PIP-EXPTIBTF - Welcome to Emerson Process Management
Contents
1. Section 1 INTRODUCTION 1 1 DESCRIPTION Expansion Transmitter Interface Boards ETIBs allow up to two 2 Bristol Series 3508 or Series 3808 Transmitters to communicate with an ACCOL loaded host TeleFlow or TeleFlow Plus Electronic Gas Measurement Computer EGMC 8530 10B 20B a TeleRTU TeleRTU Plus or TeleRTU Module 3530 15B 25B 35B or a TeleFlow Corrector 3530 50B The TeleFlow EGMC RTU Corrector polls and stores data from each transmitter and communicates with the network The ETIB Board interfaced to a TeleFlow TeleRTU CPU Board via the CPU Board s Expansion Connector Power from and communication with the host CPU Board is supplied through the Expansion Connector ETIB Boards contain one jumper JP1 for configuration 1 1 1 Transmitter Operation 3508 Series Each Model 3508 Transmitter must be assigned a unique address via the SMARTKIT program as described in Section 4 2 PROGRAM LOADING AND STARTUP of the appropriate 3508 Transmitter manual Additionally all Model 3508 Transmitters wired to the TI Board must be operated in the minimum current mode 3 8 mA This mode is selected via the SMARTKIT program as described in Section 4 7 TRANSMITTER OPERATING MODES of the appropriate 3508 Transmitter manual i e CI 3508 10C CI 3508 30C or C1I 3508 99C TPI U3 i US lus E 13 U 7 ey u2 T2 TI i qo e T MA p NO i J y1 H a i Q 9 Q 9 P1 on 2 T l 1 5 Ul U4 Pl U11 32. 3 4 5 gt 6 7 8 VD 9 TPS B 10 1 2 oom Cin U3 5 E oo cn U2 f G E PIP EXPTIBTF BRISTOL BABCOCK f TP9 CO DOADO TELEFLOW COMPUTER BD Page 7 Figure 4 TeleFlow CPU Board with ETIB Installed Installation Drawing 2 Expansion TIB Option Modified PC Shield 4 40 1 4 Mounting Screws Locations C 4 40 1 8 Mounting Screws Locations B ETIB Board CPU Board A BRISTOL BABCOCK y H Lf Us B ne U O TP31 us TP1 TP13 E a TP3 TPL TPS U4 e TP12 TP10 TELERTU Figure 5 TeleRTU CPU Board with ETIB Installed Installation Drawing 2 Expansion TIB Option Page 8 PIP EXPTIBTF Expansion TeleFlow Expansion TIB Board CPU Board Shield Figure 6 3530 10B amp 3530 50B with ETIB Installed Expansion TeleRTU Expansion TIB Board CPU Board Shield Figure 7 3530 15B with ETIB Installed PIP EXPTIBTF Page 9 Expansion TIB Option 2 1 1 2 Installation Removal for Models 3530 20B amp 25B To install the optional ETIB Board into a model 3530 20B or 3530 25B follow steps 1 through 10
3. A 7 mam s a PI XMTR 1 an TBI l d E 2 1 External 21V 2 caf 2 Power Supply mm B2 gt 13 XMTR 2 E g i U3 mo ii m 7 ae a F o ETIB Figure 13 Externally Powered Model 3508 Transmitters Field Wiring Diagram Expansion TIB Option Page 16 PIP EXPTIBTF Section 3 SPECIFICATIONS 3 1 GENERAL SPECIFICATIONS Communication Interface 3508 3808 Interface ESD Susceptibility EMI Compatibility Transient Susceptibility RS 232 3V minimum FSK Modem Bell 202 Compatible 1200 Hz 2200 Hz modulation Baud rate is 1200 Field connected circuits are designed to meet the requirements of IEC 801 2 for ESD withstand capability up to 10KV Designed to coexist within a shielded en closure with the TeleFlow 8530 10 20B or the TeleRTU 3530 15B 25B electronics EMI radiation is insignificant and susceptibility is comparable or superior to associated elec tronics Field connected circuits are designed to meet the requirements of ANSI IEEEC37 90 1998 Formerly IEEE 472 for surge withstand capability 3 2 ENVIRONMENTAL SPECIFICATIONS Operating Temperature Storage Temperature Relative Humidity Vibration 40 C to 60 C 40 F to 140 F 40 C to 85 C 40 F to 185 C 15 90 Non condensing 1G for 10Hz to 500Hz per SAMA PMC 31 1 without damage or impairment PIP EXPTIBTF Page 17 Expansion TIB Option Expansion Tran
4. any part thereof are i misused abused or otherwise damaged ii repaired altered or modified without Bristol s consent iii not installed maintained and operated in strict compliance with instructions furnished by Bristol or iv worn injured or damaged from abnormal or abusive use in service time THESE WARRANTIES ARE EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING WITHOUT LIMITATION WARRANTIES AS TO MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE AND NO WARRANTIES EXPRESS OR IMPLIED NOR ANY REPRESENTATIONS PROMISES OR STATEMENTS HAVE BEEN MADE BY BRISTOL UNLESS ENDORSED HEREIN IN WRITING FURTHER THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION OF THE FACE HEREOF No agent of Bristol is authorized to assume any liability for it or to make any written or oral warranties beyond those set forth herein REMEDIES Buyer s sole remedy for breach of any warranty is limited exclusively to repair or replacement without cost to Buyer of any goods or parts found by Seller to be defective if Buyer notifies Bristol in writing of the alleged defect within ten 10 days of discovery of the alleged defect and within the warranty period stated above and if the Buyer returns such goods to Bristol s Watertown office unless Bristol s Water town office designates a different location transportation prepaid within thirty 80 days of the sending of such notification and which upon examination by Bristol
