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AVANTI Building Maintenance Unit (BMU) AUS/NZ

1. 17 18 1 la y T UU 00000000 000000000 o o o o o o OG 00000000000000 0000000008800000000 000000000000000 9000000000 2000000 799900000090000000 13 o O A O 090000000000000009 09000000000000088000 08000009000000000000 2 090900000000000008 3 09000000000000000900 098000900000000009 09800000000000000900 SSR ls lal ld SEBEL 00604000000000000600 S O O000Y0000000000DOPOVO SAVI II O 4 y SOI 0000000000000000000 0000000000000000000 0060080000000000 0000 00600800600000000 0000 SOIT ITUIIO SITI 23 SS BEBE SSD 08080808080808030303 08080808 09202000 SS SSBEBY SSD 0000000000000900000 08030808080808030308 99080802080808030308 0000090000000900000 06000000000009000000 0908030303080303030 098080808080808030303 06000000000009000000 0000000000000000000 626262626 090 Ol 0 09069690069002800590696905 0000000000000000000 000000Q0000000000000 le 626262626 09690600 025952595 le 0202090 000000Q0000000000000 SIEGEL 030398080808080808 08080808030 2200000000 CIEE 0000000000090000000 O LO 0025952595 0592595 0000000000090000000 06000000000000000000 03808080 LO OO 080805050 0060000004000000000000 090809202092020020J000 020202020 02902080 0000000800080000000 OLOLLO 026868 62BLOL AKO 020202029225 9299590 0000000800060000000 00000000800 00000000 O62 OSIO 06900 626262 00000000800 00000000 02020 e GRO 020202020 O 0000000000900000000 O069690690696060 O O 0582925259 0689259 00000
2. 34 AVANTI BMU for Wind Turbines oO A JJ O OF A OO N Q OO 0 OO N N N N N N N N NN a a 2 2 A 4 2 de ID EN O MN o GOD CE gt AD Eo O o GOD GO Omn SN O 45303112 45303107 45303121 45303120 45303105 45303106 45303111 45303117 45511002 45502004 45502045 45512004 47870006 45570001 45547002 45303119 45502035 45502036 45303118 45502038 45303116 45512009 45303113 45303114 45303115 45303125 45303126 45502037 45303124 79999562 45303123 45512006 Parts list SHARK sliding door Top Shark L Spine Shark L Safety brake BSO 504E BSO 1004E ASB500 Guard small for Spine Shark Guard large for Spine Shark Cabin right Shark Cabin left Shark Bottom Shark Hatch Shark Wire guide Traction hoist X402P L502P A500 Plug 690V Plug 400V Anchor point yellow Spine Anchor Roller 1 for spine Shark Roller 2 for spine Shark Bracket for top switches Top stop swich S1 Emergency top stop switch S13 Pendant control holder Shark Emergency stop BOX Override automatic operation switch Step Shark Handle for cabin black Front for Shark sliding door Center door for Shark L w slide Right door for Shark L w slide Guide 1 for sliding door Shark L bottom Guide 2 for sliding door Shark L top Sliding door limit stop switch Sliding door handle Eye nut M8 FZV Angle for wirebush Guide for wirebush Install fig 14
3. v Og O 338 SR HE a a a i 268 i 08988 333 i He i o o o o a o a o o o oe uu i i o 3 o LS o i a o o o o Be DES 6353 090 BRER Be d o 92 ci i SI Si o a S 3280 o LES RR 935333 a i 808 06969694 260626052 05959 60504 0808 O o 16 e e e e e e u W N V O 0 N O a A WwW N O N N N N NN NN NN 4 2 2 27 2 2 A O OG RIM O gt AD NO MO GOD GO ND IS O 45303300 45303301 45303312 45303306 45512007 45303305 45303302 45303303 45303304 45303314 45303307 45303308 45512008 45502037 45303124 45303310 45303311 45512006 45303057 45303107 45303121 45303120 45512004 47870006 45502040 45502041 45303119 45303005 45511003 Parts list SHARK M Cabin right Shark M Cabin left Shark M Top Shark M Bottom Shark M Landing rubber feet Sliding door fixture Shark M Sliding door w hinge SharkM Sliding door middle Shark M Sliding door extreme Shark M Slide for Sliding door Bottom door guide Shark M Top door guide Shark M Hinge for double door Sliding door limit stop swich Shark L 519 3 3500mm Sliding door handle Shark L Bottom stop Shark M Bottom stop holder Shark M Guide bush for pulling wire Hatch for Shark M Spine for Shark L Small cover for spine Shark L Large cover
4. Shark L lifting capacity e Motor X402P 240 kg e Motor A500 240 kg max 2 person ee e Motor X502P 320 kg EE e Motor A500 320 kg Q REG RETTE 2 95 080809 2000000000900909 380 8809888009800089000000 388 898 94942525252 9202020202080 98980808 090 080 080 2090 0808080803030 ogi 899 99030953033959 308 IS 9390 2080 9333333833883398 262 0909 9080803030808 08080 080 2000200020202020 n o 8080 08p3030808080803080 080630 0808080808080803080 n 08080 08080808080808080809 080 0802080808080808030 086809 8080803080808080303 08090 09080 08080809080308080 080808 080903030803030303 0808080 080808080808030309 O O Ol 30303 080808080808080808 809 0803030908080380 9808989 080898999898009808 090 980 05980 05 080 80 eS 99 O 080 O 0595959 0626262626 26252 888988885 f 9999899990909099 Motor A500 240 kg 333353388 SERBI 86808086 03030808030 0 0 0 0 0 0 0 0 0 0 0 0 TB 2 m a xX 2 e rs O n 08080808080 08080808080309 080808080808 8080808080309 96059595009 0809090959599 o I 30802080808 809080808030 max 3 person 826980898080 60000 0000 69906060 Q O Weight of BMU M kg 90 L kg 110 XL kg 120 The weight of the power supply cable should be added to the weight of the BMU approx 0 23 kg per m ecc li Standing height
5. AVANTI Building Maintenance Unit BMU AUS NZ User s Manual and Installation Manual Model SHARK Date of publication 7th CE Edition February 2008 Manufacturer AVANTI Wind Systems A S H gevej 19 3400 Hiller d Denmark 45 4824 9024 45 4824 9124 info avanti online com www avanti online com monto LIALITY MANAGEMENT 001 Sales amp Service USA Avanti Wind Systems Inc 5150 S Towne Drive New Berlin Wisconsin 53151 USA P 1 262 641 9101 F 1 262 641 9161 www avanti online com Spain Avanti Wind Systems SL Poligono Industrial Centrovia C Los Angeles No 88 nave 1 50196 La Muela Spain P 34 976 149524 F 34 976 149508 www avanti online com China Avanti Wind Systems Building 14 Weishi Industrial Park No 599 Zhongxin Road Dagang Town Songjiang District 201614 Shanghai China P 86 21 5785 8811 F 86 21 5785 8815 l www avanti online com Germany Avanti Wind Systems GmbH Weddingstedter Strasse 52 25746 Heide Germany P 49 48142 1570 0 F 49 48142 1570 29 www avanti online com Ha INS SER EC Type Test Approval EC Directive 98 37 EC Article 8 Section 2b Machinery Number of registration 01 205 0486 08 TUV GERT certification body for machinery NBOQ35 at TUV Rheinland Industrie Service GmbH herewith confirms for the company AVANTI WIND SYSTEMS A S Hogave 19 DK 3400 Hiller d Denmark the close confarm
6. Manual fig 10 Manual fig 10 Manual fig 13b Manual fig 13b 35 34 35 36 37 38 45303128 45512064 45502031 45512005 45303100 45512060 45515001 45512011 45512001 45512003 45512056 45511001 45512010 45303101 45541020 45541022 45541031 45541007 45541025 45541027 Optional 45502053 45502001 55020011 45502002 35499011 35499010 36 AVANI Parts list SHARK sliding door Bottom stop bar Shark Wire 2 3mm coated Bottom limit stop switch Safety wire Drive wire 8 Guide wire 12mm Shackle 2 tonnes Tripod Threaded rod M16 FZV L 330mm Push spring for safety wire Contra weight 11 kg for drive wire Cable bucket Rubber cable 4G1 5 5G1 5 Connector 690V Connector 400V Cable suspension Snap hook Galv L 70mm Wire fix Bracket for wire fix 70 Top stop disc Quick guide English Quick guide Spanish Label BMU EN Wall label UK DE Warning sign hook on to anchor point Serial number plate Shark BMU Remote control 2 transmitters Safety light top Safety light bottom Safety bar for sliding door Double button stop 0 62 NINA hee D 10 10 Manual fig 13 Install fig 8a Install fig 8a Install fig 12 Install fig 12 Install Fig 9 Install Fig 9 Install fig 14 Install fig 14 Manual fig 2 Manual fig 21 Manual fig 21 Manual fig 21 Manual fig 9 1 2 Parts list SHARK double door Fig 1 35 37
7. 36 45303128 45512064 45502031 45512005 45303100 45512060 45515001 45512011 45512001 45512003 45512056 45511001 45512010 45303101 45541020 45541022 45541031 45541007 45541027 Optional 45502053 45502001 45502002 35499011 35499010 Parts list SHARK double door Bottom stop bar Shark Wire 2 3mm coated Bottom limit stop swich Safety wire Drive wire 8 Guide wire 12mm Shackle 2 tonnes Tripod Threaded rod M16 FZV L 330mm Push spring for safety wire Contra weight 11 kg for drive wire Cable bucket Rubber cable 4G1 5 5G1 5 Connector 690V Connector 400V Cable suspension Snap hook Galv L 70mm Wire fix Bracket for wire fix 70 Top stop disc Quick guide English Quick guide Spanish Label BMU EN Wall label UK DE Serial number plate Shark BMU Remote control 2 transmitters Safety light top Safety light bottom Safety bar for sliding door Double button stop 0 62 NINA IN Bee N 10 10 N N Manual fig 13 Install fig 8a Install fig 8a Install fig 12 Install fig 12 Install fig 9 Install fig 9 Install fig 14 Install fig 14 Manual fig 2 Manual fig 21 Manual fig 21 Manual fig 21 Manual fig 21 Manual fig 9 39 M RK A SH ts list r Pa 1 3 31 36 Fig 1 26 27 25 So 89888388 909 O
8. 10 Under spine 1980 mm Under traction hoist 2100 mm EER Sliding door opening M 335 mm X XL 550 mm Dimensions in mm Shark a do 600 600 60 0 75 76000 Gs coso xt 480 eso 800 80 as zs msomo o oso 2980 1 Standard wire guide narrow wire guide Details p 52 User s Manual 15 Fig 3b Dimensions double door Lifting capacity e Motor X402P 240 kg e Motor A500 240 kg max 2 persons e Motor L502P 320 kg e Motor A500 320 kg max 3 persons Weight of BMU L kg 115 XL kg 125 090909 O Se O o O 059 260 009 OG Oo Q 262 0 O O O POOL 0L0L0L OL OL 020202 0808080303080808080 08080803030808080803 0808080803030308080 g 080 080808080 90202090909 O O 09909820982500252020200Q 09090909090209020902090 08080808080808080 950529506258 980208020 09020080 826080805 00868000 SITI O O O O O O O le 020202020209090 0808080803030303080 08080808080909090 98089098080008000 O O O 050 09080 090 o 90 le Lo The weight of the power a supply cable should be added o to the weight of the BMU 03808030 080803080308080 080808080308080 3030908080808030 2080809092903039 appro
9. defects during normal use and service when installed and operated in accordance with the provisions of this Manual This warranty is made only with respect to the original user of the Product The sole and exclusive remedy and the entire liability of Avanti under this limited warranty shall be at the option of Avanti a replacement of the Product including incidental and freight charg es paid by the Customer with a similar new or reconditioned Product of equivalent value or a refund of the purchase price if the Product is returned to Avanti freight and insurance pre paid The obligations of Avanti are expressly conditioned upon return of the Product in strict accordance with Avanti s return procedures This warranty shall not apply if the Product i has been altered without the authorization of Avanti or its authorized representative ii has not been installed operated repaired or maintained in accordance with this Manual or other instructions from Avanti iii has been subjected to abuse neglect casualty or negligence iv has been furnished by Avanti to Customer without charge or v has been sold 8 AVANTI BMU for Wind Turbines on an AS IS basis Except as specifically set forth in this Limited Warranty ALL EXPRESS OR IMPLIED CONDITIONS REPRESENTATIONS AND WARRANTIES INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OR CONDITION OF MERCHANTABILITY FITNESS FOR A PARTIC ULAR PURPOSE NON INFRINGE
