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MicroDock II

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1. 5 Press sel to confirm the selection and to access the formatting confirmation screen Format MMC All data will be erased Yes No 6 Press Yes to initiate formatting The following screen displays Formatins MMC When formatting is complete the LCD automatically returns to the user options screen If No is selected the LCD automatically returns to the user options screen If there is a problem with the card the following screen displays Error formattine MMC Please try At card Press OK to acknowledge and insert a new card and repeat the procedures 7 Press or C to scroll to another user option Or Press exit to return to the normal operating Screen For additional information about the MMC refer to Base Station MultiMediaCard MMC Inlet Select Note Applicable only to custom and multi gas types The Inlet Sel option is used to enable either the automatic auto or manual manu function for selecting an inlet If the auto option is enabled the station automatically selects the correct gas inlet for the bump check or calibration MicroDock Il User Options Menu If manu is enabled the applicable test gas must be selected each time a bump calibration is performed If the manu option is enabled refer to Order of Gases Applied for Bump Checks and Calibrations for important information To enable either the auto or manu option compl
2. Automatic Test and Calibration Station User Manual INNOVATORS IN GAS DETECTION Technologies Limited Warranty amp Limitation of Liability BW Technologies LP BW warrants this product to be free from defects in material and workmanship under normal use and service for a period of two years beginning on the date of shipment to the buyer This warranty extends only to the sale of new and unused products to the original buyer BW s warranty obligation is limited at BW s option to refund of the purchase price repair or replacement of a defective product that is returned to a BW authorized service center within the warranty period In no event shall BW s liability hereunder exceed the purchase price actually paid by the buyer for the Product This warranty does not include a fuses disposable batteries or the routine replacement of parts due to the normal wear and tear of the product arising from use b any product which in BW s opinion has been misused altered neglected or damaged by accident or abnormal conditions of operation handling or use c any damage or defects attributable to repair of the product by any person other than an authorized dealer or the installation of unapproved parts on the product or obligations set forth in this warranty are conditional on proper storage installation calibration use maintenance and compliance with the product manual instructions and any other applicable recommendations of B
3. Toxic gas Wait 5 minutes minimum after the second toxic gas is applied before verifying calibration Verify calibration Apply the same test gas from a different cylinder to ensure the calibration is successful 10 Crossgas Must perform individual calibrations to avoid incorrect calibration from cross gas za H2S PHs H2S contaminates PH calibrate and verify PH3 sensor prior to applying any quad gas 54 Bump Check A bump check is a test that is performed to confirm that the detector is responding to gas and that the audio and visual alarms are operational Note If the GasAlertMicro GasAlertMicro 5 GasAlertMicro 5 PID or GasAlertMicroClip are set to be reconfigured reconfiguration must be completed prior to performing a bump check Refer to Reconfiguring the Detector To perform a bump check complete the following 1 Ensure the MultiMediaCard MMC is inserted if datalogging is required If the MMC is not inserted B displays on the LCD when the station attempts to log results to the MMC If required refer to Inserting Replacing a MMC Activate the detector and wait until it is in normal operating mode Insert it into the docking module Activate the station and access the normal operating screen MicroDock Il Bump Check If a bump check is initiated while in the user menu Bump checks that are queued while in the user option menu are initiated only when the user options menu is
4. B wamencsswG Gl MultiMediaCard MMC not inserted d testes SCS x Te o Cursor and sensor asane www vw Seow f resepe i Pushbuttons Docking Module Pushbuttons Table 4 Docking Module Pushbuttons Pushbutton Description To bump a detector press BUMP CHECK After connecting a new docking module press and hold BUMP CHECK to send a confirmation signal back to the base station COBUMP CHECK To calibrate a detector press COCALIBRATION O CALIBRATION optional feature To transfer datalog event log information from a detector press DATA TRANSFER GasAlert Extreme and GasAlertMicroClip oniv DATA TRANSFER Station Pushbuttons Figure 3 Station Pushbuttons The station pushbuttons are used to activate deactivate scroll select options and perform functions MicroDock Il Pushbuttons Table 5 Station Pushbuttons Item Description Activate the base station Select menu to access the user options Scroll up to different user options or to other functions selections within a user option Select OK Select log to view the results history log Select the sel select option function Activate a modifiable field exit from a modifiable option and exit from the user options menu to access the normal operating screen Deactivate the base station Scroll down to different user options or to other functions sele
5. changes to to indicate that the field is activated Press O or O to scroll through the list of gas types 7 When the required gas type displays press sel The changes to to confirm the new selection and to deactivate the field MicroDock Il User Options Menu 8 Toenter the gas concentration level for the selected gas proceed to the following section Gas Concentration Level Or Press exit to return to the user options screen 9 Press exit again to return to the normal operating screen Gas Concentration Level Depending upon the gas type selected ppm LEL or 96 displays beside the gas concentration level Note The following gas concentrations are factory configured and cannot be changed e Four gas mix 4 Gas 2 5 vCH4 e Four gas equivalent 4 Gas Equiv e Three gas SO mix 3 Gas SO2 Mi The Custom 4 Gas Custom 3 Gas and Custom 2 Gas can be modified however only the gas concentration levels can be changed 35 MicroDock Il Users Manual 10 Press to move the icon down to the gas concentration level Z Custom 4 Gas Concentration 2 Propane 2666 8 XLEL v sel exit Jor v sel exit 11 Press sel If the gas concentration level can be modified the 4 changes to the icon and the cursor displays below the first value selected to modify Lk BBB B XLEL E sel exit For custom and multi gas All of the applicable gases display for 4 Gas
6. 46 Each configuration screen provides the following options to select from Do Not Reconfigure Reconfigure with user s consent Date and Time NOT reconfigured Automatic Reconfigure Date and Time NOT reconfigured Reconfigure with user s consent Date and Time ARE reconfigured Not applicable to GasAlertMicroClip Automatic Reconfigure Date and Time ARE reconfigured Not applicable to GasAlertMicroClip Click the checkbox of the desired option Click the remaining checkboxes on the screen to make the desired configuration changes Note Determine if the configuration is to be saved to the station or to a folder on the hard drive Save to MicroDock II Base Station Located at the bottom right of the configuration screen click the checkbox beside Save file to MMC The station and corresponding docking module s serial numbers display below Click the required station serial number From the top left of the configuration screen click Save The configuration file automatically transfers to the station To update the detector perform a bump check or calibration When Reconfigure detector displays on the station LCD press Yes The data automatically transfers from the station to the detector The following screen displays on the station LCD Bas 1 Urdatine Dockine Module Confis Save to File to Hard Drive e Located at the bottom left of the configuration screen enter the folder nam
7. Extreme and GasAlertMicroClip only Communications method Infrared two way between docking module and detector not applicable to the GasAlertClip Extreme one way communication only USB port for connection to a e Personal computer PC or e USB over IP HUB Sensors Audio Optical LCD 4 line x 16 characters wide viewing angle user selectable backlighting Warranty 2 years MicroDock Il Specifications Charger Specifications Size 8 6 x 8 2 x 7 8 cm 3 4 x 8 2 x 3 1 in Weight 97 g 3 4 oz Charger system ingress protection IP20 Operating temperature 10 C to 35 C 50 F to 95 F Humidity 0 to 50 Altitude 2000 m 6561 66 ft Power 6 Vdc zz 2 5 A Charging LED Colour coded LED advises charging charge complete and charger fault Charge time Typically 2 5 hours Pollution degree 2 Installation category This device complies with the FCC Part 15 and ICES 003 Canadian EMI requirements Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 This device must accept any interference received including interference that may cause undesired operation This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules and ICES 003 Canadian EMI requirements These limits are designed to provide reasonable protection against harmful interference when the equipment is opera
8. Philips screws on the back Attach the new docking module Ensure the barbed fitting ports mate correctiv with the gasket block Ensure that the male and female PCB connectors mate correctly Initializing the New Docking Module 22 When a new docking module is connected it must be initialized setup to communicate with the station Activate the station Simultaneously press and hold BUMP CHECK on the new docking module while pressing O leftmost button on the station All of the LEDS on the new docking module light On the station the following screen displays to confirm that the new docking module has been successfully added 9 New Recertacle Press Ok to save the setting 10 Deactivate the station A Warning The station must be deactivated after each module has been added Pump Setup The pump speed must be set for each new docking module that is connected A Warning Perform the pump setup procedures in a clean atmosphere only 11 12 Reactivate the station and wait until the normal operating screen displays Connect the hose to a flow meter and to inlet 1 PURGE on the station Allow the flow meter sufficient time to stabilize approximately 30 minutes before using to ensure accurate flow readings 13 From the station access the user options menu 14 Press O v or O to scroll to the Pump Setup option 15 Press sel to activate the pump setup field chang
9. Technologies defective 70 MicroDock II Troubleshooting The oxvgen sensor fails a bump check Oxvgen alarm setpoints of the detector Connect a quad gas cvlinder that are set to the same concentration level has 18 Ob as the gas cylinder Ambient air inlet 1 is blocked or the Remove the blockage or replace the inlet filter is contaminated inlet filter Zero gas cylinder is empty Use a new zero gas cylinder The detector fails a calibration Gas cylinder is empty Use a new gas cylinder Barbed fittings are not connected Confirm connection refer to correctly to the gasket Adding Another Docking Module Gas connections are not attached Confirm that all gas connections are correctly or are blocked attached correctly Detector and or station are damaged or Contact BW Technologies defective H Batteries are extremely depleted Replace the batteries Flashing battery icon The station is activated but does not Irregular power not continuous or Deactivate the station wait 5 seconds respond to button presses reliable electrostatic discharge then reactivate There is no audible beep Internal damage to battery or docking Contact BW Technologies GasAlertMicro GasAlertMicro 5 and module GasAlertMicro 5 PID 71 MicroDock Il Users Manual The docking module does not Detector is deactivated Activate the detector recognizeithe detector Detector does not have IR Refer to the label located on the back of communication
