Extended UsersManual BNI CCL 502 100 Z001__1207_draft
Contents
1. DPP SPDU Sub Object name Length Range Default value Index Index Inde X E a S 0x10 0 Vendor name 7 Byte i BALLUFF read E 0x11 0 Vendor text 15 Byte only www balluff com S BNI IOL 722 000 K023 Ki 0x12 Q Product name 20 Byte BNI IOL 724 000 K023 0x13 Q Product ID 7 Byte SUE Hobbit current output 0x14 O0 Product text 22 Byte Se ae s Hobbit voltage output 0x16 0 Hardware Revision 1 Byte 1 0x17 0 Firmware Revision 23 Byte 1 0 E E a g 3 E E E RE E Event Mode Event Code H L Appears Coming Supply voltage low 0xCO 0x0010 Disappears Going Supply voltage low 0x80 0x0010 Example of Events BNI IOL 722 724 000 K023 IO Link device Balluff Network Interface CC Link BNI CCL 502 100 Z001 6 1 Overview Acyclic messaging is used to reach special data of the BNI CCL 502 100 Z001 module and the connected IO Link devices These special function data areas are organized by using so called channels The following channels are supported by the BNI CCL 502 100 Z001 Module info 0x10 O Link channel settings 0x20 0x23 O Link channel data ISDU and event data 0x30 0x31 6 2 Message structure For messaging some data area of the CC Link communication area is reserved called Message transmission area Message block structure is like the following Read Request wrie Request Request data Request data2. T E FE 4 4 x E lt 3 DDD DID X 3 zj mlm zm LX 2X LX 2X 2 DX 2 2 e o po ox 3 3 D N X 3 T O Unused RX m 2 F EEs x x 3 3 LILJE eo mimqjio o u o H xx 3 lt 3 D x 3 2 5 D x 3 x K 3 3 E JEJEJEJE H EE EE EE EE z T H lt 3 T x 3 amp 5 5 5 E o eo mim jo O U 2 joo o mim oO O U 2 o H lt 3 N H lt 3 Jg H E 3 N H X 3 N o x 3 Nm D ASS SES SSES SE SS SS E 3 el D x lt 3 IK xX 3 T T D LX XX X LS 28 LS 2S X X X X X X 3 T IW T 22 23 23 22 8 lt lt 3 3 T m bei SE ren n s GK VE E eebe be te tbe kee ke es es DID DIDIDI DIv lt lt K lt X lt 33131313 FIF F F F m v IV I IN u o HP oo 2J 22 22 22 22 22 Z0 J J lt lt K KIKXIX KIK 3 3 3 3 3 3 3 3 FIFIFIFIE FIE F Y iv iv i iS S N S16 o xi O o 3 o m H EE 3 m OWN D Xx 3 l3 YE m m ON pu x D x X x X 3 3 m S H x lt 3 T N a X 3 m a H x 3 M o D X 3 T m o m 1 m 1 Xx 3 3 Y S oo Jx Unused D x 3 T VK HM Ve meses IL kr K Z ima xX lt EE EES N Slo H E 3 T m EY D D D gt X lt
3. 14 Balluff Network Interface CC Link BNI CCL 502 100 Z001 www balluff com IO Link channel settings IO Link channel Byte No Item Data storage Data storage clear Byte 0 Channel 0x22 0x23 Byte 1 Length 0 8 8 Control Byte 2 Status Read Write Write Port Reserved Reserved Byte 3 Number Fixed to 0 Fixed to 0 Byte 4 IO Link Channel 1 IO Link Channel 1 Byte 5 IO Link Channel 2 IO Link Channel 2 Byte 6 IO Link Channel 3 IO Link Channel 3 Byte 7 IO Link Channel 4 IO Link Channel 4 Message data Unused Unused to Byte 252 IO Link channel data Byte No iem IO Link channel ISDU Event data Byte 0 Channel 0x30 0x31 Byte 1 Length 0 232 0 4 Control Byte 2 Status Read Write Read Port Byte 3 Number Channel Number Channel Number Byte 4 Index L Event Qualifier Index H Reserved Byte 5 Fixed to 0 Byte 6 Subindex EventCode L Message data Reserved EventCode H Byte 7 Fixed to 0 Byte 8 Request Response to Data Unused h 0 232 Byte 252 length 0 232 bytes BALLUFF Balluff Network Interface CC Link BNI CCL 502 100 Z001 Description of the request response data items Channel selects the access area For request message 0x02 write Control 0x03 read status For response message 0x00 OK OxFO error Index Index address of the gateway iden
