INSTRUCTION MANUAL
Contents
1. E Standard Connection Diagram Parameter List Ah 200 VAG DC reactor 777 Regenerative Braking unit papaineler phase 200 VAC ah ad A TYPE JX AL Single phase 200 VAC i No Function name Monitor or data range 3 phase 400 VAC z Model X200 Series Inverter j l lao d001 Output frequency moni 0 0 to 400 0 x y R L1 L1 U T1 amp SN tor z4 y S L2 ViT2 d002 Output current monitor 0 0 to 999 9 003 otation direction moni F forward o stop r reverse INSTRUCTION MANUAL PES N US d Rotation directi i F forward o stop L tor I Thank you for purchasing JX inverter MORSA PCS2. Multi function input5 selection 2nd multi function input5 selection 00 FW forward 01 RV reverse 02 CF1 multi step speed setting binary1 03 CF2 multi step speed setting binary2 04 CF3 multi step speed setting binary3 05 CF4 multi step speed setting binary4 06 JG jogging 07 DB external DC injection braking 08 SET 2nd control 09 2CH 2 step acceleration deceleration 11 FRS free run stop 12 EXT external trip 13 USP USP func tion 15 SFT soft lock 16 AT analog input switch 18 RS reset 19 PTC thermistor input 20 STA 3 wire start 21 STP 3 wire stop 22 F R 3 wire forward reverse 23 PID PID enable disable 24 PIDC PID integral reset 27 UP UP DWN function accelerated 28 DWN UP DWN function decelerated 29 UDC UP DWN function data clear 31 0PE forward operator 50 ADD frequency addition 51 F TM forced terminal block 52 RDY ready function 53 SP SET special 2nd function 64 EMR emergency shut off 255 No function Multi function input 1 5 operation selection 00 NO 01 NC Multi function output terminal 11 selection Relay output AL1 AL2 function selection 00 RUN during RUN 01 FA1 constant speed reached 02 FA2 set frequency min reached 03 OL overload warning 04 O0D PID exces sive deviation 05 AL alarm output 06 Dc dis connection defected 07 FBV PID FB value output 08 NDc Network error 09 LOG logic operation output 10 0Dc communication option disconnected 43 LOC lig
3. Terminal ring lug Ss Cable support OF Cable E Circuit breaker and Fuse Size The Inverter s connections to input power must include UL Listed inverse time circuit break ers with 600 V rating or UL Listed fuses as shown in the table below Inverter Model X200 JX 002LFRF SFEF A2002 AB002 004LFRF SFEF A2004 AB004 007LFRF SFEF A2007 AB007 015LFRF SFEF A2015 AB015 022LFRF SFEF A2022 AB022 037LFRF A2037 O55LFRF A2055 075LFRF A2075 004HFEF A4004 007HFEF A4007 015HFEF A4015 022HFEF A4022 040HFEF A4040 055HFEF A4055 075HFEF A4075 Input Voltage Circuit Breaker Fuse Ratings A 200V class Inverse timecircuit Breaker 10 Distribution Fuse Class J m Motor Overload Protection JX Inverters provide solid state motor overload protection which depends on the proper setting of the following parameters e b012 electronic overload protection e b212 electronic overload protection 2nd motor Set the rated current Amperes of the motor s with the above parameters The setting range is 0 2 rated current to 1 0 rated current When two or more motors are connected to the Inverter they cannot be protected by the electronic overload protection Install an external thermal relay on each motor Conformance to EC Directives e For earthing selection of cable and any other conditions
4. A098 Deceleration pattern 5 selection i iil Decrement key b001 Retry selection 00 Alarm 01 0 Hz start n aA wy y 02 Frequency matching start 5 03 Trip after frequency matching deceleration a l RUN key Starts the operation Forward Reverse rotation stop RUN depends on the F004 setting SM y Y P ng b002 Allowable momentary 0 3 to 25 0 STOP STOP RESET Stops the operation Functions as the Reset key if an power interruption time key error occurs b083 Carrier frequency 2 0 to 12 0 JX w wi H H1 D RESET b084 Initialization selection 00 Clear the trip monitor A2002 E AB002 EF 80 67 155 143 95 5 j Enter key Enters and stores the data 01 Initialize data A2004 E AB004 EF 109 5 02 Clear and initialize A2007 E 132 5 b130 Overvoltage LAD stop 00 Disable 01 Enable function A4004 EF AB007 EF 110 98 189 176 1305 malic b131 Overvoltage LAD stop 200V class 330 to 395 A2015 E A2022 E A2037 E 157 5 function level 400V class 660 to 790 AA4007 EF A4015 EF A4022 EF A4040 EF ABO15 EF AB022 EF A2055 E A2075 E 180 164 250 235 167 5 A4055 EF A4075 EF mm Parameter Function name Monitor or data range Multi function input1 selection 2nd multi function input1 selection Multi function input2 selection 2nd multi function input2 selection Multi function input3 selection 2nd multi function input3 selection Multi function input4 selection 2nd multi function input4 selection
