warthog wgr magnum series controlled rotation sewer nozzle
Contents
1. a WAR IDE SEWER NOZZLES BY STONEAGE PL 533 06 2014 OVERVIEW DESCRIPTION The Magnum Series Warthog WGR hereafter WGR Controlled and sewer lines e Jet thrust from the water powers the rotation of the head and the guidelines in the WJTA Recommended Practices pulls the tool through the line e The WGR can be provided with either a 1 NPT or 1 BSPP female threaded inlet nut e The WGR is capable of working pressures up to 5000 psi and flow rates of 50 to 80 gpm The carbide face seals allow the use of recycled water or fresh water for Jetting e The nozzle utilizes a rotor and viscous fluid soeed control mechanism to provide consistent rotation speed As with all Warthog nozzles the orifice sizes are selected to best match the desired operating conditions of pressure and flow Hose length and size must be known to correctly determine the proper orifice sizes Contact your distributor or reference www sewernozzles com to help in nozzle selection AWARNING Operations with this equipment can be potentially Rotation Sewer Nozzle is designed for waterjet cleaning of pipes hazardous Caution must be exercised prior to and during machine and water jet tool use Please read and follow all of these instructions in addition to handbook available online at www wijta org Deviating from safety instructions and recommended practices can lead to severe injury and or death2. bottom of the chamfer of the shoulder on the Shaft es IN 3 8 Drive Ratchet and Extension WGR 183 Hex Tool 15 Spin the Shaft WGR 101 to bleed the Fluid BJ 048 M Attach the Hex Tool WGR 183 to a 3 8 drive ratchet with a 3 extension and insert it into the internal hex in the end of the Shaft Spin the Shaft slowly in a CCW direction to work out all the air bubbles from the system ASSEMBLY 16 Install the rear Shaft Seal WGR 010 Lightly coat the ID 17 Install the rear Seal Spacer WGR 011 Coat the Seal lip of the Shaft Seal with grease In one sequence of motions Spacer with grease then drop into the Body WGR 003 remove the rear Port screw BJ 026 to allow extra fluid to 18 Install the rear Bearing WGR 007 Generously coat the ID escape then using the en end of the Install Tube WGR and OD of the Bearing with grease then press into the Body 182 press the Shaft Seal into the Body WGR 003 then using the Installation Press Tube WGR 182 Use care to reinstall the Port Screw Install the Shaft Seal with the lip inward the lip spring should face toward the center of the Body Use care to press the Shaft Seal in straight if any fluid ends up above the Shaft Seal wipe clean away with a clean towel If the fluid chamber is pressurized for any reason the pressure will force the fluid past the inner shaft seals and into the bearings causing premature bearing failure pr
3. 4 Product Liability Buyer specifically acknowledges that the products being purchased may be operated at high speeds and or pressures and that as such they may be inherently dangerous if not used correctly Buyer shall be solely responsible for the safe operation of the products at all times and for determining the safety devices and guards that may be required for the safe operation of the products Buyer shall undertake to specify and order all safety devices and guards necessary for the safe operation of the equipment covered All safety devices and guards offered in Seller s quotations are recommended for purchase Seller may provide necessary safety devices and guards not offered in this quotation at an extra price in accordance with the specifications of Buyer Buyer shall at all times use and require its employees to use all necessary and appropriate safety devices guards and proper safe operating procedures Buyer shall not remove or modify any such devices guards or warning signs and shall insist on safe operating practices on the part of its personnel In no event shall Seller be responsible for any injuries to persons or property caused by defects in any equipment including by way of illustration and not limitation any pumps compressors fittings connections components piping or hoses up to the point that same are connected to the product Buyer agrees to indemnify and to save Seller harmless from any and all liability or obligation i
