Installation and User`s Manual for Modular Cuber Prodigy Plus D
Contents
1. eo e p e Te o i o i B SSIDDV 1VDIYLIITI vel VIC 88 TOZ December 2014 Page 6 4 ia MalA ADVE C0322 through C1030 D Series Air and Water Cooled User Manual C0330 C0530 C0630 Cabinet Layout MIIA JAIS 1441 Ka 131002 HIV NIVHG ELL NIA LNOYS ldd PI reel 13INI 00 0 YILVM ECH ldd BI 8 A I V Lg OL Sc I ZE y XINO SLINN IV E Y41714 319VAOW3H SEIN QNV 93An0O1 E 1volH12313 VIG 88 0Z 0 OLI KI X n N JAY 00 0 9 D E I MIIAMIVA E O NIVYO MAIA MOVE l Qq3100D 831VM o A AE 131002 310W3H P Tar O BEL Q NIVYO 8 O Gs LOE ldd ut 434 0077 2 84 Hd l 3 L0 coc YISNIONO el 6 NIA NV ld l ra TI 29 ldd 2 1 V8V m I I Ii H A A c8 0l 9 0l V L3NI T EZZ YILVM i 1d3 8 or ESPL TRO j 6S vl 69 1d3 8 ze u 00 7 9 gl Us 00 7 1YNOILdO i 94v pg p qe HOSN3S y 13 31 NIS LL y eve p DINOSVYLIN Fee y E ee 8 0ss30ov VIC 88 STOL 1volH12313 EN VIG 88 9c DIdI 31VW SIE 3NH ainon YASNAGNOD 310W3H LOZ E T DIdI 31VW Z 1 es le L37NI H31VM den JNM 39YVHISIA _ L8 vl YISNIONOI or Y2. December 2014 Page 13 C0322 through C1030 D Series Air and Water Cooled User Manual Initial Start Up 1 Remove front panel and evaporator cover Check machine for any packing or wires rubbing moving parts 2 Switch on the electrical power to the machine Observe that some of the control s indicator lights glow and its display shows 94 3 Open the water supply valve 4 Locate lower light and switch panel Push and release the ON button on that panel The code display will begin to blink The purge valve opens the water pump starts and the inlet water valve opens to add water to the reservoir In a few seconds the purge valve closes and the water pump stops Water will flow into the machine until the reservoir is full The hot gas valve and harvest assist device will activate then the compressor and water pump will start If it s an air cooled model the fan motor s will begin to turn a few moments after the compressor starts The display will show a continuous F Five seconds later the hot gas valve will close and the harvest assist device will return to its standby position Warm air will be discharged from air cooled models 5 Observe the Ready for Harvest indicator light It may blink early in the cycle that is normal The control will ignore that signal for the first 6 minutes of freeze 6 During the Freeze cycle move the curtain and observe that the SW1 or SW2 light on the control board blinks On when t
3. Scotsman Ice Systems Installation and User s Manual for Modular Cuber Prodigy Plus D Series Models C0322 C0522 C0722 C0330 C0530 C0630 C0830 and C1030 C0322 through C1030 D Series Air and Water Cooled User Manual Introduction The design of this modular cuber is the result of years This installation and user manual is divided into of experience and testing Standard features include three main sections Installation which provides front accessible indicator lights and on off switches the trade person with the information needed to that provide the user with fast access to critical set up and install this product Use and Operation information and easy operational control which provides the user with the information to use the product and Maintenance which provides the Keep this manual for future reference user with the information needed keep it operating efficiently Contents Installation Product Specifications LL Page 2 Model Number Description ll lle elles esses Page 3 Product Description amp Electrical Requirements lll lll ln Page 4 C0322 and C0522 Cabinet Layout Page 5 C0722 Cabinet Layout iure Page 6 C0330 C0530 C0630 Cabinet Layout xo RR ERG ehi Page 7 C0830 and C1030 Cabinet Layout o aoa oaoa oa a a a a 0000 eee ee ee Page 8 Water Page 9 POMCUIRGCMOVd WEEN Page 10 Plumbing Requirements a sco cm oom a a dla E Ee A E RB E X 4
4. Cycle length at startup will be longer until the system stabilizes Model 70 F air 50 F water 10 12 1 90 F air 70 F water C0322A C0322W C0522A C0522W C0330A C0330W C0530A C0530W C0630A C0630W C0722A C0830A C0830W C1030A C1030W ZE December 2014 Page 14 C0322 through C1030 D Series Air and Water Cooled User Manual Adjustments Bridge Thickness For the Service Tech Only 1 Push and hold Off till the machine stops 2 Remove evaporator cover 3 Remove curtain 4 Use a hex wrench and rotate the bridge thickness adjustment screw in 1 8 turn increments CW to increase bridge thickness Rotate CCW to decrease bridge thickness Caution Do not make the bridge too thin or the machine will not harvest properly Bridge thickness adjustments are not covered by warranty 5 Return curtain and evaporator cover to their normal positions 6 Push and release the On button Check next harvest of ice Repeat steps 1 6 if needed Water Purge Setting The water purge is factory set to the automatic position suitable for most water conditions The setting can be changed to one of 5 manual settings or left on automatic Low TDS non RO water RO water or equivalent Water Type water To set 1 Switch the machine OFF by holding the Off button in until a number or the letter A shows on the display 2 Press and release the On button repeatedly until the number on the display c
