Kymco People 250 Owners Manual
Contents
1. 3 POLLUTION FREE PERIODIC MAINTENANCE SCHEDULE In order to have a safe riding maintain good performance prolong the scooter service life and reduce pollution make sure to perform the periodic inspection and maintenance I Inspect and clean lubricate refill repair or replace if necessary A Adjust C Clean R Replace T Tighten Regular Service Mileage Daily Preride 2Stroke 4Stroke 3000 5000 7000 9000 Inspection R R R R R R l C C R R Replace at every 10000 km or once a year it at every 5000 km Clean at every 2000km and replace R at every 5000 km A Item Engine Oil Engine Oil Strainer Gear Oil Cooling Water Spark Plug Valve Clearance Carburetor Drive Belt Drive Chain Air Cleaner Battery Electrolyte Fuel Filter Screen Brake System Clutch Lever Free Play Bolts amp Nuts Tire Pressure Motor Oil Strainer Engine Oil Pump X above items applicable to different models Perform suitable items for each model When exceeding the listed mileage perform maintenance according to the listed intervals air cleaner requires more frequent cleaning or replacing when ridden in unusually dusty areas T lt lt 44 4 lt 4 SPECIFICAT2. Have the clothes well arranged Fasten shirt cuffs and keep them from hooking the brake lever Wear low heeled shoes for a safe riding When riding use both hands to grasp the handlebar It is very dangerous to hold the handlebar with one hand 4 CAUTION A scooter rider should not wear loose or too long clothes to avoid danger e During riding or 10 minutes after the scooter is stopped do not touch the exhaust muffler to avoid scalding When parking the scooter keep it away from dry lawn or inflammables to avoid danger 1 KYMCO 2 RIDING METHOD safety of two wheel vehicles is influenced by sitting position The rider should sit on the central part of the seat cushion If the rider sits on the rear part of the seat the load of front wheel will decrease As a result the handlebar will swing and cause danger to the rider When making a turn it will be easier for the rider to steer the scooter by leaning the body inward slightly The scooter will lose its balance if the rider fails to keep his body leaning inward ast When riding on a damaged or macadam road Slow CY E EET T down the speed and hold the handlebar tightly 3 CARRYING GOODS Keep a good sitting posture to operate the scooter properly feel of the handlebar will be different when carrying goods on the scooter Overloading may cause the handlebar to swing Avoid riding with overload D Max loa
3. otherwise the fuel will penetrate out When refilling do not add other additives to avoid engine breakdown 6 STEERING HANDLEBAR Visually inspect the steering handlebar for damage Apply the front brake and move the handlebar upward and downward to check for abnormal noise Move the steering handlebar upward downward rightward and leftward to check for any loose parts Check if the handlebar rotates freely If any abnormal condition is found go to your scooter dealer or for inspection 7 INSTRUMENT LIGHTS INSPECTION Check the turn signal indicator lights high beam indicator light met in light for proper operation e Check the speedometer for proper operation e Check the fuel gauge for proper operation e Check the coolant temperature gauge for proper operation KYMCO 8 BRAKE FLUID LEVEL INSPECTION Keep the handlebar straight and check the front rear brake reservoir for brake fluid level which should be kept between the upper and lower limits Check the brake shoes for wear when the fluid level is close to the lower limit Recommended Brake Fluid DOT 4 D Front Brake Rear Brake 9 Lower Limit A CAUTION e Do not mix brake fluid of different brands It may cause brake failure and is very dangerous When refilling brake fluid use towels to cover and protect the painted and coated surfaces 9 HORN LIGHTS INSPECTION Turn the ignition switch to th