10. spring Underneath the platform the wire is fed through the two holes at each end of the push spring The wire is then tightened as much as possible before being fastened with the wire locking device If prior to mounting the spring was held tight by strips cut them loose If properly tightened this will stretch the spring by approxi mately 15 mm See Fig 13b 2 6 4 Safety wire method 3 Steel beam with spring There may be a steel beam beneath the plat form intended for BMU mounting If so use wire screws as described in method 2 6 2 for mount ing the safety wire to the steel beam Installation Manual 51 2 1 Wire fix alignment Having mounted the BMU the wires and the By means of the oblong holes in the wire fix power the wire fix fittings are adjusted during fittings adjust the fittings so that the two parts the initial ascent pass each other easily when the lift passes a Perform the tests prescribed in section 5 of the User s Manual page 20 ff b Install wires as shown in Fig 14 Fig 14 Standard wire guide Narrow wire guide Wire guide Wire fix Bracket platform optional CAUTION ATTENTION Wire fixe must be mounted on During the first run make sure the guide wires on all platforms with max power cable untwists evenly 30 m between each wire fix ATTENTION If tripods are used for guide wire fixing tighten the wire locking device after the first run 52 AVANTI BMU for Wind Turbines 2 8 Adj
11. the wires can exit freely Drive wire contra Safety wire push weight spring Installation Manual 49 2 6 Securing the drive and safety wire The drive wire is fastened as described in point IMPORTANT 2 6 1 below and the safety wire is fastened in Before fastening the safety wire carry out one of three ways described in point 2 6 2 2 6 3 the safety brake test See Installation and 2 6 4 Manual section 5 e page 54 2 6 1 Drive wire contra weight Fig 13 Drive wire contra weight An 11 kg weight is mounted approximately 300mm below the floor on the drive wire Excess wire is coiled with at least 3 strips See Fig 13 Fig 13a Safety wire method 1 2 6 2 Safety wire method 1 Wedge anchor with spring Wedge anchor with spring Left wire on BMU viewed from the As in point 2 3 1 above the wire is fastened front using a rigging screw with spring See Fig 13a Mounting the safety wire without the Safety wire spring will cause the safety brake to block frequently Excess wire is coiled with at least 3 Wire lock strips 2 pieces e Ata wire length of 60 m tighten the rigging Thimble screw so the wire stretches 9 mm e Ata wire length of 100 m tighten the rigging screw so the wire stretches 15 mm Spring This will tighten the wire to approximately sa 400 500 N 88 100 Ibs naa Eye bolt Wall anchor 50 AVANTI BMU for Wind Turbines 2 6 3 Safety wire method 2 Fig 13b Safety wire method 2 Push spring Push
12. travel should be possible Switch in pendant control holder blocks the opera tion Press the EMERGENCY STOP button on the pendant control f Place the pendant control in its holder so it is operational from the outside g Leave the cabin and close the door h Deactivate the EMERGENCY STOP button The BMU should stand still i Press the UP button The BMU should travel upwards j Press the EMERGENCY STOP button The BMU stops k Turn the EMERGENCY STOP button clock wise and press the DOWN button The BMU should travel downwards until the EMER GENCY STOP bottom stops the BMU 4 lt N Fig 13b Emergency stop button Override automatic operation switch Remove the pendant control from holder m Return the HAND AUTOM button to HAND n Check that the UP and DOWN buttons work again o DO NOT try to activate the override auto matic operation switch 5 5 Remote operation test Perform this inspection only if the remote control function is installed a Set the electrical control box switch HAND AUTOM to hand fig 7 a b On top of the remote operation receiver switch the device on fig 7 b c Press the up arrow on the remote operation transmitter The BMU should ascend d Press the down arrow on the remote opera tion transmitter The BMU should descend e Once the test is complete switch the remote operation function off 5 6 Safety gripping device a Eng
13. using the BMU an inspection by the authorised security organisation must be carried out t The BMU must be inspected at least once a year by an expert trained by AVANTI The traction hoist and saftey brake must be overhauled at an authorised workshop and furnished with a new certificate following every 250 hours of operation u The Building Maintenance Unit BMU may not be used by a person under the influence of alcohol or drugs as this may seriously jeopardize working safety The tower owner must verify the need BS for third party BMU in spections with the local authority and comply with the standards specified 4 Description of equipment 4 1 Purpose The Building Maintenance Unit BMU de scribed in this User s Manual serves the follow ing purposes transportation of staff and material inside wind turbine systems lattice towers for wind turbines and telecommunication towers transportation for mounting inspection and repalrs The Building Maintenance Unit BMU may be used to transport two persons plus their tools and equipment to the most convenient height for performing work on the tower The Building Maintenance Unit BMU is de signed for permanent installation in one specific tower The BMU is not designed for use in silos at drilling sites as a permanently installed facade BMU as a crane BMU in environments with explosion hazards 4 2 Function The BMU uses a traction
14. 0000000000000 OLOR02020 20252092020 020202025925 25252592520 0009600000000000000 09020900209202092020900 OLOLLO OLOLLO OLOO 0600000600000000000 6 030303080808080808080 0808080808080808080808 06006000000000000000 000H0000000000000 O 2002020202520 0209202920920 2525252590 0008000000000008000 0009000000000000 O VV Vo 0959529595959 23959 00090000000000008000 00900600000000000g00 20808080808080808080808 8080808080308080303030 0090000000000000000 06006000000000000 000 908080808080808080808038 8080908080308080303030 06000000000000000000 SIMON 08090909090903030808080 909090909090908080908 SY 09000000000009 9000 08080803080803030808030 08090908080909080380309 09000900900000000000 0000000000000Q 00 098080308080803030303808 303080803080808080808 00000000000000000000 000000000000 OOO OZO20202020202020202020 OZ0202020202020202020 000000000000000000Q0 000000000000 0000 0906906959690620692696969069056 096969696906969526906909 00000000000000000000 0000000000 00000 20808080803080808030808 8080808030303080303030 00000000000000000 OOOO OOOO ROSCA OE IIS 0969069690695969590696505 000000000000000000 20 00000000Q0 00000 00 000000000000000000 000000009 0000Q 000 0000000000000000000 0000000900000 000 060000606000606060000 Ea 21 27 26 14 15 6 7 25 33 OVO 34 32 TE o RR AA Ae 8090809080309030302090 ONOROR02020 0 380 0 SOROSOS SOSO e 0206
15. 00000000000000 00000000000000000000 2629262526252 GK525QHLG2 2625262586 268 00000000000000000000 ELLLLLLOGOPLLLKLHHO COROS SOS SO BSOS OLS 80690908080809080803030 ELLLLLLOFOPLLLKLHTO 0000000009000000000 08080803080g0300g808080 0809090808090308080309 0000000009000000000 000000008000000000 3980000000 000080000008 8080808989808080800000 000000008000000000 00000000000000000000 09606900 952 2069606069056 096969696906969696906909 00000000000000000000 0000000090000000000 O A 8080808030308080308080 00600000090000000000 SSBB 989808 0993 282805059 282805 259528Q805950503 VIII SITE OLLOCO WII SISIZIZIZIZIZIZIZIZIZI SERIES 00090099090000090000 OSOL SROQPROLOLOLOLS8S 0809090808090908080309 09099009000000000000 00000008000080000000 SOLFEOLOWROLOLOLOLSLSE 8080808080308080803030 6900000 000080000000 00600009000008000000 SOFC COSGFORSSSLSESESESS 3080808080803080808080 00600009000008000000 006000090000000000000 0800 8020980303030808 080308080308080803030 006000090000000000000 SODI ATTO ORI PEO SOS OSOSOSOSOSO 0808090808080903030808 SOARED SIUSI RIA 0900 30808030803030808 9680803030303080303030 SIRIA 0000 0000000 0000 ISIS 02020 09696969605 09696969690696 62626262 0000 0000000 0000 060000 00000000400000 OR 0R0208090020202000 O20202029 202920202520 06000000000000400000 00006 00000000080000 9595252525252620262686 OLSL5L25L256L56L56L5L5286865 OOOOPOCOOOOCOONO0000 00009000000000000000 OASIS 0695959259595 9259592595905 060009000000000000000 000900
16. 1614 Shanghai P 86 21 5785 8811 F 86 21 5785 8815 www avanti online com Germany Avanti Wind Systems GmbH Weddingstedter Strasse 52 25746 Heide P 49 481 42 15 70 0 F 49 481 42 15 70 29 www avanti online com
17. 18 AVANTI BMU for Wind Turbines 4 6 7 Safety gripping device Hoistable personal transportation means must be equipped with 2 safety gripping devices which will prevent the load from falling Safety brake Type BSO ASB The safety brake BSO ASB safety gripping devices are opened manually Fig 8 Fig 8 Fig 9 Safety brake BSO ASB500 Emergency stop and override bottom stop switch Fixed Emergency stop button Override automatic operation Window Stop ON Locked SICA button OFF Open Fig 9a Yellow flash The speed of the safety wire passing through the device is continuously monitored and the jaws automatically close in the event of sudden excessive speed This protects the BMU from a Lifting wire breaks and b Hoist failures The safety gripping device can also be engaged manually in an emergency by pressing the Emergency stop button The window is used to monitor the centrifugal force mechanism s function during operation For information on required intervention when the safety gripping device engages see section 8 on page 24 4 6 8 Yellow flash An optional set of flashes can be mounted on the top and at the base of the BMU The flashes indicate when the BMU is in movement 4 6 9 Sliding door lock Sliding doors are closed by pushing the steel tap on the door into the red door lock switch The door is unlocked by pushing the black button on the red door lock switch From the outsid
