model g9969 radial drill press
Contents
1. Insert the drift key into the drift key slot and allow the quill to rise and the drift key by backing off the downfeed handles slightly Hold the drill chuck with one hand and tap on the drift key with a rubber or wooden mallet Figure 18 until the arbor releases While holding onto a downfeed handle loosen the return height nut so that the quill can retract completely Carefully retract the quill into the headstock 21 Basic Drilling Operations The Model G9969 is designed for drilling holes in wood plastics or metal The basic operation of a drill press is lining up your drill bit with the intended hole location turning the drill press ON and using the downfeed handles to move the spinning drill bit into the workpiece at a steady and controlled feed rate For safe operation and optimum results it is very important to follow these guidelines when drilling SECURING WORKPIECE TO BASE Secure the workpiece to the base or in a vise that is secured to the base before drilling CLEARING CHIPS Raise the drill bit often to clear chips and cool the drill bit This will ease the work of the drill press motor and extend the life of your drill bits PROTECTING BASE Protect the base by plac ing the workpiece on scrap wood Also use the depth stop so that the drill bit goes no deeper than necessary USING CORRECT SPEEDS Use the correct speed for the diameter of the drill bit being used and2. 110 220 is qe HEP ENTE Eom 7 ft Boo ES M RE 16 gauge Recommended Breaker SIZE NETT 20 xo M M ou Yes Motors Main joo no TEFC Capacitor Start Induction PU OFS POWE gt 1 HP usur E 110 220V xo T P 110V gi I Single fasaheiuateapesoossetesinedanees 10 5A si aa ee ee ne er En 1725 RPM c PR Ra 60 PUTA S ole MOTO EUER 1 POWT TEN TU TU TET Belt Drive DISC AUS TNR Sealed and Lubricated Main Specifications Construction TapE sce ne a so ee Cast Iron oi Cast Col min ren cibles Ground Cast Head EET TT E TEUER Cast lron Base HO ass nes ADI orme cc DAD DIEN ion Cast mij eT ER Epoxy Head Information Read c M Left and Right 45 deg WI 360
3. The information contained herein is deemed accurate as of 5 12 2006 and represents our most recent product specifications Due to our ongoing improvement efforts this information may not accurately describe items previously purchased 9969 Press Other Related Information BAS 39 1 2 in SAS VN a ce 17 1 2 in GEB METTE RER __________ ___ 2 950 in Stop TYPE Hub COM DAME 5 in Spindle Information ME Ier emer Ree mere conn Men eee err __6_6________ __ __ 6_ _ _ MT 3 SPICE nee 3 1 4 in Dist From Spindle UE comm 24 in Dist From Spindle TO AE RR OE qs US 15 1 2 36 in Dist From Spindle en nnn 36 in Table Information Eg e a 21 in WA SO T T 16 1 4 in BE OAUUe dcc 4 1 2 in NES LOL 2 We 5 8 in o4 e ____ 21 in Operation Information 45 in DINGS TAC AEE A TE E 1 1 4 in in Steel NO OF fcolelEcs 12 Range Of Spindle Speeds aocora A E serres 200 3000 RPM qiu P
4. 14 15 16 AWARNING Safety Instructions for Machinery 17 REMOVE ADJUSTING KEYS AND ONLY ALLOW TRAINED AND PROP ERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY Make sure operation instructions are safe and clearly understood KEEP CHILDREN AND VISITORS AWAY Keep all children and visitors a safe dis tance from the work area MAKE WORKSHOP CHILDPROOF Use padlocks master switches and remove start switch keys NEVER LEAVE WHEN MACHINE 15 RUNNING Turn power OFF and allow all moving parts to come to a complete stop before leaving machine unattended DO NOT USE IN DANGEROUS ENVIRONMENTS DO NOT use machin ery in damp wet locations or where any flammable or noxious fumes may exist KEEP WORK AREA CLEAN AND WELL LIGHTED Clutter and dark shadows may cause accidents USE A GROUNDED EXTENSION CORD RATED FOR THE MACHINE AMPERAGE Grounded cords minimize shock hazards Undersized cords create excessive heat Always replace damaged extension cords ALWAYS DISCONNECT FROM POWER SOURCE BEFORE SERVICING MACHINERY Make sure switch is in OFF position before reconnecting MAINTAIN MACHINERY WITH CARE Keep blades sharp and clean for best and safest performance Follow instructions for lubricating and changing accessories MAKE SURE GUARDS ARE IN PLACE AND WORK CORRECTLY BEFORE USING MACHINERY G9969 Radial Drill Press 18 19 20 21 22 23 24 25 WRENCHES Make a habit of
5. CAUTION NOTICE Indicates an imminently hazardous situation which if not avoided WILL result in death or serious injury Indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury Indicates a potentially hazardous situation which if not avoided MAY result in minor or moderate injury It may also be used to alert against unsafe practices This symbol is used to alert the user to useful information about proper operation of the machine AWARNING Safety Instructions for Machinery READ THE ENTIRE MANUAL BEFORE STARTING MACHINERY Machinery pres ents serious injury hazards to untrained users ALWAYS USE ANSI APPROVED SAFETY GLASSES WHEN OPERATING MACHINERY Everyday eyeglasses only have impact resistant lenses they are NOT safety glasses ALWAYS WEAR A NIOSH APPROVED RESPIRATOR WHEN OPERATING MACHINERY THAT PRODUCES DUST Wood dust can cause severe respiratory illnesses 4 ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY Machinery noise can cause permanent hearing loss WEAR PROPER APPAREL DO NOT wear loose clothing gloves neckties rings or jewelry that can catch in moving parts Wear protective hair covering to contain long hair and wear non slip footwear NEVER OPERATE MACHINERY WHEN TIRED OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL Be mentally alert at all times when running machinery G9969 Radial Drill Press 10 11 12 13
6. Drill Press Operations Drilling stops but the motor still operates The chuck wobbles or is loose on the spindle shaft The spindle does not retract com pletely in the uppermost position or it binds 1 2 The motor pulley is slipping on the Motor or component is loose Belt is slapping belt cover V belt is worn or is loose Motor fan is rubbing on fan cover Pulley is loose Machine is incorrectly mounted to the workbench or the workbench is uneven Chuck or cutter is at fault Spindle bearings at fault Motor bearings are at fault The belt is loose or worn shaft Bit slips in chuck Foreign material is stuck between the chuck to spindle mating surface Damaged chuck The quill shaft is gummy with sawdust and oil The feed shaft return spring is weak The quill deflection screw is binding the quill The return height nut is preventing the quill from retracting fully Tighten bit Replace component fasteners and re tighten with thread locking fluid Replace realign or re tension belt refer to Page 24 Replace belt Replace repair dented fan cover and replace loose or damaged fan Remove pulley replace with key as required and re install securely Make sure the mounting hardware is tight place shims under machine Replace out of round chuck replace resharpen cutter use appropriate feed rate and cutting RPM Check bearings
