High Frequency Sinewave Guardian Filter
Contents
1. 8 f 6 5 RR a 3 2 1 W APPROX WEIGHT Jem PYT ww me LBS D 4X 238 953 X i I I 1465 15 88 SLOT pei D s SCT GEM stwora Mit 100 D 1270 27940 O O O p F4 F4 050 OJOO men 75 19 05 m CUSTOMER CONNECTION i f ji DETAIL VIEW gt H d THERMAL 662 168 15 542 7 4X 7 34 874 X 130 05 1 00 25 40 SLOT 169 r ami ST g tj si Messi 777 I KZ WU NN Z c IK 882 BOTTOM VIEW c 223 90 1 150 TOP VIEW 150 la8101 7 Te Ital M 56 Fa PL p 34 8 73 THRU ZE ka o 34 873 THRU 1430 ma e r B Sf I LISY 4 EN 1 rD e j E i p Me i i W1 50 50 100 4 Ab at 12701 u A 14226 12540 U1 gt p im KS E i i gt l 3493 J 34 93 x J AMI PEM 8 d Era H 1 1270 SEEN KA U4 Wa B U J 3 PLACES Z AA LLL 24111031 THRU PLACES 3 PLACES e 10 11 zd e 256 86 gt y UB we A _ i BH CUSTOMER CONNECTION e gt i DETAIL VIEW i S P yn A f NOTES y 1 i T gt 1 TIGHTEN TERMINAL BLOCK SCREWS TO 16 IN LBS TORQUE MAX EA ids A A 2 TERMINAL WIRE SIZE 4 14 AWG 1126253 Gre d 861 3 FILTER REQUIRES CAPPANEL 007 OTY 1 121859 J SCWBFD IN THS DOCUME2. 280 54 IP m ka A E GE A a z a SWG HF 5kHz 300Hz FILTER 1 JO o 1 wu maus 305A 480V OPEN PANEL a Z f enn FRONT VIEW RIGHT SIDE VIEW Mt I pi co swamososo Hross00 o Viera V i es mens ROT D 7 I 6 I z 4 a T 3 T 2 gt j ut Figure A 7 SWGM0305D HF05300 Form SHF TRM E April 2015 REV 001 31 MTE Hgh Frequency Sinewave Guardian Filter Technical Reference Manual 380V 480V xc CD a 5 Y 4 I 3 z APPROX WEIGHT WT r NES 1525 m sae mAr SEE NOTE AX 275 1905 THRU faa een ER a i SEC NOTE 1 CUSTOMER CONNE DETAIL VIEW THERMAL 1914 4X 034 874 JA 157 54 78 1991 SLOT jux 288 422 1X 100 2540 SLOT 2m KO Ian si 1904 c 688 e 17443 1168 20445 U TOP VIEW if aM Em d W 1 DI Lues RA e L J e 3 m 1908 531139 THRU i T 4 150 i j nt MET ITT Em VOD im 1 Wa C 1 4178 I xl b LE L dm i 11905 gt JAY 1032 THRU UR WA 3 PLACES 3 PLACESI x I CUSTOMER CONNECTION DETAIL VIEW l NOTES 1 TIGHTEN TERMINAL BLOCK SCREWS TO 16 IN LBS TORQUE MAX 2 TERMINAL WIRE SIZE 4 14 AWG Pr 3 FILTER REQUIRES CAPPANEL 002 QTY 2 1 r A SWG HF SkHz 300H7 FILTER ER 415A 480V OPEN PANEL ja FRONTVIEW RIGHT SIDE VIEW dewiz wegl emm ne e gt J
3. len a 9 00 li 12 70 228 60 14 51 n 368 58 260 E siej A NOTE A 1 TIGHTEN STANDOFF SCREWS TO 58 IN LBS TORQUE MAX JH THE COMPONENT PART OR ASSEMBLY DESCRIBED IN THIS DOCUMENT MUST COMPLY WITH THE EUIEURDPEAN UNION DIRECTIVE RoHS CONFIDENTIAL AND PROPRIETARY INFORMATION AR CONTAINS lt 0 1 OF ANY SVHC BY WEIGHT PER REACH REGULATION UNLESS OTHERWISE SPECIFIED DESCRIPTION MEC Na CAPPANEL 26 4 uF PHASE DRAWN DATE 4 U I PLACE JE 41 25 hs NB3 W13330 Leon Road NAS Say Menomonee Falls Wi 53051 USA 3 P ACE XXX 01010254 CHECKED DATE mm Sis a CD CAPPANEL 006 pur va SHEETI or 262 253 8200 Figure A 13 CAPPANEL 006 Form SHF TRM E April 2015 REV 001 37 MTE AN SL INDUSTRIES COMPANY Hgh Frequency Sinewave Guardian Alter Technical Reference Manual 380V 480V 4 3 2 1 ECO No DESCRIPTION REVBY ps R25 635 EN R14 3 56 miu SLOT R 14 3 56 _ 1583 402 08 B 2 PLACE B m ET ropas 95 25 j re L fon 1270 SEENOTE 1 1 4 20 GROUND STUD 5 82 147 95 NOTE A A 1 TIGHTEN STANDOFF SCREWS TO 58 IN LBS TORQUE MAX s p 414 93 j E THE COMPONENT PART OR ASSEMBLY DESCRIBED IN THIS DOCUMENT MUST COMPLY WITH THE EUIFURDPEAN UNION DIRECTIVE CONFIDENTIAL A
4. z Q The opening of the branch circuit protective device may be an indication that a fault current has been interrupted To reduce the risk of fire or electrical shock current carrying parts and other components of the filter should be examined and replaced if damaged gt gt z Q An upstream disconnect protection device must be used as required by the National Electrical Code NEC or governing authority gt gt z Q Even if the upstream disconnect protection device is open the drive down stream of the filter may feed back high voltage to the filter The drive safety instructions must be followed Injury or death may result if safety precautions are not observed gt gt z Q The filter must be grounded with a grounding conductor connected to all grounding terminals Modular filters must have reactor grounded through a 2 x2 area cleaned of paint and varnish on lower mounting bracket gt gt z Q Only spare parts obtained from MTE Corporation or an authorized MTE distributor can be used gt After removing power allow at least five minutes to elapse and verify that the capacitors have discharged to a safe level before contacting internal components Connect a DC voltmeter across the capacitor terminals and ensure that the voltage is at a safe level Loose or improperly secured connections may damage or degrade filter performan
5. VLE AN SLINDUSTRIES COMPANY High Frequency Sinewave Guardian Filter 380V 480V TECHNICAL REFERENCE MANUAL FORM SHF TRM E REL April 2015 REV 001 2015 MTE Corporation Prior to start up confirm the drive operation mode is properly set Volts per Hertz or suitably set for sensor less vector mode Please consult drive manual manufacturer to configure proper parameters Failure to do so may Caution result in failure of drive or filter components High Voltage Only a qualified electrician can carry out the electrical installation of this filter WARNING Quick Reference Selection Guide Pages 6 8 Installation Guide Pages 14 19 Startup Troubleshooting Pages 20 22 0000 Reference Drawings Pages 24 40 High Frequency Sinewave Guardian Filter Technical Reference Manual 380V 480V TABLE OF CONTENTS A WARNING Sa 3 WARNINGS AND CAUTIONS cecccecccecceecceeecceccueecaeccaueeuuecauecaueeauecaueeaueeaueeauecauesauesauesauesauesanesaeesaeees 3 GENERAL SAFETY INSTRUCTION 4 2 INTRODUCTION me 5 RECEIPT amp REPAIR GrATEMENT eI eee eene nhe nren rentrer rer reiten trei trer reisen treni re n rer EEEE Ennn 5 3 HOW TO SELECT e m wGGEA 6 SELECTION GUIDE T 6 PART NUMBER CONFIGURATION avnrnnnrnnnrnnvrnnnrnnnrnenrnnnrnenrnerrnenrn