18. 2 A500 2 4 3 Power connection a Push the EMERGENCY STOP button b Check that the various stop switch cables and safety brake cable are connected to the power cabinet according to colour code c Place or hang the cable collect bin under neath the 200 mm hole in the platform d If possible hang the bucket in the full length of the webbing Keep the webbing as long as possible Fig 9c e Cut the transport strips and tape wich hold the wire inside the bin and connect the cable suspension Fig 9 to the eyebolt under neath the BMU floor f Connect the socket to the BMU plug on the back of the BMU g Connect the power cable plug to the grid 400V 3Ph 0 gnd 50 Hz 680V 3Ph gnd 50 Hz Pre fuse 16 A h Turn the EMERGENCY STOP button Fig 10 48 AVANTI BMU for Wind Turbines and Fig 10a clockwise to deactivate i The power is turned on and the green indicator on the electrical control box lit In order for the BMU to be operational the door must be locked and the HAND AUTOM switch must be in HAND mode The wiring diagram is found in the electrical control box Fig 9c Cable collect bin Fig 10 EMERGENCY STOP UP DOWN Important If the traction hoist does not start two phases in the supply connection have been switched around the built in protection against phase switching blocks the control Remedy Have an electrician switch the two phases in the plug 2 5 I
19. 242 Supply Cable Loiret 6445 6463 bedre ERE a 48 2 4 3 Power connection Lido RA i ES 48 2 5 Installation of drive and safety wire in BMU 49 2 51 Drive wire installation e 49 2 5 2 Safety wire installation kv rv rv rak 49 2 6 Securing the drive and safety wire o 50 2 6 1 Drive wire contra Welght rav rv vrak nrk rar akk 50 2 6 2 Safety wire method 1 Wedge anchor with spring 50 2 6 3 Safety wire method 2 Pushspring 0 000000 vr kv 51 2 6 4 Safety wire method 3 Steel beam with spring 51 2 7 Wire fix alignment gg ERRE 52 2 8 Adjustment of top stop diSC iii LR i 53 3 Danger zone sticker 53 4 Disassembling rv rv rv var rn 53 5 Inspection before initial USE 1 54 Appendix A Regulation of overload limiter 55 Appendix B Annual inspection test report 59 Appendix C Report of defects 64 User s Manual 7 1 Limited Warranty Avanti Wind Systems A S guarantees that commencing from the date of shipment to the Customer and continuing for a period in excess of 365 days thereafter or the period set forth in the standard Avanti warranty the Avanti Build ing Maintenance Unit BMU Product described in this Manual will be free from material and workmanship
20. 2600 625262686 02626252562526262526 6969696969696060606069 Installation Manual 37 ON 0 N O O A O N Q OO N N N N N N N N NNa a a 2 2 A 4 A A O Go EG AD NO OR o NSD mm gt ORD GO 38 45303112 45303107 45303121 45303120 45303105 45303106 45303111 45303117 45511002 45502004 45502045 45512004 47870006 45570001 45547002 45303119 45502035 45502036 45303118 45502038 45303116 45512009 45303108 45303109 45303110 45502078 45502007 79999562 45303123 45512006 Parts list SHARK double door Top Shark Spine Shark L Safety brake BSO 504E BSO 1004E ASB500 Guard small for Spine Shark Guard large for Spine Shark Cabin right Shark Cabin left Shark Bottom Shark Hatch Shark Wire guide Traction hoist X402P L502P A500 Plug 690V Plug 400V Anchor point yellow Spine Anchor Roller 1 for spine Shark Roller 2 for spine Shark Bracket for top switches Top stop swich S1 Emergency top stop switch S13 Pendant control holder Shark Emergency stop BOX Overwrite automatic operation switch Step Shark Handle for cabin black Front for Shark double door Double door right Double door left Double door switch Shark UL Cable 1 5Q Flex yellow green Eye nut M8 FZV Angle for wirebush Guide for wirebush Install fig 14 Manual fig 10 Manual fig 10 Manual fig 13b Manual fig 13b 32 33 34 35
21. 52GL625262526 ORO LOLI LLL SSL 0000000 00020000 0002000202000 026802000202020200000 SS LOSE LOL OSO LO 2995999590 0906008020000002020200004 DOLO SOLO SOLO LOCO LO LOCOS 625262526862 OLOLOLOSO CSS P080808038080308030803080 08090809080908090809084 00000000 P080808038080808030808080 08090809080902090809084 0000000 P08080803080803080803030 08080803030208030808080 00000000 020802 080200208020802000 0906000020002002020200004 00600000 POLOS LO SOLOS OLO LO LOLAS 020802000202020200000 020802 08020208020002000 ORIOL RL LORO LOCOS 00000000 p908090809030903090303038 9680808090809030903090 0000000 POOL OSO LO LOL SOLO LO LOL 0208020020202020200000 SSD LOS LOL OSLO SoLo Lolo OSLO SOLO Lo SOLO LOL 30 0000000 0000 000020000020002000 OSLO SOLO Lo SoLo SoLo Lo 00000000 POSO 2020 Lo Solo lo loo 000000000200200000202004 0000000 PO 20802000200208020002000 OSOS LORO ROCOSO BLdL526L6252562526L58686 020802020202000200000 SEE POLO SOLOS LO COLOCO SOLOS 9690000200020202000020Q0 08080308080908080308080 08080803080809080909084 p8080808080908080303030 090809030903090303030 POOL OLOR COOL CECI 9SPGPSPS9SPS9SPSPS SSF 09898 89808 OYOYO Q ie Q O e O e JE Ssjo O 22 24 25 27
22. GER STOP If it is possible to enter underneath the BMU a double button safety stop must be fitted See Installation Manual pages 34 36 Installation Manual 33 1 1 Parts list SHARK L sliding door Fig 1 37 17 18 I 95050505050 pCa H90000000229 850 DOORS 300000 NS 0000000 83 09000000 p80809080903030380 02080206002000806 0000000 B26L62026252685 00000000 pL0252020902024 5 SO PSOLGLSLOL62GGH26 0000000 D90809030209 50308030 SEE PO808080g 0080000 00000000 B26262aK6L5262626 0000000 PIOMBINO Q90900000 DEO SOS SIRIA GOOG BOI CO SOS OSOS RO 0000000 PPO2085262 OSOS R S 09000000 DOS RO SOLOS R S IN DOORS SOLEO SO OG 0000000 DOLO Lo SOLOS OSO LO Lolo OSLO LOCO LLL LO LOL 00000000 PO LOROS SOLO COLO 000000000200200000202004 LE 14 SaR IRR RO d 49000000 BOB BBOSL5250505039398082 98980800000000089808000 0000000 BROSOLOLOL58526802686268 9080808080309030908090 00000000 RO SISSI 0025952595959 595959595I 0000000 ROLOLOLGLSLOLGLGLOL6L2689 0808080800080800080900 00000000 020802000200200020002000 090602000200020Q2020200004 EEGs POOL LOS COLL LO SOLOS 020802000202020200020 020802 080200200020002000 ORILLA LOROS 00000000 BL62628568626868686268686 6256262596852 OLO OROA S2dL6L2526L
23. MENT SATISFACTORY QUALITY COURSE OF DEAL ING LAW USAGE OR TRADE PRACTICE ARE HERBY EXCLUDED TO THE MAXIMUM EX TENT PERMITTED BY APPLICABLE LAW AND ARE EXPRESSLY DISCLAIMED BY AVANTI IF PURSUANT TO ANY APPLICABLE LAW TO THE EXTENT AN IMPLIED WARRANTY CAN NOT BE EXCLUDED AS PROVIDED IN THIS LIMITED WARRANTY ANY IMPLIED WARRAN TY IS LIMITED IN TIME TO THE SAME DURA TION AS THE EXPRESS WARRANTY PERIOD SET FORTH ABOVE BECAUSE SOME STATES DO NOT PERMIT LIMITATIONS ON THE DURA TION OF IMPLIED WARRANTIES THIS MAY NOT APPLY TO A GIVEN CUSTOMER THIS LIMITED WARRANTY GIVES THE CUSTOMER SPECIFIC LEGAL RIGHTS AND THE CUSTOM ER MAY HAVE OTHER LEGAL RIGHTS UNDER APPLICABLE LAWS This disclaimer shall apply even if the express warranty fails with regard to its original purpose 2 Explanation of symbols used in this manual Symbol Signal word Safety instructions DANGER DANGER CAUTION A A Additional instructions Warning 1 Important Order BS Meaning IMMEDIATE or possibly imminent danger IMMEDIATE or possibly imminent danger of hazardous voltage Potentially hazardous situation Potentially dangerous situation Useful tips for optimum working procedure Reference to written Possible injury if not observed Death or severe injury Death or severe injury Light injury or material damage Damage to equipment or workplace None specification documentation Us
24. OP button Ready lamp UP ON DOWN Override On Off bottom limit Connection stop key cable for switch control box Table 1 Traction hoist Lifting Rated Traction Unit weight Measures dimensions mole capacity Wire SPE ENE current hoist wire approx Traction hoist type Kg m min kW X402P 400V X402P 690V L502P 400V L502P 690V A500 400V A500 690V Table 2 Safety brake Safety gripping tina capacity To max wire Traction hoist Unit weight device speed wire approx Safety brake type kg m min kg BSO 504 E 400 4 7 BSO 1004 E 500 4 7 ASB500 500 T 1 Motor L502P must be installed with BSO 1004 E Table 3 Drive wire safety wire and guide wire Wire Surface Mark Min break Attached 3 Tighten i Anchoring diameter treatment feature resistance with to X402P BS0504 E 8mm 4x26 alvanised 1 red string 2 t shackle _ _ L502P BSO1004E or5x19 9 Wire type cord Form C Guide Wire 12mm galvanised Shackle 2t LAL NEI 2 to 4 kN 35m A500 ASB500 8 3mm 5x26 galvanised 2 t shackle Form C User s Manual 17 4 6 Safety devices 4 6 1 Safety brake Electromagnetic spring loaded brake which engages automatically onreleasing the direction selector and following a power failure 4 6 2 EMERGENCY STOP When the red EMERGENCY STOP pendant control switch is pushed in an emergency all control is interrupted After remedying the fault control is reactivated by turning
25. age the safety brake by pressing the safety brake stop button the handle should jump to the ON position Fig 8 page 18 b Reopen the safety brake by pressing down on the lever the lever must engage c During operation regularly monitor the centrifugal force regulator relay s rotation by looking through the window 5 7 Wires and suspension a During operation Check the lifting and safety wires for free passage through hoist and safety gripping device b When the BMU is at the top landing inspect the wire attachment and all the building sections that suspend the BMU User s Manual 21 6 Operation BMU transport Transportation of people in AUTOM mode is forbidden 6 1 Entry and exit To ensure safe entry and exit a Lower the BMU onto the access platform until the contact plate is activated and the cabin stops or bring the BMU to a height corresponding to the correct level for exiting from the wind turbine s platform Open the door and exit enter the BMU through the door over the cabin railing 6 2 Stop EMERGENCY STOP Release the direction selector the BMU should stop If it does not Push the EMERGENCY STOP switch and all controls should be disabled Open the door and enter exit the BMU through the door over the cabin railing a N 6 3 Normal operation a Turn the red EMERGENCY STOP switch on the control box clockwise and the switch should pop out Fig 13 page 20 D
