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S4K4U6000 USER MANUAL

1. S4KPAD HDWR SAKPAD 001 Power Distribution Box Power Distribution Box With Hardwire Connections With Wired Connections Optional and Manual Bypass Switch Optional What s Included 5 0 WHAT S INCLUDED The S4K4U6000 is shipped with the following items S4K4U6000 user manual Vertical display overlay Front bezel Battery cover grille MultiLink software CD MultiLink serial cable 10 ft 3m Rack mount handles Support base 2 GEC ring connector Mounting hardware Configuration program disk Ferrite beads 2 Front bezel Vertical display MultiLink overlay serial cable 10 ft 3m Rack mount handles MultiLink software CD S4K4U Configuration Program For use with Sola Hevi Duty GXT2U mode UPS systems Version 1 6 For Windows 95 98 NT To Install Choose the Start button on the Taskbar GEC connector Support base with spacers Mounting hardware Configuration disk Ferrite beads 2 6 0 6 1 6 1 1 Installation and Configuration INSTALLATION AND CONFIGURATION This section includes instructions on how to install configure and perform initial electrical checks of your UPS installation DO NOT attempt to start the UPS turn on any circuit breaker or energize the input power until instructed to do so in 7 0 Initial Startup and Electrical Checks Visually inspect the UPS for freight damage Report damage to the carrier and your
2. Welcome to the installation Cancel Sola Hevi Duty recommends using the default installation options but you will be given the option to make modifications to the standard entries The installation program will also install an Uninstaller program along with the UPS configuration program 20 8 3 Configuration Program Establishing Communication Link with the UPS Use only the serial communication cable supplied with the configuration program If an accessory communication card has been installed in the UPS s communication card slot the option card must be removed while using the configuration program Use the serial communication cable to connect your computer s COM1 port to the DB 9 communica tion port on the rear of the UPS COM2 may also be used If the COM port of the host computer has only a DB 25 pin connector a DB 25 to DB 9 adapter must be added The program may be used while the UPS is on to read and confirm the current settings The UPS must be off and powered by the AC utility when using the configuration program to change any UPS setting Any attempt to change a setting while the UPS 1s on will result in an error message Select Lbt_gxt2 exe from the program group to start the configuration program The program will search COM1 amp COM for a properly connected S4K4U UPS When the UPS is found the opening program window will display the UPS model If the configuration program ever fails in its attempt
3. attached to the UPS loosen the cover over the electrical connectors by backing out the three screws one turn each Slide the cover open to expose the electrical connectors Gently retighten the three screws loosened in Step 3 Align the connectors on the box and UPS Push the box into place l Mounting screws Holding the box firmly against the UPS tighten the three for removable box captive mounting screws until the box is secure Do not overtighten puede e 6 3 2 Distribution Box Electrical Connections Electrical connections are made through a removable power distribution box that attaches to the rear of the UPS The installer must provide a 30A branch circuit breaker The input circuit breaker on the distribution box and the output circuit breaker on the rear fixed panel of the UPS disconnect all power between the main cabinet and the distribution box Models equipped with a manual bypass switch pass utility power directly to the bypass switch from the input terminal block The input circuit breaker on the distribution box does not disconnect power from the manual bypass switch Figure 3 30A branch circuit breaker connection diagram S4KPAD HDWR Distribution Box S4KPAD HDWR MBS Distribution Box Input Input Utility Utility O Y Output 30A External 30A Input 30A External j 30A Input Branch Circuit Circuit Branch Circuit Circuit Breaker Breaker Breaker Breaker 30A UPS Output
4. L2 1s restricted The VAC settings of 100 110 and 115 may work only with a phase angle of 180 degrees A VAC setting of 127 VAC will work only with a phase angle of 120 degrees leading or lagging To confirm the phase angle of the utility input measure the L1 N L2 N and L1 L2 VAC of the utility input that 1s intended for the UPS If the measured L1 L2 voltage 1s equal to the average L N voltage times 2 0 then the phase angle 1s 180 degrees and the L N VAC may be set at 100 110 115 or 120 VAC The nominal L1 L2 voltages for these four settings will be 200 220 230 or 240 VAC respec tively If the measured L1 L2 voltage is equal to the average L N voltage times 1 73 then the phase angle is 120 degrees and the L N VAC may be set at either 120 or 127 VAC The nominal L1 L2 voltages for these two settings will be 208 or 220 VAC respectively Selecting a L N nominal voltage that is not compatible with the L1 L2 phase angle detected by the UPS when AC input 1s applied will result in a fault alarm and the UPS will not operate from utility power S4K4U6000 Configuration Program Features The configuration program enables the user to perform the following functions Select one of five L N output voltages to match local voltages Enable or disable Auto Restart Select frequency converter operation with a fixed output frequency of 50 or 60 Hz Set the Low Battery Warning alarm time from 2 to 30 minutes Enable or disable the Auto Batte
5. Spacers for External The UPS is now equipped with additional backup battery Battery Cabinets run time For approximate battery run times refer to Table 7 Battery run times in this manual Do NOT turn on the battery cabinet circuit breaker at this time Please complete the remainder of the installation first configuration program to program the UPS for the number of external battery cabinets connected Instructions for using the configuration program follow in 8 0 Configuration Program UPS and Four External Battery Cabinets With Support Base 13 Installation and Configuration 6 3 Connect Input Output Power The UPS ships with the basic hardwire box attached If an optional model is to be used remove the standard box and install the optional box using the three captive mounting screws marked in the illustration below right Slide cover 6 3 1 Replacing a power distribution box over connec Whenever a power distribution box is not attached to a UPS tors the cover must be slid over the electrical connectors to prevent damage or injury o 9 o 1 On the power distribution box attached to the UPS Loosen screws ______ locate the three captive mounting screws holding the box to move cover to the UPS see illustration above right 2 Turn the screws until the box can be pulled away from the UPS Exercise care to avoid removing screws from the hardwire box 3 Onthe replacement power distribution box to be
6. UPS after modifying the displayed settings close the configuration program using the Cancel button 22 8 5 Configuration Program UPS Tab When the program starts the following window will open displaying the UPS model along with the current UPS settings This information can be updated at any time using the REFRESH button Figure 4 Factory default settings for 120VAC UPS 8 5 1 8 5 2 8 5 3 Sola Config Program i X LIPS Options Battery About UPS Model Output Voltage Valts Enable L M Reverse Detection 120 LIPS only Frequency Selection Refer to Manual Auto Sensing 50 or B Hz Bypass Enabled C Frequency Converter 50Hz Bypass Disabled C Frequency Converter B Hz Bypass Disabled The Selections above may only be programmed when the UPS is OFF EEPETE ou have moditied setting that vill require the UPS be th GFF made before you may use the APPLY of OK commands ou have modified settings that may be tranemitted to the UPS usina the APPLY ar OK command while UPS rs running in any mode Carcel ap Output Voltage The Output Voltage displayed is the nominal input output voltage This 1s not a voltmeter and will display the nominal voltage whether the UPS is on or off The drop down box will show the alternate voltages available Select the voltage that matches the nominal utility in your location Auto Restart The UPS will provide computer
7. and Configuration Installing the Adjustable Rack Mount Kit Sold Separately This kit contains parts needed to mount several different models of UPS and external battery cabi nets into EIA310 D standard four post racks that are 18 32 deep 457 813mm The weight limit per pair of adjustable rack mounting brackets is 200 pounds 91 kg Parts included are tem Quantity Rearbadetmenbes 2 Front bracket members 2 mner bracket members 2 M4 x 8mm machine screws M5 x 16 mm machine screws Grease packet Tools needed for installation are Walocknghexeus 8 2 NN one Phillips screwdriver one 7mm wrench The adjustable rack mounting brackets feature retaining latches to prevent users from inadvertently shding the UPS or battery cabinet out of the rack To install the rack mount brackets Return 1 Unpack two 2 rack mounting bracket assemblies and flanges mounting hardware from this kit Bracket assemblies are Retaining interchangeable between left hand or right hand Latches Remove inner member of each bracket assembly as shown in at right by extending it to its outermost position depressing the retaining latch and then pulling the inner member out of the bracket assembly 2 Determine the height position inside the rack enclosure where you want to mount the UPS or battery cabinet Front Inner members CAUTION mempers Reduce the risk of tipping the rack enclosure by placing the UPS or
8. one second each time This will disconnect all power to the load Changing any value or selecting deselecting any setting in the configuration window will not immedi ately change the settings in the UPS You may modify the displayed settings until you are satisfied with the new proposed changes Settings displayed by the configuration program can always be restored to the existing values stored in the UPS by selecting the REFRESH key Values displayed will be transmitted to the UPS only when either the APPLY or OK button is selected The OOO x APPLY button sends the new settings to the UPS without closing the program The OK button sends the new set A tings and closes the program Configuration success You may restart the LIPS after closing this program Whenever data is successfully transmitted to the UPS this message shown at right will be displayed Programming Rejected If the UPS appears to be off but this error message is displayed when the APPLY or OK OO 1 x button is selected to transmit settings the ES No Success UPS may be in an intermediate standby con The UPS must be aff to change values listed on UPS and OPTIONS TAB dition Please turn UPS off and TRY again To confirm that the UPS 1s fully off repeat the turn off procedure Press the UPS OFF Bypass button twice within four seconds hold the button one second each time Exit Without Changing UPS Settings If you decide not to change the
