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User Manual - Galco Industrial Electronics

1. o lol a El Era Era HW Hi EE 1 58 17 57 40 15 71 446 79 dl 399 y 20 F EH O Ka 3 03 77 20 U EK Y Y b 7 5 70 lt 145 A 65 83 paaa 21 14 lt 244 gt rs e o O o 3 _ o o M E ol Er E 165 1 165 24 6 Figure A 19 AC Choke CHK0520 Dimensions Approximate Dimensions in Inches mm A 22 For more information visit www eaton com MN04001004E E TN June 2009 AC Choke CHK0400 9000X AF Drives User Manual 13 78 9 37 350 E 238 1 54 39 16 58 15 08 421 383 59 y 15 i 75 E 2 64 19 59 n 67 15 o Sr Y Y E sa 5 51 150 7 140 10 32 262 7 ol e 0 0 o o L 4 o o 72 4 72 ole 120 E 24 20 6 Figure A 20 AC Choke CHK0400 Dimensions Approximate Dimensions in Inches mm MN04001004E For more information visit www eaton com A 23 9000X AF Drives User Manual E TM June 2009 AC Choke CHK0261
2. 8 11 lt 206 gt 1 54 DEM 39 A X i d LL o loli f o 1 ollo A c2 B 1 18 13 51 30 12 17 343 gl m pe 309 pes lp E d 3 o 3 o 3 py 59 TITI LLAT tr d o o 2 Jj o 2 o 20 U A i Y Y i 5 91 4 25 l paaa 150 o4 M 108 59 gt KE 15 13 94 9 06 pe 354 gt 230 fj a aa Figure A 21 AC Choke CHK0261 Dimensions Approximate Dimensions in Inches mm A 24 For more information visit www eaton com MN04001004E E T N June 2009 Control Unit SPX9000 FR10 FR14 9000X AF Drives User Manual 2 32 8 5 11 82 300 2 52 64 12 32 94 8 5 5 75 146 Figure A 22 Control Unit Dimensions Approximate Dimensions in Inches mm MN04001004E For more information visit www eaton com A 25 9000X AF Drives User Manual E TM June 2009 33 8 5 m E 3 3 lt 3 3 3 e 11 82 E 300 ER E 5 as om NN ra 3 J a lt o o iu
3. Table 5 4 Fault Types oooooooooor rn Table 5 b Fault Time Data ee rene mmm 9 E Mie elu eun RU aae Re a Ue m Q1 Q O O Oi S EE EG Q9 C D DO DO D D CO C0 CO CO D ND a ND ND O N ND O DN O O O1 O1 O1 O1 AON NaN Table 5 6 Total Counters eee eee e eens 5 15 Table 5 7 Trip Counters 74mb seti ms aiaiai hubo LEE E mer drm id rece 5 16 Table 5 8 Software Information 5 16 Table 5 9 Application Information 5 16 Table 5 10 Hardware Information 5 17 Table 5 11 Expander Board Information 5 17 Table 5 12 Monitoring Menu Items Standard Application Example 5 19 Table 5 13 Operate Menu Items Standard Application Example 5 20 Table A 1 SVX9000 SPX9000 Drive Specifications A 2 Table A 2 Output Power Ratings 230V IH A 4 Table A 3 Output Power Ratings 480V IH A 5 Table A 4 Output Power Ratings 480V SPX FR10 FR14 A 5 Table A 5 Output Power Ratings 575VIH cece ns A 6 Table A 6 Output Power Ratings 575V SPX FR10 FR14 A 6 Table A 7 NEMA Type 1 Type 12 Enclosure Dimensions
4. Figure C 23 F37 Device Change Indication Only Figure C 24 F38 Device Added Indication Only Figure C 25 F39 Device Removed Indication Only Figure C 26 FA0 Device Unknown n Figure C 27 F41 IGBT Temperature Figure C 28 F42 Brake Resistor Over Temperature E T N June 2009 For more information visit www eaton com MN04001004E E T N June 2009 9000X AF Drives User Manual List of Figures Continued Figure C 29 F44 DevParChange C 26 Figure C 30 FA5 DevParAdded 000 c eee ene n eee ees C 27 Figure C 31 F50 Analog Input lin lt 4mA C 28 Figure C 32 F51 External Fault 0 0 0 0 cee eens C 29 Figure C 33 F52 Keypad Communication Fault C 30 Figure D 1 9000X Series Option Boards D 1 List of Tables Table 1 1 SVX9000 SPX9000 AF Drive Catalog Numbering System Table 2 1 Space Requirements for Mounting a SVX9000 SPX9000 Drive Table 2 2 Cooling Airflow Requirements Table 3 1 Cable Spaclngs odo te a NAKARAAN Table 3 2 40 C Cable and Fuse Sizes 230V Ratings
5. H6 lt H1 Opening Figure A 12 FR9 with Flange Kit Enclosure Dimensions Table A 11 FR9 with Flange Kit Enclosure Dimensions Frame Approximate Dimensions in Inches mm Size Voltage W1 W2 W3 W4 W5 H1 H2 H3 H4 H5 H6 H7 D1 D2 D3 Dia FR9 480V 20 9 20 19 1 7 9 22 51 7 45 3 116 5 39 1 4 35 08 24 9 13 4 4 3 8 575V 530 510 485 200 5 5 1312 1150 420 100 35 9 2 362 340 109 21 MN04001004E For more information visit www eaton com A 15 9000X AF Drives User Manual E TeN June 2009 Power Unit SPX9000 FR10 FR14 a H3 gt H5 gt H4 CK W3 A z z A ING pa ld L o E imm EA ph W2 PERERA W5 Ns T 7 Y Il Mi pay NN A Li M J y Y L H7 sla H6 W4
6. Frame Approximate Dimensions in Inches mm Size Voltage W1 W2 H1 H2 H3 H4 H5 D1 D2 Dia FR4 230V 5 0 4 45 13 27 12 8 12 9 1 18 87 7 5 3 0 27 480V 128 113 337 325 327 30 22 190 77 7 FR5 230V 5 67 4 7 17 0 16 5 16 5 1 4 i 8 42 3 93 27 480V 144 120 434 420 419 36 18 214 100 7 FR6 230V 7 67 6 7 22 0 21 6 21 9 1 18 79 9 33 4 17 25 480V 195 170 560 549 558 30 20 237 106 6 5 575V A 12 For more information visit www eaton com MN04001004E E T N 9000X AF Drives User Manual June 2009 H6 HA H4 gt lt H5 gt Dia i y 9 I e IN s me PI Pil Pil 4 Cup _ TT Em Fam tooo 4 P Eg cm Figure A 10 NEMA Type 1 with Flange Kit FR7 and FR8 Enclosure Dimensions Le H3 gt Table A 9 FR7 and FR8 with Flange Kit Enclosure Dimensions Frame Approximate Dimensions in Inches mm Size Voltage W1 W2 W3 W4 H1 H2 H3 H4 H5 H6 H7 D1 D2 Dia FR7 230V 9 33 6 8 10 62 10 25 6 24 8 24 8 7 42 7 42 9 78 10 1 4 6 25 480V 237 175 270 253 652 632 630 188 5 188 5 23 20 257 117 5 5
7. Electrolytic Capacitors 2 2 2 PP01000 2 2 PP01001 2 2 PP01002 2 PP01003 2 2 PP01004 2 2 2 4 4 PP01005 4 PP01099 5 hp only has no corresponding ly rated hp rating MN04001004E For more information visit www eaton com D 5 9000X AF Drives User Manual E TM June 2009 Table D 4 Replacement Parts 9000X Drives 208 240V Continued Catalog Number PP01060 PP01061 PP01062 PP01063 PP01123 9 PP01086 PP01088 PP01049 CP01180 PP08037 CP01304 CP01305 CP01306 CP01307 CP01308 PP01022 PP01023 PP01024 PP01025 PP01029 PP01026 PP01027 Diode Thyristor Modules 3 3 3 PP01035 3 3 3 CP01268 Rectifying Boards VB00242 VB00227 5 hp only has no corresponding ly rated hp rating PP00061 capacitor not included in main fan please order separately D 6 For more information visit www eaton com MN04001004E E T N 9000X AF Drives User Manual June 2009 FR4 FR9 380 500V Table D 5 Replacement Parts FR4 FR9 9000X Drives 380 500V Frame 4 5 6 7 8 9 Catalog hp ly 1 1 1 2 2 3 5 7 1 29 7 1 2 10 15 20 25 30 40 50 60 75 100 125 150 200 Number Control Board 111 1111111 1 1 1 41 71 41 1 47 11 1 1 1 1 VB00252 for SVX 111 1111111 1 1 1 1 1 41 1 1 1 1 11 1 1 1 VB005
8. A 11 Table A 8 FRA FR5 and FR6 with Flange Kit Enclosure Dimensions A 12 Table A 9 FR7 and FR8 with Flange Kit Enclosure Dimensions A 13 MN04001004E For more information visit www eaton com V 9000X AF Drives User Manual E T M June 2009 List of Tables Continued Table A 10 FR9 Enclosure Dimensions A 14 Table A 11 FR9 with Flange Kit Enclosure Dimensions nananana A 15 Table A 12 Dimensions for SPX9000 FR10 Open Chassis A 16 Table A 13 Dimensions for SPX9000 FR11 Open Chassis A 17 Table A 14 Dimensions for SPX9000 FR13 Open Chassis Inverter A 18 Table A 15 FR13 Number of Input Units A 19 Table A 16 Dimensions for SPX9000 FR13 Open Chassis Converter A 19 Table A 17 FR13 Number of Input Units eee A 20 Table A 18 Dimensions for SPX9000 FR13 Open Chassis Converter 900 1000 NP 480V irs re dois REM EID EODEM ER Ne ka A 20 Table B 1 Fault Codes ccc ceed ss eR e AERE RE EDAX deg B 1 Table D 1 Option Board Kits D 1 Table D 2 Control Panel Factory Options D 4 Table D 3 9000X Spare Units D 5 Table D 4 Replacement Parts 9000X Drives 208
9. Figure 3 10 FR6 Power and Motor Wiring Terminals Figure 3 11 FR7 Power and Motor Wiring Terminals Figure 3 12 FR8 Power and Motor Wiring Terminals Figure 3 13 FR9 Power and Motor Wiring Terminals Figure 4 1 Option Board Slots Figure 4 2 Option Board A9 Wiring Diagram Figure 4 3 Option Board A9 Jumper Location and Settings Figure 4 4 Option Board A2 Wiring Diagram Figure 4 5 Option Board A2 Terminal Locations Figure 4 6 Positive Negative Logic es Figure 5 1 Keypad and Display ees Figure 5 2 Main Menu Navigation Figure 5 3 Parameter Menu Structure Example Figure 5 4 Keypad Control Menu Figure 5 5 Active Fault Display Example cece eee ees Figure 5 6 Sample Fault History Display eee Figure 5 7 System Menu Structure Figure 5 8 Expander Board Menu Structure Figure 5 9 Digital Inputs DIN1 DIN2 DIN3 Status Figure 5 10 Digital Inputs DINA DIN5 DING Sta
10. Table 3 3 40 C Cable and Fuse Sizes 480V Ratings Table 3 4 40 C Cable and Fuse Sizes 575V Ratings Table 3 5 Cable and Busbar Sizes SPX FR10 FR12 480V Ratings Table 3 6 Cable and Busbar Sizes SPX FR13 FR14 480V Ratings Table 3 7 Cable and Busbar Sizes SPX FR10 FR12 575V Ratings Table 3 8 Cable and Busbar Sizes SPX FR13 FR14 575V Ratings Table 3 9 Maximum Symmetrical Supply Current Table 3 10 Cable and Breaker Sizes 230V Ratings Table 3 11 Cable and Breaker Sizes 480V Ratings Table 3 12 Cable and Breaker Sizes 575V Ratings Table 3 13 Power Connection Tightening Torque Table 3 14 Power and Motor Cable Stripping Lengths Table 4 1 Tightening Torques of Terminals Table 4 2 Control Wiring Instructions Table 4 3 Option Board A9 Terminal Descriptions Table 4 4 Option Board A2 Terminal Descriptions cee eee eee eee Table 5 1 LCD Status Indicators Table 5 2 LED Status Indicators ns Table 5 3 Navigation Buttons
11. Control Module 4 t y t I E Fr Control Control Control Control Control T 1 0 1 0 LO j VO j VO j e e e e e e e e e e e e e e e e ceee cl eJeJe eJejo cel elelefefe eye al T l l Voltage Sensors Gate Figure A 1 SVX9000 SPX9000 Block Diagram Specifications Table A 1 SVX9000 SPX9000 Drive Specifications Description Specification Power Connections Input Voltage Vin 208 240V 10 15 380 500V 10 15 525 690V 10 15 Input Frequency fin 50 60 Hz variation up to 45 66 Hz Connection to Utility Power Once per minute or less typical operation Maximum Symmetrical Supply Current 208 240V 100 kAIC 380 500V 100 kAIC 525 690V 100 kAIC Motor Connections Output Voltage 0 to Vi Continuous Output Current Ambient temperature max 122 F 50 C overload 1 5 x l 1 min out of 10 min Starting Current 200 for 2 seconds Output Frequency 0 to 320 Hz Frequency Resolution 0 01 Hz A 2 For more information visit www eaton com MN04001004E E T N 9000X AF Drives User Manual June 2009 Table A
12. Figure 4 5 Option Board A2 Terminal Locations Inverting the Digital Input Signal The active signal level depends on which potential the common inputs CMA and CMB terminals 11 and 17 are connected to The alternatives are either 24V or ground 0V See Figure 4 6 The 24V control voltage and the ground for the digital inputs and the common inputs CMA CMB can be sourced from either the internal 24V supply or an external supply O Q 24V Ground DIN1 DIN1 DIN2 DIN2 DIN3 DIN3 Ground CMA 24V CMA Figure 4 6 Positive Negative Logic O Positive logic 24V is the active signal the input is active when the switch is closed Negative logic OV is the active signal the input is active when the switch is closed 4 6 For more information visit www eaton com MN04001004E E TN June 2009 9000X AF Drives User Manual Chapter 5 Menu Information Keypad Operation 12 Doo stor GC FAULT remote local e e O OC En D ca a ZA Figure 5 1 Keypad and Display Table 5 1 LCD Status Indicators Indicator Description Run Indicates that the SVX9000 SPX9000 is running and controlling the load Blinks when a stop command has been given but the SVX9000 SPX9000 is still ramping down
13. Fault was generated by external factor Check No motor motor cable features of the load Yes Check current measurement circuit according to instructions in service manual and replace defective parts Y Clear fault memory Figure C 27 F41 IGBT Temperature MN04001004E For more information visit www eaton com C 24 E TN June 2009 F42 Brake Resistor Over Temperature 9000X AF Drives User Manual F42 Too rough usage of the internal brakeresistor Is it possible to slow down the process Use longer deceleration time and try again Change parameters external brakeresistor Mount properly sized external brakeresistor Clear fault memory Figure C 28 F42 Brake Resistor Over Temperature MN04001004E For more information visit www eaton com C 25 9000X AF Drives User Manual F44 DevParChange E T N June 2009 F44 Use old parameters Note F44 should appear when different type power unit and or option board have been changed Copy parameters to keypad or upload parameters from drive to PC and save them to file Reset the fault Reset the fault Download parameters to drive Y Check parameters Y Disconnect inpu
14. Fault Code Fault Possible Cause Solution 9 Undervoltage DC link voltage is less than the If there was a supply voltage loss or minimum safe operating voltage dip reset the fault and restart the limit SVX9000 SPX9000 Check the supply supply voltage at the time of the fault an internal SVX9000 SPX9000 internal fault failure has occurred Contact your Eaton distributor 1044 Input line Input line phase is low or missing Check the utility supply voltage supervision cables and connections 1144 Output phase Current sensing indicates that there Check the motor cables connections supervision is no current in one motor phase and motor 12 Brake chopper no brake resistor installed Check the brake resistor supervision brake resistor is open If the resistor is ok the chopper is brake chopper failure faulty Contact your Eaton distributor 13 SVX9000 SPX9000 Heatsink temperature is under 14 F Provide supplemental heating or undertemperature 10 C relocate the SVX9000 SPX9000 to a warmer location 14 SVX9000 SPX9000 Heatsink temperature is over 194 F An overtemperature warning is overtemperature 90 C issued when the heatsink temperature exceeds 185 F 85 C a fault occurs at 194 F 90 C Check for the correct amount and unrestricted flow of cooling air Check the heatsink for dust or dirt buildup Check the highest ambient temperature level Make sure that the switching frequency is not set too hi
15. MN04001004E For more information visit www eaton com A 7 9000X AF Drives User Manual E TM June 2009 900 00 800 00 700 00 600 00 500 00 P W 400 00 300 00 200 00 0016SVX 400V 0022SVX 500V 100 00 0016SVX 500V 0031SVX 400V 0022SVX 400V 0031SVX 500V 0 00 j 0 00 2 00 4 00 6 00 8 00 10 00 12 00 14 00 16 00 Switching Frequency kHz Figure A 3 Power Loss as Function of Switching Frequency 5 7 1 2 hp 230V 7 1 2 15 hp 480V 1400 00 1200 00 1000 00 a e PIWI AG mes KA LLL 600 004 A AA 400 00 200 00 0038SVX 400V 0045SVX 500V 0038SVX 500V 0061SVX 400V 0045SVX 400V 0061SVX 500V 0 00 0 00 2 00 4 00 6 00 8 00 10 00 12 00 14 00 16 00 Switching Frequency kHz Figure A 4 Power Loss as Function of Switching Frequency 10 15 hp 230V 20 30 hp 480V A 8 For more information visit www eaton com MN04001004E E TN 9000X AF Drives User Manual June 2009 2500 00 2000 00 1500 00 P IW 1000 00 500 00 0072SVX 400V 0087SVX 500V 0072SVX 500V 0105SVX 400V 0087SVX 400V 0105SVX 500V 0 00 r r r r r 0 00 2 00 4 00 6 00 8 00 10 00 12 00 Switching Frequency kHz Figure A 5 Power Loss as Function of Switching Frequency 20 30 hp 230V 4
16. 3 10 For more information visit www eaton com MN04001004E E T N 9000X AF Drives User Manual June 2009 Standard Wiring Diagrams and Terminal Locations The following wiring diagrams show the line and motor connections of the frequency converter Power Board eu I LL 230V 3 4 15 hp 480V 1 30 hp 575V 2 25 hp Control Board RFI Filter L1 L2 L3 Se 4 4 d 09 DC DC4 1 R Note i Integrated Brake 1 Chopper Circuit Not cr Included on 575V units BR Option LT LZ L3 See Note Figure 3 5 Principle Wiring Diagram of SVX9000 SPX9000 Power Unit FR4 to FR5 and FR6 Note When using a 1 phase supply for units rated for such connect the input power to terminals L1 and L2 Consult Eaton for more information MN04001004E For more information visit www eaton com 3 11 9000X AF Drives User Manual E TM June 2009 Power 1 Board 230V 20 30 hp 480V 40 125 hp 575V 30 75 hp Control Board Note Integrated Brake Chopper Circuit Not Included on 575V units Es E2 LS See Note Figure 3 6 Principle Wiring Diagram of SVX9000 SPX9000 Power Unit FR6 FR7 and FR8 Note When using a 1 phase supply for units rated for such connect the input power to terminals L1 and L2 Consult Eaton for more information 3 12 For mor
17. 3 14 Checking the Cable and Motor Insulation 3 20 CHAPTER 4 CONTROL WIRING 4 1 General Information 428 4 1 Control Wiring Details 4 3 CHAPTER 5 MENU INFORMATION 5 1 Keypad Operation se Robe der 0e es T E UP Lie DOR Ex E SREO 5 1 Menu NavigatiOnh cia mema bERR RELAIS e BAD Rer m s e 5 3 CHAPTER 6 START UP esee 6 1 Safety Precautloris reren cataste cede Euler a Wa aia do ac sh 6 1 OVERVIEW LUS sue we ete a d nudi eg EE d e ad 6 2 Sequence of Operation to Commission an Induction Motor 6 3 Manual Tuning of the SVX9000 SPX9000 6 6 Closed Loop Vector Control Manual Tuning SPX9000 Only 6 11 APPENDIX A TECHNICAL DATA A 1 General ereed rren O A 1 Specifications 54 5 aa Exe erp dd a e sp pp die ea A 2 Power RAlNgSss ss sisi xb Ee di eee a RR A 4 Power Loss and Switching Frequency A 7 DIMENSIONS cessere US eH REM Eu DR RES mS gum ee n gena eas A 11 EMC Capability 0 0 cece hr hr A 27 Declaration of Conformity 0 00 cece eee eee eee A 27 Warranty and Liability Information A
18. When ENTER is pressed the setup parameter list is presented The parameter value will be blinking allowing setting by the arrow buttons The value is confirmed using the ENTER button after which the next parameter in the list will be displayed After the last setup parameter is presented the following text is displayed Repeat setup Press gt If the left arrow is pressed the Start Up Wizard restarts If the ENTER button is pressed the following is displayed Setup done After this the display returns to the default page normally the Operate Menu MN04001004E For more information visit www eaton com 5 21 9000X AF Drives User Manual E TM June 2009 5 22 For more information visit www eaton com MN04001004E E T N 9000X AF Drives User Manual June 2009 Chapter 6 Start Up Safety Precautions Before start up observe the warnings and safety instructions provided throughout this manual WARNING 1 Internal components and circuit boards except the isolated I O terminals are at utility potential when the SVX9000 SPX9000 is connected to the line This voltage is extremely dangerous and may cause death or severe injury if you come in contact with it 2 When the SVX9000 SPX9000 is connected to the utility the motor connections U T1 V T2 W T3 and DC bus brake resistor connections B B and R are live even if the motor is not running 3 Do not make any connections when the AF
19. 575V 100 175 hp 340 187 40 22 The isolation standoff of the bus bar will not withstand the listed tightening torque Use a wrench to apply a counter torque when tightening Installation Instructions 1 Strip the motor and input power cables as shown in Figure 3 1 and Table 3 14 Ground B2 Power Motor Figure 3 1 Input Power and Motor Cable Stripping and Wire Lengths 3 8 For more information visit www eaton com MN04001004E E T N 9000X AF Drives User Manual June 2009 Cable Stripping Lengths for Power and Motor Cables Table 3 14 Power and Motor Cable Stripping Lengths Product Frame Power Wiring in Inches mm Motor Wiring in Inches mm hp Voltage Size A1 B1 C1 D1 A2 B2 C2 D2 3 4 3 230V FR4 0 59 1 38 0 39 0 79 0 28 1 97 0 28 1 38 1 5 480V 15 35 10 20 7 50 7 35 5 7 1 2 230V FR5 0 79 1 57 0 39 1 18 0 79 2 36 0 39 1 57 7 1 2 15 480V 20 40 10 30 20 60 10 40 10 15 230V FR6 0 79 3 54 0 59 2 36 0 79 3 54 0 59 2 36 20 30 480V 20 90 15 60 20 90 15 60 2 2b 575V 20 30 230V FR7 40 60 480V 30 40 575V 0 98 4 72 0 98 4 72 0 98 4 72 0 98 4 72 25 120 25 120 25 120 25 120 75 125 480V FR8 1 10 9 45 1 10 9 45 1 10 9 45 1 10 9 45 50 75 575V 28 240 28 240 28 240 28 240 150 200 480V FR9 1 10 11 61 1 10 11 61 1 10 11 61 1 10 11 61 100
20. 75 2 12b hp 480V cosita roo eb EK ELE Figure A 7 Power Loss as Function of Switching Frequency 150 200 hp 480V ES eurem aka GAEL eme beris uide ditus Rede Fils Figure A 8 NEMA Type 1 Enclosure Dimensions Figure A 9 NEMA Type 1 and 12 with Flange Kit FR4 FR5 and FR6 Enclosure Dimensions Figure A 10 NEMA Type 1 with Flange Kit FR7 and FR8 Enclosure Dimensions Figure A 11 FR9 Enclosure Dimensions cece eee eens Figure A 12 FR9 with Flange Kit Enclosure Dimensions Figure A 13 SPX9000 Dimensions FR10 Open Chassis Figure A 14 SPX9000 Dimensions FR11 Open Chassis Figure A 15 SPX9000 Dimensions FR13 Open Chassis Inverter Figure A 16 SPX9000 Dimensions FR13 Open Chassis Converter Figure A 17 SPX9000 Dimensions FR13 Open Chassis Converter 900 1000 hp 48ON paa maan ee ul e secti e dew Reste eee destra oc ata Figure A 18 AC Choke CHK0650 Dimensions Figure A 19 AC Choke CHK0520 Dimensions Figure A 20 AC Choke CHK0400 Dimensions Figure A 21 AC Choke CHK0261 Dimensions Figure A 22 Control Unit Dimensions Figure A 23 Control Unit with Star Coupler Board FR12 or FR14 Only
21. Figure C 1 F1 Overcurrent ehh Figure C 2 F2 Overvoltage Figure C 3 F3 Earth Fault ehh Figure C 4 F5 Charging Switch Figure C 5 F6 Emergency Stop Figure C 6 F7 Saturation Trip n Figure C 7 F8 System Fault Figure C 8 F9 Undervoltage Figure C 9 F10 Input Line Supervision Figure C 10 F11 Output Phase Supervision Figure C 11 F12 Brake Chopper Supervision Figure C 12 F13 Frequency Converter Under Temperature Figure C 13 F14 Frequency Converter Over Temperature Figure C 14 F15 Motor Stalled Figure C 15 F16 Motor Over Temperature Figure C 16 F17 Motor Under Load Figure C 17 F22 Param Fault en Figure C 18 F24 Counter Fault 0 ee Figure C 19 F25 Microprocessor Watchdog Fault Figure C 20 F31 IGBT Temperature Hardware Figure C 21 F32 Fan Cooling Figure C 22 F36 Control Unit
22. Fine Tuning Parameters 613 614 620 626 627 628 Speed control P gain Sets the gain for the speed controller in per Hz 100 means nominal torque with 1 Hz frequency error Speed control time Sets the integral time constant for the speed controller Too short integration time makes the control unstable Load drooping Setting a proper value to the LoadDrooping parameter enables the load drooping This function causes the speed to decrease as the load torque increases At rapid load changes this gives a smoother torque response when a part of the required power is taken from the system inertia This operation causes a constant torque dependent steady state error in speed response Acceleration compensation Sets the inertia compensation to improve speed response during acceleration and deceleration The time is defined as acceleration time to nominal speed with nominal torque This parameter is active also in advanced open loop mode Magnetizing current at start Magnetizing time at start These parameters are certain type of DC brake in start With these parameters it is possible to shorten the time needed to fully magnetize the motor especially when motor is big 6 12 For more information visit www eaton com MN04001004E E TN 9000X AF Drives User Manual June 2009 615 616 621 633 634 107 Zero speed time at start After giving the start command the drive will remain at zero s