6. n 12 DRIVE 3 o TI L3 PE GND 777 SHIELD A X o MOTOR TAR wv N 0 R 00 d o Mad d y T d lt A CUSTOMER SUPPLIED 77 DELTA WYE ISOLATION ENCLOSED TRANSFORMER SINE WAVE FILTER MOTOR DISCONNECT IF REQD BY CODE Figure 6 3 Isolation Transformer Form SHF TRM E April 2015 REV 001 18 High Frequency Sinewave Guardian Filter Technical Reference Manual 380V 480V Torque Ratings Table 6 4 Torque Ratings HF SWG Terminals asd Hh SE U4 V4 W4 Input Output Power Filter interconnect Rating iii Cap panel Capacitor E Terminal Amps iwa Terminal Terminal PER Wire Gauge FE inimum Part Number in Ibs Torque Torque AWG ee Se in lbs in lbs AWG i 80 4 N A N A CAPPANEL 006 10 60 110 2 N A N A CAPPANEL 007 8 60 130 1 N A N A CAPPANEL 008 8 60 160 4 2x or 2 0 N A N A CAPPANEL 009 6 60 200 3 2x or 1 0 N A N A CAPPANEL 003 4 60 250 or N A N A CAPPANEL 002 4 60 250K CMIL 305 2 0 2x N A N A CAPPANEL 002 3 60 415 4 0 2x N A N A di d 4 each 60 CAPPANEL 002 N A 60 515 300 MCM 2x N A 003 2X 4 each 400K CMIL CAPPANEL 002 N A N A 4 each 60 R 2x i 003 2X SH Note Cap panel interconnect wiring specification according to UL508 75 C Table Note To prevent flexing or bending of the coil windings attached to SWG reactor use appropriate strain relief to prevent stress on terminals For flat copper terminal tabs use
7. 1 IPLACEJ 1 25 2PLACE XX D3 076 3 P ACE XXX 01010254 mee APPROVED DATE 8 CD CAPPANEL 008 SWE pu m Y SHEETI OFT Figure A 15 CAPPANEL 008 Form SHF TRM E April 2015 REV 001 39
8. 2 TERMINAL WIRE SIZE 4 14 AWG 261 26 793 3 FILTER REQUIRES CAPPANEL 009 QTY 1 201 30 u 28 ees m p 16002 Q xxzA 7 MTE s SWG HF SkHz 300H2 FILTER 193 iu L K KONE 160A 480V OPEN PANEL t lt 1 Wk sans e SCH SE smi Ar mum e pa e w IGHT D co AVGMONGOD HF 00 i RIGHT SIDE VIEW PME aq m est A T 7 D D p 3 3 Figure A 4 SWGM0160D HF05300 Form SHF TRM E April 2015 REV 001 28 MTE AN SL INDUSTRIES COMPANY Hgh Frequency Sinewave Guardian Alter Technical Reference Manual 380V 480V 3 d LJ 3 2 GET y LJ SE NOTE 2 ka 1525 ae 38735 ax 075 1905 Tu h a 1400 b 1588 35550 lt SIL NOTE T 7 i CUSTOMER CONNECTION i HERMA 714 p jak GMI RTA e 18136 ch Lu 1991 SLOT f Je f l i a w BOTTOM VIEW ho 1905 EI 450 22 e 1 ai m l an 1949 THM a t 1 i A i 3110 7 2044 4 HE 1 188 i e i 4760 J LM NI deca 111905 d p r z e SECTION AA j A Au 1032 me puaka 3 PLACES 3 PLACES Si CUSTOMER CONNECTION i DETAIL VIEW li l NOTE l TIGHTEN TERMINAL BLOCK SCREWS TO 16 IN LBS TORQUE MAX 1073 2 TERMINAL WIRE SIZE 4 14 Al na 27248 3 FILTER REQUIRES CAPPANEL 003 OTY 1 10269 2000 brio UAM ARE 1 pete KE A een 125 A SWG HF kHz 2
9. 20085 J x2 22 je 1073 ym n f ei N E eo be haras furl 0 20 518 THRU FENG no d TOP VIEW 034874 THRU A um o e Bel 75 er 119051 T 0 29 7 37 THRU 1 m 38 Leet U4 J je ei joss PT y El M B 1 38 za ij fa Z 953 ER 4f lu2 CO SEE op n 12223 Sn o S M 1 z i CUSTOMER CONNECTION a I y DETAIL VIEW j i NOTES f 1047 1 TIGHTEN TERMINAL BLOCK SCREWS TO 16 IN LBS TORQUE MAX 38888 1 2 TERMINAL WIRE SIZE 4 14 AWG ard 3 FILTER REQUIRES CAPPANEL 006 QTY 1 t I frakt E nd zd E s R CEPA lt A Jos DE AN apar UICN P Wacha GA A ONE EO din 389 AS n 9883 y 10475 VIT ee SWG HF SkHz 300Hz FILTER m mass BOA 480V OPEN PANEL Io open x we fen z FRONT VIEW RIGHT SIDE VIEW pipe S cuo Ty Apr oms BRA 7 NT E 5 amp a 3 2 1 Form SHF TRM E April 2015 REV 001 Figure A 1 SWGM0080D HF05300 25 AN SL INDUSTRIES COMPANY Hgh Frequency Sinewave Guardian Filter Technical Reference Manual 380V 480V
10. Filter Technical Reference Manual 380V 480V Altitude Derating Altitude Derating Curve 1 05 a to a Altitude Derating Curve e Ke y e CO a Current Derating Factor e o 0 75 1 1 j 0 7 I 0 1 500 3 000 4 500 6 000 7 500 9 000 10 500 12 000 13 500 15 000 16 500 Altitude Feet Figure 3 Attitude Derating Curve Form SHF TRM E April 2015 REV 001 13 AN SL INDUSTRIES COMPANY High Frequency Sinewave Guardian Filter Technical Reference Manual 380V 480V 6 HOW TO INSTALL Installation Checklist Prior to installation please refer to all general warnings on page 4 WARNING Failure to practice this can result in body injury Input and output wiring to the filter should be performed by authorized personnel in accordance with NEC and all local electrical codes and WARNING regulations The filter is designed for use with copper conductors with a minimum WARNING temperature rating of 75 degrees C Verify that the rating of the filter is compatible with the drive to which it is to be connected Follow all detailed drive manufacturer installation and safety instructions Drive and load cable selection placement should be in accordance with the requirements of the NEC and all local electrical codes and regulations The typical interconnection diagrams that follow are shown for a motor load but
11. T p MELET BU Bee ts ha Tw FRONT VIEW i RIGHT SIDE VIEW eege amo AAA m WGMO6DOD HFOS30D 00 m a a 8 7 6 5 4 4 3 2 1 Figure A 10 SWGM0600D HF05300 Form SHF TRM E April 2015 REV 001 34 MTE AN SL INDUSTRIES COMPANY Hgh Frequency Sinewave Guardian Alter Technical Reference Manual 380V 480V 4 3 y 2 1 ECO No DESCRIPTION REV BY pis 26 650 Ais l 258 J 25 635 J APPROX WEIGHT LBS R 14 3 56 B k 9 00 ey i 14 51 368 58 1 4 20 GROUND STUD 255 J SEENOTE 1 193 16 NOTE A 1 TIGHTEN STANDOFF SCREWS TO 58 IN LBS TORQUE MAX THE COMPONENT PART OR ASSEMBLY DESCRIBED IN THIS DOCUMENT MUST COMPLY WITH THE EUIEURDPEAN UNION DIRECTIVE CONFIDENTIAL AND PROPRIETARY INFORMATION 414 93 M CONTAINS 0 14 OF ANY SVHC BY WEIGHT PER REACH REGULATION UNLESS OTHERWISE SPECIFIED DESCRIPTION MEL E VIT E CAPPANEL 78 uF PHASE DRAWN mas 2 IVIIE Zenn VPLACE M lt 1 25J e N83 W13330 Leon Road RS RZE Menomonee Falls W 53051 USA 3PLACEJOU 01010254 CHECKED DATE Geck CD CAPPANEL 002 U mH Ps pr sen 262 253 8200 Figure A 11 CAPPANEL 002 Form SHF TRM E April 2015 REV 001 35 MTE AN SL INDUSTRIES COMPAN Hgh Frequency Sinewave Guardian Filter Technical Reference Manual 380V 480V 4 3 2 1 ECO No
