Hardware Manual V1.0
Contents
1. 4 1 L 2 0 H in 3 2 12 indicators LED power x 1 digital input x 8 digital output x8 3 2 13 output rating 3A 250Vac 30Vdc relay 1A 24Vdc PMOS 2A 240Vac SSR 4 Layout and dimension 4 1 MPC 3042A 3042AL Main card ADP9201 JM1 JM1 175mm pummi ang carol shoe esef JM2 see JM3 JF1 ko Redd EE EE it ye Hr Hind or uan au JE mammaa 122mm 4 2 ADP 2042DIN for JF1 Din rail mounted wiring board 0000000 00 o a e e o e e e e o e e a e e e 9 e y 07mm 4 3 JS51050 for JM4 25PM Din rail mounted dummy wiring board 76mm 72mm KE pao ADP9201 VL2 SVLO OY IN4 INS OV ING IN7 OY coms 4 65 O0VcoM4 8 7 10 24Vin 24Vin EXTG EXTG EXTG XLS XLS XORG ALTC XSD APCS EMG XFIN XCMP XSTA f EXTG XINP XALM XSRDY 5 Pin definitions cow oa ahwh XSVON 2 XERC EXTG XCW ACW XCCW XCCW EXTG KEAt XEA XEB XEB XEZ XEZ 33 EXTG 5 1 JF1 Assignment Definitions EXTG EXTG 5Vout 5Vout EXTG YLS YLS YORG YLTC YSD YPCS EMG 47 YFIN YCMP YSTA EXTG YINP YALM YSRDY YSVON YERC EXTG YCW YCW YCCW YCCW EXTG YEA YEA YEB gt VEB YEZ YEZ j EXTG I ka ka Es La Descriptions 24V External DC24V power input 24V External DC24V power input EXTG Common for external power 24V and 5V EXTG Common for external power2. Type 2 TTL input Wiring board Main Card 15V Din 3 v For DIO DI7 19 6 3 ADP9201 JM1 ADP 9201DIN 6 3 1 Input Wiring board Main Card 24Ve 3 3V External Supply 24Vi EXTG VP AS WR EXTG For input INO IN7 6 3 2 Output Type 1 output 3 3V 24Ve External Supply 24Vi WEXTG O P 2803 For OUTO OUT7 Transistor Type 2 output Main Card Wiring board 3 3V 24Ve VEXTG External Supply 24Vi 24V O P 2803 For OUTO OUT7 Relay 20 Type 3 output Main Card Wiring board 24Ve 3 3V External Supply 24Vi Dono 24V L gt 2803 For OUTO OUT7 PMOS Type 4 output Main Card Wiring board 3 3V 24Ve 24V External Supply 24Vi O P VEXTG COMn 2803 For OUTO OUT7 SSR 21 7 External wiring diagram I SCSI cable from main card SCSI cable from main card Servo Servo Driver Driver 5Vout EXTG Encoder ar Encoder or Linear scale Linear scale MAX 120Vde wiring board with NMOS output wiring board with PMOS output SCSI cable from main card 5Vout 5Vout EB EZ 7 4Vout Servo EA Driver EZ 5Vout EXTG Encoder ar Linear scale User may connect the signals with this DB26 specific connectors One axis per connector or screw terminals Wiring board with Relay out
3. OO Dn OE RO do GG AA AGA 15 O JT a 8 1 O E 19 6 3 ADP9201 INIIADPO201DIN mud GO ODd ON OD DAD 20 au EA cc Uc Y RR ti bene A A AR RS NR A Y FRYN 23 G gt HL A AA 23 8 1 Card ND Sen oue cn da Ge Fn GYF AA 25 8 2 Polarity setting for over travel limit switch a 23 5 DDN MON aa AA O aha add ag 24 10 Winns a0fan6XATPIE Socata AN AAAH cee 25 10 1 The wiring diagram for MPC 3042A 3042AL wiring board to panasonic MINAS A driver 25 10 2 The wiring diagram for MPC 3042A 3042AL wiring board to panasonic MINAS MSD driver 25 10 3 The wiring diagram for MPC 3042A 3042AL wiring board to ESD servo driver 26 10 4 The wiring diagram for MPC 3042A 3042AL wiring board to Moda servo driver 26 10 5 The wiring diagram for MPC 3042A 3042AL wiring board to YASKAWA servo driver 21 10 6 The wiring diagram for MPC 3042A 3042AL wiring board to Mokon Y PV servo driver 21 10 7 The wiring diagram for MPC 3042A 3042AL wiring board to Mokon YJD servo driver 28 10 8 The wiring diagram for MPC 3042A 3042AL wiring board to MITSUBISHI J2 SUPER servo driver 29 10 9 The wiring diagram for MPC 3042A 3042AL wiring board to YAMAHA SRCP servo driver 29 2 11 10 10 The wiring diagram for MPC 3042A 3042AL wiring board to Delta ASDA B servo driver 10 11 The wiring diagram for MPC 3042A 3042AL wiring board to Delta ASDA B2 servo driver Ordern 1n Ora AA A