4. Install the Nut HP Seal WGR 059 M90 First place the Wave Spring WGR 052 into the Inlet Nut WGR 102 Apply a light coating of grease to the stem of the Nut HP Seal Using the HP Seal Press WGR 184 gently press the Nut HP Seal into the Inlet Nut Rocking the Nut HP Seal in a small circular pattern while applying light pressure may aid in installation Pressing too hard will damage or chip the seal Always use the Seal Install Tool to avoid damage to the polished face The Nut HP Seal should compress freely into the Inlet Nut and spring return Clean the polished face with isopropyl alcohol The polished face needs to be clean and free from lint grease and oils Apply anti seize to the threads of the Inlet Nut WGR 102 StoneAge recommends Blue Goop GP 043 Assemble the O Ring onto the Front Nut WGR 004 The O Ring WG 008 seats at the base of the threads Install the Shaft Seal WGR 006 Install with the lio inward the lip spring should face into the Front Nut Generously coat the ID lip of the Shaft Seal with grease Apply anti seize to the threads of the Front Nut WGR 004 StoneAge recommends Blue Goop GP 043 866 795 1586 e WWW SEWERNOZZLES COM WAR Ti HOG ASSEMBLY GREASE WGR 006 Shaft Seal WS 21 0 O Ring HP Seal Press WGR 059 M90 Nut HP Seal GREASE WGR 052 Wave Spring ANTI SEIZE WGR 102 Inlet Nut GREASE WGR 006 Shaft Seal WG 008 WGR 004 Front Nut TA m
5. a ANTI SEIZE SEWER NOZZLES BY STONWEAGE ASSEMBLY 10 11 12 WAR TH OG 866 95 1586 e WWW SEWERNOZZLES COM STONFAGE Install the front Shaft Seal WGR 010 Use the Install Tube WGR 182 to install the Shaft Seal into the Body WGR 003 Install with the lip inward the lip spring should face in toward the center of the Body Lightly coat the ID lip with grease Install the front Seal Spacer WGR 011 Generously coat the Seal Spacer with grease and then drop into the Body Install the front Bearing WGR 007 Coat the ID and OD of the Bearing with grease then press into the Body using the Installation Press Tube WGR 182 Use care to press the Bearing in straight Install the Port Screws BJ 026 Install the assembled Front Nut WGR 004 Apply anti seize to the threads Install the Front Nut tightly Torque to 115 135 ft lbs 32 install Tube 2 sa WGR 007 Bearing GREASE WGR 011 Seal Spacer WGR 010 Shaft Seal P 026 Port Screw WARTHOG gt 7 S WGR 004 Front Nut WARTHOG SEWER NOZZLES BY 13 Install the Shaft WGR 101 Lightly coat the Shaft with grease where the Shaft Seals and Bearings ride Gently insert the Shaft into the Body WGR 003 then push the Shaft into place by hand The shoulder on the Shaft should stick out slightly from the Front Nut 14 Fill with Fluid BJ 048 M Fill the Body with fluid to the
6. negotiation or mediation may then be submitted to a court of competent jurisdiction in accordance with the terms hereof These procedures are the exclusive procedures for the resolution of all such disputes between the parties All sales agreements for sale offers to sell proposals acknowledgments and contracts of sale including but not limited to purchase orders accepted by Seller shall be considered a contract under the laws of the State of Colorado and the rights and duties of all persons and the construction and effect of all provisions hereof shall be governed by and construed according to the laws of such state A state or federal court located within the State of Colorado shall have sole and exclusive jurisdiction over any litigation concerning any such matters as well as any alleged defects of any products or equipment covered thereby or damages sustained as a result of such alleged defects If any litigation is commenced between Seller and Buyer or their personal representatives concerning any provision hereof the party prevailing in the litigation shall be entitled in addition to such other relief that is granted to a reasonable sum as and for their attorneys fees and costs in such litigation or arbitration STONEAGE TRADEMARK LIST View the list of StoneAge s trademarks and service marks and learn how the trademarks should be used Use of StoneAge trademarks may be prohibited unless expressly authorized http www Stone
7. new set of seals The high pressure seals may need to be replaced if you are not able to get to full pressure or when a continuous spray comes from under the _ WGR 020 Back Plate Water Flow Direction gt Figure 1 Proper Nozzle Setup 866 795 1586 e WWW SEWERNOZZLES COM WAR 1 STONE GE SEWER NOZZLES BY HEAD REMOVAL REPLACEMENT LIST OF TOOLS e Bench Vice recommended e Arbor Press recommended e Smooth Jaw Adjustable Wrench such as Crescent C718 Automotive Wrench e Medium size flat head screw driver e Pick e Bearing Splitter e 3 8 Drive Ratchet with 3 Extension e WGR 612 Tool Kit e WGR 180 I 25 L Wrench e WGR 181 Removal Press Tube e WGR 182 Installation Press Tube e WGR 183 Hex Tool e WGR 184 HP Seal Press e WGR 186 HP Seal Puller LIST OF MATERIALS e Clean lint free rags or blue shop towels e Anti Seize StoneAge PN GP 043 Blue Goop e Lithium Soap Grease StoneAge PN GP 048 Grease e Blue Loctite 242 e sopropyl Alcohol WARTHOG HEAD REMOVAL REPLACEMENT Product training and proper tools are required to service this nozzle If you are uncomfortable performing the service bring the nozzle to your authorized dealer F _ The use of a bench vice and an arbor press is highly e Large Adjustable Wrench such as a 12 Crescent Wrench h elpful Take care throughout the entire procedure to keep the internals clean and free from grit lint