26. around the two wire guide wheels c Wire ends of 3 m or more in length must be coiled separately at the floor and tied with strips in at least 3 places Check lifting capacity see the rating plate or section 4 5 3 the extra load persons and materials must not exceed the maxi mum rated lifting capacity 5 2 Operating area a Ensure that there are no obstacles within the BMU s operating area which may obstruct the travel of the cabin or cause the cabin to hit the ground b Ensure that all relevant and required protec tion measures below the cabin are in place Such measures could include pent roofs or barriers to protect the staff from falling objects 5 3 Control function a Close the doors Press the EMERGENCY STOP button The BMU should remain still when the UP DOWN button is pressed To restart turn the EMERGENCY STOP button clockwise If a FIXED EMERGENCY STOP button is installed Fig 9 test as above Test the Operation limit stop switch During upward travel press the switch manually and the BMU should stop immedi ately Pressing the limit stop switch should enable the BMU to travel down again c Test the EMERGENCY limit stop switch During upward travel press the switch manually and the BMU should stop immedi ately Neither upward nor downward travel should now be possible b N 20 AVANTI BMU for Wind Turbines d Bottom safety stop Lower the BMU it should stop before the
27. e the same button is reached through a hole 4 6 10 Limit stop switch 4 6 10 1 Top limit stop switch At the top of the cabin frame a top limit stop switch will stop upward travel when activated Fig 10 Downward travel will still be possible A top stop disc which activates the top stop switch is installed below the lifting wire attach ment Fig 5 page 44 ATTENTION When the top limit stop switch is en gaged activate the DOWN switch until the top limit stop switch is released 4 6 10 2 EMERGENCY top limit stop switch Deactivates control if the top limit stop switch fails Fig 10 Manual downward travel is possible A 4 6 10 3 Bottom safety stop The bottom safety stop switch Fig 11 stops downward travel if the BMU encounters an obstacle or touches the ground Upward travel will be possible for instance to remove the obstacle In order to put the BMU on the ground the contact plate s operation can be bypassed with the key switch in the control box If it is possible to enter underneath the BMU a double button safety stop must be installed See page 36 of the installation manual CAUTION Do not use the BMU until the top limit stop switch fault has been rectified 4 6 10 4 Door stop switch Sliding door The red door lock switch will interrupt control if the door is not closed properly Double door A switch Fig 12 will interrupt control if the door is not closed properly 4 7 Other
28. er s Manual 9 3 Cautions CAUTION Avoid injury follow all instructions a Installation and or maintenance and or operation of the Building Maintenance Unit BMU and its suspension may be performed only by qualified personnel hired by the employer for the job at hand b The personnel must be at least 18 years of age The staff must be familiar with the relevant accident prevention instructions and must have received proper training in these c Personnel is obliged to read and understand this User s Manual d A copy of the User s Manual must be handed out to the personnel and must always be available for reference e If more than one person is entrusted with one of the above tasks the employer shall appoint a supervisor in charge of the operation DANGER f Whenever installation ascending and or descending involves a danger of falling all personnel inside the danger area must wear personal protective equipment which will prevent them from falling by means of a safety system secured to the building g Only fault free suspension devices cabin components traction hoist equipment safety brake gripping devices original traction hoist wires and stopping devices may be used h Electrical connection of the system must be made in accordance with EN 60204 1 i Prior to mounting all parts must be tested to ensure their completeness and full functionality j Self locking nuts must be used at all tim
29. es and the following must always be observed The screw must extend from the nut by at least half of the thread diameter The nut may not be used once it has become possible to loosen by hand k Prior to mounting the suspension system ensure that the building sections involved will be able to 10 AVANTI BMU for Wind Turbines carry the load If any damage or faults are found during opera tion or if circumstances arises which may jeopardize safety Immediately interrupt the work in progress and notify the supervisor or employer m All tests repairs of electrical installations may only be performed by qualified electricians n All repairs to the traction hoist safety brake gripping device and the system s supporting parts may be performed only by qualified fitters o lf any supporting parts are repaired or replaced the operational safety of the system must be tested and verified by an expert p Use of non original parts in particular use of wires other than the prescribed original traction hoist wire will render the manufacturer s warranty void and the CE approval invalid q No modification extension or reconstruction of the Building Maintenance Unit BMU is allowed without the manufacturer s prior written consent r No warranty is provided against damage result ing from reconstruction or modification of equipment or use of non original parts which are not approved by the manufacturer s Before
30. for spine Shark L Anchor point yellow Spine Anchor Traction hoist X402 A500 Safety brake BSO504E ASB 500 Top stop switch Shark M S1 Emergency top stop switch Shark M S13 Bracket for limit stop switch Step for Shark L Wire guide low 41 31 32 33 34 35 36 42 AVANI 45303101 45502034 45502038 45303118 45502004 45502026 45512001 45541019 45512060 45515001 45303100 45512005 45512011 45540005 45541020 45541022 45541008 45541025 Parts list SHARK M Top stop disc Bottom limit stop switch Shark L 1S2 3000mm Emergency stop box Overwrite automatic operation switch Cover for pendant control Motor safety wire Smm Guide wire 12mm 78m Female connector 690V Insulated terminal 1 5Q black Cable collect bin Rubber cable 4G1 5 78m 3 phases ground 690V Quick guide multiple language Threaded rod M16x330mm FZV Safety wire push spring Tripod Shackle 2T Motor wire contra weight 1ikg CE conformaty declaration Quick guide UK Quick guide ES Wall label UK ES Label Use Fall Protection Installation Manual 43 2 Fitting the wires 2 1 Tower top 1 Mount the 12 mm guide wire and the 8 Wire lengths depend on the tower height and mm drive and safety wires using the shack should be specified when ordering The coils les supplied for the suspension beam at the are marked with their length check for accu top of the tower with the guide wire outer racy prior to mo
31. he respective wire s if one of the following defects are found 8 wire strand breaks or more on a wire length corresponding to 30 times the wire diameter Fig 17 Severe corrosion on the surface or inside Heat damage evident by the wire colour Reduction of the wire diameter by 5 or more compare to the nominal wire diameter Fig 18 page 30 Damage on the wire surface See fig 19 page 28 for most common examples of wire damage These examples do not however replace the relevant provisions laid down by ISO 4309 Check and ensure all wires are mounted at the top and ground level in accordance with the mounting instructions See Installation Manual section 2 1 2 3 and 2 6 page 44 ff Power cables Check and replace the supply and control cables if the cable jacket or cable connec tions are damaged Wire guide wheels Ensure wires are led round the guide wheels in accordance with the fitting instructions See Installation Manual section 2 5 page 49 Fig 17 Wire strand breaks User s Manual 29 Fig 18 Wire diameter Wire strap loop which cannot be unwound Loop knot forming when a wire loop is pulled tight Bends resulting from inappropriate treatment e g securing the load with the wire Damage resulting from crushing squeezing running over etc Wire bags Loop formation Table 4 Temperature range 15 C to 80 C 35 C to 40 C Synthetic oi
32. hoist for ascending and descending on a wire secured to the building Two safety brake safety gripping devices secure the BMU to a separate safety wire Upward and downward travel is controlled from inside the BMU in manual mode from the remote control transmitter in remote mode optional or from the outside in the automatic mode optional A lifting force limiter prevents upward travel in the event of an overload of the traction hoist Two guide wires on either side of the BMU prevent the BMU from swivelling tilting 4 3 BMU models This User s Manual and Installation Manual describe the following models e SHARK M sliding door with 240 kg lifting capacity e SHARK L sliding double door 4 door with 240 320 kg lifting capacity e SHARK XL sliding door with 320 kg lifting capacity 4 4 Temperature Operating temperature 15 C 60 C Survival temperature 25 C 80 C Low temperature kit is also available Operational temperature for low temperature kit 25 C 40 C User s Manual 11 4 5 Components 4 5 1 Cabin overview Fig fa SHARK L sliding door 3 atatata ata tata bal tal Tal eal Cabin Sliding door Drive and safety wires Guide wire Wire guides Bottom safety stop For details see pages 14 19 onahanNn 12 AVANTI BMU for Wind Turbines 6 Fig 1b SHARK L double door Cabin Double door Drive and safety wires Guide wire Wire guides Bottom safety
33. ication of equipment or use of non original parts which are not approved by the manufacturer 1 Assembling the SHARK cabin Assemble the SHARK BMU close to its final place of installation Assemble both versions sliding doors and double doors as follows Installation holes have been pre drilled Bolts nuts etc can be found in the plastic bags supplied de Assemble the right left and bottoms sec tions with the cabin resting on its back Mount the roof spine and then slide the roof into position and fit to the cabin Fit the wire guides Mount the traction hoist and safety brake to the spine Attach the cabin front Mount the 4 bottom rubber feet to the bottom of the cabin Mount the operation limit stop switch and emergency limit stop switch on the roof using the contact bracket Attach the bottom safety stop beam includ ing the wires that hold the bottom safety stop beam 9 Bring the cabin to its upright position 10 Double door version Mount the doors remembering the ground wire at the top hinge 11 Mount the steps and handle inside the cabin 12 Feed the power cable through the rear hole and fit the socket to the back using the strips 13 Mount the bottom safety stop switch and adjust Connect the switch cables to the power Cabinet according to the colour code All wires are secured using strips max 200mm between strips All bolts and nuts are stainless steel DAN