23. For example pressing the left arrow once will back up from R2 1 to M2 0 0 HO M1 Parameters G1 1 61x HH M2 Keypad Control R2 1 Keypad Reference P2 2 Keypad Direction P2 x Stop Button Active MS Active Faults A3 1 Active Fault 1 I T3 1 1 Operation Days 133 13 Zero Speed A3 x Active Fault x T MM4 Fault History H4 1 Most Recent Fault t T4 1 1 Operation Days 741 13 Zero Speed 41 Oldest Saved Fault M5 System Menu S5 1 Language 5 2 Application S5 3 Copy Parameters S5 4 Compare Parameters 5 5 Security I S5 6 Keypad Settings S5 7 Hardware Settings S5 8 System Information M6 Expander Boards G6 1 Slot A Board L G6 5 Slot E Board HM7 Monitor V7 1 Output Frequency 0 00 Hz V7 2 Frequency Reference 0 00 Hz M7 1x Multimonitor N7 1x 1 MS8 Operate Mode I O1 Output Frequency 0 0 Hz O2 Freq Reference 0 0 Hz Lx Figure 5 2 Main Menu Navigation Menu application dependent For more information visit www eaton com MN04001004E E TN June 2009 Parameter Menu M1 9000X AF Drives User Manual The Parameter Menu is a single or multi level menu depende
24. Number Name Description 15 8 3 1 Software SVX00031V003 package 15 8 3 2 System 11 53 6536 software version 15 8 3 3 Firmware 4 37 interface 15 8 3 4 System load G9 1 APPLICATIONS The Application information page includes information on not only the application currently in use but also all other applications loaded into the SVX9000 SPX9000 The information available is shown in Table 5 9 Note that the x in the table refers to the sequential number of the application in the list Table 5 9 Application Information Name Content A4 8 4 x Application name D4 8 4 x 1 Application ID D4 8 4 x 2 Version D4 8 4 x 3 Firmware interface 5 16 For more information visit www eaton com MN04001004E E T N June 2009 S5 8 5 Hardware Information S5 8 6 Expander Board Information S5 8 7 Debug Menu HARDWARE 9000X AF Drives User Manual The Hardware information page provides information on the following hardware related topics Table 5 10 Hardware Information Number Content 15 8 5 1 Nominal power of the unit 15 8 5 2 Nominal voltage of the unit E5 8 5 3 Brake chopper E5 8 5 4 Brake resistor EXPANDER BOARDS This parameter and its sub items provide information about the basic and option ayn boards plugged into the control board as shown in Table 5 11 Note that the x in the table refers to the sequential number of the slot with slot
25. SVX020x 4A 1 FR6 20 31 SVX025x 4A 1 25 38 SVX030x 4A 1 30 46 SVX040x 4A 1 FR7 40 61 SVX050x 4A 1 50 72 SVX060x 4A 1 60 87 SVX075x 4A 1 FR8 75 105 SVX100x 4A 1 100 140 SVX125x 4A 1 125 170 SVX150x 4A 1 FR9 150 205 SVX200x 4A 1 200 245 O Inserta 1 for NEMA Type 1 or a 2 for NEMA Type 12 in place of the x in the Catalog Number For SPX drives change SVX prefix to SPX Table A 4 Output Power Ratings 480V SPX FR10 FR14 FR10 FR14 includes 3 ine reactor but it is not integral to chassis Catalog Frame Current Current Number Size hp ly lj hp lh 11 SPX250A0 4A2N1 FR10 250 330 300 385 SPX300A0 4A2N1 300 385 460 SPX350A0 4A2N1 350 460 400 520 SPX400A0 4A2N1 FR11 400 520 500 590 SPX500A0 4A2N1 500 590 650 SPX550A0 4A2N1 650 600 730 SPX600A0 4A2N1 FR12 600 730 820 SPX650A0 4A2N1 820 700 920 SPX700A0 4A2N1 700 920 800 1030 SPX800A0 4A2N1 FR13 800 1030 900 1150 SPX900A0 4A2N1 900 1150 1000 1300 SPXH10A0 4A2N1 1000 1300 1200 1450 SPXH12A0 4A2N1 FR14 1200 1600 1500 1770 SPXH16A0 4A2N1 1600 1940 1800 2150 SPXH19A0 4A2N1 1900 2300 2200 2700 9000X AF Drives User Manual MN04001004E For more information visit www eaton com A 5 9000X AF Drives User Manual Table A 5 Output Power Ratings 575V ly Three Phase Input Frame Catalog Number Size Horsepower Current SVX002A1 5A4N1 FR6 2 3
26. 300 575V 28 295 28 295 28 295 28 295 2 Locate the plastic bag containing the wiring plate Figure 3 2 Wiring Plate If conduit is being used attach the wiring plate to drive then conduit 4 Passthe motor and input power wires cables through the holes of the wiring plate Connect the input power and motor and control wires to their respective terminals according to the wiring diagrams in the section marked Standard Wiring Diagrams and Terminal Locations on Page 3 11 6 If an optional external brake resistor is used connect its cable to the appropriate terminals See Standard Wiring Diagrams and Terminal Locations 7 If shielded cable is used connect the shields of the input line power cable and the motor cable to the ground terminals of the SVX9000 SPX9000 drive the motor and the line power supply MN04001004E For more information visit www eaton com 3 9 9000X AF Drives User Manual E T N June 2009 Figure 3 3 Ground Terminal Locations 8 If shielded cable is not used check the connection of the ground cable to the motor the SVX9000 SPX9000 drive and the input line power terminals marked with O 9 Attach the wiring plate with the screws provided Ensure that no wires are trapped between the frame and the wiring plate 10 Insert the rubber grommets supplied into the wiring plate holes that have not been used as illustrated in Figure 3 4 Figure 3 4 Cable Protection Plate
27. 575V FR8 480V 11 22 13 97 13 32 75 29 33 10 15 10 43 1 7 2 24 11 3 4 33 35 575V 285 355 330 832 745 258 265 43 57 288 110 9 MN04001004E For more information visit www eaton com A 13 9000X AF Drives User Manual E TM June 2009 H3 gt W4 n o o A O i TA O b Ola LJ IM 1 Lo o E D3 gt gt H2 xl Le H5 H Figure A 11 FR9 Enclosure Dimensions Table A 10 FR9 Enclosure Dimensions Frame Approximate Dimensions in Inches mm Size Voltage W1 W2 W3 W4 W5 H1 H2 H3 H4 H5 H6 D1 D2 D3 Dia FR9 480V 18 8 15 75 6 5 35 2 12 45 27 44 28 3 8 62 7 4 14 25 13 38 11 22 82 575V 480 400 165 9 54 1150 1120 721 205 16 188 362 340 285 21 Brake resistor terminal box H6 included when brake chopper ordered A 14 For more information visit www eaton com MN04001004E E T N 9000X AF Drives User Manual June 2009 i Dia a E 6 o O o o y D1 P o J i Fe G p E D3 Y y Pra H2 gt Hg H5 H3 1 H3 w3 Y Opening o E M 4 W2W1 ll D
28. Counterclockwise Operation The output phase rotation is BAC corresponding to counterclockwise rotation of most motors Clockwise Operation The output phase rotation is ABC corresponding to clockwise rotation of most motors Stop Indicates that the SVX9000 SPX9000 is stopped and not controlling the load Ready Indicates that the SVX9000 SPX9000 is ready to be started Alarm Indicates that there is one or more active drive alarm s Fault Indicates that there is one or more active drive fault s 1 0 Terminal Indicates that the 1 0 terminals have been chosen for control Keypad Keypad Indicates that the keypad has been chosen for control 100886000 o Q Bus Communications Indicates that the communications bus control has been chosen for control MN04001004E For more information visit www eaton com 5 1 9000X AF Drives User Manual E T N June 2009 Table 5 2 LED Status Indicators Indicator Description local Local Steady Illumination Indicates that the SVX9000 SPX9000 is ready to be started and operated from the Local mode Local Flashing Indicates that the SVX9000 SPX9000 is ready for operating command to select Local or Remote operation remote Remote Indicates that the SVX9000 SPX9000 is operating and controlling the load remotely fault Fault Indicates that there is one or more active drive fault s Table 5
29. Effective June 2009 9000X AF Drives Supersedes October 2007 User Manual E T N Powering Business Worldwide E T N June 2009 9000X AF Drives User Manual Important Notice Please Read The product discussed in this literature is subject to terms and conditions outlined in Eaton Electrical Inc selling policies The sole source governing the rights and remedies of any purchaser of this equipment is the relevant Eaton Electrical Inc selling policy NO WARRANTIES EXPRESS OR IMPLIED INCLUDING WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY OR WARRANTIES ARISING FROM COURSE OF DEALING OR USAGE OF TRADE ARE MADE REGARDING THE INFORMATION RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN In no event will Eaton Electrical Inc be responsible to the purchaser or user in contract in tort including negligence strict liability or otherwise for any special indirect incidental or consequential damage or loss whatsoever including but not limited to damage or loss of use of equipment plant or power system cost of capital loss of power additional expenses in the use of existing power facilities or claims against the purchaser or user by its customers resulting from the use of the information recommendations and descriptions contained herein The information contained in this manual is subject to change without notice Cover Photo Cutler Hammer SVX9000 SPX9000 AF Drives MN04001004E For more info
30. use F41 troubleshooting Check parameters in G2 1 and G2 6 Parameter Settings OK Make corrections to the settings e Start up the drive Yes Y Yes No Disconnect motor cable from the drive Y Start up the drive No Check motor and cables Yes Motor No and cables OK Y Fix motor and cables Y Check current measuring Disbalance fault circuit according to instructions Check power modules and in service manual current measuring circuit and replace defective parts Replace defective parts Y gt Clear fault memory lt A Figure C 20 F31 IGBT Temperature Hardware MN04001004E For more information visit www eaton com C 19 9000X AF Drives User Manual E T N June 2009 F32 Fan Cooling F32 Note This fault is for FR8 Check fan inverter Fan Inverter Replace fan inverter OK Yes Check the fan No Replace fan Yes Check control module using o instructions in service manual and E functional test using the 9000XSERVICE tool Clear fault memory Figure C 21 F32 Fan Cooling C 20 For more information visit www eaton com MN04001004E E TN June 2009 F36 Control Unit 9000X AF Drives User Manual F36 Reset the fault No Yes T
31. 0 14 2 14 40 FR7 61 80 2 6 1 0 14 2 0 10 50 72 100 2 6 1 0 14 2 0 10 60 87 100 1 0 4 1 0 14 2 0 10 75 FR8 105 125 2 0 2 3 0 4 3 0 4 100 140 150 4 0 1 0 350 MCM 3 0 3 0 4 125 170 200 300 2 0 350 MCM 3 0 3 0 4 150 FR9 205 250 350 3 0 350 MCM 2x3 0 3 0 4 200 261 300 2x250 3 0 350 MCM 2x3 0 3 0 4 250 FR10 300 400 2x250 300 MCM 600 MCM 600 MCM 300 385 500 2x300 300 MCM 600 MCM 600 MCM 350 460 1600 2x400 300 MCM 600 MCM 600 MCM 400 FR11 520 700 2x500 500 Bus Bar Bus Bar 500 590 800 4x4 0 500 Bus Bar Bus Bar 550 650 900 4x250 600 Bus Bar Bus Bar 600 FR12 750 1000 4x300 600 Bus Bar Bus Bar 650 820 1000 4x300 600 Bus Bar Bus Bar 700 920 1200 4x400 Bus Bar Bus Bar 9 Based on a maximum environment of 104 F 40 C A UL listed breaker must be used 3 6 For more information visit www eaton com MN04001004E E T N June 2009 Table 3 12 Cable and Breaker Sizes 575V Ratings 9000X AF Drives User Manual Wire Size Terminal Size Frame Breaker hp Size FLA Current Power Ground Power Ground 2 FR6 3 3 15 14 14 1 0 14 2 14 3 4 5 15 14 14 1 0 14 2 14 5 7 5 15 14 14 1 0 14 2 14 7 1 2 10 20 12 14 1 0 14 2 14 10 13 5 30 10 12 1 0 14 2 14 15 18 30 10 10 1 0 14 2 14 20 22 40 8 8 1 0 14 2 14 25 27 40 8 8 1 0 14 2 14 30 FR7 34 50 6 8 1 0 14 1 0 10 40 41 60 4 6 1 0 14 1 0
32. 13 175 3 0 2 4 3 0 4 000 60 154 170 13 200 4 0 0 000 350 MCM 4 000 75 192 205 13 250 300 2 0 000 350 MCM 4 000 100 FR9 248 261 13 300 2x4 0 3 0 2x000 350 MCM 4 000 UL recognized type JJS preferred but RK acceptable 3 2 For more information visit www eaton com MN04001004E E T N June 2009 Table 3 3 40 C Cable and Fuse Sizes 480V Ratings 9000X AF Drives User Manual Wire Size Terminal Size Frame Fuse Fuse l hp Size NECI A I A Quantity A Power Ground Power Ground 1 1 2 FR4 3 3 3 3 10 14 14 16 12 16 14 2 3 4 43 3 10 14 14 16 12 16 14 3 4 8 5 6 3 10 14 14 16 12 16 14 5 7 6 7 6 3 10 14 14 16 12 16 14 7 1 2 11 12 3 15 12 14 16 12 16 14 10 FR5 14 16 3 20 10 12 16 8 16 8 15 21 23 3 30 10 10 16 8 16 8 20 27 31 3 35 8 8 16 8 16 8 25 FR6 34 38 3 50 6 8 14 0 10 2 30 40 46 3 60 4 8 14 0 10 2 40 52 61 3 80 2 6 14 0 10 2 50 FR7 65 72 3 100 2 6 14 0 10 00 60 77 87 3 110 1 6 14 0 10 00 75 96 105 3 125 1 0 4 14 0 10 00 100 FR8 124 140 13 175 3 0 2 4 3 0 4 000 125 156 170 13 200 4 0 0 000 350 MCM 4 000 150 180 205 13 250 300 2 0 000 350 MCM 4 000 200 FR9 240 261 133 350 2x4 0 3 0 2x000 350 MCM 4 000 250 302 300 3 400 2x250 300 2x000 350 MCM 4 000 300 FR10 361 385 3 450 2x250 300 600 MCM 300 MCM 350 414 460 3 500
33. 2 and EN 61800 3 A11 Declaration of Conformity The Manufacturer s Declarations of Conformity assuring the compliance of the SVX9000 SPX9000 drives with the European Community EC EMC directives is available upon request MN04001004E For more information visit www eaton com A 27 9000X AF Drives User Manual E TeN June 2009 Warranty and Liability Information Eaton Electrical Inc warrants the product delivered in the Cutler Hammer shipping package to be free from defects in material and workmanship under normal use and service for twenty four 24 months from date of manufacturing Products that fail during this period will be repaired or replaced at Eaton s discretion with the same or a functionally equivalent product provided the original purchaser A returns the failed product and B provides proof of original date of purchase This warranty does not apply in the judgment of Eaton to damage caused during shipment handling storage or accidental misuse The original purchaser of the product must obtain a Cutler Hammer Return Material Authorization RMA number prior to returning any defective product When purchased through an Authorized Distributor the Distributor should supply an RMA number to their customer The maximum liability of this warranty is limited to the purchase price of the product In no event regardless of cause shall Eaton Electrical Inc be liable a for penalties or penalty clauses of any d
34. 28 APPENDIX B FAULT AND WARNING CODES B 1 APPENDIX C TROUBLESHOOTING CHARTS USING FAULT CODES C 1 APPENDIX D SPARE PARTS D 1 Series Option Board Kits D 1 Drive OptiOnS 232 cues dis esee NG Roc a ie Ron eite con eimi a nn D 4 Spare Units amp Replacement Parts for 9000X Drives D 5 il For more information visit www eaton com MN04001004E E T N June 2009 9000X AF Drives User Manual List of Figures Figure 2 1 Mounting Space Requirements Figure 3 1 Input Power and Motor Cable Stripping and Wire Lengths Figure 3 2 Wiring PIate sock ocRPR REX eceRe AE AA Figure 3 3 Ground Terminal Locations Figure 3 4 Cable Protection Plate Figure 3 5 Principle Wiring Diagram of SVX9000 SPX9000 Power Unit FR4 to FRS and FRO 2 onc cust dee dene se cee owe tac dede p xbv s ed Figure 3 6 Principle Wiring Diagram of SVX9000 SPX9000 Power Unit FR6 FR7 and FR8 2 ee ee eee eee ns Figure 3 7 Principle Wiring Diagram of SVX9000 SPX9000 Power Unit FRO to ER TO ilu ate cea nk ec ASRS E RASS errada ce Figure 3 8 FR4 Power and Motor Wiring Terminals Figure 3 9 FR5 Power and Motor Wiring Terminals
35. 3 Navigation Buttons Button Description 9 Start This button operates as the START button for normal operation when the Keypad is selected as the active control enter J Enter This button is used in the parameter edit mode to save the parameter setting and move to the next parameter toreset the Fault History if pressed while in the Fault History menu to confirm the acceptance of a change tochange a virtual button status while in the Button menu to confirm the start up list at the end of the Start Up Wizard when the Operate menu is active to exit the Operate submenu Stop This button has two integrated operations The button operates as STOP button during normal operation motor STOP from the keypad which is always active unless disabled by the StopButtonActive parameter used to reset the active faults Reset Resets the active faults ONORE Local Remote Switches between LOCAL and REMOTE control for start speed reference and reverse functions The control locations corresponding to local and remote can be selected within an application 5 2 For more information visit www eaton com MN04001004E E T N June 2009 9000X AF Drives User Manual Table 5 3 Navigation Buttons Continued Button Description Left Arrow navigation button movement to left in parameter edit mode exits mode backs up o
36. 412 460 6 250 2x300 300 Bus Bar Bus Bar 500 472 502 6 300 2x350 350 Bus Bar Bus Bar 550 NS 590 6 350 2x500 500 Bus Bar Bus Bar 600 FR12 INS 650 6 400 4x4 0 500 Bus Bar Bus Bar 700 NS 750 6 450 4x250 600 Bus Bar Bus Bar 800 NS 820 6 500 4x300 600 Bus Bar Bus Bar UL recognized type JJS preferred but RK acceptable Table 3 5 Cable and Busbar Sizes SPX FR10 FR12 480V Ratings Internal Power Cables External Power Busbars Frame Cu hp Size Current Cu per phase in Inches Qty 250 FR10 300 2x 2 0 1 18 x 0 25 3 300 385 2 x 3 0 1 57 x 0 25 3 350 460 2 x 3 0 1 57 x 0 25 3 400 FR11 520 2x2x 2 0 1 18 x 0 25 6 500 590 2x2x 2 0 1 18 x 0 25 6 650 2x2 x 2 0 1 18 x 0 25 6 600 FR12 750 2x2x3 0 1 57 x 0 25 6 820 2x2x3 0 1 57 x 0 25 6 700 920 2x2x3 0 1 57 x 0 25 6 90 C rating recommended 3 4 For more information visit www eaton com MN04001004E E T N June 2009 9000X AF Drives User Manual Table 3 6 Cable and Busbar Sizes SPX FR13 FR14 480V Ratings Internal Power Connections Supply Busbars Busbar Size Busbar Size Phase 9 Cable Size Frame NFE INU Choke NFE Phase Cu hp Size Current in Inches in Inches Choke NFE in Inches Oty 800 FR13 1030 2 36 x 0 39 1 57 x 0 25 2 x 300 MCM 1 57 x 0 25 6 900 1150 3 15 x 0 39 1 57 x 0 25 2 x 250 MCM 1 57 x 0 25 12 1000 1300 3 15 x
37. BR Lo Figure 3 10 FR6 Power and Motor Wiring Terminals 3 16 For more information visit www eaton com MN04001004E E TN 9000X AF Drives User Manual June 2009 230V 20 30 hp 480V 40 60 hp 575V 30 40 hp Frame Size FR7 Power Terminals Motor Terminals c eA Brake DC Terminals Terminals um E Ground Figure 3 11 FR7 Power and Motor Wiring Terminals MN04001004E For more information visit www eaton com 3 17 9000X AF Drives User Manual E TN June 2009 Supplied only when Brake Chopper included with Drive 480V 75 125 hp 575V 50 75 hp Frame Size FR8 Ground Terminal Figure 3 12 FR8 Power and Motor Wiring Terminals 3 18 For more information visit www eaton com MN04001004E E TN 9000X AF Drives User Manual June 2009 480V 150 200 hp 575V 100 175 hp Frame Size FR9 Figure 3 13 FR9 Power and Motor Wiring Terminals MN04001004E For more information visit www eaton com 3 19 9000X AF Drives User Manual E TM June 2009 Checking the Cable and Motor Insulation T Check the motor cable insulation as follows Disconnect the motor cable from terminals U V and W of the SVX9000 SPX9000 and from the motor Measure the insulation resistance of the motor cable between each phase conductor as well as between each phase conductor and the protective ground conductor The insulation resistan
38. D5 D6 D7 D8 D9 Dia 1 Dia 2 Dia 3 Dia 4 Lbs kg FR13 6 42 2 56 1 06 1 57 5 91 5 24 3bx 59 18 51 37 443 163 65 27 40 150 133 9x15 4 6 13 9 5 201 A 20 For more information visit www eaton com MN04001004E E T N 9000X AF Drives User Manual June 2009 AC Choke CHK0650 19 57 G 811 497 206 im Q 1 dl HEN _ e a MES 43 x 59 11 x 15 A e Ol f Ol pf O10 Slot 9 Places pO ILL ILU 19 53 1 58 17 68 496 15 79 _ 40 a 449 401 79 20 gt lt H3 3 3 i Bad hed Jt 79 ia 27 20 o lola Y ol2 Y ol2 9 T i Y Eni L 9 4 dJ Y Y 7 88 Le 871 in 51 13 F pv OAI 8 Places ve of 15 75 v 400 244 gt O Of a N o o o Er O o O N o o o Oo o m o o Y TL 6 50 6 50 RE 165 165 d Figure A 18 AC Choke CHK0650 Dimensions Approximate Dimensions in Inches mm MN04001004E For more information visit www eaton com A 21 9000X AF Drives User Manual E TM June 2009 AC Choke CHK0520 8 03 204 1 69 43 19 57 497
39. Inches mm Weight Size Voltage hp ly W1 W2 W3 H1 H2 D1 D2 Lbs kg FR11 480V 400 550 27 9 8 6 2 6 45 5 33 5 19 8 18 4 833 575V 400 500 709 225 67 1155 850 503 468 378 MN04001004E For more information visit www eaton com A 17 9000X AF Drives User Manual E TM June 2009 W4 W4 W4 M4 WA Dia 1 pasa gt x T too Fi o Ii o o o o o ej U 10 D Y YET T pod on B Y Y Dia 2 w2 W2 W2 W2 Figure A 15 SPX9000 Dimensions FR13 Open Chassis Inverter Table A 14 Dimensions for SPX9000 FR13 Open Chassis Inverter Frame Approximate Dimensions in Inches mm Size W1 W2 W3 W4 W5 H1 H2 H3 H4 H5 FR13 27 87 5 91 26 65 4 57 3 35 41 54 2 46 39 86 41 34 79 708 150 677 116 85 1055 62 5 1012 5 1050 20 Table A 14 Dimensions for SPX9000 FR13 Open Chassis Inverter Continued Approximate Dimensions in Inches mm Frame Dia Dia Dia Dia Weight Size D1 D2 D3 D4 D5 D6 D7 D3 1 2 3 4 Lbs kg FR13 21 77 51 63 1 97 1 06 1 57 5 91 9 64 35x 59 18 51 37 683 553 13 16 50 27 40 150 244 8 9x15 4 6 13 9 5 3
40. Range 1 4 Default 1 AO1 Mode AO MODE Analog Output 1 output options 1 0 20mA 2 4 20mA 3 0 10V 4 2 10V 5 18 For more information visit www eaton com MN04001004E E TN June 2009 Monitoring Menu M7 The Monitoring Menu items are meant for viewing parameter values during operation Monitored values are updated every 0 3 sec Monitored items are identified by item numbers V7 1 to V1 xx where xx varies by application Table 5 12 provides an example of the monitored values for the Standard application 9000X AF Drives User Manual Monitored parameters are not editable from this menu See Parameter Menu M1 to change parameter values Table 5 12 Monitoring Menu Items Standard Application Example Code Signal Name Unit Description V7 1 Output Frequency Hz Output frequency V7 2 Frequency reference Hz Frequency reference setting V7 3 Motor speed rpm Calculated motor speed V7 4 Motor current A Measured motor current V7 5 Motor torque 96 Calculated torque based on nominal motor torque V7 6 Motor power 96 Calculated power based on nominal motor power V7 7 Motor voltage V Calculated motor voltage V7 8 DC bus voltage V Measured DC bus voltage V7 9 Unit temperature C Heatsink temperature V7 10 Calculated motor 2 Calculated motor temperature based on the motor temperature nameplate information and the calculated motor load V7 11
41. Startup prevented Startup of the drive has been Check Start Enable Interlock settings prevented 29 Thermistor fault The thermistor input of an option Check the motor cooling and the board has detected a high motor motor loading temperature Check the thermistor connection If the thermistor input of an option board is not being used it must be short circuited 31 IGBT temperature IGBT Inverter Bridge Check loading hardware overtemperature protection has Check motor size detected a high short term overload current 32 Fan cooling The SVX9000 SPX9000 cooling fan Contact your Eaton distributor did not start when commanded 34 CAN bus Sent message not acknowledged Ensure that there is another device communication on the bus with the appropriate configuration 36 Control unit The control unit cannot control the Change the control unit power unit and vice versa 37 Device change option board changed Reset same type different power rating of drive Note No Fault Time Data Record is made 38 Device added option board added Reset same type drive of different power rating Note No Fault Time Data Record is added made 39 Device removed option board removed Reset drive removed Note No Fault Time Data Record is made 40 Device unknown Unknown option board or drive Contact your Eaton distributor 41 IGBT temperature IGBT Inverter Bridge Check loading overtemperature protection has Check motor size detected
