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P571 flexicoiler Operation Manual

1. P571 flexicoiler Operation Manual 48 If any eduipment has to be returned for repair or servicing please note the following precautions to be taken to ensure safe passage WARNING Risk of explosion This is particularly important with respect to Labeled amp Listed Explosion Proof components where damage to the outer body or to lame paths is evident or suspected Failure to ensure that labeled and listed components are fully fit for the task might invalidate their certification rendering the equipment unsafe to use in a hazardous environment 1 Always contact your Pearpoint representative in advance 2 Retain the original packaging material and re use wherever possible 3 If the original packaging material is not available select a heavy duty cardboard box and make liberal use of bubble pack or polystyrene material to cushion and prevent movement of the component 4 Clearly identify all equipment with the customer s name and address 5 Where relevant attach Fragile and This Way Up labels to the packaging 6 To the outside of one box attach a copy of your order or work instructions Enclose these in an envelope including your name and address 7 Never transport generators with fuel on board 8 Always clean all contamination from the equipment prior to sending it to Pearpoint 9 Rods must be securely retained within the coiler or transportation cage 10 Equipment should be insured for carriage damage or loss
2. 150m 450 ft 50m 165 ft 75m 225 ft 100m 300 ft 120m 360 ft 150m 450 ft P571 flexicoiler Operation Manual 10 Figure 1 15 P320 System control center 10 HU3207001 3 The P320 System Control will support all Pearpoint tractors larger tractors with an in line 489 High power unit color cameras lightheads drums and coilers The P320 has been designed primarily for portable and mini mainline applications However the unit can also be used in small van main line applications by dropping into a desktop Special features of the P320 include an 8 4 color TFT display low profile joysticks for controlling pan and tilt scanning cameras steerable tractors and context sensitive Helptext The P320 can be driven by 110V 220V 240V AC at either 50Hz or 60Hz The unit switches between these sources automatically The controller is a universal PAL NTSC system that is not restricted to either P571 flexicoiler Operation Manual 11 Section 2 Preparation and connection This Section details the correct procedure to safely prepare and connect the P571 flexicoiler System WARNING Risk of explosion Do not use any Labeled amp Listed explosion proof equipment if there is damage to the body or any other part The Labeled amp Listed explosion proof certification may be violated rendering the equipment unsafe to use in a hazardous environment Contact your Pearpoint representative immediately Cautions 1 Any repair work
3. P571 flexicoiler Pearpoints comprehensive pushrod inspection system Operation Manual Issue 3 August 2011 gt Pearpoint 90 HK571UM 3 The information within this handbook is authorized for distribution to customers authorized service center personnel and distributors of Pearpoint Copyright 2011 Radiodetection Ltd SPX Corporation All rights reserved Radiodetection is a subsidiary of SPX Corporation SPX Radiodetection and Pearpoint are trademarks of Radiodetection Ltd and SPX Corporation Due to a policy of continued development we reserve the right to alter or amend any published specification without notice This document may not be copied reproduced transmitted modified or used in whole or in part without the prior written consent of Radiodetection Ltd The manufacturer s warranty will be invalidated if the equipment is operated by untrained personnel or if any attempt is made to service the equipment by untrained personnel No camera body is to be opened under any circumstance as damage to the CCD might result Flexiprobe is a trademark of Radiodetection Ltd all rights reserved SPX Radiodetection and Pearpoint are trademarks of SPX Corporation and Radiodetection Ltd Other trademarks or registered trademarks mentioned in this document belong to their respective owners EU Compliance This equipment complies with the following EU Directives Low Voltage Directive 2006 95 EC Machinery Directive 98 37
4. Clean as required Picture is blurred or fuzzy P571 flexicoiler Operation Manual 50 Section 6 Appendix 1 6 1 Specification o O P571 COILER Construction cast aluminum Dimensions 32 W x 46 1 H 813mm x 1168mm Weight 81 Ibs 37kg w 500 ft 152m rod Rod Capacity 500 ft 152m Rod Diameter 0 4 10 2mm Sealing waterproof to IP54 Connectors VCR or video printer System auto selectable NTSC PAL Electrical 100 240V AC MONITOR Dimensions 6 4 Keyboard QWERTY built in monitor Sonde Built in Rod counter Accuracy 1 CAMERAS P235 P415 rotational color flexiprobe Video standards 760 x 492 NTSC 760 x 582 PAL Sensor Transfer Type interline 1 4 Sensitivity 1 lux approx Horizontal Resolution 450 TVL approx lines per picture height Iris electronic auto or manual to eight positions Focal Length 0 25 6 35mm Construction 300 series stainless steel Weight 1 87 lbs 850g Dimensions Lens front to rod connector 4 4 111mm Diameter 1 7 44mm Connector 4 way Pearpoint Posiswivel Electrical 25 V 50 V via special control unit Power Consumption 4 5W less lights approx Output complimentary composite video Control Pearplex inter video control system Remote Functions focus auto manual iris auto manual rotate Waterproof 11 bar 160 psi Inspection Capacity 4 24 102mm 610m
5. Excessive grease can cause overheating and premature failure of the glass 7 Re assemble in reverse order P571 flexicoiler Operation Manual 47 NOTE The rear plate not shown must be pushed forward to accept the four fascia screws Ensure that the large O ring and two grommets are located correctly 4 3 3 P222 P417 LIGHTHEAD BRUSH REPLACEMENT NOTE The P235 P415 Camera must be separated from the P222 P417 Lighthead before the brushes can be changed Figure 4 5 P222 P417 Lighthead Brush Replacement For the front brush holder 1 Remove the four M4x8 socket head cap screws 1 in the front of the lighthead 2 Remove the front plate 2 CAUTION The lamp windows might fall out as they are secured only by the front plate Be sure to refit them 3 Withdraw the old brushes 3 from the slots in the lighthead body and replace with new ones of the appropriate size The part number for the 100mm 4 brush set is 04 HI2220901 For the 150mm 6 set it is 04 HI2220801 4 Replace the front plate and four M4x8 socket head cap screws Tighten the screws firmly For the rear brush holder 5 Remove the six M4x16 socket head cap screws 4 in the brush holder locking collar and remove the collar 6 Remove the old brushes 5 from the slots in the holder body and replace with new ones The same part numbers as quoted above apply 7 Replace the locking collar and the six M4x16 socket head cap screws and tighten firmly
6. using a gentle sustained pressure with a slight to and fro rotational motion until the two are firmly together 2 Tighten the retaining cap 2 hand tight only 3 Tighten the three M3x5 socket head grub screws 3 on the hose connector to ensure that the sonde and camerallighthead assembly cannot accidentally separate 4 Ensure that the hose assembly 4 can swivel and rotate Refer to cleaning procedures in Section 4 if required Figure 2 15 Connecting the Rod to the P235 P415 Camera P571 flexicoiler Operation Manual 26 2 4 1 Connecting the camera Figure 2 16 Connecting the Rod to the P455 Camera 1 Push the camera hose assembly connector item 1 into the sonde using a gentle sustained pressure with a slight to and fro rotational motion until the two are firmly together 2 Tighten the retaining cap item 2 hand tight only 3 Tighten the three M2x4 socket head cap screws item 3 on the hose connector to ensure that the sonde and camera assembly cannot accidentally separate 4 Ensure that the hose assembly item 4 can swivel and rotate Refer to cleaning procedures in Section 4 if required WARNING Equipment preparation Before connecting any of the P415 system for use in a hazardous environment you must ensure that each item is properly prepared as described earlier in this Section Equipment that is not correctly prepared may cause an explosion P571 flexicoiler Operation Manual 27 2 4 2 Attaching th
7. 3 8 Sonde eie Ee AR EE AE N RE dada dan ee 24 P571 flexicoiler Operation Manual v 23 9 PT18 coller ee E te DEET 25 2 4 Connecting rod to Camera nuire ed dd d d dl ENEE ENNEN keen 26 2 4 1 Connecting the Camera etes tens ese ae ee aa el men TC 27 2 4 2 Attaching the P222 P417 lighthead sis 28 2 4 8 Attaching the P223 P418 lighthead ee ee ee ee Re ee GR Re AR Re Re ee GR Re GRA ee ee Re ee GR Re ee ee ee ee ee ee 28 2 5 Testing the system ss E 30 2 5 11 Pre sumvey cheCks is e Ee on se meti ete er due GE de ed Gee gade Re dr de dirt AE EG 30 2 5 2 0 Conducting a Survey sarae EE de Se Gee tp ev Mid ee eid e de OE Se Ee anne de eed d tii de d Ee dE 31 2 6 DISCONNECTING THE ROD SYSTEM sidi 32 2 641 P222 P41 7 kighthead BEE 33 2 6 2 Large lighthead P223 P418 without skids sss eene memes 33 2 6 3 Large Lighthead P223 P418 with skids ee ee ee ee ee Ee AA ee a AA SKEE ee E ee ee ee ee ek ee ee ee 33 KN Wl Ree 33 Section 3 Operation RR cette yates Leer klekt Get 35 3 1 lieler 35 MEO Ee RE RE ER EE OE RE N 35 3 2 Monitor esse ER RD EE OE RO EE OE Sat 35 3 2 1 Manttof Gontrol8 is EE AD teet ed ded et ein cnn ast d deals cat 35 3 2 2 Gamera amp ontrols is EE EE RE RE EE RE RE Ee RE EE D 36 3 3 System settings RE EE OE AE EE EE OE NE e Uds 37 3 31 The menu system is ed Ee de dde dui e dedi dd Ge eda ead Ee be de AEN ENEE 37 3 4 P57 T iniormalor tane RR Pte P ate SA Ae ine 41 3 4 1 P571 com
8. Coiler is the P118 Color Bars A test picture for television systems consisting of vertical bars of particular colors CRT Abbreviation for Cathode Ray Tube sometimes just called tube The device in the CCU which displays television pictures In some applications is being replaced by the LCD Crawler See tractor CSK Abbreviation for Countersink or sunk A type of screw head CSK screws lie flush to the surface Cursor A movable white rectangle displayed on the CCU monitor Used to define the placing of characters typed at the keyboard Drum Device used to store and dispense cable The two main types of Pearpoint drum are the P117 manual and the P599 Powered P571 flexicoiler Operation Manual 59 Electrolube A proprietary anti static cleaning foam dispensed from an aerosol lt is used for general cleaning of electrical equipment and is safe for use on all Pearpoint equipment Equalization The process of correcting the television signal from the camera to compensate for the losses introduced by the rod or cable Field An item of information which may be stored in the CCU computer and then shown on the screen whenever it is required eg today s date There is an alternative use for this word in television systems As it is not used in this context in this manual there should be no confusion Flameproof joint The place where corresponding surfaces of two parts of an enclosure come together and prevent the transmission of an intern
9. can be used with a sonde Cameras type P235 P415 amp P455 Tractors type P238 Sondes can usually be used down to about 3 meters 9ft depth With a suitable locator depth as well as position can be measured Strain relief A device used to prevent undue strain being put on the mainline connector when the cable is pulled hard It consists of two short lengths of tow bond which are fixed at one end to the tractor body and at the other to a collar which is clamped round the cable just behind the connector Tow bond A multi stranded flexible steel cable Used for pulling cameras mounted on metal skids through pipes Also used to make cable strain reliefs Tractor Sometimes called a crawler A motorized vehicle used to carry a lighthead and camera into a pipe Pearpoint tractors have variable speed motors and can be driven backwards as well as forwards Different sizes of wheels can be fitted for use in different size pipes and wheels can be fitted with different types of tires for optimum traction in pipes made from different materials Tungsten A lamp consisting of a tungsten filament surrounded by a glass bulb Waterblocking A method used to prevent water ingress into cables if the outer jacket is accidentally penetrated Ingress of water must be prevented because the water travels down the inside of the cable and enters the equipment Silicon rubber or similar is used to fill the spaces between the individual conductors The tradeoff is that t
10. check pogos and sliprings for cleanliness Clean as required Rod damaged Inspect rod If damaged seek advice from Pearpoint Bad connection between the camera and the lighthead Turn off the system Disconnect the camera from the lighthead Clean the sliprings thoroughly with Picture OK but lights do Ambersil Ambertron spray re lubricate with silicone grease and reconnect the not operate camera Lamps might have blown If possible try another lighthead to check that lighting power is available If it is refer to Section 4 for lamp change procedures NOTE On P222 P417 and P223 P418 Lightheads failure of one lamp causes both to go out 1 Wrong color correction selected Picture colors look wrong Refer to Section 3 for details on changing color correction 1 Camera not focused Refer to Section 3 of this user manual for information about focusing the camera 2 Wrong equalization Refer to Section 3 of this user manual for information about equalization 1 Manual iris selected and closed too far Picture is dark Refer to Section 3 of this user manual to open iris and or select auto and adjust monitor controls Pict re is broken 1 Wrong equalization selected H Refer to Section 3 of this user manual for information about equalization 1 Ingress of dirt or water to the rod camera connection causing interference as the Noise interference on camera turns screen Remove camera from rod and check pogos and sliprings for cleanliness