8. Agetools com trademark list STONEAGE PATENT DATA View the list of StoneAge s current U S patent numbers and descriptions http www sapatents com 866 795 1586 e WWW SEWERNOZZLES COM WAR Ti HOG SEWER NOZZLES BY SYTONEAGE A STONEAGE ENGINEERING THE POWER OF WATER 1 866 795 1586 e www STONEAGETOOLS com 2014 StoneAge Inc All Rights Reserved
9. Always inspect the nozzle for damage prior to operation Do not exceed the maximum operating pressure specified for any component in a system The immediate work area must be marked off to keep out untrained persons Inspect the equipment for visible signs of deterioration damage and improper assembly Do not operate until repaired Make sure all threaded connections are tight and free of leaks e Al operators and persons in close proximity must wear personal protective equipment including approved protection for body hands feet face ears eyes and air passages Please refer to the WJTA Recommended Practices Section 6 e Inspect the high pressure hose for damage Only high quality hoses intended for waterblast applications should be used I WARTHOG 5 KPSI 350 BAR WGRXXXX MADE IN USA _ WAR Ti HOG 866 795 1586 e WWW SEWERNOZZLES COM SEWER NOZZLES BY STONEAGE OPERATION NOTE A 15 25 foot long section of leader hose of a different color than the jetter hose is recommended to indicate how close the tool is to exiting the pipe Flush the jetter hose prior to installing the nozzle to remove debris Install the hose guard or Tiger Tail If the WGR is being used in pipe diameters less than 10 inches it can be attached directly to the hose end If being used in larger pipes a straight rigid pipe or centralizer must be placed behind the tool such that the rigid length is greater than the pipe diameter to e
10. Bearing WGR 102 Inlet Nut WG 014 Wave Spring SOHLMWM 22 Install the assembled Inlet Nut WGR 102 Apply anti seize on the threads if not already done Install the Inlet Nut tightly A torque of 115 135 ft lb is recommended 23 Remove the Port Screw BJ 026 to relieve any internal pressure Hold the tool at an angle so one of the ports is the highest position remove the Port Screw to relieve any pressure built up from installing the Inlet Nut WGR 102 then reinstall the Port Screw WAR THOG 866 795 1586 e WWW SEWERNOZZLES COM STONEAGE SEWER NOZZLES BY ASSEMBLY 24 Install the Head WGR 040 R31 Clean the threads of the Shaft then apply Blue Loctite 242 to threads Install the Head tightly A torque of 50 ft Ib is recommended WGR 030 T 2 T 25 Screw T WGR 020 Blue Loctite 242 Back Plate WGR 081 Fin 6 Or WGR 082 Ext Fin 6 WGR 003 Body oDOHLYWAN WGR 180 T 25 Torx Key Blue Loctite 242 WGR 101 Shaft WGR 040 R31 Head Standard or Puller 25 Install the Fins WGR 081 or WGR 082 Place the Fins into the slots in the Body WGR 003 a rubber band may be helpful in holding them in place until installed Install the Back Plate WGR 020 Clean the threads of the six Screws WGR 030 then apply Blue Loctite 242 to the Screws Evenly tighten the Screws in a star pattern until they are all tight A torque to 20 in lb is recommende
11. R 101 Remove the Wave Spring WGR 052 Removing the Shaft HP Seal is required to prevent it from being damaged while removing the Bearing WGR 007 in the next step Inspect the polished faces if damaged replace HP Seal set WGR 058 M90 and WGR 059 M90 together 10 Remove O Rings from the Shaft WGR 101 Remove TR200 121 and WS 210 Do not scratch the glands in the shaft otherwise leakage may occur WGR 006 Shaft Seal WG 008 O Ring WGR 004 Front Nut WGR 186 HP Seal Puller WGR 058 M90 Shaft HP Seal WGR 052 Wave Spring 866 795 1586 e WWW SEWERNOZZLES COM WA THOG SEWER NOZZLES BY SIiONE GE DISASSEMBLY 11 12 13 14 15 WA TH OG 866 95 1586 e WWW SEWERNOZZLES COM STONFAGE SEWER NOZZLES BY Remove the Rear Bearing WGR 007 Evenly seat a bearing puller under the Rear Bearing then press on the end of the Shaft WGR 101 to remove Bearing Use care to not catch or bend the Seal Spacer WGR 011 The Seal Spacer and Shaft Seal WGR 010 will then slip off the shaft Inspect the Shaft WGR 101 Inspect for grooving where the four shaft seals ride Inspect where the bearings ride for signs of the bearings slipping or scratches which extend into the area where the seals operate Inspect the front shaft lock grooves for interfering deformation Remove burrs or high spots by grinding or filing If any place is severely damaged or worn the shaft may need to be replac