42. Supply Current Maximum RMS Symmetrical Product Voltage Amperes on Supply Circuit 3 4 30 hp 230 100 000A 1 1 2 200hp 480 100 000A MN04001004E For more information visit www eaton com 3 5 9000X AF Drives User Manual E TeN June 2009 UL Compatible Cable Selection and Installation with Breaker Use only copper wire with temperature rating of at least 75 C Table 3 10 Cable and Breaker Sizes 230V Ratings Wire Size O Terminal Size Frame Breaker hp Size FLA Current Power Ground Power Ground 1 FRA 4 8 15 14 14 12 16 14 16 1 1 2 66 15 14 14 12 16 14 16 2 7 8 15 14 14 12 16 14 16 3 11 15 12 12 12 16 14 16 5 FR5 17 5 20 10 10 8 16 8 16 7 1 2 25 30 8 8 16 8 16 10 FR6 31 40 8 8 1 0 14 2 14 15 48 60 4 6 1 0 14 2 14 20 FR7 61 80 2 6 1 0 14 2 0 10 25 72 100 2 6 1 0 14 2 0 10 30 87 100 1 0 4 1 0 14 2 0 10 Based on a maximum environment of 104 F 40 C O A UL listed breaker must be used Table 3 11 Cable and Breaker 9 Sizes 480V Ratings Wire Size 9 Terminal Size Frame Breaker hp Size FLA Current Power Ground Power Ground 1 1 2 FRA 3 3 15 14 14 12 16 14 16 2 4 3 15 14 14 12 16 14 16 3 5 6 15 14 14 12 16 14 16 5 7 6 15 14 14 12 16 14 16 7 1 2 FR5 12 20 12 12 8 16 8 16 10 16 30 10 10 8 16 8 16 15 23 30 8 8 8 16 8 16 20 FR6 31 40 8 8 1 0 14 2 14 25 38 50 6 8 1 0 14 2 14 30 46 60 4 6 1
43. T 9 9 2 52 5 75 64 gt lt 146 Figure A 23 Control Unit with Star Coupler Board FR12 or FR14 Only Approximate Dimensions in Inches mm MN04001004E A 26 For more information visit www eaton com E TM 9000X AF Drives User Manual June 2009 EMC Capability General For products used within the European Community EC the Electro Magnetic Compatibility EMC directive states that the electrical equipment must not disturb the environment and must be immune to other Electro Magnetic Disturbances in the environment The design intent was to develop a family of drives which is user friendly and cost effective while fulfilling the user s needs EMC compliance was a major consideration from the outset of the design The SVX9000 SPX9000 drive series is targeted at the world market To ensure maximum flexibility yet meet the EMC needs of different regions all drives meet the highest immunity levels while emission levels meet the requirements noted in the following section EMC Classification The SVX9000 SPX9000 drive series are EMC classification H capable Class H SVX9000 SPX9000 drives have been designed to fulfill the requirements of the product standard EN 61800 3 A11 for the 1st environment restricted distribution and the 2nd environment The emission levels correspond to the requirements of EN 61000 6 4 SVX9000 SPX9000 series drives fulfill all applicable EMC immunity requirements standards EN 61000 6 1 EN 61000 6
44. X DeviceNet D E OPTC7 C7 X X X X X X X Modbus D9 Type Connector D E OPTC8 C8 X X X X X X Xx Adapter SPX Only D E OPTD1 D1 X X X X X X X Adapter SPX Only D E OPTD2 D2 X X X X X X X RS 232 with D9 Connection D E OPTD3 D3 X X X X X X X Keypad 9000X Series Local Remote KEYPAD Keypad Replacement Keypad LOC REM 9000X Series Remote Mount OPTRMT Keypad Unit Keypad not KIT included includes 10 ft cable 9000X keypad holder mounting hardware 9000X Series RS 232 Cable PP00104 13 ft Option card must be installed in one of the slots listed for that card Slot indicated in Bold is the preferred location AI Analog Input AO Analog Output DI Digital Input DO Digital Output RO Relay Output 9 OPTC2 is a multi protocol option card D 2 For more information visit www eaton com MN04001004E E T N 9000X AF Drives User Manual June 2009 Johnson Controls Metasys N2 Network Communications The OPTC2 fieldbus board provides communication between the 9000X Drive and a Johnson Controls Metasys N2 network With this connection the drive can be controlled monitored and programmed from the Metasys system The N2 fieldbus is available as a factory installed option and as a field installable kit Modbus TCP Network Communications The Modbus TCP Network Card OPTCI is used for connecting the 9000X Drive to Ethernet networks utilizing Modbus protocol It includes an RJ 45 pluggable conn
45. another All the parameter groups are first uploaded to the keypad then the keypad is connected to another drive and then the parameter groups are downloaded to it or possibly back to the same drive Note Before any parameters can successfully be copied from one drive to another the drive must be stopped when the parameters are downloaded to it S5 3 1 Parameter PARAMETER SETS Sets This parameter allows you to reload the factory default parameter values and to store and load two customized parameter sets S5 3 2 Uploadto UP TO KEYPAD Keypad This function uploads all existing parameter groups to the keypad S5 3 3 Range 0 3 Default 0 All parameters Download DOWN FROM KEYPAD from Keypad This function downloads one or all parameter groups from the keypad to the drive O All parameters 1 All no motor 2 Application parameters S5 3 4 Range Yes No Default Yes Automatic g T0 BRCKUP Backup This parameter activates and deactivates the parameter backup function When the Parameter backup function is activated the keypad makes a copy of the parameters and settings in the currently active application When applications are changed you will be asked if you wish the parameters of the new application to be uploaded to the keypad For this to happen push the ENTER button If you wish to keep the copy of the parameters of the previously used application saved in the keypad push any other button Note Parameters saved in the parameter settings
46. application selection customized parameter sets or information about the hardware and software are located in the System Menu Password protection can be activated by parameter S5 5 f Descriptions of the system menu parameters are illustrated in Figure 5 7 OO t S5 1 Language Selection I S5 2 Application Selection S5 3 Copy Parameters S5 3 1 Parameter Sets S5 3 2 Upload to Keypad S5 3 3 Download from Keypad S5 3 4 Automate Backup S5 4 Parameter Comparison 4 S5 5 Security S5 5 1 Password P5 5 2 Parameter Lock P5 5 3 Start Up Wizard P5 5 4 Multimonitor Items S5 6 Keypad Settings P5 6 1 Default Page P5 6 2 Default Page Operating Menu P5 6 3 Timeout Time P5 6 4 Contrast Adjustment P5 6 5 Backlight Time S5 7 Hardware Settings P5 7 1 Internal Brake Resistor P5 7 2 Fan Control P5 7 3 HMI Acknowledge Timeout P5 7 4 HMI Number of Retries S5 8 System Information S5 8 1 Total Counters H C5 8 1 1 MWh Counter C5 8 1 2 Power On Day Counter C5 8 1 3 Power On Hour Counter S5 8 2 Trip Counters T5 8 2 1 MWh Counter T5 8 2 2 Clear MWh Trip Counter T5 8 2 3 Power On Day Counter T5 8 2 4 Power On Hour Counter T5 8 2 5 Clear Operating Time Counter S5 8 3 Software Information 15 8 3 1 Software Package 15 8 3 2 System Software Version 15 8 3 3 Firmware Interface 15 8 3 4 System Load S5 8 4 Applications A5 8 4 Name of Application D5 8 4 4 1 Application ID D5 8 4 2 Version D5 8
47. as well as WARNING Hazardous High Voltage WARNING Motor control equipment and electronic controllers are connected to hazardous line voltages When servicing drives and electronic controllers there may be exposed components with housings or protrusions at or above line potential Extreme care should be taken to protect against shock Stand on an insulating pad and make it a habit to use only one hand when checking components Always work with another person in case an emergency occurs Disconnect power before checking controllers or performing maintenance Besure equipment is properly grounded Wear safety glasses whenever working on electronic controllers or rotating machinery MN04001004E For more information visit www eaton com vii 9000X AF Drives User Manual Warnings and Cautions Read this manual thoroughly and make sure you understand the procedures before you attempt to install set up or operate this Cutler Hammer SVX9000 SPX9000 Adjustable Frequency Drive from Eaton s electrical business Warnings WARNING Be sure to ground the unit following the instructions in this manual Ungrounded units may cause electric shock and or fire WARNING This equipment should be installed adjusted and serviced by qualified electrical maintenance personnel familiar with the construction and operation of this type of equipment and the hazards involved Failure to observe this precaution could r
48. drive is connected to the utility line 4 Do not open the cover of the AF drive immediately after disconnecting power to the unit because components within the drive remain at a dangerous voltage potential for some time Wait at least five minutes after the cooling fan has stopped and the keypad or cover indicators are dark before opening the SVX9000 SPX9000 cover 5 The control I O terminals are isolated from the utility potential but relay outputs and other l Os may have dangerous external voltages connected even if power is disconnected from the SVX9000 SPX9000 6 Before connecting to the utility make sure that the cover of the drive is closed MN04001004E For more information visit www eaton com 6 1 9000X AF Drives User Manual E TeN Overview June 2009 The SVX9000 SPX9000 Control can be used to operate induction motors using the applications included in the system software delivered with the drive Higher performance permanent magnet PM synchronous motors and other functions of the frequency converter FC are accomplished by loading special applications with the 9000XLoad software tool The following sections describe how to commission the drive for motor control in all applications See the All in One or special application manual for additional startup information or details on the parameters Parameters are available visible based on the application selected the type of control SVX or SPX the option boards instal
49. of S5 3 1 will be deleted when applications are changed If you want to transfer the parameters from one application to another you have to upload them to the keypad first MN04001004E For more information visit www eaton com 5 11 9000X AF Drives User Manual E T N June 2009 System Menu Parameter Comparison Options S5 4 S5 4 Parameter Comparison PARAMETER COMPARISON With the Parameter Comparison function you can compare the actual parameter values to the values of your customized parameter sets and those loaded to the control keypad The actual parameter values are first compared to those of the customized parameter Set1 If no differences are detected a O is displayed on the lowermost line of the keypad If any of the parameter values differ from those of the Set1 parameters the number of the deviations is displayed together with symbol P e g P1 P5 five deviating values By pressing the right arrow button once again you will see both the actual value and the value it was compared to In this display the value on the Description line in the middle is the default value and the one on the value line lowermost line is the edited value You can also edit the actual value by pushing the Right Arrow button Actual values can also be compared to Set2 Factory Settings and the Keypad Set values Security Menu Parameter Options S5 5 Note The Security submenu is protected with a password Store the password in a safe
50. the switching frequency of the SVX9000 SPX9000 for some reason typically e g to reduce the motor noise Raising the switching frequency above the factory default level increases the drive power loss and increases the cooling requirements Figures A 2 through A 7 illustrate the power loss increase for the different SVX9000 SPX9000 models When operating above the default switching frequency the SVX9000 SPX9000 output current rating should be derated by the ratio of the increased power loss to the nominal power loss Example The user of a 30 hp Ip 61A 480V SVX9000 SPX9000 wishes to increase the switching frequency from the factory default value of 10 kHz to 15 kHz to reduce motor noise From Figure A 4 the loss at the factory default switching frequency of 10 kHz is 1240 watts The loss at 15 kHz from Figure A 4 is 1340 watts E 1240 _ Re rate 61 x 1340 56A Thus at the increased switching frequency the maximum load allowed is reduced to 56A to avoid overheating the SVX9000 SPX9000 200 00 180 00 160 00 140 00 120 00 PIW 100 00 80 00 60 00 40 00 0003SVX 400V 0009SVX 400V 20 00 0004SVX 400V 0007SVX 400V 0005SVX 400V 0012SVX 400V 0 00 T r T r r r r 0 00 2 00 4 00 6 00 8 00 10 00 12 00 14 00 16 00 Switching Frequency kHz Figure A 2 Power Loss as Function of Switching Frequency 3 4 3 hp 230V 1 5 hp 480V
51. will guide you through application selection and basic parameter setup See the Start Up Wizard section at the end of Chapter 5 Menu Information for more information After completing the Start Up Wizard proceed to step 8 If this is not the initial power up the keypad will default to the Operate Menu Depress the ENTER button for 2 seconds to enter the Parameter Menu Proceed to step 7 MN04001004E For more information visit www eaton com 6 3 9000X AF Drives User Manual E TeN June 2009 7 Ensure that the Group 1 parameters match the application by setting at minimum the following parameters to match the motor nameplate e Nominal voltage of the motor e Nominal nameplate frequency of the motor e Nominal nameplate full load speed of the motor e Motor nominal current e Motor power factor e Motor type Select PM motor in Group 6 of special app 8 Perform either Test A or Test B without the motor connected to the SVX9000 SPX9000 Test A Control from the Control Panel e Apply input power to the SVX9000 SPX9000 e Press the keypad START button e f not in the Operate Menu go to the Monitoring Menu and check that the output frequency follows the keypad reference e Press the keypad STOP button Test B Control from the I O Terminals e Apply input supply power to the SVX9000 SPX9000 e Change control from the keypad to the I O terminals using the LOCAL REMOTE button e Start the drive by closing the START ST
52. 0 60 hp 480V 4000 00 3500 00 3000 00 2500 00 P W 2000 00 1500 00 1000 00 S 00 00 0140SVX 400V 0168SVX 500V 500 0140SVX 500V 0205SVX 400V 0168SVX 400V 0205SVX 500V 0 00 0 00 2 00 4 00 6 00 8 00 10 00 12 00 Switching Frequency kHz Figure A 6 Power Loss as Function of Switching Frequency 75 125 hp 480V MN04001004E For more information visit www eaton com 9000X AF Drives User Manual E T N June 2009 2500 00 P W 2000 00 1500 00 1000 00 0261SVX 400V 0300SVX 400V 0261SVX 500V 0300SVX 500V 500 00 0 00 T T T 0 00 2 00 3 60 6 00 10 00 Switching Frequency kHz Figure A 7 Power Loss as Function of Switching Frequency 150 200 hp 480V A 10 For more information visit www eaton com MN04001004E E TN June 2009 Dimensions 9000X AF Drives User Manual R2 R1 A R2 vila lad D1 A gt Figure A 8 NEMA Type 1 Enclosure Dimensions Table A 7 NEMA Type 1 Type 12 Enclosure Dimensions Frame Approximate Dimensions in Inches mm Weight Size Voltage hp lj H1 H2 H3 D1 D2 D3 W1 W2 R1 dia R2 dia Lbs kai FR4 230V 3 4 3 12 9 12 3 115 7 5 2 5 5 0 5 0 3 9 0
53. 0 39 1 57 x 0 25 2 x 250 MCM 1 57 x 0 25 12 1200 FR14 1600 2 36 x 0 39 1 57 x 0 25 2 x 250 MCM 1 57 x 0 25 12 1600 1940 2 36 x 0 39 1 57 x 0 25 2 x 300 MCM 1 57 x 0 25 12 O Rigid copper connection Table 3 7 Cable and Busbar Sizes SPX FR10 FR12 575V Ratings Internal Power Cables External Power Busbars Frame Cu hp Size Current Cu per phase in Inches Qty 200 FR10 208 2x2 0 1 18 x 25 3 250 261 2x2 0 1 18 x 25 3 300 325 2x2 0 1 18 x 25 3 400 FR11 385 2x3 0 1 57 x 25 3 450 460 2x3 0 1 57 x 25 3 500 502 2x2x2 0 1 18x 25 6 FR12 590 2x2x2 0 1 18 x 25 6 600 650 2x2x2 0 1 18 x 25 6 700 750 2 x2x2 0 1 18 x 25 6 90 C rating recommended Table 3 8 Cable and Busbar Sizes SPX FR13 FR14 575V Ratings Internal Power Connections Supply Busbars Busbar Size Busbar Size Phase 9 Cable Size Frame NFE INU Choke NFE Phase Cu hp Size Current in Inches in Inches Choke NFE in Inches Oty 800 FR13 820 2 36 x 0 39 1 57 x 25 2x 300 MCM 1 18 x 25 6 900 920 2 36 x 0 39 1 57 x 25 2 x 250 MCM 1 18 x 25 6 1000 1030 2 36 x 0 39 1 57 x 25 2 x 300 MCM 1 18 x 25 6 1350 FR14 1300 3 15 x 0 39 1 57 x 25 2 x 250 MCM 1 18 x 25 12 1500 1500 2 36 x 0 39 1 57 x 25 2 x 250 MCM 1 18 x 25 12 2000 1900 2 36 x 0 39 1 57 x 25 2x 300 MCM 1 18 x 25 12 Rigid copper connection Table 3 9 Maximum Symmetrical
54. 00 SPX9000 stops The sequence indication F1 the fault code a short description of the fault and the fault type symbol will appear on the display In addition the indication FAULT or ALARM is displayed and in case of a FAULT the red LED on the keypad starts to blink If several faults occur simultaneously the sequence of active faults can be browsed with the Browser buttons See Figure 5 5 The active faults memory can store the maximum of 10 faults in the sequential order of appearance The fault remains active until it is cleared with either the STOP or RESET buttons or with a reset signal from the I O terminal Upon fault reset the display will be cleared and will return to the same state it was before the fault trip GG FAUT qm 51 ExtFault F Ti 113 Figure 5 5 Active Fault Display Example CAUTION Remove any External Start signals or permissives before resetting the fault to prevent an unintentional restart of the SVX9000 SPX9000 which could result in personal injury or equipment damage MN04001004E For more information visit www eaton com 5 7 9000X AF Drives User Manual Fault Type Fault Code Fault Time Data Record E T N June 2009 Range A F AR FT FAULT TYPE There are four different types of faults These faults and their definitions are given in Table 5 4 Table 5 4 Fault Types Fault Type Fault Name Description A Alarm Thi
55. 04001004E E T N June 2009 Cautions 9000X AF Drives User Manual WARNING An upstream disconnect protective device must be provided as required by the National Electric Code NEC Failure to follow this precaution may result in death or severe injury WARNING Before opening the SVX9000 SPX9000 drive covers Disconnect all power to the SVX9000 SPX9000 drive Wait a minimum of 5 five minutes after all the lights on the keypad are off This allows time for the DC bus capacitors to discharge A hazard voltage may still remain in the DC bus capacitors even if the power has been turned off Confirm that the capacitors have fully discharged by measuring their voltage using a multimeter set to measure DC voltage Failure to follow the above precautions may cause death or severe injury CAUTION Do not perform any meggar or voltage withstand tests on any part of the SVX9000 SPX9000 drive or its components Improper testing may result in damage CAUTION Prior to any tests or measurements of the motor or the motor cable disconnect the motor cable at the SVX9000 SPX9000 output terminals U V W to avoid damaging the SVX9000 SPX9000 during motor or cable testing CAUTION Do not touch any components on the circuit boards Static voltage discharge may damage the components CAUTION Any electrical or mechanical modification to this equipment without prior written consent of Eaton will v
56. 0404 0004 6 VB00404 0005 6 VB00404 0007 6 VB00404 0010 6 VB00404 0013 6 VB00404 0018 6 VB00404 0022 6 VB00404 0027 6 VB00404 0034 6 Power Boards VB00414 VB00419 0041 6 VB00419 0052 6 VB00422 0062 6 VB00422 0080 6 VB00422 0100 6 Power Modules FR09 100 5 ANS FR09 125 5 ANS FR09 150 5 ANS FR09 175 5 ANS Electrolytic Capacitors 2 2 2 2 2 2 PP01093 PP01041 PP01040 Fuses PP01094 2 2 2 PP01095 only has no corresponding lj rated hp rating See Table D 9 for details MN04001004E For more information visit www eaton com D 11 9000X AF Drives User Manual E TM June 2009 Table D 7 Replacement Parts FR6 FR9 9000X Drives 525 690V Continued Frame 6 7 8 9 Catalog hp lp 2 3 50 5 7 1 2 10 15 20 25 30 40 50 60 75 100 125 150 200 Number Cooling Fans 1 11 1 1 1 PP01061 PP01062 PP01063 PP01123 1 11 1 1 PP01049 CP01180 PP01068 PP01080 Fan Power Supply 1 VB00299 IGBT Modules PP01089 PP01127 IGBT Diode Brake 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 PP01040 Diode Module 1 1 11 11 1 1 1 1 1 PP01092 Diode Thyristor Modules 3 3 PP01071 3 3 3 3 PP01072 Rectifying Boards VB00442 VB00460 Recti
57. 09 Table D 8 Replacement Parts FR10 FR12 9000X Drives 525 690V Continued Frame 10 11 12 Catalog hp ly 200 250 300 400 450 500 550 600 700 Number Fuses 1 1 1 1 1 1 2 2 2 PP01094 2 2 2 2 2 2 4 4 4 PP01095 Cooling Fans and Isolation Transformers 2 2 2 3 3 3 4 4 4 VB00299 2 4 4 4 PP01080 1 1 2 2 2 PP01096 1 1 3 2 2 2 FR10845 1 1 1 3 3 3 2 2 2 FR10847 Fan Power Supply 1 1 1 VB00299 Rectifying Boards ji 1 1 2 2 2 2 2 2 VB00460 PP00060 capacitor not included in main fan please order separately Power Module Table D 9 Power Module Catalog Number Matrix FR10 000 4 ANS TE Horsepower Example 150 150 hp Brake Option See Table 1 1 on Page 1 2 N No Brake Chopper B Brake Chopper Frame Code Varnishing S Standard V Varnished Voltage 4 380 500V 5 525 690V Cooling Type A Air D 14 For more information visit www eaton com MN04001004E E T N Powering Business Worldwide Eaton s electrical business is a global leader in power distribution power quality control and industrial automation products and services Eaton s global electrical product lines including Cutler Hammer Moeller Powerware Holec MEM Santak and MGE Office Protection Systems provide customer driven PowerChain Managem
58. 1 SVX9000 SPX9000 Drive Specifications Continued Description Specification Control Characteristics Control Method SVX Frequency Control V f SVX Open Loop Sensorless Vector SPX Open Loop Sensorless Vector Control SPX Closed Loop Control Switching Frequency Adjustable with Parameter 2 6 9 208 230V 3 4 15 hp 1 to 16 kHz default 10 kHz 20 30 hp 1 to 10 kHz default 3 6 kHz 380 500V 1 30 hp 1 to 16 kHz default 10 kHz 40 200 hp 1 to 10 kHz default 3 6 kHz 525 690V All Sizes 1 to 6 kHz default 1 5 kHz Frequency Reference Analog Input Resolution 0 1 10 bit accuracy 196 Panel Reference Resolution 0 01 Hz Field Weakening Point 30 to 320 Hz Acceleration Time 0 1 to 3000 sec Deceleration Time 0 1 to 3000 sec Braking Torque DC brake 1596 to 15096 x Tn without brake option Environment Ambient Operating Temperature 14 F 10 C no frost to 122 F 50 C Storage Temperature 40 F 40 C to 158 F 70 C Relative Humidity 0 to 95 RH non condensing non corrosive no dripping water Air Quality Chemical vapors IEC 60721 3 3 unit in operation class 3C2 Mechanical particles IEC 60721 3 3 unit in operation class 3S2 Altitude 100 load capacity no derating up to 3300 ft 1000m 1 derating for each 330 ft 100m above 3300 ft 1000m max 10000 ft 3000m Vibration EN 50178 EN 60068 2 6 5 to 50 Hz displacement amplitude 1 mm peak at 3 to 15 8 Hz Max acceleration amplitude 1 G at 15 8 to 150 Hz Shock
