- Sure-Feed Engineering Parts and Products
Contents
1. PITNEY BOWES Section VI Electrical Wiring 1500 1 INKJET FEEDER Model Dynamic Rotation Technology PitneyBowes DIRECT MAIL SOLUTIONS 12050 49th STREET NORTH CLEARWAT F PHONE 727 571 3890 FAX 7278713043 TOLL FREE 1 800INSERTER Sure feed c PITNEY BOWES z I PITNEY BOWES Section VII Troubleshooting 1500 INKJET FEEDER Model Dynamic Rotation Technology PitneyBowes DIRECT MAIL SOLUTIONS 12050 49th STREET NORTH CLEARWATER FL 33762 4301 PHONE 727 571 3330 FAX 727 571 3443 TOLL FREE 1 800 INSERTER web sure feed com PITNEY BOWES 1500 Troubleshooting Guide Probiem Solution Fesder wil not run Checks condition Check outlet power source Check power switch ial sensors produet level Fesderruns But no materialis al supply being dispensed and follow setup nd belts for excessive wear or dit Feeder does not create Lower separator adjustment and observe between pieces s not present atter this adjustment return separator to original position and move the back guide forward Lower rear elevator belts slight Thick material does not Teed wa Decrease the height at the back of he material stack Increase the opening at the separation device the thicker the material the less cri2. corecing he oe sped sa a zer eire arem he power Ede Ves poner ean rs pee ia OY bo ra k PITNEY BOWES MECHANICAL COMPONENTS SETUP SUMMARY SIDE GUIDES Adjust to contain the stack of production pieces without binding distance between upper ends may have slighty greater 1716 to 1 8 inch than the bottom ends SEPARATOR WHEEL The separator wheel on the 1500 1 Feeder is located directiy inline with nip roller known as hard rip hard nip setup is typically used for thin pieces or pieces that do not readily separate fram each other Set the height of the Separator Wheer to allow the thickness of one 1 piece of material to pass under t To do this tum the adjustment knob clock wise to raise the wheel counter cock wise to lower Ine wheel see Note There should be some resistance fet when the material is dreety under the separator wheel and is pulled by hand Tip The thinner material is tha more this seing is Figure 1 8 PITNEY BOWES PAPER SLIDE Also known as tha Back Wedge this component is psiionaly adjusted to support edge of the producton piece see figure 1 Normal thre is an inverse positioning relationship between the Paper Side and the Separator wheel Ifthe paper side is moved toward the separator wheel ha entry angie ot tha production piece is increased This causes less contact with the feeder tion bets a
3. ya gt Bankene ar peom any on Fender under he gt Denat aparate ar perm manteance on the Fede crum renting see see n ar aay cane yh a ard gt Donat ice any ae nos or re he eter Sch hat gt iniit ar iier most deat abe andi alles te gt ropes sn uae apatide mask o ser deen a irm of hiny 30 ee Fom fe ren hrs compresses puto such gt Heming praiortion ter ae oparai of e Faodar decai Kir bear bu io t Tane eie mit pe ned and nd eura ined op trend c under fa sN ied page 16 repars involving mane cri r k PITNEY BOWES gt ny pare wating ros ny facts tbe Foie hu cas P Te Feder was designed to feod and transport paper Do not tet to teed and rta meals made oe corteo metsi won is foo pone rc ma er en Pa Far PEP dtu aie ith Feadar my spray fo ary damage Pe Pacae or Special Advisement ipe l sopi win he fr aa opera oi he Feeder 35 ge barett may ni Porte ang En ase ca govhasrdcurastaperchrt Many provided win batery replacement by an meee type sn enl remp wt some linum aera he lowing ooops PITNEY BOWES Lock Out Procedure Betere beginni
