Cover Crosshead Load Cell Pin System Enabled Light Adapter Emergency Stop X 2 z w z Power Cord Base Adapter Mat Controller Base Leveling Foot Lower Limit Stop Model C43 Maximum Rated Force Capacity 10 kN 27 Introduction MTS Criterion Series 40 Product Manual Load Frame Components Ball Screw Cover Crosshead 2 Upper Limit Stop Load Cell Po Limit Switch Actuator Pin Adapter System Enabled Light Mat Power Switch Base Adapter Power Cord Controller Lower Limit Stop Leveling Foot Model C43 Maximum Rated Force Capacity 30 kN 50 kN 28 Introduction MTS Criterion Series 40 Product Manual Load Frame Components Top Beam Load Cell Adapter Upper Test Space Ball Screw Cover Limit Rod Crosshead Adapter Upper Limit Stop Load Cell Limit Switch Actuator Pin System Enabled Light Adapter Lower Test Space Emergency Stop Handset Mat Base Adapter Power Switch Power Cord Leveling Foot Lower Limit Stop Model C44 Maximum Rated Force Capacity 10 kN 30 KN MTS Criterion Series 40 Product Manual Introduction 29 Load Frame Components Top Beam Load Cell A Adapter gt 222 Z Upper Test Space Ball Screw Cover Crosshead J Limit Rod
63. ue still exists contact the local service center of the computer manufacturer directly or via MTS China to repair the computer Testing software failure Communication trouble between hardware and software Power OK light not on when power switch is on Displacement cannot be cleared or displayed Normally it is caused by an incorrect sequence in turning on testing system shut off the software and restart it If restarting does not solve the problem delete the testing software and install the software again Check all cable connections If communication between the PC and the Criterion system are not working try the following Remove the USB connector from the Criterion system and plug it back in and see if communications starts between the two Shut off power to the Criterion system and turn it on again see if communication starts between the two Check that e The power cable is plugged in e The line voltage is within specified machine limits Cannot clear interlocks Check If Emergency Stop is active For system interlocks servo error limits For system faults MTS Criterion Series 40 Product Manual Troubleshooting 89 Decommissioning The decommissioning process is performed when the system is going to be moved or taken out of service Disassembly is required when performing either of these tasks To decommissioning the system 1 Remove specimen and fixtures Large gri
64. w all directions and recommendations Three different levels of hazard notices may appear in your manuals Following are examples of all three levels Note Refer to Safety on page 15 for general safety information Danger notices indicate the presence of a hazard with a high level of risk which if ignored will result in death severe personal injury or substantial property damage Warning notices indicate the presence of a hazard with a medium level of risk which if ignored can result in death severe personal injury or substantial property damage Caution notices indicate the presence of a hazard with a low level of risk which if ignored could cause moderate or minor personal injury or equipment damage or could endanger test integrity Notes provide additional information about operating your system or highlight easily overlooked items For example Note Resources that are put back on the hardware lists show up at the end of the list The first occurrence of special terms is shown in italics Illustrations appear in this manual to clarify text They are examples only and do not necessarily represent your actual system configuration test application or software This manual is available as an electronic document in the Portable Document File PDF format It can be viewed on any computer that has Adobe Acrobat Reader installed MTS Criterion Series 40 Product Manual Documentation Conventions Hypertext links

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