User Manual
Contents
1. 15 General After Each Use Daily Cleaning Weekly Cleaning Periodic Maintenance Fault Findihg RE 19 Wiring Schematic iiu brio ua i E Ca OR RR RR RD ERU RR RACER CER DR RR RC RT RR 20 Gas Conversion and Specifications Leere eee e e eere nnne 21 Conversion Procedure Gas Specifications Replacement Parts LISL ciisess usan RaRRRENUESRENEEREEREREREEESRIREEREEFRRCENEERANRKUILKERMKRKEAR 28 Introduction We are confident that you will be delighted with your BLUE SEAL Gas Range Convection Oven and it will become a most valued appliance in your commercial kitchen To ensure you receive the utmost benefit from your new Blue Seal appliance there are two important things you can do Firstly Please read the instruction book carefully and follow the directions given The time taken will be well spent Secondly If you are unsure of any aspect of the installation instructions or performance of your appliance contact your BLUE SEAL dealer promptly In many cases a phone call could answer your question CE Only These instructions are only valid if the country code appears on the appliance If the code does not appear on the appliance refer to the supplier of this appliance to obtain the technical instructions for adapting the appliance to the conditions for use in that country WARNING IMPROPER INSTALLATION ADJUSTMENT ALTERATION SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAG2. Electromagnet in the rear of the gas control unit is faulty Incorrect supply pressure Faulty gas control HT lead damaged or broken Check that the ignition electrode is not cracked and is correctly positioned Piezo igniter faulty Ensure gas isolation valve is turned on and that bottles are not empty Call the service provider Hold knob in for at least 20 seconds following ignition of the pilot Clean or replace the pilot injector Tighten the thermocouple connection Check that the thermo couple is producing between 20 30mV Inspect and replace if not in good working order Call the service provider Call the service provider Call the service provider Repair or replace the HT lead Re position or replace the ignition electrode Replace the piezo igniter Call the service provider NOTE Components having adjustments protected e g paint sealed by the manufacturer are only allowed to be adjusted by an authorised service agent They are not to be adjusted by an unauthorised service person 19 IC Schemat iring W G54 G56 G58 N3A O 3GISNI WOds Q3A3IA N3HM ASIMMOO 19 ILNV NOILOAYIG NVA HO LIMSOMOIIN V00 00 A El D i a EE or Ek N33H9 anid NMOG8 El 32018 IVNINYAL lO Z LILIO N33H9 and Z d N w vj V N33H9 ama vg NMONE WOO E see ON ON
3. 24 Gas Conversion and Specifications Pilot Burner Sole Plate Inspection Covers P i Lli Oven Main Injector a With the gas supply turned off at the main supply unscrew and remove the 6 screws securing the lower lintel to the front of the oven b Remove the lintel from the oven c Open the oven door and remove the cast sole plate from inside the oven Refer to Fig 31 d Remove the screw securing the oven burner to the floor of the oven Refer to Fig 32 e Slacken the 2 screws securing the burner clamp bracket at the front of the oven Refer to Fig 34 this will allow the burner to be removed out of the front of the oven f The main burner injector will now be exposed and can be unscrewed and removed Refer to Fig 33 g Remove the main injector and replace with the correct size injector Refer to the Gas Specifications table at the rear of this section h Refit the main burner and secure the burner and burner clamp bracket to the oven Refer to Fig 32 and Fig 34 Pilot Injector a To remove the oven pilot injector remove the two screws securing the pilot burner bracket to the front of the oven Refer to Fig 34 b Remove the pilot burner bracket from the front of the oven Refer to Fig 35 unscrew and remove the piezo igniter from the mounting bracket to allow better access to the pilot supply tube c Unscrew the hex nut holding the pilot supply tube to the rear of the pilot assemb
4. 30 MJ hr 28 434 Btu hr 1 13 3 40 kPa 4 5 13 5 w c 0 95 kPa 3 7 w c 28 MJ hr 26 540 Btu hr 21 MJ hr 19 900 Btu hr 30 MJ hr 28 434 Btu hr 2 75 4 50 kPa 11 18 0 w c 2 6 kPa 10 0 w c 3 4 B S P Male Specifications CE Only Appliance Classification Category Il243p 20 30 37 Flue Type As Natural Gas G20 Propane G31 Open Burner Griddle Open Burner Griddle each each 300mm section each each 300mm section Heat Input Nominal 6 5 kW 5 5 kW 7 8 kW 6 5 kW 5 5 kW 7 8 kW nett 1 75 kW 1 85 kW po iz5kW 1 95 kW DEMNM 0 69 m hr 0 58 m hr 0 83 m hr 0 51 kg hr 0 43 kg hr 0 61 kg hr Gas Rate nett 0 19 m hr 0 20 m hr 044 kg hr 0 15 kg hr BEN 30737 mbar 35 mbar 26 mbar T The burner operating pressure is to be measured at the manifold test point with two burners operating at full setting The operating pressure is ex factory set through the appliance regulator and is not to be adjusted apart from when carrying out gas conversion if required Refer to the Gas Conversion section for details Gas Connection Gas supply connection point is located at the rear of the appliance approximately 130 mm from the right hand side 35 mm from the rear and 655 mm from the floor and is reached from beneath the appliance Refer to the Dimensions section Connection is 34 BSP male thread Electrical Supply R
5. 9 BI e J 5 EV LUTIONSERIES INSTALLATION AND OPERATION MANUAL GAS CONVECTION OVEN RANGE G54 G56 G58 Date Purchased Serial Number Dealer Service Provider For use in GB IE amp DK 230105 11 MANUFACTURED BY Moffat Limited PO Box 10001 Christchurch New Zealand Ph 03 389 1007 Fax 03 389 1276 WORLD WIDE BRANCHES UNITED KINGDOM Blue Seal Unit 67 Gravelly Business Park Gravelly Park Birmingham West Midlands B24 8TQ Ph 121 327 5575 Fax 121 327 9711 UNITED STATES Moffat Inc 3765 Champion Blvd Winston Salem North Carolina 27115 Ph 336 661 0257 Fax 336 661 9546 CANADA Serve Canada 22 Ashwarren Road Downview Ontario M3J1Z5 Toll Free 800 263 1455 Ph 416 631 0601 Fax 416 631 0315 info Qservecanada com www servecanada com www moffat com NEW ZEALAND Christchurch Moffat Limited PO Box 10 001 16 Osborne Street Christchurch Ph 03 389 1007 Fax 03 389 1276 AUSTRALIA Victoria Moffat Pty Limited 740 Springvale Road Mulgrave Melbourne Victoria 3171 Ph 03 9518 3888 Fax 03 9518 3838 Western Australia Moffat Pty Limited 67 Howe Street Osbourne Park WA 6017 Ph 08 9202 6820 Fax 08 9202 6836 Auckland Moffat Limited 4 Waipuna Road Mt Wellington Auckland Ph 09 574 3150 Fax 09 574 3159 New South Wales Moffat Pty Limited 3 142 James Ruse Drive Rose Hill PO Box 913 Smithfield Sydney
6. G31 per 0230 mm D 1 40 mm Open Burner D per Es a Gas Regulator Cap Screw T The burner operating pressure is to be measured at the manifold test point with two burners operating at the High setting The operating pressure is ex factory set through the appliance regulator and is not to be adjusted apart from when carrying out gas conversion if required Refer to the Gas Conversion section for details 27 Replacement Parts List Replacement Parts List IMPORTANT Only genuine authorized replacement parts should be used for the servicing and repair of this appliance The instructions supplied with the parts should be followed when replacing components For further information and servicing instructions contact your nearest authorized service branch contact details are as shown on the reverse of the front cover of this manual When ordering replacement parts please quote the part number and the description as listed below If the part required is not listed below request the part by description and quote model number and serial number which is shown on the rating plate Cook Top Open Burners 227018 Burner Bowl 227017 Burner Cap 030245 Injector Nat Gas 2 45 mm 030150 Injector LP Gas Propane 1 50 mm 030230 Injector Natural Gas G20 2 30 mm UK Only 030140 Injector Propane G31 1 40 mm UK Only 026134 Pilot Injector Nat Gas 0 30 026136 Pilot Injector LP Gas