12. al wal CUSTOMER CONNECTION F i DETAIL VIEW NOTES 1037 M54 1 TIGHTEN TERMINAL BLOCK SCREWS TO 16 IN LBS TORQUE MAX 36076 38M 2 TERMINAL WIRE SIZE 4 14 AWG 3 FILTER REQUIRES CAPPANEL 008 QTY 1 ual KI vue A k ee T 1 5WG HF 5kHz 300Hz FILTER l 1 130A 480V OPEN PANEL FRONT VIEW i RIGHT SIDE VIEW an a T wan m a lw s r 6 D A 4 l n 2 Figure A 3 SWGM0130D HF05300 Form SHF TRM E April 2015 REV 001 27 Hgh Frequency Sinewave Guardian Filter Technical Reference Manual 380V 480V MTE AN SL INDUSTRIES COMPANY 5 l H 1 APPROX WEIGHT 7 pom w nan LFS A MX 738 953 X l DEE SEE NOTE 2 o D SEL NOTE 1 CUSTOMER CONNECTION DETAIL VIEW THERMAL 613 AX 534824 X 19545 1 100 2540 SLOT ri f 168 1 0 s Ti Ou R RJ _ 335 t mas BOTTOM VIEW a TOP VIEW se 150 I jano eil 3010 nas P nm 35 2241873 TAU y 1905 Ms 234 873 THRU m zd p A i K md 100 U4 d d TN T i 2540 W A sa i E i rd 1270 i a H 1270 9 i 138 BRST us 2 m wal 1 SECTION A A Ud MW bs E PLACES Us M gt CUI 171032 THRU PLACES IAPLACES fake 1140 r dE A NE U2 NV i l 1 CUSTOMER CONNECTION DETAIL VIEW l NOTES l 1 TIGHTEN TERMINAL BLOCK SCREWS TO 16 IN LAS TORQUE MAX 1029
13. capacitors have discharged to a safe level before contacting intemal components Connect a DC voltmeter across the capacitor terminals or terminals U1 V1 or V1 W1 and ensure that the voltage is at a safe level Component may be hot 100 C 212 F Table 8 1 Troubleshooting Guide PROBLEM Drive Overcurrent Fault Possible causa Motor ramp up time too short MTE suggests a ramp time of gt 5 10 seconds Consult drive manufacturers Solution manual to configure proper parameters Possible cause Failed or Incorrect Wiring Solution Verify all field and product wiring is correct Parameter Compatibility Possible cause I Consult drive manufacturers manual for operating drive with a motor Solution protection filter Possible cause Filter Drive Motor Current Ratings Compatible Solution Verify the filter motor are properly sized for the application Possible cause Motor Winding Fault Solution Verify motor windings and hi pot is necessary Possible cause Cable Failure Solution Verify cable continuity and insulation Form SHF TRM E April 2015 REV 001 22 High Frequency Sinewave Guardian Filter Technical Reference Manual 380V 480V seres PROBLEM Excessive Filter Noise Possible cause Mismatched Motor Rating Solution Verify the filter is properly sized for the application Possible cause Capacitors Disconnected or Improperly Wired Solution Verify the p
14. DESCRIPTION REVBY APPROX WEIGHT LBS naj R25 635 26 R 14 3 56 reso 2 THRUSLOT R14 3 56 15 83 402 08 j B 2 PLACES B 2 ARNE 3 77 95 63 3 184 E d gt gf 9525 1 46 67 ESO i 4 50 i 114 30 9 iz ba 228 60 1451 7 60 sss Lee SEE NOTE 1 4 20 GROUND STUD k NOTE A 1 TIGHTEN STANDOFF SCREWS TO 58 IN LBS TORQUE MAX THE COMPONENT PART OR ASSEMBLY DESCRIBED IN THIS DOCUMENT MUST COMPLY WITH THE EUIEURDPEAN UNION DIRECTIVE CONFIDENTIAL AND PROPRIETARY INFORMATION 41493 CONTAINS lt 0 1 OF ANY SVHC BY WEIGHT PER REACH REGULATION N83 W13330 Leon Road Menomonee Falls Wi 53051 USA DESCRIPTION CAPPANEL 66 uF PHASE UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES MM TOLERANCES ARE ANGLES 817 VPRLACEM 1 25 2PLACE JO D3 076 3 P ACE XXX 01010254 DRAWN m Bas CHECKED DATE APPROVED RH 03 0 262 253 8200 Figure A 12 CAPPANEL 003 Form SHF TRM E April 2015 REV 001 36 MTE AN SL INDUSTRIES COMPANY Hgh Frequency Sinewave Guardian Alter Technical Reference Manual 380V 480V 4 3 i 2 1 aero add ECO No DESCRIPTION REV BY DATE ES A 1 cl R 14 tadh THRUSLOT R25 635 as 356 J TAE A B rta j
15. THRU o jmws1 7 b mail s m Gi T2 SEE NOTE 2 p lisse 135560 lali Es S lt R F lola Oo o I d Ono SEE NOTE 1 d Te j i x gt CUSTOMER CONNECTION DETAIL VIEW N THERMAL 1012 862 4X D 34 8 74 Ix 1257 05 218 95 1 78 1991 SLOT 208 SC i 0 3 un P I V as i p rm A ad I c aj 88 Ka 1995 BOTTOM VIEW i Kee PAR ve ivi va 129655 JA TOP VIEW A SE J eten j Issel 77 Se md E SCHER Y 138 J lA Sl Y 4 aL gt d j AR 2X 53 1349 THRU ME U1 J BS 1 TL Wi 115051 lasia THU 18051 WX 8 53 1349 l E R m z 3 i gt EJ lt V EARN OK RI 150 E bel d 38 10 i A a f ei 381 1 U4 d ER E W J a y 96 84 25 i N e a 11905 o o O A ZL eil TT SECTION A A ol Jol TS E d 1 741 10 32 THRU S PLACES j M i f we U2 o o 6 TE 3 PLACES N WH CUSTOMER CONNECTION DETAIL VIEW i i NOTES 1 TIGHTEN TERMINAL BLOCK SCREWS TO 16 IN LBS TORQUE MAX abi L we 2 TERMINAL WIRE SIZE 4 14 AWG 1353311 136855 3 FILTER REQUIRES CAPPANEL 002 QTY 1 CAPPANEL 003 QTY 2 6 a Leg eee 0 A ee Ke o rn UNLESS OTHERWISE PERE grew SEE MTE Ese me SWGHF 5kHz 300Hz FILTER melis 21 n awans 600A 480V OPEN PANEL 1 EA VEM AR RE Ko Z
16. 00 Form SHF TRM E April 2015 REV 001 30 Vi Hgh Frequency Sinewave Guardian Filter Technical Reference Manual 380V 480V B 7 amp 5 L 4 I 3 2 1 APPROXWEGHT u m wa FE i N EET T T LAS IS 10 SEE NOTE 2 pa rw b AX 7 75 1905 THRU Leg 15 25 n lolo p 138735 BRA 15 88 35560 SEE NOTE 1 T2 CUSTOMER CONNECTION DETAIL VIEW E THERMAL 4 D l i 812 662 AX 034 874 X 206 25 16815 1 78 1991 sor 208 sazi c i sto BOTTOM VIEW 1995 150 150 88 gaia P 3810 P 2223 res U4 g 75 0 53 1349 THRU 78 1905 d 1905 53 13 49 THRU l e x i at MK I mi 1 y 3 P Y A NE hona asi J Ua Wa A EH ei de de rm 112064 1 dB B i 4128 l 4 188 l Sp J l 14763 35 1 1905 d Se Ry 241 1032 THRU 5 wl EE a SECTION A A WE W2 J 3 PLACES 3 PLACES 3 PLACES 1260 CUSTOMER CONNECTION 31991 DETAIL VIEW E i y o NOT a TIGHTEN TERMINAL BLD SCREWS TO 16 IN LBS TORQUE MAX h i TERMINAL WIRE SIZE 4 14 AWG Lan e a 3 FILTER REQUIRES CAPPANEL 002 QTY 1 EL a MS