4. shure ard nanes Speesi Noe Filtre Europe cn the lag comen bos et Pipe te tala nl conecten we made 4 Cheek pe ine volage arse nam and sian err ae K Chock asta mane br any era al may ba basing riper waning To nou poesia arg o te machina rt pose jg te A aici fetal pty ea le oe rear st seqe an male crier eae expe Lond PITNEY BOWES Section Safety Features amp Warnings Pitney Bowes DIRECT MAIL SOLUTIONS 12050 48th STREET NORTH CLEARWATER FL 33782 4301 PHONE 727 571 3330 FAX 727 571 3443 TOLL FREE 1 800 INSERTER web sure feed com PITNEY BOWES Section I General Warning Srl indeatng onte safety Figure 11 1 m Shock Hazard Figure Il 2 Mechanical Warning Figure 11 3 Hair Warning Figure Il 4 tea A PITNEY BOWES tte The deve warring car tay the maroc persona operating and or voli on ar the ster Removing deg or oy ya eee ey ad rares eo ge pad be hid harris or any ana damage ie sve Pe ley so do mang eves tere abe d n be ley deen warnings isle on faery the mart Pe Vaag ramler clo etn cle eder gt Any persana danigralat te aparate on z near be Feeder must be
5. 15004 FEEDER SET UP Rasa the ons bar wih tached separator aes ny ee pre Lose al buon sr 2n tar sje rare handen Seal yes aa dung nun Favs dos ay cae Gage nba FIGURE 2 ane sige separat whe oy turing he dient ro te separator seer in PITNEY BOWES Foks one 1 piene af materiai in sabien a rente aza Note The tone Figure 111 2 Ag the cane ane cl esl up piece spare wheal ek colar Figure Lon PITNEY BOWES ges ol sol piece pus 116 clearance cn euch edge Loosen ne on paper wide femine mov paper detis pe ey Wd ea G Figure 11 4 PITNEY BOWES pcs tek an ows banc separator ae m Pi separar timen a Cat CON urt ot om Ye serre ner Figure 1 5 ey pees de ist TO SEPARATOR Figure aah tye Papar Seep re erea ga co 9 Addercogh proton peces he h g te side le Ad the site ute fora eg funnet fete wier an bam ard tan he randen oris Cana o Yai pe sad Ru EX Donon ange te dans k x PITNEY BOWES Figure oic Toe 1500 1 Feeder setup io bagin open i ecommended hat ily the
6. 1 ear ond ninety Qa cays on electa commencing immediately upon instalation a defined below he Equipment Warranty Period dene as ie completion date of ome assembly and erting Piney owes or 15 ys atter delivery whichever occus tat t you have any material problem with the Equipment involving a manufacturing detect in material or workmanship during the Warranty Period Piney Bowes wil repair or ur option replace te Equipment having such problems During the Warranty Period Pitney Bowes wil be responsible or te cost of parts and service labor necessary to any detect in material or workmanship or at our option replacing the Equipment We do assume a warranty obligation for consumable parts supplies such as print heads and ink or for parts worn out due to extraordinary use of the Equipment or use Inconsistent with manutacturer s published specifications Senice bor cares for work outside of Vaa wil be at nego rates or determined in a Piney Bowes standard rales a Con Se SENKE Piney Bowes suci a wien Apeemen oen Ste mantrarc at customer caton o perm emergency repar an preventanve maintenance er penea or coverage Waranty ary Equorent Agreement periods shall run concen Equipment Vamenane shal prode corrige er carai ems ol uses as cl s Wa
7. 28 020020 1 SEPARATOR CAPACITOR ET OSE 26 10019 016 2 CHERRY SWITCH MODIFIED 7 1008 152 1 TRANSFORMER 230 5230 715 TTEVR PITNEY BOWES
8. PITNEY BOWES 1500 1 INKJET FEEDER Operation amp Maintenance Manual Model Dynamic Rotation Technology PitneyBowes DIRECT MAIL SOLUTIONS 12050 49th STREET NORTH CLEARWATER FL 33782 4301 PHONE 727 571 3330 FAX 727 571 3443 TOLL FREE 1 800 INSERTER web sure feed com PITNEY BOWES VERSION HISTORY The table below summarizes the history of his document itis published onto the company website s I the version dala of issue and revisions and changes VERSION DATE CHANGES T500 Tops 1800 2 13 09 Updated lego REVISION CONVENTIONS DOCUMENT VERSION name of document with revision level of entire document level designates minor changes that do not require revision change DATE date of issue for copying and publication of document CHANGES details of document revision level PITNEY BOWES Customer Salisfaction Guarantee 8 PitneyBowes Pitney Bowes Document Nessagng Technologies Divison CPinoy Bowes DMT i commited to proving our customers wit the test products packad bythe caro and sentes Poy Bowes ONT Proses 0 proda you flowing Wie Your som is maintained a equipment Guaranteed Product Performance For products we guaranie performance to our or ne mal tm of We or W purchased UR provided thatthe egupme
