F420AXP.22
Contents
1. dual sides ground controls lifting en moment limiting device intelligent type XP with flow pressure regulator valve VERRICELLO TRAVERSA GRU 1 1 1 1 1 Si 11 a a AS 5 LY po A gt y zn er j 3 l 3 TRAVERSA SUPPLEMENTARE p eee eee yy pac EY104 JA Losas wn So Le AE EV EV3 1 u l LA EL Va mus A A i TE 1 1 Sr Oy zaj H biek Cu 4 3 A e Need E ltda A ro A WERL NAZZ o 1 Nal all re zei h A HYDRAULIC AND ELECTRIC SCHEMATICS V GR4 XP 280 420 D3 FUSE Electric schematic for crane type 2 XP version with HCD4 and flow pressure regulator valve two working zones ODL 12 E EVXe EVX1 DESCRIPTION ON OFF XP KEY SELECTOR 1 CONTROL STATION ON OFF XP KEY SELECTOR 2 CONTROL STATION ON OFF XP KEY SELECTOR 3 CONTROL STATION ELECTROVALVE FOR INCREMENT OF THE LIMITING DEVICE PRESSURE ELECTROVALVE FOR INCREMENT OF BY PASS AND CAPACITY2. GR4 XP See chapter X of the F380A USE AND MAINTENANCE MANUAL for details of Controls to operate the crane The XP V device can be supplied on reguest and can be installed on a crane with Hydrocontrol distributor The XP device works on the principle of an increase in the lifting capacity of the crane with a reduction in the dynamic effect achieved with a reduction in the speed of certain movements fig 4 ACTIVATION OF THE XP V DEVICE The XP V device can be activated by operating a selector with two positions ON OFF by means of a safety key placed next to each con trol station Fig 4 4a 4b DE2691 The cranes with dual sides ground controls have two selectors one for each control station the third selector is located on the control station upwards when the crane is equipped with top seat controls eds cable remote controls 9 On the cranes with top seat distributor controls the selector is located on the control station upwards How to use the XP V device See chapter VIII of the USE AND MAINTENANCE MANUAL for details of the lifting moment limiting device 1 ATTENTION The rating plates relevant to the XP device are marked F XP 1 WARNING It is necessary to release the crane controls the distributor levers return in neutral position before operating the selector to engage or disengage the XP V device because the variations of the operating speeds are considerable and immediate then careful
3. F380A 420AXP 1 UNDER NO CIRCUMSTANCES SHOULD THE Punching DATA MARKED ON THE PLATE AND PUNCHED ON THE BASE BE ALTERED It is essential to give the correct crane model and serial number when you contact the Service and Parts Department The exact crane model serial number and description of implements will enable FASSI Service Department to give a rapid and efficient response O A further metallic plate fig 3 fixed to the crane by the installer quotes the identifying data of the equipment and the final CE mark 1 Name of the installer who applied the final CE mark 2 Crane mark model and serial number 3 Vehicle mark model and chassis number 2 4 Year of mounting O F 380A 420AXP 22 VEA DATA TECHNICAL DATA C The design of this crane has been carried out in respect of DIN 15018 norms fatigue test classification H1B3 The crane can operate intermittently with lifting devices other than the hook The dimensions and the capacity of the implements must be proportioned with crane performances F 420AXP 22 Lifting Standard Hydraulic Rotation Rotation Working Pump Oil tank Crane Max working capacity reach extension arc torque pressure capacity capacity weight pressure on the outrigger 210 40 tm 8 00 m 3 5m 430 9 99 tm 32 5 MPa 501 min 1801 4100 kg 48 5 daNicm 392 27 kNm 52 33 kNm THE CRANE CONTROLS TO OPERATE THE CRANE XP V DDEVICE CONTROLS TO conc 9 009 V
4. lower part from the position of the fig 9a to the one of the fig 9b and overturn the upper part The microswitch fig 9c will now enable the crane controls Close the latch and remove the key for safety I a u j EA r F Fi gat r at ji e sh pi i 4 T gt a p m Li te j a al PP MAN k ae i k er 4 e A y A fig 9c NOTE Microswitch check that the box have in fact been closed When the selector switch on the Manual Radio panel is turned to Radio it enables the remote control crane active when the box is closed otherwise it stops all movement crane not active for as long as the box remains open CONTROLS TO OPERATE THE CRANE V GR4 XP Radio and cable remote control The HETRONIC radio remote control is easily transformable in radio and cable remote control using a connection cable which allows the crane controls in case of unloaded battery or presence of interference on the transmission by radio or particular applica tions where it is necessary the cable control because the transmission by radio is for bidden Activation of the radio and cable remote control Crane with dual sides ground controls Connect by cable the console to the power pack Crane with top seat control When operating with personnel basket connect by cable the console to the power pack When operating on ground level connect the connector of the delay cable to the power pack and by cable