4. charger is not guaranteed A J NS 3 WS 10 REAR CUSHION e To suit scooter behaviour to load condition rear cushion could be adjusted in spring preload e Using the special tool in tool kit change the preload e Itis possible to adjust rear cushion in three positions D position hard position medium position soft e When you adjust rear cushion the spring preload of rear cushions on either side must be the same KYMCO 11 INSTRUMENTS D TURN SIGNAL INDICATOR LIGHT LEFT When the turn signal switch is operated this indicator light will wink Q OIL PRESSURE INDICATOR The indicator will tell you the oil pressure of the engine is lower The engine is working and oil pressure indicator is lighting please go to KYMCO service station to check the engine oil level and oil pump or the oil leaks CHARGING INDICATOR LIGHT The cellular indicator light will come on when the cellular inside the seat is under charging MET IN INDICATOR LIGHT The met in indicator light will come on when the seat is opened 5 HIGH BEAM INDICATOR LIGHT This indicator light comes on when the long distance light is turned on TURN SIGNAL INDICATOR LIGHT RIGHT When the turn signal switch is operated this indicator light will wink TEMPERATURE GAUGE It indicates the temperature of engine cooling water During riding the temperature gauge needle should always move under the red mark If the
5. in a cool place after it is fully charged to prevent electricity leakage If the scooter will not be used for a long time remove the negative terminal Do not smoke or allow flames or sparks near the battery while removing and installing it Turn off the ignition switch before removal or installation The negative terminal shall be removed first and the positive terminal shall be installed first Tighten the loose terminal nuts securely Battery Charger 4 FUSE CHANGE e Remove met in box and fuse cover Turn off the main switch and check if the fuse is burned out When the fuse is burned out replace with a specified fuse e Check for the cause of breakdown before replacing D Prepared Fuse 10A red Fuse Cover 15A blue A CAUTION 30A green careful not to excessively expand the fuse clip during removal e After a new fuse is installed check the fuse clip for looseness which is the main cause of trouble Never use fuse of unspecified capacity it may cause wire overheating and burning out When replacing electric appliances lights instruments be sure to use the recommended genuine parts When washing the scooter avoid flushing it If the cause can not be found contact our distributor or service station for inspection KYMCO SPECIFICATION D Charge Fuse 30A green 2 Headlight Fuse 15A blue S Ignition Fuse 10A red Main F
6. main causes for slipping and could be very dangerous In rainy days the road is slippery Sudden stop will cause the motorcycle to slip Be careful to avoid danger 6 BE MORE CAREFUL WHILE RIDING IN RAINY DAYS Alonger braking distance is required in rainy days than in sunny days Be sure to slow down and brake the scooter slowly as soon as possible When riding on a descending road restore the throttle grip to closed position and slow down by making intermittent braking 4 CAUTION Alonger braking distance is required in rainy days sure to slow down and brake the scooter slowly as Soon as possible KYMCO 8 HOW TO STOP RIDING 1 WHILE GO NEAR THE PARKING PLACE Turn on the turn signal light in advance Watch out vehicles coming behind or aside and stop the scooter to the right side slowly Restore the throttle grip to closed position and apply the front and rear brake levels as soon as possible At this moment the stoplight will come on to warn the vehicles coming behind 2 WHILE THE SCOOTER IS COMPLETELY STOPPED Return the turn signal switch to its original position Turn the ignition switch key to the position to stop the engine A CAUTION During riding never operate the ignition switch key When the ignition switch key is turned to the 1 position the electric system does not work which may result in traffic accident Turn off the ignition sw
7. needle points the red mark check the coolant level in the reserve tank MILEAGE COUNTER The total riding mileage is indicated by kilometer The figure in black and white is an unit of 100m 9 SPEEDOMETER The riding speed is indicated by km houror mph FUEL RESERVE INDICATOR The fuel reserve indicator lights when there is only few fuel left in the tank Refill nonleaded gasoline as soon as possible FUEL GAUGE The fuel gauge is to show the volume of gasoline in the fuel tank If the fuel gauge pointer is at the red area the fuel is insufficient Refill 92 or 95 nonleaded gasoline as early as possible dO KYMCO 2 CLOCK METER It displays time and date which can be adjusted manually 3 ADJUST KEY They are used to correct time and date D OIL CHANGE INDICATOR LIGHT The indicator light will tell you the time of oil change Usually the display is in blue color and it will turn red when oil change is required A CAUTION The dixplay color will turn red after riding of 2000km Although the display color is still blue upon the first change of a riding of 300km it is necessary to insert the key into the release hole to release it If not doing so the odometer counted for oil change will be incorrect 4 PRE RIDE INSPECTION 1 ADVANCE INSPECTION Get into a good habit of inspection before riding For the sake of safety and to prevent vehicle damage and traffic accidents the