5. below To remove the optional ETIB Board perform steps 1 and 2 and then follow steps 4 through 9 in reverse order removing rather than installing the item in question after the system has been shut down Note The Instrument Front Cover must be open 1 Open the Instrument Front Cover 2 Disconnect power by removing harness connector plug P8 for TeleFlow P2 for TeleRTU from the CPU Board edge connector J8 for TeleFlow J2 for TeleRTU on wt Pienen 6 oo i ie P Om il 1 Ao k crate F op og as 2 E j E E z Ha Elagage TELEFLOW COMPUTER BD AOOOAVA IOS i Mtg T a Brackets oo P6 J5 P13 P14 CPU o Expansion Board f TIB Board Figure 8 3530 20B CPU with ETIB Installed Expansion TIB Option Page 10 PIP EXPTIBTF 3 Unplug the remaining removable Terminal Blocks with wiring harnesses installed from the CPU Board s front edge connectors 4 Remove the two screws that secure the CPU Board s Sliding Mounting Bracket to the Fixed Bracket on the bottom of the Battery Bracket Carefully slide the CPU Board and optional ETIB Board toward the front of the unit Remove harness connections from the Front Panel Switch J12 on the TeleFlow CPU J14 on TeleRTU CPU the Display Module J2 on TeleFlow CP
6. 0 TP2 u10 U7 U9 UB Figure 1 Transmitter Interface Board P N 392960 01 0 PIP EXPTIBTF Page 1 Expansion TIB Option 3808 MVT Series Each Model 3808 MVT Transmitter must be assigned a unique address via the WebBSI Sign On Off Menu see Section 3 of Customer Instruction Manual CI 3808 Additionally only analog versions of the 3808 MVT can be interfaced to a Transmitter Interface Board 1 1 2 Features e ESD amp Transient Susceptibility Field connected circuitry has been designed to meet the requirements of IEC 801 2 for ESD withstand capability up to 10KV and the requirements of ANSI IEEE C37 90 1 1989 formerly IEE 472 for surge withstand capability e EMI Compatibility ETIB Boards have been designed to coexist inside a shielded enclosure with the TeleFlow electronics EMI radiation is insignificant and susceptibility is comparable or superior to associated electronics e Mounting The ETIB Board measures 3 75 9 525cm in width x 4 0 10 160cm in height and mounts piggy back on a TeleFlow or TeleRTU CPU Board 1 2 JUMPER JP1 Jumper JP1 is used to configure the ETIB for operation with one or two 3508 3808 Trans mitters If only one 3508 3808 Transmitter is to be connected to the ETIB Jumper JP1 must be installed across JP1 1 and JP1 2 Additionally when only one 3508 3808 Transmitter is to be connected to the ETIB it must be connected to connector TB1 When two 3508 3808 Transmitters are connect
7. D across JP1 1 amp JP1 2 va Si a ie XMTR 1 40 un Ft j im iS a F o ETIB Figure 12 Internally Powered Model 3508 Transmitter Field Wiring Diagram Connection to an internally powered Model 3508 Transmitter powered from the ETIB s on board Supply Regulator is illustrated in Figure 12 2 2 1 3 Terminal Connections for two Model 3508 Transmitters ETIB Boards contain two terminal blocks that are used to provide field wiring connections for up to two Model 3508 Transmitters TB1 amp TB2 are two position Terminal Blocks which connect to the signal power inputs of the Transmitters When using two Model 3508 Transmitters an external 21 Volt dc power supply must be utilized see Figure 13 PIP EXPTIBTF Page 15 Expansion TIB Option JP1 Note JS Jumper JP1 must be REMOVED Store the Jumper on Jumper Post JP1 1 or JP1 2 TeleFlow CPU C J5 5 l m TeleRTU CPU Connector J6 2 Jono fuio m
8. Emerson Process Management Bristol Inc 1100 Buckingham Street Watertown CT 06795 Phone 1 860 945 2262 Fax 1 860 945 2525 www EmersonProcess com Bristol Emerson Electric Canada Ltd Bristol Canada 6338 Viscount Rd Mississauga Ont L4V 1H3 Canada Phone 905 362 0880 Fax 905 362 0882 www EmersonProcess com Bristol Emerson Process Management BBI S A de C V Homero No 1343 3er Piso Col Morales Polanco 11540 Mexico D F Mexico Phone 52 55 52 81 81 12 Fax 52 55 52 81 81 09 www EmersonProcess com Bristol Emerson Process Management Bristol Babcock Ltd Blackpole Road Worcester WR3 8YB United Kingdom Phone 44 1905 856950 Fax 44 1905 856969 www EmersonProcess com Bristol Emerson Process Management Bristol Inc 22 Portofino Crescent Grand Canals Bunbury Western Australia 6230 Mail to PO Box 1987 zip 6231 Phone 61 8 9725 2355 Fax 61 8 8 9725 2955 www EmersonProcess com Bristol The information in this document is subject to change without notice Every effort has been made to supply complete and accurate information However Bristol Inc assumes no responsibility for any errors that may appear in this document If you have comments or questions regarding this manual please direct them to your local Bristol sales representative or direct them to one of the addresses listed at left Bristol Inc does not guarantee the accuracy sufficiency or suitability of th