4. 1 3 Typographical Conventions Syntax Cross references 1 4 Symbols 1 5 Abbreviations www balluff com This guide describes the Balluff CC Link Field bus Module BNI CCL which enables expanded communication down to the lowest level so as to provide improved process optimizing and preventive maintenance This module is IP67 protected and features a rugged metal IP67 housing The device is ideal for use in harsh industrial environments The Guide is organized so that the sections build on one another Section 2 Basic safety information Section 3 The main steps for installing the device Section 4 Technical data for the device The following typographical conventions are used in this guide Numbers Decimal numbers are shown without additional indicators e g 123 Hexadecimal numbers are shown with additional indicator hex e g OOnex Cross references indicate where further information on the topic can be found see Section 4 D Note tip This symbol indicates general notes A Attention This symbol in connection with the word Attention warns of a possible hazardous situation for the health of persons or for equipment damage Disregard of these warning notes may result in injury or damage to equipment Always observe the described measures for preventing this danger BNI Balluff Network Interface CCL CC Link EMC Electromagnetic Compatibility FE Function Ground SIO Standard Input Output
5. Events of the IO Link connections are all available in the BNI module Input Output data Regular input and or output data of the connected IO Link slave For example data used to turn outputs of the IO Link slave on or data indicating the input status of the slave Data is refreshed every time the CC Link data is refreshed Maximal size of Input Output IO Link data is determined by module settings ISDU SPDU data Data transferred on request providing description of the IO Link slave and access to its settings if there are settings available This data can be accessed using the acyclic messaging mode of CC Link communication Events Events are generated automatically by the IO Link slave or master in case a specially defined condition occurs For example a connection is established or lost master Low supply voltage is detected short circuit on the slave output is detected slave etc Events of a given port are described by EventMode and EventCode Every IO Link channel of the BNI CCL 502 100 Z001 module has an 4 elements deep FIFO type queue to store event data So at reading the oldest stored event data is read out This data can be accessed using the acyclic messaging mode of CC Link communication BALLUFF ni Balluff Network Interface CC Link BNI CCL 502 100 Z001 12 Example of ISDU data BNI IOL 722 724 000 K023 IO Link device
6. Port8 pin 4 Output 9 Port9 pin 2 Output A PortA pin4 Output B PortB pin 2 Output C PortC pin 4 Output D PortD pin 2 Output E PortE pin 4 Output F PortF pin 2 ort direction Input Output 0 ort direction Input Output 1 Port direction Input Output 2 Port direction Input Output 3 ort direction Input Output 4 ort direction Input Output 5 ort direction Input Output 6 ort direction Input Output 7 ort direction Input Output 8 ort direction Input Output 9 ort direction Input Output A ort direction Input Output B ort direction Input Output C ort direction Input Output D ort direction Input Output E ort direction Input Output F isplay Red LED isplay Green LED isplay Lock mim D xx x 33 3 AIC e zi x m m 3 m x 3 3 3 3 3 3 3 3 3 eo 1 o0 O1 amp oo o Oo d d Xx 3 3 uU i P P D X d o H X 3 n x lt 3 n v SSIS S 1S 3 3 Dv lt 3 Dv bs lt 3 Ola j I ZKE d AX 3 HH A 2s 28 31 3 AIC dl gt X lt X lt 3 3 AIC v lt 3 d d x lt 3 oa 1 Dl X X X EE ka O c1 x 3 o zm m xIx sas mm x K 3 3 Oo DRECHEN 1 1 H G 3 x S S 3 si X 3 0 1 1 H LX X 3 4 D D D lt 3 v I lt E H X D X 3 o x 3 lt E 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 H X t X 3 gt lt 3 E
7. Y 0 1 Port4 Input X Output Y 8 9 Port5 Port1 Input X Output Y A B Input X Output Y 2 3 Port2 Port6 Input X Output Y 4 5 Input X Output Y C D IO L Channel 1 IO L Channel 2 Port3 Input X Output Y 6 7 Port7 IO L Channel 3 Input X Output Y C D IO L Channel 4 www balluff com BALLUFF 17 Balluff Network Interface CC Link BNI CCL 502 100 Z001 7 3 RX and RY Master gt Slave When 2 When 3 or 4 When 2 When 3 or stations stations are stations 4 stations are occupied are are occupied sional ame occupied occupied Signal name RXmO RXmO InputO PorOpina RYmO RYmO RXmi RXmt nputi Potipin2 Joy pm RXm2 RXm2 nput2 Por2pin4 RYm2 RYm2 RXma RXms Ire ago RYms RYm3 RXm4 RXm4 nput4 Por4pina RYm4 omg Rx Rxms mputs Por5pinz reg RYms RXm6 Jong npute Por pin4 RYme RYme RXm7 nput 7 Port7 pin 2 InYm7 RYm7 RXm8 RXm8 nput8 Por amp pin4 RYm8 eg RXm9 RXm9 nput9 Por9pin2 RYm9 pg RXmA RXmA Inn A PortA pin4 RYmA RYmA RXmB Jop loug pop gn RYmB pg RXmC RYmC RXmD RYmD RXmE RYmE RXmF RYmF RX m 1 0 RY m 1 0 X RX m 1 1 Diagnostic Input Output 1 RY m 1 1 RY m 1 1 1 1 E Output 0 Pont pin 4 Output 1 Port1 pin 2 Output 2 Port2 pin 4 Output 3 Port3 pin 2 Output 4 Port4 pin 4 Output 5 Port5 pin 2 Output 6 Port6 pin 4 Output 7 Port pin 2 Output 8