8. parts are repaired 16 LUBRICATION POINT CHECK Visually check if all motorcycle lubrication points are lubricated properly 5 ENGINE STARTING METHODS 1 TURN THE IGNITION SWITCH d e Unlock the steering handlebar Turn the ignition switch to the Q position 4 CAUTION e Check the gasoline volume and engine oil level before starting the engine Be sure to erect the main stand while starting the engine and side stand is up Before starting the engine the side stand shall be kicked up to secure safety 2 LOCK THE REAR WHEEL Apply the rear brake lever to connect the power for starting 4 CAUTION In order to prevent the scooter from rushing out at high speed make sure to lock the rear wheel If free play of the rear brake lever is incorrect the rear wheel cannot be braked and it will cause danger easily dO KYMCO 3 USE THE ELECTRIC STARTER BUTTON e Push the electric starter button without rotating the throttle grip If the engine fails to start after the electric starter button is pressed for 3 4 seconds when it is warm rotate the throttle grip for 1 8 1 4 turn to facilitate starting When the scooter is not used for a long time or the fuel tank is empty if the engine is still hard to start after the fuel tank is refilled with gasoline slightly turn the throttle grip and push the electric starter button for several times to start the engine In order to avoid batter
9. pre ride inspection is absolutely required CAUTION sure to perform inspection and maintenance for your new scooter after it is ridden for 300km 2 ENGINE OIL LEVEL INSPECTION REFILLING e Place the scooter on its main stand Take out the oil dipstick and wipe it clean e Directly insert the oil dipstick into the engine oil Don t screw it in e Take out the oil dipstick and check the oil level If it is close to the lower limit add engine oil to the upper limit 4 CAUTION temperature of engine and exhaust muffler is very high When checking the oil level be careful to avoid scalding e Riding with insufficient engin oil will cause breakdown easily dO KYMCO 3 COOLING SYSTEM 1 Place the scooter on its main stand on level ground 2 Check if the coolant level of the reserve tank is between the upper and lower level lines If necessary remove the reserve tank cap and fill to the upper level line with distilled water 3 If the coolant level is too low It means that there are abnormal conditions Inspect the radiator and hoses for coolant leaks 4 Use only distilled water to refill the reserve tank in order to ensure good performance of the cooling system H Upper lever L Lower lever 4 TIRE INSPECTION 1 Tire Pressure Check Check if the tire pressure is normal when the tire is in contact with level ground If there is any abnormal condition check the tire pressure with a tir
10. seat push on it until it lock automatically Make sure the seat is secure before riding A CAUTION Never put the key inside the seat cushion to lock the seat The lamplight and met in indicator light will come on while the seat is unlock make sure the seat is locked e HELMET BUCKLE 1 Open the seat with the ignition switch key and lift up the seat 2 Put the helmet retaining ring into the helmet buckle 3 0ut down the seat and it will lock automatically Take out the helmet in the reserve order of the above steps A CAUTION When riding wear the helmet and do not retain it on the scooter to avoid damage of coated parts KYMCO 9 CELL PHONE SOCKET e When inserting the cell phone charger into the socket The charging indicator light of instrument will become to red my 42 11 Operation Method Se Insert the cell phone charger into the socket then put the cell phone at cell phone polder LAN 4 CAUTION Please close the protective cover of socket while it won t be used cell phone socket only supply power It can t be cut off the power supply automatically when the power of the cell phone is enough standard accessories of this model don t include the cell phone charger To avoid the cell phone overcharged please follow all of the cell phone charger manufacturer s instruments The quality of the cell phone and the cell phone
