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Important information on the manual

1. 81 10 1 DISPOSING OF the IGiachllle coda seb incierto dice 81 10 2 Dispose of operating malterlalsS occcoccconcconcconcocnconnnonnnorononncornnncnoncnonnnonnnonanos 81 10 2 1 Disposing of oil and Qrease occcccccccccccccnnocncconocanononnnonnnonanonannonanonannnnanenoso 81 10 2 2 Disposing of packaging materials ooccconcococnconcconnnoccnccnnnconnonannnnnnnnnos 82 10 2 5 DISDpOSe Of CNEIMICAIS ers 82 Ml AS DANES RT 84 E A PP A EE 86 O AA e o PONE o A 89 MULTIVAC DranDcli An A lt A 92 10 06 2014 5 Important information on the manual p MULTIVAC A WARNING Important information on the manual Read the manual carefully before you begin working with the machine This manual is an integral component of the unit Keep the manual for future reference Do not work with the machine until you have read through the manual and completely understood its contents Please contact MULTIVAC as soon as possible if there is some thing you do not understand in the manual Your comments will help us to further improve the manual Do not start up the machine if there are any visible defects e Only trained persons are permitted to install operate and service the machine The operating company is responsible for the qualifi cations and training of operating personnel e f you sell transfer ownership or lend the machine to others you must provide the manual along with i
2. cccccccseccsececeeeeceeeeeeeeceeeceeeeseeesaueesaess 4T 4 7 2 Selecting the language via the shortcut key oocccccccccnnccocncocnconnnconnnonos 4T 4 8 Working with recipes ccc cece cece eecceeeceeeee ees eeeeeeseeeeeeseeeseeeseeeseesaeeeseeeseeseeeseeesees 47 2 PIN MEME A o O Pr A 47 4 8 2 Load factory SettiNQS oocococcconncccnncccnccnnnnonnconnnnnnnonanonnnnonannnnnnnnanonaninnnnss 48 Eo DIO 8 asa A 48 464 MER Niele tm DE 49 4 9 Select and set PrOCESS cccccccccseccseccsecceecceeceeeceueceeteeeteecteeetsecenecsueeseeteeetseeeeeeaes 49 439 1 Setsta ndard D OCOSS meso os 49 4 9 2 To set MCV prOCesS cooccocccocccoccconcconconnnconccnnonononanennnennnennnennncaronarecarenanenness 49 4 10 Seling the seal una tia oo dusm dud Eu a 50 4 11 Entering basic SettiNgQS oocccoccconcccnconnoonnconcnonocononanonononnnonnnnnnnnnonanonannnnncnninaninons 50 4 12 Modifying and resetting machine cycles ccooccccccnccccccccncocnconcncncnconnnoncncnncnnnnnnnons o0 BV Display producion Kem TINTE 51 4 13 1 Display total cycles of the machine occcocccconnccccncccncconoccnconnncnononaninonnconos 51 4 13 2 Display hours of operation oocoocccocccoccconcccnconnconnnocnnonncornnnnncnnnnnnnonnonnncnnnnns 51 4 13 3 Display cycle time o cooccconcconcconoconoconocononononononnnconocanocononanonanonanonanenanins 51 M A NOW SO ING MNT TET T 51 10 06 2014 3 Co
3. Close chamber lid and lock it in place 9 2 Transporting the machine 9 2 1 Transporting the machine Wear personal protective equipment Injury hazard The machine is heavy WARNING Carrying the machine can cause injuries Have a second person assist you NOTICE Danger of material damage At an inclination of more than 15 the oil in the vacuum pump shifts The air de oiling elements will get wet from the oil and become inef fective This will damage the vacuum pump gt Transport and set the machine down as horizontally as possi ble gt Do NOT tilt the machine Carefully raise the machine gt For machine dimensions and weight see Technical specifica tions gt Transporting the machine Avoid severe jolts 10 06 2014 19 Shutdown transport storage p MULTIVAC Storing the machine 9 3 Storing the machine gt Shutting down the machine gt Select a suitable storage site gt Observe the ambient conditions for storing the machine see Technical specifications gt Ensure that the location site is of adequate load bearing capac ity and keep the weight of the unit in mind see Technical speci fications gt If necessary cover the machine with film 80 10 06 2014 lt 7 MULTIVAC i NOTICE H Disposal 10 Disposal 10 1 Disposing of the machine Info e Sealing bars can be reused on other machines of the same se ries e f disposal of the machine i
4. Fasten the hose with hose clamps Open the stop cock for the gas supply Setthe input pressure see the section technical specifications 3 4 Cleaning the machine basic cleaning After putting the machine into service carry out an intensive clean ing of the machine see Section 6 CLEANING Info i The machine is only to be used for production after a basic clean ing 40 10 06 2014 cZ MULTIVAC Operation 4 Operation 4 1 Switching on the machine gt Before switching on the machine for the first time fill the vacuum pump with oil see Section 7 MAINTENANCE gt f present open the stop cock for the gas supply Connect the machine to the mains electricity at a place which is always easily accessible gt Press the Control On Off gt key The machine control performs a self test The software version of the machine control briefly appears in the display The status display appears The machine is ready for operation 4 2 Switching off the machine gt Press the Control On Off gt key The screen for performing the pump protection function ap pears gt If necessary perform the pump protection function Close and press down the chamber lid The vacuum pump runs for a set time A counter counts to zero The display goes out The chamber lid opens automatically if it is not locked To cancel the pump protection function press the Control On
5. Diversey Europe JD Ultraclean VK3 Diverfoam SMS HD VF22 Diversey USA JD Ultraclean VK3 Diverfoam SMS HD VF22 Cleansers acidic Ecolab Europa P3 topax 52 P3 topax 56 Ecolab USA Quorum Red Foam shine Diversey Europe JD Acifoam VF10 Disinfectants Diversey USA Ecolab Europa P3 topax 91 P3 topax 990 Ecolab USA oter Bac Diversey Europe JD Divosan extra VT55 JD Suredis VT1 Diversey USA JD Divosan extra VT55 JD Suredis VT1 Disinfectants alcohol based Ecolab Europa P3 alcodes 10 06 2014 65 Cleaning Care products table lt 7 MULTIVAC Type Manufacturer Designation Diversey Europe JD Divodes FG VT29 Diversey USA Anti corrosion agents Esso Primol 352 Castrol Optimol F D Fluid Spray Kluber Lubrication Kluberfood NH1 K 32 Stainless steel care products Ecolab Europa P3 proguard MC 66 All recommended anti corrosion agents and stainless steel care products are food compatible Buying source Ecolab www ecolab com Diversey www diversey com Esso www exxonmobil com Castrol www castrol com Kluber Lubrication www klueber com 10 06 2014 lt lt MULTIVAC DANGER H Maintenance 7 Maintenance Dangerous voltage Switching off the machine does not rid it of electrical current Touching electrically charged components can cause serious or even fatal injuries Before pe
6. chine max 90 non condensing Inclination of the machine during 15 transport max Minimum room size for machines 40 m with the gas flushing option 10 06 2014 35 Description Technical data 36 lt 7 MULTIVAC Installation conditions and ambient conditions For safety reasons a minimum room size is mandatory to prevent high concentrations of gas Inert gas option Max input pressure 2 5 bar Min input pressure 0 7 bar Inner diameter of supply line 8mm Vacuum pump Vacuum pump 21 mh Achievable final pressure approx 2 mbar Noise exposure at workplace Based on Machinery Directive 2006 42 EG Measuring instrument Sound level meter IEC 61672 1 class 1 fault limit 1 1 dB Condition of the machine New condition with optimum set tings at the time of delivery A weighted emission sound pressure level at the workplace Loa DIN ISO 11204 accuracy class 3 lt 70 dB 10 06 2014 Technical data ZZ MULTIVAC Description Noise exposure at workplace O E N Z I X 5 1 55 m I777777727777777777 0 5 m A Fig 32 Noise exposure measuring point Info i The readings of the noise data have been adjusted to take extrane ous and ambient noises into account Higher readings may be produced as a result of the following e Highly sound reflecting rooms Modified settings Wear 10
7. cooocccocccoccocccnnocnccncncnnnnnncnnnononaninncncnanonos 40 4 Operation ra acs cine 41 4 1 Switching on the machine ccocccccccccccncccncocncnnnncnonnnnnnonnnnoncnononnnnnnonnnonnnnnnnnnnnnnnnanenoss 41 4 2 Switching off the machine occccocccccnccocncccncconncocnncncnonononannonnnonannnnnnonnnnnnnnonaninnnnenoso 41 o PARNO ON OCU rare NEUE 42 4 4 Opening and closing MENUG ccccceccseccceececececeeeeceeceeeeseceseeesueeseeeesueeseeesseeesaes 45 4 4 1 Calling up menus occcoccccccccccnnccccnncnonanononnnnnnonnnnonanonnnnnnnnnnnnnnnnnonannnnnnenaninnnes 45 4 4 2 QUITTING menus sesssssssssssssssseeeee nennen nennen nnne nnne nnne sre a rsen sna nns 45 49 Chanding lli ane ee ee ete eee ee 45 4 6 Selecting and resetting access rightS oooccccccconncconiconncconncncnnonnnnnnnonononannnnanonons 46 4 6 1 Selecting access authoriSatiONS cooocccoccconncccnnconnnonnnoncnonnnononnnnnncnnnnonnos 46 4 6 2 Resetting the access right to operator blocking access 46 4 6 3 Change password for authorisation access creator 46 4 6 4 To reset authorisation access creator oocccocncocicoccccncocncncnnonocaronaronanonancnnnnos 47 4 7 Language selection c oocccoccconcconoccnooncconcconcnononononononononnnnnnnnnnnnnnnnnnnanonnnennnennnnnns 47 4 7 1 Selecting the language via menu
8. lt 7 MULTIVAC ARGENTINA MULTIVAC Argentina S A Tel 54 11 4723 3766 Fax 54 11 4723 4098 info multivac com ar www multivac com BRAZIL MULTIVAC do Brasil Tel 55 19 3795 0818 Fax nelson dematos br multivac com www multivac com CHINA MULTIVAC Shanghai Trading Co Building 7 Lane 195 Qianpu Road Shanghai Tel 86 21 3701 8118 Fax 86 21 3766 0051 info cn multivac com www multivac cn FINLAND MULTIVAC Oy Tel 358 20 792 13 00 Fax 358 20 792 13 71 multivac fi multivac com www multivac com lt lt MULTIVAC FRANCE MULTIVAC FRANCE S A S Tel 33 16 412 13 14 Fax 33 16 412 75 30 muf multivac fr www multivac com INDIA MULTIVAC Laraon India Pri vate Limited Tel 91 12 446 10 000 Fax info multivac co in www multivac com ITALY MULTIVAC Italia Service S R L Tel 39 02 450 32 08 Fax 39 02 458 63 819 muit it multivac com www multivac com COLUMBIA Corporaci n MULTIVAC S A S Oficinas Tel 57 1 547 5241 Fax 57 1 547 4276 info co multivac com www multivac com LITHUANIA MULTIVAC Oy filialas Bukisk s Tel 370 52 105 03 6 Fax 370 52 336 41 3 donatas margis multivac com www multivac com NETHERLANDS MULTIVAC BV Tel 31 0348 436570 Fax 31 0348 436580 munl multivac nl www multivac com GREECE MULTIVAC Hellas Mepe Tel 30 21 066 19 621 Tel 30 21 066 19 622 Fax 30 21 066 19 662 info gr multivac com www multivac com IRELAND MULTIVAC
9. Arrow key Increase values e Navigation within menus Arrow key Decrease values e Navigation within menus Keys 1 to 67 Load and save recipes Enter password e Enter the configuration code Function selection Call up additional menus e Scroll to previous screen 10 06 2014 2 Description Control terminal ZW MULTIVAC lt Sealing gt key Press and hold down Call up Sealing menu Press briefly Call up values for sealing Confirm the configuration code In the MPP process select the value B lt Gas flushing gt key In the MPP process select the function In machines with the inert gas option Press and hold down Call up Gas flush ing menu Press briefly Call up values for gas flush ing c Evacuation key Press and hold down Call up Evacuation menu Press briefly Call up values for evacua tion Delete configuration code In the MPP process select the step Stop key 2 3 Display Skip current machine process and proceed with the next process Pressing during the evacuation process Aborts the evacuation process and re sumes the gas flushing process Pressing during the gas flushing proc ess Aborts the gas flushing process and resumes the sealing process Press during sealing process Cancel sealing process and ventilate the chamber Acknowledge diagnostic message Return from the menu to the statu
10. Cy MULULTIVAC Spare parts Spare parts 11 Spare parts drawing SAP DIS 16000134755 Fig 33 9 uw I ce ON q uos c 225c090 0 OBSESJE N 0 O QD iD a Oo c5 S 0 E x GO m cS O c E 55 c o c gs D D o e Y x E 3 Q Lo 5 c N amp eo E E O E g i ver 10 06 2014 84 lt lt MULTIVAC Spare parts Item Material number Designation Quan tity and unit of meas ure ment 2 101643292 Tension spring 1 pc 3 81863151040 Profile thread 1 0m 4 81848121000 Teflon tape 0 13mmx16mm 10m 5 105174192 Sealing bar complete 2 pc 6 11131198180 Heating tape 3 mm 2 pc 7 85662802090 Round wire 1 3m 8 81848121001 Teflon tape 0 25 mm x 16 mm 1 22 m 9 81848121006 Teflon tape 0 13 mm x 40mm 10m 10 85123126100 Contact bushing 4 pc 11 105685137 Diaphragm 2 pc 12 105326253 Control 1 pc 13 11181798040 Diaphragm 1 pc 14 105048117 Low odour synthetic oil for vac 1 uum pumps food grade 14 91111114013 HD mineral oil not food grade 11 15 105865631 Air de oiling element for vac 1 pc uum pump RB 0021 B 16 11131117103 Repair kit contains items 6 7 2 pc 8 9 17 85641281115 Transformer 220 240 20 volt 1 pc 17 85641281117 Transformer 110 20 volt 1 pc 10 06 2014 85 Glossary Glossary Automatic Automatic sensitivity Cooling down Sealing Cycle time
11. Sealing MHP use pressure sensitivity ing pres time sure No 3 For dry Automatic 4 100 mbar to 1 8s Off products 150 mbar with little gas flush ing No 4 For dry Automatic 4 250 mbar 1 8 s Off products with me dium gas flushing No 5 For dry Automatic 4 500 mbar 1 8 s Off products with strong gas flush ing No 6 For prod 12 mbar 10 Off 1 8 s Evacuation ucts with a time 2 s big air Evacuation pocket pause 4 s No 30 Factory 10 mbar 6 Off 1 3 5 Evacuation settings time 2 s Evacuation pause 2 s 2 8 Technical data 34 Power supply connection Mains voltage See type plate Phases See type plate Nominal power See type plate Nominal current See type plate Maximum pre fuse See type plate Max short circuit current See type plate Protection type IP54 Dimensions Height a with open chamber lid 730 mm 10 06 2014 Cy MULUTIVAC Dimensions Description Technical data Height a with closed chamber 460 mm lid Width b 560 mm Depth c 520 mm Operating height approx 346 mm Effective chamber size W H D 465 mm 150 mm 290 mm Sealing length 465 mm Weight approx 80 kg Dimensions Fig 31 Installation conditions and ambient conditions Ambient temperature 2 C to 40 C Storage temperature 25 C to 80 C Relative air humidity during op eration or storage of the ma