5. Ice From Beneath Curtain Open Door to Reset or Switch Off December 2014 Page 21 SCOTSMAN ICE SYSTEMS 15 Corporate Woods Parkway Vernon Hills IL 60061 www scotsman ice com 800 726 8762 17 3495 01
6. coc T 5142 31VW 8 oz IWNOLLdO US l INN ainon coc a Ja LIN 831 VM US YOSNIS Le 895 _ YASNJGNOD 310W3H Us YISNIONOI T3A31 NIS 61 r ldd 8 DINOSYULIN T DIdI 31VW Z L le i INI 3DYYHISIA 61 YaSNIGNOD 3LOWJY C0322 through C1030 D Series Air and Water Cooled User Manual C0722 Cabinet Layout MAIA LNOYS 00 77 SCH x SS i eS 7 E IL ul JL A l DES D 1 r n na t Jl ml it i msi it l mesi dE es beet i n a i moont it LI d ni ul Lm tr F ATNO SLINN 2v 2 Z SYILTIA JIIYAOWIY E GNV SH3ADnO1 TE i 7 UCWISRODS OFZ LLS MAIA NV Id 434 00 7Z stall 007 9 VS STE CH A m J JJ S061 5 v8v X Z ooz CY US 00 62 LEL MAIA ACIS 1331 00 vc L9 ERHEEHEERUHEEHEH EHEEEERHEEHEEERHEH T 60 SZ et reet EE 00 vc dOSN3S 14 31 NIG JINOSVa LIO LEQ NIVHO Idd ub 8 vc Leg Gel Cv MalA 42 V8 Q31000 HIV L3 TINI dilVM ldd 8
7. locate the machine away from heat producing appliances and heating ducts and allow 12 18 inches of space at the sides and top for good air flow Airflow is in the front out the back Attach a baffle kit to the back when an air cooled unit is installed with minimal side and top clearance See the next page for kit numbers Air Flow Environmental Limitations Minimum Maximum Air temperature 100 F Water temperature 100 F Power supply acceptable voltage ranges Minimum Maximum 115 volt model 104 volts 126 volts 230 volt model 198 volts 253 volts Warranty Information The warranty statement for this product is provided separately from this manual Refer to it for applicable coverage In general warranty covers defects in material or workmanship It does not cover maintenance corrections to installations or situations when the machine is operated in circumstances that exceed the limitations printed above Product Information The product is a modular cuber That type of machine is designed to be placed on an ice storage bin or an ice dispenser Many installations only require the matching bin but some also require an adapter to be placed between the bin and the cuber or between the dispenser and the cuber This product cannot be stacked See the chart for application information December 2014 Page 2 C0322 through C1030 D Series Air and Water Cooled User Manual Model N
8. 3 Page 11 FIGHI CA mu uw Eom ROEUR A mw EEE EE 9m 4x EST EE m s Xa S oed wd Eo a Page 12 Final Check List Page 13 EE uu mms RL Page 14 AXXOIUSImIEDIES xw ewm EU EIE Rn Page 15 Use and Operation AN mom E E e ox s Page 16 Control SwitChES rasata RL Page 17 Cleaning Sanitation and Maintenance 2 2 2 2 2 Page 18 Air cooled condenser filter 2 2 a a Page 20 What to do before calling for service 2 rn Page 21 Note any Caution or Warning symbols when they appear on the product or in this manual They indicate potential hazards AWARNING ACAUTION December 2014 Page 1 C0322 through C1030 D Series Air and Water Cooled User Manual Installation Product Specifications Location Limitations The product is designed to be installed indoors in a controlled environment Air cooled models discharge very warm air into the room out the back Space must be allowed at the sides and back for air discharge Water cooled models discharge warm water into the building s drain Space needs to be provided on both sides and above for service access Space Limitations Note Although the machine will function ice capacity of air cooled machines will be significantly reduced with minimal clearance at the sides back and top Some space is recommended for service and maintenance purposes on all models 6 of space at the sides and back are required for adequate operation To get the most capacity
9. ASNAGNOD 310W3H B 84 ldd BI Air and Water Cooled User Manual C0830 and C1030 Cabinet Layout C0322 through C1030 D Series Gd bel s L E St wen rou EOI MAIA JAIS 1331 ldd pi MAIA LNOYS dii 90 INI 00 0 19 82 ae D A A A V e AH WEE lve y 95 07 TZS y XINO SLINN DV SH3L1l4 JISVAOWSY PRI QNV SH3AnO1 VIC 83 0Z1 M Et NIVYO p 1dd t sr MIIA MII ar 434 000 i 8 Qq31002 31O0W3H ae MAIA MV I LO E 137NI ipo Ps Q3100D H31VM 84 orz u3lvM Nive pu ee Id4 8 ldd v LOE NIVHG FTA ei all sd 8v YASNIGNOD u l ldd 2 1 444 0077 5 E MAIA NV ld I F m V Z 90 vc 119 LV EL ok eve 679 65 07 y ezc 00 7 LS oz 1YNOILdO TOA 156 al a YOSNIS y j dd c T3A31 NIS i SE EMEN L DINOSVULIN Dev IVDIYLIITI SS4DIV ST OL vid 88 wa Ka DIdI 31VW 8 i INIT CINDIT YASNIGNOD 310W3H Vvv a JL DIdI JW Z 1 os L37NI HILVM 3NI1358VHDSIQ EN cov YISNIONOI YASN3GNOD JLOWSY SG Fey ldd 8 December 2014 Page 8 C0322 through C1030 D Series Air and Water Cooled User Manual Water The quality of the water supplied to the ice machine will have an impact on the time between cleanings and ultimately on the life of