11. diagnosis of the most common problems and in most cases suggests the appropriate corrective action Appendices At the back of the manual the appendices include e A brief specification of the system e Outline of flame proof regulations e Metric Imperial conversion tables for units used in the manual e Glossary of commonly used terms P571 flexicoiler Operation Manual 1 Sonde Receiver Optional Figure 1 2 P571 flexicoiler System Components r Item No Module Reel Command pert module P235 P415 Camera P455 P222 P223 Lighthead P45575 P266 Lighthead Y P118 Reel Y P320 Command Module Y Table 1 1 P571 flexicoiler System Components SS ES ES SS S E SISI S SISI P571 flexicoiler Operation Manual 2 1 2 1 P571 Large Coiler Figure 1 3 P571 Large Coiler The P571 flexicoiler is a fully integrated unit featuring a versatile coiler running up to 150 meters 500 feet of rod built in integral electronic rod counter video in and video out VCR connectors for recording and playback of surveys built in sonde on screen text overlay for annotation of inspection findings and a QWERTY keyboard built directly into the monitor case allowing up to 512 characters per page nine page overlay facility Controls such as contrast and brightness are also located on the monitor casing The P571 is powered by 100 240V AC at 50 60 Hz Constructed of rugged rust
12. gives a detailed description of all functions of the P571 flexicoiler keyboard All controls for the P571 flexicoiler are on the monitor casing A full QWERTY keyboard built directly into the monitor case provides a nine page on screen text overlay facility with up to 512 characters per page for annotation of inspection findings Controls such as contrast and brightness are also located on the monitor casing The P571 is powered 100 240V AC at 50 60 Hz With a choice of either the P235 P415 rotational color flexiprobe camera or the P455 twin view rotational color flexiprobe Camera the P571 accepts lightheads of up to 40 Watts 3 1 1 Power on WARNING The P571 will power up as soon as the mains lead is connected to a supply After a brief warming up period the monitor screen will display color bars and a welcome message from Pearpoint 3 2 1 Monitor Controls The MONITOR controls located on the left hand side of the monitor in the lower section and provide the following functions e oe alls 0 Figure 3 1 Monitor Controls P571 flexicoiler Operation Manual 35 BRI This button allows you to change the brightness of the screen image Press to brighten the picture Press to darken the picture To set the brightness to the default setting depress both buttons simultaneously COL The COL button allows you to change the color of the screen image Press to add more color to the picture Pressin
13. proof cast welded aluminum the P571 is a stand alone system For use with the Labeled amp Listed P235 Labeled amp Listed and Explosion Proof P415 Rotational or the P455 Twin View Color flexiprobe Cameras the P571 accepts lightheads of up to 40 Watts P571 flexicoiler Operation Manual 3 1 2 2 Labeled and listed EX rod The rod is supplied installed onto the coiler and complete with explosion proof sonde The rod is very flexible and can be pushed round 90 bends in 50mm 2 diameter pipes The rod is available in various standard lengths as follows P571 Large Coiler 10 HS4162001 10 HS4162101 10 HS4162201 10 HS4162301 P571 Large Coiler Non Ex 10 HS0516001 10 HS0516101 10 HS0516201 10 HS0516301 75m 225 ft 100m 300 ft 120m 360 ft 150m 450 ft 75m 225 ft 100m 300 ft 120m 360 ft 150m 450 ft P571 flexicoiler Operation Manual 4 1 2 3 Cameras 1 2 3 1 P235 P415 rotational color flexiprobe camera Figure 1 4 P235 P415 rotational color flexiprobe camera Ex 10 HC4154001 1 PAL HC4154101 1 NTSC Non Ex 10 HC2350001 3 PAL HC235010 3 NTSC The P235 P415 Camera is a small color camera capable of giving high quality pictures with a minimum of lighting Versions for both of the popular TV standards 525 line NTSC or 625 line PAL are available The P235 P415 Camera is auto uprighting The image is automatically orientated to the correct position wherever the camera may
14. screen and it will remain in the computer memory until cleared using the Forced Clear CONF FCLR facility Each page of text can be opened and edited at any time NOTE On switching ON the screen will show the last text page used by the P571 1 On selecting PAGE a number 1 9 will appear above the PAGE caption This signifies the page number currently selected and text can be entered onto this page Alternatively any number between 1 and 9 can be selected and a text page created using this number The cursor a flashing asterisk appears on line 1 position 1 Any text previously entered onto that page is visible P571 flexicoiler Operation Manual 38 NOTES On selecting PAGE a small clock like icon will appear above PAGE This indicates the timeout period is in operation and you have approximately two seconds to select a page number If the timeout period is exceeded the icon will disappear and you simply select PAGE again Make sure that the shift lock is set to upper case so that you get numbers and not the other characters when you press a number key If you begin getting the wrong characters eg instead of 1 this means that the shift lock is wrongly set Change it by pressing the SHIFT key 2 By pressing the CURSOR ARROW KEYS the cursor can be moved to any part of the screen and text entered by using the keyboard If you enter the wrong text move the cursor back to the required position and typ
15. ss 14 Table 2 2 Screw Details OE EE OR OE RE EE EE aan EN 14 Table 5 1 SI ide OG OE Oe EE RE EE e Pe EE EO EE 50 Table A4 1 Temperature Conversion 54 Table A4 2 Torque Conversion i N OO Fre EE OE sats saute OR EED 55 Table A4 3 Length Conversion Ie AO Rte rte ER EHE N OE EN 56 Table A4 4 Pressure Conversion iieri P ERE IER EE OE OE EE 57 Table A4 5 Depth and Pressure Chart eet ree tee reed ee Ehe rt ree errore oa 58 P571 flexicoiler Operation Manual viii Section 1 Introduction This user manual will provide the reader with sufficient information to operate the Labeled amp listed Explosion Proof P571 flexicoiler system safely and to carry out any routine maintenance tasks which may be necessary NOTE This manual is to be read and clearly understood before operating the equipment 1 1 1 Layout of the manual The manual is organized into Sections as follows Section 1 This gives an outline description of the basic system components and a description of the various options that can be used A schematic diagram of the system is shown as well as a detailed description of each of the components Section 2 This Section discusses the mechanical operations required to prepare and connect each of the components of system Section 3 This Section describes the operation of the system Section 4 This Section deals with maintenance of the system Section 5 This is a basic trouble shooting guide that helps in the
16. within the pipe The camera is also equipped with manually operated full 360 degree image rotation remote electronic iris and remote focus The camera is fully enclosed in a watertight to 11 bar 160 PSI stainless steel case with all connections made via waterproofed connectors Ingress protection is to IP68 At the rear a pogo equipped connector assembly picks up power from a slipring A patented hose assembly connects to the rear of the camera This allows the camera to move independently from the rod and decouples it from any twisting motion that the rod might try to impose The camera can thus negotiate right angled bends in pipes as small as 100mm 4 in diameter The rod also provides power to and carries video from the camera 1 2 4 Skids Brushes Figure 1 6 P455 Skids 10 HC4552001 1 BRUSH SKID SET 4 100MM 10 HC4552101 1 BRUSH SKID SET 6 150MM A variety of skids and brushes that can be used with the camera are available as optional extras The skids and brushes allow the camera to be used in larger pipes by maintaining the camera in a central position in the pipe P571 flexicoiler Operation Manual 6 Fitting instructions are included in Section 2 Figure 1 7 P455 Brushes 04 HC45520131 BRUSH 4 100MM Note 16 brushes 1 set 04 HC45521111 BRUSH 6 150MM Note 16 brushes 1 set Additional sets of 4 100mm or 6 150mm brushes are available sixteen brushes per set The brushes help to c
17. 0 4 392 200 93 113 45 7 572 300 149 122 50 10 752 400 204 932 500 260 P571 flexicoiler Operation Manual 54 Table A4 2 Torque Conversion Ftlb Torque N mtr Ftlb Torque N mtr 0 04 005 007 074 1 1436 0 04 006 008 148 2 271 0 05 0 07 0 09 221 3 407 0 06 0 08 011 295 4 542 0 07 009 012 369 5 678 0 07 01 044 443 6 813 0 15 02 027 516 7 949 0 22 03 041 590 8 1085 030 04 0 54 664 9 1220 037 05 068 738 10 13 56 044 06 081 1475 20 27 12 052 07 095 22 13 30 40 67 0 59 08 1 08 29 50 40 54 23 066 09 1 22 36 88 50 67 79 P571 flexicoiler Operation Manual 55 Table A4 3 Length Conversion Ft Length Mr Ft Length Mtr 33 1 Of 1968 60 183 66 2 406 2297 70 218 98 3 09 2625 80 244 BI 412 295 3 90 274 164 5 15 328 1 100 305 197 6 18 656 2 200 610 280 7 24 984 2 300 914 262 8 24 1312 3 400 1219 295 9 27 16404 500 1524 328 10 30 1968 5 600 182 9 656 20 61 2296 6 700 2134 984 30 291 26246 800 243 8 3312 40 422 29527 900 274 3 1640 50 152 3280 8 1000 304 8 P571 flexicoiler Operation Manual 56 Table A4 4 Pressure Conversion Bar 0 07 0 14 0 21 0 28 0 34 0 69 1 0 1 4 1 7 2 1 2 4 2 8 3 1 3 4 Pressure PSI 1 10 15 20 25 30 35 40 45 50 15 29 44 58 73 145 218 290 363 435 508 580 653 725 Bar 3
18. 1 4 kg Environmental 11bar 160 psi Construction Aluminum Alloy Stainless Steel P571 flexicoiler Operation Manual 52 PEARPOINT LTD BRISTOL BS14 0AF TYPE 415 00 SERIAL No 415 00 __ YEAR SIRA 03 ATEX1154X 1155X 1156X 1157X EEx d IIB T3 Ta 50 C APPROVED NEVER DPEN OR SEPARATE EQUIPMENT WHEN FLAMMABLE GASES OR VAPORS MAY BE PRESENT CLASS 1 DIVISION 1 GROUPS C amp D T3 EXCLUDING THE FOLLOWING ATMOSPHERES KETONES ALCOHOLS ESTERS ACETONES ETHYL ACETATE ATEX AND FM APPROVED ONLY WHEN USED WITH 417 00 OR 418 00 415 15 OR 415 25 OR 415 30 OR 420 02 Figure 7 0 Example of an EX engraving For latest certificates visit www radiodetection com Definitions Labeled and Listed L amp L A National Recognized Test laboratory NRTL has tested approved the item against certain national recognized standards The item can then be marked with the Label of the NRTL and it will be Listed in their catalogue of approved items The approval has to be maintained by follow up factory auditing to check the design and production NRTL s can include many standards in their scope for different reasons In this manual L amp L products will be listed for either Electrical Safety or for use in Hazardous Locations Ex d Explosion Proof Approved for use in Hazardous Locations Potentially Explosive Atmospheres Explosion proof refers to the protection method Ex d which employs mainly mech
19. 180001 Non Ex P223 10 HI2233001 The P223 P418 is a larger lighthead containing two 20W quartz iodine lamps The lighthead takes its power from the slip rings at the front of the camera which fits within the lighthead Ingress protection is to IP68 see Appendix 2 Two skid mounts at the bottom and a single skid on the top are fitted as standard allowing the basic unit to be used in pipes from 6 150mm to 18 450mm diameter The lighting performance is greatly dependent upon the pipe material at the larger diameters P571 flexicoiler Operation Manual 8 1 2 8 P418 Lighthead skid set Figure 1 12 P418 Lighthead Skid Set Additional skids are available for the basic P418 Lighthead which will allow you to survey pipes up to 18 450mm These skids are color coded as follows 04 HI2230601 6 150mm Gloss Brown 04 HI2230801 8 200mm Black 04 HI2231001 10 250mm Blue 04 HI2231201 12 300mm Brown 04 HI2231501 15 375mm Green 04 HI2231801 18 450mm Grey Note Skids are sold individually 2 skids set 1 2 9 P266 Lighthead 9w Non Ex only Figure 1 13 P266 9W Axial Lighthead 10 H12662301 2 The P266 Axial Lighthead is rated at 9 Watt and is intended for use in 2 50mm pipes The light source comprises 16 potted lamps encapsulated in a clear polyurethane ring which gives complete protection from mechanical damage and water ingress The P266 screws onto the front of the camera and is the same diameter as t
20. 37 20 Fax 49 0 28 51 92 37 520 Email rd sales de spx com Web http de radiodetection com To see the full range of products and services provided by Radiodetection visit www radiodetection com 2011 Pearpoint Ltd Radiodetection Ltd SPX Corporation All rights reserved Radiodetection Ltd is a subsidiary of SPX Corporation Due to a policy of continued product development we reserve the right to alter or amend any published specification without notice Asia Pacific Radiodetection Asia Pacific Room 708 CC Wu Building 302 308 Hennessy Road Wan Chai Hong Kong SAR China Tel 852 2110 8160 Fax 852 2110 9681 Email rd sales cn spx com Web www radiodetection com Radiodetection China Hongfu Mansion Room 61622 Zheng Ge Zhuang Bei Qi Jia Town Chang Ping District Beijing 102209 China Tel 86 0 10 8975 5540 Fax 86 0 10 8975 5640 Email rd service cn spx com Web http cn radiodetection com Radiodetection Australia Unit H1 101 Rookwood Road Yagoona NSW 2199 Australia Tel 61 0 2 9707 3222 Fax 61 0 2 9707 3788 Email rd sales au spx com Web www radiodetection com P earpoint AN SPX BRAND