5. stop button 1 which isolates all crane functions The HETRONIC radio remote control is supplied complete of key linears joy stick proportional for the crane and the functions of starting turning off the motor the emergency stop system the start the warning horn and starting spy system Note The particular configuration of the radio remote control allows to control 6 functions distributor segment of the crane through 6 keys To control a higher number of functions 7 or 8 it is necessary to operate on proper selectors which allows at some keys the order of a double function The symbols placed on the side of each control key indicate the operating in relation to their movement controls THE CRANE Activation of the radio remote control on a crane with dual sides ground CONTROLS TO OPERATE V GRA XP Turn the selector switch fig 6 6a on the Manual Radio panel to Radio Close the box by taking it from the position of the fig 7 to the one of the fig 7a The microswitch fig 7b will now enable the crane controls Close the latch and remove the key for safety gt a r 3 s W in e fig 7 fig 7b fig 7a Activation of the radio remote control on a crane with top seat controls Turn the selector switch fig 8 on the Manual Radio panel to Radio Close the box by taking it from the position of the fig 9 to the one of the fig 9d The box is composed of two mobil parts bring the
6. FASSI CRANE F 420AXP 22 use and maintenance XP DEVICE EXTRA POWER Edition CE 04 02 09 98 INDEX Chapter IV IDENTIFICATION OF THE CRANE MODEL page 3 V TECHNICAL DATA page 4 X CONTROLS TO OPERATE THE CRANE XP V DEVICE page 5 XI CONTROLS TO OPERATE THE CRANE page 6 RADIO REMOTE CONTROL XP CR DEVICE XIV HYDRAULIC AND ELECTRIC SCHEMATICS page 11 B CAPACITY PLATES page 13 This supplementary use and maintenance Booklet is an up dating of the Use and Maintenance manual of the crane F380A supplied with the XP device 1 WARNING Some of the subjects contained are an integration of what reported in the manual read carefully this supplementary manual paying attention to the chapters or contesst of the manual before operating the crane THE CRANE MODEL IDENTIFICATION OF THE CRANE MODEL Pr CTO civ F 380A 420AXP Essential data for the identification of the crane are given on the plate DE1661 used for the CE mark and fixed to the base Fig 1 1 Crane model 2 Serial Number 3 Year of manufacturing GRU MODELLO D CRANE MODEL N DI SERIE SERIAL NUMBER ANNO DI COSTRUZIONE MANUF YEAR 8 fia 1 24021 ALBINO BG ITALY g O FAX 39 35 755020 The model the version of the crane the year of manufacturing and the serial number are stamped on the base fig 2 in the following sequence Identification F380A 420AXP 22 07 0100 sino year of manufacturing version 23 24 26 27 model
7. REDUCTION CAPACITY PLATES CAPACITY PLATES F 380A 420AXP 22 Bo a cm S FASSI GRU IDRAULICHE F380A 22 9 Pmax 12000kg 9 Pmax 3600kg GRU IDRAULICHE FA2OAXP22 A Ph M 155 N 140
8. e supplied on request and can be installed on the cranes equipped with proportional Danfoss distributo whichr keeping the manual control can be predisposed for the remote control electric modulus The XP device works on the principle of an increase in the lifting capacity of the crane with a reduction in the dynamic effect achieved with a reduction in the speed of certain movements The cranes supplied with the XP CR device have only one manual control sta tion They are equipped with HETRONIC radio remote controls and have elec tric modulus installed on the Danfoss distributor with manual control a control panel a visual indicator red yellow light for the lifting moment limiting device and a locking box of the manual controls When using the remote control radio and cable remote control to move the crane the manual controls distributor levers need to be protected to avoid the possibility of accidentally operate them These controls are protected by a locking box which is fitted on the control station and must be closed when active the radio remote control HETRONIC RADIO REMOTE CONTROL 1 WARNING First read the instructions given in the User s Manual supplied by the Manufacturer before using the remote control to avoid improper use Any hidden danger situation for persons must be audibly alarmed When there are serious imminent and dangerous conditions for persons and things during load handling operate on the emergency