10. eturn all panels and covers removed to their original positions Push and release the On button to resume ice making Ice Storage Bin together and pull up to remove sensor 1 Remove and discard all ice 13 Separate probes from housing and wash all 2 Mixa solution of 7 ounces of Scotsman Clear surfaces with ice machine scale remover solution 1 ice machine scale remover in 84 ounces of Rinse and return probes to holder potable water and wash all interior surfaces of the ice storage bin to remove any mineral scale build 14 Create a solution of sanitizer Mix 8 ounces of up Pour excess cleaner solution into the bin s NuCalgon IMS Il and 5 gallons of 105 115 degree drain F potable water to create a 200 ppm active quaternary solution 3 Mixa solution of sanitizer and thoroughly wash all interior surfaces of the ice storage bin Pour 15 Thoroughly wash all surfaces of the ice thickness excess sanitizer solution into the bin s drain sensor water level sensor curtain and water distributor with the sanitizer solution 16 Wash all interior surfaces of the freezing compartment including evaporator cover and right side panel liner with the sanitizer solution 17 Return water level sensor ice thickness sensor water distributor and curtain to their normal Release Uf probes by pushing in on white buttons and pulling probe down out of holder December 2014 Page 19 C0322 through C1030 D Series Air and Water Cooled User Manua
11. he curtain moves away from the evaporator and Off when returned to its normal position Note Moving the curtain during the Freeze cycle has no affect on control function but will cause water to flow into the cube chute 7 When enough ice has frozen the Ready for Harvest indicator light will be on steady After it s been on steady for a few seconds Harvest will begin The display shows an The hot gas valve opens the air cooled fan motor s shut off and the harvest assist mechanism is activated The purge valve opens to drain some water when it does the inlet water valve opens to refill the reservoir After a few seconds the purge valve closes but the inlet water valve continues to fill the reservoir Harvest continues until the ice is released as a unit and forces the curtain to open When the curtain opens it signals the controller which returns the unit to a freeze cycle 8 Check the ice harvested for proper bridge thickness The ice bridge is factory set at 1 8 inch If needed adjust bridge thickness Do NOT make it too thin 9 Return the front panel and evaporator cover to their normal positions and secure to the machine 10 Instruct the user in the operation of the machine and its maintenance requirements 11 Fill out and mail the warranty registration form or register it on line at Scotsman ice com Typical Ice Making Cycle Times minutes Listed times are for clean machines in proper installations
12. ions Note the drop zone and ultrasonic sensor locations in the illustrations on the next pages A bin or dispenser top must accommodate their locations See sales literature for additional applications and specialized kits Scotsman ice systems are designed and manufactured with the highest regard for safety and performance Scotsman assumes no liability of responsibility of any kind for products manufactured by Scotsman that have been altered in any way including the use of any part and or other components not specifically approved by Scotsman Scotsman reserves the right to make design changes and or improvements at any time Specifications and design are subject to change without notice December 2014 Page 3 C0322 through C1030 D Series Air and Water Cooled User Manual Product Description amp Electrical Requirements Dimensions w x d x Electrical Condenser Minimum Maximum volts Hz Circuit Fuse Size phase Ampacity 22 6 x 24 x 23 coss p rsen ar Jas s een p seo Jee 122 Je cosmswa p zoezsoeon ar rs s coxzwwa o 206230601 ar 61 s coxuswa p 206 230 60 Water ss 15 cosmos p maen far D i s cososwa p seo Ise no s cosowwaz p zoezsoeoi ar 61 s aen p Imsen Ar Dei 20 cossosazz p ER ar rs 15 cossoma3z p ER ar rs s cosos