34. it stop was Unplug the power activated supply before opening the power cabinet B5 Fault in UP control circuit in control box or traction hoist Motor hums C1 Overheating loudly or wire ropes k TAREA C2 Wire ropes dirty WARNING Further use of BMU may result in damage to the wire traction but the BMU can go both up and down 26 AVANTI BMU for Wind Turbines B4 A phase is missing Test fuses and power supply Test and possibly repair connections wiring and relays Solution Turn the HAND AUTOM switch back to HAND Carefully move the BMU downwards and remove the obstacle Test the operation al safety of affected platform compo nents Inform the supervisor Test and possibly reduce load until buzzer stops a Test the limit stop connection function Replace if necessary b Move BMU down until the limit stop switch is released For descriptions of individual causes and how to rectify faults see page 25 under item AD If possible immediately replace the traction hoist and return it for test repair at AVANTI Breakdown BMU will go up but not down A pancen Unplug the power supply before opening the power cabinet Green lamp not lit although operation is normal DANGER Irresponsible behaviour jeopardizes system safety D1 The BMU has encountered or is stuck on an obstacle D2 The safety brake device is holding the BMU on the wire Excessive hoist
35. ity of the product Service lift Inside wind turbine systems Technical data Type Shark M Shark L Shark AL max load capacity 240 kg 320 kg 320 kg traction hoist e402 or X402P or X402P ar ASTO A500 or ASOO or L502P L502P speed 18 mimin 18 m min 18 m min dead weight SO kg 110 kg 120 kg more combinations see Annex with the requirements according to annex 1 of Directire SBIS7IEC of the European Parliament ard the Council of 1998 05 22 for adaptation of egal and administration regulations of the member counties regarding safety of machinery The ver cation was pued by EC type approval lest Test Repor No 08 Oa from 2008 01 20 ard is valid orby duh conse irg the requirements mentioned in this decurert The exaTinaicn was real zed on site in Zaragoza Spain This certificate is vam un 2013 02 1 Icogne 2708 02 15 TUV Rheinland Industrie Service GmbH TU VRheinland Alboinstrafse 56 12103 Berlin l Telefon 49 0 30 75 62 1557 Fax 49 0 30 75 62 13 70 Genau Richtig Only trained people may use this BMU This manual must be available to staff at all times during installation and operation Additional copies are available from the manufacturer upon request All measurements are indicative only and subject to change without notice Contents Page User s manual 1 Limited warranty 8 2 Explanations of symbols used in this manual 9 3 CAUHONS Lipidi 10 4 Description
36. l API specification PGLP ISO VG 460 PGLP ISO VG 100 Oil specification Use of other synthetic oil only with approval by AVANTI Standard filling 30 AVANTI BMU for Wind Turbines 12 1 5 Overload limiter information signs Annual test Test switches as specified in section 5 3 and 5 4 of the User s Manual page 20 ff Perform overload test as specified on page 54 of the Installation Guide Verify completeness and legibility of all rating plates and information signs Replace missing or illegible plates and signs Fig 20 X402 L502 TTT Tala CIC LI TT Lia ECOLE CEL nn Fu cot bn pae papale ie AE Re SSE SSS ESSE SERS S ia a E 1 FERIR 12 2 Repairs Repairs to traction hoist equipment may ONLY be performed by the manufacturer or a hoist service centre and only using original spare parts If the gearbox oil needs to be replaced use one of the lubricants specified in the following table corresponding to the temperature range in which the traction hoist equipment is used Amount required traction hoist X402P 1 4 I traction hoist L502P 1 4 traction hoist A500 1 4 I See table 4 13 Ordering spare parts 13 1 Wire ropes In addition to the item number and name of the spare part always state the traction hoist type wire diameter and production number 13 2 Motor and brake In addition to the item number and name of the spare part always state the motor type and the type a
37. lerance of 5 mm Holes with diameter 0200 mm are fitted with rubber edging Warning DANGER Ensure that no obstacles are in the STOP Ensure that BMU evacuation to the way of the BMU tower ladder is possible Installation Manual 45 2 3 Securing the guide wire ground level O IMPORTANT Before feeding the guide wires through the platform fit the correct number of wire fixes on the wire and feed through the wire guides See Fig 7 and Fig 14 page 52 The wire fixes are fitted during the first run Feed the guide wire through the 2 S0mm holes in the platform Underneath the platform the guide wires are fastened and tightened using one of the following three methods 2 3 1 Method 1 Wedge anchor Mount wire as shown in Fig 8 following proce dure below 1 Drill 2 16x75mm holes in the floor under neath the 2 60mm holes in the platform 2 Fasten the wedge anchors in the holes and mount an M16 lifting eyebolt 3 After loosening the rigging screw as much as possible fasten the rigging screw to the eyebolt in one end and the wire using wire grips in the other 4 Tighten the wire as described in section 2 3 4 page 47 5 Excess wire is coiled and hung by means of wire strips Use at least 3 strips 6 Mount the second wire 46 AVANTI BMU for Wind Turbines Fig 7 Wire fix Fig 8 Method 1 Wedge anchor Coiled guide wire Guide wire Wire grips Thimble Rigging sc
38. n key size 2 e Remove the cap 8 Place an Allen key size 41 150 mm long into the adjusting screw 1 With older hoists you may need a size 6 Allen key 56 Appendix A 6 f Turn the adjusting screw 6 clockwise until the test load can be lifted Gradually reduce the trigger point of the limit switch 4 by means of the adjusting screw 6 until the test load can no longer be lifted 1 Turn the adjusting screw by 1 4 turn anticlockwise to reduce the trigger point 2 Press the UP button Is upwards travel still possible YES Stop go down with the cage and repeat step 3 2 NO Continue with h h Tighten the set screw 7 i Removethe tools j Insert the cap 8 into the casing hole k Fill in the Annual inspection test report check point 6 9 and sign N g N 4 Overload limiter A500 4 1 Function Fig 17 The load limiter is to be adjusted on request depending on the load to be lifted Adjustment a Apply the Max work load MWL see BMU name plate to the cage and close the door b Activate the control and push the UP button When upwards travel is NOT possible switch to the parking position and adjust the setting of the overload limiter c Apply the test load MWL 25 d Loosen the locknut 1 e Turn screw 2 by of revolution to make the adjustment Loosen to decrease the load f Once the adjustment is obtained tighten the locknut 1 NOTE One comple
39. nd coil voltage of the brake 13 3 Electric control When ordering spare parts or making requests always state the electricity category and wiring chart number See the rating plate on the con nection cabinet There is a wiring chart in the connection cabinet and in the motor terminal box 13 4 Safety brake In addition to the item number and name of the spare part always state the safety brake type the wire diameter and BMU serial no A spare parts list is available from the supplier or directly from AVANTI Fig 21 Operating instructions inside the lift Before using the lit carchully rad and obaorwo all opercating Inatructiana a the lift bie ating instructione l 13 5 Rating plate information Signs Verify the completeness and legibility of all rating plates information signs see Fig 21 Replace missing or illegible plates signs Rating plate on the BMU back frame AvAnt blagerej 19 DR 1400 Herod Tei ih dtd A Pan 045 4874 ATA Dene barato com Information signs User s Manual 31 32 AVANTI BMU for Wind Turbines Installation Manual Please familiarise yourself with these instructions and the User Manual Model SHARK before installing the BMU Ensure that all specified parts are present before commencing installation No warranty is provided against damage and injury resulting from not following this User s Manual and Installation Manual i e reconstruction or modif
40. ns a EMERGENCY limit stop switch was pressed b Door limit stop switch blocks or is defective A7 Protection switch on overheating a A phase is missing b Motor is not cooling c Voltage too high low Turn EMERGENCY STOP switch to the right until it is released Find the cause and wait for the power to return Have an electrician switch the 2 phases in the plug Test and if nescessary repair the supply cable guide wires fuses and or wiring from the control box Manually take the BMU down until the limit stop switch is released Close the doors and test the limit stop switch Test repair fuses supply and connec tion Clean the hood Measure voltage and power consump tion on the loaded motor If voltage deviates from specifications use cable with increased dimensions A8 Brake does not open no click on on off a Supply braking coil or rectifier defective b Braking rotor closes Have an electrician test repair replace the supply braking coil and rectifier Return traction hoist for repair User s Manual 25 Breakdown A8 The HAND AUTOM switch is on AUTOM The BMU will neither go up nor down BMU goes DANGER down but not up Irresponsible behaviour jeopardizes system safety B1 The BMU is stuck on an obstacle B2 Overload Buzzer sounds in the connection cabinet B3 Limit stop UP DANGER a Limit stop defective or not connected b Operation lim
41. nstallation of drive and safety wire in BMU CAUTION Wear protective gloves when handling wires 2 5 1 Drive wire installation a Remove protection guard above rollers b Feed the wire through the roof into the traction hoist s wire inlet opening Right side seen from front of BMU c Push the UP button on the pendant control and feed wire through until the traction hoist starts pulling Ensure that the wire can exit without obstruction d Continue feeding the wire underneath round the front guide wheel over the back guide wheel and through the back panel e Let the BMU wire pass through until it is slightly tightened f Replace roller protection guard g Feed wire through platform floor 2 5 2 Safety wire installation a Remove protection guard above rollers b Open the safety brake gripping device by pushing down the lever until it engages clicks Fig 16 page 24 Feed the safety wire through the roof hole above the safety brake and continue by feeding through the safety brake c Like the lifting wire continue feeding the wire underneath round the front guide wheel over the back guide wheel and through the back panel d On the back of the BMU pull the safety wire to tighten it e Replace roller protection guard f Feed wire through platform floor Fig 11 X402 L502 Fig 12 Back side Safety wire Drive wire nr LI gt y n Ensure that