12. REPLACEMENT The Centralizer Fins are replaceable without opening the nozzle Specific fin sizes are available to help optimize cleaning in larger diameter pipes Keeping the nozzle close to the center of the pipe will increase the effectiveness of the water jets in cleaning the entire pipe Fin Removal and Replacement Remove the six Screws WGR 030 at the rear of the tool using the provided L Wrench WGR 180 The Back Plate WGR 020 and Fins WGR 081 can now be removed Pull the fins rearward and outward When reinstalling new fins make sure the front of the groove is free from debris Replace the Back Plate apply Blue Loctite 242 to the Screws and then tighten the Screws evenly in a star pattern Tighten Screws to 20 in lb SPEED CONTROL FLUID CHANGE The speed control fluid changing is made easy with the WGR and disassembly of the tool is not required This means there is less chance for contamination and longer overall tool life Fluid changes should only be performed by qualified persons NOTE Improper fluid change maintenance can result in reduced bearing or shaft seal life DO NOT PRESSURIZE THE WGR BODY by forcing new fluid in too fast The fluid is thick and only very light pressure should be applied to the syringe Excess pressure will force fluid past the inner shaft seals and into the bearings Use extreme care when performing this procedure The WGR is designed for maximum viscous fluid life and frequent fluid cha
13. Technical Advice All technical advice recommendations and services of Seller are intended for use by persons having adequate skill at their own risk and Seller assumes no responsibility and Buyer hereby waives all claims against Seller for results obtained or damages incurred from the use of Seller s advice recommendations and services 7 Modification These Terms and Conditions are intended by Seller and Buyer to constitute a final complete and exclusive expression of agreement and cannot be supplemented or amended without Seller s prior written approval Seller s waiver of any breach or failure to enforce any of the Terms and Conditions at any time shall not in any way affect limit or waive Seller s right thereafter to enforce and compel strict compliance with every Term and Condition thereof If any provisions of these Terms and Conditions are held to be invalid or unenforceable such invalidity or unenforceability shall not affect the validity or enforceability of the other portions hereof 8 Disputes Buyer and Seller shall attempt in good faith promptly to resolve any dispute arising under these Terms and Conditions by negotiations between representatives who have authority to settle the controversy If unsuccessful Buyer and Seller shall further attempt in good faith to settle the dispute by nonbinding third party mediation with fees and expenses of such mediation apportioned equally to each side Any dispute not so resolved by
14. ages upon Seller s delivery to and receipt by a common carrier Carriers shall be responsible for goods lost or damaged in transit and Buyer shall immediately notify the carrier in writing of such loss or damage At Buyer s request Seller will offer its assistance THE PROPOSED SHIPMENT DATE IS AN ESTIMATE UNDER NO CIRCUMSTANCES SHALL SELLER HAVE ANY LIABILITY WHATSOEVER FOR LOSS OF USE OR FOR ANY DIRECT OR CONSEQUENTIAL DAMAGES RESULTING FROM DELAY REGARDLESS OF THE REASON S Shortages or errors must be reported within fifteen 15 business days from receipt of shipment to secure adjustment No merchandise may be returned without securing written approval from Seller Seller will notify Buyer promptly of any material delay and will specify the revised delivery date as soon as practicable Seller shall not be liable for any delay in delivery or performance or for any failure to manufacture deliver or perform due to a any cause beyond its reasonable control b any act of God act of Buyer act of civil or military authority governmental priority strike or other labor disturbance flood epidemic war riot delay in transportation or car shortage or c inability on account of any cause beyond the reasonable control of Seller to obtain necessary materials components services or facilities In the event of any such delay the date of delivery or of performance shall be extended for a period equal to the time lost by reason of the delay 6
