Operation Manual
Contents
1. situation which if not avoided could result in death or serious injury to the operator or to bystanders Indicates a potentially hazardous situation which if not avoided may result in moderate or minor injury to the operator or to by standers 6 CRD 700 Digital Common Rail High Pressure Tester Manual English Version_V1 00 2 2 Important Safety Instructions And always use your tool as described in the user s manual and follow all safety messages Do not route the test cable in a manner that would interfere with driving controls Do not exceed voltage limits between inputs specified in this users manual Always wear ANSI approved goggles to protect your eyes from propelled objects as well as hot or caustic liquids Fuel oil vapors hot steam hot toxic exhaust gases acid refrigerant and other debris produced by a malfunction engine can cause serious injury or death Do not use the tool in areas where explosive vapor may collect such as in below ground pits confined areas or areas that are less than 18 inches 45 cm above the floor Do not smoke strike a match or cause a spark near the vehicle while testing and keep all sparks heated items and open flames away from the battery and fuel fuel vapors as they are highly flammable Keep a dry chemical fire extinguisher suitable for gasoline chemical and electrical fires in work area Always be aware of rotating parts that move at high speed when an engine is ru2. If FOXWELL repairs or replaces the product the repaired or replaced product shall be warranted for the remaining time of the original warranty period No charge will be made to the customer for replacement parts or labor charges incurred by FOXWELL in repairing or replacing the defective parts 2 The customer shall have no coverage or benefits under this limited warranty if any of the following conditions are applicable a The product has been subjected to abnormal use abnormal conditions improper storage exposure to moisture or dampness unauthorized modifications unauthorized repair misuse neglect abuse accident alteration improper installation or other acts which are not the fault of FOXWELL including damage caused by shipping b The Product has been damaged from external causes such as collision with an object or from fire flooding sand dirt windstorm lightning earthquake or damage from exposure to weather conditions an Act of God or battery leakage theft blown fuse improper use of any electrical source or the product was used in combination or connection with other product attachments supplies or consumables not manufactured or distributed by FOXWELL 3 The customer shall bear the cost of shipping the product to 3 CRD 700 Digital Common Rail High Pressure Tester Manual English Version_V1 00 FOXWELL And FOXWELL shall bear the cost of shipping the product back to the customer after the completion of serv
3. Turns on off the pressure tester J Power Wire Creates the connection with the vehicle s battery K Port for Sensor Provides a connection between the pressure tester and the sensor Do not use solvents such as alcohol to clean keypad or display Use a mild nonabrasive detergent and a soft cotton cloth Do not soak keypad as water might find its way into the scanner 3 2 Kit Included CRD 700 digital common rail high pressure tester 1 flexible high pressure hoses M12 1 5 M12 1 5 1 flexible high pressure hoses M12 1 5 M14 1 5 1 metal tube M12 1 5 M12 1 5 1 high pressure T adaptor Ee 8 tmoldingcase S O ES 1 molding case 1USB wireless receiver 1 CD with software and operation guide 3 3 Specifications Sensor type Radiometric 0 to 2000 bar 0 29000 psi 3 1 bar Backlit 64 128pixels graphic LCD 6 Overpressure limit 3000 bar 10 CRD 700 Digital Common Rail High Pressure Tester Manual English Version_V1 00 4 Display interface fF EE Printer Interface Bluetooth 9 Working temperature 0 60 C 32 140 F Storage Temperature 20 70 C 4 158 F 3 4 System Setup System Setup allows you to program the tester to meet your specific needs e Select the language e Change measurement unit Bar or Psi e Save the workshop y System Setup settings remain until changes to the existing setups are made To do system setup 1 Enter into the setup mode by pressing
