User manual - Whaley Food Service
Contents
1. Technical data 10 3 Connections Voltage Current Frequency See the identification plate Fig 1 1 Maximum voltage tolerance 1096 tot 10 Maximum permissible pressure 1 bar Composition No explosive like oxygen corrosive caustic and or contaminated gasses Connection Hose pillar 8 mm Maximum permissible pressure 1 bar Composition Clean dry compressed air Connection Hose pillar 8 mm 10 4 General data VM 032 lt 0 C VM 068 5 12 C VM 100 12 30 C VS 100 of VE 101 30 40 Ambient temperature 5 tot 30 C Transport temperature 25 tot 55 Positioning inside level free of walls etc gt gt e Voltage data was not included this summary because these are dependent on the electricity supply of the country that the machine is intended for The voltage data are given on the machine identification plate Fig 1 1 e The useful space in the vacuum chamber depends on the number of sealbeams and their positioning Each sealbeam lessens the useful space by about 50 mm e Sizes and weights are for the standard model machines 96 06 5 1505 IM en 05 03 43 11 CE DECLARATION CE DECLARATION OF CONFORMANCE according to annex IIA of the machine guideline We HFE Vacuum Systems B V Het Sterrenbeeld 36 5215 ML s Hertogenbosch The Netherlands declar2. The lid has opened before the packing cycle is finished Too much gas entered the vacuum chamber Close the gas tap if the gas keeps flowing Consult your dealer Reduce the gas pressure or consult your dealer Message E03 The sensor is broken or the connection between the sensor and the vacuum chamber is blocked Switch the machine to time control to be able to continue working 8 5 2 3 Consult your dealer Message E04 The sensor is broken Switch the machine to time control to be able to continue working S 5 2 3 Consult your dealer 96 06 5 1505 IM en 05 03 39 Technical data 10 TECHNICAL DATA 10 1 Machines in the stainless series 10 1 1 Machines with a transparent cover Table top and Mobile Height mm 475 480 425 1000 1000 1030 Width mm 465 535 975 555 660 770 Depth mm 560 580 520 580 680 730 Weight kg 64 75 100 91 133 184 Height mm 670 670 630 1250 1280 1250 Width mm 670 710 1155 715 880 960 Depth mm 560 660 685 740 870 955 Weight kg 73 89 130 121 175 224 Height mm 140 170 100 170 175 185 Width mm 360 460 900 460 555 665 Depth mm 385 420 360 420 455 555 1 x sealbeam on the long 330 430 860 430 520 630 side L mm 2 x sealbeam on the long z E 2 430 side LL mm 2 x sealbeam on the short 2 2 330 2
3. oil hours tenth of operation 490 STE SB 420 counter hours 900 hours 530 STE 590 STE 580 STE 880 STE 700 STE 900 STE 950 STE 1000 STE SB 520 SB 820 SB 620 3 Sensor or SF 0 the control works 1 time control time controlled 1 the operation works sensor operated 4 Multi cycle rC The number of 0 off actions multi cycle actions 96 06 5 1505 IM en 05 03 21 Control panel 5 Software U The version number version After pressing or key the release number is indicated 6 Dipswitch dii A code representing the dipswitch setting the electronic adjustment adjustment of the machine 7 Serial number of n The dash reproduces the first digit of the serial number the operation The complete number is readable step by step by pushing the up key Alternatively a little point is put on and off 22 96 06 5 1505 IM en 05 03 Control panel 6 CONTROL PANEL SB SERIES 6 1 Control panel A B CD Fig 6 1 Control panel SB series Table 5 Control panel SB series A Vacuum gauge e For indicating the reached vacuum B Stop key e Stopping of the current action The control starts the following action e Stopping the programming of a program or a special function The changed values are not stored C Progr save key e Programming the chosen program e Storing the changed program values or special functions D Symbols e The sym
4. dry compressed air If no compressed air is available the gas from the gas option can also be used This does increase the gas consumption Never connect the compressed air to the gas connection The pressure at the seal connection may not be over 1 bar Use a suitable hose that fits the gas connection well and secure it with a hose clamp Use only clean dry compressed air If no compressed air is available the gas from the gas option can also be used This does increase the gas consumption A connection for gas can also be fitted on the machine Never connect the compressed air to this connection The pressure at the seal connection may not be over 1 bar 16 96 06 5 1505 IM en 05 03 Control panel 5 CONTROL PANEL STE SERIES 5 1 Control panel T Fig 5 1 Control panel Table 1 Control panel STE series A Main e To switch the machine on and off swich e Emergency stop B Stop key e Resetting of the oil counters by pressing the key for 5 seconds e Stopping the packing cycle The control supplies the vacuum chamber with air e Stopping the programming of a program or a special function The changed values are not stored e Programming the chosen program program e Recall the factory setting by pushing in the key for 5 seconds e Storing the changed program values or special functions D Next e Step by step showing of the values of the selec
5. 4 3 Installation 1 Unpack the machine WARNING A e Only transport the machine upright Do not tilt the machine e care no one gets trapped while transporting the machine e Apply the brake when using the machine 2 Level the machine on a flat firm surface WARNING e Never install the machine front of entrances exits or passages that are intended for emergency services e sure that the machine is free on all sides so that proper ventilation is ensured Take care the ventilation and or openings air output are free so that the pump cannot become overheated 3 The vacuum pump must be filled with oil Check the oil level of the machine Fill the pump of the table model with oil S 8 4 2 WARNING e Never start the machine if there is no oil in the pump 4 Connect the machine electrically WARNING A e Check if the voltage and the frequency stated on the identification plate on the rear of the machine see fig 1 D and E agrees with the voltage and the frequency of the electricity supply e Check that the electric current is sufficient for this machine see fig 1 F e Check the direction of rotation of the vacuum pump on a 3 phase machine as follows Switch on the machine Switch off the machine immediately after the pump starts at the main switch Check the rotation direction of the pump while it is runs down An arrow on the motor indicates the correct direction of rotation Switch ove
6. SURE THAT THE VACUUM CHAMBER IS VENTED THE COVER IS OPEN AND THAT THE MACHINE IS TURNED OFF BEFORE CHANGING THE OIL 96 06 5 1505 IM en 05 03 31 Maintenance 8 4 3 8 5 Changing or filling the oil should be done as follows Fig 8 1 Fig 8 2 Fig 8 3 or Fig 8 4 1 Only for double chamber models Remove the side panel from the machine 2 Remove the oil filler plug 3 Pour oil into the pump up to the maximum level mark Use oil in accordance to DIN 51506 lubricating oil group VC see under Technical specifications When in doubt consult your dealer Close the oil filler opening with the oil filler cap Check the oil level after a few packing cycles and top up if necessary Only for double chamber models Fit the side panel to the machine Changing the oil Changing the oil should be done as follows Fig 8 1 Fig 8 2 Fig 8 3 of Fig 8 4 1 Warm up the pump 2 Vent the vacuum chamber the lid is open 3 Switch off the machine and remove the power cable from the socket WARNING THE OPERATING TEMPERATURE OF THE PUMP IS 70 OR MORE USE GLOVES WHEN WORKING ON THE PUMP OR LET THE PUMP COOL DOWN SUFFICIENTLY IF IT IS TOO WARM 4 Drain off the oil by removing the drain plug Note Catch the oil to have it processed according to the locally applicable regulations Refit the drain plug when no more oil comes out of the pump Let the pump run for a maximum of 2 seconds