15. and contamination Failure to do so could result in premature failure after service The WGR head is easily removed Different heads can be configured to match specific jobs Changing heads is a quick way to get optimal performance for every job type from flushing lines to removing grease and roots The shaft and head utilize an O Ring and straight thread connection eliminating the need for Teflon Tape and decreasing the change time Remove the head Insert the provided L Wench WGR 180 _ into the hole through the Front Nut WGR 004 then rotate the Head WGR 040 R31 777 until the L Wrench slides all _ the way through and locks the Shaft WGR 101 from rotating Use one wrench on the Front Nut and another wrench on the Head to remove the Head DO NOT loosen the Head using _ the Centralizer Fins WGR 081 or Body WGR 003 as tool damage may occur Replace the Head Before reinstalling the head make sure the threads on the shaft and in the head are free from grit debris and old Loctite Make sure the O Ring on the shaft is clean and in good condition Apply Blue Loctite 242 to the Shaft threads 5 KPSI 350 BAR WGRXXXX MADE IN USA WGR 030 WGR 020 T 25 Screw Back Plate WGR il Fin 6 WGR 003 WGR 180 Body T 25 Torx Key WGR 101 Shaft WGR 040 Head Head and Fin Removal WAR Ti HOG 866 795 1586 e WWW SEWERNOZZLES COM SEWER NOZZLES BY STONEAGE FLUID
16. d 866 795 1586 e WWW SEWERNOZZLES COM WARTHOG SEWER NOZZLES BY i PART NAMES NUMBERS SERVICE KITS WGR 030 Screw Torx Pan Head 6 WGR 058 M90 i Shaft HP Seal WGR 052 Wave Spring WGR 076 O Ring WGR 011 Seal Spacer WG 014 WGR 007 WGR 010 Wave Spring Bearing Shaft Seal WGR 003 WGR 010 Body BJ 026 gt 4 Port Screw 2 WGR 600 SERVICE KIT BJ 026 Port Screw BJ 048 M Visc Fluid Medium 60z BJ 062 5 Antiseize 2g TR200 121 Head Shaft O Ring WG 008 Nut O Rin WGR 006 Shaft Seal WGR 007 Bearing WGR 010 Shaft Seal WGR 011 Seal Spacer WGR 030 Torx Screws Outer Inner WGR 601 FLUID SERVICE KIT 1BC 410 Syringe 2BJ026 Port Screw 1 BJ 048 M Visc Fluid Medium 6oz WARTHOG SEWER NOZZLES BY STONEAGE Shaft Seal WGR 011 Seal Spacer WGR 102 Inlet Nut WS 210 WGR 006 O Ring Shaft Seal WGR 059 M90 Nut HP Seal WGR 006 Shaft Seal N 210 WGR 101 TR200 121 O Ring Shaft O ane i WGR 006 WG 008 GP 025 P2SS Shaft Seal O Ring Hex Socket Plug 2 h WGR 040 Head WGR 007 Bearing WGR 004 Front Nut CNP2 Nozzle 7 MAINTENANCE amp OVERHAUL KITS WGR 602 HP SEAL KIT 1 BJ 062 5 Antiseize 2g 2 WGR 052 HP Seal Wave Spring 1 WGR 058 M90 HP Seal Shaft 1 WGR 059 M90 HP Seal Nut 2WS 210 HP Seal O Ring WGR 610 OVERHAUL KIT 2 BJ026 Port Screw 1 BJ048 M Visc Fluid Medium 60z BJ 062 5 Antiseize 2g GP 025 P2SS Fr
17. ed Remove the Nut HP Seal WGR 058 M90 Squeeze the HP Seal Puller WGR 186 together and insert it into the bore of the Nut HP Seal then release The HP Seal Puller should hook the bottom edge of the Nut HP Seal pull upward in a circular pattern to work the Nut HP Seal out of the Inlet Nut WGR 102 Remove the Wave Spring WGR 052 Inspect the polished faces if damaged replace HP Seal set WGR 058 M90 and WGR 059 M90 together Remove the Shaft Seal WGR 006 from the Inlet Nut WGR 102 Use care to not scratch or damage the seal bore of the Inlet Nut Remove O Rings from the Inlet Nut WGR 102 Remove WGR 076 WG 008 and WS 210 Do not scratch the glands in the Inlet Nut otherwise leakage may occur WGR 186 HP Seal Puller WGR 059 M90 Nut HP Seal WGR 052 Wave Spring WS 210 O Ring WGR 102 Inlet Nut WGR 007 Bearing WGR 011 Seal Spacer WGR 010 Shaft Seal 12 INSPECT WGR 006 Shaft Seal WG 008 O Ring WGR 102 Inlet Nut WGR 076 O Ring ASSEMBLY 1 Assemble the O Rings into the Inlet Nut WGR 102 The O Ring WS 210 is installed into the bore for the Nut HP Seal Apply grease after assembly The O Ring WG 008 seats at the base of the threads The O Ring WGR 076 covers the weep holes Install the Shaft Seal WGR 006 Install with the lio inward the lip spring should face into the Inlet Nut Generously coat the ID lip of the Shaft Seal with grease
18. ess the Bearing in straight Install Tube ana aNg TIVISNI WIS ZCSLAOM 5Nyv3g WGR 007 WGR 182 Benno Install Tube WGR 010 Shaft Seal OHMLSYM Nm M SSS a 866 795 1586 e WWW SEWERNOZZLES COM WAR Ti HOG SEWER NOZZLES BY SYTONEAGE ASSEMBLY 19 Assemble the O Rings into the Shaft WGR 101 The O Ring WS 210 is installed into the bore for the Shaft HP Seal The O Ring TR200 121 seats in the gland before the start of the threads Grease both O Rings after assembly WGR 184 HP Seal Press WGR 058 M90 Shaft HP Seal GREASE WGR 052 Wave Spring TR200 121 O Ring 20 Install the Shaft HP Seal WGR 058 M90 First place the Wave Spring WGR 052 into the Shaft WGR 101 Apply a light coating of grease to the stem of the Shaft HP Seal Using the HP Seal Press WGR 184 gently press the Shaft HP Seal into the Shaft Rocking the Shaft HP Seal in a small circular pattern while apply light pressure may aid in installation Pressing too hard will damage or chip the seal Always use the Seal Install Tool to avoid damage to the polished face The Shaft HP Seal should compress freely into the Shaft and spring return Clean the polished face with isopropyl alcohol The polished face needs to be clean and free from lint grease and oils 21 Install the Wave Spring WG 014 Generously coat the Wave Spring with grease Drop into the Body on top of the
