User manual For RUD-ICE-lifting chains in Grade 120 - IT
Contents
1. 15 0 10 0 14 0 10 0 Acc to BGR 500 DGUV 100 500 section 2 8 the WLL for single fall becomes valid when unsymmetrical load occurs at a multiple strand sling obove 250 up to 300 C 90 60 Temperatur When using lifting chains at temperatures beyond 200 C refer to page 4 C the permissible WLL has to be reduced Working load in at chain temperature of 60 up to 200 C jobove 200 up to 250 C 100 1 6 Assembly set clevis connection quality grade 120 ICE ICE Masterlinks are equipped with a weld in free moveable clevis connector The outcome of this is a foolproof connection re garding the chain diameter and the number of legs The masterlink also offers an identification tag with an integrated gauge function The connecting and the securing pin are already pre assembled The RUD system consisting of ICE Clevis connection and the oval load pin are making the assembly easy The RUD ICE clevis connection system provides by the dimensioning and the foolproof system necessa rily the correct allocation of the correct ICE nominal chain diameter Clevis width X avoids assembly of a bigger chain Pin diameter dimension Y avoids the assembly of a smaller chain Only the correct ICE chains and the corresponding ICE parts of the same nominal diameter are sup posed to be assembled FOOL PROOF SYSTEM Attention ICE quality grade 120 Only chains components and connecting pins which ar2. Konzipie rung und Bauart sowie in der von uns in Verkehr gebrachten Ausf hrung den grundle genden Sicherheits und Gesundheitsanforderungen der EG Maschinenrichtlinie 2006 42 EG sowie den unten aufgef hrten harmonisierten und nationalen Normen sowie technischen Spezifikationen entspricht Bei einer nicht mit uns abgestimmten Anderung der Maschine verliert diese Erkl rung ihre G ltigkeit Produktbezeichnung Anschlagkettengehange Gk12 ICE ND 4 16 mm verk rzbar und unverk rzbar Folgende harmonisierten Normen wurden angewandt EN 12100 2011 03 EN 1677 1 2009 03 EN 1677 2 2008 06 EN 1677 3 2008 06 EN 1677 4 2009 03 EN 818 1 2008 12 EN 818 2 2008 12 EN 818 4 2008 12 EN 818 6 2008 12 Folgende nationalen Normen und technische Spezifikationen wurden au erdem angewandt BGR 500 KAP2 8 2008 04 DIN 15428 1978 08 DIN 15429 1978 07 DIN 5688 3 2007 04 DIN 5692 2011 04 PAS 1061 2006 04 F r die Zusammenstellung der Konformit tsdokumentation bevollm chtigte Person Reinhard Smetz RUD Ketten 73432 Aalen Aalen den 09 05 2014 Dr Ing Arne Kriegsmann Prokurist QMB fin agiva Name Funktion und Unterschrift Verantwortlicher HINT It is not allowed to combine ICE chains and components with chains and compo nents quality class 8 or 10 5 2 RUD ID NET Applikation O The ICE components will RUD System be equipped with a RUD SS ID Point and can clearly be related by the identific
3. 00 up to 250 With temperatures under 60 the ICE lifting chains must not be used Temperatures ranging from 300 C upwards are not allowed Reduced WLL in where the chain slings reaches temperatures of above 250 up to 300 90 60 C 250 ied 300 C 2 5 Chemical influences Sling chains of ICE special quality 12 must not be used under chemical influences acids alkaline solutions and vapors e g in pickling baths or hot dip galvanizing plants Attention should be paid to special instructions such as BGR 150 DGUV 109 004 or other country specific statutory regulations 3 Inspection andtest 3 1 Visual and function test For controlling sling chains regular inspection by an ex pert have to be carried out within a period of 12 months Depending on the conditions of use e g permanent usage increased wear or corrosion the inspection needs to be carried out earlier The expert has to record the examination in the chain card file Protocols of tests and any other records have to be kept Should any of the following damage occur the sling chain should immediately be taken out for maintenance and service The special fluorescent ICE pink powder coating signals permanently the maximum temperature at which the ICE chain had been used Once pink colour changes into brown black ICE chains must be replaced or sent back to manufacturer for inspection The pin