7. Industrial Inc MODEL G9969 RADIAL DRILL PRESS OWNER S MANUAL COPYRIGHT MAY 2006 BY GRIZZLY INDUSTRIAL INC REVISED FEBRUARY 2014 ST WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC JK8210 PRINTED IN CHINA 4 amp WARNING This manual provides critical safety instructions on the proper setup operation maintenance and service of this machine equipment Failure to read understand and follow the instructions given in this manual may result in serious personal injury including amputation electrocution or death The owner of this machine equipment is solely responsible for its safe use This responsibility includes but is not limited to proper installation in a safe environment personnel training and usage authorization proper inspection and maintenance manual availability and comprehension application of safety devices blade cutter integ rity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications or misuse WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are Lead from le
8. JT3 Key Chuck BATIR NN AR 5 8 in Other Specifications Coume O China qe ___ _____________________ _ 1 N mber Ea QU RH Data Label on Head PSS CO UNIT c 30 minutes Features Slots in Table Allows the Use of a Variety of Clamping Devices Spindle Can Brought Close to the Column with the Uniquely Designed Swivel Post 1 8 5 8 Chuck 1HP Motor 12 Speeds 45 Swing MT 3 Spindle Taper The information contained herein is deemed accurate as of 5 12 2006 and represents our most recent product specifications Due to our ongoing improvement efforts this information may not accurately describe items previously purchased G9969 Radial Drill Press o SECTION 1 SAFETY AWARNING For Your Own Safety Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages The progression of symbols is described below Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures AWARNING
9. 2 Swivel the headstock to the desired point 3 Tighten the two lock handles 39969 Radial Drill Press SECTION 5 ACCESSORIES 8865 Cobalt Alloy Drill Bits 13 Piece Set 8866 7 Steelex Cobalt Alloy Drill Bits 21 Piece Set G8867 Y Steelex Cobalt Alloy Drill Bits 29 PC Set Cobalt Alloy bits will retain their edge sharpness longer than normal HSS bits resulting in a signifi cant saving of time and money in the workshop Includes a heavy gauge steel index case Figure 25 Model G8865 13 Piece Alloy Drill Bits G5753 Drill Press Vise 6 If you use a drill press and value your fingers you need one of these Made from high grade cast iron these hefty horizontal vises offer support and stability allowing you to keep your hands well away from fast moving bits and cutters Figure 26 Model 95753 Drill Press Vise 6 39969 Radial Drill Press G7984 Face Shield H1298 Dust Sealed Safety Glasses H1300 UV Blocking Clear Safety Glasses H2347 Uvex Spitfire Safety Glasses H0736 Shop Fox Safety Glasses Safety Glasses are essential to every shop If you already have a pair buy extras for visitors or employees You can t be too careful when it comes to shop safety Figure 27 Our most popular safety glasses G2500 20 Piece Regular Sanding Drum Set Use on your drill press lathe or hand drill This kit consists of 5 drums in popular 7 x 7 1 1 x 1 17
10. Amperage Draw The Model G9969 features 110 220V motor that is prewired for 110V and draws the following amps under maximum load Motor Draw at 110V 10 Amps Motor Draw at 220V 5 Amps 39969 Radial Drill Press Circuit Requirements We recommend using a dedicated circuit for this machine You MUST connect your machine to a grounded circuit that is rated for the amperage given below Never replace a circuit breaker on an existing circuit with one of higher amperage without consulting a qualified electrician to ensure compliance with wiring codes If you are unsure about the wiring codes in your area or you plan to connect your machine to a shared cir cuit consult a qualified electrician TRO CCU eeno 15 Amps 15 Amps Plug The Model 99969 comes prewired with NEMA 5 15 plug If you wish to rewire the motor to 220V we recommend using the following plug see Figure 2 for an example 220V Plug amp OUI NEMA 6 15 Grounded Outlet Box Current Grounding Prong 15 Longest of the Three Prongs Figure 2 NEMA 6 15 plug and outlet Grounding In the event of an electrical short grounding reduces the risk of electric shock The grounding wire in the power cord must be properly connect ed to the grounding prong on the plug likewise the outlet must be properly installed and ground ed All electrical connections must be made in accordance with loca
11. cana sine eaten 16 AE 17 Headstock Bracket 17 SOS OR ee ee 18 Downfeed Handles 4 Cover LR 19 CIO CO ee ae ee 19 Drill Chuck SANTO 20 li g 0 21 SECTION 4 OPERATIONS aa a en 22 Operon 22 SS 22 22 dp 0 mmm 23 BASIC DEAR 24 SSCS 25 SOS DS ________ _ ___4 __ _ 26 DEH O EE 27 _____________ 28 SECTIONS ACCESSORIES don 29 SECTION MAINTENANCE a an wae eae a aa io on do 30 Generalo 30 30 Gast rog T Uem 30 ODA TOR ER T 30 IIDC REN T 30 _______ gt eu io 31 PADOU SOS cede 31 T OUDIO SHOOTO eise tuii _ _ 31 DT 33 EE ee 33 COMORES 35 AM ee 36 a ERR ERR E mt 37 Pano SE 38 WARRANTY AND RETURNS a
12. x 17 and 2 x 17 sizes Comes with 50 80 and 120 grit sizes for each drum Figure 28 Model 22500 Sanding Drum Set Call 100 028 4777 WO 07 SECTION 6 MAINTENANCE AWARNING Always disconnect power to the machine before performing maintenance Failure to do this may result in serious person al injury General Regular periodic maintenance on your drill press will ensure optimum performance Make a habit of inspecting your machine each time you use it Check for the following conditions and repair or replace when necessary e Loose mounting bolts e Worn switch e Worn or damaged cords and plugs e Worn or damaged V belts e Loose chuck or arbor other condition that could hamper the safe operation of this machine Cleaning Cleaning the Model G9969 is relatively easy Vacuum excess wood chips and sawdust and wipe off the remaining dust with a dry cloth If any resin has built up use a resin dissolving cleaner to remove it Treat all unpainted cast iron and steel with a non staining lubricant after cleaning 28 Unpainted Cast Protect the unpainted cast iron surfaces by wip ing them clean after every use this ensures moisture from wood dust does not remain on bare metal surfaces Keep these surfaces rust free with regular appli cations of products like 967 Gun Treatment SLIPIT or Boeshield T 9 These are available in the lates
13. RING 15MM 68 9969068 FLAT WASHER 6MM i 69 __ 9969069 PHLP HD SCR M6 1 10 ______ 80 9969080 SPACER 86 9969086 RUBBER WASHER 62 2 89 __ 9969089 SPINDLE 90 P9969090 JARBOR MT 3 JT 3 _____ LIGHT SOCKET 110V 39969 Radial Drill Press Main Parts List REF PART DESCRIPTION REF PART DESCRIPTION 96 9969096 SWITCH PLATE 98 9969098 SAFETY PADDLE SWITCH 99 9969099 RETAINING RING 38MM Labels GR 105 lt 104 REF PART DESCRIPTION REF PART DESCRIPTION LIGHT WARNING LABEL WARNING ID LABEL SAFETY GLASSES 2 3 5 16 P9969108 BELT COVER CLOSED LABEL AWARNING Safety labels warn about machine hazards and ways to prevent injury The owner of this machine MUST maintain the original location and readability of the labels on the machine If any label is removed or becomes unreadable REPLACE that label before using the machine again Contact Grizzly at 800 523 4777 or www grizzly com to order new labels G9969 Radial Drill Press o 37 WARRANTY RETURNS Grizzly Industrial Inc warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase This warranty does not apply to defects due directly or indirectly to misuse abuse negligence accidents repairs or alterations or lack of maintenance This is Grizzly s so