8. network With the implemented display the address the communication speed and the CCL mode preset are set directly on the BNI CCL 502 100 Z001 devices 4 2 Default settings Address 3 Communication speed 10Mbps CC Link preset P1 CCL Ver1 0 3 Stations occupied 4 3 Display information Station address Symbol of locked state DCD He RN LU CC LU O00 O00 O00 O00 LIT OOO O00 O00 O00 O00 O00 OOO O00 000 Siss LU LJ IS Cursor for selecting the baud rate 4 4 Menu structure Startup screen Timeout 10s or Startup timeout 3s long press 3s on S Addres amp BaudRate Edit values Timeout 10s or long press 3s on S Edit value Press on T Version info Balluff Network Interface CC Link BNI CCL 502 100 Z001 4 5 Edit mode Press button for 3 sec Display starts to flash in a fast cycle signaling the edit mode Press SJ button short lt 3 sec to toggle between address and Baudrate The BNI CCL 502 100 Z001 serves as a decentralised input output and IO L master module for connecting to a CC Link network With the implemented display the address the communication speed and the CCL mode preset is set directly on the BNI CCL 502 100 Z001 devices push 3s on f gt scroll to the next screen puson f gt increment value by one in edit mode long push on TT and hold it increments value continuously in edit mode lon
9. signal 1 Red Output signal Override Overload 26 B Balluff Network Interface CC Link BNI CCL 502 100 Z001 LED indicators IO Link channels www balluff com LED Function LED Pin 4 Off IOL port not enabled Green No IO Link communication flashing Green IO Link connection established Red flashing Validation failed Red Short circuit BALLUFF Balluff Network Interface CC Link BNI CCL 502 100 Z001 9 1 Included Material The BNI CCL consists of the following components e O block 4 blind plugs M12 Ground strap Screw M4x6 20 labels Short guide 28 2 Balluff Network Interface CC Link BNI CCL 502 100 Z001 BNI CCL 502 100 Z001 Balluff Network Interface LLL CC Link interface Ordering code Functions 502 IP 67 SIO IOL module max 16 Inputs Outputs max 4 IO Link connections Variant 100 Display version Mechanical version Z001 Die cast zinc housing Material 1 Balluff housing version Bus In 1 x M12x1 internal thread Bus Out 1 x M12x1 internal thread Power 7 8 external thread UO Ports 8 x M12x1 internal thread Order information Type code Ordering code BNI CCL 502 100 Z001 BNI0040 www balluff com BALLUFF 29 www balluff com Balluff GmbH Schurwaldstrasse 9 73765 Neuhausen a d F Germany Tel 49 7158 173 0 Fax 49 7158 5010 balluff balluff de www balluff com BALLUFF sensors worldwide Nr xxx xx
10. 8 to 32 words RX RY 2048 bits RWw RWr 256 words RX RY 32 bits RWw RWr 4 words Number oflinks 2 stations occupied per RX RY 96 to 384 bits RWw RWr 16 to 64 words RX RY 64 bits RWw RWr 8 words machine Data Volume 3 stations occupied RX RY 160 to 640 bits RWw RWr 24 to 96 words RX RY 96 bits RWw RWr 12 words 4 stations occupied RX RY 224 to 896 bits RWw RWtr 32 to 128 words RX RY 128 bits RWw RWr 16 words Number of occupied stations per machine 1104 1104 Extended cyclic setting 2x 4x 8x None 2x RX RY 96 bits RX RY 160 bits Settin RX RY 32 bits RWw RWr 16 RWw RWr 24 RX RY 224 bits Suungs RWw RWr 8 words words words RWw RWr 32 words RX RY 64 bits 4x RWw RWr 16 RX RY 448 bits Settings RWw RWr 64 words 8x e 3 RX RY 896 bits RWw RWr 128 words RX RY 192 bits RX RY 320 bits RWw RWr 32 RWw RWr 48 words words words RX RY 128 bits RX RY 384 bits RX RY 640 bits RWw RWr 32 RWw RWr 64 RWw RWr 96 words words words There are Version Num of stations occupied Extended Cycle settings stored in the module called presets P1 to P5 User can not change Num of stations occupied Version or Cycle Settings one by one User can only select which Preset to use However between limits given by the current Preset selected user can change some data mapping settings See section Data mapping for details CC Link Version Extended Cyc