9. e an whan ar muy res he rhe roe DEFINITIONS T To OFF PHASE VAC vais altemnating current VDC volts direct current WARNING or CAUTION asao SG HEAT PITNEY BOWES Section Installation of the 1500 1 INK JET FEEDER Model Dynamic Rotation Technology PitneyBowes DIRECT MAIL SOLUTIONS 12050 49th STREET NORTH CLEARWATER FL 33782 4901 PHONE 727 571 3330 FAX 727 571 3443 TOLL FREE 1 800 INSERTER web sure fasd com PITNEY BOWES Section 1 Installation Figure 1 1 s Requrements Floor Space 2254 FL 128 115 V 1 PH 60 HZ 2A None Vacuum None Figure 1 2 Ne Figure 13 Lond PITNEY BOWES Environment p en Sage Hate SSH AH no senter Tes Grou er amet recu PITNEY BOWES Installation Positioning the Components Once te 15001 FEEDER tas been removed ra the sing container po the flowing Y patina tare ha machi in agt up Te apace star ales re The sea ube te os tiated and pa mare fam Serge arg sma Po oso el erent ten ve ben compa TRODS FEEDER Installation Electrica Setup Connections ac Comit cu and D nte gut nat vale
10. moderate force to secure the setting AX Caution Over tightening the knob may result in damage to the side late fish and far the knob Caution Be sure the elevator belts are down when running small material Seting the Paper Side into elevator belts wil resultin damage o the belts Elevator Paper Slide Belts Figure 111 10 PITNEY BOWES Control Panel and Switch Operation 150041 Feeder Operator Control Panel Speed Control and B toca wove TOCAUREMOTE Figure RRO RT PITNEY BOWES Figure Operating the 1500 1 FEEDER Once the basic set up is completed tum the power switch to the On position ard the operation of the 1500 1 Feeder Pos 1 Tum power to the machine on by tipping he white power switch located on feeder hood in upward direction See figure Main Power ON OFF Switch suis Der to tam OFF as Figure shown Fip switch SUP to um ut Warning Drive Motors Enabled when this wich is p the UP postion 2 Feeder motor runs when Low Product switches are closed and a 5 28 VOC RUN signal from the FIT36 base 22 Separator motor will run during feeder operation 3 Observe how the 1500 1 Feeder separates and feeds material I d
11. nd therefore separator whee may have to lowered fo minimize the creation of doubles Raise the separator wheal the side moved away from separator wheel The 1500 1 Feeder comes with a wedge that can be adjusted to support narrow production pieces Simply side each wedge needed along cross shafts into position Paper Side Knob Individual wedges can be moved as shown Figure 111 9 PITNEY BOWES Back Wedge recommendations for common type paper stocks Feige vo pcs read ede Sra reel pass spar wheal potion ten set the point of tne baek wage te pon ten se tack edge so aln edge ica between he 1800 ape E PITNEY BOWES ELEVATOR BELTS This adjustable set af two friction belts general used for long andor heavier Production pieces tnat need a boost lo reach conveyed speed The belts are sasay raised or lowered as required The Paper Slide must be moved back fom the separator wheels when the elevator belts raised Set the Elevator Belts by performing the following 1 Loosen the knob found on each side plate of the 150044 Feeder se Figure 1 10 2 Adjust raise or lower the elevator belts to the desired height Note Commonly tne elevator belts are raised into use or arge stock measuring approximately 8 X 10 or larger 3 Tighten the knobs using