5. DC voltage monitor 0 0 to 999 9 Names of Parts i Factory default settings for relay output are NC contact for AL1 and NO contact for AL2 d104 Electric thermal monitor 0 0 to 100 0 E Terminal symbols Screw size and Tightening Torque F001 Output frequency set Starting frequency to max frequency Main circuit ting monitor terminal block ian 4 input side A2002 to A2007 A2015 to A2037 A2055 to A2075 F002 F202 Acceleration time1 2nd 0 01 to 3000 Type Terminal symbol A4004 to A4037 acceleration time1 P AB002 to AB004 AB007 to AB022 A4055 to A4075 Digital Operator F003 F203 Deceleration time1 2nd 0 01 to 3000 Main R L1 S L2 T L3 M3 5 M4 M5 deceleration time1 For factory circuit U T1 V T2 W T3 0 8 N m 1 2 N m 3 0 N m F004 Operator rotation direc 00 forward 01 reverse maintenance only Ground max 0 9 N m max 1 3 N m max 3 3 N m tion selection inati Do not touch symbol Communications i symbol A001 A201 Frequency reference 00 Digital Operator volume 01 Terminal connector Option 41 selection 2nd frequency 02 Digital Operator F001 Control AM H O O1 L M2 0 2 N m max 0 25 N m reference selection 03 Modbus communication Emergency shut circuit re Series i 10 Frequency operation result Relay output off function i A002 A202 RUN command selec 01 Terminal 02 Digital Operator terminal block selector S8 Relay _ ALO AL1 AL2 M2 5 0 5 N m max 0 6 N m tion 2nd RUN command 03 Modbus communication Ground M4 M5 sele
6. Tel 81 75 344 7173 Fax 81 75 344 7149 2 2 1 Nishikusatsu Kusatsu shi Shiga 525 0035 Japan Tel 81 77 565 5223 Fax 81 77 565 5568 Regional Headquarters OMRON EUROPE B V Wegalaan 67 69 2132 JD Hoofddorp The Netherlands Tel 31 2356 81 300 Fax 31 2356 81 388 Note In the interest of product improvement specifications are subject to change without notice Printed in Japan Safety Precautions E Indications and Meanings of Safety Information In this user s manual the following precautions and signal words are used to provide infor mation to ensure the safe use of the JX Inverter The information provided here is vital to safety Strictly observe theprecautions provided m Meanings of Signal Words Indicates an imminently hazardous situation which if not avoided is likely to result in serious injury or may result in death Additionally there may be severe property damage A DANGER Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury or in property damage A CAUTION m Alert Symbols in this Document A DANGER Turn off the power supply and implement wiring correctly Not doing so may result in a serious injury due to an electric shock Wiring work must be carried out only by qualified personnel Not doing so many result in a serious injury due to an electric shock Be sure to ground the unit Not do
7. for EMC compliance please refer to the manual for installation e This is a class A product in residential areas it may cause radio interference in which case the user may be required to take adequate measures to reduce interference m JX series Inverter has integrated EMC filter as shown below e 200 V class EN61800 3 category C1 e 400 V class EN61800 3 category C2 m OMRON Corporation Shiokoji Horikawa Shimogyo ku Kyoto 600 8530 Japan m Omron Europe B V Wegalaan 67 69 NL 2132 JD Hoofddorp The Netherlands