12. Sy MULTIVAC _ Fig 16 Rear view of the position of the labels Sign gt 21 81 981 5118 30 Fig 17 Safety label on gas connection option Rear view Position 1 2 24 Fig 18 Inert gas input pressure sign option 10 06 2014 Cy MULTIVAC Description 2 Description 2 1 Design of the machine 2 1 4 Front view 7 6 Fig 19 Front view 1 2 3 4 5 6 7 Chamber lid Counter pressure bar Chamber lid gasket Sealing bar with gas nozzle option Chamber Control terminal Locking for lid 10 06 2014 25 Description Design of the machine Cy MULTIVAC 2 1 2 Rear view 0M VETUS LOT DOORS OLE LT LT j dia aon Se SS ARB we a AD 4 3 Fig 20 Rear view 1 Power supply connection 2 Optional Inert gas connection 3 Screw plug of fill opening 4 Screw plug of drain opening with oil sight glass 26 10 06 2014 Cy MULUTIVAC L Description Control terminal 2 2 Control terminal 1 2 3 4 9 8 7 6 5 Fig 21 Control terminal 1 Machine control On Off gt key 2 Display 3 Keys Arrow key 4 Keys 1 to 6 5 Function selection key 6 lt Sealing gt key 7 Gas flushing key 8 Evacuation key 9 Stop key Machine control Switch machine control on and off On Off gt Display Display process data e Show menus e Show parameters and functions e Graphic support Display diagnostic messages
13. saving menu Using the arrow keys select the desired memory location 48 10 06 2014 lt Q MULTIVAC Operation Working with recipes Press the Function selection key The current values are stored in the selected recipe 4 8 4 Delete recipe Info i If the currently loaded recipe is deleted a new recipe must be loaded Call up Recipe deleting menu Select the recipe to be deleted with the arrow keys Press the Function selection key The message completed appears The recipe has been deleted 4 9 Select and set process 4 9 1 Set standard process Press Evacuation key briefly and enter value for Evacuation pressure gt For automatic evacuation decrease the value until Automatic appears The machine controls the evacuation process automatically Press Evacuation key briefly again and set value for Post evacuation time Call up the evacuation menu Set Distribution time Set Automatic Select Standard process gt Call up the gas flushing menu Optional gt Switch on On off gas flushing Set Distribution time gt Set Rinse time gt Press lt Gas flushing gt key briefly and set value for Gas flushing pressure 4 9 2 To set MCV process gt Press lt Evacuation gt key briefly and enter value for Evacuation pressure 10 06 2014 49 Operation ZZ MULTIVAC Select and set process Info i Do not
14. 1 Maintenance schedule cooccconcconoccncocnonnncnncconoconocononanonanonnnonnnnononanonanenanenanenanes 67 7 2 Maintenance recoMMendatiON occooccocncocnconncccnconnnononononononanonanonnnonnnnnnnnnrnnnrinnninonos 68 7 2 1 Entire machine Perform a wipe tesSt ooccoccconcconcconiconncoonconncncncncnoncncnnnnonos 68 7 2 2 Vacuum pump Perform the pump protection function 68 7 2 3 Entire machine Visual inspection oocoonconcccnconiccnconconiccnconicononncononancnnnnns 68 7 2 4 Entire machine Alkaline cleaning and disinfection 69 7 2 5 Vacuum pump Checking oil level topping up essere 69 7 2 6 Entire machine Acidic cleaning and disinfection 69 7 2 7 Connections Visual inspection ccocccocccocnconnconcoonooonconnnoononnncnnnoncnonnnnnnos 69 7 2 8 Vacuum system Check ocoonccccnncccnccccncocccconncnnnconnnnnnnonnnnnnononnnnoncnonaninnnnnnnns 69 7 2 9 Vacuum pump Oil COange cooccocccocccoccconiconocanoconocanonononcnoncncnrocnnncnnonanos 69 7 2 10 Vacuum pump Exchanging the air de oiling element 69 7 2 11 Entire machine Check the age occooccccccncoccccocncccnnoncncncnnnnncnncnonanonnnnnnnnonons 70 7 3 Performing the vacuum teSt ccoonnccocnccccccocncocncccnnononocnnnonanonannonnnonannnnanonnnnnnaninanin
15. 543 diogo magalhaes pt multivac com www multivac com SWEDEN MULTIVAC Sverige Tel 46 311 700 Fax 46 150 30 0 mus multivac se www multivac com SLOVAKIA MULTIVAC Export AG organi zacna zlozka Slovakia Ges m b H amp Co KG Tel 421 24 446 40 70 Fax 421 24 446 40 72 info sk multivac com www multivac com SOUTH KOREA MULTIVAC KOREA CO LTD Tel 82 70 4895 4041 Fax 82 70 8244 4050 info kr multivac com www multivac com UKRAINE MULTIVAC Ukraine LLC Tel 380 44 499 90 70 Fax 380 44 499 90 67 office ua multivac com www multivac com lt lt MULTIVAC HUNGARY MULTIVAC Hungaria Kft Tel 36 23 500 28 7 Fax 36 23 500 28 8 info hu multivac com www multivac com USA MULTIVAC Inc Tel 800 877 5200 Tel 1 816 891 0555 Fax 800 347 6164 Fax 1 816 891 0622 muinc multivac com www multivac com 10 06 2014 MULTIVAC branch offices UNITED ARAB EMIRATES MULTIVAC Middle East FZE Amir Sotoudeh Tel 971 4 299 1980 Fax 971 4 299 1981 amir sotoudeh ae multivac com www multivac com 95
16. Change the Teflon tapes Profile thread in the counter pressure bar is worn Repair the counter pressure bar Seal seam is milky Sealing time is set incorrectly Reduce the Sealing time value The seal seam should be clear and transparent The excess pouch neck can only be severed with difficulty at the sever seal or it can not be severed at all Sealing time is set incorrectly Increase the value for Sealing time in small increments Odour or smoke Air de oiling element is defec tive Change air de oiling element Oil return valve of vacuum pump is clogged Notify the service Machine is very loud Air de oiling element clogged Change air de oiling element Vacuum pump defective Notify the service High oil consumption Air de oiling element clogged Change air de oiling element Oil leaks out of machine 78 Screw plugs or oil sight glass not tight Tighten screw plugs and oil sight glass Vacuum pump defective 10 06 2014 Notify the service i MULTIVAC Shutdown transport storage 9 Shutdown transport storage Info i Observe the safety instructions see Section 1 SAFETY 9 1 Taking the machine out of service Disconnect the machine from the mains electricity gt f present close the stop cock for the gas supply and detach the gas hose from the inert gas connection Clean machine and then preserve it
17. RESETTING THE ACCESS RIGHT TO OPERATOR BLOCKING ACCESS 4 6 2 Resetting the access right to operator blocking ac cess gt Call up User menu gt Select Authorisation gt Enter the password of the current access right with the keys lt 1 gt to lt 6 gt The Operator access right appears in the status display Settings cannot be changed 4 6 3 Change password for authorisation access creator gt Call up PIN menu gt Select Change PIN Y Enter old password with keys 1 to 6 gt Enter new password with keys 1 to lt 6 gt V Confirm the new password again The password has been changed The status display appears 46 10 06 2014 lt lt MULTIVAC Operation Selecting and resetting access rights 4 6 4 To reset authorisation access creator gt gt gt Call up PIN menu Select Reset PIN Enter Super PIN see supplementary sheet Super PIN The reset password for the authorisation access Creator ap pears The status display appears 4 7 Language selection 4 7 1 Selecting the language via menu Call up User menu Select Language Using the arrow keys select the desired language Press the Function selection key The language is activated 4 7 2 Selecting the language via the shortcut key Switch off the display with the Machine control on off key owitch on the display with the Machine control on of
18. Recipes 33 Relative air humidity 35 Requirements gas supply 17 Reset password 47 Residual current protective device 16 Residual risks 14 S Safety devices 20 21 Safety instructions 9 Safety labels 22 Scope of delivery 6 Screw plug drain opening 26 Screw plug fill opening 26 Seal seam strength 19 Seal seam width 18 Sealing 50 Sealing bar 25 Sealing bar installing 77 Sealing bar removing 70 Sealing bar replacing 70 Sealing length 35 Sealing procedure cancelling 28 Sealing time 87 Sealing time max 87 Sealing setting 50 Select process 49 Selection of personnel 15 Sensitivity 86 Set MCV 49 Set process 49 Set standard 49 Setting up the machine 38 Settings Production data 87 Setup 53 Short circuit current 34 Index Show settings 51 Sloping insert inserting 53 Sloping insert removing 53 Software version 29 41 Spare parts 84 Stacking test 19 Standard process 33 Startup display 28 Status display 29 Steam jets 55 Storage temperature 35 Storage test 19 Symbols 7 T Taking machine out of service 79 Target group 9 Target values 87 Technical data 34 Technical products 33 Testing procedure 18 Third party part 14 TN S network 16 Total cycles 51 87 Transport 79 Transport equipment 79 Troubleshooting 75 Type designation of machine control 29 V Vacuum pump 36 38 79 Vacuum pump production data 88 Vacuum pump hours of operation 51 Vacuum test 88 Vacuum test perfo
19. able to prove this he persons have up to date knowledge and experience in the electrical area and they have actively practised these skills in re cent years The persons who carry out work on gas supplies must have as a minimum requirement the following capabilities knowledge and com petence e Due to their professional training knowledge and experience as well as their familiarity with the relevant regulations the persons are able to assess the tasks assigned to them and to recognize potential hazards he persons have been trained in handling gas supplies and are able to prove this he persons have up to date knowledge and experience in gas supplies and they have actively practised these skills in recent years Injury hazard Operating the machine in a negligent and inattentive manner is very dangerous Negligent handling inattentiveness and a disorderly work area can cause serious injuries Do NOT operate the machine if you are tired or under the influ ence of alcohol or medication Work attentively and with care Wear personal protective equipment Keep the work area clean and orderly Only carry out work for which training has been given V VW V WV 10 06 2014 ZZ MUuULTIVAC Sale General safety instructions NOTICE Danger of material damage Improper use of the machine can damage it Damage can cause faults in the machine which in turn can result in reject packs Do NOT overloa
20. documentation according to Directive 2006 42 EC MULTIVAC Packaging Systems Espana S L Avda Sot de les Vernedes 22 26 E 08396 Sant Cebria de Vallalta 10 06 2014 c MULTIVAC Salen EC Conformity Manufacturer MULTIVAC Packaging Systems Espa a S L Avda Sot de les Vernedes 22 26 E 08396 Sant Cebri de Vallalta Plant Manager Txus Baquero 1 3 Intended use The machine is a piece of technical equipment to be used exclusively as a working appliance The machine may only be operated by per sons older than 14 years of age Use the machine only to pack products in pre made film pouches The film pouches are closed with a seal seam For specifications see Technical specifications Any other use is considered improper and can endanger persons the product and the machine 1 3 4 Electromagnetic compatibility EMC The machine has been designed for use in residential business and industrial areas without a separate power substation it can be con nected directly to the public mains Operation can be impaired when used in an industrial environment 1 3 2 Non ionising radiation The machine produces unintended non ionising radiation This is only emitted by electrical operating equipment as a function of its inherent technical nature e g from electric motors high voltage wires mag netic coils There are moreover no strong permanent magnets built into the machine Any effect on active implants can therefore b
21. flammable WARNING F s naked light or smoking ignites the disinfectant and can thus cause fires gt When disinfecting the machine flames or naked lights are pro hibited gt Smoking is prohibited gt Observe the instructions of the disinfectant manufacturer Health hazard Incorrect use of disinfectant can contaminate the product with WARNING chemicals or decrease the effectiveness of disinfection This can pose serious health hazards for consumers gt Follow the instructions of the disinfectant manufacturer gt Only rinse after disinfection if required by disinfectant manufac turer gt Observe regional hygiene regulations gt Create a company cleaning guideline For type of disinfectant refer to the Care products table For water sensitive components only use alcohol based disin fectant For all other components use disinfectants which are for exam ple based on quaternary ammonium compounds 56 10 06 2014 lt lt MULTIVAC Cleaning Notes on cleaning 6 1 7 Corrosion protection and lubrication Health hazard Excess lubricants can accumulate at lubrication points WARNING Excess grease has no lubricating function however it can breed micro organisms and contaminate the product gt Check the lubricating points regularly for the accumulation of excess lubricants gt Remove any excess lubricants NOTICE Danger of material damage Residues of cleansers and disinfectants pro
22. instructions of the packaging material manu facturer Handle packaging materials properly and dispose of them in a professional manner Info Packaging materials are resource materials that can be recycled Improper disposal is harmful to the environment e Films should be collected for recycling Follow the disposal instructions of the packaging material manu facturer 10 2 3 Dispose of chemicals Chemical burn hazard Cleansers are caustic Caustic effects are NOT noticed immedi ately Contact with the skin can cause burns gt Wear the prescribed personal protective equipment when han dling cleansers Observe the manufacturer s instructions Fire hazard Alcohol based disinfectants are highly flammable Fire naked light or smoking ignites the disinfectant and can thus cause fires When disinfecting the machine flames or naked lights are pro hibited Smoking is prohibited Observe the instructions of the disinfectant manufacturer Handle cleansers and disinfectants properly and dispose of them in a professional manner 10 06 2014 ZZ MULTIVAC Disposal Dispose of operating materials Info i Improper disposal is harmful to the environment Observe the safety data sheets of the cleanser and disinfectant manufacturers Follow the disposal instructions of the cleanser and disinfectant manufacturers Observe regionally applicable disposal regulations 10 06 2014 83
