Integra Feed Link Bin Monitoring System Installation & User Manual
Contents
1. SIGNAL WhiteLc1 Purple JC1 White Lc2 9O Gray Jc2 O whiteLc3 O O White JC KA white Lc4 O Green Jc4 O white Lc5 O Brown Jes 5 5 gt Black LC6 eee White Lc6 OG Blue vce ac hn Or orange sc Bak LCT et White LC7 K Kl Yrange 75 ee ee GA SoS Le white Lc8 9 Yellow JC8 9 E Q Black LC4 ei 75 e Ste Black LC5 ee CH Figure 3C IN T 4830 Junction Box Includes bin leg mounting bracket 3 Part Identification Figure 3D NT 4808 Network Collector Includes Feed Link Software O J F201 e 0 25A 250U TIME LAG T e E ESO ka ee loca ei nN E TEN ae g Di z x 2 CH i m aly d S hield Fuse lr2. Figure 7K A Selection switch set to 230V B Selection switch set to 115V PNEG 1323 Integra Feed Link 27 26 8 Water Meter Option Optional Water Meter One gallon per pulse 1 Hook water meter wires to display unit a Run the water meter wire through the bottom left water tight nut b Remove terminal strip See Figure 8A c Attach the wires to the terminal strip by loosening the lugs on terminal strip that correspond with WMETER and GND labeled on the board Slide wires down through top of terminal and tighten lugs See Figure 8B d Replace terminal strip onto board e Tighten water tight nut f Attach lid and fasten with supplied hardware 2 Water meter input The water meter input cannot be accessed with a display unit The water meter information is transmitted via the RS485 network to a network collector The water consumption over the last 24 hours can then be accessed via the PC program Feed Link or a status report that the network collector faxes out The water meter input is located on the two 2 left most positions of the 8 position connector terminal strip located below the load cell water tight nut The connector can be removed and wires screwed down and then the connector placed back on the mounting pins located on the circuit board The water meter cable is to enter the enclosur
3. Load cell wires can be up to 8 load cells 7 Networking Layout with display units mounted inside building with network collector located within the daisy chain Maximum display units per network collector is 50 Network cable not to exceed 4000 in total length Maximum length from display units to bin not to exceed 100 Layout with display units mounted inside building with network collector located at the end of the daisy chain Maximum display units per network collector is 50 Network cable not to exceed 4000 in total length Maximum length from display units to bin not to exceed 100 Layout with display units mounted outside with network collector located within the daisy chain Maximum display units per network collector is 50 Network cable not to exceed 4000 in total length Layout with display units mounted outside with network collector located at the end of the daisy chain Maximum display units per network collector is 50 Network cable not to exceed 4000 in total length You can have up to 50 display units per network controller How the 50 is split up does not matter Figure 7C 23 7 Networking Network Wiring of Display Unit Always make sure all power is A disconnected and locked out WAR NING while any electrical work is being performed NOTE Maximum of 50 display units per network collector Maximum network wire length is equ
4. Figure 7B Network Controller NC PNEG 1323 Integra Feed Link Optional Networking Layouts 1 Computer NC Load cell wires can be up to 8 load cells Computer XNC Computer NC Load cell wires can be up to 8 load cells Load cell wires can be up to 8 load cells Computer x NC J Junction box D Display unit NC Network collector Maximum display units 50 per network collector Maximum network wire length 4000 PNEG 1323 Integra Feed Link
5. VSN UE ope 00 OL J we eS 0mCOHNOOGCOUCEOOCIE CL IO UD Ai A 2 URIEN E i Figure 11D Dipswitch located in upper left hand corner Figure 11E Dipswitch on modem board in up position Setting Dipswitches When setting up Feed Link and a network collector to communicate make sure that the jumper settings on the network collector match what was selected in the device manager above The jumper settings for baud rate and connection type are located on a set of dipswitches SW2 in the upper left corner of the network collector The dipswitch settings are as follows Parameter w on FF orF x x x x o OFF on orr x x x x gt 9600 ON ON OFF 18200 Orr OFF on x x x x gt 36400_ ON OFF ON x x xx Connection Selector Modem x x x ON x x x PNEG 1323 Integra Feed Link 41 11 Feed Link Software Feed Link Setup Installation Instructions Continued B Modem 1 A modem connection is when the PC calls Desi 7 Demo Sie Proper wn H per ws Gere Conemcton Auto Dowdeud Moie 42 via its modem to a network collector The network collector is shipped to default to a 19200 baud rate A modem connection will automatically sync up at the correct baud rate Make sure dipswitch 4 is set to the ON position The dipswitch SW2 is located in the upper left corner of the network controller See Figure 11D on Page 417
6. E VIDS D ee ess P o Mo Yellow RF Module Network Collector Pe we O Ss x rer E Q D Ki BI i ue day Red Sp e Okt SE ei 5 GC SE 8 6 Ge Se O SE Yellow RF Module Display Unit Figure 9E PNEG 1323 Integra Feed Link 32 9 RF Module Option Possible RF Module Layouts This example shows the bins of each building networked together as a group and then wired to an RF module These RF modules will send information to the RF module connected to the network collector This example shows each bin wired to a junction box Each junction box is wired to the display unit inside the building All the display boxes in a building are networked together and then wired to an RF module Each RF module will send information to the RF module connected to the network collector ZON i dog ja A Gs Teng K am This example shows all the bins networked together as a group and then wired to one RF module This RF module will send information to the RF module connected to the network collector 8 RRE KR Jim WOJO RO ION This example shows each bin wired to a junction box and each junction box wired to the display unit inside the building All the display boxes are networked together and then wired to an RF module This RF module will send information to the RF module connected to the network collector The longer the distance betw
7. Anchor base plate 3 4 Wrench Figure 4A Removing Nut from Anchor Bolt Side bolts LY 2 9 16 wrench a Impact wrench Figure 4B Remove leg anchor base plate side bolts using impact wrench and wrench Anchor base plate Figure 4C AU bolts nuts and washers removed from anchor base plate PNEG 1323 Integra Feed Link 4 Load Cell Installation Raising the Bin CG 1 Place 4 x 4 spanner board under bin hopper braces See Figure 4D bs e d Le A iw i 2 Center lift jack under 4 x 4 spanner brace See Figure 4D SUE 3 Lift bin with jack about 4 This should lift two 2 bin legs See Figure 4E i KE 4 Remove leg anchor base plate 4 x 4 Spanner board Only install load cells on an A empty bin Lifting a bin with feed in it can result in damage REI aaa Ka akah to the bin and potential personal injury Lifted bin leg O S JEN Anchor base plate Figure 4E Lift Bin about 4 PNEG 1323 Integra Feed Link 4 Load Cell Installation Installing the Load Cell Base 1 Shortening the anchor bolt may be required It can protrude no more than 1 1 4 above the foundation See Figure 4F NOTE You may find it easier to put the nut on the bolt and cut the bolt flush with the nut This way the threads are not stripped on the bolt and there is not a problem getting the nut on 2 Position load cell base under bin leg and
8. Purple JC1 Black LC7 10 Conductor junction box cable WW 4 S aja elle D CELL ES lt LTO LOAD CELL LL LOAD CEI TO LO z z z al Ss E 2 lt R TO SIGN Ku DI i e RE BLACK WIRE GROUNDTO ALL LOAD CELLS RED WIRE POW PURPLE WI AAA rower IL GROUND T Figure 6C PNEG 1323 Integra Feed Link 21 22 7 Networking Explanation of Daisy Chain Network A daisy chain network consists of a group of display units connected together in series by RS 485 cables A network collector can be connected at any point in the daisy chain such as in illustrations 2 and 4 in Figure 7C on Page 23 or the example daisy chains such as in illustrations 7 and 3 in Figure 7C on Page 23 The first display unit of a daisy chain should be considered the beginning of the network It has only one 1 RS 485 cable going out The network collector should be considered the end of the daisy chain It has one 1 RS 485 cable coming in from one 1 daisy chain although it could have two 2 RS 485 cables coming in if it is in the middle of the daisy chain All display units between the beginning and end of a daisy chain have two 2 RS 485 cables one 1 cable coming into the box and the other going out to the next display unit in the chain RA Get sg INTEGRATED MANAGEMENT SYSTEM