7. Trivets and Burners a Remove the trivets from the top of the appliance taking note that the trivets are manufactured with a lip on one edge the lip must always be fitted to the outer edge front and back of the range See Fig 10 Note Difference b Remove the burner cap and burner bowl these are a loose fit to the manifold see Fig 5 from the top of the gas manifold taking care not to damage the thermocouple and pilot tube PF Option fitted through the manifold splash guard See Fig 8 for FE Option and Fig 9 for BE c The trivets and burners should be cleaned with a mild detergent and hot water solution using a soft bristled brush Dry thoroughly with a dry cloth Trivet Supports a Remove all the trivet supports from the top of the appliance Take note of the orientation of the trivet support when removing The trivet support front end side rail profiles are different from the rear end side rail profiles See the Note shown at Item a in Re Fitting the Components to the Range overleaf and Figure 6 opposite NR b The trivet supports should be cleaned with a mild detergent Bumer Bowi and hot water solution using a soft bristled brush Locating c Dry the trivet supports thoroughly with a dry cloth Stainless Steel Surfaces a With the griddle plates and burners removed clean the interior and exterior surfaces of the range with hot water a mild detergent solution and a soft scrubbing brush Note t
8. N S W 2142 Ph 02 8833 4111 Fax 02 8833 4133 Queensland Moffat Pty Limited 30 Prosperity Place Geebung Brisbane Queensland 4034 Ph 07 3630 8600 Fax 07 3630 8623 The reproduction or copying of any part of this manual by any means whatsoever is strictly forbidden unless authorized previously in writing by the manufacturer In line with policy to continually develop and improve its products Moffat Ltd reserves the right to change the specifications and design without prior notice Copyright Moffat Ltd March 2010 Contents Blue Seal Gas Range Convection Oven G54 Gas Convection Oven Range 750 mm wide G56 Gas Convection Oven Range 900 mm wide G58 Gas Convection Oven Range 1200 mm wide IDtFOOUCEIONH EE EE E EE 2 Lille Lg Le EE 3 Model Numbers Covered in this Specification General Gas Supply Requirements Gas Connection Electrical Supply Requirements Bil E Lei EGeda ne EC CaEu ue Die 5 ve UE Le EE 8 Installation Requirements Unpacking Location Clearances Assembly Gas Connection Electrical Connection Commissioning ODGFAaUoOLD zs ausxasuuauu exeat EEEWER KEEN V ERE E FERE REN AN RE EE ERN MN ER ee 11 Operation Guide Description of Controls Open Burners Griddles Oven Pilot Ignition Oven Main Burner Thermostat Oven Fan Turning the Oven to Stand By Pilot ON Only Oven Shut Down Cleaning and Maintenance
9. l3SQqHOO E a N S N yovid L N NMOMNS HOLIOVdVO N E el Sa ll SUN V3 10 39NVHO 1VAH 20 Gas Conversion and Specifications Conversion Procedure CAUTION Ensure that the appliance is isolated from the electrical and gas supply before commencing servicing NOTE e These conversions should only be carried out by qualified persons All connections must be checked for leaks before re commissioning the appliance e Adjustment of components that have adjustments settings sealed e g paint sealed can only be adjusted in accordance with the following instructions and shall be re sealed before re commissioning this appliance e For all relevant gas specifications refer to the table at i the end of this section Bumer ea Open Burners F Flame Failure Option TET SOS Notice Difference 1 Turn off the gas supply at the main supply TA in Profiles 2 Remove the trivets from the top of the appliance taking note ics de fms that the trivets are manufactured with a lip on one edge the lip must always be fitted to the outer edge front and back of the range See Fig 18 3 Remove the burner cap and burner bowl these are a loose fit to the manifold See Fig 13 from the top of the gas manifold taking care not to damage the thermocouple fitted through the
10. position NOTE The right hand gas control valve supplies the rear burner and the left hand gas control valve supplies the front burner Burner Bowl Locating Holes M ge Fig 17 21 Gas Conversion and Specifications 12 Refit all the trivet supports to the top of the appliance Note the orientation of the trivet support when re fitting The trivet support front end side rail profiles are different from the rear end side rail profiles See Fig 14 13 Refit the trivets to the top of the appliance taking note that the trivets are manufactured with a lip on one edge the lip must always be fitted to the outer edge front and back of the cook top See Fig 18 Low Fire Adjustment a To adjust the open burner low fire adjustment remove the gas control knobs from the front of the control panel b Adjust the low fire adjustment screw on the open burner gas control valves to obtain the desired flame size See Fig 19 NOTE The Low Fire Screw should be sealed with coloured paint on completion of the low fire adjustment Open Burners PF Pilot amp Flame Failure Option 1 Turn OFF the gas supply at the main supply 2 Remove the trivets from the top of the appliance taking note that the trivets are manufactured with a lip on one edge the lip must always be fitted to the outer edge front and back of the cook top See Fig 18 3 Remove the burner caps and burner bowls these are a loose fit to the m
11. Locknut General 22 014 Pot Stand Trivet 230282 Spill Tray 750 mm G54 Series 230273 Spill Tray 450 mm G56 Series 230277 Spill Tray 600 mm G58 Series 22 892 Side Rack LH 22 893 Side Rack RH 023068 Side Rack Screw 232350 Baffle 227896 Oven Rack G56 G58 Series 228106 Oven Rack G54 Series 227850 Adjustable Leg 150 mm 229674 Rear Roller Assy Regulator 228531 Regulator Natural Gas LP Gas Propane Convertible 34 BSP F F Gas Conversion Kits Gas Type to Convert to Nat Gas G20 LPG Propane G31 Nat ge t6 G54 231885 231884 231909 231908 ex zm mmm zm zen em zum nue zn nsu e mus mue zm en ew zm om zu zm em zm om zm zen Replacement Parts List Accessories 228566 228567 228568 228797 228800 228804 Griddle Scraper Tool Smooth Plate Scraper Blades Pack of 5 blades Ribbed Plate Scraper Blade Individual Blade 750 mm Plinth Kit 900 mm Plinth Kit 1200 mm Plinth Kit 30