59. 10 Note 9000X FR14 is built of two FR13 modules Note FR13 is built from an inverter module and a converter module For more information visit www eaton com MN04001004E E T N 9000X AF Drives User Manual June 2009 Dia 1 W4 WA W4 Pd i KA e TI o oo eo Bus ERES Figure A 16 SPX9000 Dimensions FR13 Open Chassis Converter Table A 15 FR13 Number of Input Units 480V hp Input Modules 690V hp Input Modules SPX800A0 4A2N1 800 2 SPX800A0 5A2N1 800 2 SPX900A0 5A2N1 900 2 SPXH10A0 5A2N1 1000 2 Table A 16 Dimensions for SPX9000 FR13 Open Chassis Converter Frame Approximate Dimensions in Inches mm Size W1 W2 W3 W4 W5 H1 H2 H3 H4 H5 D1 D2 FR13 18 74 5 91 17 52 4 57 3 35 41 54 2 46 39 86 41 34 69 14 69 51 476 150 445 116 85 1055 62 5 1012 5 1050 17 5 373 13 Table A 16 Dimensions for SPX9000 FR13 Open Chassis Converter Continued Frame Approximate Dimensions in Inches mm Weight Size D3 D4 D5 D6 D7 D8 D9 Dia 1 Dia 2 Dia 3 Lbs kg FR13 73 6 42 2 56 1 06 1 57 5 91 5 2
60. 10 50 FR8 52 100 2 6 3 0 4 3 0 4 60 62 100 1 6 3 0 4 3 0 4 75 80 125 1 0 6 3 0 4 3 0 4 100 100 150 3 0 6 3 0 4 3 0 4 125 FR9 125 200 4 0 2 350 MCM 2x3 0 3 0 4 150 144 250 350 1 0 350 MCM 2x3 0 3 0 4 200 FR10 208 300 2x250 300 MCN 600 MCM 600 MCM 250 261 400 2x300 300 MCM 600 MCM 600 MCM 300 325 500 2x350 300 MCM 600 MCM 600 MCM 400 FR11 385 500 2x300 300 Bus Bar Bus Bar 450 460 600 2x350 350 Bus Bar Bus Bar 500 502 700 2x500 500 Bus Bar Bus Bar 550 FR12 590 800 4x4 0 500 Bus Bar Bus Bar 600 650 900 4x250 600 Bus Bar Bus Bar 700 750 1000 4x300 600 Bus Bar Bus Bar Based on a maximum environment of 104 F 40 C A UL listed breaker must be used Note The current interrupting of the breaker up to 100 kAIC will determine the overall current rating of the combination MN04001004E For more information visit www eaton com 3 7 9000X AF Drives User Manual E T M June 2009 Table 3 13 Power Connection Tightening Torque Frame Tightening Torque Tightening Torque Rating Size in Ibs Nm 230V 3 4 3 hp FRA 5 0 6 480V 1 5 hp 5 0 6 230V 5 7 1 2hp FR5 13 1 5 480V 7 1 2 15 hp 13 1 5 230V 10 15 hp FR6 35 4 480V 20 30 hp 35 4 575V 2 25 hp 35 4 230V 20 30 hp FR7 85 10 480V 40 60 hp 85 10 575V 30 40 hp 85 10 480V 75 125 hp FR8 340 187 40 22 575V 50 75 hp 340 187 40 22 480V 150 200 hp FR9 340 187 40 22
61. 12 9000000 All 230V Drives and 480V Drives up to 200 hp Ip are only available with Input Option 1 480V Drives 250 hp lj or larger are only available with Input Option 2 480V Drives up to 30 hp li are only available with Brake Chopper Option B 480V Drives 40 hp li and larger come with Brake Chopper Option N as standard 230V Drives up to 15 hp Iy are only available with Brake Chopper Option B 230V Drives 20 hp Iy or larger come with Brake Chopper Option N as standard 480V Drives 250 hp 300 hp and 350 hp ly are only available with Enclosure Style 0 Chassis 1 2 For more information visit www eaton com MN04001004E E T N 9000X AF Drives User Manual June 2009 Chapter 2 Mounting The SVX9000 SPX9000 drive may be mounted side by side or stacked vertically as outlined in the following section Space Requirements To ensure proper air circulation and cooling follow the guidelines below Table 2 1 Space Requirements for Mounting a SVX9000 SPX9000 Drive Dimensions in Inches mm Frame Drive Type A A2 B C D 4 230V 1 3 hp Ij 3 4 3 hp ly 0 8 0 8 3 9 100 2 0 480V 1 5 hp ly 1 1 2 7 1 2 hp lj 20 20 50 5 230V 5 10 hp lj 5 7 1 2 hp ly 1 2 0 8 4 7 120 2 4 480V 7 1 2 15 hp Ip 10 20 hp IL 30 20 60 6 230V 15 20 hp Ij 10 15 hp ly 1 2 0 8 6 3 160 3 1 480V 20 30 hp lp 25 40 hp lp 30 20
62. 2 2 2 2 2 2 FR10820 9 2 2 2 FR10828 1 FR10 250 4 ANS 1 FR10 300 4 ANS 1 2 2 2 FR10 350 4 ANS 9 3 FR11 400 4 ANS 9 3 FR11 500 4 ANS 9 3 FR11 550 4 ANS 9 O Rectifying board not included See Table D 9 for details MN04001004E For more information visit www eaton com D 9 9000X AF Drives User Manual E TM June 2009 Table D 6 Replacement Parts FR10 FR12 9000X Drives 380 500V Continued Frame 10 11 12 Catalog hp lp 250 300 350 400 500 550 600 650 700 Number Electrolytic Capacitors 2 2 2 3 3 3 4 4 4 PP00060 12 18 18 18 24 24 24 PP01005 Fuses 1 1 1 1 1 2 2 PP01094 2 2 2 2 2 2 4 4 4 PP01095 Cooling Fans and Isolation Transformers 4 4 VB00299 4 4 PP01068 2 2 FR10844 2 2 FR10846 2 2 FR10847 Rectifying Board 1 1 1 2 2 2 2 2 2 VB00459 PP00060 capacitor not included in main fan please order separately D 10 For more information visit www eaton com E T N June 2009 FR6 FH9 525 690V Table D 7 Replacement Parts FR6 FR9 9000X Drives 525 690V 9000X AF Drives User Manual Frame 6 7 8 9 Catalog hp lp 2 3 50 5 7 1 2 10 15 20 25 30 40 50 60 75 100 125 150 2000 Number Control Board 1 1 1 1 VB00252 for SVX 1 1 1 1 VB00561 for SPX Driver Board 1 VB0
63. 2 X6 X3 Jumper Setting CMA and CMB Grounding CMB Connected to Ground CMA Connected to Ground CMB Isolated from Ground e CMA Isolated from Ground CMB and CMA Internally Connected and Isolated from Ground Designates Default Jumper Settings Figure 4 3 Option Board A9 Jumper Location and Settings Wiring Option Board A2 Basic Relay Board A2 RO1 1 21 A Ri L ron 23 acc RO2 1 24 o Switching TRO 8A 24V DC RO2 2 25 lt 0 4A 125V DC 8A 250V AC RO2 3 26 Continuously lt 2 Arms Figure 4 4 Option Board A2 Wiring Diagram MN04001004E For more information visit www eaton com 4 5 9000X AF Drives User Manual E TeN June 2009 Table 4 4 Option Board A2 Terminal Descriptions Terminal Signal Technical Information 21 RO1 1 Normally Closed NC Switching Capacity 24V DC 8A 22 RO1 2 Common 250V AC 8A 23 RO1 3 Normally Open NO 125V DC 0 4A Min Switching Load 5V 10 mA Continuous Capacity 2 Arms 24 RO2 1 Normally Closed NC Switching Capacity Re Iana n 3124MJD 8A 25 RO2 2 Common 250V AC 8A 26 RO2 3 Normally Open NO 125V DC 0 4A Min Switching Load 5V 10 mA Continuous Capacity 2 Arms E OOO OOO 97 Sz vc Ez zz LZ
64. 240V D 5 Table D 5 Replacement Parts FR4 FR9 9000X Drives 380 500V D 7 Table D 6 Replacement Parts FR10 FR12 9000X Drives 380 500V D 9 Table D 7 Replacement Parts FR6 FR9 9000X Drives 525 690V D 11 Table D 8 Replacement Parts FR10 FR12 9000X Drives 525 690V D 13 Table D 9 Power Module Catalog Number Matrix D 14 Table A 10 FR9 Enclosure Dimensions A 14 vi For more information visit www eaton com MN04001004E E TN 9000X AF Drives User Manual June 2009 Safety Definitions and Symbols WARNING This symbol indicates high voltage It calls your attention to items or operations that could be dangerous to you and other persons operating this equipment Read the message and follow the instructions carefully This symbol is the Safety Alert Symbol It occurs with either of two signal words CAUTION or WARNING as described below WARNING Indicates a potentially hazardous situation which if not avoided can result in serious injury or death CAUTION Indicates a potentially hazardous situation which if not avoided can result in minor to moderate injury or serious damage to the equipment The situation described in the CAUTION may if not avoided lead to serious results Important safety measures are described in CAUTION
65. 2x300 300 600 MCM 300 MCM 400 477 520 3 600 2x400 350 600 MCM 300 MCM 500 FR11 590 590 6 350 2x500 500 Bus Bar Bus Bar 550 NS 650 6 400 4x4 0 500 Bus Bar Bus Bar 600 NS 730 6 450 4x250 600 Bus Bar Bus Bar 650 FR12 INS 820 6 500 4x300 600 Bus Bar Bus Bar 700 NS 920 6 500 4x300 600 Bus Bar Bus Bar 800 NS 1030 6 600 4x350 Bus Bar Bus Bar UL recognized type JJS preferred but RK acceptable MN04001004E For more information visit www eaton com 3 3 9000X AF Drives User Manual E TN June 2009 Table 3 4 40 C Cable and Fuse Sizes 575V Ratings Frame Fuse Fuse Wire Size Terminal Size l hp Size NECI A I A Quantity A Power Ground Power Ground 3 FR6 3 9 45 13 10 14 14 14 0 14 2 5 6 1 75 3 10 14 14 14 0 14 2 7 1 2 9 10 3 15 12 14 14 0 14 2 10 11 13 5 13 20 12 12 14 0 14 2 15 17 18 3 30 10 10 14 0 14 2 20 22 22 3 35 8 8 14 0 14 2 25 27 27 3 40 8 8 14 0 14 2 30 32 34 3 45 6 8 14 0 14 2 40 FR7 41 41 3 50 6 8 14 0 10 0 50 52 52 3 70 4 6 14 0 10 0 60 FR8 62 62 3 80 2 6 4 000 4 000 75 77 80 3 125 1 0 6 4 000 4 000 100 99 100 3 150 2 0 6 4 000 4 000 125 125 125 3 175 3 0 6 4 000 4 000 150 FR9 144 144 3 250 300 1 0 000 350 MCM 4 000 200 192 208 3 275 350 2 0 000 350 MCM 4 000 250 FR10 242 261 3 350 2x4 0 3 0 600 MCM 300 MCM 300 289 325 3 400 2x250 300 600 MCM 300 MCM 400 382 385 3 450 2x300 300 600 MCM 300 MCM 450 FR11
66. 33 SVX003A1 5A4N1 3 4 5 SVX004A1 5A4N1 5 5 SVX005A1 5A4N1 5 1 9 SVX007A1 5A4N1 7 1 2 10 SVX010A1 5A4N1 10 13 5 SVX015A1 5A4N1 15 18 SVX020A1 5A4N1 20 22 SVX025A1 5A4N1 25 27 SVX030A1 5A4N1 FR7 30 34 SVX040A1 5A4N1 40 41 SVX050A1 5A4N1 FR8 50 52 SVX060A1 5A4N1 60 62 SVX075A1 5A4N1 75 80 SVX100A1 5A4N1 FR9 100 100 SVX125A1 5A4N1 125 125 SVX150A1 5A4N1 150 144 SVX175A1 5A4N1 170 For SPX drives change SVX prefix to SPX Table A 6 Output Power Ratings 575V SPX FR10 FR14 Catalog Frame Current Current Number Size hp lp ly hp lL 11 SPX200A0 5A2N1 FR10 200 208 250 261 SPX250A0 5A2N1 250 261 300 325 SPX300A0 5A2N1 300 325 400 385 SPX400A0 5A2N1 FR11 400 385 450 460 SPX450A0 5A2N1 450 460 500 502 SPX500A0 5A2N1 500 502 590 SPX550A0 5A2N1 FR12 590 600 650 SPX600A0 5A2N1 600 650 700 750 SPX700A0 5A2N1 700 750 800 820 SPX800A0 5A2N1 FR13 800 820 900 920 SPX900A0 5A2N1 900 920 1000 1030 SPXH10A0 5A2N1 1000 1030 1250 1180 SPXH13A0 5A2N1 FR14 11350 1300 1500 1500 SPXH15A0 5A2N1 1500 1500 2000 1900 SPXH20A0 5A2N1 2000 1900 2300 2250 FR10 FR14 includes a 3 line reactor but it is not integral to chassis E T N June 2009 A 6 For more information visit www eaton com MN04001004E E TN 9000X AF Drives User Manual June 2009 Power Loss and Switching Frequency In some situations it may be desirable to change
67. 4 35x 59 51 37 295 18 5 163 65 27 40 150 133 9x15 13 9 5 134 MN04001004E For more information visit www eaton com A 19 9000X AF Drives User Manual E TM June 2009 Dia 1 W4 W4 W4 W4 wa p I I a a 0 00 8 o 00 eo D2 e T No cu D3 Wie Wb gt W5 Figure A 17 SPX9000 Dimensions FR13 Open Chassis Converter 900 1000 hp 480V Table A 17 FR13 Number of Input Units 480V hp Input Modules SPX900A0 4A2N1 900 3 SPXH10A0 4A2N1 1000 3 Table A 18 Dimensions for SPX9000 FR13 Open Chassis Converter 900 1000 hp 480V Frame Approximate Dimensions in Inches mm Size Wi w2 ws ws Jus Hi Hz H3 H4 H5 p pz 3 FR13 27 87 5 91 26 65 4 57 3 35 41 54 2 46 39 86 41 34 69 14 69 51 73 708 150 677 116 85 1055 62 5 1012 5 11050 17 5 373 13 18 5 Table A 18 Dimensions for SPX9000 FR13 Open Chassis Converter 900 1000 hp 480V Continued Frame Approximate Dimensions in Inches mm Weight Size D4
68. 4 4 3 Firmware Interface O O S5 8 5 Hardware 15 8 5 1 Nominal Unit Power 15 8 5 2 Nominal Unit Voltage E5 8 5 3 Brake Chopper E5 8 5 4 Brake Resistor Figure 5 7 System Menu Structure 5 10 For more information visit www eaton com MN04001004E E TM 9000X AF Drives User Manual June 2009 System Menu Parameters S5 1 Range English Spanish French Portuguese Default English Language LANGUAGE Selection This parameter offers the ability to control the SVX9000 SPX9000 through the keypad in the language of your choice Available languages are English Spanish French and Portuguese S5 2 Default Basic Application APPLICATION Selection This parameter sets the active application When changing applications you will be asked if you want the parameters of the new application to be uploaded to the keypad If you wish to load the new application parameters push the ENTER button Pushing any other button saves the parameters of the previously used application in the keypad System Menu Copy Parameter Options S5 3 The parameter copy function is used when the operator wants to copy one or all parameter groups from one drive to
69. 4 A Motor current T 5 V Motor voltage T 6 96 Motor power T7 96 Motor torque T 8 V DC bus voltage T 9 C Unit temperature T 10 Run status T 11 Direction T 12 Warnings T 13 Zero speed O Real time record If real time is set T 1 and T 2 will appear as follows 11 11 2 yyyy mm dd Counted operation days Fault 43 Additional code hh mm ss sss Counted operation hours Fault 43 Counted operation days 5 8 For more information visit www eaton com MN04001004E E T N 9000X AF Drives User Manual June 2009 Fault History Menu M4 All faults are stored in the Fault History Menu which can be viewed by using the Browser buttons Additionally the Fault time data record pages are accessible for each fault as in the Active Faults Menu described above See Figure 5 6 The SVX9000 SPX9000 s memory can store a maximum of 30 faults in the order of appearance If there are 30 uncleared faults in the memory the next occurring fault will erase the oldest fault from the memory GEL FAUT 11 Output Phase F T11T T13 Figure 5 6 Sample Fault History Display Note Pressing the ENTER button for 3 seconds will clear the entire fault history MN04001004E For more information visit www eaton com 5 9 9000X AF Drives User Manual E TM June 2009 System Menu M5 The controls associated with the general use of the drive such as
70. 5 0 3 11 480V 1 5 327 312 292 190 64 126 128 100 13 7 5 FR5 230V 5 7 12 16 5 16 0 15 3 8 4 2 7 5 8 5 6 3 9 0 5 0 3 17 9 480V 7 1 2 15 419 406 389 214 68 148 143 100 13 7 8 1 FR6 230V 10 15 22 0 21 3 20 4 9 3 2 7 6 7 7 7 5 8 0 7 0 4 40 8 480V 20 30 558 541 519 237 68 171 195 148 18 9 18 5 575V 2 25 FR7 230V 20 30 24 8 24 2 23 3 10 1 2 7 7 5 9 3 7 5 0 7 0 4 77 2 480V 40 60 630 614 591 257 68 189 237 190 18 9 35 575V 30 40 FR8 480V 75 125 29 7 28 8 28 4 12 3 1 3 11 0 11 2 10 0 0 7 0 4 127 8 575V 50 75 755 732 721 312 34 279 285 255 18 9 58 FR9 480V 150 200 45 3 44 1 45 3 14 3 5 4 8 8 18 9 15 7 0 7 0 4 321 9 575V 100 150 1150 1120 1150 362 137 224 480 400 18 9 146 MN04001004E For more information visit www eaton com 9000X AF Drives User Manual E T N June 2009 or A 7 ON 9 w2 NS y lt H2 H1 H3 gt Figure A 9 NEMA Type 1 and 12 with Flange Kit FR4 FR5 and FR6 Enclosure Dimensions Table A 8 FR4 FR5 and FR6 with Flange Kit Enclosure Dimensions
71. 61 for SPX Power Boards 1 VB00208 0003 5 1 VB00208 0004 5 1 VB00208 0005 5 1 VB00208 0007 5 1 VB00208 0009 5 1 VB00210 0012 5 1 VB00213 0016 5 1 VB00213 0022 5 1 VB00213 0031 5 1 VB00216 0038 5 1 VB00216 0045 5 1 VB00216 0061 5 1 VB00219 0072 5 1 VB00219 0087 5 1 VB00219 0105 5 1 VB00236 0140 5 1 VB00236 0168 5 1 VB00236 0205 5 Electrolytic Capacitors 2 2 2 2 PP01000 2 2 PP01001 2 2 PP01002 2 PP01003 2 2 2 PP01004 2 2 2 4 4 4 8 8 PP01005 Cooling Fans 111 1111111 PP01060 1 1 1 PP01061 111 11 PP01062 111 1 PP01063 1 1 1 PP01123 1 1 PP01080 9 O only has no corresponding ly rated hp rating PP00061 capacitor not included in main fan please order separately PP00011 capacitor not included in main fan please order separately MN04001004E For more information visit www eaton com D 7 9000X AF Drives User Manual Table D 5 Replacement Parts FR4 FR9 9000X Drives 380 500V Continued E T N June 2009 Frame hp lg 4 1 1 1 2 2 3 5 5 71 20 7 1 2 10 15 6 20 25 30 7 40 50 60 8 75 100 125 9 150 200 Catalog Number Cooling Fans 1 1 11111 Continued 1 PP01086 PP01088 PP01049 10 CP01180 PP01068 IGBT Modules
72. 80 575V 2 25 hp Iy 3 30 hp li 7 230V 25 40 hp Ij 20 30 hp ly 3 1 3 1 11 8 3 9 100 480V 40 60 hp Ip 50 75 hp lp 80 80 300 575V 30 40 hp Iy 40 50 hp lj 8 480V 75 125 hp lp 100 150 hp I 3 1 5 9 150 3 1 11 8 7 9 200 575V 50 75 hp ly 60 100 hp ly 80 80 300 9 480V 200 250 hp lj 150 200 hp Iy 2 0 3 1 15 7 9 8 250 575V 100 150 hp lp 150 200 hp IL 50 80 400 13 8 350 e Dimensions represent the minimum clearance needed when mounting a SVX9000 SPX9000 See Figure 2 1 below A clearance around the SVX9000 SPX9000 A clearance needed to change the fan without disconnecting the motor cables B distance between adjacent SVX9000 SPX9000 drives or between the SVX9000 SPX9000 and an enclosure wall C clearance above the SVX9000 SPX9000 D clearance below the SVX9000 SPX9000 Minimum clearance below the SVX9000 SPX9000 needed to change the fan lc Ba 67738 nu E E lt B gt lt B gt gt je A2 mA pa A2 i D2 Figure 2 1 Mounting Space Requirements If several units are mounted above each other the clearance between the drives should equal C D see Table 2 1 and Figure 2 1 above In addition the outlet air used for cooling the lower unit must be directed away from the inlet air used by the upper unit MN04001004E For more information visit www eaton com 2 1 9000X AF Drives User Manual
73. A being 1 and slot E being 5 Table 5 11 Expander Board Information Number Content E5 8 6 x Slot x board identification E5 8 6 x 1 Operating state E5 8 6 x 2 Software version DEBUG This menu is meant for advanced users and application designers Contact the factory for any assistance needed MN04001004E For more information visit www eaton com 5 17 9000X AF Drives User Manual E T N June 2009 Expander Board Menu M6 The Expander Board Menu makes it possible for the user to e to see what expander boards are connected to the control board and e to access and edit the parameters associated with the expander board DAS G6 1 A OPTA9 Slot A Option Board G6 1 1 Parameters P6 1 1 1 Al1 Mode P6 1 1 2 AI2 Mode P6 1 1 3 AO1 Mode G6 1 2 l O monitor e O HG6 2 B Slot B Option Board G6 3 C Slot C Option Board G6 4 D Slot D Option Board G6 5 E Slot E Option Board Figure 5 8 Expander Board Menu Structure Example of Expander Board Parameters for Option Board A9 P6 1 1 1 Range 1 5 Default 3 Al Mode n MODE Analog Input 1 input options 1 0 20mA 4 20mA 0 10V 2 10V 10 10VP oa Bb ON P6 1 1 2 Range 1 5 Default 1 Al2 Mode 12 MODE Analog Input 2 input options 1 0 20mA 2 4 20mA 3 0 10V 4 2 10V 5 10 10VP P6 1 1 3
74. Analog Input 1 V Voltage input at Terminals Al1 and GND V7 12 Analog Input 2 mA Current input at Terminals Al2 and Al2 V7 13 DIN1 DIN2 DIN3 Digital input status Figure 5 9 V7 14 DIN4 DIN5 DIN6 Digital input status Figure 5 10 V7 15 DO1 RO2 RO3 Digital and relay output status Figure 5 11 V7 16 Analog lout mA Current output at Terminals AO1 and AO1 V1 13 DIN1 DIN2 DIN3 OFF ON OFF Figure 5 9 Digital Inputs DIN1 DIN2 DIN3 Status V1 14 DIN4 DIN5 DING ON OFF OFF Figure 5 10 Digital Inputs DIN4 DIN5 DING Status V1 15 DO1 RO1 RO2 OFF OFF ON Figure 5 11 Digital and Relay Outputs DO1 RO1 RO2 Status MN04001004E For more information visit www eaton com 5 19 9000X AF Drives User Manual E TM June 2009 Multimonitor V7 17 This parameter allows the viewing and selection if allowed by System menu item P5 5 4 of three simultaneously monitored items from the Monitored Menu Items shown in Table 5 12 Use the right arrow key to select the item to be modified and then the up or down arrow keys to select the new item Press the ENTER key to accept the change Operate Menu M8 The Operate Menu provides a easy to use method of viewing key numerical Monitoring Menu items Some applications also support the setting of reference values in this menu The items displayed vary by application Table 5 13 is an example for the Standard application Ta
75. E For more information visit www eaton com 6 13 9000X AF Drives User Manual E TM June 2009 6 14 For more information visit www eaton com MN04001004E E TN June 2009 9000X AF Drives User Manual Appendix Technical Data General Figure A 1 shows a block diagram of the SVX9000 SPX9000 drive The SVX9000 SPX9000 physically consists of two sections the Power Unit and the Control Unit The three phase AC Choke with the DC Link Capacitor form a LC filter which together with the Rectifier produce the DC voltage for the IGBT Inverter block The AC Choke smooths the disturbances from the utility into the SVX9000 SPX9000 as well as the high frequency disturbances caused by the SVX9000 SPX9000 on the utility line It also improves the input current waveform to the SVX9000 SPX9000 The IGBT Inverter produces a symmetrical three phase pulse width modulated adjustable frequency AC voltage to the motor The Motor and Application Control block contains a microprocessor with customized software The microprocessor controls the motor based on Measured Signals parameter value settings and commands from the Control I O Block and the Control Module The Motor and Application Control block commands the Motor Control ASIC which calculates the IGBT switching positions Gate Drivers amplify these signals for driving the IGBT Inverter The Control Keypad is a link between the user and the SVX9000 SPX9000 With the Control Keypad the user can se
76. EN 50178 EN 60068 2 27 UPS Drop test for applicable UPS weights Storage and shipping max 15 G 11 mS in package Enclosure Class NEMA 1 1P21 available all ratings NEMA 12 IP54 available all ratings Standards EMC at default settings Immunity Fulfils all EMC immunity requirements Emissions EN 61800 3 Safety UL 508C Product IEC 61800 2 Control Connections Analog Input Voltage 0 to 10V R 200 kQ differential 10 to 10V joystick control Resolution 0 1 accuracy 1 Analog Input Current 0 4 to 20 mA Ri 2504 differential Digital Inputs 6 Positive or negative logic 18 to 24V DC Auxiliary Voltage 24V 15 max 250 mA Output Reference Voltage 10V 3 max load 10 mA MN04001004E For more information visit www eaton com A 3 9000X AF Drives User Manual E T N June 2009 Table A 1 SVX9000 SPX9000 Drive Specifications Continued Description Specification Control Connections Continued Analog Output 0 4 to 20 mA RL max 500 Resolution 10 bit Accuracy 2 or 0 to 10 V RL 1 kQ select with jumper Digital Outputs Open collector output 50 mA 48V Relay Outputs 3 programmable change over relay outputs Switching capacity 24V DC 8A 250V AC 8A 125V DC 0 4A Minimum switching load 5V 10 mA Continuous capacity 2 Arms Protections Overcurrent Protection Yes Undervoltage Protection Yes Ground Earth Fault In case of a ground fault in the motor or moto
