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User Manual - Integrated Actuators

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1. User Manual UIM240XX Series Step Direction Control Miniature Integrated Stepper Motor Driver UIM24002 04 08 Please pay attention to the following before using the Mach Motion products Mach Motion products meet the specification contained in their particular Data Sheet Mach Motion wil only work with the customer who respects the Intellectual Property IP protection Attempts to break Mach Motion s IP protection feature may be a violation of the local Copyrights Acts If such acts lead to unauthor ized access to Mach Motion s IP work Mach Motion has a right to sue for relief under that Act Information contained in this publication regarding controller applications and the like is provided only for your convenience and may be superseded by updates It is your responsibility to ensure that your application meets with your specifications Mach Motion makes no representations or warranties fo any kind wether express or implied written or oral statutory or otherwise related to the information including but not limited to its condition quality performance merchantability or fitness for purpose Mach Motion disclaims all liability arsing from this information and its use Use of Mach Motion products in life support and or safety applications is entirely at the buyer s risk and the buer agrees to defend indemnify and hold harmless Mach Motion from any and all damages claims suits or expenses resulting from such use No licens
2. X RX A Bl El P Die cast aluminum enclosure DESCRIPTION UIM240XX Miniature Stepper Motor Drivers are series miniature high performance stepper motor controllers They can be mounted onto NEMA 17 23 34 42 series stepper motor seamlessly through corresponding flanges The thickness of these controllers is less than 15 mm The UIM24002 outputs 0 2A adjustable current the UIM 24004 outputs1 5 4A adjustable current and the UIM24008 outputs 3 8A adjustable current Their mixed decay current control reduces the back EMF effect under high motor speed and improves the performance Except that UIM24002 takes 10 35VDC input UIM240XX series controllers work on 12 40VDC input The enclosure is made of die cast aluminum which provides a rugged durable protection and improves the heat dissipation MYOSTAT CA Page 3 UIM24002 04 08 TERMINAL DESCRIPTION Figure 0 1 Wiring Terminal Current Adjusting Trimmer ati y fl f i J iy fl y j i ae z To avoid loss of screws please always keep screws tightened Control Terminals OCT en OOOO Note 1 Input is considered high level if this terminal is not connected 2 Low level pulse duration should gt Aus 3 An active low level input shuts down power supply to the motor High level input or left open makes the controller fully working When awaken from shutdown mode wait 1 millisecond before sending pulse Motor Terminals Connect to the stepper
3. motor phase A Connect to the stepper motor phase B Warning Incorrect connection of phase winds will permanently damage the controller Resistance between leads of different phases is usually gt 100KX Resistance between leads of the same phase is usually lt 100K MYOSTAT CA Page 4 UIM240XX Miniature Integrated Stepper Motor TYPICAL APPLICATION UIM240xx controller s wiring is very straightforward as shown in following Figure Terminal 6 EN can be left open if offline is not needed Figure 0 2 Typical Application Stepper Motor il UIM240XX OPTICALLY ISOLATED INPUT INTERFACE UIM240xx controllers logic control inputs are all optically isolated All opto isolators share one common anode VCC as shown in above schematic diagram Typically VCC is 5V However 3 3V or voltages higher than 5V are also acceptable so long as the current through the opto isolator s emitter is between 5 20mA Should a voltage higher than 5V be applied to VCC an additional resistor is needed for every terminal to ensure that the current through each emitter does not exceed 20mA Figure 0 3 Optically Isolated Input Interface UIM240XX Additional Resistor User Device Note in most situations VCC can also be used as common cathode connection This is because the opto isolators used in UIM240 are bidirectional AC amp DC type MYOSTAT CA Page 5 UIM24002 04 08 CHARACTERISTICS Absolute Maximum Ra