9. GBU 13 01 via the Bristol Web site www bristolbabcock com and sending it via E Mail to brepair bristolbabcock com A Bristol Repair Dept representative will return E Mail or other requested method with a RA number C Mail Mail the form GBU 13 01 to Bristol Inc Repair Dept 1100 Buckingham Street Watertown CT 06795 A Bristol Repair Dept representative will return call or other requested method with a RA number D Phone Calling the Bristol Repair Department at 860 945 2442 A Bristol Repair Depart ment representative will record a RA number on the form and complete Part I then send the form to the Customer via fax or other requested method for Customer completion of Parts II amp III A copy of the completed Repair Authorization Form with issued RA number should be in cluded with the product being returned This will allow us to quickly track repair and return your product to you Bristol Repair Authorization Form off line completion Providing this information will permit Bristol to effectively and efficiently process your return Completion is required to receive optimal lead time Lack of information may result in increased lead times Date RA SH Line No Standard Repair Practice is as follows Variations to this is Please be aware of the Non warranty standard charge practice may be requested in the Special Requests section e There is a 100 m
10. HA rulings are in agreement with the National Electrical Code The grounding requirement is also applicable to mechanical or pneumatic in struments that include electrically operated devices such as lights switches relays alarms or chart drives EQUIPMENT DAMAGE FROM ELECTROSTATIC DISCHARGE VOLTAGE This product contains sensitive electronic components that can be damaged by exposure to an electrostatic discharge ESD voltage Depending on the magnitude and duration of the ESD this can result in erratic operation or complete failure of the equipment Read supplemental document 14006 at the back of this manual for proper care and handling of ESD sensitive components Bristol 1100 Buckingham Street Watertown CT 06795 Telephone 860 945 2200 WARRANTY Bristol warrants that goods described herein and manufactured by Bristol are free from defects in material and workmanship for one year from the date of shipment unless otherwise agreed to by Bristol in writing Bristol warrants that goods repaired by it pursuant to the warranty are free from defects in material and workmanship for a period to the end of the original warranty or ninety 90 days from the date of delivery of repaired goods whichever is longer Warranties on goods sold by but not manufactured by Bristol are expressly limited to the terms of the warranties given by the manufacturer of such goods All warranties are terminated in the event that the goods or systems or
11. ODUCTION 1 1 DESCRIPTION ocina a e sha ldecuatcu sane desducenatiesnasduheeahcncvdsiaed ndawecuh cose gualigess 1 1 1 1 Transmitter Operation sresserrerrrrrrrererrrrrerrrrrrrerirrrrrrrrrrrrrrrrrrrerrrrrrrrerrererre 1 1 2 GAG ROS oes eect EETA N E EE Osean EE EAE AEA E AT E T 2 1 3 JUMPER JEP Pene E N 2 Section 2 INSTALLATION amp SERVICE 2 1 REMOVAL REPLACEMENT amp INSTALLATION OF THE ETIB 0 00000 3 2 1 1 Removal Replacement of the Expansion Transmitter Interface Board 3 2 1 1 1 Installation Removal for Models 3530 10B 15B amp 5OB ee eecccc ce eeeeceees 3 2 1 1 2 Installation Removal for Models 353 20B amp 25B ccccececccccsseeccecuseccecueeseees 10 2 1 1 3 Installation Removal for Model 3580 35B cccccccccccsssseececcseseeseesseceeeseeeeaes 12 2 2 FIELD WIRING aniier E T a 13 2 2 1 Terminal Connection Serinin est a E ESENES 14 2 2 1 1 Terminal Connections for Model 3808 Transmitters c ccceecccccsesecceeeeeeseees 14 2 2 1 2 Terminal Connections for a single Model 3508 Transmitter ccccccceceeees 14 2 2 1 3 Trminal Connections for two Model 3508 Transmitters 15 Section 3 SPECIFICATIONS 3 1 GENERAL SPECIFICATION srci E EE TEAN 17 3 2 ENVIRONMENTAL SPECIFICATIONS ccc ccccccceseecececceseeeeeeeesceseeenes 17 SUPPLEMENTS Special Instructions for Class I Division 2 Hazardous Locations cccccceceeeees Appendix A PIP EXPTIBTF Page 0 1 Table Of Contents