13. ip with the indicator lights visible at the lower left front The On and Off switches are covered by a door to the right of those lights The on and off switches and indicator lights duplicate what is on the controller Uncrate and Set Up Begin with unpacking the ice storage bin Remove the carton and using part of the carton as a cushion tip the bin on its back to remove the skid and attach the legs or casters Return the bin to an upright position Check the bin top gasket for gaps and tears fill any in with food grade sealant prior to placing the ice machine on the bin Dataplate Location 1 Screws Datatplate Location and Panel Removal Install the bin top adapter or ice dispenser adapter if one is required for the application If the ice machine has not been unpacked do so now Remove the carton from the skid Lift the ice machine off the skid directly onto the bin Note The machine is heavy Use a mechanical hoist if necessary Secure the ice machine to the bin with the hardware provided two metal straps and 4 bolts Place the bin and ice machine in the selected location and level it by adjusting the bin leg levelers Remove the white plastic covering the panels December 2014 Page 10 C0322 through C1030 D Series Air and Water Cooled User Manual Plumbing Requirements All models require connection to cold potable water A hand actuated valve within site of the machine is required A
14. ir cooled models have a single 3 8 FPT inlet water connection a 3 8 FPT to 3 8 male flare adapter is available from the local Scotsman distributor or from a hardware store Water Fitting A Inlet Water Connection R Water cooled models have a 1 2 FPT drain fitting plus an additional 3 8 FPT condenser inlet water connection Water Filters If connecting to water filtration filter only the water to the reservoir not to the condenser Install a new cartridge if the filters were used with a prior machine All models require drain tubing to be attached to them Air cooled models have a single FPT drain fitting in the back of the cabinet Water cooled models have the same fitting plus an additional 72 FPT drain fitting in the back of the cabinet Install new tubing when replacing a prior ice machine as the tubing will have been sized for the old model and might not be correct for this one 1 Connect water supply to water inlet fittings 3 8 OD tubing is recommended Note This NSF listed model has a 1 anti back flow air break between the water inlet tube end and the highest possible reservoir water level no back flow device is required for the potable water inlet 2 Connect drain tubing to drain fittings 3 Route the drain tubing to building drain Follow local codes for air gap to drain receptacle Drain Tubing Use rigid drain tubes and route them separately do n
15. ized 10 Has the bin interior been wiped clean or sanitized 2 Locate the ice scoop if supplied and have it 11 Have any water filter cartridges been replaced available for use when needed 12 Have all required kits and adapters been properly Final Check List installed 1 Is the unit located indoors in a controlled environment 2 ls the unit located where it can receive adequate cooling air Open door to access On and Off switch buttons 3 Has the correct electrical power been supplied to the machine 4 Have all the water supply connections been made 5 Have all the drain connections been made 6 Has the unit been leveled 7 Have all unpacking materials and tape been removed 8 Is the water pressure adequate Lower Light and Switch Panel This user accessible panel provides important operational information and duplicates the lights and switches on the controller It also allows access to the On and Off buttons that operate the ice machine Sometimes access to the switches should be limited to prevent unauthorized operation For that purpose a fixed panel is shipped in the hardware package The fixed panel cannot be opened To install the fixed panel 1 Remove the front panel and remove the bezel 2 Spread the bezel frame open and remove original door insert fixed panel into bezel Be Sure it is in the closed position Return bezel to panel and install panel on unit
16. l Air cooled condenser filter Clean air filters when they become visibly dirty They will need cleaning more often than the other items 1 Pullair filter s from the front panel 2 Wash the dust and grease off the filter 3 Return it to its original position Do not operate the machine without the filter in place except during cleaning Air cooled condenser If the machine has been operated without a filter the air cooled condenser fins will need to be cleaned They are located under the fan blades The services of a refrigeration technician will be required to clean the condenser Exterior Panels The front top and side panels are durable stainless steel Fingerprints dust and grease will require cleaning with a good quality stainless steel cleaner Note If using a sanitizer or a cleaner that contains chlorine on the panels after use be sure to wash the panels with clean water to remove chlorine residue Air Filter Water filters If the machine has been connected to water filters check the cartridges for the date they were replaced or for the pressure on the gauge Change cartridges if they ve been installed more than 6 months or if the pressure drops too much when the ice machine fills with water December 2014 Page 20 C0322 through C1030 D Series Air and Water Cooled User Manual What to do before calling for service Reason
