SC3000 User`s Manual - Accu
Contents
1. OVE A layer of oil will form on the top of the fluid level inside the tank Remove this layer when it is more than 1 2 thick by tilting the discharge tube 12 until the lower edge of the tube is just above the bottom of the oil layer The oil will drain through the discharge hose 3 into the waste container NOTE Dispose of waste according to local state and federal regulations WARRANTY The SC3000 has a One Year Limited Warranty from the date of purchase against defects in workmanship and materials Warranty is void if the unit is subject to improper installation application misuse neglect or accident For additional information contact Customer Service at 800 452 5823 ext 2 Returned units will not be accepted with out prior approval Revised 06 2009 2 COMPONENT IDENTIFICATION SIDE VIEW 1 Tank _ 2 Tank Feed 3 Discharge Hose 4 Intake Hose 6 Filter Regulator i Tet Loe a lt 7 Return Hose i 8 Tank Feed Hose 5 Pre Filter DRAIN 9 Diaphragm Pump TOP VIEW SC3000 User s Manual 10 Feed Tube 11 Return Tube 12 Discharge Tube 13 Tank Drain 14 U Retainer 15 Petal 16 Intake Tube 17 Magnet Drain the unit before transport storage and cleaning or if the unit will be out of use for more than a week 1 Turn the unit off by turning the regulator valve all the way to the left Disconnect the air supply 2 Detach the intake hose 4 fr2. SC3000 Rustlick COALESCER Users Manual Installation amp Operation Instructions For questions and or product support contact Customer Service at 800 452 5823 ext 2 MT ROCOL North America 3624 West Lake Avenue Glenview Illinois 60026 Phone 800 452 5823 847 657 5278 Fax 800 952 5823 847 657 4897 info rocolnorthamerica com www rocolnorthamerica com Revised 06 2009 SC3000 User s Manual SET UP 1 PREPARATION The following items are included with the SC3000 Coalescer Float Assemby qty 2 replacement filter cartridge qty 1 If one of these items is missing do not continue with set up Contact Customer Service at 800 452 5823 ext 2 regarding missing damaged items AIR SUPPLY Locate a source of compressed air near where the unit will be installed Make sure the air hose has the correct fittings to attach to the filter regulator 6 DO NOT connect the air supply at this time FILL Fill the tank 1 with approximately 15 gallons of fresh cutting fluid so that the fluid level is 2 below the top of the return tube 11 POSITION Position the unit near the opening of the sump so there is clear access for the Float Assembly and return hose 7 Avoid high traffic areas to minimize damage to the unit NOTE Make sure that a waste container is close by an empty 5 gallon pail works well RETURN HOSE Arrange the return hose 7 in the sump away from the area where the Float As
3. it will now self circulate the cleaning solution Run in self circulation cleaning mode for two hours longer if the unit is especially dirty 4 Once the cleaning cycle is complete drain the tank as in Step 1 5 Fill the tank with 5 gallons of fresh water Reconnect the air supply and turn the unit on Circulate the wa ter through for 15 minutes to rinse the unit 6 Drain the tank according to Steps 1 8 of DRAIN Remove as much of the rinse water as possible TO RESUME USE a Refill the tank with cutting fluid according to Step 3 of SET UP b Reconnect the intake hose 4 to the Float Assemby the Assembly may need to be repositioned c Reconnect the air supply and continue with Step 1 of OPERATION NOTE The SC3000 can also be disassembled for cleaning by removing the u retainer 14 from the inside of the tank and lifting out the perforated plate that covers the coalescing media The coalescing media can be cleaned separately in a part washer as long as the temperature does not exceed 120 F 49 C TROUBLESHOOT With proper installation and operation the SC3000 should perform with minimal maintenance However if a problem does arise the following troubleshooting recommendations should resolve the problem If further product support is needed contact Customer Service at 800 452 5823 ext 2 PROBLEM DESCRIPTION SOLUTION f___akensecoasesor twisted Urcogorunmstne ose OO Pumpdogged Remove the top of the pump and clean inter
4. nally Tank overflowing Reconfigure hose with a downward slope Remove debris from the hose tube Add a defoaming agent and or reduce pump speed Float not working _ Filter is clogged Unclog or replace filter cartridge Air pressure is too high Adjust the regulator valve to decrease pressure The information in this manual is accurate as of the date of issue ITW ROCOL North America reserves the right to change any information without notice Revised 06 2009 Pump is cycling too fast Adjust the regulator valve to reduce pump speed WT WAY ROCOL North America 3624 West Lake Avenue Glenview Illinois 60026 Phone 800 452 5823 847 657 5278 Fax 800 952 5823 847 657 4897 E mail info rocolnorthamerica com URL www rocolnorthamerica com
5. om the Float Assembly and connect it to to the tank drain 13 3 Disconnect the tank feed hose 8 from the tank feed 2 using the yellow quick connect fitting 4 Put the free end of the tank feed hose 8 securely into a nearby waste container to collect the used fluid NOTE The unit holds up to 20 gallons so be prepared for this much used fluid to drain out i e a 5 gallon pail will not suffice as a waste container unless there are several 5 Reconnect the air supply and turn the unit on 6 When the tank is empty turn the unit off and disconnect the air supply 7 Reconnect the tank feed hose 8 to the tank feed 2 8 Disconnect the intake hose 4 from the tank drain 13 TO RESUME USE a Refill the tank with cutting fluid according to Step 3 of SET UP b Reconnect the intake hose 4 to the Float Assemby the Assembly may need to be repositioned c Reconnect the air supply and continue with Step 1 of OPERATION 3 Revised 06 2009 SC3000 User s Manual CLEAN The SC3000 should be cleaned periodically for optimal performance It is recommended that the unit is cleaned each time the sump is changed out to prevent contaminating the new cutting fluid 1 Drain the tank according to Steps 1 7 of DRAIN 2 Fill the tank with 5 to 10 gallons of cleaning solution 1 part Rustlick Kleenzol DY to 10 parts water NOTE DO NOT use solvent based cleaners 3 Reconnect the air supply and turn the unit on the un
6. sembly will be installed Use the magnet to secure it in place FLOAT ASSEMBLY Put the Float Assembly in a still area of the sump with the petals 15 facing upward so that the intake tube 16 in the middle of the float head is visible Adjust the Float Assembly until it is floating unobstruct ed and level Use the magnet 17 to secure it in place NOTE For sumps with baffling and or screens it may be necessary to reposition the Float Assembly in dif ferent areas of the sump during operation for maximum oil removal NOTE lf using a Stabilizer refer to Stabilizer instructions for additional Float Assemby set up information INTAKE HOSE Connect the Float Assembly to the intake hose 4 with the yellow quick connect fitting FILTER REGULATOR Turn the regulator valve all the way to the left to close the filter regulator 6 Connect the air supply OPERATION 1 INTAKE Turn the regulator valve to the right to turn the unit on The diaphragm pump 9 automatically starts to prime When the pump is primed use the regulator valve to slowly adjust the rate of fluid intake until a gentle whirlpool forms inside the intake tube 16 IMPORTANT For maximum effectiveness set the filter regulator 6 to the lowest possible setting that forms a whirlpool since the coalescing media removes more oil at a low intake rate NOTE The intake rate can also be adjusted by moving the float head up or down the intake tube 16 REM
Download Pdf Manuals
Related Search