23. machine correctly Make the machine instruction manual accessible to the personnel If necessary order an instruction manual from the manufacturer in the appropriate official language e Inform the personnel about measures for avoiding hygiene risks e MULTIVAC offers appropriate training courses 10 06 2014 15 Safety lt lt MULTIVAC Obligations of the operating company Connection via residual current protective device i Connection to IT network 1 7 5 Providing personal protective equipment The operating company must ensure that the operators wear the re quired personal protective equipment foot protection head gear gloves etc in accordance with the national directives which apply In Europe the directive 89 656 EEC specifies the minimum mandatory requirements for the use of personal protective equipment 1 7 6 Avoiding hazards The operating company must check whether there are special haz ards during operation e g through hazardous fumes The operating company must undertake measures to avoid or limit the hazards 1 7 7 Providing the installation location The operating company is obliged to provide a suitable installation location for the machine The requirements for the installation location can be obtained from the manufacturer 1 7 8 Provide power supply Connect the machine to the mains electricity at an always easily ac cessible place In the case of an emergency the machine must be
24. seal seam can harden The sealing is switched off during this time The display contains the times of the individual procedures of the last packaging procedure The ventilation of the chamber begins with a delay after sealing owitching interval between the completed evacuation process and the beginning of the gas flushing process During the distribution time remaining air pockets in the products can escape before the package is sealed owitching interval after the gas flushing process during which the gas can distribute itself in the the film pouch 10 06 2014 lt lt MULTIVAC Evacuation pressure Fill diaphragm Gas flushing pressure Gas flushing time Hours of operation Machine cycles MCV duration MCV threshold Post evacuation time Rinsing time gas flushing Sealing time Sealing time max Settings Production Data total cycles Glossary Is the pressure to which the film pouch and the chamber are evacu ated The pressure is measured in the chamber Evacuation to a pre determined pressure is suitable for the following cases Achieving a package result which is different from that of the op timum evacuation pressure e Packing of products for which the optimum evacuation pressure is known e Packing of the same product which has identical properties During this time sealing pressure is applied to the sealing dia phragm Indicates the pressure until the film pouch is filled wi
25. service Pack is leaking Sealing time is set incorrectly Increase the value for Sealing time in small increments Pouch neck is clamped by chamber lid Insert the film pouch so that the pouch neck lies within the chamber Cut off the pouch neck if necessary Seal seam is dirty Keep the inside of the film pouch in the area of the seal seam clean Film pouch damaged Use a new film pouch Film pouch not suitable Use a film pouch suitable for sealing Pouch neck is clamped by chamber lid Insert the film pouch so that the pouch neck lies within the chamber Film pouch not suitable Use a film pouch suitable for sealing 10 06 2014 7 Troubleshooting Faults without diagnostic message Symptom Cause lt lt MULTIVAC Solution The pressure difference be tween the chamber and the outside environment is not large enough before the seal ing process Reduce Evacuation pressure value Reduce Gas flushing pressure value Reduce Gas flushing time value Sealing bar damaged Replace sealing bar Seal seam is uneven and wavy The pressure difference be tween the chamber and the outside environment is not large enough before the seal ing process Reduce Evacuation pressure value Reduce Gas flushing pressure value Reduce Gas flushing time value Teflon tapes on the sealing bar and counter pressure bar are worn
26. 0 Fax 43 0 1 698 1300 99 info multivac at www multivac com ROMANIA MULTIVAC Romania S R L Tel 40 21 345 34 61 Fax 40 21 345 34 61 adrian dobre multivac ro www multivac com SERBIA MULTIVAC d o o Tel 381 21 4721 144 Fax 381 21 4721 146 info multivac rs www multivac com SPAIN MULTIVAC Packaging Sys tems Espana S L E 08396 Sant Cebria de Vallalta Barcelona Tel 34 902 290 909 Fax 34 937 632 517 info es multivac com www multivac com CZECH REPUBLIC MULTIVAC Packing Ma chines Ceska Republika S R O Tel 420 26 126 05 16 Fax 420 26 126 05 18 mucz cz multivac com www multivac com 94 POLAND MULTIVAC Sp z o o Tel 48 81 746 67 00 Fax 48 81 746 67 01 mupl omultivac pl www multivac com RUSSIA MULTIVAC Rus Moscow 12 254 Moscow Tel 7 495 604 4902 Fax 7 495 604 4903 office ru multivac com www multivac com SINGAPORE MULTIVAC Pte Ltd Tel 65 6565 3919 Fax 65 6566 9798 David Lum sg multivac com www multivac com SOUTH AFRICA MULTIVAC Southern Africa PTY LTD Tel 27 16 340 5800 Fax 27 16 340 5819 alex ferguson multivacsa com www multivac com TURKEY MULTIVAC Ambalaj Makineleri oan ve Tic A S Tel 90 216 526 00 33 Fax 90 216 526 03 83 info tr multivac com www multivac com 10 06 2014 lt lt MULTIVAC PORTUGAL Multi Vacuo Sistemas de Embal agens Lda Tel 351 21 41 95 541 Tel 351 93 77 74 355 Fax 351 21 41 95
27. 06 2014 37 Start up A DANGER NOTICE 38 lt lt MULTIVAC 3 Start up 3 1 Initial start up 3 1 1 Setting up the machine gt Prepare a firm level site for the machine gt Ensure there is adequate access to the connections at the desired location gt Observe the technical specifications Danger of explosion Operating the machine in a potentially explosive atmosphere can result in explosion due to hot machine parts Explosions can cause serious injuries or even death Do NOT use the machine in rooms that are exposed to explo sion hazards Danger of material damage At an inclination of more than 15 the oil in the vacuum pump shifts The air de oiling elements will get wet from the oil and become inef fective This will damage the vacuum pump gt Transport and set the machine down as horizontally as possi ble Do NOT tilt the machine gt Transport the machine to the desired location see Section 9 2 1 TRANSPORTING THE MACHINE gt Setup the machine on a firm level base 3 1 2 Adding oil to the vacuum pump gt Fill oil into the vacuum pump see Section 7 5 2 ADDING OIL TO THE VACUUM PUMP 10 06 2014 ZZ MULTIVAC Start up Connecting the power supply 3 2 Connecting the power supply NOTICE Danger of material damage If the mains voltage of the machine does not match that of the mains the machine will be overloaded This can damage the vacuum pump gt Connect t
28. 6 Cleaning Info Observe the safety instructions see Section 1 SAFETY Clean the machine after maintenance work and repairs and disin fect if necessary 6 1 Notes on cleaning 6 1 1 Rules of conduct The objective of the cleaning work is to avoid risks to hygiene If the cleaning is insufficient or not performed properly this may result in the contamination of the products and to health hazards for end con sumers In addition the machine may be damaged Assign only properly instructed and qualified personnel Information on qualifica tion and training can be obtained from MULTIVAC Service The ability to handle materials effectively and efficiently depends on Using the proper dosage of care products e Observing the application time of the care products Proper temperature of the mixing water Data sheets for the care products can be obtained from their manu facturers The manufacturers also provide information on the maxi mum permissible dosages which apply in the food area 6 1 2 Creating a company cleaning directive opecify the following points Required cleaning intervals e Care products to be used Care products refer to Care products table Using the proper dosage of care products Persons in charge of cleaning First aid measures 6 1 3 Measures for ensuring a long service life Danger of material damage Highly acidic or alkaline cleansers that contain chlorine create strong vapours The
29. CZ MULULTIVAC Instruction manual Chamber machine C250 MCO6 Serial number Service address Manufacturer MULTIVAC Sepp Haggenm ller GmbH amp Co KG Bahnhofstra e 4 D 87787 Wolfertschwenden Germany Tel 0049 8334 601 0 www multivac com Date 10 06 2014 The reproduction distribution and utilization of this document as well as the communication of its contents to others without express authorization is prohibited Offenders will be held liable for the payment of damages All rights reserved in the event of the grant of a patent utility model or design Language English EN Original operating manual Order number C250 P WO 0001515 6 EN ER Contents lt lt MULTIVAC Contents Important information on the manual eeeseeeeeeeseen inen nennen nnne nnne nnn anna nn anna 6 Machine doc umentatiO E er E A 6 Changes not covered in the manual ccoocccocccoccccccncconncocnconnnnnnncnnnnnnnnnnnnnnnnononnnnnnnnnnnonoss 7 gt IOS SC se ica T 1 A T M 9 1 1 General safety InStructiONS oonccconcconnconnncccnconnnconnnnnnnnnnnnnononnnnonnrnnonnnnnnnnnnnonaninnnnss 9 ale Tage Oro Usado e 9 1 1 2 Unauthorised modifications and manufacture of spare partS o 11 M ECONOMI Y ee ee ne ee ee ene EA EEE en ee ee eee ee eee 12 Ee NARS NGS AAA T mm 13 1 3 1 El
30. Delayed ventilation Sealing Distribution time evacuation Distribution time Gas flushing 86 lt lt MULTIVAC If the function Automatic is set the machine will reach the optimum evacuation time and pressure depending on the product The automatic evacuation is suitable for the following cases e Achieving the best possible vacuum for long shelf life e Packing of products for which the optimum evacuation pressure is not known e Packing of the same product but one which has varying proper ties e g varying moisture content varying temperature If the evacuation is automatic the value for Automatic sensitivity can be adapted to the product Determines the evacuation time and the evacuation pressure reached when evacuating with the Automatic function The sensitiv ity is adjustable from 1 to 10 The lower the sensitivity the lower the evacuation pressure reached The value for Automatic sensitivity is dependant on the product High value for Automatic sensitivity value 10 e Is suitable for very moist or fluid products Evacuation process ends early Evacuation pressure reached in the pack is high Low value for Automatic sensitivity value 1 e Is suitable for dry products Evacuation process ends late Evacuation pressure reached in the pack is low Value for the cooling down time of the seal seam The vacuum in the chamber and the sealing pressure are maintained for this length of time The
31. ERT Liquid cannot escape from the film pouch iL Loo ES EE sk gt Gas flushing option Pull the pouch opening over the gas noz Zles so that the inert gas flows into the film pouch gt Pull the pouch neck flat on the sealing bar The pouch neck lies on the sealing bar without creases 10 06 2014 43 Operation Cy MuULTIVAC Packing products NOTICE Danger of material damage Penetration by foreign matter e g liquids product residue foreign bodies will damage the vacuum pump Damage can cause faults in the machine which in turn can result in reject packs gt Cancel the evacuation process immediately if foreign matter is sucked in gt Change the oil in the vacuum pump gt Close and press down the chamber lid The processes in the machine run automatically The chamber lid opens automatically if it is not locked gt Remove the finished pack 44 10 06 2014 ZZ MULTIVAC Operation Packing products gt Check the pack Info i Visually inspect the packs on a regular basis while the machine is running Depending on product and pack it may be necessary to carry out additional and considerably more complex test proce dures This is the responsibility of the operator see Section 1 7 11 CHECKING THE PACKS gt If necessary adapt the settings to the product Enter all required times and values gt Save recipe see Section 4 8 3 SAVE RECIPE 4 4 Op
32. Ireland Ltd Tel 353 0 1 4133200 Fax 353 0 1 4133205 www multivac com JAPAN Tokyo Foods Machinery Co Ltd Tel 81 33 663 40 06 Fax 81 33 662 49 41 t orimi tokyofoods co jp www multivac com CROATIA MULTIVAC d o o Tel 385 14 855 20 5 Fax 385 14 855 204 multivac zg t com hr www multivac com MEXICO MULTIVAC Mexico S A de C V Tel 52 55 502 05 555 Fax 52 55 502 05 560 contacto multivac com www multivac com NORTH AFRICA MULTIVAC Afrique du Nord Tel 216 71 963 963 Tel 216 71 860 128 Fax 216 71 860 230 munaf multivac fr www multivac com 10 06 2014 MULTIVAC branch offices GREAT BRITAIN MULTIVAC UK Ltd Tel 44 1793 425800 Fax 44 1793 616219 sales multivac co uk www multivac com ISRAEL MULTIVAC B P S Ltd Tel 972 46 344 68 1 Fax 972 46 344 67 8 muil multivac co il il multivac com CANADA MULTIVAC Canada Inc Tel 1 905 264 1170 Fax 1 905 264 9647 info ca multivac com www multivac com LATVIA MULTIVAC Oy Latvia Branch Tel 371 67 623 121 Fax 371 67 622 602 girts lazdins lv multivac com www multivac com NEW ZEALAND MULTIVAC New Zealand Ltd Tel 64 9 238 3055 Tel 64 2 146 0807 Fax 64 9 238 3054 info multivac co nz www multivac com NORWAY MULTIVAC AS Tel 47 33 445 25 0 Fax 47 33 445 25 1 mun multivac no www multivac com 93 MULTIVAC branch offices AUSTRIA MULTIVAC Vertriebsgesell schaft mbH Tel 43 0 1 698 130
