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ULTRA 5 - Ventim

1. BATTERY _ i RELAYS 4 20 mA SERIAL PORT pe T 4 RELAY OUT IN 2 Txd TRANSDUCER 2 COM NC NO COM NC NO 3 Rxd PWR SIG 0 V 4 5 6 10 11 12 16117118 S gt 4 Com 42 143 44 Ls 8 91 13 14 F s B Ises L N NO COM NO COM NC NO EMP PWR SIG OV RELAY 1 ETT ST TEMP TRANSDUCER 1 MAINS a Wa MEC Fascia Mount N POWER POWER 1692 35 al SIG 31 g SIG 34 2 2 5 0V 30 3 OV 33 i i SERIAL PORT 57 NOT AVAILABLE lt ON ALL MODELS z No 9 NOC E 29 lt 2 y lt IO NO 28 dO INC NC 20 271 28 x ii cow z O COM 19 EL 27 OPTIONAL 4 20mA INPUT ae ve AND EXTERNAL TEMPERATURE INO 18 amp ED NO pa S 3 26 COMPENSATION 5 O a NC 17 E cs Ea 25 COM 4 COM 16 gt lt 24 AV NO 15 p xy NN o N 2 5 NC 14 gt O 23 lt gt ELO coM 3 8 22 Page 13 Rack and Panel The terminal strip is as detailed below There is also a wiring diagram on the side of each unit POWER TRANSDUCER SIGNAL OV and SCREEN 0 4 20 mA OUTPUT 0 4 20 mA OUTPUT 0 4 20 mA INPUT 0 4 20 mA INPUT
2. P604 Calculated P613 615 617 619 Volume 621 623 625 627 629 631 633 635 637 639 641 643 645 647 649 651 653 655 657 659 661 663 665 667 P606 669 671 Correct Factor Vol Bkpts 2 to 31 P605 Volume Units P607 Max Volume P672 Level Bkpt 32 P673 Vol Bkpt 32 Page 57 Display Menu Fergen MEN Bargraph P829 Bargraph P800 Display Units Fail Mode P809 Fail Time P811 P801 Alarms Decimal Places P802 Display Offset P813 Control P804 Display Conversion P815 Aux Source P817 Aux Offset P805 Display Source Page 58 mA Output Menu P841 Allocation Compensation Menu P852 Temperature Source P851 Measurement Offset P860 Sound Velocity P854 Fixed Temperature P861 Calibration Distance 1 P862 Calibration Distance 2 Page 59 Stability Menu Damping ES E 874 880 Rate Update Gate Mode P875 P881 Rate Time i i P870 Fill Damping P872 Fill Indicator P873 Fixed Distance Empty Indicator P882 Process Filter P884 Peak Percent P876 Rate Distance P877 Rate Value P878 Lower Cutoff Page 60 Echo Processing Menu Xdr 1 Status Xdr 1 Status 900 Xdr 1 Status
3. Filters Echo Processing Parameters Transducer 1 Status Transducer 2 System Parameters Passcode Watchdog Daylight Saving Time Device Comm RS232 Set Up RS 485 Set Up Remote Alarm Test Parameters Simulation Hardware Chapter Troubles hootint 225 Parameter Record Chapter 1 Start Here Congratulations on your purchase of a Pulsar Ultra 5 This quality system has been developed over many years and represents the latest in high technology ultrasonic level measurement and control It has been designed to give you years of trouble free performance and a few minutes spent reading this operating manual will ensure that your installation is as simple as possible About this Manual It is important that this manual is referred to for correct installation and operation There are various parts of the manual that offer additional help or information as shown Tips SVS TIP _ At various parts of this manual you will find tips to help you Additional Information Additional Information At various parts of the manual you will find sections like this that explain specific things in more detail References See Also References to other parts of the manual Page I About the Ultra 5 Ultra 5 is a brand new concept in ultrasonic level measurement Within its memory are all the functions and settings
4. Default 0 0 secs 0 secs Entered Values Exercise Parameter Details Description Default 1 2 3 4 P354 Exercise Enable 0 No P355 Idle Time P356 Exercise Time P357 Minimum Head Wall Cling Parameter Details No Description 720 00 mins 30 0 secs 0 0 metres Default 0 00 metres 9 00 metres Entered Values No Default 1 2 3 P370 IS 1 Normal P371 Disable Time 30 0 mins DATA LOGS Temperature Entered Values Parameter Details Description Default 1 2 3 4 P580 Minimum Temperature Read Only Min Temperature Date Read Only Min Temperature Time Read Only Maximum Temperature Read Only Max Temperature Date Read Only Max Temperature Time Read Only Current Temperature Read Only Page 230 Totaliser Audits Pump amp Flow Only Parameter Details Description P460 Tot Date 1 P461 Totaliser 1 P462 Tot Date 2 P463 Totaliser 2 Tot Date 3 Totaliser 3 P466 Tot Date 4 Totaliser 4 Tot Date 5 Totaliser 5 P470 Tot Date 6 P471 Totaliser 6 P472 Tot Date 7 Totaliser 7 P474 Tot Date 8 P475 Totaliser 8 Tot Date 9 Totaliser 9 P478 Tot Date 10 Totaliser 10 Clear Logs Pump 1 Pump Only Parameter Details Description P510 P1 Hours P511 Pl Starts P512 PI Starts Hour P513 P1 Run On
5. P601 P603 Vessel Dimensions These three parameters are used to enter the dimension required to calculate the volume The dimensions required are as shown below and are entered Measurements Units P104 Vessel Shape P601 P602 P600 0 Cylinder Cylindrical Flat base Diameter P600 1 Width of Breadth of Rectangular Flat base rectangle rectangle P600 2 Height of Cylinder Cylindrical Cone base base Diameter P600 3 Height of Width of Breadth of Rectangular Pyramid base base rectangle rectangle P600 4 Height of Cylinder Cylindrical Parabola base base Diameter P600 5 Cylinder Cylindrical Half sphere base Diameter P600 6 Height of Cylinder Cylindrical Flat sloped base base Diameter P600 7 Height of Width of Breadth of Rectangular Flat sloped base base rectangle rectangle P600 8 Length of Cylinder Horizontal cylinder flat ends Cylinder Diameter P600 9 Length of Cylinder Length of Horiz Cyl parabolic ends Cylinder Diameter one end P600 10 Sphere Sphere Diameter P604 Calculated Volume This parameter displays the maximum volume that has been calculated by the Ultra 5 and is a Read Only parameter The volume displayed will be shown in volume units P605 and is the total volume available between empty level P105 and 100 of span P106 Page 179 P605 Volume Units This parameter determines the units that you wish to display for volume conversion It is used in conjunction with P607 maximum volume and the unit
6. minimum 3 x hmax DRWG 5 TYPICAL SIMPLE EXPONENTIAL DEVICE In this example it is required to calculate the flow through a Simple Exponential Device which on this occasion is a V Notch Weir Ratiometric calculation will be used there is no requirement for alarms and the flow rate is to be displayed in litres second The totaliser is to record the flow in cubic metres but is not to be displayed during RUN The distance from the end of the transducer horn dB Mach 3 to zero flow P105 is I metre and max head P704 is 0 4 metres maximum flow P705 is known to be 96 5 litres second Page 107 To program the Flow Oracle 160 for Example 1 V Notch Weir by using the Quick Setup menu proceed as follows If required access the Program Mode Key in the passcode 1997 and press ENTER Using the right arrow key go to the Quick Setup menu press ENTER and as prompted by the questions select the relevant option and press ENTER Question Exponent Calculation No of Alarms Volume Units Time Units Measnt Units Minimum Head Maximum Head Total Enable Totaliser R Total Multiplier Maximum Flow Option 1 Exponent 6 V notch 2 Ratiometric 0 No Alarms 1 dB Mach3 1 Litres 1 Per Second 1 metres 1 000 metres 0 000 metres 0 400 metres 1 On 0 No 7 21000 96 5 Programming is now complete and the unit can now be returned to the run mode press CANCEL unti
7. Description pe of transducer being Select units to be used for programming measurement information Distance from the face of the transducer to the material at the bottom of the vessel Distance from the empty level 0 full to span 100 full For More Options Hit Enter Parameter P213 P214 Relay 1 ON OFF setpoints P223 P224 Relay 2 ON OFF setpoints P233 P234 Relay 3 ON OFF setpoints P243 P244 Relay 4 ON OFF setpoints P253 P254 Relay 5 ON OFF setpoints Page 68 Factory preset as a to appropriate level according to the span already entered See tables below Factory preset as a to appropriate level according to the span already entered See tables below Factory preset as a to appropriate level according to the span already entered See tables below Factory preset as a to appropriate level according to the span already entered See tables below Factory preset as a to appropriate level according to the span already entered See tables below _ Description Either Alarm or Pump control Depends on application Either Alarm or Pump control Depends on application Either Alarm or Pump control Depends on application Either Alarm or Pump control Depends on application Either Alarm or Pump control Depends on application Parameter Default 830 2 4 to 20 mA mA Out Range P870 10 m min Fill Damping P87
8. Automatically calculated dependent on throat size P719 1 55 Automatically selected by Flow Oracle K Factor Automatically calculated dependent on measurement flow and time units chosen Automatically calculated dependent on measurement flow and time units chosen Enter value of K Factor P718 as required Automatically calculated dependent on throat size and measurement flow and time units chosen Automatically calculated dependent on measurement flow and time units chosen Page 105 Exponent Type Formula Exponent K Factor V Notch Weir Q Kh 2 50 Automatically Where Automatically calculated Q Flow selected by dependent on K K factor Flow Oracle measurement flow and time units chosen Rd ll required required Contracted Q K L 0 2 h h 1 50 Automatically Rectangular Where Automatically calculated Weir With End Q Flow selected by dependent on Contractions K K factor Flow Oracle measurement L crest length of weir flow and time h head units chosen exponent RATIOMETRIC If the flow calculation is to be ratiometric P702 2 the flow will be calculated using the formula q Where q flowrate 4 flowrate at maximum head 705 h head h a maximum head P704 X exponent determined as in absolute calculation above Page 106 Example 1 V Notch Weir Transducer mounted minimum blanking distance P107 above max head
9. The calculation of flow using Velocity Area is only possible when the optional current input is available to provide an input from a velocity sensing device which provides a signal proportional to flow Please consult Pulsar for availability Select from the following options 1 Circular Straight U Channel circular bottom straight sides 2 Rectangular 3 Trapezoidal 4 Round Pipe If P700 5 Special Select from the following options 1 Palmer Bowlus Flume 2 H Flume 3 V Notch angle other than BS3680 If P700 6 Universal Where the Primary Measuring device does not match any of the devices contained in the above categories then a universal volume calculation can be performed A head Vs flow chart is used to enter a number of Breakpoints for head and flowrate P730 793 which is either provided by the manufacturer or created based on the dimensions of the device Select from the following options Universal Linear flow calculation 2 Universal Curved flow calculation 3 Universal Linear Area x Velocity Optional 4 Universal Curved Area x Velocity Optional Page 186 P702 Calculation Select the required calculation method both will give the same answer but the difference is the information required to complete the calculation For ratiometric it is normally sufficient to know the maximum flow at the maximum head Choose between 1 Absolute 2 Ratiometric Default P703 Minimum
10. P353 Power resumption following a power failure P352 Start Delay Set the required time period in seconds that should elapse between pumps starting Default 10 seconds P353 Power Delay Set the required time period in seconds that should elapse before pumps are allowed to start following a power failure Default 10 seconds Page 170 Stopping If required this feature will prevent pumps with a common OFF point being switched off all at the same time pumps will be switched OFF in turn as determined by the delay set in P348 Stop Delay P348 Stop Delay Set the required time period in seconds that should elapse between pumps stopping Default 0 0 seconds Pump Exercising This feature is used to reduce idle pump corrosion and sediment build up Pumps are allowed to run after a specified Idle Time P355 for a determined period of Exercise time P356 providing a Minimum head level P357 is present and all other pumps are switched off P354 Exercise Enable This parameter determines if Pump Exercising is enabled or disabled Description Pump Exercising Pump Exercising enabled P355 Idle Time Sets the Idle Time to elapse before Pump Exercising is to be activated Set the required time period in minutes Default 720 minutes P356 Exercise Time Set the required Exercise Time in seconds Default 30 seconds P357 Minimum Head To prevent the dry running and the possibility of cavatation of t
11. P910 Xdr 2 Status P901 Echo Confidence 1 P902 Echo Strength 1 P903 Average Noise 1 P911 Echo Confidence 2 P912 Echo Strength 2 P913 Average Noise 2 P904 Peak Noise 1 P914 Peak Noise 2 P905 Sensitivity 1 P915 Sensitivity 2 P906 Side Clearance 1 P916 Side Clearance 2 Page 61 System Menu I Daylight Saving Date Passcode Backup amp nto Time 2904 P921 Enable Code P922 Passcode Page 62 P925 Parameter Backup P926 P927 P928 Serial P929 Site Ident P930 Factory Default Software Revision Hardware Revision Number P935 Off Colour P970 DST Enable P936 Alarm Colour P971 DST Difference P937 Pump Colour P972 DST Start Time P973 Start Day P974 P939 Start Week Misc Colour P975 Start Month P938 Control Colour P976 DST End Time P977 End Day P978 End Week P979 End Month Device Comm Menu E RS485 Set Up E n Remote i Optional Alarm P061 If Comms Type If Comms Type Comms Baud MODBUS PROFIBUS Call Type P145 P130 Tel No 1 Device Mode P131 Protocol P146 Tel No 2 P147 P132 P132 Tel No 3 Device Address Device Address P148 P133 Timed Out Device Baud P149 P134 Retry No Parity P135 Stop Bit P136 Data Format P137 Dela
12. 235 4 en ma X SE DIN RAIL MOUNTING LUGS OPTIONAL CLIPS REQ D lt N w ALL DIMENSIONS IN mm 4 off 18mm DIA PG11 GLAND KNOCKOUTS Page 9 Cable Entry There are 6 cable gland knockouts on the base of the Ultra 5 5 x M20 1 x M16 and 4 on the rear 4 x 18mm dia PG11 Select which ones you wish to take out and remove them by using a circular cutter such as a tank cutter Take care not to damage the circuit board inside whilst undertaking this Do not use a hammer as this may cause damage to the enclosure It is recommended that you use suitable cable glands to ensure that the ingress rating is maintained Fascia Mount The Fascia mount Ultra 5 should be installed by cutting a hole in the panel as detailed below 177mm Hole centres 165mm Cut out N off holes 4mm diameter 105mm Cut out 89mm Hole centres Page 10 The full dimensions of the Fascia mount enclosure are as shown below 200 15 72 16 112 PULSAR HOGD is 162 Rack and Panel The Ultra 5 rack mount unit is a standard 10HP plug in unit for a standard 84HP 197 160 mm sub rack unit The backplane that is supplied with the rack unit should
13. 3 P872 Fill Indicator 10 000 P873 Empty Indicator Page 240 Rate P874 Rate Update Filters Default 0 Fixed 0 20 metres 3 Slow ECHO PROCESS Xducer Status 1 Parameter Details Description Xducer 1 Status Echo Confidence 1 Echo Strength I Average Noise I P904 Peak Noise 1 Side Clearance I Xducer Status 2 Parameter Details Description Xducer 2 Status Echo Confidence 2 Echo Strength 2 Average Noise 2 P914 Peak Noise 2 P915 Sensitivity 2 P916 Side Clearance 2 Read Only Read Only Read Only Read Only 0 050 metres Read Only Read Only Read Only Read Only 0 050 metres 50 0 Default Read Only 5 0dB Default Read Only 5 0dB Entered Values 2 3 Entered Values 2 Entered Values 1 2 Entered Values 1 2 3 3 3 Page 241 SYSTEM Passcode Parameter Details Entered Values 1 2 3 Entered Values RS P925 System Information Parameter Details Entered Values Description Default 1 2 3 Software Revision Read Only P927 Hardware Revision Read Only Serial Number Read Only Site Ident 1 Factory Default 0 No Date amp Time Parameter Details Entered Values Default 1 2 3 Current Date Current Time 1 DD MM Y Entered Values Default 1 2 3 3 Yell
14. Is displayed on the LCD press ENTER and the Advanced 120 will return to the Run Mode Note If relay setpoints do not meet the exact requirements of the application they can be modified to suit by pressing ENTER when For More Options Hit Enter is displayed and entering new values to relay setpoints as required Alternatively the relevant relay setpoint can be accessed either by the main menu system or directly via parameter number and changed as necessary Page 74 Example 2 Sump Control pump down A sump is typically used to temporarily hold water or effluent and when the level reaches a specific point the sump is pumped down with the fluid being transferred to another process lt empty distance P105 3 5m 100 span P106 2 8m lt 85 high alarm on P253 2 38m 80 high alarm off P254 2 24m 5096 pump 2 on P 223 1 4m 30 pump 1 on P 213 0 84m 4 20 pump 1 2 off P214 224 0 56m 0 empty level In this example there are two pumps which will be set to alternate duty assist so they come on alternately Pump 1 is to be set to relay 1 pump 2 to relay 2 and the high level alarm to relay 5 This will operate as follows During normal operation pump 1 will come on at 0 84 m and pump down to 0 56 m The setpoints are then shifted to pump 2 which will come on first next time During peak periods when pump 1 cannot cope pump 1 wi
15. P600 Vessel Dimensions 0 Cylindrical Flat Base Enter Vessel Dimensions as requested depends on vessel shape chosen Volume Units Select as required Max Volume Read Displays the Max Volume as calculated n by the Level Star This example is for a cylindrical flat bottomed vessel See P600 Vessel Shape in the following Parameter Guide for a description of all the other vessel shapes you could select Some vessel shapes require additional dimensions to be entered and you will be asked for these during quick set up gt Programming is now complete and the unit can be returned to the run mode press CANCEL until Run Mode Is displayed on the LCD press ENTER and the Level Star will return to the Run Mode Page 51 Page 52 Note If relay setpoints do not meet the exact requirements of the application they can be modified to suit by pressing ENTER when For More Options Hit Enter is displayed and entering new values to relay setpoints as required Alternatively the relevant relay setpoint can be accessed either by the main menu system or directly via parameter number and changed as necessary Menu System and Parameter Guide This section outlines all parameters available in the Level Star as they appear in the menu system Shown below is a set of charts illustrating the meny system and location of all parameters available in the Level Star For further details and full description of all parame
16. P713 Dim D P700 1 Exponent Crest Not Not Not P701 1 Supp Rectangular Weir Width Required Required Required P702 1 Absolute P700 1 Exponent Crest Not Not Not P701 2 Trapezod Weir Width Required Required Required P702 1 Absolute P700 1 Exponent Throat Not Not Not P701 5 Leopald Lagco Flume Diameter Required Required Required P702 1 Absolute P700 1 Exponent V Notch Not Not Not P701 6 V Notch Angle Required Required Required P702 1 Absolute P700 2 BS 3680 Flume Approach Throat Throat Not P701 1 Rectangular Width Width Length Required P700 2 BS 3680 Flume Approach Throat Throat Hump P701 2 Rectangular with hump Width Width Length Height P700 2 BS 3680 Flume Approach Throat Throat Not P701 3 U Throated Width Diameter Length Required P700 2 BS 3680 Flume Approach Throat Throat Hump P701 3 U Throated with hump Width Diameter Length Height P700 3 BS 3680 Weir Approach Crest Crest Not P701 1 Rectangular Width Width Height Required P700 4 Area Velocity Base Not Not Not P701 1 Circular Straight Diameter Required Required Required Page 189 Pimary Measuring Device P710 P711 P712 P713 Dim A Dim Dim Dim D P700 4 Area Velocity Channel Not Not Not P701 2 Rectangular Width Required Required Required P700 4 Area Velocity Channel Channel Channel Not P701
17. P960 The first on the list are the most recent and the last ones are the oldest These are read only and cannot be changed Daylight Saving Time Important Information In order to ensure the correct operation of Daylight Saving Time P932 Time should be checked and adjusted if necessary to ensure that it is set for the current valid time P970 DST Enable When Enabled set to 1 the internal clock will be automatically adjusted to compensate for the difference between standard time and Daylight Saving Time Default 1 On P971 DST Difference This parameter sets the time difference between standard time and Daylight Saving Time The time difference is entered in HH MM Default 01 00 Page 215 P972 DST Start Time This parameter is used to set the time of day at which Daylight Saving Time will start the time is entered in the format HH MM 24 hour format Default 02 00 P973 Start Day Use this parameter to enter the day of the week P974 that Daylight Saving Time is to start Option Description 2 Monda 3 Tuesda 4 Wednesda 5 Thursda 6 Frida 7 Saturda 8 Sunday Default P974 Start Week This parameter will determine the week of the month P975 in which Daylight Saving Time is to start Description DST will start on day P973 in the first week P974 of the month P975 DST will start on day P973 in the second week P974 of the month P975 DST will start on day P973 in the
18. This will indicate insufficient capacity of the pumps The display will show the level in the sump and the mA output will be representative of level where 4mA empty level 0 and 20mA 2 8m 100 Page 77 To program the Advanced 120 for Example 3 Reservoir Control pump up by using the Quick Setup menu proceed as follows If required access the Program Mode Key in the passcode 1997 and press ENTER Using the right arrow key go to Quick Setup menu press ENTER and as prompted by the questions select the relevant option and ENTER Question Level Pump Up Down or Differential No of Pumps Option 3 Pump Up 2 2 Pumps 3 Alt DutAss 1 Set to Relay 1 2 Set to Relay 2 1 1 Alarm 2 Low 3 Set to Rela 2 dB6 1 metres 3 5 metres 2 8 metres Programming is now complete and the unit can be returned to the run mode press CANCEL until Run Mode Is displayed on the LCD press ENTER and the Advanced 120 will return to the Run Mode Note If relay setpoints do not meet the exact requirements of the application they can be modified to suit by pressing ENTER when For More Options Hit Enter is displayed and entering new values to relay setpoints as required Alternatively the relevant relay setpoint can be accessed either by the main menu system or directly via parameter number and changed as necessary Page 78 Example 4 Differential Control Pt 1
19. floating mA output to 150 V of 4 20mA or 0 20mA and the load should not exceed 500 Q Current Input Optional This feature is available as an option only Please consult Pulsar for further details The current input is an isolated floating mA input to 150 V 4 20mA or 0 20mA Temperature Input Optional The external temperature sensor allows more localised compensation of the measured distance due to changes in temperature There are two models Type A and Type B as follows Type A 25 C to 50 C Type B 25 C to 125 C Page 16 The temperature sensor should be placed close to the point of measurement 5 M20 ENTRY EF 1P67 ABS HOUSING an CUN STEEL NM The unit is connected as follows Description Temperature Ultra 5 Ultra 5 Ultra 5 Sensor Wallmount Rack amp Panel Fascia Mount Power Supply Terminal I Terminal 27 Terminal a12 Terminal 25 Return Terminal 2 Terminal 28 Terminal a14 Terminal 24 Temp Source P852 should be set to option 4 or 5 depending on the sensor range set 4 for type A and 5 for type B see above the range is specified on the label of the sensor RS232 Serial Interface If required you can connect to the serial interface to operate your Ultra 5 remotely Page 17 Voltage Selector and Fuse Location Wall mount The voltage selector switch
20. v velocity b channel width diameter Dim A P710 h head Page 121 Trapezoidal TRANSDUCER MOUNTED MINIMUM BLANKING DISTANCE P107 ABOVE MAX HEAD A EMPTY DISTANCE NS P105 NS DIM A P710 RN CHANNEL WIDTH TOP SU EN NN DRWG 12 DIM C P712 CHANNEL DEPTH b DIM B P711 CHANNEL WIDTH BOTTOM If the flow calculation is to be absolute P702 1 the flow will be calculated using the formula q vh b mh Where q flowrate velocity head base width Dim B P711 side slope calculated from B b d where channel top width Dim A P710 base width Dim B P711 d depth of channel Dim P712 Page 122 Round Pipe pil TRANSDUCER MOUNTED MINIMUM BLANKING DISTANCE P107 EMPTY DISTANCE ABOVE MAX HEAD P105 DRWG 13 DIM A P710 INSIDE DIAMETER If the flow calculation is to be absolute P702 1 the flow will be calculated using the formula q va h Where q flowrate v velocity a h area at head Page 123 Special Devices Point of Measurement The transducer must be above the maximum head P704 by at least the near blanking distance P107 In the case of a Palmer Bowlus flume the point of head measurement should be half the value of Dim P710 upstream of the device For a H Flume the head measurement is taken at a point downstream from the flume entran
21. 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 Tables Parameter Details Entered Values P696 Reset Breakpoints P697 Number of B points Set Read Only Page 234 EFFICIENCY PUMP ONLY Setup Parameter Details Entered Values Description Default 1 2 Pump Efficiency 0 Off Calibration delay 45 seconds Calibration Duration 45 seconds Persist Count 6 Demote Pump 0 Off Demote Flags Read Only Calibrate Pumps 0 Off FLOW ONLY MH PMD Setup Parameter Details Entered Values Description Default 1 2 0 Off Primary M D 1 Off Calculation 2 Ratiom P703 Minimum Head 0 000 metres P704 Maximum Head 5 7 metres Maximum Flow 0 0000 Litres Volume units 1 Litres P707 Time Units 1 per sec P708 Flow Decimal 2 Flow Cutoff 5 00 Dimensions Parameter Details Entered Values Description Default 1 2 P710 Dimension A P711 Dimension B P712 Dimension C P713 Dimension D Roughness Coefficient 0 0000mm Water Temperature 15 C Exponent 0 P718 K Factor 0 P719 ThroatWidth 1 1 inch w Nn o o o o Q2 Az tA Page 235 Calculations Description Parameter Details Default Read Only Read Only Read Only Read Only Read Only Read Only Bre
22. 253 Once a pump or general control relay has been switched ON by the pre determined Rate of Change it will remain energised until the level reaches the OFF level setpoint P214 224 234 244 254 Max Rate is entered in Measurement Units P104 per minute and can be entered as either positive increasing level or negative decreasing level values Page 168 Common Parameters P216 P226 P236 P246 P256 Relay Allocation This parameter determines which input the relay will act on You can set it to the transducer default or the optional auxiliary current input or an average of the two In most cases this will not need to be changed from the default Description Relay acts on Xducer lcalculated levels Relay acts on Xducer 2 calculated levels Relay acts on optional current input levels When Ultra Wizard 1 Level Volume or 2 Pump Differential 4 Average of 1 amp 2 Relay acts on the resulting average levels of two signal inputs When Ultra Wizard 2 Pump Differential 5 Differential of I amp 2 Relay acts on the resulting differential level of two signal inputs P217 P227 P 237 P247 P257 Relay Closures The Ultra 5 will record how many times each relay is closed this parameter displays the number of times the relay has activated since the relay has been in use It can be reset with any value P218 P228 P238 P248 P258 Relay Fail Safe Your Ultra 5 has a general fail safe parameter P80
23. 3 Trapezoidal Width Width Depth Required Top Bottom P700 4 Area Velocity Inside Not Not Not P701 4 Round Pipe Diameter Required Required Required P700 5 Special Flume Not Not Not P701 1 Palmer Bowlus Size Required Required Required P700 5 Special Flume Not Not Not P701 2 H flume Size Required Required Required P700 5 Special V Notch Not Not Not P701 3 V Notch angle angle Required Required Required Page 190 P714 Roughness Coefficient Ks When P700 2 BS3680 Flume this parameter is used to enter the roughness coefficient of the flume in millimetres see table below for further details Surface Classification Plastics etc Value of Ks Good Example mm Normal Value mm Perspex PVC or other smooth faced 0 003 Asbestos cement 0 015 Resin bonded glass fibre moulded against smooth forms of sheet metal or well sanded and painted timber 0 03 0 06 Metal Smooth machined and polished metal 0 003 0 006 Uncoated sheet metal rust free 0 015 0 03 Painted metal 0 03 0 06 Galvanized metal 0 06 0 15 Painted or coated casting 0 06 0 15 Uncoated casting 0 15 0 3 Concrete In situ or precast construction using steel formwork with all irregularities rubbed down or filled in 0 06 0 15 In situ or precast construction using plywood or wrought timber framework 0 3 0 6 Smooth trowelled cement rendering 0 3 0 6 Concrete with thin film ofsewag
24. Correct Factor Vol Bkpts 2 to 31 P605 Volume Units P607 Max Volume P672 Level Bkpt 32 P673 Vol Bkpt 32 Page 86 Efficiency Menu P187 Pump Effic P188 Calib Delay P189 Cal Duration P190 Persist Cnt P191 Demote Pumps P193 Calib Pumps Page 87 Display Menu S E Bargraph E Totaliser 829 Bargraph P800 Display Units P808 Fail Mode Totaliser P809 Fail Time P801 Decimal Places Totaliser R P802 Display Offset Total Decimal P813 Control P804 Display Conversion Total Multi P805 Display Source P817 Aux Offset Page 88 mA Output Menu P841 Allocation Compensation Menu mn EN Velocity P860 Sound Velocity P851 Measurement Offset P852 Temperature Source P854 Fixed Temperature Page 89 Stability Menu Damping ES E 874 880 Rate Update Gate Mode P875 P881 Rate Time i i P870 Fill Damping P872 Fill Indicator P873 Fixed Distance Empty Indicator P882 Process Filter P884 Peak Percent P876 Rate Distance P877 Rate Value P878 Lower Cutoff Page 90 Echo Processing Menu Xdr 1 Status Xdr 1 Status 900 Xdr 1 Status P910 Xdr 2 Status P901 Ec