11. to P 50 Periodic Inspection amp Maintenance Schedule 4 CAUTION Never use oil or solvent to wash the wet type paper element careful not to allow water to enter the air cleaner otherwise it may result in hard starting e If the air cleaner is not installed properly dust may be sucked into the cylinder directly to reduce engine horsepower and affect the engine life 2 APPEARANCE CLEANING e Often wipe clean the scooter appearance to prevent accumulated dust affecting the function of components CAUTION If a scooter is not used for a long time check the operation of each part and replace lubricants before riding Ride the scooter only after its performance is confirmed When waxing the scooter make sure that the ingredients of the wax will not damage the paint of the scooter KYMCO 3 BATTERY This model adopts the battery which needs no refilling of distilled water When cleaning the terminal terminals remove the screws attaching the battery cover on the met in box and then open the battery cover When battery terminals are corroded take out the battery for cleaning After cleaning apply a thin coat of grease or vaseline to battery terminals and then install the battery 4 CAUTION Never open the closed type battery electrolyte cap f the scooter will not be used for a long time the battery will discharge electricity by itself Remove the battery and put it
12. IONS PEOPLE 250 Engine Type OHC water cooled 4 cycle KYMCO Overall Length 2212 mm Displacement 249 1 or 251cc Overall Width 742 mm Bore x Stroke 72 7x60 or 60 4mm Overall Height 1145 mm Compression Ratio 10 3 Dry Weight 162 kg Max Output 13 93 7000 kw r min Wheel Base 1515 mm Max Torque 2 0 5500 kg m rpm Spark Plug DPR7EA 9 Tire Size FR 110 70 16 52P RR 140 70 16 65P Fuel Type 92 or 95 nonleaded gasoline Transmission Type Non stage transmission Engine Oil Capacity 1 1 liter Clutch Dry Multi Disc Clutch Fuel Tank Capacity 8 0 liter Ignition C D I Engine Oil Type SAE 15W40 Starting System Starting motor Gear Oil Type Capacity Change SAE 90 0 20 L 0 18 L Idle Speed 1700 rpm Battery 12V10AH KWANG YANG MOTOR CO LTD NO 35 Wan Hsing Street San Min District Kaohsiung Taiwan Republic of China Telephone 886 7 3822526 FAX 886 7 3950021
13. OWNER S MANUAL KWANG YANG MOTOR CO LTD Dear KYMCO Scooter Users Thank you for purchasing this KYMCO scooter and welcome to the family of KYMCO scooter riders To enjoy safer and more pleasant riding become thoroughly familiar with this owner manual before you ride the scooter You safety depends not only on your own alertness and familiarity with the scooter but also the scooter mechanical condition A pre ride inspection before every outing and regular maintenance are essential The quality of each KYMCO scooter is guaranteed Note 1 The information and specifications stated in this manual are for reference only and subject to change without notice 2 When starting the engine the battery must be installed to facilitate starting and increase the engine performance TABLE OF CONTENTS 1 PRECAUTIONS FORA SAFE RIDING MM 1 2 ASSEMBLY PARTS Sect 3 ENGINE NUMBER FRAME NUMBER menus 7 3 OPERATION INSTRUCTIONS 8 IGNITION SWITCH STEERING HANDLEBAR LOCK 8 ELECTRIC STARTER BUTTON HEADLIGHT SWITCH 10 ENGINE STOP 11 HEADLIGHT DIMMER SWITCH PASSING SIGNAL SWITCH 12 HORN BUTTON TURN SIGNAL SWITCH errie 13 SEAT LOCK MET IN BOX 11111 1111 nnne 14 HELMET BUCKLE nnne 15 CELL PHONE SOCKET nennen 16 iz Melton 17 INSTRUMENTS 5e 18 4 PRE RIDE INSPECTION es 21 ADVANCE INSPECTION ENGINE OIL LEVEL IN
14. SPECTION REFILLING 21 TABLE OF CONTENTS COOLING SYSTEM TIRE INSPECTION 7777777770000 22 FUEL LEVEL INSPECTION REFILLING 777mm 24 STEERING HANDLEBAR INSTRUMENT LIGHTS INSPECTION 77777777 25 BRAKE FLUID LEVELINSPEC TION ESS 26 HORNILIGET INSPECTION seen ups 27 FRONT REAR SHOCK ABSORBER INSPECTION BRAKE PERFORMANCE INSPECTION REAR MIRROR ANGLE CHECK LICENSE PLATE CHECK REFLECTOR CHECK PREVIOUS ABNORMAL PARTS INSPECTION LUBRICATION POINT CHECK nn 28 5 ENGINE STARTING METHODS nennen 29 6 NORMAL RIDING METHOD nnne 32 7 PRECAUTIONS FOR RIDING 35 8 HOW STOP RIDING nennen nnne 38 9 EASY MAINTENANCE nnno 40 AIR CLEANER INSPECTION AND AIR CLEANER CLEANING amp REPLACEMENT ee 40 APPEARANCE CLEANING nnne nnne nnne 41 TABLE OF CONTENTS yaa 42 FUSE CHANGE eene enne 43 ENGINE OIL CHANGE nnne enne nnn nennen enn 45 TRANSMISSION GEAR OIL 46 SPARK PLUG INSPECTION nennen 47 BRAKE FLUID LEVEL INSPECTION REFILLING RUBBER COVER INSPECTION FOR WIRE AND CABLE 48 10 IMPORTANT NOTICES nennen 49 POLLUTION FREE PERIODIC MAINTENANCE SCHEDULE 50 SPECIFICATIONS nennen nennen nennen nennen nennen 51 WINDSHIELD INSTALLATION nnne 52 1 PRECAUTIONS FOR A SAFE RIDING 1 CLOTHES To relax and wear comfortable clothes are the main points for a safe riding To observe traffic laws keep cool mind relax and be careful will provide you a safe riding D Wear helmet and fasten it tightly