10. capabilities the detector for IR capabilities Firmware of the detector requires an Contact BW Technologies update Station is currently attempting to Wait approximately 30 seconds establish communication with the detector Docking module is not initialized to the Re initialize the docking module refer correct number to Adding Another Docking Module Detector and or station are damaged or Contact BW Technologies defective There is an audible beep but no charge Battery is above or below the operating Allow the battery pack time to adjust to GasAlertMicro GasAlertMicro 5 and temperature 50 F 95 F 10 C 35 C the specified operating temperature GasALertMicro 5 PID docking approximately 60 minutes modules Severely depleted battery Charge 2 4 hours or replace old battery with new battery If problem persists contact BW Technologies Damaged or defective battery pack Contact BW Technologies 72 MicroDock II Troubleshooting The charger LED does not light when Detector is not inserted into the detector Firmiv insert the detector into the the detector is inserted bav correctiv detector docking bav GasAlertMicro The batterv pack is above or below the Allow the batterv pack time to adjust to GasAlertMicro 5 operating temperature 50 F 95 F the specified operating temperature GasAlertMico 5 PID and 10 C 35 C approximately 60 minutes Pee mieriMlero Clip docking modulas The battery pack is severely deplet
11. displays and the station begins reconfiguring the detector Bas 1 Reconfisurins Detector Or Press no to bypass reconfiguration and automatically initiate the bump check or calibration If there are no additional bump checks calibrations to perform the station returns to normal operating mode The LCD displays the main menu screen 48 If OK or cancel is not selected within 15 seconds of being displayed the station automatically defaults to continue the bump check or calibration test without reconfiguring the detector Gas Conflicts When performing a bump check or calibration gas types must follow a specific order to prevent gas conflicts that can result in damaging the sensors within the detectors Note Ensure that the gas inlets are configured correctly Refer to Inlet Setup The gas conflicts feature automatically displays if a gas conflict occurs when a bump check or calibration is initiated There are two types of gas conflicts 1 Conflicts More than one inlet is configured for a specific gas type Example Inlet 2 is configured for SO and inlet 3 is configured for the 3 gas SO mix 2 Not Found The station is unable to locate the required gas type for a specific sensor on the detector The station displavs additional information regarding the e number of gas conflicts e number of gases not found e docking module e g Bay 1 e detector gas type s e inlet and e inlet gas type
12. number 29 MicroDock Il Users Manual If a detector is inserted but not activated the LCD displays the following message Hot Workins OK Press OK to acknowledge the error message Batteries The batteries are tested during activation and continuously thereafter If battery power is extremely low the low battery icon fiflashes MultiMediaCard MMC The MMC icon B displays continuously on the normal operating screen when the MMC is inserted The MMC records a variety of data Pass Code Protection If the station is pass code protected the pass code protect icon T displays on the normal operating screen Deactivating the Station The station must be in the normal operating mode to deactivate From the normal operating screen press and hold the rightmost button until Powering Down displays 30 Bas 1 Powerins Down The power down screen displays briefly before the station deactivates User Options Menu The user options menu provides access to ten options The following user options are listed in the order they are displayed on the station LCD Note Bump or calibration tests cannot be performed while the user options menu is accessed However if a test is initiated before or while accessing the user options menu the test automatically begins when the user options menu is exited To access the user options menu complete the following 1 Press and hold menu to access the firs
13. or propertv damage oniv use the station in an atmosphere that is clear of hazardous gas Ensure that the station is attached to a venting svstem or used in a well ventilated area The station pushbuttons are not labelled The station is operated bv pressing the pushbutton that is located directiv below the option that displavs on the LCD Confirming Inlet Setup A Warning Failed tests can result if the inlets are not setup correctiv Before activating the station for the first time ensure that the gas cvlinders are connected to the inlets correctiv Refer to Installation To confirm that the inlets are setup correctly refer to Inlet Setup in the User Options Menu section Activating the Station To activate the station complete the following 1 Connect power to the station Refer to Installation MicroDock Il How to Use the Base Station 2 Press and hold the left most button until the initializing screen displays Initislizins MicroDock II The LCD immediately then displays the normal operating screen 61 22 64 13 31 MicroDock II a menu los off Self Test The station automatically performs a self test during start up Docking Module Detector The station checks for connected docking modules and inserted detectors Bay 7 Unit Inserted GasAlertMicro 4577587 The LCD displays information about the docking modules the model of the detector and the detector serial
14. press to scroll to the remaining gas type not currently displayed 2 Propane H2S 818 8 PPM CO B5B 8 PPM LEL 818 8 XLEL U sel exit Press sel to select the required gas The icon changes to and the cursor automatically displays below the first value selected to modify 36 1 H2S 610 6 PPM CO 658 8 PPM LEL 618 6 LEL u sel exit 12 Press V or O to scroll to the required value Press sel to save the new value Or Press sel to retain the current value The cursor automatically moves to the next value 13 Repeat step 12 for the remaining values then press CO exit The then changes back to the icon 14 To enter a lot number for the corresponding gas cylinder proceed to Gas Cylinder Lot Field Or Press exit to return to the user options screen 15 Press exit again to return to the normal operating screen Gas Cylinder Lot Field Although this field is designed to enter the lot number of the corresponding gas cylinder it can be used to enter other MicroDock II User Options Menu data A maximum of fourteen characters letters and or The following screen displavs the corresponding lot numbers can be selected number for the attached gas cylinder 16 Press O v to move down to the lot number field l Initially this field is blank 2 mL 2 S VCH4 aaa X L TS416 CYL6S v sel exit 2 4 Gas 2 5xuCH
15. qeu c i Contrast Backlight ADOUE acto M sd d Format the MultiMediaCard MMC Inlet Select Pass Code Language 4 ees tono uni t s DU EET ar LE Results Histork i i iii E T T E Reconfiguring the Detector Changing Settings Gas Conflicts Deme pm Gontliets ie Not Found Lee Accessing the MMC During a Test Order of Gases Applied for Bump Checks and Calibrations Bump Check 32 ep ate emo tes erdt Bump Check Results Calibration Guidelines she RES Aen A e Ana Calibration Proced re 3 ga a Ti Galibration Results itt o eb tu qd DS A Data Transtorzz s oerte rhe nrc een ea re e EDT REY IER ae Transferring Datalogs Automatic Datalog Download Base Station MultiMediaCard MMC Event LOGGING itis gi Inserting Replacing a MMC l nee nn nnnnrnnn rninn nn n nm nn nm rna rna rmn rna nmn nm Accessing Test Results RC Requirements Mavi nei se Ee ee ee Accessing Test Results Using Windows 98 SE or 2000 Accessing Test Results Using Windows XP L men enneenzennnnnnnnnn nn n ern nn nn Charging the Battery Pack niet spen e tede lepra podes Charger Battery Pack Guidelines Ghargirg Procedure ee rr p RP EE N PME ET MaititeliariCe oret ete RR Um Re E RE Sue qm EE E ea i aii Battery Pack
16. specified 110 240 Vac universal power adapter 32 MB or higher MultiMediaCard MMC inserted Set of four C cell alkaline batteries USB connector cable Fresh air inlet filter Two 2 ft 0 6 m calibration gas hoses Two gas oylinder inlet fittings CD MicroDock Il User Manual and MicroDock II Quick Reference Guide translations MicroDock Il Quick Reference Guide Fleet Manager Deluxe CD viii FOR SAFETY REASONS THIS EQUIPMENT MUST BE OPERATED AND SERVICED BY QUALIFIED PERSONNEL ONLY READ AND UNDERSTAND THE USER MANUAL COMPLETELY BEFORE OPERATING OR SERVICING Introduction The MicroDock Il Automatic Test and Calibration Station the station provides automated calibration and bump A Warning To ensure personal safety read the Safety Information before using the MicroDock II Base Station testing for GasAlertClip Extreme GasAlert Extreme GasAlertMicro GasAlertMicro 5 GasAlertMicro 5 PID and GasAlertMicroClip detectors MicroDock Il The station also provides data transfer for e GasAlert Extreme and e GasAlertMicroClip detectors A maximum of ten modules can be connected to the station Note There is a maximum of six charging modules Six charging modules plus four non charging modules can be connected to the station MicroDock Il Users Manual Contacting BW Technologies To contact BW Technologies call USA 1 888 749 8878 Canada 1 800 663 4164 Europe 44 0 1295 700300 Othe
17. 22785 14 57 3 mm ddzaws hhimm d d day 1 Mon gt SQ wel exit wv Press to toggle between 0 or 1 When the correct value displays press sel to confirm the change The cursor then automatically moves to the second value of the month Or Press sel to bypass the first value The station automatically retains the current value and proceeds to the second value of the month Repeat step 2 for the remaining time and date values Press exit to return to the user options menu Press exit again to return to the normal operating screen Inlet Setup The Inlet Setup option is used to setup the specific gas cylinders for bump checks and calibrations This option is used to select the gas type s enter the corresponding gas concentrations level s and enter the gas cylinder lot of each selected gas A Warning Failed tests can result if the inlets are not setup correctly For initial station activation ensure the inlets are installed correctly as follows Inlet 1 is the default connection for ambient air Inlet 2 is the default connection for four gas mix unless otherwise specified at purchase Inlets 3 5 are designed connections for additional gases However unless specified at the time of purchase inlets 3 5 are configured for ambient air To confirm that the inlets are setup correctiv complete the following 1 From the user options menu press O or to scroll to the Inlet Setup o