21. 8 4 1 4 5 4 8 5 2 5 5 5 9 6 2 6 6 6 9 8 6 10 3 12 1 13 8 Pressure PSI 55 60 65 70 75 80 85 90 95 100 125 150 175 200 798 870 943 1015 1088 1160 1233 1305 1378 1450 1813 2176 2538 2901 The table above is used in exactly the same way as the tables on the previous page P571 flexicoiler Operation Manual 57 Table A4 5 Depth and Pressure Chart FEET Depth of METERS 26 0 1 8 60 85 2 5 9 water 30 3 2 1 70 99 5 6 9 PSI Bar PSI Bar 34 6 2 4 80 114 7 8 0 43 0 03 1 1 4 0 10 39 0 2 7 90 128 8 8 0 87 0 06 2 2 8 0 20 43 3 3 0 100 142 9 8 1 3 0 09 3 4 3 0 29 86 6 6 0 200 284 19 6 1 7 0 12 4 5 7 0 39 130 9 0 300 426 29 4 2 2 0 15 5 7 1 0 49 173 11 9 400 568 39 2 2 6 0 18 6 8 5 0 59 217 14 9 500 710 49 0 3 0 0 21 7 9 9 0 69 260 17 9 600 852 58 8 3 5 0 24 8 11 4 0 78 303 20 9 700 995 68 6 3 9 0 27 9 12 8 0 88 346 23 9 800 1137 78 4 4 3 0 30 10 14 2 0 98 390 26 9 900 1279 88 2 8 7 0 60 20 28 4 2 0 433 29 9 1000 1421 98 0 13 0 0 90 30 42 6 2 9 866 59 7 2000 2842 196 17 3 1 2 40 56 8 3 9 1299 89 6 3000 4262 294 21 7 1 5 50 71 0 4 9 1732 119 4000 5683 392 The figures shown above are for pure water at a temperature of 39 4 F 4 C The figures will need to be adjusted for use in liquids with a different density NOTE The Depth and Pressure Chart can be used to find the pressure of water in Bar or PSI
22. Ambertron spray Check appearance of the flame paths 7 Do not use if scratched or distorted Read the note at the beginning of Section 2 about flame paths if you are unsure about inspecting them Check body 8 Do not use camera if body is dented or distorted See warning Check hose 9 is not cracked or split Check three M2x3 socket head cap screws 10 are in place on the sonde connector P571 flexicoiler Operation Manual 17 2 3 3 P21725 P41525 camera hose preparation The camera hose must be properly prepared before use This involves removing the hose from the camera if fitted Figure 2 3 P415 Camera Hose Preparation 2 3 3 1 Removing the camera hose 1 Loosen but do not remove the M3x5 socket head grub screws in the camera hose locking ring 3 at the end of the camera The screws are identified as Item 4 in Figure 2 1 2 Unscrew the camera hose locking ring and withdraw it over the spring 3 Grasp the hose assembly around the spring and pull out the pogo block 2 from the rear of the camera Use a straight pull and do not twist the block 4 When free clean the pogos and the sliprings at the other end of the assembly with Ambersil Ambertron spray Apply a small amount of silicone grease to the sliprings Stow the camera hose assembly CAUTION The rear of the camera is not watertight when the hose is removed Keep the camera in a clean and dry place until it is refitted to the hose 2 3 3 2 A
23. EC EMC Directive 2004 108 EC R amp TTE Directive 99 5 EC FCC Compliance Statement This equipment complies with Part 15 of the FCC Rules Operation is subject to the following two conditions The equipment may not cause harmful interference The equipment must accept any interference received including interference that may cause undesired operation NOTE This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the manufacturer s instruction manual may cause harmful interference with radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case you will be required to correct the interference at your own expense Modifications Any modifications made to this equipment that are not approved by Radiodetection Ltd may void the authority granted to the user by the FCC to operate this equipment P571 flexicoiler Operation Manual i Industry Canada compliance statements ICES 003 Class A Notice This Class A digital apparatus complies with Canadian ICES 003 Avis NMB 003 Classe A Cet appareil num rique de la classe A est conforme la nor
24. P455 Brush Skid Sets Check the condition of the brushes on the front and rear brush skid sets If excessively worn or damaged they should be replaced 2 Inspect the front and rear brush assembly for damage Do not use the skids if they are damaged they must be replaced 3 Ensure the M4 x 8 socket head cap screws item 1 are in place and tight on the front and rear brush skid sets These screws are used to secure the two parts of the brush assembly together and hold the brushes in position If any screws are missing they are to be replaced before the brush assembly is used 4 Ensure the four locking screws on the front and the four on the rear skids are in place item 2 These are used to secure the brush assembly to the camera If any screws are missing they are to be replaced before the brush assembly is used P571 flexicoiler Operation Manual 20 2 3 5 2 Fitting the brush skid sets Figure 2 6 P455 2 5 Skid Set 1 Loosen but do not remove the four M4 x 4 socket head grub screws item 1 in the pre fitted 2 5 front and rear skids remove and store in a safe place Figure 2 7 P455 Brush Skid Sets NOTE Fitting instruction are the same for the brushless Delrin skid set and the custom cut brushes skid set 2 Slide the front brush skid set over the front of the camera and align with the grooves on the inside of the skid and secure in place by tightening the four M4 x 4 socket head cap screws item 1 3 Slide th
25. P571 flexicoiler Operation Manual 49 Section 5 Fault finding This Section deals with simple checks and procedures that can be performed by the system user Since most operating problems are the result of incorrect assembly or incorrect use of the controls please check Sections 2 3 and 4 of this manual before embarking on fault finding The table below shows some of the more common problems together with a suggested course of action NOTE If the fault persists after following the procedures in this Section contact Pearpoint at the address given on the front page of this manual Table 5 1 Faultfinding Guide 1 Nota fault system is in standby mode Press the STANDBY button 2 Power supply fuse in hose assembly pogo block is blown Pull out and replace with a 3A wire ended fuse Part Number 26 B0419275 See Figure 4 2 Item 6 for location of fuse Monitor shows blank 3 Camera faulty or not connected screen Check link cable connections Check camera rod connections Refer to Section 2 Check to see if the lights operate If they do all connections are probably good but the camera is probably faulty If the lights operate it could still be a faulty connection so check connections as noted above 1 Power failure Check power supply 2 Power lead disconnected or damaged Camera and lights do not Reconnect power lead or if damaged replace lead operate 3 Ingress of water or dirt to rod camera connections Remove camera from rod and
26. al explosion to the explosive atmosphere surrounding the enclosure Kevlar A proprietary synthetic material made by Du Pont It is very strong It is used in Pearpoint cables to give them a high breaking strain and protect them from damage Lamp Device for converting electrical energy into light Not a bulb LCD Abbreviation for Liquid Crystal Display Used as an alternative to the CRT Cathode Ray Tube for displaying television pictures LCD displays are smaller lighter more rugged and consume less power than cathode ray tubes However they don t have as good a resolution and are more expensive LED Abbreviation for Light Emitting Diode Commonly used for panel indicator lights bar graphs etc Although not usually as bright as lamps or bulbs they are much more rugged Lighthead An assembly used to provide lighting for the camera The camera may be mounted coaxially inside the lighthead eg lightheads type P417 or P223 or the lighthead may be mounted onto a tractor e g lightheads type 420 04 Link Cable A short length of cable used to connect the CCU to the coiler or drum Locator A portable radio receiver used for receiving and tracking transmissions from a sonde Mainline Used to describe systems for use in large ie main sewer pipes Mainline systems always use a tractor to carry the camera and lighthead Mainline Connector The connector on the end of the cable which connects to the tractor Monitor The viewing screen built into t
27. and lighthead lamps and is detailed in this Section For any other repairs or maintenance the equipment must be returned contact your Pearpoint representative for returns advice Failure to do this could invalidate any warranties Routine maintenance of the P571 flexicoiler is limited to e Removing all rod from the coiler and carefully checking for damage P571 flexicoiler Operation Manual 42 e Cleaning the rod e Checking the coiler brake as detailed in Section 2 e Calibrating the system as detailed in Section 2 NOTE To carry out maintenance on the P235 P415 Camera the hose connector has to be removed 4 2 1 Replacing camera O rings WARNING Risk of explosion Use only Pearpoint supplied spare parts when carrying out any maintenance Failure to do so will invalidate the Labeled amp Listed Explosion Proof certification rendering the equipment unsafe to use in a hazardous environment You can purchase these items as a spares Parts required 07 B01BS017 O ring 3a 07 B01BS029 O ring 3b CAUTION Do not use a screwdriver or any metal tool to remove an O ring from its groove I Remove the damaged O ring 3 from its groove with a plastic tool and remove from the connector 2 Clean the groove with Ambersil spray 12 B3502 and wipe dry using a lint free cloth 3 Apply a thin film of silicone grease to the replacement O ring Roll the O ring over the connector and locate it in its groove P571 f
28. anical safeguards These safeguards prevent the propagation of a flame from the inside to the outside of the equipment and thus preventing the ignition of the surrounding hazardous atmosphere Non Explosion Proof Not approved for use in Hazardous Locations Potentially Explosive Atmospheres The product may still be Label and Listed for other standards such as Electrical Safety ATEX European Directive for products intended for use in Potentially Explosive Atmospheres Hazardous Locations CE marked European Marking which demonstrates compliance with all relevant European Directives Product may also be accompanied by a Declaration of Conformity signed by the manufacturer or his representative in the EU Directives include but are not limited to Electical Safety LVD Use in Potentially Explosive Atmospheres ATEX Electromagnetic Compatibility EMC Radio and Telecoms RTTE P571 flexicoiler Operation Manual 53 The tables on this page are all used in the same way Enter the middle column with the value to be converted then look left or right depending on the conversion reguired Table A4 1 Temperature Conversion SF Temp SF Temp 40 40 40 131 55 18B 22 30 34 140 60 16 4 20 29 149 65 148 144 10 23 158 70 21 23 5 A 167 75 24 32 0 18 176 80 27 41 5 5 185 85 29 50 10 12 194 90 32 59 15 9 203 95 J 35 68 20 7 212 100 38 77 25 lt 4 257 125 52 86 30 302 150 66 95 35 2 347 175 79 104 4
29. at any given depth in feet or meters Assume you want to find the pressure at a depth of 50 feet Locate 50 in the Depth of Water column Then go left into the feet section of the table to read the pressure as 21 7 PSI or 1 5 Bar To find the pressure at 10 meters locate 10 in the depth column then go right into the meters section of the table to read the pressure as PSI or 0 98 Bar For depth values not given add the results from individual readings for example the pressure at a depth of 85 meters or feet is the sum of the pressures for 80 5 meters or feet P571 flexicoiler Operation Manual 58 This section lists alphabetically a range of words that relate to Pearpoint products and their area of application Against each word is a brief description of its meaning Words in italic are defined elsewhere in the glossary ADC Analogue to Digital Converter Ambersil Manufacturers of Ambertron and Amberklene solvents Ambertron is a mild product for general use Amberklene is much stronger and can damage O rings ASCII An acronym for American Standard Code for Information Interchange Computers interchange informa tion in the form of numbers A capital A is 65 for example The ASCII code defines which number represents which letter Brushes Made from the same sort of material as ordinary domestic brushes only stronger They are fitted round the camera and are used to center it in the pipe when they are known as brush skids Bul
30. b The glass or quartz envelope surrounding the filament of a lamp Cable A flexible connection between usually a tractor and the tractor control unit on the surface It is used to carry electrical power and camera signals It consists of a central bunch of conductors surrounded by a jacket of black polyurethane Special precautions are taken to prevent kinking A wide variety of cables is used by Pearpoint Some cables have waterblocking Some have internal protective sheaths made of Kevlar or steel mesh Some have external armoring Camera Hose Connector The flexible union between the rod or cable and the camera assembly It consists of a strong rubber hose protected by an external spring through which wires carrying electric power and camera signals are passed The end which connects to the rod uses a slipring The end which connects to the camera uses pogos CCD An acronym for Charge Coupled Device A type of micro chip It is used in the camera for converting light into electrical signals In other words it is the device which produces the image you see on the monitor CCU An acronym for Camera Control Unit The P320 is the principal Pearpoint CCU with the P377 suitable for vehicle mounting CCTV An acronym for Closed Circuit TeleVision Television system where signals are distributed over cables rather than broadcast by radio CFR An acronym for Code of Federal Regulations USA Coiler Device used to store and dispense rod The main Pearpoint