14. checking for keys and adjusting wrenches before turn ing machinery ON CHECK FOR DAMAGED PARTS BEFORE USING MACHINERY Check for binding or misaligned parts broken parts loose bolts and any other conditions that may impair machine operation Repair or replace damaged parts before operation USE RECOMMENDED ACCESSORIES Refer to the instruction manual for recom mended accessories Improper accesso ries increase risk of injury DO NOT FORCE MACHINERY Work at the speed for which the machine or acces sory was designed SECURE WORKPIECE Use clamps or a vise to hold the workpiece when practi cal A secured workpiece protects your hands and frees both hands to operate the machine DO NOT OVERREACH Maintain stability and balance at all times MANY MACHINES EJECT WORKPIECES TOWARD OPERATOR Know and avoid conditions that cause the workpiece to kickback ALWAYS LOCK MOBILE BASES IF USED BEFORE OPERATING MACHINERY CERTAIN DUST MAY BE HAZARDOUS to the respiratory systems of people and animals especially fine dust Be aware of the type of dust you are exposed to and always wear a respirator designed to filter that type of dust AWARNING Safety for Drill Presses EYE FACE HAND PROTECTION face shield or safety glasses is recommended Always keep hands and fingers away from the drill bit Never hold a workpiece hand while drilling DO NOT wear gloves when operating the drill SECURING BIT Prop
15. continued support We hope to serve you again soon 38 o 39969 Radial Drill Press CUT ALONG DOTTED LINE Grizzly CARD Industrial Inc Name Street City State Zip Phone Email Invoice Model Order Serial The following information is given on a voluntary basis It will be used for marketing purposes to help us develop better products and services Of course all information is strictly confidential 1 How did you learn about us Advertisement Friend Catalog Card Deck Website Other 2 Which of the following magazines do you subscribe to Cabinet Maker Popular Mechanics Today s Homeowner Family Handyman Popular Science Wood Hand Loader Popular Woodworking Wooden Boat Handy Practical Homeowner Woodshop News Home Shop Machinist Precision Shooter Woodsmith Journal of Light Cont Projects in Metal Woodwork Live Steam RC Modeler Woodworker West Model Airplane News Rifle Woodworker s Journal Modeltec Shop Notes Other Old House Journal Shotgun News 3 What is your annual household income 20 000 29 000 30 000 39 000 40 000 49 000 50 000 59 000 60 000 69 000 70 000 4 What is your age group 20 29 30 39 40 49 50 59 60 69 70 5 How long have you been a woodworker metalworker 0 2 Years 2 8 Years 8 20 Years 20 Years 6 How many of your machines or tools are Grizzly 0 2 3 5 6 9 10 7 Do you think your machine represents a good value Yes No 8 Would you recommend Grizz
16. or parts requests please call or write us at the location listed below Grizzly Industrial Inc 1203 Lycoming Mall Circle Muncy PA 17756 Phone 570 546 9663 Fax 800 438 5901 E Mail techsupport grizzly com Web Site http www grizzly com G9969 Radial Drill Press Identification j Figure 1 69969 Identification Headstock Lock Handles Headstock Tilt Scale Crank Handle Junction Box Depth Stop Feed Shaft Return Spring Main Power and Light Switches Downfeed Handles Belt Cover Knob Belt Tension Lever Belt Tension Lock Knob Pinion Hub moog 39969 Radial Drill Press o 3 Grizzly Industrial Inc Customer Service 570 546 9663 To Order Call 800 523 4777 Fax 800 438 5901 MODEL G9969 RADIAL DRILL PRESS Product Dimensions NYS e re EEE 375 108 Lengt 39 1 2 x 22 x 51 in gs edili METTE NT 39 1 2 x 18 1 2 in Shipping Dimensions jo M Wood Crate CONU NT TT Tm Machine IIo m 525 108 A n me 32 x 42 x 19 in Electrical MR T NN TE PN Paddle On Off with Safety Lockout Key
17. replace motor or bearings as required Replace bearings Replace or adjust the belt To resecure the pulley UNPLUG THE DRILL PRESS Remove set screw on slipping pulley Align flats on the pulley shaft with set screw hole Reinstall and tighten the set screw inspect bit for burrs or other obstructions that might interfere with clamp ing surface Remove the chuck and clean and de burr the tapered chuck and spindle mating surfaces then reassemble Replace chuck and arbor Clean the gummy substance with penetrat ing oil and lubricate with a light coat of oil Increase the feed shaft return spring tension as described on Page 31 Loosen jam nut Slightly turn out screw where the quill binds retighten jam nut and recheck for binding Loosen return height nut The quill has excessive deflec The quill shaft is at fault Adjust the quill screw tion 2 The quill bearings are worn 2 Replace the quill bearings Holes drilled at an angle Headstock is not at 90 degrees Adjust headstock tilt see Page 26 Drill bit wobbles holes are 1 Drill bit installed incorrectly 1 Remove drill bit and reinstall sized 30 G9969 Radial Drill Press Depth Stop Calibration The drill press comes fitted with a depth stop to use when drilling multiple holes at the same depth The scale on this depth stop can be calibrated if it ever becomes incorrect To calibrate the depth stop 1 Loosen the ca
18. the type of material being drilled Refer to the Drill Bit Speed Chart on Page 23 to help you choose the correct speed for your application LARGE DIAMETER BITS Large diameter drill bits require slower spindle speeds SMALL DIAMETER BITS Smaller diameter drill bits require faster spindle speeds 22 HARD MATERIAL harder material steel vs wood the slower the spindle speed SOFT MATERIAL The softer the material the faster the spindle may turn Plastics can melt at too high of a spindle speed LUBRICANT Use some form of lubricant on all materials except wood and cast iron Refer to Lubrication Suggestions on Page 23 to find the correct lubrication for your application DRILLING ACCURACY To prevent drill bit wan dering and ensure accurate placement of holes mark the hole location with a center punch before drilling Also consider using a center point drill to start the hole PLUG ROSETTE CUTTERS Plug cutters and rosette cutters are for wood only However car bide tipped bits and cutters cut at a higher speed and can cut materials other than wood depending on the cutter type 5 FLUTE 2 FLUTE CUTTERS Use 5 cut ter when cutting into plastics brass aluminum and mild steel A 2 flute cutter can aggressively grab the workpiece and damage the tool if used with materials other than wood SPADE BITS AND PLASTIC When drilling plas tic with a spade bit use a spade bit with spurs HOLE