18. Menu section The transferred data is then compiled using a computer software application called Fleet Manager Refer to the Fleet Manager Deluxe CD for installation and user instructions Accessing Test Results To access and view test results using the Fleet Manager software application refer to the Fleet Manager Deluxe CD PC Requirements e Microsoft Windows 98 or later e 100 MB of available hard disk space e 1024 x 768 or higher resolution display e USB port e CD ROM or DVD ROM drive Accessing Test Results Using Windows 98 SE or 2000 To access test results using Windows 98 SE or 2000 without Fleet Manager complete the following 1 Connect the USB cable to the PC and to the USB port on the station 2 Activate the station 3 From the computer access Windows Explorer MicroDock II Base Station MultiMediaCard MMC Locate the Removable Drive and open Double click LOGFILEO CSV to view the test results Accessing Test Results Using Windows XP To access the test results using Windows XP without Fleet Manager complete the following 1 Connect the USB cable to the PC and to the USB port on the station Activate the station From the computer access Windows Explorer The Removable Drive automatically opens Double click the required file Note BW recommends that bump checks and calibrations be completed before attempting to access results on the PC 67 MicroDock Il Users Ma
19. Or Press exit to return to the normal operating screen Entering User Options When Pass Code Protected To access the user options menu when the station is pass code protected complete the following 1 From the normal operating screen press menu to access the user options The enter pass code screen displays Please enter The cursor displays below the first value 2 Press V or to scroll to the first number of the pass code When the correct value displays press sel to save the first value The cursor automatically moves to the next value 3 Repeat step 2 for the remaining values 4 Press OK If the correct pass code is entered the user options main screen displays Incorrect Pass Code Entered If an incorrect pass code is entered the following screen displays Pass Code incorrect OK Press OK The LCD returns to the normal operating screen Repeat steps 1 4 Language The station provides five language options and is used to display all text on the LCD to a selected language Lansuase Ens mr sel exit wv To select a different language complete the following MicroDock Il User Options Menu 1 From the user options menu press O or vto scroll to the Language option Note The station is shipped with the factory default set to English Eng 2 Press sel to confirm the selection and activate the field changes to x Lansuase En
20. Storage Troubleshooting erit en ra ieii Replacement Parts and Accessories i Specifi atlons iii i soe ib epe o dente Charger Specifications e ea a aaae EA iE aiaa iii MicroDock Il Users Manual List of Tables Table Title 1 International Symbols eese nennen nre mener 2 The MicroDock I Systerm eor tr np e edP one ien Rae pen 3 Display Elements 5 nte eene Une ER HP 4 Docking Module Pushbuttons 5 otation Pushbuttoris 1 ir e A 6 Station Cofneclloris emere REED HR CR HM CR UNIUS 7 Inserting the GasAlertClip Extreme or the GasAlert Extreme 8 Inserting the GasAlertMicro Detector ee eee eee teeters teeeeees 9 Inserting the GasAlertMicro 5 or the GasAlertMicro 5 PID 10 Inserting the GasAlertMicroClip oo ne en en n nn n nn nn rna 11 Torque Specifications 4 si is t as sai stesso gious seed tbe Ana 12 Adding Another Docking Module 13 Mounting the MicroDock ll 14 Dip Switch Settings ee 15 Changing Dip Switch Settings sens 16 Inlets 2 5 Available Gas Types eene eme meme 17 Gas Type Application Table 18 Gas Application Rules issa ie eed nei ire e Ra dete keel 19 Charger Status LED ite eren eere 20 Troubleshooting Tips p rr Re eee de rere dereud 21 Replacement Parts and Accessories nee ners n ern MicroDo
21. W the buyer promptly notifying BW of any defect and if required promptly making the product available for correction No goods shall be returned to BW until receipt by the buyer of shipping instructions from BW and the right of BW to require that the buyer provide proof of purchase such as the original invoice bill of sale or packing slip to establish that the product is within the warranty period THE BUYER AGREES THAT THIS WARRANTY IS THE BUYER S SOLE AND EXCLUSIVE REMEDY AND IS IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE BW SHALL NOT BE LIABLE FOR ANY SPECIAL INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES OR LOSSES INCLUDING LOSS OF DATA WHETHER ARISING FROM BREACH OF WARRANTY OR BASED ON CONTRACT TORT OR RELIANCE OR ANY OTHER THEORY Since some countries or states do not allow limitation of the term of an implied warranty or exclusion or limitation of incidental or consequential damages the limitations and exclusions of this warranty may not apply to every buyer If any provision of this warranty is held invalid or unenforceable by a court of competent jurisdiction such holding will not affect the validity or enforceability of any other provision Th v oD o o BW Technologies LP BW America BW Europe 2840 2nd Ave SE 3279 West Pioneer Parkwav 5 Canada Close Calgarv AB Arlington TX Banburv Oxfordshire Can
22. accept the station s default selection 51 MicroDock Il Users Manual Accessing the MMC During a Test If an attempt is made to access the MMC on the station from a PC while a bump check or calibration is being performed the following screen displays MMC currently beine accessed from PC Please wait Note BW recommends that bump checks and calibrations be completed before attempting to access test results from the PC Order of Gases Applied for Bump Checks and Calibrations AWarning It is extremelv important that gases are applied in the order that is specified in this manual Failure to adhere to the rules in Table 17 and Table 18 of this manual will result in incorrect sensor readings and possible personal injurv and or propertv damage 52 Note Manual application of gas tvpes is available for the GasAlertMicro 5 and GasAlertMicro 5 PID detector oniv To manually apply gases for bump checks and calibrations complete the following 1 Review Table 17 Gas Type Application Table and Table 18 Gas Application Rules 2 Determine the gases that are to be applied 3 Using Table 17 locate the first gas type sensor to be bump checked or calibrated on the top row 4 Within the far left column locate the next gas type sensor to be bumped or calibrated and refer to the rule number if applicable 5 Using Table 18 locate the corresponding rule number Ensure that the desired order to apply g
23. ada T2A 7X9 USA 76013 United Kingdom OX16 2RT Table of Contents Title frod CTO Ti i tiers Contacting BW Technologies Safety Information Read First Getting Started a Sie AN REISS ee AES Ente ed le eee MicroDock II Base Station and Docking Modules nn nr n nr Parts of the MicroDock Il and Docking Module Display Elemaerits 4 teet HURRY Pushbutton sia AA Docking Module Pushbuttons essent nnne enne Station Pushbuttons Installation Battery Installation Inserting the GasAlertClip Extreme and the GasAlert Extreme Inserting the GasAlertMicro nn ners ne n nr n nt Inserting the GasAlertMicro 5 and GasAlertMicro 5 PID Inserting the GasAlertMicroClip sene Adding Another Docking Module 6 seen nnn nr nn nr n nr nn nn tn nn t nanna ens Initializing the New Docking Module Pump Setup bniet pop eter Mounting the MicroDock ll Changing Dip Switch Settings How to Use the Base Station teen c rin ere Aaa te et de ene dg Confirming Inlet Setup eese eene erem MicroDock Il Users Manual Activating the Station uec titio tt pit aiae ae a a uw nds Self Testi i Deactivating the Station User Options MENU lii ie sand snes ise e gh cede aede voe Ex be aa Time Date ene eet Ere a ai Inlet Setup iii eei A e gar OD e E Ene eis Pump Setip ater
24. ases corresponds to the gas application rules 6 Continue to reference the table and rules to ensure the gases will be applied in the correct order 7 When the correct order is determined proceed to the Bump Check or Calibration section MicroDock Il Order of Gases Applied for Bump Checks and Calibrations Table 17 Gas Tvpe Application Table Gases H S co CI NH HCN NO COSH SO PH PID Bump only H2S CO H S Quad Cl NH3 HCN NO quad gas one SO PH H2S gas Rule 4 step calibration Rule 11 co Cle NH3 HCN NO quad gas one SO PH cO Rule 5 step calibration Rule 11 CL NH3 HCN NO Cle Cle PHs Cle Bony Rule 9 Rules 8 amp 10 Rule 6 Rule 9 Rule 9 NH HON NO NH NH PH NH3 Rule 9 Rule 6 Rule 9 Rules 9 amp 10 HCN HCN HCN HCN PH HCN Rule 6 Rules 8 amp 10 Rules 8 amp 10 NO NO NO NO NO Rule 6 Rule 1 COSH SO PH3 COSH H S CO Rule 6 Rules 10 amp 11 H S CO SO PH SO Rules 9 amp 10 PH PHs PID 53 MicroDock Il Users Manual Table 18 Gas Application Rules CRues GmTwe wwowv o Eeenos For me pnm wa fa Hon Fist meoc paa o Ls pe fe mee 777777 a ms ee Oweemepp s co tm omn COSH Last One exception PID H2S CO je e en Toxic gas Both toxic sensors are cross sensitive to each other wait 5 minutes minimum between calibrations and before verifying sensors 2
25. bration gases must meet the accuracy of the detector Do not use a gas cylinder beyond its expiration date All calibration cylinders must be used with a demand flow regulator and must meet the following maximum inlet pressure specifications i Disposable cylinders 0 1000 psig 70 bar ii Refillable cylinders 0 3000 psig 207 bar Refer to the detector manual for recommended calibration frequencies 59 MicroDock Il Users Manual e For ETO detectors before each work shift allow the instrument to fully stabilize in the temperature that it is to be operated in and then zero the detector e Itis necessary to periodically re zero the ETO detector e Calibrate the detector if the ambient gas display varies during start up e Calibrate a new sensor before use Allow the sensor to stabilize before starting calibration Used sensor 60 seconds New sensor 5 minutes e Calibrate the detector at least once every 180 days depending upon use and sensor exposure to poisons and contaminants For HCN detectors calibrate at least once every 90 days e Calibrate the sensor before changing the alarm setpoints e When calibrating multiple times wait 10 minutes between calibrations to allow the sensor to stabilize e Ifa certified calibration is required contact BW Technologies 60 Calibration Procedure All models excluding the GasAlertClip Extreme Calibrations are performed to adjust the sensitivity levels of the sensor s
26. charged battery is inserted into the detector bay the charger LED lights red for 6 to 10 minutes before lighting green This action will not wear or damage the battery Charging Procedure Excluding GasAlert Extreme and GasAlertClip Extreme Table 19 Charger Status LED Charger Status Description Red Charging normally Green Charge complete Off Charge or temperature fault To charge a detector in a charging docking module complete the following 1 Connect the ac adapter of the charger to the CHARGE port on the station and then plug the cord into the ac outlet The charging LED briefly lights red then green during the self test The light then powers off Deactivate the detector and insert into the charging cradle bottom first The charging LED then lights red Ensure the detector is inserted correctiv onto the contact pins Allow the batterv to obtain a full charge A full charge requires 2 4 hours depending upon how manv docking modules are connected to the station The charging LED turns green when charging is complete The charging LED powers off when the detector is removed from the charger MicroDock Il Maintenance Maintenance A Warning No user serviceable parts inside To maintain the station in good operating condition perform the following basic maintenance as required To ensure qualitv product operation maintain a log of all maintenance that is performed Clean the e