25. Description When Ultra Wizard 2 Pump Differential mA output is relative to the average level of two points of measurement P100 4 mA output is relative to the differential between two points of measurement P100 5 When Ultra Wizard 3 Flow 4 OCM Head mA output is relative to OCM head 5 OCM Flow mA output is relative to OCM flow 6 Average Flow mA output is relative to average flow 4 Avg Level 5 Differential Setpoint By default the mA Output will represent the empty 0 or 4mA dependant on P830 mA Range and 100 of the operational span 20mA but you may wish to have the output represent a section of the operational span For example the application has an operational span of 6 metres but output is to represent empty 0 or 4mA dependant on P830 mA Range to a level of 5 metres 20mA If so P834 Low Level should be set to 0 00 metres and P835 High Level should be set to 5 metres P834 mA Low Level This parameter sets the level distance or space depending on the selected mA Out Mode P831 at which the low mA output will occur 0 or 4mA dependant on P830 mA Range Default 0 000m P835 mA High Level This parameter sets the level distance or space depending on the selected mA Out Mode P831 at which the high mA output will occur 20mA Default 6 000m Limits P836 mA Low Limit This parameter sets the lowest level that the mA output will drop to the default is OmA but you
26. Empty Damping Default Factory preset as to appropriate level according to the span already entered See tables below Factory preset as a to appropriate level according to the span already entered See tables below Factory preset as a to appropriate level according to the span already entered See tables below Factory preset as a to appropriate level according to the span already entered See tables below Factory preset as a to appropriate level according to the span already entered See tables below 2 4 to 20 mA 10 m min 10 m min Description Either Alarm or Level control Depends on application Either Alarm or Level control Depends on application Either Alarm or Level control Depends on application Either Alarm or Level control Depends on application Either Alarm or Level control Depends on application Determines the mA output range 0 Off 1 0 to 20mA 2 4 to 20mA 3 20 to OmA 4 20 to 4mA Rate of maximum fill rate set above the actual fill rate of the vessel Rate of maximum empty rate set above the actual empty rate of the vessel Page 43 The default values used for determining the relay setpoints when setting Alarm and Control relays via the Quick Setup menu are entered as a of span and are as follows Number of Cntl Relays Application Application Number of Cntl Relays Cntl Up Cntl Up Cntl
27. Head This parameter is used to enter the distance above empty that represents zero head and flow This feature is used in Primary Measuring Devices where the zero reference is at a higher level than the channel bottom at the point of measure Enter distance in Measurement Units P104 P704 Maximum Head Enter the head value that represents maximum flow enter in Measurement Units P104 Note any change to the value of this parameter will be reflected in P106 Span and vice versa P705 Maximum Flow When P702 2 Ratiometric enter the flow rate value that occurs at maximum head P704 enter in volume units P706 per time units P707 When P702 1 Absolute and all relevant flow parameters have been entered the maximum flow that occurs at maximum head P704 will be calculated after the unit is returned to RUN mode and displayed in this parameter in volume units P706 per time units P707 Page 187 P706 Volume Units Select the Volume Units to be used to display and calculate the flow rate from the options below Description O OO O O O Flow will be calculated and displa 2 Cubic metres Flow will be calculated and displa 3 Cubic feet Flow will be calculated and displa 4 UK Gallons Flow will be calculated and displa 5 US Gallons Flow will be calculated and displa Flow will be calculated and displayed in Millions of US Galls P707 Time Units Select the Time Units to be used with the Volume Units to determ
28. Lo Alarm 4 Set to Relay 4 5 Loss of Echo 5 Set to Relay 5 Page 41 Parameter P101 Transducer P102 Material P104 Measnt Units P105 Empty Level Wait 1 liquid 1 metres 6m 5 7m Default 2 dB6 Description pe of transducer being used Material in the vessel either liquid or solid If the solid lays flat then it can be entered as liquid Select units to be used for programming measurement information Distance from the face of the transducer to the material at the bottom of the vessel Distance from the empty level 0 full to span 100 full If you have selected a Volume Application you will now be prompted to enter details required for the calculation of volume Parameter P600 Vessel Shape P601 P603 Vessel Dimensions P605 Volume units P607 Max Volume 0 Cyl Flat Base dependant on vessel shape selected 3 Cubic m Read Only Description Shape of vessel being monitored Enter Vessel dimensions as required Selects volume units required Displays the calculated Volume in P605 units For More Options Hit Enter Page 42 Parameter P213 P214 Relay 1 ON OFF setpoints P223 P224 Relay 2 ON OFF setpoints P233 P234 Relay 3 ON OFF setpoints P243 P244 Relay 4 ON OFF setpoints P253 P254 Relay 5 ON OFF setpoints P830 mA Out Range P870 Fill Damping P871
29. ON See the appropriate relay Function tables P211 221 231 241 251 for further information P211 221 231 241 251 6 Differential Relay Setpoints are entered in values of Measurement Units P104 See the appropriate relay Function tables P211 221 231 241 251 for further information Page 162 P215 P225 P235 P245 P255 Relay Setpoint 3 P211 221 231 241 251 4 Flush Valve Enter desired Flush duration in seconds See the appropriate relay Function tables P211 221 231 241 251 for further information P211 221 231 241 251 5 Step Time This parameter is used to determine the Limit Time between each Drive Period Relay Setpoints are entered in Minutes during which time the relay will remain OFF See the appropriate relay Function tables P211 221 231 241 251 for further information When Ultra Wizard 3 Flow P213 P223 P233 P243 P253 Relay Setpoint 1 P211 221 231 241 251 2 Step Time Relay Setpoint 1 is entered in values of Measurement Units P104 See the appropriate relay function tables P211 221 231 241 251 for further information P214 P224 P234 P244 P254 Relay Setpoint 2 P211 221 231 241 251 2 Step Time Relay Setpoints are entered in Seconds to set Drive Period the time that the relay will remain ON See the appropriate relay Function tables P211 221 231 241 251 for further information P215 P225 P235 P245 P255 Relay Setpoint 3 P211
30. Offset will be added to the level as derived from the transducer and will affect everything including the reading on the display the relay setpoints and the mA output Page 205 Temperature P852 Temperature Source This parameter determines the source of the temperature measurement By default it is set to automatic P852 1 which will automatically detect if a temperature sensor is available from the transducer If for any reason no temperature input is received then the Fixed Temp value is used as set by P854 The temperature source can be specifically set as follows Description 1 Automatic Default Will automatically select transducer temperature sensor if available or fixed temperature P854 if no temperature sensor found 2 Xducer Always uses temperature reading from transducer 3 Fixed Always uses fixed temperature P854 4 Ext Range A Uses an optional external temperature sensor with an operating range of 25 C to 50 C 5 Ext Range B Uses an optional external temperature sensor with an operating range of 25 C to 125 C P853 Allocation When Ultra Wizard 1 Level Volume or 2 Pump Differential This parameter indicates which transducer is being used to obtain the temperature in the case of the Ultra 5 this can be viewed but cannot be changed Temperature obtained from Xducer 1 1 Xducer 2 Temperature obtained from Xducer 2 P854 Fixed Temperature This parameter sets
31. PMD obtained from the manufacture s specification For More Options Hit Enter Parameter Set Value Description P213 P214 depends on Set required Alarm Setpoints Relay 1 application ON OFF P223 P224 depends on Set required Alarm Setpoints Relay 2 application ON OFF P233 P234 depends on Set required Alarm Setpoints Relay 3 application ON OFF P243 P244 depends on Set required Alarm Setpoints Relay 4 application ON OFF P253 P254 depends on Set required Alarm Setpoints Relay 5 application ON OFF P708 Flow 2 Set the number of decimal points required Decimal in the flow rate display P709 Flow 5 00 Enter as a percentage of maximum flow Cut Off the minimum flow rate to be added to the totaliser P830 2 4 to 20 What the mA output uses for the range mA Out mA 0 Off 1 0 to 20 mA 2 4 to 20 mA Range 3 20 to 0 mA 4 20 to 4 mA P870 10 m min Rate of maximum fill rate set above the Fill Damping actual fill rate of the vessel P871 10 m min Rate of maximum empty rate set above Empty the actual empty rate of the vessel The default values used for determining the relay setpoints when setting Alarm relays via the Quick Setup menu are entered as a of span and are as follows Relay Function Alarm ID s int Hi Hi 90 High 85 Low 10 Lo Lo 5 Page 101 Exponential Devices If the primary measuring device is a simple exponential device then an exponent value is requi
32. Page 134 System Menu Colour Saving i Date n Time P921 P925 P926 P935 P970 Parameter Software Off DST Backup Revision Colour Enable P922 P927 P936 P971 Hardware Alarm DST Revision Colour Difference P928 P937 P972 Serial Pump DST Number Colour Start Time P929 P938 Site Control Start Day Ident Colour P974 Factory Misc Default Colour P975 Start Month P976 DST End Time P977 End Day P978 End Week P979 End Month Page 135 Device Comm Menu RS485 Set Up LT Remote Optional Alarm P061 If Comms Type If Comms Type Comms Baud MODBUS PROFIBUS Call Type P145 P130 Tel No 1 Device Mode P131 Protocol P146 Tel No 2 P147 P132 P132 Tel No 3 Device Address Device Address P148 P133 Timed Out Device Baud P149 P134 Retry No Parity P135 Stop Bit P136 Data Format P137 Delay milliseconds P143 Address Lock Page 136 Test Menu ston H Fara P990 Self Test P991 Hardware Test P992 mA Out Test P99 mA In Test Optional P994 Transducer Test P995 Keys Test P996 Relay Test P980 Simulate P981 Increment P983 Start Level P984 Incremental Change Page 137 This page left blank intentionally Page 138 Chapter 8 Parameter Listing and Descriptions Application Parameters Operation P100 Mode of Operation This parameter sets the mode of
33. RECTANGULAR WEIR In this example it is required to calculate to the flow through a BS3680 Rectangular weir Absolute calculation will be used and there is a requirement for an alarm to indicate a high flow condition to be set to relay 3 The flow rate is required to be displayed in litres minute and the totaliser is to record the flow in cubic metres the resettable totaliser is to be displayed during RUN The distance from the end of the transducer horn to zero flow P105 is I metre and max head P704 is 0 4 metres maximum flow P705 Approach width Dim A P710 0 5 m Crest width Dim B P711 0 3m Crest Height Dim P712 203m Page 116 To program the Flow Oracle 160 for Example 3 BS3680 Weir by using the Quick Setup menu proceed as follows If required access the Program Mode Key in the passcode 1997 and press ENTER Using the right arrow key go to the Quick Setup menu press ENTER and as prompted by the questions select the relevant option and press ENTER Question Option PMD Type 3 3680 Weir 3680 Flumes 1 Rectangular Calculation 1 Absolute No of Alarms 1 1 Alarm Type Alarm 1 1 High Alarm No 1 3 Set Relay 3 Xducer 1 dB Mach3 Volume Units 1 Litres Time Units 1 Per Minute Measnt Units 1 metres Empty Level 1 000 metres Minimum Head 0 000 metres Maximum Head 0 400 metres Total Enable 1 On Totaliser R 1 Yes Total Multiplier 7 1000 Ap
34. This parameter determines whether notification messages are displayed on the auxiliary line of the display in run mode when a pump or general control relay is switched on or off The message is in the form General 1 ON where the number displayed is the number of the relay Description messages will not be displayed messages will be displayed P813 Control Messages This parameter determines whether notification messages are displayed on the auxiliary line of the display in run mode when a control relay is switched on or off The message is in the form Time ON Control messages will not be displayed P814 Miscellaneous Messages This parameter determines whether notification messages are displayed on the auxiliary line of the display in run mode when a miscellaneous relay is switched on or off The message is in the form Clock ON Description Misc messages will not be displayed Misc messages will be displayed Page 198 P815 Auxiliary Source When Ultra Wizard 1 Level Volume or 2 Pump Differential When P100 4 Average or 5 Differential the auxiliary display line can be used to display the level on any of the two points of measurement The options are as follows Option gt vip C C ele 2 0 Off Default Auxiliary display not used to display levels 1 Aux Optional Displays level from optional Aux input 2 Xducer 1 Displays level from Xducer 1 3 Xducer 2 Displays level from Xd
35. Up Page 44 Cntl Relay Number Control 1 Control 1 Control 2 Control 1 Control 2 Control 3 Control 1 Control 2 Control 3 Control 4 Control 1 Control 2 Control 3 Control 4 Control5 Cntl Relay Number Control 1 Control 1 Control 2 Control 1 Control 2 Control3 Control 1 Control 2 Control 3 Control 4 Control 1 Control 2 Control 3 Control 4 Control 5 On Setpoint 80 80 70 80 70 60 80 70 60 50 80 70 60 50 40 On Setpoint 20 20 30 20 30 40 20 30 40 50 20 30 40 50 60 Off Setpoint 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 Off Setpoint 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 On Off Relay Relay L D Function Say Setpoint Setpoint 90 85 i 85 80 10 15 5 10 Page 45 Example 1 Level Monitoring with Alarms A vessel containing a liquid that has a variation in level that is to be monitored with a high level alarm set on Relay 1 and low level alarm set on Relay 2 empty distance P105 3 5m lt 100 span P106 2 8m 85 high alarm on P213 2 38m lt 80 high alarm off P214 2 24m lt 15 low alarm P224 0 42m lt 10 low alarm on P223 0 28
36. a BS3680 weir as described in the following example 3 then choose 3 You then need to select the primary measuring device for your application from the following available options rectangular weir V notch full 90 90degrees V notch half 90 53 degree 8 minutes or a V notch quarter 90 28 degree 4 minutes Page 96 To set up an application for area velocity then choose 4 You then need to select the primary measuring device for your application from the following available options U channel circular bottom with straight sides rectangular channel trapezoidal channel or a round pipe To set up an application for a device contained in special choose 5 You then need to select the primary measuring device for your application from the following available options palmer bowlus flume H flume or a V notch other than BS3680 For devices which do not match any of the above devices the application can be setup using a universal flow calculation to select this option choose 6 You then need to select the primary measuring device for your application from the following available options linear flow or curved flow Once you have chosen your application you will be asked a series of questions which are answered by choosing the appropriate option as detailed in the flow chart below Once all of the questions have been answered you will be prompted to provide further information as detailed in the tables below in order to complete th
37. at the same time and each general control has its own ON and OFF setpoints The third parameter has no function when general control is chosen and will not be displayed The fourth parameter and fifth parameter are set to determine the switch points for the general control relay See the general control function table P211 221 231 241 251 for further information Important Information The general control relays are started and stopped at the ON and OFF setpoints To control down reduce level then set ON higher than OFF To control up increase level then set ON lower than OFF P213 P223 P233 243 253 Relay Setpoint 1 This parameter determines the ON point for the general control relay Relay Setpoints are entered in values of Measurement Units P104 Page 151 P214 P224 P234 244 254 Relay Setpoint 2 This parameter determines the point for the general control relay Relay Setpoints are entered in values of Measurement Units P104 P219 P229 P239 249 259 Relay Max Rate This parameter will allow a General Control Relay to be switched at a pre determined Rate of change of Level irrespective of the ON level setpoint P213 223 233 243 253 Once a General Control relay has been switched ON by the pre determined Rate of Change it will remain energised until the level reaches the OFF level setpoint P214 224 234 244 254
38. condition decrease level When Ultra Wizard 3 Flow P211 221 231 241 251 2 Step Time If the relay is selected for Step Time then this parameter is used to assign the relay to the 0 Open condition increase level or 1 Close condition decrease level Page 160 The fourth parameter fifth parameter and sixth parameter are set to determine the switch points ON and OFF for the relay and where required the order of start See control function table P211 221 231 for further information When Ultra Wizard 2 Pump Differential P213 P223 P233 P243 P253 Relay Setpoint 1 P211 221 231 241 251 1 Time This parameter determines the Time Period that the relay will remain ON Relay Setpoints are entered in Minutes See the appropriate relay Function tables P211 221 231 241 251 for further information P211 221 231 241 251 2 Storm Relay Setpoint 1 is entered in values of Measurement Units P104 See the appropriate relay function tables P211 221 231 241 251 for further information P211 221 231 241 251 3 Aeration Relay Setpoint 1 is entered in Minutes to set Cycle Time See the appropriate relay Function tables P211 221 231 241 251 for further information P211 221 231 241 251 4 Flush Valve Relay Setpoint 1 is entered in Pump cycles to set Flush Interval See the appropriate relay Function tables P211 221 231 241 251 for further inf
39. first be fitted to the back of the sub rack so that when the rack unit is inserted into the rack it connects correctly To install the unit into the sub rack slide the Ultra 5 into the rack and secure by tightening the four captivated screws that are in the faceplate The panel mount unit should be installed by cutting a hole of size DIN 6877 x 138 mm in the panel then insert the Ultra 5 enclosure through the hole and tighten the fixing screws from the rear Make sure you leave sufficient room for the cables behind the enclosure a depth of at least 225 mm behind the panel should suffice All electronic products are susceptible to electrostatic shock so follow proper grounding procedures during installation Page 11 Dimensions of the rack enclosure are as shown below 188mm 10 HP 50 4mm 172 5mm 35 6 mm 128 5 mm O Dimensions of the panel enclosure are as shown below 72mm 203mm 144mm 136mm VOLTAGE SELECTOR M PANEL CUT OUT 68mm x 138mm Page 12 Terminal Connection Details Wall Mount The terminal strip is as detailed below There is also a wiring diagram inside the terminals access cover
40. g to go beyond relay setpoints this can be done by using the arrow keys In manual simulation using the arrow keys will allow you to move the level up and down as required The choices for you to enter are as follows 1 Manual soft simulation 2 Automatic soft simulation 3 Manual hard simulation 4 Automatic hard simulation To return to program mode press CANCEL and test mode will end Note Pump start delay which by default is 10 seconds is set to 0 during simulation Page 22 P981 Increment By default simulation mode will move by 0 1m steps in manual simulation and by 0 1m min in automatic simulation Altering the increment can change this value P982 Rate In automatic mode the rate at which the level will move up and down is determined by distance P981 Increment and the time P982 Rate which by default is set to 1min and can be changed as required To increase the rate at which the level moves increase the Increment P981 or decrease the Rate P982 To decrease the rate at which the level moves decrease the Increment P981 or increase the Rate P982 P983 Start Level When using automatic simulation this parameter can be used to pre determine the point at which the simulated level will start at and return to This can be used to simulate the lowest point to which the level would normally operate P984 Inc Change When using automatic simulation you can incrementally increase or decrease the rate wh
41. is also to record the flow in cubic metres the resettable totaliser is to be displayed during RUN The distance from the end of the transducer horn dB Mach 3 to zero flow P105 is I metre and max head P704 is 0 4 metres maximum flowP705 which will be calculated by the Ultra unit as 725 171 cubic metres hour The dimensions of the flume are as follows Approach Channel diameter Dim A P710 0 7 m Throat diameter Dim B P711 0 5m Throat length Dim C P712 10m Page 112 To program the Flow Oracle 160 for Example 2 BS3680 U Throated Flume by using the Quick Setup menu proceed as follows If required access the Program Mode Key in the passcode 1997 and press ENTER Using the right arrow key go to the Quick Setup menu press ENTER and as prompted by the questions select the relevant option and press ENTER Question PMD Type 3680 Flumes Calculation No of Alarms Type Alarm 1 Alarm No 1 Xducer Volume Units Time Units Measnt Units Empty Level Minimum Head Maximum Head Total Enable Totaliser R Total Multiplier Approach Dia Throat Dia Throat Len Option 2 3680 Flume 3 U Throat 1 Absolute 121 Alarm 2 Low 1 Set Relay 1 1 dB Mach3 2 Cubic M 3 Per Hour 1 metres 1 000 metres 0 000 metres 0 400 metres 1 1 Yes 7 1000 0 7 metres 0 5 metres 1 0 metres Programming is now complete and th
42. maximum velocity P729 when the current input is allocated to a velocity input device Page 193 P728 Low Vel In Default 0 m sec This parameter sets the minimum velocity at low mA In P726 when the current input is allocated to a velocity input device P729 High Vel In Default I m sec This parameter sets the maximum velocity at High mA In P727 when the current input is allocated to a velocity input device Breakpoints P730 P793 Breakpoints Where the Primary Measuring device does not match any of the pre programmed devices contained in the Flow Oracle then a universal volume calculation can be performed head Vs flow chart is used to enter a number of Breakpoints for the head and flow P730 793 which is either provided by the manufacturer or created based on the dimensions of the device Breakpoints should be entered in pairs of head and the corresponding flow for that head The first pair entered must be for zero head and flow and the last pair entered must be for maximum head and flow The higher number of breakpoints pairs entered then the greater accuracy there will be There are a maximum number of 32 breakpoints pairs for head and flow that can be entered Tables P796 Reset Breakpoints This parameter allows the resetting to the default value of all previously set breakpoints P730 793 without having to access them individually When it is necessary to reset or amend particular breakpoi
43. operation when in run mode and can be set to one of the following Option Description When Ultra Wizard 1 Level Vol 2 Pump Diff or 3 Flow 1 Distance Default Display shows the distance from the transducer face to the surface 2 Level Display shows how full the vessel is 3 Space Display shows how empty a vessel is When Ultra Wizard 1 Level Volume 4 Avg Level Display shows the average level of two points of measurement 5 Volume Display shows volume of the vessel 6 Vol Avg Display shows volume of the vessel as the average between two transducers When Ultra Wizard 2 Pump Differential 4 Avg Level Display shows the average level of 2 points of measure 5 Differen Display shows the differential level between 2 points of measurement When Ultra Wizard 3 Flow 4 Head Display shows how high the head is 5 Flow Display shows the instantaneous flow Page 139 P101 Xducer Transducer This parameter should be set to the transducer being used with the unit and can be set to one of the following DD EEE When Ultra Wizard 1 Level Vol or 2 Pump Diff O Auxiliary Use the optional mA input Please consult Pulsar Optional for availability 1 dB3 Transducer is a dB3 Range 0 125 to 3 00 metres 2 dB6 Default Transducer is a dB6 Range 0 3 to 6 00 metres Transducer is a dB10 Range 0 3 to 10 00 metres Transducer is a dB15 Range 0 5 to
44. point for the alarm according to the ID selected P214 P224 P234 P244 P254 Relay Setpoint 2 Determines the ON or OFF point for the alarm according to the ID selected Important Information Setpoints are entered in values according to the function selected Level entered in Measurement Units P104 or 96 of span as referenced to Empty Level Rate of Change entered in Display Units per minute or 96 of span per minute For an alarm on a increasing level enter setpoints as a positive value for an alarm on a decreasing level enter setpoints as a negative value Temperature entered in C Efficiency entered in value of efficiency See the appropriate alarm function table P211 221 231 for further information To set figures in press the hot key to show and enter figure relative to empty level Page 150 General Control When Ultra Wizard 1 Level Volume P210 220 230 240 250 2 General Control When a relay is being used for a general control function the second parameter determines whether the control is currently switched ON or OFF P211 P221 P231 P241 P251 Relay Function This parameter defines whether the general control relay function is currently ON or OFF General Control Description 0 Off Default Relay is always de energised 1 On Control is based on the level in the vessel All general controls are used to assist each other run
45. pump down reduce level then set ON higher than OFF To pump up increase level then set ON lower than OFF The third parameter for each relay determines the pump group You can have two groups of pumps and all similar duties within a group will operate together P212 P222 P232 P242 P252 Relay Pump Group By default all pump groups are set to 1 but if you want to have another group then set this parameter to 2 for each pump relay that should operate together as part of a second group The fourth parameter and the fifth parameter for each relay set the pump ON and OFF points which are entered in Measurement units P104 For pump down the ON is set higher than OFF For pump up then ON is set lower than OFF See the appropriate pump duty function table P212 222 232 242 252 for further information P213 P223 P233 P243 P253 Relay Setpoint 1 This parameter determines the ON point of the pump P214 P224 P234 P244 P254 Relay Setpoint 2 This parameter determines the point for the pump Page 155 The sixth parameter will determine the service ratio that will be used to switch the pump when pump duty selected is a Service Ratio duty P211 221 231 241 251 6 7 or 9 Service ratio P215 P225 P235 P245 P255 Relay Setpoint 3 This parameter determines the Service Ratio in values of See the appropriate pump duty function t
46. pump use Page 166 Pump Duty Description 4 Alternate duty backup If a pump fails to meet the demand due to malfunction intake blockage etc then it is stopped and another pump shall take over Each pump has its own setpoints P213 223 233 243 253 amp P214 224 234 244 254 but each time all pumps have stopped then the setpoints are sequentially rotated between the pumps to ensure equal pump use 5 Duty backup and assist First pump comes on if it cannot cope it goes off and next pump comes on duty backup This continues until the last pump comes on and if it cannot cope the first pump comes back on to assist the last pump duty assist if the level continues to rise all other pumps will come on assist in turn until the level decreases to the pump off points Each pump has its own setpoints P213 223 233 243 253 amp P214 224 234 244 254 Important Information The pumps are started and stopped at the ON and OFF setpoints To pump down reduce level then set ON higher than OFF To pump up increase level then set ON lower than OFF The third parameter for each relay determines the pump group You can have two groups of pumps and all similar duties within that group will operate together P212 P222 P232 P242 P252 Relay Pump Group By default all pump groups are set to 1 but if you want to have another group then set this parameter to 2 for ea
47. return to normal operation If you choose to calibrate the pumps automatically Option 7 then when the unit is returned to the RUN mode each pump will be calibrated in turn as and when it is next called to run Page 184 OCM Parameters When Ultra Wizard 3 Flow PMD Setup P700 Primary Measuring Device Type This parameter is used to select the type of Primary Measuring Device and enable additional parameters required to calculate the flow of the particular Primary Measuring Device chosen P701 Options are as follows 0 Off Default 1 Exponent 2 BS3680 Flume 3 BS3680 Weir 4 Area Velocity Optional 5 Special 6 Universal P701 Primary Measuring Device Enter the Primary Measuring Device used If P700 1 Exponent Select from the following options 1 Suppressed Rectangular Weir 2 Cipolletti Trapezoidal Weir 3 Venturi Flume 4 Parshall Flume 5 Leopold Lagco Flume 6 V notch Weir 7 Others 8 Rectangular Weir with End Contractions If P700 2 BS 3680 Flume Select from the following options 1 Rectangular 2 Rectangular with hump 3 U throated 4 U Throated with hump Page 185 If P700 3 BS 3680 Weir Select from the following options 1 Rectangular 2 V Notch Full 90 degree full 90 3 V Notch 53 degree 8 half 90 4 V Notch 28 degree 4 quarter 90 5 Broadcrested Rectangular Weir If P700 4 Area Velocity Optional