19. g any Terms or Conditions on Buyer s order Seller s performance of any contract is expressly made conditional on Buyer s agreement to Seller s Terms and Conditions of sale unless otherwise specifically agreed to in writing by Seller In the absence of such agreement commencement of performance shipment and or delivery shall be for Buyer s convenience only and shall not be deemed or construed to be an acceptance of Buyer s Terms and Conditions PRODUCTS SOLD BY SELLER ARE DESIGNED AND INTENDED TO BE USED AT HIGH PRESSURES AND SPEEDS AND MAY BE DANGEROUS IF OPERATED IMPROPERLY OR WITHOUT THE USE OF APPROPRIATE SAFETY DEVICES AND GUARDS BUYER IS CAUTIONED TO CAREFULLY READ AND UNDERSTAND THESE TERMS AND CONDITIONS AS THEY HAVE IMPORTANT LEGAL CONSEQUENCES 2 Payment Prices Unless other arrangements have been made in writing between Seller and Buyer payment for product delivered shall be made upon receipt of invoice The prices shown on the face hereof are those currently in effect Prices invoiced shall be per price list in effect at the time of shipment Prices are subject to increase for inclusion of any and all taxes which are applicable and which arise from the sale delivery or use of Seller s products or services and for the collection of which Seller is or may be responsible to any governmental authority unless acceptable exemption certificates are provided by Buyer in accordance with law Buyer shall pay all charges for transp
20. heck to see if any jets or inserts are plugged Even if a jet is only partially blocked it can keep the head from rotating Jets must be removed from the head to be properly cleaned Poking the material plugging the jet back into the head will not fix the problem because it will re plug the jet once water starts flowing If the jets are all clear wash the nozzle off with water to remove any debris or grit between the head body and shaft Then try rotating head by hand It should feel free with a slight amount of smooth resistance If it feels rough gritty or hard to turn the tool needs to be repaired It may need new bearings and shaft seals or high pressure seals It is possible the tool needs viscous fluid added or changed but if viscous fluid is confirmed to be present a rebuild should be considered Head Spins Too Fast If the nozzle is spinning significantly faster than normal or if the nozzle starts to sound different like a jet engine or a turbo charger the nozzle may be low on viscous fluid or the viscous fluid may be contaminated In this case add or change the fluid as appropriate Continued operation in this state can mechanically damage the tool and a rebuild may be required to replace the faulty shaft seals High Pressure Water Seals Leak The WGR s seal design uses a Slight amount of water for lubrication At full pressure it should not leak more than a few drops with a
21. ncurred by or against Seller including costs and attorneys fees to or by any TERMS AND CONDITIONS persons injured directly or indirectly in the operation of the equipment furnished under the following conditions a if Buyer fails to purchase and use necessary and appropriate safety devices and guards as determined and or recommended by Seller b if Buyer fails to maintain in good working order such safety devices and guards as are purchased from Seller c if Buyer adds omits repairs modifies replaces or substitutes any components on the equipment without permission from Seller d if Buyer exceeds at any time the maximum safe loads pressures or speeds recommended by Seller for the equipment furnished hereunder without the specific written consent of Seller or e if Buyer otherwise fails to operate the product or equipment in accordance with Seller s printed instructions or otherwise negligently operates the equipment 5 Delivery Seller is not obligated to make delivery by a specified date but will always use its best efforts to make delivery within the time requested All deliveries are based on F O B Seller s factory unless specifically agreed otherwise and Buyer shall pay all shipping costs and insurance from that point Seller in its sole discretion will determine and arrange the means and manner of transportation of the products Responsibility of Seller shall cease and Buyer assumes all risk of loss or dam