42. nt of breakdown 1 All tests and repairs to the electronic com ponents should be performed by an au thorised electrician only The power chart is placed in the traction hoist s power cabinet 2 Repairs to the traction hoist the safety brake and to the system s supporting components should be performed by qualified fitters only Breakdown Solution The BMU DANGER will neither go up Attempting to use the BMU will jeopardize work safety nor down A1 The fixed EMERGENCY STOP Deactivate the button in question by button has been activated turning it clockwise until it pops out A2 Wire loop on traction hoist Damaged or defective wire or wire outlet causes problems Stop work immediately Ask the supplier or manufacturer for help A3 The safety brake aligning device is holding the BMU on the safety wire BMU wire breakage Hoist failure Evacuate the BMU and follow the directions in section 8 a b A4 The BMU is stuck on an obstacle Carefully remove the obstacle Test the operational safety of affected building sections Inform the supervisor Praveen Unplug the power supply before opening the power cabinet A5 Power failure Control not switched on or deactivated Grid voltage interrupted With 3 phase motors Phases switched in the supply the built in protection against phase switching blocks control Supply between grid connection and control interrupted A6 Limit stop switch functio
43. o likewise with EMERGENCY STOP fixed Fig 9page 18 b To go up or down push and hold the direc tion selector in the relevant direction c To place the BMU on the floor after the bottom safety stop has stopped the BMU Turn the override bottom safety stop switch Fig 6 page 17 clockwise and hold Press the DOWN button until the BMU rests on the floor then release 6 4 Automatic Only in BMUs with the AUTOMATIC function installed a Press the EMERGENCY stop button on the 22 AVANTI BMU for Wind Turbines pendant control Turn the HAND AUTOM switch on the power cabinet to activate automatic operation b Close door c Press the UP or DOWN button respectively and the cabin starts ascending descending d Remove the pendant control from its holder e Return the HAND AUTOM button to HAND 6 5 Remote operation a Set the electrical control box switch to hand fig 6 b On top of the remote operation receiver switch the device on fig 7 b For ascending press the up arrow on remote operation transmitter For descending press the down arrow on remote operation transmitter e Once the operation is complete switch the remote operation function off C N d _ 6 6 Lifting force limiter a In case of an overload the BMU s upward travel should be blocked and a buzzer should sound in the connection cabinet DANGER Attempting to go up in an overloaded BMU is prohibited b Rem
44. of equipment 11 AT PP 3 soil 11 Ace UNCON pr ee oe ee a n 11 4 3 Building Maintenance Unit BMU models 11 4 4 Temperature aaa aaa a 11 Ao GOMPONE Ne 525654 dota RITI LIMI 12 4 5 1 Cabin overview lso cronica rama ii 12 4 5 2 Cabin with safety gripping device traction hoist power cabinet and pendant control o 14 4 5 3 Technical data for the Building Maintenance Unit BMU M Land XL 15 4 5 4 Drive system safety gripping device and controls 17 4 5 5 Drive wire safety wire and guide wire aaa aa a 17 4 6 Safety devices aa aaa aka 18 4 6 1 Safety brake vr vr vr vr ra ra av 18 462 EMERGENCY SIOP aso cnn sra skredder eee dd 18 463 EMERGENCY STOP fixed Li redda berede bebe 18 4 6 4 Overwrite automatic operation switch 18 4 6 5 Phase monitoring relay vr vr rv vr ee 18 4 6 6 Mechanical lifting force limiter o 18 4 6 7 Safety gripping device rv 00 vr rer kr ra a 8 18 4 6 8 Yellow flash La sign REI 18 4 6 9 Sliding door lock deen bed dia 18 4610 Limit stop switch 3 vo Sea ravner oe Sore PORE AS ad 19 4 6 10 1 Top limit stop switch 0 000 000000000000 0002000 19 4 6 10 2 Emergency top limit stop SWITCH o a 19 4 6 10 3 Bottom safety Stop 19 4 6 10 4 Door stop switch 19 AT GO EE LITRI 19 5 Daily inspection by the super
45. ove enough of the load to make the buzzer stop and enable upward travel WARNING On entering and starting the BMU the buzzer may sound briefly This is due to temporary load peaks occurring as the BMU takes off The control box is designed not to activate the buzzer or stop the BMU because of peak loads caused by the cabin swinging If the problem persists have an AVANTI expert adjust the overload limiter Appendix A page 55 7 Manual operation EMERGENCY If a power failure or an operation fault etc interrupts the BMU a manual EMERGENCY descent is possible 71 EMERGENCY descent a Open the manhole by pushing the lid in the roof and operate the BMU from above b On top of the BMU insert the lever into the break lever hole in front of the traction hoist Fig 14 1 c Pull the lever upwards The BMU moves downwards The built in centrifugal force brake limits the pace of descent d To stop simply loosen the leaver e After use replace the lever in roof hole only X402 Fig 15 X402 L502 1 A500 Fig 14 For emergency situation only X402 L502 A500 7 2 Manual ascent With the brake open the BMU can be pulled upwards using the hand wheel Fig 15 a Remove the rubber cap b Mount the hand wheel 2 on the motor shaft and turn it counter clockwise with the brake 1 open c After use retract the hand wheel and lever from the traction hoist and replace them in the
46. r reasons a If the cage is guided by wire ropes or ladder Check for obstructions on the guiding device s and remove them Check that the wire rope moves freely at the diverter or similar Is the rope blocked pinched at any point Do the pulleys freely rotate Check with the BMU set to ground with no load on the ropes or by a person from outside the cage when going up and down When starting does the primary brake open You can hear the click sound or feel a mechanical shock when putting your hand on the motor fan cover S C N In the cases b or c have the problem corrected repaired by a qualified person Appendix A 55 Fig 16 3 Overload limiter X402 amp L502 3 1 Function Fig 16 The traction hoist wire rope under load 1 activates the lever 3 by means of the deflec tion pulley 2 Under overload the limit switch 4 is activated which stops the upwards travel and on people carrying installations activates a warning signal A hydraulic shock absorber 5 neutralises the dynamic overload when starting the hoist 3 2 Adjusting a Apply the Max work load MWL see BMU name plate to the cage and close the door b Activate the control and push the UP button When upwards travel is NOT possible switch to the parking position and adjust the setting of the overload limiter c Apply the test load MWL 25 d Loosen the set screw 7 in the casing cover with an Alle
47. racion NOIST 2 4 04 de ver OES Ge Ge ee hoa ae aA 29 1212 Safety Drake aso 446456055 be de di eA EGE REO EE ERROR EES 29 12 1 3 Building Maintenance Unit BMU 0 0 00 0 0 0000 00 02 29 12 1 4 Suspension wires cables 000 2c 29 12 1 5 Overload limiter information signs 0 2 0 000 000 a 30 2 o ceras LETALI 30 13 Ordering spare parts 0 2 20000 rv var varer ra 31 SE 0 EE be As AAA ES 31 13 2 Mot r ANG brake si 6S 4 46 444 bw oD RHE So Gh OO ee Eee Ea er eRe di 31 T33 Electric control 4 apatico habe Oe dr be ew ee eG ede 31 13 4 Safety Dako EEE 31 13 5 Rating plates and information SIGNS o 31 Installation manual 1 Assembling SHARK cabin 33 11 Parts list SHARK sliding dO00r a 34 1 2 Parts list SHARK double door ST 13 Parts list SHARK M 3 4 46i0 8 488644 450 ue Hb eben k ee ew ha bbe sade 40 2 Fitting Of WITES oscssiosdair LE lella i ELSES ESSE 44 21 IOWEFtOPp osmosis aaa Ie 44 2 2 Wire positioning measurements 0 0 00 0000 2 45 2 3 Securing the guide wire ground level e 46 2 3 1 Method 1 Wedge anchor 00000002 ee 46 210 2 Method 2 TriPOd Lupia ii 54 e ss a 47 2 3 3 Method 3 Steel beam 47 2 3 4 Tensioning of the guide wires 12mm 0 0 0 000000 0000 47 2 4 Electrical connections 4 i444 45 G5 4 H4b GHGS Eee 47 241 POWEFMSUDPIV 2 425 6 4 5446 ET IIIa 47
48. rake should now engage automatically if it does not replace it and return to the supplier for testing If guide wires are mounted using the tripod tighten the tripod wire locking device The results from this test must be recorded in writing and saved for later reference Appendix B page 59 Appendix A Regulation of overload limiter CAUTION NN Avoid injuriy by strictly following the instructions a Verification and or adjustment of the over load device on the BMU can only be done by a qualified person who must have been instructed by AVANTI to perform this task Verification and or adjustment must be performed under the supervision of the site foreman or another person authorised by the manufacturer One copy of this instruction must be pro vided to the personnel and always be available Alterations modifications of the BMU other than those necessary for adjusting the overload device are not allowed unless the manufacturer has agreed in writing e AVANTI assumes no liability for damage due to retrofitting alterations to equipment or where non original spare parts are used which have not been approved by the company in writing especially the pre scribed traction hoist wire rope f The manufacturer of the BMU assumes no liability for damage due to retrofitting or alterations to equipment or where non origi nal spare parts are used which have not been approved by the company in writing In the even
49. res stretches after some time ATTENTION This will tighten the wires to approxi mately 2000 4000 N 2 4 Electrical connections Connections 2 4 1 Power supply A DANGER The electrical connection of the traction hoist must be made in accordance with EN 60204 1 The power supply must be protected by a fuse and an earth leak circuit breaker 30mA Disconnect the main power supply before handling power units Verify that the rated grid and motor voltages are identical The three phase motor is normally supplied in a star connection configuration 400 V 3 phases t0 gnd 1 3 5A 1 5 kW 1 2 0A 1 5 KW 690 V 3 phases gnd Control voltage 230 V Installation Manual 47 2 4 2 Supply cable a The length of the cable depends on the height of the tower and the positioning of the power outlet The cable length is determined prior to ordering The power cable is marked with its length check for accuracy before installing b Minimum cross sectional dimension of the supply cable Important with increased distance between grid connection generator and traction hoist respectively For cable lengths up to inst 48 gt Cable cross sectional dimension mm2 Table 3 c Use heavy rubber cable ducts for fastening live wire to BMU d An installed generator will have to provide at least 2 5 times the output of the traction hoist Fig 9 Fig 9b Cable Power cabinet suspension X402 L50