48. routines for use with differential and level control for an extremely wide variety of applications The Advanced 120 can measure from 0 12m to 40m from the face of the transducer to the surface being monitored dependent on the transducer used The Advanced 120 can show level space distance or the average or differential between two points of measurement on the display The five user definable relays with individual setpoints can be programmed to activate alarms pump starters or other control equipment The 4 20 mA output is fully programmable to provide an output relative to level distance average or differential The optional mA Input can be used to connect devices such as pressure transducers so that the sophisticated control routines of the Advanced 120 can be used in applications where ultrasonic transducer are unable to operate Flow If you require to set up a flow application then press 3 followed by ENTER the message Loading will be displayed and your Ultra 5 will be configured as a Flow Oracle 160 Confirmation that configuration has been completed will be given by the unit type software version and serial number being displayed briefly on the LCD and the unit advancing to the relevant Quick Setup menu For full details on how to programme the Flow Oracle 160 using the Quick Setup Menu please proceed to Chapter 7 Flow For a full description of all features and parameters please refer to Chapter 8 Par
49. teretes te OR GER HE EA ETE eU EHI SEES 35 Ultra Wizard Menu Chapter5 Level Volume Quick Setup Menu Example I Level Monitoring with Alarms Example 2 Level Monitoring and Control apo or down s Example 3 Volume Application T Menu System and Parameter Guide Top Level Menu Application Menu Relays Menu Data Logs Menu Volume Menu Display Menu mA Output Menu Compensation Menu Stability Menu Echo Processing Menu System Menu Device Comm Menu Test Menu Chapter6 Pump Quick Setup Menu Example 1 Level Monitoring with Alarms Example 2 Sump Control pump down Example 3 Reservoir Control pump up Example 4 Differential Control Menu System and Parameter Guide Top Level Menu Application Menu Relays Menu Pump Advanced Menu Data Logs Menu Pumped Volume Menu Efficiency Menu Display Menu mA Output Menu Compensation Menu Stability Menu Echo Processing Menu System Menu Device Comm Menu o es ies ens Test Menu Chapter 7 Quick Setup Menu 2 Exponential Devices Point of Measurement Calculations Example Notch Weir BS3680 Flumes Point of Measurement Calcula ons nnen nenna ehe Example 2 BS3680 U Throated Flume BS3680 Thin Pla
50. the calculated volume will be divided or multiplied by before being displayed 1 2 1000 2 100 3 110 4 5 10 6 100 7 1 000 8 10 000 9 100 000 10 1 000 000 The remaining parameters required to finalise the setup of your application will follow on immediately from the above These parameters relate to details required to carry out the calculation for flow and will be dependent on the Primary Measuring Device chosen and the method of calculation chosen please enter values for the parameters concerned as requested Parameter 705 Max Flow P710 Dim A P711 Dim B P712 Dim C P713 Dim D P717 Exponent P718 K Factor Page 100 Default 0 000 Dependent on chosen PMD Description When requested enter the known maximum flowrate in units of volume P706 and Time P707 which occurs at maximum head P704 When requested enter in measurement units P104 the required dimension When requested enter in measurement units P104 the required dimension When requested enter in measurement units P104 the required dimension When requested enter in measurement units P104 the required dimension Where available the Flow Oracle will automatically enter the default exponent value for the PMD chosen but this can be changed if required When P700 7 Other enter the exponent value as defined by the manufacturer of the PMD Enter the K factor for the
51. the rate of change of level in the vessel and the type of rate of change alarm P212 222 232 242 252 and two setpoints must be set P213 223 233 243 253 amp P214 224 234 244 254 Setpoints are entered in Display Units per minute or of span per minute and a negative value should be entered for a Rate Alarm on a de creasing level and a positive value for an increasing level Alarm is based on the temperature and the type of temperature alarm P212 222 232 242 252 and two setpoints must be set P213 223 233 243 253 amp P214 224 234 244 254 The temperature used depends on the temperature source selected P852 Setpoints are entered in C Alarm is raised if the Failsafe Timer P809 expires No setpoints are required Alarm is raised if the real time clock fails No setpoints are required When Ultra Wizard 2 Pump Differential 6 Pump Efficiency and Pump Efficiency Enabled When Pump Efficiency is enabled Alarm is based on the Efficiency of the pump which is allocated to the relay I D P212 222 232 242 252 and two setpoints must be set P213 223 233 243 253 amp P214 224 234 244 254 Setpoints are entered in Page 147 Note that the loss of echo and loss of clock will also be shown on the display as LOST ECHO and LOST CLOCK respectively The third parameter for each relay determines the alarm ID for the relay you wish to set P212 P222 P232 P24
52. to set up a level monitoring application with control relays as described in the following example 2 then choose I and choose either control down press 1 or control up press 2 If you want to set up a volume application as described in the following example 3 then choose 2 Once you have chosen your application you will be asked a series of questions which are answered by choosing the appropriate option as detailed in the flow chart below Once all of the questions have been answered you will be prompted to provide further information as detailed in the tables below in order to complete the programming of the unit Page 40 The Quick Setup Menu detailing the questions you will be asked when setting up your Level Star via the Quick Setup is shown below Quick Setup Menu Application 1 Level 2 Volume 0 No Control 1 Control Down 2 Control Up No of Control Relays 1 I Control Relay 2 2 Control Relay 3 3 Control Relay 4 4 Control Relay 5 5 Control Relay For each Cntl Relay Set to Relayl 2 Set to Relay 2 3 Set to Relay 3 4 Set to Relay 4 5 Set to Relay 5 How Many Alarm 0 Alarms 1 One Alarm 2 Two Alarms 3 Three Alarms 4 Four Alarms 5 Five Alarms List will be truncated according to the number of Control relays selected For Each Alarm For Each Alarm 1 High Alarm 1 Set to Relay 1 2 Low Alarm 2 Set to Relay 2 3 HiHi Alarm 3 Set to Relay 3 4 Lo
53. type a parameter number whilst at parameter level only at one of the two menu levels When you are at a parameter the text line rotates automatically displaying the parameter name number the applicable units and the maximum and minimum figure you can enter The top line shows the value you are setting Once you have accessed a parameter you can either just look at it or change it Once a parameter has been changed press ENTER and you will see the message Saved If you press CANCEL then the change you made will not be saved and the message Unchanged will be displayed TP You can jump straight to the last parameter you edited by pressing when you first enter program mode Page 30 Test Mode Test mode is used to simulate the application and confirm that all parameters and relay setpoints have been entered as expected During simulation there is a choice of whether the relays will change state hard simulation or not soft simulation but the LED s will always change colour as programmed and the mA output will change in accordance to the chosen mode of operation If you wish to test the logic of the system that the relays are connected to then select hard simulation but if you don t wish to change the relay state then select a soft simulation There are two simulation modes automatic and manual Automatic simulation will move the level up and down between empty level or the pre determined S
54. when it is in its ON state The default is 2 green but can be changed to no colour red or yellow P939 Miscellaneous Relay Colour This parameter selects the colour that a miscellaneous relay should be when it is in its ON state The default is 2 green but can be changed to no colour red or yellow All relays that are not programmed will show no colour i e they are off Page 214 Watchdog You can check how many times the unit has been switched on and look at the date and time of the last ten starts This can be useful if there have been power failures or if for any reason the Ultra 5 restarts due to a fault condition The Ultra 5 can be backed up from a battery which automatically cuts in during power failure battery backed up units will continue uninterrupted operation and therefore will not register a loss of mains power If however the battery were to fail during a mains power interruption a start up would be recorded once power has been restored The following parameters can be accessed by directly entering the parameter number To do this enter the program mode and then type in the appropriate parameter number P940 Number of Starts This parameter shows how many times the unit has been powered up P941 P960 Start Date amp Time Parameters P941 and P942 show the date and time that the unit was last started There are ten start dates amp times recorded which are parameters P943
55. you how to get up and running within a few minutes of installing your Level Star Enter Program Mode First you need to go from run mode into program mode Assuming the passcode is the default 1997 then you should enter this ws _ Up Choose Quick Setup Now you need to go into the quick setup You will see on the display the words Ultra Wizard press the right hand arrow key and this will take you to the Quick Setup menu option Try pressing either of the two arrow keys to see some more menu options but return to Quick Setup and press x w ENTER d This takes you to the Quick Setup Menu EEE ARS ENTER NES This takes you to the common applications menu and a number of options will appear on the display S Page 39 Note If you have already setup a common application then there will be a number shown other than 0 and you will see messages showing what the current setup is If you want to reset this and start again press 0 which will reset all the quick setup parameters otherwise pressing ENTER will allow you to edit the parameters that have been set Choose Your Application There are two categories of application which are all described later in this chapter They are level or volume all with the choice of control functions and alarms If you want to set up a basic level monitoring application as described in the following example 1 then choose 1 If you want
56. 0 Page 72 Example 1 Level Monitoring with Alarms A vessel containing a liquid that has a variation in level that is to be monitored with a high level alarm set on Relay 1 and low level alarm set on Relay 2 lt empty distance P105 3 5m lt 100 span P106 2 8m 85 high alarm on P213 2 38m lt 80 high alarm P214 2 24m lt 15 low alarm P224 0 42m lt 10 low alarm on P223 0 28m lt 0 empty level In this example when the level rises to 2 38 m relay will come on until the level drops to 2 24 m when it will turn off If the level drops to 0 28 m then relay 2 will come on until it rises 0 42 m when it will turn off The display will show the level in the tank The mA output will be representative of level where 4mA empty level 0 and 20mA 2 8m 100 Page 73 To program the unit for Example 1 Level Monitoring with alarms by using the Quick Setup menu proceed as follows If required access the Program Mode Key in the passcode 1997 and press ENTER Using the right arrow key go to the Quick Setup menu press ENTER and as prompted by the questions select the relevant option and ENTER Question Level Pump Up Down or 1 Level App Differential No of Alarms 2 2 Alarms 1 Set Relay 1 2 Set Relay 2 1 metres Programming is now complete and the unit can be returned to the run mode press CANCEL until Run Mode
57. 0 None 16 Pump 5 1 Pump I 17 Pump 1 5 2 Pump2 18 Pump 2 5 3 Pump 1 2 19 Pump 1 2 5 4 Pump 3 20 Pump 3 5 5 Pump 1 3 21 Pump 1 3 5 6 Pump 2 3 22 Pump 2 3 5 7 Pump 1 2 3 23 Pump 1 2 3 5 8 Pump 4 24 Pump 4 5 9 Pump 1 4 25 Pump 1 4 5 10 Pump 2 4 26 Pump 2 4 5 11 Pump 1 2 4 27 Pump 1 2 4 5 12 Pump 3 4 28 Pump 3 4 5 13 Pump 1 3 4 29 Pump 1 3 4 5 14 Pump 2 3 4 30 Pump 2 3 4 5 15 Pump 1 2 3 4 31 Pump 1 2 3 4 5 P193 Calib Pumps This parameter is used to calibrate the pumps and determine the optimum 100 efficiency of the pump from which all subsequent efficiency calculations will be derived You can either choose to calibrate an individual pump or alternatively have each pump calibrated in turn automatically When selecting pumps to be calibrated individually Option I to 5 it is essential that the level in the vessel is above the relevant pump start point to ensure correct calibration Once you have selected the pump to be calibrated you will be prompted to return to the RUN mode there will then be a delay before the pump starts which is equal to the Calib Delay P188 the display will show the time being counted down time to the pump start Once the pump has started the display will show a countdown time equal to the Cal Duration P189 calculation of pump efficiency will be complete on the expiry of the count and the unit will
58. 03 For a Leopald Lagco flume the head is measured at a point upstream of the beginning of the converging section as detailed in the table below See DRWG 4 Flume Size Point of Measurement mm inches mm inches POINT OF MEASUREMENT THROAT FLOW q mon N N CONVERGING DIVERGING TRANSDUCER MOUNTED DRWG 4 MINIMUM BLANKING DISTANCE P107 w ABOVE MAX HEAD IT When any Other device is chosen please consult the manufacturer of the device for details of where the point of measurement should be located but ensure that it is chosen such that the surface of the liquid is not effected by turbulence or drawdown Page 104 Calculations ABSOLUTE If the flow calculation is to be absolute P702 1 the flow will be calculated using the formula s as follows Exponent Type Suppressed Rectangular Weir Without End Contractions Cipolletti Trapezoidal Weir Venturi Flume Parshall Flume Leopold Lagco Flume Formula Q KLh Where Q Flow K K factor L crest length of weir h head exponent Q KLh Where Q Flow K K factor L crest length of weir h head exponent Q Kh Where Q Flow K K factor K K factor h head exponent K K factor D pipe diameter h head exponent Exponent 1 50 Automatically selected by Flow Oracle 1 50 Automatically selected by Flow Oracle 1 50 Automatically selected by Flow Oracle
59. 1 10 m min Empty Damping Description Determines the mA output range 0 Off 1 0 to 20mA 2 4 to 20mA 3 20 to OmA 4 20 to 4mA Rate of maximum fill rate set above the actual fill rate of the vessel Rate of maximum empty rate set above the actual empty rate of the vessel The default values used for determining the relay setpoints when setting Alarm Differential Control and Pump relays via the Quick Setup menu are entered as a of span and are as follows Number of Application ppucat Pumps Pump On Off Number Setpoint Setpoint Pump 1 50 20 Pump 1 50 20 Pump 2 70 20 Pump 1 50 20 Pump 2 60 20 Pump 3 70 20 Pump 1 40 20 Pump 2 50 20 Pump 3 60 20 Pump 4 70 20 Pump I 40 20 Pump 2 50 20 Pump 3 60 20 Pump 4 70 20 Pump 5 75 20 Page 69 Application Number of Pump On Off Pumps Number Setpoint Setpoint Pump 1 50 80 Pump I 50 80 Pump 2 30 80 Pump Up Pump I 50 80 Pump 2 40 80 Pump 3 30 80 Pump Up Pump 1 60 80 Pump 2 50 80 Pump 3 40 80 Pump 4 30 80 Pump Up Pump 1 60 80 Pump 2 50 80 Pump 3 40 80 Pump 4 30 80 Pump 5 25 80 Per Number of Cntl Relay On Off Applicaton Cntl Relays Number Setpoint Setpoint One Control 1 80 20 Cntl Down Control 1 80 20 Cntl Down Control 2 70 20 Level Control 1 80 20 Cntl Down Contr
60. 15 00 metres Transducer is a dB25 Range 0 6 to 25 00 metres Transducer is a dB40 Range 1 2 to 40 00 metres 7 2 dBS6 Transducer is a dBS6 Range 0 2 to 6 00 metres 8 dBMach3 Transducer is a dBMach3 Range 0 0 to 2 425 mtrs When Ultra Wizard 3 Flow O Auxiliary Use the optional mA input Please consult Pulsar for availability Transducer is a dBMach3 Range 0 0 to 2 425 mtrs 1 dBMach3 Transducer is a dB6 Range 0 3 to 6 00 metres 3 dB10 Transducer is a dB10 Range 0 3 to 10 00 metres 4 dB15 Transducer is a dB15 Range 0 5 to 15 00 metres Transducer is a dBS6 Range 0 2 to 6 00 metres P102 Material This parameter should be set to the type of material being monitored Option Description 1 Liquid Default Use for liquids and flat solid materials 2 Solid Solid material that is heaped or at an angle Page 140 P103 Input 2 Optional The 4 20 mA input is available as an option Consult Pulsar for details of availability and can be used to replace the transducer for applications where an ultrasonic transducer cannot be used Use this parameter to set the second input device when using in Average or Differential Mode and P101 Transducer 1 Optional Auxiliary Input Second Transducer input not required Transducer is a dB3 Range 0 125 to 3 00 metres Transducer is a dB6 Range 0 3 to 6 00 metres Transducer is a dB10 Range 0 3 to 10 00 metres Transducer is a dB15 Range 0 5 to 15 00 met
61. 2 P252 Relay Alarm ID When P211 221 231 241 251 4 Loss of Echo or 5 Loss of Clock This parameter has no function and will not be displayed When P211 221 231 241 251 1 Level 2 Rate of Change or 3 Temp This parameter defines which alarm type or identification the relay should respond to as follows Description Setpoints 1 General Default Relay goes ON when P213 223 233 the value reaches the ON 243 254 is ON setpoint and goes OFF Setpoint P214 when the value reaches 224 234 244 254 the OFF setpoint is OFF Setpoint 2 High Relay goes ON when ON gt OFF the value rises to the ON Relay Setpoints setpoint and goes OFF P213 223 233 when the value lowers to 243 253 and P214 the OFF setpoint 224 234 244 254 Setpoints can be set in any order as the unit knows that you are setting a high level alarm 3 Hi Hi Same as 2 High but different identifier 4 Low Relay goes ON when ON lt OFF Relay the value lowers to the Setpoints ON setpoint and goes P213 223 233 OFF when the value 243 253 and P214 rises to the OFF setpoint 224 234 244 254 Setpoints can be set in any order as the unit knows that you are setting a low level alarm Page 148 Description Setpoints 5 LoLo Same as 4 Lo but different identifier 6 In bounds Relay goes ON if Relay Setpoints value is inside the zone P213 223 233
62. 221 231 241 251 2 Step Time This parameter is used to determine the Limit Time between each Drive Period Relay Setpoints are entered in Minutes during which time the relay will remain OFF See the appropriate relay Function tables P211 221 231 241 251 for further information Page 163 Miscellaneous P210 220 230 240 250 4 Miscellaneous When a relay is set to be a miscellaneous relay the second parameter determines its function P211 P221 P231 P241 P251 Relay Function This function allows the relay to work in relation to a clock or a specific event and will be set to activate in relation to Real Time Options 0 Off Default 1 Clock Description Relay will energise ON at a specified time each day as set in Relay Setpoint I P213 223 233 243 253 And turns OFF de energises after the specified On Time period as set in Relay Setpoint 2 P214 224 234 244 254 When Ultra Wizard 2 Pump Differential and Pump Volume Enabled P205 1 or When Ultra Wizard 3 Flow Relay will energise ON momentarily each time the specified volume has passed as set in Relay setpoint 1 P213 223 233 243 253 this parameter sets the multiplication factor which will be applied to the on board totaliser P820 to determine the switch point of the relay E g if the totaliser is set to totalise in cubic metres and the relay is required to provide a closure every 10 000 litres Relay se
63. 3 P933 Date Format This parameter allows you to alter the format that the date is displayed to your choice of DD MM YY MM DD YY or YY MM DD The default is DD MM YY LED Colour Each relay has an associated LED located on the unit s front panel which indicates the status of the relay By default the LED of any relay that has been programmed but is in its OFF state will be illuminated yellow When ON alarm relays will cause the LED to illuminate Red and pump control and miscellaneous relays will cause the LED to illuminate green LED s of any relays that have not been programmed will not be illuminated Customised settings for the colour of LED s can be achieved by using the following parameters P935 Off Relay Colour This parameter selects the colour that a programmed relay should be when it is in its OFF state The default is 3 yellow but can be changed to no colour red or green P936 Alarm Relay Colour This parameter selects the colour that an alarm relay should be when it is in its ON state The default is 1 red but can be changed to no colour green or yellow P937 General Control Pump Relay Colour This parameter selects the colour that a pump relay should be when it is in its ON state The default is 2 green but can be changed to no colour red or yellow P938 Control Relay Colour This parameter selects the colour that a control relay should be
64. 3 4 1 Level Totaliser Parameter Details Entered Values Description Default 1 2 3 P820 Totaliser Tot 0 00 P821 i Tot 0 00 P822 Totaliser Decimal Place P823 Totaliser Multiplier P824 Totaliser Enable mA OUTPUT Range Parameter Details Entered Values Description Default 1 2 3 4 P830 mA Out Range 2 4 20 Operation Parameter Details Description Entered Values Default 1 2 3 4 0 Default Entered Values 1 2 3 4 Default 0 000 metres 6 000 metres Entered Values 1 2 3 4 Default 0 0 mA 20 0 mA Entered Values Parameter Details Description Default 1 2 3 4 P838 Low Trim 0 0 mA P839 High Trim 0 0 mA Fail Safe Description P840 Fail Mode Entered Values Default 1 2 3 4 0 Default Page 239 Allocation Description P841 Allocation st Default 1 Xducer I Xducer 1 COMPENSATION Offset Entered Values P851 Measurement Offset Default 1 2 3 4 0 0 mA Temperature Entered Values Dei 1 2 Temperature Source 1 Automatic 2000C Velocity Entered Values ms 400 metres P862 Cal Dist 2 4 00 metres STABILITY Damping Entered Values Deak 3 2 3 70 000 Indicator Entered Values 1 2
65. 703 Minimum Head P704 Max Head P824 Totaliser Enable P816 Totaliser R Wait Default 1 dB Mach 3 1 Litres 1 per second 1 metres 2 425 m 0 000m 2 425m 1 On 0 No Description Type of Transducer to be used Units of flow as on display and used for calculations 1 litres 3 cubic feet 2 cubic metres 4 UK gallons 6 Mil USG Units of time that volume units will be displayed and calculated in 1 units sec 2 units min 3 units hour 4 units da Units used to enter dimensions and displayed where appropriate 1 metres 3 millimetres 5 inches Distance from the end of the transducer horn dB Mach 3 or face of the transducer to the material at the bottom of the measuring element 2 centimetres 4 feet Distance from empty point P105 to zero flow Distance from zero flow to max flow It should be noted that any change to P704 updates P106 Span and vice versa Enables the flow totaliser P820 options are 0 Off 1 On Note this totaliser can be viewed during run via the totaliser Hot Key It can be reset but only via P820 whilst in program mode Enables the totaliser to be displayed in the auxiliary display whilst in run mode Note this totaliser is resettable whilst in run mode via the totaliser hot key Page 99 Parameter P823 Totaliser Multiplier Default 4 Description Sets the factor by which
66. 8 However this can be overridden so that each individual relay has its own independent fail safe mode This parameter determines what the relay will do in the event of the Fail safe Time P809 expiring 0 Default assumes system default mode P808 remains in its current state 2 De Energise will De Energise 3 Energise will Energise Page 169 Pump Advanced Parameters When Ultra Wizard 2 Pump Differential The following parameters are used to set the Advanced Pump features Pump Run On This feature is used to periodically allow the pumps to continue operating below their normal OFF point in order to discharge any sediment that may have settled at the bottom of the vessel P349 Prime Level Sets the required level to ensure pumps are fully primed after a pump run on has occurred Following a pump run on any pump whose ON point is below the Prime Level will be held OFF until the Prime Level has been exceeded P350 Run Interval Set required time period in hours at which pump run on should occur P351 Run Duration This parameter sets the length of time in seconds that pumps will run on for it should be noted that only one run on is allowed per Run Interval Starting This feature is used to reduce the effects of power surges caused by switching of pumps in the following instances P352 Power surge mains or hydraulic that is generated when multiple pumps are started simultaneously
67. CHNICAL ENQUIRIES Please contact Pulsar Process Measurement Limited for technical support COMMENTS AND SUGGESTIONS If you have any comments or suggestions about this product then please contact Pulsar Process Measurement Limited Cardinal Building Enigma Commercial Centre Sandy s Road Malvern Worcestershire WR14 1JJ United Kingdom Tel 0870 6039112 International 44 870 6039112 Fax 0870 60391 14 International 44 870 6039114 Web Site http www pulsar pm com e mail info pulsar pm com general information e mail support amp pulsar pm com product support Chapter I Start Here About this Manual About the Ultra 5 Functional Description How to use this Manual Product Specification Chapter 2 Installation Power Supply Requirements Location Dimensions Wall mount Fascia Mount Rack and Panel Terminal Connection Details Wall Mount Fascia Mount Rack and Panel Voltage Selector and Fuse Location Wall mount Fascia mount Rack and Panel mount Preparation for Operation P Chapter3 How To Use Your Ultra 5 Operating the Controls How to Access Program Mode Wall and Fascia mount Rack and Panel Test Mode Using the RS232 Serial Interface Parameter Defaults Factory Defaults Chapter 4 Ultra Wizard tette
68. Max Rate is entered in Measurement Units P104 per minute and can be entered as either positive increasing level or negative decreasing level values Pumps When Ultra Wizard 2 Pump Differential or 3 Flow P210 220 230 240 250 2 Pump When a relay is being used for a pump function the second parameter determines the pump duty that will be used to determine the operating cycle P211 P221 P231 P241 P251 Relay Function This parameter defines which pump duty the relay should respond to as follows Pump Duty Description 1 Fixed duty assist All pumps are used to assist each other run at the same time and each pump has its own setpoints P213 223 233 243 253 amp P214 224 234 244 254 2 Fixed duty backup If a pump fails to meet the demand due to malfunction intake blockage etc then it is stopped and another pump shall take over Each pump has its own setpoints P213 223 233 243 253 amp P214 224 234 244 254 Page 152 Pump Duty 3 Alternate duty assist 4 Alternate duty backup 5 Duty backup and assist Description All pumps are used to assist each other run at the same time Each pump has its own setpoints P213 223 233 243 253 amp P214 224 234 244 254 but each time all pumps have stopped the setpoints are sequentially rotated between the pumps to ensure equal pump use If a pump fails to meet the demand due to malfunction intake blockage etc the
69. P Rating Wall IP Rating Fascia Optional IP rated panel mount Max amp min temperature electronics Flammable atmosphere approval CE approval Performance Accuracy Resolution Max range Min range Rate response Echo Processing Description 235 x 184 x 120 mm Nominal 1 kg Polycarbonate flame resistant to UL91 10 cable entry knock outs 5 x M20 1 x M16 underside 4 x PG11 18mm at rear 200 x 112 x 108 Nominal 1 3kg Stainless Steel back Polycarbonate UL94 VO front and bezel 10HP x 160 mm deep x 3U 128 5 mm high 72 mm wide x 144 mm high x 176 deep 2 core screened 1000 m IPe5 IP64 IP54 20 C to 50 C Safe area compatible with approved dB transducers see transducer spec sheet EMC approval to BS EN 50081 1 1992 for emissions and BS EN50082 2 1995 for immunity and to BS EN61010 1 1993 for low voltage directive 0 25 of the measured range or 6 mm whichever is greater 0 1 of the measured range or 2 mm whichever is greater Dependant on application and transducer maximum 40m dB40 Dependent upon application and transducer minimum zero dB Mach3 fully adjustable DATEM Digital Adaptive Tracking of Echo Movement Page 5 Outputs Analogue output Digital output Volt free contacts number and rating Display Analoque Input Available as an Option 0 20 or 4 20 mA Programming On board programming PC programming Remote programming Rack and Panel