12. Product Information Package PIP EXPTIBTF Mar 2007 TeleFlow Series 3530 10B 15B 20B 25B 35B 50B Expansion Transmitter Interface Board Part No 392960 01 0 For The Following Bristol Instruction Manuals CI 3530 10B CI 3530 15B CI 3530 20B CI 3530 25B CI 3530 35B amp CI 3530 50B m uf oh m 2 Tes o Z m PI om o am oe S Bristol EMERSON www EmersonProcess com Bristol IMPORTANT READ INSTRUCTIONS BEFORE STARTING Be sure that these instructions are carefully read and understood before any operation is attempted Improper use of this device in some applications may result in damage or injury The user is urged to keep this book filed in a convenient location for future reference These instructions may not cover all details or variations in equipment or cover every possible situation to be met in connection with installation operation or main tenance Should problems arise that are not covered sufficiently in the text th
13. U J16 on TeleRTU CPU the Wakeup Switch J3 on TeleFlow CPU J16 on TeleRTU CPU and for TeleFlow CPU Boards connector J1 associated with the Multivariable Transducer S om a e e i DEN Ta aja o TELERTU E mn Tl P fe aa Dice a Mg z m o mmm ae ad _ i 2 F H P a 2 El is FS site og A z7 al ae Of a o 5 a br E w E oa pe E Eo B E SE 9 E A 2 i 5 On pa gS 3 4 oF oy wn OB aan MOOODPV IOLSIU Bz S a a felt o She ORR Mntg Brackets Za Expansion CPU 5 TIB Board Board Figure 9 3530 25B CPU with ETIB Installed 5 Remove the three screws of five that secure the CPU Board to the Sliding Mounting Bracket locations A amp P in Figures 2 amp 3 and replace these items with the three new 4 40 x 15 32 Standoffs PIP EXPTIBTF Page 11 Expansion TIB Option Note This operation should only be performed in an ESD safe area 6 Align the ETIB Board Connector P1 with CPU Board Connector J4 for 3530 20B or 9 J18 for 3530 25B Push the ETIB Board toward the CPU Board until Connector P1 is fully seated Secure the ETIB Board to the CPU Board by installing three 3 4 40 x 1 4 SEM screws as illustr
14. adio to the Battery Mounting Bracket Slide the radio to the left and remove it 4 Remove the Battery s if present To remove the battery s from units without an optional modem or radio Hold the battery securely and remove the Left Battery Mounting Bracket secured with 2 screws Loosen the screws which secure the Right Battery Mounting Bracket Carefully remove the battery with wiring harness Remove the Right Battery Mounting Bracket To remove the battery s from units with an optional modem or radio Carefully remove the battery with wiring harness Note You may have to loosen the two left 1 4 20 x 8 8 screws that secure the left side of the Battery Mounting Bracket and the Main Mounting Bracket to the rear of the unit While holding the Main Mounting Bracket remove the four 4 1 4 20 x 3 8 screws and lock washers that secure the Battery Mounting Bracket and Main Mounting Bracket to the rear of the unit Remove the Battery Mounting Bracket and temporarily reinstall the four screws to secure the Main Mounting Bracket to the 3530 10B or 3530 15B 5 Disconnect the Local Port Network Port RTD and Field I O wires from the CPU Board connectors by unplugging their associated Terminal Plugs front edge of CPU 6 Carefully remove the PC Shield which is secured to the Main Mounting Bracket by 2 4 40 x 1 4 screws and to the CPU Board by 2 4 40 x 1 4 screws 7 Remove the screw location A in Figures 2 amp 3
15. and the two 2 4 40 x 5 8 Standoffs location B in Figures 2 amp 3 which secure the CPU Board to the Main Mounting Bracket Replace these items with the three new 4 40 x 15 32 Standoffs Note This operation should only be performed in an ESD safe area 8 Align the ETIB Board Connector P1 with CPU Board Connector J4 for 3530 10B or J18 for 3530 15B Push the EXPCOM232 Board toward the CPU Board until Connector P1 is fully seated Expansion TIB Option Page 4 PIP EXPTIBTF Replace Mounting Screw A with 4 40 x 15 32 Hex Standoff Replace 4 40 x 5 8 Hex Standoffs B with 4 40 x 15 32 Hex Standoffs i ae m y S gt J10 9 Lithium IL ia AN Battery O Treo m m U o O42 We z U18 Ku ee yy Figure 2 TeleFlow CPU Board Installation Drawing 1 9 Secure the ETIB Board to the CPU Board by installing three 3 4 40 x 188 Standoffs at Locations A amp P see Figures 2 amp 3 10 Carefully install the Modified PC Shield securing it to the Main Mounting Bracket at locations C with two 2 4 40 x 1 4 screws and to the CPU Board at locations B with two 2 4 40 x 1 8 SEM screws see Figures 4 5 6 amp 7 11 Follow steps 2 through 6 in reverse order replaci