27. ck Il Users Manual vi Figure OPED mA Os INI ar a E ow on an an 2 in i i CO OO EO Oly Oo IN ns List of Figures Title Page MicroDock II Base Station and Docking Modules sse 6 The MicroDock Il Docking Module sse 7 Station P slb lttons rcd etri eio on E e asi ae ak aves 9 Station Conneetiorns eee RR DEO EEUU CERERI BI RAUS Inserting the GasAlertClip Extreme or the GasAlert Extreme Inserting the GasAlertMicro ssemmi nnn nn nn rninn rna nn emere nre Inserting a GasAlertMicro 5 or the GasAlertMicro 5 PID esee Removing the Diffusion Adapter ss sen nnne Inserting the GasAlertMicroClip eee Adding Another Docking Module Front View nee nnnn nn sees nee n nn nt Adding Another Docking Module Back View esee Attaching Back Cover Plate Back View LL ennennnnnnnn nn n nn nnn nr r nn nt Attaching the Wall Mounting Plate sse nnnennn nn nn n nn ern n enne Parts of the Wall Mounting Plate Detaching the GasAlertClip Extreme Module Changing Dip Switch Settings Insert the MMC into the Station GasAlertMicroClip Window in Fleet Manager Replacing a MMG issir ORC REED ERE DER eve Sees vii MicroDock Il Users Manual Standard MicroDock II Kit includes A CAUTION Shipping case MicroDock ll base station and docking modules as
28. ctions within a user option MicroDock Il Users Manual Installation Table 6 Station Connections Item Description 1 Inlet filter assembly PURGE 1 C cell batteries 4 Battery cover Philips pan head retaining screws 2 Battery compartment 2 3 4 5 MultiMediaCard MMC 6 7 8 Charger port USB port 9 Power port 10 Exhaust outlet 11 Gas cvlinder 12 Calibration gas hose fi 6 13 Demand flow regulator E 7 AWarning The atmosphere must be free of background gas Do not use the station in a hazardous area All required national electrical codes NEC and safety standards must be followed Figure 4 Station Connections 10 Note The station can operate from either an electrical power source or bv using batteries The batteries will provide automatic backup power if the main power fails 1 Connect the power cord to the POWER port on the station and then plug the cord into an ac outlet Or install the batteries Refer to Battery Installation 2 Connect the charger cord to the CHARGER port on the station and then plug the cord into an ac outlet if applicable 3 Attach all gas connections Inlet 1 PURGE is configured for ambient air and inlets 2 5 are configured for calibration test gases Refer to Confirming Inlet Setup 4 Ademand flow regulator must be used with all gas cylinder connections 5 Ensure the exhau
29. d4 BBB B E 20 Press exit The changes back to the icon IM sel exit 21 To setup another inlet repeat the procedures listed 17 Press sel The changes to and the cursor in the Gas Tvpe Gas Concentration Level and the displavs for the first value Gas Cylinder Lot Field sections 22 When all of the entries are completed press exit to return to the user options menu 2 4 Gas 2 5 vCH4 aaa ck w sel exit 23 Press exit again to return to the normal operating screen 18 Press or w to scroll to the first desired letter number Press sel to accept the value and Pump Setup automatically move the cursor to the next space Refer to Pump Setup in the Adding Another Docking Module 19 Repeat step 18 for the remaining values section 37 MicroDock Il Users Manual Contrast The Contrast option is used to brighten or darken the LCD To adjust the contrast level complete the following 1 From the user options menu press or to scroll to the Contrast option Contrast 5 Backlisht auto About sel exit u 2 Press sel to confirm the selection and activate the field changes to Contrast Level Contnrast 5 Back Llisht auto About sel exit u The contrast levels range from 2 brightest to 10 darkest Note The station is shipped with the contrast level set to 5 3 Press or O to select the desir
30. dule OK Bay 1 Err CO2 Software exception If debug code displays on the LCD ETT record it and contact BW Technologies OK 74 Replacement Parts and Accessories A Warning To avoid personal injurv or damage to the station use oniv the specified replacement parts To order parts or accessories contact BW Technologies Table 21 Replacement Parts and Accessories DOCK2 0 1A 00 N Non charging Charging power supply included GasAlert Extreme Docking Module DOCK2 0 1D 00 N With datalogging GasAlertClip Extreme Docking Module DOCK2 0 1E 00 N H2S hydrogen sulfide DOCK2 0 1H 00 N O oxygen DOCK2 0 1G 00 N CO carbon monoxide DOCK2 0 1F 00 N SO sulfur dioxide MicroDock lI Replacement Parts and Accessories GasAlertMicroClip Docking Module DOCK2 0 1C1L 00 N Charging power supply included MMC Communication Devices and Accessories CR MMC USBI MMC USB Reader USB port for DOCK2 LAN1 Network USB communication device MMC32 MultiMediaCard MMC 32 MB MMC64 MultiMediaCard MMC 64 MB Wall Mount Adapters WMA DOCK For MicroDock II and the GasAlertMicro charger kit of 2 For 34 gas cylinder black For 58 gas cylinder red Replacement Parts and Accessories MK CG2 34B MK CG2 58 75 MicroDock Il Users Manual Specifications The MicroDock II is for indoor use only Instrument dimensions 21 2 x 26 3 x 8 2 cm 8 3 x 10 4 x 3 2 in base station and one docking module Weigh
31. e 14 Parts of the Wall Mounting Plate Table 13 Mounting the MicroDock II Figure 13 Attaching the Wall Mounting Plate Item Description Note 1 Wall mounting plate 2 When mounting two or more docking modules each docking 2 Grommet 4 module requires an individual set of wall mounting plates 3 Phillips self tapping screw 8 24 The MicroDock II station can be easily mounted to a secure surface To mount the station complete the following 1 Determine a secure location where the station is to be mounted Using the screws that are provided attach the wall mounting plates to the station docking modules When the plates are mounted on the station measure horizontally on the wall the width of the station 2 38 in 60 32 mm If two or more docking modules that are attached together are being mounted on the wall measure a distance of 1 64 in 41 7 mm of space between each docking module Use four screws to attach the station to the secure surface Changing Dip Switch Settings GasAlertClip Extreme only The GasAlertClip Extreme docking module provides the option to change the gas type for bump checks by setting the dipswitch within the docking module MicroDock II Changing Dip Switch Settings Table 14 Dip Switch Settings Gas Type Sulphur dioxide SO2 Dip Switch Setting Oxygen Oz Hydrogen sulfide H2S Carbon monoxide CO 25 MicroD
32. e of where the file is to be saved Or press l to browse for the required folder e From the top left of the configuration screen press Save The data automatically saves to the selected file Automatic Reconfiguration Successful Reconfiguring After reconfiguring the detector when a bump test or calibration is initiated the following screen displays Bay 1 Reconfisurins Detector MicroDock II Reconfiguring the Detector Unsuccessful Reconfiguration If reconfiguration is not successful the following screen displays Bay 1 IR Interrurtion jie Aborted ol Press ok The LCD then returns to the main menu Resolving IR Errors Refer to the following solutions If the following solutions do not resolve the IR error refer to Troubleshooting e Check the lighting conditions Infrared or intense light sunlight or halogen can cause IR disruptions e Remove and reposition the detector in the docking module e Communication between the detector and station may have been temporarily disrupted Complete the procedures again 47 MicroDock Il Users Manual Reconfigure with User s Consent Manual Reconfiguration If Reconfigure with User s Consent is selected in Fleet Manager the station queries if the detector is to be reconfigured each time a bump check or calibration is initiated Bay 1 Reconfisure Press yes to reconfigure the detector The following screen
33. ed Allow the detector to charge 2 4 hours No drive letter is created for the Windows XP is not correctly mapping the Ensure Windows XP assigned a drive MicroDock II Windows XP drive letter to the MicroDock Il Solution 1 Right click My Computer and then click Manage 2 Under Computer Management Local click Disk Management 3 In the list of drives in the right pane right click the new drive and then click Change Drive Letter and Path s 4 Click Change and in the drop down box select a drive letter for the new drive cannot be assigned to a mapped network drive 5 Click OK and then click OK again 73 MicroDock Il Users Manual Bay 1 Problem transferring to the MMC Repeat the test MMC Comm Ei i ibrati Test eed al during a calibration or bump test Ensure the MMC is inserted MMC Size Is Not Size of MMC is not supported Use only 32 MB MMCs or higher Supported OK Error Formattins MMC is not correctly formatted Refer to Format the MMC MMC Please Try TUE Replace with a new MMC MMC Is Full Log file has exceeded maximum size Refer to Format the MMC OK Replace with a new MMC Bav 1 IR not working when detector is Check for dirt on the sensor i i i i h KE Comunication Mserted mto Me module Confirm the detector is activated OK Charge the detector battery if too low Bay 1 Non datalogger detector is inserted Insert only datalogger models Detector Not i i MEE i in the docking mo
34. ed contrast level 38 4 Press sel to save the new value and deactivate the field changes back to 5 Press or O to scroll to another user option Or 6 Press exit to return to the normal operating screen Backlight This Backlight option is used to enable disable or set to auto mode for the LCD lighting The auto option can be selected to automatically disable the backlight when the station is not in use Note The station is shipped with the auto backlight option enabled While operating from battery power only select auto mode or off to conserve the batteries To enable disable or select auto backlight complete the following 1 From the user options menu press or v to scroll to the Backlight option Press sel to select the option and activate the field changes to x Contrast 5 Back Lisht auto About e exit wv Press or to scroll through the options u Enabled X Disabled aut Automatic o Each selection displavs beside Backlight and the backlight activates and deactivates depending upon the selection Press sel to save the selection and deactivate the field changes back to 1 Press or O to scroll to another user option Or Press exit to return to the normal operating screen MicroDock Il User Options Menu About The About option displays the serial number for the station and for each docking
35. es to Time Date Inlet Setur mPume Setur 44 sel exit wv The station immediately begins pumping the ambient air The factory default pump speed displays beside Pump Setup The station pump setup is measured as a percentage 96 and the flow meter is measured in ml min Note The station is shipped with the factory default pump speed set to 350 ml min 40 45 16 Monitor the flow meter until the unit stabilizes 5 20 minutes depending upon the type of flow meter MicroDock Il Adding Another Docking Module 17 From the station press or until the flow meter displays 350 ml m 18 From the station press exit to save the new value and deactivate the Pump Setup field changes to 19 Press exit again to return to the normal operating screen 20 Repeat steps 1 19 for each docking module that is added Continue to step 21 and 22 for the last module added 21 After all of the modules have been added attach the end plate refer to Figure 11 22 Fasten the bottom cover plate to the space between the two docking modules using six Philips flat head screws refer to Figure 12 Note When assembling or reassembling parts of the station and docking modules refer to the Table 11 Torque Specifications 23 MicroDock Il Users Manual Mounting the MicroDock II Because of the variety of surfaces that the station can be mounted to mounting screws are not provided Figur