70. Page 93 Test Menu Page 94 ston H Fara P990 Self Test P991 Hardware Test P992 mA Out Test P99 mA In Test Optional P994 Transducer Test P995 Keys Test P996 Relay Test P980 Simulate P981 Increment P983 Start Level P984 Incremental Change Chapter 7 Flow When Ultra Wizard 3 Flow Ultra 5 configured as a Flow Oracle 160 This quick set up guide shows you how to get up and running within a few minutes of installing your Flow Oracle 160 Enter Program Mode First you need to go from run mode into program mode Assuming the passcode is the default 1997 then you should enter this ss Choose Quick Setup Now you need to go into the quick setup You will see on the display the words Ultra Wizard press the right hand arrow key and this will take you to the Quick Setup menu option Try pressing either of the two arrow keys to see some more menu options but return to Quick Setup and press x w ENTER DIRT This takes you to the Quick Setup Menu d ae B wa This takes you to the common applications menu and a number of options will appear on the display Page 95 Note If you have already setup a common application then there will be a number shown other than 0 and you will see messages showing what the current setup is If you want to reset this and start again press 0 which will reset all the quick setup par
71. Pt2 Up stream Down stream empty distance P105 3 5m 100 span P106 2 8m 85 Pt 1 high alarm on P213 2 38m lt J 80 Pt 1 high alarm off P214 2 24m Diff control on 223 0 14m 1 Diff control off P224 0 03m lt 15 Pt 2 low alarm off P254 0 42m lt lt 10 Pt 2 low alarm on P253 0 28m 07 empty level Note When using the Advanced 120 to measure differential the transducers should be installed at the same height in order to ensure that no differential is present when the level is zero on both sides If this is not possible then a measurement offset P851 or Display Offset P802 will have to be applied to ensure the correct reading is obtained In this example the Advanced 120 is being used to control a rake on a screen which is filtering out solids in the inlet flow to a wastewater treatment plant A high alarm has been assigned to Pt 1 Transducer 1 on the up stream side and a low alarm to Pt 2 Transducer 2 on the down stream side The Diff Control to operate the rake is on relay 1 high alarm on Transducer 1 up stream is on relay 2 and low alarm on Transducer 2 down stream is on relay 3 Page 79 This will operate as follows when the level rises on the upstream side and or the level on the down stream side falls resulting in a differential of 0 14m anywhere within the working span indicating that the screen is blocked relay I will co
72. RLS NO RELAY 5 amp RL5NC RL5 COM RL3NO RELAY 3 RL3NC RL3 COM RELAY 1 RL1NC RL1 NO RL1 COM Page 14 OO DC INPUT 24VDC POWER SIGNAL TRANSDUCER 2 AVAILABILITY IS OV and SCREEN J SET UP DEPENDENT RL4 NO RL4NC RELAY 4 RL4 COM RL2NC RELAY 2 RL2NO RL2 COM N AC INPUT L 110 230V AC E 50 60 Hz VOLTAGE SELECTOR SWITCH INSIDE UNIT Terminal Connections Power Ultra 5 can operate from mains AC and automatically from DC or battery backup in the event of power failure or can be operated permanently from DC or batteries Transducer The transducer should be installed and connected in accordance with the installation instructions contained in the Transducer User Guide The entire range of standard dB transducers are certified for use in hazardous areas and different models for each are available for use in Zone 1 or Zone 0 Wire the transducer to the Ultra 5 s transducer terminals terminal numbers will depend on the unit type as follows Transducer 1 Terminal Connection Details Unit Type Red White Black Green Power Signal 0 volts Screen Wall Mount 39 40 41 41 Fascia Mount 32 31 30 30 Rack or Panel 2 4 Transducer 2 Terminal Connection Details Unit Type Red White Black Green Power Signal 0 volts Screen Wall M
73. Ultra 5 is reading what you would expect in terms of distance from the face of the transducer to the material level then you can proceed with programming for the intended application It is sensible to program all of the required parameters at the same time The system will be then set up Note that the span is automatically calculated from the empty level so the empty level should be entered first Page 34 Chapter 4 Ultra Wizard The Ultra Wizard menu allows you to turn Ultra 5 into anyone of three dedicated ultrasonic devices to exactly suit the requirements of your application Ultra Wizard Menu To access the Ultra Wizard you need to go from Run Mode to Program Mode Enter Program Mode First you need to go from run mode into program mode Assuming the passcode is the default 1997 then you should enter this 18008 Choose Ultra Wizard Now you need to go into the Ultra Wizard You will see on the menu the words Ultra Wizard which is the first item on the menu select and press BE 7 7 NES e This takes you to the Select Application Menu and provides the choice of 1 Level or Volume measurement Lev Vol 2 Pump Control or Differential measurement and control Pump Diff 3 Open channel Flow measurement Flow Once you have selected the application of your choice the Ultra 5 will be configured to the unit type specific to that task as follows Application 1 Lev Vol When selected Ultra 5 will b
74. W Location All electronic products shock so follow prope installation are susceptible to electrostatic r grounding procedures during Ultra 5 must be mounted in a non hazardous safe area and the transducer fitted in the hazardous area SAFE AREA PULSAR ultra CONTROLLER S EARTH ZENER BARRIER ZONE 0 EEx ia ONLY HAZARDOUS AREA dB TRANSDUCER TRANSDUCER LABELLING ZONE 1 Sira O2ATEX5104X Z EEx II T6 tamb 40C to 75C 4 ZONE Sira O2ATEX2103X EEx ia IIC T6 Tamb 40C to 75C Page 7 When choosing a location to mount the enclosure bear in mind the following Ensure that the Ultra 5 is installed in a Safe non hazardous area For a clear view of the LCD display it is recommended that it is mounted at eye level The mounting surface is vibration free The ambient temperature is between 20 C and 50 C There should be no high voltage cables or inverters close by Dimensions Wall mount The dimensions of the wall fixing holes are as shown below FIXING CENTRES 30mm 142mm 198mm Ultra 5 should be mounted by drilling three holes suitable for size 8 screws length to suit your application and fixing the top screw in place Hang the unit on this and fix the two remaining screws by removing the terminals access cover to access the pre drilled holes Page 8 The full dimensions of the enclosure are as shown below
75. You will then be asked if you want to Recalculate Setpoints if you choose yes enter 1 then all Relay Setpoints will be recalculated as a percentage of the new empty distance Any other answer will leave the setpoints at their original values P106 Span This parameter should be set to the maximum distance from the Empty Level P105 to the maximum material level It is automatically set to be equal to the Empty Level P105 less the Near Blanking distance P107 when you set the empty level P107 Near Blanking Distance This parameter is the distance from the face of the transducer that is not measurable and is pre set to the minimum value dependant on the Xducer P101 selected It should not be set to less than this figure but can be increased typically to ignore close in obstructions Transducer Near Blanking Distance P101 dBMach3 Transducer Default Blanking Distance 0 00m P101 dB3 Transducer Default Blanking Distance 0 12m P101 dB6 Transducer efault Blanking Distance 0 30m P101 dB10 Transducer efault Blanking Distance 0 30m P101 dB15 Transducer efault Blanking Distance 0 50m P101 dB25 Transducer efault Blanking Distance 0 60m P101 dB40 Transducer efault Blanking Distance 1 20m P101 dBS6 Transducer efault Blanking Distance 0 20m Page 142 P108 Far Blanking Distance This is the distance as a percentage of empty level P105 beyond the empty point that t
76. a replacement pump being fitted P513 Pump 1 Run On This parameter displays the current number of Pump Run On s which have occurred for Pump 1 Any value from 0 9999 can be entered to facilitate any update to the stored total for any reason e g a replacement pump being fitted P514 Pump 1 Draw This parameter displays the current Draw Rate for Pump 1 which is used to calculate the pump efficiency Any value from 0 9999 can be entered to facilitate any update to the stored total for any reason e g a replacement pump being fitted P515 Pump 1 Efficiency This parameter displays the current value for Pump 1 Efficiency which is used to calculate the pump efficiency and will update with any change to the Pump Draw Rate P514 P516 P521 Pump 2 These parameters contain the same information as above for Pump 2 Page 175 P522 P527 Pump 3 These parameters contain the same information as above for Pump 3 P528 P533 Pump 4 These parameters contain the same information as above for Pump 4 P534 P539 Pump 5 These parameters contain the same information as above for Pump 5 Pumped Volume When Ultra Wizard 2 Pump Differential Set Up P205 Pump Vol Enable This parameter determines if Pumped Volume is in use or not Option Description 0 Off Default Pumped volume calculation is switched Off Pumped volume calculation is switched On P206 Settle Time This parameter determines the time allowed for the leve
77. able P211 221 231 241 251 for further information P219 P229 P239 P249 P259 Relay Max Rate This parameter will allow a pump to be switched at a pre determined Rate of change of Level irrespective of the ON level setpoint P213 223 233 243 253 Once a pump relay has been switched ON by the pre determined Rate of Change it will remain energised until the level reaches the OFF level setpoint P214 224 234 244 254 Max Rate is entered in Measurement Units P104 per minute and can be entered as either positive increasing level or negative decreasing level values Page 156 Control P210 220 230 240 250 3 Control When a relay is being set up as a control relay the second parameter that will be displayed in the menu determines its function P211 P221 P231 P241 P251 Relay Function This function allows the relay to be assigned to specific control functions other than pumps and alarms several of these functions work in relation to time This can be used to activate devices based on elapsed time or running cycles such as a timed rake control to keep a ram lubricated if idle for long periods or flush valve operation 0 Off Time 2 Storm When Ultra Wizard 2 Pump Differential Description Relay is always de energised Relay will energise ON after the Cycle time that is set in Relay Setpoint 2 P214 224 234 244 254 And turns OFF de en
78. akpoints Description Default Head Breakpoint I 0 001 Flow Breakpoint I 1 000 Head Breakpoint 2 0 001 Flow Breakpoint 2 1 000 Head Breakpoint 3 0 001 Flow Breakpoint 3 1 000 Head Breakpoint 4 0 001 Flow Breakpoint 4 1 000 Head Breakpoint 5 0 001 Flow Breakpoint 5 1 000 Head Breakpoint 6 0 001 Flow Breakpoint 6 1 000 Head Breakpoint 7 0 001 Flow Breakpoint 7 1 000 Head Breakpoint 8 0 001 Flow Breakpoint 8 1 000 Head Breakpoint 9 0 001 Flow Breakpoint 9 1 000 Head Breakpoint 10 0 001 Flow Breakpoint 10 1 000 Head Breakpoint 11 0 001 Flow Breakpoint I I 1 000 Head Breakpoint 12 0 001 Flow Breakpoint 12 1 000 Head Breakpoint 13 0 001 Flow Breakpoint 13 1 000 Head Breakpoint 14 0 001 Flow Breakpoint 14 1 000 Head Breakpoint 15 0 001 Flow Breakpoint 15 1 000 Head Breakpoint 16 0 001 Page 236 1 1 Entered Values 2 3 Entered Values 2 3 Flow Breakpoint 16 1 000 Head Breakpoint 17 0 001 Flow Breakpoint 17 1 000 Head Breakpoint 18 0 001 Flow Breakpoint 18 1 000 Head Breakpoint 19 0 001 Flow Breakpoint 19 1 000 Head Breakpoint 20 0 001 Flow Breakpoint 20 1 000 Head Breakpoint 21 0 001 Flow Breakpoint 21 1 000 Head Breakpoint 22 0 001 Flow Breakpoint 22 1 000 Head Breakpoint 23 0 001 Flow Breakpoint 23 1 000 Head Breakpoint 24 0 001 Flow Breakpoint 24 1 000 Head Breakpoint 25 0 001 Flow Breakpoint 25 1 000 Head Breakpoint 26 0 001 Flow Breakpoint 26 1 000 H
79. alled ability when identifying the true target level in the face of competing echoes from pipes pumps or other obstructions Coupled with the powerful long range abilities of the all new dB transducer range the Ultra 5 lives up to its reputation as the most reliable ultrasonic level measurement system available The Pulsar Ultra 5 ultrasonic level controller has been designed to provide maintenance free fit and forget performance Page 3 How to use this Manual 1 Read the installation and operating instructions contained in Chapters 2 and 3 carefully they are applicable in every use of this product 2 Decide which task you wish your Ultra 5 to perform for you and then configure the unit using Ultra Wizard as described in Chapter 4 3 Move directly to the appropriate chapter of this manual as listed below for details on how to program Ultra 5 using the Quick Set Up Menu Chapter Function Task Chapter 5 Level Volume Measurement of Level or Volume Chapter 6 Pump Differential Control of Pumps or Differential measurement and Control Chapter 7 Flow Measurement of Open Channel Flow Page 4 Product Specification Physical Wall Mount Outside dimensions Weight Enclosure material description Cable entry detail Fascia Mount Outside dimensions Weight Enclosure material description Rack mount Panel mount Transducer cable extensions Maximum separation Environmental I
80. ameter Listing and Description Page 37 Flow Oracle 160 The Flow Oracle 160 open channel flowmeter provides comprehensive flow monitoring with data logging and control functions for a complete range of flumes weirs and channels Flow calculations to the British Standard BS3680 are available within the software together with calculations for a wide variety of other primary elements For applications where there is no primary element the optional 4 20mA input can be used to connect a Doppler Velocity Sensor available from Pulsar to enable the calculation of Flow Q Velocity x area for a wide range of channel shapes Also available within the unit is a customised 32 point calibration routine which also permits the flow measurement of non standard flumes and weirs The Flow Oracle 160 can measure from 0 0 m to 15 m from the transducer to the surface being monitored dependent on the transducer used The Flow Oracle 160 can show details of level space distance head or flow on the display along with a totaliser if desired The five user definable relays with individual setpoints can be programmed to activate devices such as pumps samplers remote totalisers or other control equipment The 4 20 mA output is fully programmable to provide an output relative to level space distance head or flow Page 38 Chapter 5 Level Volume When Ultra Wizard 1 Level Volume Ultra 5 is configured as a Level Star 110 This quick set up guide shows
81. ameters otherwise pressing ENTER will allow you to edit the parameters that have been set Choose Your Application There are six categories of Primary Measuring Device which are all described in this chapter They are exponential BS3860 flumes BS3860 weirs area velocity special and universal Calculations for flow can be performed using absolute or ratiometric calculations The answer will be the same the choice of calculation method being limited to the amount of information available with regards to the primary measuring device For ratiometric calculation it is normally sufficient to know the maximum flow at maximum head for the device in question All types of primary measuring devices can be set up with a choice of alarms If you want to set up a basic exponential device as described in the following example 1 then choose 1 You then need to select the primary measuring device for your application from the following available options suppressed rectangular weir cipolletti trapezoidal weir venturi flume parshall flume leopold lagco flume V notch weir or other for any other type of exponential device To set up an application for a BS3680 flume as described in the following example 2 then choose 2 You then need to select the primary measuring device for your application from the following available options rectangular flume with or without hump U throated flume with or without hump To set up an application for
82. and mains fuse is located inside the terminal compartment to the left of the mains terminals as illustrated below e e N lt MAINS FUSE NS Fascia mount The voltage selector switch and mains fuse is located under the removable cover at the bottom of the unit as illustrated below AC VOLTAGE SELECTOR 230 AC POWER FUSE Page 18 Rack and Panel mount The voltage selector switch and mains fuse is situated on the inside of the bottom PCB as illustrated below and can be accessed from the lower side of the rack unit Page 19 Important Information The rear metalcase of the fascia unit must be connected to earth via the earthing stud located on the rear of the unit see drawing above using wiring to meet local requirements Before applying AC power mains make sure you have correctly selected the voltage selector switch as detailed in the preceding pages Please note that all units are supplied set to 230 volts AC for safety reasons Never operate the Ultra 5 with terminal access exposed An external switch or circuit breaker should be installed near to the Ultra 5 to allow the supply to be removed during installation and maintenance In addition the relay contacts should also have a means of isolating t
83. and start again press 0 which will reset all the quick setup parameters otherwise pressing ENTER will allow you to edit the parameters that have been set Choose Your Application There are four categories of application which are all described later in this chapter They are level pump down sump control pump up reservoir control or differential all with the choice of alarms If you want to set up a basic level monitoring application as described in the following example 1 then choose 1 If you want to set up a pump down sump control application as described in the following example 2 then choose 2 If you want to set up a pump up reservoir control application as described in the following example 3 then choose 3 If you want to set up a differential application as described in the following example 4 then choose 4 Once you have chosen your application you will be asked a series of questions which are answered by choosing the appropriate option as detailed in the flow chart below Once all of the questions have been answered you will be prompted to provide further information as detailed in the tables below in order to complete the programming of the unit Page 66 The Quick Setup Menu detailing the questions you will be asked when setting up your Advanced 120 via the Quick Setup is shown below Quick Setup Menu 2 Pump Down 3 Pump Up How Many Pumps Number of Control 1 One Pump Relays 2 Two Pump
84. annot be changed P928 Serial Number This parameter will display the serial number of the unit It is read only and cannot be changed The serial number can also be viewed while in RUN mode by pressing the decimal point key P929 Site Identification This parameter allows you to give each unit an individual reference number for identification purposes You can set any number between I and 99999 P930 Factory Defaults This parameter resets all parameter values to the original Factory Set values that were installed when the unit was tested before despatch to you To reset parameters enter 1 Yes and press ENTER then you will see a message Entr if sure you should press ENTER again If you press any other key at this point the parameters will not be reset and you will see a message confirming this Once you have done this program the unit to the desired application Date amp Time The date and time is used to control specific relay functions and date stamp certain events that are contained in the Data Logs It is also used in conjunction with the system watchdog that keeps an eye on the times the unit has started P931 Date This parameter display the current date in the format as set by P933 Date Format and can be reset if required P932 Time This parameter displays the current time and can be reset if required in the format HH MM 24 hour format This is set initially at the factory for UK time Page 21
85. be changed though if P852 is changed they will be reset P580 Minimum Temperature This parameter displays the minimum temperature recorded P581 Minimum Temperature Date This parameter displays the date when the minimum temperature was recorded Page 173 P582 Minimum Temperature Time This parameter displays the time when the minimum temperature was recorded P583 Maximum Temperature This parameter displays the maximum temperature recorded P584 Maximum Temperature Date This parameter displays the date when the maximum temperature was recorded P585 Maximum Temperature Time This parameter displays the time when the maximum temperature was recorded P586 Current Temperature This parameter displays the current temperature Page 174 Pump Logs When Ultra Wizard 2 Pump Differential P510 Pump 1 Hours This parameter displays the current total running hours for Pump 1 Any value from 0 9999 can be entered to facilitate any update to the stored total for any reason e g a replacement pump being fitted P511 Pump 1 Starts This parameter displays the current total pump starts for Pump 1 Any value from 0 9999 can be entered to facilitate any update to the stored total for any reason e g a replacement pump being fitted P512 Pump 1 Starts Hour This parameter displays the current pump Starts Hour for Pump 1 Any value from 0 9999 can be entered to facilitate any update to the stored total for any reason e g
86. between the two 243 253 and P214 setpoints 224 234 244 254 can be set in any order as the unit knows that you are setting an in bounds alarm 7 Out of bounds Relay goes ON if Relay Setpoints value is outside the zone P213 223 233 between the two 243 253 and P214 setpoints 224 234 244 254 can be set in any order as the unit knows that you are setting an out of bounds alarm When P211 221 231 241 251 6 Pump Efficiency This parameter assigns the alarm to the appropriate pump relay as detailed below Option Description Relay will not operate Alarm is assigned to pump on Rela Alarm is assigned to pump on Rela Alarm is assigned to pump on Rela Alarm is assigned to pump on Rela Alarm is assigned to pump on Rela Alarm is assigned to relays designated as pump Page 149 The fourth parameter and the fifth parameter for each relay set the Alarm ON and OFF points For a high alarm the ON is set higher than OFF For low alarm then ON is set lower than OFF See the appropriate alarm ID table P212 222 232 242 252 for further information When P211 221 231 241 251 4 Loss of Echo or 5 Loss of Clock This parameter has no function and will not be displayed P211 221 231 241 251 1 Level 2 Rate of Change 3 Temp or 6 Efficiency P213 P223 P233 P243 P253 Relay Setpoint 1 Determines the ON or OFF
87. can override this if the device you connect to cannot for example accept less than 2mA yet you want to use the 0 20mA range Default 0 00mA Page 203 P837 mA High Limit This parameter sets the highest level that the mA output will rise to the default is 20 mA but you can override this if the device you connect to cannot for example accept more than 18 mA yet you want to use the 0 20 mA range Default 20 00mA Trim P838 mA Low Trim If the device you are connected to is not calibrated and not showing the correct low value reading then you can trim it using this parameter You can either type in the offset directly or use the arrow keys to move the output up and down until you get the expected result reading on the device that is connected P839 mA High Trim If the device you are connected to is not calibrated and not showing the correct high value reading then you can trim it using this parameter You can either type in the offset directly or use the arrow keys to move the output up and down until you get the expected result reading on the device that is connected Failsafe P840 mA Fail safe Mode This parameter determines what happens to the mA output in the event of the unit going into fail safe mode The default is to do the same as the system fail safe P808 but this can be overridden to force the mA output to an independent fail safe mode as follows 0 Default mA output will fail as per P808 mA ou
88. ce as detailed in the table below POINT OF MEASUREMENT X SEE TABLE N TRANSDUCER MOUNTED Sa MINIMUM BLANKING DISTANCE P107 ABOVE MAX HEAD N N DRWG 15 MO Flume size Point of Measurement Dim A P710 cm Feet cm inches 7620 25 225 90 Page 124 V notch angle weirs the head is measured upstream of the weir plate at a minimum distance of 3 times maximum head to ensure the surface of the liquid is not effected by turbulence or drawdown See Exponential devices above for further details Calculations Palmer Bowlus Flume and H Flume ABSOLUTE If the flow calculation is to be absolute P702 1 the flow will be calculated using the formula q f h Where q flowrate f is an 8 degree polynomial solution for h head RATIOMETRIC If the flow calculation is to be ratiometric P702 2 the flow will be calculated using the formula q Where q flowrate 9 flowrate at maximum head P705 f h a polynomial solution for h head a polynomial solution for maximum head V Notch Angle Weir Non BS 3680 ABSOLUTE If the flow calculation is to be absolute P702 1 the flow will be calculated using the formula q C 8 15 tan theta 2 2gn h kh Where q flowrate C discharge coefficient calculated by Flow Oracle P723 theta V notch angle gn gravitati
89. ch pump relay that should operate together as part of a second group Page 167 The fourth parameter and the fifth parameter for each relay set the pump ON and OFF points which are entered in Measurement units P104 For pump down the ON is set higher than OFF For pump up then ON is set lower than OFF See the appropriate pump duty function table P212 222 232 242 252 for further information P213 P223 P233 P243 P253 Relay Setpoint 1 This parameter determines the ON point of the pump P214 P224 P234 P244 P254 Relay Setpoint 2 This parameter determines the OFF point for the pump When a relay is being used for a pump by time function then the sixth parameter will determine the maximum time the pump will be allowed to run before it is switched off and the next pump takes over P215 P225 P235 P245 P255 Relay Setpoint 3 This parameter determines the Maximum Time the pump will be allowed to run before being switched OFF and is entered in minutes The pump will switch off either at its OFF level Relay Setpoint 2 P214 224 234 244 254 or its Maximum Run Time Relay Setpoint 3 P215 225 235 245 255 whichever occurs first P219 P229 P239 P249 P259 Relay Max Rate This parameter will allow a pump or general control relay to be switched at a pre determined Rate of change of Level irrespective of the ON level setpoint P213 223 233 243
90. cle P722 Caca discharge coefficient at maximum head h head maximum head P704 Page 110 U Throated Flume ABSOLUTE If the flow calculation is to be absolute P702 1 the flow will be calculated using the formula q 2 3 g C C C4bh gt Where q flowrate ga gravitational acceleration nominal value 980 66 cm s h head C shape coefficient calculated by Flow Oracle P724 C velocity coefficient calculated by Flow Oracle P721 Ca discharge coeffecient calculated by Flow Oracle P722 b throat width P711 RATIOMETRIC U Throated Flume If the flow calculation is to be ratiometric P702 2 the flow will be calculated using the formula Where q Geat Cy C vea Ca Ca C C uui D hau q flowrate q ca flowrate at maximum head P705 Cv velocity coefficient calculated by Flow Oracle P721 Cv velocity coefficient at maximum head Cd discharge coeffecient calculated by Flow Oracle P722 Cd discharge coefficient at maximum head Cu shape coefficient P724 Cu shape coefficient at maximum head h head haa maximum head P704 Page 111 Example 2 BS3680 U Throated Flume In this example it is required to calculate to BS3680 the flow through a U Throated Flume without any hump Absolute calculation will be used and there is a requirement for an alarm to indicate a low flow condition which will be set to relay 1 The flow rate is to be displayed in cubic meters hour and the totaliser
91. code must be entered to go into program mode If disabled set to 0 then no passcode is required and ENTER is used to enter program mode Default 1 Enabled P922 Passcode This is the passcode that must be used to enter program mode The default is 1997 but this can be changed to another value from 0 to 9999 Backup P925 Parameter Backup amp Restore This parameter is used to make a backup of all parameters for example to ensure a default set is maintained within the unit If alterations are made to the parameters that do not work as intended then the backup set can be restored into the unit You can make two separate backup copies if you wish called backup 1 and backup 2 and restore from either The options are DENE tion Description tion Make backup to area 1 of all parameters 22 Backup Make backup to area 2 of all parameters Restore all parameters from area I Restore all parameters from area 2 System Information The following three parameters do not affect how the unit performs but details contained in them may be required by Pulsar when making technical enquiries P926 Software Revision This parameter will display the current software revision It is read only and cannot be changed The software revision can also be viewed while in RUN mode by pressing the decimal point key Page 212 P927 Hardware Revision This parameter will display the current hardware revision It is read only and c