4. adaptor the metal tube and two flexible hoses with their features introduced above in the Kit Included IMPORTANT When work on this mode of operation please tighten and screw up all the joints 4 3 MAX HIGH PRESSURE TEST The Max high pressure test is used to check high pressure test pump and compares with the manufacturer s values y This test is aimed to check if the high pressure pump can supply pressure enough At least 1000 bar To perform the function of max high pressure test 1 Use UP Down key to select the Dynamic high pressure test from option menu screen SELECT AN OPTION Dynamic high pressure test Max high pressure test 2 Press OK key to confirm 3 View the test result on the screen Max Pressure Test 0 BAR 17 CRD 700 Digital Common Rail High Pressure Tester Manual English Version_V1 00 IMPORTANT It s necessary to reach a pressure of 1000bar or more to ensure the high pressure pump is operating normally 4 The pressure tester will automatically stop the starter when the pressure less than 1000bar last for over 4 seconds 4 Trouble shooting If the pump doesn t reach 1000 bar please check the following e Verify the pressure at the input of the pump is the right one Please use the tester CRD700 to test it e Make sure the pressure regulator works properly Never easily replace the high pressure pump when uncertain about the working status of pressure regulator e f the above tw
5. customer If the estimate is refused the product will be returned freight collect If the product is returned after the expiration of the limited warranty period FOXWELL normal service policies shall apply and the customer will be responsible for all shipping charges 5 ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS 4 CRD 700 Digital Common Rail High Pressure Tester Manual English Version_V1 00 FOR A PARTICULAR PURPOSE OR USE SHALL BE LIMITED TO THE DURATION OF THE FOREGOING LIMITED WRITTEN WARRANTY OTHERWISE THE FOREGOING LIMITED WARRANTY IS THE CONSUMER S SOLE AND EXCLUSIVE REMEDY AND IS IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED FOXWELL SHALL NOT BE LIABLE FOR SPECIAL INCIDENTAL PUNITIVE OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO LOSS OF ANTICIPATED BENEFITS OR PROFITS LOSS OF SAVINGS OR REVENUE LOSS OF DATA PUNITIVE DAMAGES LOSS OF USE OF THE PRODUCT OR ANY ASSOCIATED EQUIPMENT COST OF CAPITAL COST OF ANY SUBSTITUTE EQUIPMENT OR FACILITIES DOWNTIME THE CLAIMS OF ANY THIRD PARTIES INCLUDING CUSTOMERS AND INJURY TO PROPERTY RESULTING FROM THE PURCHASE OR USE OF THE PRODUCT OR ARISING FROM BREACH OF THE WARRANTY BREACH OF CONTRACT NEGLIGENCE STRICT TORT OR ANY OTHER LEGAL OR EQUITABLE THEORY EVEN IF FOXWELL KNEW OF THE LIKELIHOOD OF SUCH DAMAGES FOXWELL SHALL NOT BE LIABLE FOR DELAY IN RENDERING SERVICE UNDER THE LIMITED WARRANTY OR LOSS OF USE DURING THE PERIOD THAT THE PRODUCT IS BE
6. ING REPAIRED 6 Some states do not allow limitation of how long an implied warranty lasts so the one year warranty limitation may not apply to you the Consumer Some states do not allow the exclusion or limitation of incidental and consequential damages so certain of the above limitations or exclusions may not apply to you the Consumer This limited warranty gives the Consumer specific legal rights and the Consumer may also have other rights which vary from state to state 5 CRD 700 Digital Common Rail High Pressure Tester Manual English Version_V1 00 2 Safety Information For your safety and to prevent damage to the equipment and vehicles read this manual thoroughly before operating your tool The safety messages presented below and throughout this users manual are reminders to the operator to exercise extreme care when using this device Always refer to and follow safety messages and test procedures provided by the manufacturer of the vehicle or equipment being tested Read understand and follow all safety messages and instructions in this manual 2 1 Conventions Used We provide safety messages to help prevent personal injury and equipment damage Below are signal words we used to indicate the hazard level in a condition Signal Word Hazard Level Indicates an imminently hazardous situation which if not avoided will result in death or serious injury to the operator or to bystanders Indicates a potentially hazardous
7. Trademarks FOXWELL is trademark of Shenzhen Foxwell Technology Co Ltd All other marks are trademarks or registered trademarks of their respective holders Copyright Information 2013 Shenzhen Foxwell Technology Co Ltd All rights reserved Disclaimer The information specifications and illustrations in this manual are based on the latest information available at the time of printing Foxwell reserves the right to make changes at any time without notice Visit our website at www foxwelltech com For Technical Assistance send us email at surport foxwelltech com r CRD700 Digital Common Rail High Pressure Tester Manual English Version _V1 00 Table of Contents 1 One Year Limited Warranty cccccececeeeeeeseseeeeeeeeeeseeeeeeseeeeees 3 Di Safety Moma tons anaE coke cease vases ATENEA 6 2 1 Conventions Used nnnnenennnnnennennnnnnnsnnnnnnnnrnnrnnennennrreenenne 6 2 2 Important Safety Instructions cceeeeeceeeeeeeeeeeeeeeeeseeeeeeees 8 23 Using This Manual sienn A 9 S ADOUTME TOO reste r eae esa 10 3 1 Fester COMMONS reinari ni r rniii 10 3 2 KiItInCldeS e E Gees 11 369 DS PSCITIGAU ONS seriis e T e 11 3 4 System SetU Desie E acta aeicetens 12 3 4 1 Select Language essnnsssssnnneneesreeeeserrrtrrrrreeessrrrnnnrenne 12 3 4 2 Change Measurement Uniit ccccccecessseeeeeeeeees 12 3 4 3 Save the Namebase cceceeeeeeeeeeeeeeeeeeesseeeeeeeees 13 A DIAGNOSIS res