9. Weight Ibs nnnnn Weight kg nnnnn Weight Yo nnnnn where nnnnn is a number See Figure 10B NOTE When entering or changing a parameter pressing the CAL key will abort that operation Initial Empty Bin Configuration Press the UP and DOWN arrow buttons at the same time to enter the initial configuration setup There are four 4 menu items in the setup mode empty bin calibration units selection kg lbs the ID for this display on the RS485 network and re init bin to reset to defaults Once the setup mode is entered pressing the CAL button will scroll to the next menu item This is a one time operation and will only need to be done when new load cells are installed The first menu item is Empty Bin 00000 1 To calibrate the load cells with the empty bin weight make sure the bin is empty and press ENTER five times as the cursor scrolls under each digit 2 When an empty bin calibration has been performed the display will return to the normal display The second menu item is Units 1 Press the UP and DOWN arrow buttons at the same time to enter the initial configuration setup then press the CAL button one time and this menu item will appear on the screen 2 Press the UP or DOWN arrow to select whether the weight should be in pounds kilograms or percentage 3 Once the desired units are selected press the ENTER button to save the selection The display will return
10. Set the dipswitch on the modem board in the UP position See Figure 11E on Page 41 The last item to enter on the connection folder is the phone number of the network collector In some applications the network collector may not have the internal modem on the stack connection and can only be connected to via a direct connection as outlined above If an internal modem is present which is the standard case then the dipswitch on the modem board must also be the up position for a modem connection and the down position for a direct connect Auto download will let you schedule when you want information sent to you automatically See Figure 11G Type I Overide Global Conmncton Settings Modan Com Pot Cont Diea Dis pet second beud 19200 Meiers 2 Sapata Telephone No Modem Int Sng Lat Montored Thursday March 17 2006 at 3 59 Ph Arten MUFRW v2 16 Sie Deche CFeedstZterkka agetEtn Edt Gibai Setna OK ll Cane Berea Connection Auto Doerioed Mate Auto Cownlead Schedule SP PtP we oh eA s alaku Alcoa mine E TT Oeerace Dioba ime fi e Peed Added Peret Dk fi idini Feel aibad iar L t Direct Mew e never des nade Med Download Dass Asa E 2 ak 1200 AM L r gd tering ak Cancel Lar Comm Prt Ke Moien La giereg ATOOATEQ 00087 1250 Dip Ariinae ET w aw Figure 11H Edit Global Settings PNEG 1323 Integra Feed Link 11 Feed L
11. gt EH 25A 250U TI D JL EARTH GREEN gt 2 Ur yI SE a LAI Le GC EE LN 52 lt 2 amp FBWS POWER 4 01 2 04 05 KL ng 2004 BECS Technolog Lee ECAR En Figure 3F NT 4812 Bin Leg Mounting Bracket for display unit PNEG 1323 Integra Feed Link 3 Part Identification Figure 3J INT 4819 1000 Roll of RS 485 Communication Wire INT 4820 500 Roll of RS 485 Communication Wire Figure 3H Figure 3K INT 4809 5000 Ibs Load Cell INT 4818 25 25 of 10 Wire Cable for Junction Boxes INT 4810 10000 Ibs Load Cell INT 4818 50 50 of 10 Wire Cable for Junction Boxes INT 4818 75 75 of 10 Wire Cable for Junction Boxes INT 4818 100 100 of 10 Wire Cable for Junction Boxes Figure 3I N7 4815 RF Module PNEG 1323 Integra Feed Link 3 Part Identification al Figure 3L RF Mounting Bracket Figure 3M INT 4822 25 25 of 4 Wire Cable for RF Modules INT 4822 50 50 of 4 Wire Cable for RF Modules INT 4822 75 75 of 4 Wire Cable for RF Modules INT 4822 100 100 of 4 Wire Cable for RF Modules PNEG 1323 Integra Feed Link H 10 4 Load Cell Installation Removing Anchor Nuts 1 Use a 3 4 wrench or crescent to remove the nut and washer from the anchor bolt on the bin leg See Figure 4A 2 Remove side bolts using 9 16 wrench and impact wrench or ratchet See Figure 4B and Figure 4C 3 Repeat on all bin legs
12. lf a water meter is not wired to the display unit on this node set this parameter to disable and water information for this node will not appear on the status report Firmware version H The software version of the display unit identified by this node Demo Site Database MenuT ree Demo Site Demo Site NCFBW System Info FAX Notification Telephone Numbers Power Off Notification Low Feed Level Notification Status Notification Feed Added Notification Current Weights Network Configuration Nodes 1 5 Nodes 6 10 Nodes 11 15 Nodes 16 20 Nodes 21 25 Nodes 26 30 Nodes 31 35 Nodes 36 40 Nodes 41 45 Nodes 46 50 Load Cell Status Node ID 2 Load Cell Status Node ID 3 Load Cell Status Node ID 4 Load Cell Status Demo Site Demo Site Figure 11Q Node ID COMMUNICATIONS Transmitting OK Last update date Last update time Water Usage Water Accumulation Time Full Bin Weight Low Feed Weight Default Low Feed Weight Override yes 04 05 06 mmddyy 12 35 hr min 1 880 Ibs 0 00 30 hr min 25 000 Ibs 5 000 bs 0 Ibs Note If Override Weight is set to 0 then the Default Weight will be used If Override Weight is NOT set to 0 then the Override Weight will be used INFORMATION Low Feed Notification Juin Status Notification y n Water Accumulation Firmware Version H PNEG 1323 Integra Feed Link 11 Feed Link Software
13. umberland FEED LINK INTEGRA INTEGRATED MANAGEMENT SYSTEM Integra Feed Link Installation and Operation Manual PNEG 1323 Date 05 03 08 PNEG 1323 All information illustrations photos and specifications in this manual are based on the latest information available at the time of publication The right is reserved to make changes at any time without notice PNEG 1323 Integra Feed Link Chapter 1 Chapter 2 Chapter 3 Chapter 4 Chapter 5 Chapter 6 Chapter 7 Chapter 8 Chapter 9 Chapter 10 Chapter 11 Chapter 12 Chapter 13 Table of Contents Contents Geng DAT GO EE 4 LANANGING UO EE 4 EELER GEIL eegene 4 Tools Needed for Installation ccccccccccsseececeeseseeecseeeeeeeaeeseeeeaaeeeeeaeaceesseaueeesseaeeeesseaeeessuaeeeesseageees 4 CHE 5 DAICLY Ee Ela E 5 attert EE 7 Load Cell Installation specter erasers ck eee tte nee tee swe em GENENENGGG NEGEN GGNNNENGGGNNNEGNGGNNNEENGGNNEEENGGGGGNEEEGGGG 10 Removing Anchor VIC 10 PASMO NE B se aa aa ngana E dun Anaa TG TA IA ak a NG E Naga a aa a aa a 11 Installing the Load Cell Base ccccccccccccecsseseeeeeeeeeeeeseeeceesueeeeeeseaeeeeesseseeeessaaeeeessaaeeeeesaneeeeessageeees 12 Install Load Cell and Attach to Bin Leg NEE 13 IECH lee eher TR 14 Srfivlailleh Betiebe ZK 15 Installing Stand Alone Display Units ccccsssseseeeseeenseeesensseeseeesseeeeeasseeeeoenseseeoeaseessonaseesoon
14. around anchor bolt as shown See Figure 4G Reciprocating saw Figure 4F Cut anchor bolt so it sticks up less than 3 Replace washer and nut onto anchor bolt 147A am ENEE DO NOT tighten fully until assembly is complete See Figure 4H Wrench Figure 4H Leave anchor bolt loose until assembly is complete PNEG 1323 Integra Feed Link 4 Load Cell Installation Install Load Cell and Attach to Bin Leg 1 Place load cell into load cell base lining up the holes Line up the holes in the side of the load cell with the holes in the side of the load cell base 2 Place pins through the holes and fasten with a cotter pin See Figure 41 3 Attach load cell top bracket to the load cell by lining up the holes on the side and fastening with a pin and cotter pin Make sure the tongue on the bracket is on the inside side of the bin leg NOTE The bin leg should rest on the load cell bracket DO NOT drill mounting holes too high on the leg or the bolts will be supporting the weight of the bin rather than the load cell bracket 4 Fasten load cell top bracket to the bin leg using bolt washer and nut through the slot in the bracket See Figure 4J 5 Drill a hole into the leg through the top hole hole above slot fastening to leg using bolts washers and nuts included 6 Tighten nut on anchor bolt Top bracket Load cell Drill bin leg through top hole of bracket Figure 4J Drill top hole through