19. ONNECTION Ground LIGHT SOCKET 110V ONLY Hot 6 15 Plug As Recommended LIGHT SWITCH CONNECTION A 110V 5 15 Plug As Included MOTOR AT 110V Capacitor Capacitor 400 MFD 400 MFD 250VAC 250VAC This wiring diagram can be seen in color on our website at www grizzly com 34 o 39969 Radial Drill Press 39969 Radial Drill Press 35 Main Parts List DESCRIPTION HEX BOLT M10 1 5 X 25 REF PART gt 02 m DEPTH RING STOP SCALE STUD SET SCREW 10 1 5 X 12 TENSION LEVER TENSION 8 1 25 16 gt 1 D In 2i gt uv Co O2 119 5 U 9 BOLT 8 1 25 24 12 1 75 THIN SWITCH BOX HLP HD SCR 5 8 X 12 TAP SCREW 6 X 1 2 HLP HD SCR 5 8 X 10 9969036 9969037 9969038 969039 9969040 969041 969042 969043 969044 9969045 969046 9969047 9969048 l 5 ii co AG REF PART DESCRIPTION 9969060 __ 5 5 20 Cd 66 9969066 _ RETAINING
20. SAWS When using hole saws apply firm and even pressure so the saw teeth contact the surface all at the same time not at an angle You can also flip the workpiece and finish cutting from the other side AWARNING Larger bits turning at slower speeds tend to grab the workpiece aggressively When using large bits always clamp the work piece to the base to prevent injuries Failure to heed this caution can result in the oper ator s hand being pulled into the bit or the workpiece being thrown with great force causing serious personal injury G9969 Radial Drill Press Choosing Speeds Using the Drill Bit Speed Chart Lubrication Suggestions The chart shown in Figure 19 is intended as a een ee None guide only Always follow manufacturers speed SUC TIT Soapy Water recommendations if provided with your drill bits Brass Water Based Lubricant cutters or hole saws Exceeding the recommend AlUrintutrissecccs eene Paraffin Based Lubricant ed speeds may be dangerous to the operator Mild Oil Based Lubricant The speeds shown here are intended to get you started The optimum speed will always depend CAUTION on various factors including tool diameter drilling pressure material hardness material quality and desired finish Larger bits turning at slower speeds tend to grab the workpiece aggressively This can result in the operator s hand being pulled into the bit or the workpiec
21. achine from starting remove the safety switch key Figure 17 from the paddle switch AWARNING Wear safety glasses when operating this machine Serious injury may occur if this warning is ignored AWARNING Loose hair and cloth ing could get caught in machinery and cause seri ous personal injury Keep loose clothing and long hair away from moving machinery Figure 17 Removing key to disable switch NOTICE If you have never used this type of machine Chang 15 or equipment before STRONGLY OMMEND that you read books trade maga zines or get formal training before begin ning any projects Regardless of the The Model G9969 is equipped with a key chuck tent in this section Grizzly Industrial will which can be opened and securely closed by not be held liable for accidents caused by using the included chuck key Any drill bit you lack of training install in the chuck must be installed tightly enough that it will not come loose during opera tion To install a drill bit 1 UNPLUG THE DRILL PRESS 2 Open the drill chuck wide enough to accept the shank of the drill bit 3 Insert the drill bit as far as possible into chuck WITHOUT allowing the chuck jaws to touch the fluted portion of the bit and hand tighten the chuck 20 o 39969 Radial Drill Press 4 Once you are sure the bit is installed rectly tighten the chuck as tight as possible with the chuck ke
22. ad based paints e Crystalline silica from bricks cement and other masonry products Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals Work in a well ventilated area and work with approved safety equip ment such as those dust masks that are specially designed to filter out microscopic particles Table of Contents INTRODUCTION ae an caen aa nn a MEI URESERKOULDUDDUK PIK 4 msi e 4 So aisle ND cone 4 O _ ___________ _ ___ gt es 5 Machine B z T 6 SECHONT SAFETY Geer een er on 8 ORDRES 10 SECTION 2 CIRCUIT REQUIREMENTS 11 D Tm 11 COR Em 12 agile qure NN T TE 12 SECTION 3 SEP done 13 er 13 kems Needed tor SR ___ _________ _ _ __ ___ 13 CDN 13 SO n 14 UD pc 14 15 SIS LEE 16 MOUNU
23. are coated with a waxy oil to protect them from corrosion during ship ment Remove this protective coating with a sol vent cleaner or citrus based degreaser such as Grizzly s G7895 Degreaser To clean thoroughly some parts may need to be removed For opti mum performance from your machine make sure you clean all moving parts or sliding contact surfaces that are coated Avoid chlo rine based solvents such as acetone or brake parts cleaner as they may damage painted sur faces should they come in contact Always follow the manufacturer s instructions when using any type of cleaning product AWARNING Gasoline and petroleum products have low flash points and could cause an explosion or fire if used to clean machinery DO NOT use gasoline or petroleum products to clean the machinery CAUTION Many of the solvents commonly used to clean machinery can be toxic when inhaled or ingest ed Lack of ventilation while using these sol vents could cause seri ous personal health risks or fire Take precautions from this hazard by only using cleaning solvents in a well ventilated area 39969 Radial Drill Press 15 Hardware Recognition Chart HARDWARE DURING THE ASSEMBLY PROCESS 10 Ow Ov Ow MEASURE BOLT DIAMETER BY PLACING INSIDE CIRCLE 16mm Key Hex Wrench LD 4 External Internal E Clip Retaining Retain
24. cluded 1 The Model G9969 includes light socket intend ed for 110V usage only When the drill press is shipped from the factory a dust plug is installed in the light socket for protection To install a light bulb in the drill press 1 Remove the dust plug from the light socket 2 Install a 60W or smaller light bulb in the loca tion shown in Figure 13 Figure 12 Downfeed handles installed 2 Remove the screw that fastens the belt cover in place and install the belt cover knob in its place 39969 Radial Drill Press AWARNING The light socket includ ed with this drill press is for 110V USE ONLY If the light socket is used while operating at 220V the light bulb WILL EXPLODE poten tially causing serious personal injury 7 Drill Chuck amp Arbor The drill chuck attaches to the spindle by means of the arbor shown in Figure 14 Matched tapers on the arbor and the inside of the chuck create a semi permanent assembly when properly joined Figure 14 Chuck components Components and Hardware Needed Qty 1 To assemble drill chuck and mount it to the spindle 1 mineral spirits to thoroughly clean the drill chuck and arbor and dry all surfaces before assembly Follow all safety warnings on the container of mineral spirits Failure to clean the mating surfaces may cause the tapered fit to l