77. Environmental Requirements E T N June 2009 Ensure that the environment meets the requirements listed in Table A 1 of Appendix A for any storage or operating situation Table 2 2 specifies the minimum airflow required in the area where the drive will be mounted Table 2 2 Cooling Airflow Requirements Drive Type Cooling Air Required 230V 3 4 3 hp ly 480V 1 5 hp ly 230V 5 7 1 2 hp ly 480V 7 1 2 15 hp ly 41 cfm 70 m3 h 112 cfm 190 m3 h 230V 10 15 hp ly 480V 20 30 hp ly 575V 2 25 hp ly 230V 20 30 hp ly 480V 40 60 hp ly 575V 30 40 hp ly 250 cfm 425 m3 h 250 cfm 425 m3 h 480V 75 125 hp ly 575V 60 75 hp ly 480V 150 200 hp ly 575V 100 150 hp ly 383 cfm 650 m3 h 765 cfm 1300 m3 h Standard Mounting Instructions 1 Measure the mounting space to ensure that it allows for the minimum space surrounding the drive Drive dimensions are in Appendix A 2 Make sure the mounting surface is flat and strong enough to support the drive is not flammable and is not subject to excessive motion or vibration 3 Ensure that the minimum airflow requirements for your drive are met at the mounting location 4 Mark the location of the mounting holes on the mounting surface using the template provided on the cover of the cardboard shipping package 5 Using fasteners appropriate to your drive and mounting surface securely attac
78. H2 m H1 X D1 Y Figure A 13 SPX9000 Dimensions FR10 Open Chassis Table A 12 Dimensions for SPX9000 FR10 Open Chassis Frame Approximate Dimensions in Inches mm Size Voltage hp lp W1 W2 W3 W4 W5 H1 H2 H3 H4 FR10 480V 250 350 19 7 16 7 1 2 2 6 12 8 45 9 44 1 34 6 33 5 575V 200 300 500 425 30 67 325 1165 1121 879 850 Table A 12 Dimensions for SPX9000 FR10 Open Chassis Continued Frame Approximate Dimensions in Inches mm Weight Size Voltage hp IH H5 H6 H7 D1 D2 D3 D4 Lbs kg FR10 480V 250 350 7 24 7 10 8 19 9 17 9 16 7 16 6 518 575V 200 300 17 627 275 506 455 423 421 235 Note SPX9000 FR12 is built of two FR10 modules A 16 For more information visit www eaton com MN04001004E E TN June 2009 9000X AF Drives User Manual Y Y e o W3 a W3 A o A o oc w2 Ts leog w2 o o Y o 1 o sl e W2 2 Hood w2 o a o o Y c Y Shown without terminal cover 9 c H oc ol o o H1 A W1 Y A D1 Y Figure A 14 SPX9000 Dimensions FR11 Open Chassis Table A 13 Dimensions for SPX9000 FR11 Open Chassis Frame Approximate Dimensions in
79. OP input on DIN1 e Change the frequency reference setting on AIT e If not in the Operate Menu go to the Monitoring Menu and check that the output frequency follows the frequency reference e Stop the drive by opening the START STOP input on DIN1 9 Disconnect all power to the SVX9000 SPX9000 Wait until the cooling fan on the unit stops and the indicators on the panel are not lit If no keypad is present check the indicators in the control panel cover Wait at least five more minutes for the DC bus to discharge Connect the motor to the SVX9000 SPX9000 If possible perform a startup test or ID run with the motor connected to the SVX9000 SPX9000 but not connected to the process If the SVX9000 must be tested with the motor connected to the process perform it under no load conditions 6 4 For more information visit www eaton com MN04001004E E TN June 2009 10 11 12 13 14 9000X AF Drives User Manual Repeat test 8A or 8B to check operation of the motor without the process or load Note for proper motor current voltage and direction of shaft rotation If an encoder card is installed set encoder parameters in the expander board menu and monitor frequency and speed from the encoder board Frequency should match output frequency of the drive with a positive value for forward direction If encoder frequency is opposite change motor phase order encoder connection or select invert on the expander board menu For m
80. PP09051 1 1 1 CP01304 CP01305 CP01306 CP01307 CP01308 PP01022 PP01023 PP01024 PP01025 PP01029 PP01026 PP01027 Chopper Rectifiers CP01367 Diode Thyr istor Modules CP01368 PP01035 CP01268 Rectifying Boards PP01037 VB00242 VB00227 Rectifying Mo dule Sub assembly VB00459 Power Module Sub assemblies FR09810 FR09 150 4 ANS FR09 200 4 ANS O only has no corresponding ly rated hp rating For FR9 NEMA Type 12 you need two PP01068 internal fans See Table D 9 for details D 8 For more information visit www eaton com MN04001004E E TN June 2009 FR10 FR12 380 500 Table D 6 Replacement Parts FR10 FR12 9000X Drives 380 500V 9000X AF Drives User Manual Frame 10 11 12 Catalog hp lp 250 300 350 400 500 550 eoo eso 700 Number Control Board E 1 E 1 E 1 E 1 E VB00561 Shunt Boards 6 VB00537 6 VB00497 6 12 12 12 VB00498 9 VB00538 9 VB00513 9 VB00514 Driver Boards 3 3 3 VB00489 1 1 1 2 2 2 VB00487 Driver Adapter Board 1 1 E 2 2 2 VB00330 ASIC Board 1 1 E 1 E 1 2 2 2 VB00451 Feedback Interface Board 2 2 2 VB00448 Star Coupler Board E 1 E VB00336 Power Modules 1 1 1
81. SVDrivecable 6 ft 1 8m RS 232 cable 22 gauge with a 7 pin SVDRIVECABLE connector on each end Should be used in conjunction with the 9000X Drive option to avoid damage to the drive or computer The same cable can be used for downloading specialized applications to the drive D 4 For more information visit www eaton com MN04001004E E T N 9000X AF Drives User Manual June 2009 Spare Units 8 Replacement Parts for 9000X Drives Table D 3 9000X Spare Units Catalog Description Number Control Unit Includes the control board blue base housing installed 9000X software CSBS0000000000 for SVX program and blue flip cover Does not include any OPT boards or keypad See Figure D 1 CPBS0000000000 for SPX and Table D 1 Page D 1 for standard and option boards and keypad 208 240V Table D 4 Replacement Parts 9000X Drives 208 240V 4 5 6 7 3 4 1 1 1 2 2 s 5 5 rw o 15 20 25 30 Control Board 1 1 1 1 1 1 1 1 Power Boards 1 VB00308 0004 2 1 VB00308 0007 2 1 VB00308 0008 2 1 VB00310 0011 2 1 VB00310 0012 2 1 VB00313 0017 2 1 VB00313 0025 2 1 VB00313 0031 2 1 VB00316 0048 2 1 VB00316 0061 2 1 VB00319 0075 2 1 VB00319 0088 2 1 VB00319 0114 2 1 VB00322 0140 2 1 VB00322 0170 2 1 VB00322 0205 2 Frame hp lp Catalog 40 50 60 Number 1 VB00252 for SVX 1 VB00561 for SPX
82. VX9000 SPX9000 s cooling fan You can set the fan to run 1 Continuous fan runs continuously 2 Temperature based on the temperature of the unit The fan is switched on automatically when the heatsink temperature reaches 60 C The fan receives a stop command when the heatsink temperture falls to 55 C The fan runs for about a minute after receiving the stop command or switching on the power as well as after changing the value from Continuous to Temperature 3 First Start after power up the fan is stopped until the run command is given and then fan runs continuously This is mainly made for common DC bus systems to prevent cooling fans to load charging resistors on power up moment 4 Calc Temp starting of cooling fan is based on calculated IGBT temperature When IGBT temp 40 C fan starts and when temp falls down to 30 C fan stops Note The fan runs continuously regardless of this setting when the SVX9000 SPX9000 is in RUN state 5 14 For more information visit www eaton com MN04001004E E TN June 2009 P5 7 3 Keypad Acknowledge Timeout P5 7 4 Number of Retries to Receive Keypad Acknowledge ment 9000X AF Drives User Manual Range 200 5 000 Default 200 Units mseconds KEYPAD ACK TIMEDUT This function allows the user to change the timeout of the Keypad acknowledgement time Note If the SVX9000 SPX9000 has been connected to a PC with a serial cable the default values of Keypad Acknowl
83. Y Check current measuring circuit Fault was generated by external factor according to instructions in service damage in insulation of motor cable manual Replace defective parts as damage in motor insulation recommended in spare parts lists Y Make corrective measures Clear fault memory Figure C 3 F3 Earth Fault MN04001004E For more information visit www eaton com C 3 9000X AF Drives User Manual F5 Charging Switch E T N June 2009 Reset the fault and start up the unit No Yes Test and or replace the control board with functional one by following instructions in service manual Replace defective parts as recommended in spare parts lists Set values of parameters to comply with nature of application Clear fault memory Figure C 4 F5 Charging Switch C4 For more information visit www eaton com MN04001004E E TN 9000X AF Drives User Manual June 2009 F6 Emergency Stop F6 Check the reason for external fault programmed to a digital input Reset the fault and start up the unit Measure operating voltage 24V DC from frequency converter Measured Look at the monitoring page voltage for the digital input and measure OK signal from external device Check 24V circuit in converter i measured value If me
84. a high short term overload current 42 Brake resistor Brake resistor overtemperature Set the deceleration time longer overtemperature protection has detected excessive Use an external brake resistor braking MN04001004E For more information visit www eaton com B 3 9000X AF Drives User Manual Table B 1 Fault Codes Continued E T N June 2009 Fault Code Fault Possible Cause Solution 43 Encoder fault Note exceptional fault data record Check encoder channel connections see the Active Fault Menu and Fault Check the encoder board Time Data Record for more information Additional codes 1 Encoder 1 channel A is missing 2 Encoder 1 channel B is missing 3 Both encoder 1 channels are missing 4 Encoder reversed 44 Device change option board changed Reset different type different power rating of drive Note No Fault Time Data Record is made Note Application parameter values restored to default 45 Device added option board added Reset different type drive of different power rating Note No Fault Time Data Record is added made Note Application parameter values restored to default 50 Analog input Current at the analog input is Check the current loop signal source lin lt 4 mA lt 4 mA and wiring for the signal control cable is broken or loose range ci fail 4 to 20 mA signal source has failed 51 External fault Digital input se
85. and there is no need for high torque on low speed A straight V f curve linear V Hz ratio type is all that is required for proper operation Since pumps and fans are variable torque selecting Squared for V Hz ratio type will give some energy savings Compensation for measured stator resistance voltage drop will improve performance and selecting Auto Torque Boost will help start the motor if necessary The SLX SVX controls will operate a PM motor open loop but manual tuning of the V f curve is required Speed Controlled Application When an application is speed controlled and high torque at low speed is needed it is often necessary to complete the ID run select auto torque boost to help start the motor and set the drive to speed control mode to compensate for the slip of the induction motor 6 2 For more information visit www eaton com MN04001004E E T N 9000X AF Drives User Manual June 2009 Closed Loop Vector Control Operations Closed loop vector mode provides the best performance for speed and torque control especially in low speed high torque applications including full torque at zero speed The SPX is required for closed loop control with a speed or position feedback device The closed loop ID run is similar to the open loop mode ID run PM Motor Control Operations The SPX control can be used to control a synchronous PM motor open loop or closed loop with a resolver or absolute encoder Best low speed
86. any pump or fan applications no tuning is required If further tuning is necessary perform the tuning while the motor is disconnected from the process Perform ID Run Setting the identification parameter to the appropriate value Par group P1 6 16 followed by a start command within 20 seconds activates automatic identification See test 8A or 8B for start command Upon completion cancellation by a stop command or if timely start is not received the parameter will reset to its default setting Possible ID run selections are as follows e OL V f Ratio The drive is run at zero speed to identify the motor parameters Earlier system software version e OL V f Boost The drive is run at zero speed to identify the motor parameters and automatic torque boost is turned on Earlier system software version e Identification without motor run The drive is run at zero speed to identify the motor parameters e Identification with motor run The drive is run at 2 3 rated speed to identify the motor parameters No load on motor e Encoder ID run Identifies the shaft zero position when using PM motor with absolute encoder or resolver feedback When ID Run is complete as shown by a stop indication on the keypad reset the drive with a stop command according to Test 8A or 8B Set the motor control mode to OL Speed Control CL Speed Control if appropriate for the application and repeat Test 8A or 8B If necessary skip to the
87. arameters include an address range from 1 to 247 a parity of None Odd or Even and the stop bit is 1 Profibus Network Communications The Profibus Network Card OPTC3 is used for connecting the 9000X Drive as a slave on a Profibus DP network The interface is connected by a 9 pin DSUB connector female The baud rates range from 9 6K baud to 12M baud and the addresses range from 1 to 127 LonWorks Network Communications The LonWorks Network Card OPTC4 is used for connecting the 9000X Drive on a LonWorks network This interface uses Standard Network Variable Types SNVT as data types The channel connection is achieved using a FTT 10A Free Topology transceiver via a single twisted transfer cable The communication speed with LonWorks is 78 kBits s CanOpen Slave Communications The CanOpen Slave Network Card OPTC6 is used for connecting the 9000X Drive to a host system According to ISO11898 standard cables to be chosen for CAN bus should have a nominal impedance of 1202 and specific line delay of nominal 5 nS m 1202 line termination resistors required for installation MN04001004E For more information visit www eaton com D 3 9000X AF Drives User Manual E TM June 2009 DeviceNet Network Communications The DeviceNet Network Card OPTC7 is used for connecting the 9000X Drive on a DeviceNet Network It includes a 5 08 mm pluggable connector Transfer method is via CAN using a 2 wire twisted shielded cable with 2 wire bus power
88. arrow a second time will allow you to edit the parameter value digit by digit To confirm the parameter change you must press the ENTER button The value will not change unless the ENTER button is pushed Some parameters can not be changed while the SVX9000 SPX9000 is running The screen will display LOCKED if you attempt to edit these parameters while the drive is running Stop the drive to edit these parameters See the appropriate application manual for identification of these parameters specific to your chosen application The data on the control keypad are arranged in menus and submenus The first menu level consists of M1 to M8 and is called the Main Menu The structure of these menus and their submenus is illustrated in Figure 5 2 Some of the submenus will vary for each application choice MN04001004E For more information visit www eaton com 5 3 9000X AF Drives User Manual E T N June 2009 O O Menu Navigation Up Arrow The up arrow advances to the next menu item For example pressing the up arrow once will advance from M1 to M2 Down Arrow The down arrow backs up to the previous menu item For example pressing the down arrow once will back up from M2 to M1 Right Arrow The right arrow will advance to the next level in the menu For example pressing the right arrow once will advance from M2 to R2 1 Left Arrow The left arrow will back up one level in the menu structure
89. asured value is OV gt is 24V and monitored value e is OFF gt extemal govice replace I O board Replace defective parts as recommended in spare parts lists gt Clear fault memory Figure C 5 F6 Emergency Stop MN04001004E For more information visit www eaton com C 5 9000X AF Drives User Manual E TeN June 2009 F7 Saturation Trip Note This fault also covers brake chopper Fz Earthfault on brakeresistor F7 Check the main circuit according to instructions in service manual No Change defective parts according to instructions in service manual Yes Power up and start the drive M Run through the frequency range Fmin Fmax Yes Check control module using instructions in service manual and functional test using the 9000XSERVICE tool No Yes X Clear fault memory F Figure C 6 F7 Saturation Trip C 6 For more information visit www eaton com MN04001004E E T N 9000X AF Drives User Manual June 2009 F8 System Fault F8 Y Reset the fault and start up the unit Yes Note Subfault codes feedback fault Asic fault Asic fault Asic fault vacon bus problem charging relay fault charging relay fault Check subfault code 1 7 Check control box with 9000X service tool software according to instructions in service manual and c
90. ble 5 13 Operate Menu Items Standard Application Example Code Signal Name Unit Description 0 1 Output Frequency Hz Output frequency 0 2 FreqReference Hz Frequency reference O 3 Motor Speed rpm Calculated motor speed 0 4 Motor Current A Measured motor current 0 5 Motor Torque Calculated torque based on nominal motor torque 0 6 Motor Power Calculated power based on nominal motor power 0 7 Motor Voltage V Calculated motor voltage 0 8 DC Bus Voltage V Measured DC bus voltage 0 9 Unit Temperature SC Heatsink temperature O 10 MotorTemperature 96 Calculated motor temperature based on the motor nameplate information and the calculated motor load R1 Keypad Reference Hz Keypad frequency reference setting The menu is navigated by using the left and right arrow buttons If a reference level is available for setting the up and down arrow buttons adjust the value To exit the Operate Menu to access the other menus depress the ENTER button for 2 seconds While in the other menus if there is no keypad activity the display will return to the Operate Menu after 30 seconds Figure 5 12 illustrates the Operate Menu button function 5 20 For more information visit www eaton com MN04001004E E T N June 2009 9000X AF Drives User Manual One Touch Operate Menu Navigation Note ke Up and Down arrows are defaulted to Freq Ref Up frequency reference Some applications also s
91. cabinet MN04001004E For more information visit www eaton com 1 1 9000X AF Drives User Manual Open SVX9000 SPX9000 Catalog Numbers Table 1 1 SVX9000 SPX9000 AF Drive Catalog Numbering System E T N June 2009 SVX 007A 1 4 A1B1 si Product SVX SVX Industrial Drive SPX SPX Drive Horsepower Iy 2 F07 3 4 150 150 001 1 200 200 F15 1 1 2 250 250 002 2 300 300 003 3 350 350 004 5 Only 400 400 005 5 500 500 006 7 1 2 1 Only 550 550 007 7 1 2 600 600 010 10 650 650 015 15 700 700 020 20 800 800 025 25 900 900 030 30 H10 1000 040 40 H12 1200 050 50 H13 1350 060 60 H15 1500 075 75 H16 1600 100 100 H20 2000 125 125 TU Expansion Slots 3 through 5 Option boards be selected from left to right in alpha numeric order Characters to be left blank if no options are selected Board Modifications 1 Standard Boards A9 A2 Braking N No Brake Chopper 99 B Internal Brake Chopper 1 3 Phase 2 3 Phase 4 3 Phase Input Options EMC H EMCN EMCL Keypad A AlphaNumeric AFD Software Series Voltage 2 208 230V A Standard Software 4 380 500V 5 525 690V Enclosure 0 Open Chassis 1 NEMA Type 1 2 NEMA Type
92. cable and drain The baud rates used for communication include 125K baud 250K baud and 500K baud Drive Options Control Panel Options Table D 2 Control Panel Factory Options Field Installed Factory Installed NEMA Type 1 Option Catalog Description Code Number Local Remote Keypad SVX9000 Control Panel This option is A KEYPAD LOC REM standard on all drives and consists of an RS 232 connection backlit alphanumeric LCD display with nine indicators for the RUN status and two indicators for the control source The nine pushbuttons on the panel are used for panel programming and monitoring of all 9000X parameters The panel is detachable and isolated from the input line potential Include LOC REM key to choose control location Keypad Remote Mounting Kit This option is used to remote mount OPTRMT KIT 9000X the 9000X keypad The footprint is compatible to the SV9000 remote mount kit Includes 10 ft cable keypad holder and mounting hardware Keypad Blank 9000X Series select keypad for use with special and KEYPAD BLANK custom applications 9000XDrive A PC based tool for controlling and monitoring of the 9000XDRIVE 9000X Features include loading parameters that can be saved to a file or printed setting references starting and stopping the motor monitoring signals in graphical or text form and real time display To avoid damage to the drive or computer SVDrivecable must be used
93. ce must be 51 MQ 2 Checkthe input power cable insulation as follows Disconnect the input power cable from terminals L1 L2 and L3 of the SVX9000 SPX9000 and from the utility line feeder Measure the insulation resistance of the input power cable between each phase conductor as well as between each phase conductor and the protective ground conductor The insulation resistance must be gt 1 MQ 3 Check the motor insulation as follows Disconnect the motor cable from the motor and open any bridging connections in the motor connection box Measure the insulation resistance of each motor winding The measurement voltage must equal at least the motor nominal voltage but not exceed 1000V The insulation resistance must be 51 MQ 3 20 For more information visit www eaton com MN04001004E E T N 9000X AF Drives User Manual June 2009 Chapter 4 Control Wiring General Information The control unit of the SVX9000 SPX9000 consists of the control board and various option boards that plug into the five slot connectors A to E of the control board Galvanic isolation of the control terminals is provided as follows e The control connections are isolated from power and the GND terminals are permanently connected to ground e The digital inputs are galvanically isolated from the 1 0 ground e The relay outputs are double isolated from each other at 300V AC Option Board General Information The SVX9000 SPX9000 serie
94. ding to instructions in service manual Measurements OK No Occasionally existing line dips or disturbances may activate line supervision function Ensure quality of line power Replace defective parts as recommended in spare part lists Y Clear fault memory Figure C 9 F10 Input Line Supervision MN04001004E For more information visit www eaton com 9000X AF Drives User Manual F11 Output Phase Supervision E T N June 2009 F11 Check connections in power transmission line from drive to motor Connections Make corrective measures to circuit OK from the drive to motor Check operation of the current measuring circuit according to instructions in service manual Y Replace defective parts as recommended and listed in spare parts lists Y Clear fault memory Figure C 10 F11 Output Phase Supervision For more information visit www eaton com MN04001004E E TN June 2009 F12 Brake Chopper Supervision 9000X AF Drives User Manual F12 Check brake resistor and connections in brake chopper circuit No Yes Check conditions of brake chopper according to instructions in service manual Note Earthfault on brakeresistor F7 Make corrective measures Check the d