16. ated in Figures 8 amp 9 Install 3508 3808 Transmitter wiring to the ETIB Board see Section 2 2 1 Wiring should be routed through a conduit fitting user installed on the bottom of the enclosure Close and secure the Instrument Front Cover 2 1 1 3 Installation Removal for Models 3530 35B To install the optional ETIB Board into a model 3530 35B follow steps 1 through 7 below To remove the optional ETIB Board perform step 1 and then follow steps 5 through 7 in reverse order removing rather than installing the item in question after the system has been shut down 1 Disconnect power by removing harness connector plug P2 from the CPU Board edge connector J2 Unplug the remaining removable Terminal Blocks with wiring harnesses installed from the CPU Board s front edge connectors Remove harness connections from the Front Panel Switch J14 the Display Module J16 and the Wakeup Switch J16 Remove the three screws of five that secure the CPU Board to the RTU Mounting Bracket locations A amp B in Figures 2 amp 3 and replace these items with the three new 4 40 x 15 32 Standoffs Note This operation should only be performed in an ESD safe area Align the ETIB Board Connector P1 with CPU Board Connector J18 Push the ETIB Board toward the CPU Board until Connector P1 is fully seated Secure the ETIB Board to the CPU Board by installing three 3 4 40 x 1 4 SEM screws as illus
17. del 3808 Transmitters TB1 amp TB2 are two position Terminal Blocks which connect to the signal power inputs of the Transmitters JP1 Note A If only one Transmitter is connected to the ETIB Jumper JP1 must be INSTALLED across JP1 1 amp JP1 2 4 When two Transmitters are connected to the ETIB Jumper JP1 must be REMOVED Store the Jumper on Jumper Post JP1 1 or JP1 2 Note When only one Transmitter is connected to the ETIB it E fuif com MUST BE connected to TB1 2 u rT a XMIR Fi p _ f A N 5 m4 5 5 o jm 9 TB2 G XMTR 2 et T ETE Figure 11 Internally Powered Model 3808 Transmitters Field Wiring Diagram Baa mEnE ms ETIB Boards may be connected to up to two internally powered Model 3808 Transmitters Connection to internally powered Model 3808 Transmitters powered from ETIB s on board 12V Supply Regulator is illustrated in Figure 11 2 2 1 2 Terminal Connections for a single Model 3508 Transmitter The two position Terminal Block TB1 is utilized to provide field wiring connections to an internally powered Model 3508 Transmitter Expansion TIB Option Page 14 PIP EXPTIBTF T JP1 Note 1 Jumper JP1 must be INSTALLE
18. e pur chaser is advised to contact Bristol for further information EQUIPMENT APPLICATION WARNING The customer should note that a failure of this instrument or system for whatever reason may leave an operating process without protection Depending upon the application this could result in possible damage to property or injury to persons It is suggested that the purchaser review the need for additional backup equipment or provide alternate means of protection such as alarm devices output limiting fail safe valves relief valves emergency shutoffs emergency switches etc If additional in formation is required the purchaser is advised to contact Bristol RETURNED EQUIPMENT WARNING When returning any equipment to Bristol for repairs or evaluation please note the following The party sending such materials is responsible to ensure that the materials returned to Bristol are clean to safe levels as such levels are defined and or determined by applicable federal state and or local law regulations or codes Such party agrees to indemnify Bristol and save Bristol harmless from any liability or damage which Bristol may incur or suffer due to such party s failure to so act ELECTRICAL GROUNDING Metal enclosures and exposed metal parts of electrical instruments must be grounded in accordance with OSHA rules and regulations pertaining to Design Safety Standards for Electrical Systems 29 CFR Part 1910 Subpart S dated April 16 1981 OS
19. e software delivered herewith The Customer shall inspect and test such software and other materials to his her satisfaction before using them with important data There are no warranties expressed or implied including those of merchantability and fitness for a particular purpose concerning the software and other materials delivered herewith TeleFlow is a trademark of Bristol Inc The Emerson logo is a trade mark and service mark of Emerson Electric Co Other trademarks or copyrighted products mentioned in this document are for information only and belong to their respective companies or trademark holders Copyright c 2007 Bristol Inc 1100 Buckingham St Watertown CT 06795 No part of this manual may be reproduced in any form without the express written permission of Bristol Inc EMERSON This page provides links that allow you to return to a manual s Table of Content T O C or return to the first page of the Main Menu Links are provided by selecting the appropriate Link Text Box Select the Appropriate Link Text Box Return to the T O C Return to the Main Menu