8. essure test 1 Use UP Down key to select the Dynamic high pressure test from option menu screen SELECT AN OPTION Dynamic high pressure test Max high pressure test 2 Press OK key to confirm 3 Use the Left Right key to move between the maximum and actual reading 4 View tested pressures on screen 15 CRD 700 Digital Common Rail High Pressure Tester Manual English Version_V1 00 namic Pressure Test 123Bar namic Pressure Test 123Max V Accelerate or decelerate the engine to check if the pressure varies correctly 5 Use Left key to clear the maximum reading 6 Use Right key to check the stored maximum reading V The maximum reading is stored even when the display shows the actual pressure 7 Use the Wireless Receiver key to send the test result to a computer with the wireless receiver provided V By selecting the Wireless Receiver key the real time data function can be activated and deactivated V View the maximum minimum and actual reading pressure and also some graphical functions from the program on the PC screen 8 Press the Printing key first and then use the OK key to confirm the operation of printing please refer to the Software Installation and Printing instruction on page 20 This Dynamic high pressure test function can t be performed on the road 16 CRD 700 Digital Common Rail High Pressure Tester Manual English Version_V1 00 IMPORTANT The connection must be done using the T
9. ice under this limited warranty 4 FOXWELL does not warrant uninterrupted or error free operation of the product If a problem develops during the limited warranty period the consumer shall take the following step by step procedure a The customer shall return the product to the place of purchase for repair or replacement processing contact your local FOXWELL distributor or visit our website www foxwelltech com to get further information b The customer shall include a return address daytime phone number and or fax number complete description of the problem and original invoice specifying date of purchase and serial number c The customer will be billed for any parts or labor charges not covered by this limited warranty d FOXWELL will repair the Product under the limited warranty within 30 days after receipt of the product If FOXWELL cannot perform repairs covered under this limited warranty within 30 days or after a reasonable number of attempts to repair the same defect FOXWELL at its option will provide a replacement product or refund the purchase price of the product less a reasonable amount for usage e If the product is returned during the limited warranty period but the problem with the product is not covered under the terms and conditions of this limited warranty the customer will be notified and given an estimate of the charges the customer must pay to have the product repaired with all shipping charges billed to the
10. ncy band 5 1 Installation the software 1 Download the program and files from the CD provided 2 Unzip the installation files and programs Follow instructions on computer screen to install the software and the driver 3 Connect the wireless receiver with the computer 4 Double click the desktop icon ag to launch the application GROGO Dynan preys CRD700 0 BAR 831 BAR g aph hesr Mann 4 Click the Anolog Graph to view the pressure graph 19 CRD700 Digital Common Rail High Pressure Tester Manual English Version _V1 00 1569 BAR 0 BAR 833 BAR 5 2 Print Data All the test results can be printed through wireless printing function To print the test result 1 Connect the wireless receiver with the computer 2 Press the Printing key and use OK key to confirm 3 The printer icon can be found on the tester display and the pressure tester is sending the data to the PC PRINTING 4 Check the printing record from the computer screen 20 CRD 700 Digital Common Rail High Pressure Tester Manual English Version_V1 00 a E a o DYNAMIC HIGH PRESSURE COMMON RAIL Wortnop irate 833BAR 1995BAR 5 Click the preview before printing f FOXWELL CDR700 tester workshop n ame base Workshop Details Vehicle Details h 2 XcZead Foxwell high presure tester workshop n ame base Pressure 3 833BAR Max Pressure 1995BAR The result of this test have been