17. ld supplied strain relief per code Attach a ground wire to the ground connection in the junction box 3 Check voltage when complete 4 Return the junction box cover to its original position and secure with the original screws The electrical disconnect switch with fuse protection must be a two pole type with a minimum of 3 mm between open contacts Follow all applicable local state and national codes Junction Ground Wire Connection Install GE Power Strain Wires Electrical Connections Back of Unit Air Break Description Cutaway View of Water Reservoir Air Vent at Water Inlet Connection Maximum Water Level in Reservoir The air break is created by the gap between the maximum water level in the reservoir additional water will spill out and the water inlet connection Reservoir water cannot contact the water inlet connection and in case of negative pressure only air can enter the water supply hose December 2014 Page 12 C0322 through C1030 D Series Air and Water Cooled User Manual Final Check List After connections 9 Have the drain connections been checked for leaks 1 Wash out the bin If desired the interior of the bin could be sanit
18. orresponds to the desired setting 3 Press and release the Off switch again to return to the normal control state Ice Bridge Thickness Measurement Note Indentations may be deeper on C0322 and C0330 1 8 3 16 bridge Too Big Just Right Too Small Bridge Thickness Adjustment Mechanism A X Adjustment es Screw gt Ce ao Si UI E ag 8 C GO A Purge setting 2 Moderate 3 Standard A Automatic Use for typical High TDS water Very High TDS water Any with conductivity not less than 10 microSiemens cm Note Water cooled models the refrigeration system discharge pressure is factory set at 245 PSIG which should yield a freeze cycle discharge water temperature of about 105 110 degrees F Adjust if necessary December 2014 Page 15 C0322 through C1030 D Series Air and Water Cooled User Manual Use and Operation Once started the ice machine will automatically make If the De Scale light is on the machine has ice until the bin or dispenser is full of ice When ice determined that it needs to be cleaned Contact an level drops the ice machine will resume making ice authorized Scotsman service agent and have the machine cleaned de scaled and sanitized Caution Do not place anything on top of the ice machine including the ice scoop Debris and moisture Note A Component Indicator Light
19. ot Tee into the bin s drain and if water cooled do not Tee the condenser drain into the reservoir or bin drain Vent the reservoir drain A vertical vent at the back of the drain extended about 8 10 will allow the gravity drain to empty and also keep any surges during draining from discharging water out the vent Insulate drain tubing if in a humid environment Horizontal runs of drain tubing need a A fall per foot of run for proper draining Follow all applicable codes Water Cooled Shown Air Cooled Similar Water Supply Water Cooled T N d Cooled Drain Reservoir Drain Connection Floor Drain Plumbing Connections December 2014 Page 11 C0322 through C1030 D Series Air and Water Cooled User Manual Electrical The machine is not supplied with a power cord as the machine is designed to be permanently connected The dataplate on the back of the cabinet details the power requirements including voltage phase minimum circuit ampacity and maximum fuse size HACR type circuit breakers may be used in place of fuses Extension cords are not permitted Use of a licensed electrician is recommended Electrical connections are made inside the junction box in the back panel of the ice machine 1 Remove the junction box cover and route the electrical supply cable through the access hole and properly attach the power supply wires to the leads in the junction box 2 Install a fie