9. operate continuously at its opti mum efficiency and voltage thus increasing reliability Battery The S4KAUG6000 utilizes valve regulated nonspillable flame retardant lead acid batteries To main tain battery design life operate the UPS in an ambient temperature of 68 F to 77 F 20 C to 25 C Optional external battery cabinets are available to extend battery run times Dynamic Bypass The S4K4U6000 provides an alternate path for utility power to the connected load in the unlikely event of a UPS malfunction Should the UPS have an overload overtemperature or UPS failure condi tion the UPS automatically transfers the connected load to bypass Bypass operation is indicated by an audible alarm and illuminated amber Bypass indicator other indicators may be illuminated to indicate the diagnosed problem The user may manually transfer the connected load from the inverter to bypass by pressing the Standby button once NOTE The bypass power path does NOT protect the connected equipment from disturbances on the utility supply Major Components 4 0 MAJOR COMPONENTS The S4K4U6000 is composed of three major assemblies to provide easier handling installation and versatility 4 1 Main Frame and Electronics This 4U cabinet arrives without internal batteries to lighten the UPS for easier installation Once the cabinet has been placed in its final floor or rack position the internal batteries may be installed The UPS is shipped
10. reassembly Grasp the battery pack assembly and pull it out of the front of the UPS Be prepared to support the weight of the battery as it 1s withdrawn Unpack the new battery assembly taking care not to destroy the packing Compare new and old battery assemblies to make sure they are the same If so proceed with Step 6 otherwise STOP and contact your local dealer or Sola Hevi Duty representative Line up and slide in the new replacement battery pack Reattach the front battery door tightening the two captive screws finger tight Reattach the front plastic bezel to the UPS Q NOTE These are hot swappable replacement batteries However caution should be exercised because during this procedure the load is unprotected from disturbances and power outages 34 Battery b Battery Cover l attery Cover xd Captive Screws Front Bezel Maintenance 12 2 UPS Replacement When using a power distribution box with bypass the UPS can be removed while powering the load through the Bypass Switch NOTE During the procedure the connected load will not be protected from power disturbances such as spikes sags and failure To remove the UPS without shutting off power to the connected load pM 10 11 12 13 14 15 Turn the Bypass Switch on the power distribution box to the Utility position Open the Output circuit breaker on the UPS rear panel Open the Input circuit breaker on the pow
11. the Adjustable Rack Mount Kit Sold Separately 085 11 6 2 External Battery Cabinet Installation 0 0 000000 ccc ee eee 13 6 3 Connect Input Output POW s ea aC SOAS doa d ORC Ga ean eos 14 6 3 1 Replacing a power distribution boX RR RR eren 14 0 9 2 Distribution Box Electrical Connections eT A a Ix Pea ee us 14 6 3 3 SAKPAD HDWR and S4KPAD HDWR MBS Terminal Block Connections 15 6 3 4 SAKPAD 001 Power Distribution Box 0 0 0 0 0 e 15 6 4 Install the Grounding Electrode Conductor ccc eee 16 6 5 Install the Internal Battery Pack o ooooooooo ooo o 16 7 0 INITIAL STARTUP AND ELECTRICAL CHECKS 2000 eee eee eee eee 17 7 1 L14 30P Plug in Connections Including the S4KPAD 001 Distribution Box 18 8 0 8 1 8 2 8 3 8 4 3 0 3 6 8 7 8 8 8 9 9 0 9 1 9 2 9 3 9 4 9 5 9 6 9 7 9 8 9 9 CONFIGURATION PROGRAM 20 cece eee ween eee eee eee ee eee nae 19 S4K4U6000 Configuration Program Features 0 0 00 0c cece ee eee eee 19 Gabe What You Will NCCC ada daa trace bin add digas oh msde ds hd Boa doi ud 19 Configuration Program Installation 0 0 0 0 000 ccc ee eee ee 20 Establishing Communication Link with the UPS 0 0 0 0 ee ee eee 21 Configuration Program Operation 0 0 0 ce eee es 22 8 4 1 Read Confirm UPS Configuration Settings eee es 22 842 AChancine
12. the UPS will turn OFF The UPS must remain OFF for at least 10 seconds even if AC input power Returns before the UPS turns OFF This serves to reset and restart the server Whether the UPS turns back ON when power is restored depends on the auto restart setting enabled or disabled If the auto restart 1s disabled the UPS will not restart after performing the 2 minute shutdown delay UPS Intelligent Communications The S4K4U6000 is equipped with an Intellislot port to provide advanced communication and moni toring options Sola Hevi Duty s MultiLink software continually monitors the UPS and can shut down your computer or server in the event of an extended power failure MultiLink can also be configured for use without the serial cable when the Intellislot SNMP WEB CARD is installed in the UPS Additionally MultiLink can be configured to coordinate shutdown across the network with other computers running MultiLink when you purchase a Multi Link License Kit For more information about the Intellislot SNMP WEB CARD and MultiLink License Kits visit our Web site www solaheviduty com or contact your local dealer Sola Hevi Duty representative or Sola Hevi Duty Technical Services Several option cards are available for use in the Intellislot port of the S4K4U6000 The Intellislot SNMP WEB CARD provides SNMP and Web based monitoring and control of the UPS across the net work The Intellislot MULTIPORT4CARD allows you to install MultiLi
13. the front bezel N Battery cover Front bezel Back of battery Hmm Battery connector d 4 e y Vom L 16 7 0 Initial Startup and Electrical Checks INITIAL STARTUP AND ELECTRICAL CHECKS Initial Startup and the Configuration Program The UPS ships with a default 120 VAC L N setting This 1s also the most robust setting in that it can operate with either input phase angle 120 or 180 degrees Perform initial system checks first If the UPS configuration needs to be modified for your application then go to the next section to review use of the configuration program Some config uration changes require that the UPS be in the OFF mode while powered from the utility Therefore the installer must confirm that the UPS input has been properly wired After re configuring your UPS the UPS may be put into service with the intended loads Hardwire Input Connections For L14 30P Plug in Connections skip to 7 1 L14 30P Plug in Con nections Including the S4KPAD 001 Distribution Box i cR 10 11 12 13 14 WARNING Miswiring power to the input terminal block L1 L2 N G or connecting to single phase voltages L N G only may damage the UPS Verify that the Input and Output circuit breakers are off During initial system checks disconnect all loads open load disconnects Inspect all wiring cables and connection If external battery cabinets are used verify that the battery intercon
14. with Sola Hevi Duty For UPS purchasers The MultiLink software is available for download in the Products section of our website under UPS http www solaheviduty com products U PS software index htm Contact us at 800 377 4384 or via email at tech sola hevi duty com with any questions 43 44 Specifications SOLA HEVI DUTY Electrical Group POWER AVAILABILITY S4K4U6000 USER MANUAL TECHNICAL SUPPORT E 800 377 4384 International 847 268 6000 www solaheviduty com While every precaution has been taken to ensure accuracy and completeness in this manual Sola Hevi Duty assumes no responsibility and disclaims all liability for damages resulting from use of this information or for any errors or omissions 2005 Sola Hevi Duty All rights reserved throughout the world opecifications subject to change without notice Sola Hevi Duty name and logo are registered trademarks of EGS Electrical Group LLC Intellislot is a registered trademark of Emerson Network Power Multilink is a trademark of Emerson Network Power All names referred to are trademarks or registered trademarks of their respective owners Rev 0 2 05 S4K4U6000
15. 3 software and can remotely initiate the battery test Fault Indicator Red The Fault indicator is illuminated if the UPS has detected a problem Also one or more of the Battery Level indicators may be illuminated refer to 13 0 Troubleshooting section Bypass Indicator Amber The Bypass indicator is illuminated when the UPS is operating from bypass power An alarm will sound indicating the UPS detected a problem or the manual bypass function has been activated UPS ON Indicator Green The UPS ON indicator is illuminated when the UPS inverter is operating and supplying power to your connected loads Battery Indicator Amber The Battery indicator is illuminated when the UPS is operating on battery AC Input Indicator Green The AC Input indicator is illuminated when utility power is available and within the input specifica tions 29 Modes of Operation 10 0 MODES OF OPERATION 10 1 Normal Mode Operation During normal operation utility power provides energy to the UPS The filters power factor correction circuit and the inverter process this power to provide computer grade power to connected loads The UPS maintains the batteries in a fully charged state The four green Load Level indica i se tors display an approximate level of load in 25 increments A E If the UPS becomes loaded beyond full rating the fifth oo oO r3 amber indicator will illuminate and the UPS will sound an audible alarm The di
16. 7 Table 6 Problem Fault and Bypass indicators and diagnostic indicator B are illuminated Fault and Bypass indicators and diagnostic indicator E are illuminated Fault and Bypass indicators and diagnostic indicators A and B are illuminated Fault indicator and diagnostic indicators A and C are illuminated Fault indicator and diagnostic indicators A and D are illuminated Fault indicator and diagnostic indicators B and C are illuminated Fault indicator and diagnostic indicators B and D are illuminated Fault indicator and diagnostic indicators C and E are illuminated Fault indicator and diagnostic indicators D and E are illuminated AC Input indicator is On amp Battery indicator is flashing Bypass indicator is flashing Troubleshooting guide Cause UPS internal DC bus overvoltage UPS inverter fault Inverter to Inverter Communications Failure UPS failed the battery test L1 to L2 phase angle unacceptable REPO is currently activated UPS output is OFF from a previous REPO command REPO is no longer activated UPS shutdown due to a command from the communications port s UPS charger fault Battery source is not available continuous horn Bypass voltage is present but is disabled for use because the voltage or frequency is outside acceptable limits 38 Troubleshooting Solution UPS requires service Contact your local dealer Sola Hevi Duty represen
17. A 00 Internal Battery 156 Ix Internal Battery 1 External Battery Cabinet NIN 14 N OO al 137 Internal Battery 2 External Battery Cabinets I N N al 313 183 133 103 Internal Battery 3 External Battery Cabinets O Q o I NI OI gt 391 N N O A 01 O 00 C2 CO1 CO NO w C2 QI N A O oOo NIN Co CO Co gt 166 129 Internal Battery 4 External 105 Battery Cabinets N N Go 13 1 Troubleshooting Auto Learning Battery Run Times As batteries age the estimated run times may become less accurate The S4K4U6000 is programmed to learn from a full battery discharge and modify the estimated run time for the measured battery capacity This can improve accuracy and compensate for aging batteries or batteries that operate at different ambient temperatures The UPS will update the anticipated run time calculation only under certain conditions The UPS must have a steady load that is greater than 20 The UPS must be at 100 charge at the start of a battery discharge The battery discharge must continue uninterrupted until the batteries reach their end of dis charge voltage If all conditions are not met the run time calculation will not be modified If the configuration program is used to change the number of battery cabinets then the values in the battery table on the right will be restored This will override any value t