15. and handles Drive carefully in case of strong wind and always used two hands and the handlebar ENGINE NUMBER The engine number is marked on left engine case Please write down your engine number in place below FRAME NUMBER The read frame number please remove with a screwdriver the cover on inner cover Always check that the frame number marked on your scooter is the same written in document and warranty scooter is the same written in document and warranty card Please write down your frame number in place blow dO KYMCO 3 OPERATION INSTRUCTIONS 1 IGNITION SWITCH STEERING HANDLEBAR LOCK e 9 om X At this position power is connected to start the engine The key cannot be taken out At this position power is cut off and the engine stops The key can be taken out At this position the steering handlebar is locked The key can be taken out At this position power is cut off and the engine stops but the key can not be taken out Locking Method Turn the steering handlebar left to the full and then push and turn the ignition switch key left to the A position The handlebar can be locked 4 CAUTION After locking turn the handlebar gently to make sure that it is locked Do not turn the ignition switch to the position during riding otherwise the handlebar will be out of control and cause accidents Don t park your scooter at a place to hind
16. d slowly rotate the throttle grip then the scooter will move smoothly CAUTION After the rear wheel brake lever is released do not rotate the throttle grip suddenly to prevent the scooter from rushing out During riding do not accelerate or decelerate rapidly and suddenly to save fuel and prolong the scooter life KYMCO 5 SIDE STAND scooter has a safety device for side stand When the side stand is down The engine can t be started When the side stand is up The engine can be started engine can t started when the safety device is faulty You can remove the left side cover by screwdriver and shift the side stand switch coupler to prepared wire coupler which for engine running without safety device 4 CAUTION A tool kit is provided with your scooter and stored in the storage bag under seat The tool kit includes screwdriver and screwdriver handle safety device remain with the scooter at all times and be serviced by authorized KYMCO dealer as soon as possible if it is faulty D Side Stand Switch Coupler Prepared Wire Coupler 7 PRECAUTIONS FOR RIDING 1 CORRECT RIDING e Before moving turn on the turn signal light and make sure whether the rear side is safe Do not rush into the car lanes and always keep the motorcycle to the right side to avoid danger 4 CAUTION Moderate riding will prolong the engine service life The clutch lining
17. dd recommended brake fluid DOT 4 into the tank until the fluid level reaches the upper limit and then put on the cover and tighten the screws Recommended Brake Fluid DOT 4 CAUTION e Do not mix brake fluid of different brands It may cause brake failure and is very dangerous When refilling brake fluid use towels to cover and protect the painted and coated surfaces Replace at 10000km or every year 9 RUBBER COVER INSPECTION FOR WIRE AND CABLE cable cores are protected by the rubber cover outside the connector Check the rubber cover frequently for proper installation When washing the scooter do not flush the rubber cover directly or brush it Use a wet rag to wipe off dirt and dust D Rubber Cover Q Check Points 10 IMPORTANT NOTICES 1 WHEN THE ENGINE FAILS TO START OR STOPS DURING RIDING Is the gasoline enough If the fuel gauge pointer is at the red line refill 92 or 95 nonleaded gasoline Is the way to start the engine correct Is there any other faulty parts 2 INCASE OF BREAKDOWN For any trouble occurred during riding go to a KYMCO distributor or service station for inspection 4 CAUTION For the sake of safety and to prevent vehicle damage and save your precious time the pre ride inspection is absolutely required Please read this User s Manual carefully and get into a good habit of inspection before riding KYMCO