9. h dual sides ground con trols Turn the selector switch fig 10 on the Manual Off Radio panel to Radio Close the box by taking it from the position of the fig 11 to the one of the fig 11a Close the latch and remove the key for safety Activation of the radio remote control on a crane with top seat controls CONTROLS TO OPERATE Turn the selector switch fig 12 on the v3 GRA XP Manual Off Radio panel to Radio zu Close the box by taking it from the position of the fig 13 to the one of the fig 13b The box is composed of two mobil parts bring the lower part from the position of the fig 13 to the one of the fig 13a and overturn the upper part Close the latch and remove the key for safety Radio and cable remote control The SCANRECO radio remote control is easily transformable in radio and cable remote control using a connection cable supplied on reguest which allows the crane controls in case of unloaded battery or presence of interfe rence on the transmission by radio or particular applications where it is necessary the cable control because the transmission by radio is forbidden Activation of the radio and cable remote control Connect by cable the console to the power pack The selector of the Manual Off Radio panel is turned to the Radio position 1 ATTENTION To restore the radio remote control it is sufficient to disconnect the cable lt is necessary to turn the select
10. ly operate the controls The XP V device can be activated by the crane operator before or during manoeuvres to handle the load For example it can be used to exploit the reduction in the speed when moving a load that must be positioned with precision to exploit the variation in the lifting moment limiting device adjustment parameters to exit from a critical situation when moving the load yellow light or activation of the lifting moment limiting with the red light and block Switching on the XP device after the yellow light has come on the light goes off insisting with the manoeuvres that increase the lifting moment you get the yellow and red lights again Switching on the XP device after the red light has come on lifting moment limiting device block A The block continues the crane must be reset by retracting the extension rams with hydraulic jib act on the retraction of the jib extension rams B The red light switches off and the yellow lights usually comes on the crane controls are enabled Insisting with the manoeuvres that increase the lifting moment you get the yellow and red lights again CONTROLS TO OPERATE THE CRANE 3 GR4 XP CONTROLS TO OPERATE THE CRANE RADIO REMOTE CONTROL XP CR DEVICE See chapter X of the USE AND MAINTENANCE MANUAL for details of Controls to operate the crane The XP CR device can only be operated from the radio remote control This device can b
11. or switch of the Manual Off Radio panel on the Manual position to go back to the manual control of the crane 1 ATTENTION The OFF central position of the selector is a safety position because it doesn t activate the distributor When there are serious malfunctions turning the selector switch on Off and closing the exclusion tap of the limiting device allow to operate the crane in a emergency condition See chapter VIII of the USE AND MAINTE NANCE MANUAL for details of the lifting moment limiting device After such emergency operations and prior to re use of the crane you must immediately go to FASSI authorised Center for testing the structure and re sealing of the devices 1 WARNING At the end of the work after folding the crane into the rest condition and before restarting It is recommended to place the control locking boxes in closed posi tion CONTROLS TO OPERATE BN THE CRANE V GR4 XP F f s a cle ie A AN fig 16 10 ACTIVATION OF THE XP DEVICE from the radio remote control Hetronic radio remote control You operate on the SLOW FAST selector E fig 14 placed on the conso le of the radio remote control on the SLOW position Scanreco radio remote control You operate on the XP ON XP OFF selector fig 15 on the XP ON position With the selector set on thi