4. 1 2006 04 Authorized person for the configuration of the declaration documents Reinhard Smetz RUD Ketten 73432 Aalen Aalen den 09 05 2014 Dr Ing Arne Kriegsmann Prokurist QMB Name function and signature of the responsible perso Gu M 7995555 02 015
5. 5692 2011 4 must be observed in regard to the technical requirements Master links must be free moveable at the bowl of the crane hook Before hanging the non fool proof masterlink into the crane hook the ICE Connectors and the ICE Shorteners must be positioned in such a way that they are located underneath the flattend zone of the masterlink before loading Avoid shock loading Sharp edges are bending or When components are modified by the user the damaging chain links and components In this case health and safety requirements must be amended use either edge protection next bigger chain size or and the risk assessment must be anewed and reduce the WLL by 20 corresponding actions carried out ICE AGH Application C Close IAGH manually Locking lever up Locking lever puseg down IAGH is locked IAGH can be opened a 2 2 Multi leg sling chains where not all individual legs are used Application of the Number of individual Load factor for lifting means used legs the nominal WLL 2 leg 1 2 3 and 4 leg 2 3 3 and 4 leg 1 3 2 3 Storage of sling chains Sling chains should be stored on racks in hanging conditions 2 4 Influences of high and low temperature If sling chains are used in temperatures ranging from 200 C upwards e g in hot environments such as steel production forges foundries etc the WLL has to be reduced according to the following table 60 up to 200 C 100 above 2
6. Ice i20 BRUD User manual For RUD ICE lifting chains in Grade 120 BRUD 12 The best in chain technology Certified by the BG Em ployers Liability Insurance Association g Metal North South Technical Committee Metal and surface treatment Certi 2 a ficate Authority in BG PZNM Translation of the Original instructions According to EG Machinery Directive 2006 42 EG EG material use directive and BGR 500 DGUV 100 500 chapter 2 8 EN 818 EN 1677 SELECTION Determined usage for lifting and 1 gt transportation of loads i20 i Selecti f lifti hai 1 1 Weight The weight of the load must be known 1 2 Centre of gravity The centre of gravity of the load must be known 1 3 Method of lifting For multiple leg lifting the inclination angle should be chosen between 15 and 60 Inclination angles exceeding 60 create overloading of the lifting chain inclination angles under 15 can lead to instability of the load When using choke hitches the WLL must be reduced to 80 of the indicated WLL In applications using a 4 leg sling there is always the danger that only the 2 diagonally opposite legs are load bearing even when the load is symmetrical 1 4 Asymmetrical loads If one leg must be shortened in multiple leg applica tion this could be an indication for an uneven load which should be verified by a competent person Acc to BGR 500 DGUV 100 500 section 2 8 the
7. WLL for single fall becomes valid when unsymmetrical load occurs at a multiple strand sling 1 5 WLL WLL in tons at symmetrical loading see table Diameter of the a chain in mm endless D chain sling in choke hitch kemaki F a et ce Te joadtactor td a tT td ts o e ro 4 os aa 08 17 418 1 25 os 18 25 18 ss 27 2 68 C w so m so ws 75 so n e0 n2 so wo nse ms Acc to BGR 500 DGUV 100 500 section 2 8 the WLL for single fall becomes valid when unsymmetrical load occurs at a multiple strand sling For lower or higher WLL up to 126 t please select the most suitable chain designed from the VIP 10 Program RUD ICE 120 Chains and components are desi gned in accordance with DIN EN 818 and 1677 and withstand a dynamic loading of more than 20 000 load cycles The BG recommends when there is high dyna mic application and a permanent operation the bearing stress must be reduced according to Mechanism group 1B_ M3 according to DIN EN 818 7 e g by using a larger chain diameter endless chain Diameter of the lifting chain in mm po 4 os 064 136 096 064 oe 20 14 31 21 14 2 4 as so 40 es 64 16 14 0 10 0 B 1 aa o o singe double __ _ single double Tindination angen 045 gt 45 00 04s gt o o foadfactor a f os 17 12 08 0 64 0 45 gt 45 60 Pd 0 64 2 slat 24 33 24 4 0 6 4