7. The machine finishes the chosen program during which the appropriate symbol is lit step by step and the current value is indicated on the display As final step the chamber is vented after which the lid opens automatically gt gt Notes e By pressing the step key the next step in the cycle is carried out e By pressing the stop key the packing cycle is stopped and the chamber is vented Venting only stops when the cover is opened e Atthe types 330 STE 430 STE 450 STE 490 STE and SB 420 the pump stops if the cover opens e At the other types the pump stops automatically if the machine is not used for 5 minutes e Close the gas bottles when they are not in use e Do not get frightened by a warm sealbeam The sealbeam can get warm especially when used intensely Use gloves when necessary Shorten the sealing time as much as possible WARNING A e Always use both hands to close the cover e Close the gas supply if gas keeps coming out after the cover is opened Consult the dealer 7 Remove the packed product from the machine The next product can be packed 96 06 5 1505 IM en 05 03 27 Packing 7 2 Moist and fluid products Packing moist and fluid products such as sauces is done in the same way as packing dry products The vacuum however should remain limited so that the water in the product does not start boiling The boiling point is reached sooner when the pressure is low Table 8 Boiling of the produ
8. With this option the vacuum level can be set to over 200 mbar The vacuum level for a machine without the less vacuum option is limited to 200 mbar The 330 STE 430 STE 450 STE and 490 STE are equipped with this option as standard 96 06 5 1505 IM en 05 03 11 The machine 3 2 2 3 2 3 3 2 4 3 2 5 3 2 6 Vacuum plus This option allows extra vacuuming to give the air that is trapped inside the product time to escape from the product When the vac function is activated the machine continues to vacuum for the set vac time after reaching the set vacuum level This option can only be activated with a sensor control Note The 330 STE 430 STE 450 STE and 490 STE machines are standard supplied with this option Gas This option is used when delicate products must be packed Applying certain mixtures of gas can lengthen the storage life of the product A machine with the gas option is also equipped with the less vacuum option Sealing With the help of the following options optimal sealing of the vacuum bag can be achieved for every situation Different sealing seams Single seal Standard seal wire Double seal For extra seal security two equal width sealing wires are mounted on the sealbeam This sealing method is the standard model Cut off seal For simple removal of the bag surplus a thin cutting wire is mounted next to the seal wire The thin cutting wire melts through the bag Seal 1 2 T
9. to high costs for repairs and servicing and it can cause invalidate the guarantee gt gt Notes e Ensure that there is adequate illumination e Ensure that the vacuum chamber is vented the cover is open e Do not carry out service maintenance or repair work to the machine when it states that the dealer or a qualified service technician should carry this out e Always have a recognised Turbovac dealer carry out repair and maintenance work WARNING A ALWAYS SWITCH OFF THE MACHINE AT THE MAIN SWITCH AND OR REMOVE THE POWER PLUG FROM THE SOCKET DURING MAINTENANCE WORK LOCK THE MAIN SWITCH WITH A PADLOCK 8 1 Cleaning Clean the machine regularly and thoroughly preferably every day Attention AN e Do not clean the machine with a high pressure cleaner Water jets may penetrate and damage the electronics Use a moist cloth to clean the machine e Treat the cover rubber with talcum powder if it sticks to the vacuum chamber Never clean the transparent cover with a synthetic cleaner This may weaken the cover e Use small amounts of water e Do not spill any water into the vacuum chamber suction opening see fig 3 1 3 3 3 5 or 3 7 e Do not spill any water into the vacuum pump outlet opening see fig 3 4 3 6 or 3 8 8 2 Cover rubber The cover rubber must not show any signs of damage because then the vacuum chamber will not close properly and it will leak having an adverse effect on the quality of the packing Check
10. when it is indicated that the dealer should carry this out e Always have a recognised Turbovac dealer carry out the repair and maintenance work WARNING A e Always switch of the machine at the main switch and or remove the power plug from the socket during maintenance work e Lock the main switch with a padlock 96 06 5 1505 IM en 05 03 37 lt Faults and messages Table 9 Faults Machine is not The plug is not in the socket Put the plug into the socket working Earth leaking protection in the electric Check the electric cabinet cabinet has tripped A fuse s in the electric cabinet is Check the electric cabinet defective A fuse s in the machine is defective Consult your dealer The motor protection of the machine is Consult your dealer switched off The vacuum The oil is too thick or contaminated Replace the oil with new oil see under pump does not Changing oil to The pomp runs on two phases Check the power supply Consult your dealer if the power supply is good The vacuum in the packing is insufficient The level set for vacuuming is too high Bad quality packing was used Decrease the vacuum level Select a better quality The product damages the bag Take a new bag and set a higher value for soft air The machine gasses up Switch off the gas function There is insufficient room between the sealbeam and the counter beam Check the
11. 250 250 Capacity 60 Hz m h 76 120 120 190 300 300 Final pressure mbar 0 5 0 5 0 5 0 5 0 5 0 5 Oil quantity I 2 2 2 5 6 5 6 5 Weight vacuum pump 52 70 70 140 190 190 kg Noise 50 Hz dB A 65 67 67 70 72 72 Noise 60 Hz 69 71 71 72 74 74 96 06 5 1505 IM en 05 03 41 lt Technical data 10 2 Machines in the aluminium series Height mm 475 1035 1040 1040 Width mm 520 700 900 1340 Depth mm 560 710 780 740 Weight kg 61 135 175 230 Height mm 680 1310 1310 1210 Width mm 660 870 1140 1540 Depth mm 760 880 1000 900 Weight kg 74 177 225 285 Height mm 170 170 200 170 Width mm 420 610 810 610 Depth mm 420 510 560 510 side and 1 x seal beam on the long side KL mm 1 x seal beam on the long 410 800 side L mm 1 x seal beam on the short 550 side K mm 2 x seal beam on the long 2x 800 2x 600 side LL mm 650 2 x seal beam on the short 2x 500 2x 550 side KK mm 1 x seal beam on the short 500 740 Capacity 50 Hz m h 16 40 63 40 Capacity 60 Hz m h 19 48 76 48 Final pressure mbar 2 0 5 0 5 0 5 Oil quantity I 0 3 1 2 1 Weight vacuum pump kg 18 38 52 38 Noise 50 Hz dB A 60 64 65 64 Noise 60 Hz dB A 64 67 69 67 42 96 06 5 1505 IM en 05 03
12. 430 2 520 side KK mm Capacity 50 Hz m h 16 21 21 21 40 63 Capacity 60 Hz m h 19 24 24 24 48 76 Final pressure mbar 2 2 2 2 0 5 0 5 Oil quantity I 0 3 0 5 0 5 0 5 1 2 Weight vacuum pump kg 18 19 19 19 38 52 Noise 50 Hz dB A 60 62 62 62 64 65 Noise 60 Hz dB A 64 62 62 62 67 69 40 96 06 5 1505 IM en 05 03 Technical data 10 1 2 Machines with a metal cover Heavy duty Height mm 1135 1145 1150 1150 1265 1225 Width mm 725 935 1570 1570 2020 2020 Depth mm 810 850 870 1210 960 1210 Weight kg 195 262 420 550 675 755 Height mm 1335 1375 1330 1330 1330 1330 Width mm 950 1180 1780 1780 2240 2240 Depth mm 955 1035 1040 1300 1100 1440 Weight kg 244 322 515 695 835 935 Height mm 190 210 190 190 255 220 Width mm 640 850 760 760 1000 1000 Depth mm 560 610 660 920 760 1010 1 x sealbeam on the 630 810 long side L mm 1 x sealbeam on the 520 570 short side K mm 2x sealbeam on the 2x 810 2x 620 2x 620 2x 820 2x 820 long side LL mm 720 720 950 950 2 x sealbeam on the 2x 520 2x 570 short side KK mm 1 x sealbeam on the 505 810 short side and 1 x sealbeam on the long side KL mm Capacity 50 Hz m h 63 100 100 160