4. circular point to point standard function motion control card PCI bus MPC 3035 4 axes linear circular point to point standard function with advanced encoder counter function with 2 8bit DA s motion control card PCI bus MPC 3035L 4 axes linear circular point to point standard function with advanced encoder counter function motion control card PCI bus Any comment is welcome please visit our website http www automation com tw http www automation js com for the up to date information Note MPC3042AL is the functional replacement of MPC3042 2 Features 21 1 21 25 2 1 4 DNS 2 1 6 2NG 2 1 8 2 1 9 2 1 10 Zb p el W 21 13 2 1 14 2115 2 1 16 2 1 17 2 1 18 2 1 19 2 20 21 21 21 22 ZD 222 225 2 1 Main card 2 ax1s servo stepping motor control 2 28 bit up down counter for incremental encoder 2 28 bit up down counter for pulse handler input Pulse output rate up to 6 55MHz Pulse output options OUT DIR CW CCW linear interpolation circular interpolation S curve or T curve acceleration deceleration in interpolation and positioning Continuous interpolation Speed change on the fly Synchronized start motion Position latch function Simultaneously start stop on multi axes Programmable interrupt conditions Backlash compensation Software limit switches protection Motion parameters change on the fly Software key function 8 bit PWM DA 32 bit timer 2 channel 7 bit DA with digital P
5. out or compare out of Y axis YSTA Start motion signal input for Y axis EXTG Common for external power 24V and 5V YINP General I p of Y axis YSRDY Servo Ready signal of Y axis Servo on of Y axis YERC Output for resetting error counter of Y axis EXTG Common for external power 24V and 5V YCW CW or PULSE of X axis CW or PULSE of Y axis XCW 58 YCW CW or PULSE of X axis ee CW or PULSE of Y axis XCCW 59 YCCW CCW or DIR of X axis XCCW CCW or DIR of X axis EXTG 61 I Common for external power 24V and 5V XEA 62 I Encoder phase A feedback of X axis Ene Encoder phase A feedback of X axis Encoder phase B feedback of X axis Encoder phase B feedback of X axis io bed Encoder phase Z feedback of X axis Encoder phase Z feedback of X axis EXTG I Common for external power 24V and 5V 1 NI CCW or DIR of Y axis YCCW CCW or DIR of Y axis EXTG Common for external power 24V and 5V YEA Encoder phase A feedback of Y axis YEA Encoder phase A feedback of Y axis YEB Encoder phase B feedback of Y axis Encoder phase B feedback of Y axis YEZ Encoder phase Z feedback of Y axis Encoder phase Z feedback of Y axis EXTG Common for external power 24V and 5V 5 2 JM1 Assignment Definitions i 1 PWM DA 0 10V GND 8 Lo PAI 10V 10V DA1 9 4 GND 3 5 3 JM2 JM3 Assignment Definitions 1 esta common start
6. 24V and 5V EXTG Common for external power 24V and 5V XLS XEL Positive over travel LS input of X axis XLS XEL Negative over travel LS input of X axis XHOME XORG HOME Origin LS EL input of X axis XLTC Latch counter trigger input of X axis XSD Slowdown LS EL input of X axis XPCS Position change start signal input of X axis EMG Emergency stop stop all axes XFIN General purpose output of X axis Wd hd XCMP 48 General out or compare out of X axis ka Start Start motion signal input for X axis Common for external power 24V and 5V General I p of X axis ALARM I p of X axis XSRDY Servo Ready signal of X axis XSVON blka Servo on of X axis Qu Sal ad Output for resetting error counter of X axis EXTG 56 I Common for external power 24V and 5V XCW 57 a i aR i Descriptions EXTG Common for external power 24V and 5V EXTG Common for external power 24V and 5V 5Ve Output of on board DC DC converter 5Ve Output of on board DC DC converter EXTG Common for external power 24V and 5V YLS YEL Positive over travel LS input of Y axis YLS YEL Negative over travel LS input of Y axis YHOME YORG HOME Origin LS EL input of Y axis YLTC Latch counter trigger input of Y axis YSD Slowdown LS EL input of Y axis YPCS Position change start signal input of Y axis EMG Emergency stop stop all axes YFIN General purpose output of Y axis YCMP General