25. e being thrown with great force Always clamp the work piece to the table to prevent injuries Often when drilling materials other than wood some type of lubrication is necessary Twist Brad Point Drill Bits 250 0 5 11 16 1 400 350 Spade Forstner Wood Hard Wood Plastic Brass Aluminum Mild Steel 1 4 1 2 9 16 1 1 1 8 1 7 8 2 3 Hole Saws Soft Wood Hard Wood Plastic Brass Aluminum Mild Steel 1 2 7 8 500 500 500 1 1 7 8 400 400 400 2 2 7 8 300 300 0 0 3 3 7 8 200 200 0 200 4 5 100 100 200 100 Aluminum Mild Steel _ 2500 3000 2500 2500 1250 NO OJO 13 iy My 00 4 e 600 600 _ 400 500 500 _ 300 400 40 200 300 300 300 200 200 e Rosette Cutters Soft Wood Hard Wood Plastic Brass Aluminum Mild Steel Carbide Insert Type One Piece Type 1800 Tenon Plug Cutters Soft Wood Hard Wood Plastic Brass Aluminum Mild Steel 88 1 Figure 19 Drill bit speed chart 29969 Radial Drill Press o 23 Changing Speeds The belts in the head of the drill press must rearranged to change speeds A chart under the belt cover shows the belt positions needed to make the drill press run at the desired speed T
26. ent you should inventory the contents 11 Inventory After all the parts have been removed from the crate you should have the following items Box 1 Figure 3 Qty A Drill Press Headstock 1 Headstock 1 1 C Column Cap attached to column 1 REONE 1 E EE 1 Figure 3 Major inventory components Other Components and Hardware Qty Downfeed 3 gt LOCK Handles 20 2 Crank Handle 1 Crank Handle 1 e Arbor 2 1 v CICK JTH3 1 o Chuck 1 QOVEPISDOD 7 1 e Phillips Head Screw 7 20 x V 1 rueda beber ei tain d 1 e mec 1 co 4 MATIN AO NOTE ae ann 4 Hex Wrenches 4 5mm 1 In the event that any nonproprietary parts missing e g a nut or a washer we would be glad to replace them or for sake of expedi ency replacements can be obtained at your local hardware store 12 Some hardware fasteners inventory list may arrive pre installed on the machine Check these locations before assuming that any inventory items are missing Clean Up The unpainted surfaces
27. erly tighten and securely lock the drill bit in the chuck CORRECT BIT Use only round hex or triangular shank drill bits ADJUSTING KEYS AND WRENCHES Remove all adjusting keys and wrenches before turning the machine ON DRILLING SHEET METAL Never drill sheet metal unless it is securely clamped to the table SURFACE WORKPIECE PREP Never turn the drill press ON before clearing the table of all objects tools scrap wood etc DO NOT drill material that does not have a flat surface unless a suitable support is used DAMAGED TOOLS Never use drill bits in poor condition Dull or damaged drill bits are hard to control and may cause serious injury AWARNING Like all machines there is danger associated with this machine Accidents are frequently caused by lack of familiarity or failure to pay attention Use this machine with respect and caution to lessen the possibility of operator injury If normal safety precautions are overlooked or ignored serious personal injury may occur 8 1 1 1 1 1 DRILL OPERATION Never start the drill press with the drill bit pressed against the workpiece Feed the drill bit evenly into the workpiece Back the bit out frequently to clear chips in deep holes CLEARING CHIPS Turn the machine OFF and clear chips and scrap pieces with a brush Disconnect power remove drill bit and clean table before leaving the machine 0 OPERATING SPEED Always operate your drill pre
28. h stop consists of a stud attached to the quill with two hex nuts that can be lowered or raised on the stud so the lower nut depth nut hits a stop bracket when the drill bit is lowered The upper hex nut jam nut is then used to tighten against the depth nut to secure it in place so the depth nut doesn t move with repeated operations The depth stop also features a return height hex nut that is used to set the minimum spindle return distance Figure 23 shows the various components of the depth stop o IL fn Figure 23 Depth stop components 39969 Radial Drill Press To set the depth stop 1 Lower the drill bit to the required height 2 Thread the depth nut down against the stop bracket 3 Lower the jam nut against the depth nut 4 the depth nut in place and tighten the jam nut against the depth nut Note The scale on the depth stop can be recali brated if it gets moved or has changed since the factory setting Refer to Calibrating Depth Stop on Page 31 for instructions on how this is done To set the spindle return distance 1 Lower the drill bit 2 Thread the return height nut up the stud to the desired height Headstock Adjustment The headstock can be rotated 360 around the column can swivel 360 in place and can tilt 45 to the left or the right Figure 24 shows the stock adjustment components Crank 1 1
29. ing Ring Ring 8 I EN las EN N Lock Hex lt Flat Washer Washer Nut 2 5mm AE NEM Lu 1 5 E 15mm 52 gt E 20mm lt 25mm 1 lt 30mm T 1128 35mm t 9 40mm gt LL 45mm 2 14 lt somm 2 8 55mm E I 60mm 65mm 70mm 23A 2 7omm E 3 G9969 Radial Drill Press Carriage Bolt SN Lock Button Head Site Considerations Floor Load Refer to the Machine Data Sheet for the weight and footprint specifications of your machine Some floors may require additional reinforcement to support the machine workpiece and opera tor Working Clearances Consider existing and anticipated needs size of material to be processed through each machine and space for auxiliary stands work tables or other machinery when establishing a location for your new machine See Figure 4 for the minimum working clearances lo ok ZA PEN 65 1 2 NS Figure 4 Minimum working clearances CAUTION Unsupervised children and visitors inside your shop could cause serious per sonal injury to themselves Lock entrances to the shop when you are away and DO NOT allow unsupervised children or visitors in your shop at any time 14 Moun
30. j enn inc rum Pin and Small Hex Bolt and Jam Nut Figure 24 Headstock adjustment components Headstock Height amp Column Rotation To tilt the headstock 1 Slightly loosen the two hex nuts at the rear of the headstock bracket 2 Adjust the height by turning the crank han dle 26 3 the headstock rotation around the col umn by moving the headstock to the desired position 4 Tighten the hex nuts Headstock Tilt We recommend that an assistant helps with the headstock tilt process as the headstock is very heavy To tilt the headstock 1 Loosen the large hex bolt 2 While an assistant holds the headstock steady turn the locking pin jam nut clockwise to draw the locking pin out When the pin has been drawn out far enough the head should be able to tilt 3 the head to the desired angle and tighten the large hex bolt 4 When returning the headstock to the O posi tion tap the locking pin back into place and tighten the hex nut against the bracket 5 The small hex bolt and jam nut shown in Figure 24 are used to control the amount of resistance when tilting To increase resistance turn the hex bolt clockwise To decrease resistance turn the hex bolt coun terclockwise When resistance adjustments are complete tighten the jam nut against the bracket Headstock Swivel To swivel the headstock 1 Loosen the two lock handles at the front of the headstock bracket