31. be tight 3 The protective glasses at the front of the camera and the lightheads form part of the labeled and listed protection You must not use the equipment in a hazardous environment if they are cracked or missing 4 Some of the Labeled amp Listed Explosion Proof equipment detailed in this manual looks similar to other Pearpoint equipment which is not Labeled amp Listed Explosion Proof It is therefore imperative that you check that all equipment which goes into a hazardous area carries the certification marks Do not try to connect together certified and uncertified equipment the screw threads are different We have taken this precaution as a safety measure 5 Read the recommendations in the code of practice at the beginning of this manual and abide by them Risk of injury 6 Wear heavy duty industrial gloves to avoid damaging your hands P571 flexicoiler Operation Manual 31 T Do not touch the lightheads when they are switched on They operate at high temperatures and a burn injury might result CAUTIONS Do not overshoot the end position when reeling out the full amount of rod as damage to the conductors and the end of the rod could occur Use rags to wipe the rod as it is being recovered Do not stow dirty rod in the coiler Never leave the coiler unattended with the brake off NOTE Do not dispense or recover the rod by rotating the coiler manually When dispensing rod set the brake so that the rod does not spool off u
32. cter can be deleted by using the CURSOR ARROW keys to move the cursor over the character and then 1 Pressing DEL twice removes the character under the cursor 2 Pressing DEL followed by deletes the character under the cursor and moves those characters to the left of the cursor one character to the right 3 Pressing DEL followed by gt deletes the character under the cursor and moves the characters to the right of the cursor one character to the left 3 3 1 16 Deleting a line A line can be deleted by using the CURSOR ARROW keys to move the cursor over any character on the line to be removed and then 1 Pressing DEL and then ENTER removes the line containing the cursor with no further text shift This effectively creates a blank line 2 Pressing DEL followed by deletes the line containing the cursor and moves the lines of text below the cursor one line down 3 Pressing DEL followed by deletes the line containing the cursor and moves the lines of text below the cursor one line up 3 3 1 17 Deleting everything on a page The page currently being displayed can be cleared of all text and fields by pressing DEL followed by PAGE 3 3 1 18 Deleting every page You can clear every page at once by using the FORCED CLEAR FCLR menu function This will also reset the computer P571 flexicoiler Operation Manual 40 3 3 1 19 Correcting a character A single character can be corrected by moving the c
33. d or chipped CAUTION Ensure the lighthead glasses are clean and free from grease and dirt Excessive grease can cause overheating and premature failure of the glass 2 Ensure that the front plate 3 is secured with four M4x8 socket head cap screws 3 Check that the body 4 is not cracked or distorted 4 Ensure that the rear locking collar has two M3x5 socket head grub screws 5 present 5 Check the tightness of the two top skids M6x10 countersunk Pozidriv screws 6 6 Check the tightness of the bottom skid M8x10 socket head grub screws 7 P571 flexicoiler Operation Manual 23 Figure 2 11 P418 Lighthead External Checks NOTE Figure 2 12 is a rear view of the lighthead with the locking collar and rear section removed The flame paths are visible without removing the rear section and locking collar It makes the drawing simpler to show these removed Figure 2 12 P418 Lighthead Internal Checks 7 Carefully inspect the two flame paths 1 Do not use if they are scratched or distorted Read the note at the beginning of Section 2 about flame paths if you are unsure about inspecting them 8 Inspect the pogos 2 on the inside of the lighthead Push them gently with your finger and make sure they spring in and out Clean off any dirt using Ambersil Ambertron spray and dry 2 3 8 Sonde preparation WARNING Risk of explosion Do not use the sonde if there is damage to the body or any other part The Labeled amp Lis
34. d specification without notice This document may not be copied reproduced transmitted modified or used in whole or in part without the prior written consent of Radiodetection Ltd Pearpoint provides training services for most Pearpoint products Our qualified instructors will train equipment operators or other personnel at your preferred location or at Pearpoint headquarters For more information go to www radiodetection com P571 flexicoiler Operation Manual ii Specific guidelines for use in sewers are included in the next section WARNING These guidelines are not intended to REPLACE A RISK ASSESMENT e Ensure that standard safety precautions for working in hostile environments are followed Consult the code of practice in this section e The P571 flexicoiler Inspection Systems are designed to reduce hazards from electric shock provided that proper operating procedures are followed It is also good practice to use a Ground Fault Interrupter GFI to increase the safety factor e Always use heavy duty industrial gloves when handling rod or cable which is being withdrawn from a sewer e Always ensure that cabling is properly connected e A portable generator can be a hazard if not properly operated Always follow the manufacturer s instructions e Always transport a generator with the minimum amount of fuel in the tank e Never connect or disconnect any part of the equipment when it is switched on e Always switch the system on a
35. d to secure eduipment are of the socket head cap screw type Throughout this Section screws are referred to by their size not by the size of the wrench key that fits them The reguired size of key can be obtained from Table 2 2 below Screws must be tightened to the minimum torque indicated in this table A conversion table from Newton meters to pounds feet is given in section 6 3 If Loctite is required for locking screws it will be specifically mentioned in the text Table 2 2 Screw Details Screw Size Wrench Key Torque P571 flexicoiler Operation Manual 14 This section details the preparation to the P571 flexicoiler which is necessary prior to commencing the survey Most of the checks are to ensure that the equipment is safe to use Other checks if carried out correctly will ensure that the equipment operates correctly during the survey 2 3 1 P571 preparation WARNING Risk of explosion Do not use the P571 flexicoiler if there is damage to the body or any other part The certification may be violated rendering the equipment unsafe to use in a hazardous environment Contact your Pearpoint representative immediately WARNING Risk of injury Heavy duty gloves and safety goggles should be worn when handling rod Any abrasions or damage on the rod outer covering can cause injury to unprotected hands Figure 2 1 P571 flexicoiler Preparation I Check the power cable tem 1 for damage and security If the cable or plug i
36. e P222 P417 lighthead Figure 2 17 Attaching P222 P417 Lighthead to the Camera To attach the lighthead to the camera I Loosen the three M3x3 socket head grub screws 1 and unscrew the front locking ring 2 on the lighthead 2 Insert the camera 3 gently into the aperture at the rear of the lighthead front 6 3 Slide the protection sleeve and the rear brush holder 4 over the camera and engage the threads on the lighthead locking ring 2 with the threads on the lighthead 5 4 Tighten the locking ring 2 by hand Tighten the three M3x3 socket head grub screws in the lighthead locking ring to prevent it from accidentally unscrewing NOTE It is recommended that the lighthead camera assembly not be connected to the sonde until the coiler is in position ready for surveying 2 4 3 Attaching the P223 P418 lighthead Figure 2 18 Attaching P223 P418 Lighthead to the Camera P571 flexicoiler Operation Manual 28 1 Unscrew the locking collar 2 from the rear of the lighthead housing after loosening the two M3 x 5 socket head grub screws 1 WARNING Risk of explosion Do not use the lighthead if any of the grub screws in the locking collar are missing 2 Slide the camera 3 into the rear of the lighthead 4 Insert the camera gently and use a small to and fro rotational motion to ensure that it is fully engaged with the front pogos Screw the locking collar 2 back onto the rear of the lighthead 4 and tighte
37. e over with the correct text Text wraps automatically down to the beginning of the next line so there is no need to deliberately move the cursor 3 To change to a new page press PAGE followed by a number 1 9 within two seconds Text can be entered as shown above 4 When completed press the ESC key to return to main menu 3 3 1 11 Set user field SET USR The User Field is prepared text which can be used for storing repetitive items e g company or operator s name and can be introduced onto a TEXT PAGE on screen at any time and recorded on video if used There are 10 User Fields numbered 1 9 and each can hold up to 15 characters 1 On selecting USER the caption edit user field with a and 1 flashing alternately will be displayed Select the number of the field 1 9 you wish to edit and press the ENTER key 2 The caption UF 1 user blk followed by number selected with a flashing cursor will be displayed Type over this caption with the name or numbers up to 15 characters required for the user field Use the DEL and SPACE keys to remove any unwanted characters 3 Press the ENTER key when completed User field is now set It is recommended that a record of the User Field numbers and contents is kept for reference 4 Press the ESC key to return to main menu 3 3 1 12 Entering user fields onto a text page You can add the prepared user field s onto a text page at any time 1 Set
38. e rear brush skid set over the hose connector and align with the grooves on the inside of the skid and secure in place by tightening the four M4 x 4 socket head cap screws item 1 P571 flexicoiler Operation Manual 21 2 3 6 P222 P417 Lighthead Preparation WARNING Risk of explosion Do not use the P417 lighthead if there is damage to the body or any other part The labeled and listed certification may be violated rendering the lighthead unsafe to use in a hazardous environment If damaged contact your Pearpoint representative immediately Figure 2 8 P222 P417 Lighthead External Checks 1 Ensure the front locking ring 1 is not damaged and has three M3x3 socket head grub screws present 2 Ensure that the three M3x3 socket head grub screws 2 are in position and tight securing the rear of the lighthead to the protection sleeve 3 Check that the front of the lighthead 3 is not damaged Ensure glasses are not cracked and that the front plate has four socket head cap screws Check that the brushes are in good order CAUTION Ensure the lighthead glasses are clean and free from grease and dirt Excessive grease can cause overheating and premature failure of the glass 4 Ensure that the certification engraving 4 is shown in Figure 2 8 Figure 2 9 P222 P417 Lighthead Separation 5 To check the internal condition of the lighthead it is necessary to remove the lighthead from the brush carrier This is done by looseni
39. end of its useful life We therefore recommend that you change both at the same time to avoid subsequent early failure Figure 4 4 P418 Lighthead Lamp Replacement NOTE This process is made easier by taking out the two lower skids by slackening two M8x10 grub screws Also remove the top skid by removing the two M6 x 10mm countersunk screws I Remove the fascia by unscrewing the four M4x8 socket head cap screws 1 Position the lighthead horizontally to prevent the rear plate falling away NOTE The rear plate has two internal grommets that must be retained Also a large O ring surrounds the camera aperture This might fall away when the fascia is removed 2 Remove the two M4x40 socket head cap screws 2 from each lamp housing 3 Remove the housings 3 Then ease away the brass reflectors 8 the internal O ring 9 makes this rather tight Replace O ring 07 B01BS120V Ensure large thick O ring not shown remains in main body 4 Carefully pull out the lamps 7 DO NOT TWIST THEM 5 Note the order in which the metal ring 4 glass 5 and bonded seal 6 are fitted 6 Align each replacement lamp 20W ref 26 X04012020M35 with its socket and push home firmly CAUTIONS Do not touch replacement bulbs with bare fingers or greasy gloves Always use a clean lint free cloth to remove from the transit box and fit into the lighthead Ensure the lighthead glasses are clean and free from grease and dirt