13. ARNING THE SAFETY WORKS CORRECTLY WHEN THE MACHINE APPLIES A VACUUM WHEN THE COVER IS ALMOST CLOSED THIS SAFETY MUST BE CHECKED FOR CORRECT OPERATION REGULARLY AND WHEN NECESSARY IT MUST BE REPAIRED IMMEDIATELY Short circuit and overload safety The machine is equipped with safety measures that prevent components becoming overheated by overloading or short circuiting Notes The overload safety circuits on the seal transformers are self resetting which means that the safety resets itself when the transformer has cooled down sufficiently Operate the machine at a slower speed or decrease the sealing time if the overload safety is trips regularly Obviously tripping the overload safety shortens the lifetime of the transformer On some machines extra sealing power see chapter 1 can be installed Consult your dealer The short circuit safety on the seal transformer is not self resetting which means that the transformer must be replaced when this safety is tripped Consult your dealer for this Pump fan guards The vacuum pump is fitted with guards that prevent you touching the fan while it is running Safety measures All safety measures must be mounted correctly and may only be removed for maintenance and repair work by suitably trained and authorised service technicians The machine may never be used if the safety measures are not complete or not present or when they are or have been disabled Safety measures m
14. Art no 96 06 5 1505 05 03 http www turbovac nl e mail info turbovac nl User manual STE Series SB Series Manufactured by vacuum systems Het Sterrenbeeld 36 5215 ML s Hertogenbosch The Netherlands P O Box 2261 5202 CG s Hertogenbosch The Netherlands tel 31 0 73 6271271 fax 31 0 73 6271200 http www hfe nl e mail info hfe n 2003 Vacuum Systems BV All rights reserved No part of this document may be reproduced and or published by means of printing photocopy microfilm or any other method without the prior written permission of the manufacturer This also applies for the accompanying illustrations and or diagrams and schematics The information in this document is based on the general data associated with the construction material qualities and working methods known at the moment of publication so that we reserve the right to make changes without giving prior notice This document is applicable to the indicated models of the Turbovac packing machine in the version supplied The manufacturer therefore does accept any liability for any form of damage or injury resulting from deviating from the specifications of these machines as supplied to you All possible care was taken when creating this document but the manufacturer accepts no liability for mistakes or any consequences thereof TAKE THE TIME TO READ THIS DOCUMENT THOROUGHLY TO ACQUAINT YOURSELF WITH THE CORRECT AND APPROP
15. N ANS METTE 17 5 1 1 M ATAA 18 5 1 2 Factory Setlings vi ceterae ce lei Hd paese cen Hd e dee edd 18 5 2 Programming of the STE series control 19 5 2 1 Programming with an open eene nnne nennen 19 5 2 2 Programming with a closed cover esee 20 5 2 3 m 21 6 Control panel 23 6 1 Control pu ole 23 6 1 1 ug tee 24 6 1 2 Factory setlings ra bei rang eros eu d e ran ead Pus eee 24 6 2 Programming of the 25 6 2 1 Programming with an open essent 25 T 26 26 7 2 Moist and fluid products csccccccicscccscccscccstecscscatscsuacttssasscssesncectcecssacadssadsssesens 28 96 06 5 1505 IM en 05 03 3 I Preface 8 Maintenance RII SUE eo NES ENS 29 SEE M Duo e nnt 29 SE 09 1 ig 0 2 pr 29 8 2 1 Machines with a transparent 29 8 2 2 Machines with a stainless COVED senes 30 8 3 Power cable c 30 84 The vacuum p
16. Now drain the oil again Remove the oil filler plug Fill the pump with the right oil S 8 4 2 Refit the oil filler plug Reset the Oil message the display Press the stop key for 5 sec The machine restarts again gt gt Notes e When packing moist products the initial positions for the oil change indicator have to be reduced by half For the standard settings Table 3 e If the oil is heavily contaminated and or contains too much moist it is necessary to reduce the initial positions of the oil change indicator S 5 2 3 dampers and springs The machines with a transparent cover are supplied with gas springs to open the cover after the vacuum chamber has been vented The machines with the metal cover are supplied with oil dampers and springs to open the cover after the vacuum chamber has been vented Have the gas springs or the springs and oil dampers check every 5 years by the dealer Let replace them when necessary Renew the gas springs if the cover will not open properly 32 96 06 5 1505 IM en 05 03 Maintenance Have the spring tension adjusted or replaced and or have the oil dampers replaced when the cover no longer opens properly 8 6 Sealbeams and counter beams The seal beams and counter beams must be in good condition for good sealing of the packing e Clean the seal and counter beams every day with a dry cloth e Checkthe condition of the teflon tape
17. RIATE USE OF THE TURBOVAC VACUUM PACKING MACHINES 2003 05 2 96 06 5 1505 IM en 05 03 CONTENTS 1 5 2 Safety instructions and danger warnings 7 3 The m chine meet cce 11 MEE o cu c 11 3 1 1 Sensor CoNToOl m 11 3 1 2 Tite control e ree b EEA 11 32 126 P 11 3 2 1 Less vacuus er ER ond aes etui idera 11 3 2 2 Vacuum plus ennt nnns nennt rnnt inen nennen 12 3 2 3 Cr or 12 3 2 4 ELI IINE e 12 3 2 5 LA LM DIL EE 12 3 2 6 MIE CY DEDE 12 4 5 aoc cosa edd dac t 13 4 4 Machines with a transparent cover 13 4 2 Machines with a metal nennen nnn nnn 14 15 4 4 Connecting the NS acacia dec tu e EE cas RE ee 16 4 5 Connecting the 16 5 Control panel nnne 17 zn MEME CONTE O
18. and the sealing wires every day Replace the tape if it is damaged Replace the sealing wire if there are any kinks in it S 8 6 1 or S 8 6 3 e Checkthe condition of the silicon rubber in the counter beam every day Replace the rubber if it is burnt in S 8 6 6 Dependable of the type of the machine there are three versions of the seal beam Machines with a single seal beam Machines with a stainless steel seal beam Machines with an aluminium seal beam 8 6 1 X Replacing seal wire and teflon tape single seal beam Removing old wires Fig 8 5 1 Pull the seal beam up from the pins by hand 2 Remove the teflon lining A that is stuck to the beam Fig 8 5 3 Remove the screws F at both end of the seal beam This loosens the sealing wires B 4 Clean the seal beam thoroughly gt gt Notes e Check the condition of the tightening springs D at the ends of the seal beam Replace them if necessary e Using the seal beam without the spring D could lead to breaking the seal wires Fig 8 5 Replace wire 96 06 5 1505 IM en 05 03 33 Maintenance 8 6 2 Replacing the seal wire s and the teflon tape stainless seal beam Removing old wires Fig 8 6 12 Pull the seal beam up from the pins by hand 13 Remove the teflon lining that is stuck to the beam Fig 8 9 14 Remove the mounting plates C at both the ends of the seal beam by unscrewing the screws This loose
19. ars Table 4 Adjust the setting with the and keys up and down keys Push the step key to adjust the following special function In this way all special functions can be adjusted step by step Next to it the belonging information can be read In the table below all steps are showed gt Notes The adjustments been in force for all programs By step 5 6 and 7 the and keys have no function Table 4 The multi cycle adjustment only can be adjusted as this function is built in At a multi cycle a number of vacuum and gas actions are executed after each other before the bag is sealed A multi cycle starts always with the vac action This means that the vac action is the last if an odd figure is imported At an even number the gas action is the last action If the value 0 1 or 2 is adjusted the function is switched off or has no influence on operating the machine Push the progr save key to store the modifications gt Note By pushing the stop key the programming of the special functions is left without storing the modifications Table 4 Special functions 1 Start position C Start position in 2000 cycles 330 STE 430 STE 450 STE oil cycle hundreds of cycles 490 STE SB 420 counter 9000 cycles 530 STE 590 STE 580 STE 880 STE 700 STE 900 STE 950 STE 1000 STE SB 520 SB 820 SB 620 2 Start position h Start position in 450 hours 330 STE 430 STE 450 STE