17. 00642 FILTER asas enn i 200A 480V OPEN PANEL 1 al Tai siii RIGHTS VIEW e EN d Ki TEB swamoacooHrossoo 00 13 et gen 5 T D T 4 1 3 1 Figure A 5 SWGM0200D HF05300 Form SHF TRM E April 2015 REV 001 29 Hgh Frequency Sinewave Guardian Filter Technical Reference Manual 380V 480V IVIT AN SL INDUSTRIES COMPANY e 5 5 b AONA WEIGHT 2 m ue nas I LJ 1535 Si 38735 wi seb NOTE e 1400 p 16 0175 7905 rami 1588 FS 35560 b F I A eat Tm B H CUSTOMER CONNECTION 714 Sen 8 nwan ix ia ST I ege ARA p 1 143 9 d l KS WW 208 And 54 AE BOTTOMVIEW aan La 190 11462 c Sien J t TOP VIEW 150 Wo aei 13810 R A 65311349 Ia ts 053 1349 THRU P AA t at i Qs l ay LL N ECH d Fa D im i A 4 Haras B l E l 11905 err d SECTION A A 3 PLACES 3 PLACES 04111032 mea 3 PLACES CUSTOMER CONNECTION i DETAIL VIEW NOTES 1 TIGHTEN TERMINAL BLOCK SCREWS TO 16 IN LBS TORQUE MAX na 2 TERMINAL WIRE SIZE 4 14 AWG is ns 3 FILTER REQUIRES CAPPANEL 002 OTY 1 308 30 10 F Cus Dir e Log SEE te 345 M E as Sa n E SWG HF SkHz 300Hz FILTER 1 1 1 mm LA B w gaan 250A 460V OPEN PANEL i dek ap w ma es D CO SWGMv HFO5300 00 AULA sogan E e M bs I Ka 4 D A 4 3 Figure A 6 SWGM0250D HF053
18. L INDUSTRIES COMPANY High Frequency Sinewave Guardian Filter Technical Reference Manual 380V 480V 4 PRODUCT SPECIFICATIONS Performance Specifications Table 4 1 Performance Specifications Service Load Condition Conventional 3 phase motors operating in volts per Hertz mode Standard step up transformer or design for use of filter in sensor less vector mode Voltage 380V 480V 10 Input Voltage Wave Form PWM Harmonic Voltage Distortion 5 maximum Q 5kHz 8 maximum Q 6 8 kHz Inverter Switching Frequency 4 8kHz 8kHz Inverter Operating Frequency 6Hz to 300Hz Maximum Ambient Temperature 40C to 60C Modular Filter 40C to 90C Storage Temperature Insertion Loss 480V system voltage 6 maximum Q 150Hz 12 maximum 300Hz Efficiency 29996 Current range 80A 600A Available form factors Modular Altitude without derating 3 300 feet above sea level Maximum Motor Lead Length 15 000 feet Relative Humidity 096 to 9596 non condensing Current Rating 10096 RMS Continuous 15096 for 1 minute Intermittent Audible Noise 75dB A at 1 meter Filter does not mitigate any DC bus ripple that may be present Form SHF TRM E April 2015 REV 001 9 VITE AN SL INDUSTRIES COMPANY High Frequency Sinewave Guardian Filter Technical Reference Manual 380V 480V Agency Approvals UL and cUL listed to UL508 Type MX and CSA C22 2 N
19. ND PROPRIETARY INFORMATION CONTAINS 0 1 OF ANY SVHC BY WEIGHT PER REACH REGULATION UNLESS OTHERWISE SPECIFIED DESCRIPTION MEC Na MITE CAPPANEL 35 1 uF PHASE DRAWN DATE JU mas 31 vi Zeen I PLACE JE 41 25 N83 W13330 Leon Road Menomonee Falls Wi 53051 USA 2 PLACE JO 031076 3 PLACE XXX 010 0254 CHECKED DATE a Sors Froome pu m Larei 262 253 8200 2 Figure A 14 CAPPANEL 007 Form SHF TRM E April 2015 REV 001 38 MTE AN SL INDUSTRIES COMPAN Hgh Frequency Sinewave Guardian Filter Technical Reference Manual 380V 480V 4 3 U 2 1 ECO No DESCRIPTION REV BY DATE 44 11 13 R 14 3 56 R25 6 35 m SLOT NS L 1 ian 50 lg 9 00 Da J r i 14 51 ZE isesi j 760 SEE NOTE 1 1 4 20 GROUND STUD 193 16 Fi 582 A stss y NOTE A 1 TIGHTEN STANDOFF SCREWS TO 58 IN LBS TORQUE MAX 1634 414 93 1 4 THE COMPONENT PART OR ASSEMBLY DESCRIBED IN THIS DOCUMENT MUST COMPLY WITH THE EUIEURDPEAN UNION DIRECTIVE RoHS CONFIDENTIAL AND PROPRIETARY INFORMATION AR CONTAINS lt 0 1 OF ANY SVHC BY WEIGHT PER REACH REGULATION N83 W13330 Leon Road Menomonee Falls Wi 53051 USA 262 253 8200 DESCRIPTION CAPPANEL 49 8 uF PHASE UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES MM TOLERANCES ARE ANGLES
20. NT MATERAL CONFIDENTIAL AND PROPRIETARY INFORMATION A WEEN me ee cR Tree A 5 kuu uu ENNY IB l Jet iVITE ee 5 k SWG HF 5kHz 300Hz FILTER 388 LY E ANGLES DN i es 110A 480V OPEN PANEL E aa Maso IPA cus d t D 23 FRONT VIEW l RIGHT SIDE VIEW ass VEER DIG SWGMO110D HFOS300 00 PLACEK monas w dki 7 T es E sani B 7 6 5 a 4 I 3 2 1 Figure A 2 SWGM0110D HF05300 Form SHF TRM E April 2015 REV 001 26 MTE AN SL INDUSTRIES COMPANY Hgh Frequency Sinewave Guardian Alter Technical Reference Manual 380V 480V D z D 5 j i 1 a 1 3 APPROX WEIGHT qu n mm eg z ax 738 953 x 65 15 88 SLOT SE men so 11 00 RW D 1270 r 27940 Dp 15 SEE NOTE 1905 CUSTOMER CONNECTION l DETAIL VIEW l THERMAL 144 19255 an AX 234 874 X 15545 100 2540 SLOT 189 lazan m c 525 E 144 35 Ba a BOTTOM VIEW 22490 TOP VIEW 150 130 D 20 3840 7 1429 p 5 35 34 873 HAU j neos p 19 05 mre I SE ak i Wi Lf 4 1 d io J 23 u t 3 Ei l 2540 os i E A 1270 cze 1270 HU W i 138 i i e i 138 FA k 3493 u na pi 4 A E y 1230 Ud W d ECTION A L j W q J Au 1032 MAU BETON AA AK 4 I PLACES 3PLACES 11 54 es f eg 19305 are
21. ONE d s 13653 i mil el p 1 1 IU2 Wal 3PLACES 3 PLACES lt CUSTOMER CONNECTION i DETAIL VIEW NOTE TIGHTEN A OC SCREWS TO 16 IN LBS TORQUE MAX 1382 g 1442 i TERMINAL WIRE SIZE l 135103 i 12 59 136627 FILTER REQUIRES CAPPANE 002 QTY 1 AND CAPPANEL 003 QTY 2 31972 A 4 3 e wm va Un OS JR Ve ANY SVME BT ETIENNE RON WWE ALIVOMITD WITTEN PERS SII OF MTE CORPORA TON e j asa BOMI merset mem 215 1492 Ka a AE E Ps ps SWG HF SkHz 300Hz FILTER Je mm fi ANAIS 4 w D 515A 480V OPEN PANEL y ra MER poo Y en fu b i dE e ins w zaa 5 93940715 Tim FRONT VIEW i RIGHT SIDE VIEW PRAE Soros eg DI Ise r b CD SWGMOS15D HFOS300 00 TETE quas GE 15 amons Dy anat 1 8 7 T 5 s T a 3 T 2 I Figure A 9 SWGM0515D HF05300 Form SHF TRM E April 2015 REV 001 33 AN SL INDUSTRIES COMPANY Hgh Frequency Sinewave Guardian Filter Technical Reference Manual 380V 480V 8 7 j 6 5 SZ 4 x 2 1 APPROX WEIGHT es LBS 294 15 25 lax 0 75 1905