8. ction DOE x ais A003 A203 Base frequency 30 to max frequency A004 A204 f Main reui le LeeLee eneee a a selector 87 For ABI L1 N are indicated instead R L1 S L2 T L3 respectively 2nd base frequency erminal bloc z izl na Bae E gt A004 A204 Maximum frequency 30 to 400 See Control circuit Keys 2nd maximum frequency terminal block A005 O OI selection 02 Switch between O Volume via terminal AT N D ipti 03 Switch between Ol Volume via terminal AT I llati Wiri ame Sscnpron 04 O input only 05 OI input only nstallation and Wiring Mode key Switches between the command setting and the data A020 A220 Multi step speed 0 0 Starting frequency to max frequency Ca settings and between the basic function mode and the reference0 2nd Dimensions expended function mode multi step speed ae fi m Status transition i emcee Ww A021 to Multi step speed 0 0 Starting frequency to max frequency GH A035 reference1 15 wi gt Sil ja i v AE A038 Jogging frequency 0 00 Strating frequency to 9 99 Foo gt Sao FOG I A039 Jogging stop selection 00 Free run on jogging stop A A j 01 Deceleration stop on jogging stop CHO 02 DC injection braking on jogging stop 214 A045 A245 Output voltage gain 2nd 20 to 100 Q Hold down the Mode key for 3 seconds to jump to output voltage gain Ty d001 A097 Acceleration pattern 00 Line 01 S shape curve 5 a Increment key Changes the set values parameters and selection I I i l f l l A Commands
9. d004 PID feedback value 0 00 to 9999 y p 9 Pe Multifunction input 4 monitor Valid when the PID function is selected To ensure safe operation please be sure to read the safety precautions provided in 2 E I AL2 Relay output this document along with all of the user manuals for the inverter Please be sure you oe peep AL 4007 Output frequency moni 0 00 to 9999 are using the most recent versions of the user manuals Keep this instruction manual 13 4 ALO Common tor after conversion 1000 to 3996 at 10000 to 39960 and all of the manuals in a safe location and be sure that they are readily available to 4 i 14 Multi function Output frequency x conversion factor of b086 the final user of the products t 5 11 output d013 Output voltage monitor 0 to 600 Gommoni p CM2 Common d016 Total RUN time 0 to 9999 y P24 g z Name Cat No Power supply d017 Powar ON time monitor 0 to 9999 JX Series User s Manual 1567 E1 01 Frequency Frequency reference Frequency AM d018 Fin temperature monitor 0 0 to 200 0 ee gt Common reference Analog monitor d080 Fault frequency monitor O to 9999 I Ol voltage Output d081 Fault monitor 1 latest Error code condition of occurrence gt i Frequency reference Output frequency Output current gt d082 Fault monitor 2 OMRON Corporation NT305X 1 current 0b i Internal DC voltage RUN time ON time d083 Fault monitor 3 Connect a single phase 200 VAC input to terminals L1 and N d102
10. ect Use E Installation e Mount the product vertically on a wall or on a DIN Rail optional with the product s long er sides upright The material of the wall has to be noninflammable such as a metal plate m Main Circuit Power Supply e Confirm that the rated input voltage of the Inverter is the same as AC power supply volt age Error Retry Function Do not come close to the machine when using the error retry function because the ma chine may abruptly start when stopped by an alarm Be sure to confirm the RUN signal is turned off before resetting the alarm because the machine may abruptly start m Non Stop Function at Momentary Power Interruption Do not come close to the machine when selecting reset in the non stop function at mo mentary power interruption selection 0050 because the machine may abruptly start af ter the power is turned on m Operation Stop Command Provide a separate emergency stop switch because the STOP Key on the Operator is valid only when function settings are performed When checking a signal during the power supply and the voltage is erroneously applied to the control input terminals the motor may start abruptly Be sure to confirm safety be fore checking a signal m Product Disposal e Comply with the local ordinance and regulations when disposing of the product UL Cautions The warnings and instructions in this section summarizes the procedures necessary to en sure an inverter installa