92. communication with the unit Please consult Pulsar or your local distributor for further details This option initiates a predetermined message which is sent to the remote telephone number detailing date and time the alarm was initiated the site ID alarm condition and level at the time the alarm was initiated Page 219 P145 Tel No 1 This parameter is used to enter the number of O s that appear at the beginning of the telephone number to be dialled that is to receive the message Description No 0 s present at the beginning of the telephone number to be dialled 1 Add 0 Default 1 0 present at the beginning of the telephone number to be dialled 2 O s present at the beginning of the telephone number to be dialled P146 Tel No2 This parameter is used to enter to enter the next digits following the 0 s of the telephone number to be dialled If there are less then 8 digits following the O s then just enter the digits required if there are more than digits following the 0 s then enter the first 6 digits and then proceed to P987 and enter the remaining digits P147 Tel No3 This parameter is used to enter any remaining digits of the telephone number to be dialled after completion of P985 and P986 above Example Telephone number to be dialled is 0 1234 123456 P145 Tel No 1 1 One 0 at the beginning of the telephone number P146 Tel No 2 123412 The next 6 digi
93. crease the level The relay will energise ON after the Limit time that is set in Relay Setpoint 3 P215 225 235 245 255 And turns OFF de energises after the Drive Period that is set in Relay Setpoint 2 P214 224 234 244 254 6 Differential Control Relay will energise ON when a differential condition is in effect and de energise OFF when the differential conditions cease Two setpoints are required Differential control ON P213 223 233 243 253 and Differential control OFF P214 224 234 244 254 This allows the relay to be used to activate a device as a result of a differential level between two points e g operate a rake on a screen Page 159 The third parameter for each relay determines the assignment or condition of the relay where required P212 P222 P232 P242 P252 Relay Alarm ID Pump Group When Ultra Wizard 2 Pump Differential P211 221 231 241 251 1 2 3 or 6 This parameter has no function and will not be displayed P211 221 231 241 251 4 Flush Valve If the relay is selected for Flush Valve Pump then this parameter is used to determine to which pump the Flush function is assigned Enter the relay number to which the assigned pump is connected P211 221 231 241 251 5 Step Time If the relay is selected for Step Time then this parameter is used to assign the relay to the 0 Open condition increase level or 1 Close
94. cy pu MEASUREMENT ULTRA 5 2 INSTRUCTION MANUAL FOR ENTERPRISE INTERNATIONAL TRADE ULTRA 5 THIRD EDITION February 2009 Part Number M 180 5 003P COPYRIGHT O Pulsar Process Measurement Limited 2005 09 All rights reserved No part of this publication may be reproduced transmitted transcribed stored in a retrieval system or translated into any language in any form without the written permission of Pulsar Process Measurement Limited WARRANTY AND LIABILITY Pulsar Process Measurement Limited guarantee for a period of 2 years from the date of delivery that it will either exchange or repair any part of this product returned to Pulsar Process Measurement Limited if it is found to be defective in material or workmanship subject to the defect not being due to unfair wear and tear misuse modification or alteration accident misapplication or negligence DISCLAIMER Pulsar Process Measurement Limited gives nor implies any process guarantee for the this product and shall have no liability in respect of any loss injury or damage whatsoever arising out of the application or use of any product or circuit described herein Every effort has been made to ensure accuracy of this documentation but Pulsar Process Measurement Limited cannot be held liable for any errors Pulsar Process Measurement Limited operates a policy of constant development and improvement and reserves the right to amend technical details as necessary TE
95. d if you do not press any keys Page 26 Hot Keys There are five hot keys on the keypad which can be used to quickly access common parameters for viewing only while in Run Mode Pressing the hot key once will display the first parameter then repeated pressing will display the others then the Ultra 5 reverts to Run Mode In program mode they have different functions the functions are shown below When application is Flow view non resettable totaliser View and reset the resettable totaliser When application is Pump view total pump running hours and individual pump running hours Displays echo confidence echo strength H A L L average noise peak noise or temperature When application is Pump view total number of pump starts and individual pump starts Instantaneous mA output Dependant on application displays Distance Level Space Head Flow Volume or rate of change of level Not used with Ultra 5 Gives details of unit type software revision and serial number Program Mode Not used with Ultra 5 Not used with Ultra 5 Reset parameter to default setting Not used with Ultra 5 Toggle relay setpoints between Ultra 5 s units of measure and of span Takes you to the last parameter edited when you first enter program mode Enter decimal point Page 27 Menu Keys The menu keys have the following functions E Menu Key Function 1 Arrow keys for moving left and righ
96. e slime 0 6 1 5 Wood Planned timber or plywood 0 3 0 6 Well sanded and painted 0 03 0 06 P715 Water Temperature When P700 2 BS3680 Flume this parameter is used to enter the mean 0 water temperature in C Page 191 P717 Exponent This parameter is used to enter the exponent value when P700 PMD Type 1 Exponent and P701 Primary M D 7 Others P718 K Factor This parameter is used to enter the K Factor when P700 PMD Type 1 Exponent and P702 Calculation 1 Absolute see table below for further details Pimary Measuring Device P718 K Factor P700 1 Exponent Automatically P701 1 Supp Rectangular Weir Calculated P700 1 Exponent Automatically P701 2 Trapezod Weir Calculated P700 1 Exponent Obtain value P701 3 Venturi Flume and enter P700 1 Exponent Automatically P701 4 Parshall Flume Calculated P700 1 Exponent Automatically P701 5 Leopald Lagco Flume Calculated P700 1 Exponent Automatically P701 2 6 V Notch Calculated P700 1 Exponent Obtain value P701 7 Other and enter P719 Throat Width This parameter is used to select the Throat Width of the flume when P700 PMD Type 1 Exponent and P701 4 Parshall Flume After selecting the Throat Width the Exponent P717 and K Factor P 718 will be set automatically Calculations The following parameters P720 to P725 are values calculated by the unit dependent on application and are Read Only therefore have no d
97. e configured as a Level Star 110 2 Pump Diff When selected Ultra 5 will be configured as an Advanced 120 When selected Ultra 5 will be configured as a Flow Oracle 160 Page 35 Lev Vol If you require to set up a level or volume application with or without a choice of control functions then press 1 followed by ENTER the message Loading will be displayed and your Ultra 5 will be configured as a Level Star 110 Confirmation that configuration has been completed will be given by the unit type software version and serial number being displayed briefly on the LCD and the unit advancing to the relevant Quick Setup menu For full details on how to programme the Level Star 110 using the Quick Setup Menu please proceed to Chapter 5 Level Volume For a full description of all features and parameters please refer to Chapter 8 Parameter Listing and Description Level Star 110 The Level Star provides the ability to convert level measurement to enable the contents of a vessel to be displayed in volume along with control functions for a complete range of vessel shapes Also available within the unit is a customised 32 point calibration routine which permits the calculation of volume in non standard vessels The Level Star 110 can measure from 0 12 m to 40 m from the face of the transducer to the surface being monitored dependent on the transducer used The Level Star 110 can show details of level space distance uni
98. e highest figure It is a percentage of confidence that the echo reporting the level is the correct one P902 Echo Strength1 This parameter displays the most recent echo strength figure for the transducer where a higher figure indicates a better returned echo P903 Average Noise1 This is the mean noise reading for the transducer It is measured while the transducer is not firing and gives an indication of the average amount of electrical noise present on the cabling Page 210 P904 Peak Noise1 This is the peak noise reading for the transducer It is measured while the transducer is not firing and gives an indication of the maximum amount of electrical noise present on the cabling P905 Sensitivity This parameter determines the sensitivity of the unit Please consult Pulsar for further information and assistance on changing the value of this parameter P906 Side Clearance This parameter is used to set the distance by which the DATEM trace will stand off from around unwanted echoes such as obstructions Please consult Pulsar for further information and assistance on changing the value of this parameter Transducer 2 Status When Ultra Wizard 1 Level Volume or 2 Pump Differential P910 P916 Transducer 2 These parameters contain the same information as detailed in Transducer 1 Status for Transducer 2 Page 211 System Parameters Passcode P921 Enable Code Enables the passcode P922 which means the pass
99. e programming of the unit Page 97 The Quick Setup Menu detailing the questions you will be asked when setting up your Flow Oracle 160 via the Quick Setup is shown below Quick Setup Menu Quick Setup PMD Type 0 Off No Calculation I Exponential 2 BS3680 Flumes 3 BS3680 Weirs 4 Not Available 5 Special 6 Universal Exponential 1 Supp Rect 2 Trapezoid 3 Venturi 4 Parshall 5 Leopold L 6 V Notch 7 Other BS3680 Flumes 1 Rectangular 2 Rect Hump 3 U Throat 4 U Throat Hump Area Velocity Optional 1 Circ Straight 2 Rectangular 3 Trapezoid 4 Round Pipe 7 Other Special 1 Palmer Bowlus 2 H Flume 3 V Notch Angle Calculation 1 Absolute 2 Ratiometric How Many Alarms 0 No Alarms 1 One Alarm 2 Two Alarms 3 Three Alarms 4 Four Alarms 5 Five Alarms Page 98 BS3680 Weirs 1 Rectangular 2 V Notch 90 Full 90 V Notch 53 8 Half 90 4 V Notch 28 4 Qtr 90 5 Broad Crested Universal 1 Linear flow 2 Non Linear flow Optinal 3 Linear A V 2 Non Linear A V For Each Alarm 1 High Alarm 2 Low Alarm 3 Hi Hi Alarm 4 Lo Lo Alarm 5 Loss of Echo For Each Alarm 1 Set to Relay 1 2 Set to Relay 2 3 Set to Relay 3 4 Set to Relay 4 5 Set to Relay 5 Parameter P101 Transducer P706 Volume Units P707 Time Units P104 Measnt Units P105 Empty Level P
100. e the profile will be In the case of universal linear then enter the level volume at each of the points where the vessel changes shape In the case of the universal curved enter values around each arc tangent as well as at the top and bottom You must enter at least two pairs and you can enter up to 32 pairs Page 180 Universal Linear P600 11 This volume calculation creates a linear approximation of the level volume relationship and works best if the vessel has sharp angles between each section Volum Level You should enter a level volume breakpoint for each place where the vessel changes direction and numerous where the section is slightly curved mostly linear but has got a small arc You can enter any number of pairs between 2 and 32 Universal Curved P600 12 This volume calculation creates a curved approximation of the level volume relationship and works best if the vessel is non linear and there are no sharp angles Volum Level You should enter 2 level volume breakpoints at the minimum and maximum levels and several for each place where the vessel has got an arc You can enter any number of pairs between 2 and 32 Page 181 Tables P696 Reset Breakpoints This parameter allows the resetting to the default value of all previously set breakpoints P610 673 without having to access them individually When it is necessary to reset or amend particular breakpoint
101. e unit can now be returned to the run mode press CANCEL until Run Mode Is displayed on the LCD press ENTER and the Flow Oracle 160 will return to Run Mode Note If relay setpoints do not meet the exact requirements of the application they can be modified to suit by pressing ENTER when For More Options Hit Enter is displayed and entering new values to relay setpoints as required Alternatively the relevant relay setpoint can be accessed either by the main menu system or directly via parameter number and changed as necessary Page 113 BS3680 Thin Plate Weirs Point of Measurement The transducer must be above the maximum head P704 by at least the near blanking distance P107 For a Rectangular and V notch weirs the head is measured at a point 4 to 5 times the maximum head upstream from the weir plate to ensure the surface of the liquid is not affected by turbulence or drawdown See DRWG 8 4 5 x hmax minimum FLOW q DRWG 8 BS3680 WEIR Calculations BS 3680 Rectangular Weir ABSOLUTE If the flow calculation is to be absolute P702 1 the flow will be calculated using the formula q C 2 3 2gn b h Where q flowrate Ce discharge coefficient calculated by Flow Oracle P723 gn gravitational acceleration nominal value 980 66 cm s be effective approach width where b is approach width Dim A P710 he effective
102. ead Breakpoint 27 0 001 Flow Breakpoint 27 1 000 Head Breakpoint 28 0 001 Flow Breakpoint 28 1 000 Head Breakpoint 29 0 001 Flow Breakpoint 29 1 000 Head Breakpoint 30 0 001 Flow Breakpoint 30 1 000 Head Breakpoint 31 0 001 Flow Breakpoint 31 1 000 Head Breakpoint 32 0 001 Flow Breakpoint 32 1 000 Tables Entered Values 1 2 3 4 Parameter Details Description o P796 Reset Breakpoints P797 Number Breakpoints Set Average Flow Parameter Details Entered Values Description Default 1 2 3 Default 0 No Read Only o P863 Average Flow Read Only P864 Average Time 1 minute Page 237 Velocity Optional Parameter Details High Vel In DISPLAY Options Description Display Units Decimal Places Display Offset Display Conversion P805 Display source Fail Safe Parameter Details Description Fail Mode Fail Time Auxiliary Parameter Details P814 Miscellaneous Auxiliary Source P816 Totaliser R P817 Auxiliary Offset Bargraph Parameter Details Description Page 238 Entered Values 1 2 3 Entered Values Default 1 2 3 1 measured 2 0 000 metres 1 000 0 Default Entered Values Default 1 2 3 4 1 Known 2 0 mins Entered Values Default 1 2 3 4 1 Yes 0 No 0 No 0 No 0 No 0 Off 0 No 0 000 metres Entered Values Default 1 2
103. easure from zero to 40m from the face of the transducer to the surface being monitored dependent on the application chosen and transducer used The relays can be programmed to activate alarms pump starters or other control equipment There is an isolated 4 20 mA output that can be connected to a recorder or PLC to monitor depending on application chosen level space or distance OCM head OCM flow or volume independently from that shown on the display There is an RS232 port so that the Ultra 5 can be operated remotely by a PC or other equipment Ultra 5 can be programmed either by the built in keypad standard on all wall and fascia units or by PC via the RS 232 Serial Interface optional The optional rack and panel mounted units are programmed with the Remote Communicator and one Communicator can program many Pulsar Ultra 5 units All parameters are stored in non volatile memory so are retained in the event of power interruption A second backup copy of all parameters can also be retained in the Ultra 5 memory in case an alternative set of parameters needs to be stored Five user definable control relays with individual setpoints and intelligent performance logging software features ensure maximum control versatility The system utilises the unique DATEM software Digital Adaptive Tracking of Echo Movement This is a proven digital mapping technique developed especially for the Pulsar Ultra range which gives the system unequ
104. een the displayed and entered values Page 207 Stability Parameters Dampin Damping is used to damp the display to enable it to keep up with the process but ignore minor surface fluctuations P870 Fill Damping This parameter determines the maximum rate at which the unit will respond to an increase in level It should be set slightly higher than the maximum vessel fill rate Default 10m min P871 Empty Damping This parameter determines the maximum rate at which the unit will respond to a decrease in level It should be set slightly higher than the maximum vessel empty rate Default 10m min Indicator P872 Fill Indicator This parameter determines the rate at which the LCD fill indicator activates Default 10m min P873 Empty Indicator This parameter determines the rate at which the LCD empty indicator activates Default 10m min Rate P874 Rate Update This parameter determines the way in which the rate is calculated If set to continuous P874 0 then the rate is calculated and displayed continuously i e any change seen from shot to shot is calculated and displayed but if set to use values P874 1 Default then the values set in P875 and P876 are used to calculate and display the rate P875 Rate Time This parameter is the period in seconds over which the material level rate of change is averaged before the Rate Value P877 is updated If the Rate Distance P876 is exceeded before the Rate Time P875 has exp
105. efault values P720 Area Displays the calculated value of the area when P700 2 BS3690 flumes and P700 4 Area Velocity P721 Cv Displays the calculated value for Cv when P700 2 BS3680 flumes Page 192 P722 Cd Displays the calculated value for Cd when P700 2 BS3680flumes P723 Ce Displays the calculated value for Ce when P700 3 BS3680 weirs P724 Cu Displays the calculated value for Cu when P700 2 BS3680 flume and P701 3 or 4 U Throated flume P725 Kb Displays the calculated value for Kb when P700 3 BS3680 weirs and P701 1 Rectangular weir Velocity The calculation of flow using Velocity Area is only possible when the optional current input is available to provide an input from a velocity sensing device which provides a signal proportional to flow Please consult Pulsar for availability Parameters P726 to P729 are used to configure the optional 4 20mA input for a velocity sensing device When an Area Velocity application is selected the unit will automatically allocate the 4 20mA input to a velocity input device and it is therefore not necessary to allocate P101 Transducer 1 Auxiliary P726 Low mA In Default 4 mA This parameter sets the mA current input figure that is used to represent minimum velocity P728 when the current input is allocated to a velocity input device P727 High mA In Default 20 mA This parameter sets the mA current input figure that is used to represent
106. er sets the action required during a flood condition Description 0 Disabled Pumps Disabled during Storm condition 1 Normal Default Normal Pump operation during Storm condition P371 Disable Time This parameter will set the maximum time pumps will remain disabled if P370 0 Enter desired time in minutes Default 30 minutes Page 172 Data Log Parameters The data log parameters contains the following information Totaliser Audits When Ultra Wizard 2 Pump Differential and Pump Volume Enabled P205 1 or When Ultra Wizard 3 P460 to P479 Total Audits Parameters P460 P479show the date and pumped volume total for the last ten days the first on the list are the most recent and last ones are the oldest When all ten total audits are full the oldest is pushed out and all totals increment through to allow the new days total to be registered in the first days total audit parameter allocation Important Information In order to ensure the accuracy of pumped Volume during a 24 hour period the Time P932 must be set correctly And if required enable Daylight Saving for the appropriate time difference P970 P979 P480 Clear Logs This parameter enables all of the Total Audits P460 P479 to be cleared to factory default values Temperature The following parameters give information on temperature conditions seen by the Temperature source P852 in C All of these parameters are read only and cannot
107. ergises after the On Time Period that is set in Relay Setpoint 1 P213 223 233 243 253 Relay will energise ON when storm conditions are in effect and de energise OFF when storm conditions cease Two setpoints are required Upper Storm ON P213 223 233 243 253 and Lower Storm OFF P214 224 234 244 254 This allows the relay to be used to activate a device as a result of high levels such as a storm condition e g opening a gate valve to divert storm overflow into a holding vessel Page 157 Description 3 Aeration Relay will energise ON after each Cycle time as set in Relay Setpoint 2 P214 224 234 244 254 And turns OFF de energises after the set On Time Period as set in Relay Setpoint 1 P213 223 233 243 253 This can be used to activate a device based upon elapsed time since All Pumps have been OFF such as the introduction of fresh air to reduce gas concentration 4 Flush Valve Relay will energise ON when Flush condition is in effect and goes off when Flush condition is cleared A relay being used for Flush Valve Pump must be assigned to one of the main pumps in use Flush relay Alarm ID P212 222 232 242 252 is used to enter the relay number to which the assigned pump is connected Flush Valve Pump relay requires three setpoints The first set point P213 223 233 243 253 determines the Flush Interval which is the number of main p
108. esentative of the reading obtained as determined by the Mode P100 When P100 4 Average or 5 Differential the bargraph can be assigned to be representative of the level on any of the two points of measurement This parameter is automatically set to the correct default option when selecting the Mode P100 and Xducer P101 and under normal circumstances will not require changing The options dependant on the value entered for Mode P100 are as follows Description When Ultra Wizard 1 Level Volume or 2 Pump Differential 1 Auxiliary Optional Bargraph will be representative of levels obtained from optional Aux Input Bargraph will be representative of levels obtained from Xducer 1 3 Xducer 2 Bargraph will be representative of levels obtained from Xducer 2 4 Avg Level or Diff Bargraph will be representative of the Avg Diff Level of two points of measurement as selected in Mode P100 When Ultra Wizard 1 Level Volume 5 Volume Bargraph will be representative of the volume as selected in Mode P100 Bargraph will be representative of the Average Volume of two points of measurement as selected in Mode P100 When Ultra Wizard 3 Flow Bargraph will be representative of level 2 Xducer 1 Default 6 Vol Avg Bargraph will be representative of head Bargraph will be representative of flow Page 201 mA Output Parameters Range P830 mA Range This parameter determ
109. fail to a condition which is independent of each other To set independent Relay Failsafe sec P218 228 238 248 258 And for independent mA Output Failsafe see P840 P809 Fail safe Time In the event of a fail safe condition the fail safe timer determines the time before fail safe mode is activated Default 2mins If the timer activates the unit goes into fail safe as determined by P808 Display P218 228 238 248 258 Relays and P840 mA Output When this happens you will see the message Failed Safe on the display along with a message explaining why lost echo or transducer fault for example When a valid measurement is obtained then the display relays and mA output will be restored and the timer is reset Auxiliary P810 Units This parameter determines whether the Measurement units P104 are displayed on the auxiliary line of the display in run mode Description Measurement units will not be displayed Measurement units will be displayed P811 Alarms Messages This parameter determines whether notification messages are displayed on the auxiliary line of the display in run mode when an alarm relay is switched on or off The message is in the form Alarm High ON where the High is determined by the setting of the relay Alarm ID P212 222 232 242 252 Description Alarm messages will not be displayed Alarm messages will be displayed Page 197 P812 General Control or Pump Messages
110. git display Run Mode current measurement displayed dependent on mode and measurement unit s chosen and value of Hot Key function selected Program Mode displays parameter number and values entered for parameters Test Mode displays simulated level Page 23 3 Auxiliary Display scrolling twelve digit display Run Mode displays measurement units P104 status messages on signal and transducer detail of Hot Key function selected It can be also programmed to provide notification messages on alarms and pumps etc for full details please refer to Display Parameters in the relevant parameter listing Program Mode displays Menu and Sub Menu headings parameter details and options 4 Communicator status enunciator displays the current status of Remote Communicator rack and panel versions only or remote PC connection 5 Bargraph display gives visual indication of measurement in of span 6 Level indicators Run Mode indicates in which direction the level is moving Program Mode indicates at which level of the menu system you are at The display on the wall fascia rack and panel mount unit contain the same information the difference being the aspect ratio of each display There are two main operating modes for your Ultra 5 Run Mode and Program Mode There is also a Test Mode used for checking the set up All modes are now described Run Mode This mode is used once the Ultra 5 has been set up in program mode It is al
111. he flow calculation is to be ratiometric P702 2 the flow will be calculated using the formula q qa C Cat huh Where q flowrate flowrate at maximum head P705 Ce discharge coefficient calculated by Flow Oracle P723 discharge coefficient at maximum head he effective head hem effective head at maximum head Page 119 Velocity Area The calculation of flow using Velocity Area is only possible when the optional current input is available to provide an input from a velocity sensing device which provides a signal proportional to flow Please consult Pulsar for availability Point of Measurement The transducer must be above the maximum head P704 by at least the near blanking distance P107 For all Velocity area applications the point at which the head is measured should be chosen such that the surface of the liquid is not affected by turbulence See DRWG 10 11 12 and 13 U Channel TRANSDUCER MOUNTED MINIMUM BLANKING DISTANCE P107 ABOVE MAX HEAD EMPTY DISTANCE P105 BASE DIAMETER Page 120 Rectangular Channel TRANSDUCER MOUNTED MINIMUM BLANKING DISTANCE P107 ABOVE MAX HEAD EMPTY DISTANCE P105 DRWG 11 b DIM A P710 h CHANNEL WIDTH Calculations ABSOLUTE Rectangular and U Channel If the flow calculation is to be absolute P702 1 the flow will be calculated using the formula q vxbxh Where q flowrate
112. he pump enter the minimum level head of material in metres that is to be present before permitting pump exercising to take place Page 171 Wall Cling To reduce material build up such as fat on the wall of the sump or vessel at the normal material level the pump setpoints can be varied within a specified band For Pump Down applications the relay setpoints for the pumps will be randomly varied within the band specified somewhere below ON but to a maximum of the setting and somewhere higher than OFF but to a maximum of the setting For Pump Up applications the relay setpoints for the pumps will be randomly varied within the band specified somewhere higher than ON but to a maximum of the setting and somewhere lower than OFF but to a maximum of the setting P360 Wall Cling Enter the maximum band of variation required in measurement units P104 Storm This facility enables all pumps to be disabled P370 during a storm condition to prevent the futile running or potential damage due to the continued use of pumps during flood conditions Provision is also made to allow a maximum time period P371 for which pumps will remain disabled during such conditions For this function to operate a relay must have been assigned to Storm and have Upper and Lower storm setpoints set See P210 220 230 240 250 3 Control P211 221 231 241 251 Relay Function 2 Storm for further details P370 Pump Disable This paramet
113. he unit will be able to measure and by default is pre set to 20 of the empty level If the surface being monitored can extend beyond the Empty Level P105 then the far blanking distance can be increased to a maximum of 100 of empty level This parameter is always entered as a of empty level mA Input The 4 20 mA Auxiliary input is available as an option Consult Pulsar for details of availability and can be used to replace the transducer for applications where an ultrasonic transducer cannot be used P119 mA Status If P101 Xducer 1 Auxiliary This indicates the current status of the Auxiliary input if selected Description present and functioning correctl No input device is being detected 2 mA Short Input is indicating a fault condition P120 Low mA in This parameter sets the current input figure that is used to represent empty when using the optional current input instead of an ultrasonic transducer Default 4ma P121 High mA in This parameter sets the current input figure that is used to represent span when using the optional current input instead of an ultrasonic transducer Default 20mA P122 Low Level in This parameter sets the distance to empty point when using the optional current input Aux input instead of an ultrasonic transducer Page 143 P123 High Level in This parameter sets the distance that is full span when using the optional current input Aux input instead of an ultras