40. enter the camera when used in 4 100mm and 6 150mm pipes Users can cut down either the 4 or 6 brushes for custom sizes Changing instructions are included in Section 4 Note These brushes are sold individually 1 2 5 P222 P417 10W Lighthead Figure 1 9 P417 10W Lighthead Ex P417 10 H14170001 Non Ex P222 10 H12221001 The P222 P417 is a medium powered lighthead using two SW 8W P222 only quartz iodine lamps to give a rating of 10W 16W P222 only Ingress protection is to IP68 The lighthead takes its power from the slip rings on the front of the camera The lighthead can be fitted with exchangeable brushes that together with a rear brush holder allow the camera and lighthead to be used in either 4 100mm or 6 150mm pipe Each brush holder supports six brushes equally spaced around the circumference P571 flexicoiler Operation Manual 7 1 2 6 P417 10W Lighthead Brush skid set Figure 1 10 P417 Lighthead Brush Skid Set 04 H12220801 BRUSH SET 6 150MM 04 H12220901 BRUSH SET 4 100MM The P417 Lighthead is supplied with a set of six 4 100mm brushes An additional set of six 6 150mm brushes is available The brushes help to center the camera and lighthead when used in 4 100mm and 6 150mm pipes The procedure for changing the brushes is detailed in Section 4 1 2 7 P223 P418 40W Lighthead Figure 1 11 P418 40W Lighthead Ex P418 10 H14
41. er lead P571 flexicoiler Operation Manual 45 6 Pull out the lamps and discard Replace with Part No 26 X04GE882 Tighten the grub screws Check that the leads on the lamps are not touching any of the surrounding metalwork CAUTIONS Do not touch replacement bulbs with bare fingers or greasy gloves Always use a clean lint free cloth to remove from the transit box and fit into the lighthead Ensure the lighthead glasses are clean and free from grease and dirt Excessive grease can cause overheating and premature failure of the glass 7 Discard O ring 07 B01BS034 8 Clean the groove Replace with new O ring Apply a thin film of silicone grease to the O ring before fitting 8 Replace the reflectors and re assemble the lighthead NOTE The pogo sockets are not mounted symmetrically The inside rear of the front brush holder has holes drilled to accommodate the rear of the pogo socket From inspection you will be able to see that the lamp PCB assembly will only go back into the front brush holder one way If you try and push it in the wrong way you will damage the PCB 9 The center sleeve must be removed again in order to replace the four M2 5x5 socket head cap screws in the PCB Figure 4 3 P222 P417 Lighthead Lamp Replacement P571 flexicoiler Operation Manual 46 4 3 2 P223 P418 Lighthead lamp change NOTE Lamps in all of the lightheads are wired in series If one lamp has failed the other will be nearing the
42. ey rotate freely Clean using Ambersil Ambertron spray P571 flexicoiler Operation Manual 25 The top guide is made from stainless steel while the two side guides and the bottom guide are of black Delrin CAUTION Some wear on all rollers is permissible but if the depth of wear is greater than 2 54mm 0 1 they should be replaced If the coiler is used with excessively worn roller guides damage to the rod sheath can occur This could allow water to penetrate the rod causing damage to the sonde and camera electronics 2 Check the action of the brake item 6 by releasing it sufficiently to remove rod from the coiler Lock the brake and ensure that the coiler will not move CAUTION Do not release the brake completely The tension of the rod is such that it will feed off the coiler by itself if not checked by the brake 3 Check the condition of the hub connector item 4 Ensure the plug is not damaged or dirty 4 Ensure the rod item 7 is undamaged NOTE The rod should be carefully examined periodically preferably before use Remove all rod from the coiler and check for any damage 5 Check the wheels item 5 for ease of movement 6 See next section for checking the sonde item 3 NOTE Figure 2 15 shows the P418 Lighthead and camera assembly being connected to the rod The same general principle applies for connecting the P417 Lighthead and the camera assembly 1 Push the camera hose assembly connector 1 into the sonde
43. filament to operate at a higher temperature than would otherwise be possible The efficiency is thereby greatly increased Because of the increased temperature of operation the bulb is made from quartz glass as ordinary glass would melt Rod Used to connect the camera to the CCU and to push pull the camera in a pipe It is semi rigid and can therefore go round corners It is strong enough to allow up to 450 ft 150m to be pushed into a pipe Pearpoint rod is 0 4 10mm 0 24 6mm for mini systems in diameter and consists of a central bunch of conductors for carrying electrical power and video inside a fiberglass tube The tube is covered by an outer layer of black polypropylene This outer covering used to be green polyamide RS 232 A standard for the transmission of serial digital data Skids Used primarily to protect cameras and lightheads when they are being pushed or pulled along a pipe They are also used to position the camera on or close to the center line of the pipe Skids can be made from a variety of materials Brushes can be used as skids Skt Abbreviation for socket Slipring A device used for connecting electrical signals to a rotating component Pearpoint sliprings use a set of concentric metal rings on the rotating part which are in contact with a set of pogos on the fixed part Sonde A radio transmitter used for radio location purposes It must be used in conjunction with a ocator The following Pearpoint equipment
44. g will change the picture to black and white To set the color to the default setting depress both buttons simultaneously HUE The HUE button will only work with NTSC cameras 3 2 2 Camera Controls The CAMERA controls located on the upper section on the left hand side of the monitor casing allow control of camera functions as follows 1 ON OFF This is the STANDBY button for the survey equipment Press the ON OFF button to see a picture from your camera The small lamp will be ON when power is being supplied to the camera LIGHT The LIGHT button allows color temperature correction for quartz iodine q or tungsten t lamps Defaults to t at switch on Press the button once to change setting The small light indicates which is selected Note on the 455 camera the light button turns the lights on and off it does not change the color temperature IRIS The IRIS button allows you to select automatic manual iris When selected lamp M indicates MANUAL mode and lamp A AUTO mode The system defaults to auto mode when switched on Press the M button once to change In Manual mode pressing the button o closes the iris giving a darker picture and pressing the O button opens the iris giving a brighter picture The iris aperture changes one step each time the button is pressed FOCUS Press lt or gt to adjust near far focus as required Hold down either button to cycle through the focu
45. g the mains cable 6 Loosen the three socket head cap locking screws 3 on the hose connector body then unscrew the retaining cap 2 from the sonde body Pull the camera from the sonde using a gentle sustained pressure P571 flexicoiler Operation Manual 32 and a slight to and fro rotational motion If the pogo contacts are dirty spray them with Ambersil Ambertron spray and allow any excess fluid to drain off Replace the protective cap on the sonde CAUTIONS To avoid water ingress which can damage the sonde it is ESSENTIAL to replace the protective cap Do not wipe the sonde pogos with a cloth 7 Remove the lighthead and skids or brushes from the camera using the appropriate procedure as given below 2 6 1 P222 P417 Lighthead 1 Loosen the three M3x3 socket head grub screws in the locking collar behind the front part of the lighthead body Now unscrew the locking collar 2 Remove the camera from the lighthead body by pulling it out with a gentle sustained pressure and a slight rocking motion 3 Re assemble the lighthead screw on the locking collar and tighten the three grub screws 2 6 2 Large lighthead P223 P418 without skids 1 Loosen the two M3x5 socket head grub screws in the locking collar at the rear of the lighthead body 2 Remove the camera from the lighthead body by pulling it out with a gentle sustained pressure and a slight rocking motion 3 Replace the locking collar on the lighthead rear and tighten the t
46. he CCU or a separate stand alone device for viewing TV pictures NTSC Acronym for National Television System Committee A standard for the transmission of color television signals Used principally in the USA but other countries also use it Canada Mexico for example O Ring A seamless plastic or rubber ring used to seal joints against the ingress of liquids Page One screenful of typed in information on the CCU monitor Survey notes and observations for example PAL Acronym for Phase Alternation by Line A standard for the transmission of color television signals Used mainly in Europe except France Pogo A spring loaded electrical contact Used to conduct electricity through removable or rotating assemblies Pointer A movable marker displayed on the CCU monitor Posi swivel A patented Pearpoint assembly for connecting a camera to a rod It allows the camera to move left right up down and to rotate but decouples it from any twisting motion the rod may try to impose Pozidriv A registered trade mark of Guest Keen Nettlefold Describes their version of the cross head screw The head is not the same as a Phillips screw though superficially they look the same A Pozidriv screwdriver must be used with Pozidriv heads P571 flexicoiler Operation Manual 60 Quartz lodine QI Used to describe a type of lamp It has a tungsten filament just like a tungsten lamp but the introduction of a small amount of iodine inside the bulb allows the
47. he cable is heavier and more expensive than non waterblocked cable P571 flexicoiler Operation Manual 61 WHERE IDEAS MEET INDUSTRY America Radiodetection 154 Portland Road Bridgton ME 04009 USA Tel 1 207 647 9495 Toll Free 1 877 247 3797 Fax 1 207 647 9496 Email rd sales us spx com Web www radiodetection com Pearpoint 39 740 Garand Lane Unit B Palm Desert CA 92211 USA Tel 1 800 688 8094 Tel 1 760 343 7350 Fax 1 760 343 7351 Email pearpoint sales us spx com Web www radiodetection com Radiodetection Canada 344 Edgeley Boulevard Unit 34 Concord Ontario L4K 4B7 Canada Tel 1 905 660 9995 Toll Free 1 800 665 7953 Fax 1 905 660 9579 Email rd sales ca spx com Web www radiodetection com gt Pearpoint Europe Radiodetection Ltd UK Western Drive Bristol BS14 OAF UK Tel 44 0 117 976 7776 Fax 44 0 117 976 7775 Email rd sales uk spx com Web www radiodetection com Radiodetection France 13 Grande Rue 76220 Neuf March France Tel 433 0 232 8993 60 Fax 433 0 235 9095 58 Email rd sales fr spx com Web http fr radiodetection com Radiodetection Benelux Industriestraat 11 7041 GD s Heerenberg Netherlands Tel 31 0 314 66 47 00 Fax 31 0 314 66 41 30 Email rd sales nl spx com Web http nl radiodetection com Radiodetection Germany Groendahlscher Weg 118 46446 Emmerich am Rhein Germany Tel 49 0 28 51 92
48. he camera For 2 50mm pipes a plastic sleeve is slipped over the camera body For 3 75mm pipes a brush sleeve is used which is slipped over the camera body and secured in place with locking rings at either end An additional brush skid set is available to enable the camera and lighthead to be used in 4 100mm and 6 150mm pipes NOTE These skid sets are described in greater detail later in this Section P571 flexicoiler Operation Manual 9 1 2 10 P118 Large coiler Figure 1 14 P118 Large Coiler 10 HK1183001 1 METRIC 10 HK1183101 1 IMPERIAL The P118 Large Coiler is of metal construction specially designed to hold up to 150m 500 ft of rod The P118 is equipped with a triangular frame for standing upright and incorporates wheels for ease of movement The link cable from the CCU is connected directly to a fixed plug on the hub This is internally connected to a slipring which connects to the rod enabling the camera to be operated while the rod is being dispensed or rewound A guide assembly ensures easy feed of the rod from the coiler An adjustable friction brake controls rod pay out and locks the coiler to stop rotation when not in use P118 Labeled and listed EX rod P118 Large Coiler 10 HS4160101 10 HS4160201 10 HS4160301 10 HS4160401 10 HS4160501 P118 Large Coiler Non Ex 10 HC0505401 10 HC0505501 10 HC0505601 10 HC0505701 10 HC0505801 50m 165 ft 75m 225 ft 100m 300 ft 120m 360 ft
49. he surface finish can only occur as a result of careless assembly since once the equipment is assembled all of the mating surfaces are protected Damaged flame paths cannot be reworked A new replacement part must be fitted P571 flexicoiler Operation Manual 12 It is important to inspect flame paths at regular intervals We suggest six months as the maximum interval to ensure that the surface finish and dimensions are correct If the equipment has been stowed with its protective caps in place and has not suffered impact damage it is unlikely that there will be any damage to the flame paths To summarize Equipment which is carefully assembled and disassembled during survey work should not suffer damage to flame paths During surveying flame paths may suffer damage as the result of internal explosion or if visible impact damage occurs P571 flexicoiler Operation Manual 13 2 2 1 Tools and equipment Table 2 1 lists the cleaning materials lubricants and general purpose tools required to prepare the equipment If additional special tools are required these are called up in the relevant paragraph Table 2 1 Tools and Materials Description PartNo Cleaning kit containing HT4003501 Wrench key set Ball end 04 B2010999 In addition you will need N Posidriv screwdriver Loctite See Table 2 2 Rubert roughness gauge N Clean lint free cloths N 2 2 2 Screw fasteners Most of the screws that need to be adjusted or are use