11. ne de E e e EE E EEA ded duane 14 A1 Poweron TeSt imiconoaniii ea ee ee ee 14 4 2 Dynamic High Pressure Test cccceeeeeeeeeeeeeseeeeeeeees 16 4 3 Max High Pressure TeSt ccccccccsssssssssseeeecessssseeeesssseeeeeees 18 5 Software Installation and Printing cccceeeeeeeeeeeeeeeeeeeeeeaeeeeees 19 5 1 Installation the software 0 0 eee ccccecceeeeeeeeeseeeeeeeeeesaaeeeeeeees 20 BZ PAIN ceteris ee ad cee arate hashes anata E a tetatae eae 21 6 SUMING DOWN eiis tects erect a acest ame a i 22 7 Fuse and Pressure Release cccceceeeeeeeeeeeeeeeeeeeeeeeeneeeeenenees 23 7 1 Fuse Replacement s ccccecleeicccieee ss evesscacies Aeeceereicec etic 23 7 2 Pressure Release cccccccccsssseceeesaseeseeeeesseeeaseeeessseaaseeeess 23 2 CRD 700 Digital Common Rail High Pressure Tester Manual English Version_V1 00 1 One Year Limited Warranty Subject to the conditions of this limited warranty Shenzhen Foxwell Technology Co Ltd FOXWELL warrants its customer that this product is free of defects in material and workmanship at the time of its Original purchase for a subsequent period of one 1 year In the event this product fails to operate under normal use during the warranty period due to defects in materials and workmanship FOXWELL will at its sole option either repair or replace the product in accordance with the terms and conditions stipulated herein Terms and Conditions 1
12. nning and keep a safe distance from these parts as well as other potentially moving objects to avoid serious injury Do not touch engine components that get very hot when an engine is running to avoid severe burns Block drive wheels before testing with engine running Put the transmission in park for automatic transmission or neutral for manual transmission And never leave a running engine unattended Do not wear jewelry or loose fitting clothing when working on engine Make sure to turn off ignition before connecting or disconnecting the tool 7 CRD 700 Digital Common Rail High Pressure Tester Manual English Version_V1 00 2 3 Using This Manual We provide instructions for the usage of your tester in this manual Below is a list of conventions we used in the manual Safety Information See Safety Information on page 8 Bold Text Bold emphasis is used in procedures to highlight selectable items such as buttons and menu options Example Use UP DOWN to select the desired measurement unit Bold Italic Text Bold italic text is used in the procedures to highlight the menus on the tester screen Example Use UP DOWN to select Language from System Setup screen Symbols and Icons V Check Note Additional information about the subject in the preceding paragraph is introduced by a V Check Note Example y The pressure tester is set to display English menus by default indicates a situation which if not avoided may res
13. o are not defective the high pressure pump should be faulty and replaced Please never activate the starter by the vehicle s key when perform the max high pressure tester and the sensor is connected directly to the high pressure pump The starter only can be manipulated by the pressure tester To test if the pump is able to reach this pressure at least 1000bar e Make sure the output of the pump is connected directly to the sensor e Connect the red cable of the tester to the starter of the engine e The tester control the starter to make the high pressure pump work when the above two have been done If failed to connect the cable to the starter then it can be connected to the starter relay e Turn on the ignition of the vehicle but don t start the engine e Press the Engine key to activate the starter until the pump reaches at least 1000Bar 5 Software Installation and Printing The tester is equipped with the wireless printing module and it allows you to view the testing data on the computer screen and print the data without the need to connect the tester to the PC And please to install 18 CRD 700 Digital Common Rail High Pressure Tester Manual English Version_V1 00 the software and driver of the wireless receiver first to perform these functions V When the tester is in the mode of wireless printing any other communication devices can t create any interference as the wireless receiver works in the unlicensed ISM band radio freque
14. obtained using ditital pressure tester COR700 www foxwelltech com 6 Shutting Down the Pressure Tester V The battery status is continuously tested by CRD700 To avoid wrong diagnosis when the battery voltage is too low the following message 21 CRD 700 Digital Common Rail High Pressure Tester Manual English Version_V1 00 appears and the tester is turned off SHUTTING DOWN To power off the tester 1 Press the POWER key and the tester will save the testing data you needed and then turn off 7 Fuse and Pressure Release 7 1 Fuse Replacement This pressure tester CRD700 contains an internal fuse 4 When the fuse is blown and a message appears on the display replace the battery as instructed below To replace the fuse 1 Place the tester face down 2 Remove back cover with a screw driver 3 Remove the blown fuse and discard according to your local rules 4 Install a new 20 Amp5 20mm fuse 5 Reinstall the back cover with the screw driver 7 2 Pressure Release It s very important to release the pressure before the connectors are disconnected IMPORTANT If disconnect the adaptors when a high pressure is applied injury may happen