22. cal Reference Manual 380V 480V Modular Unit Interconnection Diagram SINE WAVE HIGH FREQUENCY 4 8 8kHz SERIES INTERCONNECTION DIAGRAM MODULAR STYLE 80 600A MAY ALSO INTERCONNECT TO SYSTEM CONTROLLER THAT MONITORS OPERATING CONDITIONS AUX DISCDNNECT SANCHO IN PUT ide LI o Po IECH LI OUTPUT D o o TI DRIVE 3 To TI L3 PE GND 777 SHIELD y MOTOR DISCONNECT IF REQ DBY CODE MOTOR CABLE SHIELD IF USED p MODULAR SINE WAVE FILTER S s CAPACITOR CAPACITOR PANEL GND 9 GND Figure 4 Modular Interconnection Form SHF TRM E April 2015 REV 001 16 MTE AN SL INDUSTRIES COMPANY High Frequency Sinewave Guardian Filter Technical Reference Manual 380V 480V Basic Schematic Diagram 480V 4 8 6XHZ FILTER INPUT lt 180 CNC gt OVER TEMPERATURE SWITCH CONNECT FOR SYSTEM TEMPERATURE MONITORING Figure 6 2 Basic Schematic Diagram Form SHF TRM E April 2015 REV 001 17 MTE AN SL INDUSTRIES COMPANY High Frequency Sinewave Guardian Filter Technical Reference Manual 380V 480V Isolation Transformer Diagram SINE WAVE HIGH FREQUENCY 4 8 8kHz SERIES ISOLATION TRANSFORMER CONNECTIONS MAY ALSO INTERCONNECT TO SYSTEM CONTROLLER THAT MONITORS OPERATING CONDITIONS AUX OBCUONNECY SWITCH NPUT mrur LI 570 HH LI OUTPUT 2 o o I
23. ce Visually inspect and secure all electrical connections before power is applied to the filter Prior to start up confirm the drive operation mode is property set Volts per Hertz Please consult drive manual manufacturer to configure proper parameters Failure to do so may result in failure of drive or filter components Damage to the filter may occur if the output frequency is not set between 4 8 kHz and 8 kHz Optimum output frequency is 5kHz Over speeding a motor can cause it to break Motor must be rated to run above 60Hz Form SHF TRM E April 2015 REV 001 AN SL INDUSTRIES COMPANY VITE AN SL INDUSTRIES COMPANY High Frequency Sinewave Guardian Filter Technical Reference Manual 380V 480V 2 INTRODUCTION The purpose of the manual is to properly specify size and install the High Frequency Sinewave Filter High Frequency Sinewave Filters transform the output of Variable Frequency Drives VFDs to a near perfect sinusoidal waveform for the best level of motor protection MTE s unique patent pending design offers high performance with smaller size and better efficiency than traditional LC Filters For most current information please refer to website http www mtecorp com products dvsentry Receipt 8 Repair Statement Upon Receipt of this Filter The high frequency sinewave motor protection filter has been subjected to demanding factory tests before shipment Carefully inspect the shippi
24. ded Motor Solution Verify the motor is properly sized for the application Form SHF TRM E April 2015 REV 001 High Frequency Sinewave Guardian Filter Technical Reference Manual 380V 480V APPENDIX Reference Drawings Form SHF TRM E April 2015 REV 001 24 Hgh Frequency Sinewave Guardian Filter Technical Reference Manual 380V 480V IVIT AN SL INDUSTRIES COMPANY 8 7 6 5 L a 3 2 1 ES T APPROX WEIGHT KDW E gt we TW LBs 62 4X 0381953 x _ 4 5299 Ti T2 SEENOTE2 55 1588 SLOT 130830 al Cni SI 7 d oc noo F Vaz 71 P 127940 I olol gt SEE NOTE I ki M 1 i OJOO 1905 fo CUSTOMER CONNECTION l DETAILVIEW i 8 THERMAL 582 4 14275 T d pa 412 fax 34 874 x I 10465 100 2540 SLOT NP Poz deu 111955 l J 4m B V1 S 110 10 z BOTTOM VIEW Ex m ET 780 4293
25. enruensuensuenruenrnennnenrnennnnnnnennnennnennnsnnne 7 PART NUMBER SELECTION TABLES 0ccceeeceeecececececesecececceceeeceeecceceeceeeceeeceeeceeecueeceeeneeeneeeneeenees 8 4 PRODUCT SPECIFICATIONS nennen nnne nnne mna aaa u sa sese es saga u sU s u u 9 PERFORMANCE SPECIFICATIONS eee eee aaa aaa aaa aaa aaa aaa aaa aaa aaa rire rire a 9 AGENCY APPROVALS ccccccececececececcecucecucecucecececesecusecueecueecueecutecutecusecusenusenueenusenusenutecueeneseneeeness 10 WARRANTY NL E uuu e ma ua 10 OVER TEMPERATURE SWITCH a rer ree reiten rer rer rer rere erre 10 5 TYPICAL PERFORMANCE DATA nennen nn nnnn nunne anna aan anna u sagas etn sagas asm u 11 VOLTAGE WAVEFORMS a reser rrsei spine rr rser trina sisse rina rrr s eres 11 FILTER EFFICIENCY WATTLOSS a 12 ALTITUDE DERATING amara 13 6 HOW TO INSTALL zicc eee eee 14 INSTALLATION CHECK an band wedi EEG AG ZE wasa e 14 MODULAR UNIT INTERCONNECTION DIAGRAM emen emen meIe trenes rne ese rre eret rse rre ri 16 BASIC SCHEMATIC DIAGRAM a a ree ree tree tree a 17 ISOLATION TRANSFORMER DIAGRAM III aaa aaa aaa uwaza aaa aaa aaa aaa trie trie rire trie EEEE 18 TORQUE RATINGS uc 19 TSTARTUP 22 20 ERKENNEN EE 20 8 TROUBLESHOOTING eessen 22 APPENDIX A 24 Form SHF TRM E April 2015 REV 001 1 MTE Se INDUSTRIES COMPANY Hi