18. ding capacity of the met in box is 10kg Max loading capacity of the rear carrier is 6kg 2 ASSEMBLY PARTS D Fuel Fill Cap P 24 Center Hook 3 Met in Box P 14 HELMENT Lee BUCKLE P 15 FFE Cell Phone Socket P 16 Met in Box A i ane OT 6 Rear Carrier P 2 Air Cleaner P 40 D Rear Tire P 22 Main Stand Engine Serial Number P 7 Side Stand P 34 dO KYMCO D Battery P 42 Fuse P 43 2 2 Seat P 14 8 D 3 Frame Serial Number P 7 Reserve Water Tank Eye Hole P 22 5 Ignition Switch P 8 Front Tire P 22 Exhaust Muffler 0 D Headlight Left Back Mirror 3 Rear Brake Lever Left Front Turn Signal Light Left Front Cushion Right Front Cushion Right Front Turn Signal Light Front Brake Lever Right Back Mirror 9 9 KYMCO D Instruments P 18 Engine Stop Switch P 11 Headlight Switch P 10 Electric Starter Button P 10 3 Throttle Grip 4 Right Rear Turn Signal Light Right Rear Cushion P 17 Left Rear Cushion P 17 Left Rear Turn Signal Light Taillight Stoplight Headlight Dimmer Switch P 12 9 Passing Signal Switch P 12 Turn Signal Switch P 13 Horn Button P 13 4 CAUTION If the windshield is used that read and understand of the label on the windshield The windshield influences the way that scooter drives
19. e Q position and push the horn button to check if it sounds e Headlight Taillight Inspection Start the engine and turn on the headlight switch to check if the headlight and taillight are good and check the light shells for dirt and damage Stoplight Inspection Apply the front and rear brake levers respectively to check if the stoplight is good And also check the stop light shell for dirt and damage Turn Signal Light Inspection Operate the turn signal switch to make sure whether the right left front and rear turn signal lights can wink and buzz Also check the light shells for dirt and damage D Headlight 2 Taillight Stoplight Turn signal light Horn button CAUTION Replace any dirty or damaged lights with new ones to avoid danger during riding KYMCO 10 FRONT REAR SHOCK ABSORBER INSPECTION Check the condition of the front rear shock absorbers by pressing down on the handlebar and seat several times 11 BRAKE PERFORMANCE INSPECTION Fully apply the front and rear brake levers and move the scooter forward to see if the braking effect is good 12 REAR MIRROR ANGLE CHECK Sit on the scooter uprightly and make a viewing test of the rear mirror angle 13 LICENSE PLATE CHECK e Check the license plate for dirt and damage then tighten it 14 REFLECTOR CHECK e Check the reflector for dirt and damage 15 PREVIOUS ABNORMAL PARTS INSPECTION Make sure that the previous abnormal
20. e pressure gauge Measure the tire pressure under room temperature tire pressure must not overpass 2 50kg cm 2 CRACKS amp DAMAGE Check the tire contact area for crack or damage 3 ABNORMAL WEAR Check the tire contact area for abnormal wear 4 FOREIGN OBJECTS OF METAL PIECE amp GRAVEL e Check the tires and tire contact area for imbedded objects of metal piece and gravel 5 DEPTH OF TIRE GROOVE If the tire is worn to the wear limit indication mark replace it with a new one NORMAL PRESSURE 1 Rider 2 Riders Front Wheel 1 75 2 0 kgf cm Rear Wheel 1 75 2 0 kgf cm A CAUTION Abnormal tire pressure crack damage and abnormal v i 2 ill teady handlebar and result in tire 2 cause unsteady If the tire has cracks or is worn to the wear limit indication mark replace it with a new one 23 KYMCO 5 FUEL LEVEL INSPECTION REFILLING Check if the fuel is sufficient f the fuel gauge pointer is at red grid refill 92 or 95 nonleaded gasoline as soon as possible Refilling Method 1 Stop the engine before refilling 2 Turn the ignition key directly from the to the I N i position then open the fuel fill cap automatically 3 Push the fuel fill cap to lock 4 Make sure that the key is at the position when starting the engine 4 CAUTION gasoline level shall not exceed the reference plate