50. heck 24 Figure 2 12 P418 Lighthead Internal Checks A 24 Figure 2 13 Sonde Preparation eene GR Re Re GR ee GR Be AR Ge Re GR ee GRA Ge GR Ge ek Gee ee 25 Figure 2 14 P118 Coiler Preparation sise 25 Figure 2 15 Connecting the Rod to the P235 P415 Camera ek ee GR Ge GR Ge Re GR ee GRA Ge GR Ge ek Gee ee 26 Figure 2 16 Connecting the Rod to the P455 Camera 27 Figure 2 17 Attaching P222 P417 Lighthead to the Camera esee 28 Figure 2 18 Attaching P223 P418 Lighthead to the Camera esee 28 Figure 2 19 Fitting Skids to P223 P418 Lighthead 29 Figure 3 1 Monitor Controls iier ete ER ON EE EE EE ede Eee 35 Figure 3 2 QWERTY Keyboard tere dba t es dte oi Ee Ge ment a p pelea deren 37 Figure 3 3 P571 Menu S Ee DE 42 Figure 4 1 P235 P415 Camera Maintenance sienne 44 Figure 4 2 P21725 P41525 Hose Maintenance sesse sesse see se ee Ge ek GR ee GR He AA Ge Re GR Ge Re GR ee inet enne 44 Figure 4 3 P222 P417 Lighthead Lamp Replacement Ge AR RA Ge RR Ge 46 Figure 4 4 P418 Lighthead Lamp Replacement ss 47 P571 flexicoiler Operation Manual vii Figure 4 5 P222 P417 Lighthead Brush Replacement ee Ge ee Gee 48 Figure 7 0 Example of an EX engraving iii 53 Tables Table 1 1 P571 flexicoiler System Components ss 2 Table 2 1 Tools and Materials
51. hree grub screws 2 6 3 Large Lighthead P223 P418 with skids 1 Loosen the four two per skid M8x10 socket head grub screws that retain the skids and remove the skids 2 Re tighten the skid retaining screws so that they cannot fall out 3 Proceed as described above for the P418 without skids 2 6 4 Final actions 1 Wipe the camera body dry 2 Clean the front sliprings 3 Clean the front and rear O rings with Ambersil Ambertron spray and apply a thin film of silicone grease 4 Clean the camera window with Ambersil Ambertron spray and a clean cloth CAUTION Use only a clean lint free cloth to wipe the camera lens window P571 flexicoiler Operation Manual 33 1 Fit the protective caps onto the front and rear of the camera and stow the camera in the accessories case or other protective cover 2 Clean the monitor with Electrolube foam cleaner or other suitable foam cleaner 3 Release the friction brake on the coiler and reel in the remaining rod Re tighten the brake CAUTION Ensure that the rod is FULLY returned into the coiler to prevent the end from becoming damaged during transportation 4 Ifthe P571 is being transported ensure the unit is stowed securely P571 flexicoiler Operation Manual 34 Section 3 Operation The P571 flexicoiler System and associated ancillaries are controlled directly from the keyboard of the P571 allowing you to operate all camera and lighthead functions from the surface This Section
52. isplayed time The time will remain current 3 3 1 3 Set rod counter SET COUNT SET This option allows the electronic rod counter reading to be pre set to any valid value within the allowable range After you press COUNT move the cursor and overtype the displayed reading to set to the required value Press ESC at any time to back out without changing anything Press ENTER to accept the displayed counter reading 3 3 1 4 Set equalization SET COUNT EQ This option allows you to set the equalization for rod available with P571 flexicoiler Select ROD if you have 225 ft 75m or more of rod on the P571 and press the appropriate F key according to the length of rod fitted to your system If you have less than 225 ft 75m of rod on the P571 select NONE P571 flexicoiler Operation Manual 37 3 3 1 5 Calibrate rod SET COUNT CAL It is strongly recommended that the rod and counter be calibrated on a regular basis and before use as stated in Section 2 of this manual You may also receive a warning message on the P571 monitor Rod count needs cal To calibrate the rod carry out the following procedure 1 From the menu system select SET COUNT 2 Select CAL 3 When finished the monitor will display the message Stored rod calibrated Press ESC to remove the menu 3 3 1 6 Set language CONF LANG Allows selection of language for on screen text The available languages are Engli
53. lexicoiler Operation Manual 43 Figure 4 1 P235 P415 Camera Maintenance 4 2 2 P21725 P41525 hose O ring replacement To carry out any maintenance on the camera hose the hose must be removed See Section 2 for details Figure 4 2 P21725 P41525 Hose Maintenance The following spare parts are required Item 1 07 B01BS017 2 off Item 2 07 B01BS121 1 off 1 Remove old O rings and discard CAUTION Do not use a metal object e g screwdriver to remove O rings You may damage the groove 2 Identify replacement O ring 3 Clean the O ring groove with Ambersil Ambertron spray and wipe dry using a lint free cloth 4 Apply a thin film of silicone grease to the new O ring P571 flexicoiler Operation Manual 44 5 Roll the new O ring into place Do not stretch Two lightheads the 10W P222 P417 and the 40W P223 P418 are used with the P235 P415 rotational color flexiprobe camera The lamps used are quartz halogen units with their leads pre trimmed to fit the lighthead Sockets WARNINGS 1 Risk of explosion Use ONLY lamps supplied by Pearpoint Using lamps from other sources will invalidate the Labeled and Listed certification rendering the equipment unsafe to use in a hazardous environment 2 Risk of burn injury Do not touch lightheads when they are switched on They are hot and you may receive a burn Always allow adequate time for the lighthead to cool before handling CAUTIONS Do not touch replaceme
54. li EE N ee ette Rete EE a a ed eee Rt nta e Re RO e Eee ARA ER dates Edad 1 1141 Layoutot the un UE 1 1 2 Labeled and Listed P571 flexicoiler system components 2 121 Parilarge Coller EES DE Re RAR ne ennemie ge ee ee Ee 3 1 2 2 Labeled and listed EX mo scenic i GE ee ee 4 Me RE OR EE N EE N EK 5 1 24 AI EE OR EE EE EE EE EE Late 6 12 5 P222 P417 10W Lighthead A 7 1 2 6 P417 10W Lighthead Brush Skid set 8 1 2 7 P2231 P418 40W Lighthead EE 8 12 8 P418 Lighthead skid eet 9 12 9 P266 Lighthead 9w Non Ex only sisi 9 1 2 10 P118 lte E EE 10 1 2 11 P320 System control Center issus dee ES N eed Genie e Ee ene e RE ee SA Re ea 11 Section 2 Preparation and connection sise 12 2 1 lite ele 12 2 1 1 Flame paths ss ee ee ee cece Ge cece ee cette ee ee ee eee ee rann nn noon ee ee nn EA nn Re ee ee ee nn nn Re EEE ee AA 12 2 2 Tools and Materials ER ER EE RR ER danker 14 2 2 1 Tools and equipment sise 14 222 OOW EE ESA COLE CE TS 14 2 3 Equipment pr paration ius ee 15 23 1 P571 ee Uie EE a a N RE EE OE nt 15 2 3 2 P235 P415 camera preparation esse 16 2 3 3 P21725 P41525 camera hose preparation 18 2 3 4 P455 camera preparation use ee ee ek AA Ge Ee GR GR RA Ge ee ee GR ee AA Ge ee ee ee GR mener ee ee ee ee GR Ee Re Re ee ee ee enne 19 2 35 P455 le Ree Te 20 2 3 6 P222 P417 Lighthead Preparation sise 22 2 3 7 P223 P418 lighthead preparation seen 23 2
55. m P571 flexicoiler Operation Manual 51 P455 rotational color flexiprobe Full Diameter Length 120mm 4 7 Diameter 59mm 2 36 Material 300 series stainless steel Connector 4 way Pearpoint Posiswivel Waterproof to 11 bar 160 psi Weight 1 1kg 2 42 Ibs Electrical 25V 50V Consumption 6W approx Output complimentary composite video Control Pearplex inter video control system Remote Functions focus auto manual iris Auto manual rotate side front view Operating Temperature Range 10 C to 50 C Sensor Transfer Type Interline 1 4 Pixels 760 x 582 PAL 760 x 492 NTSC Sensitivity w flexiprobe 1 Lux approx Focal Length 6 35mm 0 257 Iris Control electronic auto or manually to eight positions Lightheads P222 P417 10W Dimensions 6 150mm L x 2 8 71mm W x 2 8 71mm H Weight 1 6 Ibs 0 75kg Operating Voltage 24V Environmental 11bar 160 psi Construction Cast Aluminum Alloy Stainless Steel P223 P418 40W Dimensions 6 9 175mm L x 5 2 132mm W x 3 15 80mm H Weight 3 8 Ibs 1 7 kg Operating Voltage 24V Environmental 11bar 160 psi Construction Cast Aluminum Alloy Stainless Steel P45575 40W Dimensions 5 128mm L x 4 8 121mm W x 4 8 121mm H Weight 3 1 Ibs
56. me NMB 003 du Canada Pearpoint Labeled amp Listed camera Explosion Proof systems are sold subject to the Radiodetection Ltd General Conditions of Sale Do not dispose of this product in municipal waste facilities Please check local regulations for disposal of electronic products Radiodetection complies with the requirements of 2002 96 EC Waste Electrical and Electronic Equipment Any third party products including hardware software and services mentioned in this manual are for instructional purposes only and is not an endorsement by Radiodetection Ltd and SPX Corporation Radiodetection Ltd does not accept any liability for loss of data or damage to equipment when using any third party products Every effort has been made to supply information within this handbook which is correct However Radiodetection Ltd assumes no responsibility for its use nor any infringements of patents or other rights of third parties which would result No license is granted by the manufacturer under any patent or patent rights The manufacturer reserves the right to modify and update the equipment at any time without prior notice Copyright 2011 Radiodetection Ltd SPX Corporation All rights reserved Radiodetection Ltd is a subsidiary of SPX Corporation SPX Radiodetection Pearpoint and flexiprobe are trademarks of SPX Corporation and Radiodetection Ltd Due to a policy of continued development we reserve the right to alter or amend any publishe
57. munications INFO comms ss 41 3 4 2 Internal information INFO intrn iii 41 3 4 3 Camera information INFO cam iii 41 Section 4 Maint nance sation dinde Dd EE M ee anda ed 42 4 1 P571 flexicoiler maintenance sise 42 4 2 P235 P415 CAMERA mainterianCce crecer etae Ge Ed ee EE Re de etienne Ge Ed ee VEE Ge de AKRE ERR rur Seed ENEE 43 42 1 Replacing camera UO TINGS ese eed REGS Se suede ER de ege tede fete e Ged he ee ed b Rees he 43 4 2 2 P21725 P41525 hose O ring replacement ss 44 4 3 EIGHTHEAD MAINTENANCE 3 222 tet han be gee ee be Gee iia diel isla 45 P571 flexicoiler Operation Manual vi 4 3 1 P222 P417 Lighthead lamp change iii ee ee ee GR Ke ee Re ee ek Re ee ek ke ee ee Re ee ek ke ee ee ke ee 4 3 2 P223 P418 Lighthead lamp change iii ee ee ee GR Re ee ek ke ee Re ee ek ke ee ee Re ee ek ke ee ee ke ee 4 3 3 P222 P417 LIGHTHEAD BRUSH REPLACEMENT ees esse se ees ee ee ke eee ennemi 44 Returns procedure rentes EE Section 5 Fault finding EE Section 6 X Appendix 12e ER Manse RE tta ve eee ede erate eee ee 6 1 eeler Lee WE 6 2 Outline of flameproof regulations 6 3 CONVERSION Tables oderit dere nee pn EE gee Ee xcu ege did cede gee E 6 4 Glossary of commonly used terms su Figures Figure 1 2 P571 flexicoiler System Components 2 Fisure 1 3 P571 Large ER EE N ON ER EE ER OE IG 3 Figure 1 4 P235 P415
58. n firmly by hand only Tighten the two M3x5 socket head grub screws 1 NOTE We recommend that the lighthead camera assembly not be connected to the sonde until the coiler is in position ready for surveying 2 4 3 1 Fitting P223 P418 Lighthead Skids Optional skids are supplied in pairs and color coded as listed in Section 1 1 2 Select the appropriate pair of skids 1 Loosen the two M8x10 socket head grub screws 4 in the base of each skid mount in the lighthead Insert the mounting stubs 3 of one skid into the locating holes The shorter end of the skid 2 goes to the front of the lighthead Securely tighten the two locking screws 4 Repeat for the other skid Fit the top skid 5 as shown Fit and tighten the two M6x10 Pozidriv countersunk screws 6 into the top skid Figure 2 19 Fitting Skids to P223 P418 Lighthead P571 flexicoiler Operation Manual 29 When you are satisfied that the system is properly connected you should carry out a full system test before entering the equipment into the pipe and commencing the survey WARNINGS i Before carrying out any testing ensure the equipment has been properly prepared and connected as detailed in this Section Otherwise injury and or damage may occur 2 The P571 will power up as soon as the mains lead is connected to an electricity supply 2 5 1 Pre survey checks 2 5 1 1 Communications Refer to your Section 3 of this user manual to test the followi
59. nd off using the power controls e Never lower tractors or other heavy equipment into manholes while personnel are working in the manhole e To avoid risk of burns do not touch lightheads when they are switched on or immediately after switch off Leave ample time for them to cool before handling e Clean and sterilize equipment at regular intervals e Pearpoint Labeled and Listed L amp L and Explosion Proof EX camera systems have been certified by approved certification authorities Users of such systems must ensure that they are operated and serviced according to the instructions contained in the User and Maintenance manuals It is the responsibility of the user to decide if the Labeled and Listed systems are suitable for use in a particular environment e All equipment should be properly maintained and should be checked before use to ensure it is functioning safely e Select and cone off area to be surveyed Use appropriate signs for directing traffic flow e Remove manhole covers from survey area Where reasonably practicable at least one manhole above and one below the length of pipe to be surveyed should be removed e f personnel are to enter the manhole insert an approved gas monitor on a line to test the atmosphere at the pipe level where manhole covers have been raised e lfall the above tests are negative leave a gas monitor in the sampling mode at the beginning and end manholes of the area to be surveyed e Place the su