18. ARNING Pin 6 Logic DO NOT CHANGE THIS OPTION from the factory default setting unless you are ready to install a normally closed connection between Pins 5 6 This connection must be maintained to use the UPS or to use the configuration program again including the ability to change the UPS setting back to the default setting using the configuration program via a serlal communication link 24 Configuration Program Options Tab Used With Earlier S4K4U Models This version of the configuration program will accompany S4K4U UPS models that support new pro gramming features accessible using the Options tab If version 1 6 or later 1s used with an earlier S4K4U model with an earlier UPS firmware version the Any Mode Shutdown features cannot be changed If the configuration program is used with an earlier UPS model with an earlier UPS firmware ver sion that does not support the modification of these settings the Options tab will display a reminder of the factory default settings as shown These cannot be changed Sola Config Program ii X Communications Interface Part Fin b Remote Shutdown in Any Made Output Enabling Options After Pin 6 Activation Disable Output Manual Restart Only Press Start Button on Control Panel to Restart UPS after removing the Pin 6 Shutdown Connection C Auto Enable Output Output Restored Automatically Removing the Pin amp Shutdown Connection will allow the UPS Ou
19. ESH but ton is pressed the UPS setting 1s read by the configuration program and displayed Factory Default Setting Illustrated This Options tab illustration shows the available function definitions using pin 6 and the factory default settings Auto Enable Output A WARNING UPS Options Battery About Communications Interface Port Fin b Remote Shutdown in Any Mode Output Enabling Options After Pin 6 Actrration C Disable Output Manual Restart Only Press Start Button on Control Panel to Restart UPS after removing the Pin 6 Shutdown Connection f Auto Enable Output Output Restored Automatically Removing the Pin amp Shutdown Connection will allows the UPS Output to be Automatically Restored Pin amp Lagic Default Operation Normally Open Connect Pin 6 to Pin 5 to Disable UPS Output C Inverted Operation Normally Closed Open Pin 6 to Pin 5 to Disable LIPS Output The Selections above may only be programmed when the UPS is OFF Refresh ou have modified setting that wall require the WPS Ge tr OFF mode before you may use the SP PIE ar OK commands ou have modified settings that may be transmitted to the UPS using the SPP or 0K command while UPS ts running th any mode CENE CN Note that when this option 1s selected and the UPS output 1s disabled using Pin 6 the UPS output can turn on automatically and without warning 1f the Pin 6 connection is changed A W
20. IONS 28 29d Ine bue S ahud eias d Rua ac ed f d E gue eds 41 Product Warranty NeS1stration sa uc aede te dee ou dos nte ados Do ROO ede ee qe doe a aes 43 iii Figure 1 Figure 2 Figure 3 Figure 4 Figure 5 Table 1 Table 2 Table 3 Table 4 Table 5 Table 6 Table 7 Table 8 Table 9 Table 10 Table 11 FIGURES 6 kVA Dual Inverter S4K front and rear views 0 00 0c RR 7 Support Vase And Spaces oa cats sob CR ies AA e A ee eed wee aque a 10 30A branch circuit breaker connection diagram llle 14 Factory default settings for 120VAC UPS llle RI ees 23 REPO switch connections e oux vod ue ECCE I ERE E AAA dass 39 TABLES Electrical requirements S4KPAD HDWR and S4KPAD HDWR MBS 15 Electrical requirements S4KPAD 001 leue eee Rs 15 DDB 9 prn assig nre 2312 2 942 92 2 3 10 1 A etel a EA S ee a domes 31 POG TEOITCOUCOBSE 35 d macie a demon Td dran Seb Oe ie nn oa acia eae 36 ANA CON INL ONG is ed a SR ads Ee EE arte LS 37 Troublesnootitis Mide uso d orae EA APR ra x sake ed REA E es 37 Battery ruri Mes seu m bes do A pde to o eg es AA we atq iud edat Eco 39 UPSSDOCHICdLIODS e ier det ta wit ick dox d cube SS i btc oe eels ird dub ut th dod dab p boi 41 Battery speci kalOn sues tata dote al eed stie due edi exi ea LIE EI ire 42 Power distribution box specifications eee rs 42 External battery cabinet Specifications 43 IMPORTANT SAFETY INSTRUCTIONS A WARNING Openin
21. N G ELECTROMAGNETIC COMPATIBILITY The S4K4U6000 Series complies with the limits for a CLASS A DIGITAL DEVICE PURSUANT TO Part 15 of FCC rules Operation 1s subject to the fol lowing two conditions 1 This device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation Operat ing this device in a residential area is likely to cause harmful interference that users must correct at their own expense Operate the UPS in an indoor environment only in an ambient temperature range of 32 F to 104 F 0 C to 40 C Install it in a clean environment free from conductive contaminants moisture flam mable liquids gases and corrosive substances This UPS contains no user serviceable parts except the internal battery pack The Off Bypass push button does not electrically isolate internal parts Under no circumstances attempt to gain access internally other than to replace the batteries due to risk of electric shock or burn Do not continue to use the UPS if the front panel indications are not in accordance with these operating instructions or if the UPS performance alters in use Refer all faults to your local dealer Sola Hevi Duty representative or Sola Hevi Duty Technical Services Servicing of batteries should be performed or supervised by personnel knowledgeable of batteries and the required precautions Keep unauthorized personnel away from the bat
22. SOLA HEVI DUTY Electrical Group POWER AVAILABILITY S4K4U6000 USER MANUAL On Line UPS 120 208V 120 240V TABLE OF CONTENTS IMPORTANT SAFETY INSTRUCTIONS 4553 499 EI RI Re d aseExr ada E Shed etd 1 1 0 GLOSSARY OF SYMBOLES paisana le 3 2 0 INTRODUCTION AND SYSTEM DESCRIPTION eese nnn 4 3 0 SYSTEM DESCRIPTION suicida B eui Uo e ter aides a spacer uibus ea le ear 9 3 1 Transient Voltage Surge Suppression TVSS and EMI RFI Filters D 0 2 Rectifier Power Factor Correction PFC CircuUlt 5 3 3 DD VEO Dado Sencat e948 SA E ie endo ae ae eb wee Bod aepo ER toad ta ee NE prag ee eae ato 5 3 4 Battery Unattended SI TTC ep Se a ew TIT 5 3 5 DC tO DOE COBHVeEUeP cri tas dig edu oa 6 3 6 DALE oriente acido io ic I DTP 6 oT Dynamic DVDS a std ck m detta i auci ot ate eee ae wel et abut a doy d icta i e aa 6 40 MAJOR COMPONENTS 5 5 2 2 3 deous dale acd uta ess ei 7 4 1 Main Frame and Electronics eseese Cedo ep AGE RH RS Ue dE e RH RR Y 4 2 Internal Battery Pack atadas PvE od denter hs Raw Eth rcd Gash be Se T 4 3 Removable Power Distribution Box 1 0 0 0 00 eeaeee 8 20 WHATS INCEUDED z 2 92 EO HERREN E Due DUX bre ere a 9 6 0 INSTALLATION AND CONFIGURATION sees hh hh hh 10 6 1 Install the Mam Cabinet usq ve duod ODER bdo ob lod d REC DR ebd ese fes 10 CLIL Tower UPS Installatore 02 9d do n tack 6 Saar bd aiios dodo e arcos 10 6 1 2 Installing
23. UPS SED Ss E paco di ee E a cena a ba ha de ea 22 8 4 3 Programming Rejected 2 22 vu Lour hare aoe aw ended deae dcc nos xs pa sa CR E ea 22 8 4 4 Exit Without Changing UPS Settings 0 0 0 0 0 cc es 22 1 AAA A O aE 23 A O a AA II ER ae ee a eee passi scie eet dn 23 9 AWOR a e eer II II e M oS are es A Ea A 23 8 5 3 L N Reverse Detection 120V UPS Models Only 0 0 00 0 000 000 0000 oo 23 8 5 4 Frequency Selection 22e ed REED Pe hk Ge ew SE ee Sw be ie oh dac pu 24 Opon VAD eere at ria ase re roe Ao teret eee Sici bw eR nd d Vac Sa aura DU diets 24 Options Tab Used With Earlier S4K Models o oooooooooo eee 25 Battery Tabu os aa EDS Qd bog oa as RAG ORES aon BR Atm BOR P a e de 26 S81 Low Battery Time Warmine lt usen det E A I aeo aU SU e aded Be edt qo LA Ru Ss 26 882 Auto Battery Test TImes ss usas ad ts baise as EAT 26 8 8 3 Battery Cabinets Numb6E 644425240 audes iuba A OA SOLES EE Sd 26 Geom AUTO Battery estira iS ted qu A wae ped ne eae ae 26 ADOC CAD mr L 2 CONTROLS AND INDICATORS 4 3573 a5 voran Cw aec Vn cu a e e el enr ae x 28 ON Alarm Silence Battery Test Button o o RR RR 28 OE DV ASS DUO sra a a os ee at A a Aa 28 L1 L2 Load Level Indicators Two Rows of Indicators 4 Green 1 Amber 29 Battery Level Indicators 5 Creed 29 Faut Indicator NRCG ooo wns wane de odes dL oA d ed RE bu ee ERE o 29 Bypass In
24. Y 30A UPS Output Circuit Breaker Q Circuit Breaker O UPS PFC Battery Inverter UPS PFC Battery Inverter 14 Installation and Configuration 6 3 3 S4KPAD HDWR and S4KPAD HDWR MBS Terminal Block Connections 6 3 4 Conduit entry holes are provided on the rear and side of the box Input and output wiring should not share the same conduit Table 1 Electrical requirements S4KPAD HDWR and S4KPAD HDWR MBS Input Current Recommended Max Recommended Wire Maximum Wire Terminal Rating External Overcurrent including ground wire Accepted by Tightening Protection 75 C copper wire Terminal Block Torque The standard S4KPAD HDWR comes installed on the UPS The SAKPAD HDWR MBS with manual bypass switch is optionally available Both have the same hardwire terminal connections l j Ole le fe OUTPUT 30A Max Branch Overcurrent Protection liada 8 10 AWG USE COPPER WIRE ONLY 20 in Ib Strip 7mm Oy pepe e Opry pele X S e 0 t 0 N ni N E gt e N B e Output to Load See Note 1 Input to UPS See Note 2 NOTE Q 1 The installer must provide circuit breaker protection according to local codes The utility disconnect should be within sight of the UPS or have an appropriate lock out Maintain service space around the UPS or use flexible conduit 2 The installer must provide output distribution panels circuit breaker protection or emergency disconnects according to local
25. actor Correction PFC Circuit In normal operation the rectifier power factor correction PFC circuit converts utility AC power to regulated DC power for use by the inverter while ensuring that the waveshape of the input current used by the UPS is near ideal Extracting this sinewave input current achieves two objectives The utility power is used as efficiently as possible by the UPS The amount of distortion reflected on the utility 1s reduced This results in cleaner power being available to other devices in the building not being protected by the S4K4U6000 3 3 Inverter In normal operation the inverter utilizes the DC output of the power factor correction circuit and inverts it into precise regulated sinewave AC power Upon a utility power failure the inverter receives energy from the battery through the DC to DC converter In both modes of operation the UPS inverter 1s on line and continuously generating clean precise regulated AC output power 3 4 Battery Charger The battery charger utilizes energy from the utility power and precisely regulates it to continuously float charge the batteries The batteries are being charged whenever the S4K4U6000 is plugged in even when the UPS is not turned on 3 5 3 6 3 7 System Description DC to DC Converter The DC to DC converter utilizes energy from the battery system and raises the DC voltage to the opti mum operating voltage for the inverter This allows the inverter to