33. Off gt key again The display goes out Info i The display goes out automatically after 10 s without input or with out closing the chamber lid Close chamber lid and lock it in place Close the stop valve for the gas supply if part of the machine gt If required disconnect the machine from the mains electricity 10 06 2014 41 Operation Packing products 4 MULTIVAC 4 3 Packing products gt Switch on the machine gt Load the desired recipe gt For the first test packs use a preset recipe see Section 2 7 PRESET RECIPES and see Section 4 8 2 LOAD FACTORY SET TINGS Health hazard Insufficient or sporadic cleaning can promote the growth of micro WARNING organisms which can contaminate the product This can pose serious health hazards for consumers gt Disinfect your hands should they come into contact with any machine part other than the operating elements gt Do NOT lay the product on the machine gt Observe the company cleaning guidelines gt Follow instructions in the chapter Cleaning gt Fill the film pouch gt Insert film pouch The opening of the film pouch extends 2 to 3 cm beyond the sealing 42 10 06 2014 lt Q ImniuLTIVAC Operation Packing products f necessary use spacer plates The pouch neck is centred on the pouch height x gt Use the diagonal insert for packaging liquids see Section 5 1 INSERT AND REMOVE THE SLOPING INS
34. al English French Fig 9 ANSI mandatory sign Read the instruction manual English Span ish PREAH S BICRURIES RMEBIMA TEEN Failure to follow all instructions can lead to death or serious injury ERVEL VHS BNHGWVEF RENDE A CLESSIN Et Read and understand operator s manual before using this machine Fig 10 ANSI mandatory sign Read the instruction manual English Japa nese Failure to follow all instructions can lead to death or serious injury TOR FRET ST ACA SE CEN EARRAN EIER REFFEN Read and understand operator s manual before using this machine Fig 11 ANSI mandatory sign Read the instruction manual English Chi nese gt n DB Fig 12 the power plug ISO mandatory sign unplug Avoid serious injury or death Never touch live components Disconnect the machine from its power supply before opening the machine housing 106099075 Englisch Fig 13 ANSI mandatory sign unplug the power plug cJ MULTIVAC CE Verpackungsmaschine Hersteller MULTIVAC Sepp Haggenm ller GmbH amp Co KG Typ Bahnhofstr 4 87787 Wolfertschwenden Serialnummer Germany Baujahr waw multivac com Netzspannung v Vertrieb und Service Hz Phasen Nennleistung kW Nennstrom A Max Vorsicherung A Max Kurzschlussstrom kA 105961237 DE Fig 14 Type plate GS mark Fig 15 10 06 2014 23 Safety Machine labels
35. behaviour e Age of the machine The operating company is obliged to ensure that the machine is no longer operated when it is older than 19 years The correct function ing of the safety functions for the electronic components can no longer be guaranteed after this age The year of manufacture on the type plate of the machine serves as the starting point for assessing the age In order to be able to operate the machine after this the op erating company must commission the manufacturer to check the safety functions of the machine Info i Do NOT start up the machine if there are visible defects or if the machine is older than 19 years 1 7 3 Making the selection of personnel The operating company has to choose the personnel according to the tasks to be carried out see Section 1 1 1 TARGET GROUP The oper ating company has to order and authorise the personnel for the tasks to be carried out Info i Trainees or other persons receiving instructions may only operate the unit under the constant supervision of an experienced techni cian 1 7 4 Training the personnel The operating company is responsible for ensuring that the person nel is trained and instructed in accordance with the tasks which have been assigned to them The following measures can for example con tribute to the training and instruction Provide an operating directive which is comprehensible to the personnel e Instruct personnel on how to handle the
36. capable of being disconnected immediately from the mains electricity The power supply must be equipped as follows e Overcurrent protective device according to IEC 60204 1 2005 e Mains power breaker according to IEC 60204 1 2005 If the machine is to be operated via a residual current protective de vice a residual current protective device which is sensitive to all types of current should be used Info In exceptional cases the leakage current can be so high that an isolating transformer needs to be installed between the power sup ply and the machine The machine cannot be connected directly to an IT network The IT network must be converted to a TN S network by an isolating transformer The machine is connected to the TN S network 10 06 2014 lt lt MULTIVAC Safety Obligations of the operating company 1 7 9 Observe the requirements for the gas supply Info i Compliance with the following requirements is mandatory and is one of the operating company s imperative obligations General requirements Personnel qualifications The operating company is obliged to connect the gas supply in a way that poses no danger to employees or third parties The operating company is obliged to create an instruction manual with all safety related information for the following phases in the service life of the machine Starting up Operation and conduct in the event of unusual occurrences Servicing during operation Shutd
37. d the machine gt Clean and service the machine on a regular basis gt Check if the machine is in full working order prior to starting work gt Do NOT start the machine if you notice defects damage or a change in the operating behaviour of the machine gt Have faults and damage repaired immediately by an authorised technician gt Repairs and service work should only be carried out by an authorised technician 1 1 2 Unauthorised modifications and manufacture of spare parts Genuine MULTIVAC spare parts and accessories provide the highest level of safety for personnel Parts and equipment from other manu facturers have not been tested by MULTIVAC and are therefore not approved The use of such components can alter the properties of the machine and thereby impair safe operation Injury hazard It is very dangerous to use third party parts WARNING The use of third party parts endangers safe operation and can cause serious injuries Do NOT perform any unauthorised modifications or conver sions Do NOT modify or remove any protective or safety devices Use only MULTIVAC spare parts and accessories The manufacturer disclaims any liability for damage caused by the use of third party parts or unauthorised modifications C Choose the Original Choose Success Fig 1 Pro Original The lubricants recommended by MULTIVAC are ideally matched to the individual modules of the machine 10 06 2014 11 Saf
38. damage the Teflon tape Clean the Teflon tape only with a soft cloth gt Do NOT scratch the Teflon tape Clean dismantled components manually with cleaning solution gt Thoroughly clean the inert gas nozzles 10 06 2014 59 Cleaning Cleaning the machine Clean the machine and the floor 60 NOTICE ZW MULTIVAC gt Wait until the contact time has elapsed see instructions of cleanser manufacturer gt Wipe with new cloth and water of drinking quality gt Inspect for dirt and cleanser residues gt If necessary perform another manual cleaning and wipe it off gt Disinfect components with alcohol based disinfectant gt Thoroughly disinfect the inert gas nozzles gt Wait until the contact time has elapsed see instructions of disin fectant manufacturer gt Clean the floor with a rubber wiper gt Dispose of the waste properly gt Apply cleanser to the floor with a low pressure foaming device gt Wait until the contact time has elapsed see instructions of cleanser manufacturer gt Rinse off the floor with water of drinking quality Danger of material damage Penetration by foreign matter e g liquids product residue foreign bodies will damage the vacuum pump Damage can cause faults in the machine which in turn can result in reject packs gt Do NOT spray directly on the covers of the suction openings in the chamber Manually clean the entire machine includin
39. duce corrosion Corrosion can destroy the machine gt After every cleaning including cleaning of the surroundings floor adjacent machines etc thoroughly rinse with water of drinking water quality or clean by hand e Kind of anti corrosion agent refer to Care products table e Only use H1 or FDA approved lubricants and anti corrosion agents Checking the microbiological stability of the anti corrosion agent and lubricants regularly helps reduce the risk of product contami nation 6 1 8 Cleaning devices Wet cleaning Health hazard The cleaning devices will become germ hot spots if they are not WARNING cleaned often enough This can cause cross contamination which will damage the prod uct Use only plastic brushes and brooms Clean the cleaning devices daily and apply disinfectant after wards Dry cleaning The exhaust air emitted by the vacuum cleaner and whirled up must comply with the prescribed limit values for the packaging environment Accordingly the appropriate filter elements must be used in the vac uum cleaner 10 06 2014 57 Cleaning Cleaning the machine H H Preparing for cleaning 58 lt lt MULTIVAC 6 2 Cleaning the machine Info The recommended daily cleaning tasks recommended here must be supplemented by the intensive cleaning procedure according to the degree of dirt Cleaning personnel must be instructed for the cleaning work by the operating company The sequ
40. e ex cluded with a high degree of probability as long as a safety distance of 30 cm is maintained between the implant and the field source Ac tive implants can be heart pacemakers defibrillators etc 1 4 Reasonably foreseeable incorrect use The following work methods are not in accordance with regulations and therefore are prohibited Operation in an atmosphere capable of explosion e Packing of highly flammable combustible or explosion prone products e Packing of dust forming or powder forming material Gas flushing of film pouches with explosive gas mixtures e g oxygen proportion over 21 96 10 06 2014 13 y lt Q MULTIVAC Reasonably foreseeable incorrect use e Use of the chamber lid and the viewing window in the chamber lid as a storage working or cutting surface Cleaning of the chamber lid and the viewing window in the cham ber lid with cleaning agents which have an abrasive effect e g abrasive household liquid cleaner scouring pads steel wool etc e Aseptic packing of products Info i Misuse will exclude any liability on behalf of the manufacturer In such a case the operating company alone bears the risk 1 5 Warning against incorrect use Incorrect operation For example sealing times that are too short or too long and there fore result in improperly sealed packs which in turn damage the product e Neglecting the following work tasks nspections Cleaning work Main
41. e function display will offer the following options View values Enter values e Switch functions on and off Example of a function display with values 6 evacuate Q2 7 1 5 pressure 4 mbar 10 2 s Fig 27 Function display with value 052 Actual value Setting Symbol of function e g evacuation Measurement Selected parameter O ci fF W N Selected function Example of a function display for switching a function on and off 30 10 06 2014 IZ mniuLTIVAC Description Display on otf l sealing Fig 28 Function display on off 013 1 Selected function Switch status Symbol of function e g sealing 2 3 4 Diagnostic display 61 C e2 7 Fig 29 Diagnostic display 1 Diagnostic number 2 Type of error acknowledgement 3 Errortext in ticker Eliminate the malfunction see Section 8 TROUBLESHOOTING 2 3 5 Access rights To avoid incorrect operation the following access rights are assigned Access right Explanation Operator Not password protected The operator may enter settings that are re quired to operate the machine e g Lan guage choice The operator cannot modify values Set up personnel Password protected The set up personnel can modify values and switch statuses Only a limited number of settings in the ser vice menu are possible e g vacuum test Service Unrestricted authorisation Super PIN Reset pas
42. e that this high level of hygiene be maintained by every operating company Particularly where food or sterile medical prod ucts are being packed the currently valid hygiene standards must be strictly observed The person charged by the operating company with safety and or hygiene must clarify which regulations apply to the product to be packed and the person must then implement these regulations The manufacturer assumes no liability whatsoever for any warranty claims and damage claims of any kind resulting from insufficient hy giene and insufficient cleaning Health hazard Insufficient or sporadic cleaning can promote the growth of micro organisms which can change unfavourably the product that is to be packed This can severely damage the health of people especially of the consumers Among other measures the following are definitely required Create a company cleaning guideline Perform cleaning regularly gt Check the effectiveness of cleaning procedures on a regular basis Follow instructions in the chapter Cleaning 1 7 11 Checking the packs Health hazard Faulty or damaged packs reject packs can have far reaching con sequences for example spoiled products Spoiled products can pose a health hazard Check packs on a regular basis during running operation gt Do NOT put faulty or damaged packs reject packs into circula tion Info It is the operating company s duty to determine the overal
43. ectromagnetic compatibility EMC ocooocccocccconncoccncccncconicocncnncnonononoss 13 123 2 INOMFIOMISING FAGIANON sacaieciclvetctcesciceastetie testes a ads Deut eios bus penes ee obs eden ac aps dE 13 1 4 Reasonably foreseeable incorrect USO ocooocccccncccnncccnconcnnnnncnnnncnnnonannnncnonncnnnnnnnnnonos 13 1 5 Warning against incorrect Use essssssessssseeesee nennen nennen nnne nnne sani nii nasus 14 LO FRO SIU c RES 14 1 7 Obligations of the operating COMPANY occccccncocccoccncccnconcncnnnonnnnonnnonanononononnnnnnnnnnnnnnos 14 1 7 1 Creating the operating directive ooocccoccconncccnncccnconcncconononononncnncnnnnncnnns 14 1 7 2 Monitoring obligation ocococcconiconccnncccncccnnoconononononanonononnnnnnonnronnnonaninanons 15 1 7 3 Making the selection of perSONNEl ccoooccccccccnnccccnccccconnncncncnnnnnnononanononnnonos 15 1 74 Training the personnel MR UU pri sas 15 1 7 5 Providing personal protective equipMeNt ocooccccncccnconconnocnconcccnnnnconconnnononos 16 a o AS A 16 1 7 7 Providing the installation locatiON oocococcconcccncccnconnnocnnonncnnonnnonanononos 16 1 7 8 Provide power SUDDIV cenit 16 1 7 9 Observe the requirements for the gas supply ooccooccocnconncocicocicococoninonnns 17 1 7 10 Avoiding hygiene TISKS uxcomiessauusstu acicate GUN eu ocu Haube S atadtus 18 AMO p iE T 18 1 7 12 Pump protection function ooccocccocccoc