7. A EA GND CCW DIR ENABLE SHLD 10 4 The wiring diagram for MPC 3042A 3042AL wiring board to Moda servo driver Moda D Sub 26pin connector CN1 50 PIN SCSI X Driver 26 10 5 The wiring diagram for MPC 3042A 3042AL wiring board to YASKAWA servo driver YASKAWA D Sub 26pin connector CN1 50 PIN SCSI X Driver 10 6 The wiring diagram for MPC 3042A 3042AL wiring board to Mokon YPV servo driver Mokon YPV D Sub 26pin connector CN1 37 PIN D TYPE X Driver 27 10 7 The wiring diagram for MPC 3042A 3042AL wiring board to Mokon YJD servo driver Mokon YJD D Sub 26pin connector CON4 26 PIN D TYPE X Driver 24G DCO 28 10 8 The wiring diagram for MPC 3042A 3042AL wiring board to MITSUBISHI J2 SUPER servo driver MITSUBISHI CN1A 1B D Sub 26pin connector 20 PIN SCSI X Driver J CN1A LZR CN1A LZ CN1A B SG CN1A Ll CN1A LB CN1A LG CN1A CN1A CN1A CN1A LAR CN1A PP CN1A RD CN1B SON 10 9 The wiring diagram for MPC 3042A 3042AL wiring board to YAMAHA SRCP servo driver YAMAHA SRCP D Sub 26pin connector VO 40 PIN X Driver i ho Fe ma Cr hi 6 18 29 10 10 The wiring diagram for MPC 3042A 3042AL wiring board to Delta ASDA B servo driver Delta ASDA B D Sub 26pin connector CN1 25PIN D TYPE X Driver 10 11 The wiring diagram for MPC 3042A 3042AL wiring board to Delta ASDA B2 servo driver Delta ASDA B2 CN1 44PIN D
8. A AA Notes on hardware installation Please follow step by step as you are installing the control cards Be sure your system is power off Be sure your external power supply for the wiring board is power off Plug your control card in slot and make sure the golden fingers are put in right contacts Fasten the screw to fix the card Connect the cable between the card and wiring board Connect the external power supply for the wiring board Recheck everything is OK before system power on o IN N U BPW U gt External power on Congratulation You have it For more detail of step by step installation guide please refer the file installation pdf on the CD come with the product or register as a member of our user s club at http automation com tw to download the complementary documents 1 Forward Thank you for your selection of 2 axis motion control card This card adopt the ASIC chip with complex motion functions including point to point linear and circular interpolation linear and s curve acceleration deceleration and several miscellaneous functions Dll s of various functions will save you a lot of time in the motion related projects Our other motion control products MPC 3024 4 axes linear circular point to point standard function motion control card PCI bus MPC 3028 8 axes linear circular point to point standard function motion control card PCI bus MPC 3034 advanced 4 axes linear
9. I O 2 CsTP common stop I O 5 pao 10V 10V Note Connect CSTA low to start motion from external Connect CSTP low to emergency stop motion from external 5 4 JM4 Assignment Definitions ol sv from PC 5Vout PC 2 Pulse handlerl A phase input PA Pulse handler2 A phase input ae GND i ehe O O 5Vout PC DIO 8 esv from PC DI2 9 TTL I P bitO DI4 TTL VP bit GND TTL UP bit4 TTL UP bit6 mb ck mb ok UN AOP O VNOUAUNA 13 i PB2 14 asv from PC 5Vout PC PB1 15 Pulse handler B phase input 16 Pulse handler2 B phase input NC NC EE 5 5 ADP9201_JM1 Assignment Definitions PIN DESCRIPTIONS IN1 input IN2 input2 5 IN3 input3 81 IN4 input4 INS inputs IN6 input6 IN7 input7 DGND digital ground 17 EXTG 24Ve external input power supply INO INT IN2 IN3 IN4 INS IN6 IN OV EXT 24Vin 14 OUTO DESCRIPTIONS OUT 0 output0 OUT OUT2 OUT 1 output1 OUTS OUT2 output2 OUTS NENS OUT3 output3 OUT6 OUT4 output4 OUT ov OUTS output5 EXT 24Vin OUT 6 0utput6 OUT7 output7 18 DGND digital ground EXTG OUT4 24Ve external input power supply 6 I O interface diagram 6 1 JFI ADP 2042DIN 6 1 1 Input diagram Type 1 input Wiring board Main Card 24Ve 3 3V External Supply t24VI EXTG IP _ 2 EXTG For input LS EL LS EL HOME ORG Type 2 input Wiring board M