26. actors caused the problem and how to remedy the situation 1 The Fault indicator will illuminate indicating the UPS has detected a problem 2 Analarm will sound alerting that the UPS requires attention 3 One or more additional Load Level Battery Level indicators will be illuminated to provide a diagnostic aid to the operator as described below Fault indicator Battery indicators Load Level indicators C INPUT BATTERY UPS ON BYPASS AC Input __ Bypass indicator T T indicator Battery indicator UPS ON indicator Table 4 Fault indicators Indicator status Diagnosis Audible alarm All indicators On bypass due to output overload beep every half second indies On bypass due to overtemperature condition on L1 1 second beep every 4 seconds On bypass due to overtemperature condition on L2 2 second beep every 4 seconds Indicator B On bypass due to DC bus overvoltage on L1 1 second beep every 4 seconds On bypass due to DC bus overvoltage on L2 2 second beep every 4 seconds Indicator C On bypass due to control power supply failure on L1 1 second beep every 4 seconds On bypass due to control power supply failure on L2 2 second beep every 4 seconds indicator D On bypass due to PFC failure on L1 1 second beep every 4 seconds On bypass due to PFC failure on L2 2 second beep every 4 seconds Indicator E On bypass due to inverter failure on L1 1 second beep every 4 seconds On bypass due to inverter failure on L2 2 second beep eve
27. atically sense the utility frequency when first plugged in and set the nominal frequency to match Therefore for all normal use the Auto Sense button should be selected Some special applications require that the UPS be used as a frequency converter Frequency con verter 50Hz or frequency converter 60Hz may be selected Note that frequency converter operation disables the Bypass If for any reason the UPS inverter 1s unable to power the load the alternate bypass to utility power will not be available and power will be removed from any load Options Tab Computer users may choose to use versatile com puter shutdown software that communicates with the UPS via a serial communications cable The Options tab should not be used to modify the UPS functions for such applications For some industrial applications and special computer applications the UPS may be moni tored and controlled using external voltages and relay contact signals The Options tab expands the UPS versatility for such applications Refer to your UPS manual for a description of the 9 pin communication connector on the rear of the UPS Pin 6 of the 9 pin communication connector is used for Any Mode Shutdown of the UPS out put This control input may be used in special applications to disable the UPS output power both Inverter and Bypass The Options tab allows the behavior of the Any Mode Shutdown feature to be modified When the program opens or the REFR
28. attery cabinets can be used in rack mount or tower configuration Take proper precautions when lifting them CAUTION Verify that the battery cabinet circuit breaker is in the OFF position Do no energize the battery cabinet at this time When installation is complete you will be instructed to turn on the circuit breaker When the external battery cabinet is received it should be inspected for freight damage Report dam age to the carrier and your local dealer or Sola Hevi Duty representative To install an external battery cabinet l NOTE After installation is complete you must use the included For slide rail installations first remove the top side fin by sliding it forward and lifting it up Optional rack mount handles are shipped with the external battery cabinet and may be installed now Securing hardware and slide rails are sold separately Please contact your local dealer or Sola Hevi Duty representative for these additional options and any assistance needed Fasten the slides into position with the screws according to the instructions included with the slide rails Use the enclosed support bases for the tower option to prevent the assembly from tipping over One additional set of support base extensions ships with each external battery cabinet Connect the supplied external battery cabinet cable to either of the connectors on the rear of the external battery cabinet then to the rear of the UPS Support Base With
29. attery Test by pressing the ON button for 1 second The front Battery lamp will light for about 15 seconds and then extinguish leaving only the Inverter and Line lamps illuminated Review all setting option provided by the configuration program Some changes require that the UPS be OFF If this 1s the case these should be programmed before powering the loads The configuration program 1s described 1n the next section Connect all loads for normal operation 18 8 0 8 1 8 1 1 Configuration Program CONFIGURATION PROGRAM The final step of installation may require custom configuration of your UPS using the enclosed config uration program Some configuration settings may be changed only while the UPS is off These should be set before the UPS is put into full time service powering the critical load For most users operating with 120 VAC L N and with no external batteries the factory default set tings will be adequate This manual illustrates the features available for modification as well as the factory default setting The factory default L N setting is 120 VAC When first powered by the AC input the UPS will auto sense the utility phase angle between L1 and L2 setting the UPS to operate as either a 120 208 VAC system 120 degrees leading or lagging or a 120 240 VAC system 180 degrees If your application requires that the L1 N L2 N voltages be set at 100 110 115 or 127 VAC the cor responding phase angle between L1 and
30. battery cabinet 1n the lowest possible rack position 3 Install the rear member of each bracket assembly into rack M5 screws enclosure with two 2 M5 screws provided in this kit see Front rack figure at right The return flanges on the bracket assembly mounting rails fit to the inside of rack mounting rails Insert screws loosely finger tight into the top and bottom holes of the return flange on the rear member Extend the bracket assembly by sliding the front member forward until 1t touches the front rack mounting rail Insert two 2 M5 screws loosely finger tight into top and bottom holes of the return flange on each front member Make sure bracket assemblies are at the same mounting height on all four 4 rack mounting rails Rear rack mounting rails M5 screws 11 Get eight 8 M4 screws and eight 8 M4 nuts from the hardware pack in this kit Each nut has a locking nylon insert that begins gripping the screw when it is halfway tight Make sure to tighten the nut and screw completely to ensure locking action Fasten the rear member and the front member together using 4 screws and 4 nuts per bracket assembly as shown in at right For maximum support insert fasteners for each bracket assembly as far apart as possible depending on rack depth while still joining both members see figures at right Check alignment of bracket assemblies and TIGHTEN ALL SCREWS FROM Steps 2 and 3 Prepare the UPS or battery
31. cabinet the equipment for rack mounting by following instructions in the equipment s user manual The equipment may require additional parts to be added or parts to be removed for rack mounting After it is prepared lay the equipment in rack mounting position Fasten the inner members from Step 1 to the equipment on both sides as shown at right with eight 8 M4 screws provided in the kit Make sure retaining latch 1s near the rear of the equipment as shown see figure at right Open the grease packet provided in the kit Apply a 1 long bead of grease at four 4 places inside the bottom curved tracks of the front members as shown below right The grease will allow the equipment to slide into the bracket assemblies more easily CAUTION Lifting equipment into the rack may be a two person job depending on the weight of the equipment See equipment s user manual Insert the equipment with inner members attached in Step 5 into the bracket assemblies by inserting the top and bottom edges of the inner members into the top and bottom curved tracks of the front members and sliding the equipment into the rack see figure at right Ends of inner members are tapered to allow the rear of the equipment to be angled upward before insertion if space allows Then the rear bottom edges of the inner members can be placed into the front edge of the bottom tracks and the front of the equipment can be tipped up so they are level to inse
32. codes Output circuits must not share a common conduit with any other wiring For best performance distribute all L N loads evenly between L1 and L2 S4KPAD 001 Power Distribution Box An optional S4KPAD 001 1s available to provide the con venience of an L14 30P input plug and output recepta cles To use this box remove the original SAKPAD HDWR hardwire box and install the S4KPAD 001 Output Receptacles Manual Table 2 Electrical requirements S4KPAD 001 Recommended Max Input Current External Overcurrent Required Utility Rating Protection Receptacle NEMA L14 30R 15 6 4 6 5 Installation and Configuration Install the Grounding Electrode Conductor A Grounding Electrode Conductor must be attached to the rear panel using the M5x12 Phillips screw provided This connection is required in addition to the power input ground connection to the remov able power distribution box Install an 8 AWG 10 mm 75 C copper wire minimum size see NEC 250 5d 250 81 250 83 table 250 94 grounding electrode conductor to the nearest effectively grounded metal structural member nearest effectively grounded metal water pipe or other grounding electrode in the grounding electrode system If the grounding electrode conductor must be protected non metal conduit 1s recommended If metal conduit must be used bond both ends of the conduit to the grounding electrode conductor Con duit is not an acceptable grounding elec
33. determined to charged above 8096 an automatic battery test will run for about 15 seconds Close the Output circuit breaker on the rear of the UPS If a manual bypass switch 1s used the UPS Available indicator by the switch will light If a manual bypass switch 1s used transfer the switch to the UPS position The output terminal block will be powered at this time Perform a Manual Battery Test Press the On button for one 1 second The front Battery indicator will light for about 15 seconds and then return to only the UPS ON and AC Input indicators being illuminated Review all setting option provided by the configuration program Some changes require that the UPS be OFF If this 1s the case these should be programmed before powering the loads The configuration program 1s described 1n the next section Connect all loads for normal operation 17 Initial Startup and Electrical Checks 7 1 L14 30P Plug in Connections Including the S4KPAD 001 Distribution Box WARNING Miswiring power to the input L1 L2 N G or connecting to single phase voltages L N G only may damage the UPS A qualified electrician should verify that the L14 30R is properly wired before attaching the UPS If the configuration program has been used to set the L N voltage at 100 110 or 115 then the input phase angle is required to be 180 degrees If the configuration program as been used to set the L N voltage at 127 VAC then the input phase angle is re