114. head Page 114 RATIOMETRIC If the flow calculation is to be ratiometric P702 2 the flow will be calculated using the formula q ol Co Cosa hi hau Where q flowrate 9 flowrate at maximum head P705 Ce discharge coefficient calculated by Flow Oracle P723 discharge coefficient at maximum head he effective head hem effective head at maximum head BS 3680 V Notch Weir ABSOLUTE If the flow calculation is to be absolute P702 1 the flow will be calculated using the formula q C 8 15tan theta 2 2gn h Where q flowrate Ce discharge coefficient calculated by Flow Oracle P723 theta v notch angle gn gravitational acceleration nominal value 980 66 cm s h head Flow Oracle presets the angle theta on selection of the chosen device this angle is 90 degrees for a BS 3680 full 90 degree V notch weir 53 degrees 8 minutes in the case of the BS3680 half 90 degree V notch weir and 28 degree 4 minutes in the case of the BS3680 quarter 90 degree V notch RATIOMETRIC If the flow calculation is to be ratiometric P702 2 the flow will be calculated using the formula q Gea Where q flowrate Q cal flowrate at maximum head P705 Ce h discharge coeffecient for head Ce h a discharge coefficient for maximum head head he maximum head P704 Page 115 Example 3 BS3680 Rectangular Weir Transducer mounted minimumm blanking distance P107 above max head BS3680
115. hem from the Ultra 5 Interconnecting cables must be adequately insulated for IEC 664 Category II installations Strip back 30 mm of the outer insulation of the cable Strip 5 mm of insulation from the end of each conductor Twist all exposed strands of the conductor together Insert the stripped conductor into the terminal block as far as it will go and tighten the terminal block screw Ensure that all strands are firmly clamped in the terminal block and that there is no excess bare conductor showing and no stray strands DON T FORGET 090 Make sure you move the voltage selector switch to the correct position for your supply Important Information If the equipment is installed or used in a manner not specified in this manual then the protection provided by the equipment may be impaired Page 20 Preparation for Operation Before switching on check the following v Ultra 5 is mounted correctly and is in a safe area v The power supply is correctly installed v The voltage selector switch is in the correct position v The relays are connected correctly Maintenance There are no user serviceable parts inside Ultra 5 except the mains fuse If you experience any problems with the unit then please contact Pulsar Process Measurement for advice To clean the equipment wipe with a damp cloth Do not use any solvents on the enclosure Important Information The unique DATEM software comes into operation as soon as po
116. ho Confidence 1 P902 Echo Strength 1 P903 Average Noise 1 P911 Echo Confidence 2 P912 Echo Strength 2 P913 Average Noise 2 P904 Peak Noise 1 P914 Peak Noise 2 P905 Sensitivity 1 P915 Sensitivity 2 P906 Side Clearance 1 P916 Side Clearance 2 Page 91 System Menu I Daylight Saving Date Passcode Backup amp nto Time 2904 P921 Enable Code P922 Passcode Page 92 P925 Parameter Backup P926 P927 P928 Serial P929 Site Ident P930 Factory Default Software Revision Hardware Revision Number P935 Off Colour P970 DST Enable P936 Alarm Colour P971 DST Difference P937 Pump Colour P972 DST Start Time P973 Start Day P974 P939 Start Week Misc Colour P975 Start Month P938 Control Colour P976 DST End Time P977 End Day P978 End Week P979 End Month Device Comm Menu E RS485 Set Up E n Remote i Optional Alarm P061 If Comms Type If Comms Type Comms Baud MODBUS PROFIBUS Call Type P145 P130 Tel No 1 Device Mode P131 Protocol P146 Tel No 2 P147 P132 P132 Tel No 3 Device Address Device Address P148 P133 Timed Out Device Baud P149 P134 Retry No Parity P135 Stop Bit P136 Data Format P137 Delay milliseconds P143 Address Lock
117. ice as many hours as pump B If a pump fails to meet the demand due to malfunction intake blockage and so on then it is stopped and another pump shall take over Each time a pump is required to start then the pump with the least running hours with respect to the service ratio is started i e the setpoints are re assigned accordingly Each pump has its own setpoints P213 223 233 243 253 amp P214 224 234 244 254 The third setpoint P215 225 235 245 255 is used to set the service ratio For example if two pumps and B have the service ratio set to 2 and I respectively then pump A will operate for twice as many hours as pump B The first pump switched on is the first pump to be switched off etc regardless of the set points so the setpoints are dynamically changed to enable this When a service ratio duty is being used on all other pumps in use the standby pump can be started on a ratio basis only when it will assume the setpoints of the next pump to start The third setpoint P215 225 235 245 255 is used to set the service ratio Pump Duty Description 10 Two Pump Sets There are four pumps Two rotate their start up sequence with each other If the two pumps cannot keep up the level rise to the setpoints of the other two pumps which take over and rotate their sequence with each other Important Information The pumps are started and stopped at the ON and OFF setpoints To
118. ilst running simulation The rate is increased decreased incrementally by the value P984 Incremental Change by using the decimal point key to increase and the plus minus key to decrease the rate of change Default 0 1m Page 222 Hardware P990 Self Test If you enter 1 for this parameter then the unit will perform a self test This will confirm that the various parts of the circuitry are working correctly You will see confirmation messages that the clock and the EEPROM are working correctly and error messages for any parts that fail P991 Hard Test When this parameter is selected the unit will test the following in turn e LED s Watch them change colour as shown on the display and press ENTER if they operated as shown e Relays Press a numeric key corresponding to the number of the relay you wish to test and the relay will change state each time the key is pressed If you press any other key other than a valid relay number then the test will end e Segments All the segments on the LCD are lit up so you can see if they all work Press ENTER to end the test The LED s all go green at the same time e Keys You should press each key to confirm it works with a counter showing how many more keys you have to press Be sure to press the CANCEL key last as this will show if all keys were pressed or not If they were not then an error message is displayed P992 mA Out Test This parameter will allow yo
119. ine the desired flow rate from the options below Description 1 per Second Default Flowrate will be calculated and displayed in Volume units Second 2 per Minute Flowrate will be calculated and displayed in Volume units Minute 3 per Hour Flowrate will be calculated and displayed in Volume units Hour Flowrate will be calculated and displayed in Volume units Da P708 Flow Decimal This parameter determines the number of decimal places in the flow rate reading during run mode It can be set between I and 3 Default 2 P709 Flow Cut Off This parameter is used to select the minimum flow in a of flow rate which is to be totalised Enter values in of maximum flow Default 5 Page 188 Dimensions P710 Dimension A This parameter is used to enter dimension A of the Primary Measuring Device where applicable see table below for further details P711 Dimension B This parameter is used to enter to enter dimension B of the Primary Measuring Device where applicable see table below for further details P712 Dimension C This parameter is used to enter to enter dimension C of the Primary Measuring Device where applicable see table below for further details P713 Dimension D This parameter is used to enter to enter dimension D of the Primary Measuring Device where applicable see table below for further details Pimary Measuring Device P710 P711 P712 Dim A Dim Dim
120. ines the range of the mA output from the following Option Description 0 Off mA output disabled 120 to 20 mA mA output directly proportional to the mA mode P831 so if the reading is 0 the output is 0 mA If the reading is 100 the output is 20 mA 2 4 to 20 mA mA output directly proportional to the mA mode Default P831 so if the reading is 0 the output is 4 mA If the reading is 100 the output is 20 mA 3 20 to 0 mA mA output inversely proportional to the mA mode P831 so if the reading is 0 the output is 20 mA If the reading is 100 the output is 0 mA 4 20 to 4 mA mA output inversely proportional to the mA mode P831 so if the reading is 0 the output is 20 mA If the reading is 100 the output is 4 mA Operation P831 mA Mode This parameter determines how the ma Output relates to what is measured By default it operates exactly the same as the display P100 but it can be set to operate as follows Description 0 Default mA output relative to Mode P100 1 Distance mA output relative to distance mA output relative to level mA output is relative to space When Ultra Wizard 1 Level Volume mA output is relative to the average level of two points of measurement P100 4 mA output is relative to volume P100 5 mA output is relative to the average volume of two points of measurement P100 6 4 Avg Level 5 Volume 6 Vol Avg Page 202
121. ints but relays do not change state Check power supply voltage selector switch and fuse Check wiring to transducer There is a fault with the transducer wiring so check wiring to transducer Measure actual distance from transducer head to surface of material Enter Program Mode and directly access P21 Set Distance type in the measured distance ENTER ENTER again when prompted wait until SET displayed and return to Run Mode display should now update to correct reading Check empty level P105 display offset P802 and measurement offset P851 Check supply to unit and ensure voltage selector set to correct position Page 225 This page left blank intentionally Page 226 Parameter Record APPLICATION Operation Parameter Details P104 P123 P124 High mA In Low Level In Low mA Trim 0 mA OK 6 0 metres Default 1 metres 6 000 metres 5 700 metres 0 300 metres 20 0 Default 4 0 mA 20 ma 0 0 metres 0 00 0 00 1 1 1 Entered Values 2 3 Entered Values 2 3 Entered Values 2 3 Page 227 RELAYS Relay 1 Parameter Details Description P211 P212 P213 P214 P219 Relay 2 Parameter Details Description P221 P222 P224 P229 Relay 3 Parameter Details Description R1 Type R1 Function R1 Alarm ID RI Set 1 Set 2 Set 3 A
122. ired then the Rate Value P877 will be updated immediately Default 60sec Page 208 P876 Rate Distance This parameter is the rate Measurement Units P104 over which the material level must change before the Rate Value P877 is updated If the Rate Time P875 expires before the Rate Distance P876 is exceeded then the Rate Value P877 will be updated immediately Default 0 05m P877 Rate Value This parameter displays the current rate of change of material level in Measurement Units P104 per minute It is read only P878 Lower Cutoff This parameter is used to select the minimum Rate to be calculated and can be used to eliminate unwanted updates from effects of ripples waves on the surface of the material Filters The following two parameters can be used to filter out unwanted changes of level caused by a rippled or agitated surface P880 Fixed Distance This parameter determines the operation of the gate that is established around the echo being processed and is used to track the echoes movement and update the level measurement indication on the display Please consult Pulsar for further information and assistance on changing the value of this parameter Default 0 Fixed P881Fixed Distance This parameter determines the width of gate to be used in tracking an echo and under normal circumstances will not require changing but it can be increased in the cases where the surface is moving extremely fast in exce
123. l Run Mode Is displayed on the LCD press ENTER and the Flow Oracle 160 will return to Run Mode Page 108 BS3680 Flumes Point of Measurement The transducer must be above the maximum head P704 by at least the near blanking distance P107 For a Rectangular and U throated flume the head is measured at 3 to 4 times the maximum head upstream from the beginning of the converging section to ensure the surface of the liquid is not effected by turbulence See DRWG 6 THROAT LENGTH 3 4 x hmax DIM C P712 FLOW 9 p DIM P711 THROAT WIDTH DIA DIM A P710 APPROACH WIDTH DRWG 6 BS3680 FLUME Page 109 Calculations Rectangular Flume ABSOLUTE If the flow calculation is to be absolute P702 1 the flow will be calculated using the formula q 2 3 gn C C Cybh Where q flowrate gn gravitational acceleration nominal value 980 66 cm s C shape coefficient value 1 C velocity coefficient calculated by Flow Oracle P721 C discharge coeffecient calculated by Flow Oracle P722 b throat width P711 h head RATIOMETRIC If the flow calculation is to be ratiometric P702 2 the flow will be calculated using the formula q Gea CH year Where q flowrate eat flowrate at maximum head P705 C velocity coefficient calculated by Flow Oracle P721 Velocity coefficient at maximum head discharge coeffecient calculated by Flow Ora
124. l to settle after all pumps have switched Off in order to avoid any effects of flow back or turbulence before calculating the Inflow Rate Enter desired time in minutes Default I minute P207 Inflow Method This parameter determines which method is used to calculate the inflow of material during a pump down cycle Opion ption Description l l i Cas ption 0 No Inflow Inflow during Pumping is not calculated 1 Avg Inflow Average between Inflow at time pump started Default and Inflow after Settle Time used to calculate Inflow during pumping Page 176 Volume When Ultra Wizard 1 Level Volume or 2 Pump Differential Your Ultra 5 provides a variety of volume calculation features with 11 pre programmed vessel shapes Sec Vessel Shape P600 for more information For each vessel you will need to know the dimensions P601 603 in Measurement Units P104 which are required to calculate the volume P604 which will be displayed in the selected Volume Units P605 If your vessel shape does not correspond with any of the pre programmed vessel shapes then you can use the universal calculations For this you will need a level volume graph or chart provided by the vessel manufacturer or you can create one based on the dimensions of the vessel You can enter up to 32 pairs of breakpoints and the more you enter the greater accuracy of the volume calculation will be Conversion P600 Vessel Shape This parameter deter
125. ll come on at 0 84 m pump 2 will come on at 1 4 m and pump down to 0 56 m The setpoints are then shifted to pump 2 which will come on first next time If neither pump can cope and the level rises to 2 38 m then the alarm relay relay 5 will come on and go off when the level falls to 2 24 m This will indicate insufficient capacity of the pumps The display will show the level in the sump and the mA output will be representative of level where 4mA empty level 0 and 20mA 2 8m 100 Page 75 To program the Advanced 120 for Example 2 Sump control pump down using the Quick Setup menu proceed as follows If required access the Program Mode Key in the passcode 1997 and press ENTER Using the right arrow key go to Quick Setup menu press ENTER and as prompted by the questions select the relevant option and ENTER Question Level Pump Up Down or Differential No of Pumps Option 2 Pump Down 2 2 Pumps 3 Alt DutAss 1 Set to Rela 2 Set to Relay 2 121 Alarm 1 High 5 Set to Rela 2 dB6 1 metres 3 5 metres 2 8 metres Programming is now complete and the unit can be returned to the run mode press CANCEL until Run Mode Is displayed on the LCD press ENTER and the Advanced 120 will return to the Run Mode Note If relay setpoints do not meet the exact requirements of the application they can be modified to suit by pressing ENTER when For More Opti
126. ll de energise ON and energise OFF This will ensure an alarm is raised if the power fails to the unit Relay is programmed as a pump relay which will energise ON and de energise OFF 3 Control Relay is programmed as a control relay which will energise ON and de energise OFF 4 Miscellaneous Relay is programmed as a miscellaneous relay which will energise ON and de energise OFF When Ultra Wizard 1 Level Volume 2 General Control Relay is programmed as a general control relay which will energise ON and de energise OFF 5 Pump by time Relay is programmed as a pump relay which will energise at its ON level setpoint and de energise at its OFF level setpoint or after a predetermined time period whichever occurs first Page 146 Alarms P210 220 230 240 250 1 Alarm The second parameter for each relay determines the function of the alarm P211 P221 P231 P241 P251 Relay Function This parameter defines what function the alarm will respond to as follows Option 0 Off Default 1 Level 2 Rate of Change 3 Temperature 4 Loss of Echo 5 Loss of Clock Description EE Relay will not operate Alarm is based on the level in the vessel and the type of level alarm P212 222 232 242 252 and two setpoints must be set P213 223 233 243 253 amp P214 224 234 244 254 Setpoints are entered in Display Units or of span as referenced to Empty Level Alarm is based on
127. llocation R1 Closures RI Fail Safe Max rate R2 Type R2 Function R2 Alarm ID R2 Set 1 R2 Set 2 R2 Set 3 R2 Allocation R2 Closures R2 Fail Safe R2 Max rate R3 Type R3 Function R3Alarm ID R3 Set 1 R3 Set 2 R3 Set 3 R3 Allocation R3 Closures R3 Fail Safe R3 Max rate Page 228 Default 0 Off 0 Off Off 0 000 metres 0 000 metres 0 000 1 0 0 d 0 000 m min Default 0 Off 0 Off Off 0 000 metres 0 000 metres 0 000 1 0 0 0 000 m min Default 0 Off 0 Off 1 Off 0 000 metres 0 000 metres 0 000 1 0 0 0 000 m min Entered Values TINIE Entered Values TINIE Entered Values Description R5 Type R5 Function R5Alarm ID R5 Set I R5 Set 2 R5 Set 3 R5 Allocation R5 Closures R5 Fail Safe P259 R5 Max rate Default 0 Off 0 Off 1 Off 0 000 metres 0 000 metres 0 000 1 0 0 1 2 3 0 000 m min PUMP ADVANCED PUMP ONLY Run On Parameter Details Starting Description Start Delay Power Delay 0 0 metres 0 00 hours 10 0 secs 10 0 secs Default 0 0 secs Default 1 2 plc cu m J 00 0 000 ae Entered Values Entered Values Entered Values Entered Values 7 4 4 4 Page 229 Stopping Parameter Details Description use
128. m lt 0 empty level In this example when the level rises to 2 38 m relay will come on until the level drops to 2 24 m when it will turn off If the level drops to 0 28 m then relay 2 will come on until it rises 0 42 m when it will turn off The display will show the level in the tank The mA output will be representative of level where 4mA empty level 0 and 20mA 2 8m 100 Page 46 To program the unit for Example 1 Level Monitoring with alarms by using the Quick Setup menu proceed as follows If required access the Program Mode Key in the passcode 1997 and press ENTER Using the right arrow key go to the Quick Setup menu press ENTER and as prompted by the questions select the relevant option and ENTER Question Option T 2 Low 2 Low Measnt Units P104 Programming is now complete and the unit can be returned to the run mode press CANCEL until Run Mode Is displayed on the LCD press ENTER and the Level Star 110 will return to the Run Mode Note If relay setpoints do not meet the exact requirements of the application they can be modified to suit by pressing ENTER when For More Options Hit Enter is displayed and entering new values to relay setpoints as required Alternatively the relevant relay setpoint can be accessed either by the main menu system or directly via parameter number and changed as necessary Page 47 Example 2 Level Monitoring and Control up or down ve
129. me on and operate the rake Once the level on the inflow has decreased and the differential level falls to 0 03m relay I will switch off the rake Should the level on the up stream side rise for any reason to a level of 2 38m relay 2 will operate to give a high alarm once the level has fallen back to 2 24m the alarm will go off A falling level in the down stream side for any reason will operate relay 3 at 0 28m giving an alarm for low level once the level has risen again to a value of 0 42 m relay 3 will reset To program the Advanced 120 for Example 2 Differential Control by using the Quick Setup menu proceed as follows Access the Program Mode Key in the passcode 1997 and press ENTER At the Quick Setup menu press ENTER and as prompted by the questions select the relevant option and ENTER Option 4 Differential Question Level Pump Up Down or Differential No of Control relays Control No 1 Control No of Alarms Type Alarm 1 Alarm No 1 Alloc AL 1 Type Alarm 2 1 1 Control 1 Set to Relay 1 1 Diff Control 2 2 Alarm 1 High Alarm 2 Set to Relay 2 2 Xducer 1 1 Low Alarm Alarm No 2 3 Set to Relay 3 Alloc AL 2 3 Xducer 2 Xducer P101 2 dB6 Measnt Units P104 1 metres Empty Level P105 3 5 metres Span P106 2 8 metres Programming is now complete and the unit can be returned to the run mode press CANCEL until Run Mode Is displa
130. mines which vessel shape is used when utilising Volume Conversion The choices are as shown in the table below along with the dimensions that are required to be entered P601 P603 Vessel Shape P600 Value Dimensions P600 0 Cylindrical Cylinder diameter Flat base Default lt 9 aa P600 1 Rectangular Width and Breadth Flat base lt m P600 2 Cylindrical Cylinder diameter Cone base and height of bottom mm P600 3 Rectangular Width and Breadth Pyramid base of rectangular section and height of bottom e Page 177 Vessel Shape P600 4 Cylindrical P600 Value Dimensions Cylinder diameter Parabola base and height of bottom i P600 5 Cylindrical Cylinder Diameter Half sphere base p P600 6 Cylindrical Cylinder diameter Flat sloped base and height of bottom P600 7 Rectangular Width and Breadth D gt Flat sloped base of rectangular section and height of bottom 14 41 P600z8 Horizontal cylinder with flat ends Cylinder diameter and tank length P600 9 Horizontal cylinder with parabolic ends Cylinder diameter length of one end section and tank length P600 10 Sphere Sphere diameter 1 P600 11 Universal Linear No dimensions required level and volume breakpoints used P600 12 Universal Curved No dimensions required level and volume breakpoints used
131. n it is stopped and another pump shall take over Each pump has its own setpoints P213 223 233 243 253 amp P214 224 234 244 254 but each time all pumps have stopped then the setpoints are sequentially rotated between the pumps to ensure equal pump use First pump comes on if it cannot cope it goes off and next pump comes on duty backup This continues until the last pump comes on and if it cannot cope the first pump comes back on to assist the last pump duty assist if the level continues to rise all other pumps will come on assist in turn until the level decreases to the pump off points Each pump has its own setpoints P213 223 233 243 253 amp P214 224 234 243 253 Page 153 Pump Duty 6 Service ratio duty assist 7 Service ratio duty backup 8 First On First Off alternate duty assist 9 Service Ratio Standby Page 154 Description All pumps are used to assist each other run at the same time and each pump has its own setpoints P213 223 233 243 253 amp P214 224 234 244 254 And a service ratio setting The third setpoint P215 225 235 245 255 is used to set the service ratio Each time a pump is required to start then the pump with the least running hours with respect to the service ratio is started i e the setpoints are re assigned accordingly For example if two pumps A and B have the service ratio set to 2 and 1 respectively then pump A will operate for tw
132. nd during the month of Januar DST will end during the month of Februar DST will end during the month of March DST will end during the month of April DST will end during the month of Ma DST will end during the month of June DST will end during the month of Jul DST will end during the month of August DST will end during the month of September DST will end during the month of October 11 November DST will end during the month of November 12 December DST will end during the month of December Page 218 Device Comm RS232 Set Up P061 Comms Baud This parameter is used to set the speed Baud Rate of the RS232 communications and can be changed to suit the connecting device Default 19200 RS 485 Set Up Please refer to the relevant communications manual for availability of parameters and details of options Remote Alarm When a Modem is connected to via the RS232 port Consult Pulsar or your local distributor for further details the following parameters are used to set up the Ultra 5 so that when the level reaches a specific alarm point as determined by the setting of the relay s the unit will dial and connect to a remote telephone number to provide details of the event P144 Call Type This parameter determines what type of connection is made via the modem 2 SMS Description Remote alarm function is disabled This option initiates a connection to a remote modem computer which will then allow remote
133. nes the number of decimal places in the totaliser during run mode It can be set between 1 and 3 Default 2 P823 Totaliser Multiplication Factor Use this parameter if the totaliser increments by to large or small amount enter the factor by which the actual flow rate is multiplied by before incrementing the totaliser E g if flowrate is being calculated and displayed in Itrs second and it is desired to increment the totaliser in cubic metres select 7 1000 When viewing the totaliser display will state Units are L 1000 and the totaliser will be incremented every 1000 litres Options are Option Description otaliser will increment every 1 1000 units of flow otaliser will increment every 1 100 units of flow otaliser will increment every 1 10 units of flow otaliser will increment every 1 units of flow otaliser will increment every 10 units of flow 6 otaliser will increment every 100 units of flow otaliser will increment every 1000 units of flow otaliser will increment every 10 000 units of flow otaliser will increment every 100 000 units of flow otaliser will increment every 1 000 000 units of flow aaBamB8Hams8imB8s8S85 P824 Totaliser Enable This parameter determines if the totaliser is enabled or not the options are as follows Description Totaliser will be disabled Totaliser will be enabled Page 200 Bargraph P829 Bargraph By default the bargraph will be repr
134. ng the Remote Communicator up to the Ultra 5 so that the arrow point in the Pulsar Logo on the Communicator is in line with the corresponding arrow point on the front panel of the unit and lightly touching the unit with the communicator see following figure Confirmation that communication has been successfully achieved will be indicated by a change of the Communicator status display at the bottom of the LCD from Communicator Off to Remote Communicator On Once communications has been activated the Remote Communicator can be used upto I metre away from the unit but should be aimed at the unit whilst entering information On returning the unit to Run Mode ensure that communications between the Remote Communicator and the Ultra 5 are switched off by once again touching the unit with the Communicator and confirm the display status changes back to Communicator Off Page 25 Align the arrows to activate the infra red q PULS gos E e olan a 800 0043 eS 2 800 0039 Once communications has been activated you simply enter the passcode via the keypad followed by the ENTER key The default passcode is 1997 so you would press the following HODE Note There is a time out period of 15 minutes when in program mode after which time run mode will be resume
135. nts this can be achieved by directly accessing the desired parameter P730 793 and changing as required P797Number of Breakpoints Set This parameter allows you to review the number of breakpoints that have been set without the need to access each individual one in turn this is a Read Only parameter and no values can be entered Page 194 Average Flow P863 Average Flow This parameter will display the Average Flow for the time period set in Average Time P864 It is read only and cannot be changed P864 Average Time This parameter will set the time period over which the Average Flow P863 is to be calculated before being displayed Display Parameters Options P800 Display Units This parameter determines whether the reading displayed is in Measurement Units P104 or as a percentage of span 1 Measured Default Display is in selected units dependant in Mode P100 2 Percentage Display is in percentage of span dependant in Mode P100 P801 Decimal Places This parameter determines the number of decimal places on the reading during run mode Minimum 0 No decimal places Maximum 3 3 decimal Places Default 2 2 decimal Places P802 Display Offset The value of this parameter is added to the reading before it is displayed in Measurement Units P104 It does not affect the relay setpoints or the mA output only the reading on the display You could use this feature if for example you wan