20. ay never be bridged 8 96 06 5 1505 IM en 05 03 Safety instructions Use Inspect the machine before use and check it for damage Switch the machine off at the main switch if it is not used for a long time Never use sharp objects to operate the keys Do not allow unauthorised persons into the working environment Always ensure there is adequate ventilation especially in confined places Wear clothing that is suitable for the work Loose clothing or jewellery can get between the Cover and the vacuum chamber Never use the machine in an environment in which there is an explosion risk Replace the supply cable if it is damaged Make sure that the supply cable cannot be damaged by trapping this cable Hygiene Cleaning the machine is of the utmost importance when food products are wrapped Clean the machine regularly and thoroughly preferably every day 8 8 1 Work hygienically and prevent direct contact between the product and the machine as much as possible Keep the operating controls free of dirt and grease Lock the Cover if the machine will not be used for an extended period This protects the vacuum chamber from dust and dirt Service maintenance and repairs A clear distinction is made in this manual between the service maintenance and repair work that can be carried out by the user and that which is reserved for trained and qualified service technicians only Make sure there is adequate lighting Always switch
21. bols that will carry out the chosen program e During packing the LED of the operative function will light up E LED s e The LED of the operating function is illuminated during packing or programming F Display e The display will show the chosen program number e During packing the display shows the actual values of the function that is being executed e The display shows the program value or special function that will be programmed The display shows off if the option concerned is off G H Up down key e Choosing another program number e Increasing or decreasing of the program value or special function Main switch e Switching on and of off the machine e Emergency stop 96 06 5 1505 IM en 05 03 23 qu Control panel 6 1 1 6 1 2 Symbols Each symbol Table 6 at the control panel represents a function or an option The meaning of each symbol is as follows Table 6 Symbols 1 vv Cor Lys Vacuming Gassing Seal1 Soft Air Seal2 Airing Factory settings The factory operating settings are shown in the following table Table 7 By programming the operation these values can be changed Table 7 Factory settings 1 30 off 2 0 off off 2 30 off 2 0 off 5 3 30 5 2 0 off off 4 30 5 2 0 off 5 5 30 off 2 0 off off 6 30 off 2 0 off off 7 30 off 2 0 off
22. ct should be avoided as much as possible because The product dries out when the machine does not stop vacuuming The storage life of the products does not increase any further the fluid has driven out the oxygen in the chamber The inside of the pump can start rusting the pump pumps moist air The chamber gets dirty the water in the product can start splashing IEY Notes e The right values can be programmed most easily with Program with closed cover e When packing moist and fluid products the oil in the pump must be replaced more often 8 8 4 3 and the pump must be warmed up more often S 8 4 1 e When the message to U is displayed while packing the products the pressure has not changed for 3 seconds This usually indicates that a lot of fluid is evaporating from the product By increasing the vacuum level a little the message will not appear again e By switching on the vac plus option one can if desired vacuum longer Table 8 Boiling point of water at various pressures 1000 800 600 400 200 100 50 20 10 5 2 00 20 40 60 80 90 95 98 99 100 94 86 76 60 45 33 18 7 2 13 28 96 06 5 1505 IM en 05 03 Maintenance 8 MAINTENANCE Regular maintenance prevents malfunctions and prolongs the life of the machine This can also achieve an optimal level of hygiene Attention A Observe the given maintenance intervals Overdue maintenance can lead
23. d for vacuum packaging food products for 8 hours a day 5 days a week Any other or extended use is not according to the purpose The manufacturer accepts no liability for damage or injury resulting from this Use the machine only in a technically perfect condition in accordance with the purpose described above Technical specifications The specifications stated in this manual may not be changed Modifications Modification of parts of the machine is not permitted 1 The Use in accordance with purpose as established in EN 292 1 is the use for which the technical product is suitable according to the statement by the manufacturer including his directions in the sales brochure When in doubt it is the use that appears to be the most usual from the construction model and function of the product Use in accordance with the purpose means observing the instructions in the users manual 96 06 5 1505 IM en 05 03 7 Safety instructions Safety precautions The machine is fitted as standard with the following safety precautions e Main switch e Cover switch e Short circuit and overload safety e Pump fan guards Main switch With the main switch Fig 2 1 the machine can be made voltage free The main switch can also be used as an emergency stop Cover switch The Cover switch prevents the sealbeam s getting hot Fig 2 1 Main switch as a result of a malfunction or defect when the Cover is mm open W
24. e totally on our own responsibility that the products Turbovac Vacuum packing machines 330 STE 430 STE 450 STE 490 STE 530 STE and 590 STE 580 STE 880 STE 700 STE 900 STE 950 STE and 1000 STE SB 420 SB 520 SB 820 and SB 620 to which this declaration refers comply with the following standards e EN 60204 1 1997 e 60335 1 1994 e EN 55014 EN 60555 2 and EN 60555 3 e EN 550142 carried out using the values of the EN 50082 2 according to the determinations of e the machine guideline 89 392 EEG amended by the guidelines 91 368 EEG 93 44 EEG 93 68 EEG e the low voltage guideline 73 23 EEC amended by the guideline 93 68 EEG e the EMC guideline 89 336 EEC amended by the guidelines 92 31 EEG 93 68 EEG A van der Velden Managing Director h The Netherlands s Hertogenbosch may 2003
25. h the up and down keys The symbol lights now one by one 8 8 4 1 3 Putthe product in a vacuum bag Fig 7 1 gt gt Notes e The bag should not be filled for more than three quarters e Keep the closing side of the bag properly clean 4 Remove or position one or more inlay plates to adjust the height of the product correctly Fig 7 1 A 5 Putthe vacuum bag Fig 7 1 B with the product in it in the vacuum chamber Fig 7 1 Packing 26 96 06 5 1505 IM en 05 03 Packing I gt gt Notes e Position the opening of the bag without folds on the sealbeam Fig 7 1 C Make sure that the opening of the bag does not stick out the vacuum chamber e With a machine with gas option the opening of the bag must be pushed properly over the gas outlets Fig 7 1 D e Be hygienic avoid immediate contact between the machine and the products 6 Close the cover The vac symbol lit The pump starts to vacuum the chamber gt gt Note At the types 530 STE 590 STE 580 STE 880 STE 700 STE 900 STE 950 STE 1000 STE SB 520 SB 820 and the SB 620 If the vacuum pump is not running the pump starts automatically by closing the cover WARNING A e Always use both hands to close the cover e The machine starts to vacuum when the lid is almost closed If this is not the case have the dealer or qualified service technician repair this Stop working