36. ete the following 1 From the user options menu press O or to scroll to the Inlet Sel option 2 Press sel to confirm the selection and activate the field changes to x Format MMC tInlet Sel auto Pass Code sel exit ke 3 Press or C to toggle between the auto and manu option 4 When the desired option displays press sel to confirm the selection and deactivate the field changes back to 5 Press or O V to scroll to another user option Or Press exit to return to the normal operating screen 41 MicroDock Il Users Manual Pass Code The Pass Code option is used to prevent unauthorized access to the user options menu When the station is pass code protected T displays on the normal operating screen Note The pass code is provided separately To enable disable pass code protection complete the following 1 From the user options menu press O or C to Scroll to the Pass Code option 2 Press sel to select the option and activate the field changes to x Format MMC Inlet Sel manu The current mode displays beside the Pass Code option al Pass code protect enabled x Pass code protect disabled 3 Press or O to toggle between the options 42 4 When the desired option displays press sel to confirm the selection and deactivate the field changes back to 5 Press or O to scroll to another user option
37. exited When the normal operating screen displays the station automatically begins the bump check If more than one docking module is queued If more than one docking module is queued for a bump check the first module queued begins the bump check The RUN LED flashes yellow on the remaining docking modules that are queued for a bump check When the first module is complete the next module in the queue begins the bump check From the docking module press BUMP CHECK The RUN LED lights yellow Depending upon the type of detector the option to reconfigure is provided If the detector can be reconfigured the following two screens display Bas 1 Bas 1 Urdatine dockine Reconfisure module confis 55 MicroDock Il Users Manual To reconfigure the detector press Yes The MMC then transfers the new configuration data to the detector If required refer to Reconfiguring the Detector Or Press No to continue with the bump check Note If a selection is not made within 15 seconds the station automatically defaults to the No selection and proceeds with the bump check 6 56 The station begins the bump check and displays the e bay number e process being performed e type of detector and e serial number of the detector Note The serial number of the GasAlertClip Extreme does not display on the station when performing a bump check The GasAlertMicro 5 and GasAlertMicro 5 PID beep a
38. g is resting flat on the detector to prevent disruptions with transmission Press the two release tabs on the docking module and raise the lid Insert the bottom of the detector into the detector bay LCD face down and then lower the top into place 5 Lower the lid and press down until the release tabs click When the detector has been inserted correctly the RUN LEDs on the docking module light yellow and Unit Inserted screen displays Bay 7 Unit Inserted The station LCD displays the following docking module identification the e type of detector that is inserted and e bay and serial number of the docking module 6 To bypass the station identification screen press any button on the station Inserting the GasAlertMicro 5 and GasAlertMicro 5 PID ACaution Infrared or intense ambient light sun or halogen mav interfere with the station detector communication Figure 7 Inserting a GasAlertMicro 5 or the GasAlertMicro 5 PID Note Table 9 references Figure 7 and Figure 8 MicroDock II Inserting the GasAlertMicro 5 and GasAlertMicro 5 PID Table 9 Inserting the GasAlertMicro 5 or the GasAlertMicro 5 PID Wem Desr 3 T bMnampsr Le os ooo Connector pins charging model only Charge status indicator charging model only a Connector outlets Diffusion adapter release tab Tool used to push down on diffusion adapter release tab 1 Activate the detector and wai
39. g transfer is unsuccessful the FAIL LED lights red and the RUN LED flashes slowly If a failure occurs during the transfer of a datalog typically some of the data transfers to the MMC To determine if any data has been transferred access the MMC data using Fleet Manager If required repeat step 3 to transfer the datalog After a successful transfer to the station the station transfers the datalog to the MMC The RUN and the PASS LEDs light on the docking module and the following screen displays on the station Bay 1 Transferrins datalos to MMC When the datalog has successfully transferred from the station to the MMC the following screen displays Bay 1 Transferrins datalos to MMC Pass MicroDock Il Data Transfer 4 On the station press Pass to return to the BP Slcrodeck Configuration normal operating screen Note A maximum of ten data logs from all modules combined can be stored on an MMC one hundred datalogs for Fi Clan GasAlertMicroClip When the maximum storage is reached Coton te the station replaces the oldest datalogs with the newest datalogs Datalogs are not recorded in the Results History Automatic Datalog Download GasAlertMicroClip only The station can be configured through Fleet Manager to N automatically transfer datalogs every time a bump check or Rens Del calibration is performed using the GasAlertMicroClip docking pieturas module To transfer datalogs automatica
40. h the transmission 3 Press the two release tabs on the docking module and raise the lid 4 Lower the detector LCD face down into the detector bay Push forward to ensure the top of the Figure 5 Inserting the GasAlertClip Extreme and the detector connects with the top of the bay GasAlert Extreme 5 Lower the lid and press down until the release tabs click 12 MicroDock Il Inserting the GasAlertMicro When the detector has been inserted correctly the RUN LED s on the docking module lights yellow and Unit Inserted displays Bas 7 Unit Inserted GRClir Extreme H3 amp a4 Ha851861 The station LCD displays the following docking module identification the e type of detector that is inserted and e bayand serial number of the docking module 6 To bypass the station identification screen press any button on the base station Inserting the GasAlertMicro A Caution Infrared or intense ambient light sun or halogen may interfere with the station detector communication Figure 6 Inserting the GasAlertMicro 13 MicroDock Il Users Manual 14 Table 8 Inserting the GasAlertMicro Item Description 1 Docking module lid 2 Release tabs 3 Detector bay 4 Charge status indicator charging model only 5 Connector pins charging model only 6 Alligator clip Activate the detector and wait until it is in normal operating mode Ensure the alligator clip is closed and the rin
41. icts display complete the following steps or press cancel to quit the current bump calibration Number of Conflicts Bay 1 Gas Select 1 Conflicts B Not Found more cancel 1 Press more to access the gas type inlet screen to view which gas is configured for more than one inlet Detector gas type in conflict displays on the row of the gas in conflict and indicates the inlet the station has selected Thex icon displays on the far right side on the row of the gas that is setup for more than one inlet The 50 also indicates the inlet that the station has selected as the optimum inlet 2 Press OK to accept the inlet that is selected and automatically resume the bump check or calibration Note If sel is not selected within 30 seconds the station automatically defaults to the inlet it has selected Or 3 Press or O to move the icon to the gas that is in conflict 4 Press sel to activate the inlet field The automatically displays on the left side of the inlet S02 3 502 FH25 2 4 Gas co 2 4 Gas oo sel OK u SO2 Y3 502 H2S5 2 4 Gas co 2 4 Gas sel OK U 5 Press or O to scroll to the desired inlet 1 5 MicroDock Il Gas Conflicts 6 When the required inlet value displays press sel to confirm the selection and deactivate the field The no longer displays to the right of the inlet indicating
42. id touching the charger and detector contact pins Substitution of components mav impair Intrinsic Safetv of the detector under charge Do not charge the batterv pack with anv other charger Do not attempt to disassemble adjust or service the charger unless instructions are provided to perform a procedure or a part is listed as a replacement part in the user manual Use only BW Technologies replacement parts The charger warrantv will be void if a customer personnel or third parties damage the charger during repair attempts Anv non BW Technologies service repair attempts will void this warrantv gt gt gt gt gt gt Uuu Table 1 International Symbols Approved to both U S and Canadian Standards by the Canadian Standards Association Getting Started Confirm that the items below are included with the station If the station is damaged or parts are missing contact the place of purchase immediatelv e Batteries four replaceable C cell alkaline batteries e 32 MB or higher MultiMediaCard MMC inserted e USB cable e Two calibration gas hoses with quick connect fittings e Inlet filter assembly e Power adapter e Charger adapter charger models only e CD MicroDock Il User Manual and MicroDock II Quick Reference Guide translations e MicroDock Il Base Station Quick Reference Guide e Fleet Manager Deluxe CD MicroDock Il Getting Started Note A standard MicroDock II base station is shipped with
43. ified on the station Purge ambient air 96 O oxygen 96 NH ammonia ppm CO carbon monoxide ppm ETO ethylene oxide ppm H2 hydrogen ppm CI2 chlorine bump only ppm HCN hydrogen cyanide ppm H2S hydrogen sulfide ppm NO nitric oxide ppm NO nitrogen dioxide ppm PH phosphine ppm SO sulfur dioxide ppm 34 Gas Type Gas Concentration Ethanol 96 LEL Ethanol Equiv LEL Hexane LEL Hexane Equiv LEL Methane LEL Methane Equiv LEL Pentane LEL Pentane Equiv LEL Propane LEL Propane Equi LEL 4 Gas 2 5 vCH4 H2S CO LEL Oz ppm and LEL 4 Gas Equiv ppm and LEL Custom 4 Gas ppm and LEL Custom 3 gas ppm and LEL Custom 2 Gas ppm and LEL 3 Gas SO Mi 3 gas mix ppm and LEL Isobutylene ppm LEL LEL CO ppm CO zero ppm Note The icon is used to scroll to different options and functions The icon displays when a field is selected and can be modified To select a gas type complete the following From the required inlet screen the icon displays 234 Gas 2 5 vCH4 BBB B X n sel exit 5 If the required gas type is displayed press O to move down to the gas concentration level Proceed to the Gas Concentration Level section 6 To select a different gas type press sel The
44. ins 62 If Automatic Datalog Download is enabled in Fleet Manager the GasAlertMicroClip automatically deactivates after the transfer is complete To bypass the shutdown remove the detector within 15 seconds after the DATA TRANSFER PASS LED lights Calibration Results After the calibration is complete the station displays the results a Pass X Fail H2S No gas found H2S is used as an example this applies to all gases Sensor is disabled Calibration Pass Bay 1 AUDY SO2J CAL VIS J H254 Pass CO yLELY OK ODZ yv wl and Pass indicates that the calibration has passed The detector is now ready for use Press OK to return to the normal operating screen Calibration Fail If calibration fails x displays beside the applicable gas e g H28x If an inlet is not setup correctly during a calibration the station displays the gas type followed by a hyphen and the result of the test as Fail Bay 1 AUDY SO02J CAL UISJ H25 Fall col LET OK 02 v This example displays H2S CO and LEL as gases not detected If a test gas fails verify that the e gas cylinder is not empty e connections are attached correctly and e inlets are setup correctly MicroDock Il Calibration If an audible or visual test fails x displays beside the applicable test AUD or VIS For information regarding solutions refer to Troubleshooting Sensor Disabled AWarning To prevent personal in