15. time Last update seconds Node Name Weight Last update date Last update time Last update seconds Node Name Weight Last update date Last update time Last update seconds 41 1 900 Ibs 04 05 06 mmddyy 12 32 Arron O seconds 4 0 lbs 04 05 06 mmddyy 12 32 Arron 2 seconds 43 23 240 lbs 04 05 06 mmddyy 12 32 hr min 4 seconds 44 36 660 bs 04 05 06 mmddyy 12 37 hr min Ae seconds PNEG 1323 Integra Feed Link 11 Feed Link Software Feed Link Setup Installation Instructions Continued 15 Network configuration Selecting network configuration does two 2 things it tells the network collector this bin node ID is present on the network and can be communicated with and also sets up a name the bin node ID represents This bin node name is how the bin will be identified in the faxes The node name is a text field and can be any alpha numeric name See Figure 17P GB File Site window Help a zi 2 Demo Site Database Menu ree Demo Site Demo Site NCFEYW System Info Node 1 Installed FAX Notification Mode Marne Telephone Numbers Power OFF Notification Mode 2 Installed Low Feed Level Notification Mode Marne Status Notification Feed Added Notification Mode 3 Installed Current Weights Node Name Network Configuration Nodes 1 5 Mode 4 Installed Nodes 6 10 Mode Marne Modes 11 15 Nodes 16 20 Mode 5 Installed Nodes 21 25 Mode Marne Nodes 26 30 Nodes 31 3
16. 17 Load cell status This menu item will identify if a load cell is installed and working properly on a bin Note that if a load cell goes bad the display unit will ignore that load cell and calculate the weight of the bin with the remaining good load cells See Figure 11R GR File Site window Help h er P zi Demo Site Database Menu ree Demo Site Demo Site NCFBYW System Info Load Cell 1 Installed FAX Notification Load Cell 2 Installed Telephone Numbers Load Cell 3 Installed Power OFF Notification Load Cell 4 Installed Low Feed Level Notification Load Cell 5 Installed Status Notification Load Cell 6 Installed Feed Added Notification Current Weights Network Configuration Nodes 1 5 Nodes 6 10 Modes 11 15 Nodes 16 20 Nodes 21 25 Nodes 26 30 Nodes 31 35 Nodes 36 40 Nodes 41 45 Nodes 46 50 Mode ID 1 Load Cell Status Mode ID 2 Load Cell Status Mode ID Load Cell Status Mode ID 4 Load Cell Status Demo Site Demo Site Figure 11R Load Cell Status PNEG 1323 Integra Feed Link 12 Troubleshooting Possible Causes Suggested Remedy 1 Display units not 1 Termination not set 1 Make sure only the beginning and the ending communicating in Feed Link units have the network termination jumpers in the ON position 2 Units wired incorrectly 2 Check the wiring in each display unit and the network collector If the connector in the display unit is off by one position the
17. Remote Mounted Display Units Junction Box SIGNAL GROUND T Always make sure all power is disconnected and locked out WARNING while any electrical work is being performed White LC1 White LC2 O S ray CA White LC3 9 White LC4 O redics Gs Te _ Redice G NOTE f display units are mounted inside then Seem you will need a junction box LE 1 Remove the multi hole grommet from the display unit and exchange it with the grommet provided with the junction box Connect the Red wire from load cell 1 to the POWER terminal labeled RED LC1 Repeat for each consecutive load cell cable Connect the RED wire from the 10 conductor junction cable to the POWER terminal labeled RED JC Figure 6A Junction Box Terminals Connect the White wire from load cell 1 to the left side center SIGNAL terminal labeled White LC1 Repeat for each consecutive load cell cable See Figure 6B 3 Connect the Black wire from load cell 1 to the 5 Connect the remaining wires up to 8 from GROUND terminal labeled BLACK LC1 the 10 wire junction cable to the terminals Repeat for each consecutive load cell cable opposite the already installed White Connect the BLACK cable from the 10 SIGNAL load cell wires Match the wire color conductor junction cable to the GROUND to the corresponding terminal la
18. bin leg using top bracket as a guide PNEG 1323 Integra Feed Link 13 4 Load Cell Installation Installing Load Cell Spacer 1 The unique patented Patent 6636820 field calibration system utilized by Feed Link makes it possible to monitor the weight of feed without requiring a load cell under every leg of the bin This feature allows for the most economical installation possible For monitoring feed consumption placing a load cell under every leg will provide maximum accuracy If a bin leg does not have a load cell installed a load cell spacer will be needed 2 To Install a load cell spacer to a bin leg follow the same steps as if you were installing a load cell except substitute the spacer for the load cell 3 The same spacer is used for both the 5000 Ibs and 10000 Ibs bins the positioning of the spacer will determine if it is a 5000 lbs or 10000 Ibs spacer The 5000 Ibs position will place the spacer approximately 1 8 below the top of the cell base See Figure 4L The 10000 lbs position will place the spacer approximately 1 8 above the top of the cell base See Figure 4M 4 DO NOT position the spacer as in Figure 4N The top load cell bracket is too far from the cell base and too close to the center of the spacer which puts the bin leg out of alignment Load cells Load cell spacer Minimum cost Maximum accuracy Figure AN Incorrect position of the load cell spacer 5000 Ibs Pin
19. by the National Electrical Code and all local and state codes Disconnect and lock out all power sources before installing wires cables or servicing equipment Electric Shock Hazard Prepare for Emergencies Be prepared if fire starts Keep a first aid kit and fire extinguisher handy Keep emergency numbers for doctors ambulance service hospital and fire department near your telephone Keep Emergency Equip Quickly Accessible Wear Protective Clothing Wear close fitting clothing and safety equipment appropriate to the job Eye Protection Remove all jewelry Long hair should be tied up and back Gloves Safety glasses should be worn at all times to protect eyes from debris Steel Toe Boots Wear gloves to protect your hands from sharp edges on plastic or steel parts Wear steel toe boots to help protect your feet from falling Respirator debris Tuck in any loose or dangling shoe strings A respirator may be needed to prevent breathing potentially toxic fumes and dust Hard Hat Wear hard hat to help protect your head PNEG 1323 Integra Feed Link FEED LINK INTEGRA Guma INTEGRATED MANAGEMENT SYSTEM
20. empty bin calibration has not been done yet This error message will scroll between it weight display and load cell error messages PNEG 1323 Integra Feed Link 37 11 Feed Link Software 38 Feed Link Software Installation Instructions A Feed Link installation CD is included with the network collector INT 4808 4 2 Load installation CD Using the start menu run the program Feedlink_Install_V161 exe or a subsequent newer software version The Feed Link install shield will guide the user through the installation Select Repair to originally install or upgrade to a newer version of Feed Link Select Finish when the installation is complete The installation will put the program and associated files on the C drive in the Program Files Feedlink directory To create a shortcut to Feed Link from the desktop go to Program files feedlink bin and right click on the feedlink exe Copy the program then paste the shortcut to the desktop by right clicking on the desktop Ready stort zaal E Documenti Microsoft w Ya Feedtink Feed Link Setup Instructions 1 Run Feedlink exe by double clicking on the feedlink icon you just created 2 Select the file menu and select new site database See Figure 11A Enter the name of the database file in the program files feedlink data subdirectory A typical name would be feedlink fl The program will automatica
21. placement Note how the load cell top bracket is too far from the load cell base Spacer Figure 4K PNEG 1323 Integra Feed Link 4 Load Cell Installation Running Load Cell Cables Wire tie 1 Label both ends of the load cell cable with the load cell number Numbers will range from 1 through 8 Labeling the load cell cables will identify what terminals to use when connection wires to display unit in Installing Stand Alone Display Units on Page 16 It will also expedite troubleshooting if any problems should arise 2 Run cable from load cell up bin leg using wire ties not included to fasten into place Run cable along the cross brace to the center of the bin Then take cable around bin boot and back up the leg that the display or junction box is mounted to Figure 40 Figure 4P and Figure 40 Figure 40 Fasten Wires with Wire Ties 3 Repeat Step 7 and Step 2 for each load cell Hole in leg Wire tie Figure 4P Aun wire tie through holes in bin legs to attach cable to legs Cross brace Bin boot Figure 4Q Aun wires around the boot of the bin PNEG 1323 Integra Feed Link 15 16 5 Installing Stand Alone Display Units Mounting Display and Junction Boxes The display can be mounted either directly onto the bin leg or remotely up to 100 away such as inside a nearby building When mounted remotely a junction box must be used to extend the load cell wires from the bin to the display unit The