26. gh Frequency Sinewave Guardian Filter Technical Reference Manual 380V 480V List of Figures Figure 5 1 Output Voltage before High Frequency Sinewave Filters 11 Figure 5 2 Output Voltage after High Frequency Sinewave Filters 11 Figure 5 3 Attitude Derating Cune nnnnnnnnnnnnnnnnnnrcnnnrrcnnnnnnnnnne 13 Figure 6 1 Ae E gue E de 16 Figure 6 2 Basic Schematic Diagram iaa 17 Figure 6 3 Isolation Transformer AAA 18 Table 3 1 Modular Selection Table 8 Table 4 1 Performance Specification un 9 Table 4 2 Over Temperature Switch rrrrrrronororororonnrornnnnnnnnnrnnnrrnnnnnnnnnnnnnnnnnnnnnn nn nnnnnn 10 Table 5 1 Filter Efficiency 8 Watt Loss 12 Table 6 1 Torque Rating EE 19 Table 8 1 Troubleshooting Guide AE ii dencia 22 Form SHF TRM E April 2015 REV 001 2 MTE AN SL INDUSTRIES COMPANY High Frequency Sinewave Guardian Filter Technical Reference Manual 380V 480V 1 WARNINGS Warnings and Cautions There are two types of warnings in this manual e WARNING describes situations that can lead to serious faults physical injuries or even death e Caution describes situations that can lead to malfunction or possible equipment damage WARNING describes situations that can lead to serious faults WARNING physical injuries or even death Caution describes situations that can lead to malfunction
27. i ED GM iuris m mase Steg gt LEWY ka md 3 7 a 5 ES 4 T 3 z U Figure A 8 SWGM0415D HF05300 Form SHF TRM E April 2015 REV 001 32 MTE AN SL INDUSTRIES COMPANY Hgh Frequency Sinewave Guardian Alter Technical Reference Manual 380V 480V 8 7 6 5 4 3 2 1 APPROX WEIGHT s SE L 251 ke 1825 A FOR SEE NOTE 2 14X 0 75 1905 THRU 143785 gt Tel ei j 14 00 7 B IRR UT gt ass H LOL p zk me n opone SEE NOTE I M p CUSTOMER CONNECTION L B DETAIL VIEW THERMAL SE I wiz am sx paajaz x y N 4 25705 21895 28 1991 SLOT BX 0156 1422 x h 11 00 2540 SLOT 28 3 8 san I f ir L 17463 VAM ES dE BOTTOM VIEW TT 905 c _ da _ MY Iw v2 TOP VIEW v 1 50 150 al Wal 3810 Fa Lando re l U1 J ia L TPS Faken CS ATEO mail Fa ak 0 53 1349 THRU w 2 i Y m CIS Laut U4 WA 20 64 og e A AE 175 i e E 14445 381 Li O 281 96 34 d B Y aa pari 1032 THRU
28. ly connected to ground a For modular units ensure a 2 X 2 area is cleaned of paint and varnish on lower mounting bracket for ground connection Check that moisture has not condensed on the filter components If moisture is present do not proceed with startup until the moisture has been removed Refer to the drive user manual for the drive startup procedure Observe all safety instructions in the drive user manual Disconnect filter output terminals from the motor Set the drive switching frequency between 4 8 kHz and 8 kHz Refer to the drive user manual Form SHF TRM E April 2015 REV 001 21 VITE AN SL INDUSTRIES COMPANY High Frequency Sinewave Guardian Filter Technical Reference Manual 380V 480V 8 TROUBLESHOOTING INJURY OR DEATH MAY RESULT IF THE DRIVE SAFETY PRECAUTIONS ARE NOT OBSERVED When properly installed this equipment has been designed to provide maximum safety for operating personnel However hazardous voltages and elevated temperatures exist within the confines of the enclosure Servicing should therefore be performed by qualified personnel only and in accordance with OSHA Regulations High voltage is used in the operation of this filter Use Extreme caution to avoid contact with high voltage when operating installing or repairing this filter INJURY OR DEATH MAY RESULT IF SAFETY PRECAUTIONS ARE NOT OBSERVED After removing power allow at least five minutes to elapse and verify that the
29. nce by eliminating the high line load dV dt associated with inverter output wave forms High Frequency Sinewave Filters are available in Modular configuration For other configurations call MTE For inverters feeding isolation transformers select a filter with a current rating equal to or greater than that of the transformer primary current Please verify information below for proper selection Voltage Input voltage from 380V 480V See Table 4 1 p9 for specification Current Rating Support for 80 Amps 600 Amps See Table 4 1 p9 for Amp breaks Switching Frequency Support for carrier frequency of 4 8kHz 8kHz see Table 4 1 p9 Drive Output Frequency Support for 6Hz to 300Hz without derating Temperature Maximum ambient temperature 60C modular See Table 4 1 p9 for specification Altitude 3 300 feet above sea level without derating See Figure 3 p13 for derating curve 0 0 OO OOO Verify the drive output can be configured to Volts per Hz mode or that the drive is designed for use with filter in sensor less vector mode Form SHF TRM E April 2015 REV 001 6 AN SL INDUSTRIES COMPANY High Frequency Sinewave Guardian Filter Technical Reference Manual 380V 480V Part Number Configuration SWG X _ X HF CC MMM s Sinewave Guardian Filters Type M Modular Current Rating 0080 is 80 Amps 0600 is 600 Amps Voltage Frequency Code D 380V 480V High Frequency Optimized Carrier F
30. ng container for damage that may have occurred in transit Then unpack the filter and carefully inspect for any signs of damage Save the shipping container for future transport of the filter In the event of damage please contact and file a claim with the freight carrier involved immediately If the equipment is not going to be put into service upon receipt cover and store the filter in a clean dry location After storage ensure that the equipment is dry and that no condensation or dirt has accumulated on the internal components of the filter before applying power Repair Exchange Procedure MTE Corporation requires a Return Material Authorization Number and form before we can accept any filters that qualify for return or repair If problems or questions arise during installation setup or operation of the filter please contact MTE for assistance at Toll Free 1 800 455 4MTE 1 800 455 4683 International Tel 262 253 8200 Fax 262 253 8222 Form SHF TRM E April 2015 REV 001 5 MTE N SL INDUSTRIES COMPANY High Frequency Sinewave Guardian Filter Technical Reference Manual 380V 480V 3 HOW TO SELECT Selection Guide MTE High frequency SineWave Guardian filters are designed to provide a sine wave output voltage when driven from PWM inverters with switching frequencies from 4 8 kHz to 8 kHz For drive applications these filters eliminate the problem of motor insulation failures and they also reduce electromagnetic interfere