45. jury and or property damage replace the sensor immediately Refer to the corresponding detector user manual for sensor replacement procedures If a sensor is disabled results from the sensor do not display on the station LCD displays where the gas type typically displays on the LCD Note If a sensor is disabled it will not be recorded in the results log 63 MicroDock Il Users Manual Data Transfer GasAlert Extreme and GasAlertMicroClip only Transferring Datalogs The data transfer function is used to transfer datalogs from the detector to the station s MMC Depending upon the amount of information stored in the detector the transfer of data may require 12 14 minutes 1 2 minutes for GasAlertMicroClip to complete To transfer a datalogs from the detector to the docking module and then to a MMC complete the following 1 Activate the detector and wait until it is in normal operating mode Insert it into the docking module 2 Activate the station 3 Press DATA TRANSFER on the docking module The yellow RUN LED flashes rapidly and the docking module begins to transfer the datalogs to the station When the transfer process is complete the docking module indicates the status of the transfer as PASS or FAIL 64 Successful Transfer If the datalog transfer is successful the PASS LED lights green the RUN LED flashes yellow slowly and the detector beeps Unsuccessful Transfer If the datalo
46. l Calibration Note The GasAlertMicro 5 and GasAlertMicro 5 PID beep and flash twice to test the sensors when calibration begins and the GasAlertMicroClip beeps and flashes once If there is a gas conflict or a selected gas cannot be found the gas select screen displays Bay 1 Gas Select 1 Conflicts B Hot Found Gas conflicts must be resolved to continue calibration Refer to Gas Conflicts If there are no gas conflicts the station then applies the gas If more than one gas is being applied the station performs a purge between each gas Depending upon the gas type the purge time s will vary 61 MicroDock Il Users Manual A Important If the Automatic Datalog Download GasAlertMicroClip only is enabled in Fleet Manager data transfer automatically begins during the purge Do not remove the detector until the DATA TRANSFER PASS LED lights otherwise the transfer will fail For more information refer to Automatic Datalog Download Purse 26 9 AFrFlsins eas After calibration is complete the station displays the results and performs a final purge to clear any remaining gas Bay 1 AUDY O2 CAL UIS Cov Pass Purse 822 The countdown of seconds remaining displays beside Purge Note After calibration the GasAlertMicro 5 and GasAlertMicro 5 PID automatically deactivate To bypass the automatic shutdown remove the detector within 15 seconds after the final purge beg
47. linders contain enough gas Ensure the exhaust line is not connected to a negative pressure system A demand flow regulator must be used with all gas cylinder connections Do not expose the station to electrical shock or severe continuous mechanical shock The station warranty will be void if the unit is disassembled adjusted or serviced by non BW Technologies personnel Do not immerse the station in liquids GasAlertMicro GasAlertMicro 5 GasAlertMicro 5 PID and GasAlertMicroClip Chargers If the charger is damaged or parts are missing contact BW Technologies immediately Do not change or charge the batteries in a hazardous location Do not use the charger in a hazardous location Failure to adhere to these precautions can lead to fire and or explosion Read and adhere to all instructions and precautions that are provided with the charger Failure to do so can result in fire electric shock or other personal injury and or property damage MicroDock Il Users Manual A Caution Use oniv BW approved batteries do not use alkaline or other rechargeable batteries with this charger For indoor use oniv Do not immerse the charger in liquids Do not expose the charger to electrical shock or severe continuous mechanical shock Ensure the detector batterv pack is locked in place before operating the detector To eliminate the risk of electrical shock disconnect and deactivate the charger when cleaning or performing maintenance Avo
48. lly complete the following 1 From Fleet Manager click the GasAlertMicroClip Figure 18 GasAlertMicroClip Window tab in Fleet Manager 2 Located in the bottom left under MicroDock Test 3 If the station is connected using a USB cable click Options click Automatic Datalog Download the Save File to MMC checkbox otherwise click to enable the automatic data transfer the Save File to Hard Drive checkbox Enabled v For additional information refer to the Fleet Disabled L1 Manager Support CD 65 MicroDock Il Users Manual Base Station MultiMediaCard MMC Event Logging Bump checks and calibrations are recorded on a MultiMediaCard MMC The MMC is located on the station inside the battery compartment It is used to store test records that are then downloaded from the station to a PC Inserting Replacing a MMC The MMC is inserted in the station inside the battery compartment To insert or replace the MMC refer to Figure 19 and complete the following Figure 19 Replacing a MMC 66 1 Deactivate the station 2 Loosen the retaining screws from the battery cover 3 Remove the battery cover and set it aside 4 Remove the current MMC if applicable 5 Insert the new MMC into the memory card slot 6 Replace the battery cover and tighten the retaining screws Data that is saved on the MMC can be transferred to a PC To format an MMC refer to Format the MultiMediaCard MMC in the User Options
49. me The detector can be reconfigured prior to performing a bump check or calibration to change the alarm setpoints and other settings Fleet Manager e GasAlert Extreme e GasAlertMicro e GasAlertMicro 5 and GasAlertMicro 5 PID e GasAlertMicroClip Changing Settings 1 Ensure that a correctiv formatted MultiMediaCard MMC is inserted in the station Refer to Inserting Replacing a MMC Connect the USB cable to the computer and to the USB port on the station Activate the detector and wait until it is in normal operating mode Insert it into the detector bay 10 MicroDock II Reconfiguring the Detector Activate the station From the computer open Fleet Manager Located at the bottom of the left menu bar click Administrator Enter your password in the password pop up From the left menu bar click the Configure Detectors icon The configuration pop up displays Select either e Load Existing MicroDock Configuration File select to use an existing file to configure reconfigure a detector or e Create New MicroDock Configuration File select to create a new configuration file to configure reconfigure a detector Click the tab of the required detector e g GasAlertMicro 5 to access the corresponding configuration screen 45 MicroDock Il Users Manual 11 12 If the time and date are set to be reconfigured in Fleet Manager ensure the time and date is set correctly on the station
50. module that is connected To view the serial numbers for the station and docking module s complete the following 1 Press or to scroll to the About option Contrast 5 Backlisht auto About sel exit wv 2 Press sel to access the about station screen Stn M2BF BGz Hi CSAF 81R e exit wv 3 If more than one docking module is connected to the station press C or w to scroll to the additional docking module serial numbers M1 M10 Note Maximum ten docking modules per station There is a maximum limit of six charging modules Six charging modules plus four non charging modules can be connected to the station 39 MicroDock Il Users Manual Format the MultiMediaCard MMC This option is used to format the MultiMediaCard MMC Note If a previously formatted MMC is used to reformat all of the data on the card will be erased To format an MMC complete the following 1 Activate the station if required 2 On the station remove the cover from the battery compartment Refer to Battery Installation 3 Insert the MMC into the slot above the battery compartment Figure 17 Insert the MMC into the Station 40 Note If the MMC has never been formatted the station will automatically prompt to format the card refer to step 5 6 4 Press or O to scroll to the Format MMC option Format MMC Inlet Sel manu Pass Code k sel exit wv
51. nd flash twice to test the sensors when the bump check begins T If there is a gas conflict or a selected gas cannot be found the gas select screen displays Bay 1 Gas Select 1 Conflicts B Hot Found more cancel Gas conflicts must be resolved to continue the bump check Refer to Gas Conflicts If there are no gas conflicts the station then applies the gas BePlsine Gas If more than one gas is being applied the station performs a purge between each gas Depending upon the gas type the purge time s will vary A Important If the Automatic Datalog Download GasAlertMicroClip oniv is enabled in Fleet Manager data transfer automaticallv begins during the purge Do not remove the detector until the DATA TRANSFER PASS LED lights otherwise the transfer will fail For more information refer to Automatic Datalog Download Purse Arelyins sas 8 After the bump check is complete the station displays the results of the bump check and performs a final purge to clear any remaining gas Bay 1 AUDY O2V Burr UISy Coy Pass H254 Purse 822 LELY The countdown of seconds remaining displavs beside Purge MicroDock Il Bump Check Bump Check Results After the bump check is complete the station displays the results of the test M Pass X Fail H2S Gas type not detected H2S is used as an example this applies to all gases Sensor is disabled Note After a bum
52. nual Charging the Batterv Pack Excluding GasAlert Extreme and GasAlertClip Extreme A Warning A maximum of six charging docking modules can be installed on a MicroDock II station Four non charging modules can be added to the six charging modules for the maximum total of ten docking modules per station To charge successfully the temperature must be between 50 F to 95 F 10 C to 35 C Charge the battery when the detector emits a low battery alarm When charging for the first time allow the battery to obtain a full charge approximately 3 5 hours Charger Battery Pack Guidelines e When charging is complete the detector can remain in the detector bay without wear or damage to the battery e Charging the battery pack in temperatures above 86 F 30 C greatly reduces the number of possible charges to the battery pack e When charging is complete the battery pack may be hot e The battery pack requires approximately three charges to achieve full charge capacity 68 e The MicroDock Il only charges using dc power e Charging more than four units simultaneously increases the total charge time e When charging an extremely depleted battery the battery requires a longer charging time e The detector cannot charge during bump checks or calibrations If battery power is low charge the detector for 30 minutes and then initiate the bump calibration When it is completed resume charging the battery e When a fully