21. er the traffic Unlocking Method Push and turn the ignition switch key right to the and the is released automatically KYMCO 2 ELECTRIC STARTER BUTTON To start the engine first turn on the ignition switch jand then push the electric starter button At this time be sure to fully apply the front or rear brake lever pedal in order to connect the power A CAUTION During engine running do not push the electric starter button to avoid engine damage Turn the headlight switch off and turn signal switch off before using the electric starter button e Release the electric starter button immediately after the engine is started 3 HEADLIGHT SWITCH At this position the position light headlight instrument lights and taillight turn off together At this position the position light instrument lights and taillight light turn on At this position the position light headlight instrument lights and taillight light all turn on 4 ENGINE STOP SWITCH engine can be stopped when the engine stop switch at this position 8 and it won t start even though the ignition switch is Q e The engine can be started when stop switch at this position Q but the ignition switch shall be turned O A CAUTION engine stop switch is only used for temporary engine stop When the scooter is parked and the engine stop switch is not used be sure to
22. itch key after the scooter is fully stopped 3 PARKING Place the scooter its main stand on level ground and do not hinder the traffic e Stand on the left side and grip the handlebar straight with left hand and the side rod or rear carrier with right hand Then step down the main stand evenly with right foot and pull the scooter backward by force with right hand 4 CAUTION The scooter may easily fall down if it is parked on an uneven ground 4 HANDLEBAR After parking be sure to lock the steering handlebar and take out the key to prevent pilferage Refer to P9 CAUTION Don t park your scooter at a place to hinder the traffic temperature of engine and exhaust muffler is very high Be careful to avoid scalding e Park the scooter at a safe place and be sure to take out the key to prevent pilferage KYMCO 9 EASY MAINTENANCE 1 AIR CLEANER INSPECTION AND AIR CLEANER CLEANING amp REPLACEMENT Take out the air cleaner and visually check if it is dirty or clogged 1 Remove the screws attaching the air cleaner cover and remove the air cleaner cover 2 Remove the air cleaner element 3 The installation sequence is the reverse of removal e Clean the air cleaner element with compressed air Replace the air cleaner element at very 4000km air cleaner requires more frequent cleaning or replacing when ridden in unusually dusty areas When replacing refer
23. s are worn more quickly when often ridden at low speed 2 SPEED CONTROL speed is controlled by the throttle grip D ROTATE speed will become faster Don t be hasty to accelerate When riding on an ascending road rotate the throttle grip gradually to increase the horse power RESTORE The speed will become slower Restore the throttle gri ickly Porn e throttle grip quickly Apply the brake level while restoring the throttle grip This will shorten the time required to slow down KYMCO 3 PROPER RIDING WILL PROLONG THE ENGINE LIFE For a new scooter keep the speed below 60km per hour within the first 1000km of riding e Avoid sudden acceleration and long time riding at high speed hot weather the engine overheats easily at long time idling Stop the engine in this case CAUTION e Moderate riding will prolong the engine life 4 APPLY BOTH FRONT AND REAR BRAKE LEVELS WHEN BRAKING First restore the throttle grip to the closed position and then pull the brake levers tight best way to brake the scooter is to pull the brake levers slowly at the beginning then pull them tight 4 CAUTION Apply single brake lever will cause the scooter to slip e During riding never brake the scooter suddenly It may cause the scooter to slip and could be very dangerous 5 DO NOT MAKE SUDDEN STOP OR SHARP TURN e Sudden stop and sharp turn are the
24. turn the ignition switch to avoid battery overcharge dO KYMCO 5 HEADLIGHT DIMMER SWITCH PASSING SIGNAL SWITCH D Switch to this position for using high beam ZD When riding in downtown area or there is a car coming from the opposite direction use low beam to avoid affecting the visibility of coming cars 4 CAUTION This indicator light comes on when the long distance light is turned on PASSING When passing if there are cars coming fromthe opposite direction press and release the PASSING switch and the headlight will wink to warn the coming cars 6 HORN BUTTON TURN SIGNAL SWITCH When the ignition switch key is turned the Q position push the horn button and it will sound D asi For turning to the right For turning to the left Push the turn signal switch button to release it Horn Button The horn and turn signal switch do not work when the ignition switch is the ear 4 CAUTION The turn signal light will not release automatically Be sure to reset it after use otherwise it may affect the traffic safety KYMCO 7 SEAT LOCK MET IN BOX e Unlock the seat and put the helmet the MET IN box Unlocking Method DStop the engin and turn the ignition switch to the position Turn the key left to unlock the seat If the engin is running Keep the ignition switch key at the Q position and also push it left to unlock the seat To lock the