11. Balluff Network Interface CC Link BNI CCL 502 100 Z001 BNI CCL 502 100 Z2001 Extended User Manual www balluff com 1 BALLUFF Balluff Network Interface CC Link BNI CCL 502 100 Z001 1 1 About this guide 3 1 2 Structure of the guide 3 1 3 Typographical Conventions 3 1 4 Symbols 3 1 5 Abbreviations 3 2 afety I L IIIIILILILI 2 1 Intended Use 4 2 2 General Safety Notes 4 2 3 Meaning of the warnings 4 3 1 Connection overview 5 3 2 Mechanical connection 6 3 3 Supply voltage connection 6 3 4 CC Link connection 7 3 5 Connecting sensors actuators 7 3 6 Connecting IO Link devices 7 4BDisply 4 1 General 8 4 2 Default address 8 4 3 Display information 8 4 4 Menu structure 8 4 5 Edit mode 9 5 1 CC Link overview 10 5 2 CC Link cyclic and acyclic communication 11 5 3 10 Link overview 11 6 1 Overview 13 6 2 Message structure 13 6 3 Request response data 14 7 1 Profile presets 17 7 2 Port configuration 17 7 3 RX and RY 18 7 4 RX and RY signal details 20 7 5 RWr and RWw 21 7 6 RWr and RWw signal details 24 8 amp Technical Data 0000000000000 8 1 Dimensions 24 8 2 Mechanical Data 24 8 3 Operating Conditions 24 8 4 Electrical Data 24 8 5 CC Link Port 25 8 6 Function Indicators 25 9 1 Included Material N NJ N Balluff Network Interface CC Link BNI CCL 502 100 Z001 1 1 About this guide 1 2 Structure of the guide
12. IO Link Device ID and serial number Depending on the configuration of the IO Link device validation the connected device s information is verified and the result indicated by the port valid bit Configuration of the data storage function of the IO Link master The configuration byte is defined as follows b7 b6 b5 b4 b3 b2 bi bO Data storage upload IO Link device IO Link master 0 Data storage upload disabled Data storage 1 Data storage upload enabled Data storage download IO Link master IO Link device 0 Data storage download disabled 1 Data storage download enabled Data storage 0 Data storage disabled 1 Data storage enabled Data storage IO Link master data storage clear command clear 0x55 Clear IO Link master data storage 16 Balluff Network Interface CC Link BNI CCL 502 100 Z001 7 1 Profile Presets Depending on the selected profile the number of occupied stations version and extended cyclic setting are set These determine the data amount available for the device so a given profile determines the number of data pro IO Link channel too The listed process data size of each IO Link channel is the default setting of the selected profile IO Link process data size for each IO Link Channel Number of Profile Output Number of Extended cyclic process data occupied stations setting IO Link Input process Channels data size Bytes 7 2 Port Configuration PortO Input X Output
13. IOL IO Link X Denotes an input Y Denotes an output BALLUFF Balluff Network Interface CC Link BNI CCL 502 100 Z001 2 1 Intended Use The BNI CCL 502 100 Z001 serves as a decentralized input output and IO Link master module for connecting to a CC Link network 2 2 General Safety Notes Installation and start up Installation and start up are to be performed only by trained personnel Any damage resulting from unauthorized manipulation or improper use voids the manufacturer s guarantee and warranty The device is an equipment in accordance with EMC Class A Such equipment may generate RF noise The operator is responsible for taking the appropriate measures before using The device may be operated only using an approved power supply see O0 Technical Data Only approved cables may be used Operations and testing The operator is responsible for ensuring that local prevailing safety regulations are followed When defects and non clearable faults in the device occur take it out of service and secure against unauthorized use Approved use is ensured only when the housing is fully installed 2 3 Meaning of the Caution warnings This symbol in connection with the word Caution warns of a possible hazardous situation for the health of persons or for equipment damage Disregard of these warning notes may result in injury or damage to equipment Always observe the described measures for preventing this danger Balluff Network Interfa