44. ence of the described tasks is to be followed exactly 6 2 1 Performing daily cleaning Info The intensive cleaning may only be performed by specially trained personnel The sequence of the described tasks is to be followed exactly In the following optional equipment versions are also described Only perform steps that correspond to the version of the ma chine Always clean the machine from top to bottom For all cleaning work follow the safety instructions see Section 6 1 NOTES ON CLEANING The illustrations are examples Remove all products from the machine Switch off the machine Disconnect the machine from the mains electricity Cover the mains plug with waterproof plastic bags Close the stop valve for the gas supply if part of the machine Allow the machine and sealing bars to cool down Store empty new film pouches outside the room in a clean dry place during the cleaning procedure Remove all waste e g product scraps film trim on or around the machine 10 06 2014 Cleaning the machine Cy ImutrivAC Cleaning Remove the following components Diagonal insert with support bracket Spacer plates Sealing bars Insertable counter pressure bar Cleaning and disinfecting dismantled components Take the removed components to a separate room suitable for wet cleaning NOTICE Danger of material damage The Teflon tape of the sealing bar is very sensitive Improper cleaning can
45. ening and closing menus 4 4 1 Calling up menus Press the function selection key The main menu appears gt Select the desired menu with the arrow keys gt Press the function selection key The desired menu appears Select the desired submenu with the arrow keys gt Press the function selection key The desired submenu appears 4 4 2 Quitting menus gt Using the arrow keys select the respective menu heading The text of the menu heading changes and becomes the menu function quit Press the function selection key The menu is exited and the system changes to the next highest display level 4 5 Changing values gt Call up the desired menu gt Using the arrow keys select the desired parameter 10 06 2014 45 Operation ZZ MULTIVAC Changing values gt Press the function selection key The display for the selected parameter appears gt Set the value with the arrow keys The set value is adopted gt To exit the parameter press the Function selection key 4 6 Selecting and resetting access rights 4 6 1 Selecting access authorisations Call up User menu Select Authorisation gt Enter the password with the keys 1 to 67 The corresponding access right appears in the status display gt Ifthe selected access authorisation is no longer needed reset the access to operator see Section 4 6 2
46. er and film pouches Gas flushing optional Infeed of inert gas Evacuation gt 10 06 2014 32 lt lt MULTIVAC Description Process sequence X Sealing 2 6 Compressed air is admitted to the sealing diaphragm The sealing diaphragm ex pands pressing the sealing bar against the counter pressure bar The film pouch is sealed The sealing bar and seal seam cool off The sealing diaphragm is ventilated the sealing diaphragm slackens The chamber is ventilated The chamber lid opens automatically if it is not locked Packaging process The following processes are available for packing products Processes Example of use Standard Technical products or products without special requirements MCV Testing airtightness of packs or for drying prod ucts 2 Preset recipes Recipes 1 to 6 are preset at the factory The settings depend on the machine equipment Info Recipes 1 to 6 contain presettings which have to be adjusted to the individual cases Recipe Example of Evacuation Automatic Gas flush Sealing MHP use pressure sensitivity ing pres time sure No 1 For dry Automatic 4 Off 1 8s Off products without gas flushing No 2 For moist Automatic 10 Off 1 8 s Off products without gas flushing 10 06 2014 33 Description Preset recipes ZW MULTIVAC Recipe Example of Evacuation Automatic Gas flush
47. ety lt lt MULTIVAC General safety instructions NOTICE Danger of material damage The use of unsuitable lubricants can increase the wear of the ma chine and lead to corrosion of the transport chains This can damage the machine gt Only use recommended lubricants for the transport chains 1 2 EC Conformity In the design and construction of packaging lines packaging ma chines or auxiliary equipment for packaging machines the following regulations have been observed e EC Machinery Directive 2006 42 EC EC Electromagnetic Compatibility Directive 2004 108 EEC excep tion industrial trucks such as lifting trolleys and die changing trol leys Regulation 1935 2004 EC on materials and articles intended to come into contact with food The safety objectives of the EC Low Voltage Directive 2006 95 EC are complied with in accordance with point 1 5 1 of Annex I to the EC Machinery Directive 2006 42 EC exception industrial trucks such as lifting trolleys and die changing trolleys Agent authorised to compile the relevant technical documentation according to Directive 2006 42 EC MULTIVAC Sepp Haggenm ller GmbH amp Co KG Department of Technical Services Bahnhofstra e 4 87787 Wolfertschwenden Germany Manufacturer MULTIVAC Sepp Haggenmuller GmbH amp Co KG Bahnhofstra e 4 87787 Wolfertschwenden Germany Managing Director H J Boekstegers Agent authorised to compile the relevant technical
48. f key While the startup display is shown press the Function selection key The language selection display appears Using the lt arrow gt keys select the desired language Press the lt function selection gt key The language is activated 4 8 Working with recipes 4 8 1 Load recipe Info ii If no recipe is saved the message recipe missing appears The last settings remain active 10 06 2014 47 Operation ZZ MULTIVAC Working with recipes Load using keys lt 1 gt to 6 gt Press the desired key briefly 1 to 6 The selected recipe is loaded Loading through the load recipe menu gt Call up Load recipe menu Select the desired recipe with the arrow keys Press the Function selection key The selected recipe is loaded 4 8 2 Load factory settings Info i Factory settings cannot be overwritten or deleted Call up Recipe loading menu gt Select recipe no 30 with the arrow keys Press the Function selection key The factory settings are loaded 4 8 3 Save recipe Info i When selecting an already assigned recipe number the recipe stored under this number is directly overwritten Saving via keys 1 to 6 gt Press and hold down desired key 1 to 6 The message Recipe saved appears The current values are stored in the selected recipe Saving via the save recipe menu Call up Recipe
49. g the table with clean ing solution Only clean the viewing window in the chamber lid manually with a soft cloth or a soft brush Wait until the contact time has elapsed see instructions of cleanser manufacturer Wipe with new cloth and water of drinking quality gt Inspect the entire machine and the floor for dirt and cleanser resi dues 10 06 2014 lt 7 MULTIVAC Cleaning Cleaning the machine gt If necessary clean and wipe off again Disinfect the machine and the floor NOTICE Danger of material damage Penetration by foreign matter e g liquids product residue foreign bodies will damage the vacuum pump Damage can cause faults in the machine which in turn can result in reject packs gt Do NOT spray directly on the covers of the suction openings in the chamber Disinfect entire machine including table with alcohol based disin fectant Close chamber lid and lock it in place Use a hand held spray lance to apply disinfectant to the floor Wait until the contact time has elapsed see instructions of disin fectant manufacturer gt f necessary rinse the floor with water of drinking quality see in structions of the disinfectant manufacturer Complete cleaning gt Remove the plastic bag from the mains plug gt Dispose of plastic bags properly For reasons of hygiene never reuse bags 10 06 2014 61 Cleaning the machine Cleaning CZ MULTIVAC gt At
50. he machine each time Check that all safety guards close completely and prevent reaching into the danger zones Check that only those safety devices are used which are suit able for the machine equipment Check that all safety devices are functional and in a technically flawless condition 20 10 06 2014 c MULTIVAC sau Safety devices 1 8 4 Safety devices Safety devices cover the danger zones lying beneath them Depend ing on the equipment of the machine various safety devices are used e g side panels doors protective plates etc Injury hazard Missing protective devices result in unprotected danger zones WARNING Reaching into unprotected danger zones can lead to serious or even fatal injuries gt Do NOT put the machine into operation without protective de vices Check that all protective devices are attached and in a techni cally flawless condition Check that all protective devices are completely closed without gaps 1 9 Machine labels Safety and information labels have been attached to the machine Do NOT remove these labels Make sure all labels are intact and legible e f necessary clean the labels with soap and water Do NOT clean the labels with solvents Replace damaged scratched or illegible labels with new ones Info i Labels can be obtained from the manufacturer 10 06 2014 21 Safety Machine labels CZ MULTIVAC 1 9 1 Safety labels and information labe
51. he machine to the mains electricity only if the voltages are identical gt Check the mains voltage on the type plate and compare it with the voltage of the mains electricity gt If the values match connect the machine to the mains electricity in an always easily accessible place 3 3 Connecting inert gas Danger of explosion Gas mixtures with oxygen proportions over 21 are explosive DANGER A gas mixture with an oxygen proportion over 21 can cause an explosion and fire if it comes in contact with heat oil or grease gt Do NOT use a gas mixture with an oxygen proportion of over 21 Risk of death During the packing process inert gases are released DANGER Inhaling inert gas can impair your breathing Over a longer period of time this can be fatal gt A surface area of at least 40 square meters per machine must be made available Ventilate the rooms sufficiently and avoid any accumulation of gas Observe the maximum input pressure see Technical specifica tions gt Cut off the gas supply at the end of work gt Adhere to the safety regulations in effect in the country where the machine is used Info i Observe the minimum and maximum permitted input pressure see Technical specifications Attach a stop cock to the gas supply on the operating side Attach the gas hose to the inert gas connection of the machine 10 06 2014 39 Start up ear ITI UI LTIVAC Connecting inert gas
52. he sealing ring in the fill opening and screw it tight Fasten the safety guard with the screws Connect the machine to the mains electricity Switch on the machine Check the oil level after a couple of machine cycles 74 10 06 2014 lt lt MULTIVAC A WARNING 8 Troubleshooting Injury hazard Troubleshooting Ignorance of proper machine handling is very dangerous Improper handling can lead to serious injuries For all service and repair work Make sure you observe the safety instructions and accident prevention regulations Disconnect the unit s power supply from the mains electricity Only qualified electricians are permitted to work on electrical modules Service and repair work should be carried out by authorised technicians only 8 1 Malfunctions with diagnostic message Symptom Cause Solution 67 e Vacuum pump does not Notify the service switch off e Ventilation valve does not Notify the service open 68 e No gas available or near end Connect inert gas or ensure that there is sufficient gas supply e g change gas bot tle e Stop valve for the gas supply Open the stop valve for the is closed gas supply e Gas hose has a kink in it e Remove the kink in the gas hose e Value for the gas flushing Correct the value for Gas pressure is set such that it flushing pressure cannot be reached e The vacuum sensor is incor N
53. ible ambient tempera ture see Technical Specifica tions Chamber lid does not remain closed despite pump running Chamber lid pressed closed too briefly Press the chamber lid shut more evenly more firmly and for longer Chamber lid gasket is dirty Clean the chamber lid gasket Chamber lid gasket is dam aged Change chamber lid gasket Poor vacuum in the pack Evacuation pressure is set too high Reduce Evacuation pressure value 16 10 06 2014 lt lt MULTIVAC Symptom Cause Troubleshooting Faults without diagnostic message Solution Gas flushing pressure is set too high Reduce Gas flushing pressure value Gas flushing time is set too high Reduce Gas flushing time value Pouch neck is clamped by chamber lid Insert the film pouch so that the pouch neck lies within the chamber Cut off the pouch neck if necessary Chamber lid gasket is dirty Clean the chamber lid gasket Insufficient oil quantity or oil in the vacuum pump is too old Refill or replace oil Chamber lid gasket is dam aged Change chamber lid gasket Moist or liquid products give off steam during the evacua tion process Abort the evacuation process with the Stop key in case the chamber lid mists up Pack product with the Auto matic function Set the value for the Automatic sensitivity Evacuation system is leaking Notify the