22. 0117 and Down for direct connect MODEM E SB SAFSRSETSIARSESESTS e L CS 1DFF Zei dd d dl dl dl dl All All Al IIIH Ld co 115 230 VAC Selection switch Battery jumper RS485 Connectors for ON OFF network cable Figure 7F nside of Network Controller PNEG 1323 Integra Feed Link 25 7 Networking 1 One 1 network cable EE Ground wire White wire B White wire A Shield a Disconnect all power sources and run network cable from display unit to E ee Jee network collector The oF 2 IN b Run network cable through water tight nut and attach to the RS 485 1 terminal NAH L The A and B connections should match al o r the color code for the A and B S4852 RETA Shield termi
23. 3 Integra Feed Link 7 Networking Network Collector Wiring The Network collector isa hardware device used to connect all INT 4807 display units ata location over a RS485 network so feed inventory and water consumption information can be collected and retrieved either locally or remotely via an internal fax modem Feed Link is a windows based PC program that is used to initially configure the network collector to generate the feed and water fax reports This information can be accessed real time from either a PC directly connected to the network collector or remotely through a modem dial up connection The network collector comes pre wired with the phone cord direct connect serial cable and a power cord already attached Network collector technical specifications Supply 115 230 VAC 50 60 Hz overload and over voltage protection fuses F1 F2 1 4A slow blow Enclosure NEMA 4X Max number of bins 50 Maximum network distance 4000 ft Network wire Two 2 wire shielded cable BELDEN 89841 or equal Operating systems Win95 and later Dip switch Baud rate and modem direct connect settings Network Collector v2 15 OAFD Modem dipswitch UP for modem EI Network Master U4 00 10 05 04 0
24. 5 Nodes 36 40 Nodes 41 45 Nodes 46 50 Mode ID 1 Load Cell Status Mode ID 2 Load Cell Status Mode ID 3 Load Cell Status Mode ID 4 Load Cell Status Demo Site Demo Site Figure 11P Network Configuration PNEG 1323 Integra Feed Link 49 11 Feed Link Software Feed Link Setup Installation Instructions Continued 16 Bin node ID Selecting a bin node ID gives information specific to that bin See Figure 11Q a Transmitting OK Identifies if that node is communicating with the network collector Last date and time Identifies the last date and time the node communicated Weight The weight of the bin Full bin weight The weight the bin was calibrated at as full Low feed weight default The percentage of full used to generate a low feed report Low feed weight override A specific weight to use for generating a low feed report for this bin Node ID The node number of this bin on the network dh Fie Site Window Help Was EE h Node name The name used in the network configuration above This name is used to identify this bin in the faxes generated for status and low feed reports The name can be changed here if desired Low feed notification This bin can be excluded from the low feed notification report if set to NO Status notification This bin can be excluded from the status notification report if set to NO Water accumulation
25. A or B connections may be grounded to the shield 3 Display units ID s not set 3 Make sure that each display unit has a unique ID Also See Page 37 for display unit troubleshooting 52 PNEG 1323 Integra Feed Link GSIGROUP Limited Warranty The GSI Group LLC GSI warrants products which it manufactures to be free of defects in materials and workmanship under normal usage and conditions for a period of 12 months after sale to the original end user or if a foreign sale 14 months from arrival at port of discharge whichever is earlier The end user s sole remedy and GSI s only obligation is to repair or replace at GSI s option and expense products that in GSI s judgment contain a material defect in materials or workmanship Expenses incurred by or on behalf of the end user without prior written authorization from the GSI Warranty Group shall be the sole responsibility of the end user Warranty Extensions The Limited Warranty period is extended for the following products Product Warranty Period Warranty prorated from list price AP Fans and Fan Motor 3 to 5 years end user pays 25 Flooring 5 to 7 years end user pays 50 7 to 10 years end user pays 75 Ge de EE a Ka eee pa nae ote dalle EE Grain Systems Farm Fans Portable amp Tower Dryers 5 Years Zimmerman Motors not included Motors are less than 5 of the overall cost of the equipment Motors still carry standard manufactur
26. Global Settings Screen Defaults will automatically pop up on what is detected on the PC But a modem device will be found and listed for a modem connection Pick the modem to use On the direct connection serial ports will be listed pick the serial port to use Also a default time to begin any auto downloads can be set from that screen See Figure 11H on Page 42 Back to Connections Tab Screen If using global settings once a direct connection or modem connection is selected those communication ports will be greyed out and automatically used from global settings Otherwise for some reason they can manually choose their COM ports for this site by selecting override global settings A Direct Connection A direct connection is when the PC has the network collector plugged directly into one of the COM ports on the PC There is a9 pin serial cable on the network collector for this purpose Setting Up COM Ports on PC In order to figure out the COM port on a PC go to the control panel and select system Then when system properties are displayed select device manager and then ports This will list the COM ports and their uses on the PC The baud rate selection is only pertinent to a direct connection The network collector is shipped to default to a 19200 baud rate
27. Node ID 2 Load Cell Status Node ID 3 Load Cell Status Node ID 4 Load Cell Status Demo Site Demo Site Figure 11J Connection Manager 44 PNEG 1323 Integra Feed Link 11 Feed Link Software Feed Link Setup Installation Instructions Continued 10 Fax notification menu Selecting the fax notification will select the b Set low feed default parameters pertaining to generating a fax report for any of the following low feed status power OFF or feed added Under each phone number select which reports you want sent to that phone number See Figure 11K Setting this percentage will generate a default that will use the full bin calibration for each individual bin and when the bin reaches this percentage of that full bin weight a low feed report will be generated Note that an exact weight a E Nia TE can also be set for each bin that will override this default A low feed report can either be enabled or disabled See Figure 11L CP ta n weden eb CP Ge Widow bee wz w Dese Ste Daag Dera age fame te NOMI yee ilo E r ponika Teiecbvee bebe ale tas h od A d We ork Con dodas exes Aen 1 dodes vases 2 dodas ah Sea 3 odes 4 ages 4 1 ve sd Figure 11K Fax Notification Menu Figure 11L Low Feed Level Notification PNEG 1323 Integra Feed Link 45 46 11 Feed Link Software Feed Link Setup Installation Instructions Continued 11
28. PNEG 1323 Integra Feed Link 11 Feed Link Software Feed Link Setup Installation Instructions Continued 12 Feed added notification Selecting the feed added notification will select the parameters pertaining to generating a feed added fax report See Figure 11N 13 Power OFF notification Selecting the power OFF notification will select the parameters pertaining to generating a power OFF fax report See Figure 11N db File Site Window Help Es e x a x Demo Site Database Demo Site Demo Site NCFBW System Info Feed Added Notification enable FAX Notification Minimum Feed Added Weight 1 000 Ibs Telephone Numbers Power OFF Notification Low Feed Level Notification Status Notification Current Weights Network Configuration Nodes 1 5 Nodes 6 10 Nodes 11 15 Nodes 16 20 Nodes 21 25 Nodes 26 30 Nodes 31 35 Nodes 36 40 Nodes 41 45 Nodes 46 50 Node ID 1 Load Cell Status Node ID 2 Load Cell Status Node ID 3 Zb Fie site window Help ai a Load Cell Status A F Mode ID 4 Load Cell Status MenuTree xix Demo Site Database Demo Site Demo Site NCFBW System Info Power Off Notification enable FAX Notification Minimum Off Time 01 00 hr min Telephone Numbers Low Feed Level Notification Status Notification Feed Added Notification Current Weights Network Configuration Nodes 1 5 Nodes 6 10 Nodes 11 15 Nodes 16 20 Nodes 21 25 Nodes 26 30 Nodes 31 35 Nodes 36 40 No