10. I control of speed and position loop MPC3042A only Feedback encoder failure detection MPC3042A only 2 2 Din rail mounted wiring board JS51050 dummy wiring board for JM4 pulse handler interface ADP 2042DIN wiring board for JF1 motion control interface ADP 9201DIN for ADP9201_JM1 isolated digital I O interface 3 Specifications 3 1 MPC 3042A 3042AL Main card Motion 3 1 1 3 1 2 Silas 3 1 4 3 1 5 3 1 6 oM 3 1 8 3 1 9 Digital I O 3 1 10 3 1 11 ol 3 1 13 3 1 14 Special I O 3 1 15 3 1 16 General 3 1 17 3 1 18 3 1 19 3 1 20 3 1 21 aol 2 3 1 23 3 1 24 3125 Max pulse rate 6 553 500 pps Pulse output mode Single phase CLOCK DIR Dual phase CW CCW Acceleration Deceleration mode linear S curve mode Homing mode 14 types Encoder up down counter 2 28bit counter Pulse Handle up down counter 2 28 bit counter Linear interpolation Circular interpolation 17 bit DA with digital PI control MPC3042A only Motion specific input SRDY ALM LS EL LS EL SD HOME ORG PCS LTC INP STA per axis EMG per card Motion specific output CMP SVON ERC FIN per axis General input 8 bit photo isolated General output 8 bit photo isolated TTL I P 8 bits D A 8 bits 0 10Vdc PWM DA D A 17 bits 10V 10V MPC3042A only if not use for motion Card ID 16 position rotary switch Insulation resistance 100 MC min at 1000Vdc Isolatio
11. MPC 3042A 3042AL 2 Axis Motion Control Card User s Manual V1 0 4 FA FUND A MN 8 JS AUTOMATION CORP Mak mr Pak E F 225 100 He 6 BE 6F No 100 Zhongxing Rd Xizhi Dist New Taipei City Taiwan TEL 886 2 2647 6936 FAX 886 2 2647 6940 http www automation com tw http www automation js com E mail control cards automation com tw Correction record For driver 1 0 up Contents t GA AA O PS AA AFF NT 5 Ze R P O O iU Yd 6 Zd Wd EAU oer 1 aa CEE er T R Wa Wn oer eens P Ae PO V SPP NF SOV eer YR 6 22 Dinralmouned bog NIKA sia inet te Sonia uo evaded 6 Je Pe CIIC RA 7 3 1 MPG 3042X15042A5 Mama NAN O ORDD O Ond OYN 7 a2 Dinrakmnouned winne DOSI maa ii ti aaa 8 de ME QUAN aimen IO ee ss ace ae Rene race OP O O P HETH T 9 4 1 MPC OZ As 3047 AL MAM CAO aan mem ANNA AA NA NAAN NAA AA 9 4 2 ADP 2042DIN for JF1 Din rail mounted wiring board eee een 9 4 3 JS51050 for JM4 25PM Din rail mounted dummy wiring board 10 4 4 ADP 9201DIN for ADP9201 JM1 Din rail mounted wiring board 10 Dee PINGS TTT Specter HY NFED O O I EF NY CES NYFFRYN 11 5 1 JF AS Si o nent DETIMIONS ON ut Od AA NANA 11 3 2 JMIAssi niment DS MORS mit ALINA DA BAAL 13 5 3 IM MDO Assie nmen DeM OD Sn ud Y mada cesc atents ences ch aci A 13 24 JIMA ASsionment Demi Ton Ss Yn GY Od GA CN YG a et eee eens 13 5 5 ADP9201_JM1 Assignment DeITnitiOnSc edi RF UUN CG CYRN ANFON WARDEN A GR 14 a GA NU NF WR 15 6 1 mn DY 222
12. TYPE D Sub 26pin connector X Driver i 30 11 Ordering information PRODUCT DESCRIPTIONS MPC3042A 2 axis motion control card for servo step motor control with pulse referenced PI control include SM2341104 ADP 2042DIN N DIN rail mounted wiring board matched MPC 3042A 3042AL General output 4 power NMOS ADP 2042DIN P DIN rail mounted wiring board matched MPC 3042A 3042AL General output 4 power PMOS ADP 9201DIN R DIN rail mounted wiring board with 16 I O LED indicators and relay output for 8DI and 8DO for ADP9201_JM1 ADP 9201DIN P DIN rail mounted wiring board with 16 I O LED indicators and PMOS output for 8DI and 8DO for ADP9201_JM1 ADP 9201DIN S DIN rail mounted wiring board with 16 I O LED indicators and SSR output for 8DI and 8DO for ADP9201_JM1 DIN rail mounted dummy wiring board D type 25p male to terminals for JM4 SM2341104 Extension kit for JMland JM4 bracket and flat cable for 9p male D type and 25p female D type connector 31