20. ed to the ETIB Jumper JP1 must be removed and stored in either JP1 1 or JP1 2 Expansion TIB Option Page 2 PIP EXPTIBTF Section 2 INSTALLATION amp SERVICE 2 1 REMOVAL REPLACEMENT amp INSTALLATION OF THE ETIB 2 1 1 Removal Replacement of the Expansion Transmitter Interface Bd An installed ETIB option will contain the following parts 1 Expansion Transmitter Interface Board ETIB with removable Terminal Blocks 2 Three 4 40 x 15 32 Standoffs Note Models 3580 10B 15B amp 50B will also contain Three 8 4 40 x 188 Standoffs amp Two 2 4 40 x 1 8 SEM Screws 3 Modified PC Shield Assembly for models 3530 10B 15B amp 50B WARNING Never attempt to service a TeleFlow or TeleRTU while it is powered and operating in a hazardous environment Either the area must be made safe or the unit must be powered down unwired unmounted and taken to a safe non hazardous area WARNING Never attempt to install or remove any components PCBs Field Wiring Transducers etc while the unit is powered and running Doing so can cause sudden electrical transients or imbalances that are capable of causing damage to the module or component in question as well as other associated circuit boards Always turn off the external finternal power source including any additional supply sources used for externally powered T O circuits before changing or adding any components CAUTION Place any related critical processe
21. eplaced scrapped C If product is deemed not repairable would you like your product O returned replaced scrapped D If Bristol is unable to verify the discrepancy would you like the product O returned O replaced see below Continue investigating by contacting the customer to learn more about the problem experienced The person to contact that has the most knowledge of the problem is phone If we are unable to contact this person the backup person is phone Special Requests Ship prepaid to Bristol Inc Repair Dept 1100 Buckingham Street Watertown CT 06795 Phone 860 945 2442 Fax 860 945 2220 Form GBU 13 01 Rev C 04 27 06 Bristol Training GET THE MOST FROM YOUR BRISTOL BABCOCK INSTRUMENT OR SYSTEM e Avoid Delays and problems in getting your system on line e Minimize installation start up and maintenance costs e Make the most effective use of our hardware and software e Know your system Transducer to Manifold Dielectric Isolation Kit Multivariable i a Transducer f e i a N Dielectric Gasket S av amp Flange Seals 2 E i IS Valve Block Manifold ave Sg Top Washers 4 7 ae Dielectric Bolt Sleeves 4 Bottom Washers 4 Mounting Bolts 4 As you know a well trained staff is essential to your operation Bristol Inc offers a full schedule of classes conducted by full time professional in
22. for software updates and technical information Go to www bristolbabcock com services techsupport For assistance in interfacing Bristol hardware to radios contact Bristol s Communication Technology Group in Orlando FL at 407 629 9463 or 407 629 9464 You can e mail the Communication Technology Group at orlandoRFgroup bristolbabcock com Telephone Support Non Technical Questions Product Orders etc Questions of a non technical nature product orders literature requests price and delivery information etc should be directed to the nearest sales office listed on the rear cover of this manual or to your Bristol authorized sales representative Please call the main Bristol Inc number 860 945 2200 if you are unsure which office covers your particular area Visit our Site on the World Wide Web For general information about Bristol Inc and its products please visit our site on the World Wide Web at www bristolbabcock com Training Courses Bristol s Training Department offers a wide variety of courses in Bristol hardware and software at our Watertown Connecticut headquarters and at selected Bristol regional offices throughout the year Contact our Training Department at 860 945 2343 for course information enrollment pricing and scheduling PIP EXPTIBTF EXPANSION TRANSMITTER INTERFACE BOARD PT Number 392960 01 0 Product Information Package TABLE OF CONTENTS SECTION TITLE PAGE Section 1 INTR
23. inimum evaluation charge which is e Evaluate Test Verify Discrepancy applied to the repair if applicable V in returned e Repair Replace etc in accordance with this form B C or D of part III below e Return to Customer Part I Please complete the following information for single unit or multiple unit returns Address No office use only Address No office use only Bill to Ship to Purchase Order Contact Name Phone Fax E Mail Part II Please complete Parts II amp III for each unit returned Model No Part No Description Range Calibration S N Reason for return Failure O Upgrade Verify Operation O Other 1 Describe the conditions of the failure Frequency Intermittent Physical Damage Environmental Conditions Communication CPU watchdog etc Attach a separate sheet if necessary 2 Comm interface used Standalone RS 485 C Ethernet Modem PLM 2W or 4W or SNW JOther __ 3 What is the Firmware revision What is the Software amp version Part III If checking replaced for any question below check an alternate option if replacement is not available A If product is within the warranty time period but is excluded due to Bristol s warranty clause would you like the product O repaired returned replaced scrapped B If product were found to exceed the warranty period would you like the product Lirepaired returned r