95. e 3 1 below Table 3 1 Cable Spacings Minimum Distance Between Cables in Feet m Cable in Feet m 1 0 3 lt 164 50 3 3 1 0 lt 656 200 The spacings of Table 3 1 also apply between the motor cables and signal cables of other systems The maximum length of the motor cables is as follows 1 2 hp 230V units 328 ft 100m All other hp units 984 ft 300m The motor cables should cross other cables at an angle of 90 degrees If conduit is being used for wiring use separate conduits for the input power wiring the output power wiring the signal wiring and the control wiring MN04001004E For more information visit www eaton com 3 1 9000X AF Drives User Manual E T N June 2009 UL Compatible Cable Selection and Installation Use only copper wire with temperature rating of at least 75 C Table 3 2 40 C Cable and Fuse Sizes 230V Ratings Frame Fuse Fuse Wire Size Terminal Size l hp Size NECI A A Quantity A Power Ground Power Ground 1 FRA 4 2 48 13 10 14 14 16 12 16 14 1 1 2 6 6 6 3 10 14 14 16 12 16 14 2 6 8 7 8 3 10 14 14 16 12 16 14 3 9 6 11 3 15 14 14 16 12 16 14 5 FR5 15 2 17 5 13 20 12 12 16 8 16 8 7 1 2 22 25 3 30 10 10 16 8 16 8 10 28 31 3 40 8 8 16 8 16 8 15 FR6 42 48 3 60 4 8 14 0 10 2 20 54 61 3 80 2 6 14 0 10 2 25 FR7 68 72 3 100 2 6 14 0 10 00 30 80 87 3 110 1 6 14 0 10 00 40 104 114 3 125 1 0 4 14 0 10 00 50 FR8 130 140
96. e Power On time counters days and hours operate whenever power is applied to the SVX9000 SPX9000 Table 5 6 Total Counters Number Name Description C5 8 1 1 MWh counter Megawatt hours total operation time counter C5 8 1 2 Power On day Number of days the SVX9000 SPX9000 has been counter supplied with power C5 8 1 3 Power On hour Number of hours the SVX9000 SPX9000 has been counter supplied with power MN04001004E For more information visit www eaton com 5 15 9000X AF Drives User Manual S5 8 2 Trip Counters S5 8 3 Software Information S5 8 4 Application Information E T N June 2009 TRIP COUNTERS The Trip Counters are counters whose values can be reset to zero The resettable counters are shown in Table 5 7 Table 5 7 Trip Counters Number Name Description T5 8 2 1 MWh counter Megawatts hours since last reset P5 8 2 2 Clear MWh Resets megawatts hours counter counter T5 8 2 3 Power On day Number of days the SVX9000 SPX9000 has been run counter since the last reset T5 8 2 4 Power On hour Number of hours the SVX9000 SPX9000 has been run counter since the last reset P5 8 2 5 Clr Optime cntr Resets the operating day and hour counters Note The Trip Counters operate only when the motor is running OFTWARE The Software information page includes information on the following software related topics Table 5 8 Software Information
97. e information visit www eaton com MN04001004E E TM 9000X AF Drives User Manual June 2009 Power Board 480V 150 350 hp 575V 100 300 hp Control Board 7 41 L2 L3 7 See Note Figure 3 7 Principle Wiring Diagram of SVX9000 SPX9000 Power Unit FR9 to FR10 The dotted lines refer to components present in FR9 but not in FR10 Note When using a 1 phase supply for units rated for such connect the input power to terminals L1 and L2 Consult Eaton for more information MN04001004E For more information visit www eaton com 3 13 9000X AF Drives User Manual E T N June 2009 Power and Motor Wiring Terminal Photos 230V 3 4 3 hp 480V 1 5 hp Frame Size FR4 Motor Terminals Power Terminals Brake DC Terminals Terminals Ground Terminals Vut Figure 3 8 FR4 Power and Motor Wiring Terminals 3 14 For more information visit www eaton com MN04001004E E T N June 2009 9000X AF Drives User Manual 230V 5 7 1 2 hp 480V 7 1 2 15 hp Frame Size FR5 7 Motor Terminals Brake er DC Terminals Terminals Ground Terminals Power Terminals Figure 3 9 FR5 Power and Motor Wiring Terminals MN04001004E For more information visit www eaton com 3 15 9000X AF Drives User Manual E T N June 2009 230V 10 15 hp 480V 20 30 hp 575V 2 25 hp Frame Size FR6 Motor Terminals
98. ector This interface provides a selection of standard and custom register values to communicate drive parameters The board supports 10 Mbps and 100 Mbps communication speeds The IP address of the board is configurable over Ethernet using a supplied software tool BACnet Network Communications The BACnet Network Card OPTCJ is used for connecting the 9000X Drive to BACnet networks It includes a 5 08 mm pluggable connector Data transfer is Master Slave Token Passing MS TP RS 485 This interface uses a collection of 30 Binary Value Objects BVOs and 35 Analog Value Objects AVOs to communicate drive parameters The card supports 9 6 19 2 and 38 4 Kbaud communication speeds and supports network addresses 1 127 Ethernet IP Network Communications The Ethernet IP Network Card OPTCK is used for connecting the 9000X Drive to Ethernet Industrial Protocol networks It includes an RJ 45 pluggable connector The interface uses CIP objects to communicate drive parameters CIP is Common Industrial Protocol the same protocol used by DeviceNet The board supports 10 Mbps and 100 Mbps communication speeds The IP address of the board is configurable by Static BOOTP and DHCP methods Modbus RTU Network Communications The Modbus Network Card OPTC2 is used for connecting the 9000X Drive as a slave on a Modbus network The interface is connected by a 9 pin DSUB connector female and the baud rate ranges from 300 to 19200 baud Other communication p
99. edge Timeout and Number of Retries to Receive Keypad Acknowledgement must not be changed If the SVX9000 SPX9000 has been connected to a PC via a modem and there is delay in transferring messages the value of Keypad Acknowledge Timeout must be set according to the delay as follows Example Transfer delay between the SVX9000 SPX9000 and the PC is found to be 600 ms The value of Keypad Acknowledge Timeout is set to 1200 ms 2 x 600 sending delay receiving delay The corresponding setting is then entered in the Misc section of the file 9000XDrive ini Retries 2 5 AckTimeOut 1200 TimeOut 5000 It must also be considered that intervals shorter than the Keypad Acknowledge Timeout time cannot be used in SVX9000 SPX9000 drive monitoring Range 1 10 Default 5 KEYPAD RETRY With this parameter you can set the number of times the drive will try to receive an acknowledgement when it has not been received within the acknowledgement time Keypad Acknowledge Timeout or if the received acknowledgement is faulty System Information S5 8 This section contains hardware and software information as well as operation information S5 8 1 Total Counters TOTAL COUNTERS In the Total Counters page you will find information related to the SVX9000 SPX9000 operating times i e the total numbers of MWh operating days and operating hours See Table 5 6 Unlike the counters for the Trip Counters these counters cannot be reset Note Th
100. ency area for short periods it is possible to use up to 8096 of rated current Set then the midpoint voltage P1 6 7 to 1 4142 P1 6 8 2 Zero Point Voltage and midpoint frequency P1 6 6 to value P1 6 8 10096 P 1 1 7 ZeroPoint Voltage 10096 Nominal frequency of motor P1 6 7 2 P1 6 8 P1 6 6 mee P1 17 MN04001004E For more information visit www eaton com 6 7 9000X AF Drives User Manual E TM June 2009 Hint for the 9000X Drive user When zero point voltage is set correctly run motor with slow ramp 20 s to 1 2 of rated frequency Show output frequency and motor current in the 9000XDrive monitoring window If midpoint parameters are set correctly motor current should be stable during acceleration Picture 2 heavy solid line If there is a peak in the monitored motor current heavy dashed in picture 2 check what the output frequency is at the max current point and set this value for midpoint frequency P1 6 6 Then readjust midpoint voltage for a stable current performance during acceleration a V f Midpoint Voltage P1 6 7 Practical Compromise Ideal With Linear V f V f Midpoint Frequency P1 6 6 2 3 x Slip Freq Figure 6 2 Motor Current after V f Curve Tuning 6 8 For more information visit www eaton com MN04001004E E T N 9000X AF Drives User Manual June 2009 Stator Resistance Measurement Using Dc brake at Start 1 Define the DC bra
101. ent solutions to serve the power system needs of the data center industrial institutional government utility commercial residential and OEM markets worldwide Eaton Corporation Electrical Sector 1111 Superior Ave Cleveland OH 44114 United States 877 ETN CARE 877 386 2273 Eaton com 2009 Eaton Corporation All Rights Reserved Printed in USA Publication No MN04001004E 28862 June 2009 PowerChain Management solutions help enterprises achieve sustainable and competitive advantages through proactive management of the power system as a strategic integrated asset throughout its life cycle With Eaton s distribution control and power quality equipment full scale engineering services and information management systems the power system is positioned to deliver powerful results greater reliability operating cost efficiencies effective use of capital enhanced safety and risk mitigation ie sa E PowerChain Management PowerChain Management is a registered trademark of Eaton Corporation All other trademarks are property of their respective owners
102. escription or b for certification not otherwise specifically provided herein and or indemnification of purchaser or others for costs damages or expenses each arising out of or related to the product or services of any order or c for any damages resulting from loss of profits use of products or for any incidental indirect or consequential damages even if advised of the possibility of such damages A 28 For more information visit www eaton com MN04001004E E TN June 2009 Appendix B Fault and Warning Codes 9000X AF Drives User Manual The faults with one asterisk are Fault only The faults with two asterisks can be programmed for different actions based on the chosen application See the appropriate application manual for specific application details Table B 1 Fault Codes high limit due to too short a deceleration time high voltage levels or surges in the utility supply Fault Code Fault Possible Cause Solution 1 Overcurrent The SVX9000 SPX9000 has detected Check loading a high current gt 4xln in its output Check motor due to Check cables sudden heavy load increase short in the motor short in the cables to the motor unsuitable motor 2 Overvoltage The DC link voltage has exceeded its Make the deceleration time longer Use a chopper and brake resistor standard on some models available as an option on others Correct utility supply voltage level is too high Add
103. est and or replace control board with functioning one according to instructions in service manual recommended in spare parts lists Replace defective parts as y Clear fault memory F37 Device Change Figure C 22 F36 Control Unit F37 Reset the Note F37 should appear when same type of power unit and or option board have been changed fault PEE AN Clear fault memory Note Faulty board is displ on panel bottom line Control card A Slot A Control unit B Slot B 3 Power card C Slot C 4 Power unit D Slot D 5 Adapter card E Slot E 1 2 Wow ayed Figure C 23 F37 Device Change Indication Only MN04001004E For more information visit www eaton com C 21 9000X AF Drives User Manual F38 Device Added E T N June 2009 F38 Reset the fault Note F38 should appear when same type of option board has been added i Clear fault memory Note Faulty board is displayed on panel bottom line 1 Control card A Slot A 2 Control unit B Slot B 5 Adapter card C Slot C D Slot D E Slot E Figure C 24 F38 Device Added Indication Only F39 Device Removed F39 Note F39 should appear when an option board has been removed Reset the fault Clear fault memory Note Faulty board is displayed on pa
104. esult in death or severe injury WARNING Components within the SVX9000 SPX9000 power unit are live when the drive is connected to power Contact with this voltage is extremely dangerous and may cause death or severe injury WARNING Line terminals L1 L2 L3 motor terminals U V W and the DC link brake resistor terminals are live when the drive is connected to power even if the motor is not running Contact with this voltage is extremely dangerous and may cause death or severe injury WARNING Even though the control l O terminals are isolated from line voltage the relay outputs and other l O terminals may have dangerous voltage present even when the drive is disconnected from power Contact with this voltage is extremely dangerous and may cause death or severe injury WARNING The SVX9000 SPX9000 drive has a large capacitive leakage current during operation which can cause enclosure parts to be above ground potential Proper grounding as described in this manual is required Failure to observe this precaution could result in death or severe injury WARNING Before applying power to the SVX9000 SPX9000 drive make sure that the front and cable covers are closed and fastened to prevent exposure to potential electrical fault conditions Failure to observe this precaution could result in death or severe injury E T N June 2009 viii For more information visit www eaton com MN
105. for the initial power up of the SVX9000 SPX9000 Range ChangeEnable ChangeDisabl Default ChangeEnable MULTIMONATENS The keypad display can display three actual monitored values at the same time This parameter determines if the operator is allowed to replace the values being monitored with other values 5 12 For more information visit www eaton com MN04001004E E T N 9000X AF Drives User Manual June 2009 Keypad Settings S5 6 There are five parameters Default Page to Backlight Time associated with the keypad operation P5 6 1 Default 0 Default Page DEFAULT PAGE This parameter sets the view to which the display automatically moves as the Timeout Time expires or when the keypad power is switched on If the Default Page value is 0 this function is not activated i e the last displayed page remains on the keypad display P5 6 2 Default Page DEFAULT PAGE ON inthe Here you can set the location in the Operating menu to which the display Operating automatically moves as the set Timeout Time expires or when the keypad power is Menu switched on See setting of Default Page parameter above P5 6 3 Range 0 65 535 Default 30 Timeout Time Units Seconds TIMEOUT TIRE The Timeout Time setting defines the time after which the keypad display returns to the Default Page Note If the Default Page value is 0 the Timeout Time setting has no effect P5 6 4 Contrast CONTRAST ADJUSTMENT Adjustment f the display is not clear you can adj
106. fying Module Sub assemblies 1 1 1 FR09810 1 1 1 FR09811 O only has no corresponding ly rated hp rating For NEMA Type 12 two PP01068 internal fans are needed D 12 For more information visit www eaton com MN04001004E E T N June 2009 FR10 FR12 525 690V Table D 8 Replacement Parts FR10 FR12 9000X Drives 525 690V 9000X AF Drives User Manual Frame 10 11 12 Catalog hp lp 200 250 300 400 450 500 550 600 700 Number Control Board 1 E 1 E 1 E 1 E 1 vB00561 Shunt Boards 6 VB00545 6 VB00510 6 12 12 12 VB00511 9 VB00546 9 VB00547 9 VB00512 Driver Boards 1 1 1 2 2 2 VB00487 3 3 3 VB00489 Driver Adapter Board 1 1 1 2 2 2 vB00330 ASIC Board 1 E 1 1 E 2 2 2 vB00451 Feedback Interface Board 2 2 2 vB00448 Star Coupler Board 1 E 1 vB00336 Power Modules 1 1 2 2 2 2 2 2 FR10821 9 2 2 2 FR10829 1 FR10 200 5 ANS 1 FR10 250 5 ANS 1 2 2 2 FR10 300 5 ANS 9 3 FR11 400 5 ANS 9 3 FR11 450 5 ANS 3 FR11 500 5 ANS Electrolytic Capacitors 2 2 2 3 3 3 4 4 4 PP00060 12 12 12 18 18 18 24 24 24 PP01099 Rectifying board not included See Table D 9 for details MN04001004E For more information visit www eaton com D 13 9000X AF Drives User Manual E TM June 20
107. gh in relation to ambient temperature and motor load 15 Motor stalled e motor or load mechanical failure Check motor mechanical system and load is too high load level e stall parameter settings incorrect Confirm the stall parameter settings 16 Motor motor is overloaded Decrease the motor load overtemperature e motor overheating has been If no motor overload exists checkthe detected by the SVX9000 temperature model parameters SPX9000 motor temperature model 17 Motor underload mechanical or load problems Check the motor Check for a loose underload parameter settings belt broken coupling or load incorrect problems Confirm the underload parameter settings 22 EEPROM Parameter save fault Upon reset of this fault the SVX9000 faulty operation component failure SPX9000 will automatically reload the parameter default settings Check all parameter settings after reset If the fault reoccurs contact your Eaton distributor B 2 For more information visit www eaton com MN04001004E E TM 9000X AF Drives User Manual June 2009 Table B 1 Fault Codes Continued Fault Code Fault Possible Cause Solution 244 Counter fault Values displayed on the counters are incorrect 25 Microprocessor faulty operation Reset the fault and restart watchdog fault component failure Should the fault reoccur contact your Eaton distributor 26
108. h the drive to the mounting surface using all 4 screws or bolts 2 2 For more information visit www eaton com MN04001004E E TN June 2009 9000X AF Drives User Manual Chapter 3 Power Wiring Guidelines To ensure proper wiring use the following guidelines Use heat resistant copper cables only 75 C or higher The input line cable and line fuses must be sized in accordance with the rated input current of the unit See Tables 3 2 through 3 8 Provide a ground wire with both input power and output motor leads The control should be installed in accordance with all applicable codes In accordance with NEC 430 Part IV a protective device is required in the installation of the control This protective device can be either a fuse or circuit breaker An RK fuse is an acceptable component For maximum protection Eaton recommends a Class T fuse Input line cable and line fuses must be sized in accordance with Tables 3 2 through 3 6 If the motor temperature sensing is used for overload protection the output cable size may be selected based on the motor specifications If three or more shielded cables are used in parallel for the output on the larger units every cable must have its own overload protection Avoid placing the motor cables in long parallel lines with other cables If the motor cables run in parallel with other cables note the minimum distances between the motor cables and other cables given in Tabl
109. hange defective parts Clear fault memory ND O1 B ND W w wg m W wu Figure C 7 F8 System Fault MN04001004E For more information visit www eaton com C 7 9000X AF Drives User Manual E T N June 2009 F9 Undervoltage F9 Check parameters in G2 1 and G2 6 Paramotor Set values of parameters to gs b OK comply with nature of application Measure voltage in DC bus Compare actual voltage to monitored value V1 8 Fault was generated by either External factor line dips Measured value features of the load Monitored value blown input fuses Internal factor faulty rectifier Check the voltage measuring circuit Make corrections to parameter settings and rectifier according to instructions in service manual Replace defective parts as recommended and listed in spare parts lists gt Clear fault memory Le Figure C 8 F9 Undervoltage C 8 For more information visit www eaton com MN04001004E E TN June 2009 F10 Input Line Supervision 9000X AF Drives User Manual F10 Measure mains voltage at input terminals No Make corrections to mains change fuses If fuses blown check for possible internal failures in converter Check rectifier circuit and dc capacitors accor
110. high torque performance is achieved with a position feedback device The High Performance Multi purpose application has a selection for PM motor control The PM motor Encoder ID run determines the zero position of the rotor and stores it to a parameter for use when the load is connected Sequence of Operation to Commission an Induction Motor 1 Read and follow all safety warnings and cautions in this manual 2 At installation ensure e That the SVX9000 SPX9000 and motor are connected to ground e That the utility and motor cables are in accordance with the installation and connection instructions as detailed in Chapter 3 Power Wiring e That the control cables are located as far as possible from the power cables as detailed in Chapter 4 Control Wiring and Table 3 1 That control cable shields are connected to protective ground That no wires make contact with any electrical components in the SVX9000 SPX9000 e That the common input of each digital input group is connected to ground or 24V of the 1 0 terminal supply or an external supply as detailed here and Figure 4 6 Check the quality of the cooling air as detailed in Chapter 2 Mounting 4 Checkthat moisture has not condensed inside the SVX9000 SPX9000 Check that all START STOP switches connected to the I O terminals are in the STOP state 6 Connect the SVX9000 SPX9000 to the utility and switch the power on For the initial power up you will enter the Start Up Wizard which
111. imensioning of the braking resistor Brake chopper OK Yes Replace power board according to instructions in service manual Replace defective parts according to instructions in service manual Clear fault memory Figure C 11 F12 Brake Chopper Supervision MN04001004E For more information visit www eaton com C 11 9000X AF Drives User Manual E TM June 2009 F13 Frequency Converter Under Temperature F13 Read value of operation temperature V1 9 Value V1 9 corresponds to Tambient and Tambient lower than 10C Unit under temperature protection operated Install unit into warmer environment or install external heating element Check the temperature measuring circuit according to instructions in service manual Replace parts as recommended and listed in spare parts lists Check control module using instructions in service manual and functional test using the 9000XSERVICE tool Y Clear fault memory Figure C 12 F13 Frequency Converter Under Temperature C 12 For more information visit www eaton com MN04001004E E T N 9000X AF Drives User Manual June 2009 F14 Frequency Converter Over Temperature F14 Check operation of cooling fans rotation and direction of blowing Clear blocked heat sink by blowing compressed a