14. L X 3 3 3 F F Y N Iv m o JO 18 Balluff Network Interface CC Link BNI CCL 502 100 Z001 When 2 When 3 or 4 When 2 When 3 or 4 stations are stations are 8 stations stations are occupied occupied Signal name are occupied occupied SE E Signal name Reserved Reserved Reserved He ums PC ae jt RX m n 1 p A ETHER RXm n4 Buen Reserved RX m n LE RX a ETE EET SC eg ee Reserved Reserved m Address assigned to the master module by the station number setting n Dependent on the number of occupied stations and extended cyclic setting S stations no extended cyclic setting 5 4 stations no extended cyclic setting 7 3 stations 2 extended cyclic setting 9 S stations 4 extended cyclic setting 13 3 stations 8 extended cyclic setting 27 4stations 8 extended cyclic setting 37 www balluff com BALLUFF 19 Balluff Network Interface CC Link BNI CCL 502 100 Z001 7 4 RX and RY signal details When2 When3or4 stations stations Signal name Description are are occupied occupied RXmO RXmO Digital Input signal 0 F to to RXmF RXmF RX m 1 0 RX m 1 0 Diagnostic input Error on the corresponding input output line output e g over current short circuit output override Diagnostic port Error on the corresponding port s power supply line e g over current short circuit RX m 2 8 US undervoltage US voltage is low RX m 2 9 UA undervoltag
15. NI CCL 502 100 Z001 7 5 RWr and RWw Profile O 2 occupied stations no extended cyclic setting Slave Master Master gt Slave Address Address Input process data IO Link Output process data IO Link SR Channel FW Channel RWm Input process data IO Link RWwnet Output process data IO Link Channel 2 Channel 2 Input process data IO Link Output process data IO Link RWrn 2 RWwn 2 Channel 3 Channel 3 RWrn 3 Input process data IO Link RWwn 3 Output process data IO Link Channel4 Channel4 Wrn 4 Message transmission area Message transmission area Wm Wm SE n Address assigned to the master module by the station number setting www balluff com BALLUFF 21 Balluff Network Interface CC Link BNI CCL 502 100 Z001 Profile 1 3 occupied stations no extended cyclic setting Input process data IO Link IRWwn Output process data IO Link RWrn 1 Channelt RWwn 1 Channelt RWwn 2 Output process data IO Link RWwn 3 Channel 2 IRWwn 4 Output process data IO Link RWwn 5 Channel 3 RWrn 6 Output process data IO Link Message transmission area Message transmission area RWineB n Address assigned to the master module by the station number setting Profile 2 4 occupied stations no extended cyclic setting Address Input process data IO Link n Address assigned to the master module by the station number setting 22 Balluff Network Interface CC Link BNI CCL 502 100 Z001 www balluff com Profile 3 3 o
16. RWn 15 Byte 30 Byte 31 The IO Link data is mapped in the format shown below if high byte low byte swapping is disabled Address High Byte Low Byte RWn Byte 1 Byte 0 RWn 1 Byte 3 Byte 2 to to to RWn 15 Byte 31 Byte 30 Message transmission area The message transmission area is used for the acyclic message transmission function described in section 6 High byte low byte swapping also affects ISDU data Balluff Network Interface CC Link BNI CCL 502 100 Z001 8 1 Dimensions 8 2 Mechanical data 8 3 Operating conditions 8 4 Electrical data www balluff com Housing material Die case zinc matte nickel plated Enclosure rating per IEC 60529 IP 67 only when plugged in and threaded in Supply voltage 7 8 5 pin male and female Input ports Output ports M12 A coded 8 x female Dimensions W x H x D in mm 68 x 224 x 37 9 Mounting type 2 hole screw mount Ground strap attachment M4 Weight Approx 580gr Operating temperature Ta 56 70 Storage temperature 25C 70 EMC EN 61000 4 2 3 4 5 6 Severity level 4A 3A 4B 2A 3A EN 55011 Gr 1 CL A Shock vibration EN 60068 2 6 EN 60068 2 27 EN 60068 2 29 EN 60068 2 64 Supply volt