136. o 31 Head P729 P714 High Roughness Velocity 704 Coefficient In Maximum Head P715 Water P705 Temperature Maximum Flow P717 Exponent Value P718 K Factor P719 Parshall Throat Width P707 Time Units P708 Flow Decimal Page 131 Display Menu onore jian Sate faunan Barrann P800 P808 i i P829 P820 Fail Mode Bargraph P809 Fail Time P811 P801 Alarms P821 Decima Totaliser Places R P802 Display Offset P822 P813 Totaliser Control Decimal P823 Totaliser Multiplier P804 Display Conversion P816 Totaliser P P824 Totaliser Enable mA Output Menu Fe t CV CC a as Compensation Menu Temperature Velocity P851 Measurement Offset P852 Temperature Source P860 Sound Velocity P854 Fixed Temperature Stability Menu P870 Fill Damping P872 Fill Indicator P874 Rate Update P875 Rate Time P880 Gate Mode P881 Fixed Distance P873 Empty Indicator P876 Rate Distance P877 Rate Value P878 Lower Cutoff P882 Process Filter P884 Peak Percent Page 133 Echo Processing Menu Xdr 1 Status P900 Xdr 1 Status P901 Echo Confidence P902 Echo Strength P903 Average Noise P904 Peak Noise P905 Sensitivity P906 Side Clearance
137. of three different and completely separate ultrasonic devices The Ultra 5 does not offer a multiple range of functions blended together which lead to complicated calibration and a compromise to the specification Ultra 5 is the first ever system to offer the ability to dedicate the functionality of the unit to any of four specific duties 1 e level or volume measurement pump control differential level or flow measurement The benefits are many but most importantly the unit provides 1 most versatile system which is quickly configurable to offer anyone four separate functions within seconds Ideal for simplicity of purchase and off the shelf spares 2 A totally dedicated device with the ability to perform all aspects of the task required i e no compromise in specification 3 Easy to set up using the unique Quick Set Up Menu To calibrate first set the Ultra Wizard for the desired task and then refer to the relevant chapter in this manual that relates to your application Chapter 5 for Level or Volume Chapter 6 for Pump Control or Differential Level Chapter 7 for Flow Page 2 Functional Description Ultra 5 sends a transmit pulse to the transducer which emits an ultrasonic pulse perpendicular to the transducer face and the returned echo is sent back to the Ultra 5 The time taken to receive the echo is measured and the distance from the transducer face to the surface being monitored is calculated Ultra 5 can m
138. ol down off P214 0 7m lt 15 low alarm off P254 0 42m lt 10 low alarm on P253 0 28m lt 0 empty level In this example there is a pump relay 1 which will come on if the level rises to 2 24 m and go off when the level drops to 0 7 m control down If the level rises to 2 4 m then the high level alarm relay 4 will come on until the level drops to 2 24 m If the level falls to 0 28m then the low level alarm relay 5 will come on until the level rises to 0 42 m The display will show the volume of fluid in the tank and the mA output will be representative of Volume where 4mA empty 0 and 20mA Max Volume 100 Page 50 To program the Level Star for Example 3 Volume Application with Control by using the Quick Setup menu proceed as follows If required access the Program Mode Key in the passcode 1997 and press ENTER Using the right arrow key go to the Quick Setup menu press ENTER and as prompted by the questions select the relevant option and ENTER Question Option Level Volume 2 Volume App Control 1 Control Down No of Controls 1 1 Rela Control No 1 1 Set Relay 1 No of Alarms 2 2 Alarms Type Alarm 1 1 High Alarm No 1 4 Set Relay 4 Type Alarm 2 2 Low Alarm No 2 5 Set Relay 5 Xducer P101 2 dB6 Material P102 1 Liquid Measnt Units P104 1 metres Empty Level P105 3 5 metres Span P106 2 8 metres Vessel Shape
139. ol 2 70 20 Control 3 60 20 Level Control 1 80 20 Cntl Down Control 2 70 20 Control 3 60 20 Control 4 50 20 Level Control 1 80 20 Cntl Down Control 2 70 20 Control 3 60 20 Control 4 50 20 Control 5 40 20 Page 70 Number of Cntl Relays Application Cntl Up Cntl Up Level Cntl Up Level Cntl Up Level Cntl Up Number of Applicati ea Cntl Relays Control Control Differential Control Differential Control Differential Control Cntl Relay Number Control 1 Control 1 Control 2 Control 1 Control 2 Control3 Control 1 Control 2 Control 3 Control 4 Control 1 Control 2 Control 3 Control 4 Control 5 Cntl Relay Number Control 1 Control 1 Control 2 Control 1 Control 2 Conrol3 Control 1 Control 2 Control 3 Control 4 Control 1 Control 2 Control 3 Control 4 Control 5 On Setpoint 20 20 30 20 30 40 20 30 40 50 20 30 40 50 60 On Setpoint 5 5 10 5 10 15 5 10 15 20 5 10 15 20 25 80 80 80 80 80 Off Setpoint 80 80 80 80 80 80 80 80 80 80 Off Setpoint 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Page 71 On Off Relay Relay L D Function Say Setpoint Setpoint 90 85 i 85 80 10 15 5 1
140. onal acceleration h head kh compensated head Page 125 RATIOMETRIC V Notch Angle Weir Non BS 3680 If the flow calculation is to be ratiometric P702 2 the flow will be calculated using the formula q qc h kh h y kh gt Where q flowrate q flowrate at maximum head P705 h head kh compensated head Universal Calculations Point of Measurement The transducer must be above the maximum head P704 by at least the near blanking distance P107 For all Universal calculation applications the point at which the head is measured should be chosen such that the surface of the liquid is not effected by turbulence Calculations ABSOLUTE Universal Head Vs Flow If the flow calculation is to be absolute P702 1 the flow will be calculated using the formula q q h Where q flowrate q h flowrate for head The desired number of Breakpoints P730 P793 are to be entered in pairs in values of head and corresponding flow Minimum of 2 pairs of Breakpoints is required Page 126 Menu System and Parameter Guide This section outlines all parameters available in the Flow Oracle 160 as they appear in the menu system Shown below is a set of charts illustrating the meny system and location of all parameters available in the Flow Oracle For further details and full description of all parameters refer to Chapter 8 Parameter Listing and Descriptions Top Level Menu Ultra Wizard Application mA O
141. onic transducer P124 Low mA Trim This parameter allows you to calibrate the Ultra 5 to the Low mA Input from the device being used If the expected low value from the device connected to the mA Input is not displayed then you can trim it using this parameter P125 High mA Trim This parameter allows you to calibrate the Ultra 5 to the High mA Input from the device being used If the expected high value from the device connected to the mA Input is not displayed then you can trim it using this parameter Page 144 Relay Parameters All relay related parameters are prefixed with a 2 The second digit of the three figure parameter number denotes the relay number as follows 21 22 23 24 25 parameters for Relay 1 parameters for Relay 2 parameters for Relay 3 parameters for Relay 4 parameters for Relay 5 The third digit selects specific parameter for the setting of the relays which can be selected individually and results in the following parameter numbers for each relay Relay I 210 to 218 Relay 2 220 to 228 Relay 3 230 to 238 Relay 4 240 to 248 Relay 5 250 to 258 Page 145 P210 P220 P230 P240 P250 Relay Type This parameter defines what type each relay should be see the table below for available options Option Description 0 Not In Use Default Relay not in use or programmed and LED will always be off 1 Alarm Relay is programmed as an alarm relay which wi
142. ons Hit Enter is displayed and entering new values to relay setpoints as required Alternatively the relevant relay setpoint can be accessed either by the main menu system or directly via parameter number and changed as necessary Page 76 Example 3 Reservoir Control pump up A reservoir is typically used to temporarily hold liquid and when the level reaches a specific low point the reservoir is pumped up 4 empty distance P105 3 5m 100 span P106 2 8m lt 80 pump 1 2 off P214 224 2 24m lt 70 pump 1 on P 213 1 96m uua lt 50 pump 2 on P 223 1 4m 15 low alarm off P234 0 42m 10 low alarm on P233 0 28m 0 empty level In this example there are two pumps which will be set to alternate duty assist so they come on alternately Pump 1 is to be set to relay 1 pump 2 to relay 2 and the low level alarm to relay 3 This will operate as follows During normal operation pump 1 will come on at 1 96 m and pump up to 2 24 m The setpoints are then shifted to pump 2 which will come on first next time During peak periods when pump 1 cannot cope pump 1 will come on at 1 96 m pump 2 will come on at 1 4 m and pump up to 2 24 m The setpoints are then shifted to pump 2 which will come on first next time If both pumps cannot cope and the level falls to 0 28 m then the alarm relay relay 3 will come on and go off when the level rises to 0 42m
143. option only Programming security Programmed data integrity Supply Power supply Fuses Remote Communicator Batteries Isolated floating output to 150V of 4 20 mA or 0 20 mA into 500Q user programmable and adjustable 0 1 resolution Full Duplex RS232 5 form C SPDT rated at 5A at 240V AG 6 digits plus 12 character text plus bargraph with direction indicators remote communicator identifier and program run test mode indicators Isolated floating input to 150V 4 20mA or 0 20 mA source open circuit voltage 33V 22V at 4mA 14V at 20mA user programmable and adjustable 0 1 resolution By integral keypad via RS232 By optional infra red communicator Via passcode user selectable and adjustable Via non volatile RAM plus backup 115V ac 5 10 50 60 Hz 230V ac 5 10 50 60 Hz dc 18 36V 10W maximum power typically 6W 100 mA at 170 240 VAC 200 mA at 85 120 VAC 2 x AA alkaline batteries Do not use NiCads Pulsar Process Measurement Limited operates a policy of constant development and improvement and reserve the right to amend technical details as necessary Page 6 Chapter 2 Installation Power Supply Requirements Ultra 5 can operate from AC supply or from a DC battery The AC is either 105 120V 50 60Hz or 170 240V 50 60Hz depending on the position of the selector switch The DC is 18 36V In all cases the Ultra 5 will typically consume 6W of power with a maximum of 10
144. ormation P211 221 231 241 251 5 Step Time Relay Setpoint 1 is entered in values of Measurement Units P104 See the appropriate relay function tables P211 221 231 241 251 for further information P211 221 231 241 251 6 Differential Relay Setpoint 1 is entered in values of Measurement Units P104 See the appropriate relay function tables P211 221 231 241 251 for further information Page 161 P214 P224 P234 P244 P254 Relay Setpoint 2 P211 221 231 241 251 1 Time This parameter determines the Cycle Time for the operation of the relay See the appropriate relay Function tables P211 221 231 241 251 for further information P211 221 231 241 251 2 Storm Relay Setpoints are entered in values of Measurement Units P104 See the appropriate relay Function tables P211 221 231 241 251 for further information P211 221 231 241 251 3 Aeration Relay Setpoints are entered in Minutes to set Time Period that the relay will remain ON See the appropriate relay Function tables P211 221 231 241 251 for further information P211 221 231 241 251 4 Flush Valve Relay Setpoints are entered in cycles to set the number of Flush cycles See the appropriate relay Function tables P211 221 231 241 251 for further information P211 221 231 241 251 5 Step Time Relay Setpoints are entered in Seconds to set Drive Period the time that the relay will remain
145. ount 42 43 44 44 Fascia Mount 35 34 33 33 Rack or Panel a6 ag al0 10 When using 2 core screened extension cable the Black and Green wires of the transducer should be connected to the screen of the extension cable Page 15 For Zone 1 applications a transducer certified to Sira 02A TEX5104X is used and must be supplied via a 4000A breaking fuse which is fitted as standard to the Ultra 5 For Zone 0 a transducer certified to Sira 02ATEX2103X is used which must be connected to the Ultra 5 controller via an external Zener barrier See transducer label for certification details Single Transducer mode is used to measure space level distance volume or flow and the transducer should be connected to Transducer 1 input terminals Dual Transducer mode is used to measure Differential and Average For Differential the upstream transducer should be connected to Transducer 1 input terminal and the downstream transducer to Transducer 2 input terminal In cases where the Ultra 5 is required to measure Average then transducers can be connected to either one Relay Outputs The five relays can be programmed for a variety of alarms pump control or other process functions The relay contacts are all rated at 5A at 240V AC All connections should be such that the short circuit capacity of the circuits to which they are connected is limited by fuses rated so that they do not exceed the relay rating Current Output This is an isolated
146. ow Alarm Colour 1 Red Pump Gen Ctl Colour 2 Green Control Colour 2 Green Miscellaneous Colour 2 Green Page 242 Daylight Save Description Default DST Enable 0 DST Differen 01 00 DST Start Time 02 00 Start Day 8 Start Week 5 Start Month 3 DST End Time 02 00 End Day 8 P978 End Week 5 P979 End Month 10 DEVICE COMM RS232 Setup Parameter Details 1 Entered Values 2 3 4 2 Entered Values RS485 Setup Optional Modbus Parameter Details Default 0 Off 0 Modbus RTU 126 19200 2 Even 1 One Stop 0 Unsigned Int 5 milli seconds Default 126 0 No Entered Values 1 1 Entered Values 2 3 4 5 2 3 4 Page 243 Remote Alarm Parameter Details Entered Values Description Default 1 2 3 4 5 Call type 0 Off P145 Tel No 1 1 Add 0 P146 Tel No 2 0 P148 Timed Out 90 seconds Retry No 0 Page 244
147. ow keys press ENTER to go to the required section of parameters Once you have reached the relevant section scroll through the parameters and enter the necessary information To enter the information use the numeric keys and then press ENTER you will then see the message Saved If you press CANCEL then the change you made will not be saved and the message Unchanged will be displayed When you have finished press CANCEL to go back to the previous level When you have reached the top level then the Ultra 5 will ask for confirmation before allowing you to go back into run mode This is done by pressing ENTER at the display prompt Page 29 Note You can tell which part of the menu system you are in as the up down level indicators arrows next to the bargraph will indicate as follows Top level menu Down arrow on to indicate you can move down Sub menu Up and Down arrows on to indicate you can move up to the top level and down to parameter level Parameter Level Up arrow on to indicate you can move up to sub menu level Parameter Editing No arrows on Directly Editing Parameters If you already know the number of the parameter that you wish to look at or edit simply type the number in at any time while you are in the menu system Thus if you are in either the menu or sub menu level by pressing a numeric key you can enter the parameter number directly and jump straight there You cannot
148. p Width Dim A 0 5 metres Crest Width Dim B 0 3 metres Crest Height Dim C 0 3 metres Programming is now complete and the unit can now be returned to the run mode press CANCEL until Run Mode Is displayed on the LCD press ENTER and the Flow Oracle 160 will return to Run Mode Note If relay setpoints do not meet the exact requirements of the application they can be modified to suit by pressing ENTER when For More Options Hit Enter is displayed and entering new values to relay setpoints as required Alternatively the relevant relay setpoint can be accessed either by the main menu system or directly via parameter number and changed as necessary Page 117 BS3680 Rectangular Broad Crested Weir Point of Measurement The transducer must be above the maximum head P704 by at least the near blanking distance P107 The head is measured at a point 3 to 4 times the maximum head upstream from the weir crest to ensure the surface of the liquid is not affected by turbulence or drawdown 3 to 4 x h max L BROAD CRESTED WEIR Calculations ABSOLUTE If the flow calculation is to be absolute P702 1 the flow will be calculated using the formula q 2 3 Where flowrate Page 118 Ce discharge coefficient calculated by Flow Oracle P723 b approach width P710 g gravitational acceleration nominal value 980 66 cm s h head RATIOMETRIC BS3680 Rectangular Weir If t
149. red The Flow Oracle 160 will automatically enter the exponent value for the device chosen as detailed in the table below Suppressed Rectangular Weir Without End Contractions Cipolletti Trapezoidal Weir Venturi Flume Parshall Flume Leopold Lagco Flume V Notch Weir Contracted Rectangular Weir With End Contractions Page 102 Exponent P717 1 50 Automatically set 1 50 Automatically set 1 50 Automatically set Automatically calculated according to throat size Value to be set as required via P717 Point of Measurement The transducer must be above the maximum head P704 by at least the near blanking distance P107 For Suppressed Contracted Rectangular Trapezoidal and V notch weirs the head is measured upstream at a minimum distance of 3 times maximum head from the weir plate to ensure the surface of the liquid is not affected by turbulence or drawdown See DRWG 1 3 x hmax minimum FLOW q DRWG 1 In the case of a Venturi flume the point of measurement should be 150 mm upstream from the beginning of the converging section and for a Parshall flume 2 3 the length of the converging section upstream of the throat section See DRWG 2 and 3 150mm po FL OW q ip VENTURI FLUME DRWG 2 2 3L FLOW q pp PARSHALL FLUME DRWG 3 Page 1
150. res Transducer is a dB25 Range 0 6 to 25 00 metres Transducer is a dB40 Range 1 2 to 40 00 metres Transducer is a dBS6 Range 0 2 to 6 00 metres 8 dBMach3 Transducer is a dBMach3 Range 0 0 to 2 425 mtrs Dimensions P104 Measurement Units This parameter sets the units you want to use for programming and display 5 inches P105 Empty Level Description All units of measure are METRES All units of measure are CENTIMETRES All units of measure are MILLIMETRES All units of measure are FEET All units of measure are INCHES This parameter is to be set to the maximum distance from the face of the transducer to the empty point in P104 Measurement Units Note this value affects span as well see important information below so should be set before span Important Information When using the dB Mach 3 the empty distance is measured from the end of the horn to the empty point in P104 Measurement Units Page 14 Important Information When changing the Empty Distance P105 you can also recalculate the values for the Span so that it equals the empty distance P105 minus Near Blanking P107 and the Relay Setpoints so that they remain at the same percentage values of the empty distance as they were before you changed the empty distance P105 You will be asked the question Recalculate Span if you choose yes enter 1 then the span will be recalculated Any other answer will leave the span at its original value
151. s P514 P1 Draw P515 Pl Efficiency Pump 2 Pump Only Parameter Details Description P5 16 P2 Hours P517 P520 P2 Starts P2 Starts Hour P2 Run Ons P2 Draw P2 Efficiency Default Entered Values Default 0 0 hours S S S Entered Values Default 0 0 hours o o o o o Entered Values Page TT Page 237 Pump 3 Pump Only Description Pump 4 Pump Only Parameter Details Entered Values Default 1 2 3 4 0 0 hours Entered Values P3 Starts P3 Starts Hour S S S Description Default P528 P4 Hours 0 0 hours P529 0 P530 0 P532 P5 Efficiency VOLUME VOLUME amp PUMP ONLY Setup Pump Only Entered Values Der 1 2 3 P205 Pump Volume Enable 0 Off P206 Settle Time P207 Inflow Method 1 Av Inflow Page 232 Conversion Entered Values sm 1 000 Read Only Breakpoints Entered Values Deak 1 2 3 435 000 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 Page 233 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00
152. s I One Control Relay 3 Three Pumps 2 Two Control Relay 4 Four Pumps 3 Three Control Relay 5 Five Pumps 4 Four Control Relay 5 Five Control Relay 4 Differential For each Control Relay 1 Differential Control 2 Level Control Down 3 Level Control Up Pump Duty 1 Fixed Duty Assist For each it Differenual Application 2 Fixed Duty Backup Pump Control Relay Allocation for each 3 Alt Duty Assist 1 Set to Relayl Control Rela 4 Alt Duty Backup 2 Set to Relay 2 1 Differen m 5 Duty Backup amp Ass 3 Set to Relay 3 x dices 1 2 Level 6 Serv Ratio Duty Ass 4 Set to Relay 4 x 2 Xducer Level 7 Serv Ratio Duty B up 5 Set to Relay 5 3 Xducer 2 Level 8 FOFO Alt Duty Ass How Many Alarms 0 No Alarms 1 One Alarm For each Alarm 2 Two Alarms 1 High Alarm 3 Three Alarms o S Law Alam 4 Four Alarmd 3 Hi Hi Alarm 5 Five Alarms 4 4 Lo Lo Alarm List will be truncated 5 Loss of Echo according to the number of Control relays selected If Differential For Each Alarm Application I Set to Relay 1 Allocation for each 2 Set to Relay 2 Alarm 3 Set to Relay 3 1 Differential 4 Set to Relay 4 Xducer 1 2 Level 5 Set to Relay 5 2 Xducer I Level 3 Xducer 2 Level Page 67 Parameter P101 Transducer P104 Measnt Units P105 Empty Level Wait Default 2 dB6 1 metres 5 7m
153. s are shown on the display subject to P810 The choices are Description 0 No Units Volume will be totalised with no units Volume will be totalised in Tons Volume will be totalised in Tonnes Volume will be totalised in cubic metres Volume will be totalised in litres 5 UK Gallons Volume will be totalised in UK Gallons 6 US Gallons Volume will be totalised in US Gallons 7 Cubic feet Volume will be totalised in cubic feet Volume will be totalised in barrels Volume will be totalised in Ibs pounds P606 Correction Factor This parameter is used to enter a correction factor when required such as the specific gravity of the material so that the volume calculated is relative to the actual amount of material that can be contained between empty level P105 and 100 of span P106 Default 1 P607 Max Volume This parameter displays the actual maximum volume that has been calculated by the Ultra 5 i e P604 Calculated Volume x P606 Correction Factor and is a Read Only parameter The volume displayed will be shown in P605 Volume Units and is the total volume available between empty level P105 and 100 of span P106 Breakpoints P610 P673 Level Volume Breakpoints These parameters are used to create a profile of the vessel when P600 11 universal linear or P600 12 universal curved You should enter breakpoints in pairs a reading for level and its corresponding volume The more pairs you enter the more accurat
154. s this can be achieved by directly accessing the desired parameter P610 673 and changing as required P697Number of Breakpoints Set This parameter allows you to review the number of breakpoints that have been set without the need to access each individual one in turn this is a Read Only parameter and no values can be entered Pump Efficiency When Ultra Wizard 2 Pump Differential Set Up P187 Pump Eff This parameter determines whether pump efficiency is enabled or disabled Option Description 0 Off Default Pump efficiency is disabled Pump efficiency is enabled P188 Calib Delay This parameter is used to set a delay after all pumps have stopped to allow for any turbulence of the material surface to settle prior to monitoring the level in the vessel and determining the inflow before the next pump cycle commences The delay time is entered in seconds Default 45 seconds Important Information When setting the time period for the Calibration Delay P188 it is important that it does not exceed the time from when all pumps switch Off to the first pump Start during normal operation as it will prevent determining the Inflow and any subsequent calculation of Efficiency Page 182 P189 Cal Duration This parameter sets the time duration over which the pumps performance will be monitored and the resulting efficiency is calculated Important Information When setting the time period for the Calibration D
155. so the default mode that the unit reverts to when it resumes operation after a power failure When Ultra 5 is switched on for the first time it will display in metres the distance from the transducer face to the target All relays by default are switched off After programming is complete any relays that are set will operate when the level reaches the relevant setpoint and the LED 5 will change colour unless specifically switched off Page 24 Program Mode This mode is used to set up the Ultra 5 or change information already set You must use either the built in keypad standard or in the case of the rack and panel mount the remote communicator both keypads are identical in the way they operate Alternatively the unit can be set up with a PC via the RS 232 Serial Interface Entering a value for each of the parameters that are relevant to your application provides all the programming information How to Access Program Mode Wall and Fascia mount In the case of the wall and fascia mounted Ultra 5 to enter program mode you simply enter the passcode via the keypad followed by the ENTER key The default passcode is 1997 so you would press the following PRODDE Rack and Panel The Remote Communicator is used to program the rack and panel version of the Ultra 5 Before you can commence programming it is first necessary to activate the communication between the Ultra 5 and the Communicator This is achieved by offeri
156. ss of 10m min to ensure smooth processing of the changing level P882 Process Filter This parameter determines the number of cycles that will be taken before a change in level is processed and the display updated level will be updated every cycle level will be updated every 8 cycles level will be updated every 16 cycles Page 209 P884 Peak Percentage When P102 2 Solids this parameter can be used to determine the point at which the the measurement is taken within the established gate of the selected echo in order to compensate for any error that maybe caused by angles of repose presented by the way the material settles Please consult Pulsar for further information and assistance on changing the value of this parameter Echo Processing Parameters Transducer 1 Status P900 Transducer 1 Status This parameter shows the current state of the transducer The value means the following Option Description Transducer working correctly 1 Disabled Transducer is not being used mA input is being used instead so P101 1 2 Stuck High Indicates that the power and signal lines on the transducer terminals are crossed over or the signal line is shorted to earth 3 Not Found No transducer is detected P901 Echo Confidence1 This parameter displays the most recent echo confidence from the transducer It is useful to help find the best mounting location for the transducer where you should aim to get th
157. ssel containing a liquid that has a variation in level that is to be monitored and when the level reaches a specific point the vessel is pumped down with the fluid being transferred to another process The pump will be assigned to Relay 1 a High Alarm to Relay 2 and Low Alarm to Relay 5 lt empty distance P105 3 5m 100 span P106 2 8m lt 85 high alarm on P223 2 38m 80 6 high alarm off P224 2 24m 80 control down on P213 2 24m et oet acl e qhu t e lt 20 control down off P214 0 7m lt 15 low alarm off P254 0 42m lt 10 low alarm on P253 0 28m lt 0 empty level In this example there is a pump relay 1 which will come on if the level rises to 2 24 m and go off when the level drops to 0 7 m control down If the level rises to 2 4 m then the high level alarm relay 2 will come on until the level drops to 2 24 m If the level falls to 0 28m then the low level alarm relay 5 will come on until the level rises to 0 42 m Alternatively if it is a control up application then the on and off points for the control relay are reversed so the control relay comes on when the level is at 0 7 mand goes off when it rises to 2 24 m The display will show the level in the tank and the mA output will be representative of level where 4mA empty level 0 and 20mA 2 8m 100 Page 48 To program the unit for Example 2 Level Monitoring and Con
158. t around the menu system 2 Used in test mode to simulate the level moving up and down 1 Used to confirm each action for example select a ENTER menu option or when entering a parameter number or value 2 Used to confirm questions asked by your Ultra 5 such as before restoring factory defaults Used to navigate up a level in the menu system and back CANCEL to run mode Used to cancel a value entered in error Numeric Keys These keys are used for entering numerical information during programming Eee e le e oaae Page 28 There are two means of editing parameters directly or using the menu system Each is now described Using the Menu System The menu system has been designed to make the changing of parameters very simple There are two levels of menu Main Menu and Sub Menu On the display there is a line of text that displays the menu system Pressing the arrow keys scrolls the display between the top level menu items as the example shown below starting at Ultra Wizard Data Logs Ultra Wizard Application Device As you press the cursor keys to scroll left and right between these you can press ENTER at any time to select the desired menu heading and take you to the sub menu Display Echo Processing Each of these options along with their sub menus are described later in this manual When you move down into the sub menu you can scroll round using the arr