31. l codes and ordinances AWARNING Electrocution or fire could result if this machine is not grounded correctly or if your electrical configu ration does not comply with local and state codes Ensure compliance by checking with a qualified electrician CAUTION This machine must have a ground prong in the plug to help ensure that it is grounded DO NOT remove ground prong from plug to fit into a two pronged outlet If the plug will not fit the outlet have the proper outlet installed by a qualified electrician 10 Extension Cords 110V Operation We do not recommend the use of extension cords Instead arrange the placement of your equipment and the installed wiring to eliminate the need for extension cords If you find it absolutely necessary to use an extension cord at 110V with your machine Use at least a 16 gauge cord that does exceed 50 feet in length e extension cord must also contain a ground wire and plug pin e A qualified electrician MUST size cords over 50 feet long to prevent motor damage 220V Operation We do not recommend the use of extension cords Instead arrange the placement of your equipment and the installed wiring to eliminate the need for extension cords If you find it absolutely necessary to use an extension cord at 220V with your machine e Use at least a 16 gauge cord that does not exceed 50 feet in length e The extension cord must also contain a gro
32. large for machine Belts are slipping Plug or receptacle is at fault Motor connection is wired incorrectly Pulley is slipping on shaft Low power supply voltage Motor bearings are at fault Test power plug and receptacle for good contact and correct wiring Correct motor wiring see Page 34 Make sure all hot lines and grounds are operational and have correct voltage on all legs Install or replace safety key or replace switch assembly Replace faulty switch Troubleshoot wires for internal or external breaks check for disconnected or corroded connections and repair or replace wiring as necessary Test repair or replace motor Decrease spindle speed or feed rate Use smaller drill bits cutters and reduce the feed rate and spindle speed Use a smaller bit Replace bad belts align pulleys and re ten sion Test power plug and receptacle for good contact and correct wiring Correct motor wiring see Page 34 Replace loose pulley and shaft Make sure hot lines and grounds are opera tional w correct voltage Rotate motor shaft for noisy or burnt bear ings repair replace as required Clean dust off motor let it cool and reduce workload on machine 11 Test repair or replace motor 10 Motor has overheated 11 Motor is at fault G9969 Radial Drill Press o 29 Symptom Possible Cause Possible Solution Machine vibrates excessively or is 1 unusually noisy
33. le written warranty and any and all warranties that may be implied by law including any merchantability or fitness for any par ticular purpose are hereby limited to the duration of this written warranty We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants In no event shall Grizzly s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our products To take advantage of this warranty contact us by mail or phone and give us all the details We will then issue you a Return Number which must be clearly posted on the outside as well as the inside of the carton We will not accept any item back without this number Proof of purchase must accompany the merchandise The manufacturers reserve the right to change specifications at any time because they constanily strive to achieve better quality equipment We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty Please feel free to write or call us if you have any questions about the machine or the manual Thank you again for your business and
34. libration nut shown in Figure 29 Calibration Nut Figure 29 Depth stop assembly 2 the depth nut to zero and secure it with the jam nut 3 Tighten the calibration nut to hold the depth stop in position 4 Move the depth nut and jam nut to a non zero measurement to allow the spindle to move 5 Testthe depth stop by measuring how far the spindle actually moves with respect to where you set the depth stop 39969 Radial Drill Press Feed Shaft Spring Tension The feed shaft return spring is adjusted at the factory however during the life of the drill press you may want to adjust the feed shaft return spring so the feed shaft return pressure suits your operating needs AWARNING Wear safety glasses when adjusting springs Serious injury may occur if this warning is ignored To adjust the feed shaft spring tension 1 UNPLUG THE DRILL PRESS 2 Wipe off any oil on the spring lock cover so it does not slip in your fingers when you hold the cover from spinning see Figure 30 for spring lock cover identification 28 Paired Hex SE Ta Nuts Figure 30 Return spring assembly 299 Put on heavy leather gloves and safety glasses to protect yourself from possible injury if the spring uncoils during the next step CAUTION A high tension coiled spring is underneath the cover Put on heavy leather gloves and safety glasses to protect yourself from pos sible injury when rem
35. ly Industrial to a friend Yes No 9 Would you allow us to use your name as a reference for Grizzly customers in your area Note We never use names more than 3 times Yes No 10 Comments FOLD ALONG DOTTED LINE Industrial Inc GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend TAPE ALONG EDGES PLEASE DO NOT STAPLE TOOL WEBSITE Buy Direct and Save with Grizzly Trusted Proven and a Great Value Visit Our Website Today And Discover Why Grizzly Is The Industry Leader SECURE ORDERING ORDERS SHIPPED WITHIN 24 HOURS E MAIL RESPONSE WITHIN ONE HOUR Call Today For A FREE Full Color Catalog 101 929 5111 ISA ER AMERICAN MasterCard GES ks NOVUS 55
36. n ne cons 40 INTRODUCTION Foreword We are proud to offer the Model G9969 Drill Press This machine is part of a growing Grizzly family of fine woodworking and metal working machinery When used according to the guidelines set forth in this manual you can expect years of trouble free enjoyable operation and proof of Grizzlys commitment to customer satisfaction We are pleased to provide this manual with the Model G9969 was written to guide you through assembly review safety considerations and cover general operating procedures It repre sents our effort to produce the best documenta tion possible The specifications drawings and photographs illustrated in this manual represent the Model G9969 as supplied when the manual was pre pared However owing to Grizzly s policy of con tinuous improvement changes may be made at any time with no obligation on the part of Grizzly For your convenience we always keep current Grizzly manuals available on our website at www grizzly com Any updates to your machine will be reflected in these manuals as soon as they are complete Visit our site often to check for the lat est updates to this manual Contact Info If you have any comments regarding this manual please write to us at the address below Grizzly Industrial Inc Technical Documentation Manager P O Box 2069 Bellingham WA 98227 2069 We stand behind our machines If you have any service questions