34. diedtor Amber st oA te ta hte oe werk bee ao do debt on es ed tS nd 29 UPS ON Indicator Gr sai aie hos SOR hicks OE AR ATACAR CR HOUR EUR AR RR 29 Battery Indicator Ame i caw ieee Bos UR HG PR IESE AS 29 AC Taput Indicator Green tus duce o RR RR n ORC ts CRUS CR SCR UR RUP aL Re 29 10 0 10 1 10 2 10 3 11 0 11 1 11 2 11 3 11 4 12 0 12 1 12 2 13 0 13 1 14 0 14 1 MODES OF OPERATION scent nas 30 Normal Mode Operational 6 oer eee ma tenete de die e eU AUR OA Vt d 30 Battery Mode Operation a 2a quidein erts o E Ecce he S Cabos Ca RU AA scu ose a Ca rx SCR 30 Battery Recharge Operation 22 446 6446 5445 RUP ECC Ea PW ber Ix e b EVA 30 COMMUNICATIONS cias epp EU due RU PRONUS rur Ru heu dac S E NOS I dips 31 Communications Interface POFUb oi 2d mee ig Rx UR op de ERO dd doble edes ids 31 LIL eo It erfaeesP obt sia HR bos Lines AA RE d oho pad tad d dde peat pua d 31 11 1 2 Communications SNMP Adapter SNMP WEB CARD ee IIR 31 Pin 4 Remote Shutdown on Battery 0 0 0 cc ee eee eas 32 UPS Intelligent Communications vices anes a AG Eb ERES d 32 Remote Emergency Power Off 0 0 00 0 cc ee ee ee eee er 33 MAINTENANCE ais wor 34 Battery Replacements iia AA RA 34 12 1 1 Internal Battery Replacement Procedures 34 MS AAA IN IO aT T qure Menke sue E E 35 TROUBLESHOOTING sevice eis titi ep UU eee ibd e 36 Auto Learning Battery Run Times ee ee eee ene 40 SPECIFICAT
35. ding 70 VAC 140 VAC 30 0 loading 60 VAC 140 VAC L1 N L2 N Max Allowable VAC 150 VAC Input Frequency w o Battery 40 70 Hz Operation Input Power Connection OUTPUT AC PARAMETERS See Distribution Box Options L1 L2 F Defaul 200 for 8 cycles 130 for 10 seconds with transfer to bypass Bypass Protection Limits Disable Bypass operation Re enable Bypass operation Disable Bypass operation If input voltage exceeds 15 of the nominal voltage If input voltage returns to within 10 of nominal output voltage When the input frequency prevents synchronous operation 41 Table 8 UPS specifications continued Model Number S4K4U6000 BOF to 104 F 0 C to 40 C G F to 122 F 18 C to 50 C 096 to 95 non condensing Up to 10 000 ft 3000m at 104 F 40 C without derating 50 000 ft 15 000 m maximum AGENCY Safety UL 1778 c UL Listed Suitable for computer room applications RFI EMI FCC Part 15 Subpart B Class A Surge Immunity IEEE ANSI C62 41 Category A amp B Transportation ISTA Procedure 1A Table 9 Battery specifications Model Number S4K144INTBAT DIMENSIONS in mm Shipping W x D x H in mm 13 4 x 27 2 x 13 4 340 x 690 x 340 WEIGHT Ibs kg Uni 79 35 8 Shipping 84 38 1 Type Valve regulated non spillable flame retardant lead acid Quantity x V x Rating 12 x 12V x 9 0 AH Battery Mfg Part Yuasa REW 45 12 FR Back Up Time See Table 7 Battery run times Recharge Time 6 Hours
36. er distribution box Loosen the three captive mounting screws about 20 turns until the power distribution box can be pulled away from the UPS Loosen the electrical connector cover by backing out the two screws holding it one turn each Also loosen the end screw one turn Slide the cover to reach the end screw and cover the electrical connectors retighten the three screws gently to hold the cover in place Replace the UPS Loosen the three screws holding the electrical connector cover again one turn each Slide the cover away from the electrical connectors gently retighten the three screws Align the connectors on the power distribution box and the UPS Push the power distribution box into place Holding the power distribution box firmly against the UPS tighten the three captive mounting screws until the box is secure Do NOT overtighten the screws Close the Input circuit breaker on the power distribution box Close the Output circuit breaker on the UPS rear panel Turn the Bypass Switch on the power distribution box back to the UPS position Mounting screws for removable power distribution box Electrical Screws securing electrical connector connector cover cover N Electrical connectors 35 Troubleshooting 13 0 TROUBLESHOOTING The information below indicates various symptoms a user may encounter in the event the S4K4U6000 develops a problem Use this information to determine whether external f
37. esigned for this program 21 8 4 8 4 1 8 4 2 8 4 3 8 4 4 Configuration Program Configuration Program Operation Read Confirm UPS Configuration Settings The UPS settings may be monitored but not changed using the configuration program while the UPS 1s operating in any mode If the program is only used to read the present UPS settings close the pro gram using the CANCEL button Mistakenly using the APPLY or OK button x will attempt to write data to the UPS and will AA LULU x result in the error message shown at right if ES Mo Success the UPS is not off The LIPS must be off to change values listed an UPS and OPTIONS TAB Please turn UPS off and TRY again If this message 1s displayed and you do not wish to change any settings close this error message and close the configuration program using the CANCEL button If the UPS is off and you do not wish to risk changing any settings close the program using the CAN CEL button Do not use the APPLY or OK buttons in the configuration program Changing UPS Settings UPS SETTINGS MAY ONLY BE CHANGED USING THE CONFIGURATION PROGRAM WHEN THE UPS IS OFF AND NO POWER IS BEING DELIVERED TO THE LOAD AC input power must be available to power the UPS logic during programming Only the AC Line indicator will be on indi cating utility input power To turn the UPS off to change configuration settings press the UPS OFF Bypass button twice within four seconds hold the button
38. f UFS operation Refresh ou have modified setting that wall require the UPS Ge th OFF mode before you may use the APPLY or OK commands ou have moditied settings that may be transmitted to the UPS ursi the APPL ar 0k command while WPS re running th any mode cancel ann Low Battery Time Warning The UPS will estimate remaining operating time when on batteries A low battery alarm is activated if the estimated time reaches the Low Battery Time This may be changed to any value from 2 to 30 minutes Auto Battery Test Time The UPS performs an automated battery test periodically if enabled The user may also select time periods of 7 14 21 and 28 days Battery Cabinets Number If additional batteries are attached to the UPS accurate battery runtime estimates are possible if the battery number and type of batteries are entered here The new UPS models are designed to operate with up to four external battery packs or four long runtime battery packs not currently available Auto Battery Test In some applications it may be preferable to disable the automated periodic battery test Click on the box to remove the check mark and disable the periodic battery test 26 Configuration Program 8 9 About Tab The version number of the configuration program may be confirmed using the About Tab Sola Config Program 27 Controls and Indicators 9 0 CONTROLS AND INDICATORS 9 1 9 2 All indicators lit for illust
39. g or removing the cover may expose you to lethal voltages within this unit even when it 1s apparently not operating and the input wiring is disconnected from the electrical source Observe all cautions and warnings in this manual Failure to do so may result in serious injury or death Refer all UPS and battery service to qualified service personnel Do not attempt to service this product yourself Never work alone SAVE THESE INSTRUCTIONS This manual contains important safety instructions Read all safety installation and operating instructions before operating the Uninterruptible Power System UPS Adhere to all warnings on the unit and in this manual Follow all operating and user instructions Individuals without previous training can install and operate this equipment It is not intended for use with life support and other designated critical devices Maximum load must not exceed that shown on the UPS rating label The UPS is designed for data processing equipment If uncertain consult your local dealer or Sola Hevi Duty representative This UPS is designed for use on a properly grounded earthed 100 200 110 220 115 230 120 208 120 240 or 127 220 VAC 50 Hz or 60 Hz supply The factory default setting 1s 120 208 VAC 60 Hz Installation instructions and warning notices are located in this manual This UPS is only for use with a four wire input L1 L2 N G This UPS MAY NOT be used with a three wire single phase utility source L1
40. grade power during power outages If input power is unavailable for an extended time the UPS will shut down when batteries are depleted or a shutdown signal is sent by the computer operating system to limit battery depletion serial data or contact closure If Auto Restart is enabled check mark in box the UPS will restart when input power is restored If the UPS turns off power to the load for any other reason manual restart 1s required See 8 6 Options Tab for exceptions Click on the box to remove the check mark and disable Auto Restart L N Reverse Detection 120V UPS Models Only Proper wiring of the receptacle powering the UPS is critical for safety EMI suppression and surge suppression The UPS checks the outlet when first plugged in If the Line Neutral 1s reversed or the ground is missing the UPS will not start If a problem is detected after the UPS is started the UPS will continue to operate but the AC Input indicator will flash In some unique applications the user may wish to disable this alarm Except for special situations improperly wired receptacles should be immediately repaired before the UPS 1s put into service Click on the box to remove the check mark and disable this alarm 23 8 5 4 Frequency Selection 8 6 Configuration Program The UPS is normally designed for 50Hz or 60Hz operation The factory default corresponds to the model All models are capable of being used as 50Hz or 60Hz systems The UPS will autom
41. harged to obtain their design life The UPS continu ously charges the batteries when connected to the utility supply When storing the UPS for any length of time it 1s essential to plug the UPS in for at least 24 hours every four to six months to ensure full recharge of the batteries Failure to recharge the batteries peri odically will permanently degrade battery capacity The S4K4U6000 is designed to allow the user to safely replace the internal batteries Read the safety cautions before proceeding Contact your local dealer or Sola Hevi Duty representative to obtain the appropriate replacement battery kit part number and pricing 12 1 Battery Replacement CAUTION A battery can present a risk of electrical shock and high short circuit Current The following precautions should be observed before replacing the batteries Remove rings watches and other metal objects Use a Phillips crosshead screwdriver with insulated grips Do not lay tools or other metal objects on top of the batteries f the battery replacement kit is damaged in any way or shows signs of leakage contact your local dealer or Sola Hevi Duty representative immediately Do not dispose of batteries 1n a fire The batteries may explode 12 1 1 Internal Battery Replacement Procedures 1 Gently remove the front metal bezel cover from the UPS by pulling forward Loosen the two captive screws on the front battery door Lay the battery door aside for