24. ng rather than removing the item in question PIP EXPTIBTF Page 5 Expansion TIB Option 12 Install 3508 3808 Transmitter wiring to the ETIB Board see Section 2 2 1 Wiring should be routed through a conduit fitting user installed on the bottom of the enclosure Replace Mounting Screw A with 4 40 x 15 32 Hex Standoff Replace 4 40 x 5 8 Hex Standoffs B with 4 40 x 15 32 Hex Standoffs MS Lithium U a I ye BABCOCK E P37 E Figure 3 TeleRTU CPU Board Installation Drawing 1 7 i a 13 Close and secure the Instrument Front Cover 14 To remove an optional ETIB Board follow steps 1 through 6 unplug the Field Wiring Terminals during step 5 Remove the PC Shield along with the three Standoffs that Expansion TIB Option Page 6 PIP EXPTIBTF secure the ETIB Board to the CPU Board Then unplug the ETIB Board from the CPU Board in question Modified PC Shield 4 40 1 4 Mounting Screws Locations C 4 40 1 8 Mounting Screws Locations B Om fo U4 TP10 U7 TPll Z O IS ETIB Board CPU Board x j T ii ps 1 2
25. ns In addition the software typically includes a read me release notes file detailing new features in the product as well as other information which was available too late for inclusion in the manual Contacting Bristol Inc Directly Bristol s world headquarters is located at 1100 Buckingham Street Watertown Connecticut 06795 U S A Our main phone numbers are 860 945 2200 860 945 2213 FAX Regular office hours are Monday through Friday 8 00AM to 4 30PM Eastern Time excluding holidays and scheduled factory shutdowns During other hours callers may leave messages using Bristol s voice mail system Telephone Support Technical Questions During regular business hours Bristol s Application Support Group can provide telephone support for your technical questions For technical questions about TeleFlow products call 860 945 8604 For technical questions about ControlWave call 860 945 2394 or 860 945 2286 For technical questions regarding Bristol s OpenEnterprise product call 860 945 3865 or e mail seada bristolbabcock com For technical questions regarding ACCOL products OpenBSI Utilities UOI and all other software except for ControlWave and OpenEnterprise products call 860 945 2286 For technical questions about Network 3000 hardware call 860 945 2502 You can e mail the Application Support Group at bsupport bristolbabcock com The Application Support Group maintains an area on our web site
26. proves to be defective in material and workmanship Bristol is not responsible for any costs of removal dismantling or reinstallation of allegedly defective or defective goods If a Buyer does not wish to ship the product back to Bristol the Buyer can arrange to have a Bristol service person come to the site The Service person s transportation time and expenses will be for the account of the Buyer However labor for warranty work during normal working hours is not chargeable Under no circumstances will Bristol be liable for incidental or consequential damages resulting from breach of any agreement relating to items included in this quotation from use of the information herein or from the purchase or use by Buyer its em ployees or other parties of goods sold under said agreement How to return material for Repair or Exchange Before a product can be returned to Bristol for repair upgrade exchange or to verify proper operation form GBU 13 01 must be completed in order to obtain a RA Return Authorization number and thus ensure an optimal lead time Completing the form is very important since the information permits the Bristol Repair Dept to effectively and efficiently process the repair order You can easily obtain a RA number by A FAX Completing the form GBU 13 01 and faxing it to 860 945 3875 A Bristol Repair Dept representative will return call or other requested method with a RA number B E MAIL Accessing the form