37. o change speeds 1 UNPLUG THE DRILL PRESS 2 Loosen the belt tension lock knobs Figure 20 on both sides of the headstock so the motor is free to move 3 i AL i A 4 Sey y 5 d 4 x E 3 F 1 E j i i x i Y 1 D i 1 ed d tr ae 1 ret d Rit ror MEL T F F 1 CAE 1 Figure 20 Loosening lock knob both sides 3 Rotate the belt tension lever counterclock wise as shown in Figure 21 to take tension off the V belts Figure 21 Using the belt tension lever 24 o 4 Locate the desired speed on the speed chart under the belt cover and move the V belts to the desired V grooves on the motor idler and spindle pulleys For Example As indicated in the speed chart Figure 22 a belt combination of A 2 creates 540 RPM Note Both belts may have to be removed before certain speed changes can be made 260 new i a mr End Figure 22 A 2 pulley combination for 540 RPM 5 Slide the motor back into its original position to place tension on the belts 6 Tighten the belt tension lock knob 7T Close the cover before plugging in the machine 39969 Radial Drill Press Depth Stop The Model G9969 has depth stop that allows you to drill repeated non through holes to the same depth every time The dept
38. ominent safety features installed on the machine If during the test run you cannot easily locate the source of an unusual noise or vibration stop using the machine immediately then review the Troubleshooting on Page 29 If you still cannot remedy a problem contact our Tech Support at 570 546 9663 for assistance G9969 Radial Drill Press To test run your machine 1 10 11 Ensure that anyone in the vicinity of the drill press including yourself is wearing safety glasses Make sure you have read the safety instruc tions at the beginning of the manual and that the machine is set up properly Make sure all tools and objects used during setup are cleared away from the machine Connect the machine to the power source Remove the safety switch key on Page 20 from the main switch Move the switch to the ON position The drill press should NOT switch on Move the switch to the OFF position and insert the safety switch key into the switch Turn the drill press ON Listen to and watch for abnormal noises or actions The machine should run smoothly with little or no vibration or rubbing noises Turn the drill press OFF Strange or unusual noises should be inves tigated and corrected before operating the machine further ALWAYS disconnect the machine from power when investigating or correcting potential problems 19 SECTION 4 OPERATIONS Operation Safety Safety Switch Key To prevent the m
39. oosen during operation resulting in separation which could lead to serious injury 2 Hand turn the chuck to adjust the chuck jaws until they are inside the drill chuck body 3 Place the drill chuck face down on a workbench The arbor has a short taper and a long taper Place the short taper into the socket in the back of the drill chuck and tap it with a rubber or wooden mallet as shown in Figure 15 If the chuck fails to remain secure on the arbor repeat Steps 1 amp 2 18 Figure 15 Seating arbor into chuck 4 Slide the arbor into the spindle while slowly rotating the drill chuck The flattened end of the arbor the tang shown in Figure 15 will engage with a rectangular slot inside the spindle 5 Once the arbor has seated into the spindle completely tap the chuck with a rubber mallet as shown in Figure 16 CAUTION DO NOT use a steel hammer on the drill chuck to seat the arbor into the spindle You will damage the chuck or spindle which may make them unusable or unsafe Figure 16 Seating arbor and chuck into spindle G9969 Radial Drill Press Test AWARNING Wear safety glasses whenever starting or using machine Failure to comply may result in serious personal injury AWARNING Keep loose clothing rolled up and out of the way of machinery and keep hair pulled back Once the assembly is complete test run your machine to make sure it runs properly and to test pr
40. oving the cover While holding the spring lock cover against the side of the head stock so the cover stays splined with the locking lug loosen the jam nut and cover nut approximately 7 see Figure 31 Pull the cover outward just enough to disengage the spring cover lock slot from the locking lug Note t is important to keep a good grip during this step Letting go of the cover will cause the spring to rapidly uncoil which could cause serious injury Rotate the cover counterclockwise to increase spring tension or let the cover slowly unwind in the clockwise direction to reduce spring tension Engage the next available spring cover lock slot with the locking lug and hold the spring cover tightly against the side of the head stock Tighten the lock nut against the spring cover just until the nut stops and then back off the nut approximately 7 turn or just enough so there is no binding at complete spindle travel G9969 Radial Drill Press Electrical Components Figure 32 G9969 Switch Wiring Figure 33 G9969 Junction Box Wiring G9969 Radial Drill Press o 33 Wiring Diagram Grizzly Industrial Inc MODEL G9969 RADIAL DRILL PRESS COLOR KEY DANGER BLACK BLUE Disconnect power before performing electrical WHITE service Electricity presents GREEN GRAY 6 serious shock hazards that will result in severe personal injury and even death 220V C
41. r Stud Machine Mount Figure 5 Different floor mounting methods Column Components and Hardware Needed Qty sir cn a 1 ae css man ne 1 HEX BONS A 4 4 To install the column 1 Place the column on the base making sure to align the holes in both the column and the 2 Have assistant hold the column steady while you secure the column to the base with the hex bolts as shown in Figure 6 G9969 Radial Drill Press Figure 6 Assembled column and base Headstock Bracket Components and Hardware Needed Qty Headstock Bracket 1 E E 1 colam G ar RR 1 Lock Handles a aa 2 Crank Handle 1 Crank Handle 1 To mount the headstock bracket on the col umn 1 Mark the top of the rack as shown in Figure 7 to reference which end is the top Figure 7 Marking the top of the rack 2 Loosen the cap screw on the column cap and remove the cap and rack from the column 15 3 Place the rack inside the headstock bracket engage it with the gear inside the headstock bracket and with help of assistants slide the rack and headstock bracket onto the column as shown in Figure 8 Figure 8 Mounting headstock bracket 4 Re install