29. Status notification Selecting the status notification will select the parameters pertaining to generating a feed status fax report See Figure 11M c Initiate status notification If this item is selected and changed to YES when this connection to the network collector is terminated a status fax will be sent to the phone numbers a Status notification day Selecting this menu item will select the day a status fax should be sent A fax can be sent every day every other day or an individual day of the week can be selected b Status notification time Selecting this menu item will select the time the status fax will be sent GB File Site window Help We GEZ Dermo Site Database MenuTree Demo Site Demo Site NCFEYW System Info Status Notification Day FAX Notification Status Notification Time Telephone Mumbers Initiate Status Notification Power OFF Notification Status Notification State Low Feed Level Notification Status Notification Feed Added Notification Current Weights Network Configuration Nodes 1 5 Nodes 6 10 Modes 11 15 Nodes 16 20 Nodes 21 25 Nodes 26 30 Nodes 31 35 Nodes 36 40 Nodes 41 45 Nodes 46 50 Mode ID 1 Load Cell Status Node ID 2 Load Cell Status Mode ID 3 Load Cell Status Mode ID 4 Load Cell Status Demo Site Demo Site Figure 11M Status Notification listed to receive a status report Monday UO UU br demm no Not In Progress
30. a cable length for easier installation d To make load cell connections remove terminals strips Insert wires into correct terminals and tighten lugs See Figure 5F and Wiring Diagram on Page 18 e Gently pull out any excess length of cable out through the grommet f Wedge grommet into hole See Figure 5D B g Tighten grommet nut cap See Figure 5E B NOTE f only three 3 or four 4 holes are used in the grommet you need to seal the open holes using the plugs supplied to make it water tight See Figure 5D A Multi hole grommet Multi hole grommet Connector Figure 5D A Load cell wire in multi hole grommet B Grommet wedged into connector Power wires Load cell wires grommet not included Daisy chain OUT wires or RF wires Daisy chain IN wires Figure 5E A Load cell wires going into display box B Cap tightened onto load cell wires Load cell 1 and Load cell 1 signal White 2 power Red gnal Load cell 2 signal White Load cell 3 power Red Load cell 1 and 2 ground Black Load cell 3 ground Black 4 Terminal strips Figure 5F Load Cell Connections to Display Box PNEG 1323 Integra Feed Link 17 5 Installing Stand Alone Display Units Load cell and RS 485 wiring to display units with screw terminals when junction box is not used LC LC2 LC3 LCA LCOS LC6 LC7 White Wire White Wire White Wire White Wire White Wire White Wire Whi
31. al to 4000 Wire Specs Use BELDEN 89841 RS 485 wire or equal 1 Hook up daisy chain IN cable a Run network IN cable through top left water tight nut See Figure 5E on Page 17 b Remove terminal strip from the board c Loosen lugs on terminal strip that will correspond with IN wire locations for Shield A B as noted on board d Attach the wires to the terminal strip by sliding wires down through top of terminal and tightening the lugs See Figure 7E e Replace terminal strip onto board and tighten water tight nuts 2 Hook up daisy chain OUT cable a Run network OUT cable through right water tight nut See Figure 5E on Page 17 b Remove terminal strip from board c Loosen lugs on terminal strip that will correspond with the OUT wire location for Shield A B as noted on board d Attach the wires to the terminal strip by sliding wires down through top of terminal and tightening the lugs See Figure 7E e Replace terminal strip onto the board pull out excess slack and tighten the water tight nuts Figure 7D Terminal Strip Location OUT Wire A White OUT Wire B Terminal strip Black Se dE ANI Pap dal Z J IN Wire B Black IN Wire A Ground Wires White Shield Figure 7E Terminal strip in place with wires connected PNEG 132
32. and preventing equipment problems It is the responsibility of the owner operator to inform anyone operating or working in the area of this equipment of these safety guidelines To help you recognize this information we use the symbols that are defined below Please read the manual and pay attention to these sections Failure to read this manual and its safety instructions is a misuse of the equipment and may lead to serious injury or death 44 DANGER AWARNING CAUTION CAUTION NOTE OH PNEG 1323 Integra Feed Link This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in property damage NOTE indicates information about the equipment that you should pay special attention 2 Safety Install and Operate Electrical Equipment Properly Electrical controls should be installed by a qualified electrician and must meet the standards set
33. are Feed Link Setup Installation Instructions Continued File Site Window Help LA E El E Demo Site Properties General Connection Suto Download Motes Enter your notes here for Demo Site OF Cancel Apply Demo Site Figure 11C Adding Additional Information into Notes Tab 6 To fill in the properties for that group or site select the desired item on the left portion of the screen and then either right click and view properties or select the view properties icon The general and notes tabs are the same for a group or site They are meant as an information database if that site needed to be contacted by phone or some other means other than Feed Link for assistance Select the notes folder to add comments on the site or group The general and notes tabs are not used by Feed Link in the generation or content of its faxes See Figure 11C PNEG 1323 Integra Feed Link 11 Feed Link Software Feed Link Setup Installation Instructions Continued 7 In setting up a site the connection folder is very important Once viewing properties select the connection tab and fill in the appropriate information There are two 2 ways to communicate with a network collector by modem or direct connection See Figure 11F on Page 42 Select Edit Global Settings at the bottom of the connections tab screen These settings will be used for all direct connection or modem connections unless overridden Edit
34. beled with terminal labeled BLACK JC the same color Fasten all wires into terminals using a flat head screw driver Then run junction cable from junction box to the display box Junction cable length should not exceed 100 NOTE Only four 4 load cell cables shown oan CeMnines 10 Wire Up to 8 Junction Cable Figure 6B 20 PNEG 1323 Integra Feed Link 6 Stand Alone Remote Mounted Display Units Junction Cable to Inside Mounted Display Unit Always make sure all power is disconnected and locked out while any electrical WARNING work is being performed 1 Remove both terminals and insert the wires from the junction cable to the corresponding load cell terminals in the display box Insert the Black wire ground and Red wire power into the bottom terminal as shown in Figure 6C Tighten lugs and replace terminals onto board See Figure 6C 2 Close the lid and fasten with supplied hardware 3 Connect to power source Screw terminal for load cell signal Socket pulls out for wiring access Screw terminal for load cell power and ground Socket pulls out for wiring access Display unit White LC1 White LC2 White LC3 White LC4 White LCS White LC6 S SIGNAL re 6 EAA ee Tt K K l Gray Jc2 ES a O Black Lc3 O 5 r Black LC4 O Al _ deh JC4 a TIN Black LC5 O_O k Black LC6 Q Deel O1 3 SE Black Lcs T kW Black JC Gb Black LC1
35. des 41 45 Nodes 46 50 Node ID 1 Load Cell Status Node ID 2 Load Cell Status Node ID 3 Load Cell Status Node ID 4 Load Cell Status MenuTree Demo Site Demo Site Ready Feed Added Notification Demo Site Demo Site Ready NUM Power OFF Notification Figure 11N PNEG 1323 Integra Feed Link 48 11 Feed Link Software Feed Link Setup Installation Instructions Continued 14 Current weights Selecting current weights will display the weight of each bin connected to the network collector and display if that bin is communicating by listing the last time the network collector communicated with that bin or node of the network See Figure 110 GB File Site window Help er zi 2 Demo Site Database Menu ree Demo Site Demo Site NCFB4W System Info FAX Notification Telephone Numbers Power OFF Notification Low Feed Level Notification Status Notification Feed Added Notification Current Weights Network Configuration Nodes 1 5 Nodes 6 10 Modes 11 15 Nodes 16 20 Nodes 21 25 Nodes 26 30 Nodes 31 35 Nodes 36 40 Nodes 41 45 Nodes 46 50 Mode ID 1 Load Cell Status Node ID 2 Load Cell Status Mode ID 3 Load Cell Status Mode ID 4 Load Cell Status Demo Site Demo Site Figure 110 Current Weights Node Name Weight Last update date Last update time Last update seconds Node Name Weight Last update date Last update