11. flammable gases Locations subject to exposure to combustibles Locations subject to dust especially iron dust or salts Locations subject to exposure to water oil or chemicals Locations subject to shock or vibration m Transporting Installation and Wiring Do not drop or apply strong impact on the product Doing so may result in damaged parts or malfunction Do not hold by the front cover but hold by the fins during transportation Do not connect an AC power supply voltage to the control input output terminals Doing so may result in damage to the product Be sure to tighten the screws on the terminal block securely Wiring work must be done after installing the unit body Do not connect any load other than a three phase inductive motor to the U V and W output terminals Take sufficient shielding measures when using the product in the following locations Not doing so may result in damage to the product e Locations subject to static electricity or other forms of noise e Locations subject to strong magnetic fields e Locations close to power lines m Operation and Adjustment Be sure to confirm the permissible range of motors and machines before operation be cause the inverter speed can be changed easily from low to high Provide a separate holding brake if necessary m Maintenance and Inspection Be sure to confirm safety before conducting maintenance inspection or parts replace ment Precautions for Corr
12. ht load defec tion AM selection 00 Output frequency 01 Output current Multi function output Terminal 11 contact selection Relay output AL1 AL2 contact selection 00 NO contact at AL1 NC contact at AL2 01 NC contact at AL1 NO contact at AL2 Motor capacity selection 2nd motor capacity selection 200V class 0 2 to 7 5 400V class 0 4 to 7 5 Motor pole number selection 2nd motor pole number selection 2 4 6 8 SUITABILITY FOR USE OMRON shall not be responsible for conformity with any standards code or regulations that apply to the combination of products in the customer s application or use of the products Take all necessary steps to determine the suitability of the product for the systems machines and equipment with which it will be used Please know and observe all prohibitions of use apllicable to the products NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERI OUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND IN STALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM See also product catalogs for Warranty and Limitations of Liability Local support office OMRON OMRON Corporation Industrial Automation Company Control Devices Division H Q Motion Control Division Shiokoji Horikawa Shimogyo ku Kyoto 600 8530 Japan
13. ing so may result in a serious injury due to an electric shock or fire 200 V class type D grounding 400 V class type C grounding Do not remove the front cover during the power supply and 5 minutes after the power shut off Doing so may result in a serious injury due to an electric shock Do not operate the Operator or switches with wet hands Doing so may result in a serious injury due to an electric shock Inspection of the Inverter must be conducted after the power supply has been turned off Not doing so may result in a serious injury due to an electric shock The main power supply is not necessarily shut off even if the emergency shut off function is activated Do not change wiring mode change switches S7 S8 optional devices or replace cooling fans while power is being supplied Doing so may result in a serious injury due to an electric shock A CAUTION Do not connect resistors to the terminals 1 directly Doing so might result in a small scale fire heat generation or damage to the unit Install a stop motion device to ensure safety Not doing so might result in a minor injury A holding brake is not a stop motion device designed to ensure safety Be sure to use a specified type of braking resistor regenerative braking unit In case of a braking resistor install a thermal relay that monitors the temper ature of the resistor Not doing so might result in a mode