17. age 18 30 2 V DC per EN 61131 2 Ripple lt 1 Input current at 24 V 100 mA 24V BALLUFF Balluff Network Interface CC Link BNI CCL 502 100 Z001 8 5 CC Link Port CC Link port EIA RS485 compatible Connection for CC Link port M12 A coded Cable type CC Link dedicated cable shielded 3 core twisted pair cable Data transmission rate 10M 5M 2 5M 625k 156kbps Max cable length up to 1200m by 156kbps Supported modes CC Link Ver1 and CC Link Ver2 Number of occupied stations 2 to 4 station Extended cycle settings Ver2 2x 4x 8x Station type Remote device station 8 6 Function Indicators LED 2 9 Status LED Port Pin LED status of input output IOL ports Status LED LED Indicator Function LED 1 Green Red US Power supply OK undervoltage LED2 Green Red UA Power supply OK undervoltage LED6 Green Off Bus connection status LED 7_ Red flashing CC Link version error Module settings have been changed Red Communication error Off Normal communication LED indicators Each M12 Port digital input output IO Link is assigned two 2 color LEDs which indicate input ports the configuration or operating states LED Function LED Pin 2 Pin A Off Input signal 0 Yellow Input signal 1 Red Input signal SC Short circuit LED indicators output ports LED Function LED Pin 2 Pin 4 Off Output signal 0 Yellow Output
18. ccupied stations 2 extended cyclic setting Slave Master Master gt Slave Input process data IO Link RWwn output process data IO Link Channel to channel RWrn 4 RWwn 4 Input process data IO Link Channel 2 RWrn 9 RWwn E Input process data IO Link RWwn F Output process data IO Link Channel 4 Channel 4 RWwn 1 Message transmission area n Address assigned to the master module by the station number setting Profile 4 3 occupied stations 4 extended cyclic setting Slave Master Master Slave Address Address Output process data IO Link Channel RWwn 9 n Address assigned to the master module by the station number setting BALLUFF Balluff Network Interface CC Link BNI CCL 502 100 Z001 Profile 5 3 occupied stations 8 extended cyclic setting Slave gt Master Master Slave Address n Address assigned to the master module by the station number setting 7 6 RWr and RWw signal details 24 Process data in IO Link mode of the specified port The size of the process data area is set by selecting one of the default profiles 1 10 or by programming the gateway via the message transmission function Input and output process data areas of one IO Link channel have both the same size The IO Link data is mapped in the format shown below if high byte low byte swapping is enabled Address High Byte Low Byte RWn Byte 0 Byte 1 RWn 1 Byte 2 Byte 3 to To To
19. ce CC Link BNI CCL 502 100 Z001 3 1 Connection Overview 1 Mounting hole 10 Port2 Standard I O IO Link 2 CC Link Bus Input 11 Porti Standard UO 3 Display 12 Porto Standard UO 4 Power supply IN 13 Status LED 5 Port4 Standard I O 14 Power supply OUT 6 Port5 Standard UO 15 Label 7 Pomp Standard I O IO Link 16 CC Link Bus Output 8 Port7 Standard I O IO Link 9 Por Standard I O IO Link www balluff com BALLUFF 5 Balluff Network Interface CC Link BNI CCL 502 100 Z001 3 2 Mechanical connection 3 3 Supply voltage connection Function ground The module is attached using 2 M6 screws and 2 washers Power In 7 8 Mini Change 5 pin male PIN Signal Description 1 ON GND Actuator supply 2 ON GND Module sensor supply 3 FE Function Ground 4 24V Module sensor supply 5 24V Actuator supply Power Out 7 8 Mini Change 5 pin female PIN Signal Description 1 ON GND Actuator supply 2 ON GND Module sensor supply 3 FE Function Ground 4 24V Module sensor supply 5 24V Actuator supply 24V DC Provide sensor bus power and actuator power from separate power sources if possible Total current lt 9A The total current of all modules may not exceed 9A even when daisy chaining the actuator supply Note The FE connection from the housing to the machine must be low impedance and kept as short as pos