12. NOTE that the trivet support front end side rail profiles are different at either side and only one of the side rails seat into the cut out in the range top where as the rear end of the trivet support side rail profiles are the same and have 2 cut outs to locate into Refit the burner bowls onto the manifolds protruding through the splash guards taking care not to damage the thermocouple which is close to the manifold The burner bowl cast item has 2 locating holes drilled into the base flange these are to locate the burner bowl to the cap screw on the gas manifold when re fitting the burner bowl onto the gas manifold See Fig 7 and Fig 8 on the previous page Refit the burner caps cast brass onto the burner bowls already fitted to the manifold These are a loose fit into the burner bowls Refit the trivets to the top of the appliance taking note that the trivets are manufactured with a lip on one edge the lip must always be fitted to the outer edge front and back of the range See Fig 9 on the previous page Refit the grease tray s to the range Oven Interior a b C d Do not use wire brushes steel wool or other abrasive materials to clean the oven interior Clean the oven regularly with a good quality domestic oven cleaner Once a week remove and clean any built up of grease etc from the oven racks and the bottom spill over cover Dry the oven thoroughly with a dry cloth and polish with a soft dry cloth Pe
13. Pilot Ignition This oven is fitted with a pilot as a standard option and flame failure protection which is incorporated by way of a thermo electric system for the main burner Flame failure protection will shut off the gas supply to the burner in the event that the pilot burner goes out so that un burnt gas is not expelled TAis is an important safety feature which is slowly becoming law throughout the world l IMPORTANT DO NOT USE aluminium foil or trays directly on the cast iron sole plate s NEVER block or cover the openings on each side of the sole plate s 1 Open the oven door 2 Depress the oven gas control knob and rotate anti clockwise to the PILOT position Inspection Covers 3 While holding the oven gas control knob depressed press the piezo ignition button to ignite the pilot burner Repeat Items 1 and 2 until the pilot burner is lit 4 Release the gas control knob approximately 10 20 seconds after lighting the pilot 5 The pilot should now remain alight if not repeat Steps 2 to 3 above 6 Ensure that the pilot burner is alight by opening the pilot viewing covers and looking through the pilot burner viewing holes in the cast oven sole plate Pilot Burner viewing holes NOTE Ensure that the pilot viewing covers are closed once the pilot is lit 13 Operation Oven Main Burner Thermostat 1 Ensure that the oven door is closed 2 Turn ON electrical power at the mains supply the whi
14. Propane 0 20 229442 Pilot Bracket Assembly 229444 Pilot Burner Shield 227379 Knob Open Burner Standard 227378 Knob Open Burner with Pilot 227403 Gas Control with Pilot and Flame Failure 227405 Gas Control With Flame Failure 228167 Thermocouple Front 228166 Thermocouple Rear Griddle 014105 Burner 032210 Injector Nat Gas 2 10 mm 032130 Injector LP Gas Propane 1 30 mm 026488 Pilot Orifice Nat Gas 0 35 019217 Pilot Orifice LP Gas Propane 0 23 227403 Gas Control with Flame Failure and Pilot 227378 Knob Griddle 019215 Pilot Burner 019428 Thermocouple 227508 Piezo Ignitor 228047 Piezo H T Lead 018744 Piezo Ignition Electrode 228288 Grease Tray Griddle Plates 28 Replacement Parts List Oven 232234 Knob Thermostat 80 300 22 933 Oven Burner 018691K Oven Pilot 020253 Oven Thermocouple 018743 Thermocouple Spacer 032260 Oven Burner Injector Nat Gas 2 60 mm 032160 Oven Burner Injector LPG 1 60 mm 026488 Pilot Injector Nat Gas 0 35 019217 Pilot Injector LPG 0 23 011987 Thermostat 020103 Gas Control 227508 Piezo Ignitor 019407 H T Lead 019479K Motor Kit 010866 Cooling Disc 228116 Fan 200 x 40 mm 010909 Motor Capacitor Auf 026160 Terminal Block Mains 228 04 Door Spring Kit 22 963 Indicator Neon Amber 228922 Indicator Neon White 228938 Door Microswitch 230268 Pilot Viewing Hole Lid 748001 Taptite Screw M5 x 16 044018 Nut M5 Glenloch
15. at peak efficiency follow the procedures shown below After Each Use 1 Clean the griddle with a scraper tool to remove any food debris CAUTION Always ensure that an even pressure is applied over the whole surface of the scraper tool when using on the flat surface of the griddle to prevent scoring of the surface NEVER bang the sharp edge of the scraper tool on the flat surface of the griddle as this will damage the surface and invalidate the warranty 2 Always ensure that the scraper tool blades are changed regularly to ensure that the scraper tool works efficiently and prevents damage to the griddle plate surface 3i Clean the range castings with a stiff nylon brush or a flexible spatula to remove any food debris 15 Cleaning and Maintenance Daily Cleaning 1 The grease tray s should be checked and emptied frequently to prevent overflow and spillage Remove the grease tray s while still warm so that the grease is in a liquid state Empty any grease from the trays and wash thoroughly in the same manner as any cooking utensil 2 Clean the control panel with a damp cloth lightly moistened with a solution of mild detergent and water Wipe dry with a clean dry cloth 3i Remove the burner caps and bases the trivets and thoroughly clean the splash back interior and exterior surfaces of the range with hot water a detergent solution and a soft scrubbing brush 4 Brush the griddle surface with a soft bristled brush Any
16. carbon deposits should be removed using a scraper tool followed by wiping with a cloth to prevent accumulation of food deposits 5 Dry the range thoroughly with a dry cloth and polish with a soft dry cloth Weekly Cleaning NOTE e If the range usage is very high we recommend that the weekly cleaning procedure is carried out on a more frequent basis e Ensure that protective gloves are worn during the cleaning process e DO NOT use harsh abrasive detergents strong solvents or caustic detergents as they will damage the range burners and plates e DO NOT use water on the trivets griddle plates and burners while they are still hot as cracking may occur Allow these items castings to cool and remove for cleaning e DO NOT clean the burners in a dishwasher Range Cooking Area a Clean the range cooking area using a soft cloth moistened with a mild detergent and hot water solution b Baked on deposits or discolouration may require a good quality stainless steel cleaner or stainless steel wool Always apply cleaner when the appliance is cold and rub in the direction of the grain c It should not be necessary to remove the splash guards covering the burner manifolds for cleaning purposes These can be cleaned in situ d Remove the grease tray and clean with a mild anti bacterial detergent and hot water solution using a soft bristled brush e Dry the grease tray thoroughly with a dry cloth Griddle Plate Steel NOTE In order
17. instructions NOTE e All Models are delivered completely assembled No further assembly is required Refer to the information below for assembly instructions e This appliance is fitted with adjustable feet to enable the appliance to be positioned securely and level This should be carried out on completion of the gas connection Refer to the Gas Connection section Optional Accessories Refer to Replacement Parts List e Plinth Kit For installation details refer to the instructions supplied with each kit e Rear Adjustable Legs 1 Check that all the feet or castors are securely fitted Adjust the feet to make the convection oven range steady and level Gas Connection NOTE ALL GAS FITTING MUST ONLY BE CARRIED OUT BY AN AUTHORISED PERSON i It is essential that the gas supply is correct for the appliance to be installed and that adequate supply pressure and volume are available The following checks should therefore be made before installation a Gas Type the appliance has been supplied for is shown on coloured stickers located above the gas connection and next to the S rating plate Check that this is correct for the gas supply the re ae appliance is being installed for The gas conversion procedure is detailed in this manual ee 00 99 b Supply Pressure required for this appliance is shown in the Specifications section of this manual Check the gas supply to ensure adequate supply pressure exists c