42. hat is automatically learned 40 Specifications 14 0 SPECIFICATIONS Table 8 UPS specifications Model Number S4K4U6000 4200W 5200VA at 127 220 120 or 240 degrees only 4200W 5200VA at 120 208 120 or 240 degrees 4200W 6000VA at 120 240 180 degrees 4200W 6000VA at 115 230 180 degrees only 3780W 5400VA at 110 220 180 degrees only 3360W 4800VA at 100 200 180 degrees only Model Rating DIMENSIONS in mm Unit W x D x H in mm 6 9 x 24 2 x 16 9 176 x 615 x 430 Shipping W x D x H in mm 13 2 x 27 8 x 20 9 335 x 705 x 530 WEIGHT Ibs kg Uni 67 30 3 Shipping 76 3 34 6 INPUT AC PARAMETERS Nominal Operating Frequency 50 or 60 Hz Factory Default 60 Factory Default VAC 120 208 VAC at 120 degrees L1 L2 Factory Default Input Phase Angle 120 degrees 120 180 240 degrees Auto sensing on application of AC Restrictions for L N voltages other than 120 VAC 120 VAC nominal Allowable Input Phase Angle Factory Default L1 N L2 N VAC User Configurable L1 N L2 N VAC 100 110 115 120 127 VAC May be modified using configuration program L1 N L2 N Operating Voltage Range Without Battery Operation Except 100 VAC L N Operation 100 90 loading 90 VAC 140 VAC 90 70 loading 80 VAC 140 VAC 70 30 loading 70 VAC 140 VAC 30 0 loading 60 VAC 140 VAC L1 N L2 N Operating Voltage Range Without Battery Operation 100 VAC L N Operation 100 70 loading 80 VAC 140 VAC 70 30 loa
43. local dealer or Sola Hevi Duty representative AN CAUTION The UPS is heavy see 14 0 Specifications Take proper precautions when lifting or moving it Install the UPS indoors in a controlled environment where it cannot be accidentally turned off Place it in an area of unrestricted airflow around the unit away from water flammable liquids gases cor rosives and other conductive contaminants Maintain a minimum clearance of 4 100mm in the front and rear of the UPS Maintain an ambient temperature range of 32 F to 104 F 0 C to 40 C NOTE UPS operation in sustained temperatures above 77 F 25 C reduces battery life Install the Main Cabinet The S4K4U6000 may be installed either as a tower unit or in a rack depending on available space and use considerations Determine the type of installation and follow the appropriate instructions in either 6 1 1 Tower UPS Installation or 6 1 2 Installing the Adjustable Rack Mount Kit Sold Separately Tower UPS Installation When using the S4KA4U6000 in a tower configuration use the included support base shown below left to stabilize the UPS If any external battery cabinets are added they will include spacers to accommodate the additional cabinets shown below right Figure2 Support base and spacers End Bases 2U Spacer Spacers added to support 4U Support Base base to accommodate additional battery cabinets 10 6 1 2 Installation
44. ne if the battery 1s inadvertently grounded If inadvertently grounded remove source of ground Contact with any part of a grounded battery can result in electrical shock The likelihood of such shock will be reduced if such grounds are removed during installation and maintenance applicable to a UPS and a remote bat tery supply not having a grounded supply circuit 1 0 GLOSSARY OF SYMBOLS BY OES PbH2S04 ES I care Risk of electrical shock Indicates caution followed by important instructions AC input AC output Requests the user to consult the manual Indicates the unit contains a valve regulated lead acid battery Recycle DC voltage Equipment grounding conductor Bonded to ground AC voltage ON Alarm Silence Battery Test OFF Bypass Glossary of Symbols 2 0 Introduction and System Description INTRODUCTION AND SYSTEM DESCRIPTION Congratulations on your choice of the Sola Hevi Duty S4K4U Uninterruptible Power Supply UPS It provides conditioned power to microcomputers and other sensitive electronic equipment Upon generation AC power is clean and stable However during transmission and distribution it 1s subject to voltage sags spikes or complete power failure that may interrupt computer operations cause data loss or even damage equipment The S4K4U6000 protects equipment from these distur bances The S4K4U6000 is a compact on line UPS An on line UPS continuously conditi
45. nect cables are fully inserted in the sockets Turn on the battery cabinet circuit breaker now If you are using a distribution box that includes a manual bypass switch place the switch in BYPASS position Turn on the branch circuit disconnect to apply voltage to the input terminal block Using a voltmeter verify the expected L1 N L2 N and L1 L2 voltages a Ifno manual bypass switch is used there will be no output voltage at this time If a manual bypass switch is used verify that the same voltages appear at the Output terminals If a manual bypass switch 1s used the Bypass lamp will light by the switch If no manual bypass switch 1s used there will be no output voltage at this time b Ifthe configuration program has been used to set the L N voltage at 100 110 or 115 then the input phase angle 1s required to be 180 degrees c Ifthe configuration program as been used to set the L N voltage at 127 VAC then the input phase angle 1s required to be 120 degrees leading or lagging After verifying proper input voltage to the UPS terminal block turn off the branch circuit power close all access panels to the distribution box and reapply input power Close the Input circuit breaker located on the distribution box The green AC Input indicator should illuminate on the front panel Press the On button for 1 second The Bypass indicator will light for several seconds before the UPS ON indicator turns on continuously If the batteries are
46. nk software on four computers and coordinate shutdown in the event of a power failure The Intellislot RELAY CARD INT provides dry contact relay outputs for custom wired applications and delivers support for built in shutdown for AS 400 systems CAUTION To maintain safety SELV barriers and for electromagnetic compatibility signal cables should be segregated and run separate from all other power cables where applicable 32 Communications 11 4 Remote Emergency Power Off The UPS is equipped with a Remote Emergency Power Off REPO connector The user must supply a means of interfacing with the REPO circuit to allow disconnecting the UPS input feeder breaker to remove all sources of power to the UPS and connected equipment to comply with national and local wiring codes and regulations Figure 5 REPO switch connections REPO Connection il oAMAA o NM REPO REPO connections REPO connections as shipped for normally open for normally closed switch system switch system fail safe 12 3 4 123 4 123 4 Sms Sr E Key to REPO switch connections 1 24 VDC 2 Sense 3 Sense 4 Ground A CAUTION To maintain safety SELV barriers and electromagnetic compatibility signal cables should be segregated and run separately from power cables 33 12 0 MAINTENANCE Maintenance The S4K4U6000 requires very little maintenance The batteries are valve regulated non spillable flame retardant lead acid and should be kept c
47. o bypass power Pressing the OFF Bypass button three times within 4 seconds will change the unit from UPS ON to UPS off mode This will result in a loss of power to the receptacles and connected loads but the UPS s circuits remain live charging the units battery Peform all necessary shutdown procedures on connected loads before pressing this button three times or two times from bypass mode 28 9 3 9 4 9 5 9 6 9 7 9 8 9 9 Controls and Indicators L1 amp L2 Load Level Indicators Two Rows of Indicators 4 Green 1 Amber The Load Level indicators display the approximate electrical load placed upon both output legs of the UPS at all times Each indicator represents an approximate 25 percent increase in load For optimum utilization of the UPS distribute L N loads to approximately balance the loads on L1 and L2 Battery Level Indicators 5 Green The Battery Level indicators display approximate battery capacity at all times Each indicator repre sents an approximate 20 percent increase in battery capacity The S4K4U6000 is equipped with automatic and remote battery test features The automatic test occurs every 14 days this option is user configurable if utility has not been interrupted Should the battery fail this test the red Fault indicator along with the A and C diagnostic indicators will illumi nate and an alarm will sound refer to 13 0 Troubleshooting The remote test feature functions with Multilink
48. of your inquiry 36 Troubleshooting All audible alarms can be silenced with the exception of Low Battery Bypass Reminder and Missing Batteries at Startup alarms Once silenced the alarm will not sound again until a new alarm condi tion 1s present Table 5 Alarm conditions Condition Alarm D ERRA Communications A one half second beep every 1 second Battery Test Failure A two second beep every 1 minute REPO Activated A one quarter second beep every half second Table 6 Troubleshooting guide Problem me Solon Ensure the UPS is OFF Disconnect all loads and ensure nothing is lodged in output receptacles Ensure the loads are not defective or shorted internally UPS not plugged in UPS is operating in Battery Mode make certain UPS is securely plugged into the wall receptacle Patan indicators UPS input protection fuse UPS is operating in Battery Mode Save data and close ea has blown opened applications Replace UPS input fuse then restart UPS as UPS is operating in Battery Mode Save data and close oniy voltage outor YRS applications Ensure utility supply voltage is within acceptable limits for UPS Batteries are not fully Keep UPS plugged in continuously at least 24 hours to charged recharge batteries UPS has reduced battery UPS is overloaded Check load level display and reduce the load on the UPS ume Replace batteries Contact your local dealer Sola Hevi Duty representative or Sola Hevi Duty Technical Supp
49. ons and regulates its output voltage whether utility power is present or not It supplies connected equipment with clean sinewave power Sensitive electronic equipment operates best from sinewave power For ease of use the S4K4U6000 features a light emitting diode LED display to indicate both load percentage and battery capacity It also provides self diagnostic tests a combination ON Alarm Silence Battery Test button a Standby button user configurable program and two levels of alarms when the unit is operating on battery The S4K4U6000 has an interface port for communication between the UPS and a network server or other computer systems This port provides detailed operating information including voltages cur rents and alarm status to the host system when used in conjunction with Sola Hevi Duty s Multi Link software MultiLink software can also control UPS operation remotely System Description 3 0 SYSTEM DESCRIPTION Dynamic Input H Bypass gt output SL L1 O TVSS amp ET L2 EMI RFI o M o Inverter T L2 Filters N N DC to DC Converter Battery Batte Charger id a gum 3 1 Transient Voltage Surge Suppression TVSS and EMI RFI Filters These UPS components provide surge protection and filter both electromagnetic interference EMI and radio frequency interference RFI They minimize any surges or interference present in the util ity line and keep the sensitive equipment protected 3 2 Rectifier Power F