54. ing see Section 6 2 1 PERFORMING DAILY CLEANING Clean and disinfect the chamber lid gasket together with the removed components 10 06 2014 63 Cleaning CZ MULTIVAC Cleaning the machine gt Insert the dry chamber lid gasket in the groove of the lid gt If the chamber lid gasket or groove is wet dry with a new cloth or sterile compressed air Info i During insertion do not stretch the gasket gt Smooth out gasket gt Disinfect gasket with alcohol based disinfectant gt Switch on the machine gt Close and press down the chamber lid and observe the pressure shown in the display The pressure drops the chamber is airtight The pressure does not drop the chamber is not airtight gt If the chamber is not airtight check the chamber lid gasket gt Smooth out gasket 64 10 06 2014 Cleaning Cleaning the machine lt lt MULTIVAC gt Disinfect gasket with alcohol based disinfectant gt Wait until the contact time has elapsed see instructions of dis infectant manufacturer gt Switch off the machine 6 3 Care products table Recommended care products Type Manufacturer Designation Cleansers neutral Ecolab Europa P3 topax 12 Ecolab USA Quorum Pink II Diversey Europe Shureclean VK10 JD Shureclean Plus VK9 Diversey USA Shureclean VK10 JD Shureclean Plus VK9 Cleansers alkaline Ecolab Europa P3 topactive LA
55. ions to follow are displayed in the following form gt Press key A gt Release screw B gt Press key C e Enumerated items are marked with bullet points Dashes are used to mark sub items of enumerated lists or se quences of steps to be taken 8 10 06 2014 3 MULTIVAC aw 1 Safety 1 1 General safety instructions The machine incorporates the latest technological principles Never theless potential hazards for persons the machine and other materi als cannot be entirely excluded Before you start up the machine read through the instruction manual and follow the instructions contained therein Keep the instruction manual near the machine for future reference Observe the safety and accident prevention regulations valid in your country 1 1 1 Target group The persons who work with or at the machine must have as a mini mum requirement the following capabilities knowledge and compe tence he persons are authorized by the company operating the ma chine to carry out those tasks which they perform with or at the machine e he persons are at least 14 years old e The persons know the danger zones of the machine and the acci dent prevention regulations e he persons know how they should behave in an emergency situation he persons have been given instruction about the machine and are familiar with the handling of it he persons have read and understood the operating directive e The
56. l testing procedure Depending on the film pouch and the demands placed on the packs various types of testing procedures are available e g Check seal seam width Visual inspection Asses the pack optically 10 06 2014 lt lt MULTIVAC Time of inspection NOTICE Safety Obligations of the operating company e Storage test Store a good pack for a defined period and then re inspect e Stacking test Stack good packs on top of each other for a defined period and then re inspect Check the seal seam strength with a tensile testing machine Low pressure test for vacuum packs Measurement residual oxygen for gas flushed packs The following faults can result in a pack not being airtight e A leaky seal seam Possible reasons The inside of the packaging material is contaminated by product in the seal seam area The sealing time is too short Damage to the pack caused e g by sharp edged products e After machine start up e When a defined time interval was reached during running opera tion When the pack size was changed e When other types of films or other film thicknesses are being used When spare parts or wearing parts were built in e After faults to the machine were eliminated e After changes to the machine settings 1 7 12 Pump protection function The vacuum pump in the machine runs for a set time when the chamber lid has been closed During this time any undesired liq
57. ls Front view 5 4 3 21 Fig 3 Front view of the position of the labels Posi Sign tion 1 NOTICE Damage hazard Transport and put down machine horizontally Do not tilt the machine 108039945 Englisch Fig 4 ISO mandatory sign inclina Fig 5 ANSI mandatory sign inclina tion of the machine tion of the machine Failure to follow all instructions can lead to death or serious injury Read and understand operator s manual before using this machine 106039939 Englisch Fig 6 ISO mandatory sign Read the Fig 7 ANSI mandatory sign Read instruction manual the instruction manual 22 10 06 2014 MULTIVAC Safety Machine labels Failure to follow all instructions can lead to death or serious Le non respect des instructions peut entrainer des blessures graves ou mortelles injury Read and understand operator s manual before using this machine Lire et comprendre le manuel d utilisation avant d utiliser la machine 33 Tm ingen Failure to follow all instructions can lead to death or serious La inobservancia de estas instrucciones puede provocar la muerte o lesiones graves injury Read and understand operator s manual before using this machine Lea y comprenda el manual del operario antes de usar esta maquina TINIE TED EN Fig 8 ANSI mandatory sign Read the instruction manu
58. n Display vacuum pump s hours of operation gt Call up the Operating data menu Call up Hours of operation menu Select Vacuum pump 4 13 3 Display cycle time gt Call up the operating data menu Select the Cycle time menu Alist of cycle times is displayed 4 13 4 Show settings To view the settings of recipes 7 through 30 load the desired rec ipe via the menu see Section 4 8 1 LOAD RECIPE Call up the production data menu Select Settings The settings of the loaded recipe appear in a list 10 06 2014 51 Operation ZZ MuLTIVAC Display production data Info i The settings of recipes 1 through 6 can be speed dialed from the list To do so load the respective recipe with the keys 1 through lt b gt 4 14 Setting the brightness of the display gt Call up User menu gt Select brightness gt Using the lt arrow gt keys set the desired brightness 52 10 06 2014 Cy MULTIVAC Adjustment work and setup 5 Adjustment work and setup 5 1 Insert and remove the sloping insert gt f necessary use filling plates for the desired incline gt Hook the sloping insert on the screws of the sealing bar gt Attach the support angle to the sloping insert at the required posi tion gt Ifthe sloping insert is no longer needed remove it along with the support angle from the chamber 10 06 2014 53 Cleaning 54 NOTICE lt lt MULTIVAC
59. n data 51 Display total cycles 51 Display setting 52 Disposal directive 81 Dispose of chemicals 82 Disposing of the machine 81 Distribution time evacuation 86 Distribution time gas flushing 86 Drying packaging 33 E EMC 13 Entering basic settings 50 Error 31 Error number 31 Evacuation Pressure 87 Evacuation process cancelling 28 Evacuation automatic 86 F Factory setting 48 Faults 76 Fill diaphragm 87 Film disposal 82 G Gas flushing pressure 87 Gas flushing process cancelling 28 Gas flushing time 87 Gas nozzle 25 Gas purging 87 Gas supply 17 Grease disposal 81 H Hazards avoiding 16 Height 34 35 High pressure cleaners 55 Hygiene 18 Hygiene standard 18 10 06 2014 89 Index Incorrect use 14 Inert gas 36 Inert gas connection 26 Inert gas connecting 39 Information labels 22 Inputs sealing 50 Installation conditions 35 Installation location 16 Instructions to follow 8 Intended use 13 Intensive cleaning performing 63 IT network 16 K Key 27 L Label 21 Language selection 47 Load recipe 47 Load recipe quickly 48 Lock 29 Locking for lid 25 Login 46 Low pressure test 19 M Machine control 27 Machine cycles 87 Machine cycles modifying 50 Machine cycles resetting 50 Machine labels 21 Machine shutdown 80 Machine storage 80 Machine cleaning 58 Machine disinfecting 58 Machine monitoring 15 Machine switching off 41 Machine switching on 41 Machine tran
60. ncocnconnconcconoconononononcnnncornnnnnnnncnnnnnnnnos 19 1 7 13 Testing pressure equipMeNkL ocooncocccccconccccconcococonionncononnoncncanonnnnononnonaninnnnns 20 1 8 Safety ile RR E 20 CAES A A 21 19 Macine AOC rr ads 21 1 9 1 Safety labels and information labels occcconcccnniconnconnococnconcncnnncnanonoss 22 2 BI tYejg olt e RR TE CT ODIO 25 21 DESIGN O Me eA MI T DER 25 NUMEN ioci APA nn e o o CU 25 ad MR Na 26 22 COMO MM sisas tiles 27 20 DIS ee ee ee ee eee ene 28 Pol RAID CIS OGY RE 28 2939 2 Status display casters en 29 23 9 Function display ecos danaa a aa 30 2 95 Diagnostic display escena a 31 2 10 06 2014 lt Q ImnniuLTIVAC Contents SN A A FOU MUNI IDE D DN EE UE 31 A A 32 29 Process SORQUETIDO coi 32 26 Packaging DIOCOSS DERE 33 21 A A en een eee ee ee ee 33 20 WS CTA IGA dA GA CREE 34 3 SAE CUNO E 38 A Lu E clam lem RE uu H 38 9 11 Setting UD he Mache escritas iere pe cete sev saute y eet ea rod umie t cc retenues 38 3 1 2 Adding oil to the vacuum PUMP ocooccoccccncoccncnconconnccnnononononnnonnnnnnnonancnnonancnnnos 38 3 2 Connecting the power SUPPplVY cooccooccccnconncocncocnconnconoconoconocnnnonnonnncnnnnnnnnnrncnnnnnnnnonos 39 COMMS CUI NS 035 ge ssc terse ae tees AEE RU S AMEN SCENE MINE Aa EIE 39 3 4 Cleaning the machine basic cleaning
61. ntents ZW MULTIVAC 4 14 Setting the brightness of the display occcocccconcccccncocnconnncncnconnnnnnnconcnonononanonoso 52 5 Adjustment work and setup 11 eeeeeeeee eee leeeeee nien n enhn nnn nnn nnn nnn nnns 53 5 1 Insert and remove the sloping INSert coocccocncocncocncocnconncononnconanonnnnnnnconnnonnnonononos 53 6 rp S a E 54 Ol Nols ONCICANNG cerea mem 54 6 1 1 Rules of conduct ooccccnccocncccnccocnnccncconncnnnononononnnnnnnnnnnonannonnnonannnnnnenaninannnnnns 54 6 1 2 Creating a company cleaning directive occcoccccccncocncconncconinocnconnnnnnnnnnos 54 6 1 3 Measures for ensuring a long service life cooocccoccccoccconnncccnconnnnno 54 6 1 4 Parameters for pre rinsing and after rinsing water 55 619 Handing cleanse EET 55 6 1 6 Use with disinfectant cooococccncocccconncccnonocnconnnnnnnonononnnnonanonnnnnnnnnnnnnnnaninoss 56 6 1 7 Corrosion protection and lubrication occcocccoccconcconiconconnconnconncncnoncnnnnos 57 NE MEe ueReldje m CENT 57 62 Cleaning ING Machine sesion 58 6 2 1 Performing daily Cleaning occccocccccnncocnconnoconnnonnnonononanonncnonnnonacnnnanonoss 58 6 2 2 Performing intensive Cleaning oocccocccoccccocncocnconnnccnnonononnnncnnnnnnnnconnnnnnncnnos 63 O Care proque FAIS tacita cetonas TOTEM 65 7 Mante TAIN E ERN HM 67 7
62. os 70 7 4 Replace the sealing bar oocccoccccnoocccccncnnncnnnnonoconocanocanonanonnnnnnnnnnnnanonanenanenanes 70 7 4 1 Remove the sealing Dar oococcccccnconcconcconnconoconoconocanonnnnonnnononanocanicanecanes 70 Ao e seal Dar ccereacctesccecacwancennarstoacciaucenquanscausedunsensaeemisaseeosseesteedaeeakt 71 7 5 Change the oil in the vacuum PUMD ccceccseece cece cece cece cece eeseeeneeeseeeaeetseetaeeeaeees 72 A o ene O PE E EA 12 7 5 2 Adding oil to the vacuum PUMP ocooccocccocncoccccnconconononcncnnononnonnnnnnnononancnnnnnnnnnnns 13 10 06 2014 lt Q ImnniuLTIVAC Contents 8 MEOUD ICS HOOUNO PENNE TE TE T EET 75 8 1 Malfunctions with diagnostic message cccoccccccncocncccnncccncoonocononnnnnnnnnnnnnnonnnoncncnaninos 75 8 2 Faults without diagnostic message ccooccocccocncocncocnconncoconnnonononanonnnnonnnnnnnnnnnnnnnninanes 76 9 Shutdown transport storage occcoccccccccncoccconcconccnnccnnccnnconnnonnrnnnrnnnrnanrnnrrnnrrnarnnnrnanenanenns 79 9 1 Taking the machine out of service occcoccccocnccccccocncconncncnnonnonnnnnnnnnnnnnonononnnnnnnnnnononos 79 9 2 Transporting the machine ccooccccccccccccccncnconncocnnonnnonnnnnnnnronononanonnnnnnnnnnnnnnnnnnnnnninanos 19 9 2 1 Transporting the machine cooccccncccnccnncocncocnnocnnoninononanoncnnnnnonnnnnnnnnnonanenanos 19 93 SOM INE Mac NN ERNEUT TU 80 10 DIS POS AN Me
63. otify the service rectly calibrated e Vacuum sensor is defective Notify the service Gas valve does not open Notify the service 69 e Value for the Evacuation Correct the value for Evacua pressure is set so low that it cannot be reached tion pressure 10 06 2014 19 Troubleshooting Malfunctions with diagnostic message lt lt MULTIVAC Symptom Cause Solution e Vacuum hose between the Notify the service chamber and the vacuum sensor is clogged missing or leaking Vacuum hose is loose leaking Notify the service or clogged e Chamber lid gasket is not air Notify the service tight e Vacuum sensor is defective Notify the service e Vacuum pump is not being Notify the service triggered or the vacuum pump is defective e Vacuum pump is leaky Notify the service e Filter in the line to the vacuum Notify the service sensor is dirty and blocked 80 Leak in hose connections Notify the service Leak in vacuum hose Notify the service he vacuum sensor and as Notify the service sociated line is leaking 81 e Sealing diaphragm leaks Notify the service 8 2 Faults without diagnostic message Symptom Cause Solution Machine does not run Machine is switched off Switch on the machine Mains plug is unplugged Plug in the mains plug Ambient temperature too low Operate the machine only at permiss
64. own Rectification of faults All parts of the gas supply and its equipment which come into con tact with oxidizing acting gases are to be kept free of oil and grease The operating company must ensure that the input and operating pressures given in the Technical specifications are adhered to and not exceeded Only qualified persons with the corresponding required training ex perience and reliability may perform work on the gas supply Structural requirements The operating company is obliged to install a pressure reducer and safety valve in the gas supply line to the machine The operating company is obliged to connect the machine to the gas supply with a lockable ball valve When the ball valve is closed the supply of gas to the machine is interrupted It must be ensured that the input pressure at the machine does not exceed that given in the Technical specifications e g through the fitting of an overpressure valve The pressure relief capacity of the safety valve must be dimen sioned for the maximum possible throughput of the pressure re ducer In the case of a release of pressure the gas must be diverted to non hazardous areas 10 06 2014 17 Safety lt lt MULTIVAC Obligations of the operating company A WARNING A CAUTION H Testing procedure 1 7 10 Avoiding hygiene risks A high standard of hygiene is achieved through design choice of ma terials and workmanship It is imperativ