112. in one of the slots listed for that card Slot indicated in Bold is the preferred location Al Analog Input AO Analog Output DI Digital Input DO Digital Output RO Relay Output MN04001004E For more information visit www eaton com D 1 9000X AF Drives User Manual E TM June 2009 Table D 1 Option Board Kits Continued Field Factory SE Installed Installed 9000X Ready Programs Option Kit Locations Catalog Option Local Description 9 Number Designator Basic Remote Standard MSS PID Multi P PFC Extended 1 0 Card Options Continued 6 DI 1 ext 24V DC EXT B C D E OPTB1 B1 X X 24V DC 1 RO NC NO 1 RO NO B C D E OPTB2 B2 X x 1 Therm 1 Al mA isolated 2 AO B C D E OPTB4 B4 X X X X X X mA isolated 1 ext 24V DC EXT 24V DC 3 RO NO B C D E OPTB5 B5 X X 1 ext 24V DC EXT 24V DC B C D E OPTB8 B8 3 Pt100 1 RO NO 5 DI 42 240V AC B C D E OPTB9 B9 X X Input SPI Absolute Encoder C OPTBB BB Communication Cards 9 Modbus D E OPTC2 C2 X X X X X X Xx Johnson Controls N2 Modbus TCP X X X X X X X BACnet X X X X X X X Ethernet IP X X X X X X X Profibus DP X X X X X X X LonWorks X X X X X X X Profibus DP D9 Connector X X X X X X X CanOpen Slave X X X X X X
113. input impedance to limit surges 3 Ground Earth Fault Current sensing indicates that the sum of motor phase currents is not zero insulation failure in motor or motor cables Check the motor and motor cables Charging Switch The charging switch was open when the START command was been given due to faulty operation component failure Reset the fault and restart Should the fault re occur contact your Cutler Hammer distributor Emergency stop An Emergency stop signal was received from one of the digital inputs Determine the reason for the Emergency stop and remedy it Saturation trip defective component motor or motor cable short Cannot be reset from the keypad Switch off power If this fault appears simultaneously with Fault 1 check the motor and motor cables IF THE PROBLEM IS NOT IN THE MOTOR OR ITS CABLES DO NOT RE CONNECT POWER Contact your Cutler Hammer distributor System fault component failure faulty operation Note exceptional fault data record see the Active Fault Menu and Fault Time Data Record for more information Reset the fault and restart Should the fault reoccur contact your Cutler Hammer distributor MN04001004E For more information visit www eaton com B 1 9000X AF Drives User Manual Table B 1 Fault Codes Continued E T N June 2009 checksum fault
114. ir along fins of the heat sink Read value of operation temperature V1 9 Value V1 9 Tambient Check the temperature measuring circuit according to instructions in service manual Replace parts as recommended and listed in spare parts lists Check control module using instructions in service manual and functional test using the 9000XSERVICE tool gt Clear fault memory Figure C 13 F14 Frequency Converter Over Temperature MN04001004E For more information visit www eaton com C 13 9000X AF Drives User Manual F15 Motor Stalled E T N June 2009 F15 Check parameters in G2 7 and make corrections to match with requirements of application No Yes Check mechanical load of the application versus rating of the motor and the drive Measure actual motor current and compare it to V1 4 reading Combination of the rating for motor and drive do not match with mechanical load Measured current Monitored current Check current measuring circuit according to instructions in service manual and replace defective parts as recommended in spare parts lists Clear fault memory e Figure C 14 F15 Motor Stalled For more information visit www eaton com MN04001004E E T N June 2009 F16 Motor Over Temperature 9000X AF Dri
115. is user manual handy and distribute to all users technicians and maintenance personnel for reference along with the appropriate application manual Chapter 1 Overview is the chapter you are reading now Chapter 2 Mounting Chapter 3 Power Wiring Chapter 4 Control Wiring Chapter 5 Menu Information Chapter 6 Start Up Appendix A Technical Data Appendix B Fault and Warning Codes Appendix C Troubleshooting Charts Appendix D Spare Parts Receiving and Inspection This SVX9000 SPX9000 AC drive has met a stringent series of factory quality requirements before shipment It is possible that packaging or equipment damage may have occurred during shipment After receiving your SVX9000 SPX9000 drive please check for the following e Checkto make sure that the package s includes the proper drive the User Manual and rubber conduit covers screws conduit plate and ground straps e Inspect the unit to ensure it was not damaged during shipment e Make sure that the part number indicated on the nameplate corresponds with the Catalog Number on your order If shipping damage has occurred please contact and file a claim with the carrier involved immediately If the delivery does not correspond to your order please contact your Eaton representative Note Do not destroy the packing The template printed on the protective cardboard can be used for marking the mounting points of the SVX9000 SPX9000 AF Drives on the wall or
116. ke current motor nominal current P1 4 8 2 Set the DC brake time at start to 2 seconds P1 4 11 3 Give start command The drive will correct the stator impedance to improve the motor torque calculation This also improves slip compensation accuracy Stator resistance voltage loss compensation see picture 3 If the DC brake time at start is set back to zero the calculated stator impedance value goes back to default if the drive s power is switched off Identification will retain all values in memory Voltage Loss on EM zIRg x I Stator Resistance Rs d gt Bs n V Across Lu Is Air Vars The Magnetizing Lu Gap Voltage Flux Stator Rotor Rn Motor Terminals Figure 6 3 Motor Equivalent Circuit Change the motor control mode to the speed control P1 6 1 1 Change the V f optimization Auto Torque Boost to on if more torque is needed on low frequencies P1 6 2 Note this will increase motor voltage while loading motor check motor current draw Note In high torque low speed applications it is likely that the motor will overheat If the motor has to run a prolonged time under these conditions special attention must be paid to cooling the motor MN04001004E For more information visit www eaton com 6 9 9000X AF Drives User Manual E TM June 2009 Slip Compensation In Open Loop The drive uses motor torque and motor n
117. led in the control and the version of the system software loaded in the control In general the SVX controls are limited to V Hz and open loop speed control of induction motors while the SPX control will work with any application and option board Before starting the commissioning process select the type of control option boards and size of the drive to meet the needs of the application and check that the latest system software is loaded Open loop or sensorless control means motor control is accomplished by the standard drive unit without added speed position feedback devices and associated option cards Vector control means the drive can differentiate between torque producing and magnetizing current when reading motor phase currents The rotor flux oriented current vector control allows the AC drive to control an induction motor in the same manner as a separately excited DC motor Open Loop Vector Control Operations The SVX9000 SPX9000 Control normally operates an induction motor in V Hz or open loop vector control speed control mode By default the ID run is designed to automatically configure parameters for the programmable volts per Hertz V f curve and make a stator resistance measurement for a standard induction motor If the ID run does not give the proper performance manual tuning of the control is described in later sections Frequency Controlled Application For pumps and fans the application is usually frequency controlled
118. ne step E cancels edited parameter exit from a parameter edit mode When in Operate menu will move backward through menu Atend of Start Up Wizard repeats the Start Up Wizard setup menu Right Arrow navigation button movement to right gt enter parameter group mode enter parameter mode from group mode When in Operate menu will move forward through menu Up and Down Arrows move either up or down a menu list to select the desired menu item editing a parameter password while the active digit character is scrolled T increase decrease the reference value of the selected parameter inthe Operate menu will cause the display of the current reference source and value and allow its change if the keypad is the active o reference source Used to set the password if defined when leaving the Operate menu scroll through the Active Faults menu when the SVX9000 SPX9000 is stopped Menu Navigation Navigation Tips Main Menu To navigate within one level of a menu use the up and down arrows To move deeper into the menu structure and back out use the right and left arrows To edit a parameter navigate to show that parameter s value and press the right arrow button to enter the edit mode In edit mode the parameter value will flash When in edit mode the parameter value can be changed by pressing the up or down arrow keys When in edit mode pressing the right
119. nel bottom line A Slot A B Slot B C Slot C D Slot D E SlotE 5 Adapter card Figure C 25 F39 Device Removed Indication Only C 22 For more information visit www eaton com MN04001004E E TN June 2009 F40 Device Unknown 9000X AF Drives User Manual F40 Note F40 should appear if installed power board control board and or option board are faulty Disconnect input power from drive and wait until internal power supply shuts down Power up the unit No Faulty board is displayed on panel bottom line Change the faulty board and reset the fault y Clear fault memory ba Note Faulty board is displayed on panel bottom line 1 Control card A Slot A 2 Control unit B Slot B 3 Power card C Slot C 4 Power unit D Slot D 5z Adapter card E Slot E Figure C 26 F40 Device Unknown MN04001004E For more information visit www eaton com C 23 E T N June 2009 9000X AF Drives User Manual F41 IGBT Temperature Note If F41 occurs continuously F41 upgrade software version i Check parameters in G2 1 and G2 6 Parameter Settings Make corrections to the settings OK Yes Start up the drive m No Y Disconnect motor cable from the drive Y Start up the drive
120. next section to perform manual tuning functions before connecting the motor to the process Disconnect all power to the SVX9000 SPX9000 Wait until the cooling fan on the unit stops and the indicators on the panel are not lit If no keypad is present check the indicators in the control panel cover Wait at least five more minutes for the DC bus to discharge Connect the motor to the driven load making sure mechanical system requirements are met Make sure that the driven load can be run safely and that no hazard exists to any personnel Repeat test 8A or 8B MN04001004E For more information visit www eaton com 6 5 E T N June 2009 9000X AF Drives User Manual Manual Tuning of the SVX9000 SPX9000 Proper tuning of the open loop speed control will give better torque control accuracy for improved motor performance The aim of tuning is to get the motor model as close to the actual motor as possible through proper setting of parameters Open loop tuning consists of three functions 1 V f curve tuning 2 stator resistance measurement and 3 compensation for slip Voltage at Field yy L_ Eum Weakening Point V f Curve Midpoint Voltage Linear Output Voltage at Zero Frequency fN Field Weakening Point U f Curve Midpoint Frequency Figure 6 1 Open Loop Tuning 6 6 For more information visit www eaton com MN04001004E E T N 9000X AF Drives User Manual June 2009 V f Curve Manual Tu
121. ng screw 90 degrees counterclockwise 2 Remove the bottom cover by rotating the cover towards you on the base hinges then lifting the cover away from the base 4 2 For more information visit www eaton com MN04001004E E T N 9000X AF Drives User Manual June 2009 Table 4 2 Control Wiring Instructions Continued 3 Wire the control terminals following the details for the specific option boards shown on the following pages Note Note for ease of access the option board terminal blocks can be unplugged for wiring Control Wiring Details Wiring Option Board A9 Basic I O Board A9 10Vref H 1 AI 1 Input Reference bg Voltage i fend GY Al2 Input Reference Current Al2 24Vout 6 Control Voltage Output y enD O gt DIN eo DIN2 nj DIN3 go Mad CMA O t END 24Vout Qfh p evo DINA Hi OBB AO1 18 0 4 20 mA AO1 RL 5008 i 19 DO1 20 QH V lt 48V 1 lt 50 mA Indicates Connections for Inverted Signals Figure 4 2 Option Board A9 Wiring Diagram MN04001004E For more information visit www eaton com 4 3 9000X AF Drives User Manual E T N June 2009 Table 4 3 Option Board A9 Terminal Descriptions Terminal Signal Description and Parameter Reference 1 10 Vie
122. ning When tuning the V f curve manually not using identification run the motor shaft must be unloaded and the motor control mode set to frequency control P1 6 1 The following parameters are adjusted to tune the V f curve Parameters V f ratio selection P1 6 3 Field weakening point P1 6 4 Voltage at field weakening point P1 6 5 V f curve midpoint frequency P1 6 6 V f curve midpoint voltage P1 6 7 Output voltage at zero frequency P1 6 8 When using a linear V f curve with increased zero frequency voltage ensure that the motor current does not increase too much between 3 7 Hz Tuning Steps Set the motor nameplate values Nominal voltage of motor P1 1 6 Nominal frequency of motor P1 1 7 Nominal speed of motor P1 1 8 Nominal current of motor P1 1 9 Motor Power Factor Cos Phi P1 1 10 Run the motor unloaded at 2 3 rated speed using a frequency reference Read the motor current from the monitoring menu V7 4 or use 9000XDrive for monitoring This current is the motor magnetizing current This value should match a nameplate magnetizing current value if given If the motor will only be run in closed loop skip to section on closed loop vector control tuning Change the V f curve ratio selection to programmable mode 2 P1 6 3 Run motor with zero frequency reference and increase motor zero point voltage P1 6 8 until motor current is approximately same as the motor magnetizing current If motor is only in the low frequ
123. nt upon the application in use arranged by the parameter group items Figure 5 3 illustrates this for the Standard application Parameters and parameter groups are explained in further detail in the appropriate application manual T DO M1 Parameters Menu t G1 1 Basic Parameters P1 1 1 Minimum Frequency P1 1 2 Maximum Frequency P1 1 16 Preset Speed 1 G1 2 Input Signals P1 2 1 Start Stop Logic P1 2 2 DINS Function P1 2 9 AI2 Signal Select G1 3 Output Signals P1 3 1 A1out Signal P1 3 2 A1out Content P1 3 17 A2out Scale G1 4 Drive Control P1 4 1 Ramp 1 Shape P1 4 2 Ramp 2 Shape P1 4 13 Flux Brake Current G1 5 Skip Frequency P1 5 1 Skip F1 Low Limit P1 5 2 Skip F1 High Limit P1 5 3 PH Accel Decel Ramp G1 6 Motor Control P1 6 1 Motor Control Mode P1 6 2 V Hz Optimization P1 6 13 Identification G1 7 Protections P1 7 1 4mA Input Fault P1 7 2 4mA Fault Frequency G1 8 Auto Restart P1 8 1 Wait Time P1 8 2 Trial Time P1 8 10 Underload Tries P1 7 23 Slot Comm Fault Response Figure 5 3 Parameter Menu Structure Example MN04001004E For more information visit www eaton com 5 5 9000X AF Drives User Manual E T N June 2009 Keypad Control Menu M2 In the Keypad Control Menu you can set the frequency reference cho
124. oard menu monitoring page V6 3 2 1 that the encoder frequency is approximately the same as the output frequency Check also that the direction is correct If the encoder frequency direction is opposite the output frequency negative value change the motor phase order to encoder connection The expander board menu also has a parameter to invert the signal if rewiring is not an option Set motor control mode to closed loop P1 6 1 3 or 4 Set the motor magnetizing current P1 6 17 1 measured in step 4 Fine Tuning Tune parameter P1 6 17 6 Slip Adjust to get the motor voltage slightly above the linear V f curve when motor is loaded and slightly below when motor is generating Using the linear V f curve P1 6 3 0 run the motor in frequency control mode P1 6 1 0 at about 2 3 of the motor nominal frequency and check motor voltage V7 7 At 40 Hz voltage should be 40 60 460V 307V Run the motor in closed loop control mode with same reference and check the motor voltage Adjust P1 6 17 6 Slip Adjust so that motor voltage is slightly above the linear V f curve If motor voltage is low decrease the value of Slip Adjust P1 6 17 6 MN04001004E For more information visit www eaton com 6 11 9000X AF Drives User Manual E TM June 2009 307V Closed Loop Motor Voltage 40 Hz Figure 6 5 Closed Loop Motor Voltage Adjust the following parameters for optimum performance in closed loop mode
125. oid all warranties and may result in a safety hazard in addition and voiding of the UL listing CAUTION Install the SVX9000 SPX9000 drive on flame resistant material such as a steel plate to reduce the risk of fire MN04001004E For more information visit www eaton com 9000X AF Drives User Manual CAUTION Install the SVX9000 SPX9000 drive on a perpendicular surface that is able to support the weight of the drive and is not subject to vibration to lessen the risk of the drive falling and being damaged and or causing personal injury CAUTION Prevent foreign material such as wire clippings or metal shavings from entering the drive enclosure as this may cause arcing damage and fire CAUTION Install the SVX9000 SPX9000 drive in a well ventilated room that is not subject to temperature extremes high humidity or condensation and avoid locations that are directly exposed to sunlight or have high concentrations of dust corrosive gas explosive gas inflammable gas grinding fluid mist etc Improper installation may result in a fire hazard Motor and Equipment Safety CAUTION Before starting the motor check that the motor is mounted properly and aligned with the driven equipment Ensure that starting the motor will not cause personal injury or damage equipment connected to the motor CAUTION Set the maximum motor speed frequency in the SVX9000 SPX9000 drive according to the requi
126. ominal RPM to compensate slip If motor nominal RPM is 1710 nominal slip is 90 RPM And when motor torque is 5096 slip is 45 RPM To keep reference speed drive must increase output frequency by 50 90 RPM 600 RPM 50 00 Hz 1 50 Hz Figure 6 4 Left OL Speed Control Off Right OL Speed Control ON 6 10 For more information visit www eaton com MN04001004E E T N 9000X AF Drives User Manual June 2009 Closed Loop Vector Control Manual Tuning SPX9000 Only For some non standard motors the auto tune is not sufficient Closed lop control mode is used when enhanced performance near zero speed and better steady stats and dynamic speed accuracy at higher speeds are needed Tuning Steps Set the motor nameplate values Nominal voltage of motor P1 1 6 Nominal frequency of motor P1 1 7 Nominal speed of motor P1 1 8 Nominal current of motor P1 1 9 Motor Power Factor Cos Phi P1 1 10 Check encoder Pulse Revolution rate and set this value to expander menu P6 3 1 1 Parameter is only visible if OPTA4 or OPTAS is installed to slot C Set motor control mode to open loop frequency control P1 6 1 0 Run the motor unloaded at 2 3 rated speed using a frequency reference Read the motor current from the monitoring menu V1 4 or use 9000X Drive for monitoring This current is the motor magnetizing current This value should match a nameplate magnetizing current value if given Check the expander b
127. ommended in spare parts lists Clear fault memory Figure C 31 F50 Analog Input lin lt 4 mA C 28 For more information visit www eaton com MN04001004E E TN June 2009 F51 External Fault 9000X AF Drives User Manual Set parameters to match with application Read status of programming input from corresponding monitoring page Actual status Monitored status External reason for activating the fault Y Check I O option board replace if necessary Make corrections to the external devices Test and or replace control board with functioning one according to instructions in service manual Replace defective parts as recommended in spare parts lists y Clear fault memory Figure C 32 F51 External Fault MN04001004E For more information visit www eaton com C 29 9000X AF Drives User Manual E TM June 2009 F52 Keypad Communication Fault F52 Check keypad connections and its cable Replace broken parts Plug in a functional panel Test and or replace control board with functioning one according to instructions in service manual Replace defective parts as recommended in spare parts lists Clear fault memory Figure C 33 F52 Keypad Communication Fault C 30 For more informati
128. on visit www eaton com MN04001004E E T N 9000X AF Drives User Manual June 2009 Appendix D Spare Parts Series Option Board Kits The 9000X Series drives can accommodate a wide selection of expander and adapter option boards to customize the drive for your application needs The drive s control unit is designed to accept a total of five option boards see Figure D 1 The 9000X Series factory installed standard board configuration includes an A9 1 0 board and an A2 relay output board which are installed in slots A and B Figure D 1 9000X Series Option Boards Table D 1 Option Board Kits Allowed Installed aa 9000X Ready Programs Option Kit Locations Catalog Option Local Description Number Designator Basic Remote Standard MSS PID Multi P PFC Standard 1 0 Cards See Figure D 1 2 RO NC NO B OPTA2 X X X X X X x 6 DI 1 DO 2 Al 1AO 1 A OPTA9 X x X X X X X 10V DC ref 2 ext 24V DC EXT 24V DC Extended 1 0 Card Options 2 RO Therm B OPTA3 A3 X x X X X X Encoder low volt 5V 15V24V C OPTA4 A4 X X X X X X Encoder high volt 15V 24V C OPTA5 A5 X X X X X X Double encoder SPX Only C OPTA7 A7 X X X X X X X 6 DI 1 DO 2 Al 1 AO A OPTA8 A8 X X X X X X 3 DI Encoder 10 24V C OPTAE AE X X x x X X x Out 15V 24V 2 DO pulse direction SPX Only Option card must be installed
129. ose the motor direction for keypad operation and determine if the STOP button will be active at all times See Figure 5 4 R2 1 Keypad Reference P2 2 Keypad Direction P2 3 Stop Button Active DO M2 Keypad Control R2 1 Keypad Reference P2 2 Keypad Direction P2 x Stop Button Active O Figure 5 4 Keypad Control Menu Range Min Frequency Max Frequency Units Hertz KEYPAD REFERENCE This displays and allows the operator to edit the keypad frequency reference A change takes place immediately This reference value will not influence the output frequency unless the keypad has been selected as the active control place Range Forward Reverse Default Forward KEYPAD DIRECTION This allows the operator to change the rotation direction of the motor This setting will not influence the rotation direction of the motor unless the keypad has been selected as the active control place Range Yes No Default Yes STOPBUTTONACTIVE By default pushing the STOP button will always stop the motor regardless of the selected control place If this parameter is set to No the STOP button will stop the motor only when the keypad has been selected as the active control place O This parameter number varies for different applications 5 6 For more information visit www eaton com MN04001004E E TN 9000X AF Drives User Manual June 2009 Active Faults Menu M3 When a fault occurs the SVX90