50. rew Lifting eye bolt Wedge anchor 2 3 2 Method 2 Tripod Pull the guide wire through the platform and fasten with the tripod See Fig 8a 1 After feeding the guide wire through the platform continue feeding the wire through the tripod and the 16 mm x 1 5 mm alu minium tube 2 Lock the aluminium tube the wire and the treated rod using a wire locking device Make sure the tube is placed so no contact is made between the wire and treated rod See Fig 8a 3 Tighten the bolts to 75 Nm 4 Mount the second wire centre of the wire guides See Fig 6 page 45 ATTENTION Tighten the wire locking device after the first run ATTENTION Check the distance between the wires so that the wire fix and wires are in the Fig 8a Method 2 Tripod 2 3 3 Method 3 Steel beam There may be a steel beam beneath the plat form intended for BMU mounting If so use rigging screws as described in method 2 3 1 for mounting the guide wire to the steel beam 2 3 4 Tensioning the guide wires 12 mm Tighten the wires by hand and mark with a water resistant marker Measure the distance to the floor e For 60 m long wires stretch the wire 40 mm e For 80 m long wires stretch the wire 50 mm e For 100 m long wires stretch the wire 60 mm For each additional 20 m stretch the wire by a further 10 mm After some time it may be necessary to stretch 60 m wire by another 5mm and longer wire by a further 7 10 mm all wi
51. risks hazards AN CAUTION The following risks relating to the traction hoist and safety brake safety gripping device have not been specifically determined for the con struction in question The safety function of the safety brake will only work if the safety wire between the wire attachment and the safety brake is tight no loose wires Therefore any loose safety wire must be coiled with minimum 3 wire strips approx 20 cm below the access platform See page 51 Anchor points The Avanti BMU is equipped with one or two anchor points Fig 2 page 14 During operation personnel should hook themselves up to the Anchor point An optional safety bar can also be mounted Fig 10 Stop switch Emergency normal de stop switch ke y Fig 11 AAA ETT TITTET ms A LETTET ET ET LEIT IE Er coe yy EM ERG ENCY STOP button ir LETTE FELTER T CALL DA CANA mem canas RES EE AAA AAA I RI IE da e Pos aw LTE e LISTET TET ETT TT TT ET LILLE TITLE ao bedt TETTE a in im i Door limit stop switch In door frame User s Manual 19 5 Daily inspection by the supervisor 5 1 BMU a Before each operation ensure that the traction hoist the safety brake and all auxiliary components stoppers wire guide wheels etc are mounted in accordance with the specifications and without any noticeable defects Check whether the drive and safety wires are fed correctly
52. roof holes Replace the rubber cap User s Manual 23 8 What to do if the safety gripping device engages If the safety brake engages simply disengage by pushing down the lever Fig 16A until it click However this is not possible if the BMU is hanging on the wire if so see below DANGER In the event of BMU wire breaks or hoist fails evacuate personnel from the BMU The safety wire suspension and the attachment between the safety brake and the BMU are exposed to dynamic loads when a fall is blocked If the safety brake has locked and the BMU is hanging on the wire ascending is blocked Do as follows a Remove the load on the safety wire by taking the BMU upwards In the event of a power failure operate the BMU manually as explained in section 7 2 Manually open the safety brake by pressing down the leaver Fig 16A until it disengage On ground level perform test as specified in 5 e page 54 of the Installation Manual section and 5 6 page 21 of the User s Manual before resuming normal operation 24 AVANTI BMU for Wind Turbines Safety wire ASB500 ATTENTION When the BMU has returned to ground level test the safety brake function as specified in 5 e of the Installation Manual page 54 and 5 6 of the User s manual page 21 CAUTION Replace any defective safety brake components and return them for repair to the manufacturer DANGER Avoid serious injuries 9 Repair in the eve
53. rubber feet of the cabin reach the tower ground level When the bypass switch is activated it should be possible to lower the BMU all the way to the ground e Door stop switch Open the doors it should not be possible to move the BMU upwards or downwards f If the optional AUTOMATIC function is installed Set the HAND AUTOM selector to AUTOM When holding the handle the BMU should remain still when the UP or DOWN buttons are activated Warning If any faults occur during work stop working if required secure the workplace and rectify the fault See page 25 DANGER Make sure that nobody is exposed to danger below the BMU for instance from falling parts Suitable measures Pent roof or barriers Fig 13 Electrical control box X402P L502P HAND AUTOM Optional Ready lamp ON Override 5 4 Automatic operation test Perform this inspection only if the AUTOMATIC function is installed a Press EMERGENCY STOP button on the pendant control Turn the HAND AUTOM switch on the electrical control box to the right to activate automatic operation Fig 13 page 20 Deactivate the EMERGENCY STOP button by turning the button clockwise Check the EMERGENCY STOP button fixed is deacti vated The BMU should stand still c DO NOT try to activate the override auto matic operation switch With the doors closed press the UP and DOWN buttons Neither upward nor down ward
54. run with the maximum rated load Overload test The test load depends on the BMU motor Load the cabin as follows Motor L402P load kg 320 125 of lifting capacity weight of power cable Motor L502P load kg 420 When an attempt is made to start the BMU the platform should stop and the buzzer in the connection cabinet should sound If not see Appendix A Adjusting instruc tions for overload limiter on page 55 The guide drive and safety wires as well as the top and bottom wire fastenings must be tested at full length as part of the initial test run Fig 15 BSO ASB500 OFF Safety brake stop button Window 54 AVANTI BMU for Wind Turbines e Testing of the safety brake safety grip ping device 1 f NO gt Important Before testing the tightening spring beneath the access platform must be removed Remember to secure it again after testing Fig 13a or 13b pages 50 51 DANGER If the safety brake safety gripping device is engaged it must not be possible to pull the safety wire upwards 1 Engage the safety brake by pressing the stop button the handle should jump to the ON position Fig 15 Should it nevertheless be possible to pull the safety wire upwards the safety brake must be replaced and sent to the supplier for testing Reopen the safety brake by pressing down on the lever On top of the BMU pull up the safety wire with a quick jerk the safety b
55. speed Too low release speed on safety brake Solution Carefully take the BMU up and remove the obstacle Test the operational safety of affected platform components Inform the supervisor a b Take the BMU upwards to relieve the safety wire Open the safety brake by pressing the handle and test its function as specified in section 5 6 on page 19 Functional test when the BMU is back on the ground Replace the hoist and safety brake and return them for testing DANGER A defective safety brake will threaten the safety of the BMU Replace immediately D3 Fault in down controller circuit on traction hoist E The lamp is defective Insert brake lever into the traction hoist and lower BMU manually See details in section 7 Test and if necessary have connections wiring and relays repaired Have an electrician replace the bulb If these steps do not identify the cause and rectify the fault Consult a qualified electrician or contact the manufacturer User s Manual 27 10 Out of service a Securing the BMU Bring the BMU all the way down until the contact plate switch stops the cabin b Switch off the power supply to prevent inadvertent operation of the BMU Push in the EMERGENCY STOP button fixed all controls are now blocked Mark the BMU OUT OF SERVICE Contact the service technician for repair 11 Removing wires for replacement CAUTION Wear protective gloves when handling
56. stop For details see pages 14 19 DUI SLWNA Fig 1b SHARK M sliding door Fig 1c SHARK L 4 door version El 11 stablli ed 1043 E E a a ARA E to ae EL TOTO 5 aaa LET I TEA mm FT TT TT a ma CE JJ TT TI stink me oe 7 AO da Pa ee as oe a rary Lena nananana n Cabin 2 Sliding door 1 Cabin 2 4door 1 3 Drive and safety wires 4 Guide wire 5 Wire guides 3 Drive and safety wires 4 Guide wire 5 Wire guides 6 Bottom safety stop 6 Bottom safety stop For details see pages 14 19 For details see pages 14 19 13 User s Manual 4 5 2 Cabin with safety gripping device traction hoist electrical control box and pendant control Fig 2 LEESI EEE SI L ATL LIE ERA LA intra Aiea a rak 10 AVANTI Fula listed ii 1 Cabin 7 EMERGENCY STOP button fixed 12 Shackle 2 Traction hoist Inside cabin optional 13 EMERGENCY limit stop switch 3 Electrical control box 8 Pendant control 14 Operation limit stop switch 4 Anchor point 9 Overwrite automatic operation For details see pages 15 19 5 Safety brake safety gripping switch optional device 10 Door stop switch 6 Cable connection behind the BMU 11 Bottom safety stop 14 AVANTI BMU for Wind Turbines 4 5 3 Technical data for the BMU M L and XL Fig 3a Dimensions sliding door Shark M lifting capacity e Motor X402P 240 kg e Motor A500 240 kg max 1 person
57. t of violation the CE certification approval becomes invalid The result of the verification adjustment of the overload device must be written down in the Test report of annual inspection and signed by the supervisor If only adjusting takes place no annual inspection simply fill in point 6 9 and sign O x a 1 Purpose of this instruction It is possible that the overload limited inside the traction hoist of the BMU stops upwards travel even through the BMU is not overloaded 1 With older hoists you may need an allen key size 6 Where other causes can be excluded by following the instructions of section 2 2 the overload limiter must be adjusted according to section 3 2 2 Adjusting instruction 2 1 Preparation Required tools materials Allen keys size 2 and 4 X402P amp L502 2 wrenches n 10 A500 ballast for applying the test load Note Before driving to the BMU O make sure that the BMU can be loaded with the permissible test load i e safe working load weight of power cable 25 IMPORTANT Before leaving for the tower make sure you bring the required test load of 300 400kg We recommend weighing personnel who may climb into the BMU during the test procedure and bringing adequate weighed ballast sandbags or similar 2 2 Exclusion of other causes Before modifying the overload limiter set tings check if the upwards travel stop ping is caused by othe