18. manifold splash guard R8 Thermocouple RIEN 4 Remove all the trivet supports from the top of the appliance Note the orientation of the trivet support when E C removing The front end side rail profiles are different c Wc from the rear end side rail profiles See Fig 14 ww 5 Remove the splash guard covering the burner manifolds by unscrewing the two allan headed screws See Fig 15 Carefully remove the splash guard taking care not to damage the thermocouples 6 Unscrew and remove the injectors 13mm or 1 2 A F from the gas cocks See Fig 16 7 Determine the correct injector sizes for the corresponding gas from the rating plate affixed to the bottom right hand corner of the bottom sill 8 Replace with correct size injectors Refer to Gas Specifications Table for injector sizes 9 Refit the splash guards over the gas cocks taking care not to damage the thermocouples and secure in position with the 2 allan headed screws See Fig 15 10 Refit the burner bowls and caps onto the manifolds protruding through the splash guards taking care not to damage the thermocouple Take note that the burner bowl cast item has 2 locating holes drilled into the base flange See Fig 17 these are to locate the burner bowl onto the allen headed screw that secures the splash guard to the gas manifold See Fig 15 11 Turn on the gas supply at the mains re light the burners and check the flame size on the simmer LOW
19. Clean the range regularly A clean range looks better will last longer and will perform better Carbonised grease on the surface or between the trivets griddle plates will hinder the transfer of heat from the cooking surface to the food This will result in loss of cooking efficiency NOTE Each griddle option can be supplied with a scraper tool and a pack of blades for cleaning the griddle surface These are not supplied with the griddle and have to be purchased separately Refer to the Replacement Parts List at the rear of this manual WARNING THE BLADES FITTED TO THE SCRAPER TOOL ARE EXTREMELY SHARP AND ARE TO BE USED WITH CARE DO NOT use water on the trivets burners and griddle plates while these items are still hot as warping and cracking may occur Allow these items to cool down and then remove for cleaning The entire trivets griddle plates and burner caps can be dismantled for cleaning NOTE e DO NOT use abrasive detergents strong solvents or caustic detergents as they could corrode or damage the range e In order to prevent the forming of rust on the trivets griddle plate If fitted and burners ensure that any detergent or cleaning material has been completely removed after each cleaning The appliance should be switched on briefly to ensure the griddle plates become dry Oil or grease should be spread over the griddle surface in order to form a thin protective greasy film To keep your range clean and operating
20. E INJURY OR DEATH READ THE INSTALLATION OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS APPLIANCE WARNING INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE USER SMELLS GAS ARE TO BE POSTED IN A PROMINENT LOCATION THIS INFORMATION SHALL BE OBTAINED BY CONSULTING THE LOCAL GAS SUPPLIER WARNING GREAT CARE MUST BE TAKEN BY THE OPERATOR TO USE THE EQUIPMENT SAFELY TO GUARD IT AGAINST RISK OF FIRE o THE APPLIANCE MUST NOT BE LEFT ONT UNATTENDED 6 IT IS RECOMMENDED THAT A REGULAR INSPECTION IS MADE BY A COMPETENT SERVICEMAN TO ENSURE CORRECT AND SAFE OPERATION OF YOUR APPLIANCE IS MAINTAINED DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPOURS OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION CAUTION This appliance is o For professional use and is to be used by qualified persons only e Only authorised service persons are to carry out installation servicing and gas conversion operations Components having adjustments protected e g paint sealed by the manufacturer should not be adjusted by the user operator DO NOT operate the appliance without the legs supplied fitted Specifications Model Numbers Covered in this Specification G54D 1 4 Open Burners Turbofan Convection Oven G54C 1 2 Open Burners 300 mm Griddle Turbofan Convection Oven G56D 1 6 Open Burners Turbofan Convect
21. The Input Rate of this appliance is stated on the Rating Plate and in the Specifications section of this manual The input rate should be checked against the available gas supply line capacity Particular note should be taken if the appliance is being added to an existing installation NOTE It is important that adequately sized piping runs directly to the connection joint on the appliance with as few tees and elbows as possible to give maximum supply volume 2 Fit the gas regulator supplied into the gas supply line as close to the appliance as possible NOTE The gas pressure regulator provided with this appliance is convertible between Natural Gas and LPG as per the Gas Conversion Section in this manual Ensure the regulator is converted to the correct gas type that the appliance will operate on The regulator outlet pressure is fixed ex factory for the gas type that the regulator is converted to and it is NOT to be adjusted 9 Installation The regulator connections are 4 BSP female The connection to the appliance is 7 4 BSP male Refer to the Specifications section for the gas supply location dimensions NOTE A Manual Isolation Valve must be fitted to the individual appliance supply line 3 Correctly locate the appliance into its final operating position and using a spirit level adjust the legs so that the appliance is level and at the correct height 4 Connect the gas supply to the appliance A suitable joint
22. anifold from the top of the gas manifold 4 Remove all the trivet supports from the top of the appliance Note the orientation of the trivet supports when removing The trivet support front end side rail profiles are different from the rear end side rail profiles See Fig 14 5 Remove the pilot burner shields from over the pilot burners thermocouples by removing the 2 screws securing the pilot burner shields to the splash guards See Fig 21 6 Remove the splash guards covering the burner manifolds by unscrewing the two allan headed screws Carefully remove the splash guards taking care not to damage the pilot burner tubes and thermocouples protruding through the splash guard Main Injectors a Unscrew and remove the main injectors 1 2 A F from the gas cocks See Fig 22 b Replace with the correct size injectors Refer to the Gas Specifications table at the end of this section and the Rating Plate attached to the underside of the right hand side front oven lower trim for correct injector sizes for the corresponding gas gd Pilot Injector Plug 22 Gas Conversion and Specifications Pilot Injectors a Unscrew and remove the Pilot Injector Plug from the fitting Ge at the end of the pilot injector tube using a 11 mm A F Housing spanner See Fig 23 b Using a flat bladed screwdriver unscrew and remove the pilot injector from the pilot injector housing NOTE Take care not to lose the spring fitted in front of