36. e on the left most water tight nut on the bottom of the display unit Terminal strip Figure 8B Terminal Strip Pins Labeled on Board PNEG 1323 Integra Feed Link The RF module allows wireless communication between the display units and the network collector without having to run wires Things to consider before installation e Never route any communication wires parallel to a high voltage power line Power lines will create noise and cause interference with the signal If a communication wire must cross a power line always cross them at a 90 angle e For maximum reception RF modules should be mounted with a clear line of sight between them Tall structures that obstruct the line of sight between RF modules reduce the strength of the signal See Possible RF Layouts in Figure 9F on Page 32 e For maximum reception RF Modules should be mounted to outside of buildings Mount RF modules high enough for clear line of sight but lower than the top of the bin or building When mounting to a building use a 2 x 6 piece of treated lumber e RF Modules must be mounted vertically within one mile of each other e Know that other equipment using RF signals can interfere with communication Mount RF Module to Bin Leg 1 Slide RF module mounting bracket onto bin leg 2 Attach to bin using 3 8 x 1 1 2 HHCS bolt and hex nylock nuts No drilling is required 3 Slide RF module onto mountin
37. een the RF modules from the tanks to the network collector the more important line of sight becomes 1 Mile maximum Figure 9F PNEG 1323 Integra Feed Link 10 Display Unit Calibration and Setup Figure 10A Display Unit Calibration and Setup FOR CUSTOMER USE Enter the serial number located on the side of the display unit below for future use Model FLX 4807 Serial number Bin node ID Between 1 and 50 Bin node name Actual bin description Alpha numeric characters PNEG 1323 Integra Feed Link Features The INT 4807 is a display unit used to display the weight of feed in a bin The INT 4807 has 8 load cell inputs and a water meter input The user can calibrate the display at empty and full feed weights through a one time start up selection after which the display unit will display the weight of feed remaining in pounds kilograms or percentage In addition the unit can be hooked up to a RS485 network with up to 50 other bins The display unit can then be accessed remotely via modem or directly through a network collector located on the network 33 10 Display Unit Calibration and Setup Display Unit Setup NOTE After installation an EMPTY BIN and a FULL BIN calibration must be performed Normal Display The display unit will normally be displaying the weight of the bin in pounds kilograms or percentage The display in normal mode will read as follows depending on the units selected
38. er s warranty GSI further warrants that the portable and tower dryer shall be free from defects in materials for a period of time beginning on the twelfth 1 SCH month from the date of purchase and continuing until the sixtieth 60 month from the date of purchase extended warranty period During the extended warranty period GSI will supply dryer components that prove to be defective under normal conditions of use without charge exclud ing the labor transportation and or shipping costs incurred in the performance of this extended warranty Conditions and Limitations THERE ARE NO WARRANTIES THAT EXTEND BEYOND THE LIMITED WARRANTY DESCRIPTION SET FORTH ABOVE SPECIFICALLY GSI MAKES NO FURTHER WARRANTY OF ANY KIND EXPRESS OR IMPLIED INCLUDING WITHOUT LIMITATION WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE IN CONNECTION WITH i PRODUCT MANUFACTURED OR SOLD BY GSI OR ii ANY ADVICE INSTRUCTION RECOMMENDATION OR SUGGESTION PROVIDED BY AN AGENT REPRESENTATIVE OR EMPLOYEE OF GSI REGARDING OR RELATED TO THE CONFIGURATION INSTALLATION LAYOUT SUITABILITY FOR A PARTICULAR PURPOSE OR DESIGN OF SUCH PRODUCTS GSI shall not be liable for any direct indirect incidental or consequential damages including without limitation loss of anticipated profits or benefits The sole and exclusive remedy is set forth in the Limited Warranty which shall not exceed the amount paid for the product purchased This warrant
39. g bracket threaded studs and attach using the 4 10 nuts provided See Figure 9A NOTE RF modules should always be mounted vertically so the antenna is at the top Also it should have a clear line of sight to the RF module connected to the network collector PNEG 1323 Integra Feed Link 9 RF Module Option RF Module mounting bracket RF Module Figure 9A Mounted RF module on bin leg using mounting bracket 29 9 RF Module Option Mount RF Module to Outside of Building Red power wire Yellow signal wire Black power wire 1 Slide RF module to structure using 2 x 6 treated lumber Mount RF module high enough for a clear line of sight to all other RF modules Do not mount it so high that it could be damaged by wind or lightning NOTE RF modules should always be mounted ech vertically so the antenna is at the top Also it should have a clear line of sight to ls the RF module connected to the Ki network collector TOUN Connect Wires a Disconnect all power sources and run Black power wire _ Blue power wire network cable to RF module Cable ned power WIFE should not be longer than 100 b Run network cable through water tight nut and attach to the RS 485 connector and power terminal The power terminal can be removed from the board for easier installation The red wire should be connected to the right lug and the black wire to the left lug The signal wires
40. guration setup then press CAL button three times and this menu item will appear in the screen 2 Push the UP DOWN arrows to toggle between Yes and NO menu selection Selecting Yes will set the display unit back to its factory default values 3 This can be used when a load cell is marked bad it can only be recovered by going back to factory defaults Additionally if a load cell is ever replaced a return to factory defaults must be performed The last procedure to perform to properly initialize the display unit is to perform a calibration when the bin is full See Full Bin Calibration on Page 36 PNEG 1323 Integra Feed Link 10 Display Unit Calibration and Setup ey FEED LINK we ey FEED LINK we ID INTEGRA Sa INTEGRATED MANAGEMENT SYSTEM Figure 10E D Display Screen Re Init Bin Yes INTEGRA INTEGRATED MANAGEMENT SYSTEM Figure 10F Re nit Bin Display Screen 10 Display Unit Calibration and Setup Full Bin Calibration EE 1 Once an empty bin calibration has been es k performed a full bin calibration must be performed after filling the bin the first time This procedure can also be done more than once but should only be necessary the first gt INTEGRA time A full calibration will not be allowed if i A aa E NA the feed is not added Full Bin Add Feed NOTE Th
41. he time Empty bin calibration has been performed but the full bin calibration has not yet been performed The display will toggle between this message the weight default value weight display and any load cell error messages FullBin Add Feed Empty calibration has been performed and a full bin calibration is being attempted but there is not enough of a difference from the empty bin weight so it is saying to add feed FullBin Dec Feed Empty calibration has been performed but the load cells are at their maximum weight and this is saying to decrease feed This is normally the case when a 5K bar is being used in a 10K application and the 5K bar is seeing too much weight FullBin Do Empty An empty calibration has not been performed yet and a full bin calibration is being attempted FullBin No Cells When performing a full bin calibration the display unit is not reading any load cells properly when a full bin calibration is being performed Check wiring in troubleshooting section saw this happen one time when they did not cut off the bolt and it dug into the potting material of the load cell and was shorting out the power and ground on the load cell It just so happened that at lower feed levels the bolt was just off the circuit board enough not to short but with a full bin it did short out NOTE Check the bolts with a blank display for this power ground short Perform Empty An