50. ort Services for replacement battery kit UPS fails to start when the UPS is short circuited or ON button is pressed overloaded input range Batteries may not be able to hold a full charge due to age Fault and Bypass indicators and all Load Level indicators are illuminated Check load level display and remove non essential loads Recalculate the load and reduce number of loads connected to UPS Check load equipment for faults UPS overloaded or load equipment is faulty Fault and Bypass indicators UPS requires service Contact your local dealer Sola and diagnostic indicator C are EU FORTOLDONWOSU DD Hevi Duty representative or Sola Hevi Duty Technical illuminated Support Services Fault and Bypass indicators and diagnostic indicator D are illuminated UPS requires service Contact your local dealer Sola Hevi Duty representative or Sola Hevi Duty Technical Support Services UPS PFC Power Factor Correction Circuit fault Ensure the UPS is not overloaded ventilation openings UPS internal fan has a are not blocked and room ambient temperature is not Fault and Bypass indicators problem or UPS shutdown excessive and diagnostic indicator Aare due to temperature Wait 30 minutes to allow UPS to cool then restart UPS illuminated condition Load is on bypass If UPS does not restart contact your local dealer Sola power Hevi Duty representative or Sola Hevi Duty Technical Support Services 3
51. quired to be 120 degrees leading or lagging l 2 3 4 10 Lf 12 13 14 Verify that the input and output circuit breakers are off During initial system checks unplug all loads or open load disconnects Inspect all wiring cables and connection If external battery cabinets are used verify that the battery interconnect cables are fully inserted in the sockets Turn on the battery cabinet circuit breaker If you are using a distribution box that includes a manual bypass switch place the switch in BYPASS position Plug in the UPS input plug Turn on the branch circuit disconnect to apply voltage to the UPS input If no manual bypass switch is used there will be no output voltage at this time If a manual bypass switch is used the Bypass lamp will light by the switch Close the input circuit breaker located on the distribution box The green Line lamp should illuminate on the front panel Press the Start button for 1 second The Bypass lamp will light for several seconds before the Inverter lamp turn on continuously If the batteries are determined to charged above 80 an automatic battery test will run for about 15 seconds Close the output circuit breaker on the rear of the UPS If a manual bypass switch 1s used the Inverter lamp by the switch will light If a manual bypass switch 1s used transfer the switch to the Inverter position The output terminal block will be powered at this time Perform a Manual B
52. rative purposes AS prs on M n E o wht E Vertical overlay for tower installation OO L7 L1 La OD E El El CO 12 AC INPUT BATTERY UPS ON BYPASS Cc oo CER D Horizontal overlay for rack mounting ON Alarm Silence Battery Test Button This button controls output power to connected load s and has three functions ON Alarm Silence Manual Battery Test ON Pressing this button will start up the UPS in order to provide conditioned and protected power Alarm Silence To silence alarms press this button for at least one Second After the alarm is silenced the S4K4U6000 will reactivate the alarm system to alert of addi tional problems NOTE The LOW BATTERY and BYPASS reminder alarms CANNOT be silenced Manual Battery Test To initiate a manual battery test press the ON Alarm Silence Battery Test button for at least one second while operating from utility power with no alarm conditions present If only three of the five Battery indicators illuminate allow the UPS to recharge the batteries for 24 hours After 24 hours retest the batteries After the batteries have been retested if only three of the five Battery indicators illuminate con tact your local dealer Sola Hevi Duty representative OFF Bypass Button This button controls output power to connected load s and has dual functions OFF and Bypass CAUTION Pressing the OFF Bypass button once will cause the load to be transferred t
53. rt the top edges of the inner members before sliding the equip ment into the rack see figure below right The equipment should move smoothly into the bracket assemblies If it does not recheck the alignment of the front and rear members from Steps 2 and 3 Secure the front of the equipment to the rack mounting rails to prevent the equipment from sliding out of position If securing holes are provided on the front of the equipment that align with the center holes on the return flange of the front members you can use the four 4 extra M5 screws provided in the kit to secure the equipment Otherwise the equipment should be secured to the front of the rack with four 4 customer supplied fasteners 12 Installation and Configuration M4 SCrews M4 nuts 18 rack depth M4 nuts N 32 rack depth M4 screws UPS or battery cabinet M4 screws Apply UPS or battery cabinet grease inside and push it into the rack Insert the UPS into the front members lift the front 6 2 Installation and Configuration External Battery Cabinet Installation Optional Sola Hevi Duty external battery cabinets may be connected to the UPS to provide additional battery run time External battery cabinets are designed to be placed on one side of the UPS or stacked beneath the UPS CAUTION The external battery cabinet s are heavy see 14 0 Specifications External b
54. ry 4 seconds Indicators A amp B Inverter to Inverter communications failure half second beep every 1 second Indicators A amp C UPS failed battery test 2 second beep every 60 seconds Indicators A amp D L1 to L2 phase angle unacceptable Indicators B amp C REPO is currently activated UPS output cannot be started by any method UPS is OFF due to previous REPO REPO is no longer activated Once utility power is Indicators B amp D restored press the OFF button twice within four seconds to clear the alarm then press the ON button to start UPS Auto restart is NOT possible Indicators C amp E UPS shutdown due to command from communications RS232 or SNMP no beep Indicators D amp E UPS is OFF due to charger overvoltage 1 second beep every 4 seconds AC Input indicator On amp AC input has been applied to start UPS but the batteries are either missing or below the Battery indicator Flashing minimal level to allow the UPS to start continuous audible alarm Bypass indicator Flashing Bypass voltage is present but is disabled for use because the voltage or frequency is outside acceptable limits Under fault conditions the Fault indicators will be illuminated indefinitely while the battery charger is operational or for a maximum of 5 minutes while the battery charger is not operational If a problem persists consult your local dealer or Sola Hevi Duty representative Please have the UPS model number and serial number available at the time
55. ry test Set the Auto Battery test to 7 14 21 or 28 days Specify the number of external battery cabinets connected to the UPS to adjust the remaining run time calculations reported by Sola Hevi Duty software products Modify the shutdown setting of DB 9 pin 6 for information on pin assignments see 11 0 Com munications What You Will Need In addition to the S4K4U6000 UPS you will need the configuration program diskette and serial cable beige or tan three wire GND TX RX straight through 2 2 3 3 5 5 included in the UPS accessory box A computer desktop or laptop running Windows 95 or later is also required to set up and run the configuration program 19 8 2 Configuration Program Configuration Program Installation An easy to use installation program will streamline the installation of the configuration program If you have a previous version of this configuration program installed it is recommended that it be uninstalled using its Uninstall program before installing this updated version 1 Use the Windows Explorer to find and open the Lbt_gxt2 1 6 exe installation program on the included software CD 2 When you see this PreSetup window select OK This will open the main installation screen PreSetup i l xj PreSetup will prepare the temporary files needed s for installation D 3 Click NEXT to continue installing the configuration program Version 1 3 5 23 Welcome T
56. see illustration at right using the following directions C ES 1 Open the ferrite bead Place the network cable inside the ferrite bead groove 2 3 Wrap the cable once around the ferrite bead 4 Position the ferrite cable as close as possible to the end of the cable that connects to the UPS 5 Close the ferrite bead so that the ferrite bead s case snaps closed with the cable routed through the ferrite bead s case Wrap network cable around ferrite bead i 31 Communications Pin 4 Remote Shutdown on Battery 1 This pin is functional only when the UPS is in battery mode If the UPS is being powered by the utility Pin 4 will ignore any signal on this pin 2 Pin 4 requires a 5 12 VDC signal to shutdown This normally comes form the serial port using Sola Hevi Duty s contact closure cable It cannot be used with just a contact closure unless the relay is used to switch a voltage source A 5 12 VDC signal for 1 5 seconds or greater is required to signal a shutdown Signals for less than 1 5 seconds will be ignored After Pin 4 receives a shutdown signal for 1 5 seconds the command cannot be canceled 3 A battery shutdown signal on Pin 4 will NOT cause an immediate Shutdown A shutdown signal will start a 2 minute shutdown timer The timer cannot be stopped After 2 minutes the UPS will shut down 4 Ifthe utility returns during the 2 minute timer countdown the shutdown timer will continue until the end of 2 minutes and
57. splay template indicates the percent Normal Mode Operation age of load see example at right on the UPS output Batteries at 100 charge L1 Load at 10 L2 Load at 90 10 2 Battery Mode Operation Battery mode occurs in event of an extreme input voltage condition or complete utility failure The battery system Ayu supplies power through the DC to DC converter to the inverter to generate power for the connected load During battery mode an alarm sounds every 10 seconds This will Lc cop dc change to two beeps every 5 seconds when the battery runs og _ ee Fen a NE low approximately 2 minutes remaining but this is user configurable The AC Input indicator will extinguish and ooo Ot the Battery indicator will illuminate to warn that a utility ACINEUT BATTERY UPSON BYPASS problem has occurred Each Battery Level indicator repre CC S E E sents a 20 capacity level As capacity decreases fewer Battery Mode Operation indicators remain illuminated Refer to 13 0 Trouble Batteries at 30 charge shooting For approximate battery run times refer to L1 Load at 60 L2 Load at 60 Table 7 Battery run times These times are approximate based on resistive load and an ambient temperature of 77 F 25 C To increase this time turn off non essential pieces of equipment such as idle computers and monitors or add the optional external battery cabinet AN CAUTION Turning OFF the UPS while in battery mode will result in loss of ou
58. tative or Sola Hevi Duty Technical Support Services UPS requires service Contact your local dealer Sola Hevi Duty Representative or Sola Hevi Duty Technical Support Services UPS requires service Contact your local dealer Sola Hevi Duty Representative or Sola Hevi Duty Technical Support Services Replace batteries Contact your local dealer Sola Hevi Duty representative or Sola Hevi Duty Technical Support Services Only phase angles of 120 180 or 240 degrees x10 degrees are permitted These must be compatible with the selections in the configuration program Or the phase angle has changed while the UPS was running The phase angle is detected at startup and cannot be changed to a different power source while running Turn the UPS Off and wait until the fans stop Apply input AC power The UPS will reprogram the phase angle to match the utility if the utility is 120 180 or 240 degrees between L1 and L2 If this does not resolve the issue contact a qualified electrician to verify the site wiring UPS has shut down due to the REPO Remote Emergency Power Off The output cannot be started by any method UPS is OFF due to previous REPO REPO is no longer activated Once utility power is restored press the OFF button twice within four seconds to clear the alarm then press the ON button to start UPS Auto restart is NOT possible Your UPS has received a signal or command from the attached computer If this was inad