12. ng repars ming machine erin s Fi o ed Geos reu Wal ka baing permed Tack a machina f eire pater Pa ling w ia ri t ock Procedure o Ao Tum the msn power de o bec posen Lo he por Veris aen by parring owing Felene main pomer ero tw machine tack othe cete o ed power nd accro vage h lene piq contr doe tha racine sch pon i vri you fool was rare or manenene tege FEE ter FREE Wren the er has teen ls othe power and ban Varese marin ters Power Pas pay er sn Pe mac gt ay reson S holy al ather parzona in the that Pe acto is tly pesto ana hal Be PITNEY BOWES Suggested Lockout Devices aet aber i cd he pees spy mer deco can penn mE p b Figure 15 Sur Figure 1 6 PITNEY BOWES P d aay pg DANGER DANGER gt EQUIPMENT LOCKED OUT bv Figure 17 PITNEY BOWES Section Ill General Set Up 1500 1 INKJET FEEDER Model Dynamic Rotation Technology PitneyBowes DIRECT MAIL SOLUTIONS 12050 49th STREET NORTH CLEARWATER FL 33782 4201 PHONE 727 571 3330 FAX 727 571 3443 TOLL FREE 1 800 INSERTER web sure faed com PITNEY BOWES
13. nt hos eon acceing e Piney Bowes f durng Wt pence product mot por 1o our and we cant epar we twi comporte produc If dng tct ne doy atr replacement The produci does nt part as ped you wa pe eed t prorated equipment eund Shou bec dus toe use al os Piney Bowes consumable supply or unapproved modfcalon s gusratse wi not sy Guaranteed Nationwide Equipment Service Our natonwido servis torce wi respond t series and preventative your equipment mantenance agreement Your Service Manager provide you wit formal escalation proceso wc wil be adhered ta i event hr an weno actus Operator Productivity and Training Excellence Foral products tat we cur sl profesionais eige deler aged upon action md Vang panay Bowes we are 1o maintaining ong lm reiatonsrips wi our customers our sales and an uon uan es been uie b sel y au Nie to her yoq cl etic Wa wont be sata ed un you satis pP Lesia Askam President Technologies PITNEY BOWES WARRANTY Pitney Bowes Document Messaging Technologies Piney Bowes warrants o the Purchaser Piney Bowes feeding equipment Equlpment that the Equipment wil ons for one
14. oubling advance back wedge further under the stack af paper mare pressure using the separator wheels 4 moving the back guide in and out yu wil quickly find the position that rests Ine most consistent shingle eflect 5 On models with rear elevator belts the thumbscrews the side frames and raise and lower bets as needed Longer materials wil utlize the raised beits most 6 One important em to note There is substtuton for experience By working the SE 1500 1 notice tat the combination separator setting and the back guide adjustment together wil have the greatest eflect Separation Generally the longer the piece of material the he material PITNEY BOWES stack should be Conversely the shorter the piece of material the closer the back guide adjustment shouldbe the material PITNEY BOWES Section IV General Maintenance 1500 1 INKJET FEEDER Model Dynamic Rotation Technology PitneyBowes DIRECT MAIL SOLUTIONS 12050 49th STREET NORTH CLEARWATER FL 33782 4901 PHONE 727 571 3330 FAX 727 571 3443 TOLL FREE 1 800 INSERTER web sure fasd com PITNEY BOWES Section iV 1500 4 Maintenance The general maintenance of the 1500 11 limited due to the design and materials used in manufacturing The frequency of general cleaning required for the 1500 1115 dependent onthe amount af running tme pu
15. r in vi e eme and conton ce Piney Bowes Equpmen Agtement Tre waranty exces Sores awed epee or dare deastontlarcassentto by persons tal ered by iy Bowes per see cpa 6 Damage equpmert caused Or om ars recle ot supp by Fey Bowes 19 Damage Equpment causea free ore Piney Bowes sumo procede and processes crime versa eee or vegan Prey Bowes poss ar process EMS ser nan Pray oves or ts sutre ey Bowes anime 1e satan me Agreement ariy T P product cpetated under Sibi vota nd any candore on 1 reasonable Ge 1s sed aning operating and maran Product pna oriy f sue forte pps or WE e denna m ih pue We PITNEY BOWES DISCLAIMS ALL IMPLIED WARRANTIES INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE OTHER LIMITATIONS AND EXCLUSIONS MAY APPLY IN ACCORDANCE WITH YOUR PURCHASE LEASE OR OTHER AGREEMENTS WITH PITNEY BOWES REGARDING THE EQUIPMENT 1500 ape PITNEY BOWES TABLE OF CONTENTS Section Section Section m Section v Section V Section vi Section Vt PITNEY BOWES SPECIAL NOTES DEFINITIONS AND DISCLAIMERS Speci Note itn tng ns