130. peed for the time defined by this parameter The ramp is released to follow the set frequency speed reference after this time has elapsed Zero speed time at stop The drive will remain at zero speed with controllers active for the time defined by this parameter after reaching the zero speed when a stop command is given This parameter has no effect if the selected stop function P1 4 7 is coasting Start up torque This parameter selects the start up torque Torque Memory is used in crane applications Start up Torque FWD REV can be used in other applications to help the speed controller 0 Not Used 1 TorqMemory 2 Torque Ref 3 Torq Fwd Rev Start up torque forward Sets the start up torque for forward direction if selected with par 1 6 17 12 Start up torque reverse Sets the start up torque for reverse direction if selected with par 1 6 17 13 Current limit This parameter determines the maximum motor current from the frequency converter The parameter value range differs from size to size On closed loop control mode this limits torque torque producing current For example if motor magnetizing current is 2 0 A and current limit is 1 0 A total motor current can be Total Current la Torq Producing Current 1 0A la Magnetising Current 2 0A 2 42 2 I2 lg Iq E 2 2 l la la 2 24A Figure 6 6 Closed Loop Current Limit MN04001004
131. place S5 5 1 Password P5 5 2 Parameter Lock P5 5 3 Start Up Wizard P5 5 4 Multimonitor Items Range 0 65535 Default 0 PASSWORD The application selection can be protected against unauthorized changes with the Password function When the password function is enabled the user will be prompted to enter a password before application changes parameter value changes or password changes By default the password function is not in use If you want to activate the password change the value of this parameter to any number between 1 and 65535 The password will be activated after the Timeout time Timeout Time has expired To deactivate the password reset the parameter value to 0 Range ChangeEnable ChangeDisabl Default ChangeDisabl PARAMETER LOC This function allows the user to prohibit changes to the parameters If the parameter lock is activated the text 191420 will appear on the display if you try to edit a parameter value Note This function does not prevent unauthorized editing of parameter values Range Yes No Default No START UP WIZARD The Start Up Wizard facilitates commissioning the SVX9000 SPX9000 If selected active the Start Up Wizard prompts the operator for the language and application desired and then advances through the start up parameter list After completion it allows the user to repeat the Start Up Wizard or return to the default page the Operate Menu The Start Up Wizard in always active
132. r cables only the SVX9000 SPX9000 is protected Input Phase Supervision Trips if any of the input phases are missing Motor Phase Supervision Trips if any of the output phases are missing 24V and 10V Reference Voltages Overtemperature Protection Yes Motor Overload Protection Yes Motor Stall Protection Yes Motor Underload Protection Yes Short Circuit Protection of the Yes Power Ratings Table A 2 Output Power Ratings 230V ly Frame Catalog Number 99 Size SVXF07Ax 2A 1 FR4 SVX001Ax 2A_1 SVXF15Ax 2A 1 SVX002Ax 2A 1 SVX003Ax 2A 1 SVX005Ax 2A 1 FR5 SVX007Ax 2A 1 SVX010Ax 2A 1 FR6 SVX015Ax 2A 1 SVX020Ax 2A 1 FR7 SVX025Ax 2A 1 SVX030Ax 2A 1 Three Phase Input Horsepower Current 3 4 3 7 1 4 8 1 1 2 6 6 2 7 8 3 11 0 5 17 5 7 1 2 25 10 31 15 48 20 61 25 75 30 88 O Inserta 1 for NEMA Type 1 or a 2 for NEMA Type 12 in place of the x in the Catalog Number For SPX drives change SVX prefix to SPX A 4 For more information visit www eaton com MN04001004E E TN June 2009 Table A 3 Output Power Ratings 480V lj Three Phase Input Frame Catalog Number 99 Size Horsepower Current SVX001x 4A 1 FR4 1 2 2 SVXF15x 4A_1 1 1 2 3 3 SVX002x 4A_1 2 4 3 SVX003x 4A_1 3 5 6 SVX005x 4A 1 5 7 6 SVX007x 4A 1 FR5 7 1 2 12 SVX010x 4A 1 10 16 SVX015x 4A 1 15 23
133. rated by external factor Check he load Clear fault memory Figure C 1 F1 Overcurrent MN04001004E For more information visit www eaton com 9000X AF Drives User Manual E T N June 2009 F2 Overvoltage F2 Check parameters in G2 1 G2 4 and G2 6 Notice the break chopper if used check parameter P6 3 3 Parameter Settings Make corrections to the settings OK Measure voltage in DC bus Compare measured voltage to monitored value V1 8 Fault was generated by external factor line voltage gt 10 Measure value voltage spikes on line Monitored value feature of load declaration time too short for system inertia break resistor too small Check current measuring circuit Mako us measures P according to instructions in service quality of line power setting the manual Replace defective parts as deceleration time versus system inertia recommended in the spare parts lists Clear fault memory MK Note Overvoltage triplimit is 911V in 380 500V units Figure C 2 F2 Overvoltage MN04001004E For more information visit www eaton com E TN 9000X AF Drives User Manual June 2009 F3 Earth Fault F3 Disconnect motor cable from the drive Start up the drive No Yes
134. rements of the motor and the equipment connected to it Incorrect maximum frequency settings can cause motor or equipment damage and personal injury CAUTION Before reversing the motor rotation direction ensure that this will not cause personal injury or equipment damage CAUTION Make sure that no power correction capacitors are connected to the SVX9000 SPX9000 output or the motor terminals to prevent SVX9000 SPX9000 malfunction and potential damage CAUTION Make sure that the SVX9000 SPX9000 output terminals U V W are not connected to the utility line power as severe damage to the SVX9000 SPX9000 may occur E T N June 2009 For more information visit www eaton com MN04001004E E TN 9000X AF Drives User Manual June 2009 Chapter 1 Overview This chapter describes the purpose and contents of this manual the receiving inspection recommendations and the Cutler Hammer SVX9000 SPX9000 catalog numbering system How to Use This Manual The purpose of this manual is to provide you with information necessary to install set and customize parameters start up troubleshoot and maintain the Cutler Hammer SVX9000 SPX9000 AF Drives by Eaton s electrical business To provide for safe installation and operation of the equipment read the safety guidelines at the beginning of this manual and follow the procedures outlined in the following chapters before connecting power to the SVX9000 SPX9000 Keep th
135. rmation visit www eaton com i 9000X AF Drives User Manual E T M June 2009 Table of Contents LIST OF FIGURES na eere a e EORR EORR OA ROS DA iii LIST OF TABLES 7 ene em ek xem tie es a V SAFETY ga Em vii Definitions and Symbols vii Hazardous High Voltage vii Warnings and Cautions viii CHAPTER 1 OVERVIEW 444 hh 1 1 How to Use This Manual 1 1 Receiving and Inspection 1 1 Open SVX9000 SPX9000 Catalog Numbers 1 2 CHAPTER 2 MOUNTING 44 2 1 Space Requirements 4444 2 1 Environmental Requirements ellen 2 2 Standard Mounting Instructions 2 2 CHAPTER 3 POWER WIRING 3 1 Guidelines ES 3 1 UL Compatible Cable Selection and Installation 3 2 UL Compatible Cable Selection and Installation with Breaker 3 6 Installation Instructions 3 8 Standard Wiring Diagrams and Terminal Locations 3 11 Power and Motor Wiring Terminal Photos
136. s drives can accommodate a wide selection of expander and adapter option boards to customize the drive for your application needs The drive s control unit is designed to accept a total of five option boards Option boards are available for normal analog and digital inputs and outputs communication and additional application specific hardware The SVX9000 SPX9000 factory installed standard option board configuration includes an A9 I O board and an A2 relay output board which are installed in slots A and B For information on additional option boards see the 9000X Series Drives Option Board User Manual Figure 4 1 Option Board Slots MN04001004E For more information visit www eaton com 4 1 9000X AF Drives User Manual E T M June 2009 Control Wiring Guidelines Wire the control terminals using the following guidelines e Thecontrol wires shall be at least AWG 20 0 5 mm shielded cables e The maximum wire size is AWG 14 2 5 mm for the relay terminals and AWG 16 1 5 mm for all other terminals e The tightening torques for the option board terminals are listed in Table 4 1 Table 4 1 Tightening Torques of Terminals Tightening Torque Terminal Screw in Ibs Nm Relay and thermistor terminals 4 5 0 5 M3 screw Other terminals M2 6 screw 2 2 0 25 Control Wiring Instructions Table 4 2 Control Wiring Instructions 1 Unlock the bottom cover by turning the locki
137. s type of fault is a sign of an unusual operating condition It does not cause the drive to stop nor does it require any special actions The A fault remains in the display for about 30 seconds F Fault An F fault is a kind of fault that makes the drive stop Actions need to be taken in order to restart the drive AR Auto Restart If an AR fault occurs the drive will also stop Fault immediately The fault is reset automatically and the drive tries to restart the motor If the restart is not successful a fault trip FT occurs FT Fault Trip If the drive is unable to restart the motor after an AR fault an FT fault occurs The effect of the FT fault is the same as that of the F fault the drive is stopped Range 1 54 Fault codes indicate the cause of the fault A list of fault codes their descriptions and possible solutions can be found in Appendix B Fault and Warning Codes Range T 1 T 13 In this menu important data recorded at the time the fault is available This feature is intended to help the user or the service person to determine the cause of fault Table 5 5 indicates the information that is recorded Table 5 5 Fault Time Data Data Units Description T 10 D Counted operation days Fault 43 Additional code T 20 hh mm ss Counted operation hours d Fault 43 Counted operation days T3 Hz Output frequency hh mm ss Fault 43 Counted operation hours T
138. ser Manual June 2009 F22 Param Fault F22 Check parameters and z fix incorrect parameters Disconnect input power from drive and wait until internal power supply shuts down Power up the drive Test and or replace control board Yes with functioning one according to instructions in service manual Replace defective parts as recommended in spare parts lists No Check Parameters Parameters OK h Clear fault memory Figure C 17 F22 Param Fault MN04001004E For more information visit www eaton com C 17 9000X AF Drives User Manual E TM June 2009 F24 Counter Fault F24 Reset fault and start up the unit Clear fault memory Figure C 18 F24 Counter Fault F25 Microprocessor Watchdog Fault F25 Reset the fault check the parameters and start up the unit Test and or replace the control board with functioning one according to instructions in service manual Replace defective parts as recommended in spare parts lists Clear fault memory Figure C 19 F25 Microprocessor Watchdog Fault C 18 For more information visit www eaton com MN04001004E E T N 9000X AF Drives User Manual June 2009 F31 IGBT Temperature Hardware Note F31 occurs only from FR9 and bigger F21 frame sizes If F31 and F41 occur at the same time
139. t Reference voltage Maximum current 10 mA Al1 Analog input voltage Default 0 10V R 200 kQ e 10V to 10V joystick control GND Analog input common 0 20 mA R 250 Q Select V or mA with jumper block X1 Figure 4 3 Differential input if not connected to ground allows 20V differential mode voltage to GND Al2 Analog input Default 0 20 mA R 250 9 0 10V R 200 KQ GND AI2 Analog input common 10V to 10V joystick control Select V or mA with jumper block X2 Figure 4 3 Differential input if not connected to ground allows 20V differential mode voltage to GND 6 24 Vout 24V control voltage bi directional 15 250 mA all boards total 150 mA max current from single board Can be used as external power backup for the control and fieldbus Galvanically connected to terminal 412 7 GND 1 0 ground Ground for reference and controls Galvanically connected to terminals 13 19 8 DIA1 Digital input 1 Ri min 5 kQ 9 DIA2 Digital input 2 10 DIA3 Digital input 3 11 CMA Digital input common A for DIN1 Must be connected to GND or 24V of I O terminal DIN2 and DIN3 or to external 24V or GND Selection with jumper block X3 Figure 4 3 12 124 Vout 24V control voltage bi directional Same as terminal 46 Galvanically connected to terminal 6 13 GND 1 0 ground Same as terminal 47 Galvanically connected to terminals 7 amp 19 14 DIB4 Digital input 4 R min 5 kQ 15 DIB5 Digital input 5 16 DIB6 Digi
140. t as an external fault Check source of trigger input has been triggered 52 Keypad The connection between the control Check the keypad connection and communication keypad and the SVX9000 SPX9000 keypad cable fault has been lost 53 Communication The data connection between the Check installation bus fault communication bus master and the f installation is correct contact your communication bus board has failed Eaton distributor 54 Slot fault Defective option board or slot Check that the board is properly installed and seated in slot If the installation is correct contact your Eaton distributor 56 PT100 board Temperature limit values set for the Determine the cause of the high temperature fault PT100 board parameters have been temperature exceeded B 4 For more information visit www eaton com MN04001004E E TN June 2009 9000X AF Drives User Manual Appendix C Troubleshooting Charts Using Fault Codes F1 Overcurrent Check parameters in G2 1 and G2 6 Parameter Settings OK Make cor rections to the settings Yes Disconnect motor cable from the drive Start up the drive No Yes Check current measuring circuit according to instructions in service manual and replace defective parts Start up the drive No Fault was gen motor motor cable features of t e
141. t parameter values read status information and issue control commands The Control Keypad is removable and can be mounted externally and connected with the appropriate cable Instead of the Control Keypad a PC can be used to control the SVX9000 SPX9000 by cable connecting it where the Control Keypad is normally connected or through an option board The Control 1 0 Block is isolated from line potential and may be connected to or isolated from ground by the choice of the control I O board which is used OPTA8 is isolated ground OPTA1 and OPTA9 are not Input and Output EMC Filters are not required for the functionality of the SVX9000 SPX9000 They are only needed for compliance with the EU EMC directive as detailed in the following section MN04001004E For more information visit www eaton com A 1 9000X AF Drives User Manual 1 E T N June 2009 Power Brake Resistor Module 1 p 0 a Hk see Brake Chopper ud IGBT Utility AC Choke Rectifier Inverter Current Motor TFR 3 Sensors L1 Input gt U Output L2 NN L K gt vl E EMC INNN D d EMC L3 t W y L J Charg Res 3 Lo dI Fan Power Measure Supply ments Drivers A Control Keypad Motor and Motor na
142. t power form drive and wait until internal power supply shuts down Power up the drive Check parameters Clear fault memory Note Faulty board is displayed on panel bottom line A Slot A B Slot B C Slot C D Slot D E Slot E 4 Power unit Figure C 29 F44 DevParChange C 26 For more information visit www eaton com MN04001004E E TN June 2009 F45 DevParAdded 9000X AF Drives User Manual Note F45 should appear when different type F45 option board has been added Reset the fault Clear fault memory Note Faulty board is displayed on panel bottom line A Slot A B Slot B C Slot C D Slot D E Slot E Figure C 30 F45 DevParAdded MN04001004E For more information visit www eaton com C 27 9000X AF Drives User Manual E T N June 2009 F50 Analog Input l lt 4 mA F50 Check value on monitoring page corresponding to the input Measure mA signal of the measurement device Measured value No Monitored value Y No Test input on the option board if faulty replace option board with functioning one Y Yes Test and or replace control board with functioning one according to instructions in service manual Replace defective parts as Make corrections to external circuit rec
143. tal input 6 17 CMB Digital input common B for DIN4 Must be connected to GND or 24V of I O terminal DIN5 and DIN6 or to external 24V or GND Select with jumper block X3 Figure 4 3 18 A01 Analog signal output Output signal range 0 10V default Current 0 4 20 mA RL max 500 9 or Voltage 0 10V RL 51 kQ Selection with jumper block X6 Figure 4 3 19 A01 Analog output common Maximum Vin 48V DC Galvanically connected to terminals 7 13 20 DO1 Digital output1 Open collector Maximum current 50 mA 4 4 For more information visit www eaton com MN04001004E E T N 9000X AF Drives User Manual June 2009 X2 Jumper Setting Analog Input 2 A12 ra X1 Jumper Setting N 0to20 max ABCD Analog Input 1 Al1 Current Input BEA Oto10ve BCD ototov ABCD Voltage Input e efele Voltage Input e ejeje 0 to 20 mA ABCD Oto 10V ABCD X6 Jumper Setting Current Input e e e e Differential Analog Output 1 A01 0 to 10V Voltage Input o AB Differentia eo ED 10to 10v ABCD a oe ABCD Voltage Input L ele Voltage Input HE urrent Outpu HI 10 to 10V ABCD Mat ABCD Voltage Input e HE oltage Output e e HE ABCD ABCD ABCD LRL o o e s sooo x1 X
144. tus 0 c eee ee ees Figure 5 11 Digital and Relay Outputs DO1 RO1 RO2 Status Figure 5 12 Operate Menu Navigation ccc cece eee eee eens Figure 6 1 Open Loop TUNING xx cath eme etr ei te cate ceca eae a ate Figure 6 2 Motor Current after V f Curve Tuning Figure 6 3 Motor Equivalent Circuit Figure 6 4 Left OL Speed Control Off Right OL Speed Control ON Figure 6 5 Closed Loop Motor Voltage Figure 6 6 Closed Loop Current Limit Figure A 1 SVX9000 SPX9000 Block Diagram Figure A 2 Power Loss as Function of Switching Frequency 3 4 3 hp 230V 1 5 Ap 480V 55 048 skr Saw Caw ede cache eren p Rug eos Figure A 3 Power Loss as Function of Switching Frequency 5 7 1 2 hp 230V 7 1 2 15 hp 480V Figure A 4 Power Loss as Function of Switching Frequency 10 15 hp 230V 20 30 hp 480V Figure A 5 Power Loss as Function of Switching Frequency 20 30 hp 230V 40 60 hp 480V 2 1 MN04001004E For more information visit www eaton com 9000X AF Drives User Manual List of Figures Continued Figure A 6 Power Loss as Function of Switching Frequency
145. upport other references like Torque or PID The active reference is Monitor Display Monitor Display selected with a parameter Navigation Left r4 Navigation Right v Y Freq Ref Down Y enter J Password gt Programming Menu Display will automatically return to default Operate M1 Parameters al Menu monitor display M2 Keypad Control after 30 sec delay Exit Operate Menu by navigating M3 Active Faults to Programming display and M4 Fault History pressing ENTER button or simply press ENTER button 2 seconds M5 System Menu Acknowledgement password M6 Expander Boards value if defined M7 Monitor Return to Operate I lt enter oJ or time 1 Figure 5 12 Operate Menu Navigation Start Up Wizard Upon initial power up the Start Up Wizard guides the commissioner through the basic SVX9000 SPX9000 setup The Start Up Wizard may be set to function upon an application change by setting parameter P5 5 3 Upon power up the display will read Startup Wizard Press enter Upon pressing ENTER the choice for the language to be used followed by the application desired are presented The lists are navigated by using the right arrow and up and down arrow buttons A selection is confirmed by pressing ENTER After these two selections the following text appears Setup starts Press enter
146. ust the keypad contrast with this parameter P5 6 5 Range 1 65 535 or Forever Default 10 Backlight Units Minutes Time BACKLIGHT TIME This parameter determines how long the backlight stays on before going out You can select any time between 1 and 65 535 minutes or Forever MN04001004E For more information visit www eaton com 5 13 9000X AF Drives User Manual E T N June 2009 Hardware Settings S5 7 The Hardware Settings submenu S5 7 provides parameters for setting information on Internal brake resistor connection Fan control Keypad acknowledge timeout and Keypad retries P5 7 1 Internal Brake Resistor Connection 5 7 2 Fan Control Range Connected Not Connected Default Connected INTERNBRAKERES With this function you tell the SVX9000 SPX9000 whether the internal brake resistor is connected or not If your drive has an internal brake resistor the default value of this parameter is Connected However if it is necessary to increase braking capacity by installing an external brake resistor or if the internal brake resistor is disconnected it is advisable to change the value of this function to Not Connected in order to avoid unnecessary fault trips Note The brake resistor is available as an option for all drives It can be installed internally in frame sizes FR4 to FR6 Range Continuous Temperature First Start and Default Continuous Calc Temp FAN CONTROL This function allows you to control the S
147. ves User Manual lg Clear fault memory F16 Motor overheating has been detected by frequency converter temperature model Measure temperature of motor Temperature higher than thermal capability of the motor Correct the parameters for thermal protection in G2 7 No Yes Measure actual motor current A and compare it to V1 4 Measured I Monitored I Check current measurement according to instructions in service manual y Replace parts recommended 1 Motor overloaded Decrease load or provide additional cooling to motor if needed Figure C 15 F16 Motor Over Temperature MN04001004E For more information visit www eaton com 9000X AF Drives User Manual F17 Motor Under Load E T N June 2009 F17 Check settings of parameters in G2 7 and set values according to requirements of application Measure motor current and compare result to value V1 4 I Measured 1 Monitored Check the current measuring circuit according to instructions in service manual Replace defective parts as recommended in spare parts lists Clear fault memory Figure C 16 F17 Motor Under Load For more information visit www eaton com MN04001004E E TN 9000X AF Drives U

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