59. teries PROPER DIS POSAL OF BATTERIES IS REQUIRED REFER TO YOUR LOCAL LAWS AND REGULATIONS FOR BATTERY DISPOSAL REQUIREMENTS Never block or insert any object into the ventilation holes or other openings of the UPS DO NOT CONNECT equipment that could overload the UPS or demand half wave rectification from the UPS for example electric drills vacuum cleaners laser printers hair dryers or any other appli ance using half wave rectification Storing magnetic media on top of the UPS may result in data loss or corruption Turn the UPS off and 1solate the UPS before cleaning use only a soft cloth never liquid or aerosol cleaners Keep the front and rear vents free of dust accumulation that could restrict airflow When replacing batteries replace with the same Sola Hevi Duty authorized replacement battery kits CAUTION Do not dispose of battery or batteries in a fire The battery may explode Do not open or mutilate the battery or batteries Released electrolyte is harmful to skin and eyes It may be toxic CAUTION A battery can present a risk of electrical shock and high short circuit current The following precautions should be observed when working on batteries A A Remove watches rings and other metal objects Use tools with insulated handles Wear rubber gloves and boots Do not lay tools or metal parts on top of batteries Disconnect charging source prior to connecting or disconnecting battery terminals Determi
60. to 90 capacity after full discharge into 100 load Table 10 Power distribution box specifications Input Branch Circuit Breaker 30 Amp Supplied by User Model Number S4KPAD 001 Amp Rating 24 Amps Output Power Connection 42 Specifications Table 11 External battery cabinet specifications Model Number S4K144BAT Used w UPS Model S4K4U6000 DIMENSIONS in mm Unit with bezel W x D x H 3 5 x 24 2 x 17 87 x 618 x 430 Shipping W x D x H 10 5 x 27 2 x 23 268 x 692 x 585 WEIGHT Ibs kg Unit 93 6 42 5 Shipping 105 47 6 BATTERY PARAMETERS Type Qty x V x Rating Battery Mfg Part Back Up Time ENVIRONMENTAL Operating Temp 32 F to 104 F 0 C to 40 C Storage Temp 5 F to 122 F 15 C to 50 C Relative Humidity 0 to 95 non condensing Operating Elevation Up to 10 000 ft 3000m at 104 F 40 C without derating Storage Elevation 50 000 ft 15 000m maximum AGENCY Safety RFI EMI Transportation Valve regulated non spillable flame retardant lead acid 12 x 12V x 9 0 AH Yuasa REW 45 12 FR See Table 7 Battery run times UL 1778 c UL Listed Suitable for computer room applications FCC Part 15 Subpart B Class A ISTA Procedure 1A Y 4 1 Product Warranty Registration To register for warranty protection Visit the Technical Support section of our Web site at http www solaheviduty com support index htm Click on the Warranty link and fill in the form This will register your product
61. to read data from a UPS the error message below will be displayed The program must communicate with the UPS when it first opens when a new tab 1s opened and when the REFRESH APPLY or OK buttons are pressed AAA xi AN Communication Port Error Restart the configuration program after checking the Following items 1 Verify serial cable connection From COMI or COM to Ehe LIPS 2 VeriPy that the UPS is powered 3 Temporarily remove any Network or USB option card From the UPS 4 Verify COM port is not in use by another program 5 IF installed stop Multilink software using the Service command If this message 1s displayed check the following items 1 Verify that the serial communication cable is connected properly 2 Verify that the COM port being used is designated COM1 or COM2 3 Verify that the UPS is either in Inverter mode Bypass mode Battery mode or Off with AC power available at the input AC Input indicator on In all cases the rear fan will be running 4 Verify that the COM port is not in use by other UPS communication software or non UPS software If MultiLink UPS software is installed on the computer the MultiLink service must be stopped to free the COM port MultiLink typically restarts automatically whenever the computer restarts 5 The UPS serial port is in use by an internal optional communication card in the UPS card slot Remove the option card 6 The program is connected to a UPS that was not d
62. tput power 10 3 Battery Recharge Operation Once utility power 1s restored the UPS resumes normal operation At this time the Battery Charger begins recharging 30 Communications 11 0 COMMUNICATIONS 11 1 Communications Interface Port The S4K4U6000 UPS has a standard DB 9 serial port female connector located on the rear of the UPS unit Several signals are provided on this port and are assigned as follows Table 3 DB 9 pin assignment Pin Common s Common 6 Remote Shutdown short to pin 5 all modes of operation 8 Zz Low Battery open emitter Utility Fail open emitter Utility Fail open collector Pin Assignment Collector to Emitter O Glata E Gm NL oom Maximum voltage and current on pins 1 7 8 and 9 are 60VDC and 10 0 mA 11 1 1 DB 9 Interface Port Using the following directions to attach the smaller enclosed ferrite bead clamp to the communication cable as shown at right 1 Open the ferrite bead 2 Place the communication cable inside the ferrite bead groove 3 Position the ferrite bead as close as possible to the end of the cable Run cable a that connects to the DB 9 connector of the UPS through ferrite oe 4 Close the ferrite bead so that the ferrite bead s case snaps closed bead case with the cable routed through the ferrite bead s case 11 1 2 Communications SNMP Adapter SNMP WEB CARD Attach the larger enclosed ferrite bead clamp to the network cable
63. tput to be Automatically Restored Pin amp Logic Default Operation Normally Open Connect Pin 6 to Pin 5 to Disable UPS Output C Inverted Operation Normally Closed Open Pin 6 to Pin 5 to Disable LIPS Output The Selections above may only be programmed when the UPS is OFF BED rau have modified setting that will require the UPS be tn OFF mode before you may use the SEP or UK commands ou have moditied settings that may be tranemitted to the UPS using the APPLY ar MR command while WPS te running tn any mode carcel to 25 8 8 8 8 1 8 8 2 8 8 3 8 8 4 Configuration Program Battery Tab Factory default settings illustrated The boxes on the right show the available options using the drop down selection boxes x UFS ptions Battery About Auto Battery Test Time 14 days Battery Cabinets Number Low Battery Time Warring E min Auto Batter Test Time 14 days Recommendation Do not change the above settings during Battery Mode Allow batteries to Fully charge after changes Battery Cabinets Number internal Recommendation Do not change the above settings during Battery Mode Allow batteries to fully charge after changes Recommendation Do not c l during Battery Mode Allow b after changes Iv Enable Auto Battery Test AE SB SERT Enable Auto Battery Test v Enable Auto Restart The Selections above may be programmed during any mode a
64. trode conductor A 5mm ring lug for SAWG wire lug is provided in the accessory box Other suitable connectors may be used Ground Electrode System or Protective Earth System a fe o 2 z e o Ww fe 20 E o wW m w z z fo 4 oO NOTE IN BATTERY MODE ONLY the UPS operates as a separately derived source and contains a neutral to ground bonding jumper A grounding electrode conductor GEC must be installed in accordance with national and local wiring codes and regulations Install the Internal Battery Pack To facilitate shipping and installation the S4K4U6000 ships with out the internal battery installed Once the UPS 1s installed in place Controls the internal battery pack must be installed and Indicators 1 Unpack the internal battery from its shipping container 2 Lift the battery pack from its container holding it in the center baten of the pack Do NOT lift the battery pack by grasping the door connector on the rear 3 Align the battery pack so that the rear connector is nearest the control panel Battery 4 Slide in the battery pack until fully inserted Compartment 5 Install the battery door tightening the two captive screws finger tight The battery door will not install if the battery is not fully inserted 6 For tower installation place the horizontal overlay over the controls and indicators see illustration at right Battery A 7 Install
65. vertent ensure the communication cable used is correct for your system For assistance contact your local dealer Sola Hevi Duty representative or Sola Hevi Duty Technical Support Services UPS requires service Contact your local dealer Sola Hevi Duty Representative or the Sola Hevi Duty Technical Support Services Check battery connections completely power down and restart UPS NOTE If the battery circuit opens while the UPS is running it will be detected when the next battery test is performed The AC input powers the PFC input and serves as the bypass source If the AC is present but the voltage or frequency exceeds the acceptable range for safe operation with a load the bypass will be disabled and this indicator will flash indicating that the bypass is unavailable Troubleshooting Using the configuration program the user may specify the number of S4K4U6000 external battery cabinets attached to the UPS The factory default 1s programmed for internal batteries only Table 7 shows estimated run times at different loads Table 7 Battery run times 6000VA Run Time Battery External Cabinets Load in Minutes al 20 30 40 50 60 70 80 90 100 10 20 30 40 50 60 70 80 90 100 10 20 30 40 50 60 70 80 90 100 10 20 30 40 50 0 70 80 90 100 10 20 30 40 50 60 70 80 90 100 NO al j OO O cn Y WIN O CO 0 CO A AIN
66. with a hardwire distribution box with manual bypass switch Figure 1 6 kVA Dual Inverter S4K4U front and rear views FRONT VIEW REAR VIEW Status Indicators and Controls Intellislot S Port Ya J DB 9 Communications Port Front Bezel Output Circuit Breaker cC Cooling Fan 1 of 4 Grounding External Battery Connector Electrode Conductor REPO Switch b Input Circuit Hardwire Breaker Knockouts Battery Compartment behind bezel Support Base end Box Internal Battery Pack is shipped loose see Section 4 2 4 2 Internal Battery Pack The front bezels may be pulled forward and removed to reveal the battery access door The internal battery pack 1s a compact assembly ready to slide into the battery compartment after the front battery access door has been opened Electrical connection 1s automatic upon insertion 4 3 Major Components Removable Power Distribution Box The UPS is shipped with a bypass hardwire power distribution pack installed For maximum flexibil ity this may be easily replaced with either of two optional power distribution boxes that provide the benefits of hardwire input and output plus manual bypass switch or plug receptacle convenience with manual bypass switch S4KPAD HDWR MBS Power Distribution Box With Hardwire Connections and Manual Bypass Switch HOLIMS SSVdAd TVNNVIN JHL OL H3MOd SSVdA8 L93NNOOSIG LON S300 89 AINO LNdNI SAN

S4K4U6000 USER MANUAL

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