26. he sealbeam is equipped with a sealing and a cutting wire just like the cut off beam In this model the time for sealing the seal1 time can be set independently of the cutting time the seal2 time This option is used when the sealing and cutting times cannot be the same such as with shrinking bags Extra seal pressure With this option the seal pressure can be increased with compressed air maximum 1 bar The extra pressure makes sure that the sealbeam is pushed harder against the counter beam during sealing This option should especially be fitted when the sealbeam is melting badly and a longer sealing time gives insufficient improvement This situation can occur especially when using the gas option The higher the gas pressure set the more useful the extra seal pressure is Every machine but 530 STE AND 590 STE with gas setting over 500 mbar prefers extra seal pressure Soft air This option can be used when delicate products or products with hard protrusions must be packed The vacuum chamber is then vented slowly so that the bag has the time to shape itself softly around the product A machine with the soft air option is also fitted with the less vacuum option Multi cycle With this option the packing can be made even more fee of oxygen The machine vacuums and gasses more times in a row The oxygen free gas flushes out the residual air from the vacuum chamber so that there is less oxygen left in the packing A machine with the mu
27. kly when dry products are packed Note Preferably warm up the pump after packing 4 Check the oil level every day Fill with oil when the oil level is too low S 8 4 2 5 Replenish the oil every six months or after the oil message appears on the display see under Changing the oil The oil message is displayed while the machine is starting up Pressing the stop key for 5 seconds can reset this message after the oil has been changed Warming up the pump STE series Switch on the machine using the switch 2 Select the warm up position with the up and down key The display shows the programs 1 to 9 By turning further the indication on the display disappears and the symbols start lighting one by one like a running light The machine is now in the warm up position 3 The display shows the remaining warm up time in minutes 4 When the warm up time has passed the machine stops automatically The packing can continue For this the correct program must be selected again gt gt Note When the stop key is pressed the warm up stops 30 96 06 5 1505 IM en 05 03 Maintenance i 8 4 2 Filling with oil OlC IO aN B NIA E OW Jeo Fig 8 3 Filling with oil Fig 8 4 Filling with oil See Fig 8 1 Fig 8 2 Fig 8 3 of Fig 8 4 A Oil filler plug B Oilgauge C Oil drain plug WARNING MAKE
28. le top and Mobile 40 10 1 2 Machines with metal cover Heavy 41 10 2 Machines in the aluminium 42 10 3 CoNNECtIONS S X 43 QUE MECOO CIE cR M 43 11 CE D laratio e 44 4 96 06 5 1505 IM en 05 03 Preface 1 GENERAL Use of the manual This manual is intended as a reference for users and technicians who can install use and maintain the machine s stated on the front of this document in a safe way Pictograms and symbols at the machine At the machine the following pictograms and symbols are attached to the machine MAX 1 BAR SEAL SEAL WARNING First consult the documentation with regard to Connecting the gas CONNECTING THE SEAL PRESSURE Danger of electrical shock Before opening First remove the plug from the wall socket Only qualified personnel are allowed to open the unit Connection for extra sealing pressure Connection for gas Pictograms and symbols at the machine In this manual the following pictograms and symbols are used Fig 4 2 Fig 4 4 Fig 4 6 of Fig 4 7 6 i A Suggestions and advice to make carrying out the particular tasks or actions easier Warning Procedures that can result in damage to the machine the surroundings a
29. level starts to illuminate 2 Close the cover WARNING ALWAYS USE TWO HANDS TO SHUT THE COVER The pump starts vacuuming the chamber The vac symbol is illuminating 4 The display shows the actual value Push the step key as the required value is reached The next step in the packing cycle is executed The value is remembered At this way also the gas and soft air values can be programmed 6 As the last step the chamber is aired and the cover opens The values are stored and the operation returns to stand by Notes The seal1 and seal2 value cannot be programmed at this way The value s as those in the memory are executed The gas and soft air value only can be programmed if these options are switched on By pushing the stop key the programming is stopped without storing the modifications If the step key is not pushed and the maximum is reached the operation starts the next function If the step key is not a single time pressed during the cycle the program values are not changed after the cycle is finished 20 96 06 5 1505 IM en 05 03 Control panel m 5 2 3 Special functions The control has a number of special functions Moreover information can be read through what the dealer can support you better at possible problems Switches on the machine with the main switch Fig 5 1 A The control starts up Push the options on off key 5 seconds At the display the first function with its setting appe
30. lights and the value is indicated on the display 6 Press the prog key to store the latest changes The control returns to stand by gt gt Notes The control returns to the stand by position without the changes being saved by pressing the stop key 96 06 5 1505 IM en 05 03 25 ee Packing T PACKING With this machine products of various natures can be packed In general they can be divided into e Dry products e Moist or fluid products WARNING CHECK THE TRANPARENT COVER DAMAGES OR CRACKS BEFORE STARTING PACKAGING REPLACE A DAMAGED COVER IMMEDIATELY 7 1 Dry products 1 Switches on the machine at the main switch Fig 5 1 A The control starts up You can now see at a glance how the product is being packed The display indicates the program number The symbols of the functions that the program is carrying out during packing are illuminated The mbar LED lights for sensor controlled operation and the sec LED lights for time controlled operation gt gt Notes e During the start 3 points on the display lights up e After the operation is started the last used program is loaded e When the cover is closed the vacuum chamber is vented until the cover opens During venting the venting symbol lights and horizontal beams on the display flashes 2 Select the required program number with the up and down keys Fig 5 1 F Note It is also possible to select the warming up position wit
31. lti cycle option is also fitted with the gas option and the less vacuum option 12 96 06 5 1505 IM en 05 03 Installation 4 INSTALLATION 4 1 Machines with a transparent cover A B C D E L M N Fig 4 1 Table model Fig 4 2 Table model connector side OQ ILT GC A L M N F Fig 4 3 Single chamber model movable Fig 4 4 Single chamber model connector side Ventilation opening Identification plate Suction opening Connection for extra seal pressure Power cable Wheel with brake A Control panel Silicon gasket B Gas pipes J Transparent cover C Cover lock K Preassure beam D Sealbeam L Stickers E Filling plates M Gas connection F N G H P 96 06 5 1505 IM en 05 03 13 Installation 4 2 Machines with a metal cover L M N F Fig 4 7 Double chamber model with connectors Fig 4 8 Double chamber model A Control panel Silicon gasket B Gas pipes J Metal cover C Cover lock K Preassure beam not for double chamber machines D Sealbeam L Stickers E Filling plates M Gas connection F Ventilation opening N Connection for extra seal pressure G Identification plate Power cable H Suction opening P Wheel with brake 14 96 06 5 1505 IM en 05 03 Installation