23. ation section of this manual e Lighting the Griddle e Light the Open Burners F Flame Failure Option e Light the Open Burners PF Pilot and Flame Failure Option e Check the Low Fire Burner operation e Check the High Fire Burner operation E Light the Oven Pilot and Main Burners e Check the Oven Main Burner Thermostat operation Check the Oven Fan operation b Ensure that the operator has been instructed in the areas of correct lighting operation and shutdown procedure for the appliance 2 This manual must be kept by the owner for future reference and a record of the Date of Purchase Date of Installation and Serial Number of the Appliance recorded and kept with this manual These details can be found on the Rating Plate attached to the front right hand corner of the bottom sill Refer to the Gas Connection section NOTE If for some reason it is not possible to get the appliance to operate correctly shut off the gas supply and contact the supplier of this appliance 10 Operation Operation Guide CAUTION This appliance is for professional use and is only to be used by qualified people Only authorised service persons should be used to carry out installation servicing or gas conversion operations Components having adjustments protected e g paint sealed by the manufacturer should not be adjusted by the user operator 1 Blue Seal appliances have been designed to provide simplicity of operati
24. ck that the available gas and electrical supply is correct to that shown on the rating plate located on the front right hand corner of the bottom sill Location 1 Installation must allow for a sufficient flow of fresh air for the combustion air supply Combustion Air Requirements Natural Gas G20 37 m hr 51 m hr 66 m hr LPG G31 38 m hr 53 m hr 68 m hr 2 Installation must include adequate ventilation means to prevent dangerous build up of combustion products 3 Never directly connect a ventilation system to the appliance flue outlet 4 Position the appliance in its approximate working position 5 All air for burner combustion is supplied from underneath the appliance The legs must always be fitted and no obstructions placed on the underside or around the base of the appliance as obstructions will cause incorrect operation and or failure of the appliance NOTE Do not obstruct or block the appliances flue Never directly connect a ventilation system to the appliance flue outlet Installation Clearances NOTE Only non combustible materials can be used in close proximity to this appliance Combustible Surface Non Combustible Surface Left Right hand side 250 mm 0 mm Side clearances can be 50 mm when the adjacent surface is at least 100 mm below the cooking surface Assembly All Models are delivered completely assembled No further assembly is required Refer to the information below for assembly
25. ctor sizes f Re connect the pilot supply tube to the pilot burner with a 13 mm Gm spanner See Fig 28 Thermocouple g Refit the piezo igniter and thermocouple to the mounting m bracket See Fig 28 SS h Repeat Items a to g for all griddle pilot burners AMET ES janma Main Burner L W s Re a Remove the main burner from the burner box by e e e removing the securing screw at the end of the burner HH Pilot Burner ks supply tube this will reveal the main injector See Fig 29 b Remove and replace the main burner injectors with correct size injectors Refer to the Gas Specifications table at the end of this section for correct injector sizes c Refit the burner to the griddle burner box d Refit the gas control heat shield to the griddle burner box e Refit the griddle plate section to the top of the cook top f Repeat Items a to e for all griddle main burners g Turn ON the gas supply at the mains re light the griddle burners and check the flame size on the LOW flame position Main Injector E Lovv Fire Adjustment a To adjust the griddle burner LOW fire adjustment remove the gas control knob from the front of the control panel b Adjust the Low Fire adjustment screw on the griddle gas control valve Refer to Fig 30 only to obtain the desired flame size NOTE The Low Fire Screw should be sealed with coloured paint on completion of the low fire adjustment
26. e thermostat control knob to temperature 190 C and allow 20 minutes before cooking in the oven to allow the oven to warm up Oven Shut Down 1 To Shut Down the oven turn the oven thermostat to the 0 position the oven main burners will go out 2 Turn the gas control valve to the OFF position and this will extinguish the pilot burner To relight the pilot burner refer to Oven Pilot Ignition above 3 Turn OFF the electrical power at the mains supply the white power indicator light will extinguish NOTE If the main burner has recently been turned OFF should you wish to re light the oven the interlock will not allow the gas valve to be turned to the main burner position until the interlock has reset Approximately 1 minute DO NOT FORCE THE GAS VALVE TO THE MAIN BURNER POSITION UNTIL THE INTERLOCK HAS RESET as this will damage the gas control valve IMPORTANT Should any abnormal operation like ignition problems abnormal burner flame burner control problems partial or full loss of burner flame in normal operation be noticed the appliance requires IMMEDIATE service by a qualified service person and should not be used until such service is carried out 14 Cleaning and Maintenance CAUTION Always turn off the gas and electrical supply before cleaning This appliance is not water proof Do not use water jet spray to clean interior or exterior of this appliance General
27. ed by way of a thermo electric system for each main burner Flame Failure Protection will shut off the gas supply to that burner in the event that the pilot for that burner goes out so that un burnt gas is not expelled This is an important safety feature which is slowly becoming law throughout the world Lighting the Griddle a Depress the gas control knob and rotate anti clockwise to the PILOT position b With the gas control knob depressed press the piezo ignition button to ignite the pilot burner Repeat Items 1 to 2 until the pilot is lit C Release the gas control knob approximately 10 20 seconds after lighting the pilot d The pilot should now remain alight if not repeat Steps a to c above e Full Flame can now be achieved by depressing and rotating the gas control knob anti clockwise to the first stop f Low flame can be achieved by depressing the gas control knob and rotating fully anti clockwise to the Low Flame position g When the main burner is not required depress and turn the gas control knob clockwise back to the OFF position Turning OFF the Griddle Burner Pilot a To turn OFF the griddle but keep the pilot burner alight rotate the gas control knob to the PILOT position The griddle burner will extinguish and the pilot will remain alight b To turn OFF the PILOT depress and turn the gas control knob clockwise back to the OFF position The PILOT burner will extinguish Oven