20. e UA voltage is low IO Link channel In IO Link mode this signal 1 if an IO Link device is connected valid the IO Link communication is operating and the IO Link device s PDinvalid flag is not set Further if IO Link device validation is activated the result of the validation is indicated by this bit IO Link channel Event from the connected IO Link device event flag After reading out all event information via message transmission function the IO Link channel event flag clears automatically RYmO RYmO Output 0 F Digital Output signal 0 F to to RYmF RYmF Port direction When setting the port direction bit 0 the corresponding signal line is operating as a digital input In the case that the port direction bit 1 the corresponding signal line is operating as a digital output Erwan m 2 0 Display Red LED Setting bit to 1 turns on the red LEDs of the displa IRY m 2 1 m 2 1 RY m 2 1 Display Green LED Setting bit to 1 turns on the green LEDs of the displa Display LOCK When set to 1 Preset Address and Speed settings of the module are locked Y m42 8 RY m 3 0 IO Link channel By setting the IO Link channel enable bit 1 enable the corresponding port is operating in IO Link mode IO Link channel By setting the IO Link channel event clear bit 1 all events of the event clear corresponding IO Link channel are cleared By keeping it set to 1 all new events are automatically cleared 20 iu Balluff Network Interface CC Link B
21. g push gt 3s on S gt edit mode is activated display information is flashing longpushon S gt leave edit mode and save the changes in edit mode push on S gt change between editing Address or BaudRate in edit mode after 10 seconds without any key hit the changes are discarded and display returns to normal displaying mode Additional features Lock function by PLC edit mode is not accessible A Free controllable LEDs by PLC The Lock function when the Display Lock bit is set user is unable to modify settings via the display buttons inlocked state if user wants to enter edit mode instead the lock symbol is going to be displayed after clearing the Display Lock bit the normal display screen is restored 8 www balluff com BALLUFF 9 Balluff Network Interface CC Link BNI CCL 502 100 Z001 5 1 CC Link overview The BNI CCL 502 100 Z001 module supports both CC Link Ver and CC Link Ver2 communication forms Ver2 is capable of transmitting greater amount of data using multiple scan cycles extended cycles Bus configuration is described by slave address number of occupied stations communication speed and in case of Ver2 communication number of extended cycles All 10 of these are adjustable via the interactive display Version 2 Version 1 Maximum number of link Data volume 1 station occupied RX RY 8192 bits RWw RWr 2048 words RX RY 32 to 128 bits RWw RWr
22. les Stations occupied Presets Default factory bus settings are Speed Address CC Link preset 10 Mbps 3 P1 Version1 3 Stations occupied Balluff Network Interface CC Link BNI CCL 502 100 Z001 52 CC Link cyclic and acyclic communication 5 3 IO Link overview www balluff com Basically data is exchanged cyclically during CC Link communication The BNI CCL 502 100 Z001 module also features the acyclic messaging protocol which is an on request type of communication It is always initiated by the CC Link master and it provides access to special function data areas of the module Figure below shows the purpose of the two different communications on CC Link bus cyclic nici ain dale por ne es la I CCL exchange BNI CCL 502 Standard Inputs amp Outputs Master 100 Z001 1 IO L Inputs amp Outputs Diagnostic amp Configuration acyclic eae ee E CCL messagin BNI CCL 502 Module Info R Master 100 Z001 Advanced module settings R amp W ISDU data R amp W Event data R The BNI CCL 502 100 Z001 module features 4 IO Link master ports called IO Link ports When a port is enabled as IOL port pin1 pin4 and pin3 are used for IO Link communication as described in section Connection data The remaining pin2 is still a freely configurable SIO pin The IO Link master functionality of the BNI module supports IO Link 1 0 communication standard Input Output data SPDU data and