32. lue or special function that is programmed The display shows off when the particular option is turned off Symbols Each hidden symbol Table 2 at the control panel represents a function or an option The meaning of each symbol is as follows Table 2 Hidden symbols The factory operating settings are shown in the following table By programming the operation these values can be changed The factory settings can always be recalled 8 5 2 1 The programmed values are then erased Table 3 Factory settings 1 10 5 off 2 0 off off 30 off 2 0 off off 2 10 off off 2 0 off off 30 off 2 0 off off 3 10 off 200 2 0 off off 30 5 2 0 off off 4 10 off off 2 0 2 5 off 30 off 2 0 2 5 off 5 10 off off 2 0 off 400 30 off 2 0 off 5 6 10 off 200 2 0 2 5 off 30 5 2 0 2 5 off 7 10 off 200 2 0 off 400 30 5 2 0 off 5 8 10 off off 2 0 2 5 400 30 off 2 0 2 5 5 9 10 off 200 2 0 2 5 400 30 5 2 0 2 5 5 18 96 06 5 1505 IM en 05 03 Control panel 5 2 Programming of the STE series control The factory operating settings can be adapted to your own requirements very simply by programming the control The factory operating settings are copied than The factory settings can always be recalled again gt gt Note When different produc
33. n the sealing system Have the dealer repair the short circuit and replace the transformer 96 06 5 1505 IM en 05 03 Faults and messages Table 10 Messages STE series only Oil message appears at start up The oil counters have reached the set maximum Replace the oil and then reset the oil counters toU message appears during vacuuming the machine does not reach the set vacuum pressure The toG message appears during gassing The moisture in the product evaporates Increase the vacuum value so that the fluid do not start to boil The vacuum chamber is leaking There is not enough oil in the pump Check the cover rubber Replace it if necessary Consult your dealer if the machine keeps leaking Fill up with the correct oil The oil in the pump is contaminated Change the oil The pump oil filter is blocked The gas bottle is still closed Have the dealer replace the oil filter Open the gas bottle tap The gas supply is blocked Check if there is no kink in the hose Check the gas bottle pressure regulator The gas system in the machine is broken or blocked Consult your dealer During soft air the message toS appears The soft air system in the machine is broken or blocked Consult your dealer Message E01 Control output is overloaded Switch off the machine Consult your dealer Message E02
34. nd the environment or physical injury when not carried out carefully DANGER DANGER OF ELECTRICAL SHOCK Attention for the environment Residual substances can contain valuable substances and materials that can be suitable for recycling Waste may also contain substances that are harmful to the environment 96 06 5 1505 IM en 05 03 5 I Preface Illustrations Because of the number of types and models it is impossible for practical reasons to illustrate every variation Nevertheless the illustrations used show the principles of operation of the machine identified on the front of this document Service and technical support For information concerning specific settings maintenance or repair work that is outside the scope of this manual contact the supplier of the machine He is always ready to help you Make sure that you have the following data available e machine type e serial number This data can be found on the identification plate Identification of the machine The identification plate Fig 1 1 contains the following data Ae Type VACUUM SYSTEMS B Serial number EPIS ML Hetogenbosch C e Netherlands C Year of manufacture A te 431 0073 8211200 J C Type Co Year D Number of phases voltage Volt V B Seales i hi oul T F req z ass g E Frequency Hertz Hz P F Current Ampere A G Weight kilog
35. ng made The control has nine programs that can be changed as desired Because of this it is possible to pack various kinds of products perfectly in a simple way Note The factory settings can always be recalled which erases the programs that have been entered by you 5 1 2 en 5 2 Sensor control The machine is equipped with a very accurate sensor control With this sensor the pressure in the vacuum chamber is measured during vacuuming and when appropriate during the gassing and slow venting soft air option The machine carries out the particular function automatically until the set pressure has been reached Because of this the result of that particular function is independent of the air volume in the chamber or of the surrounding pressure which guarantees a constant packing quality Notes e The vacuum pressure is indicated in mbar The factory setting is from 5 mbar to 999 mbar e changeable surrounding pressure has no effect on the measurement for example when using in an area on high mountains Time control The sensor control can be switched off The machine now operates via time control This means that the vacuum gas and soft air functions operate until the set time has elapsed Notes e To change from sensor control to time control see 5 2 3 e The vac seal1 and seal 2 functions are always time controlled Options The Turbovac machines can be equipped with the following options Less vacuum
36. ns the sealing wires B and or the sealing and the cutting wire 15 Clean the seal beam thoroughly gt gt Notes e Check the strips of hard glass fibre A for damage after removing the wires Replace them if they are damaged e Check the condition of the tightening springs D at the ends of the seal beam Replace them if necessary e Using the seal beam without the spring D could lead to breaking the seal wires e Check the mounting plate E for damage Replace is necessary Fig 8 6 Replace wires Machines with a transparent cover 34 96 06 5 1505 IM en 05 03 Maintenance 8 6 3 Removing old wires Fig 8 7 1 2 3 8 6 4 gt Pull the connector wires free from the seal beam contacts Loosen the clamp screw and take the seal beam out of the U profile Remove the teflon lining that is stuck to the beam Remove the mounting plates C at both the ends of the seal beam by unscrewing the screws This loosens the sealing wires B and or the sealing and the cutting wire Clean the seal beam thoroughly Notes e Check the strips of hard glass fibre A for damage after removing the wires Replace them if they are damaged e Check the condition of the tightening springs D at the ends of the seal beam Replace them if necessary e Using the seal beam without the spring D could lead to breaking the sealwires e Check the mounting pla
37. ocal government authority about the possibilities for recycling or environmentally friendly disposal of the material e Most parts of the machine have been manufactured from stainless steel and can be disposed of as scrap metal in the normal way From health and environmental considerations no asbestos has been used e The printed circuit boards and the components mounted on them are electronic waste Deliver old printed circuit boards to specialised companies for environmentally friendly processing Cil Ask the sanitation department of your local government authority where you should take the used oil for an environmentally friendly processing 10 96 06 5 1505 IM en 05 03 The machine 3 3 1 3 1 2 3 2 3 2 1 THE MACHINE Products can be vacuum packed with the Turbovac vacuum packing machine The food products or products that are to be vacuum packed are put in a vacuum bag This is placed in the vacuum chamber of the machine Then the cover is closed and the vacuum pump starts sucking the air out of the chamber When the required vacuum level has been reached the opening of the bag between the sealbeam and the counter beam is pushed together after which the bag gets sealed After that the vacuum chamber ventilates and the cover opens automatically The packed product can now be taken out of the vacuum chamber Operation The machine is equipped with a control system whose software prevents illogical settings bei