159. ta Logs Menu P460 Vol Date 1 P580 P510 Min Temp P516 P522 P534 P528 Pump 6 Hours Pump Hours Hours Volume 1 Min Temp P511 P517 P523 P535 Date Pump 1 P529 Pump 6 P462 464 Starts Pump Starts Starts 466 468 470 P582 472 474 476 Min Temp P512 P518 P524 P536 Total Dates Time Pump 1 P530 Pump 6 2 to 9 Starts Pump Starts Starts P463 465 P583 per per per 467 469 471 Max Temp Hour Hour Hour 473 475 477 P584 P51 p Date Pump Run On P478 Vol Date 10 P479 Volume 10 P480 Clear Logs P520 P526 P532 Pump Draw P585 Max Temp Time P521 P527 P533 Pump Effic P586 Current Temperature Page 85 Pumped Volume Menu Ene Conversion E Breakpoints ue Tables I P600 Vessel Shape P601 As Required Vol Dimension 1 P610 P696 Level Bkpt 1 Reset Bkpts P205 Pump Vol Enabled P611 P206 Vol Bkpt 1 Settle Time P697 Number P612 614 616 618 Bkpts Set P602 620 622 624 626 As Required 628 630 632 634 P207 Inflow Method Vol Dimension 2 636 638 640 642 644 646 648 650 P603 652 654 656 658 As Required 660 662 664 666 Vol Dimension 3 668 670 Level Bkpts 2 to 31 P604 Calculated P613 615 617 619 Voliime 621 623 625 627 629 631 633 635 637 639 641 643 645 647 649 651 653 655 657 659 661 663 665 667 P606 669 671
160. tart Level P983 and Pump Control relay switch points if you wish to change the direction of the level movement e g to go beyond relay setpoints this can be done by using the arrow keys In manual simulation using the arrow keys will allow you to move the level up and down as required To enter simulation first go to program mode Using the menu system select menu item Test then sub menu item Simulation Simply change the value of the parameter P980 to one of the following 1 Manual soft simulation 2 Automatic soft simulation 3 Manual hard simulation 4 Automatic hard simulation To return to program mode press CANCEL and test mode will end When in manual simulation by default test mode will move the level by 0 1m steps Altering the increment P981 will change this value In automatic mode the rate at which the level moves up and down is set by the increment P981 in metres the rate P982 in minutes which can be changed to make the level move up and down faster E g if increment P981 is set for 0 1m and rate P982 is set to 1 min then the level will increase or decrease at rate of 0 1m min To make the simulated level move slower decrease the value in increment P981 or increase the value in rate P982 To make the simulated level move faster increase the value in increment P981 or decrease the value in rate P982 Page 31 Using the RS232 Serial Interface The RS232 serial interface is used
161. te Weirs Point of Measurement Calculations Example 3 BS3680 Rectangular Weir BS3680 Rectangular Broad Crested Weir Point of Measurement Calculations Velocity Area Point of Measurement Calculations Special Devices 118 118 120 120 121 124 Point of Measurement 124 Calculations Universal Calculations Point of Measurement Calculations Menu System and Parameter Guide es Top Level Menu 127 Application Menu 128 Relays Menu Data Logs Menu Display Menu mA Output Menu Compensation Menu Stability Menu Echo Processing Menu System Menu Device Comm Menu p Las a n es ya EP D Chapter 8 Parameter Listing and Descriptions Application Parameters Operation General Control Pumps Control Miscellaneous Pump by Time Common Parameters Pump Advanced Parameters Stopping Pump Exercising Wall Cling Storm Data Log Parameters Totaliser Audits Temperature 177 Conversion Breakpoints Tables 182 Dimensions Calculations 192 Velocity Breakpoints Tables Average Flow Display Parameters Options Failsafe Operation Setpoint Allocation Compensation Parameter Temperature Velocity
162. ted to reference the reading to sea level where you would enter the distance between Empty Level P105 and sea level If the empty level point is below sea level then enter a negative value Page 195 P804 Display Conversion The reading is multiplied by the value of this parameter before being displayed The default is 1 0 but if for example you wanted to display the reading in yards then set the Measurement Units P104 to feet and set P804 to 3 P805 Display Source When Ultra Wizard 1 Level Volume or 2 Pump Differential This parameter determines which input the display will relate to it is automatically set to the correct option when selecting the Mode P100 and Xducer P101 under normal circumstances it will not require changing 0 Default Default Displays reading obtained from selected 2 Xducer 1 3 Xducer 2 1 s level from Xducer 2 Failsafe P808 Fail safe Mode By default if a fail safe condition occurs then the display relays and the mA output are held at their last known values until a valid reading is obtained If required then you can change this so that the unit goes to high 100 of span or low empty as follows Description Will fail to the low value empt mm See Also P218 P228 P238 P248 P258 Relay Fail safe and P840 mA Output Fail safe Page 196 Important Information In the event of a fail safe condition occurring the display relays and mA Output can be configured to
163. ters refer to Chapter 8 Parameter Listing and Descriptions Top Level Menu Ultra Wizard Application mA Output Data Logs Display Processing Stability Page 53 Application Menu operaron osana 119 mA Status 120 Low mA In P121 High mA In P104 Measurement Units P105 Empty Level P101 Transducer P102 Material Optional P107 Low Level In If Near Blanking 100 40 5 101 0 123 High Level In P108 Far Blanking P124 Low mA Trim P125 High mA Trim Page 54 Relays Menu mg e ae Ex 3j elay P236 P256 Allocat Allocat Allocat Page 55 Data Logs Menu Page 56 P580 Min Temp P581 Min Temp Date P582 Min Temp Time P583 Max Temp P584 Max Temp Date P585 Max Temp Time P586 Current Temperature Volume Menu Conversion s Breakpoints Ed Tables P600 Vessel Shape P601 As Required Vol Dimension 1 P610 Level Bkpt 1 P611 Vol Bkpt 1 P697 Number P612 614 616 618 Bkpts Set P602 620 622 624 626 As Required 628 630 632 634 Vol Dimension 2 636 638 640 642 644 646 648 650 P603 652 654 656 658 As Required 660 662 664 666 Vol Dimension 3 668 670 Level Bkpts 2 to 31
164. the temperature in degrees centigrade to be used if P852 Temperature Source 3 Default 20 C Page 206 Velocity P860 Sound Velocity This parameter allows for the velocity of sound to be changed according to the atmosphere the transducer is operating in By default the velocity is set for sound travelling in air at an ambient temperature of 20 degrees centigrade Default 342 72m sec The following two parameters can be used to re calibrate the Sound Velocity P860 when the acoustic beam from the transducer is travelling through mediums other than air or when there are variations of temperature between the transducer face and the material level To obtain best results calibration should be carried out when the level is as near empty as possible and when any vapour present has stabilized P861 Cal Dist 1 This parameter is used to re calibrate the speed of sound for Xducer I P862 Cal Dist 2 This parameter is used to re calibrate the speed of sound for Xducer 2 when P100 4 Avg Level 5 Differential Level or 6 Vol Avg With the material at a steady level view the value of P861 or P862 which will indicate the current distance as calculated by the Ultra 5 with respect to the current Velocity P860 Physically measure the distance from the face of the transducer to the surface of the material level and enter this value in Measurement Units P104 and P860 will be automatically updated to compensate for any difference betw
165. third week P974 of the month P975 DST will start on day P973 in the fourth week P974 of the month P975 DST will start on day P973 in the last week P974 of the month P975 Option 1 Week 1 2 Week 2 3 Week 3 4 Week 4 5 Last Default Page 216 P975 Start Month This parameter is used to select the month in which Daylight Saving Time will start Option Description 5 ing P976 DST End Time This parameter is used to set the time of day at which Daylight Saving Time will end the time is entered in the format HH MM 24 hour format Default 02 00 P977 End Day Use this parameter to enter the day of the week P974 that Daylight Saving Time is to end Option Description DST will end on a Frida Page 217 P978 End Week This parameter will determine the week of the month P975 in which Daylight Saving Time is to end Description DST will end on day P977 in the first week P978 of the month P979 DST will end on day P977 in the second week P978 of the month P979 DST will end on day P977 in the third week P978 of the month P979 DST will end on day P977 in the fourth week P978 of the month P979 5 Last Default DST will end on day P977 in the last week P978 of the month P979 P979 End Month This parameter is used to select the month in which Daylight Saving Time will end Description DST will e
166. to communicate between the Ultra 5 and a PC using the optional Ultra PC and other associated Pulsar software packages to obtain information such as data logging and view echo traces upload download and save parameter files In addition it can also be used to control or obtain information using a standard PC or other computer base equipment To do so the settings for control are as follows baud rate 19 200 8 data bits no parity 1 stop bits The device should be connected as shown in Chapter 2 Installation To use the device remotely you need to log on to start and log off when finished When logged on Ultra 5 will show Remote ON on the display and Communicator OFF when logged off All commands should be followed by a carriage return The unit will respond either OK or a value if the command is accepted or NO if it is not To log on send the command ACCESS pppp where pppp is the passcode P922 To log off send the command ACCESS OFF To read a parameter value send the command Pxxx where xxx is the parameter you wish to read and the Ultra 5 will respond with the parameter value To set a parameter send the command Pxxx yy where xxx is the parameter number and yy is the value you wish to set it to Page 32 Other commands you can use are LEVEL shows current level SPACE shows current space HEAD shows current OCM head FLOW shows current OCM flow TEMPERATURE shows current tempera
167. tpoint 1 would be set to 10 Relay setpoint 2 P214 224 234 244 254 is used to select the time the relay will remain closed in seconds 2 Totaliser Important Information When using a Relay to control a device at a specified time of day ensure that the Time P932 is set correctly And if required enable Daylight Saving for the appropriate time difference P970 P979 Page 164 The third parameter has no function when miscellaneous relay is chosen and will not be displayed The fourth parameter and fifth parameter are set to determine the switch points ON and OFF for the relay See miscellaneous function table P211 221 231 241 251 for further information P211 221 231 241 251 1 Clock P213 P223 P233 P243 P253 Relay Setpoint 1 Relay Setpoints are entered in Hours amp Minutes HH MM to set Time at which relay will energise Default 00 00 HH MM P214 P224 P234 P244 P254 Relay Setpoint 2 Relay Setpoints are entered in Minutes to set Time Period that the relay will remain ON Default 0 00 mins P211 221 231 241 251 2 Totaliser P213 P223 P233 P243 P253 Relay Setpoint 1 Relay Setpoints are entered as a factor by which the on board totaliser P820 should be multiplied by to provide a relay closure Default 0 00 P214 P224 P234 P244 P254 Relay Setpoint 2 Relay Setpoints are entered in seconds to set the time period that the rela
168. tput will retain its last known value mA output will fail to its low condition mA output will fail to its high condition Page 204 Allocation P841 mA Allocation By default the mA output will be representative of the reading obtained as determined by the Mode P100 When P100 4 Average or 5 Differential the mA output can be assigned to be representative of the level of either of the two points of measurement This parameter is automatically set to the correct default option when selecting the Mode P100 and Xducer P101 and under normal circumstances will not require changing The options dependant on the value entered for Mode P100 are as follows Description ss mA output relates to the optional auxiliary input level mA output relates to Xducer 1 level 3 Xducer 2 mA output relates to Xducer 2 level 4 Avg Level mA output relates to the average level of two points of measurement P100 4 When Ultra Wizard 2 Pump Differential 5 Differential mA output relates to the differential level of two points of measurement P100 6 When Ultra Wizard 1 Level Volume mA output relates to the volume P100 5 mA output relates to the average volume of two points of measurement P100 6 1 Auxiliary Optional 6 Vol Avg Compensation Parameters Offset P851 Measurement Offset The value of this parameter is added to the measured distance in Measurement Units P104 This
169. trol by using the Quick Setup menu proceed as follows If required access the Program Mode Key in the passcode 1997 and press ENTER Using the right arrow key go to the Quick Setup menu press ENTER and as prompted by the questions select the relevant option and ENTER Question Option Measnt Units P104 Programming is now complete and the unit can be returned to the run mode press CANCEL until Run Mode Is displayed on the LCD press ENTER and the Level Star 110 will return to the Run Mode Note If relay setpoints do not meet the exact requirements of the application they can be modified to suit by pressing ENTER when For More Options Hit Enter is displayed and entering new values to relay setpoints as required Alternatively the relevant relay setpoint can be accessed either by the main menu system or directly via parameter number and changed as necessary Page 49 Example 3 Volume Application A cylindrical tank with a diameter of 2m and a flat base that is typically used to temporarily hold liquid and you wish to know the volume of liquid You also require a high and low alarm and when the level reaches a specific point the vessel is pumped down with the fluid being transferred to another Process lt empty distance P105 3 5m lt 100 span P106 2 8m lt 85 high alarm on P243 2 38m 80 high alarm off P244 2 24m 80 control down on P213 2 24m lt 20 contr
170. ts following the 0 s P147 Tel No 3 2 3456 Remaining digits of telephone number P148 Timed Out This parameter will set the time period that the unit will wait for a reply before disconnecting Default 90 seconds Page 220 P149 Retry No This parameter will set the number of times the telephone number will be re dialled if no reply is received If set to 0 then the number will be re dialled continually until a reply is received if set to 1 then number will not be re dialled at all Any other value entered between I and 99 will determine the number of re dials to be attempted Default 0 Test Parameters Simulation P980 Simulate Test mode is used to simulate the application and confirm that all parameters and relay setpoints have been entered as expected During simulation there is a choice of whether the relays will change state hard simulation or not soft simulation but the LED s will always change colour as programmed and the current output will change If you want to test the logic of the system that the relays are connected to then select a hard simulation but if you don t want to change the relay state then select a soft simulation There are two simulation modes automatic and manual Automatic simulation will move the level up and down between empty level or the pre determined Start Level P983 and Pump Control relay switch points if you wish to change the direction of the level movement e
171. ts of volume or the average of two points of measurement on the display The five user definable relays with individual setpoints can be programmed to activate devices such as pumps or other control equipment The 4 20 mA output is fully programmable to provide an output relative to level space distance or volume of either point when two points are being measured or the average of two points of measurement The optional mA Input can be used to connect devices such as pressure transducers so that the features of the Level Star 110 can be used in applications where ultrasonic transducers are unable to operate Page 36 Pump Diff If you require to set up a pump or differential application then press 2 followed by ENTER the message Loading will be displayed and your Ultra 5 will be configured as an Advanced 120 Confirmation that configuration has been completed will be given by the unit type software version and serial number being displayed briefly on the LCD and the unit advancing to the relevant Quick Setup menu For full details on how to programme the Advanced 120 using the Quick Setup Menu please proceed to Chapter 6 Pump Differential For a full description of all features and parameters please refer to Chapter 8 Parameter Listing and Description Advanced 120 The Advanced 120 level controller provides sophisticated pump control with a complete range of pump duties being available and advanced control
172. ture CURRENTOUT show the mA output value CURRENTIN show the mA input value BACKUPI take backup of parameters to area 1 BACKUP2 take backup of parameters to area 2 RESTORE 1 restore parameters from area 1 RESTORE2 restore parameters from area 2 Please consult Pulsar Process Measurement or contact your local Pulsar representative for further details and a full list of available commands Page 33 Parameter Defaults Factory Defaults Factory Defaults When first installing the Ultra 5 or subsequently moving or using the unit on a new application before proceeding to program the unit for its intended application it is recommended that you ensure that all parameters are at their default values by completing a Factory Defaults P930 as described in the relevant unit type parameter guide When you first switch Ultra 5 on it will be reading the distance from the face of the transducer to the surface It will be indicating in metres as shown on the display All relays are set OFF The date P931 and time P932 in Ultra 5 were set at the factory but may need checking and amending if for example the application is in a time zone other than GMT see relevant unit Parameter listing for full details TIP In some applications it is simplest to empty the TN vessel take a reading from the Ultra 5 for distance and then setup the empty level to this figure Once you are satisfied with the installation and
173. u to force a specified current on the mA output to test the equipment that it is connected to and to make sure the unit is working correctly The figure you enter will be generated by the mA output P993 mA In Test Optional This parameter will allow you to test the mA input by injecting a known mA signal from an external source you can check the unit is working correctly and as expected P994 Transducer Test If you enter 1 for this parameter it will continually fire the transducer so you can check the wiring until you press any key to cancel Page 223 P995 Keys Test You should press each key to confirm it works with a counter showing how many more keys you have to press Press the CANCEL key last as this will confirm if all keys were pressed or not If they were not then an error message is displayed P996 Relay Test Press the numeric key corresponding to the number of the relay you wish to test and the relay will change state each time the key is pressed If you press any other key other than a valid relay number then the test will end Page 224 Chapter 9 Troubleshooting This section describes many common symptoms with suggestions as to what to do Display blank transducer not firing Displays No Xducer Displays Xducer Flt Incorrect reading being displayed for current level Material level is consistently incorrect by the same amount LED s change colour at relevant relay switch po
174. ucer 2 P816 Totaliser When Ultra Wizard 2 Pump Differential Pumped Volume or 3 Flow This parameter determines whether or not the resettable totaliser will be displayed in the auxiliary line of the display in run mode When selected the auxiliary display will scroll between the resettable totaliser and the totaliser units selected Default 0 Off When being used to totalise Flow the resettable totaliser can be reset whilst in run mode via the Totaliser hot key by pressing 0 whilst Total R is displayed P817 Auxiliary Offset When Ultra Wizard 1 Level Volume or 2 Pump Differential The value of this parameter is added to the reading of the auxiliary display before it is displayed in Measurement Units P104 Totaliser When Ultra Wizard 2 Pump Differential Pumped Volume or 3 Flow P820 Totaliser Displays the current value of the non resettable totaliser During run mode this totaliser can be viewed via the Totaliser hot key Unlike the resettable totaliser this totaliser cannot be reset whilst in run mode it can however be reset whilst in program mode by accessing P820 Totaliser and entering zero Page 199 P821 R Displays the current value of the resettable totaliser This totaliser can be allocated to appear during run mode on the auxiliary display line P816 or alternatively via the Totaliser hot key P822 Totaliser Decimal Places This parameter determi
175. ump cycles that should occur before the Flush Valve Pump operates The second setpoint P214 224 234 244 254 sets the number of Flush cycles the Flush Valve Pump will operate for This means that the Flush Valve will be operated for a number of main pump starts Flush Cycles after which the Flush Valve activity will cease until the Flush Interval comes around again Setpoint three of the Flush Valve Pump relay sets the Flush Duration P215 225 235 245 235 this is the duration for Flush Cycle in seconds Page 158 Description 5 Step Time Step Time Control allows relays to be used to control a device such as a motorised valve or gate in order to maintain the level within two predetermined points Relays will energise ON when Step Time condition is in effect and de energises OFF when Step Time goes off One relay will be required to control an increase in level open the device and a second relay is required to control a decrease in level close the device Alarm ID P212 222 232 242 252 is used to assign the relay to control either the open or close condition Step Time Control relay requires When three setpoints The first set point P213 223 Ultra Wizard 3 Flow 233 243 253 determines the level at which Oracle 160 the relay is to be activated N B level then setpoint for open relay increase the level must be lower than the setpoint for the close 2 Step Time relay de
176. uration P189 it is important that it does not exceed the time from one pump Start to the next pump Start during normal operation as it will abort any subsequent calculation of Efficiency P190 Persist Cnt If an alarm is to be used to indicate when the Pump efficiency falls below a predetermined level this parameter determines the number of consecutive times the pump will be allowed to run at the reduced efficiency before the alarm will be activated The Persist Count can be set to Min 0 Max 99 Default 6 P191 Demote Pumps When an efficiency alarm is being used this parameter will determine if a pump is to be demoted to the last pump in the duty cycle on activation of the alarm When Demote Pump is enabled and the efficiency alarm is activated after the predetermined Persist Count P190 the pump duty will default to a fixed duty regime with the inefficient pump being set to the last pump in the cycle which will be called to start if the level reaches the on point for that pump pump which has been demoted will be indicated by the relevant pump relay LED flashing RED Option Description 0 Off Default Demote Pump is disabled Demote Pump is enabled Page 183 P192 Demote Flags This parameter will indicate in a binary number format as detailed below which pumps if any have been demoted Any demoted pump s can be reset by entering 0
177. utput Data Logs Display Stability Processing Page 127 Application Menu Page 128 P101 Transducer P102 Material operation unes of Optional P119 mA Status P120 Low mA In P121 High mA In P122 Low Level In P123 High Level In P104 Measurement Units P105 Empty Level P107 Near Blanking P108 Far Blanking P124 Low mA Trim P125 High mA Trim Relays Menu P216 P226 Allocat Allocat P217 Closures Page 129 Data Logs Menu Page 130 Totaliser Audit p P460 Total Date 1 P461 Totaliser 1 P580 Min Temp P581 Min Temp Date P462 464 466 468 470 Min Temp 472 474 476 me Total Dates 2109 P583 P463 465 Max Temp 467 469 471 473 475 477 P584 Totalisers Max Temp 2 to 9 Date P478 P585 Total Date 10 Max Temp Time P478 Totaliser 10 P586 Current Temperature PMD T 1 Break i Average 1 Velocit Setup Dimensions Calcs Points Tables Flow y P700 PMD P710 P863 Type Dimension A Average Flow P701 Primary Measuring Device P711 Dimension B P864 Average Time P712 P702 Dimension C P732 P791 P728 Calculation Head Low amp Velocity P713 Flow In P703 Dimension D Bkpts Minimum 2 t
178. wer is applied and is designed to monitor a moving level or target with the transducer in a fixed position If after any period of use it should become necessary to move the transducer for any reason from its original operating position switch off the Ultra 5 before proceeding in order to prevent any undesirable updates to the DATEM trace If after moving the transducer the reading is not as expected please refer to Chapter 9 Troubleshooting Page 21 This page left blank intentionally Page 22 Chapter 3 How To Use Your Ultra 5 Operating the Controls Display The display provides information on the current mode of operation and status of the remote communication Whilst in the Run Mode it will display the current level reading and its units of measure along with status messages with regards to the Transducer Echo reception and Fail Safe Mode Additionally it can be programmed to provide status messages on alarms pumps etc When in the Program mode the display is used to read information on the Menu System Parameter Number and parameter details and values which can be entered During Test Mode the display is used to monitor the simulated level A bargraph is also provided which will provide a visual reading of the level in percentage of span Run Mode Program Mode Test Mode 100 5 00 000 XXXXXXXXXXXX REMOTE COMMUNICATOR OFF 0 1 Mode status enunciator displays the current mode of operation 2 Main 6 di
179. y milliseconds P143 Address Lock Page 63 Test Menu Page 64 ation Faria P990 Self Test P991 Hardware Test P992 mA Out Test P99 mA In Test Optional P994 Transducer Test P995 Keys Test P996 Relay Test P980 Simulate P981 Increment P983 Start Level P984 Incremental Change Chapter 6 Pump When Ultra Wizard 2 Pump Differential Ultra 5 configured as an Advanced 120 This quick set up guide shows you how to get up and running within a few minutes of installing your Advanced 120 Enter Program Mode First you need to go from run mode into program mode Assuming the passcode is the default 1997 then you should enter this Choose Quick Setup Now you need to go into the quick setup You will see on the display the words Ultra Wizard press the right hand arrow key and this will take you to the Quick Setup menu option Try pressing either of the two arrow keys to see some more menu options but return to Quick Setup and press RE 24 This takes you to the Quick Setup Menu d ae B wa This takes you to the common applications menu and a number of options will appear on the display Page 65 Note If you have already setup a common application then there will be a number shown other than 0 and you will see messages showing what the current setup is If you want to reset this
180. y will remain ON Default 0 00 secs Page 165 Pump by Time When Ultra Wizard 2 Pump Differential When a relay is assigned to Pump by Time the pump will come on energise at its normal ON level setpoint and de energise at its OFF level setpoint or after a predetermined time period whichever occurs first P210 220 230 240 250 5 Pump by Time When a relay is being used for a pump by time function the second parameter determines the pump duty that will be used to determine the operating cycle P211 P221 P231 P241 P251 Relay Function This parameter defines which pump duty the relay should respond to as follows Pump Duty Description K E tion 0 Off Default Relay is always de energised 1 Fixed duty assist All pumps are used to assist each other run at the same time and each pump has its own setpoints P213 223 233 243 253 amp P214 224 234 244 254 2 Fixed duty backup If a pump fails to meet the demand due to malfunction intake blockage etc then it is stopped and another pump shall take over Each pump has its own setpoints P213 223 233 243 253 amp P214 224 234 244 254 3 Alternate duty assist All pumps are used to assist each other run at the same time Each pump has its own setpoints P213 223 233 243 253 amp P214 224 234 244 254 but each time all pumps have stopped the setpoints are sequentially rotated between the pumps to ensure equal
181. yed on the LCD press ENTER and the Advanced 120 will return to the Run Mode Page 80 Menu System and Parameter Guide This section outlines all parameters available in the Advanced 120 as they appear in the menu system Shown below is a set of charts illusttrating the menu system and location of all parameters available in the Advanced 120 Further details and a full description of all parameters refer to Chapter 8 Parameter Listing and Descriptions Top Level Menu Ultra Wizard Application Display Pump Advanced mA Output Data Logs Efficiency Processing Stability Page 81 Application Menu operaron osana 119 mA Status 120 Low mA In P121 High mA In P104 Measurement Units P105 Empty Level P101 Transducer P102 Material Optional P107 Low Level In If Near Blanking 100 40 5 101 0 123 High Level In P108 Far Blanking P124 Low mA Trim P125 High mA Trim Page 82 Relays Menu Relay 1 P211 Function P226 Allocat P227 Closures Page 83 Pump Advanced Menu P354 Exercise Enable P370 Pump Disable P348 P360 Stop Delay Wall Cling P350 Run Interval P355 Idle Time P356 Exercise Time P351 Run Duration P357 Minimum Head Page 84 Da

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