53. ock Il Users Manual To change the dipswitch setting on a GasAlertClip Extreme docking module refer to tables 14 and 15 figures 15 and 16 and complete the following 1 2 26 Deactivate the station Remove the three Phillips pan head screws from the front and the six Philips flat head screws from the back cover plate Gently separate the docking module from the station or other docking module Configure the gas type by setting the dip switches to the desired gas Refer to Table 14 for gas type and dip switch settings Reconnect the GasAlertClip Extreme docking module Refer to Table 11 Torque Specifications 6 Fasten the bottom cover plate using the six Phillips flat head screws Fasten the remaining three Phillips pan head screws to the top of the docking module Table 15 Changing Dip Switch Settings 4 Item Description Bottom cover plate Phillips flat head screw 6 Phillips pan head screw 3 oOo amp Ww Pp Dip switch Barbed fitting ports Note When reattaching the docking module ensure the barbed tubing is inserted correctly Ensure to correctly label the gas type on the docking module MicroDock Il Changing Dip Switch Settings Figure 15 Detaching the GasAlertClip Extreme Module 27 MicroDock Il Users Manual Figure 16 Changing Dip Switch Settings 28 How to Use the Base Station A Warning To prevent possible injurv and
54. on on the station MicroDock Il Inserting the GasAlertMicroClip Inserting the GasA lertMicroClip Table 10 Inserting the GasAlertMicroClip A Caution Item Infrared or intense ambient light sun or halogen may interfere with the station detector communication Description Module lid Release tabs Detector bay Alligator clip OJ BJO Nj Charger status indicator Note If the GasAlertMicroClip detector is fitted with a calibration cap or auxiliarv filter it must be removed prior to inserting it into the docking module 1 Activate the detector and wait until it is in normal operating mode 2 Ensure the alligator clip is closed and the ring is resting flat on the detector to prevent disruptions with the transmission 3 Press the two release tabs on the docking module and raise the lid AwWarning l The docking module lid only raises upward 30 Do not Figure 9 Inserting the GasAlertMicroClip force the lid beyond its limit 17 MicroDock Il Users Manual A Insert the bottom of the detector serial number face up at a 30 angle into the detector bay and then lower the top into place Lower the lid and press until the release tabs click When the detector has been inserted correctly the RUN LEDs on the docking module light yellow and Unit Inserted displays on the station Bay 4 Unit Inserted GAMicroClir KA165 861234 The station LCD displays the following
55. p check is performed the GasAlertMicro GasAlertMicro 5 GasAlertMicro 5 PID and GasAlertMicroClip deactivate in 5 minutes if no activity is detected Bump Pass Bay 1 AUDY O2 Bure VIS COV Pass H2SJ OK LELS wf indicates that the bump test has passed The detector is now readv for use Press OK to return to the normal operating screen 57 MicroDock Il Users Manual Bump Fail Bay 1 AUDY 02 Bune VIS COJ Fail H2Sx OK LELY If a bump test fails 2 displays beside the applicable gas e g H2Sx If an audible or visual test fails 52 displays beside the applicable test AUD or VIS For information regarding solutions refer to Troubleshooting Note If a gas type fails calibrate the detector prior to use If an inlet is not setup correctly the result of the bump check displays as the gas type followed by a hyphen This example displays SO2 CO LEL and O as gases not detected 58 If a test gas fails verify that the e gas cylinder is not empty e connections are attached correctly and e inlets are setup correctly Sensor Disabled A Warning To prevent personal injury and or property damage replace the sensor immediately Refer to the corresponding detector user manual for sensor replacement procedures If a sensor is disabled results from the sensor do not display on the station LCD Bay 1 AUDY SO2J Bume UISJ Pass OK 02 4 displays where the gas t
56. ption 2 Press sel to confirm the selection and access the inlet 1 ambient air screen 1 Purse 6260 9 v sel exit gt Note Inlet 1 is designated for ambient air only and cannot be changed 3 From the inlet 1 screen press gt to access the inlet 2 screen Continue to press to access the inlet 3 4 and 5 screens The Oz gas type displays when each of the inlet screens are accessed for the first time Inlet GasType 24 02 026 0 PPM sel exit U MicroDock II User Options Menu The inlet screens 2 5 have three options to modify e Gas type e Gas concentration level e Gas cylinder lot field field initially displays blank until data is entered Gas Type Screen ij Gas tvpe 28002 B1B B pen See Concentration l sel exit gt Level Gas Cylinder Lot 4 14 character field Multi gas Type Screen Gas type 234 Gas 2 5KUC Concentrations Gas Concentration l sel exit gt Level Gas Cylinder Lot 4 14 character field 4 To select a gas type proceed to Gas Type Refer to Table 16 for available gas types 33 MicroDock Il Users Manual Gas Type There are thirty three gas types to select from Refer to the following table Table 16 Inlets 2 5 Available Gas Types Gas Type Gas Concentration Note The icon in column three indicates that the gas concentration level can be mod
57. r countries 1 403 248 9226 Address correspondence to BW Technologies LP 2840 2 Avenue S E Calgary AB T2A 7X9 CANADA Email us at info bwnet com Visit BW Technologies web site at www gasmonitors com ISO 9001 Safety Information Read First Use the station only as specified in this manual International symbols used on the station and in this manual are explained in Table 1 Read the Caution statements on the following pages before using the station Or g ta X Note This instrument contains batteries Do not mix with the solid waste stream Spent batteries should be disposed of by a qualified recycler or hazardous materials handler gt gt gt gt gt gt gt gt MicroDock II Safety Information Read First A Caution MicroDock Il Base Station If the station is damaged or parts are missing contact BW Technologies immediately The station must be used only in an area that is free of background gas Do not use the station in a hazardous area Failure to adhere to this caution can lead to fire and or explosion This equipment uses potentially harmful gas for calibrations The station must be attached to a venting system or be used in a well ventilated area Perform calibrations and bump checks only in a clean atmosphere that is free of background gas The maximum recommended exhaust line length is 50 ft 15 24 m Ensure that the inlet filter is clean Ensure that all gas cy
58. s uer IL exit wv 3 Press or C to scroll to the different language options The available options are e Eng English e Fran French e Deut German e Port Portuguese and e Espa Spanish 43 MicroDock Il Users Manual 4 When the desired language displays press sel to confirm the selection and deactivate the field changes to The LCD now displays all of the screens in the selected language 5 Press or O to scroll to another user option Or Press sortie exit to return to the normal operating screen Results History The results history function is used to display the results of the last ten records of both bump checks and calibrations combined total The results display from most recent to the oldest record Test errors display as the type of error Unit removed MMC error and IR error 44 Note The results history log is erased when the station is deactivated To view the results history log complete the following 1 From the normal operating screen press log 08722705 14 33 MicroDock II menu los The most recent history log 1 displays Bay 1 AUDY O2V Burne JISS COJ Pass H25S OK 1 v LELY First log 2 To access the next log press v Continue to press to view the remaining logs 3 Press OK to return to the normal operating screen Reconfiguring the Detector Not applicable to the GasAlertClip Extre
59. s If a gas conflict is detected by the station the gas select screen automatically displays Number of conflicts Docking module number Bay 1 Gas Select Conflicts Number of gases not found Refer to the following sections Conflicts and Not Found Before proceeding to resolve gas conflicts refer to the following section Abort Option Abort Option The Abort option is located in the gas type column and is used to quit the gas conflict function MicroDock Il Gas Conflicts If inlets have not been setup or are setup incorrectly select Abort to exit the bump check or calibration Proceed to the user options menu and select the Inlet Setup option To abort a gas conflict complete the following 1 From the gas conflicts screen press more The conflicts not found screen displays Gas type column 3502 3 502 H25 2 4 Gas co 2 4 Gas sel OK v Selection arrow 2 Press O or O to scroll to the Abort Test option Gas type column K Selection arrow 3 When the displays beside Abort Test press O sel or press OK The station automatically exits the gas conflict and returns to the normal operating screen 49 MicroDock Il Users Manual Conflicts If a conflict occurs it must be resolved to continue the bump check or calibration The option is provided to manuallv select a gas inlet or to accept the default inlet that the station selects If one or more Confl
60. st line is not connected to a negative pressure system For ac main installation a circuit breaker must be integrated in the building installation as a disconnect device for the station The disconnect device must be installed in close proximity to the station and must be marked as a disconnecting method for the station MicroDock Il Installation Battery Installation A Warning Only change batteries in an atmosphere that is clear of hazardous gas Failure to adhere to this warning can result in personal injury and or property damage To install batteries into the station refer to Figure 4 and complete the following 1 Loosen only do not remove the retaining screws from the battery cover Remove the battery cover and set it aside Insert four C cell batteries into the battery compartment 4 Replace the battery cover and tighten the retaining screws Do not over tighten the screws Refer to Table 11 Torque Specifications Inserting the GasAlertClip Extreme and the GasAlert Extreme A Caution Infrared or intense ambient light sun or halogen may interfere with the station detector communication 11 MicroDock Il Users Manual Table 7 Inserting the GasAlertClip Extreme and the GasAlert Extreme tem Bein Docking module lid 1 Activate the detector and wait until it is in normal operating mode 2 Ensure the alligator clip is closed and the ring is resting flat to prevent disruptions wit
61. station identification the e type of detector that is inserted and e bay and serial number of the docking module To bypass the station identification screen press any button on the station Adding Another Docking Module If required refer to How to Use the Base Station before adding a docking module 18 A Warning Only one module can be connected at a time Complete steps 1 19 for each docking module that is added To add another docking module refer to Table 11 and 12 Figure 9 10 and 11 and complete the following procedures Table 11 Torque Specifications Housing Assembly Torque Alligator clip 4 5 in lbs Wall mounting plate 9 10 in lbs Table 12 Adding Another Docking Module Item Description 1 Phillips pan head screw 3 End plate Barbed fitting ports Gasket block Phillips flat head screw PCB connectors oci AJOJN Bottom cover plate MicroDock Il Adding Another Docking Module Figure 10 Adding Another Docking Module Front View 19 MicroDock Il Users Manual Figure 11 Adding Another Docking Module Back View 20 MicroDock Il Adding Another Docking Module WH d lee Se SB Figure 12 Attaching Back Cover Plate Back View 21 MicroDock Il Users Manual Deactivate the station Remove the power cord from the POWER port Remove the end plate There are three Phillips screws on the front and three