14. it protection Branch circuit protection must be provided in accordance with the National Electric Code and any additional local codes or equivalent m Terminal Tightening Torque and Wire Size The wire size range and tightening torque for field wiring terminals are presented in the ta bles below Input Motor Output Inverter Model Power Terminal Torque Voltage X200 JX Wiring S28 kW HP Range AWG Ft lbs N m 200 V class 0 2 1 4 002LFRF SFEF 14 0 6 0 8 A2002 AB002 75 C only 0 4 1 2 004LFRF SFEF A2004 AB004 0 75 1 007LFRF SFEF 0 9 1 2 A2007 AB007 1 5 2 015LFRF SFEF 12 A2015 AB015 2 2 3 022LFRF SFEF 10 A2022 AB022 3 7 5 037LFRF A2037 5 5 71 2 055LFRF 8 2 3 3 0 A2055 7 5 10 075LFRF A2075 400 V class 0 4 1 2 004HFEF 16 0 9 1 2 A4004 60 C only 0 75 1 007HFEF A4007 1 5 2 015HFEF A4015 2 2 3 022HFEF 14 A4022 75 C only 4 5 040HFEF A4040 5 5 71 2 055HFEF 10 2 3 3 0 A4055 7 5 10 075HFEF A4075 Torque Terminal Conector Wiring Size Range AWG Ft Ibs N m Logic and Analog 30 16 0 16 0 19 0 22 0 25 connectors Relay connector 30 14 0 37 0 44 0 5 0 6 m Wire Connectors Field wiring connections must be made by a UL Listed and CSA certified ring lug terminal connector sized for the wire gauge being used The connector must be fixed using the crimping tool specified by the connector manufacturer
15. rate burn due to the heat generated in the braking resistor regenerative braking unit Configure a sequence that enables the Inverter power to turn off when unusual overheat ing is detected in the braking resistor regenerative braking unit The Inverter has high voltage parts inside which if short circuited might cause damage to itself or other property Place covers on the openings or take other precautions to make sure that no metal objects such as cutting bits or lead wire scraps go inside when installing and wiring Do not touch the Inverter fins braking resistors and the motor which become too hot during the power supply and for some time after the power shut off Doing so may result in a burn Take safety precautions such as setting up a molded case circuit breaker MCCB that matches the Inverter capacity on the power supply side Not doing so might result in damage to property due to the short circuit of the load Do not dismantle repair or modify this product N Doing so may result in an injury Precautions for Safe Use E Installation and Storage Do not store or use the product in the following places Locations subject to direct sunlight Locations subject to ambient temperature exceeding the specifications Locations subject to relative humidity exceeding the specifications Locations subject to condensation due to severe temperature fluctuations Locations subject to corrosive or
16. tion complies with Underwriters Laboratories guidelines e Use 60 75 C Cu wire only or equivalent For models X200 015L A2015 022L A2022 037L A2037 055L A2055 075L A2075 007S ABO007 015S AB015 022S AB022 e Use 75 C Cu wire only or equivalent For models X200 002L A2002 004L A2004 007L A2007 022H A4022 040H A4040 055H A4055 075H A4075 002S AB002 004S AB004 e Use 60 C Cu wire only or equivalent For models X200 004H A4004 O07H A4007 015H A4015 e Open Type Equipment e Suitable for use on a circuit capable of delivering not more than 100k rms symmetrical amperes 240 V maximum when protected by Class CC G J or R fuses or circuit break er having an interrupting rating not les than 100 000 rms symmetrical amperes 240 volts maximum For models 200 V class Suitable for use on a circuit capable of delivering not more than 100k rms symmetrical amperes 480 V maximum when protected by Class CC G J or R fuses or circuit break er having an interrupting rating not les than 100 000 rms symmetrical amperes 480 volts maximum For models 400 V class Install device inn pollution degree 2 environment Maximum Surrounding Air Temperature 50 C or equivalent Caution Risk of electric shock capacitor discharge time is at least 5 minutes Solid state motor overload protection is provided in each model Integral solid state short circuit protection does not provide branch circu
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