38. off 8 30 off 2 0 off off 9 30 off 2 0 off off 24 96 06 5 1505 IM en 05 03 Programming I 6 2 Programming of the SB control The factory operating settings can be adapted to your own requirements very simply by programming the control The factory operating settings are copied than However your dealer can always recall the factory settings again gt gt Note When different products are packed regularly it is useful to program a separate program for each product For instance program 1 can be used for packing meat program 2 for packing sauce program 3 for packing vegetables and so on In order to pack a product one only need to select the correct program You can only program with an open cover 6 2 1 Programming with an open cover 1 Switch the machine on at the main switch The control starts up gt gt Notes After the control has started the last used program is loaded When the lid is closed during the start up procedure the vacuum chamber will be vented first until the cover opens Select the program number which should be reprogrammed with the up and down keys Push the prog key for 5 seconds The vac symbol lights up In the display you will see the vacuum time 4 Adjust the value with the up and down keys 5 Press the prog key to store the changes and to adjust the next value All functions can be set step by step during which the appropriate symbol
39. off the machine at the main switch during maintenance and or repairs and or remove the plug from the socket Observe the maintenance intervals specified Overdue maintenance can lead to high costs for repair and servicing and the right to guarantee can be lost Always use parts materials lubricants and service techniques approved by the manufacturer Never use worn tools and do not leave any tools inside the machine Do not carry out service maintenance or repair work to the machine when it is indicated that the dealer or qualified service technician should carry it out Always have a recognised Turbovac dealer carry out repair and maintenance work Safety measures that have been removed in order to carry out service maintenance or repairs must be refitted immediately after this work and they must be checked for correct operation 96 06 5 1505 IM en 05 03 9 Vacuum machines and the environment Vacuum packing machines and the environment Packaging The packaging that is for the transportation and protection of the machine is mainly made of cardboard and or wood which are suitable for recycling Do not dispose of the packaging as industrial waste but ask the sanitation department of your local government authority where you can hand in the material Machine When you dispose of your machine it can still contain valuable substances and materials Do not dispose of the machine as industrial waste but enquire at your l
40. on lining e Go Stick the new lining onto the seal beam B The teflon lining has an adhesive strip on either side for this purpose gt gt e The teflon lining should not stick to the tightening blocks E 5 Slide the seal beam on the pins in the vacuum chamber only machines with transparent cover Fig 8 9 Fitting a new teflon lining 6 Slide the seal beam into the holder and securely tighten the clamp screws 7 Reconnect the wiring to the seal beam only machines with a metal cover Replacing the counter beam silicon rubber The rubber is clamped in the counter beam Replacement of the rubber is done as follows 1 Pull the rubber out of the counter beam 2 Clean the groove 3 Pusha new rubber evenly into the groove Make sure that it does not stick out at the ends of the counter beam Vacuum hoses and pipes Check the condition of the vacuum hoses and pipes for kinks tears and porosity Replace them if necessary 36 96 06 5 1505 IM en 05 03 Faults and messages 9 FAULTS AND MESSAGES If the machine indicates a fault use the following table to check whether you can solve the problem Note Only the control panel of the STE series can display messages Table 10 WARNING A Make sure there is sufficient illumination e sure that the vacuum chamber is vented the cover is open e Donotcarry out service maintenance or repair work on the machine
41. option on or off When the option is turned off the display shows off When the option is switched the value can be changed with the up and down key 7 Press the progr save key to save the changes The control returns to stand by 96 06 5 1505 IM en 05 03 19 Control panel 5 2 2 gt gt Notes e The control returns to the stand by position without the changes being saved by pressing the stop key e The vacuum value cannot be set to more than 200 mbar on a machine without the less vacuum option e The vacuum and gas value cannot be set to more than 500 mbar at the machines type 330 STE 430 STE 450 STE and 490 STE without extra seal pressure option The vacuum and gas value cannot be set to more than 800 mbar on any machine The gas value cannot be set below the vacuum level The soft air value cannot be set to more than 999 mbar The soft air value cannot be set below the gas value or the vacuum level Programming with a closed cover At this programming way the machine carries out a packing cycle Through the transparent cover is clearly to see when the product starts cooking By pushing the step key the machine stops vacuuming and starts executing the next step in the packing cycle The reached value of vacuum is remembered by the operation S 7 2 See step 1 to 3 of 8 5 2 1 gt gt Notes e Take care the vac option is switched off 1 Press the progr save key The symbol of the vacuum
42. position of the sealbeam The sealing is leaking The sealing is badly melted Increase the sealing time and or decrease the gas value The sealing is burnt Decrease the sealing time The opening of the vacuum bag is contaminated Clean the bag or take a new clean bag and make sure that the opening stays clean The sealbeam is dirty Clean the sealbeam The teflon lining of the sealbeam is damaged Replace the teflon lining The silicon rubber in the counter beam is damaged Replace the silicon rubber There is not enough gas in the bag The bag is too small Take a bigger bag The gas level is set too low Increase the gas level The bag is not placed over the gas outlets Place the bag properly over the gas outlets The machine does not seal The bag is not put on the sealbeam properly Put the opening of the vacuum bag properly on the sealbeam The sealwire is broken Replace the sealing wire The sealing transformers are switched off by the thermical protection Work slower with the machine or shorten the sealing time Wait until the protection switches on again this can take half an hour If possible have the dealer install extra sealing power when working slower or with shorter sealing times is not possible The sealing transformers are switched of by the short circuit protection There is a short circuit i
43. r the 2 wires in the power plug if the rotation direction is not correct When in doubt contact your dealer DANGER A e Check that the electrical connection is properly earthed e Check that the connection cable is not trapped or damaged Have the dealer or a qualified technician replaces a damaged connection cable immediately 96 06 5 1505 IM en 05 03 15 Installation 5 Open the cover by undoing the cover lock by single chamber models gt gt Note The cover opens automatically 4 4 Connecting the gas Connect the gas to the gas connection at the rear of the machine Fig 4 2 Fig 4 4 Fig 4 6 of Fig 4 8 WARNING AN hose clamp Use a suitable hose that fits the gas connection properly Secure the hose with a Anchor the gas bottles firmly so that they cannot fall over The pressure at the gas connection may not be over 1 bar Do not use any inflammable explosive toxic and or corrosive gasses When in doubt consult your dealer Do not use gas mixtures that contain more than 21 oxygen because of the risk of explosion Make sure that the room is well ventilated there must be a constant flow of fresh air for the operator 4 5 Connecting the seal pressure Connect the compressed air to the seal connection at the rear of the machine Fig 4 2 Fig 4 4 Fig 4 6 of Fig 4 7 Use a suitable hose that fits the gas connection well WARNING AN Secure it with a hose clamp Use only clean