62. t 0 98 kg 2 15 Ib Enclosure Impact resistant PC ABS polycarbonate Operating temperature 10 C to 35 C 50 F to 95 F Humidity 0 to 50 Altitude 2000 m 6561 66 ft Storage temperature 10 C to 60 C 14 F to 140 F Power supply 6 Vdc zzz 1 5 A wall adapter or four C cell batteries be advised that the main supply voltage fluctuations are not to exceed 1096 of the nominal supply Pollution degree 2 Installation category Real time clock Provides time and date stamp Data storage Automatic instrument and base station 64 MB MNC data storage system External interface USB interface for PC Pump dc motor micro diaphragm 6V PCB mount Flow rate Maximum recommended 350 ml min Calibration gas cylinder inputs 2 gas inlets standard 4 gas air inlets maximum Automatic tests Functional bump check calibration data transfer audible alarm visual alarm 76 Configuration recognition Automatic instrument and sensor Alarm calibration parameters User settable Calibration gas connections Built in base station Gas connection 1 8 SMC connect sub miniature coupling Solenoid Built in docking modules LED indicators on each docking module Yellow Test Green Pass Red Fail Command keys Base station Menu navigation Docking module One touch bump check initiation One touch calibration initiation not applicable to the GasAlertClip Extreme One touch data transfer initiation GasAlert
63. t screen 2Time Date Inlet Setur Pume Setur 44 i sel exit u If the station is pass code protected refer to Entering User Options when Pass Code Protected 2 Press O or O to scroll to different options When the icon displays beside the required option press sel to select 3 Toexitthe options menu and return to the normal operating screen press exit Time Date The Time Date option is used to adjust the time hour minute the date month day year and the day of the week 1 7 of the station MicroDock II User Options Menu To change the date time and or day of the week complete the following 1 From the user options menu press O or vto scroll to the Time Date option Press sel to confirm the selection and access the time date screen mm month dd day 09716704 14 57 1 yy year mmddyy hhimm d d day 1 Mon gt hh hour sel exit mm minute d day of the week Monday 1 Tuesday 2 Wednesday 3 etc Note The time and date values can only be changed in the order they are presented in this table To bypass any time date setting press sel The station automatically retains the current value and proceeds to the next date time value 31 MicroDock Il Users Manual 32 The cursor automaticallv displavs below the first value of the month Each value is selected changed and bypassed individually L 867
64. t until it is in normal operating mode 2 Ensure the alligator clip is closed and the ring is resting flat on the detector to prevent disruptions with the transmission 3 Press the two release tabs on the docking module and raise the lid 15 MicroDock Il Users Manual 16 Important If the GasAlertMicro 5 or GasAlertMicro 5 PID detector is fitted with a pump the diffusion adapter must be removed from the docking module lid Figure 8 Removing the Diffusion Adapter Using a small flathead screwdriver press the release tab downwards Pull the adapter forward slightly and then lift upwards to remove Hold the detector LCD face up at a 45 angle and insert the bottom into the detector bay Ensure that the connector outlets on the bottom of the detector lock into place over the connector pins in the docking bay and then lower the top into place Lower the lid and press down until the release tabs Click When the detector has been inserted correctly the RUN LEDs on the docking module light yellow and Unit Inserted displays on the station Bay 16 Unit Inserted GasAlertMicros SE165 661675 The station LCD displays the following docking module identification the e type of detector that is inserted and e bay and serial number of the docking module The GasAlertMicro 5 and GasAlertMicro 5 PID detector LCDs display Microdock To bypass the station identification screen press any butt
65. ted in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his her own expense A Warning This product is designed for installation in an indoor location only All required National Electrical Codes and Safety Standards must be followed For ac main installation a circuit breaker should be included in the building installation as a disconnect device for the equipment The disconnect device should be installed in close proximity to the equipment and the device should be marked as a disconnecting means for the equipment 77 D5617 4 English iERP 122293 2006 BW Technologies All rights reserved Printed in Canada All product names are trademarks of their respective companies
66. the conflict has been resolved Unsuccessful Conflict Resolution If the conflict is not resolved by selecting a different inlet refer to the following e Ensure that the selected inlet is correct e Ensure the gas cylinder that is attached to the selected inlet is correct e Press OK to accept the station s default selection Not Found Bay 1 Gas Select 1 Conflicts 3 Not Found more cancel Number of gases not found If a value of 1 or more displays before Not Found complete the following Or Press cancel to quit the current bump check calibration 1 Press more to access the gas type inlet screen to view which gas type s cannot be found Gas not found 3502 3 502 25 1 Pureex ca 2 4 Gas sel OK u displays on the row of the gas not found and indicates the inlet the station has selected The icon displays on the far right side on the row of the gas that cannot be found The station automatically defaults to the Purge inlet 2 Press OK to accept the default Purge inlet Or Press sel to select a different inlet Note For gases not found If sel is not selected within 30 seconds the station automatically defaults to the Purge inlet 3 If required repeat steps 1 2 for any additional gases not found and confirm the following e Ensure that the selected inlet is correct e Ensure that the gas cylinder attached to the selected inlet is correct e Press OK to
67. to ensure accurate responses to gas es The station automatically accepts an unusually large span adjustment notification for the GasAlertMicro 5 and the GasAlertMicro 5 PID Refer to the GasAlertMicro 5 and GasAlertMicro 5 PID User Manual To perform a calibration complete the following 1 Ensure the MultiMediaCard MMC is inserted if datalogging is required If the MMC is not inserted Bl displays on the LCD when the station attempts to log the results of the calibration If required refer to Inserting Replacing a MMC 2 Activate the detector and wait until it is in normal operating mode Insert it into the docking module 3 Activate the station and access the normal operating screen 4 Press CALIBRATION on the corresponding docking module If calibration is initiated while in the user menu Calibrations that are queued while in the user options menu are initiated only when the user options menu is exited If more than one docking module is queued If more than one docking module is queued for calibration the first module queued begins the calibration The RUN LED flashes yellow on the remaining docking modules that are queued for calibration When the first module is complete the next module in the queue begins calibration The station begins the calibration and displays the e bay number e process being performed e type of detector and e serial number of the detector Bas 1 MicroDock I
68. two inlets A maximum of four calibration gas inlets can be included if specified by the user before purchasing To order replacement parts refer to Replacement Parts and Accessories For information regarding the operations and functions of the station refer to the following figures and tables Figure 1 MicroDock II Base Station and Docking Modules Figure 2 and Table 2 The MicroDock ll describes the station Table 3 Display Elements describes the station LCD icons Table 4 Docking Module Pushbuttons Figure 3 and Table 5 Station Pushbuttons Figure 4 and Table 6 Station Connections MicroDock Il Users Manual MicroDock II Base Station and Docking Modules Figure 1 MicroDock II Base Station and Docking Modules To connect additional docking modules and for procedures to correctly insert detectors into docking modules refer to Installation Parts of the MicroDock I and Docking Module Aen 13 Figure 2 The MicroDock II Docking Module MicroDock II MicroDock Il Base Station and Docking Modules Table 2 The MicroDock Il and Docking Module em Descnpon Exhaust outlet 6 Base station e osom 9 Gharger por opora 13 Charger status LED optional Docking module 15 Docking module pushbuttons and status LEDs MicroDock Il Users Manual Display Elements Table 3 Display Elements kon Description m pw S B eese ig swwerersews D swemammed
69. xterior with a soft damp cloth Do not use solvents soaps or polishes Confirm that the inlet filter is free of dirt and replace it if required To order replacement parts refer to Replacement Parts and Accessories Do not immerse the station in liquids Batterv Pack Storage GasAlertMicro GasAlertMicro 5 and GasAlertMicro 5 PID When storing for extended periods of time ensure that the detector is fully charged and recharged every 30 days 69 MicroDock Il Users Manual Troubleshooting If a problem is encountered refer to the solutions provided in the following table If the problem cannot be resolved contact BW Technologies Select GasAlertMicro GasAlertMicro 5 and GasAlertMicro 5 PID docking modules only Table 20 Troubleshooting Tips Problem PessbeCmse Soon Contact BW Technologies The detector fails a bump test Barbed fittings not connected correctly Confirm connection refer to with the gasket Adding Another Docking Module Detector alarm setpoints are set higher Connect a gas cylinder that has a than the gas concentration levels of the higher gas concentration level than the gas oylinder alarm setpoints Gas connections are not attached Confirm that all gas connections are correctly or are blocked attached correctly Gas inlets are not setup correctly Refer to Inlet Setup and Installation Gas cylinder is empty Use a new gas oylinder Detector and or station are damaged or Contact BW
70. ype typically displays on the LCD Note If a sensor is disabled it is not recorded in the results log Calibration Guidelines A Caution If adjustments are made to the real time clock the calibration due date will be invalid for the GasAlert Extreme GasAlertMicro GasAlertMicro 5 GasAlertMicro 5 PID and GasAlertMicroClip detectors Recalibrate the detector immediately When calibrating the detector adhere to the following guidelines e Recommended gas mixture Oz clean air 20 9 vol CO low H2 sensitivity 50 to 500 ppm balance N2 CO 50 to 500 ppm balance N2 H2S high range 10 to 100 ppm balance N2 H2S low methanol 10 to 100 ppm balance N2 H2S 10 to 100 ppm balance N2 PHs 1 to 5 ppm balance Ne SO 10 to 50 ppm balance N2 NHs 20 to 100 ppm balance N2 NHs high range 20 to 100 ppm balance N2 NO 5 to 50 ppm balance N2 MicroDock Il Calibration HCN 5 to 20 ppm balance N2 ETO 5 to 50 ppm balance N2 NO 10 to 250 ppm balance N2 Cla 3 to 25 ppm for bump checks only VOC 100 ppm isobutylene LEL 10 to 10096 LEL or 0 5 to 596 by vol methane balance air Calibrate only in a clean atmosphere that is free of background gas Do not operate the station in a hazardous area Failure to adhere to this guideline can result in possible personal injury and or property damage BW recommends using premium grade calibration gases and oylinders that are certified to National Standards The cali

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