31. o 14 95 File E180243 CE Warranty Three years from the date of shipment See www mtecorp com for details Over Temperature Switch Table 4 2 Over Temperature Switch NC Switch opens at 180 Deg 5 Deg C Current Amps Voltage Contact Load 6 120 AC Resistive Loads 3 120 AC Inductive Loads 3 240 AC Resistive Loads 2 5 240 AC Inductive Loads 8 10 VDC Resistive Loads 24 VDC Resistive Loads MTE highly recommends the use of the over temperature switch to prevent damage to the filter in rare instances of overheating from abnormal operating conditions Form SHF TRM E April 2015 REV 001 10 VITE AN SL INDUSTRIES COMPANY High Frequency Sinewave Guardian Filter Technical Reference Manual 380V 480V 5 TYPICAL PERFORMANCE DATA Voltage Waveforms Motor Voltage Sm Mer PWM ung ted Karen injector T 2000 ee mal Figure 1 Output Voltage before High Frequency Sinewave Filters Form SHF TRM E April 2015 REV 001 11 High Frequency Sinewave Guardian Filter Technical Reference Manual 380V 480V Filter Efficiency Watt loss Table 5 1 Filter Efficiency amp Watt Loss Maximum Output Amps Power Dissipation RMS Filter Current Rating Efficiency Typical Amps RMS Watts Based on 300Hz output frequency 5kHz carrier frequency at full load Form SHF TRM E April 2015 REV 001 12 MTE AN SL INDUSTRIES COMPANY High Frequency Sinewave Guardian
32. or Caution possible equipment damage The following symbols are used in this manual e High Voltage Warning warns of situations that dangerously high voltage is involved Failure to use proper precautions may lead to serious injury or even death e General Warning warns of situations that can result in serious injury or death if proper precautions are not used e General Caution identifies situations that could lead to malfunction or possible equipment damage High Voltage Warning warns of situations that dangerously high voltage is involved Failure to use proper precautions may WARNING lead to serious injury or even death General Warning warns of situations that can result in serious injury or death if proper precautions are not used WARNING aj SRA General Caution identifies situations that could lead to malfunction or possible equipment damage Caution Form SHF TRM E April 2015 REV 001 3 High Frequency Sinewave Guardian Filter Technical Reference Manual 380V 480V General Safety Instructions WARNING High Voltage Only a qualified electrician can carry out the electrical installation of this filter gt gt z Q High voltage is used in the operation of this filter Use Extreme caution to avoid contact with high voltage when operating installing or repairing this filter Injury or death may result if safety precautions are not observed gt gt
33. requency Maximum Motor Frequency Form SHF TRM E April 2015 REV 001 7 High Frequency Sinewave Guardian Filter Technical Reference Manual 380V 480V Part Number Selection Tables Table 3 1 Modular Selection Table 380V 480V HF SWG Wei Capacitor eight Motor Motor Part Numb Am T Size in Ref Panel Ref KW HP P PS 1YPE lbs HxWxD Fig in Fig HxWxD 37 60 SWGM0080D HF05300 80 Open 62 10 5x12 0x9 1 A 1 5 8x16 3x7 6 A 13 55 75 SWGM0110D HF05300 110 Open 77 10 4x12 0x10 1 A 2 5 8x16 3x7 6 A 14 100 SWGMO130D HF05300 130 Open 91 10 3x12 0x11 5 A 3 5 8x16 3x7 6 A 15 75 125 SWGM0160D HF05300 160 Open 98 10 4x12 0x11 6 A 4 5 8x16 3x7 6 A 16 110 150 SWGM0200D HF05300 200 Open 130 11 9x15 3x11 2 A 5 6 7x16 3x7 6 A 12 132 200 SWGM0250D HF05300 250 Open 139 12 0x15 3x11 3 A 6 6 7x16 3x7 6 A 11 160 250 SWGM0305D HF05300 305 Open 170 12 2x15 3x12 6 A 7 6 7x16 3x7 6 A 11 236 6 7x16 3x7 6 220 350 SWGMO415D HF05300 415 Open 12 1x15 3x14 3 A 8 A 11 6 7x16 3x7 6 6 7x16 3x7 6 280 450 SWGM0515D HFO5300 515 Open 248 44 4x15 3x13 1 A 9 A 11 6 7x16 3x7 6 6 7x16 3x7 6 335 500 SWGM0600D HF05300 600 Open 296 14 5x15 3x14 3 A 10 A 11 6 7x16 3x7 6 Based on 300Hz output frequency 5kHz carrier frequency at full load Form SHF TRM E April 2015 REV 001 8 AN S
34. roper connection of the capacitors Possible cause Carrier frequency less than 4 8 kHz Solution Verify the carrier frequency is at least 4 8 kHz Possible cause PROBLEM Temperature Switch Open Mismatched Motor Rating Solution Verify the filter motor are properly sized for the application Possible cause Capacitors Disconnected or Improperly wired Solution Verify the proper connection of the capacitors Possible cause Carrier Frequency Less Than 4 8 kHz Solution Verify the carrier frequency is at least 4 8 kHz Possible cause Solution Excessive Ambient Temperature Ensure the filter is operating within specified ambient temperature below 60 C Possible cause No Power Solution Check fuses or breakers for proper input power Possible cause Motor Incorrectly Wired Solution Check for wiring faults Possible cause Locked Rotor Motor Load Solution Check motor load Possible cause Drive Fault Solution Consult drive manufacturers manual Possible cause Solution Drive Not Configured for Volts Hertz or not properly configured for sensor less vector mode Consult drive manufacturers manual to configure proper parameters Possible cause Solution Possible cause Cable Damage Motor bearing or locked load PROBLEM Motor Running Hot Capacitors Disconnected or Improperly Wired Solution Verify the proper connection of the capacitors Possible cause Overloa