22. nded by StoneAge for maximized performance and minimized maintenance Please contact your Dealer or StoneAge Customer Service to select the right fluid for your application 866 795 1586 e WWW SEWERNOZZLES COM WAR THOG SEWER NOZZLES BY STONEAGE DISASSEMBLY DISASSEMBLY 1 Remove the Head WGR 040 R31 77 Insert the provided L Wench WGR 180 T 25 Torx Key in through the hole in the Front Nut WGR 004 in order to lock the shaft Rotating the Head relative to the tool may be required to align the through hole and the shaft Completely insert the L Wrench Use a wrench on the Front Nut and a wrench or a vice on the Head to remove the Head 2 Remove the Fins WGR 081 or WGR 082 Remove the six Screws WGR 030 which attach the Back Plate WGR 020 Once the Back Plate is off the Fins can then be removed 3 Remove the Inlet Nut WGR 102 from the Body WGR 003 Use care to not ovalize Body or Inlet Nut The use of a bench vice is recommended 4 Remove forward most Port Screw BJ 026 WGR 030 T T 25 Screw il WGR 020 Back Plate WGR 081 Fin 6 Or WGR 082 Ext Fin 6 3 F JE SL Ets WGR 003 IQ Body WGR 180 Il T 25 Torx Key IM ss WGR 004 Front Nut WGR 101 Shaft WGR 040 R31 Head Standard or Puller _ 5 Remove the Shaft WGR 101 The Shaft presses out rearward toward the Inlet Nut WGR 102 Fluid may bleed out of the Port Screw hole during removal The fro
23. nges should not be required A fluid change should be performed when replacing bearings and shaft seals Fluid Replacement Fill the Syringe BC 410 with new Viscous Fluid BJ 048 M Position the tool at an angle with one Port Screw BJ 026 at the highest point and the other Port Screw at the lowest point preferably mounted in a vise Clean around then remove the upper Port Screw from the body Screw the syringe into the upper port then remove the lower Port Screw Using the assistance of gravity gently ease the new fluid into the Body WGR 003 while letting the old fluid flow out the opposite hole Rotate the Head while flushing DO NOT PRESSURIZE THE CHAMBER by aggressively forcing in fluid The fluid is thick and some time is required to complete the flush Reinstall the exit Port Screw then remove the Syringe and install the inlet Port Screw This flushing procedure is only recommended for replacing the fluid with the same fluid Not all of the fluid will be replaced using this procedure therefore full disassembly and cleaning of the tool is recommended when changing to a different speed or viscosity of fluid Tech Tip The rotation speed of the head can be fine tuned with _ three different viscous fluid choices to optimize performance for specific applications Slow Fluid BJ 048 S Medium Fluid BJ 048 M and Fast Fluid BJ 048 F The medium viscosity fluid is recomme
24. nsure the tool cannot turn around in the pipe Risk of serious injury or death Do not attempt to clean a manhole with the WGR hanging by the hose The tool can turn around and strike the Operator Specific accessories are offered and are required to safely clean manholes To clean lines position the WGR and Tiger Tail so it can enter the pipe to be cleaned The recommended cleaning direction is upstream from the manhole Slowly bring the pump up to pressure making certain that the WGR begins to pull its way into the pipe in the proper direction allow it to advance a few feet and note the location of the leader hose or other hose marker being used Once the pump is up to operating pressure feed out the reel at a reasonable rate to allow the jets time to clean the pipe If roots are present feeding at a slower rate will improve the cleaning results Depending on the amount of debris in the pipe it may be necessary to occasionally pull the WGR back toward the manhole to prevent buildup of debris behind the tool When finished cleaning withdraw the tool back to its initial starting point noted by the location of the leader or hose marker Shut down and secure the pump before removing the WGR from the line Manhole Nozzle _ After the job has been completed remove the WGR from the hose and blow out the water with compressed air to prolong the life of the internal components TROUBLESHOOTING Head Will Not Rotate C
25. nt Bearing WGR 007 is pressed into the Body WGR 003 and should remain in place The rear Bearing is pressed onto the shaft and should slide out with the Shaft along with the Seal Spacer WGR 011 and inner Shaft Seal WGR 010 when the Shaft is removed 6 Remove the Front Nut WGR 004 from the Body WGR 003 Use care to not ovalize Body The use of a bench vice is recommended WGR 102 Inlet Nut WG 014 Wave Spring WGR 101 Shaft WGR 003 Body SOHLMWM WGR 004 SZ Front Nut ml WAR THOG 866 795 1586 e WWW SEWERNOZZLES COM STONEAGE SEWER NOZZLES BY j 7 Press the front Bearing WGR 007 out of the Body WGR 003 Use the Removal Tube WGR 181 seated against the inside of the Shaft Seal WGR 010 to press the Shaft Seal Seal Spacer WGR 011 and Bearing forward out of the Body WGR 003 toward the Head 8 Remove the Shaft Seal WGR 006 from the Front Nut WGR 004 Use care not to scratch or damage the seal bore of the Front Nut XXXXY M YVE OSE 1ISdy S WGR 181 REMOVAL TOOL WGR 181 Removal Tube Shaft Seal WGR 011 Seal Spacer WGR 007 Bearing DISASSEMBLY 9 Remove the Shaft HP Seal WGR 058 M90 Squeeze the HP Seal Puller WGR 186 together and insert it into the bore of the Shaft HP Seal then release The HP Seal Puller should hook the bottom edge of the Shaft HP Seal pull upward in a circular pattern to work the Shaft HP Seal out of the Shaft WG