16. t on Ine machine Gener Cleaning Removing debris from the machine with compressed air 1 Acquire and use eye protection safety goggles or safety glasses with side guards Also use respiratory protection a simple disposable ciath or paper parie mask is sufficient 2 Alert ali othar people in the araa to stand clear of the work araa minimum of 30 fest 7 7 meters where compressed air is being used o Blow off machines Tum off he machine and disconnect the power in Warning To prevent accidental injury referto The Lock Out Tag Out Procdure in Safety section 4 Remove any loose tems the surfaces of the machine Ballpoint pencils tape dispensers paper cps rubber bands 5 Hold the air nozzle imi at ams length and clean of the machine beginning sth the top surfaces than work your way down Warning Be sure to keep the direction of compressed air blowing away fom you Note High volume businesses running treo 3 shits five 5 days a week Should plan this function once a week Businesses producing ight to moderate volume should plan this function once a month PITNEY BOWES Cleaning Feeder Bet 1 Acquire and use eye protection safety goggles or safely glasses with guards 2 Tum off the machine and disconnect the power lines 3 Clean the folowing material bets V Rad Feeder Transport and Elevator Bets ofthe 1500 1 Feeder Appl
17. tical he setting is Tai material does not feed Adjust separation device as described n section 1i Remove material and fan the stack allowing air to separate the pieces Raise the rear of the material stack by moving the wedge forward PITNEY BOWES 1500 J FEEDER ASSEMBLY REPLACEMENT SPARE PARTS TREN PARTNO OT DESCRIPTION 1 10020282 ASSY FRONTSHAFT 2 40020498 JASSV NIP SHAFT 3 1 40020490 JASSY IDLER SHAFT 4 40020500 1 ASSEMBLY MAIN DRIVE SHAFT 1 10020801 ASSEMBLY JACK SHAFT 09000 004 RED GUM BELTE 71 09000008 RED TIMING BELTS ELEVATOR 09000040 1 TIMING BELT 80X1037 09000003 1 TING BELT T20XL037 3 99000320 TIMING BELT 34 10014001 BEPARATOR DIR 72 09000006 1 TIMING BELT 920 MXLBOTTS 18021066 SEPARATOR MOTOR ASSY AVAC Ja 08004018 Fuse 9 AMP 75 08004010 30 FUSE DS AME 76 08006024 1 POWER RESISTOR UTI 17 08008047 TRANSFORMER 28 38 j 08001096 1 CIRCUIT BREAKER 38 08020082 FILTER AC LINE 20 08002050 RELAY DPOT 308 ZI VAC 21 08002061 1 RELAY 24VAC 22 v8005 022 1 MOTOR CONTROLLER 23 1 24 9800 0 1 BRUSH NOISE CHOKE
18. y a liberal amount of Simple Green general purpose cleaner or Isopropyl Aicohor 70 by volume see warring below cloth and wipe down the belt you wish to clean Advance the belt being cleaned by hand unti Ine antra surface has been cleaned Waring Do not spray or pour Simple Green general purpose cleaner or Isopropyl Alcohol directly onto the bel fee owing iade may into some electronic components and cause damage Note Simple Groen general purpose cleaner and Isopropyl Alcohol can ai mus cal grocery vera dug sone Warning Isopropyl Alcohol is INFLAMMABLE 1 Always unplug machine before cleaning belts and rollers DO NOT use near an open sparks or any other source of ignition DO NOT smoke in the vicinity of the alcohol fumes Allow used rags to air dry before throwing them in the trash Dispose of used rags properly Other areas of the machine should be wiped clean with a clean dry rag PITNEY BOWES Section V Electrical Components 1500 IJ INK JET FEEDER Model Dynamic Rotation Technology PitneyBowes DIRECT MAIL SOLUTIONS 12050 49th STREET NORTH CLEARWATER FL 33782 4201 PHONE 727 571 3330 FAX 727 571 3443 TOLL FREE 1 800 INSERTER web sure faed com PITNEY BOWES HOOD ENCLOSURE COMPONENTS PITNEY BOWES frem Component Function
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