25. use 15A blue 5 Fan Fuse 10A red 5 ENGINE OIL CHANGE 1 Place the scooter on its main stand on level ground 2 Remove the oil dipstick 3 Remove the drain bolt to drain the oil 4 Refill fresh engine oil for 0 9 liter Firmly tighten the oil dipstick 5 Warm up the engine and check the oil level again after the engine is stopped for 20 30 seconds e Specified Oil SAE15W40 e Capacity Exchanging Capacity 1 1L 0 9L A CAUTION When changing the engine oil also clean the oil strainer and reinstall it Use the specified engine oil Change engine oil at first 300km and then change it at every 2000km Engine oil will deteriorate easily and require more frequent change if the scooter is often ridden in dusty and cold areas or ridden for short distance Do not mix engine oil of different classes or viscosities Drain It may cause damage to engine KYMCO 6 TRANSMISSION GEAR OIL e Check the transmission gear oil tank for leakage 1 Place the scooter on its main stand on level ground After the engine stops for 2 3 minutes remove the gear oil check bolt to check the oil level 2 the oil level is lower than the check bolt hole lower edge add gear oil to the lower edge 3 After refilling securely tighten the check bolt e Recommended Gear Oil SAE90 Capacity Exchanging Capacity 0 20L 0 18 L D Gear Oil Filler Check Bolt Hole Drain Bolt Oil Le
26. vel A CAUTION Add gear oil through the oil check bolt hole After refilling use a rag to wipe clean Excess or insufficient gear oil will affect the engine performance Never use gear oil of different brand or inferior quality which may result in engine breakdown Change gear oil at first 300km and then change at every 4000km Add specified gear oil whenever it is necessary KYMCO 7 SPARK PLUG INSPECTION e Check the spark plug side electrodes for wear e Fouling deposits on spark plug electrodes and big gap may result in weak spark e Spark Plug Removal 1 Remove the spark plug with a spark plug remover 2 The installation sequence is the reverse of removal e Spark Plug Cleaning 1 It is better to remove spark plug deposits with a spark plug cleaner 2 If a spark plug cleaner is not available clean with wire brush side electrode gap is 0 6 0 7mm e Specified Spark Plug DPR 7EA 9 Decarbonizing Cracks Damage Gap Wear Fouling Deposits A CAUTION Clean the spark plug at every 2000km and replace it with a new one at every 5000km or when the center electrode is burned out First screw in the spark plug with fingers and then tighten with a spark plug wrench e Use unspecified spark plug may damage the engine KYMCO 8 BRAKE FLUID LEVEL INSPECTION REFILLING Remove the two screws from the brake fluid tank and take off the cover A
27. y overcharge do not push the starter button more than 5 seconds If the engine does not start after the electric starter button is pushed for 5 seconds wait for more than 5 seconds and then push the button again A CAUTION e Don t push the electric starter button while the engine is running otherwise the engine will be damaged e When starting the engine the rear brake lever must be applied to connect power and the stoplight will come on when power is connected dO KYMCO 6 NORMAL RIDING METHOD 1 STARTING THE ENGINE Start the engine by referring to the starting methods specified in Section 5 A CAUTION e Keep your finger away from the button immediately after the engine is started to avoid engine damage rear brake lever should be kept at the braking position before riding 2 REBOUND THE MAIN STAND e Keep the rear brake lever at braking position and push the scooter forward then the main stand will rebound automatically A CAUTION After starting the engine and before moving do not turn the throttle grip to increase the engine rpm 3 CORRECT SITTING POSITION Ride astride on the scooter from the left side and sit upright Touch the ground with left foot to avoid slipping CAUTION rider must wear helmet gloves and goggles not wear any clothes which will affect riding safety 4 ROTATE THE THROTTLE GRIP Release the rear brake lever an
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