8. ation number This number can be determined with the RUD ID EAS CHECK readers and data can be transferred into the RUD ID NET Application The application will support your product administra tion and documentation For further information please go to the RUD webpa ge or ask your RUD authorized distributor B RUD EC Declaration of conformity According to the EC Machinery Directive 2006 42 EC annex II A and amendments Manufacturer RUD Ketten Rieger amp Dietz GmbH u Co KG Friedensinsel 73432 Aalen We hereby declare that the equipment sold by us because of its design and construction as mentioned below corresponds to the appropriate basic requirements of safety and health of the corresponding EC Machinery Directive 2006 42 EC as well as to the below mentioned harmonized and national norms as well as technical specifications In case of any modification of the equipment not being agreed upon with us this declara tion becomes invalid Product name Chain sling Grade 120 ICE ND 4 16 mm adjustable not adjustable The following harmonized norms were applied EN 12100 2011 03 EN 1677 1 2009 03 EN 1677 2 2008 06 EN 1677 3 2008 06 EN 1677 4 2009 03 EN 818 1 2008 12 EN 818 2 2008 12 EN 818 4 2008 12 EN 818 6 2008 12 The following national norms and technical specifications were applied BGR 500 KAP2 8 2008 04 DIN 15428 1978 08 DIN 15429 1978 07 DIN 5688 3 2007 04 DIN 5692 2011 04 PAS 106
9. e embossed with ICE D1 12 must be used Sleeve pin for the securing of the load pin must be installed with the groove showing to the outside Use sleeve pin only once Use only original RUD ICE spare parts The assembly of chains and components from different manufacturers is not allowed Identification of the complete assembled C chain slings this mark confirms that the technical requirements of the European Directives are fulfilled Please note the following regulations EN 818 1 EN 88 2 EN 818 4 EN 1677 BGR 500 DGUV 100 500 chapter 2 8 and the corresponding country specific regulations We do not take any responsibility for damage oc curred by non conformance of these standards regulations and hints 1 7 Assembly system with IC ICE UNIVERSAL SYSTEM Universal coupler system chains and components are not foolproof by using the I CE Connector When assembling and repairing it is necessary to pay particular attention that the chains master links and components are of the same nominal size The nominal size and number of legs stamped on the master link must be observed during assembly NON FOOL PROOF SYSTEM ICE C ICE IAK 1 2 for lifting chain When using lifting chain as semblies attention must be paid according to the regula tions BGR 500 DGUV 100 500 chapter 2 8 Betreiben von Lastaufnahmeeinrich tungen im Hebezeugbetrieb or other specific country s
10. facturers 5 Documentation 5 1 Chain card file The chain card file contains the continuous history of a chain sling The contents are first record pa ragr 2 inspection test dates paragr 3 as well as repair and maintenance paragr 4 If there are any repairs the reason must be indicated The records in the chain card file give proof on steady supervi sion measurements of the user during the use of the sling chains Carefully adhere to statutory requirements and the approval code of practise issued by the trade association Our test personnel are well educated specialists according to EN 473 working with the most modern equipement Test certificate according to BGR 500 DGUV 100 500 as well as actual EU law Testing equals safety and keeps the value added The RUD inspection service offers you the complete safety service directly on the field We are testing every lifting mean according to the beside mentioned 6 points safety program Service Telefon 0049 7361 504 1351 RUD Ketten Rieger amp Dietz GmbH u Co KG 73428 Aalen Tel 49 7361 504 1351 1370 1262 Fax 49 7361 504 1460 sling rud com www rud com B RUD EG Konformit tserkl rung entsprechend der EG Maschinenrichtlinie 2006 42 EG Anhang II A und ihren nderungen Hersteller RUD Ketten Rieger amp Dietz GmbH u Co KG Friedensinsel 73432 Aalen Hiermit erkl ren wir dass die nachfolgend bezeichnete Maschine aufgrund ihrer