44. ram kg Fig 1 1 Identification plate 6 96 06 5 1505 IM en 05 03 Safety instructions 2 SAFETY INSTRUCTIONS AND DANGER WARNINGS General The manufacturer accepts no liability whatsoever for damage or injury caused by not strictly following the safety directions and instructions in this manual or carelessness during the installation use maintenance and repair of the machines identified on the front of this document and any accompanying options The owner of the machine is responsible at all times for observing the locally applicable safety regulations and guidelines Obey all safety instructions and guidelines as given in this manual Users manual e Every user should be informed of the contents of this manual and follow the instructions in it carefully Management must train personnel on the basis of this manual and obey all directions and indications e Never change the order of the actions to be taken e Always keep the manual in the proximity of the machine Pictograms and instructions on the machine e pictograms warnings and instructions that have been attached to the machine are part of the safety measures taken e They should not be damaged or removed and they should remain present and readable throughout the entire life span of the machine e Replace or repair unreadable or damaged pictograms warnings and instructions immediately Intended use of the machine The machine is designe
45. te E for damage Replace is necessary Fitting new wires on the seal beam Fitting new sealing wires Fig 8 8 1 Fit new hard glass fibre strips to the seal beam Fig 8 9 if necessary Position the new wires B behind one of the mounting plates C and ensure that the ends of the wires are level with the bottom side of the mounting plate Now tighten the screws D Position the wires over the seal beam at the other side and loosely mount the second mounting plate Now carefully clamp the seal beam upside down in a bench vice Tighten the wires as tightly as possible with a pair of pliers A and secure the mounting plate by tightening the screws D Replacing the seal wire s and the teflon tape aluminium seal beam Fig 8 7 Replace wires machines with a metal cover Fig 8 8 Fitting wires 96 06 5 1505 IM en 05 03 35 Maintenance 8 6 5 8 6 6 8 7 gt gt Note e Loosening the screws a little so that the wires stay tight around the seal beam Now the wires can be pulled tighter one by one with the pliers Tighten all screws firmly T Cut the ends of the wires level with the bottom side of the mounting plate Teflon lining to the seal beam Fitting a new teflon lining to the seal beam as follows Fig 8 9 Put new teflon lining A on the seal beam Cut the corners C off the teflon lining Remove the protective layer from the tefl
46. ted program Continuing to the next step the packing cycle e Recalling of the next program value or special function E Options e Shortcut key to switch the most important option of the selected program on or on off key off e Programming the special functions by pressing the key for 5 seconds e Switching the selected option on or off during programming F Up and e Selecting a different program number or the warming up position Increasing or decreasing the program value or special function Symbols e The symbols the selected program is going to carry out are illuminated e The symbol of the operating function is illuminated during packing e The symbol of the value that is programmed is illuminated 96 06 5 1505 IM en 05 03 17 Control panel LED s e The mbar LED lights up when there is a sensor controlled operation The sec LED lights up when there is a time controlled operation e The display shows the program value or special function that is programmed The display shows off when the particular option is turned off P Display e The display shows the selected program number 5 1 1 C Lol ken gt Ce C t 44r Vacuming Vacuum Gassing Seal1 Seal2 Soft air Airing Vac plus gas Vac 5 1 2 Factory settings e During packing the display shows the current value of the function that is being carried out e The display shows the program va
47. the cover rubber monthly for damage and replace it if necessary 8 2 1 Machines with a transparent cover Replacement is as follows 1 the size of the old rubber 2 Pullthe old rubber out off the groove 3 Clean the groove 4 Push the new rubber evenly in the groove Put the rubber ends tightly against each other If the rubber ends are not tightly against each other there is a leak by which the chamber is not vacuuming very well 96 06 5 1505 IM en 05 03 29 Maintenance 8 2 2 8 3 8 4 8 4 1 Machines with a stainless cover Replacement is as follows 1 Pull the old rubber off the cover lip 2 Clean the cover to which the rubber was attached 3 Press the new rubber evenly over the cover lip Power cable Check the power cable regularly for damage Have the dealer or qualified technician replace a damaged power cable immediately WARNING A TAKE THE POWER PLUG OUT OF THE WALL SOCKET WHEN CHECKING THE POWER CABLE The vacuum pump To protect the vacuum pump good maintenance is important Carry out the following work carefully 1 Check and clean when necessary the ventilation openings in the machine before you start working with the machine so that proper cooling of the pump is ensured 2 the dealer replace the oil filter one time per 1 5 year or have it replaced when the pump forms a mist of oil 3 Regularly warm up the pump Daily when moist products are packed Wee
48. ts are packed regularly it is useful to program a separate program for each product For instance program 1 can be used for packing meat program 2 for packing sauce program 3 for packing vegetables and so on In order to pack a product one only needs to select the correct program You can program at two different ways namely e With open cover This is the most usual way to adapt a program e With a closed cover This method of programming is especially useful if liquid products have to be packed 7 2 5 2 1 Programming with an open cover 1 Switch the machine on at the main switch The control starts up gt gt Notes e After the control has started the last used program is loaded When the lid is closed during the start up procedure the vacuum chamber will be vented first until the cover opens 2 Select the program number which should be reprogrammed with the up and down keys 3 Push the progr save key The vac symbol lights up e The vacuum level flashes on the display Note By pressing the progr safe key for 5 seconds the factory settings are recalled and the settings that were programmed are erased The control then starts again 4 Change the value with the up and down key 5 Press the step key to set the next value All functions can be set step by step during which the appropriate symbol lights and the value is indicated in the display 6 Press the options on off key to switch an installed
49. upnipi i ee eee 30 8 4 1 Warming up the pump 30 8 4 2 Filling WHEY OF 31 8 4 3 Changing ee ade Ee Lgs tee ai nee aee un ER 32 8 5 dampers and 32 8 6 Sealbeams and counter 33 8 6 1 Replacing seal wire and teflon tape single seal beam 33 8 6 2 Replacing the seal wire s and the teflon tape stainless seal beam 34 8 6 3 Replacing the seal wire s and the teflon tape aluminium seal beam 35 8 6 4 Fitting new wires on the seal eene 35 8 6 5 Teflon lining to the seal beam sse nennen nne 36 8 6 6 Replacing the counter beam silicon 36 8 7 Vacuum hoses and AAA AE 36 9 Faults and messages 37 10 40 10 1 Machines in the stainless 40 10 1 1 Machines with a transparent cover Tab
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