15. the OK Key the moment the tester is turned on 3 4 1 Select Language V The pressure tester is set to display English menus by default To select the system language 1 Use Up Down key to select language from the screen 2 Press OK key to confirm SELECT LANGUAGE ENGLISH 3 4 2 Change Measurement Unit After confirming the language the screen will automatically show 11 CRD 700 Digital Common Rail High Pressure Tester Manual English Version_V1 00 the selection of measurement unit 1 Bar is the default measurement unit To change the measurement unit 1 Use Up Down key to select bar psi from the screen 2 Press OK key to confirm SELECT BAR PSI BAR 3 4 3 Save Workshop 4 The workshop will be used to send the test data to PC for further checking and printing when the wireless receiver is applied Workshop Name Foxwell high pressure tester workshop namebase 4 Diagnosis CRD700 is an indispensible tool specially designed to diagnose the condition of high pressure pump and detect the faults in the common rail systems and this pressure tester allows you to measure the pressure on the common rail up to 2000 bar 29000 psi To have a better understanding about this tool e A start up auto test upon the tester is turned on 12 CRD 700 Digital Common Rail High Pressure Tester Manual English Version_V1 00 e Perform both dynamic pressure test and max high pressure test e Unique integrated bluetooth mod
16. ule send data to computer for close check and printing e Continuously check the battery status e Large backlit 64 128 pixels graphic LCD brings all the information you need 4 1 Power on Test To perform diagnosis on vehicles 1 Connect the sensor to the pressure tester and connect the red and black clamps to the vehicle battery 2 Press the Power switch to turn on the tester 3 The screen will show the following welcome message FOXWELL V The pressure tester detects the status of battery memory sensor and fuse when it s linked to the vehicle and gives a test result on the display as illustrated below This is also called Power on test 4 Battery Test Battery Test 13 CRD 700 Digital Common Rail High Pressure Tester Manual English Version_V1 00 5 Sensor test Sensor Test 6 Memory test Memory Test 7 Fuse test Fuse Test y If the Power on test fails a message explaining the problem will be showed 14 CRD 700 Digital Common Rail High Pressure Tester Manual English Version_V1 00 Sensor Error Check sensor collection and make sure no pressure is applied 4 2 DYNAMIC HIGH PRESSURE TEST The Dynamic high pressure test function is used to measures actual pressure in common rail circuit with engine running V This function is useful to view a snapshot of the operation of common rail system by reading the actual and maximum pressure To perform the dynamic high pr
17. ult in damage to the test equipment or vehicle Example Do not soak keypad as water might find its way into the pressure tester Screens Some help messages information and data displayed on the scanner are also shown in graphical text boxes 8 CRD 700 Digital Common Rail High Pressure Tester Manual English Version_V1 00 3 About the Tool CRD 700 is specially designed for fast and accurate diagnosis of fault in common rail systems It represents the state of art technology for measuring the pressure in common rail systems 3 1 Tester Controls 00 O A A LCD Display shows menus test results and operation tips B Back Key cancels an action and returns to previous screen or level C Printing Key it s used to send the test result to the printer if needed With the wireless printing module the user can print the test data without the action to connect it to a printer D OK Key confirms an action or movement and goes to next level and saves test data E Wireless Receiver Key is used to send data to a PC using the Foxwell wireless receiver F Left Right Scroll Key Checks the maximum pressure and actual pressure when operating the dynamic pressure test G Up Down Key moves selection up down when testing Engine Key To quick start the engine when the users operate the max high pressure test 9 CRD700 Digital Common Rail High Pressure Tester Manual English Version _V1 00 H Switch Key
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