60. nder its own tension and then pull the rod out of the coiler When recovering rod loosen the brake fully and push the rod into the coiler CAUTION It is important that the power to your system is switched OFF before disconnection Otherwise damage to system components may occur WARNING Risk of injury When handling rod wear heavy duty industrial gloves to avoid damaging your hands 1 Release the friction brake sufficiently to prevent the rod from uncoiling itself from the cassette 2 Reelin the rod with care to minimize the possibility of snagging Should a snag occur reverse the rotation of the coiler assembly and slowly dispense the rod until the obstruction is cleared then resume reeling in the rod 3 Wipe the rod with a cloth as it is reeled in The rod must be clean when stored on the coiler At all times wear heavy duty industrial gloves when recovering rod to avoid damaging your hands NOTE Dirty rod increases wear which leads to sheath damage Sharp pieces of grit can also cause the sheath to be penetrated when compressed between the coils 4 Stopreeling when about 4 100mm of rod remains and tighten the brake Press the STANDBY switch on the monitor control buttons See Section 3 to place the system in the standby 5 Disconnect the mains cable from the power source NOTE If the system is powered by a portable generator follow the manufacturer s instructions for powering down the generator prior to disconnectin
61. ng functions 1 Power up the system 2 Ensure the monitor is showing a clear picture from your camera 3 Calibrate and display counter reading 4 Select camera information to check the camera communications 2 5 1 2 Lights Ensure that all lights on the P222 P417 and P223 P418 Lightheads illuminate when power is supplied to the camera Check that all monitor controls indicator lights work See Section 3 2 5 1 3 Camera Iris At power up the camera defaults to automatic iris operation See Section 3 of this manual for details of iris control 2 5 1 4 Camera Rotate At power up the camera defaults to manual rotate operation See Section 3 of this manual for details of rotate control 2 5 1 5 Cable Counter While pushing the rod in a forward and reverse direction observe that the cable count on the monitor increases and decreases P571 flexicoiler Operation Manual 30 NOTE 1 It is strongly advised that your rod is calibrated before use or on a daily basis 2 It is also advisable to confirm absolute accuracy of your counter on a regular basis This involves the following procedure a Return all rod to the coiler and calibrate as described in Section 3 of this user manual Reset the counter to zero b With your system switched ON pull 60 ft 20m of rod from your coiler Using a suitable tape measure physically measure the length to confirm it is correct C Compare the physical measurement of the rod with the dis
62. ng the three M3 x 3 grub screws 1 around the locking ring 2 and unscrewing the locking ring until the lighthead is free P571 flexicoiler Operation Manual 22 Figure 2 10 P417 Lighthead Internal Checks 6 The lighthead can now be properly examined as follows a Inspect the two flame paths 1 Do not use if the flame paths are scratched or distorted Read the note at the beginning of Section 2 about flame paths if you are unsure about inspecting them b Inspect the two pogos 2 on the inside of the lighthead Push them gently with your finger and make sure they spring in and out Clean off any dirt using Ambersil Ambertron spray c Inspect the screw threads 3 and make sure they are clean and undamaged d Finally check the brushes The lighthead can be fitted with 4 100mm or 6 150mm brushes The front brushes are carried in the six slots around the periphery of the lighthead The rear brushes are carried in a separate holder If the brushes are worn or damaged refer to the replacement procedure described in Section 4 2 3 7 P223 P418 lighthead preparation WARNING Risk of explosion Do not use the P418 lighthead if there is damage to the body or any other part The Labeled amp Listed Explosion Proof Certification may be violated rendering the lighthead unsafe to use in a hazardous environment If damaged contact your Pearpoint representative immediately 1 Check that the front glasses 2 are not cracke
63. nt bulbs with bare fingers or greasy gloves Always use a clean lint free cloth to remove from the transit box and fit into the lighthead Ensure the lighthead glasses are clean and free from grease and dirt Excessive grease can cause overheating and premature failure of the glass NOTE Lamps in all of the lightheads are wired in series If one lamp has failed the other will be nearing the end of its useful life We therefore recommend that you change both at the same time to avoid subsequent early failure 4 3 1 P222 P417 Lighthead lamp change NOTE Lamps in all of the lightheads are wired in series If one lamp has failed the other will be nearing the end of its useful life We therefore recommend that you change both at the same time to avoid subsequent early failure Do not remove the four M4x8 socket head cap screws 1 from the lighthead fascia this is done to change the brushes only 1 Remove the center sleeve by unscrewing the large stainless steel ring at the front 2 Remove the four M2 5x5 socket head cap screws 2 from the face of the PCB 3 Re attach the center sleeve and pull firmly squarely and gently to extract the lamp PCB assembly 6 from the front housing 7 4 Slide both reflectors 3 away from the bulbs CAUTION Keep the lighthead upright with the lamps at the top to prevent the reflectors falling away as the assembly is extracted 5 Loosen the M2 x 3 countersunk grub screw 4 holding lamp lead 1 p
64. played counter reading The displayed reading should be within 2 ft 0 6m of the physical length This represents absolute accuracy of 1 of the entire rod length d If your counter reading falls outside these figures you should contact your Pearpoint representative for advice 2 5 2 Conducting a survey NOTE For operating instructions please refer to Section 3 of this user manual Providing all pre survey checks are successfully completed your rod system is now ready for use You can now carry out your survey task as required It is not possible to give detailed operating instructions for carrying out surveys as each case is different However the following warnings cautions and notes should be kept in mind at all times WARNINGS Risk of explosion 1 Do not attempt to take the lightheads apart even if disconnected from the sonde if they are in a hazardous area The lamps and internal metalwork could still be at a high enough temperature to ignite any explosive gas mixture 2 Before sending equipment into the hazardous area double check the tightness of all fixing screws If screws or screw heads are worn or damaged replace them It is a condition of the certification that connections which are pushed or screwed together are locked using an independent locking mechanism The socket head cap screws on the rear locking ring of the P418 on the front locking ring of the P417 and on the hose connection to the sonde must
65. rest within the pipe The camera is also equipped with manually operated full 360 degree image rotation remote electronic iris and remote focus The camera is fully enclosed in a watertight to 11 bar 160 PSI stainless steel case with all connections made via waterproofed connectors Ingress protection is to IP68 At the rear a slipring assembly picks up power from a pogo equipped connector A slipring on the front of the camera provides power for the lighthead used A patented hose assembly connects to the rear of the camera This allows the camera to move independently from the rod and decouples it from any twisting motion that the rod might try to impose The camera can thus negotiate right angled bends in pipes as small as 100mm 4 in diameter The rod also provides power to and carries video from the camera P571 flexicoiler Operation Manual 5 1 2 3 2 P455 rotational twin view color flexiprobe camera Figure 1 5 P455 twin view color flexiprobe camera Ex 10 HC4551501 1 PAL 10 HC4551601 1 NTSC Non Ex 10 HC4551801 PAL 10 HC4551901 NTSC The P455 Twin View Camera is a small color camera capable of giving forward view and remote side view maintaining high quality pictures with a minimum of lighting Versions for both of the popular TV standards 625 line PAL or 525 line NTSC are available The P455 Camera is auto uprighting The image is automatically orientated to the correct position wherever the camera may rest
66. rotational color flexiprobe camera esse see sees se ee ek ge ee Ge Re GR Re GR ee ene 5 Figure 1 5 P455 twin view color flexiprobe camera 6 Fisure TEER RE ER EO EE Re 6 Figure 1 7 P455 Brgsbhesg enge OE OE IU UE EE OE N 7 Figur 1 9 P417 10W AE id EE OE OE EE ER RE EE N 7 Figure 1 10 P417 Lighthead Brush Skid Set esse esse ee seen 8 Figure 1 12 P418 Lighthedd Skid ett 9 Figur 1 13 P266 9W Axial Lighthead 28 488888 EE ton eee ae rer a Ee be GER sp anni GER EEE aS 9 Figure 1 14 P118 Large Coiler sssini ere eer Prec dep EG Ge ve ich Geb Ge Se es feiende 10 Figur 1 15 P320 System control Center use erret hep chev teh SEA 11 Figure 2 1 P571 flexicoiler Preparation esse ss eerte Re ge So ene has Ee GR ER bee Lope tune rone Pine eis 15 Figure 2 2 P235 P415 Camera Preparation se Gee See Se Ee oneetan Se vee Se SE ese Be vee se ene Be WE Ge eno Ee SE ENNEN 16 Figure 2 3 P415 Camera Hose Preparation 18 Figure 2 4 PA55 Cam ra Pr paration ss GE se EG EE sevens Bey ee cep eko dase terere se Se oe cu Ge se Ge tees 19 Figure 2 5 PA55 Brush Skid Sets Gereke eere erre dE eke Ge VRA ERG Ge acest Ve nine 20 Figure 2 6 P455 9 5 Skid RE 21 Figure 2 7 P455 al GE ET 21 Figure 2 8 P222 P417 Lighthead External Check 22 Figure 2 9 P222 P417 Lighthead Separation sesse see ee se GR Ge Re GR ee GRA Ge AR Ge Re GR ee GR Ge Ge Ge Re eke ee 22 Figure 2 10 P417 Lighthead Internal Checks A 23 Figure 2 11 P418 Lighthead External C
67. rvey vehicle and other associated equipment no less than 5 feet 1 5 meters horizontally from the end of the manhole e Proceed with surveying as per CCTV manufacturers instructions P571 flexicoiler Operation Manual iii e Inthe event of an alarm on the gas monitor DO NOT ENTER MANHOLE e Persistent alarms may require jetting operations or opening more manholes above and below the area to be surveyed to increase ventilation e When the survey has been completed the above sequence of operations should be reversed and in particular the removal of the gas monitors should be left until the end e Please ensure all personnel observe the NO SMOKING rule throughout the time the manhole covers are removed Within this handbook pay particular attention to Warnings Cautions and Notes examples of which are shown below WARNING Indicates the possibility of personal injury if instructions are not followed carefully CAUTION Indicates a possibility of equipment damage if the instructions are not followed carefully NOTE Gives added information that will make operation of the equipment easier This manual covers several variations of P571 flexicoiler Please ensure time is taken to identify your system and all components Take notice of any specific warnings may apply WARNING For EX systems refer to engraving for compatible modules P571 flexicoiler Operation Manual iv Contents Section 1 lager 1 1 1 Purpose of this manua
68. s damaged in any way it must be replaced 2 Inspect the frame Item 2 to ensure that there is no damage or distortion Inspect all welds for signs of cracking If any damage is apparent contact your Pearpoint representative for advice 3 Check the condition of the hub connector Ensure it is secure and not damaged or dirty If the connector has been damaged contact your Pearpoint representative for advice P571 flexicoiler Operation Manual 15 4 Remove all rod from the coiler and inspect for damage If the rod is damaged water may leak through the outer covering and damage the equipment Contact your Pearpoint representative for advice NOTE It is also necessary to calibrate the rod before use This will ensure that the rod counter will give accurate measurements See Section 3 for details 5 Check the security of the monitor locking hand wheel Item 5 Turn the hand wheel anticlockwise to loosen and push the monitor to the upright position Turn the hand wheel clockwise until hand tight to secure the monitor The monitor should remain in the upright position CAUTION Equipment Damage If the monitor fails to remain upright there could be a fault in the hand wheel mechanism This must be repaired otherwise damage to the monitor may result Contact your Pearpoint representative for advice 6 Inspect the monitor for damage Check the casing for cracks and ensure the rear cover is secure Check the screen for damage Pull out the s