28. equirements 230 240 V a c 50 Hz 1 6A 1P N E 0 4kW Oven Fan Motor 100W Dimensions Dimensions G54 50 812 iQ OPTIONAL 9 GAS ENTRY 100 619 320 Cook Top Options G54D Cook Top Options G54C Dimensions Dimensions G56D G56C G56B amp G56A Models 769 020 Cook Top Options G56D Cook Top Options G56C PN 25 q L ab X d v A bo ai 345 fo Dimensions Dimensions G58D G58C G58B amp G58A Models 1200 812 EE LLL WI Cd GAS OQ Qo 9009 OG ENTRY mm AA b ai A 35 OPTIONAL GAS ENTRY LO LO CO 100 o 529 Y Cook Top Options G58D Cook Top Options G58C ch ABL Sy Nex SN mR 4 1 tet eh te tet RMN A Cook Top Options G58A 1 trei CES RH c 1085 Installation Installation Requirements NOTE e It is most important that this appliance is installed correctly and that operation is correct before use Installation shall comply with local gas electrical and health and safety requirements e This appliance shall be installed with sufficient ventilation to prevent the occurrence of unacceptable concentrations of health harmful substances in the room the appliance is installed in Blue Seal gas Range Convection Ovens are designed to provide years of satisfactory se
29. hat the gas control knobs are a push fit onto the gas control valve spindles and can be removed to allow cleaning of the front control panel b Baked on deposits or discolouration may require a good quality Stainless steel cleaner or stainless steel wool Always apply cleaner when the appliance is cold and rub in the direction of the grain c It should not be necessary to remove the splash guards covering the burner manifolds for cleaning purposes These can be cleaned in situ d Dry all components thoroughly with a dry cloth and polish with a soft dry cloth e To remove any discolouration use an approved stainless steel cleaner or stainless steel wool Always rub in the direction of the grain f Remove the grease tray and clean with a mild anti bacterial detergent and hot water solution using a soft bristled brush g Dry the grease tray thoroughly with a dry cloth h Dry all components thoroughly with a dry cloth and polish with a soft dry cloth b A 1 29 Thermocouple Shown without Pilot Burner Shield fitted e ii Notice Lip on ee rivet Edge 17 Cleaning and Maintenance Re Fitting the Components to the Range a NOTE b NOTE C d e Refit the trivet supports to the range ensuring that the trivet supports are correctly fitted It is imperative that the trivet supports are correctly re fitted to the appliance to ensure that the trivets locate correctly and sit flush and level
30. indle See Fig 12 Spindle reverse order Refit the control panel to the appliance and secure with 2 screws Refit the knobs to the gas control valve spindles 18 Fault Finding This section provides an easy reference guide to the more common problems that may occur during the operation of your appliance The fault finding guide in this section is intended to help you correct or at least accurately diagnose problems with your equipment Although this section covers the most common problems reported you may encounter a problem not covered in this section In such instances please contact your local authorised service agent who will make every effort to help you identify and resolve the problem Please note that the service agent will require the following information e The Model Trade Name and the Serial Number of the Appliance Both can be found on the Technical Data Plate located on the appliance Pilot wont light Pilot goes out when gas control knob released Main burner will not light Piezo Ignition spark is being generated but not sparking from the ignition electrode to the pilot burner hood On Griddle and Oven Options No gas supply Blocked pilot injector Releasing knob before the thermocouple has heated Pilot flame too small Gas pressure too low Partially blocked pilot injector Thermocouple connection to the gas control is loose or faulty Thermocouple faulty
31. ing compound which resists the breakdown action of LPG must be used on every gas line connection unless compression fittings are used 5 Check all gas connections for leakages using soapy water or other gas detecting equipment WARNING DO NOT USE A NAKED FLAME TO CHECK FOR GAS LEAKAGES 6 Check that the gas operating pressure is as shown in the Specifications section NOTE The burner operating pressure is to be measured at the manifold test point with two burners operating at Full setting 7 Turn OFF the mains gas supply and bleed the gas out of the appliance gas lines 8 Turn ON the gas supply and the appliance 9 Verify the operating pressure remains correct Electrical Connection NOTE ALL ELECTRICAL CONNECTIONS MUST ONLY BE CARRIED OUT BY AN AUTHORISED PERSON Each appliance should be connected to an adequately protected power supply and isolation switch mounted adjacent to but not behind the appliance This switch must be clearly marked and readily accessible in case of fire 1 Check that the electricity supply is correct as shown on the Rating Plate attached to the front right hand corner of the bottom sill 2 The appliance is fitted with a 10 Amp 3 pin plug cordset for connection to a properly earthed 3 pin switched electrical socket Commissioning 1 Before leaving the nevv installation a Check the following functions in accordance with the operating instructions specified in the Oper
32. ion Oven G56C 1 4 Open Burners 300 mm Griddle Turbofan Convection Oven G56B 1 2 Open Burners 600 mm Griddle Turbofan Convection Oven G56A 900 mm Griddle Turbofan Convection Oven G58D 1 8 Open Burners Turbofan Convection Oven G58C 1 6 Open Burners 300 mm Griddle Turbofan Convection Oven G58B 1 4 Open Burners 600 mm Griddle Turbofan Convection Oven G58A 2 Open Burners 900 mm Griddle Turbofan Convection Oven 1 Open Burner Options F With Flame Failure Protection PF With Pilot and Flame Failure Protection General A heavy duty general purpose gas range created for compact modular kitchens It has a high option Cook Top Griddle arrangement and is available on industrial adjustable feet or on robust rollers Open Burners are available in either PF Pilot and Flame Failure or F Flame Failure Only options Open Burner and Griddle options are fitted with individual flame failure for each open burner Griddles are fitted with pilot flame failure and piezo ignition as standard The range is fitted with a turbofan convection oven which has pilot and flame failure with piezo ignition Easy clean stainless external finish Gas Supply Requirements Non CE Only Natural Gas UP Gas Propane Input Rate N H G C each Open Burner each 300 mm Griddle Section Oven Supply Pressure Operating Pressure Gas Connection 28 MJ hr 26 540 Btu hr 21 MJ hr 19 900 Btu hr