42. ink Software Feed Link Setup Installation Instructions Continued 8 Making a connection a Select a site like in setting up the b Once a connection is made an access properties above but this time right click code will be prompted for The default or select the monitor icon A connection is 000 See Figure 111 manager window will pop up and either make a direct or modem connection whichever was selected in the properties See Figure 111 E xi i Demo Site Citebase Demo Site el WEDA mpa Sia san A Wpeameri Maron w a Feeduri Dane Ste e arcana METE nom Figure 111 Enter access code after connection is made PNEG 1323 Integra Feed Link 43 11 Feed Link Software Feed Link Setup Installation Instructions Continued 9 Connection made a Once a connection is made the menu tree folder or simply the list of configuration items for a network collector are displayed Each menu tree item will be described below See Figure 1 1J GB File Site Window Help er 2 yzi Demo Site Database MenuTree Demo site BB Demo Site CFE System Info FAX Notification Telephone Numbers Power OFF Notification Low Feed Level Notification Status Motification Feed Added Notification Current Weights Network Configuration Modes 1 5 Modes 6 10 Modes 11 15 Modes 16 20 Nodes 21 25 Modes 26 30 Nodes 31 35 Nodes 36 40 Nodes 41 45 Nodes 46 50 Node ID 1 Load Cell Status
43. is load cell technology is a patented calibration and calibration is not actually complete until a bin has cycled through its contents one complete time 2 Fillthe bin to as close to the maximum weight as practical The unit will interpret to above the full bin calibration if the weight of feed added at a later time is more than at the time of calibration The display unit will interpolate up to twice the full bin calibration weight If the weight is more than this then a Perform FullBin message will be displayed 3 Press the CAL button from the normal display mode FullBin lb nnnnn will display Use the UP DOWN arrow buttons to select each digit Pressing the ENTER button will Figure 10H Load Cell Error Cell 4 select that digit and the cursor will scroll to the next position After ENTER has been pressed for the last digit the unit will return to the normal display and the weight entered will be displayed 4 Please note that to abort this operation pressing the CAL button will leave this mode and return to the normal display 5 Possible error messages See Troubleshooting Section on Page 52 a Perform FullBin b FullBin Add Feed c FullBin Dec Feed d FullBin Do Empty e FullBin No Cells r Perform Empty PNEG 1323 Integra Feed Link 10 Display Unit Calibration and Setup Troubleshooting Display Unit Load Ce
44. junction box can be mounted to the bin leg similar to the display shown See Figure 5C 1 Attaching display unit mount to bin leg a Take display mount and slide it around the bin leg See Figure 5A b Attach to leg using 3 8 x 1 1 2 HHCS bolt and hex nylock nuts No drilling is required See Figure 5B c Attach display box to the mount using the three 3 10 nuts provided 2 Attaching junction box to bin leg Bin leg mounting bracket is included with junction box a Attach junction box and bin leg mounting bracket to bin leg using 3 8 x 1 1 2 HHCS bolt and hex nylock nuts No drilling is required See Figure 5B 3 Attaching RF module mount to bin a See RF Module Option on Page 29 Bin mount 3 8 x 1 1 2 HHCS Bolt Bracket Figure 5B Close up of Bin Mount Bracket on Leg Bracket Display unit Figure 5C Display Mounted Outside on Bin Leg PNEG 1323 Integra Feed Link 5 Installing Stand Alone Display Units Always make sure all power is disconnected and locked out WARNING while display unit cover is OFF Installing Stand Alone Bin Mounted Display Units 1 Load cell wires a Slide all load cell cables through grommet cap See Figure 5E A b Run load cell cables into multi hole grommet by sliding cables through slit on side of grommet See Figure 5D A c Run cables through hole in display box giving some extr
45. ll Error Messages LC Error n The display unit recognizes the number of load cells connected to the display when an empty bin calibration is performed After that operation if a bad load cell is detected for any reason the normal display will flash the weight from the remaining good load cells and display an error message indicating which load cell is bad For instance LC Error 5 indicates load cell 5 is no longer working In the base of the display unit the connector labeled LC5 would be connected to load cell 5 Display is Blank Possible cause is load cell red and black wires have been switched shorting out power and ground Verify wiring The voltage between the red and black wires on a load cell should be 5 VDC Load Cell Errors Possible cause is a miswired load cell Remedy measure voltages between red power and black ground on the load cell and verify the 5 VDC Next measure the voltage between signal white and ground black this voltage should be between 2 5 VDC and 5 VDC All three 3 wires must be hooked up properly to receive the signal wire voltage reading If the signal voltage reading is around zero this probably means the signal wire has not been wired properly See Wiring Diagram on Page 31 Full Bin Error Messages Perform FullBin Is displayed when the weight is twice that of the full bin calibration The display will not display weight but this message will be displayed all t
46. lly add the extension Ifl if one is not specified This creates the file that the sites will be stored in A site would be a location that a network collector is installed TS OR nya Figure 11A Selecting New Site Database PNEG 1323 Integra Feed Link 11 Feed Link Software Feed Link Setup Installation Instructions Continued 4 The name of New Database will appear in 5 Next in the file pull down menu create either the site database field Rename to any a group of sites or an individual site location appropriate identifier Site Database A site location can be thought of as a specific Sam s Farms etc In the screen below the network collector The example below site database was renamed to Demo Site created a site with the name Demo Site An Database See Figure 11B example of a group might be a Farm that had File Site Window Help om x more than one 1 network collector First a group would be created and then sites underneath that group for each network collector See Figure 11B ET Demo Site Properties General Connection Auto Download Notes Site Name Demo Site Addes 9487 Dieman Fock Island Ind Du City St Lous State aa Zip jess o Country USA Local Contact on Doe Telephone Ha 111 2224 ox en ET Demo Site PNEG 1323 Integra Feed Link Figure 11B Naming Database in General Tab 39 40 11 Feed Link Softw
47. nana anana naen naen aee a nean 30 PU MOGUC WANG RT el EE 31 Possible RF Module Layouts ccccccsssscceeceeeeeeceeseceeseeeceeeseeseeeesaeeceeseaeeeeesseaeeeesaaeeeeesaaaeeeeseaeeeees 32 Display Unit Calibration and SQtu py D 33 SM 33 Depay UNSS GE 34 selfie leieidlu tee ei n TEE 37 FSS EAI OW MS acacia di ccs a aaa aaa gajah aa aka aga ajaa aa sen aaa a JE aaa aa aaa Ka aa a a a da aa aa a a ajaga 38 Feed Link Software Installation Instructions sae eeee eee eee e anana aana aana nean n nean aane een 38 Feed Link Setup INStructions c cccccccccssececsccencecccesececscseneeecceeeeeescsecenscsseeeescuseneecccseeessscceneess 38 TOUTS Le Le UE Gy EE 52 LE el E 53 PNEG 1323 Integra Feed Link 1 Getting Started Introduction READ THIS MANUAL carefully to learn how to properly use and install equipment Failure to do so could result in personal injury or equipment damage INSPECT the shipment immediately upon arrival The customer is responsible for ensuring that all quantities are correct The customer should report and note any damage or shortage on the bill of lading to justify their claim to the transport company THIS MANUAL SHOULD BE CONSIDERED a permanent part of your equipment and should be easily accessible when needed This warranty provides you the assurance that the company will back its products when defects appear within the warranty period In some circumstances the company also provides field imp