20. quires three types of maintenance e Remove the build up of mineral scale from the ice machine s water system and sensors e Sanitize the ice machine s water system and the ice storage bin or dispenser e Clean or replace the air filter and clean the air cooled condenser air cooled models only It is the User s responsibility to keep the ice machine and ice storage bin in a sanitary condition Without human intervention sanitation will not be maintained Ice machines also require occasional cleaning of their water systems with a specifically designed chemical This chemical dissolves mineral build up that forms during the ice making process Sanitize the ice storage bin as frequently as local health codes require and every time the ice machine is cleaned and sanitized The ice machine s water system should be cleaned and sanitized a minimum of twice per year 1 Remove the front panel Note If unit has not been de scaled for an extended period of time and significant mineral scale remains Remove the evaporator cover repeat steps 4 6 Mix a cleaning solution of 1 oz of ice machine 2 3 Remove all ice from the storage bin or dispenser 7 A scale remover to 12 ounces of water Push and release the Clean button The yellow Clean light will blink and the display will show 9 C The machine will harvest any ice drain the reservoir and begin to refill it Locate curtain push in on edge of curtain by pivot pin to release it P
21. s the machine might shut itself off e Lack of water e Freeze cycle takes too long e Harvest cycle takes too long e High discharge temperature e Controller self test failure Check the following 1 Has the water supply to the ice machine or building been shut off If yes the ice machine will automatically restart within 25 minutes after water begins to flow to it 2 Has power been shut off to the ice machine If yes the ice machine will automatically restart when power is restored 3 Has someone shut the water off to a water cooled unit If yes after the water supply has been restored the ice machine may need to be manually reset 4 ls the curtain open because some ice is stuck under it If so remove the ice and the machine should start in a few minutes Note Curtain can be removed amp replaced anytime the machine is in a standby mode or when it is in a freeze cycle However removal of the curtain during freeze will result in water flowing into the bin Removal of the curtain during harvest terminates harvest at that point and if left off will result in the machine shutting off To Manually Reset the machine e Open the switch door e Push and release the Off button e Push and release the On button To Shut the Machine Off 1 Push and hold the Off button for 3 seconds or until the machine stops Curtain Clear Ice a From Here Clear
22. so wash the water distributor and curtain with the ice machine cleaner solution Squeeze Tabs Together Slide Out Until it Stops Then Lift to Remove I A Y X i i i I l A A Inspect Water Distributor Inspect Orifice Holes 12 Locate water level sensor Squeeze catches 18 19 20 21 22 positions Be sure water level sensor and ice thickness sensor are completely dry Push and release the Clean button The yellow Clean light will blink and the display will show C The machine will go through a harvest cycle drain the reservoir and begin to refill it Observe code display when it blinks the characters oa immediately go to the next step Pour the sanitizing solution into the reservoir until it is full The unit will circulate the sanitizer then drain and flush it This will take 35 minutes then the machine will stop and the display will show 2 R
23. switches ON to from objects on top of the machine can work their way indicate that the component is operating into the cabinet and cause serious damage Damage caused by foreign material is not covered by warranty Note There are two Curtain Switch lights SW1 and SW2 These single plate models have one curtain There are four indicator lights at the front of the switch light on all the time as a curtain switch light is machine that provide information on the condition of ON when a curtain is either open or not present the machine Indicator Lights e Power Status e Water e De scale amp Sanitize Indicator Lights amp Their Meanings m De Scale amp Sanitize Steady Normal bin full or making Green Blinking Self Test Kier on or off LL Green Failure Blinking Diagnostic shutdown or if Lack of water Red making ice temperature sensor failure Yellow e tit Time to de scale and sanitize Blinking In Cleaning mode Yellow Light off Switched off All Blinking Unit remotely locked out check with leasing company If the Water light is on the machine has sensed a lack of water Check the water supply to the machine The water could have been shut off or the water filter cartridges might need to be changed December 2014 Page 16 C0322 through C1030 D Series Air and Water Cooled User Manual Control Switches The On and Off switch buttons are front accessible Status De scale Dis Water To s