26. ont Jet Plug TR200 121 Head Shaft O Ring 2 WG008 Nut O Ring 1 WG 014 Bearing Wave Spring 2 WGR 006 Shaft Seal Outer WGR 007 Bearing WGR 010 Shaft Seal WGR 011 Seal Spacer 6 WGR 030 Torx Screws WGR 052 HP Seal Wave Spring WGR 058 M90 HP Seal Shaft WGR 059 M90 HP Seal Nut WGR 076 Weep Seal O Ring WGR 180 Torx L Wrench WS 210 HP Seal O Ring 1 WGR 184 HP Seal Install Tool 1 WGR 186 HP Seal Puller 1 SC287 105 Front Nut Wrench Inner WGR 612 TOOL KIT 1 WGR 180 Torx L Wrench 1 WGR 181 Removal Press Tube 1 WGR 182 Installation Press Tube 1 WGR 183 Hex Tool 866 795 1586 e WWW SEWERNOZZLES COM 1 Acceptance of Terms and Conditions These Terms and Conditions shall operate as Seller s acceptance of Buyer s purchase order and such acceptance is made expressly conditional on assent by Buyer to the Terms and Conditions Such assent shall be deemed to have been given unless written notice of objection to any of such Terms and Conditions including inconsistencies between Buyer s purchase order and this acceptance is given by Buyer to Seller promptly on receipt hereof Seller desires to provide its Buyer with prompt and efficient service However to negotiate individually the terms of each sales contract would substantially impair Seller s ability to provide such service Accordingly products furnished and services rendered by Seller are sold only on the Terms and Conditions stated herein Notwithstandin
27. ortation and delivery and all excise order occupation use or similar taxes duties levies charges or surcharges applicable to the equipment or services being purchased whether now in effect or hereafter imposed by any governmental authority foreign or domestic 3 Warranty Subject to the limitations and conditions hereinafter set forth Seller warrants to the original Buyer that its products are free from defects in workmanship and material for a period of one 1 year months from shipment Seller s obligation under this warranty shall be limited to repairing replacing or issuing a credit for at Seller s option any products or services it finds to be defective in material or workmanship In no event shall Seller be liable for any incidental consequential or indirect damages of any kind THIS WARRANTY SHALL BE IN LIEU OF ANY OTHER WARRANTY EXPRESSED OR IMPLIED INCLUDING ANY WARRANTY FOR MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE No statement or recommendation made by Seller or its representative to Buyer or User shall constitute a warranty by Seller or a waiver or modification to any of the provisions hereof or create any liability for Seller All warranty claims are subject to the exclusions and limitations set forth below a The warranty shall not apply if the product or service 1 has been subject to misuse negligence or accident 2 has not been installed or operated in accordance with Seller s recommendations 3 ha
28. s been operated under more severe conditions than those specified for the particular product or service 4 has been operated beyond the rated capacity of the product or 5 has been repaired or altered outside Seller s facilities or in any way so as in Seller s judgment to affect its stability or reliability b Products that Seller furnishes but does not manufacture carry only the warranty of the manufacturer of such products Where other manufacturers or suppliers products used in Seller s products or services prove defective Seller s liability shall exist only to the extent that Seller is able to recover from such manufacturers or suppliers for such defects c Any warranty granted by Seller to the Buyer shall be deemed void if any goods covered by such warranty are used for any purpose not recommended or permitted In addition the Buyer shall indemnify Seller and hold Seller harmless from and against any and all claims damages losses costs expenses and other liability of whatever nature that Seller suffers or incurs by reason of any such unintended use d Notice of defective product or service must be given in writing to Seller by Buyer or User within fifteen 15 business days following receipt of goods Buyer or User shall keep such products or services in an unaltered condition for examination by Seller s representative No goods may be returned for credit or adjustment without prior written permission from Seller
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