69. s range The P455 camera when changing views the focus will automatically adjust to the last setting on that particular view ROTATE The ROTATE button allows manual control of rotational cameras e g the P235 P415 Rotational Color flexiprobe camera Press lt or gt to rotate the screen image clockwise or counter clockwise Press both buttons together to enable auto rotate Pressing one of the buttons will disable auto rotate and revert to manual rotate COUNT The COUNT button allows you to zero the counter Press the button three times to reset rod counter to zero There is a time out on this button You must make all three presses within five seconds AUX The AUX button switches between forward and side views on the P455 camera P571 flexicoiler Operation Manual 36 Figure 3 2 OWERTY Keyboard 3 3 1 The menu system 3 3 1 1 Set current date SET DATE This option allows system date to be set in the form DDMMMYY e g 05AUG11 After you press DATE move the cursor using the cursor keys and overtype the displayed date to set to the required value Press the ENTER key Item 2 to accept the displayed date The date will remain current 3 3 1 2 Set current time SET TIME This option allows system time to be set in the form HHMM e g 1530 Time is in 24 hour clock format After you press TIME move the cursor and overtype the displayed time to set to the required value Press ENTER to accept the d
70. sh UK American English USA Swedish SWEDN and German GERMN Select the appropriate language and press ESC to remove the menu 3 3 1 7 Set measurement units CONF UNITS Allows selection of Imperial or Metric units for the electronic rod counter display After pressing UNITS choose METR or IMP When selected a confirmatory message will be displayed metric imperial selected 3 3 1 8 Set display text color CONF DISP You can select the color of the display text You can select BLACK or WHITE 3 3 1 9 System reset CONF FCLR FCLR is short for Forced Clear If you select this option the computer in the system is reset and all the text pages you have created are wiped clean When you press FCLR a message Are you sure N will be displayed You will be asked to confirm by pressing Y and pressing ENTER You can back out by pressing the ESC key You should not need to use this function as part of your normal operations 3 3 1 10 Text page selection EDIT PAGE Information can be displayed on screen using the text pages There are 10 pages numbered 0 9 Page 0 is used to show only the TV picture The other nine can be used to display the picture and any text which is entered will be overlaid onto the picture Pages can be recorded on video if required Each page of text can consist of up to 12 lines each with up to 35 characters By using the CURSOR keys text can be entered anywhere on
71. sting purposes 3 4 2 Internal information INFO intrn On selecting intrn a table of information relating to the rod counter will be displayed This is used by Pearpoint technicians for diagnostic and testing purposes 3 4 3 Camera information INFO cam This selection allows you to check the camera details Information on the camera serial number and the installed camera software version is detailed here In addition there is other communications information for use by Pearpoint technicians for diagnostic and testing purposes P571 flexicoiler Operation Manual 41 MENU ra SET CONF EDIT INFO SET USR DATE TIME GBUNT I T 1 edit user field 1 SET CAL EG set date set time DOOM P 15 15 set count DOD0 Dh ROD HONE Toh TOOM 120M 150M CONF LANG UNITS DISP FCLR LIK Are you sure SH USA SWEDN METR IM BLACK WHITE GERMH I metric selected imperial selected EDIT PAGE DATE TIME COUNT Enter a number Enters current Enters current Enters counter date at cursor time at cursor reading at cursor Has a Timeout on a text page on a text page on a fext page INFO COMMS intrri cam YEM Figure 3 3 P571 Menu System Section 4 Maintenance Routine preventive maintenance consists of examining and cleaning O rings sliprings pogos and is usually part of the preparation procedures detailed in Section 2 Non routine corrective maintenance is limited to replacement of certain O rings
72. ted Explosion Proof certification may be violated rendering the sonde unsafe to use in a hazardous environment If damaged the sonde must be replaced 1 Check that the three M3x4 socket head grub screws 2 which secure the cover are in position P571 flexicoiler Operation Manual 24 2 Unscrew the protective cap not shown and store safely Examine the flame path 3 for scratches or impact distortion Read the note at the beginning of Section 2 about flame paths if you are unsure about inspecting them 3 Check the pogos inside the opening not shown for cleanliness and smooth movement Figure 2 13 Sonde Preparation 4 Do not attach to the camera until the lightheads are fitted Both of the Labeled amp Listed Explosion Proof lightheads are in two parts The rear locking section cannot be attached when the camera is already plugged into the sonde 2 3 9 P118 coiler preparation WARNING Risk of explosion Do not use the P118 coiler if there is damage to the body or any other part Do not use the rod if there is damage to the outer casing or any other part If damaged the rod is unsafe to use in a hazardous environment and must be replaced The explosion proof certification may be violated rendering the equipment unsafe to use in a hazardous environment Contact your Pearpoint representative immediately for returns advice Figure 2 14 P118 Coiler Preparation 1 Examine the roller guides item 2 and ensure that th
73. the user field as described in Paragraph 3 3 2 11 2 Open a text page as described in Paragraph 3 3 2 10 3 Place the cursor at the position where you want the user field to be displayed on the text page 4 To insert the user field in that position press the PEARDROP key See Figure 3 2 Item 10 followed by the number of the user field The user field will be displayed at the position of the cursor NOTE The PEARDROP key has a time out You have approximately two seconds to select the number of the user field If the timeout period is exceeded press the PEARDROP key again and select the number of the user field within two seconds P571 flexicoiler Operation Manual 39 3 3 1 13 Entering system fields onto a page You can add prepared text pages which can include date time count and user text to your survey screen at the touch of a button You use the EDIT function to enter one of the System Fields DATE TIME or COUNT Move the cursor to your desired position and simply press the F key with the appropriate label over it The field will be inserted at the cursor position NOTE The counter value can only be read from off the screen There is no mechanical readout 3 3 1 14 Deleting fields from text This procedure is used for both system and user fields Place the cursor on the first character of the field text then press the DEL key twice The entire field will be deleted 3 3 1 15 Deleting a character A chara
74. to Labeled amp Listed Explosion Proof equipment must be carried out by an approved person only 2 Before proceeding to connect your system read the section below on flame paths 2 1 1 Flame paths At all stages of operation particular attention must be given to flame paths because the condition of all flame paths affect the safe operation of the equipment Within this manual there are illustrations which show the locations of the flame paths for all of the Labeled amp Listed Explosion Proof items of the system You will note that they are without exception the external mating surfaces of revolving joints The critical features are The surface finish of the mating faces The gap between the mating faces The length of the mating faces You must not as part of any operational or maintenance procedure do anything which will Roughen the surface finish on the face Change the width of the gap between the mating faces Reduce the length of the mating faces If you know or suspect that any of the critical features have been adversely affected during surveying operations you must take immediate steps to correct the problem However this type of problem would normally occur only as a result of severe impact damage or if there had been an explosion within the device If equipment returned for maintenance has suffered an internal explosion it is imperative that all the flame paths are checked before returning it to use Damage to t
75. ttaching the Hose 1 Carefully check the flame paths 1 for impact distortion and scratches Do not use if they are scratched or distorted Read the note at the beginning of Section 2 about flame paths if you are unsure about inspecting them Check the O rings 4 and replace if damaged Apply a thin film of silicone grease See Section 4 for a list of replacement parts Check the cleanliness and smooth movement of the pogos 5 Do not use if damaged Line up the locating pin on the pogo block 2 with the corresponding hole in the rear of the camera Push the pogo block gently into the camera rear Screw the hose locking ring 3 onto the rear of the camera and tighten using the special tool Tighten the three M3x5 socket head grub screws P571 flexicoiler Operation Manual 18 2 3 4 P455 camera preparation Figure 2 4 P455 Camera Preparation WARNING Risk of explosion Do not use the P455 camera if there is damage to the body or any other part The explosion proof certification may be violated rendering the camera unsafe to use in a hazardous environment If damaged contact your Pearpoint representative immediately 1 2 10 11 Remove protective cap item 5 from the rear of the camera and stow safely Check the O rings item 2 and replace if damaged Apply a thin film of silicone grease Examine the slipring item 3 at the rear for cleanliness and wear Do not use if scratched or pitted Clean
76. un visor and inspect for damage and security If any damage to the monitor is apparent contact your Pearpoint representative for advice 7 Check the action of the brake Item 7 by releasing it sufficiently to remove rod from the coiler Lock the brake and ensure that the coiler will not move CAUTION Do not release the brake completely The tension of the rod is such that it will feed off the coiler by itself if not checked by the brake 2 3 2 P235 P415 camera preparation Figure 2 2 P235 P415 Camera Preparation WARNING Risk of explosion Do not use the P415 camera if there is damage to the body or any other part The labeled and listed certification may be violated rendering the camera unsafe to use in a hazardous environment If damaged contact your Pearpoint representative immediately P571 flexicoiler Operation Manual 16 10 Remove protective caps one from each end and stow safely not shown Check the O rings 2 four in total and replace if damaged Apply a thin film of silicon grease Examine the sliprings 3 at front and rear for cleanliness and wear Do not use if scratched or pitted Clean with Ambersil Ambertron and apply a thin film of silicon grease Check the three M3x5 socket head grub screws 4 in hose connector for tightness Check that the certification engraving on the camera body 5 is shown in Figure 2 2 Check that front glass 6 is not cracked Clean using soft cloth and Ambersil
77. ursor over it and then typing the correct character This is called overtyping 3 3 1 20 Inserting a character character can be inserted by moving the cursor to the right or left of the position where the character is to be inserted Pressing INS followed by or gt inserts a space and moves the remaining text to left or right 3 3 1 21 Inserting a line A line can be inserted by moving the cursor to above or below the position where a line is to be inserted Pressing INS followed by or inserts a blank line and moves the remaining text up or down one line Using the MENU INFO option you can check if your P571 is successfully communicating with other parts of the system On selecting INFO information about your P571 will be typically displayed on screen as follows P571 vers 01 b 003 This is the version of the P571 and its operating software Eq 150M 500 rod This is the current video equalization setting Ser 26 This is the serial number of the P571 Comms 235 10096 This tells you type of camera and that communications between camera and system is 10096 NOTE At the bottom of the screen will be four menu options COMMS intrn cam and VCM The following information briefly describes each of these functions 3 4 1 P571 communications INFO comms On selecting COMMS a table of system communications information will be displayed This is used by Pearpoint technicians for diagnostic and te
78. with Ambersil Ambertron and apply a thin film of silicone grease Check the three M4x4 socket head grub screws item 4 in hose connector for tightness Check that the certification label viewable through the side glass item 8 is as shown in Figure 2 4 Check the front window item 6 and the side window item 8 are not cracked Clean using soft cloth and Ambersil Ambertron spray Check appearance of the flame path item 7 Do not use if scratched or distorted Read the note at the beginning of Section 2 about flame paths if you are unsure about inspecting them Check the camera body item 8 Do not use camera if the body is dented or distorted See warning Check hose item 9 is not cracked or split Check three M2x4 socket head cap screws item 1 are in place on the sonde connector Check the four M4 x 4 socket head grub screws in the front and rear skids item 10 are in place If any screws are missing they are to be replaced before the skid is used P571 flexicoiler Operation Manual 19 2 3 5 P455 skid preparation 2 3 5 1 Skids and brushes The 2 5 60mm solid skids come fitted to the camera these can be replaced with e Brush skid set without the brushes fitted for a diameters of 3 75mm e Brush skids with 4 100mm brushes fitted e Brush skids with 6 150mm brushes fitted e Brush Skids with custom cut brushes from above two size brushes See Section 4 for brush insertion and replacement Figure 2 5

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