24. t to including Off or Max knob and label indicators lined up where it fills the bin until the standard bin control shuts the machine off See the kit s instructions for complete details Rotate the adjustment post to the desired ice level The machine will fill up to that level and when it shuts off the Bin Full indicator light will be On Ice The cuber drops ice in large sections That ice will break up into random parts as it falls into the bin but some large sections may remain on top of the ice in the bin In a dispenser this ice will break up into mostly individual cubes as the dispense mechanism moves the ice The ice in the bin will normally slope down from the right to the left Heat When making ice air cooled models will discharge hot air out the back of the cabinet Noise The ice machine will make noise when it is in ice making mode The compressor fan motor s if air cooled and water pump all produce some sound It is also normal to hear some cracking just before the harvest cycle begins In addition during the harvest cycle the harvest mechanism may click twice as it pushes the ice out and returns to its normal position The ice harvests as a unit or slab which makes some noise when it impacts the bin or dispenser These noises are all normal for this machine December 2014 Page 17 C0322 through C1030 D Series Air and Water Cooled User Manual Cleaning Sanitation and Maintenance This ice system re
25. the product Water can contain impurities either in suspension or in solution Suspended solids can be filtered out In solution or dissolved solids cannot be filtered they must be diluted or treated Water filters are recommended to remove suspended solids Some filters have treatment in them for suspended solids Check with a water treatment service for a recommendation RO Water This machine can be supplied with Reverse Osmosis water but the water conductivity must be no less than 10 microSiemens cm Potential for Airborne Contamination Installing an ice machine near a source of yeast or similar material can result in the need for more frequent sanitation cleanings due to the tendency of these materials to contaminate the machine Most water filters remove chlorine from the water supply to the machine which contributes to this situation Testing has shown that using a filter that does not remove chlorine such as the Scotsman Aqua Patrol will greatly improve this situation while the ice making process itself will remove the chlorine from the ice resulting in no taste or odor impact Additionally devices intended to enhance ice machine sanitation such as the Scotsman Aqua Bullet can be placed in the machine to keep it cleaner between manual cleanings Water purge Cube ice machines use more water than what ends up in the bin as ice While most water is used during ice making a portion is designed to be drained out ever
26. ull curtain out of machine Note Curtain s must be in the closed position Move ee curtain s to release any ice trapped after ice is harvested 5 Observe code display when it blinks the characters A d 1 immediately go to the next step 6 Pour 8 ounces C0322 or C0330 or 10 ounces C0522 C0530 or C0630 or 12 ounces C0830 T or C1030 of Scotsman Clear 1 ice machine scale remover into the reservoir The unit will circulate EN the scale remover then drain and flush it This will ES take 35 minutes then the machine will stop and the display will show 8 Ice machine cleaner contains AACAUTION acids Acids can cause burns If concentrated cleaner comes in contact with skin flush with Pull here 9 Remove water distributor from ice machine Remove cover inspect distributor for restricted orifice holes flush out any debris and open any restricted holes Return cover to distributor be sure it is fully attached water If swallowed do NOT induce vomiting Give large amounts of water or milk Call Physician immediately Keep 10 Locate ice thickness sensor Squeeze mounting out of the reach of children legs together to release sensor December 2014 Page 18 C0322 through C1030 D Series Air and Water Cooled User Manual 11 Wash the sensor and the adjustment screw with ice machine scale remover solution rinse with clean water Al