65. persons have read and understood the instruction manual of the machine The persons have been informed about the possible hygiene risks The persons who put the machine into service or adjust and set it up or who are responsible for maintenance work and eliminating faults must have the following capabilities knowledge and competence e Due to their professional training knowledge and experience as well as their familiarity with the relevant regulations the persons are able to assess the tasks assigned to them and to recognize potential hazards he persons can read and interpret technical texts and technical drawings or plans e The persons are familiar with the handling of computer controlled machines e The persons can install components and modules for technically complex systems 10 06 2014 9 Safety General safety instructions WARNING lt 7 MULTIVAC The persons can ensure that the machine remains capable of op eration e The persons can perform maintenance work and inspections The persons who carry out work on electrical components must have as a minimum requirement the following capabilities knowledge and competence e Due to their professional training knowledge and experience as well as their familiarity with the relevant regulations the persons are able to assess the tasks assigned to them and to recognize potential hazards The persons have been trained as qualified electricians and are
66. phragm 88 lt lt MULTIVAC Counts the vacuum pump s hours of operation Counting starts as soon as the vacuum pump is turned on The display cannot be changed Automatic leakage test of the vacuum system and the sealing dia phragm During this time the sealing diaphragm is evacuated The sealing is without sealing pressure 10 06 2014 lt lt MULTIVAC Index A Access authorisations selecting 46 Access right 46 Access right resetting 46 Access rights 31 Access blocking 46 Adjustment work 53 Against regulations 13 Air de oiling element 38 79 Air humidity 35 Airtightness testing 33 Ambient conditions 35 Ambient temperature 35 Anti corrosion agents 57 Automatic 86 Automatic evacuation 86 Automatic sensitivity 86 B Basic cleaning 40 Basic settings 50 Buying source 66 C Calling up menus 45 Care products table 65 Chamber 25 Chamber lid 25 Chamber lid gasket 25 Chamber size 35 Change password 46 Cleaning 58 Cleaning device 57 Cleansers 55 Configuration code 29 Control terminal 25 27 Cooling down Sealing 86 Corrosion protection 57 Counter pressure bar 25 Cycle time 86 D Daily cleaning performing 58 Delayed ventilation sealing 86 Depth 35 Diagnostic display 31 Diagnostic message 75 Index Diagnostic message acknowledging 28 Diagnostic number 31 Dimensions 34 Disinfectant 56 Disinfection 58 Display 28 Display cycle time 51 Display hours of operation 51 Display productio
67. protection func tion Perform the pump protection function for this switch off the ma chine see Section 4 2 SWITCHING OFF THE MACHINE 7 2 3 Entire machine Visual inspection Check the entire machine exterior for damage gt Check that all safety labels are present gt Check that all safety devices are attached and undamaged gt Check the viewing window in the chamber lid for damage e g scratches cracks gt Ifthe viewing window in the chamber lid is damaged have it re placed immediately by the manufacturer gt Check chamber lid gasket for damage gt Have the chamber lid gasket replaced by the service depart ment if necessary gt Check sealing bar for damage 10 06 2014 MULTIVAC Maintenance Maintenance recommendation gt If necessary replace the sealing bar see Section 7 4 RE PLACE THE SEALING BAR gt Check the counter pressure bar for damage gt f necessary repair the counter pressure bar 7 2 4 Entire machine Alkaline cleaning and disinfection gt See company cleaning guidelines and 7 2 5 Vacuum pump Checking oil level topping up gt Check the oil level on the oil sight glass gt f water is present in the oil change the oil in the vacuum pump see Section 7 5 CHANGE THE OIL IN THE VACUUM PUMP gt If necessary refill oil 7 2 6 Entire machine Acidic cleaning and disinfection gt See company cleaning guidelines and 7 2 7 Connections Vis
68. r Low pressure of max 4 bar to 6 bar 58 psi to 88 psi e Do not rinse with steam jets or high pressure cleaners e Fan nozzle 5 to 15 inclination approx 3 16 nozzle opening e Temperature max 60 C 140 F Quality of after rinsing water drinking water quality 6 1 5 Handling cleansers Chemical burn hazard Cleansers are caustic Caustic effects are NOT noticed immedi WARNING 2tely Contact with the skin can cause burns gt Wear the prescribed personal protective equipment when han dling cleansers gt Observe the manufacturer s instructions e For type of cleander refer to the Care products table 10 06 2014 55 Cleaning p MUuULTIVAC Notes on cleaning e The quantity of cleanser is not the decisive factor for successful cleaning Applying amounts in excess of the proper dosage does not im prove or accelerate cleaning efficiency but only hinders the re quired rinsing off of the cleanser Dried cleanser residues make cleaning more difficult and pro longed Even the smallest residues can inhibit the effect of the disinfec tion Check by measuring the pH factor of the post rinsing water Regular checks of cleaning i e by contact tests reduces the risk of product contamination Insufficient cleaning cannot be compensated for by doubling the concentration of the disinfectants 6 1 6 Use with disinfectant Fire hazard Alcohol based disinfectants are highly
69. rforming any cleaning or service work gt Disconnect the machine s power supply from the mains electric ity Have work in the control cabinet performed by authorised tech nicians only Info Observe the safety instructions see Section 1 SAFETY Clean the machine after maintenance work and repairs and disin fect if necessary 7 1 Maintenance schedule As needed Page Complet ed Entire machine Perform a wipe test 68 Every 8 operating hours or daily Page Complet ed Vacuum pump Perform the pump protection function 68 Entire machine Visual inspection 68 Entire machine Alkaline cleaning and disinfection 69 Vacuum pump Checking oil level topping up 69 Every 50 operating hours or weekly Page Complet ed Entire machine Acidic cleaning and disinfection 69 Connections Visual inspection 69 Vacuum system Check 69 10 06 2014 67 Maintenance Maintenance schedule lt 7 MULTIVAC Complet Page ed Every 1000 opearating hours or yearly Page Complet ed Vacuum pump Oil change 69 Vacuum pump Exchanging the air de oiling element 69 Entire machine Check the age 70 68 7 2 Maintenance recommendation 7 2 1 Entire machine Perform a wipe test gt Check the result of the cleaning and disinfection by means of a wipe test oee the company cleaning guidelines and recommendations 7 2 2 Vacuum pump Perform the pump
70. rming 70 Values changing 45 Ventilate diaphragm 88 Visual inspection 67 68 W Warnings 7 Weight 35 Width 35 Working equipment 81 10 06 2014 91 MULTIVAC branch offices MULTIVAC branch offices GERMANY MULTIVAC Sepp Haggenm ller GmbH amp Co KG Tel 49 83 34 601 0 Fax 49 83 34 601 199 multivac multivac de www multivac com SWITZERLAND MULTIVAC EXPORT AG Tel 41 41 785 65 65 Fax 41 41 785 65 10 meag multivac ch www multivac com GERMANY GERMANY MULTIVAC Marking amp Inspec MULTIVAC Resale amp Service tion GmbH amp Co KG GmbH Tel 49 5224 931 0 Fax 49 5224 931 299 multivac mi multivac com www multivac de Tel 49 2157 8197 0 Fax 49 2157 8197 22 info multivacresale de www multivac de AUSTRALIA BELGIUM MULTIVAC Australia PTY Multivac N V LTD Tel 32 15 569 50 9 Tel 61 3 8331 2800 Fax 61 3 8331 2810 info multivac com au www multivac com Fax 32 15 569 50 1 mub multivac be www multivac com BULGARIA MULTIVAC Bulgaria EOOD Tel 359 2 988 55 00 Fax 359 2 988 55 88 service bg multivac com www multivac bg CHILE MULTIVAC CHILE S A Tel 56 27 996 00 0 Fax 56 27 996 00 1 mucl cl multivac com www multivac com DENMARK MULTIVAC A S Tel 45 75 853 42 2 Fax 45 75 853 45 4 mudk multivac dk www multivac com ESTONIA Tel 372 622 8258 Fax 372 622 8259 www multivac com 92 10 06 2014 MULTIVAC Oy Estonia Branch margus kupp ee multivac com
71. s dis play The display shows different views with differing information depend ing on the machine s phase of operation 2 3 1 Startup display The startup screen appears after switching on the machine 28 10 06 2014 IZ mni uLTIVAC Description Display MCO06xxxxx 1 VXXXXXXXX 2 XXXXXXXXXX 3 Fig 22 Startup display 1 Type designation of machine control 2 Software version 3 Configuration code 2 3 2 Status display Process data status display The process data status display shows information on the last pack aging procedure r s 1 2 650 mer mer 5 4 Fig 23 Process data status display Current access right lock closed user lock open set up personnel Currently loaded recipe Chamber lid symbol machine is ready Gas pressure a A oc N Evacuation pressure Process sequence status display The process sequence status display shows the progress of the cur rently running process e g evacuation During the process the corre sponding symbol flashes on the display If time runs out during a process then a clock with the remaining time will flash in place of the symbol 10 06 2014 29 Description lt z MULTIVAC Display Fig 24 Evacuation status display 047 a 3130 19 Fig 25 Gas flushing status display 049 d 3130 3 mbar ES HN Fig 26 Sealing status display 050 2 3 3 Function display Depending on the access rights th
72. s in this manual do not constitute a legal contract between the manufacturer and customer Symbols used Warnings draw your attention to hazards Warnings are displayed in the following form Danger from electrical shock Used to indicate that serious danger of electrical shock is imminent Ignoring this danger can cause serious or even fatal injuries gt Observe the notices for avoiding danger Immediate danger Used to indicate that serious danger is imminent DANGER Ignoring this danger can cause serious or even fatal injuries gt Observe the notices for avoiding danger O gt Z m A Dangerous situations Used to indicate dangerous situations WARNING Non observance can cause serious or even fatal injuries gt Observe the notices for avoiding danger gt Potentially dangerous situations Used to indicate potentially dangerous situations CAUTION Ignoring this danger can cause injuries gt Observe the notices for avoiding danger gt NOTICE Danger of material damage Used to indicate potentially dangerous situations Ignoring these situations can cause material damage gt Observe the notices for avoiding danger Information that contributes to a better understanding of how the ma chine functions is shown in the following form Info i Indicates information on special features deserving your attention 10 06 2014 T Important information on the manual p MULTIVAC Symbols used Instruct
73. s not handled by the manufacturer dispose of the machine as described below Disconnect the machine from the mains electricity see Section 9 SHUTDOWN TRANSPORT STORAGE gt Dispose of the materials properly observing all legal and com pany internal regulations regarding environmental protection 10 2 Dispose of operating materials 10 2 1 Disposing of oil and grease Protect the environment Operating materials and working equipment are environmentally harmful Improper disposal is harmful to the environment gt Handle operating materials and working equipment properly gt Dispose of operating materials and working equipment at suit able collection points gt Observe the environmental directives gt Handle operating materials and working equipment properly and dispose of them in a professional manner Info Excerpt from the disposal directive e It is prohibited to mix used oil with other waste Used oils may NOT be mixed with each other Used oil filters should be collected stored transported and dis posed of separately from other waste 10 06 2014 81 Disposal lt lt MULTIVAC Dispose of operating materials H H A WARNING A WARNING 82 10 2 2 Disposing of packaging materials Info Packaging materials are resource materials that can be recycled Improper disposal is harmful to the environment e Films should be collected for recycling Follow the disposal
74. se vapours cause corrosion Do NOT use any care products that contain chlorine or are highly acidic or alkaline Also do NOT use such care products to clean the machine surroundings Observe the specifications of the care product manufacturers 10 06 2014 ey MULTIVAC Cleaning Notes on cleaning NOTICE Danger of material damage Acidic cleansers are caustic These can cause plastics to become brittle and age prematurely gt Do NOT shorten the cleaning intervals for acidic cleaning and disinfection NOTICE Danger of material damage Inappropriate work on anodized aluminium parts causes a damag ing of the anodized coating This will lead to aluminium corrosion gt Do not use metal scraping tools gt Do not use harsh cleansers gt Do not use cleaning devices with abrasive surface gt Residues of cleansers and other aggressive deposits must be removed immediately Regular and proper care helps to maintain the machine s value The best protection against harmful influences is to clean and disinfect the machine on a regular basis The longer product residue and other aggressive deposits remain on the machine the more harmful their corrosive effects will be If used incorrectly care products can damage components made of rubber or plastic Before applying care products please take time to read the instructions and warnings provided by the manufacturer 6 1 4 Parameters for pre rinsing and after rinsing wate