33. ly d Withdraw the pilot injector from the pilot assembly e Replace the pilot injector with the correct sized injector for the gas type being used and re connect the pilot supply tube to the pilot assembly f Refit the piezo igniter to the mounting bracket g Refit the pilot burner mounting bracket to the front of the oven and secure to the front of the oven with 2 screws Refer to Fig 34 and Fig 35 Low Fire Convection Oven Please note that there is no low fire adjustment on the gas control valve for the GC Oven Pilot Burner Bracket partly removed 1 Assembl n LE m Pilot Supply Line kd Lar 25 Gas Conversion and Specifications Gas Regulator NOTE The regulator supplied is convertible between Natural Gas and LPG but it s outlet pressure is fixed ex factory and is NOT to be adjusted 1 Ensure that the gas and electrical supply are turned off NOTE Pin rotated for Natural Gas 2 Unscrew the hexagonal cap 23mm A F from the regulator p 3 Un clip the plastic pin from the cap reverse the pin and re fit it back Bur ul to the cap the correct way for the gas type to be used Either LP VEMM or NAT should be visible on the flank of the pin once SS el re fitted to the cap 4 Screw the cap back into the regulator Gas Type Identification Label On completion of the gas conversion replace gas type identification labels located at The
34. me Failure Protection is incorporated for each burner by way of a thermo electric system which will shut off the gas supply to that burner in the event that the burner goes out so that un burnt gas is not expelled a Select the burner required depress and turn the corresponding gas control knob anti clockwise to the HIGH position With the gas control knob depressed manually light the burner Release the gas control knob after approximately 10 20 seconds after lighting the burner The burner should stay alight if not repeat Steps a to c above To achieve simmer control depress the gas control knob and rotate between the HIGH and LOW positions to achieve the temperature required O Q O E Turning OFF the Open Burners a When the main burner is not required depress and turn the gas control knob clockwise back to the OFF position The MAIN burner will extinguish Pilot and Flame Failure Option PF Models Lighting the Open Burners These hobs are fitted with individual standing pilots for each open burner which allows the main burners to be turned ON OFF without the need to manually re light the burner each time that it is turned ONT as the burner will automatically light itself off the pilot burner Flame Failure Protection is incorporated for each burner by way of a thermo electric system which will shut off the gas supply to that burner in the event that the burner goes out so that un burnt gas i
35. ntation of the trivet support when re fitting as Y the front end side rail profiles are different from the rear end side rail profiles See Fig 14 j Refit the trivets to the top of the appliance taking note that the trivets are manufactured with a lip on one edge the lip must always be fitted to the outer edge front and back of the cook top See Fig 18 Low Fire Adjustment a To adjust the open burner low fire adjustment remove the gas control knobs from the front of the control panel b Adjust the low fire adjustment screw on the open burner gas control valves to obtain the desired flame size See Fig 26 NOTE The Low Fire Screw should be sealed with coloured paint on completion of the low fire adjustment 23 Gas Conversion and Specifications Gas Griddle Gas Control Pilot Burner Heat Shield a With the gas supply turned off at the main supply remove the griddle plate section by lifting it straight off the cook top b Remove the gas control heat shield from around the griddle burner this is just a push in fit c Disconnect the thermocouple and the piezo igniter from the mounting bracket For access purposes See Fig 28 d Disconnect the pilot supply tube from the pilot burner with a 13 mm 1 27 spanner See Fig 28 e Remove existing pilot injector and replace with the correct size for the gas being used Refer to the Gas Specifications table at the end of this section for correct inje
36. on and 100 safety protection 2 Improper operation is therefore almost impossible however bad operation practices can reduce the life of the appliance and produce a poor quality product To use this appliance correctly please read the following sections carefully e Lighting the Open Burners F Flame Failure Option e Lighting the Open Burners PF Pilot and Flame Failure Option e Lighting the Griddles If fitted e Oven Pilot Ignition Gas Control Knobs e Oven Main Burner Thermostat e Oven Fan e Turning Oven to Stand By Mode e Oven Shut Down Griddle Option Burner Control OFF Position de PILOT Burner Description of Controls amp HIGH Flame ce LOW Flame Pe AES Piezo Igniter Griddle Located here when fitted 7 with Griddle Option Oven Thermostat Temperature A Graduations 50 C to 320 C qi Heating Indicator Lamp Amber OFF Position 2 PILOT Burner vin HIGH Flame Power Indicator Lamp White e Oven Gas Control e Open Burner Option OFF Position i BAN HIGH Flame lt gt LOW Flame A Rear Burner p VI Front Burner I l A Indicators located above Wen Ail the Gas Control Knobs 11 Operation Open Burners NOTE Only cooking pans from size 150 mm to 420 mm are suitable fo use on these open burners Flame Failure Option F Models Lighting the Open Burners Fla
37. rear of the appliance above the gas connection beside the rating plate Commissioning Before leaving the converted installation 1 Check all gas connections for leakages using soapy water or other gas detecting equipment WARNING Do NOT USE A NAKED FLAME TO CHECK FOR GAS LEAKAGES 2 Check the following functions in accordance with the operating instructions specified in the Operation section of this manual e Light the Pilot Burners e Light the Main Burners e Check the Low Fire burner operation e Check the High Fire burner operation e Ensure that all the controls operate correctly e Ensure that the operating pressure remains correct 3 Ensure any adjustments done to components that have the adjustments settings sealed e g paint sealed are re sealed NOTE If for some reason it is not possible to get the appliance to operate correctly shut off the gas supply and contact the supplier of this appliance 26 Gas Conversion and Specifications Gas Specifications Australia New Zealand NaturaGas tP Gas Propane Main Burner Injectors 2 45 mm 1 50 mm Open Burner Pilot Burner PF Option Only 0 30 un mem s penes vom retains D A DE Operating Pressure 0 95 kPa D E LC p RE weiss ce Kees i Gas Regulator Cap Screw CE Only Appliance Classification Category Il243p 20 30 37 Flue Type Ay G20
38. riodic Maintenance NOTE All maintenance operations should only be carried out by a qualified service person To achieve the best results cleaning must be regular and thorough and all controls and mechanical parts should be checked and adjusted periodically by a qualified service person If any small faults occur have them attended to promptly Don t wait until they cause a complete breakdown It is recommended that the appliance is serviced every 6 months Gas Control Valve Re Greasing The gas control valve should be dismantled and greased every 6 months to ensure the correct operation of the gas control valve To carry out this operation d b C Remove the control panel from the front of the appliance Remove the 2 screws holding shaft plate to gas control body Apply a suitable high temperature gas cock grease or Replace spindle and re assemble the gas control in Remove the gas control knobs from the gas tap spindles by pulling the knobs away from the control panel Remove the drip tray from the appliance Remove the two screws on the underside of the control panel securing the control panel to the hob and remove control shaft and plate See Fig 11 Note orientation of shaft for correct re assembly Using needle nose pliers or similar pull out gas control spindle again noting its orientation lubricant such as ROCOL A S P Anti scuffing paste Dry Moly Paste to the outside of the sp