13. ain Card 5Ve 5V nm EE P EXTG For input INPSRDY ALM 15 Type 3 input Wiring board Main Card 24Ve External Supply 24Vi EXTG I P EXTG Ki For input ESD PCS STA EMG Type 4 input I VViring board Main Card P MAGNETIC P ISOLATOR EXTG For encoder feedback input A B Z Type 4 input Main Card 5Ve 5V Wiring board I P EXTG ay For input LTC Note If you do not use the standard wiring board please use a LED to the input circuit as shown above to prevent excess current of photo coupler 16 6 1 2 Output Diagram Type 1 output Main Card I Wiring board 24Ve External s5Ve Supply 24Vi ZL v EXTG O P For SVON ERC Type 2 output Main Card I Wiring board 24Ve External Supply 24Vi 5Ve 24Ve COMn O P 2803 FIN CMP EXTG FIN CMP N MOS Type 3 output Main Card Wiring board 5V 2 External Supply 24Wi O P FIN CMP P MOS 17 Type 4 output Main Card Wiring board 5V 24Ve External Supply 24Vi 424V O P EXTG 2803 FIN CMP RELAY Type 5 output Main Card Wiring board 3 3V 5Ve Pood m M A a O P EXTG For motion control pulse output CW CCW 18 6 2 JM4JS51050 Type 1 Input Wiring board Main Card 5V P GND For Pulse Handler Input PA PB
14. n voltage 2500Vac 1Min I O connector 68pin female SCSI II centronic connector 25p D type connector External supply DC 2414V Operation temperature 0 to 70 C Storage temperature 20 to 80 C Operation humidity 5 95 RH non condensing Dimensions 175 W 122 H mm 6 9 W 4 8 H in 3 2 Din rail mounted wiring board ADP 2042DIN for JF1 motion control interface 3 2 1 Connection cable SCSI II 68 pin cable to connect main and wiring board 3 2 2 Dimension ADP 2042DIN R P 121 W 159 L 45 H mm 4 8 W 6 3 L 1 8 H in ADP 2042DIN N 121 W 159 L 47 H mm 4 8 W 6 3 L 1 9 H in 3 2 3 External supply DC 24V14V 3 2 4 Output capacity 4 N MOS output IA continuous 120Vdc max Option 4 P MOS output LA continuous 24Vdc max Option 4 Relay output 3A continuous 250 Vac max 3 2 5 Specific servo control connectors 2 D type 26p 1 per axis 3 2 6 Operation temperature 0 to 70 C 3 2 7 Operation humidity RH5 95 non condensed JS51050 for JM4 pulse handler interface 3 2 8 Connection cable D type 25P cable to connect main and wiring board 3 2 9 Dimension 6 W 79 L 52 H mm 3 A W 3 2 L 2 1 H in ADP 9201DIN for ADP9201_JM1 isolated digital I O 3 2 10 Connection cable 20P flat cable to connect main and wiring board 3 2 11 Dimension ADP 9201DIN R P 86 W 103 L 45 H mm 3 A W 4 1 L 1 8 H in ADP 9201DIN S 86 W 103 L 50 H mm 3 A W
15. put Wiring board DB26 specific connector 22 8 Hardware settings 8 1 Card ID setting Since PCI cards have plug and play function the card ID 1s required for programmer to identify which card he she will control without knowing the physical address assigned by the Windows A 4 bits ROTARY switch select from 0 to OxF for extinguishing the 16 identical card 8 2 Polarity setting for over travel limit switch For different applications maybe you have different considerations the polarity of over travel limit switch can be set by on card Dip switch to meet your requirement Say X Y axis polarity is positive the DIP switch set as follows X Y Ri 23 9 Applications Precision positioning control Precision speed control Contouring control X Y table control Rotary machine control Robotic control Biotech sampling and handling Any combined control of servo and stepping motors 24 10 Wiring diasram examples 10 1 The wiring diagram for MPC 3042A 3042AL wiring board to panasonic MINAS A driver Panasonic driver D Sub 26pin connector MINAS A X Driver 10 2 The wiring diagram for MPC 3042A 3042AL wiring board to panasonic MINAS MSD driver Panasonic MINAS driver D Sub 26pin connector MSD Series X Driver 10 3 The wiring diagram for MPC 3042A 3042AL wiring board to ESD servo driver ESD D Sub 26pin connector TB506 25PIN DB X Driver ENABLE EZ CW STEP f GND CW STEP CCW DIR E
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