75. sealing bar 7 4 1 Remove the sealing bar Switch off the machine Y Disconnect the machine from the mains electricity Open the chamber lid Letthe sealing bar cool down Pull out the sealing bar 70 10 06 2014 Replace the sealing bar Cy MULTIVAC Maintenance 7 4 2 Install the sealing bar gt Disconnect the machine from the mains electricity gt Install the sealing bar on the carriers p gt Install the sealing bar in such a way that the screws on the sealing bar point to the middle of the chamber 10 06 2014 71 Maintenance J MULTIVAC Change the oil in the vacuum pump 7 5 Change the oil in the vacuum pump 7 5 1 Drain oil gt Switch off the machine gt Disconnect the machine from the mains electricity Burn hazard The surface of the vacuum pump can reach temperatures of over WARNING 70 C during operation Touching the vacuum pump can lead to burns Before performing any work on the vacuum pump gt Allow the vacuum pump to cool down gt Wear personal protective equipment gt Unscrew the screws on the safety guard and remove the safety guard gt Allow the vacuum pump to cool down gt Hold a container to catch the oil under the drain opening e g an empty oil bottle gt Unscrew the screw plug of the drain opening gt Drain the oil completely gt Replace the sealing ring in the screw plug 12 10 06 2014 MULTIVAC Maintenance Change
76. set an Evacuation pressure value in Automatic Press Evacuation key briefly again and set the value for Post evacuation time to O s Call up the evacuation menu Setthe value for Distribution time to O s Select MCV process Set MCV threshold gt Set MCV duration gt Call up the gas flushing menu Optional gt Switch off Gas flushing On Off gt Call up the sealing menu gt Switch off Sealing On Off 4 10 Setting the sealing gt Call up the sealing menu gt Switch on On off sealing gt Set Delayed ventilation gt Set Cooling down gt Press lt Sealing gt key briefly and set value for Sealing time 4 11 Entering basic settings gt Call up the basic settings menu gt Set Fill diaphragm gt Set Ventilate diaphragm 4 12 Modifying and resetting machine cycles gt Call up the operating data menu gt Call up Counter menu gt Call up machine cycles gt Set the value with the arrow keys or set to 0 The set value is adopted 50 10 06 2014 lt Q MULTIVAC Operation Display production data 4 13 Display production data 4 13 1 Display total cycles of the machine gt Call up the operating data menu Call up Counter menu Select Total cycles 4 13 2 Display hours of operation Display machine s hours of operation gt Call up the Operating data menu Call up Hours of operation menu Select Hours of operatio
77. sporting 79 Machine s hours of operation 51 Mains voltage 34 39 Maintenance recommendation 68 Malfunctions 75 Manufacture of spare parts 11 Max short circuit current 34 Maximum pre fuse 34 MCV 33 MCV Duration 87 MCV threshold 87 90 lt lt MULTIVAC Measurement of residual oxygen 19 Menu tree 32 Misuse 13 Modifications 11 Monitoring obligation 15 N Noise exposure 36 Nominal current 34 Nominal power 34 Non ionising radiation 13 O Oil disposal 81 Oil level 74 Oil sight glass 26 Oil adding 73 Oil changing 72 Oil draining 72 Operating company obligation 14 Operating directive creating 14 Operating electrical circuit 16 Operating height 35 Operating hours 87 Operating materials 81 P Pack checking 18 Packaging process 33 Packing products 42 Parameters setting 45 Password 46 Performing daily disinfection 58 Personal protective equipment 16 Personnel training 15 Phases 34 Post evacuation time 87 Power supply 16 Power supply connection 26 34 Power supply connecting 39 pre fuse 34 Preset recipes 33 Pressure equipment testing 20 Process data 29 Process data status display 29 Process sequence 32 Production data 87 Program 47 Protection type 34 Protective equipment 16 Pump protection function 19 10 06 2014 ZW MULTIVAC Purging time gas flushing 87 R Reasonably foreseeable incorrect use 13 Recipe 47 Recipe keys 48 Recipe deleting 49 Recipe saving 48
78. sword for access right Set up personnel to factory setting e Reset machine control 10 06 2014 31 7 MULTIVAC Description Menu tree Menu tree 2 4 uwbBelydelp eje nusA sbuas oiseg e uBeJudeip 1114 ux3 yo 009 fejepuongejueA yO uO Buiees 13 Buljees e anyoe jou Buiusn seg e poued ADN pIouseJui AON AOW PJepuejs eunpeooJg sinoy Bunelado saj9 o Jejo Ssaj99 euluoelN Nid J9S9y Nid SBueyo sumes poued e o 5 dundunnoeA sinoy Bunelado Jajuno 13 92lAJ9S ssoujubug w Nid V uonesuouiny y benbue y 1x3 ejep uononpoJd Y Jes y ojenoe 3 e onewoyny euin uonnqujsiq 1x3 1x3 sBumes Ajojoe4 0 adinay u adinay adinay z edinay dp y 13 sBumes Ajojoe4 0 adinay u adiday adinay z edinay ediooJ 919 91 e adinay ux suas Asojoe4 og adinay u adiday adiay c adinay adinay 1x3 2d199 1 oAeS e suas edioo peo y 1x3 adi99y xa PEZ pyomsseg Joen juon e anual ie Jes v puoBe Menu tree Fig 30 Process sequence 2 5 The film pouches are filled and laid in the chamber When the cham ber is closed the following procedures run automatically Evacuation if chamb
79. t For reasons of clarity some illustrations show the machine without the prescribed safety devices Operating the machine without the safety devices is prohibited Injury hazard Altered damaged defective or incorrectly applied or missing safety devices will render the danger zones unprotected Unprotected danger zones can cause serious or even fatal injuries gt Do NOT alter the safety devices Use only MULTIVAC spare parts and accessories Before switching on the machine each time Check that all safety guards close completely and prevent reaching into the danger zones gt Check that only those safety devices are used which are suit able for the machine equipment gt Check that all safety devices are functional and in a technically flawless condition Machine documentation e Instruction manual e EU Declaration of Conformity e Supplementary sheet Super PIN loose page enclosed with the machine Info The complete scope of delivery is listed in the order confirmation 10 06 2014 i MULTIVAC Important information on the manual Changes not covered in the manual Changes not covered in the manual Continuous development is the foundation for ensuring that our ma chines are technically advanced and of high quality For this reason you may discover slight deviations between the specifications in the manual and your machine We also cannot rule out errors The speci fications figures and description
80. tach the following components nsertable counter pressure bar Sealing bars Spacer plates Diagonal insert with support bracket Disinfect the entire loading area with alcohol based disinfectant Leave the chamber lid open to dry gt If present open the stop valve for the gas supply Connect the machine to the mains electricity Clean cleaning implements e g rubber wipers brushes Place cleaning implements in disinfectant solution gt Unpack the film pouches and lay them ready 62 10 06 2014 Cy MULUTIVAC H Cleaning Cleaning the machine 6 2 2 Performing intensive cleaning Info Intensive cleaning complements daily cleaning As part of this process additional cleaning measures are required depending on the degree of contamination of the components described in this chapter The intensive cleaning may only be performed by specially trained personnel Information on qualifications and training can be obtained from our service personnel The sequence of the described tasks is to be followed exactly Always clean the machine from top to bottom In the following optional equipment versions are also described Only perform steps that correspond to the version of the ma chine For all cleaning work follow the safety instructions see Section 6 1 NOTES ON CLEANING The illustrations are examples Remove chamber lid gasket from the groove Perform daily clean
81. tenance work Use of third party parts i e parts that are not MULTIVAC spare parts Operation under prohibited ambient conditions 1 6 Residual risks The safety instructions in this manual serve as guidelines for trained operating personnel in safe working practice with the machine The manufacturer cannot however foresee all possible product related hazards This is why the safety instructions and warnings on the ma chine and in this manual cannot be considered exhaustive The oper ating company and operating personnel remain ultimately responsible for safety 1 7 Obligations of the operating company 1 7 1 Creating the operating directive The machine and operating materials are a potential source of haz ards The operating company is obliged to draw up an operating di rective The operating directive regulates the handling of hazardous machines or operating materials as well as laying down rules for be haviour in the case of an emergency The required information can be found in the following documents The EC directives for worker protection e National legislation Accident prevention regulations 14 10 06 2014 lt lt MuULTIVAC PARIY Obligations of the operating company e The machine instruction manual 1 7 2 Monitoring obligation The operating company is obliged to continuously monitor the condi tion of the entire machine for example Visible defects or damage e Changes in the operating
82. th inert gas Pressure is measured in the chamber Indicates the amount of time for which the film pouch will be filled with inert gas Pressure is not influenced by this Shows the time the machine has been operating The counter be gins to count as soon as the machine is switched on and can not be reset Counts the number of complete machine cycles The counter can be modified and reset It is used to control the quantities produced During this time the set vacuum is maintained during the MCV proc ess Pressure value threshold If the pressure value set here is exceeded during the MCV process further evacuation automatically takes place This time extends the evacuation process Through this the reached evacuation pressure is lower than the set value This time begins when the set pressure is reached Suitable for damp products During this time the vacuum valve and gas valve are opened simul taneously On one side of the chamber a vacuum is created on the other side gas is supplied The film pouch is thoroughly flushed with gas This reduces the residual oxygen content During this time the film pouch is sealed The sealing time depends on the material and the thickness of the film pouch This time determines the maximum value for the sealing time Shows all currently set target values Shows the completed machine cycles 10 06 2014 87 Glossary Vacuum pump Pro duction data Vacuum test Ventilate dia
83. the oil in the vacuum pump gt Insert the screw plug with the sealing ring in the drain opening and screw it tight Dispose of old oil properly Fill new oil into the vacuum pump see Section 7 5 2 ADDING OIL TO THE VACUUM PUMP Fasten the safety guard with the screws 7 5 2 Adding oil to the vacuum pump gt Switch off the machine Disconnect the machine from the mains electricity Burn hazard The surface of the vacuum pump can reach temperatures of over WARNING 70 C during operation Touching the vacuum pump can lead to burns Before performing any work on the vacuum pump gt Allow the vacuum pump to cool down gt Wear personal protective equipment gt Unscrew the screws on the safety guard and remove the safety guard gt Allow the vacuum pump to cool down gt Unscrew the screw plug of the oil fill opening 10 06 2014 13 Maintenance Change the oil in the vacuum pump MULTIVAC gt Fill the vacuum pump with oil up to the middle of the oil sight glass Use only oils that are approved by the manufacturer see Spare Parts section or the spare parts list Info i Only use low odour synthetic oil if foodstuffs are being packed gt Check oil level on the oil sight glass The oil level should reach the middle of the oil sight glass lf oil level is under the MIN mark add oil Replace the sealing ring in the screw plug nsert the screw plug with t
84. ual inspection gt Disconnect the machine from the mains electricity gt Check power cable for damage gt If present check that the supply line for inert gas is fitted tightly and undamaged 7 2 8 Vacuum system Check gt Perform a vacuum test see Section 7 3 PERFORMING THE VAC UUM TEST 7 2 9 Vacuum pump Oil change gt Change the oil in the vacuum pump see Section 7 5 CHANGE THE OIL IN THE VACUUM PUMP 7 2 10 Vacuum pump Exchanging the air de oiling ele ment Change the air de oiling element 10 06 2014 69 Maintenance lt z MULTIVAC Maintenance recommendation 7 2 11 Entire machine Check the age gt Read the year of manufacture on the type plate gt Ifthe machine is older than 19 years Shut down the machine Have the safety functions checked by MULTIVAC Service 7 3 Performing the vacuum test gt Call up the Service menu Call up the test menu Select Vacuum test gt Switch on the vacuum test Return to the status display Close and press down the chamber lid The evacuation system is being checked The processes in the machine run automatically The corresponding diagnostic message appears The chamber lid opens Acknowledge the diagnostic message The vacuum test is switched off gt If the vacuum test is not successful see the displayed diagnostic message to correct the fault see Section 8 TROUBLESHOOTING 7 4 Replace the
85. uid in the oil of the vacuum pump evaporates This increases the lifespan of the vacuum pump When packaging moist or liquid products the op erating company is obliged to perform this function at least once a day at the end of a working day The manufacturer assumes no liabil ity whatsoever for any warranty claims and damage claims of any kind that result from the insufficient performance of this function Danger of material damage Penetration by foreign matter e g liquids product residue foreign bodies will damage the vacuum pump Damage can cause faults in the machine which in turn can result in reject packs Cancel the evacuation process immediately if foreign matter is sucked in Change the oil in the vacuum pump 10 06 2014 19 Safety Obligations of the operating company 7 MULTIVAC 1 7 13 Testing pressure equipment The operating company is responsible for observing the country specific test intervals for pressure equipment This test is to be per formed by qualified persons 18 Safety devices Safety devices on the machine 1 Fig 2 Safety devices 1 Protective device Injury hazard Altered damaged defective or incorrectly applied or missing safety devices will render the danger zones unprotected WARNING T Unprotected danger zones can cause serious or even fatal injuries gt Do NOT alter the safety devices Use only MULTIVAC spare parts and accessories Before switching on t

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