48. nations in the display units on the network The ground wire should go in gl the terminal labeled Shield Figure 7G One 1 Network Cable Connection 2 Two 2 network cables a Disconnect all power sources and run network cables from display unit to network collector White wire A White wire A Black wire B b Run network cables through the water tight nuts and attach the first network cable to the RS 485 1 terminal Attach the second network cable to the E EN VAND i DEEN AN Ur Shi RS 485 2 terminal The A and B Bl KAN in Ba Shield SN e Me Na terminal connections should match the color code Nai OL sO Hds for those A and B terminations in the ee l AA wl display units on the network The ground S wires should go in the terminal RS 485 2 Terminal for RS 485 1 Terminal for labeled Shield second network cable first network cable Screw terminal for RS 485 ohare co communication Socket pulls out for wiring access Figure d PNEG 1323 Integra Feed Link 7 Networking 3 Place the battery jumper in the ON position See Figure 7J Battery jumper Figure 7J Battery Jumper in the ON Position 4 Move the power selection switch to 115V or 230 VAC position See Figure 7K Selection switch Selection switch
49. ns are made aas 1004 E Illinois St Assumption IL 62510 0020 Phone 1 217 226 4421 Fax 1 217 226 4420 www gsiag com Copyright 2008 by GSD Group Printed in the USA
50. rovements often without charge to the customer even if the product is out of warranty Should the equipment be abused or modified to change its performance beyond the factory specifications the warranty will become void and field improvements may be denied Selecting the Load Cell Use the proper load cell for the application Two sizes of load cells are available a 5000 Ibs per leg load cell and 10000 Ibs per leg load cell To determine which load cell to use add the empty bin weight to the maximum weight of feed the bin will hold in lbs Divide this total maximum weight by the number of legs the bin has If this number is 5000 Ibs or less use the 5000 Ibs cell INT 4809 If this number is over 5000 Ibs use the 10000 Ibs load cell INT 4810 This system cannot be used if the weight is greater than 10000 Ibs Empty bin weight bs Max weight of feed bin will hold bs Load cell weight Number of bin legs Tools Needed for Installation Tools Tools that can be used during installation may include 1 Drill 2 Crescent wrench 3 Reciprocating saw 4 Wire cutters 5 Jack lift 6 Impact or ratchet 7 Wire ties NOTE Follow all operating and safety guidelines that were provided with the tools PNEG 1323 Integra Feed Link Safety Guidelines 2 Safety This manual contains information that is important for you the owner operator to know and understand This information relates to protecting personal safety
51. s 16 Mounting Display and Junction BOXES ccceeccccseeeeeeeeeeeceeeaeeeeeeeeeeeseeeseaueeeeseaeeeeessaaeeeeeeageeeesaaaeeeees 16 Installing Stand Alone Bin Mounted Display Units 200 0 cece cece cece eee reer eee e tere eee eeaaeeeeeeeeeaaaees 17 Stand Alone Remote Mounted Display UNits ccccessesseeeseeesseeseensseeeceenseeseoesseesseenseeseneaes 20 JUC ON ON cece ccc ae an aaa A pe seme NS pestis Sa aaa naa uate EN GE aan aa E en a adan 20 Junction Cable to Inside Mounted Display Unit 2 0 0 0 cccccceeececeeeeeeeeeeeeeeeeeeeeeeeseeeeeesaeeeeessaeeeess 21 KENNT dl e WE 22 Explanation of Daisy Chain Network 22 Optional Networking Layouts ccceecccccccssessceeeeeseeeeeeeeeeeeeeeeesseeeeeeeesseaeseeeeeseeseeeeeeeeessaeeeeeeeesaaas 23 Network Wiring of Display Unit ce cccccccceceeeeeeseeeeeeeeeeseeeeeseeeeeseaeeeseeaeeseeeeesaeeessaeessageeesauseesaess 24 Network Collector Wiring ccccccceeecccceeeeceeeeeeseeecaeeeeeeeeeeseeesseeeeeeeeeeseeessaeseeesseeceeeseaeeeessaaeeeeeesanseees 25 Water Molor e OI EE 28 Optional Water Meter ccccceecccccsseececceesseeeeeeeeecseeesecesaeseeeceeaeeeesssueeeesaeaeeeessgeeessuaaeeesssseeeessaages 28 RF Mod le ODOM aas asia aia aja Ba a kajen AN aka arana araga anaing AAN AAN AA AN A LAA ajan A a A WG DAN AG KN GA a GG KANGA 29 MOUNT Fa MOGUC TO BIT LEO WE 29 Mount RF Module to Outside of Building saanane eaaa eaaa aana nean a anana nana a
52. should go to the RS 485 terminal Connect yellow wire to lug labeled A and the blue wire to the lug labeled B See Figure 9E on Page 31 and Figure 9B Figure 9C Four 4 Wire network cable connected to 2 Replace power terminal back onto pins display unit 3 Replace lid and tighten Red power wire Black power wire Oo HH ISA Yellow T et 1 8 eg a Pl A hp mD nd a gt WAON eA signal wire CIS mn Y Figure 9D Four 4 Wire network cable connected to network collector PNEG 1323 Integra Feed Link 9 RF Module Option RF Module Wiring Diagram Ci O e 233383833 Car Week Master U4 bo EE oon Red D io O S SN A E v Se Q la e Mm dE Blue jie Qe DDO Red reg QD O
53. te Wire ani wie Signal Signal Signal Signal Signal Signal Signal Signal EE GE Screw terminal for load cell signal Socket pulls out for wiring access Screw terminal for load cell power and ground Socket pulls out for wiring access YA Vb eS Screw terminal for RS 485 vane communication Socket pulls out for wiring access 110V AC Power EE ep 220V AC Power EE SE Gs Se K EE B y u RS eg SEN t Blank Not Used i HER Figure 5G 18 PNEG 1323 Integra Feed Link 5 Installing Stand Alone Display Units Installing Stand Alone Bin Mounted Display Units Continued 2 Set voltage jumpers a For 110V line up the two 2 jumpers with 110V holes See Figure 5H and Figure 5I A b For 220V line up the two 2 jumpers with 220V holes See Figure 5H and Figure 5I B 3 Connect power wires a Run power wire ends through water tight heyco nut cap and then into display box as shown in Figure 5E A on Page 17 b Place line wire black onto line 1 ground wire green onto earth and neutral wire tan or white onto line 2 See Figure 5J c Pull excess length of wire down through water tight heyco nut and tighten d Close display box lid and fasten using supplied hardware Figure 51 A Close up of 110V Jumper Setting B Close up of 220V Jumper Setting ground Line 2 neutral Figure 5J Power Connections PNEG 1323 Integra Feed Link 19 6 Stand Alone
54. to the normal display once ENTER was selected ey FEED LINK we Weight Ibs 04601 INTEGRA INTEGRATED MANAGEMENT SYSTEM Figure 10B Normal Display Screen ey FEED LINK we Empty Bin 00000 INTEGRA INTEGRATED MANAGEMENT SYSTEM Figure 10C Empty Bin Display Screen ey FEED LINK we Units Ibs INTEGRA INTEGRATED MANAGEMENT SYSTEM Figure 10D Units Display Screen 34 PNEG 1323 Integra Feed Link The third menu item ts ID 1 Press the UP and DOWN arrow buttons at the same time to enter the initial configuration setup then press the CAL button twice and this menu item will appear on the screen 2 If all the bins are to be used with the RS485 network collector they must each have a unique bin node ID Use the UP DOWN arrow buttons to select the first digit and press ENTER 3 Use the UP DOWN arrow buttons to select the second digit and press ENTER The bin node ID entered must be between 1 and 50 The bin node ID should be recorded for each bin to be used later during network configuration The unit will return to the normal display once the second digit has been selected The fourth menu item ts Re Init Bin 1 This will return settings to factory default values in the setup menus By pushing the Up and Down arrow buttons at the same time the display unit enters the Initial confi
55. y is not transferable and applies only to the original end user GSI shall have no obligation or responsibility for any representations or warranties made by or on behalf of any dealer agent or distributor GSI assumes no responsibility for claims resulting from construction defects or unauthorized modifications to products which it manufactured Modifications to products not specifically delineated in the manual accompanying the equipment at initial sale will void the Limited Warranty This Limited Warranty shall not extend to products or parts which have been damaged by negligent use misuse alteration accident or which have been improperly inadequately maintained This Limited Warranty extends solely to products manufactured by GSI Products not manufactured by GSI are covered under the warranties of the original equipment manufacturer and are excluded from coverage under the GSI warranty Labor transportation and any other cost related to a service call are not covered under this warranty Prior to installation the end user has the responsibility to comply with federal state and local codes which apply to the location and installation of products manufactured or sold by GSI 073009 _rev8 DOC revised July 2009 This equipment shall be installed in accordance with the current installation codes and applicable regulations which should be carefully followed in all cases Authorities having jurisdiction should be consulted before installatio
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