42. ss at speeds that are appropriate for the drill bit size and the material that you are drilling 1 MOUNTING WORKPIECES Use clamps or vises to secure workpiece before drill ing Position work so you avoid drilling into the table 2 TABLE LOCK Make sure the table lock is tightened before starting the drill press 3 MAINTENANCE SPEED CHANGES Never change speeds or do maintenance with the machine connected to power 4 EXPERIENCING DIFFICULTIES f at any time you are experiencing difficulties performing the intended operation stop using the machine Contact our Technical Support at 570 546 9663 CAUTION No list of safety guidelines can be complete Every shop environment is different Always consider safety first as it applies to your individual working conditions Use this and other machinery with caution and respect Failure to do so could result in serious per sonal injury damage to equipment or poor work results G9969 Radial Drill Press SECTION 2 CIRCUIT REQUIREMENTS 110 220V Operation AWARNING Serious personal injury could occur if you connect the machine to the power source before you have completed the set up cess DO NOT connect the machine to the power source until instructed to do so AWARNING ALWAYS remove light bulb if converting to 220 If the light socket is used while operating at 220 the light bulb WILL EXPLODE poten tially causing serious personal injury
43. t Grizzly catalog under the model num bers shown below 396 Gun Treatment H3788 SLIPIT Compound Gel 335562 Boeshield 9 H7373 Lubrication Since all bearings are shielded and permanently lubricated simply leave them alone until they need to be replaced DO NOT lubricate them Keep quill spindle column and table top well lubricated to prevent rust V Belts Inspect regularly for tension and wear Check pulleys to ensure that they are properly aligned See Changing Speeds on Page 23 for more information about removing installing belts if you need help replacing the belts 39969 Radial Drill Press SECTION 7 SERVICE About Service Review the troubleshooting and procedures in this section to fix your machine if a problem develops If you need replacement parts or you are unsure of your repair skills then feel free to call our Technical Support at 570 546 9663 Motor amp Electrical Machine does not start or a breaker trips Machine stalls or is underpow ered Troubleshooting E o Motor connection is wired incorrectly Power supply is faulty or is switched OFF Safety switch key is at fault ON OFF switch at fault Cable or wiring is open or has high resistance Motor is at fault Incorrect spindle speed or feed rate Machine is undersized for the task Bit or cutter is too
44. the cap and tighten the cap screw 5 Install the lock handles as shown in Figure 9 p O a Handles Figure 9 Headstock bracket lock handles 6 Screw the crank handle into the crank handle arm 7 Loosen the set screw located in the crank handle arm and slide the crank handle arm onto the crank shaft Tighten the set screw 16 Headstock Components and Hardware Needed Qty Base Column Bracket Assembly 1 RER EEE 1 To install the headstock 1 With the help of an assistant lift the head stock and slide it onto the bracket column as shown in Figure 10 Figure 10 Mounting the headstock 2 Align the headstock with the base and tighten the two set screws shown in Figure 11 aa AImLTEMTUN ETT Figure 11 Headstock set screws 39969 Radial Drill Press Downfeed 5 4 Components and Hardware Qty Downfeed Handles 3 1 Phillips Head Screw 520 X 1 1 The downfeed handles must be installed to ate the drill press To install the downfeed handles 1 Thread the downfeed handles into the pinion hub as shown in Figure 12 Belt Cover Light 110V Components and Hardware Needed Qty 60W Light Bulb not in
45. ting Because the assembled G9969 drill press is extremely heavy and difficult to move we recommend mounting the base to the floor before the drill press is assembled Take note of the drill press working clearances on this page when determining a location for your drill press Because floor materials may vary floor mount ing hardware is not included Generally you can either bolt your machine to the floor or mount it on machine mounts Both options are described below and the recommended hardware for each option is shown on Page 15 Whichever option you choose it is necessary to level your machine with a precision level Bolting to Concrete Floors Lag shield anchors with lag bolts and anchor studs are two popular methods for anchoring an object to a concrete floor We suggest you research the many options and methods for mounting your machine and choose the best that fits your specific application NOTICE Anchor studs are stronger and more per manent alternatives to lag shield anchors however they will stick out of the floor which may cause a tripping hazard if you decide to move your machine Using Machine Mounts Using machine mounts gives the advantage of fast leveling and vibration reduction The large size of the foot pads distributes the weight of the machine to reduce strain on the floor G9969 Radial Drill Press Shield Anchor fente Bolt RU Typical Ancho
46. und wire and plug pin e A qualified electrician MUST size cords over 50 feet long to prevent motor damage G9969 Radial Drill Press SECTION 3 SET UP Set Up Safety AWARNING This machine presents serious injury hazards to untrained users Read through this entire al to become familiar with the controls and tions before starting the machine AWARNING Wear safety glasses dur ing the entire set up pro cess AWARNING The Model G9969 is a heavy machine DO NOT over exert yourself while unpacking or moving your machine get assis tance G9969 Radial Drill Press ltems Needed for Set Up The following items are needed to complete the set up process but are not included with your machine Description Qty e Safety Glasses for each person 1 Assistants for Lifting Help As required 1 e Phillips Head Screwdriver 2 1 e Rubber Mallet 1 Unpacking The Model G9969 was carefully packed when it left our warehouse If you discover the machine is damaged after you have signed for delivery please immediately call Customer Service at 570 546 9663 for advice Save the containers and all packing materials for possible inspection by the carrier or its agent Otherwise filing a freight claim can be difficult When you are completely satisfied with the con dition of your shipm
47. y 5 Remove the chuck key from the chuck To remove drill bit 1 UNPLUG THE DRILL PRESS 2 While wearing heavy leather gloves hold the drill bit in one hand and by using the chuck key loosen the chuck with the other hand 3 Once the drill chuck is loose enough remove the drill bit from the chuck 4 Remove the chuck key from the chuck Arbor Removal The arbor can be removed to install other Morse taper tooling in the spindle A drift key is included to help remove the arbor or other tooling from the spindle Usually once the chuck and arbor have been properly mounted together they are considered semi permanent connections If you would like to install a different chuck we recommend obtaining a new arbor for that chuck To remove the drill chuck and arbor 1 UNPLUG THE DRILL PRESS 2 Rotate the downfeed handles until the drift key slot is exposed in the side of the quill 3 Tighten the return height nut shown on Page 25 up against the depth stop bracket This will prevent the quill from retracting when you release the downfeed handles G9969 Radial Drill Press Rotate the spindle until the inner drift key slot is aligned with the outer slot as shown in Figure 18 You will see through the spindle when the slot is properly aligned HU Both Slots Aligned 3 L 7 gt gt A E ied
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