58. te revolution of a screw 1 mm 1 mm approximately 130 kg of adjustment 4 2 Adjustment of the overload timer Winches working at 18 m min are subjected to an overload when starting due to the speed This temporary excess load can inconveniently activate the load limiter The overload timer makes it possible to limit these inconvenient releases The overload timer is preset in factory For safety purposes and optimal operation it is recommended not to modify the adjustment made in factory 0 1 seconds If a modification was necessary proceed as follows Position of the screw on Dr Adjustment of the period of timing adjusted in factory by default on 1 Adjustment of the time range on 0 1s To increase the period of timing increase the value of the screw 2 Fig 18 Appendix A 57 45540010 Manual for Shark AUS EN AVANTI AVANTI H gevej 17 19 3400 Hiller d Denmark P 45 4824 9024 F 45 4824 9124 I www avanti online com E infoQavanti online com USA Avanti Wind Systems Inc 5150 S Towne Drive New Berlin Wisconsin 53151 P 1 262 641 9101 F 1 262 641 9161 www avanti online com Spain Avanti Wind Systems SL Poligono Industrial Centrovia Calle Los Angeles No 88 nave 1 50196 La Muela P 34 976 149524 F 34 976 149508 www avanti online com China Avanti Wind Systems Building 14 Weishi Industrial Park No 599 Zhongxin Road Dagang Town Songjiang District 20
59. the switch clockwise until it pops out again 4 6 3 EMERGENCY STOP fixed optional Only in BMUs with AUTOMATIC function installed A backup switch to the pendant control EMERGENCY STOP switch is situated on the right hand panel inside the BMU For function see above Fig 9 4 6 4 Overwrite automatic operation switch A switch situated inside the pendant control holder It prevents the BMU from being control led from the inside when the control is in automatic mode 4 6 5 Phase monitoring relay With three phase power operation the phase monitoring relay will interrupt operation when a faulty phase sequence is detected preventing the faulty assignment of UP DOWN direction power which deactivates the limit stop switch and the lifting force limiter functions Solution Have an electrician switch two of the phases in the electric plug 4 6 6 Mechanical lifting force limiter The lifting force limiter is built into the wire traction system and will prevent upward travel in the event of an overload A warning signal buzzer is triggered which will stop only when the cause of the overload has been removed Possible reasons for activation of the limiter The BMU is overloaded or The BMU encounters an obstacle during upward travel Operator intervention Reduce the load to below the overload limit or lower the BMU until it is free of the obstacle and remove the obstacle before using the BMU again
60. und in the power cabinet Fig 20 page 30 ATTENTION If safety brake has engaged an expert must verify the safety of the safety brake the wire and wire attachment The tower owner must ensure that the BS results of all annual and extraordinary testing are logged Appendix B 12 1 1 Traction hoist The traction hoist is largely maintenance free Clean only when very dirty During cleaning always ensure sufficient air Supply Annual test a Ensure that no visual defects have appeared b Test emergency descent function See Users s Manual section 7 1 12 1 2 Safety brake The safety brake is largely maintenance free Clean only when very dirty Keep free from dirt and lubricate often See table 4 page 30 Using too much oil will not harm the equipment or the gripping function Annual test a Test the safety brake stop button b Test the safety brake stop button reset c Release safety wire bottom attachment in tower and Perform wire acceleration test by hand See Installation Manual 5 e 2 page 54 12 1 3 BMU Annual test Inspect the BMU as specified in section 5 of the User Manual 12 1 4 Suspension Wires Cables Always keep the wires clean and lightly greased For X402 L502 BSO 504 BSO 1004 use ordinary universal lubricating grease However do not use bisulphide containing lubricants like Molycote For A500 ASB500 use Teflon or black grease Annual test a Check and replace t
61. unting Do not pull wire over any most on either side Measures See Fig 6 edges Uncoil correctly Fig 5a and dimensions page 45 2 Fit the nuts and bolts Lock with cotters 3 Fit the top stop disc on the suspension wire Warning leaving at least 200mm between disc and Do not pull wire over edges shackle See Fig 5 4 Feed all wires to the bottom of the tower O Important See Fig 5 Place all wire coils on the top platform when tower is raised or use the tower mounting crane to place the wires on the top platform before nacelle is mounted It may also be possible to use the internal tower crane to hoist wires Fig 5 Shackle 2t Safety wire 08 safety brake Drive wire 8 traction hoist Shackle 2t Top stop disc Guide wire 12mm Fig 5a important All wires are evenly uncoiled as shown in Fig 5a to prevent looping 44 AVANTI BMU for Wind Turbines 2 2 Wire positioning measurements Holes in the base platform in the tower for wire bushing are positioned as outlined below Fig 6 Minimum shaft clearance dimen sions required for the BMU to run and distance between the guide wires Dimensions Shark A B C D E S M 240 575 510 600 600 220 5o x eso seso 960 800 320 so 1 Standard wire guide narrow wire guide details page 46 The holes are positioned with a to
62. ustment of top stop disc The top stop disc is adjusted so the operation The emergency limit stop shuts off everything limit stop switch stops the BMU in alignment just like an emergency stop If the emergency with the top landing platform however at least limit stop is activated lowering can only be 200 mm before contact with the wire thimble done manually as described on page 23 of the User s Manual Manual lowering will activate the The emergency limit stop switch is a backup It BMU again is adjusted so it stops the BMU in case the operation limit stop switch fails See Fig 10 on page 19 of the User s Manual 3 Danger zone sticker Mount the Danger Zone sticker in the tower behind the BMU and the yellow marking ribbon on the floor Make sure the wall and platform are clean and dry before attaching the sticker and ribbon DANGER The BMU is now ready for use Make sure that nobody is exposed to danger below the BMU for instance from falling parts Suitable measures Pent roof or barriers Prior to use however carry out the inspection specified in Installation Guide section 5 4 Disassembling Disassemble in reverse order and dispose of in accordance with local authority regulations Installation Manual 53 5 Inspection before initial use An officially recognised expert must a b _ c Inspect the BMU as specified in section 12 1 of the User s Manual Carry out a test
63. visor 0 00000000000 0000004 20 51 Building Maintenance Unit BMU 0020000 0 0000000000 0004 20 5 2 Operating area omar arman ee eee eee ee ee Oe a Aa 20 5 3 CORNITOLTUNCHONS Ligier os 20 5 4 Automatic operation test rv vnr aa 21 5 5 Remote operation controll 0 21 5 6 Safety gripping device 0 21 5 7 Wires and suspension iuris e eve Tender a ad 21 6 Operation BMU transport 22 61 11641900 gt 4c tae Seabee ee eee lie 22 6 2 Stop EMERGENCY STOP 245 iano eder Dee Tees 22 6 3 Normal operation i suse FL ceda ars 22 6 4 AUtOMAtC o o arasa ERI IERI 22 6 5 Remote operation 22645 ooo aaa a 22 6 6 Lifting force limiter aar revne er a eae ee 22 7 Manual operation 23 TA EMERGENCY descent Lilli iii a 23 12 WanUalascem 4444205444502 LR TE 23 6 AVANTI BMU for Wind Turbines 8 What to do if the safety gripping device engages 0 24 9 Repair in the event of breakdown 2 2 200 0 00 00000000 000000008 25 10 Out of Service oo pi ipa 28 11 Removing wires for replacement a 28 11 1 Parking the Building Maintenance Unit BMUO 28 T2 GT SE III i 28 11 3 Removing the lifting wire 2 0 0 0 0 00 vr rv rakk ee 28 11 4 Removing the safety Wire vr rv kv rakk aa 28 12 Maintenance 0 00 00 vr vr erre rekker 28 12 1 Yearly inspection 6 4465 44 4 00 AS AAA 29 VIA i
64. wires 11 1 Parking the BMU Lower the BMU until bottom safety stop engag es 11 2 Wire ends Beneath the access platform a Loosen and uncoil all coiled and secured wire ends b Remove the weight and the tightening spring 12 Maintenance Time Performance Component 11 3 Removing the lifting wire a Turn the override bottom limit stop switch key to the right and turn the direction selec tor towards DOWN until the cabin rests on the platform b After having removed the drive wire counter weight turn the travel direction selector towards DOWN The wire now exits the traction hoist at the top c From above the traction hoist remove the wire by hand 11 4 Removing the safety wire a Keep the safety brake open and manually pull out the wire b Pull out the wire on top of the BMU Details on page Daily Attachment components Supervisor Annually Expert Annually Expert 28 AVANTI BMU for Wind Turbines traction hoist Control box Safety brake 18 19 12 1 Yearly inspection Have the entire system especially the traction hoist and the safety brake tested by an AVANT trained expert at least once annually however more frequently if required depending on use and the conditions of use and operation The traction hoist and safety brake must be overhauled at an authorised workshop and furnished with new certificate for every 250 hours of operation Time counter is fo
65. x 0 23 kg per m 309099999 6852626865 62585269 6852626965 080808080 000000000 05050526050 4208020802020 080808080 08000000 6859626865 525626865 06090000 808080808080808080808 82825930508 98050308050 080808030303030308080 0080800080008000208000 O O O O O O 08080 808080 080 309080 803080803030 30908080 le 2595 O COLO O Standing height Under spine 1980 mm Under traction hoist 2100 mm O 090 08090 O O 062 062 O O 062 O O O O P0808080008 0202020202020 NO A A ll O O 090 808 BO Q Q O je Dimensions in mm E F en N H favs moo ristoro eeo 2080 1 Standard wire guide narrow wire guide Details p 52 16 AVANTI BMU for Wind Turbines 4 5 4 Drive system safety gripping device and controls Fig 4 Traction hoist Fig 5 Safety brake X402P A500 BSO 504E ASB500 n 1 Insertion A 5 Control point for handle brake lever brake lever 2 Motor 6 Safety brake 3 Wire traction stop button w overload 7 Inspection protection window 4 Drive system 8 Safety wire gearbox 9 Connection cable Fig 6 Electrical control box Fig 7 a Fig 7 b For X402P For A500 Pendant control Hand EMERGENCY Automatic ST

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