4. 2 DIP1 on the bottom side DIP switch 2 needs to be turned off to shut down the ACR Function 3 After adjustment user can choose to turn on the DIP1 to enable the automatic current reduction Figure 0 4 Adjusting the Output Current O 12 40VDC Bottom Side Before measuring Va A 1 Apply Power 2 Micro Stepping Resolution The micro stepping resolution is set by both DIP switch 1 and DIP switch 2 located at top and bottom side of the driver as shown in following figure UIM240xx controller can provide micro stepping control at full step 1 2 1 4 1 8 and 1 16 step resolutions Resolution DIP Switch DIP Switch 2 MYOSTAT CA Page 7 UIM24002 04 08 APPENDIXA DIMENSIONS Units mm MYOSTAT CA Page 8 UIM240XX Miniature Integrated Stepper Motor APPENDIX B INSTALLATION NEMA 17 Stepper Installation without adapting flange 1 Screw mount UIM controller driver onto the motor 2 Wire the motor leads 4 NEMA 23 and Larger Stepper Installation with adapting flange 1 Screw mount the adapting flange onto the motor 2 Screw mount UIM controller driver onto the adapting flange 3 Wire the motor leads a stepp Kiator hicior Conds MA ControlierDehear Mounting Screws MYOSTAT CA Page 9
5. de range input voltage from 12 to 40VDC UIM24002 takes 10 35 VDC In general higher supply voltage improves motor performance under high speed situation but also increases the power loss and temperature raise Automatic Current Reduction ACR UIM240XX controller is featured of Auto Current Reduction If this function is enabled when the motor stops running the phase current will be cut to 50 of the set value As soon as the motor goes back to working the current will go back to the set value This function is enabled by turn the DIP1 figure 0 4 of the DIP switch 2 to the ON position Adjust Output Current UIM24002 04 08 is capable of providing maximum2A 4A 8A per phase output current respectively In specific application the peak output current needs to be adjusted to meet the rated motor current A trimmer potentiometer is provided to serve this purpose at the bottom of the controller as shown in the following figure Measuring the mapped voltage Va when tuning the trimmer provides a easy way to set the output current X For UIM24002 a mapped voltage Va of 0 2V proportionally represents O 2A X For UIM24004 a mapped voltage Va of 0 4V proportionally represents O 4A X For UIM24008 a mapped voltage Va of 0 4V proportionally represents 0 8A Note 1 The controller needs to be powered before mapped voltage Va can be measured Motor is not required to be connected at this time
6. es are conveyed implicitly or otherwise under any Mach Motion intellectual property rights Trade Mark Layout design Patent The UIROBOT name and logo are registered trademarks of UIROBOT Ltd in the PR China and other countries UIROBOT s UIM24XXX series Step Motor Controllers UIM25XX series CAN RS232 Converter and their layout designs are patent protected UIM240XX Ordering Information In order to serve you quicker and better when you order UIM240XX series controller please provide the product number in following format UIM240XX PART NUMBERING SYSTEM VIM 2 Go 0 0 Category Series Current Control Connector Custom UIM 240 02 2A E Motor Paralel 04 4A p Pings Socket Control signal 08 8A Flug Note Optional Default control connector is T screw terminal if not selected Examples UIM24004 UIM24004P UIM24008P etc Examples of Control Connector options Screw Terminal Rectangular Plug Socket MYOSTAT CA Page 2 UIM240XX Miniature Integrated Stepper Motor UIM24002 24004 24008 Parallel Signal Control Miniature Integrated Stepper Motor Driver FEATURES Miniature size 42 3mm 42 3mm 16 5mm Integral design Wide range input voltage 10 40VDC 0 2A 1 5 4A 3 8A adjustable output current 1 to 16 micro stepping Automatic Current Reduction Dual full H bridge with PWM constant current control Enable shutdown input for power saving Optical isolated inputs DI X lt RX
7. tings DUD DIY MOS nl nal e e a 10V to 40V Ambient temperature under DiaS o ooccooccnococnccncnncncnnnnnononcnnnonnnonnnnonnnnnnnrnnnnnnnnaninnnnns 40 C to 85 C Storage temperature ts sb Bear 50 C to 150 C TNOTICE Stresses above those listed under Absolute Maximum Ratings may cause permanent damage to the device This is a stress rating only and functional operation of the device at those or any other conditions above those indicated in the operation listings of this specification is not implied Exposure to maximum rating conditions for extended periods may affect device reliability Electrical Characteristics Ambient Temperature 25 C Supply Power Voltage 12 40VDC 10 35VDC for UIM24002 Motor Output Current Max 2A 4A 8A per phase Adjustable through on board trimmer Driving Mode PWM constant current Stepping Resolution Full 1 2 step 1 4 step 1 8 step and 1 16 step Insulation Resistance gt 100MQ Dielectric Strength 0 5KV in one minute Communication Ambient Temperature 25 C Parallel Communication 3 wire interface Pulse Direction Shutdown Micro Step Resolution 1 1 2 1 4 1 8 1 16 set through on board DIP switch 1 and switch 2 Environment Requirements Size and Weight Sze 42 3mm x 42 3mm x 16 5mm L W H 0 1 kg MYOSTAT CA Page 6 UIM240XX Miniature Integrated Stepper Motor FUNCTIONAL DESCRIPTION Supply Voltage UIM240xx controllers accept a wi

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