27. s under manual or auxiliary control prior to shutting down or performing any of the steps discussed herein 2 1 1 1 Installation Removal for Models 3530 10B 15B amp 50B To install the optional ETIB option into a model 3530 10B 15B or 50B follow steps 1 through 13 below To remove the optional ETIB Board see step 14 Note The Instrument Front Cover must be open 1 To open the Instrument Front Cover remove the lock if present and turn each of the three captive screws a quarter 1 4 turn counterclockwise PIP EXPTIBTF Page 3 Expansion TIB Option Note The CPU Board is not to be removed under any circumstances unless the unit has been moved to an ESD safe area see ESDS Manual S14006 2 Remove the Power Plug s Solar Panel Power Plug and the Auxiliary Power Plug as required from the CPU Board in question 3 Remove the optional radio or modem if installed To remove an optional modem Disconnect the phone wires Loosen the four 4 screws that secure the Modem Radio Mounting Plate with modem to the Battery Mounting Bracket Slide the modem to the left and remove it and then disconnect the D Type connector from the modem To remove an optional radio Disconnect the Radio TeleFlow Interface Cable from the bottom of the Radio Unplug the 2 wire power connector associated with the 2 wire Radio Power Interface Cable from the bottom of the Radio Loosen the four 4 screws that secure the Modem Radio Mounting Plate with r
28. smitter Interface Board Special Instructions for Class I Division 2 Hazardous Locations 1 The Bristol Expansion Transmitter Interface Board ETIB is listed by Underwriters Laboratories UL as nonincendive and is suitable for use in Class I Division 2 Groups A B C and D hazardous locations or non hazardous locations only Read this document carefully before installing a nonincendive Britol ETIB Board In the event of a conflict between the ETIB Board User Manual PIP EXPTIBTF and this document always follow the instructions in this document 2 Wiring must be performed in accordance with Class I Division 2 wiring methods as defined in Article 501 4 b of the National Electrical Code NFPA 70 for installations within the United States or as specified in Section 18 152 of the Canadian Electrical Code for installation in Canada 3 WARNING EXPLOSION HAZARD Substitution of components may impair suitability for use in Class I Division 2 environments 4 WARNING EXPLOSION HAZARD When situated in a hazardous location turn off power before servicing replacing the unit and before installing or removing I O wiring 5 WARNING EXPLOSION HAZARD Do Not disconnect equipment unless the power has been switched off or the area is known to be nonhazardous 03 14 2007 Appendix A of PIP EXPTIBTF ETIB Board Page 1 of 1 Product Information Package PIP EXPTIBTF Expansion Transmitter Interface Board Part No 392960 01 0 Mar 2007
29. structors Classes are offered throughout the year at three locations Houston Orlando and our Watertown CT headquarters By participating in our training your personnel can learn how to install calibrate configure program and maintain any and all Bristol products and realize the full potential of your system For information or to enroll in any class contact our training department in Watertown at 860 945 2343 For Houston classes you can also contact our Houston office at 713 685 6200 A Few Words About Bristol Inc For over 100 years Bristol has been providing innovative solutions for the measurement and control industry Our product lines range from simple analog chart recorders to sophisticated digital remote process controllers and flow computers all the way to turnkey SCADA systems Over the years we have become a leading supplier to the electronic gas measurement water purification and wastewater treatment industries On off shore oil platforms on natural gas pipelines and maybe even at your local water company there are Bristol Inc instruments controllers and systems running year in and year out to provide accurate and timely data to our customers Getting Additional Information In addition to the information contained in this manual you may receive additional assis tance in using this product from the following sources Help Files Release Notes Many Bristol software products incorporate help scree
30. trated in Figure 10 Install 3508 3808 Transmitter wiring to the ETIB Board see Section 2 2 1 Expansion TIB Option Page 12 PIP EXPTIBTF r df q RTU Mounting Bracket gt S Lithium D E a Battery EE reac m E py a a cm uz raw P2LO00 WTS Cz es qa Om Cz ETIB Board oo oar A E ma Bi l O TP3 om nm JE i cay OE om an Bi T DA D e O TP31 U24 UIs oa un Pid O O o 0n TP1 wom TP2 CPU Board gt 8m yy TP13 9 TP16 H T z H TPI TPE U4 TP12 TP10 TELERTU ba A aN hA lt 7 Figure 10 3530 35B with ETIB Installed 2 2 FIELD WIRING The device uses compression type terminals that accommodate up to 14 AWG wire A connection is made by inserting the bared end 1 4 inch Max into the clamp beneath the screw and then securing the screw Insert the bared end fully to prevent short circuits Allow some slack in the wires when making terminal connections The slack makes the connections more manageable and minimizes mechanical strain on the printed circuit boards and harnesses PIP EXPTIBTF Page 18 Expansion TIB Option 2 2 1 Terminal Connections 2 2 1 1 Terminal Connections for Model 3808 Transmitters ETIB Boards contain two terminal blocks that are used to provide field wiring connections to up to two Mo
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