12. ruck fig 16 indicates with yellow light 90 of the capacity lifting moment has been reached red light the activation value of the lifting moment limiting device has been reached How to use the XP device The XP device can be activated by the crane operator before or during manoeu vres to handle the load For example it can be used to exploit the reduction in the speed when moving a load that must be positioned with precision to exploit the variation in the lifting moment limiting device adjustment parameters to exit from a critical situation when moving the load yellow light or activation of the lifting moment limiting with the red light and block Switching on the XP device after the yellow light has come on the light goes off insisting with the manoeuvres that increase the lifting moment you get the yellow and red lights again Switching on the XP device after the red light has come on lifting moment limiting device block The block continues the crane must be reset by retracting the extension rams with hydraulic jib act on the retraction of the jib extension rams The red light switches off and the yellow lights usually comes on the crane controls are enabled Insisting with the manoeuvres that increase the lifting moment you get the yellow and red lights again HYDRAULIC AND ELECTRIC SCHEMATICS Leere SCHEMATICS c XIV V GR4A XP 280 420 Hydraulic schematic for crane HCD4 distributor
13. s position you have the electric signals of the strokes of the console control keys they come modified and interpreted from the electric controlers of the crane distributor segment which limits the strokes obtaining the reduction of the speed movements of the crane See chapter VIII of the USE AND MAINTENANCE MANUAL for details of the lif ting moment limiting device 1 WARNING The capacity plates relevant to the XP device are marked F XP WARNING When the XP device is active remember that The crane rotates with a decreased speed without increasing the rotation capacity the maximum load that the crane can rotate remains unchanged The Extension and Retraction of the extension rams and if fitted the Up Down stroke of the winch and The Extension and Retraction of the hydraulic jib are all possible without any reduction in speed they produce negligible dynamic effect On cranes with a lifting moment limiting device for double working zones manoeuvres within the unstable area are slower without any increase in the lifting Capacity VISUAL INDICATOR YELLOW RED LIGHT On the radio remote control it is not possible to repeat the visual signals of intervention of the lifting moment limiting device placed on the control panels next to each control station The crane is furnished of visual indicator signals of repetition which has to be located in a visible position on the crane structure or on the t
14. the console to the connector on the crane base The use of the cable of prolongs it is necessary to operate with the same procedure of connection Turn the selector swicth on the Manual Radio panel to Radio ATTENTION To restore the radio remote control it is necessary to disconnect the cable from the console and the power pack Turn the selector swicth on the Manual Radio panel to Manual to manually control the crane 1 WARNING At the end of the work after folding the crane into the rest condition and before restar ting it is recommended to place the control locking boxes in closed position SCANRECO RADIO REMOTE CONTROL 1 WARNING First read the instructions given in the User s Manual supplied by the Manufacturer before using the remote control to avoid improper use Any hidden danger situation for persons must be audibly alarmed When there are serious imminent and dangerous conditions for persons and things during load handling operate on the emergency stop button 1 which isola tes all crane functions The SCANRECO radio remote control is supplied complete of key linears joystick proportional for the crane and the functions of starting turning off the motor the emer gency stop system the start the warning horn and starting spy system The symbols placed on the side of each control key indicate the operating in relation to their movement Activation of the radio remote control on a crane wit
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F420AXP.22