35. so may result in failure of drive or filter components 1 Prior to start up confirm the drive operation mode is property set or properly and that customers examine the actual inrush and ratings of their drive system Inrush current seen at the drive from the filter that can easily be overcome by changing the motor ramp time 1 MTE recommends 10 seconds as an initial starting point for motor ramp time Form SHF TRM E April 2015 REV 001 20 VITE AN SL INDUSTRIES COMPANY High Frequency Sinewave Guardian Filter Technical Reference Manual 380V 480V Sequence of Operation 1 2 Read and follow safety precautions including those of drive manufactures Verify the proper wiring of the filter a U1 V1 W1 Input wiring and U2 V2 W2 Output wiring b U4 V4 W4 Capacitor Capacitor Panel wiring Modular units only Prior to start up conform the drive operation mode is properly set or properly designed for use with a filter operating in sensor less vector mode Volts per Hertz Please consult drive manual manufacturer to configure proper parameters Failure to do so may result in failure of drive or filter components MTE recommends 10 seconds as an initial starting point for motor ramp time and that customers examine the actual inrush and ratings of their drive system Inrush current seen at the drive from the filter that can easily be overcome by changing the motor ramp time Ensure that all filter components are proper
36. ter damage due to abnormal operating conditions The temperature switch is normally closed and will open when an internal reactor temperature of 180 C is reached See Table 4 2 p10 for contact rating information and the drive user manual for interconnection information Location amp Spacing Modular filters are designed for mounting in the customer s enclosure Include the power dissipation of the filter along with all the other components located in the panel to determine the internal temperature rise and cooling requirements of the enclosure A general guideline is to allow a side clearance of four 4 inches and a vertical clearance of six 6 inches for proper heat dissipation and access within the enclosure Clearances may be less if proper ventilation exists Filter components must operate within temperatures specified in this manual or filter operating life will be compromised Also be aware of minimum electrical clearances as defined by the appropriate system safety standard s Modular Sinewave filters generate heat and should be positioned away from heat sensitive components Ensure that proper panel orientation is maintained Keep the capacitors away from reactor and resistor heat flow Avoid locations where the filter would be subjected to excessive vibrations Locate the filter as close to the inverter as possible Form SHF TRM E April 2015 REV 001 15 MIE AN SL INDUSTRIES COMPANY High Frequency Sinewave Guardian Filter Techni
37. the load can be either a motor or a transformer e For modular filters interconnection between the filter motor and the drive is shown in e Figure 4 p16 e For isolation transformer connections between the filter motor and the drive is shown in Figure 6 3 p18 Refer to the drive user manual for instructions on interconnecting the drive and motor and the correct start up procedures for the drive Table 6 4 p19 lists the wire range and terminal torque requirements for the power input and output connections and capacitor capacitor panel connections modular only Use the cable recommended by the drive manufacturer to connect the drive to the filter and the filter to the motor Make certain that the selected cable size conforms to the requirements of the National Electric Code and all local codes Form SHF TRM E April 2015 REV 001 14 VITE AN SL INDUSTRIES COMPANY High Frequency Sinewave Guardian Filter Technical Reference Manual 380V 480V Grounding The filter must always be grounded with a grounding conductor WARNING connected to ground terminals For modular units ensure a 2 X 2 area is cleaned of paint WARNING and varnish on lower mounting bracket for ground connection For cable shield grounding follow the drive manufactures recommendations Over Temperature Interlock An over temperature interlock circuit should be used in conjunction with thermal switch to turn off the drive to prevent fil
38. two wrenches to tighten customer provided cable mounting hardware Notes Refer to reference drawings for termination wire ranges Form SHF TRM E April 2015 REV 001 19 VITE AN SL INDUSTRIES COMPANY High Frequency Sinewave Guardian Filter Technical Reference Manual 380V 480V 7 START UP Startup Checklist Safety Precautions Before startup observe the following warnings and instructions Internal components of the filter are at line potential when the filter is connected to the drive This voltage is extremely dangerous and may cause death WARNING or severe injury if you come in contact with it Remove all power to the Sinewave filter in compliance to standardized 26 CFR 1920 147 lockout tagout policies After disconnecting the utility power wait at least 5 minutes before doing any A work on the filter connections After removing power allow at least five minutes WARNING to elapse and verify that the capacitors have discharged to a safe level before contacting internal components Connect a DC voltmeter across the capacitor terminals and ensure that the voltage is at a safe level Use extreme caution to avoid contact with line voltage when checking for power INJURY OR DEATH MAY RESULT IF SAFETY PRECAUTIONS ARE NOT WARNING OBSERVED designed to operate in sensor less vector mode with a filter Volts per Hertz Please consult drive manual manufacturer to configure proper parameters Failure to do
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