11. k colour changes to brown black when the chain is used in temperature areas higher than 300 C 2 6 Other influences Before using sling chains in chemicals the manufac turer must be contacted first regarding the concen tration period of penetration and temperature of use a The identification tag is unreadable or the tag is missing b Twisting deformation and breakage of chains components and master links c Lengthening of the chain by plastic deformation of individual links by more than 5 referred to the pitch of 3d Max allowed wear on the ICE oval bolt 15 d Wear occurs at the chain links caused by abrasion on the outside and at chain the interlink Zone For measuring the wear with a calliper the chain must be loose A wear up to 10 d is permissible e Cuts notches grooves failure increased corrosi on discolouring due to heat bent or twisted chains and components Especially deep notches in the tensile strength region and sharp edged notches in lateral direction are not allowed f The width of the hook mouth must not exceed 10 of the nominal value See embossed markings and maximum measuring value F max The safety latch must slip into the hook tip in order to occur from closure Carefully examine bowl of the hook in regard of notches i R r Maini Repair works have only to be done by experts dis posing the knowledge and skills required Compo nents and chains
12. tatutory regulations out of Germany Whenever it is possible leave the danger zone Never leave lifted loads unattended Be sure before the first lift that the chain assembly corresponds to the ordered ones the test certificate of the factory approval form EN 10204 with the details from EN 818 4 and declaration of conformity is present the details marked on the identification tag of the assembly correspond to the specification on the test certificate and the declaration of conformity the details are registered in the chain card file This documentation should include a description of the chain assembly as well as the proof of identity test certificate resp declaration of conformity ref no Attention Use retaining pins only once Identification must be correct Use only original spare parts Do not mix with chains and components from other quality classes e g VIP or Grade 80 Chain 10 mm 2 o Chain 8 mm 1 leg N 2 leg Example A failure to follow the assembly instructions can lead to personal and material damage 2 1 Handling Lifting chains must be used with straight legs without twists knots or breaks Load hooks must not be tip loaded and must be equipped with safety latches to avoid unintentional unloading Before the usage of hooks without a safety latch a risk assessment has to be carried out and the whole operation must be made extra careful When using chain shorteners DIN
13. with failures being bent twisted and considerably deformed must be exchanged With the chain the complete leg has to be re placed Minor faults such as notches and grooves have to be grind off carefully to avoid notch ef fect The cross section of the material must not be decreased by more than 10 Welding on chains and components is forbidden Maximum allowed wear of pin diameter 15 3 2 Examination for cracks Inspections going further than just visual checking the corresponding national regulations have to be fulfilled RUD recommends respectively to BGR 500 DGUV 100 500 chapter 2 8 to do a crack test inspection at least after 3 years A proof load test for chains and components is insuf ficient because cracks can only be recognized with a magnetic crack test 4A Testing wear Testing plastic elon Testing pitch of nominal gation elongation diameter caused by caused by overloading wear of nominal dia meter ICE Identification tag with integrated chain testing gauge the patented idea Fundamentally use new con necting bolts and tensioning sleeves when changing these parts Use only original RUD spare parts It is only allowed to connect ICE chains with ICE components stamped with ICE All carried out repairings must be documented in the chain card file resp if RUD ID Net is used make notes in the database It is not allowed to combine ICE chains and components from other manu
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