39. rvice and correct installation is essential to achieve the best performance efficiency and trouble free operation This appliance must be installed in accordance with National installation codes and in addition in accordance with relevant National Local codes covering gas electrical and fire safety AUSTRALIA AS 5601 Gas Installations NEW ZEALAND NZS 5261 Gas Installation Australia New Zealand AS NZS 3000 Wiring Rules UNITED KINGDOM Gas Safety Installation amp Use Regulations 1998 BS 6173 Installation of Catering Appliances BS 5440 1 amp 2 Installation Flueing amp Ventilation BS 7671 Requirements for Electrical Installation IRELAND IS 820 Non Domestic Gas Installations Installations must be carried out by authorised persons only Failure to install equipment to the relevant codes and manufacturer s specifications shown in this section will void the warranty Components having adjustments protected e g paint sealed by the manufacturer are only to be adjusted by an authorised service agent They are not to be adjusted by the installation person Unpacking e Remove all packaging and transit protection from the appliance including all protective plastic coating from the exterior stainless steel panels e Check equipment and parts for damage Report any damage immediately to the carrier and distributor e Report any deficiencies to the distributor who supplied the appliance e Che
40. s not expelled a Select the burner required depress and turn the corresponding gas control knob anti clockwise to the PILOT position b With the gas control knob depressed manually light the pilot burner C Release the gas control knob after approximately 10 20 seconds after lighting the pilot burner d The pilot burner should stay alight if not repeat Steps a to c above e Full Flame can now be achieved by depressing and rotating the gas control knob anti clockwise to the first stop HIGH flame position f Low flame can be achieved by depressing the gas control knob and rotating fully anti clockwise to the LOW flame position g To achieve simmer control depress the gas control knob and rotate between the HIGH and LOW positions to achieve the temperature required Turning OFF the Open Burners Pilots a To turn OFF the main burner but keep the pilot burner alight rotate the gas control knob to the PILOT position The main burner will extinguish and the pilot will remain alight b To turn OFF the PILOT depress and turn the gas control knob clockwise back to the OFF position The PILOT burner will extinguish 12 Operation Griddle CAUTION The griddle plate temperature reaches over 300 C in hottest points during normal operation at Full Flame setting These griddles are fitted with a pilot as a standard option and Flame Failure Protection which is incorporat
41. te power indicator light will illuminate on the oven control panel 3i With the pilot burner alight depress and rotate the oven gas control knob to the Main Flame position This puts the gas valve in the Stand By position and control of the main burner is now carried out through the oven thermostat control 4 Turn the oven thermostat to the desired oven temperature setting required this will regulate the gas supply to the oven main burner 5 The oven fan will start up and the oven main burner will ignite 6 The amber heating indicator light will show that the oven main burner is ON and the oven is heating When the amber heating indicator light goes out the oven has reached the pre selected temperature the burner will cycle OFF Oven Fan 1 The fan is operational only when the oven thermostat is set to a temperature The fan is controlled by a microswitch which in turn is controlled by the opening and closing of the oven door The oven fan is operational only with the oven door closed Turning the Oven to Standby Pilot ON Only im To turn off the oven main burner heating set the oven thermostat to the 0 temperature position this will turn the oven main burner OFF but will leave the oven pilot burner ONT 2 In this position the pilot burner will remain alight but the oven main burner will not operate until the thermostat control knob is set to a temperature 3 If oven pre heating is required set th
42. the injector c Remove existing pilot injector and replace with the correct size pilot injector for the gas type being used Refer to the Gas Specifications table at the end of this section for correct pilot injector sizes d Refit the spring and the correct pilot injector to the pilot z injector housing Burner 8 pL e Screw the pilot injector fully home using a flat blade Uiveuulees Fe screwdriver and refit the pilot injector plug to the pilot 7 7 4 E injector housing and tighten in place using a 11 mm A F DN MS spanner See Fig 23 W f Refit the splash guard over the gas cocks taking care not to k SS damage the thermocouples and pilot burner tubes Secure a in position with the 2 allan headed screws Note that the splash guard for PF models has a different cut outs for pilot burner tubes See Fig 24 amp Fig 25 g Refit the pilot burner tube shields over the pilot burner tubes thermocouples and secure in place with the 2 securing screws See Fig 21 h Refit the burner caps and burner bowls onto the manifolds protruding through the splash guards Take note that the base part of the burner bowl has 2 locating holes drilled into the base flange See Fig 17 these are to locate the Es 4 burner bowl onto the allen headed screws that secure the eg L P splash guard to the gas manifold See Fig 15 Vj i Refit all the trivet supports to the top of the appliance Shown without Pilot BEES A Note the orie
43. to prevent the forming of rust on the griddle plate ensure the detergent or cleaning material has been entirely removed after each cleaning process The appliance should be switched on briefly to ensure the griddle plates become dry Oil or grease should be spread over the griddle surface in order to form a thin protective greasy film CAUTION Always ensure that an even pressure is applied over the whole surface of the scraper tool when using on the flat surface of the griddle to prevent scoring of the surface NEVER bang the sharp edge of the scraper tool on the flat surface of the griddle as this will damage the surface and invalidate the warranty a Remove and clean the grease tray frequently to prevent over spills b Clean the griddle surface optional thoroughly with a scraper tool or a wire brush If necessary use a griddle stone or a scotch bright pad on the griddle surface to remove stubborn carbon and deposits c A scraper tool can be used for the removal of stubborn carbon and deposits d Occasionally bleach the griddle plate with vinegar when the plate is cold 16 Cleaning and Maintenance e Clean with hot water a mild detergent solution and a scrubbing brush Dry all components thoroughly with a dry cloth f The griddle should be switched on briefly to ensure that the griddle plate becomes dry A thin smear of cooking oil should be spread over the grates and griddle plate in order to form a protective film
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