27. umber Description Example e C0322SA 1D e C cuber e Q3 nominal ice capacity in 100s of pounds e 22 nominal width of cabinet e S Cube size S small or half dice cube M medium or full dice cube e A Condenser type A air cooled W water cooled e 1 115 60 Hz 32 208 230 60 Hz 3 208 230 3 phase 60 Hz e D Series revision code Note Listed model numbers typically include only the first five characters of the model number Options There are several field installed options that can be installed at initial start up or later They include e KVS Vari Smart Adjustable ice level system e KSB SmartBoard Advanced feature board e A40353 001 air baffle for alcove locations Fits C0322 C0330 C0522 C0722 C0530 C0630 e A40353 002 air baffle for alcove locations Fits C0830 and C1030 Some installations require bin or dispenser adapters Standard Bin Applications Adapter information B222 B322 B948S Not available B842S Direct fit KBT27 Not available Does not Direct fit KBT28 KBT22 fit Hotel Dispensers The HD22 and HD30 are compatible with this ice machine no adapters are needed Some typical combinations include e HD22 use with C0322 or C0522 e HD30 use with C0330 or C0530 Ice and Beverage Dispensers Adapter information ID150 ID200 or ID250 C0322 C0522 KBT42 KBT43 C0722 C0530 C0630 Does not fit KBT44 C0830 C1030 Other Bins amp Applicat
28. wa2 p zoezsoeon ar 182 o eme p 208230601 waer w 20 zerana corsas o aez ar o s emer o zoezsoeon r 102 s cososwaz p zoezsoeoi Water e 15 ciososa3 p 206230601 ar 16 o aas D_ 208 230 60 Water Dat Je Or HACR type circuit breakers Maximum width at top panel December 2014 Page 4 Air and Water Cooled User Manual C0322 and C0522 Cabinet Layout C0322 through C1030 D Series MalA JV v nr 131000 HIV MAIA 30IS 1331 NIVYO MAIA LNO8H ldd ub E AJ e l Vv 00 vZ vO L37NI GER 19 2 YILYM Ldi BE Je EE WES ai V 6 01 rz oetl li NINO SLINN IV ii Y31714 319VAOW3H d ONG YIANOT WI 09 L Uv Ki SY 5 o M3IA 432V8 O O Qq3100 D H31IVM c c NEG gi MJA 32 V8 ene q H MIIA NW1d Idd W E er F100 ILOMNIY T se a 49Y 00777 E sl vO Il 691 9E gaa O STOL _ v 0 al 891 YASNIGNOD 97 Ess NIVYG ev Ier ert Idd PI DI A A I I V L3INI 6201 slum 8 0L 00 61 LIN O HIT 144 8 egr Kei YILVM 8CSI s mu one SL oq d 1d3 18 ege ZE ZE Y S a Z Y 3 i Lg eel y l a i S SSADDV 2 SSIDIV ML IVIIYLIITI nr B 7 VIG 188
29. witch the machine OFF push and release the Off button The machine will shut off at the end of the next cycle To shut the machine off immediately push and hold the Off button for 3 seconds To switch the machine ON push and release the On button The machine will go through a start up process and then resume ice making Control Options There are two optional field installed controls that can be added to this machine e Vari Smart adjustable ice level control e Smart Board advanced control board and data logger Adjustable ice level control kit KVS When this option is present there is an adjustment post and an additional indicator light to the right of the controller switches The ultrasonic ice level control allows the user to control the point that the ice machine will stop making ice before the bin or dispenser is full Reasons for this include e Seasonal changes in ice used e Planning to sanitize the bin Faster turnover for fresher ice e Certain dispenser applications where maximum ice level is not desired Note Ice will build up in the bin or dispenser at an angle the distance set will be from the sensor to the top of the ice The sensor position is shown in the cabinet layout diagrams The actual distance between the highest point of the ice may be closer or further away than the distance set depending upon the angle of the ice Use of control There are several positions the ice level can be se
30. y cycle to reduce the amount of hard water scale in the machine That s known as water purge and an effective purge can increase the time between needed water system cleaning In addition this product has the capability to automatically vary the amount of water purged based on the purity of the water supplied to it The water purge rate can also be set manually Adjustments of purge due to local water conditions are not covered by warranty December 2014 Page 9 C0322 through C1030 D Series Air and Water Cooled User Manual Panel Removal 1 Locate and loosen the two screws at the bottom of the front panel 2 Pull the front panel out at the bottom 3 Lower the front panel down and off the machine 4 Remove two screws at the front of the top panel Lift up the front of the top panel push the top panel back an inch then lift to remove 5 Locate and loosen the screws holding each side panel to the base Left side panel also has a screw holding it to the control box 6 Pull the side panel forward to release it from the back panel This manual covers several models The model number on the product is located in two places on the back dataplate and on the model and serial number tag located behind the front panel See the illustration for the dataplate and serial tag locations Write the model and serial number of this product here Write the day month and year of initial start up here Switch Door All models sh
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