23. sible Balluff Network Interface CC Link BNI CCL 502 100 Z001 3 4 CC Link Connection The CC Link connection is made using the M12 sockets Bus In and Bus Out A coded Bus In M12 A coded male PIN Requirement Note 1 SLD Shield 2 DB B Line white 3 DG Ground yellow 4 DA A Line blue Bus Out M12 A coded female PIN Requirement Note 1 SLD Shield 2 DB B Line white 3 DG Ground yellow 4 DA A Line blue 3 5 Connecting sensors 4 configurable SIO ports are provided for connecting actuators and sensors Standard l O Port M12 A coded female 424V 200mA actuators Input Output 2A Input Output 2A FE 3 6 Connecting IO Link 4 configurable SIO IOL ports are provided for connecting actuators sensors IO Link devices devices PIN IO Link Port M12 A coded female 24V 1 6A Input Output 2 A ON IO Link Input Output 1 6A ABICO PSI Note Unused I O or IOL port sockets must be fitted with cover caps to ensure IP67 protection rating Connection options for the CC Link Modules Module Standard l Port Standard O Port IO Link Port BNI CCL 502 100 Z001 Max 16 Max 16 Max 4 www balluff com BALLUFF 7 Balluff Network Interface CC Link BNI CCL 502 100 Z001 4 1 General The BNI CCL 502 100 Z001 serves as a decentralised input output IO Link gateway module for connecting to a CC Link
24. sumone Suck Read Response wrie Response Block Number Block Number Subcommand Type Subcommand Type Return status Return status Response data Response data LI i eleh www balluff com BALLUFF 13 Balluff Network Interface CC Link BNI CCL 502 100 Z001 6 3 Request response data The following table shows what kind of data is transferred in the different request response data blocks Gateway identification Byte No Item Gateway Identification data Byte 0 Channel 0x10 Byte 1 Length 0 64 Control Byte 2 Status Read Byte 3 Index Index Byte 4 Byte 5 Byte 6 ies Request yte Response Message Byte 9 dim Data Byte 10 engin 0 64 bytes Byte 11 Byte 12 to Byte 252 IO Link channel settings IO Link Channel Byte No Item Process data size Validation data Byte 0 Channel 0x20 0x21 Byte 1 Length 0 8 0 22 Control Byte 2 Status Read Write Read Write Port Reserved Byte 3 Number Fixed to 0 Channel Number Byte 4 IO Link Channel 1 Validation type IO Link Channel 2 Reserved Byte 5 Fixed to 0 Byte 6 IO Link Channel 3 Vendor ID1 Byte 7 IO Link Channel 4 Vendor ID2 Byte 8 Device ID1 Byte 9 Device ID2 Byte 10 iod Device ID3 Reserved Byte 11 Unused Fixed to 0 Byte 12 Serial Number to to Byte 27 Serial Number16 to Byte 252 Unused
25. tification data for details refer to the next table Channel No Channel Number IO Link Channel number Identification data of the gateway for details refer to the following Description of the gateway identification data index Index Object Name Ox00 0x0A 0x10 0x11 EE 0x12 0x13 0x14 0x15 0x16 Revision 0x17 Revision The process data size setting for each IO Link channel can be read and written The value shows the mapped process data size for each IO Link channel in Words 0 16 The sum of all IO Link channel data size message transmission area must not exceed the maximum available Word area which is determined by the number of occupied stations and extended cyclic setting The order in which IO Link process and parameter data is mapped can be set with bit 7 high byte low byte Process data b7 b6 b5 b4 b3 b2 bi b0 Process data size 0 16 High byte low byte swapping IO Link process and parameter data 0 high byte low byte swapping enabled 1 high byte low byte swapping disabled The event data Event qualifier and event code of a pending event indicated Event data by the IO Link channel event flag can be read After reading the event data the IOLink port event flag changes to 0 IO Link device validation The validation type is defined as follows 0x00 validation deactivated Validation 0x01 validation of IO Link Vendor ID and IO Link Device ID data 0x02 validation of IO Link Vendor ID
26. x E e Edition 12 07 e Subject to modification
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